JP6838374B2 - Hot forging equipment - Google Patents

Hot forging equipment Download PDF

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JP6838374B2
JP6838374B2 JP2016239453A JP2016239453A JP6838374B2 JP 6838374 B2 JP6838374 B2 JP 6838374B2 JP 2016239453 A JP2016239453 A JP 2016239453A JP 2016239453 A JP2016239453 A JP 2016239453A JP 6838374 B2 JP6838374 B2 JP 6838374B2
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opening
forged
heat insulating
chamber
work
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JP2018094571A (en
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拓也 濱井
拓也 濱井
健太 山下
健太 山下
伊藤 樹一
樹一 伊藤
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Daido Steel Co Ltd
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Description

この発明は、高温雰囲気下の保温用チャンバ内に収納された被鍛造素材に対して自由鍛造を行なう熱間鍛造装置に関する。 The present invention relates to a hot forging device that freely forges a material to be forged stored in a heat retaining chamber in a high temperature atmosphere.

自由鍛造においては、被鍛造素材(以下、ワークと称する場合がある)を予め鍛造加工可能な温度(例えば800〜1200℃間の何れかの温度)にまで加熱したのち、上下一対の金敷によりワークを複数回に亘って押圧(圧下)して鍛造成形が行われるが、加工中にワークが失熱してワークの温度が加工可能範囲から外れた場合には加工割れが生じてしまう。特に、高温での引張強度が大きい高強度のNi基合金等は、熱間加工の際の変形抵抗が大きく加工し難い難加工材であり、加工可能な温度範囲が限られている。
このためワークの温度が低下するたびに、ワークを加熱炉に挿入して、鍛造加工可能な温度にまで再加熱しなければならず、作業効率が著しく低下してしまう。
In free forging, the material to be forged (hereinafter, may be referred to as a work) is preheated to a temperature at which forging can be performed (for example, any temperature between 800 and 1200 ° C.), and then the work is formed by a pair of upper and lower metal mats. Forging is performed by pressing (pressing) the work a plurality of times, but if the work loses heat during machining and the temperature of the work deviates from the workable range, machining cracks occur. In particular, a high-strength Ni-based alloy or the like having a high tensile strength at a high temperature is a difficult-to-process material having a large deformation resistance during hot processing and is difficult to process, and the processable temperature range is limited.
Therefore, every time the temperature of the work decreases, the work must be inserted into the heating furnace and reheated to a temperature at which forging can be performed, resulting in a significant decrease in work efficiency.

自由鍛造時における失熱を防止する方法として、下記特許文献1には、ワークと下金敷との間に、加熱した保温部材を介在させ、ワークが下金敷と接触することによる失熱を抑えて、失熱割れを防止する点が開示されている。しかしながら、特許文献1に記載のものは失熱防止の効果が限定的であり、難加工材の自由鍛造に適用しても十分な効果は得られない。 As a method for preventing heat loss during free forging, in Patent Document 1 below, a heated heat insulating member is interposed between the work and the lower metal bed to suppress heat loss due to contact of the work with the lower metal bed. , The point of preventing heat loss cracking is disclosed. However, the one described in Patent Document 1 has a limited effect of preventing heat loss, and even if it is applied to free forging of difficult-to-process materials, a sufficient effect cannot be obtained.

一方、下記特許文献2では、1組の金型と加熱装置を恒温鍛造用チャンバの内部に収容し、金型温度をワーク温度と同等若しくはその近傍に維持しながら鍛造を行うプレス成形用のチャンバ装置が開示されている。しかしながら、この引用文献2に記載ものは、ワークをハンドリングするための機構を備えていない。 On the other hand, in Patent Document 2 below, a press forming chamber in which a set of dies and a heating device are housed inside a constant temperature forging chamber and forging is performed while maintaining the die temperature at or near the work temperature. The device is disclosed. However, the one described in Cited Document 2 does not have a mechanism for handling the work.

特開2000−51987号公報Japanese Unexamined Patent Publication No. 2000-51987 実開平2−42733号公報Jikkenhei No. 2-42733

本発明は以上のような事情を背景とし、高温下で実施される自由鍛造での被鍛造素材の失熱を抑制することで失熱割れを防止するとともに、鍛造加工に要する加工時間の短縮化を図ることが可能な熱間鍛造装置を提供することを目的としてなされたものである。 Against the background of the above circumstances, the present invention prevents heat loss cracking by suppressing heat loss of the material to be forged in free forging performed at high temperature, and shortens the processing time required for forging work. It was made for the purpose of providing a hot forging device capable of achieving the above.

而して請求項1は、被鍛造素材を収納する収納空間を内部に備えた保温用のチャンバと、該チャンバの周壁を内外に貫通して配置され、該チャンバ内に位置する前記被鍛造素材を押圧する一対の金敷と、前記収納空間の雰囲気を加熱する加熱手段と、前記収納空間の雰囲気温度を制御する温度制御手段と、前記被鍛造素材の端部又は該端部に連結された連結部材を保持して、前記チャンバ内に位置する前記被鍛造素材を進退又は回転移動させるマニピュレータと、を備え、前記チャンバは、上壁部に上金敷を挿通させる開口が形成され、底壁部の、前記上金敷を挿通させる開口と対向する位置に、下金敷を挿通させる開口が形成され、前記マニピュレータと対向する後壁部に、前記被鍛造素材を前記チャンバ内に挿入し、また前記被鍛造素材を前記チャンバ内から取り出すための開口が形成されていることを特徴とする。

Therefore, claim 1 is a heat-retaining chamber having a storage space for storing the material to be forged inside, and the material to be forged that is arranged so as to penetrate the peripheral wall of the chamber inside and outside and is located in the chamber. A pair of metal fittings for pressing, a heating means for heating the atmosphere of the storage space, a temperature control means for controlling the atmosphere temperature of the storage space, and an end portion of the material to be forged or a connection connected to the end portion. The chamber includes a manipulator that holds a member and moves the material to be forged, which is located in the chamber, back and forth or rotates, and the chamber is formed with an opening through which an upper metal bed is inserted in the upper wall portion of the bottom wall portion. An opening for inserting the lower metal bed is formed at a position facing the opening for inserting the upper metal bed, and the material to be forged is inserted into the chamber in the rear wall portion facing the manipulator, and the forged material is inserted into the chamber. It is characterized in that an opening for taking out the material from the inside of the chamber is formed.

請求項2のものは、請求項1において、前記収納空間と連通する開口を覆う熱遮蔽部材を備え、前記熱遮蔽部材は、上端部を片持ち状態に支持された、可撓性を有する短冊板状の断熱シートを、左右方向に複数並設して、前記開口を覆うように構成されていることを特徴とする。 The second aspect of the present invention includes, in the first aspect, a heat-shielding member that covers an opening communicating with the storage space, and the heat-shielding member is a flexible strip whose upper end is supported in a cantilevered state. A plurality of plate-shaped heat insulating sheets are arranged side by side in the left-right direction so as to cover the opening.

