JP6807731B2 - Fixed structure of shelf board and construction method of shelf board - Google Patents

Fixed structure of shelf board and construction method of shelf board Download PDF

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JP6807731B2
JP6807731B2 JP2016250470A JP2016250470A JP6807731B2 JP 6807731 B2 JP6807731 B2 JP 6807731B2 JP 2016250470 A JP2016250470 A JP 2016250470A JP 2016250470 A JP2016250470 A JP 2016250470A JP 6807731 B2 JP6807731 B2 JP 6807731B2
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shelf board
crosspiece
core material
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inner surfaces
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真一 宮川
真一 宮川
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株式会社ノダ
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Description

本発明は、棚板の固定構造および棚板の施工方法に関する。 The present invention relates to a fixed structure of a shelf board and a method of constructing the shelf board.

棚板を壁面に固定する場合、壁面が平面視コの字形またはL字形をなしているときは、棚板の後側木口と横側木口の3面または2面を壁面に固定することができるので、十分な固定強度を確保することが容易であるが、棚板の後側木口の1面のみを壁面に固定するような固定構造にあっては、特に棚板が左右方向(幅方向)に長尺になればなるほど、十分な固定強度を与えることが困難となり、自重や棚板上の載置物による荷重によって棚板の前方が垂れ下がってしまうことがあった。 When fixing the shelf board to the wall surface, if the wall surface has a U-shape or an L-shape in a plan view, the three or two sides of the rear side end and the side end of the shelf can be fixed to the wall surface. Therefore, it is easy to secure sufficient fixing strength, but in a fixed structure in which only one side of the rear end of the shelf board is fixed to the wall surface, the shelf board is particularly in the left-right direction (width direction). The longer the length, the more difficult it is to give sufficient fixing strength, and the front of the shelf may hang down due to its own weight or the load of the object placed on the shelf.

実開平3−129341号公報Jikkenhei 3-129341

特許文献1では、棚板11を壁面(立設部20の立設面22)に固定するに際して、棚板の奥側端縁12の裏面側角部に、長手方向に延長する角柱状の溝(固定部13)を形成し、この溝に、壁面固定の横桟23を嵌合させ、且つ、上下の棚板11,11間に縦板16を設けることにより、棚板の荷重に対する強度を向上させている。 In Patent Document 1, when the shelf board 11 is fixed to the wall surface (standing surface 22 of the standing portion 20), a prismatic groove extending in the longitudinal direction is formed in the back surface side corner portion of the back side edge 12 of the shelf board. By forming (fixing portion 13), fitting the cross rail 23 fixed to the wall surface into the groove, and providing the vertical plate 16 between the upper and lower shelf plates 11 and 11, the strength against the load of the shelf plate is increased. It is improving.

しかしながら、縦板を設けることは見栄えを悪くするだけでなく、少なくとも2つの棚板が上下に間隔をおいて設けられることが必須の前提となり、1つの棚板のみを設置する場合には、縦板による補強を採用することができない。この場合は、壁面固定の横桟23を溝(固定部13)に嵌合して固定することによる補強のみに頼ることになるが、棚板の荷重に対する強度が不足し、棚板の前方が垂れ下がってしまうことを有効に防止することができない。 However, providing vertical boards not only makes the appearance worse, but it is also an essential premise that at least two shelf boards are provided at intervals above and below, and when only one shelf board is installed, it is vertical. Board reinforcement cannot be adopted. In this case, it is necessary to rely only on reinforcement by fitting and fixing the cross rail 23 for fixing the wall surface to the groove (fixing portion 13), but the strength against the load of the shelf board is insufficient, and the front of the shelf board is It is not possible to effectively prevent it from hanging down.

この課題を解決するため、請求項1に係る本発明は、前側芯材と後側芯材と少なくとも一対の中間芯材と表面材とからなるフラッシュ構造を有し、後側芯材の後方には表面材の表裏内面の間に後側凹溝が形成され、各中間芯材の外側には前側芯材の幅方向両端部の内面と表面材の表裏内面の間に横側凹溝が形成されてなる棚板と、壁面に固定される後側桟材と、横側桟材と、カバー材とで構成される棚板の固定構造であって、この棚板の後側凹溝に後側桟材が嵌合されて棚板が後側桟材に接着固定され、横側凹溝に横側桟材が嵌合されて横側桟材が棚板および後側桟材に接着固定され、前側芯材の両端木口および横側桟材の外面を覆うようにカバー材が設けられることを特徴とする。 In order to solve this problem, the present invention according to claim 1 has a flush structure composed of a front core material, a rear core material, at least a pair of intermediate core materials, and a surface material, and is behind the rear core material. A rear concave groove is formed between the front and back inner surfaces of the surface material, and a lateral concave groove is formed between the inner surfaces of both ends of the front core material in the width direction and the front and back inner surfaces of the surface material on the outside of each intermediate core material. It is a fixed structure of a shelf board composed of a shelf board, a rear crosspiece fixed to a wall surface, a horizontal crosspiece, and a cover material, and is rearward in a concave groove on the rear side of the shelf board. The side crosspieces are fitted and the shelf board is adhesively fixed to the rear crosspiece, the lateral crosspiece is fitted into the lateral concave groove, and the lateral crosspiece is glued and fixed to the shelf board and the rear crosspiece. It is characterized in that a cover material is provided so as to cover both ends of the front core material and the outer surface of the lateral crosspiece.

