JP6811704B2 - Mowing amount detector - Google Patents

Mowing amount detector Download PDF

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JP6811704B2
JP6811704B2 JP2017252063A JP2017252063A JP6811704B2 JP 6811704 B2 JP6811704 B2 JP 6811704B2 JP 2017252063 A JP2017252063 A JP 2017252063A JP 2017252063 A JP2017252063 A JP 2017252063A JP 6811704 B2 JP6811704 B2 JP 6811704B2
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grass
sensor plate
detection
collecting container
opening
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JP2019115314A (en
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達朗 徳永
達朗 徳永
勇斗 赤井
勇斗 赤井
山下 信行
信行 山下
祥一朗 永石
祥一朗 永石
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Kubota Corp
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Description

本発明は、草刈機において集草容器に収容された刈草の量を検出する刈草量検出装置に関する。 The present invention relates to a grass cutting amount detecting device that detects the amount of grass cut contained in a grass collecting container in a grass mower.

上記構成の刈草検出装置として特許文献1には、草刈機に備えた集草容器に揺動自在にセンサ板を備え、このセンサ板を閉じ方向に付勢するスプリングを備えており、集草容器に収容された刈草の重量によってセンサ板が所定の揺動姿勢に達した際に検出手段が検出状態に達する技術が記載されている。 As a grass cutting detection device having the above configuration, Patent Document 1 includes a sensor plate swingably provided in a grass collecting container provided in a grass mower, and a spring for urging the sensor plate in the closing direction. Described is a technique in which the detection means reaches the detection state when the sensor plate reaches a predetermined swinging posture due to the weight of the grass housed in the.

この特許文献1の刈草量検出装置は、集草容器に形成した検出孔にセンサ板を嵌め込み、このセンサ板の一端を枢支軸により揺動自在に支持し、このセンサ板を閉じた状態の基準姿勢に付勢するようにスプリングの付勢方向が設定されている。 In the grass cutting amount detecting device of Patent Document 1, a sensor plate is fitted into a detection hole formed in a grass collecting container, one end of the sensor plate is swingably supported by a pivot shaft, and the sensor plate is closed. The urging direction of the spring is set so as to urge the reference posture.

特開2010−4799公報JP-A-2010-4799

特許文献1に記載される刈草量検出装置では、集草容器に収容される刈草の量が少ない場合には、センサ板が基準姿勢(閉じ姿勢)に維持される。そして、収容される刈草量が増大した場合には、刈草の重量によってセンサ板の揺動端が検出孔の開口縁から外方に張り出す姿勢に達する。 In the grass cutting amount detecting device described in Patent Document 1, the sensor plate is maintained in the reference posture (closed posture) when the amount of grass cut contained in the grass collecting container is small. Then, when the amount of grass to be accommodated increases, the swinging end of the sensor plate reaches a posture in which the swinging end of the sensor plate projects outward from the opening edge of the detection hole due to the weight of the grass.

しかしながら、刈草量の増大に伴いセンサ板の揺動端が検出孔の開口縁から外方に張り出す状態では、検出孔の開口縁とセンサ板の揺動端との間に隙間が形成され、この隙間から刈草の一部が外部に漏れ出す不都合に繋がるものであった。 However, when the swinging end of the sensor plate projects outward from the opening edge of the detection hole as the amount of grass cut increases, a gap is formed between the swinging end of the detection hole and the swinging end of the sensor plate. This led to the inconvenience of part of the cut grass leaking out from this gap.

このような不都合を解消するために、例えば、検出孔の開口縁の上部に対して外方に突出する庇状の突出部を形成することも考えられるが、刈草の漏出を抑制するため庇状の突出部の下面と、センサ板の揺動端とのクリアランスを小さくした場合には、庇の下面とセンサ板の揺動端との間に刈草が挟み込まれセンサ板の円滑な揺動を損なうことも想像された。 In order to eliminate such inconvenience, for example, it is conceivable to form an eaves-shaped protrusion that protrudes outward with respect to the upper part of the opening edge of the detection hole, but the eaves shape is used to suppress the leakage of grass. If the clearance between the lower surface of the protruding portion and the swinging end of the sensor plate is reduced, grass will be caught between the lower surface of the eaves and the swinging end of the sensor plate, impairing the smooth swinging of the sensor plate. It was also imagined.

このような理由から、刈草の収容量を検知するセンサ板が揺動する構成であっても刈草の漏出を抑制する刈草量検出装置が求められる。 For this reason, there is a need for a grass cutting amount detecting device that suppresses the leakage of grass even if the sensor plate that detects the amount of grass cut is oscillating.

本発明の特徴は、集草容器に形成された検出開口に嵌め込む位置に配置され、軸芯を中心に揺動自在に前記集草容器に支持されるセンサ板と、
前記センサ板を閉じ方向に付勢する付勢部材と、
前記集草容器に収容された刈草の重量により前記付勢部材の付勢力に抗して前記センサ板が揺動した際の揺動を検知する検知部とを備えると共に、
前記センサ板が、刈草の重量の作用により揺動端が前記検出開口の外方に張り出す構造であり、前記検出開口の開口縁のうち前記集草容器の内面側に対し、前記揺動端の方向に向かう刈草の移動を規制する規制部材を備えている点にある。
A feature of the present invention is a sensor plate that is arranged at a position to be fitted into a detection opening formed in the grass collecting container and is swingably supported by the grass collecting container about the axis.
An urging member that urges the sensor plate in the closing direction,
It is provided with a detection unit that detects the swing when the sensor plate swings against the urging force of the urging member due to the weight of the cut grass contained in the grass collecting container.
The sensor plate has a structure in which the swinging end projects outward of the detection opening due to the action of the weight of the grass, and the swinging end of the opening edge of the detection opening is relative to the inner surface side of the grass collecting container. The point is that it is equipped with a regulatory member that regulates the movement of grass in the direction of.

