JP6849311B2 - Fluorine-based resin sheet containing a phosphorescent phosphor, a laminate using this, a phosphorescent sheet, an outdoor phosphorescent label - Google Patents
Fluorine-based resin sheet containing a phosphorescent phosphor, a laminate using this, a phosphorescent sheet, an outdoor phosphorescent label Download PDFInfo
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- 229920005989 resin Polymers 0.000 title claims description 168
- 239000011347 resin Substances 0.000 title claims description 168
- 229910052731 fluorine Inorganic materials 0.000 title claims description 51
- 239000011737 fluorine Substances 0.000 title claims description 51
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 title claims description 50
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 title claims description 49
- 125000005397 methacrylic acid ester group Chemical group 0.000 claims description 29
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical compound FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 claims description 23
- 229920005992 thermoplastic resin Polymers 0.000 claims description 12
- 239000002245 particle Substances 0.000 claims description 9
- 150000001875 compounds Chemical class 0.000 claims description 6
- 238000010521 absorption reaction Methods 0.000 claims 1
- 230000002087 whitening effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 31
- 239000010410 layer Substances 0.000 description 30
- 230000000052 comparative effect Effects 0.000 description 13
- 238000002156 mixing Methods 0.000 description 10
- 238000012360 testing method Methods 0.000 description 10
- -1 vinyl compound Chemical class 0.000 description 10
- 238000010030 laminating Methods 0.000 description 8
- 239000000178 monomer Substances 0.000 description 8
- 238000000465 moulding Methods 0.000 description 8
- 230000006866 deterioration Effects 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 239000011256 inorganic filler Substances 0.000 description 5
- 229910003475 inorganic filler Inorganic materials 0.000 description 5
- 238000004898 kneading Methods 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 229920000915 polyvinyl chloride Polymers 0.000 description 5
- 229920002554 vinyl polymer Polymers 0.000 description 5
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 4
- 229910019142 PO4 Inorganic materials 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 150000004645 aluminates Chemical class 0.000 description 4
- 238000002372 labelling Methods 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 4
- 239000010452 phosphate Substances 0.000 description 4
- 239000004800 polyvinyl chloride Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000002033 PVDF binder Substances 0.000 description 3
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 3
- 239000012298 atmosphere Substances 0.000 description 3
- 239000002270 dispersing agent Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- XUCNUKMRBVNAPB-UHFFFAOYSA-N fluoroethene Chemical compound FC=C XUCNUKMRBVNAPB-UHFFFAOYSA-N 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229920005668 polycarbonate resin Polymers 0.000 description 3
- 239000004431 polycarbonate resin Substances 0.000 description 3
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 3
- 239000011342 resin composition Substances 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 2
- 239000005083 Zinc sulfide Substances 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 230000003078 antioxidant effect Effects 0.000 description 2
- JGIATAMCQXIDNZ-UHFFFAOYSA-N calcium sulfide Chemical compound [Ca]=S JGIATAMCQXIDNZ-UHFFFAOYSA-N 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 238000002845 discoloration Methods 0.000 description 2
- 229920000840 ethylene tetrafluoroethylene copolymer Polymers 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 150000002221 fluorine Chemical class 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 229920001223 polyethylene glycol Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 229920005672 polyolefin resin Polymers 0.000 description 2
- 229920005990 polystyrene resin Polymers 0.000 description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- 229910052984 zinc sulfide Inorganic materials 0.000 description 2
- DRDVZXDWVBGGMH-UHFFFAOYSA-N zinc;sulfide Chemical compound [S-2].[Zn+2] DRDVZXDWVBGGMH-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- ZTAVLWPSZXBNGJ-UHFFFAOYSA-N C(CC(C(F)Cl)(F)F)Cl Chemical compound C(CC(C(F)Cl)(F)F)Cl ZTAVLWPSZXBNGJ-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229910052692 Dysprosium Inorganic materials 0.000 description 1
- 229920001780 ECTFE Polymers 0.000 description 1
- 229910052691 Erbium Inorganic materials 0.000 description 1
- 229910052693 Europium Inorganic materials 0.000 description 1
- 229910052689 Holmium Inorganic materials 0.000 description 1
- 229910052765 Lutetium Inorganic materials 0.000 description 1
- 239000004419 Panlite Substances 0.000 description 1
- 229910052772 Samarium Inorganic materials 0.000 description 1
- 229910052775 Thulium Inorganic materials 0.000 description 1
- 125000005396 acrylic acid ester group Chemical group 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- KBQHZAAAGSGFKK-UHFFFAOYSA-N dysprosium atom Chemical compound [Dy] KBQHZAAAGSGFKK-UHFFFAOYSA-N 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- UYAHIZSMUZPPFV-UHFFFAOYSA-N erbium Chemical compound [Er] UYAHIZSMUZPPFV-UHFFFAOYSA-N 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- OGPBJKLSAFTDLK-UHFFFAOYSA-N europium atom Chemical compound [Eu] OGPBJKLSAFTDLK-UHFFFAOYSA-N 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- HCDGVLDPFQMKDK-UHFFFAOYSA-N hexafluoropropylene Chemical compound FC(F)=C(F)C(F)(F)F HCDGVLDPFQMKDK-UHFFFAOYSA-N 0.000 description 1
- LNCPIMCVTKXXOY-UHFFFAOYSA-N hexyl 2-methylprop-2-enoate Chemical compound CCCCCCOC(=O)C(C)=C LNCPIMCVTKXXOY-UHFFFAOYSA-N 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- KJZYNXUDTRRSPN-UHFFFAOYSA-N holmium atom Chemical compound [Ho] KJZYNXUDTRRSPN-UHFFFAOYSA-N 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 238000004020 luminiscence type Methods 0.000 description 1
- OHSVLFRHMCKCQY-UHFFFAOYSA-N lutetium atom Chemical compound [Lu] OHSVLFRHMCKCQY-UHFFFAOYSA-N 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 description 1
- GYDSPAVLTMAXHT-UHFFFAOYSA-N pentyl 2-methylprop-2-enoate Chemical compound CCCCCOC(=O)C(C)=C GYDSPAVLTMAXHT-UHFFFAOYSA-N 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 229920011301 perfluoro alkoxyl alkane Polymers 0.000 description 1
- 229920013653 perfluoroalkoxyethylene Polymers 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 229920001230 polyarylate Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- NHARPDSAXCBDDR-UHFFFAOYSA-N propyl 2-methylprop-2-enoate Chemical compound CCCOC(=O)C(C)=C NHARPDSAXCBDDR-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- KZUNJOHGWZRPMI-UHFFFAOYSA-N samarium atom Chemical compound [Sm] KZUNJOHGWZRPMI-UHFFFAOYSA-N 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000010454 slate Substances 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 229920006230 thermoplastic polyester resin Polymers 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Landscapes
- Luminescent Compositions (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Illuminated Signs And Luminous Advertising (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Laminated Bodies (AREA)
Description
本発明は、蓄光性蛍光体を含有するフッ素系樹脂シート、これを用いた積層物、蓄光性シート、屋外用蓄光標識に関する。より詳しくは、フッ素系樹脂に蓄光性蛍光体などを配合した耐候性に優れるフッ素系樹脂シート等に関する。 The present invention relates to a fluororesin sheet containing a phosphorescent phosphor, a laminate using the same, a phosphorescent sheet, and an outdoor phosphorescent label. More specifically, the present invention relates to a fluorine-based resin sheet or the like having excellent weather resistance in which a phosphorescent phosphor or the like is blended with a fluorine-based resin.