請求項2に係る本発明は、請求項1記載の棚板の固定構造において、後側桟材および横側桟材の少なくともいずれかの棚板側上下角部に傾斜面が形成されていることを特徴とする。 According to the second aspect of the present invention, in the fixed structure of the shelf board according to the first aspect, an inclined surface is formed at at least one of the rear side crosspiece and the side crosspiece on the shelf side upper and lower corners. It is characterized by.

請求項3に係る本発明は、請求項1または2記載の棚板の固定構造において、後側桟材が棚板の後側芯材に接合されていることを特徴とする。 The present invention according to claim 3 is characterized in that, in the fixing structure of the shelf board according to claim 1 or 2, the rear crosspiece is joined to the rear core material of the shelf board.

請求項4に係る本発明は、前側芯材と後側芯材と少なくとも一対の中間芯材と表面材とからなるフラッシュ構造を有し、後側芯材の後方には表面材の表裏内面の間に後側凹溝が形成され、各中間芯材の外側には前側芯材の幅方向両端部の内面と表面材の表裏内面の間に横側凹溝が形成されてなる棚板を壁面に固定する棚板の施工方法であって、壁面に後側桟材を固定する工程と、棚板の横側凹溝を形成する表面材の表裏内面と前側芯材および後側桟材の両端部内面とに接着剤を塗布する工程と、横側桟材を棚板の横側凹溝に差し込んで該接着剤で固定する工程と、棚板の後側凹溝を形成する表面材の表裏内面および/または後側芯材の後面および/または後側桟材の前面に接着剤を塗布する工程と、壁面に固定された後側桟材を棚板の後側凹溝に差し込んで該接着剤で固定する工程と、を有してなることを特徴とする。 The present invention according to claim 4 has a flash structure composed of a front core material, a rear core material, at least a pair of intermediate core materials, and a surface material, and behind the rear core material is a front and back inner surface of the surface material. A shelf board having a rear concave groove formed between the inner surfaces of both ends of the front core material in the width direction and a lateral concave groove formed between the front and back inner surfaces of the surface material is formed on the outside of each intermediate core material. It is a method of constructing a shelf board to be fixed to the wall surface, and the process of fixing the rear crosspiece to the wall surface, and the front and back inner surfaces of the surface material forming the lateral concave groove of the shelf board, the front core material, and both ends of the rear crosspiece. The process of applying an adhesive to the inner surface of the part, the process of inserting the horizontal crosspiece into the lateral concave groove of the shelf board and fixing it with the adhesive, and the front and back of the surface material forming the rear concave groove of the shelf board. The process of applying an adhesive to the inner surface and / or the rear surface of the rear core material and / or the front surface of the rear crosspiece, and the rear crosspiece fixed to the wall surface is inserted into the rear recessed groove of the shelf board to bond the adhesive. It is characterized by having a step of fixing with an agent.

請求項5に係る発明は、前側芯材と後側芯材と少なくとも一対の中間芯材と表面材とからなるフラッシュ構造を有し、後側芯材の後方には表面材の表裏内面の間に後側凹溝が形成され、各中間芯材の外側には前側芯材の幅方向両端部の内面と表面材の表裏内面の間に横側凹溝が形成されてなる棚板を壁面に固定する棚板の施工方法であって、壁面に後側桟材を固定する工程と、棚板の横側凹溝を形成する表面材の表裏内面と前側芯材および後側桟材の両端部内面とに接着剤を塗布する工程と、横側桟材を棚板の横側凹溝に差し込んで該接着剤で固定する工程と、棚板の後側凹溝を形成する表面材の表裏内面および/または後側芯材の後面および/または後側桟材の前面に接着剤を塗布する工程と、壁面に固定された後側桟材を棚板の後側凹溝に差し込んで該接着剤で固定する工程と、を有してなることを特徴とする。 The invention according to claim 5 has a flush structure composed of a front core material, a rear core material, at least a pair of intermediate core materials, and a surface material, and is between the front and back inner surfaces of the surface material behind the rear core material. A shelf board having a rear concave groove formed on the outer surface of each intermediate core material and a lateral concave groove formed between the inner surfaces of both ends of the front core material in the width direction and the front and back inner surfaces of the surface material is provided on the wall surface. It is a method of constructing a shelf board to be fixed, in which the process of fixing the rear crosspiece to the wall surface, the front and back inner surfaces of the surface material forming the lateral concave groove of the shelf board, the front core material, and both ends of the rear crosspiece. The process of applying an adhesive to the inner surface, the process of inserting the horizontal crosspiece into the lateral concave groove of the shelf board and fixing it with the adhesive, and the front and back inner surfaces of the surface material forming the rear concave groove of the shelf board. The step of applying an adhesive to the rear surface of the rear core material and / or the front surface of the rear crosspiece, and the adhesive by inserting the rear crosspiece fixed to the wall surface into the rear recessed groove of the shelf board. It is characterized by having a step of fixing with.