この特徴構成によると、集草容器に収容された刈草の量が増大し、この刈草の重量によりセンサ板が軸芯を中心に揺動する際には、検出開口から外方に向けてセンサ板の揺動端が張り出す状況にあっても、検出開口の開口縁に沿ってセンサ板の揺動端の方向に流れようとする刈草を規制部材が規制する。このように刈草の流れが規制されることにより、刈草の一部が検出開口の開口縁とセンサ板の揺動端との間に隙間が形成されても刈草が隙間から漏出する現象を抑制できる。
つまり、刈草は所定の長さを有するため、集草容器の内部では多数の刈草が絡み合った状態にある。また、隙間から刈草が漏出する際には、絡み合った状態の複数の刈草が隙間の方向に流れるように移動する。このような理由から規制部材を検出開口の開口縁において刈草がセンサ板の揺動端に流れる現象を規制するだけで、刈草の隙間からの漏出を抑制できる。
従って、刈草の収容量を検知するセンサ板が揺動する構成であっても刈草の漏出を抑制する刈草量検出装置が構成された。
According to this characteristic configuration, the amount of grass cut contained in the grass collecting container increases, and when the sensor plate swings around the axis due to the weight of the cut grass, the sensor plate is directed outward from the detection opening. Even if the swinging end of the sensor plate is overhanging, the regulating member regulates the grass cutting that tends to flow in the direction of the swinging end of the sensor plate along the opening edge of the detection opening. By regulating the flow of grass in this way, it is possible to suppress the phenomenon that the grass leaks from the gap even if a gap is formed between the opening edge of the detection opening and the swinging end of the sensor plate. ..
That is, since the cut grass has a predetermined length, a large number of cut grasses are intertwined inside the grass collecting container. Further, when the cut grass leaks from the gap, the plurality of cut grass in the entangled state moves so as to flow in the direction of the gap. For this reason, it is possible to suppress leakage from the gap between the grass cuts only by regulating the phenomenon that the grass cuts flow to the swinging end of the sensor plate at the opening edge of the detection opening of the regulating member.
Therefore, even if the sensor plate for detecting the amount of mowed grass swings, a mowing amount detecting device for suppressing the leakage of mowed grass is configured.

他の構成として、前記付勢部材の付勢力により前記センサ板が閉塞姿勢にある場合に、前記検出開口の開口縁の外面側に重複する遮蔽体が前記センサ板の前記揺動端に備えられても良い。 As another configuration, when the sensor plate is in the closed posture due to the urging force of the urging member, a shield body overlapping on the outer surface side of the opening edge of the detection opening is provided at the swinging end of the sensor plate. You may.

これによると、刈草の重量によってセンサ板が揺動し、センサ板の揺動端と、検出開口の開口縁との間に隙間が形成され、この隙間を刈草が通過することがあっても、この刈草は遮蔽体に接触することになり、刈草の外部への漏出を抑制できる。 According to this, the sensor plate swings due to the weight of the grass, and a gap is formed between the swing end of the sensor plate and the opening edge of the detection opening, and even if the grass may pass through this gap, This mowing comes into contact with the shield, and leakage of the mowing to the outside can be suppressed.

他の構成として、前記軸芯が水平姿勢で前記センサ板の下部に配置され、
前記センサ板のうち左右方向での側端部と、前記検出開口の開口縁のうち前記側端部に対向する部位との一方に対し、柔軟に変形し得る材料で成る漏出抑制部材を備えても良い。
As another configuration, the shaft core is arranged in a horizontal position under the sensor plate.
A leak suppressing member made of a material that can be flexibly deformed is provided for one of the side end portion of the sensor plate in the left-right direction and the portion of the opening edge of the detection opening facing the side end portion. Is also good.

これによると、漏出抑制部材を備えることにより、センサ板の側端部と、検出開口のうちセンサ板の側端部に対向する開口縁部との間の隙間を埋めるように漏出抑制部材を配置できる。これにより、センサ板の側端部と検出開口との隙間から刈草が漏出を抑制できる。特に、漏出抑制部材が柔軟に変形し得る材料が用いられるため、例えば、ゴム板やブラシ状部材を用い、この材料をセンサ板の側端部と検出開口との隙間を埋めるように配置することにより、刈草の漏出を一層良好に抑制できる。 According to this, by providing the leakage suppression member, the leakage suppression member is arranged so as to fill the gap between the side end portion of the sensor plate and the opening edge portion of the detection opening facing the side end portion of the sensor plate. it can. As a result, the grass can be suppressed from leaking from the gap between the side end portion of the sensor plate and the detection opening. In particular, since a material capable of flexibly deforming the leakage suppression member is used, for example, a rubber plate or a brush-like member is used, and this material is arranged so as to fill the gap between the side end portion of the sensor plate and the detection opening. Therefore, the leakage of grass can be suppressed more satisfactorily.

草刈機の全体図である。It is an overall view of a mower. 刈草回収装置の側面図である。It is a side view of the mowing recovery device. 排出姿勢にある刈草回収装置の側面図である。It is a side view of the mowing recovery device in a discharge posture. センサ板が基準姿勢にある草量検出装置の断面図である。It is sectional drawing of the grass amount detection device in which a sensor plate is in a reference posture. センサ板が検知姿勢にある草量検出装置の断面図である。It is sectional drawing of the grass amount detection apparatus which a sensor plate is in a detection posture. 基準姿勢にあるセンサ板と規制部材と漏出抑制部材とを示す断面図である。It is sectional drawing which shows the sensor plate which is in a reference posture, a regulation member, and a leakage suppression member. 検知姿勢にあるセンサ板と規制部材と漏出抑制部材とを示す断面図である。It is sectional drawing which shows the sensor plate which is in a detection posture, a regulation member, and a leakage suppression member. センサ板の部位を示す後面図である。It is a rear view which shows the part of a sensor plate. センサケースとセンサ板との構造を示す斜視図である。It is a perspective view which shows the structure of a sensor case and a sensor plate.

以下、本発明の実施形態を図面に基づいて説明する。
〔全体構成〕
図1は、草刈機100の全体側面図である。同図に示すように、Fは自走車の「前方向」、Rは自走車の「後方向」、Uは自走車の「上方向」、Dは自走車の「下方向」を示している。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
〔overall structure〕
FIG. 1 is an overall side view of the mower 100. As shown in the figure, F is the "forward direction" of the self-propelled vehicle, R is the "rear direction" of the self-propelled vehicle, U is the "upward direction" of the self-propelled vehicle, and D is the "downward direction" of the self-propelled vehicle. Is shown.