請求項3のものは、請求項2において、前記熱遮蔽部材は、前記断熱シートの板厚方向の前記開口とは反対側に配設され、前記断熱シートに対し前記開口方向の力を作用させるシート抑えを、備えていることを特徴とする。 According to a third aspect of the present invention, the heat shielding member is arranged on the side opposite to the opening in the thickness direction of the heat insulating sheet, and exerts a force on the heat insulating sheet in the opening direction. It is characterized by having a seat retainer.

請求項4のものは、請求項1において、前記被鍛造素材の先端部を鍛伸方向と略平行な方向から撮像可能な第1の撮像手段と、前記被鍛造素材を鍛伸方向と略直交する方向から撮像可能な第2の撮像手段と、を備えていることを特徴とする。 The fourth aspect of the present invention is the first imaging means capable of imaging the tip of the material to be forged from a direction substantially parallel to the forging direction, and the material to be forged substantially orthogonal to the forging direction. It is characterized by comprising a second imaging means capable of imaging from the direction in which the image is taken.

請求項5のものは、請求項1において、前記金敷と、該金敷が取り付けられる取付部材との間に、前記金敷よりも熱伝導率が小さい断熱板が配設され、更に、該断熱板と前記取付部材との間に、内部に冷却水を流通させる水冷孔を備えた冷却板が配設されていることを特徴とする。 In claim 5, in claim 1, a heat insulating plate having a thermal conductivity smaller than that of the gold floor is disposed between the metal floor and the mounting member to which the gold floor is attached, and further, the heat insulating plate and the heat insulating plate. A cooling plate provided with a water cooling hole for circulating cooling water is disposed between the mounting member.

以上のように本発明の熱間鍛造装置は、被鍛造素材を収納する収納空間を内部に備えた保温用のチャンバと、チャンバ内に位置する被鍛造素材を押圧する一対の金敷と、収納空間の雰囲気を加熱する加熱手段と、収納空間の雰囲気温度を制御する温度制御手段と、被鍛造素材の端部を保持して、チャンバ内に位置する被鍛造素材を進退又は回転移動させるマニピュレータと、を備えていることを特徴としたものである。
本発明によれば、所定の雰囲気温度にまで加熱された状態の収納空間に、被鍛造素材を収納した状態で、金敷を用いた押圧(圧下)、及び、被鍛造素材の位置移動といった自由鍛造の一連の動作を行うことができる。このとき被鍛造素材が接する雰囲気や金敷は、加熱手段及び温度制御手段により高温状態に維持されるので、被鍛造素材の失熱を抑制することができる。
このため本発明によれば、被鍛造素材の失熱による割れを抑制することができるとともに、被鍛造素材の温度低下に伴なう再加熱を不要とし得て鍛造加工に要する加工時間の短縮化を図ることができる。また、長時間の連続鍛造が可能となるため、従来よりも被鍛造素材の大型化を図ることが可能となる。
尚、マニピュレータは、被鍛造素材の端部を直接保持するだけでなく、被鍛造素材の端部に連結された連結部材を介して間接的に被鍛造素材の端部を保持することも可能である。
As described above, the hot forging apparatus of the present invention has a heat retaining chamber internally provided with a storage space for storing the material to be forged, a pair of metal fittings for pressing the material to be forged located in the chamber, and a storage space. A heating means for heating the atmosphere of the space, a temperature control means for controlling the atmosphere temperature of the storage space, a manipulator for holding the end portion of the material to be forged and moving the material to be forged moving forward / backward or rotationally moving in the chamber. It is characterized by having.
According to the present invention, in a state where the material to be forged is stored in a storage space heated to a predetermined atmospheric temperature, free forging such as pressing (compression) using a metal bed and moving the position of the material to be forged Can perform a series of operations. At this time, the atmosphere and the metal floor in contact with the material to be forged are maintained in a high temperature state by the heating means and the temperature control means, so that the heat loss of the material to be forged can be suppressed.
Therefore, according to the present invention, cracking due to heat loss of the material to be forged can be suppressed, and reheating due to a decrease in temperature of the material to be forged can be eliminated, so that the processing time required for forging can be shortened. Can be planned. In addition, since continuous forging for a long time is possible, it is possible to increase the size of the material to be forged as compared with the conventional case.
The manipulator can not only directly hold the end of the material to be forged, but also indirectly hold the end of the material to be forged via a connecting member connected to the end of the material to be forged. is there.

本発明では、チャンバの収納空間と連通する開口を熱遮蔽部材にて覆うことができる。この場合、熱遮蔽部材として、上端部を片持ち状態に支持された、可撓性を有する短冊板状の断熱シートを用い、かかる断熱シートを左右方向に複数並設して、開口を覆うように構成することができる。

このようにすれば、開口を内外に貫通する被鍛造素材が存在する場合でも、被鍛造素材の大きさに応じて、被鍛造素材と接する、可撓性を有する断熱シートが変形若しくは移動して被鍛造素材周りの隙間が調整されるので、隙間を通じて生じる熱漏れを簡便な構造で抑制することができる。
In the present invention, the opening communicating with the storage space of the chamber can be covered with a heat shielding member. In this case, a flexible strip-shaped heat insulating sheet having the upper end supported in a cantilever state is used as the heat shielding member, and a plurality of such heat insulating sheets are arranged side by side in the left-right direction to cover the opening. Can be configured in.

In this way, even if there is a material to be forged that penetrates the opening inside and outside, the flexible heat insulating sheet that comes into contact with the material to be forged deforms or moves according to the size of the material to be forged. Since the gap around the material to be forged is adjusted, heat leakage generated through the gap can be suppressed with a simple structure.

ここで、断熱シートの板厚方向の開口とは反対側に、断熱シートに対し開口方向の力を作用させるシート抑えを設けておけば、開口と断熱シートとの間に隙間が生じるのを抑制することができる。シート抑えとしては、例えば、上端部を片持ち状態に支持された金属チェーン等を用いることができる。 Here, if a sheet retainer that exerts a force in the opening direction on the heat insulating sheet is provided on the side opposite to the opening in the thickness direction of the heat insulating sheet, it is possible to prevent a gap from being generated between the opening and the heat insulating sheet. can do. As the seat retainer, for example, a metal chain or the like whose upper end is supported in a cantilever state can be used.

