JPH06122035A - Forging equipment - Google Patents

Forging equipment

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Publication number
JPH06122035A
JPH06122035A JP27465992A JP27465992A JPH06122035A JP H06122035 A JPH06122035 A JP H06122035A JP 27465992 A JP27465992 A JP 27465992A JP 27465992 A JP27465992 A JP 27465992A JP H06122035 A JPH06122035 A JP H06122035A
Authority
JP
Japan
Prior art keywords
work
forging
heating furnace
heating
forged
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP27465992A
Other languages
Japanese (ja)
Inventor
Yasuo Doutani
安生 堂谷
Shoichi Takahashi
正一 高橋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Materials Corp
Original Assignee
Mitsubishi Materials Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Materials Corp filed Critical Mitsubishi Materials Corp
Priority to JP27465992A priority Critical patent/JPH06122035A/en
Publication of JPH06122035A publication Critical patent/JPH06122035A/en
Withdrawn legal-status Critical Current

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  • Forging (AREA)

Abstract

PURPOSE:To provide a forging equipment wherein a work can be forged under a state that the temperature of the work at the time of forging is kept at a prescribed temperature, and the forged products need not be posttreated in the forging equipment used when a large part is forged. CONSTITUTION:This equipment is provided with a heating furnace 2 introducing, heating a heated work 19 and keeping it warm and a forging die 1 to forge the work 19 taken out of the heating furnace 2 and the heating furnace 2 consists of the heating furnace body 10 storing the work 19 and plural heaters 11 which are installed in the inner part of the heating furnace body 10 and arranged freely attachably and detachably.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、特に大型鍛造品の製造
に使用して好適な鍛造装置に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a forging device suitable for use in the production of large forged products.

【0002】[0002]

【従来の技術】一般に、航空機用の部品として使用され
る高強度チタン合金等の大型部品は、鍛造法、特に恒温
鍛造法により製造されるが、この場合の鍛造は従来、以
下のように行われている。すなわち、この方法では、素
材(ワーク)を加熱炉で500〜750℃程度に加熱し
た後、該素材をフォークで加熱炉から取り出して素材と
同温度に加熱した金型の上型と下型との間に入れ、上型
を上方から押圧して所定の形状に成形する。この場合、
前記素材は長尺であるため、一度で鍛造を行うことは不
可能である。そのため、素材の先端部分から少しずつ数
回に分けて鍛造を行う、いわゆる部分鍛造が行われる。
部分鍛造を行う際には、素材を所定の温度に加熱してお
いても鍛造順が遅い部分が鍛造前に冷えてしまうため、
この温度低下を防ぐ必要がある。そこで、加熱炉で所定
温度に加熱した素材を保温しておくために、加熱後の素
材全体をセラミックファイバー等の断熱材、またはステ
ンレス鋼材等のキャンニング材で被覆しておき、被覆し
た状態の素材で鍛造を行う。
Generally, large parts such as high strength titanium alloys used as parts for aircraft are manufactured by a forging method, especially a constant temperature forging method. In this case, forging is conventionally performed as follows. It is being appreciated. That is, in this method, after heating a material (work) to about 500 to 750 ° C. in a heating furnace, the material is taken out from the heating furnace with a fork and heated to the same temperature as the material to obtain an upper die and a lower die. Then, the upper mold is pressed from above and molded into a predetermined shape. in this case,
Since the material is long, it is impossible to perform forging at once. Therefore, so-called partial forging is performed in which the forging is gradually performed from the tip portion of the material in several steps.
When performing partial forging, even if the material is heated to a predetermined temperature, the part with a slow forging sequence will cool before forging,
It is necessary to prevent this temperature drop. Therefore, in order to keep the material heated to a predetermined temperature in the heating furnace, the entire material after heating is covered with a heat insulating material such as ceramic fiber or a canning material such as stainless steel, Forging with material.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、前記の
ように素材全体を断熱材等の被覆材で被覆した状態で鍛
造を行うと、鍛造された鍛造品は表面に被覆材が張り付
いているため、この被覆材を取り除く後処理工程が必要
であり、作業が面倒である。また、被覆材による保温で
は確実な保温が困難であるとともに金型と素材との間に
被覆材が介在するため、鍛造品の寸法精度が悪いという
問題もある。さらに、高強度チタン合金は熱履歴に影響
され易い素材であるため、鍛造品の特性が不均一になる
という問題がある。このように、従来、大型部品の鍛造
を行う場合には、上述した各種の問題を抱えているが、
これらの問題を有効、適切に解決した鍛造装置が提供さ
れていないのが実情である。本発明は、前記の事情に鑑
みてなされたもので、大型部品の鍛造を行う際に使用さ
れる鍛造装置において、鍛造時における素材の温度を所
定温度に保った状態で鍛造することができるとともに、
鍛造された鍛造品を後処理する必要がない鍛造装置を提
供することを目的とする。
However, when forging is performed with the entire material covered with a covering material such as a heat insulating material as described above, the covering material is stuck to the surface of the forged forged product. However, a post-treatment process for removing this covering material is required, and the work is troublesome. In addition, there is a problem in that the heat retention by the covering material is difficult, and the dimensional accuracy of the forged product is poor because the covering material is interposed between the die and the raw material. Further, since the high-strength titanium alloy is a material that is easily affected by heat history, there is a problem that the characteristics of the forged product become non-uniform. As described above, conventionally, when forging a large-sized component, there are various problems described above,
The fact is that a forging device that effectively and appropriately solves these problems has not been provided. The present invention has been made in view of the above circumstances, in a forging device used when performing forging of large parts, it is possible to forge while maintaining the temperature of the material during forging at a predetermined temperature. ,
An object of the present invention is to provide a forging device that does not require post-processing of a forged product.