図1に示すように、草刈機100は、車体に左右一対の操向操作自在な前車輪1と、左右一対の駆動自在な後車輪2とを備え、車体の運転部に運転座席3を備えた乗用型の自走車として構成されている。この自走車の車体フレーム4の前車輪1と後車輪2との間にリンクユニット10で支持される草刈装置20を備えている。更に、車体フレーム4の後部に支持フレーム31を介して刈草回収装置30を備え、刈草回収装置30は刈草を収容する集草容器32を有している。 As shown in FIG. 1, the mower 100 includes a pair of left and right front wheels 1 that can be steered and a pair of left and right rear wheels 2 that can be driven, and a driver's seat 3 in the driver's section of the vehicle body. It is configured as a passenger-type self-propelled vehicle. A mowing device 20 supported by a link unit 10 is provided between the front wheels 1 and the rear wheels 2 of the body frame 4 of the self-propelled vehicle. Further, a grass cutting recovery device 30 is provided at the rear of the vehicle body frame 4 via a support frame 31, and the grass cutting recovery device 30 has a grass collecting container 32 for accommodating the grass cutting.

この草刈機100は、走行に伴い芝や草を刈り込む草刈り作業を行う。すなわち、自走車は、車体前部にエンジン5を設けており、このエンジン5の駆動力を変速装置17と左右の伝動ケース18とを介して左右の後車輪2に伝える走行駆動系を備えると共に、エンジン5の駆動力をエンジン5の下方の動力取出機構40から草刈装置20に伝える作業駆動系を備えている。 The mowing machine 100 performs mowing work for mowing grass and grass as it travels. That is, the self-propelled vehicle is provided with an engine 5 at the front portion of the vehicle body, and includes a traveling drive system that transmits the driving force of the engine 5 to the left and right rear wheels 2 via the transmission 17 and the left and right transmission cases 18. At the same time, it is provided with a work drive system that transmits the driving force of the engine 5 from the power extraction mechanism 40 below the engine 5 to the mowing device 20.

〔作業駆動系と草刈装置〕
図1に示すように、動力取出機構40は、入力軸41を有し、この入力軸41にエンジン5の駆動力が伝動ベルト42を介して伝えられる。入力軸41の駆動力は油圧操作式の作業クラッチ45を介して動力取出軸43に伝達され、この動力取出軸43の駆動力が伝動軸46を介して草刈装置20の刈刃駆動機構22に伝えられる。
[Work drive system and mowing device]
As shown in FIG. 1, the power extraction mechanism 40 has an input shaft 41, and the driving force of the engine 5 is transmitted to the input shaft 41 via the transmission belt 42. The driving force of the input shaft 41 is transmitted to the power take-out shaft 43 via the hydraulically operated work clutch 45, and the driving force of the power take-out shaft 43 is transmitted to the cutting blade drive mechanism 22 of the grass cutting device 20 via the transmission shaft 46. Reportedly.

リンクユニット10は、車体フレーム4に上下揺動自在に支持された左右一対の前揺動リンク11と、車体フレーム4に上下揺動自在に支持された左右一対の後揺動リンク12と、左右一対の連動リンク13とを備えている。 The link unit 10 includes a pair of left and right front swing links 11 that are vertically swingably supported by the vehicle body frame 4, a pair of left and right rear swing links 12 that are vertically swingably supported by the vehicle body frame 4, and left and right. It includes a pair of interlocking links 13.

左右の前揺動リンク11の作動端部が、草刈装置20の刈刃ハウジング21の前連結部材23に連結され、左右一対の後揺動リンク12の作動端部が、刈刃ハウジング21の後連結部材24に連結される。左側の連動リンク13は、左側の前揺動リンク11と後揺動リンク12とに連係し、右側の連動リンク13は、右側の前揺動リンク11と後揺動リンク12とに連係する。左右一対の前揺動リンク11が回転軸14に連結することにより、この左右の前揺動リンク11が一体揺動するように構成され、一方の前揺動リンク11にリフトシリンダ15の駆動力が伝えられる。 The operating ends of the left and right front swing links 11 are connected to the front connecting member 23 of the cutting blade housing 21 of the mowing device 20, and the operating ends of the pair of left and right rear swing links 12 are behind the cutting blade housing 21. It is connected to the connecting member 24. The left interlocking link 13 is linked to the left front swing link 11 and the rear swing link 12, and the right interlocking link 13 is linked to the right front swing link 11 and the rear swing link 12. By connecting the pair of left and right front swing links 11 to the rotating shaft 14, the left and right front swing links 11 are configured to swing integrally, and the driving force of the lift cylinder 15 is connected to one of the front swing links 11. Is transmitted.

この構成から、リンクユニット10は、リフトシリンダ15の駆動力により左右一対の前揺動リンク11が一体に揺動し、左右の前揺動リンク11の作動端部と、左右の後揺動リンク12の作動端とが、車体フレーム4に対して上下に変位する結果、草刈装置20の昇降が実現する。 From this configuration, in the link unit 10, a pair of left and right front swing links 11 swing integrally by the driving force of the lift cylinder 15, and the operating ends of the left and right front swing links 11 and the left and right rear swing links As a result of the operating ends of 12 being displaced vertically with respect to the vehicle body frame 4, the mowing device 20 is raised and lowered.

草刈装置20は、刈刃ハウジング21の前後側の左右位置に接地ゲージ輪25を備え、刈刃ハウジング21の内部に二枚の刈刃26を横方向に並列して備えている。また、刈刃ハウジング21に刈刃駆動機構22を備えており、この刈刃駆動機構22からの駆動力により各々の刈刃26が駆動される。 The mowing device 20 is provided with ground gauge rings 25 at left and right positions on the front and rear sides of the cutting blade housing 21, and two cutting blades 26 are provided in parallel in the lateral direction inside the cutting blade housing 21. Further, the cutting blade housing 21 is provided with a cutting blade driving mechanism 22, and each cutting blade 26 is driven by the driving force from the cutting blade driving mechanism 22.

草刈装置20は、各々の刈刃26が駆動回転することにより草の刈り取りを行う。また、刈刃26の駆動回転に伴って発生する風の流れによって刈草を排出する刈草排出ダクト27を刈刃ハウジング21の上部から後方に亘って形成している。この刈草排出ダクト27は自走車に左右一対の後車輪2の間を車体前後方向に通過する位置に配置され、刈刃ハウジング21から排出された刈草が集草容器32に送り込まれる。 The grass cutting device 20 cuts grass by driving and rotating each cutting blade 26. Further, a grass cutting discharge duct 27 for discharging grass by the flow of wind generated by the drive rotation of the cutting blade 26 is formed from the upper part to the rear of the cutting blade housing 21. The grass cutting discharge duct 27 is arranged at a position where the self-propelled vehicle passes between the pair of left and right rear wheels 2 in the front-rear direction of the vehicle body, and the grass cut discharged from the cutting blade housing 21 is sent to the grass collecting container 32.