本発明では、被鍛造素材の先端部を鍛伸方向と略平行な方向から撮像可能な第1の撮像手段と、被鍛造素材を鍛伸方向と略直交する方向から撮像可能な第2の撮像手段と、を設けておくことができる。このようにすることで、チャンバ内で連続的に鍛造加工される被鍛造素材の加工形状を、撮像手段を通じて得られた画像に基づいて確認することができる。 In the present invention, a first imaging means capable of imaging the tip of the material to be forged from a direction substantially parallel to the forging direction and a second imaging means capable of imaging the material to be forged from a direction substantially orthogonal to the forging direction. Means and can be provided. By doing so, the processed shape of the material to be forged that is continuously forged in the chamber can be confirmed based on the image obtained through the imaging means.

本発明では、金敷と、金敷が取り付けられる取付部材との間に、金敷よりも熱伝導率が小さい断熱板を配設することで、金敷の温度低下を防止することができる。
更に、断熱板と取付部材との間に、内部に冷却水を流通させる水冷孔を備えた冷却板を配設することで、鍛造プレス等の取付部材側の温度上昇を防止することができる。
In the present invention, by arranging a heat insulating plate having a thermal conductivity lower than that of the gold slab between the metal slab and the mounting member to which the gold sill is attached, it is possible to prevent the temperature of the gold sill from dropping.
Further, by disposing a cooling plate provided with a water cooling hole for circulating cooling water inside between the heat insulating plate and the mounting member, it is possible to prevent the temperature rise on the mounting member side of the forging press or the like.

以上のような本発明によれば、高温下で実施される自由鍛造での被鍛造素材の失熱を抑制することで失熱割れを防止するとともに、鍛造加工に要する加工時間の短縮化を図ることが可能な熱間鍛造装置を提供することができる。 According to the present invention as described above, by suppressing the heat loss of the material to be forged in the free forging performed at a high temperature, the heat loss cracking is prevented and the processing time required for the forging process is shortened. It is possible to provide a hot forging device capable of providing a hot forging device.

本発明の一実施形態の熱間鍛造装置の全体構成を示した図である。It is a figure which showed the whole structure of the hot forging apparatus of one Embodiment of this invention. 同実施形態の熱間鍛造装置の横断面図である。It is a cross-sectional view of the hot forging apparatus of the same embodiment. 図1のチャンバの後壁部に取り付けられた熱遮蔽部材を示した図である。It is a figure which showed the heat shielding member attached to the rear wall part of the chamber of FIG. 図3の熱遮蔽部材を拡大して示した縦断面図である。FIG. 3 is an enlarged vertical cross-sectional view of the heat shielding member of FIG. 図1の上金敷及びその周辺部を拡大して示した図である。FIG. 1 is an enlarged view of the upper metal floor of FIG. 1 and its peripheral portion. 上金敷を下降させた状態の熱間鍛造装置を示した図である。It is a figure which showed the hot forging apparatus in the state which lowered the upper metal bed. 同実施形態の熱間鍛造装置を用いた自由鍛造工程の説明図である。It is explanatory drawing of the free forging process using the hot forging apparatus of the same embodiment. 図7に続く自由鍛造工程の説明図である。It is explanatory drawing of the free forging process following FIG.

次に本発明の実施形態を図面に基づいて詳しく説明する。図1は、本実施形態の熱間鍛造装置10の全体構成を示した図である。図1において、Wは被鍛造素材としてのワーク、12はワークWを内部に収納する保温用のチャンバ、16はワークWを保持し移動させるマニピュレータである。 Next, an embodiment of the present invention will be described in detail with reference to the drawings. FIG. 1 is a diagram showing the overall configuration of the hot forging apparatus 10 of the present embodiment. In FIG. 1, W is a work as a material to be forged, 12 is a heat-retaining chamber for accommodating the work W inside, and 16 is a manipulator for holding and moving the work W.

チャンバ12は、前壁部21、後壁部22、上壁部23、底壁部24、右壁部25、左壁部26で構成された周壁20を有し、全体が略直方体形状を成している。周壁20は、鉄製の炉殻28と、その内側に内張りされた耐火レンガ,セラミックファイバー等の耐火材で構成された断熱材30とを備えている。周壁20の内部には、ワークWを収納する収納空間32が、ワークWの鍛伸方向に(図中の左右方向に)長く形成されている。 The chamber 12 has a peripheral wall 20 composed of a front wall portion 21, a rear wall portion 22, an upper wall portion 23, a bottom wall portion 24, a right wall portion 25, and a left wall portion 26, and the entire chamber has a substantially rectangular parallelepiped shape. doing. The peripheral wall 20 includes an iron hearth 28 and a heat insulating material 30 made of a refractory material such as a refractory brick or ceramic fiber lined inside the furnace shell 28. Inside the peripheral wall 20, a storage space 32 for storing the work W is formed long in the forging direction of the work W (in the left-right direction in the drawing).

右壁部25及び左壁部26の内壁面には、収納空間32の雰囲気を加熱する加熱手段としての電気ヒータ34が、ワークWの鍛伸方向に延設されている。この電気ヒータ34は図示を省略する電源供給部と接続されており、電源供給部から電力供給される。
36は、収納空間32の雰囲気温度を測定するための温度検出手段としての熱電対で、温度制御部38と接続されている。温度制御部38は、熱電対36で検出された雰囲気温度が所定の設定温度と一致するように、電源供給部から電気ヒータ34への電力供給を制御する。
On the inner wall surface of the right wall portion 25 and the left wall portion 26, an electric heater 34 as a heating means for heating the atmosphere of the storage space 32 is extended in the forging direction of the work W. The electric heater 34 is connected to a power supply unit (not shown), and power is supplied from the power supply unit.
Reference numeral 36 denotes a thermocouple as a temperature detecting means for measuring the ambient temperature of the storage space 32, which is connected to the temperature control unit 38. The temperature control unit 38 controls the power supply from the power supply unit to the electric heater 34 so that the ambient temperature detected by the thermocouple 36 matches a predetermined set temperature.

チャンバ12の上壁部23には、上金敷44を挿通させる開口40が形成されており、開口40の周囲には上向きに突出する筒状部42が設けられている。一方、底壁部24には、上金敷44を挿通させる開口40と対向する位置に、下金敷46を挿通させる開口41が形成されている。 An opening 40 through which the upper metal bed 44 is inserted is formed in the upper wall portion 23 of the chamber 12, and a tubular portion 42 projecting upward is provided around the opening 40. On the other hand, the bottom wall portion 24 is formed with an opening 41 through which the lower metal floor 46 is inserted at a position facing the opening 40 through which the upper metal floor 44 is inserted.