蓄光とは、光の照射によってそのエネルギーを吸収し、照射が停止した後に発光する現象を言い、こうした性質を有する物質は蓄光性蛍光体あるいは燐光体として知られている。前記蓄光性蛍光体としては、硫化亜鉛、硫化カルシウム、酸化亜鉛、アルミン酸塩などが知られており、また、当該蓄光性蛍光体の耐水性を向上させる手法として、リン酸塩と混合またはリン酸塩溶液中で接触させて加熱処理することが知られている(特許文献1、特許文献2参照)。 Luminescence refers to a phenomenon in which energy is absorbed by irradiation with light and emits light after the irradiation is stopped, and a substance having such a property is known as a phosphorescent phosphor or a phosphorescent substance. Zinc sulfide, calcium sulfide, zinc oxide, aluminate and the like are known as the phosphorescent phosphor, and as a method for improving the water resistance of the phosphorescent phosphor, it is mixed with phosphate or phosphorus. It is known that they are brought into contact with each other in a phosphate solution and heat-treated (see Patent Document 1 and Patent Document 2).
また、前記蓄光性蛍光体は、夜間の安全を守るための標識や非常口の位置を示すマークなどの各種標識用品にも用いられ、当該蓄光性蛍光体を樹脂に添加した配合物をシート状に成形する方法や、蓄光性蛍光体を含有する塗料をシート表面に塗工する方法なども提供されている(特許文献3、特許文献4参照)。
このような従来の蓄光性蛍光体を含むシート(以下、「蓄光シート」ともいう)を成形する樹脂成分としては、塩化ビニル樹脂やシリコーン樹脂が主として用いられている。
The phosphorescent fluorescent substance is also used for various labeling products such as a sign for protecting safety at night and a mark indicating the position of an emergency exit, and a compound obtained by adding the phosphorescent fluorescent substance to a resin is formed into a sheet. A method of molding, a method of applying a coating material containing a phosphorescent phosphor to the surface of a sheet, and the like are also provided (see Patent Documents 3 and 4).
Vinyl chloride resin and silicone resin are mainly used as the resin component for molding such a conventional sheet containing a phosphorescent phosphor (hereinafter, also referred to as “phosphorescent sheet”).
2011年3月の東日本大震災を契機として、特に屋外向けの夜間用非常標識、ガードレール標識などの必要性が高まり、耐候性に優れた蓄光シートが要望されている。また、2014年にJISZ9097が制定され、従来不明瞭だった蓄光シートの性能が明確に規定され、長期間の性能保持が喫緊の課題となっている。 With the Great East Japan Earthquake in March 2011, the need for outdoor nighttime emergency signs, guardrail signs, etc. has increased, and phosphorescent sheets with excellent weather resistance have been demanded. In addition, JISZ9097 was established in 2014, which clearly defines the performance of the phosphorescent sheet, which was previously unclear, and maintaining the performance for a long period of time has become an urgent issue.
一方、フッ素系樹脂は耐候性に優れることが知られており、特に、フッ素系樹脂は、建築物の内外装用部材に使用されるプラスチック板、金属板、及びその他の各種基材の保護、耐候性の向上などを目的として使用されている(特許文献5、特許文献6、特許文献7参照)。 On the other hand, fluororesins are known to have excellent weather resistance. In particular, fluororesins protect and weather-resistant plastic plates, metal plates, and various other base materials used for interior and exterior members of buildings. It is used for the purpose of improving the properties (see Patent Document 5, Patent Document 6, and Patent Document 7).
また、近年ではフッ素系樹脂が耐候性に優れる特徴を活かして、太陽電池モジュール背面保護シートの表面保護層にフッ素系フィルムを用いることが提案されている(特許文献8参照)。 Further, in recent years, it has been proposed to use a fluorine-based film for the surface protection layer of the back surface protective sheet of the solar cell module by taking advantage of the feature that the fluorine-based resin has excellent weather resistance (see Patent Document 8).
樹脂成分として塩化ビニル樹脂を用いた蓄光シートは屋外で使用された場合、塩化ビニル樹脂の変色等、有意な劣化が生じる。その結果として、蓄光シート内に含有される蓄光性蛍光体自体の劣化、分解を招き、蓄光性能を長期間保持することができなかった。これを防止する目的で表面保護層を設ける手法が採用される場合もあるが、長期間の暴露により下地層が影響を受け、屋外用途としては蓄光性能の長期間の保持が不十分であった。
一方、耐候性に優れたフッ素系樹脂を樹脂成分とした蓄光シートは現状、加工の困難性等の観点から、案出されていない。
When a phosphorescent sheet using a vinyl chloride resin as a resin component is used outdoors, significant deterioration such as discoloration of the vinyl chloride resin occurs. As a result, the phosphorescent phosphor contained in the phosphorescent sheet is deteriorated and decomposed, and the phosphorescent performance cannot be maintained for a long period of time. A method of providing a surface protective layer may be adopted for the purpose of preventing this, but the underlying layer is affected by long-term exposure, and the long-term retention of phosphorescent performance is insufficient for outdoor use. ..
On the other hand, a phosphorescent sheet containing a fluororesin having excellent weather resistance as a resin component has not been devised at present from the viewpoint of processing difficulty and the like.
そこで、本発明は、フッ素系樹脂を含む樹脂成分と、蓄光性蛍光体と、を含むフッ素系樹脂シートであり、特に屋外用として耐候性に優れた蓄光標識用フッ素系樹脂シートを提供することを目的とする。 Therefore, the present invention provides a fluorine-based resin sheet containing a resin component containing a fluorine-based resin and a phosphorescent phosphor, and particularly provides a fluorine-based resin sheet for phosphorescent labeling having excellent weather resistance for outdoor use. With the goal.
本発明は、フッ素系樹脂を含む樹脂成分と、蓄光性蛍光体と、を含有するフッ素系樹脂シートを提供する。
このフッ素系樹脂シートにおいて、前記樹脂成分100質量部に対して、前記蓄光性蛍光体を1〜80質量部含有していてもよい。
また、前記フッ素系樹脂シートにおいて、前記蓄光性蛍光体の平均粒径が0.1〜5μmであってもよい。
更に、前記フッ素系樹脂シートにおいて、前記樹脂成分は、フッ素系樹脂50〜100質量%及びメタクリル酸エステル樹脂0〜50質量%からなってもいてもよい。このフッ素系樹脂シートにおいて、前記樹脂成分は、フッ素系樹脂70〜100質量%及びメタクリル酸エステル樹脂0〜30質量%からなっていてもよい。
また、前記フッ素系樹脂シートにおいて、前記フッ素系樹脂は、フッ化ビニリデン系樹脂であってもよい。
The present invention provides a fluorine-based resin sheet containing a resin component containing a fluorine-based resin and a phosphorescent phosphor.
In this fluorine-based resin sheet, the phosphorescent phosphor may be contained in an amount of 1 to 80 parts by mass with respect to 100 parts by mass of the resin component.
Further, in the fluorine-based resin sheet, the average particle size of the phosphorescent phosphor may be 0.1 to 5 μm.
Further, in the fluorine-based resin sheet, the resin component may be composed of 50 to 100% by mass of the fluorine-based resin and 0 to 50% by mass of the methacrylic acid ester resin. In this fluorine-based resin sheet, the resin component may be composed of 70 to 100% by mass of the fluorine-based resin and 0 to 30% by mass of the methacrylic acid ester resin.