請求項6に係る発明は、請求項4または5記載の棚板の施工方法において、さらに、前側芯材および後側桟材の両端木口と横側桟材とを覆うようにカバー材を貼着する工程を有することを特徴とする。In the invention according to claim 6, in the method for constructing a shelf board according to claim 4 or 5, a cover material is further attached so as to cover both ends of the front core material and the rear crosspiece and the lateral crosspiece. It is characterized by having a process of performing.

請求項1に係る本発明によれば、フラッシュ構造を有することにより棚板が軽量化されていることに加えて、壁面に固定された後側桟材が棚板の後側凹溝に嵌合されて接着されることにより棚板が後側桟材を介して壁面に固定されて一体化され、且つ、この棚板の横側凹溝にそれぞれ横側桟材が嵌合されて接着されることにより横側桟材が棚板および後側桟材に固定されて一体化されるので、棚板上の載置物による荷重に対する強度が十分に確保され、棚板の前方が垂れ下がることがない強固な固定構造が得られる。 According to the present invention according to claim 1, in addition to reducing the weight of the shelf board by having the flush structure, the rear crosspiece fixed to the wall surface fits into the rear concave groove of the shelf board. The shelf board is fixed to the wall surface via the rear crosspiece and integrated, and the lateral crosspiece is fitted and bonded to the lateral concave groove of the shelf board. As a result, the lateral crosspiece is fixed and integrated with the shelf board and the rear crosspiece, so that sufficient strength against the load of the objects placed on the shelf board is secured and the front of the shelf board does not hang down. A fixed structure can be obtained.

また、棚板の表面から前面を経て裏面に至る3面が表面材で被覆され、棚板の側面はカバー材で被覆されるので、芯材および桟材を形成するMDFなどの木質基材が露出せず、表面材およびカバー材による化粧で見栄えが良好である。 Further, since the three surfaces from the front surface of the shelf board to the back surface through the front surface are covered with the surface material and the side surfaces of the shelf board are covered with the cover material, a wood base material such as MDF forming the core material and the crosspiece is used. It is not exposed and looks good with makeup by surface material and cover material.

請求項2に係る本発明によれば、棚板を壁面に近付ける方向にスライド移動させて後側凹溝に後側桟材を差し込んでいくときに、後側凹溝を形成している表面材の表裏内面に塗布した接着剤を少量ずつ掻き取りながら後側桟材の上下面と表面材の表裏内面との間に入り込ませることができるので、後側桟材に対する棚板の固定強度がさらに増大する。 According to the second aspect of the present invention, the surface material forming the rear concave groove when the shelf board is slid and moved in the direction closer to the wall surface to insert the rear crosspiece into the rear concave groove. Since the adhesive applied to the front and back inner surfaces of the above can be scraped off little by little and allowed to enter between the upper and lower surfaces of the rear crosspiece and the front and back inner surfaces of the surface material, the fixing strength of the shelf board to the rear crosspiece is further increased. Increase.

請求項3に係る本発明によれば、後側桟材が棚板の後側凹溝を形成している表面材の表裏内面だけでなく、後側芯材にも接合されているので、後側桟材に対する棚板の固定強度がさらに増大する。 According to the third aspect of the present invention, the rear crosspiece is joined not only to the front and back inner surfaces of the surface material forming the rear concave groove of the shelf board but also to the rear core material. The fixing strength of the shelf board to the side crosspiece is further increased.

請求項4ないし請求項6に係る本発明によれば、前記の棚板の固定構造を得るための好適な方法が提供される。 According to the fourth to sixth aspects of the present invention, a suitable method for obtaining the fixed structure of the shelf board is provided.

本発明の一実施形態(実施例1)による棚板の施工方法を工程順に示す図である。It is a figure which shows the construction method of the shelf board by one Embodiment (Example 1) of this invention in the order of a process. 図1の工程(a)〜(d)に続いて行われる工程(e)〜(g)を示す図である。It is a figure which shows the steps (e)-(g) performed following the steps (a)-(d) of FIG. 本発明の他実施形態(実施例2)による棚板の施工方法を工程順に示す図である。It is a figure which shows the construction method of the shelf board by another Embodiment (Example 2) of this invention in the order of a process. 図3の工程(a)〜(d)に続いて行われる工程(e)〜(g)を示す図である。It is a figure which shows the steps (e)-(g) performed following the steps (a)-(d) of FIG. 本発明に用いられる棚板の構成を示す図2(g)中A−A断面図である。It is sectional drawing AA in FIG. 2 (g) which shows the structure of the shelf board used in this invention. 実施例1,2で得られる棚板の壁面に対する取付状態(棚板の固定構造)を示す図2(g)B−B断面図である。FIG. 2B is a cross-sectional view taken along the line 2 (g) BB showing the mounting state (fixed structure of the shelf board) of the shelf board obtained in Examples 1 and 2 on the wall surface. 本発明の他実施形態(実施例3)において傾斜面を有する桟材を用いた場合に該桟材を棚板に接着する工程および接着状態を示す図である。It is a figure which shows the process of adhering the crosspiece to a shelf board, and the bonding state when the crosspiece having an inclined surface is used in another embodiment (Example 3) of this invention. 本発明の他実施形態(実施例4)に用いられる棚板の構成を示す横断面図である。It is a cross-sectional view which shows the structure of the shelf board used in another embodiment (Example 4) of this invention. この棚板の壁面に対する取付状態(棚板の固定構造)を示す図8C−C断面図である。FIG. 8C is a cross-sectional view taken along the line FIG.