上下一対の金敷44,46は、それぞれ駆動手段としての鍛造プレス48に取り付けられている。
下金敷46は、ワークWと接する、平面視で横長の略4角形状をなした先端部46aを有しており、上金敷44と協働してワークWを押圧する。この下金敷46は、基端部46bが鍛造プレス48のフレームと一体をなす固定側の下金敷取付部材50に取り付けられ、チャンバ12の下方から上向きに開口41を貫通して、先端部46aを収納空間32内に配置させている。そして下金敷46は、先端部46aがワークWの直下に位置するようにその高さが規定されている。
A pair of upper and lower metal mats 44 and 46 are attached to a forging press 48 as a driving means, respectively.
The lower metal floor 46 has a tip portion 46a having a substantially square shape that is horizontally long in a plan view and is in contact with the work W, and presses the work W in cooperation with the upper metal floor 44. The lower metal fitting 46 is attached to the lower metal fitting mounting member 50 on the fixed side whose base end portion 46b is integrated with the frame of the forging press 48, penetrates the opening 41 upward from the lower side of the chamber 12, and passes through the tip portion 46a. It is arranged in the storage space 32. The height of the lower metal bed 46 is defined so that the tip portion 46a is located directly below the work W.

下金敷46と下金敷取付部材50との間には、断熱板52が配設されている。断熱板52は、下金敷46よりも熱伝導率が小さいアルミナ等のセラミックから成り、下金敷46の温度が低下するのを防止している。更に、断熱板52と下金敷取付部材50との間には、冷却板54が配設されている。冷却板54は、内部に冷却水を流通させる水冷孔55が形成されており、この水冷孔55に冷却水を流通させることで、下金敷取付部材50側、即ち鍛造プレス48側の温度上昇を防いでいる。 A heat insulating plate 52 is arranged between the lower metal floor 46 and the lower metal floor mounting member 50. The heat insulating plate 52 is made of a ceramic such as alumina, which has a lower thermal conductivity than the lower metal bed 46, and prevents the temperature of the lower metal bed 46 from dropping. Further, a cooling plate 54 is arranged between the heat insulating plate 52 and the lower metal fitting mounting member 50. The cooling plate 54 is formed with a water cooling hole 55 for circulating cooling water inside, and by circulating the cooling water through the water cooling hole 55, the temperature rise on the underlaying attachment member 50 side, that is, the forging press 48 side can be increased. I'm preventing it.

一方、上金敷44は、ワークWと接する、平面視で横長の略4角形状をなした先端部44aを有しており、下金敷46と協働してワークWを押圧する。上金敷44は、先端部44aが収納空間32を臨むように、チャンバ12の上方に配設され、上金敷44の基端部44bは、鍛造プレス48のラム(図示省略)と一体に移動する上金敷取付部材57に固定されている。上金敷44においても、上述の下金敷46の場合と同様に、上金敷44と上金敷取付部材57との間に、上金敷44よりも熱伝導率が小さい断熱板59が配設され、更に、断熱板59と上金敷取付部材57との間に、内部に冷却水を流通させる水冷孔62を備えた冷却板61が配設されており、上金敷44の温度低下の防止と鍛造プレス48側部材の温度上昇の防止が図られている
以上のように構成された上金敷44は、鍛造プレス48のラムが上下動するのに伴って共に上下動し、下降するときに下金敷46と協働してワークWを押圧する。
On the other hand, the upper metal fitting 44 has a tip portion 44a having a substantially square shape that is horizontally long in a plan view and is in contact with the work W, and presses the work W in cooperation with the lower metal fitting 46. The upper metal floor 44 is arranged above the chamber 12 so that the tip portion 44a faces the storage space 32, and the base end portion 44b of the upper metal floor 44 moves integrally with the ram (not shown) of the forging press 48. It is fixed to the upper metal floor mounting member 57. In the upper forging 44 as well, as in the case of the lower forging 46 described above, a heat insulating plate 59 having a thermal conductivity smaller than that of the upper forging 44 is arranged between the upper forging 44 and the upper forging mounting member 57, and further. A cooling plate 61 having a water cooling hole 62 for circulating cooling water is disposed between the heat insulating plate 59 and the upper metal floor mounting member 57 to prevent the temperature of the upper metal floor 44 from dropping and the forging press 48. The upper metal floor 44 configured as described above is designed to prevent the temperature of the side members from rising. The upper metal floor 44 moves up and down together with the ram of the forging press 48 moving up and down, and when it descends, it moves up and down together with the lower metal floor 46. Work W is pressed in cooperation.

チャンバ12の前壁部21には開口64が形成され、そこに耐熱ガラス65が嵌め込まれており、開口64の外側に撮像手段としての第1カメラ66が配置されている。この第1カメラ66はワークWの先端部を鍛伸方向と略平行な方向から撮像するもので、第1カメラ66と接続されたモニタ(図示省略)によりワークW先端の正面視の形状を確認することができる。 An opening 64 is formed in the front wall portion 21 of the chamber 12, heat-resistant glass 65 is fitted therein, and a first camera 66 as an imaging means is arranged outside the opening 64. The first camera 66 captures an image of the tip of the work W from a direction substantially parallel to the forging direction, and the shape of the front view of the tip of the work W is confirmed by a monitor (not shown) connected to the first camera 66. can do.

また、図2に示すようにチャンバ12の左壁部26には開口67が形成され、そこに耐熱ガラス68が嵌め込まれており、開口67の外側には撮像手段としての第2カメラ69が配置されている。この第2カメラ69は、鍛伸方向と略直交する方向からワークWを撮像するもので、第2カメラ69と接続されたモニタ(図示省略)により、鍛造加工が施されたワークWの側面形状を確認することができる。 Further, as shown in FIG. 2, an opening 67 is formed in the left wall portion 26 of the chamber 12, heat-resistant glass 68 is fitted therein, and a second camera 69 as an imaging means is arranged outside the opening 67. Has been done. The second camera 69 captures the work W from a direction substantially orthogonal to the forging direction, and the side shape of the work W that has been forged by a monitor (not shown) connected to the second camera 69. Can be confirmed.

マニピュレータ16と対向する後壁部22には、ワークWをチャンバ12内に挿入し、またワークWをチャンバ12内から取り出すための開口70が形成されている。 The rear wall portion 22 facing the manipulator 16 is formed with an opening 70 for inserting the work W into the chamber 12 and taking out the work W from the chamber 12.

マニピュレータ16は、図1に示すようにアーム75の先端にヘッド71を有し、ヘッド71の軸ピン71a周りに回動する一対のホルダ72を備えている。ホルダ72は内向きの保持面73を備えており、一対のホルダ72を互いに近接する閉方向に回動させることにより、ワークWが保持面73にて挟圧保持される。ヘッド71は、上下、左右、及び前後方向に、即ち3次元方向に移動可能とされ、且つヘッド71の基端側であるアーム75の軸中心周りに所定の角度回転可能に構成されている。
従ってマニピュレータ16は、保持したワークWの先端側を、チャンバ12の開口70を通じて、収納空間32に収納することができる。また収納された状態でワークWを軸中心周りに回転させることが可能である。
As shown in FIG. 1, the manipulator 16 has a head 71 at the tip of the arm 75, and includes a pair of holders 72 that rotate around the shaft pin 71a of the head 71. The holder 72 includes an inwardly facing holding surface 73, and the work W is held by the holding surface 73 by rotating the pair of holders 72 in the closing directions close to each other. The head 71 is movable in the vertical, horizontal, and front-rear directions, that is, in the three-dimensional direction, and is configured to be rotatable at a predetermined angle around the axis center of the arm 75, which is the base end side of the head 71.
Therefore, the manipulator 16 can store the tip end side of the held work W in the storage space 32 through the opening 70 of the chamber 12. Further, the work W can be rotated around the center of the axis in the stored state.