Further, in the fluorine-based resin sheet, the fluorine-based resin may be a vinylidene fluoride-based resin.
更に、本発明は、前記フッ素系樹脂シートからなるフッ素系樹脂シート層と、熱可塑性樹脂層と、を含有する積層物をも提供する。
また、本発明は、前記フッ素系樹脂シートを用いた、蓄光性シートをも提供する。
更に、本発明は、前記蓄光性シートを用いた、屋外用蓄光標識をも提供する。
Furthermore, the present invention also provides a laminate containing a fluorine-based resin sheet layer made of the fluorine-based resin sheet and a thermoplastic resin layer.
The present invention also provides a phosphorescent sheet using the fluororesin sheet.
Furthermore, the present invention also provides an outdoor phosphorescent label using the phosphorescent sheet.
尚、蓄光性蛍光体を含む組成物としては、シート状に形成されたものやフィルム状に形成されたものが存在する。ここで、「シート」とは厚さが200μm以上のものを指し、「フィルム」とは厚さが200μm未満のものを指すことが通常であるが、本発明における「シート」とは、通常認識されている「シート」だけでなく、前記「フィルム」をも含む概念である。 As the composition containing the phosphorescent phosphor, there are those formed in the form of a sheet and those formed in the form of a film. Here, the "sheet" usually refers to a film having a thickness of 200 μm or more, and the “film” usually refers to a film having a thickness of less than 200 μm, but the “sheet” in the present invention is usually recognized. It is a concept including not only the "sheet" but also the "film".
本発明によれば、フッ素系樹脂に蓄光性蛍光体を配合することにより、特に屋外で使用された場合、優れた耐候性により蓄光性蛍光体自体の劣化を抑制し、蓄光性能を長期間保持することができる。
なお、ここに記載された効果は、必ずしも限定されるものではなく、本技術中に記載されたいずれかの効果であってもよい。
According to the present invention, by blending a phosphorescent phosphor with a fluororesin, deterioration of the phosphorescent phosphor itself is suppressed due to excellent weather resistance, and the phosphorescent performance is maintained for a long period of time, especially when used outdoors. can do.
The effects described here are not necessarily limited, and may be any of the effects described in the present technology.
以下、本発明を実施するための形態について、詳細に説明する。なお、以下に説明する実施形態は、本発明の代表的な実施形態の一例を示したものであり、これにより発明の範囲が狭く解釈されることはない。 Hereinafter, embodiments for carrying out the present invention will be described in detail. It should be noted that the embodiments described below show an example of typical embodiments of the present invention, and the scope of the invention is not narrowly interpreted by this.
(第1の実施形態)
まず、本発明の第1の実施形態に係るフッ素系樹脂シートについて説明する。本実施形態のフッ素系樹脂シートは、フッ素系樹脂を含む樹脂成分と、蓄光性蛍光体と、を含有する。また、本実施形態に係るフッ素系樹脂シートは、必要に応じて、前記樹脂成分及び蓄光性蛍光体以外に、酸化防止剤、分散剤などのその他の成分を含有させることもできる。以下、本実施形態のフッ素系樹脂シートの各成分について説明する。
(First Embodiment)
First, the fluororesin sheet according to the first embodiment of the present invention will be described. The fluorine-based resin sheet of the present embodiment contains a resin component containing a fluorine-based resin and a phosphorescent phosphor. Further, the fluorine-based resin sheet according to the present embodiment may contain other components such as an antioxidant and a dispersant in addition to the resin component and the phosphorescent phosphor, if necessary. Hereinafter, each component of the fluororesin sheet of the present embodiment will be described.
[フッ素系樹脂]
フッ素系樹脂は、耐候性及び耐熱性に優れており、本実施形態のフッ素系樹脂シートの主成分である。当該フッ素系樹脂としては特に限定されず、フッ化ビニル(PVF)系樹脂、エチレン−テトラフルオロエチレン共重合体(ETFE)系樹脂、四フッ化エチレン−パーフルオロアルコキシエチレン共重合体(PFA)系樹脂、フッ化ビニリデン(PVDF)系樹脂、エチレン−塩化トリフルオロエチレン(ECTFE)系樹脂等を用いることができ、その中でも、耐候性に優れたポリフッ化ビニリデン系樹脂が好適である。ポリフッ化ビニリデン系樹脂を用いる場合、フッ化ビニリデン単量体単位を有するビニル化合物であれば、その構造などは特に限定されるものではなく、フッ化ビニリデンの単独重合体でもよく、フッ化ビニリデン単量体と他のビニル化合物単量体との共重合体であってもよい。
[Fluorine resin]
The fluororesin is excellent in weather resistance and heat resistance, and is the main component of the fluororesin sheet of the present embodiment. The fluororesin is not particularly limited, and is a vinylidene fluoride (PVF) -based resin, an ethylene-tetrafluoroethylene copolymer (ETFE) -based resin, and a tetrafluoroethylene-perfluoroalkoxyethylene copolymer (PFA) -based resin. Resins, vinylidene fluoride (PVDF) -based resins, ethylene-trifluoroethylene chloride (ECTFE) -based resins and the like can be used, and among them, polyvinylidene fluoride-based resins having excellent weather resistance are preferable. When a polyvinylidene fluoride-based resin is used, the structure thereof is not particularly limited as long as it is a vinyl compound having a vinylidene fluoride monomer unit, and a homopolymer of vinylidene fluoride may be used. It may be a copolymer of a polymer and another vinyl compound monomer.
また、フッ化ビニリデン単量体と共重合するビニル化合物としては、例えばフッ化ビニル、四フッ化エチレン、三フッ化塩化エチレン、六フッ化プロピレンなどのフッ素化されたビニル化合物や、スチレン、エチレン、ブタジエン及びプロピレンなどの公知のビニル単量体が挙げられる。 Examples of the vinyl compound copolymerized with the vinylidene fluoride monomer include fluorinated vinyl compounds such as vinyl fluoride, ethylene tetrafluoroethylene, ethylene trifluoride, and propylene hexafluoride, and styrene and ethylene. , Known vinyl monomers such as butadiene and propylene.
[メタクリル酸エステル樹脂]
本発明に係る樹脂成分は、少なくともフッ素系樹脂を含んでいればよく、必要に応じて、前記フッ素系樹脂、特にフッ化ビニリデン系樹脂に対して、メタクリル酸エステル樹脂を少量添加してもよい。
本実施形態に係るフッ素系樹脂シートにおいて、フッ素系樹脂としてフッ化ビニリデン系樹脂を用いた場合、当該フッ化ビニリデン系樹脂は他の素材との接着性に劣るところ、前記メタクリル酸エステル樹脂を適正量配合することにより、高価な接着剤を使用しなくても、基材などに接着することが可能となる。
[Methacrylic acid ester resin]
The resin component according to the present invention may contain at least a fluororesin, and if necessary, a small amount of methacrylic acid ester resin may be added to the fluororesin, particularly vinylidene fluoride resin. ..
When a vinylidene fluoride resin is used as the fluororesin in the fluororesin sheet according to the present embodiment, the vinylidene fluoride resin is inferior in adhesiveness to other materials, so the methacrylic acid ester resin is suitable. By blending in a large amount, it becomes possible to adhere to a base material or the like without using an expensive adhesive.
