JP6856801B2 - Method of manufacturing resin beads, resin beads, and products using resin beads - Google Patents
Method of manufacturing resin beads, resin beads, and products using resin beads Download PDFInfo
- Publication number
- JP6856801B2 JP6856801B2 JP2020074304A JP2020074304A JP6856801B2 JP 6856801 B2 JP6856801 B2 JP 6856801B2 JP 2020074304 A JP2020074304 A JP 2020074304A JP 2020074304 A JP2020074304 A JP 2020074304A JP 6856801 B2 JP6856801 B2 JP 6856801B2
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- JP
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- Prior art keywords
- resin beads
- suspension
- resin
- producing
- parts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000012508 resin bead Substances 0.000 title claims description 202
- 238000004519 manufacturing process Methods 0.000 title claims description 58
- 239000000047 product Substances 0.000 title description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 110
- 239000000725 suspension Substances 0.000 claims description 97
- 239000002245 particle Substances 0.000 claims description 82
- 229920002678 cellulose Polymers 0.000 claims description 67
- 239000001913 cellulose Substances 0.000 claims description 65
- 239000008346 aqueous phase Substances 0.000 claims description 61
- 239000003960 organic solvent Substances 0.000 claims description 59
- 239000012071 phase Substances 0.000 claims description 54
- 239000002537 cosmetic Substances 0.000 claims description 38
- 239000006185 dispersion Substances 0.000 claims description 36
- 238000010191 image analysis Methods 0.000 claims description 24
- 239000000049 pigment Substances 0.000 claims description 16
- 239000003381 stabilizer Substances 0.000 claims description 15
- 239000007788 liquid Substances 0.000 claims description 14
- 238000001878 scanning electron micrograph Methods 0.000 claims description 12
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 9
- 229920008347 Cellulose acetate propionate Polymers 0.000 claims description 9
- 229920002301 cellulose acetate Polymers 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 9
- 239000007787 solid Substances 0.000 claims description 9
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 8
- 239000003795 chemical substances by application Substances 0.000 claims description 8
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- NNLVGZFZQQXQNW-ADJNRHBOSA-N [(2r,3r,4s,5r,6s)-4,5-diacetyloxy-3-[(2s,3r,4s,5r,6r)-3,4,5-triacetyloxy-6-(acetyloxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6s)-4,5,6-triacetyloxy-2-(acetyloxymethyl)oxan-3-yl]oxyoxan-2-yl]methyl acetate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](OC(C)=O)[C@H]1OC(C)=O)O[C@H]1[C@@H]([C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](COC(C)=O)O1)OC(C)=O)COC(=O)C)[C@@H]1[C@@H](COC(C)=O)O[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@H]1OC(C)=O NNLVGZFZQQXQNW-ADJNRHBOSA-N 0.000 description 2
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- 229910000349 titanium oxysulfate Inorganic materials 0.000 description 1
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 1
- VLPFTAMPNXLGLX-UHFFFAOYSA-N trioctanoin Chemical compound CCCCCCCC(=O)OCC(OC(=O)CCCCCCC)COC(=O)CCCCCCC VLPFTAMPNXLGLX-UHFFFAOYSA-N 0.000 description 1
- UJMBCXLDXJUMFB-UHFFFAOYSA-K trisodium;5-oxo-1-(4-sulfonatophenyl)-4-[(4-sulfonatophenyl)diazenyl]-4h-pyrazole-3-carboxylate Chemical compound [Na+].[Na+].[Na+].[O-]C(=O)C1=NN(C=2C=CC(=CC=2)S([O-])(=O)=O)C(=O)C1N=NC1=CC=C(S([O-])(=O)=O)C=C1 UJMBCXLDXJUMFB-UHFFFAOYSA-K 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
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Description
本発明は、セルロース誘導体を主成分とする樹脂ビーズの製造方法、この製造方法によって製造される樹脂ビーズ、及びこの樹脂ビーズを用いて得られる化粧料などの製品に関する。 The present invention relates to a method for producing resin beads containing a cellulose derivative as a main component, resin beads produced by this production method, and products such as cosmetics obtained by using the resin beads.
従来、樹脂ビーズは、その球状特性から、艶消し剤、滑り剤、及びブロッキング防止剤等の様々な分野で用いられている。さらに、メーキャップ用の化粧料の伸展性等の特性を向上させるべく、樹脂ビーズ等の種々の樹脂粉体（樹脂粒子）が用いられている。しかし、近年、マイクロプラスチックによる海洋汚染等の問題などから、化粧料に配合される樹脂ビーズの構成材料が、石油由来の合成系素材から天然系素材へと移行しつつある。 Conventionally, resin beads have been used in various fields such as matting agents, slipping agents, and blocking inhibitors because of their spherical properties. Further, various resin powders (resin particles) such as resin beads are used in order to improve properties such as extensibility of cosmetics for makeup. However, in recent years, due to problems such as marine pollution caused by microplastics, the constituent materials of resin beads to be blended in cosmetics are shifting from petroleum-derived synthetic materials to natural materials.
天然系素材からなる球状樹脂粒子としては、例えば、スクラブ剤として有用な粉末状セルロースが提案されている（特許文献１）。さらに、診断薬に用いられるセルロース誘導体微粒子（特許文献２）や、化粧料に用いられる球状セルロース粉体（特許文献３）が提案されている。また、クロマトグラフィー用の充填剤として用いられる多孔性セルロース粒子等が提案されている（特許文献４及び５）。 As spherical resin particles made of a natural material, for example, powdered cellulose useful as a scrubbing agent has been proposed (Patent Document 1). Further, cellulose derivative fine particles (Patent Document 2) used for diagnostic agents and spherical cellulose powder (Patent Document 3) used for cosmetics have been proposed. Further, porous cellulose particles and the like used as a filler for chromatography have been proposed (Patent Documents 4 and 5).
しかし、特許文献１、２、４、及び５で提案された粉末状セルロース等は、メーキャップ用又はスキンケア用の化粧料に配合する材料としては粒径が適当なものではなかった。また、特許文献２で提案されたセルロース誘導体微粒子は、製造時に銅アンモニアを用いる必要があるため、重金属類を可能な限り低減したい化粧料用の材料としては、必ずしも適当なものであるとはいえなかった。 However, the powdered celluloses and the like proposed in Patent Documents 1, 2, 4, and 5 are not suitable in particle size as a material to be blended in cosmetics for makeup or skin care. Further, since the cellulose derivative fine particles proposed in Patent Document 2 need to use copper ammonia at the time of production, they are not necessarily suitable as a material for cosmetics for which heavy metals are desired to be reduced as much as possible. There wasn't.
さらに、特許文献３〜５で提案された球状セルロース粉体等は、真球度が低いとともに、粒子表面がさほど平滑ではない。このため、化粧料に配合しても肌に対する伸びがさほど良好であるとはいえず、ざらつきを感じやすいものであった。また、粒子表面の粗さに起因して光散乱が生じやすく、粉体の濡れの変化に伴って質感が大きく変化しやすかった。 Further, the spherical cellulose powders and the like proposed in Patent Documents 3 to 5 have low sphericity and the particle surface is not so smooth. For this reason, even if it is blended with cosmetics, it cannot be said that the spread on the skin is so good, and it is easy to feel roughness. In addition, light scattering is likely to occur due to the roughness of the particle surface, and the texture is likely to change significantly with changes in the wetting of the powder.
また、特許文献４及び５で提案された多孔性セルロース粒子等は、多孔質であるために水分を吸着しやすい。このため、化粧料に配合すると化粧料自体が不安定化しやすくなるので、化粧料用の材料としては必ずしも適当なものであるとはいえなかった。 Further, since the porous cellulose particles and the like proposed in Patent Documents 4 and 5 are porous, they easily adsorb water. For this reason, when blended in cosmetics, the cosmetics themselves tend to become unstable, so it cannot be said that they are necessarily suitable as materials for cosmetics.
本発明は、このような従来技術の有する問題点に鑑みてなされたものであり、その課題とするところは、優れた触感、肌への伸び、透明性、及び製品安定性が付与された化粧料等の各種製品を提供することができる、石油由来の合成系素材からなる樹脂粒子と代替可能な樹脂ビーズの製造方法を提供することにある。また、本発明の課題とするところは、優れた触感、肌への伸び、透明性、及び製品安定性が付与された化粧料等の各種製品を提供することができる、石油由来の合成系素材からなる樹脂粒子と代替可能な樹脂ビーズ、及びそれを用いた化粧料等の各種製品を提供することにある。 The present invention has been made in view of the problems of the prior art, and the problems thereof are cosmetics to which excellent tactile sensation, spread on the skin, transparency, and product stability are imparted. It is an object of the present invention to provide a method for producing resin beads which can be replaced with resin particles made of a synthetic material derived from petroleum, which can provide various products such as materials. Further, an object of the present invention is a petroleum-derived synthetic material capable of providing various products such as cosmetics to which excellent tactile sensation, spread on the skin, transparency, and product stability are imparted. An object of the present invention is to provide various products such as resin particles composed of resin particles, resin beads that can be substituted, and cosmetics using the same.
すなわち、本発明によれば、以下に示す樹脂ビーズの製造方法が提供される。
［１］セルロース誘導体を主成分とする、下記の手順にしたがって測定及び算出される真球度が０．９５以上である樹脂ビーズの製造方法であって、前記セルロース誘導体及び前記セルロース誘導体を溶解する、２５℃における水１００ｇに対する溶解度（水溶解度）が０．１〜５０．０ｇである有機溶剤を含有する油相と、分散安定化剤を含有する水相と、を混合して、前記セルロース誘導体及び前記有機溶剤を含有する油滴を含む懸濁液を調製する懸濁液調製工程と、前記懸濁液に水を添加して前記油滴を収縮させる油滴収縮工程と、を有し、前記油滴収縮工程において、前記懸濁液中の前記有機溶剤の含有量が、前記有機溶剤の水溶解度以下となるまでは、下記式（Ａ）を満たすように前記懸濁液に前記水を添加する樹脂ビーズの製造方法。
［真球度の測定及び算出手順］：走査型電子顕微鏡で撮影した樹脂ビーズのＳＥＭ画像を画像解析し、下記式（１）より、個々の樹脂ビーズの円形度Ｃを算出し、任意に選択した１００個以上の樹脂ビーズの円形度Ｃの相加平均値を樹脂ビーズの真球度とする。
Ｃ＝（４πＳ）／（Ｌ ２ ） ・・・（１）
（前記式（１）中、Ｓは、ＳＥＭ画像中に占める樹脂ビーズの投影面積を示し、Ｌは、ＳＥＭ画像中における樹脂ビーズの外周部の長さを示す）
（Ｗ／Ｓ）／Ｔ≦１．００ ・・・（Ａ）
Ｗ：水の添加量（質量部）
Ｓ：懸濁液の量（質量部）
Ｔ：添加時間（分）
［２］前記懸濁液に添加する前記水の液量が、前記懸濁液の液量に対して、質量基準で０．５倍以上である前記［１］に記載の樹脂ビーズの製造方法。
［３］前記水相が、第２の有機溶剤をさらに含有する前記［１］又は［２］に記載の樹脂ビーズの製造方法。
［４］前記水相の液量が、前記油相の液量に対して、質量基準で３．０倍以下である前記［１］〜［３］のいずれかに記載の樹脂ビーズの製造方法。
［５］前記セルロース誘導体が、酢酸セルロース、セルロースアセテートブチレート、セルロースアセテートプロピオネート、及びエチルセルロースからなる群より選択される少なくとも一種である前記［１］〜［４］のいずれかに記載の樹脂ビーズの製造方法。
［６］前記セルロース誘導体が、その酢化度が６０％以下の酢酸セルロースである前記［１］〜［４］のいずれかに記載の樹脂ビーズの製造方法。
［７］前記セルロース誘導体の６質量％アセトン溶液の粘度が、２００ｍＰａ・ｓ以下である前記［１］〜［６］のいずれかに記載の樹脂ビーズの製造方法。
［８］前記有機溶剤が、ケトン系溶剤、エステル系溶剤、アルコール類、グリコール類、エーテル系溶剤、ハロゲン化アルキル、及びニトロ化アルキルからなる群より選択される少なくとも一種である前記［１］〜［７］のいずれかに記載の樹脂ビーズの製造方法。
［９］前記有機溶剤の液量が、前記セルロース誘導体の量に対して、質量基準で２．０倍以上である前記［１］〜［８］のいずれかに記載の樹脂ビーズの製造方法。
［１０］前記分散安定化剤が、水溶性高分子である前記［１］〜［９］のいずれかに記載の樹脂ビーズの製造方法。
［１１］前記水相中の前記分散安定化剤の含有量が、３０質量％以下である前記［１］〜［１０］のいずれかに記載の樹脂ビーズの製造方法。
［１２］その体積平均粒子径が５０μｍ以下の前記樹脂ビーズを得る前記［１］〜［１１］のいずれかに記載の樹脂ビーズの製造方法。
［１３］その内部の９０体積％以上が前記セルロース誘導体で充填された中実構造を有する前記樹脂ビーズを得る前記［１］〜［１２］のいずれかに記載の樹脂ビーズの製造方法。
［１４］前記油相が、顔料及び染料の少なくともいずれかをさらに含有する前記［１］〜［１３］のいずれかに記載の樹脂ビーズの製造方法。
［１５］前記油相が、顔料と、界面活性剤及び高分子分散剤の少なくともいずれかと、をさらに含有する前記［１］〜［１３］のいずれかに記載の樹脂ビーズの製造方法。
［１６］前記顔料がシリコーン処理されている前記［１４］又は［１５］に記載の樹脂ビーズの製造方法。
［１７］前記油相が、紫外線吸収剤及び紫外線散乱剤の少なくともいずれかをさらに含有する前記［１］〜［１６］のいずれかに記載の樹脂ビーズの製造方法。
That is, according to the present invention, the following method for producing resin beads is provided.