以下に実施例を挙げて本発明について詳細に説明する。 Hereinafter, the present invention will be described in detail with reference to examples.

図1および図2を参照しながら、本発明の一実施形態(実施例1)による棚板の施工方法を工程順に説明する。 A method of constructing a shelf board according to an embodiment of the present invention (Example 1) will be described in order of steps with reference to FIGS. 1 and 2.

最初に、壁面1の棚板10を取り付ける位置に後側桟材20をネジ止めなどにより固定する(図1(a))。この後側桟材20の寸法は、棚板10の後側凹溝14cの寸法に対応するように形成される。 First, the rear crosspiece 20 is fixed to the position where the shelf board 10 of the wall surface 1 is attached by screwing or the like (FIG. 1 (a)). The dimensions of the rear crosspiece 20 are formed so as to correspond to the dimensions of the rear concave groove 14c of the shelf board 10.

次いで、壁面1に固定した後側桟材20を、棚板10の後側凹溝14cに差し込んで嵌合して、接着剤で固定する(図1(b))。この工程について詳しく説明する前に、本発明で用いる棚板10の構成について説明する。 Next, the rear crosspiece 20 fixed to the wall surface 1 is inserted into the rear concave groove 14c of the shelf board 10 to be fitted, and fixed with an adhesive (FIG. 1 (b)). Before explaining this step in detail, the structure of the shelf board 10 used in the present invention will be described.

図5および図6を併せて参照して、棚板10は、芯材11と表面材12とからなるフラッシュ構造を有し、これら芯材11および表面材12で囲まれた空間にペーパーコアなどの充填材13が収容されてなる。芯材11は、棚板10の全幅に亘って延長する前側芯材11aと、棚板10の両側に横側凹溝14a,14bを残す幅方向位置において前側芯材11aから後方に直交するように延長する中間芯材11b,11cと、これら中間芯材11b,11cの後木口同士を連結する後側芯材11cとからなり、ステープル(図示せず)などで芯組みされる。各芯材は、それぞれの長手方向に沿って延長する1または複数本のLVLなどの木質基材で形成される。後側芯材11cは前側芯材11aより寸法が短い。 With reference to FIGS. 5 and 6, the shelf board 10 has a flash structure composed of a core material 11 and a surface material 12, and a paper core or the like is formed in a space surrounded by the core material 11 and the surface material 12. Filling material 13 is accommodated. The core material 11 is orthogonal to the front core material 11a extending over the entire width of the shelf board 10 and the front core material 11a at a position in the width direction in which lateral concave grooves 14a and 14b are left on both sides of the shelf board 10. It is composed of intermediate core materials 11b and 11c extending to the above and rear core materials 11c for connecting the rear ends of these intermediate core materials 11b and 11c, and is cored with staples (not shown) or the like. Each core is formed of one or more wood substrates such as LVL extending along their respective longitudinal directions. The size of the rear core material 11c is shorter than that of the front core material 11a.

表面材12は、化粧シート12aが表面に貼着されたMDFなどの木質基材からなり、棚板10(前側芯材11a)と同幅であり、棚板10の前面(前側芯材11aの外面)を全面的に覆い、且つ、棚板10の表裏面においては後側芯材11cを超えてさらに後方に延長するように設けられており、したがって、後側芯材11cの後方に前述の後側凹溝14cが形成されている。後側凹溝14cは棚板10の全幅に亘って形成され、その両端において、横側凹溝14a,14bと連続している。 The surface material 12 is made of a wood base material such as MDF on which the decorative sheet 12a is attached to the surface, has the same width as the shelf board 10 (front core material 11a), and has the same width as the front surface of the shelf board 10 (front core material 11a). The outer surface) is completely covered, and the front and back surfaces of the shelf board 10 are provided so as to extend further rearward beyond the rear core material 11c. Therefore, the above-mentioned is provided behind the rear core material 11c. A rear recessed groove 14c is formed. The rear concave groove 14c is formed over the entire width of the shelf plate 10, and is continuous with the lateral concave grooves 14a and 14b at both ends thereof.

なお、棚板10の幅寸法(前側芯材11aおよび表面材12の幅寸法)をあらかじめ大きめに形成しておいて、壁面1に取り付ける箇所の間口寸法に応じて切断して用いても良い。 The width dimension of the shelf board 10 (the width dimension of the front core material 11a and the surface material 12) may be formed to be large in advance, and may be cut and used according to the frontage dimension of the portion to be attached to the wall surface 1.