図1,図3に示すようにチャンバ12の後壁部22には開口70を覆うように熱遮蔽部材77が設けられている。
熱遮蔽部材77は、開口70の周縁部と内面78aで接して開口70を直接遮蔽する断熱シート78と、断熱シート78の外面78b側に配設され断熱シート78に対し開口70方向の力を作用させるシート抑えとしての金属チェーン79と、を有している。
As shown in FIGS. 1 and 3, a heat shielding member 77 is provided on the rear wall portion 22 of the chamber 12 so as to cover the opening 70.
The heat shielding member 77 is arranged on the outer surface 78b side of the heat insulating sheet 78 and the heat insulating sheet 78 which is in contact with the peripheral edge of the opening 70 on the inner surface 78a to directly shield the opening 70, and exerts a force in the opening 70 direction on the heat insulating sheet 78. It has a metal chain 79 as a seat retainer to act on.

断熱シート78は、図4に示すようにファイバーブランケット80とその周囲を被覆する袋状のファイバークロス81とで構成され、全体として短冊板状をなしている。
ファイバーブランケット80は、例えばアルミナ・シリケート繊維などからなるフェルト状の断熱部材で構成され、ファイバークロス81はアルミナ、アルミナ・シリケート等の耐火繊維で構成されている。
As shown in FIG. 4, the heat insulating sheet 78 is composed of a fiber blanket 80 and a bag-shaped fiber cloth 81 that covers the periphery thereof, and has a strip plate shape as a whole.
The fiber blanket 80 is made of a felt-like heat insulating member made of, for example, alumina silicate fiber, and the fiber cloth 81 is made of a refractory fiber such as alumina or alumina silicate.

それぞれの断熱シート78は、開口70の上側の開口縁と下側の開口縁とに達する長さで形成されて、その上端部がブラケット82を介してチャンバ12の後壁部22に取付固定されている。換言すれば、断熱シート78は上端部を片持ち状態に支持されている。そして複数の断熱シート78を左右方向(チャンバ12の幅方向)に並べて配置することで、開口70全体が断熱シート78で遮蔽されている。 Each of the heat insulating sheets 78 is formed with a length reaching the upper opening edge and the lower opening edge of the opening 70, and the upper end portion thereof is attached and fixed to the rear wall portion 22 of the chamber 12 via the bracket 82. ing. In other words, the heat insulating sheet 78 is supported with its upper end in a cantilevered state. By arranging the plurality of heat insulating sheets 78 side by side in the left-right direction (width direction of the chamber 12), the entire opening 70 is shielded by the heat insulating sheet 78.

金属チェーン79は、ステンレス製(SUS304)で、上記断熱シート78と同様、その長さが開口70の上側の開口縁と下側の開口縁とに達する長さで形成され、その上端がブラケット82を介してチャンバ12の後壁部22に固定されて、片持ち状態に支持されている。図4に示すように金属チェーン79は、断熱シート78の外面78bと接するように配置されており、断熱シート78を開口70側に押し付けるように作用するので断熱シート78と開口70の周縁部との間で隙間が生じるのを防止又は隙間を小さくして、開口70からの熱漏れを抑制する。
尚、図3では金属チェーン79の一部のみ記載しているが、金属チェーン79は、断熱シート78と同様、開口70全体を覆うように左右方向に複数並べて配置されている。
The metal chain 79 is made of stainless steel (SUS304), and like the heat insulating sheet 78, its length is formed to reach the upper opening edge and the lower opening edge of the opening 70, and the upper end thereof is the bracket 82. It is fixed to the rear wall portion 22 of the chamber 12 via a cantilever and is supported in a cantilever state. As shown in FIG. 4, the metal chain 79 is arranged so as to be in contact with the outer surface 78b of the heat insulating sheet 78, and acts to press the heat insulating sheet 78 toward the opening 70, so that the heat insulating sheet 78 and the peripheral edge of the opening 70 Prevents the formation of gaps between the gaps or reduces the gaps to suppress heat leakage from the opening 70.
Although only a part of the metal chain 79 is shown in FIG. 3, a plurality of metal chains 79 are arranged side by side in the left-right direction so as to cover the entire opening 70, similarly to the heat insulating sheet 78.

本例によれば、断熱シート78が可撓性を有しているため、図3(B)に示すように、開口70を貫通するワークWが存在する場合でも、ワークWの大きさに応じて、ワークWと接する断熱シート78が変形若しくは移動して(左右方向に押し広げられ)ワークW周りの隙間が調整される。一方、ワークWから離れている領域では、断熱シート78により遮蔽状態が維持されるので、開口70からの熱漏れを抑制することができる。 According to this example, since the heat insulating sheet 78 has flexibility, as shown in FIG. 3B, even if there is a work W penetrating the opening 70, it depends on the size of the work W. As a result, the heat insulating sheet 78 in contact with the work W is deformed or moved (expanded in the left-right direction) to adjust the gap around the work W. On the other hand, in the region away from the work W, the heat insulating sheet 78 maintains the shielded state, so that heat leakage from the opening 70 can be suppressed.

本例では、上壁部23に形成された開口40上方の、上金敷44周りの空間についても、熱遮蔽部材89を配置して、開口40からの放熱を抑制するように構成されている。
図5に示すように、上金敷44の基端部44b近傍には、上金敷44の側面から軸直角方向外側に突出する鍔部88が環状に設けられている。鍔部88は、その外周端面88aの位置が、上壁部23側の筒状部42の外側面42aの位置と平面視で略同じとなるようにその大きさが規定されている。そして鍔部88と筒状部42との間に形成された開口86を覆うように熱遮蔽部材89が設けられている。
In this example, the heat shielding member 89 is also arranged in the space around the upper metal bed 44 above the opening 40 formed in the upper wall portion 23 so as to suppress heat dissipation from the opening 40.
As shown in FIG. 5, in the vicinity of the base end portion 44b of the upper metal bed 44, a flange portion 88 projecting outward in the direction perpendicular to the axis from the side surface of the upper metal bed 44 is provided in an annular shape. The size of the flange portion 88 is defined so that the position of the outer peripheral end surface 88a is substantially the same as the position of the outer surface 42a of the tubular portion 42 on the upper wall portion 23 side in a plan view. A heat shielding member 89 is provided so as to cover the opening 86 formed between the flange portion 88 and the tubular portion 42.