[1] A method for producing resin beads containing a cellulose derivative as a main component and having a sphericity of 0.95 or more measured and calculated according to the following procedure , in which the cellulose derivative and the cellulose derivative are dissolved. , An oil phase containing an organic solvent having a solubility (water solubility) in 100 g of water at 25 ° C. of 0.1 to 50.0 g and an aqueous phase containing a dispersion stabilizer are mixed to obtain the cellulose derivative. It also has a suspension preparation step of preparing a suspension containing oil droplets containing the organic solvent, and an oil droplet shrinkage step of adding water to the suspension to shrink the oil droplets. In the oil droplet shrinkage step, the water is added to the suspension so as to satisfy the following formula (A) until the content of the organic solvent in the suspension becomes equal to or less than the water solubility of the organic solvent. A method for producing resin beads to be added.
[Procedure for measuring and calculating sphericity]: Image analysis of SEM images of resin beads taken with a scanning electron microscope, calculation of circularity C of each resin bead from the following formula (1), and arbitrary selection. The additive average value of the circularity C of 100 or more resin beads is defined as the sphericity of the resin beads.
C = (4πS) / (L 2 ) ・ ・ ・ (1)
(In the formula (1), S indicates the projected area of the resin beads occupied in the SEM image, and L indicates the length of the outer peripheral portion of the resin beads in the SEM image).
(W / S) / T ≦ 1.00 ・ ・ ・ (A)
W: Amount of water added (parts by mass)
S: Amount of suspension (parts by mass)
T: Addition time (minutes)
[ 2 ] The method for producing resin beads according to the above [1 ], wherein the amount of the water added to the suspension is 0.5 times or more on a mass basis with respect to the amount of the suspension. ..
[ 3 ] The method for producing resin beads according to the above [1] or [2] , wherein the aqueous phase further contains a second organic solvent.
[ 4 ] The method for producing resin beads according to any one of [1] to [3 ], wherein the liquid amount of the aqueous phase is 3.0 times or less based on the mass with respect to the liquid amount of the oil phase. ..
[ 5 ] The resin according to any one of the above [1] to [4 ], wherein the cellulose derivative is at least one selected from the group consisting of cellulose acetate, cellulose acetate butyrate, cellulose acetate propionate, and ethyl cellulose. How to make beads.
[ 6 ] The method for producing resin beads according to any one of the above [1] to [4 ], wherein the cellulose derivative is cellulose acetate having a vinegarization degree of 60% or less.
[ 7 ] The method for producing resin beads according to any one of [1] to [6 ] above, wherein the viscosity of the 6% by mass acetone solution of the cellulose derivative is 200 mPa · s or less.
[ 8 ] The organic solvent is at least one selected from the group consisting of a ketone solvent, an ester solvent, alcohols, glycols, an ether solvent, an alkyl halide, and an alkyl nitrate. The method for producing a resin bead according to any one of [7].
[ 9 ] The method for producing resin beads according to any one of [1] to [8 ], wherein the amount of the organic solvent is 2.0 times or more based on the mass with respect to the amount of the cellulose derivative.
[ 10 ] The method for producing resin beads according to any one of the above [1] to [9 ], wherein the dispersion stabilizer is a water-soluble polymer.
[ 11 ] The method for producing resin beads according to any one of [1] to [10 ], wherein the content of the dispersion stabilizer in the aqueous phase is 30% by mass or less.
[ 12 ] The method for producing resin beads according to any one of [1] to [11 ], wherein the resin beads having a volume average particle diameter of 50 μm or less are obtained.
[ 13 ] The method for producing a resin bead according to any one of [1] to [12 ], wherein the resin bead having a solid structure in which 90% by volume or more of the inside is filled with the cellulose derivative is obtained.
[ 14 ] The method for producing resin beads according to any one of [1] to [13 ], wherein the oil phase further contains at least one of a pigment and a dye.
[ 15 ] The method for producing resin beads according to any one of [1] to [13], wherein the oil phase further contains a pigment and at least one of a surfactant and a polymer dispersant.
[ 16 ] The method for producing resin beads according to the above [14 ] or [ 15 ], wherein the pigment is treated with silicone.
[ 17 ] The method for producing resin beads according to any one of [1] to [16 ], wherein the oil phase further contains at least one of an ultraviolet absorber and an ultraviolet scattering agent.
また、本発明によれば、以下に示す樹脂ビーズ及び製品が提供される。
［１８］前記［１］〜［１７］のいずれかに記載の製造方法によって製造された樹脂ビーズ。
［１９］樹脂ビーズを含有する、化粧料、外皮用薬、塗料、成形体、フィルム、コーティング剤、及び樹脂組成物のいずれかの製品であって、前記樹脂ビーズが、前記［１８］に記載の樹脂ビーズである製品。
Further, according to the present invention, the following resin beads and products are provided.
[ 18 ] Resin beads produced by the production method according to any one of [1] to [ 17] above.
[ 19 ] A product of any of cosmetics, dermatological agents, paints, molded articles, films, coating agents, and resin compositions containing resin beads, wherein the resin beads are described in the above [18]. Products that are resin beads.
本発明によれば、優れた触感、肌への伸び、透明性、及び製品安定性が付与された化粧料等の各種製品を提供することができる、石油由来の合成系素材からなる樹脂粒子と代替可能な樹脂ビーズの製造方法を提供することができる。 According to the present invention, resin particles made of a synthetic material derived from petroleum, which can provide various products such as cosmetics to which excellent tactile sensation, extension to the skin, transparency, and product stability are imparted. It is possible to provide an alternative method for producing resin beads.
また、本発明によれば、優れた触感、肌への伸び、透明性、及び製品安定性が付与された化粧料等の各種製品を提供することができる、石油由来の合成系素材からなる樹脂粒子と代替可能な樹脂ビーズ、及びそれを用いた化粧料等の各種製品を提供することができる。 Further, according to the present invention, a resin made of a synthetic material derived from petroleum, which can provide various products such as cosmetics to which excellent tactile sensation, extension to the skin, transparency, and product stability are imparted. It is possible to provide various products such as resin beads that can replace particles and cosmetics using the same.
以下、本発明の実施の形態について説明するが、本発明は以下の実施の形態に限定されるものではない。なお、本明細書中の各種物性値は、特に断りのない限り、常温（２５℃）における値である。 Hereinafter, embodiments of the present invention will be described, but the present invention is not limited to the following embodiments. Unless otherwise specified, the various physical property values in the present specification are values at room temperature (25 ° C.).
本発明者は、優れた触感、肌への伸び、透明性、及び製品安定性が付与された化粧料等の各種製品を提供しうる、天然系素材からなる樹脂ビーズ、及びその製造方法について種々検討した。その結果、以下に示す構成とすることで、天然系素材により実質的に形成された、上記各種の特性が付与された化粧料等の各種製品を提供しうる樹脂ビーズを製造できることを見出した。すなわち、本発明の樹脂ビーズの製造方法は、セルロース誘導体を主成分とする樹脂ビーズを製造する方法であり、セルロース誘導体及びセルロース誘導体を溶解する有機溶剤を含有する油相（第１の液体）と、分散安定化剤を含有する水相（第２の液体）と、を混合して、セルロース誘導体及び有機溶剤を含有する油滴を含む懸濁液を調製する工程（懸濁液調製工程）を有する。 The present inventor describes various resin beads made of natural materials and methods for producing the same, which can provide various products such as cosmetics having excellent tactile sensation, spread on the skin, transparency, and product stability. investigated. As a result, it has been found that, by adopting the configuration shown below, it is possible to produce resin beads that are substantially formed of a natural material and can provide various products such as cosmetics to which the above-mentioned various characteristics are imparted. That is, the method for producing resin beads of the present invention is a method for producing resin beads containing a cellulose derivative as a main component, and the oil phase (first liquid) containing the cellulose derivative and the organic solvent for dissolving the cellulose derivative. , A step of mixing with an aqueous phase (second liquid) containing a dispersion stabilizer to prepare a suspension containing oil droplets containing a cellulose derivative and an organic solvent (suspension preparation step). Have.
懸濁液調製工程では、セルロース誘導体及びセルロース誘導体を溶解する有機溶剤を含有する油相と、分散安定化剤を含有する水相とを混合する。油相と水相を混合し、必要に応じて撹拌することで、セルロース誘導体及び有機溶剤を含有する油滴が水中に分散した懸濁液を得ることができる。この油滴は水中に分散した状態で存在するため、油滴中の有機溶剤は水中へと徐々に移動する。そして、有機溶剤の移動に伴って油滴が収縮し、有機溶剤に溶解していたセルロース誘導体が徐々に析出する。析出したセルロース誘導体は、図１に示すような平滑な表面を維持しながら成長する。最終的には、析出したセルロース誘導体が固定化され、図２に示すような実質的に中実な樹脂ビーズが形成される。油滴の収縮が生じているか否かは、光学顕微鏡や電子顕微鏡等を用いて観察した画像を解析することで判断することができる。このような油滴の収縮が生ずることで、真球性（真球度）が高く、実質的に中実であり、平滑な表面を有する、所望とする粒子径の樹脂ビーズを得ることができる。そして、このようにして得られた樹脂ビーズを用いることで、優れた触感、肌への伸び、透明性、及び製品安定性が付与された化粧料等の各種製品を提供することができる。 In the suspension preparation step, the oil phase containing the cellulose derivative and the organic solvent for dissolving the cellulose derivative and the aqueous phase containing the dispersion stabilizer are mixed. By mixing the oil phase and the aqueous phase and stirring as necessary, a suspension in which oil droplets containing a cellulose derivative and an organic solvent are dispersed in water can be obtained. Since the oil droplets exist in a dispersed state in water, the organic solvent in the oil droplets gradually moves into the water. Then, as the organic solvent moves, the oil droplets shrink, and the cellulose derivative dissolved in the organic solvent gradually precipitates. The precipitated cellulose derivative grows while maintaining a smooth surface as shown in FIG. Finally, the precipitated cellulose derivative is immobilized to form substantially solid resin beads as shown in FIG. Whether or not the oil droplets have shrunk can be determined by analyzing an image observed with an optical microscope, an electron microscope, or the like. By causing such shrinkage of oil droplets, it is possible to obtain resin beads having a desired particle size, which has high sphericity (sphericity), is substantially solid, and has a smooth surface. .. Then, by using the resin beads thus obtained, it is possible to provide various products such as cosmetics to which excellent tactile sensation, spread on the skin, transparency, and product stability are imparted.
セルロース誘導体は、１ユニット中に３つのヒドロキシ基を有するセルロースを変性したものである。セルロース誘導体は、セルロース中の１つのヒドロキシ基が特定の置換基で置換されたものであってもよく、２つのヒドロキシ基が特定の置換基で置換されたものであってもよく、３つのヒドロキシ基が特定の置換基で置換されたものであってもよい。置換基の構造は、直鎖状、分岐状、及び環状のいずれであってもよい。また、セルロース誘導体は塩であってもよい。セルロース誘導体としては、樹脂ビーズの使用目的を勘案し、公知のセルロース誘導体を適宜選択して用いることができる。なかでも、天然系のセルロース誘導体として化粧料等の製品に用いられているセルロースエステル類が好ましい。 Cellulose derivatives are modified celluloses having three hydroxy groups in one unit. The cellulose derivative may be one in which one hydroxy group in cellulose is substituted with a specific substituent, or two hydroxy groups may be substituted with a specific substituent, or three hydroxy groups. The group may be substituted with a specific substituent. The structure of the substituent may be linear, branched, or cyclic. Moreover, the cellulose derivative may be a salt. As the cellulose derivative, a known cellulose derivative can be appropriately selected and used in consideration of the purpose of use of the resin beads. Of these, cellulose esters used in products such as cosmetics as natural cellulose derivatives are preferable.
セルロース誘導体の具体例としては、メチルセルロース、エチルセルロース、酢酸セルロース、セルロースアセテートブチレート、セルロースアセテートプロピオネート、ニトロセルロース、ヒドロキシプロピルメチルセルロース、ヒドロキシエチルメチルセルロース、ヒドロキシプロピルセルロース、ヒドロキシプロピルメチルセルロースフタレート、ヒプロメロース酢酸エステルコハク酸エステル、カルボキシメチルセルロース、セルロースグリコール酸エーテル等を挙げることができる。なお、酢酸セルロースとしては、アセチルセルロース、ジアセチルセルロース、及びトリアセチルセルロースを挙げることができる。これらのセルロース誘導体は、１種単独で又は２種以上を組み合わせて用いることができる。 Specific examples of cellulose derivatives include methyl cellulose, ethyl cellulose, acetate cellulose, cellulose acetate butyrate, cellulose acetate propionate, nitrocellulose, hydroxypropyl methyl cellulose, hydroxyethyl methyl cellulose, hydroxypropyl cellulose, hydroxypropyl methyl cellulose phthalate, and hypromellose acetate succinate. Acid esters, carboxymethyl cellulose, cellulose glycolate ether and the like can be mentioned. Examples of cellulose acetate include acetyl cellulose, diacetyl cellulose, and triacetyl cellulose. These cellulose derivatives can be used alone or in combination of two or more.