この棚板10を用いる場合、前述の図1(b)に示す接着固定の工程は、後側凹溝14cを形成している表面板12の表裏内面および/または後側桟材11dの後面に接着剤を塗布しておき、壁面1に固定されている後側桟材20を、棚板10の後側凹溝14cに差し込んで嵌合することにより、接着固定することができる。このようにして、棚板10が後側桟材20を介して壁面1に取り付けられる(図1(c))。 When this shelf board 10 is used, the adhesive fixing step shown in FIG. 1 (b) described above is performed on the front and back inner surfaces of the surface plate 12 forming the rear concave groove 14c and / or the rear surface of the rear crosspiece 11d. Adhesive can be fixed by applying an adhesive and inserting the rear crosspiece 20 fixed to the wall surface 1 into the rear recessed groove 14c of the shelf board 10 to fit them. In this way, the shelf board 10 is attached to the wall surface 1 via the rear crosspiece 20 (FIG. 1 (c)).

なお、後側凹溝14cを形成している表面板12の表裏内面間の寸法(後側芯材11dの高さ寸法)と後側桟材20の高さ寸法は略同一であり、したがって、後側凹溝14cに収容された後側桟材20の上下木口は、後側凹溝14cを形成している表面板12の表裏内面に実質的に接しているが、後側桟材20の厚さ寸法は、後側凹溝14cの奥行寸法と略同一であるか、またはそれより小さく形成される。前者の場合(本実施例)は後側桟材20の前面が後側芯材11dの後面と略密接し、後者の場合は後側桟材20の前面と後側芯材11dの後面との間に隙間が形成される。 The dimension between the front and back inner surfaces of the surface plate 12 forming the rear concave groove 14c (the height dimension of the rear core material 11d) and the height dimension of the rear crosspiece 20 are substantially the same. The upper and lower end of the rear crosspiece 20 housed in the rear concave groove 14c are substantially in contact with the front and back inner surfaces of the surface plate 12 forming the rear concave groove 14c, but the rear crosspiece 20 The thickness dimension is formed to be substantially the same as or smaller than the depth dimension of the rear concave groove 14c. In the former case (this embodiment), the front surface of the rear crosspiece 20 is substantially in close contact with the rear surface of the rear core member 11d, and in the latter case, the front surface of the rear crosspiece 20 and the rear surface of the rear core member 11d. A gap is formed between them.

この状態において、棚板10の左右両側に、前側芯材11aと後側芯材11dと中間芯材11b,11cとに囲まれて横側凹溝14a,14bが露出しているので、これら横側凹溝14a,14bにそれぞれ横側桟材21a,21bを差し込んで嵌合し、接着剤で固定する(図1(d))。この接着固定は、横側凹溝14a,14bを形成している前側芯材11aおよび後側桟材20の各両端部内面と表面板12の表裏内面とにそれぞれ接着剤を塗布しておき、壁面1に後側桟材20を介して固定されている棚板10の横側凹溝14a,14bに横側桟材21a,21bをそれぞれ差し込んで嵌合することにより、行うことができる。このようにして、図2(e)に示す状態が得られる。 In this state, the lateral concave grooves 14a and 14b are exposed on both the left and right sides of the shelf board 10 surrounded by the front core material 11a, the rear core material 11d, and the intermediate core materials 11b and 11c. The lateral crosspieces 21a and 21b are inserted into the side concave grooves 14a and 14b, respectively, fitted, and fixed with an adhesive (FIG. 1 (d)). For this adhesive fixing, an adhesive is applied to the inner surfaces of both ends of the front core material 11a and the rear crosspiece 20 forming the lateral concave grooves 14a and 14b and the front and back inner surfaces of the surface plate 12, respectively. This can be done by inserting and fitting the lateral crosspieces 21a and 21b into the lateral concave grooves 14a and 14b of the shelf board 10 fixed to the wall surface 1 via the rear crosspiece 20. In this way, the state shown in FIG. 2 (e) is obtained.

横側桟材21a,21bの平面形状は、前側芯材11aと後側芯材11dと中間芯材11b,11cと後側桟材20とに囲まれた横側凹溝14a,14bの平面形状と略同一であり、したがって、横側凹溝14a,14bに収容された横側桟材21a,21bの四周木口は、横側凹溝14a,14bを形成している前側芯材11aおよび後側桟材20の各内面と表面板12の表裏内面に実質的に接しているが、横側桟材21a,21bの厚さ寸法は、横側凹溝14a,14bの幅寸法より少なくともカバー材23a,23b(後述)の内側凸部の厚さtだけ大きく形成される。本実施例では、横側桟材21a,21bの厚さ寸法が横側凹溝14a,14bの幅寸法よりt’(>t)だけ大きく形成されており、その外面が棚板10の木口(前側芯材11aおよび後側桟材20の木口)よりtだけ後退させた位置で横側凹溝14a,14bに嵌合して接着固定したときに、その内面と中間芯材11b,11cの外面との間に隙間22a,22b(図5)が形成されている。 The planar shape of the lateral crosspieces 21a and 21b is the planar shape of the lateral concave grooves 14a and 14b surrounded by the front core material 11a, the rear core material 11d, the intermediate core materials 11b and 11c and the rear crosspiece 20. Therefore, the four-circumferential wood openings of the lateral crosspieces 21a and 21b accommodated in the lateral concave grooves 14a and 14b are the front core members 11a and the rear side forming the lateral concave grooves 14a and 14b. Although each inner surface of the crosspiece 20 is substantially in contact with the front and back inner surfaces of the surface plate 12, the thickness dimension of the lateral crosspieces 21a and 21b is at least the width dimension of the lateral concave grooves 14a and 14b and the cover material 23a. , 23b (described later) is formed larger by the thickness t of the inner convex portion. In this embodiment, the thickness dimension of the lateral crosspieces 21a and 21b is formed to be larger than the width dimension of the lateral concave grooves 14a and 14b by t'(> t), and the outer surface thereof is the end of the shelf board 10 ( When the inner surface and the outer surface of the intermediate core materials 11b and 11c are fitted and adhesively fixed to the lateral concave grooves 14a and 14b at a position retracted by t from the front side core material 11a and the rear side crosspiece 20). The gaps 22a and 22b (FIG. 5) are formed between the two.