【0004】[0004]

【課題を解決するための手段】前記の課題を解決するた
めの請求項1記載の鍛造装置は、加熱されたワークを導
入してこれを加熱しつつ保温する加熱炉と、該加熱炉か
ら引き出したワークを鍛造する鍛造金型とを具備してな
り、前記加熱炉は、ワークを収納する加熱炉本体と、該
加熱炉本体の内部に装着・離脱自在に配置された複数の
加熱ヒータとを備えている。また、請求項2記載の鍛造
装置は、請求項1記載の鍛造装置において、前記複数の
加熱ヒータが前記ワークの供給方向に向けて列設されて
いる。
A forging device according to claim 1 for solving the above-mentioned problems is a heating furnace for introducing a heated work and heating the work to keep it warm, and withdrawing from the heating furnace. And a forging die for forging the work, wherein the heating furnace includes a heating furnace main body for accommodating the work, and a plurality of heating heaters arranged in the heating furnace main body so as to be attachable / detachable. I have it. A forging device according to a second aspect is the forging device according to the first aspect, wherein the plurality of heaters are arranged in a line in a supply direction of the work.

【0005】[0005]

【作用】請求項1記載の鍛造装置では、加熱されたワー
クを加熱しつつ保温する加熱炉が備えられており、鍛造
金型で鍛造する直前までワークが鍛造に適した温度に保
たれる。加熱炉本体の内部に配置される複数の加熱ヒー
タは装着・離脱自在であり、ワークの大きさや形状等に
より加熱炉本体内部の温度を調節できる。請求項2記載
の鍛造装置は、請求項1記載の鍛造装置において、複数
の加熱ヒータがワークの供給方向に向けて列設されてい
る。そのため、加熱ヒータの本数等を選択したときに、
ワークに温度勾配が付与され、ワーク全体が満遍なく適
切な温度に保たれる。
In the forging apparatus according to the first aspect of the present invention, a heating furnace for heating and heating the heated work is provided, and the work is kept at a temperature suitable for forging until just before forging with a forging die. A plurality of heaters arranged inside the heating furnace body can be attached and detached freely, and the temperature inside the heating furnace body can be adjusted according to the size and shape of the work. A forging device according to a second aspect is the forging device according to the first aspect, in which a plurality of heaters are arranged in a line in a supply direction of the work. Therefore, when selecting the number of heaters, etc.,
A temperature gradient is applied to the work, and the whole work is uniformly maintained at an appropriate temperature.