セルロース誘導体のうち、セルロースエステル類の具体例としては、メチルセルロース、エチルセルロース、酢酸セルロース、ジアセチルセルロース、トリアセチルセルロース、セルロースアセテートブチレート、セルロースアセテートプロピオネートなどを挙げることができる。セルロース誘導体の６質量％アセトン溶液の粘度は、２００ｍＰａ・ｓ以下であることが好ましい。また、セルロース誘導体は、その酢化度が６０％以下の酢酸セルロースであることが好ましい。 Among the cellulose derivatives, specific examples of cellulose esters include methyl cellulose, ethyl cellulose, cellulose acetate, diacetyl cellulose, triacetyl cellulose, cellulose acetate butyrate, cellulose acetate propionate and the like. The viscosity of the 6% by mass acetone solution of the cellulose derivative is preferably 200 mPa · s or less. The cellulose derivative is preferably cellulose acetate having a vinegarization degree of 60% or less.
油相に含まれる有機溶剤（第１の有機溶剤）としては、セルロース誘導体を溶解可能な公知の有機溶剤を用いることができる。有機溶剤の具体例としては、ギ酸メチル、ギ酸エチル、酢酸メチル、酢酸エチル、酢酸ブチル等のエステル系溶剤；アセトン、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン等のケトン系溶剤；エタノール、ｎ−ブタノール等のアルコール類；エチルセロソルブ、ブチルセロソルブ、エチレングリコールジエチルエーテル等のエーテル系溶剤；ジプロピレングリコールモノメチルエーテル等のグリコールエーテル系溶剤；プロピレングリコールモノメチルエーテルアセテート等のグリコールエステル系溶剤；塩化メチレン、クロロホルム、テトラクロロエタン等の塩素系溶剤；ニトロメタン；炭酸プロピレン等を用いることができる。これらの有機溶剤は、１種単独で又は２種以上を組み合わせて用いることができる。 As the organic solvent (first organic solvent) contained in the oil phase, a known organic solvent capable of dissolving the cellulose derivative can be used. Specific examples of the organic solvent include ester solvents such as methyl formate, ethyl formate, methyl acetate, ethyl acetate and butyl acetate; ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone and cyclohexanone; ethanol, n-butanol and the like. Alcohols; ether solvents such as ethyl cellosolve, butyl cellosolve, ethylene glycol diethyl ether; glycol ether solvents such as dipropylene glycol monomethyl ether; glycol ester solvents such as propylene glycol monomethyl ether acetate; methylene chloride, chloroform, tetrachloroethane, etc. Chlorine-based solvent; nitromethane; propylene carbonate and the like can be used. These organic solvents can be used alone or in combination of two or more.
有機溶剤としては、ケトン系溶剤、エステル系溶剤、アルコール類、グリコール類、エーテル系溶剤、ハロゲン化アルキル、ニトロ化アルキルが好ましい。なかでも、メチルエチルケトン、酢酸エチル、ブタノール、プロピレングリコールモノブチルエーテル、プロピレングリコールモノメチルエーテルアセテートがさらに好ましい。 As the organic solvent, a ketone solvent, an ester solvent, alcohols, glycols, an ether solvent, an alkyl halide, and an alkyl nitrate are preferable. Of these, methyl ethyl ketone, ethyl acetate, butanol, propylene glycol monobutyl ether, and propylene glycol monomethyl ether acetate are more preferable.
懸濁液に含まれる油滴中の有機溶剤は、水相へと徐々に移動する。但し、有機溶剤の水溶解度が高すぎると、油滴から水相へと急激に有機溶剤が移動しやすくなるため、油滴が収縮して形成される樹脂ビーズが真球形状になりにくくなる場合や、平滑な表面が形成されにくくなる場合がある。また、有機溶剤の水溶解度が高すぎると、油滴に水相が部分的に入り込みやすくなり、中実な樹脂ビーズが形成されにくくなる場合もある。一方、有機溶剤の水溶解度が低すぎると、油滴から水相への有機溶剤の移動速度が低下するとともに、多量の水相を用いることが必要となる傾向にあるので、製造コストの面で不利になる場合がある。また、有機溶剤の水溶解度が低すぎると、樹脂ビーズ内に有機溶剤が残りやすくなる場合がある。このため、２５℃における有機溶剤の水１００ｇに対する溶解度（水溶解度）は、０．１〜５０．０ｇであり、０．５〜４０．０ｇであることが好ましく、１．０〜３０．０ｇであることがさらに好ましい。 The organic solvent in the oil droplets contained in the suspension gradually moves to the aqueous phase. However, if the water solubility of the organic solvent is too high, the organic solvent tends to move rapidly from the oil droplets to the aqueous phase, so that the resin beads formed by the shrinkage of the oil droplets do not easily form a spherical shape. Or, it may be difficult to form a smooth surface. Further, if the water solubility of the organic solvent is too high, the aqueous phase tends to partially enter the oil droplets, and it may be difficult to form solid resin beads. On the other hand, if the water solubility of the organic solvent is too low, the moving speed of the organic solvent from the oil droplets to the aqueous phase tends to decrease, and it tends to be necessary to use a large amount of the aqueous phase. It may be disadvantageous. Further, if the water solubility of the organic solvent is too low, the organic solvent may easily remain in the resin beads. Therefore, the solubility (water solubility) of the organic solvent in 100 g of water at 25 ° C. is 0.1 to 50.0 g, preferably 0.5 to 40.0 g, and 1.0 to 30.0 g. It is more preferable to have.
油相（第１の液体）に含有される有機溶剤の液量は、セルロース誘導体の量に対して、質量基準で２．０倍以上であることが好ましく、２．５〜１５．０倍であることがさらに好ましい。油相中の有機溶剤の液量が少なすぎると、油滴中の有機溶剤が水相へと移動した際に、セルロース誘導体が急速に析出しやすくなる。このため、得られる樹脂ビーズが真球形状になりにくくなる場合や、平滑な表面が形成されにくくなる場合がある。 The amount of the organic solvent contained in the oil phase (first liquid) is preferably 2.0 times or more, preferably 2.5 to 15.0 times, based on the mass, with respect to the amount of the cellulose derivative. It is more preferable to have. If the amount of the organic solvent in the oil phase is too small, the cellulose derivative tends to rapidly precipitate when the organic solvent in the oil droplets moves to the aqueous phase. Therefore, it may be difficult for the obtained resin beads to have a spherical shape, or it may be difficult for a smooth surface to be formed.
懸濁液調製工程で用いる水相は、分散安定化剤が脱イオン水等の水に溶解した液体（第２の液体）である。分散安定化剤としては、水溶性セルロース、ポリビニルアルコール、ポリアクリル酸ソーダなどの水溶性高分子；ハイドロキシアパタイト、第３リン酸カルシウム、炭酸カルシウムなどの無機塩類を用いることができる。これらの分散安定化剤は、１種単独で又は２種以上を組み合わせて用いることができる。これらの分散安定化剤のなかでも、水溶性セルロース、ポリビニルアルコール、ポリアクリル酸ソーダなどの水溶性高分子を用いることが好ましい。 The aqueous phase used in the suspension preparation step is a liquid (second liquid) in which the dispersion stabilizer is dissolved in water such as deionized water. As the dispersion stabilizer, water-soluble polymers such as water-soluble cellulose, polyvinyl alcohol, and sodium polyacrylate; and inorganic salts such as hydroxyapatite, calcium tertiary phosphate, and calcium carbonate can be used. These dispersion stabilizers can be used alone or in combination of two or more. Among these dispersion stabilizers, it is preferable to use a water-soluble polymer such as water-soluble cellulose, polyvinyl alcohol, and sodium polyacrylate.
懸濁液中の油滴が移送中に破壊されたり、合一したりするのを抑制すべく、水相に用いる分散安定化剤の種類や濃度を適宜設定することが好ましい。水相中の分散安定化剤の含有量は、３０質量％以下であることが好ましく、１〜２０質量％であることがさらに好ましい。 It is preferable to appropriately set the type and concentration of the dispersion stabilizer used in the aqueous phase in order to prevent the oil droplets in the suspension from being destroyed or coalesced during transfer. The content of the dispersion stabilizer in the aqueous phase is preferably 30% by mass or less, more preferably 1 to 20% by mass.
水相は、第２の有機溶剤をさらに含有することが好ましい。油相中の有機溶剤（第１の有機溶剤）は、その種類により、水相へと急速に移動することがある。そこで、第２の有機溶剤を含有する水相を油相と混合することで、油相中の第１の有機溶剤の水相への急速な移動を抑制することが可能となり、より真球度が高く、表面がさらに平滑な樹脂ビーズを製造することができる。第２の有機溶剤としては、好適なものを含め、油相に用いる前述の有機溶剤（第１の有機溶剤）と同様のものを用いることができる。なお、第１の有機溶剤と第２の有機溶剤は、同種であってもよく、異種であってもよい。 The aqueous phase preferably further contains a second organic solvent. The organic solvent (first organic solvent) in the oil phase may rapidly move to the aqueous phase depending on the type. Therefore, by mixing the aqueous phase containing the second organic solvent with the oil phase, it is possible to suppress the rapid movement of the first organic solvent in the oil phase to the aqueous phase, resulting in more sphericity. It is possible to produce resin beads having a high surface and a smoother surface. As the second organic solvent, the same one as the above-mentioned organic solvent (first organic solvent) used for the oil phase can be used, including a suitable one. The first organic solvent and the second organic solvent may be of the same type or different types.
懸濁液調製工程では、油相と水相を混合して懸濁液を調製する。油相と水相を混合するには、撹拌下の水相に油相を添加してもよく、撹拌下の油相に水相を添加してもよい。必要に応じて、ディスパーやホモジナイザーなどの乳化装置を使用し、形成される油滴の粒径を調整することが好ましい。例えば、ホモジナイザーの回転数を変えてせん断力を調整することで、形成される油滴の粒子径を容易に調整することができる。その結果、得られる樹脂ビーズの粒子径を所望の範囲となるように適宜に調整することができる。 In the suspension preparation step, the oil phase and the aqueous phase are mixed to prepare a suspension. In order to mix the oil phase and the aqueous phase, the oil phase may be added to the aqueous phase under stirring, or the aqueous phase may be added to the oil phase under stirring. If necessary, it is preferable to use an emulsifying device such as a disper or a homogenizer to adjust the particle size of the oil droplets formed. For example, the particle size of the formed oil droplets can be easily adjusted by adjusting the shearing force by changing the rotation speed of the homogenizer. As a result, the particle size of the obtained resin beads can be appropriately adjusted so as to be within a desired range.
水相の液量は、油相の液量に対して、質量基準で３．０倍以下とすることが好ましく、０．２〜２．８倍とすることがさらに好ましい。水相の液量を上記の範囲とすることで、油滴中の有機溶剤の水相への急速な移動を抑制することができ、より真球度が高く、表面がさらに平滑な樹脂ビーズを製造することができる。 The liquid volume of the aqueous phase is preferably 3.0 times or less, more preferably 0.2 to 2.8 times, based on the mass, with respect to the liquid volume of the oil phase. By setting the amount of liquid in the aqueous phase within the above range, it is possible to suppress the rapid movement of the organic solvent in the oil droplets to the aqueous phase, and to obtain resin beads with higher sphericity and a smoother surface. Can be manufactured.
本発明の樹脂ビーズの製造方法は、懸濁液に水を添加して油滴を収縮させる工程（油滴収縮工程）を有する。懸濁液に水を添加することで、懸濁液中の油滴を速やかに収縮させることができる。懸濁液に追加する水の液量は、懸濁液の液量に対して、質量基準で０．５倍以上であることが好ましく、１〜４０倍であることがさらに好ましい。 The method for producing resin beads of the present invention includes a step of adding water to a suspension to shrink oil droplets (oil droplet shrinkage step). By adding water to the suspension, the oil droplets in the suspension can be rapidly shrunk. The amount of water added to the suspension is preferably 0.5 times or more, more preferably 1 to 40 times, based on the mass, with respect to the amount of water in the suspension.
油滴収縮工程では、ある程度の時間をかけて懸濁液に水を添加する。ある程度の時間をかけて水を添加することで、油滴中の有機溶剤の水相への急速な移動を抑制することができ、真球度が高く、表面が平滑な樹脂ビーズを製造することができる。 In the oil droplet shrinkage step, water is added to the suspension over a certain period of time. By adding water over a certain period of time, it is possible to suppress the rapid movement of the organic solvent in the oil droplets to the aqueous phase, and to produce resin beads with high sphericity and a smooth surface. Can be done.