最後に、横側桟材21a,21bの後退部にカバー材23a,23bの内側凸部を挿入し、前側芯材11aおよび後側桟材20の木口に接着剤で固定する(図2(f))ことにより、図2(g)および図5、図6に示す棚板固定構造が得られる。この棚板固定構造によれば、フラッシュ構造を有することにより棚板10が軽量化されていることに加えて、壁面1に固定された後側桟材20が棚板10の後側凹溝14cに嵌合されて接着されることにより棚板10が後側桟材20を介して壁面1に固定されて一体化され、且つ、この棚板10の横側凹溝14a,14bにそれぞれ横側桟材21a,21bが嵌合されて接着されることにより横側桟材21a,21bが棚板10および後側桟材20に固定されて一体化されるので、棚板10上の載置物による荷重に対する強度が十分に確保され、棚板の前方が垂れ下がることがない。また、棚板10の表面から前面を経て裏面に至る3面が表面材12で被覆され、棚板10の側面はカバー材23a,23bで被覆されるので、芯材11a〜11dおよび桟材20,21a,21bを形成するMDFなどの木質基材が露出せず、表面材12およびカバー材23a,23bによる化粧で見栄えが良好である。 Finally, the inner convex portions of the cover materials 23a and 23b are inserted into the retracted portions of the lateral crosspieces 21a and 21b, and fixed to the front core material 11a and the rear crosspiece 20 with an adhesive (FIG. 2 (f). )) As a result, the shelf board fixing structure shown in FIG. 2 (g) and FIGS. 5 and 6 can be obtained. According to this shelf board fixing structure, in addition to the weight reduction of the shelf board 10 by having the flush structure, the rear side crosspiece 20 fixed to the wall surface 1 is the rear side concave groove 14c of the shelf board 10. The shelf board 10 is fixed to and integrated with the wall surface 1 via the rear crosspiece 20 by being fitted and adhered to the shelf board 10, and is laterally provided to the lateral concave grooves 14a and 14b of the shelf board 10, respectively. By fitting and adhering the crosspieces 21a and 21b, the lateral crosspieces 21a and 21b are fixed to the shelf board 10 and the rear crosspiece 20 and integrated, so that the mounting on the shelf board 10 is used. Sufficient strength against load is secured, and the front of the shelf board does not hang down. Further, since the three surfaces from the front surface of the shelf board 10 to the back surface through the front surface are covered with the surface material 12, and the side surfaces of the shelf board 10 are covered with the cover materials 23a and 23b, the core materials 11a to 11d and the crosspiece 20 , 21a, 21b are not exposed, and the surface material 12 and the cover materials 23a, 23b give a good appearance.

図3および図4を参照しながら、本発明の他実施形態(実施例2)による棚板の施工方法を工程順に説明する。この実施例は、実施例1で用いた棚板10を壁面1に固定するに際して実施例1とは異なる施工順を採用したものであり、棚板10、後側桟材20、横側桟材21a,21bおよびカバー材23a,23bは実施例1と同一であり、最終的に得られる棚板固定構造(図5,図6)も同一である。実施例1と同一の部材・要素には図3,図4において同一の符号が付されている。 With reference to FIGS. 3 and 4, a method of constructing a shelf board according to another embodiment (Example 2) of the present invention will be described in order of steps. In this embodiment, when the shelf board 10 used in the first embodiment is fixed to the wall surface 1, a construction order different from that of the first embodiment is adopted, and the shelf board 10, the rear side crosspiece 20, and the side crosspiece are adopted. The 21a and 21b and the cover materials 23a and 23b are the same as those in the first embodiment, and the finally obtained shelf board fixing structure (FIGS. 5 and 6) is also the same. The same members / elements as in the first embodiment are designated by the same reference numerals in FIGS. 3 and 4.