熱遮蔽部材89は、開口86の周縁部と内面92aで接して開口86を直接遮蔽する断熱シート92と、断熱シート92の外面92b側に配設された金属チェーン94と、を有している。 The heat shielding member 89 has a heat insulating sheet 92 that is in contact with the peripheral edge of the opening 86 at the inner surface 92a to directly shield the opening 86, and a metal chain 94 arranged on the outer surface 92b side of the heat insulating sheet 92. ..

断熱シート92は、前述の断熱シート78と同様、ファイバーブランケットとその周囲を被覆する袋状のファイバークロスとで構成され、全体形状が短冊板状をなしている。 Like the heat insulating sheet 78 described above, the heat insulating sheet 92 is composed of a fiber blanket and a bag-shaped fiber cloth covering the periphery thereof, and has a strip-shaped overall shape.

それぞれの断熱シート92は、開口86の上側の開口縁と下側の開口縁とに達する長さで形成されて、その上端部がブラケット93を介して鍔部88の外周端面88aに取付固定され、片持ち状態に支持されている。そして複数の断熱シート92を鍔部88の左右方向(周方向)に並べて配置することで、開口86全体が断熱シート92で遮蔽されている。 Each heat insulating sheet 92 is formed with a length reaching the upper opening edge and the lower opening edge of the opening 86, and the upper end portion thereof is attached and fixed to the outer peripheral end surface 88a of the flange portion 88 via the bracket 93. , Supported in a cantilevered state. By arranging the plurality of heat insulating sheets 92 side by side in the left-right direction (circumferential direction) of the collar portion 88, the entire opening 86 is shielded by the heat insulating sheet 92.

一方、金属チェーン94も上記断熱シート92と同様、その上端部がブラケット93を介して鍔部88の外周端面88aに固定されている。そして複数の金属チェーン94が鍔部88の左右方向(周方向)に並べて配置されている。
金属チェーン94は、断熱シート92の外面92bと接するように配置されている。このため金属チェーン94は断熱シート92を開口86側に押し付けるように作用するので断熱シート92と開口86の周縁部との間で隙間が生じるのを抑制し、チャンバ12内部の熱が開口40及び開口86を通じて外部に漏れるのを抑制することができる。
On the other hand, like the heat insulating sheet 92, the metal chain 94 has its upper end fixed to the outer peripheral end surface 88a of the flange portion 88 via the bracket 93. A plurality of metal chains 94 are arranged side by side in the left-right direction (circumferential direction) of the collar portion 88.
The metal chain 94 is arranged so as to be in contact with the outer surface 92b of the heat insulating sheet 92. Therefore, since the metal chain 94 acts to press the heat insulating sheet 92 toward the opening 86 side, it is possible to suppress the formation of a gap between the heat insulating sheet 92 and the peripheral edge portion of the opening 86, and the heat inside the chamber 12 is transferred to the opening 40 and the opening 86. It is possible to suppress leakage to the outside through the opening 86.

断熱シート92は可撓性を有しているため、図6に示すように、上金敷44が下降した場合、断熱シート92の下端側が上壁部23に沿って撓み変形する。このとき断熱シート92の下端は、金属チェーン94により下向きに押し付けられるため、断熱シート92と上壁部23との間で隙間が生じるのを抑制し、チャンバ12内部の熱が開口40及び開口86を通じて外部に漏れるのを抑制することができる。 Since the heat insulating sheet 92 has flexibility, as shown in FIG. 6, when the upper metal bed 44 is lowered, the lower end side of the heat insulating sheet 92 is bent and deformed along the upper wall portion 23. At this time, since the lower end of the heat insulating sheet 92 is pressed downward by the metal chain 94, it is possible to suppress the formation of a gap between the heat insulating sheet 92 and the upper wall portion 23, and the heat inside the chamber 12 is transferred to the openings 40 and 86. It is possible to suppress leakage to the outside through.

次に本実施形態の熱間鍛造装置10を用いた自由鍛造工程について説明する。
本例では、予めチャンバ12内の収納空間32の雰囲気温度が所望の温度(例えば800〜1200℃の何れかの温度)となるように温度制御されている。そして、丸棒形状のワークWが図示を省略した加熱炉にて所定の温度(例えば800〜1200℃の何れかの温度)にまで加熱された後、図7(I)に示すようにワークWの一端部(後端部)をマニピュレータ16で保持し、チャンバ12の開口70からチャンバ12内部にワークWを挿入し、ワークWの加工開始箇所Pが下金敷46の先端部46aの直上となる位置で、ワークWを保持する。
Next, a free forging process using the hot forging device 10 of the present embodiment will be described.
In this example, the temperature is controlled in advance so that the ambient temperature of the storage space 32 in the chamber 12 becomes a desired temperature (for example, any temperature of 800 to 1200 ° C.). Then, after the round bar-shaped work W is heated to a predetermined temperature (for example, any temperature of 800 to 1200 ° C.) in a heating furnace (not shown), the work W is shown in FIG. 7 (I). One end (rear end) of the work W is held by the manipulator 16, the work W is inserted into the chamber 12 through the opening 70 of the chamber 12, and the machining start point P of the work W is directly above the tip 46a of the lower metal bed 46. Hold the work W at the position.

そして図7(II)に示すように上金敷44を下降させ、下金敷46と協働してワークWを押圧(圧下)する。押圧終了後、上金敷44を上昇させ、上金敷44と下金敷46とを離間させた後、マニピュレータ16でワークWを軸方向後方(図中右方向)に送り(図7(III)参照)、図7(IV)に示すように上記と同様の動作を行い、ワークWの先端部に続く部分の押圧を行う。以降同様の動作を繰り返して最終的に図8(V)に示す状態に至り、ここにおいて第1工程が完了する。 Then, as shown in FIG. 7 (II), the upper metal bed 44 is lowered, and the work W is pressed (compressed) in cooperation with the lower metal bed 46. After the pressing is completed, the upper metal bed 44 is raised to separate the upper metal bed 44 and the lower metal bed 46, and then the work W is fed axially rearward (to the right in the figure) by the manipulator 16 (see FIG. 7 (III)). , As shown in FIG. 7 (IV), the same operation as described above is performed, and the portion following the tip of the work W is pressed. After that, the same operation is repeated until the state shown in FIG. 8 (V) is finally reached, where the first step is completed.