天然物由来のセルロース誘導体は、通常、分子量等が異なる多数の成分を含んでおり、原材料となるセルロースの産地や材料種の相違によって組成が異なる。このため、セルロース誘導体の溶解度は一定ではなく、懸濁液の水相にもわずかにセルロース誘導体が溶解した状態で存在している。油滴収縮工程で懸濁液に水を添加すると、懸濁液の水相に溶解していたセルロース誘導体が析出する場合がある。水相中のセルロース誘導体は、懸濁液に水を添加する速度が速いほど析出しやすい。これは、有機溶剤を溶解している水相の急激な濃度変化によると考えられる。急速に析出したセルロース誘導体は、樹脂ビーズに吸着して表面の平滑性を低下させるとともに、吸着したセルロース誘導体によって樹脂ビーズが凝集しやすくなり、樹脂ビーズの触感を低下させる場合がある。これに対して、懸濁液にある程度の時間をかけて水を添加することで、平滑性の低下や凝集を抑制し、表面が平滑であるとともに、凝集しにくく、触感の良好な樹脂ビーズを製造することができると考えられる。 Cellulose derivatives derived from natural products usually contain a large number of components having different molecular weights and the like, and their compositions differ depending on the origin and material type of cellulose as a raw material. Therefore, the solubility of the cellulose derivative is not constant, and the cellulose derivative is present in the aqueous phase of the suspension in a slightly dissolved state. When water is added to the suspension in the oil droplet shrinkage step, the cellulose derivative dissolved in the aqueous phase of the suspension may precipitate. Cellulose derivatives in the aqueous phase are more likely to precipitate as the rate of water addition to the suspension increases. This is considered to be due to a sudden change in the concentration of the aqueous phase in which the organic solvent is dissolved. The rapidly precipitated cellulose derivative may be adsorbed on the resin beads to reduce the smoothness of the surface, and the adsorbed cellulose derivative may easily aggregate the resin beads, thereby lowering the tactile sensation of the resin beads. On the other hand, by adding water to the suspension over a certain period of time, deterioration of smoothness and aggregation are suppressed, the surface is smooth, aggregation is difficult, and resin beads with a good tactile sensation are produced. It is believed that it can be manufactured.
本発明者は、油滴を円滑に収縮させ、真球度が高く、表面が平滑で、触感の良好な樹脂ビーズを得るための条件を検討した。その結果、懸濁液の量（Ｓ；質量部）、水の添加量（Ｗ；質量部）、及び水の添加時間（Ｔ；分）の関係を適切に制御することが重要であることを見出した。具体的には、懸濁液中の有機溶剤の含有量が、有機溶剤の水溶解度以下となるまでは、下記式（Ａ）を満たすように懸濁液に水を添加する。すなわち、懸濁液の量に対する水の添加量の比（Ｗ／Ｓ）を勘案した上で、水の添加時間を設定する。これにより、油滴中の有機溶剤の水相への急速な移動を抑制しつつ、真球度が高く、表面が平滑な樹脂ビーズを製造することができる。
（Ｗ／Ｓ）／Ｔ≦１．００ ・・・（Ａ）
Ｗ：水の添加量（質量部）
Ｓ：懸濁液の量（質量部）
Ｔ：添加時間（分）
The present inventor has investigated the conditions for smoothly shrinking oil droplets, obtaining resin beads having high sphericity, a smooth surface, and a good tactile sensation. As a result, it is important to appropriately control the relationship between the amount of suspension (S; parts by mass), the amount of water added (W; parts by mass), and the time of water addition (T; minutes). I found it. Specifically, water is added to the suspension so as to satisfy the following formula (A) until the content of the organic solvent in the suspension becomes equal to or less than the water solubility of the organic solvent. That is, the water addition time is set in consideration of the ratio (W / S) of the water addition amount to the suspension amount. This makes it possible to produce resin beads having a high sphericity and a smooth surface while suppressing the rapid movement of the organic solvent in the oil droplets to the aqueous phase.
(W / S) / T ≦ 1.00 ・ ・ ・ (A)
W: Amount of water added (parts by mass)
S: Amount of suspension (parts by mass)
T: Addition time (minutes)
懸濁液中の有機溶剤の含有量が、有機溶剤の水溶解度以下となるまでは、下記式（Ｂ）を満たすように懸濁液に水を添加することが好ましく、下記式（Ｃ）を満たすように懸濁液に水を添加することがさらに好ましく、下記式（Ｄ）を満たすように懸濁液に水を添加することが特に好ましい。「（Ｗ／Ｓ）／Ｔ」の値の下限は特に限定されず、作業効率等を考慮すると、０．０１以上であればよい。また、３０分以上かけて懸濁液に水を添加することが好ましく、４５分以上かけて水を添加することがさらに好ましく、６０〜１５０分かけて水を添加することが特に好ましい。
（Ｗ／Ｓ）／Ｔ≦０．５０ ・・・（Ｂ）
（Ｗ／Ｓ）／Ｔ≦０．２０ ・・・（Ｃ）
（Ｗ／Ｓ）／Ｔ≦０．１０ ・・・（Ｄ）
Ｗ：水の添加量（質量部）
Ｓ：懸濁液の量（質量部）
Ｔ：添加時間（分）
Until the content of the organic solvent in the suspension becomes equal to or less than the water solubility of the organic solvent, it is preferable to add water to the suspension so as to satisfy the following formula (B), and the following formula (C) is used. It is more preferable to add water to the suspension so as to satisfy, and it is particularly preferable to add water to the suspension so as to satisfy the following formula (D). The lower limit of the value of "(W / S) / T" is not particularly limited, and may be 0.01 or more in consideration of work efficiency and the like. Further, it is preferable to add water to the suspension over 30 minutes, more preferably over 45 minutes, and particularly preferably over 60 to 150 minutes.
(W / S) / T ≦ 0.50 ・ ・ ・ (B)
(W / S) / T ≦ 0.20 ・ ・ ・ (C)
(W / S) / T ≦ 0.10. (D)
W: Amount of water added (parts by mass)
S: Amount of suspension (parts by mass)
T: Addition time (minutes)
なお、式（Ａ）を満たすように懸濁液に水を添加し、懸濁液中の有機溶剤の含有量が有機溶剤の水溶解度以下となった後は、時間をかけて懸濁液に水を添加する必要はない。すなわち、急速に水を添加してもよく、ある程度の時間をかけて水を添加してもよい。 Water is added to the suspension so as to satisfy the formula (A), and after the content of the organic solvent in the suspension becomes equal to or less than the water solubility of the organic solvent, it takes time to prepare the suspension. No need to add water. That is, water may be added rapidly, or water may be added over a certain period of time.
樹脂ビーズは、用途に応じて、顔料及び染料の少なくともいずれかを含有していてもよい。顔料や染料を含有する樹脂ビーズを得るには、例えば、顔料及び染料の少なくともいずれかをさらに含有する油相を用いて懸濁液を調製すればよい。顔料としては、二酸化チタン、酸化亜鉛、弁柄（ベンガラ）、黄酸化鉄、黒酸化鉄等の金属酸化物の他、法定色素和名の黄色４号、赤色２０２号、青色１号、カーボンブラック等を挙げることができる。また、マイカ、タルク、カオリン、炭酸カルシウム等の体質顔料を用いることもできる。染料としては、赤色１０４号、黄色５号、青色１号等を挙げることができる。 The resin beads may contain at least one of a pigment and a dye, depending on the intended use. To obtain resin beads containing a pigment or dye, for example, a suspension may be prepared using an oil phase further containing at least one of the pigment and dye. Pigments include metal oxides such as titanium dioxide, zinc oxide, petals (bengala), yellow iron oxide, and black iron oxide, as well as legal pigments Japanese names Yellow No. 4, Red No. 202, Blue No. 1, and Carbon Black. And so on. In addition, extender pigments such as mica, talc, kaolin, and calcium carbonate can also be used. Examples of the dye include Red No. 104, Yellow No. 5, Blue No. 1 and the like.
顔料を含有する樹脂ビーズを製造する場合、顔料と、界面活性剤及び高分子分散剤の少なくともいずれかと、をさらに含有する油相を用いることが好ましい。すなわち、油相中に顔料を予め分散させた状態としておくことが好ましい。また、油相中に顔料は、シリコーン処理されていることが好ましい。 When producing resin beads containing a pigment, it is preferable to use an oil phase further containing the pigment and at least one of a surfactant and a polymer dispersant. That is, it is preferable that the pigment is dispersed in the oil phase in advance. Further, it is preferable that the pigment is treated with silicone in the oil phase.
樹脂ビーズは、用途に応じて、紫外線吸収剤及び紫外線散乱剤の少なくともいずれかを含有していてもよい。紫外線吸収剤や紫外線散乱剤を含有する樹脂ビーズを得るには、例えば、紫外線吸収剤及び紫外線散乱剤の少なくともいずれかをさらに含有する油相を用いて懸濁液を調製すればよい。紫外線吸収剤等としては、例えば、微粒子二酸化チタン、微粒子酸化亜鉛、ケイ皮酸系紫外線吸収剤、ジベンゾイルメタン系紫外線吸収剤などを挙げることができる。 The resin beads may contain at least one of an ultraviolet absorber and an ultraviolet scattering agent, depending on the intended use. In order to obtain resin beads containing an ultraviolet absorber or an ultraviolet scattering agent, for example, a suspension may be prepared using an oil phase further containing at least one of the ultraviolet absorbing agent and the ultraviolet scattering agent. Examples of the ultraviolet absorber include fine particle titanium dioxide, fine particle zinc oxide, silicic acid-based ultraviolet absorber, and dibenzoylmethane-based ultraviolet absorber.
懸濁液調製工程の後は、例えば、生成した樹脂ビーズをろ過及び洗浄し、分散安定化剤等の不要な成分を除去する。次いで、必要に応じて洗浄を複数回繰り返した後、乾燥及び解砕処理すれば、目的とする樹脂ビーズを得ることができる。 After the suspension preparation step, for example, the produced resin beads are filtered and washed to remove unnecessary components such as a dispersion stabilizer. Then, if necessary, washing is repeated a plurality of times, and then drying and crushing treatment are performed to obtain the desired resin beads.
本発明の製造方法によれば、その体積平均粒子径が５０μｍ以下、好ましくは０．５〜４０μｍの樹脂ビーズを得ることができる。すなわち、本発明の製造方法によれば、例えば、化粧料に配合される樹脂ビーズに要求される滑り性やソフトフォーカス性が有効に発現しうる、粒子径の小さい樹脂ビーズを製造することができる。 According to the production method of the present invention, resin beads having a volume average particle diameter of 50 μm or less, preferably 0.5 to 40 μm, can be obtained. That is, according to the production method of the present invention, for example, resin beads having a small particle size capable of effectively exhibiting the slipperiness and soft focus required for the resin beads blended in cosmetics can be produced. ..
本発明の製造方法によれば、その内部の９０体積％以上、好ましくは９５体積％以上、さらに好ましくは９８体積％以上がセルロース誘導体で充填された中実構造を有する樹脂ビーズを得ることができる。すなわち、本発明の製造方法によれば、例えば、化粧料に配合される樹脂ビーズに要求される透明性を有効に発現しうる樹脂ビーズを製造することができる。なお、セルロース誘導体の充填率（中実度）が９０体積％未満であると、空域によって光散乱が生じ、透明性が低下しやすくなる。また、中実度が低下すると吸油量も変化する。このため、中実度が低い樹脂ビーズを化粧料に配合すると、製品の安定性が低下する場合がある。 According to the production method of the present invention, it is possible to obtain resin beads having a solid structure in which 90% by volume or more, preferably 95% by volume or more, more preferably 98% by volume or more of the inside is filled with a cellulose derivative. .. That is, according to the production method of the present invention, for example, resin beads capable of effectively exhibiting the transparency required for the resin beads blended in cosmetics can be produced. If the filling rate (solidity) of the cellulose derivative is less than 90% by volume, light scattering occurs depending on the airspace, and the transparency tends to decrease. In addition, the amount of oil absorbed changes as the solidity decreases. Therefore, if resin beads having a low solidity are blended in a cosmetic, the stability of the product may decrease.
樹脂ビーズの中実度は、以下に示す手順にしたがって測定及び算出することができる。
まず、走査型電子顕微鏡（ＳＥＭ）で撮影した樹脂ビーズの断面のＳＥＭ画像を画像解析し、個々の樹脂ビーズの、樹脂で満たされた部分の体積を算出する。そして、任意に選択した２０個以上の樹脂ビーズの、樹脂で満たされた部分の体積の平均値を中実度（体積％）とする。
The solidity of the resin beads can be measured and calculated according to the procedure shown below.
First, the SEM image of the cross section of the resin beads taken with a scanning electron microscope (SEM) is image-analyzed, and the volume of the resin-filled portion of each resin bead is calculated. Then, the average value of the volumes of the resin-filled portions of 20 or more resin beads arbitrarily selected is defined as the solidity (volume%).
本発明の製造方法によれば、真球状の樹脂ビーズを得ることができる。すなわち、本発明の製造方法によれば、例えば、化粧料に配合される樹脂ビーズに要求される良好な触感及び肌への伸びを有効に発現しうる樹脂ビーズを製造することができる。 According to the production method of the present invention, spherical resin beads can be obtained. That is, according to the production method of the present invention, for example, it is possible to produce resin beads that can effectively exhibit the good tactile sensation and elongation on the skin required for the resin beads blended in cosmetics.