実施例1による棚板の施工方法では、壁面1に固定した後側桟材20(図1(a))に棚板10を取り付けた(図1(c))後に、横側桟材21a,21bを取り付ける(図1(d),図2(e))施工順が採用されているが、この実施例では、壁面1に固定した後側桟材20(図3(a))に棚板10を取り付ける(図3(d),図4(e))前に、棚板10に横側桟材21a,21bを取り付けて棚板10と一体化させておき(図3(b),(c))、これを後側桟材20に取り付ける(図4(d))施工順が採用されている。図4(d)の状態を得た後にカバー材23a,23bを貼着する工程(図4(e))は、実施例1における工程(図2(f))と同様に行われる。 In the method of constructing the shelf board according to the first embodiment, after the shelf board 10 is attached to the rear side crosspiece 20 (FIG. 1 (a)) fixed to the wall surface 1 (FIG. 1 (c)), the side crosspiece 21a, The construction order in which 21b is attached (FIGS. 1 (d) and 2 (e)) is adopted, but in this embodiment, the shelf board is attached to the rear crosspiece 20 (FIG. 3 (a)) fixed to the wall surface 1. Before attaching 10 (FIGS. 3 (d) and 4 (e)), the lateral crosspieces 21a and 21b are attached to the shelf board 10 and integrated with the shelf board 10 (FIGS. 3 (b) and 4 (e)). c)), this is attached to the rear side crosspiece 20 (FIG. 4 (d)), and the construction order is adopted. The step of attaching the cover materials 23a and 23b (FIG. 4 (e)) after obtaining the state of FIG. 4 (d) is performed in the same manner as the step (FIG. 2 (f)) of the first embodiment.

このような施工順によっても、実施例1と同様の棚板固定構造(図5,図6)が得られ、実施例1で説明したように、荷重に対する強度が十分に確保され且つ見栄えの良い外観が得られることも同様である。 Even with such a construction order, a shelf board fixing structure (FIGS. 5 and 6) similar to that of the first embodiment can be obtained, and as described in the first embodiment, sufficient strength against a load is sufficiently secured and the appearance is good. The same applies to the appearance.

この実施例では、桟材20,21a,21bの棚板側の上下角部に傾斜面が形成されている。図7は、後側桟材20の棚板側(前側)の上下角部に傾斜面24a,24bが形成されており、実施例1における図1(b)〜(c)の工程、実施例2における図3(c)〜図4(d)の工程が示されている。 In this embodiment, inclined surfaces are formed at the upper and lower corners of the crosspieces 20, 21a, and 21b on the shelf board side. 7A and 7B show the steps 24a and 24b of FIGS. 1B to 1C in the first embodiment, wherein the inclined surfaces 24a and 24b are formed at the upper and lower corners of the rear crosspiece 20 on the shelf board side (front side). The steps of FIGS. 3 (c) to 4 (d) in FIG. 2 are shown.

すなわち、後側凹溝14cを形成している表面材12の後端部分の表裏内面に接着剤25a,25bを塗布した(図7(a))後、後側凹溝14cに後側桟材20を差し込みながら棚板10を壁面1に近付ける方向にスライド移動し(図7(b))、表面材12の後端木口が壁面1に突き付けられた状態を得る(図7(c))。図7(b)は、後側桟材20の前側上下角部に形成された傾斜面24a,24bが、表面材12の後端部分の表裏内面に塗布された接着剤25a,25bに到達した時点を示しており、この状態から棚板10を壁面1に近付ける方向にスライド移動させていくと、接着剤25a,25bが傾斜面24a,24bによって少しずつ掻き取られながら、後側桟材20の上下面と表面材12の表裏内面との間に入り込んでいくので、壁面1に固定した後側桟材20に棚板10を強固に固定して一体化することができる。 That is, after applying the adhesives 25a and 25b to the front and back inner surfaces of the rear end portion of the surface material 12 forming the rear concave groove 14c (FIG. 7A), the rear crosspiece 14c is covered with the rear crosspiece. While inserting the 20, the shelf board 10 is slid and moved in a direction closer to the wall surface 1 (FIG. 7 (b)) to obtain a state in which the rear end end end of the surface material 12 is abutted against the wall surface 1 (FIG. 7 (c)). In FIG. 7B, the inclined surfaces 24a and 24b formed at the front upper and lower corners of the rear crosspiece 20 reached the adhesives 25a and 25b applied to the front and back inner surfaces of the rear end portion of the surface material 12. The time point is shown, and when the shelf board 10 is slid and moved in the direction closer to the wall surface 1 from this state, the adhesives 25a and 25b are gradually scraped off by the inclined surfaces 24a and 24b, and the rear crosspiece 20 Since it penetrates between the upper and lower surfaces and the front and back inner surfaces of the surface material 12, the shelf board 10 can be firmly fixed and integrated with the rear crosspiece 20 fixed to the wall surface 1.

図示しないが、横側桟材21a,21bについても、棚板側(内側)の上下角部に傾斜面を形成することにより、これら横側桟材21a,21bを棚板10の横側凹溝14a,14bに嵌合させたときに棚板10に対して強固に固定して一体化することができる。 Although not shown, the lateral crosspieces 21a and 21b are also formed with inclined surfaces at the upper and lower corners on the shelf board side (inside) so that the horizontal crosspieces 21a and 21b are formed into the lateral concave grooves of the shelf board 10. When fitted to 14a and 14b, it can be firmly fixed to the shelf board 10 and integrated.