このような構成から、草刈機100は、作業クラッチ45を伝動状態に設定することで各々の刈刃26が駆動回転する状態で草刈装置20を下降させ、この下降状態において自走車を走行させることにより、前後側に接地ゲージ輪25が接地する状態で草の刈り取りが行われる。そして、刈り取られた刈草は、刈刃26からの風による搬送作用により刈草排出ダクト27から集草容器32に送り込まれ、この集草容器32に回収される。 From such a configuration, the grass mower 100 lowers the grass cutting device 20 in a state where each cutting blade 26 is driven and rotated by setting the work clutch 45 in the transmission state, and causes the self-propelled vehicle to travel in this lowered state. As a result, the grass is cut with the ground gauge ring 25 touching the ground on the front and rear sides. Then, the cut grass is sent from the grass discharge duct 27 to the grass collecting container 32 by the transporting action of the wind from the cutting blade 26, and is collected in the grass collecting container 32.

〔刈草回収装置と集草容器〕
図1〜図3に示すように、刈草回収装置30は、自走車の後端に備えた左右一対の支持フレーム31と、この支持フレーム31に支持されるリンク機構33と、リンク機構33を駆動する左右一対の昇降シリンダ34と、集草容器32の姿勢を制御する単一のダンプシリンダ35とを備えている。
[Grass recovery device and grass collection container]
As shown in FIGS. 1 to 3, the mowing recovery device 30 includes a pair of left and right support frames 31 provided at the rear end of the self-propelled vehicle, a link mechanism 33 supported by the support frames 31, and a link mechanism 33. It includes a pair of left and right elevating cylinders 34 to be driven, and a single dump cylinder 35 to control the posture of the weed collection container 32.

リンク機構33は、左右各々の支持フレーム31の上側に揺動自在に支持される左右一対のトップリンク33aと、左右各々の支持フレーム31の下側に揺動自在に支持される左右一対のロアーリンク33bと、一対のトップリンク33aおよび一対のロアーリンク33bの揺動端に支持される容器支持体33cとを備えている。 The link mechanism 33 includes a pair of left and right top links 33a that are swingably supported on the upper side of each of the left and right support frames 31, and a pair of left and right lowerers that are swingably supported on the lower side of each of the left and right support frames 31. It includes a link 33b and a container support 33c supported by a pair of top links 33a and a pair of lower links 33b at swinging ends.

容器支持体33cは、集草容器32の後部位置に対し横向き姿勢の回転支軸36を介し回転自在に連結している。左右の昇降シリンダ34は左右の支持フレーム31と左右のロアーリンク33bとの間に介装されている。ダンプシリンダ35は、回転支軸36と一体回転するアーム部と容器支持体33cとの間に介装されている。 The container support 33c is rotatably connected to the rear position of the grass collecting container 32 via a rotary support shaft 36 in a sideways posture. The left and right elevating cylinders 34 are interposed between the left and right support frames 31 and the left and right lower links 33b. The dump cylinder 35 is interposed between the arm portion that rotates integrally with the rotary support shaft 36 and the container support 33c.

集草容器32は、左右の側壁と天井壁と底壁とに空気の流通を許す網状の材料が用いられている。また、集草容器32の前端に刈草投入口32cが配置され、刈草排出ダクト27で供給される刈草が刈草投入口32cに投入される。集草容器32の後端に刈草排出口32bが配置され、この後端位置には刈草排出口32bを開閉する蓋体32aが配置されている。 The grass collecting container 32 uses a net-like material that allows air to flow through the left and right side walls, the ceiling wall, and the bottom wall. Further, a grass cutting inlet 32c is arranged at the front end of the grass collecting container 32, and the cutting grass supplied by the grass cutting discharge duct 27 is fed into the grass cutting inlet 32c. A mowing discharge port 32b is arranged at the rear end of the grass collecting container 32, and a lid 32a for opening and closing the mowing discharge port 32b is arranged at the rear end position.

集草容器32の左右の容器フレーム32fに対し連結ピン39aを介して横向き姿勢の支持軸芯を中心に揺動自在に支持アーム39が支持され、この支持アーム39の後端に蓋体32aが備えられている。支持アーム39の前端と容器支持体33cとの間に開閉リンク37が備えられている。 The support arm 39 is swingably supported around the support shaft core in the lateral posture with respect to the left and right container frames 32f of the grass collecting container 32 via the connecting pin 39a, and the lid 32a is attached to the rear end of the support arm 39. It is equipped. An opening / closing link 37 is provided between the front end of the support arm 39 and the container support 33c.

図1、図2には、刈草を回収する姿勢にある集草容器32を示している。この姿勢では、左右の昇降シリンダ34が収縮状態にあり、ダンプシリンダ35が収縮状態にある。この状態で刈り取り作業を行うことにより草刈装置20で刈り取られた刈草が、刈刃26の駆動回転に伴って発生する風の流れとともに刈草排出ダクト27から刈草投入口32cを介して集草容器32に送り込まれ、空気は集草容器32の網状部から排出され、刈草は集草容器32に回収される。 1 and 2 show a grass collecting container 32 in a posture for collecting grass. In this posture, the left and right elevating cylinders 34 are in the contracted state, and the dump cylinder 35 is in the contracted state. By performing the mowing work in this state, the mowed grass mowed by the mowing device 20 is collected from the mowing discharge duct 27 via the mowing inlet 32c together with the flow of wind generated by the drive rotation of the mowing blade 26. The air is discharged from the mesh portion of the grass collecting container 32, and the cut grass is collected in the grass collecting container 32.