以上のようにして第1工程を終了したら、次に同図(VI)に示すようにマニピュレータ16によってワークWを90°回転させる。その後、マニピュレータ16によってワークWを軸方向前方に送り、同図(VII)に示すように加工開始箇所Pから第2工程における押圧動作を開示する。そして第1の工程と同様にワークWへの押圧動作をワークWの先端側に向かって繰り返し行い、同図(VIII)に示す最終の状態に至って、ここに第2工程が終了する。尚、第1工程終了後のワークWの断面形状は、同図(V)に示すように略横長の長円をなし、また第2工程終了後において、同図(VIII)に示すようにワークWの断面形状は4角形状をなしている。 After completing the first step as described above, the work W is then rotated by 90 ° by the manipulator 16 as shown in FIG. 6 (VI). After that, the work W is fed forward in the axial direction by the manipulator 16, and the pressing operation in the second step is disclosed from the machining start portion P as shown in FIG. 6 (VII). Then, the pressing operation on the work W is repeated toward the tip end side of the work W in the same manner as in the first step, and the final state shown in FIG. 6 (VIII) is reached, and the second step ends here. The cross-sectional shape of the work W after the completion of the first step is a substantially horizontally long oval as shown in FIG. (V), and after the completion of the second step, the work is formed as shown in FIG. The cross-sectional shape of W is a square shape.

その後も、一対の金敷44,46を用いた2方向からの押圧、及び、同一軸方向へのワークWの送り動作を、ワークWの断面形状の縦横それぞれの2面幅が所定の寸法になるまで交互に繰り返す。この間、本例では加熱炉によるワークWの再加熱を行なうことなく、連続的に鍛造加工を継続することが可能である。
ワークWの断面形状の縦横それぞれの2面幅が所定の寸法になったか否かは、第1カメラ66及び第2カメラ69からの画像により確認することができる。所定の寸法にまで加工できた後は、マニピュレータ16によりワークWをチャンバ12内から取出して鍛造作業が終了する。
尚、上記の説明はワークWの断面形状が4角形となるように加工するものであったが、マニピュレータ16の回転角度を変更することにより4角形以外の多角形に加工することも可能である。
Even after that, the pressing from two directions using the pair of gold mats 44 and 46 and the feeding operation of the work W in the same axial direction are performed, and the width across flats of the cross-sectional shape of the work W becomes a predetermined dimension. Repeat alternately until. During this period, in this example, the forging process can be continuously continued without reheating the work W by the heating furnace.
Whether or not the width across flats of the cross-sectional shape of the work W has become a predetermined dimension can be confirmed by the images from the first camera 66 and the second camera 69. After processing to a predetermined size, the work W is taken out from the chamber 12 by the manipulator 16 and the forging work is completed.
In the above description, the work W is processed so that the cross-sectional shape is a quadrangle, but it is also possible to process it into a polygon other than a quadrangle by changing the rotation angle of the manipulator 16. ..

以上のように本実施形態によれば、所定の雰囲気温度にまで加熱された状態の収納空間32に、ワークWを収納した状態で、金敷44,46を用いた押圧及びワークWの位置移動といった自由鍛造の一連の動作を行うことができる。このときワークWが接する雰囲気や金敷44,46は、電気ヒータ34及び温度制御部38により高温状態に維持されるので、ワークWの失熱を抑制することができる。
このため本実施形態によれば、ワークWの失熱による割れを抑制することができるとともに、ワークWの温度低下に伴なう再加熱を不要とし得て鍛造加工に要する加工時間の短縮化を図ることができる。また、長時間の連続鍛造が可能となるため、従来よりも被鍛造素材(ワークW)の大型化を図ることが可能となる。
As described above, according to the present embodiment, the work W is stored in the storage space 32 heated to a predetermined atmospheric temperature, and the work W is pressed by using the forgings 44 and 46 and the position of the work W is moved. A series of free forging operations can be performed. At this time, the atmosphere in contact with the work W and the metal mats 44 and 46 are maintained in a high temperature state by the electric heater 34 and the temperature control unit 38, so that the heat loss of the work W can be suppressed.
Therefore, according to the present embodiment, cracking due to heat loss of the work W can be suppressed, and reheating due to a decrease in the temperature of the work W can be eliminated, so that the processing time required for forging can be shortened. Can be planned. Further, since continuous forging for a long time is possible, it is possible to increase the size of the material to be forged (work W) as compared with the conventional case.

本実施形態では、チャンバ12の収納空間32と連通する開口70を覆う熱遮蔽部材77として、上端部を片持ち状態に支持された、可撓性を有する短冊板状の断熱シート78を用い、かかる断熱シート78を左右方向に複数並設して、開口70を覆うように構成している。このため本実施形態では、開口70を貫通するワークWが存在する場合でも、ワークWの大きさに応じて、ワークWと接する断熱シート78が変形若しくは移動してワークW周りの隙間が調整されるので、開口70からの熱漏れを抑制することができる。 In the present embodiment, as the heat shielding member 77 covering the opening 70 communicating with the storage space 32 of the chamber 12, a flexible strip-shaped heat insulating sheet 78 having an upper end supported in a cantilever state is used. A plurality of such heat insulating sheets 78 are arranged side by side in the left-right direction so as to cover the opening 70. Therefore, in the present embodiment, even if there is a work W penetrating the opening 70, the heat insulating sheet 78 in contact with the work W is deformed or moved according to the size of the work W, and the gap around the work W is adjusted. Therefore, heat leakage from the opening 70 can be suppressed.

更に本実施形態では、断熱シート78の板厚方向の開口70とは反対側に、断熱シート78に対し開口70方向の力を作用させるシート抑えとしての金属チェーン79を備えており、開口70の周縁部と断熱シート78との間に隙間が生じるのを抑制することができる。 Further, in the present embodiment, a metal chain 79 as a sheet retainer for applying a force in the opening 70 direction to the heat insulating sheet 78 is provided on the side of the heat insulating sheet 78 opposite to the opening 70 in the plate thickness direction. It is possible to suppress the formation of a gap between the peripheral edge portion and the heat insulating sheet 78.

本実施形態では、ワークWの先端部を鍛伸方向と略平行な方向から撮像可能な第1カメラ66と、ワークWを鍛伸方向と略直交する方向から撮像可能な第2カメラ69と、が設けられており、チャンバ12内で連続的に鍛造加工されるワークWの加工形状を、第1カメラ66及び第1カメラ66を通じて得られた画像に基づいて確認することができる。 In the present embodiment, the first camera 66 capable of imaging the tip of the work W from a direction substantially parallel to the forging direction, and the second camera 69 capable of imaging the work W from a direction substantially orthogonal to the forging direction. Is provided, and the processed shape of the work W that is continuously forged in the chamber 12 can be confirmed based on the images obtained through the first camera 66 and the first camera 66.