本実施形態の樹脂シートに配合可能なメタクリル酸エステル樹脂は、メタクリル酸エステル単量体に基づくビニル重合体であれば、その構造などは特に限定するものではない。このメタクリル酸エステル単量体としては、例えばメタクリル酸メチル、メタクリル酸エチル、メタクリル酸プロピル、メタクリル酸ブチル、メタクリル酸ペンチル及びメタクリル酸ヘキシルなどが挙げられるが、特に、メタクリル酸メチルが好適である。また、メタクリル酸エステル単量体におけるプロピル基、ブチル基、ペンチル基及びヘキシル基などのアルキル基は、直鎖であってもよく、枝分かれしてもよい。また、このメタクリル酸エステル樹脂には、メタクリル酸エステル以外の公知のビニル化合物であるアクリル酸エステル、スチレン、エチレン、ブタジエン、α−メチルスチレン、アクリロニトリル、アクリル酸及びプロピレンなどに由来する単量体単位を有してもよい。 The structure of the methacrylic acid ester resin that can be blended in the resin sheet of the present embodiment is not particularly limited as long as it is a vinyl polymer based on the methacrylic acid ester monomer. Examples of the methacrylic acid ester monomer include methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate, pentyl methacrylate and hexyl methacrylate, and methyl methacrylate is particularly preferable. Further, the alkyl group such as propyl group, butyl group, pentyl group and hexyl group in the methacrylate ester monomer may be linear or branched. Further, this methacrylic acid ester resin is a monomer unit derived from known vinyl compounds other than methacrylic acid ester such as acrylic acid ester, styrene, ethylene, butadiene, α-methylstyrene, acrylonitrile, acrylic acid and propylene. May have.
[樹脂成分の配合比]
本実施形態の樹脂シートにおける樹脂成分は、前述したフッ素系樹脂を含む、または、フッ素系樹脂及びメタクリル酸エステル樹脂からなる。実成分として、前記樹脂成分をフッ化ビニリデン系樹脂及びメタクリル酸エステル樹脂からなる組成とした場合、その配合比は、質量比で、フッ化ビニリデン系樹脂:メタクリル酸エステル樹脂=50:50〜100:0であることが望ましく、より好ましくは、フッ化ビニリデン系樹脂:メタクリル酸エステル樹脂=60:40〜90:10であり、更に好ましくはフッ化ビニリデン系樹脂:メタクリル酸エステル樹脂=70:30〜80:20である。
[Mixing ratio of resin components]
The resin component in the resin sheet of the present embodiment contains the above-mentioned fluorine-based resin, or is composed of a fluorine-based resin and a methacrylic acid ester resin. When the resin component is composed of a vinylidene fluoride resin and a methacrylic acid ester resin as the actual component, the blending ratio thereof is a mass ratio of vinylidene fluoride resin: methacrylic acid ester resin = 50: 50 to 100. : 0 is desirable, more preferably vinyl fluoride resin: methacrylic acid ester resin = 60: 40 to 90:10, and even more preferably vinyl fluoride resin: methacrylic acid ester resin = 70: 30. ~ 80:20.
ここで、メタクリル酸エステル樹脂の配合量が少なく、樹脂成分全質量あたりのフッ化ビニリデン系樹脂の配合量が95質量%を超えると、成形加工時に樹脂が熱分解し、黄色や褐色などに樹脂が変色してしまい、前記蓄光性蛍光体の劣化を招いてしまう。
一方、メタクリル酸エステル樹脂の配合量が多く、樹脂成分全質量あたりのフッ化ビニリデン系樹脂量が70質量%未満になると、耐候性が低下し、屋外において20年以上にわたって長期に使用した場合、耐変色性が確保できないことがある。
尚、前記「成形加工時」とは、複数の原料を混合し、押出機内で溶融加熱混練して、ペレット状にする「コンパウンド工程」と、フィルム押出機により、この樹脂ペレットを溶融加熱し、ダイスを使用してフィルム化した後、冷却して巻き取る「フィルム製膜工程」を示し、以下の説明においても同様である。
Here, if the blending amount of the methacrylic acid ester resin is small and the blending amount of the vinylidene fluoride resin per total mass of the resin component exceeds 95% by mass, the resin is thermally decomposed during the molding process, and the resin becomes yellow or brown. Discolors and causes deterioration of the phosphorescent phosphor.
On the other hand, if the amount of the methacrylic acid ester resin is large and the amount of vinylidene fluoride resin per total mass of the resin component is less than 70% by mass, the weather resistance is lowered, and when used outdoors for a long period of 20 years or more, Discoloration resistance may not be ensured.
The "during molding process" refers to a "compound step" in which a plurality of raw materials are mixed and melt-heated and kneaded in an extruder to form pellets, and the resin pellets are melt-heated by a film extruder. The "film-forming process" of forming a film using a die, then cooling and winding the film is shown, and the same applies to the following description.
[蓄光性蛍光体]
本実施形態の樹脂シートには、蓄光性蛍光体が配合される。本発明に適用可能な蓄光性蛍光体としては特に限定されず、公知のものを用いることができ、例えば、硫化亜鉛、硫化カルシウム、酸化亜鉛、一般式M1−XAl2O4−Xで表されるアルミン酸塩などがある。ここで、一般式中のMはカルシウム、ストロンチウム、バリウムからなる群から選ばれる少なくとも1つ以上の金属元素からなる化合物を母結晶にしたものを用い、更に、Xが−0.33≦X≦0.60の範囲にあり、賦活剤としてユウロピウムを、Mで表す金属元素に対するモル%で0.001%以上10%以下添加し、共賦活剤としてネオジム、サマリウム、ジスプロシウム、ホルミウム、エルビウム、ツリウム、イッテルピウム、ルテチウムからなる群の少なくとも1つ以上の元素を、Mで表す金属元素に対するモル%で0.001%以上10%以下添加する。
ここで、前記アルミン酸塩はリン酸塩と混合またはリン酸塩溶液中で接触させることでアルミン酸塩の表面を水に対して不溶性または難溶性にすることにより、耐水性を向上させることができる。
[Phosphorescent phosphor]
A phosphorescent fluorescent substance is blended in the resin sheet of the present embodiment. The phosphorescent phosphor applicable to the present invention is not particularly limited, and known ones can be used, for example, zinc sulfide, calcium sulfide, zinc oxide, general formula M 1-X Al 2 O 4-X . There are aluminates represented and the like. Here, M in the general formula is a mother crystal of a compound composed of at least one metal element selected from the group consisting of calcium, strontium, and barium, and X is −0.33 ≦ X ≦. In the range of 0.60, europium was added as an activator in a molar% of 0.001% or more and 10% or less with respect to the metal element represented by M, and neodym, samarium, dysprosium, holmium, erbium, thulium, etc. At least one or more elements in the group consisting of itterpium and lutetium are added in an molar% of 0.001% or more and 10% or less with respect to the metal element represented by M.
Here, the aluminate can be mixed with a phosphate or contacted in a phosphate solution to make the surface of the aluminate insoluble or sparingly soluble in water, thereby improving water resistance. it can.