また、集草容器32に収容された刈草を排出する場合には、図3に示すように、左右の昇降シリンダ34を伸長作動させることでリンク機構33の作動により集草容器32を自走車の後方上方に作動させつつ集草容器32の刈草排出口32bを下側に向ける。これに続いてダンプシリンダ35を伸長作動させることで開閉リンク37の作動により蓋体32aが開放し、刈草排出口32bから刈草が自重により排出される。 Further, when discharging the cut grass contained in the grass collecting container 32, as shown in FIG. 3, the left and right elevating cylinders 34 are extended and operated, and the link mechanism 33 is operated to cause the grass collecting container 32 to be self-propelled. The grass cutting discharge port 32b of the grass collecting container 32 is directed downward while operating rearward and upward. Subsequently, by extending the dump cylinder 35, the lid 32a is opened by the operation of the opening / closing link 37, and the grass is discharged from the grass discharge port 32b by its own weight.

〔刈草量検出装置〕
図1、図2に示すように、集草容器32の前部で刈草投入口32cの下部位置に刈草量検出装置60を備えている。自走車は、刈草量検出装置60で集草容器32が満杯状態に達したことを検知した場合に、図1に示す運転パネル50に備えた満杯警報ランプ51を点灯させることにより満杯状態に達したことを作業者に認識させる。
[Mowing amount detector]
As shown in FIGS. 1 and 2, a grass cutting amount detecting device 60 is provided at a position below the grass cutting inlet 32c at the front portion of the grass collecting container 32. When the self-propelled vehicle detects that the grass collecting container 32 has reached the full state by the grass cutting amount detecting device 60, the self-propelled vehicle is filled by turning on the full warning lamp 51 provided in the operation panel 50 shown in FIG. Make the worker aware that it has been reached.

図4〜図9に示すように、集草容器32の前部で刈草投入口32cの下部にセンサケース61を備えている。刈草量検出装置60は、センサケース61の前壁部61fの検出開口61aに嵌め込まれるセンサ板62と、センサ板62の下端部を支持する横向き姿勢の軸体71と、センサ板62を閉塞姿勢の方向に付勢する付勢部材としてのコイル型のスプリング65を備えている。更に、センサ板62の設定姿勢まで揺動したことを検知する検知部としての検知スイッチ66とを備えている。 As shown in FIGS. 4 to 9, a sensor case 61 is provided at the front portion of the grass collecting container 32 and below the grass cutting inlet 32c. The mowing amount detection device 60 closes the sensor plate 62 fitted into the detection opening 61a of the front wall portion 61f of the sensor case 61, the shaft body 71 in a lateral posture supporting the lower end portion of the sensor plate 62, and the sensor plate 62. A coil-type spring 65 is provided as an urging member for urging in the direction of. Further, it is provided with a detection switch 66 as a detection unit for detecting that the sensor plate 62 has swung to the set posture.

センサケース61は、左右の側壁部61sと、底壁部61bと、前壁部61fとを備えており、前壁部61fに矩形の検出開口61aが形成されている。前壁部61fは、下端部を基準にして上端部が前側に所定量だけ変位する傾斜姿勢であり、図4に示すように、センサ板62が基準姿勢A(閉塞姿勢)にある場合には、このセンサ板62が前壁部61fに沿う姿勢となる。 The sensor case 61 includes left and right side wall portions 61s, a bottom wall portion 61b, and a front wall portion 61f, and a rectangular detection opening 61a is formed in the front wall portion 61f. The front wall portion 61f is in an inclined posture in which the upper end portion is displaced forward by a predetermined amount with respect to the lower end portion, and as shown in FIG. 4, when the sensor plate 62 is in the reference posture A (closed posture). The sensor plate 62 is in a posture along the front wall portion 61f.

センサケース61の前壁部61fの下部で検出開口61aの外側(左右)位置に前側に突出する板状のブラケット61cを備え、前側に突出し各々のブラケット61cの内側に配置される板状の支持プレート70をセンサ板62に備えている。ブラケット61cと支持プレート70との各々に形成された貫通孔に軸体71を遊嵌状態で備えることにより、軸体71の軸芯Xを中心にセンサ板62が揺動自在に支持される。尚、軸芯Xは、左右方向に沿う水平姿勢である。 A plate-shaped bracket 61c projecting forward is provided at a position outside (left and right) of the detection opening 61a at the lower portion of the front wall portion 61f of the sensor case 61, and a plate-shaped support protruding forward and arranged inside each bracket 61c. The plate 70 is provided on the sensor plate 62. By providing the shaft body 71 in a loosely fitted state in the through holes formed in each of the bracket 61c and the support plate 70, the sensor plate 62 is swingably supported around the shaft core X of the shaft body 71. The axis X is in a horizontal posture along the left-right direction.

センサ板62は、基準姿勢Aにおいて揺動端側(上部側)ほど検出開口61aに深く入り込むように構成された受圧体62aと、この受圧体62aの上端側において前側に折曲げて形成した上壁体62bと、受圧体62aの左右方向での両側部に取付られた板状の側壁体62c(センサ板62の側端部の一例)とを備えている。前述した支持プレート70は、左右の側壁体62cの下端位置において、側壁体62cと一体形成されている。 The sensor plate 62 is formed by bending the pressure receiving body 62a so as to enter the detection opening 61a deeper toward the swinging end side (upper side) in the reference posture A and bending it forward on the upper end side of the pressure receiving body 62a. A wall body 62b and a plate-shaped side wall body 62c (an example of a side end portion of the sensor plate 62) attached to both side portions of the pressure receiving body 62a in the left-right direction are provided. The support plate 70 described above is integrally formed with the side wall body 62c at the lower end positions of the left and right side wall bodies 62c.

また、基準姿勢Aにおいて前壁部61fに当接することでセンサ板62の姿勢を決める規制体62dを側壁体62cに形成している。更に、左右の規制体62dを繋ぐ領域で、上壁体62bと隙間のなく配置される遮蔽体75を備えている。この遮蔽体75は、センサ板62が基準姿勢A(閉塞姿勢)にある場合に、検出開口61aの開口縁のうち上側の外側に重複するように、センサ板62の揺動端に備えられている。 Further, a restricting body 62d that determines the posture of the sensor plate 62 by contacting the front wall portion 61f in the reference posture A is formed on the side wall body 62c. Further, in the region connecting the left and right restricting bodies 62d, a shielding body 75 arranged without a gap with the upper wall body 62b is provided. The shield 75 is provided at the swinging end of the sensor plate 62 so as to overlap the upper outer side of the opening edge of the detection opening 61a when the sensor plate 62 is in the reference posture A (closed posture). There is.