また本実施形態では、上金敷44と、上金敷44が取り付けられる上金敷取付部材57との間に、上金敷44よりも熱伝導率が小さい断熱板59が配設されており、上金敷44の温度低下を防止することができる。更に、断熱板59と上金敷取付部材57との間には、内部に冷却水を流通させる水冷孔62を備えた冷却板61が配設されており、鍛造プレス48の温度上昇を防止することができる。本実施形態では下金敷46と下金敷取付部材50との間にも同様に断熱板と冷却板が配設されている。 Further, in the present embodiment, a heat insulating plate 59 having a thermal conductivity smaller than that of the upper metal floor 44 is arranged between the upper metal floor 44 and the upper metal floor mounting member 57 to which the upper metal floor 44 is attached. It is possible to prevent the temperature from dropping. Further, a cooling plate 61 having a water cooling hole 62 for circulating cooling water is provided between the heat insulating plate 59 and the upper metal floor mounting member 57 to prevent the temperature of the forging press 48 from rising. Can be done. In the present embodiment, a heat insulating plate and a cooling plate are similarly arranged between the lower metal floor 46 and the lower metal floor mounting member 50.

以上本発明の実施形態を詳述したがこれはあくまで一例示である。例えば、マニピュレータ16は、ワークWの端部を直接保持するだけでなく、ワークWの端部に連結された連結部材を介して間接的にワークWの端部を保持することも可能である。また収納空間の雰囲気を加熱する加熱手段としてはガス加熱等、電気ヒータ以外の手段を採用することも可能である等、本発明はその趣旨を逸脱しない範囲において種々変更を加えた態様で実施可能である。 The embodiments of the present invention have been described in detail above, but this is merely an example. For example, the manipulator 16 can not only directly hold the end of the work W, but also indirectly hold the end of the work W via a connecting member connected to the end of the work W. Further, as the heating means for heating the atmosphere of the storage space, it is possible to adopt a means other than the electric heater such as gas heating, and the present invention can be carried out in a manner in which various modifications are made without departing from the spirit of the present invention. Is.

10 熱間鍛造装置
12 チャンバ
16 マニピュレータ
20 周壁
32 収納空間
34 電気ヒータ(加熱手段)
38 温度制御部(温度制御手段)
44 上金敷
46 下金敷
52,59 断熱板
54,61 冷却板
55,62 水冷孔
66 第1カメラ(第1の撮像手段)
69 第2カメラ(第2の撮像手段)
70,86 開口
77,89 熱遮断部材
78,92 断熱シート
79,94 金属チェーン(シート抑え)
W ワーク(被鍛造素材)
10 Hot forging equipment 12 Chamber 16 Manipulator 20 Peripheral wall 32 Storage space 34 Electric heater (heating means)
38 Temperature control unit (temperature control means)
44 Upper metal floor 46 Lower metal floor 52, 59 Insulation plate 54, 61 Cooling plate 55, 62 Water cooling hole 66 First camera (first imaging means)
69 Second camera (second imaging means)
70,86 Opening 77,89 Heat blocking member 78,92 Insulation sheet 79,94 Metal chain (sheet holder)
W work (material to be forged)

Claims (5)

被鍛造素材を収納する収納空間を内部に備えた保温用のチャンバと、
該チャンバの周壁を内外に貫通して配置され、該チャンバ内に位置する前記被鍛造素材を押圧する一対の金敷と、
前記収納空間の雰囲気を加熱する加熱手段と、
前記収納空間の雰囲気温度を制御する温度制御手段と、
前記被鍛造素材の端部又は該端部に連結された連結部材を保持して、前記チャンバ内に位置する前記被鍛造素材を進退又は回転移動させるマニピュレータと、を備え
前記チャンバは、
上壁部に上金敷を挿通させる開口が形成され、
底壁部の、前記上金敷を挿通させる開口と対向する位置に、下金敷を挿通させる開口が形成され、
前記マニピュレータと対向する後壁部に、前記被鍛造素材を前記チャンバ内に挿入し、また前記被鍛造素材を前記チャンバ内から取り出すための開口が形成されていることを特徴とする熱間鍛造装置。
A heat-retaining chamber with an internal storage space for the material to be forged,
A pair of metal mats that are arranged so as to penetrate the peripheral wall of the chamber inside and outside and press the material to be forged located in the chamber.
A heating means that heats the atmosphere of the storage space,
A temperature control means for controlling the ambient temperature of the storage space,
A manipulator that holds an end portion of the material to be forged or a connecting member connected to the end portion and moves the material to be forged forward / backward or rotationally moves, which is located in the chamber, is provided .
The chamber
An opening is formed in the upper wall to allow the upper metal floor to be inserted.
An opening through which the lower metal fitting is inserted is formed at a position of the bottom wall portion facing the opening through which the upper metal fitting is inserted.
A hot forging apparatus characterized in that an opening for inserting the material to be forged into the chamber and taking out the material to be forged from the chamber is formed in a rear wall portion facing the manipulator. ..
前記収納空間と連通する開口を覆う熱遮蔽部材を備え、
前記熱遮蔽部材は、上端部を片持ち状態に支持された、可撓性を有する短冊板状の断熱シートを、左右方向に複数並設して、前記開口を覆うように構成されていることを特徴とする請求項1に記載の熱間鍛造装置。
A heat-shielding member that covers an opening communicating with the storage space is provided.
The heat-shielding member is configured to cover the opening by arranging a plurality of flexible strip-shaped heat insulating sheets supported in a cantilevered state at the upper ends in the left-right direction. The hot forging apparatus according to claim 1.
前記熱遮蔽部材は、前記断熱シートの板厚方向の前記開口とは反対側に配設され、前記断熱シートに対し前記開口方向の力を作用させるシート抑えを備えていることを特徴とする請求項2に記載の熱間鍛造装置。 A claim characterized in that the heat shielding member is arranged on the side opposite to the opening in the plate thickness direction of the heat insulating sheet, and is provided with a sheet retainer that exerts a force in the opening direction on the heat insulating sheet. Item 2. The hot forging apparatus according to item 2. 前記被鍛造素材の先端部を鍛伸方向と略平行な方向から撮像可能な第1の撮像手段と、前記被鍛造素材を鍛伸方向と略直交する方向から撮像可能な第2の撮像手段と、を備えていることを特徴とする請求項1に記載の熱間鍛造装置。 A first imaging means capable of imaging the tip of the material to be forged from a direction substantially parallel to the forging direction, and a second imaging means capable of imaging the material to be forged from a direction substantially orthogonal to the forging direction. The hot forging apparatus according to claim 1, further comprising. 前記金敷と、該金敷が取り付けられる取付部材との間に、前記金敷よりも熱伝導率が小さい断熱板が配設され、
更に、該断熱板と前記取付部材との間に、内部に冷却水を流通させる水冷孔を備えた冷却板が配設されていることを特徴とする請求項1に記載の熱間鍛造装置。
A heat insulating plate having a thermal conductivity smaller than that of the metal floor is arranged between the metal floor and the mounting member to which the gold floor is attached.
The hot forging apparatus according to claim 1, further comprising a cooling plate provided with a water cooling hole for circulating cooling water inside between the heat insulating plate and the mounting member.
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