また、前記蓄光性蛍光体の平均粒径は粒子群にレーザ光を照射し、そこから発せられる回折・散乱光の強度分布パターンから計算によって粒度分布を求める方法で、0.1〜5μmであり、好ましくは0.3〜3μmであり、より好ましくは0.5〜2μmである。前記蓄光性蛍光体の粒径が5μmよりも大きい場合、粒状の蓄光性蛍光体の径縁に照射された光が分散されて蓄光の弊害になり得、また当該蓄光性蛍光体の粒径に起因してフッ素系樹脂シートの厚さが厚く成形せざるを得なくなってしまう。その一方で、前記蓄光性蛍光体の粒径が0.1μmよりも小さい場合には、目標となる蓄光性能を具備させることができないため好ましくない。 The average particle size of the phosphorescent phosphor is 0.1 to 5 μm by irradiating the particle group with laser light and calculating the particle size distribution from the intensity distribution pattern of the diffracted / scattered light emitted from the particle group. , It is preferably 0.3 to 3 μm, and more preferably 0.5 to 2 μm. When the particle size of the phosphorescent phosphor is larger than 5 μm, the light irradiated to the radial edge of the granular phosphorescent phosphor may be dispersed and adversely affect the phosphorescence, and the particle size of the phosphorescent phosphor may be increased. As a result, the fluororesin sheet has to be formed thickly. On the other hand, when the particle size of the phosphorescent phosphor is smaller than 0.1 μm, it is not preferable because the target phosphorescent performance cannot be provided.
蓄光性蛍光体は、シート成形可能な範囲でフッ素系樹脂に配合することができるが、その配合量は、例えば、樹脂成分全質量に対して、60重量部以下であり、好ましくは50質量部以下、更に好ましくは40重量部以下である。ここで、前記蓄光性蛍光体の配合量は多いほど高い残光輝度を示すが、配合量が多すぎると混練物の粘度が上昇し、流動性が著しく低下し、シート成形が不可能となる。 The phosphorescent phosphor can be blended with the fluororesin within a sheet-moldable range, and the blending amount thereof is, for example, 60 parts by weight or less, preferably 50 parts by weight, based on the total mass of the resin component. Below, it is more preferably 40 parts by weight or less. Here, the larger the blending amount of the phosphorescent phosphor, the higher the afterglow brightness, but if the blending amount is too large, the viscosity of the kneaded product increases, the fluidity significantly decreases, and sheet molding becomes impossible. ..
[その他の成分]
本発明に係るフッ素系樹脂シートは、必要に応じて、前記樹脂成分及び蓄光性蛍光体以外の成分を配合することができる。その他の成分としては、例えば、無機フィラーを配合することができる。当該無機フィラーとしては、例えば、アルミナ、シリカ及びジルコニアなどを配合することができる。無機フィラーを配合することにより、フッ素系樹脂シートに対する耐熱性の具備、剛性(機械的強度)の向上、任意の色を着色することができる。かかる場合、無機フィラーの分散性を向上させる目的で、フッ素系樹脂との相溶性に優れるポリエチレングリコールの脂肪酸エステル及び/又はその誘導体を配合することが好ましい。
更に、本発明に係るフッ素系樹脂シートには、酸化防止剤、分散剤、カップリング剤、熱安定剤、界面活性剤、帯電防止剤、防曇剤及び紫外線吸収剤などを添加することができる。
[Other ingredients]
The fluororesin sheet according to the present invention may contain components other than the resin component and the phosphorescent phosphor, if necessary. As other components, for example, an inorganic filler can be blended. As the inorganic filler, for example, alumina, silica, zirconia and the like can be blended. By blending the inorganic filler, it is possible to provide heat resistance to the fluororesin sheet, improve the rigidity (mechanical strength), and color any color. In such a case, for the purpose of improving the dispersibility of the inorganic filler, it is preferable to blend a fatty acid ester of polyethylene glycol having excellent compatibility with a fluororesin and / or a derivative thereof.
Further, an antioxidant, a dispersant, a coupling agent, a heat stabilizer, a surfactant, an antistatic agent, an antifogging agent, an ultraviolet absorber and the like can be added to the fluororesin sheet according to the present invention. ..
本実施形態に係るフッ素系樹脂シートは、前記樹脂成分、蓄光性蛍光体、必要に応じて前記他の成分を混練し、シート状に成形されることで完成する。
このフッ素系樹脂シートの厚さは、特に限定されるものではなく、当該シートの使用環境に応じて適宜選択することができ、例えば、10〜0.02mmの範囲であり、好ましくは5〜0.05mmであり、より好ましくは3〜0.1mmである。
The fluorine-based resin sheet according to the present embodiment is completed by kneading the resin component, a phosphorescent phosphor, and if necessary, the other components, and forming the sheet into a sheet shape.
The thickness of the fluororesin sheet is not particularly limited and can be appropriately selected depending on the usage environment of the sheet, for example, in the range of 10 to 0.02 mm, preferably 5 to 0. It is 0.05 mm, more preferably 3 to 0.1 mm.
[フッ素系樹脂シートの製造方法]
次に、本実施形態のフッ素系樹脂シートの製造方法について説明する。本実施形態のフッ素系樹脂シートを製造する際は、まず、フッ素系樹脂を含む樹脂成分、または、フッ素系樹脂及びメタクリル酸エステル樹脂からなる樹脂成分に、蓄光性蛍光体、及び必要に応じてポリエチレングリコールの脂肪酸エステル及び/又はその誘導体などの分散剤、アルミナ、シリカ及びジルコニアなどの無機フィラーを、所定量配合して混練する。各成分を混練する方法としては特に限定されず、公知の密閉混合機や押出機などの溶融混練機を用いた溶融混練法を適用することができる。前記混練機としては、例えば神戸製鋼所製のFCM型混練機などが挙げられる。
[Manufacturing method of fluorine-based resin sheet]
Next, a method for producing the fluororesin sheet of the present embodiment will be described. When producing the fluororesin sheet of the present embodiment, first, a resin component containing a fluororesin, or a resin component composed of a fluororesin and a methacrylic acid ester resin, a phosphorescent phosphor, and, if necessary, a phosphorescent phosphor A dispersant such as a fatty acid ester of polyethylene glycol and / or a derivative thereof, and an inorganic filler such as alumina, silica and zirconia are blended in a predetermined amount and kneaded. The method of kneading each component is not particularly limited, and a melt-kneading method using a known melt-kneader such as a closed mixer or an extruder can be applied. Examples of the kneader include an FCM type kneader manufactured by Kobe Steel.
また、例えば、混練に使用するフッ化ビニリデン系樹脂、及び必要により添加するメタクリル酸エステル樹脂の一部若しくは全部を粉末状のものにしたり、高混練タイプの二軸押出機を使用して混練したり、予め高速回転型ミキサ−を用いて高温下でプレミキシングした後、単軸押出機により溶融混練したりすることもできる。これにより、蓄光性蛍光体の分散性を更に向上することができる。 Further, for example, the vinylidene fluoride resin used for kneading and a part or all of the methacrylic acid ester resin added as necessary may be powdered or kneaded using a high kneading type twin-screw extruder. Alternatively, it can be premixed at a high temperature using a high-speed rotary mixer in advance, and then melt-kneaded by a single-screw extruder. Thereby, the dispersibility of the phosphorescent phosphor can be further improved.
次に、得られた成形原料(樹脂組成物)を、溶融押出成形してシート化する。本実施形態のフッ素系樹脂シートは、単層でも積層でもよく、その溶融押出成形法としては、例えば積層構造のシートの場合は、共押出成形法を適用することができる。複数の押出成形機を使用して、樹脂を溶融状態で接着して多層化するT−ダイ使用の共押出成形法としては、複数の樹脂層をシ−ト状に成形した後、各層を接触させて接着するマルチマニホールドダイ法と、合流装置を用いて複数の樹脂を合流接着した後、シ−ト状に成形するフィードブロック法とがあるが、本実施形態のフッ素系樹脂シートの製造方法においては、いずれの方法を適用してもよい。 Next, the obtained molding raw material (resin composition) is melt-extruded to form a sheet. The fluorine-based resin sheet of the present embodiment may be a single layer or laminated, and as a melt extrusion molding method thereof, for example, in the case of a sheet having a laminated structure, a coextrusion molding method can be applied. As a co-extrusion molding method using a T-die in which resins are bonded in a molten state to form multiple layers using a plurality of extrusion molding machines, a plurality of resin layers are molded into a sheet shape and then the respective layers are contacted. There are a multi-manifold die method in which the resins are joined and bonded, and a feed block method in which a plurality of resins are joined and bonded using a merging device and then molded into a sheet shape. In, any method may be applied.