検知スイッチ66は、センサケース61の一方の側壁部61sの外面に備えられ、この検知スイッチ66を操作する当接体62eをセンサ板62前面側から外方に張り出す姿勢で設けている。この検知スイッチ66は、検知スイッチ66の被操作部に当接体62eが当接する状態でOFF状態となり、被操作部から当接体62eが離間した際にON状態となる機能のものが使用されている。 The detection switch 66 is provided on the outer surface of one side wall portion 61s of the sensor case 61, and the contact body 62e for operating the detection switch 66 is provided in a posture of projecting outward from the front side of the sensor plate 62. The detection switch 66 has a function of turning off when the contact body 62e is in contact with the operated portion of the detection switch 66 and turning on when the contact body 62e is separated from the operated portion. ing.

センサ板62の前面側にスプリング65の一方の端部を係止する係止アーム63を備え、センサケース61の上部位置にはスプリング65の他方の端部を保持する保持部材72を備えている。係止アーム63には複数の係止部63aが形成され、この係止部63aの何れか1つを選択してスプリング65を備えることにより、センサ板62に閉塞姿勢に向けて作用する付勢力の調節が可能となる。 A locking arm 63 for locking one end of the spring 65 is provided on the front surface side of the sensor plate 62, and a holding member 72 for holding the other end of the spring 65 is provided at the upper position of the sensor case 61. .. A plurality of locking portions 63a are formed on the locking arm 63, and by selecting any one of the locking portions 63a and providing the spring 65, an urging force acting on the sensor plate 62 toward the closed posture. Can be adjusted.

このような構成であるため、集草容器32に回収される刈草の量が増大した場合には、刈草の重量がセンサ板62の受圧体62aに作用するため、センサ板62はスプリング65の付勢力に抗して軸芯Xを中心に上端側(揺動端)が前方(外方)に張り出す形態で揺動する。 With such a configuration, when the amount of grass collected in the grass collecting container 32 increases, the weight of the grass acts on the pressure receiving body 62a of the sensor plate 62, so that the sensor plate 62 is attached with a spring 65. The upper end side (swinging end) swings forward (outwardly) about the axis X against the force.

図5、図7には検出姿勢Bに達したセンサ板62を示しており、センサ板62の揺動量が所定量に達した場合に検知スイッチ66が検出状態に達し、この検出に基づいて満杯警報ランプ51が点灯するため、集草容器32での刈草の回収量が所定値に達したことを作業者が認識できる。尚、図面に示した検出姿勢Bは検知スイッチ66が検出状態に達するに充分な量だけ揺動した姿勢を示している。 5 and 7 show the sensor plate 62 that has reached the detection posture B, and when the swing amount of the sensor plate 62 reaches a predetermined amount, the detection switch 66 reaches the detection state and is full based on this detection. Since the alarm lamp 51 lights up, the operator can recognize that the amount of grass collected in the grass collecting container 32 has reached a predetermined value. The detection posture B shown in the drawing shows a posture in which the detection switch 66 swings by a sufficient amount to reach the detection state.

この刈草量検出装置60では、センサ板62の上壁体62bと、検出開口61aの上部の開口縁との間に僅かに隙間が形成される。また、センサ板62を構成する側壁体62c(センサ板62の側端部)の外面と、検出開口61aの左右方向での開口縁との間にも隙間が形成されている。更に、刈草排出ダクト27から集草容器32に供給される空気の圧力がセンサ板62の部位に作用するため、自走車の走行に伴う振動や、空気の圧力の作用によりセンサ板62が基準姿勢Aにあっても検出開口61aの上部位置や、隙間から刈草が漏出することもあった。この刈草の漏出はセンサ板62が刈草の圧力により揺動する際に一層顕著になる。 In the grass cutting amount detecting device 60, a slight gap is formed between the upper wall body 62b of the sensor plate 62 and the opening edge of the upper part of the detection opening 61a. Further, a gap is also formed between the outer surface of the side wall body 62c (the side end portion of the sensor plate 62) constituting the sensor plate 62 and the opening edge of the detection opening 61a in the left-right direction. Further, since the pressure of the air supplied from the mowing discharge duct 27 to the grass collecting container 32 acts on the portion of the sensor plate 62, the sensor plate 62 is used as a reference due to the vibration caused by the traveling of the self-propelled vehicle and the action of the air pressure. Even in the posture A, grass may leak from the upper position of the detection opening 61a or from the gap. This leakage of grass becomes more remarkable when the sensor plate 62 swings due to the pressure of the grass.

この漏出を抑制するため、センサ板62の揺動端側(上端側)に前述した遮蔽体75を備えている。また、センサ板62の揺動端側(上端側)からの刈草の漏出を抑制するため、センサケース61の内部には、検出開口61aの上部の開口縁の方向に刈草が移動する現象を抑制する規制部材76を備えている。更に、側壁体62cの外面(側端部)には、ブラシで成る漏出抑制部材77を備えている。 In order to suppress this leakage, the above-mentioned shield 75 is provided on the swing end side (upper end side) of the sensor plate 62. Further, in order to suppress the leakage of grass from the swinging end side (upper end side) of the sensor plate 62, the phenomenon that the grass moves toward the upper opening edge of the detection opening 61a is suppressed inside the sensor case 61. The regulation member 76 is provided. Further, a leakage suppressing member 77 made of a brush is provided on the outer surface (side end portion) of the side wall body 62c.

図6〜図9に示すように、前壁部61fのうち受圧体62aの両側部に隣接する位置の前壁内面61frに規制部材76が備えられる。この規制部材76は、基部76aと、前壁内面61frに対して直交する姿勢となるように立ち上がる規制部76bと、傾斜部76cとが一体形成されている。 As shown in FIGS. 6 to 9, the regulating member 76 is provided on the front wall inner surface 61fr at a position adjacent to both side portions of the pressure receiving body 62a in the front wall portion 61f. The regulating member 76 is integrally formed with a base portion 76a, a regulating portion 76b that stands up so as to be orthogonal to the front wall inner surface 61fr, and an inclined portion 76c.

この規制部材76は、側面視で基部76aが前壁内面61frに対してスポット溶接等により固定され、センサ板62の受圧体62aの揺動端より下側に規制部76bを配置し、この規制部76bより上側に傾斜部76cが配置されるように、前壁内面61frの開口縁に沿って配置されている。 In this regulation member 76, the base portion 76a is fixed to the inner surface 61fr of the front wall by spot welding or the like in a side view, and the regulation portion 76b is arranged below the swing end of the pressure receiving body 62a of the sensor plate 62. It is arranged along the opening edge of the front wall inner surface 61fr so that the inclined portion 76c is arranged above the portion 76b.