【0006】[0006]

【実施例】以下、本発明の実施例を図面により説明す
る。図1〜図3は、この発明を適用した鍛造装置を示す
図であり、これらの図において、符号1は鍛造金型、符
号2は加熱炉である。鍛造金型1について説明すると、
図1に示すように、床面3に設置されたプレステーブル
4上に下金型ベース5が固定され、下金型ベース5には
下金型6が取り付けられている。下金型6の上方には、
上金型7が取り付けられた上金型ベース8が位置してお
り、これら上金型7および上金型ベース8は、図示しな
い駆動源によって圧下および上昇するようになってい
る。
Embodiments of the present invention will be described below with reference to the drawings. 1 to 3 are views showing a forging device to which the present invention is applied. In these drawings, reference numeral 1 is a forging die, and reference numeral 2 is a heating furnace. Explaining the forging die 1,
As shown in FIG. 1, a lower mold base 5 is fixed on a press table 4 installed on a floor surface 3, and a lower mold 6 is attached to the lower mold base 5. Above the lower mold 6,
An upper mold base 8 to which the upper mold 7 is attached is located, and these upper mold 7 and upper mold base 8 are adapted to be pressed and raised by a drive source (not shown).

【0007】一方、加熱炉2は、図1に示すように、鍛
造金型1に隣接して配置されており、床面3およびプレ
ステーブル4上に立設された支持柱9上に支持される加
熱炉本体10と、この加熱炉本体10の内部に配置され
た複数の加熱ヒータ11とを主構成要素としている。加
熱炉本体10は、図2に示すように、上下壁部12、1
3と、側壁部14、15とから概略構成されており、こ
れらの各壁部12、13、14、15は耐火材で形成さ
れている。図1に示す、この加熱炉本体10の前端部1
6および後端部17には、図示しないワーク導入扉およ
びワーク引き出し扉とが配設された構成となっている。
そして、加熱炉本体10内部にはワークの載置台18が
配設されており、この載置台18には、図示するように
ワーク導入扉から導入されたワーク19が載置されるよ
うになっている。加熱炉本体10の側壁部14、15の
内面には、図2、図3に示すように、断熱材20が貼設
されており、さらに上壁部12および下壁部13の断熱
材20の内側位置には、複数の加熱ヒータ11を挿入・
離脱する複数の孔21、22が、ワーク19を送給する
方向に列設されている。また、下壁部13の下面には、
孔22を塞ぐように壁部23、24が固定されている。
そして、上壁部12の上面には、加熱ヒータ11が挿入
されない孔21を塞ぐために、図示しない封止部材が配
置されるようになっている。
On the other hand, as shown in FIG. 1, the heating furnace 2 is arranged adjacent to the forging die 1 and is supported on a support column 9 standing on the floor surface 3 and the press table 4. The heating furnace main body 10 and the plurality of heaters 11 arranged inside the heating furnace main body 10 are the main constituent elements. As shown in FIG. 2, the heating furnace body 10 includes upper and lower wall portions 12, 1
3 and side wall portions 14 and 15 are generally configured, and each of these wall portions 12, 13, 14, and 15 is formed of a refractory material. The front end portion 1 of the heating furnace body 10 shown in FIG.
6 and a rear end portion 17 are provided with a work introduction door and a work withdrawal door (not shown).
A work mounting table 18 is disposed inside the heating furnace body 10, and a work 19 introduced from a work introducing door is mounted on the mounting table 18 as shown in the figure. There is. As shown in FIGS. 2 and 3, a heat insulating material 20 is attached to the inner surfaces of the side wall portions 14 and 15 of the heating furnace body 10, and further, the heat insulating material 20 of the upper wall portion 12 and the lower wall portion 13 is attached. Insert multiple heaters 11 at the inner position.
A plurality of holes 21 and 22 to be removed are arranged in a line in the direction in which the work 19 is fed. In addition, on the lower surface of the lower wall portion 13,
The walls 23 and 24 are fixed so as to close the hole 22.
A sealing member (not shown) is arranged on the upper surface of the upper wall portion 12 to close the hole 21 into which the heater 11 is not inserted.