[フッ素系樹脂シートの使用方法]
本発明に係るフッ素系樹脂シートは、蓄光性能を備え、且つ、高い耐候性を備えているため、屋外向け夜間標識や非常口の位置を示すマークなどの各種標識用品として好適に使用できる。あるいは、例えば、非常口の位置を示すマークなどが示された透明のフィルムを基材にして積層し、各種標識用品を構成するように使用できる。
また、高い耐候性を備えていることから、例えばプラスチック、ゴム、金属板、ガラス、木板、スレート、その他の基材表面に貼り合わせる表面保護フィルムとしても使用可能であり、基材の保護、装飾、意匠性を向上させることができる。
[How to use the fluororesin sheet]
Since the fluorine-based resin sheet according to the present invention has phosphorescent performance and high weather resistance, it can be suitably used as various signing supplies such as an outdoor night sign and a mark indicating the position of an emergency exit. Alternatively, for example, a transparent film on which a mark indicating the position of an emergency exit is indicated can be used as a base material and laminated to form various labeling products.
In addition, since it has high weather resistance, it can be used as a surface protective film to be attached to the surface of plastic, rubber, metal plate, glass, wood plate, slate, and other base materials, and protects and decorates the base material. , The design can be improved.
以上説明したように、本実施形態に係るフッ素系樹脂シートにおいては、フッ素系樹脂を含有する樹脂成分に蓄光性蛍光体が配合されているため、特に屋外で使用された場合、耐候性に優れ、樹脂成分自体の劣化が抑制され、もって当該樹脂成分と混練される蓄光性蛍光体自体の劣化を抑制し、蓄光性能を長期間保持することができる。 As described above, in the fluororesin sheet according to the present embodiment, since the phosphorescent phosphor is blended with the resin component containing the fluororesin, the weather resistance is excellent especially when used outdoors. , Deterioration of the resin component itself is suppressed, so that deterioration of the phosphorescent phosphor itself kneaded with the resin component can be suppressed, and the phosphorescent performance can be maintained for a long period of time.
[フッ素系樹脂シートを含む積層物]
本発明は、前記フッ素系樹脂シートを含む積層物をも提供する。本発明に係る積層物は、前記フッ素系樹脂シートからなるフッ素系樹脂シート層と、当該フッ素系樹脂シート層が積層される熱可塑性樹脂層と、を積層し、張り合わせることにより得られる。以下に、各層について説明する。
[Laminate containing fluororesin sheet]
The present invention also provides a laminate containing the fluororesin sheet. The laminate according to the present invention can be obtained by laminating and laminating a fluorine-based resin sheet layer made of the fluorine-based resin sheet and a thermoplastic resin layer on which the fluorine-based resin sheet layer is laminated. Each layer will be described below.
[フッ素系樹脂シート層]
前記フッ素系樹脂シート層は、本発明に係るフッ素系樹脂シートから成形され、その組成及び製造方法は、第一実施形態に係るフッ素系樹脂シートと組成、製造方法は同一である。このため、フッ素系樹脂シート層に関してはその説明は割愛する。
[Fluorine-based resin sheet layer]
The fluorine-based resin sheet layer is formed from the fluorine-based resin sheet according to the present invention, and its composition and manufacturing method are the same as those of the fluorine-based resin sheet according to the first embodiment. Therefore, the description of the fluorine-based resin sheet layer is omitted.
[熱可塑性樹脂層]
本発明に係る熱可塑性樹脂層に用いられる熱可塑性樹脂は、例えば、熱可塑性ポリエステル樹脂、ポリオレフィン系樹脂、ポリスチレン系樹脂、ポリ塩化ビニル樹脂、ポリアリレート樹脂、ポリカーボネート樹脂等であり、好ましくは、熱可塑性ポリエステル樹脂、ポリオレフィン系樹脂、ポリスチレン系樹脂であり、特に好ましくは、ポリ塩化ビニル樹脂、又はポリメタクリル樹脂である。
前記フッ素系樹脂シート層に対して熱可塑性樹脂層を積層させる方法は特に限定されず、公知の方法を用いることができ、例えば、前記フッ素系樹脂シート層に対して熱可塑性樹脂層を貼り合わせる方法や、熱を加えて融着させる熱ラミネート法、接着剤をコーティングした後、当該接着剤が乾かないうちに積層させるウェットラミネート方法、接着剤をコーティングした後、当該接着剤を乾かしてから積層するドライラミネート方法、共押出成形等の二種類の樹脂を溶融押し出しして積層させる方法などが挙げられる。
[Thermoplastic resin layer]
The thermoplastic resin used for the thermoplastic resin layer according to the present invention is, for example, a thermoplastic polyester resin, a polyolefin resin, a polystyrene resin, a polyvinyl chloride resin, a polyarylate resin, a polycarbonate resin, or the like, and is preferably heat. It is a plastic polyester resin, a polyolefin resin, or a polystyrene resin, and particularly preferably a polyvinyl chloride resin or a polymethacrylic resin.
The method of laminating the thermoplastic resin layer on the fluororesin sheet layer is not particularly limited, and a known method can be used. For example, the thermoplastic resin layer is laminated on the fluororesin sheet layer. Method, thermal laminating method in which heat is applied to fuse, wet laminating method in which the adhesive is laminated before it dries, adhesive is coated, and then the adhesive is dried and then laminated. Examples include a dry laminating method for laminating, and a method for laminating by melt-extruding two types of resins such as coextrusion molding.
本発明に係る積層物は、少なくとも、前記フッ素系樹脂シート層と、熱可塑性樹脂層と、を含んでいればよく、例えば、前記フッ素系樹脂シート層と、熱可塑性樹脂層と、からなる二重積層物であってもよい。また、複数のフッ素系樹脂シート層と、複数の熱可塑性樹脂層と、を組み合わせてなる多重積層物であってもよい。
ここで、前記蓄光性蛍光体は水に弱いことが広く知られている。このため、二重積層物を構成する場合には、前記フッ素系樹脂シート層が外部雰囲気に接しない面を構成するほうがよい。多重積層物を構成する場合には、前記フッ素系樹脂シート層が一対の熱可塑性樹脂層に挟まれた構成とし、当該フッ素系樹脂シート層が外部雰囲気に接しないように構成するほうがよい。
The laminate according to the present invention may contain at least the fluorine-based resin sheet layer and the thermoplastic resin layer. For example, the laminate comprises the fluorine-based resin sheet layer and the thermoplastic resin layer. It may be a double laminate. Further, it may be a multi-layered product obtained by combining a plurality of fluorine-based resin sheet layers and a plurality of thermoplastic resin layers.
Here, it is widely known that the phosphorescent phosphor is vulnerable to water. Therefore, when forming a double laminate, it is preferable to form a surface in which the fluororesin sheet layer does not come into contact with the external atmosphere. When forming the multi-layered product, it is preferable that the fluorine-based resin sheet layer is sandwiched between a pair of thermoplastic resin layers so that the fluorine-based resin sheet layer does not come into contact with the external atmosphere.