樹脂ビーズが真球状であるか否の指標となる真球度は、以下に示す手順にしたがって測定及び算出することができる。まず、走査型電子顕微鏡（ＳＥＭ）で撮影した樹脂ビーズのＳＥＭ画像を画像解析し、下記式（１）より、個々の樹脂ビーズの円形度Ｃを算出する。そして、任意に選択した１００個以上の樹脂ビーズの円形度Ｃの相加平均値を真球度とする。
Ｃ＝（４πＳ）／（Ｌ２） ・・・（１）
The sphericity, which is an index of whether or not the resin beads are spherical, can be measured and calculated according to the procedure shown below. First, the SEM image of the resin beads taken with a scanning electron microscope (SEM) is image-analyzed, and the circularity C of each resin bead is calculated from the following formula (1). Then, the arithmetic mean value of the circularity C of 100 or more resin beads arbitrarily selected is defined as the sphericity.
C = (4πS) / (L 2 ) ・ ・ ・ (1)
上記式（１）中、Ｓは、画像中に占める樹脂ビーズの面積（投影面積）を示し、Ｌは、画像中における樹脂ビーズの外周部の長さを示す。円形度Ｃの値が１に近いほど、粒子の形状は真球に近い。本明細書では、真球度が０．９５以上である場合を「真球」とする。 In the above formula (1), S indicates the area (projected area) of the resin beads occupied in the image, and L indicates the length of the outer peripheral portion of the resin beads in the image. The closer the value of circularity C is to 1, the closer the shape of the particle is to a true sphere. In the present specification, the case where the sphericity is 0.95 or more is referred to as "true sphere".
本発明の製造方法によれば、その表面が平滑な樹脂ビーズを得ることができる。本発明の製造方法によれば、例えば、化粧料に配合される樹脂ビーズに要求される良好な触感及び肌への伸びを有効に発現しうる樹脂ビーズを製造することができる。 According to the production method of the present invention, resin beads having a smooth surface can be obtained. According to the production method of the present invention, for example, resin beads capable of effectively exhibiting the good tactile sensation and elongation on the skin required for the resin beads blended in cosmetics can be produced.
樹脂ビーズの表面が平滑であるか否かについては、以下に示す手順にしたがって評価することができる。すなわち、走査型電子顕微鏡（ＳＥＭ）で撮影した樹脂ビーズのＳＥＭ画像（×５，０００）を観察し、樹脂ビーズの表面が平滑で、凹凸や穴が認められない場合を「平滑」と評価し、表面が粗い状態等であった場合を「非平滑」と評価する。 Whether or not the surface of the resin beads is smooth can be evaluated according to the procedure shown below. That is, the SEM image (× 5,000) of the resin beads taken with a scanning electron microscope (SEM) is observed, and the case where the surface of the resin beads is smooth and no irregularities or holes are observed is evaluated as “smooth”. , When the surface is rough, etc., it is evaluated as "non-smooth".
上述の製造方法によって製造される樹脂ビーズは、真球性（真球度）が高く、実質的に中実であり、平滑な表面を有する、天然系素材を構成材料とする樹脂粒子である。このため、上記の樹脂ビーズを含有させることで、石油由来の合成系素材からなる樹脂粒子を用いなくても、優れた触感、肌への伸び、透明性、及び製品安定性が付与された化粧料、外皮用薬、塗料、成形体、フィルム、コーティング剤、及び樹脂組成物等の各種製品を提供することができる。 The resin beads produced by the above-mentioned production method are resin particles made of a natural material, which has high sphericity (sphericity), is substantially solid, and has a smooth surface. For this reason, by containing the above resin beads, cosmetics that are provided with excellent tactile sensation, spread to the skin, transparency, and product stability without using resin particles made of a synthetic material derived from petroleum. Various products such as materials, skin medicines, paints, molded products, films, coating agents, and resin compositions can be provided.
上述の製造方法によって製造される本発明の樹脂ビーズは、優れた触感、肌への伸び、透明性等の特性を化粧品等に付与しうるものである。但し、これらの特性に対応する樹脂ビーズの構造や物性等を特定することは困難であり、例えば、平滑性のような特性については感覚的に判断する必要がある。さらに、樹脂ビーズは細かな微粒子の集合体であることから、分析機器等を使用する各種の解析を多数回繰り返して統計的処理を行い、所期の効果が得られる樹脂ビーズの特徴を特定する指標を見出すには、著しく多くの試行錯誤を重ねることが必要であり、およそ実際的でもない。 The resin beads of the present invention produced by the above-mentioned production method can impart characteristics such as excellent tactile sensation, elongation to the skin, and transparency to cosmetics and the like. However, it is difficult to specify the structure, physical properties, etc. of the resin beads corresponding to these characteristics, and for example, it is necessary to intuitively judge the characteristics such as smoothness. Furthermore, since the resin beads are aggregates of fine fine particles, various analyzes using an analytical instrument or the like are repeated many times to perform statistical processing to identify the characteristics of the resin beads that can obtain the desired effect. Finding an indicator requires a great deal of trial and error and is not practical.
以下、本発明を実施例に基づいて具体的に説明するが、本発明はこれらの実施例に限定されるものではない。なお、実施例、比較例中の「部」及び「％」は、特に断らない限り質量基準である。 Hereinafter, the present invention will be specifically described based on examples, but the present invention is not limited to these examples. In addition, "part" and "%" in Examples and Comparative Examples are based on mass unless otherwise specified.
＜樹脂ビーズの製造＞
（実施例１）
ジアセチルセルロース（商品名「ＣＡ−３９８−３」、イーストマンケミカル社製）１００部を酢酸エチル（水溶解度：８ｇ／１００ｇ）８００部に溶解して油相を調製した。また、ポリビニルアルコール７２部をイオン交換水８２８部に溶解して水相を調製した。調製した水相に油相を加えて混合し、ディゾルバーを用いて１，０００ｒｐｍで３分間撹拌した。さらに、ディゾルバーを用いて２，０００ｒｐｍで１０分間撹拌して、油滴が均一に分散した懸濁液１，８００部を得た。光学顕微鏡で観察及び画像解析して測定した油滴の体積平均粒子径は、１６μｍであった。
<Manufacturing of resin beads>
(Example 1)
An oil phase was prepared by dissolving 100 parts of diacetyl cellulose (trade name "CA-398-3", manufactured by Eastman Chemical Company) in 800 parts of ethyl acetate (water solubility: 8 g / 100 g). Further, 72 parts of polyvinyl alcohol was dissolved in 828 parts of ion-exchanged water to prepare an aqueous phase. The oil phase was added to the prepared aqueous phase, mixed, and stirred at 1,000 rpm for 3 minutes using a dissolver. Further, the mixture was stirred at 2,000 rpm for 10 minutes using a dissolver to obtain 1,800 parts of a suspension in which oil droplets were uniformly dispersed. The volume average particle size of the oil droplets measured by observation and image analysis with an optical microscope was 16 μm.
ディゾルバーを用いて得られた懸濁液１，８００部を５００ｒｐｍで撹拌しながら、イオン交換水８，２００部を６０分かけて注入した（懸濁液：１０，０００部、酢酸エチルの含有量：８％）。次いで、懸濁液を５００ｒｐｍで撹拌しながら、イオン交換水３０，０００部を１０分かけて注入し、樹脂粒子分散液（樹脂ビーズ分散液、酢酸エチルの含有量：２％）を得た。光学顕微鏡で観察及び画像解析して測定した樹脂粒子（樹脂ビーズ）の体積平均粒子径は、８μｍであった。樹脂粒子をろ過及び洗浄した後、イオン交換水に解膠した。さらに、ろ過及び洗浄した後、乾燥及び解砕処理して樹脂ビーズを得た。得られた樹脂ビーズの表面の状態を示す電子顕微鏡写真を図１に示す。また、得られた樹脂ビーズの断面の状態を示す電子顕微鏡写真を図２に示す。 While stirring 1,800 parts of the suspension obtained using the dissolver at 500 rpm, 8,200 parts of ion-exchanged water was injected over 60 minutes (suspension: 10,000 parts, ethyl acetate content). : 8%). Next, while stirring the suspension at 500 rpm, 30,000 parts of ion-exchanged water was injected over 10 minutes to obtain a resin particle dispersion (resin bead dispersion, ethyl acetate content: 2%). The volume average particle diameter of the resin particles (resin beads) measured by observation and image analysis with an optical microscope was 8 μm. After filtering and washing the resin particles, they were gelatinized in ion-exchanged water. Further, after filtration and washing, drying and crushing treatment were performed to obtain resin beads. An electron micrograph showing the state of the surface of the obtained resin beads is shown in FIG. Further, FIG. 2 shows an electron micrograph showing the state of the cross section of the obtained resin beads.
（実施例２）
ジアセチルセルロース（商品名［ＣＡ−３９８−６］、イーストマンケミカル社製）１００部をエチレングリコールジアセテート（水溶解度：２１ｇ／１００ｇ）１，２００部に溶解して油相を調製した。また、ポリビニルアルコール８０部をイオン交換水７２０部に溶解させた後、エチレングリコールジアセテート７０部を加えて水相を調製した。調製した水相に油相を加えて混合し、ディゾルバーを用いて１，０００ｒｐｍで３分間撹拌した。さらに、ディゾルバーを用いて１，８００ｒｐｍで１０分間撹拌して、油滴が均一に分散した懸濁液２，１７０部を得た。光学顕微鏡で観察及び画像解析して測定した油滴の体積平均粒子径は、１６μｍであった。
(Example 2)
An oil phase was prepared by dissolving 100 parts of diacetylcellulose (trade name [CA-398-6], manufactured by Eastman Chemical Company) in 1,200 parts of ethylene glycol diacetate (water solubility: 21 g / 100 g). Further, 80 parts of polyvinyl alcohol was dissolved in 720 parts of ion-exchanged water, and then 70 parts of ethylene glycol diacetate was added to prepare an aqueous phase. The oil phase was added to the prepared aqueous phase, mixed, and stirred at 1,000 rpm for 3 minutes using a dissolver. Further, the mixture was stirred at 1,800 rpm for 10 minutes using a dissolver to obtain 2,170 parts of a suspension in which oil droplets were uniformly dispersed. The volume average particle size of the oil droplets measured by observation and image analysis with an optical microscope was 16 μm.
ディゾルバーを用いて得られた懸濁液を５００ｒｐｍで撹拌しながら、イオン交換水３，８８０部を１２０分かけて注入した（懸濁液：６，０５０部、エチレングリコールジアセテートの含有量：２１％）。次いで、懸濁液を５００ｒｐｍで撹拌しながら、イオン交換水２５，７００部を３０分かけて注入し、樹脂粒子分散液（樹脂ビーズ分散液、エチレングリコールジアセテートの含有量：４％）を得た。光学顕微鏡で観察及び画像解析して測定した樹脂粒子（樹脂ビーズ）の体積平均粒子径は、７μｍであった。樹脂粒子をろ過及び洗浄した後、イオン交換水に解膠した。さらに、ろ過及び洗浄した後、乾燥及び解砕処理して樹脂ビーズを得た。 While stirring the suspension obtained using the dissolver at 500 rpm, 3,880 parts of ion-exchanged water was injected over 120 minutes (suspension: 6,050 parts, ethylene glycol diacetate content: 21). %). Next, while stirring the suspension at 500 rpm, 25,700 parts of ion-exchanged water was injected over 30 minutes to obtain a resin particle dispersion (resin bead dispersion, ethylene glycol diacetate content: 4%). It was. The volume average particle diameter of the resin particles (resin beads) measured by observation and image analysis with an optical microscope was 7 μm. After filtering and washing the resin particles, they were gelatinized in ion-exchanged water. Further, after filtration and washing, drying and crushing treatment were performed to obtain resin beads.
（実施例３）
ジアセチルセルロース（商品名「ＣＡ−３９８−１０」、イーストマンケミカル社製）１００部をイソプロピルアセテート（水溶解度：４ｇ／１００ｇ）１，０００部に溶解して油相を調製した。また、ポリビニルアルコール３００部をイオン交換水２，７００部に溶解して水相を調製した。調製した水相に油相を加えて混合し、ディゾルバーを用いて１，０００ｒｐｍで３分間撹拌した。さらに、ディゾルバーを用いて２，０００ｒｐｍで１０分間撹拌して、油滴が均一に分散した懸濁液４，１００部を得た。光学顕微鏡で観察及び画像解析して測定した油滴の体積平均粒子径は、１２μｍであった。
(Example 3)
An oil phase was prepared by dissolving 100 parts of diacetyl cellulose (trade name "CA-398-10", manufactured by Eastman Chemical Company) in 1,000 parts of isopropyl acetate (water solubility: 4 g / 100 g). Further, 300 parts of polyvinyl alcohol was dissolved in 2,700 parts of ion-exchanged water to prepare an aqueous phase. The oil phase was added to the prepared aqueous phase, mixed, and stirred at 1,000 rpm for 3 minutes using a dissolver. Further, the mixture was stirred at 2,000 rpm for 10 minutes using a dissolver to obtain 4,100 parts of a suspension in which oil droplets were uniformly dispersed. The volume average particle size of the oil droplets measured by observation and image analysis with an optical microscope was 12 μm.