【0008】前記の加熱炉本体10内部に配置される加
熱ヒータ11は、図3に示すように、棒状に形成されて
いる。それぞれの加熱ヒータ11は、上壁部12の孔2
1から挿入され、加熱ヒータ11の下端部が下壁部13
の孔22内に挿入配置されて加熱部が加熱炉本体10内
部に配置されている。このようにして、これらの加熱ヒ
ータ11は、加熱炉本体内において、ワークを送給する
方向に向けて列設されている。それぞれの加熱ヒータ1
1は、図示しない電力供給源から供給される電力によ
り、必要に応じて通電され加熱されるようになってい
る。
The heater 11 arranged inside the heating furnace body 10 is formed in a rod shape as shown in FIG. Each heater 11 has a hole 2 in the upper wall 12.
1, the lower end of the heater 11 is inserted into the lower wall 13
The heating portion is inserted and arranged in the hole 22 of the heating furnace and is arranged inside the heating furnace body 10. In this way, these heaters 11 are arranged in a row in the heating furnace main body in the direction of feeding the work. Each heater 1
1 is heated by being supplied with electric power from an electric power supply source (not shown) as necessary.

【0009】次に、上記の鍛造装置を使用して、例え
ば、航空機用の高強度チタン合金の大型部品を鍛造する
手順について説明する。この場合の鍛造法としては恒温
鍛造法が適用されるとともに、ワークが大型であるた
め、ワークを鍛造金型1に送給する方向に向けて複数に
区分した鍛造区間毎に鍛造される部分鍛造が行われる。
まず、鍛造を行うワーク19は、図示しない別の加熱炉
によって所定の温度に加熱され、加熱炉2のワーク導入
扉から加熱炉本体10内部に導入されて載置台18上に
載置される。また、鍛造金型1の上金型7および下金型
6はワーク19と同じ温度に加熱しておく。ワーク19
を加熱炉本体10内部に導入するに先立ち、鍛造するワ
ーク19の大きさや形状等に従って加熱炉本体10内に
配設する加熱ヒータ11の本数や設置位置を適宜選択す
ることにより、加熱炉本体10内部の温度を適切に調節
しておく。また、ワーク19自体に温度勾配を付与する
必要がある場合にも、加熱ヒータ11の本数や設置位置
を適宜選択することにより、加熱炉本体10内部に温度
勾配を形成しておく。このようにしてワーク19が加熱
炉本体10内部に導入され、鍛造するに当たり適切な温
度に保温される。次に、加熱炉本体10内部のワーク1
9を、先端から一鍛造区間だけ引き出して下金型6上に
送給して位置させ、上金型7および上金型ベース8を圧
下して鍛造する。そして、ワーク19の次の一鍛造区間
を、加熱炉本体10内部から引き出して同様にして鍛造
する。このようにして、ワーク19の全ての鍛造区間を
鍛造区間毎に鍛造することにより、このワーク19の鍛
造が終了する。
Next, a description will be given of a procedure for forging a large part of a high-strength titanium alloy for an aircraft, for example, using the above forging device. As the forging method in this case, a constant temperature forging method is applied, and since the work is large, partial forging is performed for each forging section divided into a plurality of parts in the direction of feeding the work to the forging die 1. Is done.
First, the work 19 to be forged is heated to a predetermined temperature by another heating furnace (not shown), introduced into the inside of the heating furnace body 10 from the work introduction door of the heating furnace 2, and placed on the mounting table 18. The upper die 7 and the lower die 6 of the forging die 1 are heated to the same temperature as the work 19. Work 19
Prior to the introduction into the heating furnace body 10, the heating furnace body 10 is appropriately selected by appropriately selecting the number and installation positions of the heaters 11 arranged in the heating furnace body 10 according to the size and shape of the workpiece 19 to be forged. Adjust the internal temperature appropriately. Further, even when it is necessary to give a temperature gradient to the work 19 itself, the temperature gradient is formed inside the heating furnace main body 10 by appropriately selecting the number and installation positions of the heaters 11. In this way, the work 19 is introduced into the heating furnace body 10 and kept at an appropriate temperature for forging. Next, the work 1 inside the heating furnace main body 10
9 is pulled out from the tip by one forging section and fed to and positioned on the lower die 6, and the upper die 7 and the upper die base 8 are pressed and forged. Then, the next forging section of the work 19 is pulled out from the inside of the heating furnace main body 10 and forged in the same manner. In this way, by forging all the forging sections of the work 19 for each forging section, the forging of the work 19 is completed.