以上説明したような本発明に係る積層物であっても、フッ素系樹脂を含有する樹脂成分に蓄光性蛍光体が配合されているため、特に屋外で使用された場合、耐候性に優れ、樹脂成分自体の劣化が抑制され、もって当該樹脂成分と混練される蓄光性蛍光体自体の劣化を抑制し、蓄光性能を長期間保持することができる。更に、前記フッ素系樹脂シート層が外部雰囲気に接しないように構成した場合には、上記効果が顕著に発揮される。 Even in the laminate according to the present invention as described above, since the phosphorescent phosphor is blended in the resin component containing the fluororesin, the resin has excellent weather resistance, especially when used outdoors. Deterioration of the component itself is suppressed, so that deterioration of the phosphorescent phosphor itself kneaded with the resin component can be suppressed, and the phosphorescent performance can be maintained for a long period of time. Further, when the fluorine-based resin sheet layer is configured so as not to come into contact with the external atmosphere, the above effect is remarkably exhibited.
以下、実施例に基づいて本発明を更に詳細に説明する。なお、以下に説明する実施例は、本発明の代表的な実施例の一例を示したものであり、これにより本発明の範囲が狭く解釈されることはない。 Hereinafter, the present invention will be described in more detail based on Examples. It should be noted that the examples described below show an example of a typical example of the present invention, and the scope of the present invention is not narrowly interpreted by this.
[実施例1]
実施例1としては、下記表1に示すように、樹脂成分としてのフッ化ビニリデン系樹脂100質量%と、蓄光性蛍光体10質量部と、をタンブラーにてブレンドした。その後、直径45mmの二軸押出機によって混練し、コンパウンド(樹脂組成物)を得た。次に、直径40mmの単軸押出機に、スリット1.5mm、幅400mmのコートハンガーダイを取り付けたシート製膜機を使用して、厚さ300μmのフッ素系樹脂シートを得た。
尚、前記フッ化ビニリデン系樹脂は、アルケマ社製カイナーK720を使用した。また、蓄光性蛍光体としては、根本特殊化学社製 N夜光G−300Mを使用した。
[Example 1]
In Example 1, as shown in Table 1 below, 100% by mass of vinylidene fluoride resin as a resin component and 10 parts by mass of a phosphorescent phosphor were blended with a tumbler. Then, it was kneaded by a twin-screw extruder having a diameter of 45 mm to obtain a compound (resin composition). Next, a fluororesin sheet having a thickness of 300 μm was obtained by using a sheet film-forming machine in which a coat hanger die having a slit of 1.5 mm and a width of 400 mm was attached to a single-screw extruder having a diameter of 40 mm.
As the vinylidene fluoride resin, Kinner K720 manufactured by Arkema Co., Ltd. was used. As the phosphorescent phosphor, N Luminous G-300M manufactured by Nemoto & Co., Ltd. was used.
[実施例2]
実施例2としては、表1に示すように、前記蓄光性蛍光体を20質量%配合させた以外は、実施例1と同様の製造方法を用いて、厚さ300μmのフッ素系樹脂シートを得た。
[Example 2]
In Example 2, as shown in Table 1, a fluororesin sheet having a thickness of 300 μm was obtained by using the same production method as in Example 1 except that the phosphorescent phosphor was blended in an amount of 20% by mass. It was.
[実施例3]
実施例3としては、表1に示すように、前記蓄光性蛍光体を45質量%配合させた以外は、実施例1と同様の製造方法を用いて、厚さ300μmのフッ素系樹脂シートを得た。
[Example 3]
In Example 3, as shown in Table 1, a fluorine-based resin sheet having a thickness of 300 μm was obtained by using the same production method as in Example 1 except that the phosphorescent phosphor was blended in an amount of 45% by mass. It was.
[実施例4]
実施例4としては、表1に示すように、フッ化ビニリデン系樹脂90質量%、及びメタクリル酸エステル樹脂10質量%からなる樹脂成分100質量部に対して、蓄光性蛍光体30質量部をブレンドし、その後、実施例1と同様の製造方法を用いて、厚さ300μmのフッ素系樹脂シートを得た。
尚、前記メタクリル酸エステル樹脂には、三菱レイヨン社製 ハイペットHBS000を使用した。
[Example 4]
In Example 4, as shown in Table 1, 30 parts by mass of a phosphorescent phosphor is blended with 100 parts by mass of a resin component composed of 90% by mass of vinylidene fluoride resin and 10% by mass of methacrylic acid ester resin. Then, using the same production method as in Example 1, a fluororesin sheet having a thickness of 300 μm was obtained.
As the methacrylic acid ester resin, Hypet HBS000 manufactured by Mitsubishi Rayon Co., Ltd. was used.
[実施例5]
実施例5としては、表1に示すように、樹脂成分において、フッ化ビニリデン系樹脂を75質量%、メタクリル酸エステル樹脂を25質量%に変更した以外は、実施例4と同様の方法を用いて、厚さ300μmのフッ素系樹脂シートを得た。
[Example 5]
In Example 5, as shown in Table 1, the same method as in Example 4 was used except that the vinylidene fluoride resin was changed to 75% by mass and the methacrylic acid ester resin was changed to 25% by mass. A fluororesin sheet having a thickness of 300 μm was obtained.
[実施例6]
実施例6としては、表1に示すように、樹脂成分において、フッ化ビニリデン系樹脂を50質量%、メタクリル酸エステル樹脂を50質量%に変更した以外は、実施例4と同様の方法を用いて、厚さ300μmのフッ素系樹脂シートを得た。
[Example 6]
In Example 6, as shown in Table 1, the same method as in Example 4 was used except that the vinylidene fluoride resin was changed to 50% by mass and the methacrylic acid ester resin was changed to 50% by mass in the resin components. A fluororesin sheet having a thickness of 300 μm was obtained.
[実施例7]
実施例7としては、表1に示すように、樹脂成分において、フッ化ビニリデン系樹脂を40質量%、メタクリル酸エステル樹脂を60質量%に変更した以外は、実施例4と同様の方法を用いて、厚さ300μmのフッ素系樹脂シートを得た。
[Example 7]
In Example 7, as shown in Table 1, the same method as in Example 4 was used except that the vinylidene fluoride resin was changed to 40% by mass and the methacrylic acid ester resin was changed to 60% by mass in the resin components. A fluororesin sheet having a thickness of 300 μm was obtained.
[実施例8]
実施例8としては、表1に示すように、樹脂成分において、フッ化ビニリデン系樹脂を20質量%、メタクリル酸エステル樹脂を80質量%に変更した以外は、実施例4と同様の方法を用いて、厚さ300μmのフッ素系樹脂シートを得た。
[Example 8]
In Example 8, as shown in Table 1, the same method as in Example 4 was used except that the vinylidene fluoride resin was changed to 20% by mass and the methacrylic acid ester resin was changed to 80% by mass in the resin components. A fluororesin sheet having a thickness of 300 μm was obtained.