図9に示すように、漏出抑制部材77は、ベルト状部77aの一方の面に多数の繊維77bが起立するように備えている。図8に示すように、漏出抑制部材77は、ベルト状部77aを、左右の側壁体62cの各々の外面にビスやリベット等で固定することや、接着剤を用いて固定しており、繊維77bを検出開口61aの左右の開口縁のうち対向する部位に軽く接触させる状態で備えられる。 As shown in FIG. 9, the leakage suppressing member 77 is provided so that a large number of fibers 77b stand up on one surface of the belt-shaped portion 77a. As shown in FIG. 8, the leakage suppressing member 77 has a belt-shaped portion 77a fixed to the outer surfaces of the left and right side wall bodies 62c with screws, rivets, or the like, or is fixed with an adhesive, and is a fiber. The 77b is provided in a state of being lightly contacted with the facing portions of the left and right opening edges of the detection opening 61a.

そして、遮蔽体75を備えることにより、センサケース61の検出開口61aの上端の開口縁と、センサ板62の揺動端との間の隙間から刈草が漏出する場合には、刈草が遮蔽体75に接触することで漏出が抑制される。 When the shield 75 is provided so that the grass leaks from the gap between the opening edge of the upper end of the detection opening 61a of the sensor case 61 and the swinging end of the sensor plate 62, the grass is shielded 75. Leakage is suppressed by contacting with.

このように、規制部材76を備えることにより、センサケース61の内部においてセンサ板62の揺動端の方向に移動しようとする刈草は規制部材76の規制部76bに接触することにより、センサ板62の揺動端の方向への移動が規制される。つまり、刈草は、所定の長さを有し、多くの刈草が絡みあった状態で存在するため、規制部材76を備えることによりセンサケース61の内部において刈草がセンサ板62の揺動端の方向へ移動する現象を規制することになり、このように移動が規制されることにより刈草が隙間に達する現象を抑制し漏出の防止を実現する。 In this way, by providing the regulating member 76, the mowing that tries to move in the direction of the swinging end of the sensor plate 62 inside the sensor case 61 comes into contact with the regulating portion 76b of the regulating member 76, so that the sensor plate 62 Movement in the direction of the swinging end of the is restricted. That is, since the mowing has a predetermined length and exists in a state where many mowings are entwined with each other, the mowing is directed to the swinging end of the sensor plate 62 inside the sensor case 61 by providing the regulating member 76. The phenomenon of moving to is regulated, and by restricting the movement in this way, the phenomenon that the grass reaches the gap is suppressed and leakage is prevented.

更に、漏出抑制部材77は、センサ板62の左右の側壁体62cの外面と、センサケース61の検出開口61aの左右の開口縁との間の隙間を漏出抑制部材77が埋める状態で配置される。これにより、この隙間に向けて刈草が移動する現象を漏出抑制部材77が阻止できる。 Further, the leak suppressing member 77 is arranged in a state where the leak suppressing member 77 fills a gap between the outer surfaces of the left and right side wall bodies 62c of the sensor plate 62 and the left and right opening edges of the detection opening 61a of the sensor case 61. .. As a result, the leakage suppressing member 77 can prevent the phenomenon that the mowing moves toward this gap.

〔実施形態の作用効果〕
このように、刈草量検出装置60が、センサケース61の検出開口61aにセンサ板62を嵌め込み、集草容器32に回収された刈草の重量の作用によりセンサ板62を、下側の軸芯Xを中心に揺動させ、この揺動量から刈草の回収量の検知が可能となる。
[Action and effect of the embodiment]
In this way, the grass cutting amount detecting device 60 fits the sensor plate 62 into the detection opening 61a of the sensor case 61, and the sensor plate 62 is moved to the lower shaft core X by the action of the weight of the grass collected in the grass collecting container 32. It is possible to detect the amount of grass collected from this amount of shaking.

また、この構成では、検出開口61aにセンサ板62を揺動自在に嵌め込んだ構成であるため検出開口61aの開口縁とセンサ板62の外周との間に隙間が形成される。特に、センサケース61の内面で左右の前壁部61fのうち左右の前壁内面61frに規制部材76を備えることにより、センサ板62が基準姿勢Aより前方に揺動することによりセンサ板62の上端から刈草が漏出しやすい状況に陥っても、規制部材76が刈草の漏出を抑制する。更に、センサ板62の上端からの刈草の漏出を遮蔽体75が漏出を抑制する。 Further, in this configuration, since the sensor plate 62 is swingably fitted into the detection opening 61a, a gap is formed between the opening edge of the detection opening 61a and the outer circumference of the sensor plate 62. In particular, by providing the regulating member 76 on the left and right front wall inner surfaces 61fr of the left and right front wall portions 61f on the inner surface of the sensor case 61, the sensor plate 62 swings forward from the reference posture A, so that the sensor plate 62 Even if the grass is likely to leak from the upper end, the regulating member 76 suppresses the leak of the grass. Further, the shield 75 suppresses the leakage of grass from the upper end of the sensor plate 62.

漏出抑制部材77は、センサ板62の左右の側壁体62cの外面と、センサケース61の検出開口61aの左右の開口縁との間の隙間を漏出抑制部材77が埋める状態であるため、この隙間からの刈草の漏出を抑制する。 The leak suppressing member 77 is in a state where the leak suppressing member 77 fills the gap between the outer surfaces of the left and right side wall bodies 62c of the sensor plate 62 and the left and right opening edges of the detection opening 61a of the sensor case 61. Suppress the leakage of grass from the ground.

このように遮蔽体75と、規制部材76とはセンサ板62の揺動時に、揺動を妨げることがないため、センサ板62の円滑な作動を可能にする。また、漏出抑制部材77はセンサ板62の作動時に、検出開口61aの開口縁に軽く接触する程度のものであるためセンサ板62の円滑な作動を妨げることもない。 As described above, the shielding body 75 and the regulating member 76 do not interfere with the swinging of the sensor plate 62 when the sensor plate 62 swings, so that the sensor plate 62 can be smoothly operated. Further, since the leak suppressing member 77 is only slightly in contact with the opening edge of the detection opening 61a when the sensor plate 62 is operated, it does not hinder the smooth operation of the sensor plate 62.