【0010】この鍛造装置を使用してワーク19の鍛造
を行うと、加熱されたワーク19を加熱炉2内で加熱し
つつ保温しておき、ワーク19の一鍛造区間毎を引き出
して鍛造金型1で鍛造することができるため、ワーク1
9を温度低下させずに適切な温度で鍛造できる。また、
複数の加熱ヒータ11が、ワーク19を送給する方向に
向けて加熱炉本体の側壁部14、15に断熱材20を介
して配設され、これらの加熱ヒータ11は孔21、22
を通して装着・離脱自在であるため、加熱ヒータ11の
本数や設置位置を適宜選択することにより、加熱炉本体
10内の温度調節が容易に行えるとともに、ワークに温
度勾配を付与する必要がある場合にも容易に温度勾配が
形成できる。従って、特性が均一で、寸法精度の高い鍛
造品を、従来のように後処理を要することなく、容易に
製造することができる。
When the work piece 19 is forged by using this forging device, the heated work piece 19 is kept warm while being heated in the heating furnace 2, and one forging section of the work piece 19 is drawn out to forge die. 1 can be forged, so work 1
9 can be forged at an appropriate temperature without lowering the temperature. Also,
A plurality of heaters 11 are arranged in the side walls 14 and 15 of the heating furnace main body in the direction of feeding the work 19 via a heat insulating material 20, and these heaters 11 have holes 21 and 22.
Since it can be attached and detached through the heater, the temperature inside the heating furnace main body 10 can be easily adjusted by appropriately selecting the number of heaters 11 and the installation position, and when it is necessary to give a temperature gradient to the work. Can easily form a temperature gradient. Therefore, a forged product having uniform characteristics and high dimensional accuracy can be easily manufactured without requiring post-treatment as in the conventional case.

【0011】[0011]

【発明の効果】請求項1記載の鍛造装置では、加熱され
たワークを加熱しつつ保温する加熱炉が備えられてお
り、加熱炉本体の内部に複数の加熱ヒータが装着・離脱
自在に配置されている。この鍛造装置を使用して鍛造品
を製造すると、ワークに断熱材等の被覆材で被覆しなく
ても加熱炉でワークを適切な温度に保温して鍛造できる
ので、鍛造後の後処理の必要がなく、ワークの大きさや
形状等により加熱ヒータの本数等を適宜選択してワーク
の温度を適切に保てるので、特性が均一であるとともに
寸法精度の高い鍛造品が得られる。請求項2記載の鍛造
装置は、請求項1記載の鍛造装置において、複数の加熱
ヒータがワークの供給方向に向けて列設されている。こ
の鍛造装置を使用して鍛造品を製造すると、長尺な形状
のワーク全体を適切な温度に保って鍛造でき、必要な場
合にはワークに温度勾配を形成して鍛造できるので、よ
り特性が均一で、かつ寸法精度の高い鍛造品が得られ
る。
In the forging device according to the first aspect of the present invention, a heating furnace for heating and heating the heated work is provided, and a plurality of heating heaters are arranged inside the heating furnace body so that they can be attached and detached. ing. When a forged product is manufactured using this forging device, it is possible to forge the work by keeping it at an appropriate temperature in a heating furnace without coating the work with a covering material such as a heat insulating material, so post-processing after forging is necessary. Since the number of heating heaters and the like can be appropriately selected according to the size and shape of the work and the temperature of the work can be appropriately maintained, a forged product having uniform characteristics and high dimensional accuracy can be obtained. A forging device according to a second aspect is the forging device according to the first aspect, in which a plurality of heaters are arranged in a line in a supply direction of the work. When a forged product is manufactured using this forging device, it is possible to forge a long work piece as a whole at an appropriate temperature, and if necessary, form a temperature gradient in the work piece and forge it. A forged product that is uniform and has high dimensional accuracy can be obtained.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の一実施例として示した鍛造装置の側面
図である。
FIG. 1 is a side view of a forging device shown as an embodiment of the present invention.