ディゾルバーを用いて得られた懸濁液を５００ｒｐｍで撹拌しながら、イオン交換水２２，０００部を１２０分かけて注入した（懸濁液：２６，１００部、イソプロピルアセテートの含有量：４％）。次いで、懸濁液を５００ｒｐｍで撹拌しながら、イオン交換水７８，３００部を１５分かけて注入し、樹脂粒子分散液（樹脂ビーズ分散液、イソプロピルアセテートの含有量：１％）を得た。光学顕微鏡で観察及び画像解析して測定した樹脂粒子（樹脂ビーズ）の体積平均粒子径は、６μｍであった。樹脂粒子をろ過及び洗浄した後、イオン交換水に解膠した。さらに、ろ過及び洗浄した後、乾燥及び解砕処理して樹脂ビーズを得た。 While stirring the suspension obtained using the dissolver at 500 rpm, 22,000 parts of ion-exchanged water was injected over 120 minutes (suspension: 26,100 parts, isopropyl acetate content: 4%). .. Then, while stirring the suspension at 500 rpm, 78,300 parts of ion-exchanged water was injected over 15 minutes to obtain a resin particle dispersion (resin bead dispersion, isopropyl acetate content: 1%). The volume average particle diameter of the resin particles (resin beads) measured by observation and image analysis with an optical microscope was 6 μm. After filtering and washing the resin particles, they were gelatinized in ion-exchanged water. Further, after filtration and washing, drying and crushing treatment were performed to obtain resin beads.
（実施例４）
ジアセチルセルロース（商品名「Ｌ−３０」、ダイセル社製）１００部を酢酸エチル（水溶解度：８ｇ／１００ｇ）７００部及び酢酸メチル（水溶解度：２３ｇ／１００ｇ）１００部に溶解して油相を調製した。また、ポリビニルアルコール１００部をイオン交換水９００部に溶解して水相中を調製した。調製した水相に油相を加えて混合し、ディゾルバーを用いて１，０００ｒｐｍで３分間撹拌した。さらに、ディゾルバーを用いて２，０００ｒｐｍで１０分間撹拌して、油滴が均一に分散した懸濁液１，９００部を得た。光学顕微鏡で観察及び画像解析して測定した油滴の体積平均粒子径は、２４μｍであった。
(Example 4)
Dissolve 100 parts of diacetyl cellulose (trade name "L-30", manufactured by Daicel Corporation) in 700 parts of ethyl acetate (water solubility: 8 g / 100 g) and 100 parts of methyl acetate (water solubility: 23 g / 100 g) to prepare an oil phase. Prepared. Further, 100 parts of polyvinyl alcohol was dissolved in 900 parts of ion-exchanged water to prepare an aqueous phase. The oil phase was added to the prepared aqueous phase, mixed, and stirred at 1,000 rpm for 3 minutes using a dissolver. Further, the mixture was stirred at 2,000 rpm for 10 minutes using a dissolver to obtain 1,900 parts of a suspension in which oil droplets were uniformly dispersed. The volume average particle size of the oil droplets measured by observation and image analysis with an optical microscope was 24 μm.
ディゾルバーを用いて得られた懸濁液を５００ｒｐｍで撹拌しながら、イオン交換水６，１００部を６０分かけて注入した（懸濁液：８，０００部、酢酸エチルと酢酸メチルの合計含有量：１０％）。次いで、懸濁液を５００ｒｐｍで撹拌しながら、イオン交換水３２，０００部を１０分かけて注入し、樹脂粒子分散液（樹脂ビーズ分散液、酢酸エチルと酢酸メチルの合計含有量：２％）を得た。光学顕微鏡で観察及び画像解析して測定した樹脂粒子（樹脂ビーズ）の体積平均粒子径は、１２μｍであった。樹脂粒子をろ過及び洗浄した後、イオン交換水に解膠した。さらに、ろ過及び洗浄した後、乾燥及び解砕処理して樹脂ビーズを得た。 While stirring the suspension obtained using the dissolver at 500 rpm, 6,100 parts of ion-exchanged water was injected over 60 minutes (suspension: 8,000 parts, total content of ethyl acetate and methyl acetate). : 10%). Next, while stirring the suspension at 500 rpm, 32,000 parts of ion-exchanged water was injected over 10 minutes to disperse the resin particles (resin bead dispersion, total content of ethyl acetate and methyl acetate: 2%). Got The volume average particle diameter of the resin particles (resin beads) measured by observation and image analysis with an optical microscope was 12 μm. After filtering and washing the resin particles, they were gelatinized in ion-exchanged water. Further, after filtration and washing, drying and crushing treatment were performed to obtain resin beads.
（実施例５）
ジアセチルセルロース（商品名「Ｌ−５０」、ダイセル社製）９０部及びセルロースアセテテートブチレート（商品名「ＣＡＢ」、イーストマンケミカル社製）１０部を酢酸メチル（水溶解度：２３ｇ／１００ｇ）７００部に溶解して油相を調製した。また、ポリビニルアルコール６０部をイオン交換水４４０部に溶解して水相を調製した。調製した水相に油相を加えて混合し、ディゾルバーを用いて１，０００ｒｐｍで３分間撹拌した。さらに、ディゾルバーを用いて２，０００ｒｐｍで１０分間撹拌して、油滴が均一に分散した懸濁液１，３００部を得た。光学顕微鏡で観察及び画像解析して測定した油滴の体積平均粒子径は、１９μｍであった。
(Example 5)
90 parts of diacetyl cellulose (trade name "L-50", manufactured by Daicel) and 10 parts of cellulose acetate butyrate (trade name "CAB", manufactured by Eastman Chemical Co., Ltd.) are methyl acetate (water solubility: 23 g / 100 g) 700. The oil phase was prepared by dissolving in the part. Further, 60 parts of polyvinyl alcohol was dissolved in 440 parts of ion-exchanged water to prepare an aqueous phase. The oil phase was added to the prepared aqueous phase, mixed, and stirred at 1,000 rpm for 3 minutes using a dissolver. Further, the mixture was stirred at 2,000 rpm for 10 minutes using a dissolver to obtain 1,300 parts of a suspension in which oil droplets were uniformly dispersed. The volume average particle size of the oil droplets measured by observation and image analysis with an optical microscope was 19 μm.
ディゾルバーを用いて得られた懸濁液を５００ｒｐｍで撹拌しながら、イオン交換水１，７００部を６０分かけて注入した（懸濁液：３，０００部、酢酸メチルの含有量：２３％）。次いで、懸濁液を５００ｒｐｍで撹拌しながら、イオン交換水１１，０００部を１２分かけて注入し、樹脂粒子分散液（樹脂ビーズ分散液、酢酸メチルの含有量：５％）を得た。光学顕微鏡で観察及び画像解析して測定した樹脂粒子（樹脂ビーズ）の体積平均粒子径は、１０μｍであった。樹脂粒子をろ過及び洗浄した後、イオン交換水に解膠した。さらに、ろ過及び洗浄した後、乾燥及び解砕処理して樹脂ビーズを得た。 While stirring the suspension obtained using the dissolver at 500 rpm, 1,700 parts of ion-exchanged water was injected over 60 minutes (suspension: 3,000 parts, methyl acetate content: 23%). .. Next, while stirring the suspension at 500 rpm, 11,000 parts of ion-exchanged water was injected over 12 minutes to obtain a resin particle dispersion (resin bead dispersion, methyl acetate content: 5%). The volume average particle diameter of the resin particles (resin beads) measured by observation and image analysis with an optical microscope was 10 μm. After filtering and washing the resin particles, they were gelatinized in ion-exchanged water. Further, after filtration and washing, drying and crushing treatment were performed to obtain resin beads.
（実施例６）
エチルセルロース（商品名「エトセル」、ダウケミカル社製）９０部を１−ブタノール（水溶解度：７ｇ／１００ｇ）８００部に溶解させた後、シリコーン処理した微粒子酸化チタン（商品名「ＭＴＹ−１１０Ｍ３Ｓ」、テイカ社製）１０部を加えて混合し、微粒子酸化チタンが分散した油相を調製した。また、ヒドロキシプロピルメチルセルロース２７部をイオン交換水８７３部に溶解して水相を調製した。調製した水相に油相を加えて混合し、ディゾルバーを用いて１，０００ｒｐｍで３分間撹拌した。さらに、ディゾルバーを用いて２，０００ｒｐｍで１０分間撹拌して、油滴が均一に分散した懸濁液１，８００部を得た。光学顕微鏡で観察及び画像解析して測定した油滴の体積平均粒子径は、１８μｍであった。
(Example 6)
90 parts of ethyl cellulose (trade name "Etocell", manufactured by Dow Chemical Co., Ltd.) was dissolved in 800 parts of 1-butanol (water solubility: 7 g / 100 g), and then silicone-treated fine particle titanium oxide (trade name "MTY-110M3S"). 10 parts (manufactured by TAYCA) were added and mixed to prepare an oil phase in which fine particles of titanium oxide were dispersed. Further, 27 parts of hydroxypropylmethylcellulose was dissolved in 873 parts of ion-exchanged water to prepare an aqueous phase. The oil phase was added to the prepared aqueous phase, mixed, and stirred at 1,000 rpm for 3 minutes using a dissolver. Further, the mixture was stirred at 2,000 rpm for 10 minutes using a dissolver to obtain 1,800 parts of a suspension in which oil droplets were uniformly dispersed. The volume average particle size of the oil droplets measured by observation and image analysis with an optical microscope was 18 μm.
ディゾルバーを用いて得られた懸濁液を５００ｒｐｍで撹拌しながら、イオン交換水１０，０００部を６０分かけて注入した（懸濁液：１１，８００部、１−ブタノールの含有量：７％）。次いで、懸濁液を５００ｒｐｍで撹拌しながら、イオン交換水４１，２００部を８分かけて注入し、樹脂粒子分散液（樹脂ビーズ分散液、１−ブタノールの含有量：１．５％）を得た。光学顕微鏡で観察及び画像解析して測定した樹脂粒子（樹脂ビーズ）の体積平均粒子径は、９μｍであった。樹脂粒子をろ過及び洗浄した後、イオン交換水に解膠した。さらに、ろ過及び洗浄した後、乾燥及び解砕処理して樹脂ビーズを得た。 While stirring the suspension obtained using the dissolver at 500 rpm, 10,000 parts of ion-exchanged water was injected over 60 minutes (suspension: 11,800 parts, 1-butanol content: 7%). ). Next, while stirring the suspension at 500 rpm, 41,200 parts of ion-exchanged water was injected over 8 minutes to add a resin particle dispersion (resin bead dispersion, 1-butanol content: 1.5%). Obtained. The volume average particle diameter of the resin particles (resin beads) measured by observation and image analysis with an optical microscope was 9 μm. After filtering and washing the resin particles, they were gelatinized in ion-exchanged water. Further, after filtration and washing, drying and crushing treatment were performed to obtain resin beads.
（実施例７）
セルロースアセテートプロピレート（商品名「ＣＡＰ」、イーストマンケミカル社製）８９部をプロピレングリコールモノメチルエーテルアセテート（水溶解度：１０ｇ／１００ｇ）８００部に溶解させた後、微粒子酸化チタン（商品名「ＭＴ−０５」、テイカ社製）１０部及び分散剤（ポリエーテル変性シリコーン界面活性剤、商品名「ＫＦ−６０１７」、信越化学工業社製）１部を加えて混合し、微粒子酸化チタンが分散した油相を調製した。また、ポリアクリル酸ソーダ５０部をイオン交換水８５０部に溶解して水相を調製した。調製した水相に油相を加えて混合し、ディゾルバーを用いて１，０００ｒｐｍで３分間撹拌した。さらに、ディゾルバーを用いて２，５００ｒｐｍで２０分間撹拌して、油滴が均一に分散した懸濁液１，８００部を得た。光学顕微鏡で観察及び画像解析して測定した油滴の体積平均粒子径は、１０μｍであった。
(Example 7)
After dissolving 89 parts of cellulose acetate propylate (trade name "CAP", manufactured by Eastman Chemical Company) in 800 parts of propylene glycol monomethyl ether acetate (water solubility: 10 g / 100 g), fine particles of titanium oxide (trade name "MT-") 05 ”, 10 parts of TAYCA Corporation) and 1 part of dispersant (polyether-modified silicone surfactant, trade name“ KF-6017 ”, manufactured by Shin-Etsu Chemical Co., Ltd.) were added and mixed, and fine particles of titanium oxide were dispersed. Phases were prepared. Further, 50 parts of sodium polyacrylate was dissolved in 850 parts of ion-exchanged water to prepare an aqueous phase. The oil phase was added to the prepared aqueous phase, mixed, and stirred at 1,000 rpm for 3 minutes using a dissolver. Further, the mixture was stirred at 2,500 rpm for 20 minutes using a dissolver to obtain 1,800 parts of a suspension in which oil droplets were uniformly dispersed. The volume average particle size of the oil droplets measured by observation and image analysis with an optical microscope was 10 μm.
ディゾルバーを用いて得られた懸濁液を５００ｒｐｍで撹拌しながら、イオン交換水６，２００部を６０分かけて注入した（懸濁液：８，０００部、プロピレングリコールモノメチルエーテルアセテートの含有量：１０％）。次いで、懸濁液を５００ｒｐｍで撹拌しながら、イオン交換水３２，０００部を１０分かけて注入し、樹脂粒子分散液（樹脂ビーズ分散液、プロピレングリコールモノメチルエーテルアセテートの含有量：２％）を得た。光学顕微鏡で観察及び画像解析して測定した樹脂粒子（樹脂ビーズ）の体積平均粒子径は、５μｍであった。樹脂粒子をろ過及び洗浄した後、イオン交換水に解膠した。さらに、ろ過及び洗浄した後、乾燥及び解砕処理して樹脂ビーズを得た。 While stirring the suspension obtained using the dissolver at 500 rpm, 6,200 parts of ion-exchanged water was injected over 60 minutes (suspension: 8,000 parts, content of propylene glycol monomethyl ether acetate: 10%). Next, while stirring the suspension at 500 rpm, 32,000 parts of ion-exchanged water was injected over 10 minutes to add a resin particle dispersion (resin bead dispersion, propylene glycol monomethyl ether acetate content: 2%). Obtained. The volume average particle diameter of the resin particles (resin beads) measured by observation and image analysis with an optical microscope was 5 μm. After filtering and washing the resin particles, they were gelatinized in ion-exchanged water. Further, after filtration and washing, drying and crushing treatment were performed to obtain resin beads.