[比較例1]
比較例1としては、下記表2に示すように、樹脂成分としてのポリエチレンテレフタレート樹脂100質量%に対して、蓄光性蛍光体30質量部をタンブラーにてブレンドした。その後、直径45mmの二軸押出機によって混練し、コンパウンド(樹脂組成物)を得た。次に、直径40mmの単軸押出機に、スリット1.5mm、幅400mmのコートハンガーダイを取り付けたシート製膜機を使用して、厚さ300μmの蓄光シートを得た。
尚、前記ポリエチレンテレフタレート樹脂は、ユニチカ株式会社製MA−2101を使用した。また、前記蓄光性蛍光体は、根本特殊化学社製 N夜光G−300Mを使用した。
[Comparative Example 1]
As Comparative Example 1, as shown in Table 2 below, 30 parts by mass of a phosphorescent phosphor was blended with a tumbler with 100% by mass of a polyethylene terephthalate resin as a resin component. Then, it was kneaded by a twin-screw extruder having a diameter of 45 mm to obtain a compound (resin composition). Next, a phosphorescent sheet having a thickness of 300 μm was obtained by using a sheet film-forming machine in which a coat hanger die having a slit of 1.5 mm and a width of 400 mm was attached to a single-screw extruder having a diameter of 40 mm.
As the polyethylene terephthalate resin, MA-2101 manufactured by Unitika Ltd. was used. Further, as the phosphorescent phosphor, N luminous G-300M manufactured by Nemoto & Co., Ltd. was used.
[比較例2]
比較例2としては、樹脂成分としてポリ塩化ビニル樹脂を用いた以外は、比較例1と同様の方法を用いて、厚さ300μmの蓄光シートを得た。
尚、前記ポリ塩化ビニル樹脂は、大洋塩ビ株式会社製TE―650を使用した。
[Comparative Example 2]
As Comparative Example 2, a phosphorescent sheet having a thickness of 300 μm was obtained by using the same method as in Comparative Example 1 except that a polyvinyl chloride resin was used as a resin component.
As the polyvinyl chloride resin, TE-650 manufactured by Taiyo PVC Co., Ltd. was used.
[比較例3]
比較例3としては、樹脂成分としてポリカーボネート樹脂を用いた以外は、比較例1と同様の方法を用いて、厚さ300μmの蓄光シートを得た。
尚、前記ポリカーボネート樹脂は、帝人化成社製パンライトL1250を使用した。
[Comparative Example 3]
As Comparative Example 3, a phosphorescent sheet having a thickness of 300 μm was obtained by using the same method as in Comparative Example 1 except that a polycarbonate resin was used as the resin component.
As the polycarbonate resin, Panlite L1250 manufactured by Teijin Chemicals Ltd. was used.
[比較例4]
比較例4としては、樹脂成分としてメタクリル酸エステル樹脂を用いた以外は、比較例1と同様の方法を用いて、厚さ300μmの蓄光シートを得た。
尚、前記メタクリル酸エステル樹脂には、三菱レイヨン社製 ハイペットHBS000を使用した。
[Comparative Example 4]
As Comparative Example 4, a phosphorescent sheet having a thickness of 300 μm was obtained by using the same method as in Comparative Example 1 except that a methacrylic acid ester resin was used as a resin component.
As the methacrylic acid ester resin, Hypet HBS000 manufactured by Mitsubishi Rayon Co., Ltd. was used.
次に、各実施例及び各比較例の蓄光シートについて、以下の方法により、残光輝度と耐候性を評価した。 Next, the afterglow brightness and weather resistance of the phosphorescent sheets of each Example and each Comparative Example were evaluated by the following methods.
<残光輝度>
各蓄光シートから直径20mmの円形の試験片を切り出し、この試験片の表面層側(単層シートの場合はどちらか一方向側)に、D65光源を用いて200ルックスの照度となるように、光を試料に対して垂直に20分間照射した。照射後、直ちに試験片を暗箱内に移し、所定時間経過毎に試験片の残光輝度を測定した。
照度計はコニカミノルタ社製OL−500A、輝度計はトプコン社製BM−100を用いた。試験片を3個用い、その平均値を採用した。
<Afterglow brightness>
A circular test piece having a diameter of 20 mm is cut out from each phosphorescent sheet, and a D65 light source is used on the surface layer side of the test piece (in the case of a single-layer sheet, either side) so that the illuminance is 200 looks. Light was applied perpendicularly to the sample for 20 minutes. Immediately after the irradiation, the test piece was moved into a dark box, and the afterglow brightness of the test piece was measured every predetermined time.
An OL-500A manufactured by Konica Minolta Co., Ltd. was used as the illuminometer, and a BM-100 manufactured by Topcon Co., Ltd. was used as the luminance meter. Three test pieces were used and the average value was adopted.
測定結果を下記表3にまとめて示す。 The measurement results are summarized in Table 3 below.
<耐候性>
各蓄光シートから40mm×100mmの試験片を切り出し、この試験片を、岩崎電気社製ウェザーメータにセットし、JIS K7350−2法に準拠して促進試験を行った。所定時間経過後取り出し(最長4000時間まで実施)、前述の方法により、残光輝度を測定した。
<Weather resistance>
A 40 mm × 100 mm test piece was cut out from each phosphorescent sheet, and this test piece was set in a weather meter manufactured by Iwasaki Electric Co., Ltd., and an accelerated test was conducted in accordance with the JIS K7350-2 method. After a lapse of a predetermined time, it was taken out (implemented for up to 4000 hours), and the afterglow brightness was measured by the above-mentioned method.
ウェザーメータ曝露後に取り出した試験片の20分経過後の残光輝度を、下記表4にまとめて示す。 Table 4 below summarizes the afterglow brightness of the test pieces taken out after exposure to the weather meter after 20 minutes.
表4に示すように、本発明に係る蓄光シート(フッ素系樹脂シート)は耐候性試験後(ウェザーメータ曝露後)も残光輝度がほとんど保持されており、比較例1〜4に比べて耐候性が著しく優れることが確認された。 As shown in Table 4, the phosphorescent sheet (fluorine-based resin sheet) according to the present invention retains almost all the afterglow brightness even after the weather resistance test (after exposure to the weather meter), and is weather resistant as compared with Comparative Examples 1 to 4. It was confirmed that the sex was remarkably excellent.
本発明による蓄光性蛍光体を含有するフッ素系樹脂シートは、耐候性が著しく優れており、屋外向け蓄光標識用蓄光シート、すなわち、屋外向け夜間標識や非常口の位置を示すマークなどの各種標識用品として好適である。 The fluororesin sheet containing a phosphorescent phosphor according to the present invention has extremely excellent weather resistance, and is a phosphorescent sheet for outdoor phosphorescent signs, that is, various labeling supplies such as outdoor night signs and marks indicating the position of emergency exits. Is suitable as.
Claims (5)
前記フッ素系樹脂は、フッ化ビニリデン系樹脂である、フッ素系樹脂シート(ただし、400〜450nmの近紫外線領域に最大吸収を有する蛍光増白化合物を含むフッ素系樹脂シート、及び、フッ化ビニリデン樹脂100質量部とSr4Al14O25:Eu,Dy40質量部とからなるフッ素系樹脂シートを除く)からなるフッ素系樹脂シート層と、
熱可塑性樹脂層と、
を含有する積層物。Contains a resin component containing a fluorinated resin and a phosphorescent phosphor,
The fluorine-based resin is a fluorine-based resin sheet which is a vinylidene fluoride-based resin (however, a fluorine-based resin sheet containing a fluorescent whitening compound having maximum absorption in the near-ultraviolet region of 400 to 450 nm, and a vinylidene fluoride resin. 100 parts by mass of Sr 4 Al 14 O 25: and a fluorine-based resin sheet layer made of E u, except fluorine-based resin sheet comprising a Dy40 parts by mass),
With a thermoplastic resin layer,
Laminates containing .
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