【図2】同装置の要部断面図である。FIG. 2 is a cross-sectional view of the main parts of the device.

【図3】同装置の一部断面斜視図である。FIG. 3 is a partial cross-sectional perspective view of the device.

【符号の説明】[Explanation of symbols]

1 鍛造金型 2 加熱炉 10 加熱炉本体 11 加熱ヒータ 21、22 孔 DESCRIPTION OF SYMBOLS 1 Forging die 2 Heating furnace 10 Heating furnace main body 11 Heating heaters 21 and 22 holes

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 加熱されたワークを導入してこれを加熱
しつつ保温する加熱炉と、該加熱炉から引き出したワー
クを鍛造する鍛造金型とを具備してなり、 前記加熱炉は、ワークを収納する加熱炉本体と、該加熱
炉本体の内部に装着・離脱自在に配置された複数の加熱
ヒータとを備えてなることを特徴とする鍛造装置。
1. A heating furnace for introducing a heated work and keeping it warm while heating the work, and a forging die for forging the work drawn out from the heating furnace. A forging device comprising: a heating furnace main body for accommodating the above; and a plurality of heating heaters that are detachably mounted inside the heating furnace main body.
【請求項2】 請求項1記載の鍛造装置において、前記
複数の加熱ヒータが前記ワークの供給方向に向けて列設
されていることを特徴とする鍛造装置。
2. The forging device according to claim 1, wherein the plurality of heaters are arranged in a line in a supply direction of the work.
JP27465992A 1992-10-13 1992-10-13 Forging equipment Withdrawn JPH06122035A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP27465992A JPH06122035A (en) 1992-10-13 1992-10-13 Forging equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP27465992A JPH06122035A (en) 1992-10-13 1992-10-13 Forging equipment

Publications (1)

Publication Number Publication Date
JPH06122035A true JPH06122035A (en) 1994-05-06

Family

ID=17544773

Family Applications (1)

Application Number Title Priority Date Filing Date
JP27465992A Withdrawn JPH06122035A (en) 1992-10-13 1992-10-13 Forging equipment

Country Status (1)

Country Link
JP (1) JPH06122035A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011131228A (en) * 2009-12-24 2011-07-07 Yoshimura Company:Kk Method for manufacturing valve seat of hollow engine valve, press device of the same and the hollow engine valve
CN102266900A (en) * 2010-06-07 2011-12-07 蒂森克虏伯金属成型技术有限公司 Thermal forming device and method for manufacturing forged steel plate forming member
JP2017064769A (en) * 2015-10-01 2017-04-06 日立金属株式会社 Heating device and method for manufacturing forged product
JP2020025975A (en) * 2018-08-13 2020-02-20 株式会社寺方工作所 Temperature-controlled warm shaving method and device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011131228A (en) * 2009-12-24 2011-07-07 Yoshimura Company:Kk Method for manufacturing valve seat of hollow engine valve, press device of the same and the hollow engine valve
CN102266900A (en) * 2010-06-07 2011-12-07 蒂森克虏伯金属成型技术有限公司 Thermal forming device and method for manufacturing forged steel plate forming member
JP2017064769A (en) * 2015-10-01 2017-04-06 日立金属株式会社 Heating device and method for manufacturing forged product
JP2020025975A (en) * 2018-08-13 2020-02-20 株式会社寺方工作所 Temperature-controlled warm shaving method and device

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