（実施例８）
セルロースアセテートプロピオネート（商品名「ＣＡＰ」、イーストマンケミカル社製）７１部を酢酸エチル（水溶解度：８ｇ／１００ｇ）２８４部に溶解させて油相を調製した。また、ポリビニルアルコール９部をイオン交換水２３６部に溶解して水相を調製した。調製した水相に油相を加えて混合し、大型ディゾルバーを用いて５５０ｒｐｍで１０分間撹拌して、油滴が均一に分散した懸濁液６００部を得た。光学顕微鏡で観察及び画像解析して測定した油滴の体積平均粒子径は、１５μｍであった。
(Example 8)
An oil phase was prepared by dissolving 71 parts of cellulose acetate propionate (trade name "CAP", manufactured by Eastman Chemical Company) in 284 parts of ethyl acetate (water solubility: 8 g / 100 g). Further, 9 parts of polyvinyl alcohol was dissolved in 236 parts of ion-exchanged water to prepare an aqueous phase. The oil phase was added to the prepared aqueous phase and mixed, and the mixture was stirred at 550 rpm for 10 minutes using a large dissolver to obtain 600 parts of a suspension in which oil droplets were uniformly dispersed. The volume average particle size of the oil droplets measured by observation and image analysis with an optical microscope was 15 μm.
ディゾルバーを用いて得られた懸濁液６００部を４００ｒｐｍで撹拌しながら、イオン交換水２，９００部を１００分かけて注入した（懸濁液：３，５００部、酢酸エチルの含有量：８％）。次いで、懸濁液を４００ｒｐｍで撹拌しながら、イオン交換水３，５００部を１０分かけて注入し、樹脂粒子分散液（樹脂ビーズ分散液、酢酸エチルの含有量：４％）を得た。光学顕微鏡で観察及び画像解析して測定した樹脂粒子（樹脂ビーズ）の体積平均粒子径は、１０μｍであった。樹脂粒子をろ過及び洗浄した後、イオン交換水に解膠した。さらに、ろ過及び洗浄した後、乾燥及び解砕処理して樹脂ビーズを得た。 While stirring 600 parts of the suspension obtained using the dissolver at 400 rpm, 2,900 parts of ion-exchanged water was injected over 100 minutes (suspension: 3,500 parts, ethyl acetate content: 8). %). Next, while stirring the suspension at 400 rpm, 3,500 parts of ion-exchanged water was injected over 10 minutes to obtain a resin particle dispersion (resin bead dispersion, ethyl acetate content: 4%). The volume average particle diameter of the resin particles (resin beads) measured by observation and image analysis with an optical microscope was 10 μm. After filtering and washing the resin particles, they were gelatinized in ion-exchanged water. Further, after filtration and washing, drying and crushing treatment were performed to obtain resin beads.
（実施例９）
ジアセチルセルロース（商品名「ＣＡ−３９８−３」、イーストマンケミカル社製）１００部を酢酸エチル（水溶解度：８ｇ／１００ｇ）８００部に溶解して油相を調製した。また、ポリビニルアルコール７２部をイオン交換水８２８部に溶解して水相を調製した。調製した水相に油相を加えて混合し、ディゾルバーを用いて１，０００ｒｐｍで３分間撹拌した。さらに、ディゾルバーを用いて２，０００ｒｐｍで１０分間撹拌して、油滴が均一に分散した懸濁液１，８００部を得た。光学顕微鏡で観察及び画像解析して測定した油滴の体積平均粒子径は、１６μｍであった。
(Example 9)
An oil phase was prepared by dissolving 100 parts of diacetyl cellulose (trade name "CA-398-3", manufactured by Eastman Chemical Company) in 800 parts of ethyl acetate (water solubility: 8 g / 100 g). Further, 72 parts of polyvinyl alcohol was dissolved in 828 parts of ion-exchanged water to prepare an aqueous phase. The oil phase was added to the prepared aqueous phase, mixed, and stirred at 1,000 rpm for 3 minutes using a dissolver. Further, the mixture was stirred at 2,000 rpm for 10 minutes using a dissolver to obtain 1,800 parts of a suspension in which oil droplets were uniformly dispersed. The volume average particle size of the oil droplets measured by observation and image analysis with an optical microscope was 16 μm.
ディゾルバーを用いて得られた懸濁液１，８００部を５００ｒｐｍで撹拌しながら、イオン交換水８，２００部を９分かけて注入した（懸濁液：１０，０００部、酢酸エチルの含有量：８％）。次いで、懸濁液を５００ｒｐｍで撹拌しながら、イオン交換水３０，０００部を１０分かけて注入し、樹脂粒子分散液（樹脂ビーズ分散液、酢酸エチルの含有量：２％）を得た。光学顕微鏡で観察及び画像解析して測定した樹脂粒子（樹脂ビーズ）の体積平均粒子径は、１０μｍであった。樹脂粒子をろ過及び洗浄した後、イオン交換水に解膠した。さらに、ろ過及び洗浄した後、乾燥及び解砕処理して樹脂ビーズを得た。 While stirring 1,800 parts of the suspension obtained using the dissolver at 500 rpm, 8,200 parts of ion-exchanged water was injected over 9 minutes (suspension: 10,000 parts, ethyl acetate content). : 8%). Next, while stirring the suspension at 500 rpm, 30,000 parts of ion-exchanged water was injected over 10 minutes to obtain a resin particle dispersion (resin bead dispersion, ethyl acetate content: 2%). The volume average particle diameter of the resin particles (resin beads) measured by observation and image analysis with an optical microscope was 10 μm. After filtering and washing the resin particles, they were gelatinized in ion-exchanged water. Further, after filtration and washing, drying and crushing treatment were performed to obtain resin beads.
（実施例１０）
セルロースアセテートプロピオネート（商品名「ＣＡＰ」、イーストマンケミカル社製）１００部を酢酸エチル（水溶解度：８ｇ／１００ｇ）５００部に溶解させて油相を調製した。また、ポリビニルアルコール２４部をイオン交換水４５６部に溶解して水相を調製した。調製した水相に油相を加えて混合し、大型ディゾルバーを用いて５００ｒｐｍで８分間撹拌して、油滴が均一に分散した懸濁液１０８０部を得た。光学顕微鏡で観察及び画像解析して測定した油滴の体積平均粒子径は、１４μｍであった。
(Example 10)
An oil phase was prepared by dissolving 100 parts of cellulose acetate propionate (trade name "CAP", manufactured by Eastman Chemical Company) in 500 parts of ethyl acetate (water solubility: 8 g / 100 g). Further, 24 parts of polyvinyl alcohol was dissolved in 456 parts of ion-exchanged water to prepare an aqueous phase. The oil phase was added to the prepared aqueous phase and mixed, and the mixture was stirred at 500 rpm for 8 minutes using a large dissolver to obtain 1080 parts of a suspension in which oil droplets were uniformly dispersed. The volume average particle size of the oil droplets measured by observation and image analysis with an optical microscope was 14 μm.
ディゾルバーを用いて得られた懸濁液１０８０部を３５０ｒｐｍで撹拌しながら、イオン交換水５，１７０部を６分かけて注入した（懸濁液：６，２５０部、酢酸エチルの含有量：８％）。次いで、懸濁液を３５０ｒｐｍで撹拌しながら、イオン交換水１８，７５０部を１０分かけて注入し、樹脂粒子分散液（樹脂ビーズ分散液、酢酸エチルの含有量：２％）を得た。光学顕微鏡で観察及び画像解析して測定した樹脂粒子（樹脂ビーズ）の体積平均粒子径は、８μｍであった。樹脂粒子をろ過及び洗浄した後、イオン交換水に解膠した。さらに、ろ過及び洗浄した後、乾燥及び解砕処理して樹脂ビーズを得た。 While stirring 1080 parts of the suspension obtained using the dissolver at 350 rpm, 5,170 parts of ion-exchanged water was injected over 6 minutes (suspension: 6,250 parts, ethyl acetate content: 8). %). Next, while stirring the suspension at 350 rpm, 18,750 parts of ion-exchanged water was injected over 10 minutes to obtain a resin particle dispersion (resin bead dispersion, ethyl acetate content: 2%). The volume average particle diameter of the resin particles (resin beads) measured by observation and image analysis with an optical microscope was 8 μm. After filtering and washing the resin particles, they were gelatinized in ion-exchanged water. Further, after filtration and washing, drying and crushing treatment were performed to obtain resin beads.
（比較例１）
平均体積粒度分布１３μｍのセルロース微粒子（商品名「ＣＥＬＬＵＬＯＢＥＡＤＳ Ｄ−５」、大東化成品社製）を比較例１の樹脂ビーズとした。比較例１の樹脂ビーズの表面の状態を示す電子顕微鏡写真を図３に示す。
(Comparative Example 1)
Cellulose fine particles having an average volume particle size distribution of 13 μm (trade name “CELLULOBEADS D-5”, manufactured by Daito Kasei Seisakusho Co., Ltd.) were used as the resin beads of Comparative Example 1. An electron micrograph showing the state of the surface of the resin beads of Comparative Example 1 is shown in FIG.
（比較例２）
ジアセチルセルロース（商品名「ＣＡ−３９８−３」、イーストマンケミカル社製）１００部を酢酸エチル（水溶解度：８ｇ／１００ｇ）８００部に溶解して油相を調製した。また、ポリビニルアルコール７２部をイオン交換水８２８部に溶解して水相を調製した。調製した水相に油相を加えて混合し、ディゾルバーを用いて１，０００ｒｐｍで３分間撹拌した。さらに、ディゾルバーを用いて２，０００ｒｐｍで１０分間撹拌して、油滴が均一に分散した懸濁液１，８００部を得た。光学顕微鏡で観察及び画像解析して測定した油滴の体積平均粒子径は、１６μｍであった。
(Comparative Example 2)
An oil phase was prepared by dissolving 100 parts of diacetyl cellulose (trade name "CA-398-3", manufactured by Eastman Chemical Company) in 800 parts of ethyl acetate (water solubility: 8 g / 100 g). Further, 72 parts of polyvinyl alcohol was dissolved in 828 parts of ion-exchanged water to prepare an aqueous phase. The oil phase was added to the prepared aqueous phase, mixed, and stirred at 1,000 rpm for 3 minutes using a dissolver. Further, the mixture was stirred at 2,000 rpm for 10 minutes using a dissolver to obtain 1,800 parts of a suspension in which oil droplets were uniformly dispersed. The volume average particle size of the oil droplets measured by observation and image analysis with an optical microscope was 16 μm.
ディゾルバーを用いて得られた懸濁液１，８００部を５００ｒｐｍで撹拌しながら、イオン交換水８，２００部を３分かけて注入した（懸濁液：１０，０００部、酢酸エチルの含有量：８％）。次いで、懸濁液を５００ｒｐｍで撹拌しながら、イオン交換水３０，０００部を１０分かけて注入し、樹脂粒子分散液（樹脂ビーズ分散液、酢酸エチルの含有量：２％）を得た。光学顕微鏡で観察及び画像解析して測定した樹脂粒子（樹脂ビーズ）の体積平均粒子径は、８μｍであった。樹脂粒子をろ過及び洗浄した後、イオン交換水に解膠した。さらに、ろ過及び洗浄した後、乾燥及び解砕処理して樹脂ビーズを得た。 While stirring 1,800 parts of the suspension obtained using the dissolver at 500 rpm, 8,200 parts of ion-exchanged water was injected over 3 minutes (suspension: 10,000 parts, ethyl acetate content). : 8%). Next, while stirring the suspension at 500 rpm, 30,000 parts of ion-exchanged water was injected over 10 minutes to obtain a resin particle dispersion (resin bead dispersion, ethyl acetate content: 2%). The volume average particle diameter of the resin particles (resin beads) measured by observation and image analysis with an optical microscope was 8 μm. After filtering and washing the resin particles, they were gelatinized in ion-exchanged water. Further, after filtration and washing, drying and crushing treatment were performed to obtain resin beads.
上記の実施例及び比較例を纏めたものを表１に示す。 Table 1 summarizes the above examples and comparative examples.
＜樹脂ビーズの評価＞
（体積平均粒子径）
コールターカウンター（ベックマン・コールター社製）を使用して樹脂ビーズの体積平均粒子径を測定した。結果を表２に示す。
<Evaluation of resin beads>
(Volume average particle size)
The volume average particle size of the resin beads was measured using a Coulter counter (manufactured by Beckman Coulter). The results are shown in Table 2.