特に、遮蔽体75と、規制部材76と、漏出抑制部材77とを備えることによって刈草の漏出を抑制するため、センサ板62と、検出開口61aとの隙間を小さくするように設計する必要がなく、センサ板62とセンサケース61との製造に高い精度を要求されることがなく、製造が容易となる。 In particular, since the leakage of grass is suppressed by providing the shielding body 75, the regulating member 76, and the leakage suppressing member 77, it is not necessary to design the gap between the sensor plate 62 and the detection opening 61a to be small. The manufacturing of the sensor plate 62 and the sensor case 61 is not required to have high accuracy, and the manufacturing becomes easy.

〔別実施形態〕
本発明は、上記した実施形態以外に以下のように構成しても良い(実施形態と同じ機能を有するものには、実施形態と共通の番号、符号を付している)。
[Another Embodiment]
The present invention may be configured as follows in addition to the above-described embodiment (those having the same functions as those in the embodiment are designated by the same number and reference numeral as those in the embodiment).

(a)規制部材76として、側面視で鋸歯状となる複数の規制部76bを備えて構成する。このように構成することにより、センサケース61の内部での刈草の流れを一層良好に抑制し、刈草の漏出を抑制する。 (A) As the regulating member 76, a plurality of regulating portions 76b that are serrated in a side view are provided. With such a configuration, the flow of mowing inside the sensor case 61 is further suppressed, and the leakage of mowing is suppressed.

(b)漏出抑制部材77を、センサケース61の検出開口61aのうち、センサ板62の側壁体62cに対向する開口縁部に支持する。この構成では、例えば、漏出抑制部材77が実施形態と同様にブラシで構成する場合には、ベルト状部77aを開口縁部に固定し、多数の繊維77bを側壁体62cに接触させる形態で配置することになる。尚、漏出抑制部材77をセンサ板62の側壁体62cの外面(側端部)と、センサケース61の検出開口61aとの双方に備えても良い。 (B) The leakage suppressing member 77 is supported at the opening edge portion of the detection opening 61a of the sensor case 61 facing the side wall body 62c of the sensor plate 62. In this configuration, for example, when the leakage suppressing member 77 is composed of a brush as in the embodiment, the belt-shaped portion 77a is fixed to the opening edge portion, and a large number of fibers 77b are arranged in contact with the side wall body 62c. Will be done. The leakage suppressing member 77 may be provided on both the outer surface (side end portion) of the side wall body 62c of the sensor plate 62 and the detection opening 61a of the sensor case 61.

(c)漏出抑制部材77として、柔軟に変形し得るゴム材料や樹脂材料で成るシール部材を用いる。このように柔軟に変形し得る材料で成る漏出抑制部材77を用いても、一層良好に刈草の漏出を抑制する。 (C) As the leak suppressing member 77, a sealing member made of a rubber material or a resin material that can be flexibly deformed is used. Even if the leakage suppressing member 77 made of a material that can be flexibly deformed in this way is used, the leakage of grass is suppressed even more satisfactorily.

本発明は、草刈機等において集草容器に収容された刈草の量を検出する刈草量検出装置に利用することができる。 The present invention can be used in a grass cutting amount detecting device that detects the amount of grass cut contained in a grass collecting container in a grass mower or the like.

32 集草容器
61a 検出開口
62 センサ板
62c 側端部
65 スプリング(付勢部材)
66 検知スイッチ(検知部)
75 遮蔽体
76 規制部材
77 漏出抑制部材
A 基準姿勢(閉塞姿勢)
X 軸芯
32 Grass collecting container 61a Detection opening 62 Sensor plate 62c Side end 65 Spring (biasing member)
66 Detection switch (detection unit)
75 Shielding body 76 Regulatoring member 77 Leakage suppressing member A Reference posture (blocking posture)
X axis core

Claims (3)

集草容器に形成された検出開口に嵌め込む位置に配置され、軸芯を中心に揺動自在に前記集草容器に支持されるセンサ板と、
前記センサ板を閉じ方向に付勢する付勢部材と、
前記集草容器に収容された刈草の重量により前記付勢部材の付勢力に抗して前記センサ板が揺動した際の揺動を検知する検知部とを備えると共に、
前記センサ板が、刈草の重量の作用により揺動端が前記検出開口の外方に張り出す構造であり、前記検出開口の開口縁のうち前記集草容器の内面側に対し、前記揺動端の方向に向かう刈草の移動を規制する規制部材を備えている刈草量検出装置。
A sensor plate that is arranged at a position to be fitted into the detection opening formed in the grass collecting container and is swingably supported by the grass collecting container about the axis.
An urging member that urges the sensor plate in the closing direction,
It is provided with a detection unit that detects the swing when the sensor plate swings against the urging force of the urging member due to the weight of the cut grass contained in the grass collecting container.
The sensor plate has a structure in which the swinging end projects outward of the detection opening due to the action of the weight of the grass, and the swinging end of the opening edge of the detection opening is relative to the inner surface side of the grass collecting container. A grass cutting amount detection device equipped with a regulating member that regulates the movement of grass in the direction of.
前記付勢部材の付勢力により前記センサ板が閉塞姿勢にある場合に、前記検出開口の開口縁の外面側に重複する遮蔽体が前記センサ板の前記揺動端に備えられている請求項1に記載の刈草量検出装置。 1. A claim 1 in which, when the sensor plate is in a closed posture due to the urging force of the urging member, a shield body overlapping on the outer surface side of the opening edge of the detection opening is provided at the swinging end of the sensor plate. The mowing amount detection device described in 1. 前記軸芯が水平姿勢で前記センサ板の下部に配置され、
前記センサ板のうち左右方向での側端部と、前記検出開口の開口縁のうち前記側端部に対向する部位との一方に対し、柔軟に変形し得る材料で成る漏出抑制部材を備えている請求項1又は2に記載の刈草量検出装置。
The shaft core is arranged in a horizontal position under the sensor plate.
A leak suppressing member made of a material that can be flexibly deformed is provided for one of the side end portion of the sensor plate in the left-right direction and the portion of the opening edge of the detection opening facing the side end portion. The mowing amount detecting device according to claim 1 or 2.
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