（触感）
樹脂ビーズの触感について官能評価を行った。具体的には、樹脂ビーズに触れた後、肌に伸ばし、滑らかであった場合を「良好」、やや滑らかであった場合を「やや良好」、やや滑らかで無かった場合を「やや不良」、滑らかで無かった場合を「不良」と評価した。結果を表２に示す。
(Tactile)
A sensory evaluation was performed on the tactile sensation of the resin beads. Specifically, after touching the resin beads, it is stretched on the skin, and if it is smooth, it is "good", if it is slightly smooth, it is "slightly good", and if it is not smooth, it is "slightly bad". If it was not smooth, it was evaluated as "defective". The results are shown in Table 2.
（真球性）
走査型電子顕微鏡（ＳＥＭ）で撮影した樹脂ビーズのＳＥＭ画像を画像解析し、下記式（１）より、個々の樹脂ビーズの円形度Ｃを算出した。そして、任意に選択した１００個以上の樹脂ビーズの円形度Ｃの相加平均値を「真球度」として算出した。
Ｃ＝（４πＳ）／（Ｌ２） ・・・（１）
(Spherical)
The SEM image of the resin beads taken with a scanning electron microscope (SEM) was image-analyzed, and the circularity C of each resin bead was calculated from the following formula (1). Then, the arithmetic mean value of the circularity C of 100 or more resin beads arbitrarily selected was calculated as "sphericity".
C = (4πS) / (L 2 ) ・ ・ ・ (1)
上記式（１）中、Ｓは、画像中に占める樹脂ビーズの面積（投影面積）を示し、Ｌは、画像中における樹脂ビーズの外周部の長さを示す。円形度Ｃの値が１に近いほど、粒子の形状は真球に近い。算出した真球度が０．９５以上であった場合を「真球」と評価し、０．９５未満であった場合を「非真球」と評価した。結果を表２に示す。 In the above formula (1), S indicates the area (projected area) of the resin beads occupied in the image, and L indicates the length of the outer peripheral portion of the resin beads in the image. The closer the value of circularity C is to 1, the closer the shape of the particle is to a true sphere. When the calculated sphericity was 0.95 or more, it was evaluated as "true sphere", and when it was less than 0.95, it was evaluated as "non-true sphere". The results are shown in Table 2.
（中実性）
走査型電子顕微鏡（ＳＥＭ）で撮影した樹脂ビーズの断面のＳＥＭ画像を画像解析し、個々の樹脂ビーズの、樹脂で満たされた部分の体積を算出した。そして、任意に選択した２０個以上の樹脂ビーズの、樹脂で満たされた部分の体積の平均値を「中実度」として算出した。中実度が９０％以上であった場合を「中実」と評価し、９０％未満であった場合を「非中実」と評価した。結果を表２に示す。
(Solidity)
The SEM image of the cross section of the resin beads taken with a scanning electron microscope (SEM) was image-analyzed, and the volume of the resin-filled portion of each resin bead was calculated. Then, the average value of the volumes of the resin-filled portions of 20 or more resin beads arbitrarily selected was calculated as "solidity". When the solidity was 90% or more, it was evaluated as "solid", and when it was less than 90%, it was evaluated as "non-solid". The results are shown in Table 2.
（平滑性）
走査型電子顕微鏡（ＳＥＭ）で撮影した樹脂ビーズのＳＥＭ画像（×５，０００）を観察し、樹脂ビーズの表面が平滑であった場合を「平滑」、平滑だが表面に吸着物がいくつか確認できる場合を「やや平滑」と評価し、表面が粗い状態であった場合を「非平滑」と評価した。なお、樹脂ビーズの表面が図１に示すような状態であった場合に「平滑」と評価した。結果を表２に示す。
(Smoothness)
Observe the SEM image (× 5,000) of the resin beads taken with a scanning electron microscope (SEM), and if the surface of the resin beads is smooth, it is “smooth”. The case where it was possible was evaluated as "slightly smooth", and the case where the surface was rough was evaluated as "non-smooth". When the surface of the resin beads was in the state shown in FIG. 1, it was evaluated as "smooth". The results are shown in Table 2.
＜化粧料の製造＞
（化粧料−１）
化粧料の原料として従来用いられている各種成分を混合して化粧料−１を製造した。具体的には、まず、シリコーン処理された各粉体（マイカ、タルク、微粒子酸化チタン、及び硫酸バリウム）と、製造した各樹脂ビーズとを、表３に示す配合量でそれぞれ配合し、均一になるまで混合して粉体混合物を得た。次いで、ワセリン、スクワラン、及びトリオクタン酸グリセリルを混合して得た混合物（その他の成分）を粉体混合物に加え、均一なるまで混合した後、容器に充填し、必要に応じてプレス成型して化粧料−１を得た。
<Manufacturing of cosmetics>
(Cosmetics-1)
Cosmetic-1 was produced by mixing various components conventionally used as raw materials for cosmetics. Specifically, first, each of the silicone-treated powders (mica, talc, fine particle titanium oxide, and barium sulfate) and each of the produced resin beads are blended in the blending amounts shown in Table 3 to be uniformly blended. It was mixed until it became a powder mixture. Next, a mixture (other components) obtained by mixing petrolatum, squalane, and glyceryl trioctanoate is added to the powder mixture, mixed until uniform, filled in a container, and press-molded as necessary for makeup. I got a charge of -1.
（化粧料−２）
化粧料の原料として従来用いられている各種成分を混合して、サンカット乳液である化粧料−２を製造した。具体的には、まず、シリコーンオイル、紫外線防御剤、乳化剤、分散剤、イソノナン酸イソトリデシル、及び製造した各樹脂ビーズを表４に示す配合量でそれぞれ配合し、混合して油相成分を調製した。また、精製水、ジプロピレングリコール、塩化ナトリウム、及びクエン酸ナトリウムを表４に示す配合量で配合し、混合して水相成分を調製した。次いで、調製した油相成分に水相成分を撹拌しながら添加して乳化させ、化粧料−２を得た。
(Cosmetics-2)
Various ingredients conventionally used as raw materials for cosmetics were mixed to produce cosmetics-2, which is a sun-cut emulsion. Specifically, first, silicone oil, UV protection agent, emulsifier, dispersant, isotridecyl isononanoate, and each of the produced resin beads were blended in the blending amounts shown in Table 4 and mixed to prepare an oil phase component. .. Further, purified water, dipropylene glycol, sodium chloride, and sodium citrate were blended in the blending amounts shown in Table 4 and mixed to prepare an aqueous phase component. Then, the aqueous phase component was added to the prepared oil phase component with stirring and emulsified to obtain Cosmetic-2.
＜化粧料の評価＞
製造した化粧料−１の触感及び肌への伸びにつき、以下に示す評価基準にしたがって評価した。結果を表５に示す。また、製造した化粧料−２の触感、肌への伸び、透明性、及び製品安定性につき、以下に示す評価基準にしたがって評価した。結果を表６に示す。
Ａ：非常に良い
Ｂ：良い
Ｃ：やや良い
Ｄ：悪い
<Evaluation of cosmetics>
The tactile sensation and spread on the skin of the produced cosmetic -1 were evaluated according to the evaluation criteria shown below. The results are shown in Table 5. In addition, the tactile sensation, spread on the skin, transparency, and product stability of the manufactured cosmetics-2 were evaluated according to the evaluation criteria shown below. The results are shown in Table 6.
A: Very good B: Good C: Somewhat good D: Bad
表５及び６に示すように、実施例の樹脂ビーズを用いることで、触感、肌への伸び、透明性、及び製品安定性に優れた化粧料を製造できたことがわかる。また、実施例の樹脂ビーズを用いることで、化粧料だけでなく、外皮用薬、塗料、成形体、フィルム、コーティング剤、及び樹脂組成物などの各種製品に対しても、優れた触感、透明性、伸び、及び製品安定性などの特性を付与できることを確認した。 As shown in Tables 5 and 6, it can be seen that by using the resin beads of the examples, cosmetics having excellent tactile sensation, extension to the skin, transparency, and product stability could be produced. In addition, by using the resin beads of the examples, not only cosmetics but also various products such as exodermis medicines, paints, molded products, films, coating agents, and resin compositions have excellent tactile sensation and transparency. It was confirmed that properties such as property, elongation, and product stability can be imparted.
本発明の樹脂ビーズは、石油由来の合成系素材で形成された樹脂ビーズと同等以上の特性を有する。このため、本発明の樹脂ビーズを用いれば、石油由来の合成系素材で形成された樹脂ビーズを用いなくても、良好な触感で、肌への伸びが良く、透明感があり、かつ、品質の安定した化粧品などの製品を提供することができる。したがって、本発明の樹脂ビーズは、例えば、化粧料、外皮用剤、塗料、成形体、フィルム、コーティング剤、及び樹脂組成物などの各種製品の構成材料として有用である。 The resin beads of the present invention have characteristics equal to or higher than those of resin beads formed of a synthetic material derived from petroleum. Therefore, if the resin beads of the present invention are used, even if the resin beads formed of a synthetic material derived from petroleum are not used, the resin beads have a good tactile sensation, spread well on the skin, have a transparent feeling, and are of good quality. It is possible to provide products such as stable cosmetics. Therefore, the resin beads of the present invention are useful as constituent materials for various products such as cosmetics, outer skin agents, paints, molded products, films, coating agents, and resin compositions.
Claims (19)
前記セルロース誘導体及び前記セルロース誘導体を溶解する、２５℃における水１００ｇに対する溶解度（水溶解度）が０．１〜５０．０ｇである有機溶剤を含有する油相と、分散安定化剤を含有する水相と、を混合して、前記セルロース誘導体及び前記有機溶剤を含有する油滴を含む懸濁液を調製する懸濁液調製工程と、
前記懸濁液に水を添加して前記油滴を収縮させる油滴収縮工程と、を有し、
前記油滴収縮工程において、前記懸濁液中の前記有機溶剤の含有量が、前記有機溶剤の水溶解度以下となるまでは、下記式（Ａ）を満たすように前記懸濁液に前記水を添加する樹脂ビーズの製造方法。
［真球度の測定及び算出手順］：走査型電子顕微鏡で撮影した樹脂ビーズのＳＥＭ画像を画像解析し、下記式（１）より、個々の樹脂ビーズの円形度Ｃを算出し、任意に選択した１００個以上の樹脂ビーズの円形度Ｃの相加平均値を樹脂ビーズの真球度とする。
Ｃ＝（４πＳ）／（Ｌ ２ ） ・・・（１）
（前記式（１）中、Ｓは、ＳＥＭ画像中に占める樹脂ビーズの投影面積を示し、Ｌは、ＳＥＭ画像中における樹脂ビーズの外周部の長さを示す）
（Ｗ／Ｓ）／Ｔ≦１．００ ・・・（Ａ）
Ｗ：水の添加量（質量部）
Ｓ：懸濁液の量（質量部）
Ｔ：添加時間（分） A method for producing resin beads containing a cellulose derivative as a main component and having a sphericity of 0.95 or more measured and calculated according to the following procedure.
An oil phase containing an organic solvent having a solubility (water solubility) of 0.1 to 50.0 g in 100 g of water at 25 ° C., which dissolves the cellulose derivative and the cellulose derivative, and an aqueous phase containing a dispersion stabilizer. To prepare a suspension containing the cellulose derivative and the oil droplets containing the organic solvent by mixing with and the suspension preparation step.
It has an oil droplet shrinkage step of adding water to the suspension to shrink the oil droplets.
In the oil droplet shrinkage step, the water is added to the suspension so as to satisfy the following formula (A) until the content of the organic solvent in the suspension becomes equal to or less than the water solubility of the organic solvent. A method for producing resin beads to be added.
[Procedure for measuring and calculating sphericity]: Image analysis of SEM images of resin beads taken with a scanning electron microscope, calculation of circularity C of each resin bead from the following formula (1), and arbitrary selection. The additive average value of the circularity C of 100 or more resin beads is defined as the sphericity of the resin beads.
C = (4πS) / (L 2 ) ・ ・ ・ (1)
(In the formula (1), S indicates the projected area of the resin beads occupied in the SEM image, and L indicates the length of the outer peripheral portion of the resin beads in the SEM image).
(W / S) / T ≦ 1.00 ・ ・ ・ (A)
W: Amount of water added (parts by mass)
S: Amount of suspension (parts by mass)
T: Addition time (minutes)
前記樹脂ビーズが、請求項１８に記載の樹脂ビーズである製品。 A product of any of cosmetics, exodermis medicines, paints, molded articles, films, coating agents, and resin compositions containing resin beads.
A product in which the resin beads are the resin beads according to claim 18.
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| EP20837372.0A EP3998300A4 (en) | 2019-07-10 | 2020-07-07 | Method for manufacturing resin beads, resin beads, and product employing resin beads |
| PCT/JP2020/026551 WO2021006269A1 (en) | 2019-07-10 | 2020-07-07 | Method for manufacturing resin beads, resin beads, and product employing resin beads |
| BR112022000453A BR112022000453A2 (en) | 2019-07-10 | 2020-07-07 | Method for manufacturing resin granules, resin granules and product employing resin granules |
| CN202080049311.0A CN114080415B (en) | 2019-07-10 | 2020-07-07 | Method for producing resin beads, and product using resin beads |
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| WO2023013534A1 (en) * | 2021-08-06 | 2023-02-09 | 住友精化株式会社 | Viscous composition |
| WO2023032801A1 (en) * | 2021-08-31 | 2023-03-09 | 三井化学東セロ株式会社 | Method for producing cellulose beads |
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