傾斜面24a,24bの傾斜角度は、桟材20,21a,21bの上下面に対して15〜25度とすることが好ましい。傾斜面24a,24bの傾斜角度がこの範囲内にないと、棚板10を壁面1に近付ける方向にスライド移動させていくときに、接着剤25a,25bを少量ずつ掻き取りながら後側桟材20の上下面と表面材12の表裏内面との間に入り込ませる作用が十分に発揮されなくなり、後側桟材20に対する棚板10の固定強度が損なわれてしまう。この実施例における傾斜面24a,24bの傾斜角度は21.8度である。 The inclination angle of the inclined surfaces 24a and 24b is preferably 15 to 25 degrees with respect to the upper and lower surfaces of the crosspieces 20, 21a and 21b. If the inclination angles of the inclined surfaces 24a and 24b are not within this range, when the shelf board 10 is slid and moved in the direction closer to the wall surface 1, the adhesives 25a and 25b are scraped off little by little and the rear crosspiece 20 is used. The action of penetrating between the upper and lower surfaces and the front and back inner surfaces of the surface material 12 is not sufficiently exerted, and the fixing strength of the shelf board 10 with respect to the rear crosspiece 20 is impaired. The inclination angles of the inclined surfaces 24a and 24b in this embodiment are 21.8 degrees.

既述実施例における棚板10は図示および説明の都合上、比較的幅寸法の小さいものとして示されており、桟材20,21a,21bもそれに対応した形状・寸法を有するものとして示されているが、この実施例では、より実製品に近い具体的構成・寸法を有する棚板10および桟材20,21a,21bが示されている。基本構成は実施例1で説明した棚板10と同じであるので、それらについては同一の符号が付されている。 For convenience of illustration and explanation, the shelf board 10 in the above-described embodiment is shown as having a relatively small width dimension, and the crosspieces 20, 21a, and 21b are also shown as having a corresponding shape and dimension. However, in this embodiment, the shelf board 10 and the crosspieces 20, 21a, 21b having a specific structure and dimensions closer to those of the actual product are shown. Since the basic configuration is the same as the shelf board 10 described in the first embodiment, the same reference numerals are given to them.

図8は、この実施例による棚板10の横断面図であり、図9は、この棚板10が壁面1に固定された状態を示す図8C−C断面図である。この棚板10は幅寸法が大きいので、後側芯材11dの両端と前側芯材11aとの間に設けられる中間芯材11b,11cに加えて、これらの間を4等分に区画するように中間芯材11e,11f,11gが設けられ、各区画室にペーパーコアなどの充填材13が収容されている。 FIG. 8 is a cross-sectional view of the shelf board 10 according to this embodiment, and FIG. 9 is a cross-sectional view taken along the line 8CC showing a state in which the shelf board 10 is fixed to the wall surface 1. Since the shelf board 10 has a large width dimension, in addition to the intermediate core materials 11b and 11c provided between both ends of the rear core material 11d and the front core material 11a, the space between them is divided into four equal parts. The intermediate core materials 11e, 11f, and 11g are provided in the partition chamber, and the filler 13 such as a paper core is housed in each compartment.

表面材12は、MDFなどの木質基材12aの表面に化粧シート12bが貼着されてなり、前面上下の角部において木質基材12aに形成されたVカット26a,26bで木質基材12aを直角に折り曲げることにより、棚板10の表面から前面を経て裏面に回り込んで、これら3面を全面的に覆うようにしている。 The surface material 12 is formed by sticking a decorative sheet 12b on the surface of a wood base material 12a such as MDF, and the wood base material 12a is formed by V-cuts 26a and 26b formed on the wood base material 12a at the upper and lower corners of the front surface. By bending it at a right angle, it wraps around from the front surface of the shelf board 10 to the back surface via the front surface so as to completely cover these three surfaces.

図9に後側桟材20についての傾斜面24a,24bが示されているように、各桟材20,21a,21bの棚板側上下角部には、実施例3(図7)と同様に傾斜面が形成されており、実施例3で説明した作用が同様に発揮される。また、この棚板10を用いた固定構造(図9)およびその作用は実施例1で既述した通りであり、その施工方法も実施例1(図1〜図2)または実施例2(図3〜図4)と同様にして行うことができるので、いずれも説明を割愛する。 As shown in FIG. 9 as inclined surfaces 24a and 24b for the rear crosspiece 20, the upper and lower corners of the crosspieces 20, 21a and 21b on the shelf board side are the same as in the third embodiment (FIG. 7). An inclined surface is formed on the shelf, and the action described in the third embodiment is similarly exhibited. Further, the fixed structure (FIG. 9) using the shelf board 10 and its operation are as described in the first embodiment, and the construction method thereof is also the first embodiment (FIGS. 1 to 2) or the second embodiment (FIG. 2). Since it can be performed in the same manner as in 3 to 4), the explanation is omitted in each case.

10 棚板
11 芯材
11a 前側芯材
11b,11c 中間芯材
11d 後側芯材
11e,11f,11g 中間芯材
12 表面材
12a 木質基材
12b 化粧シート
13 充填材
14a,14b 横側凹溝
14c 後側凹溝
20 後側桟材
21a,21b 横側桟材
22a,22b 隙間
23a,23b カバー材
24a,24b 傾斜面
25a,25b 接着剤
26a,26b Vカット
10 Shelf board 11 Core material 11a Front core material 11b, 11c Intermediate core material 11d Rear core material 11e, 11f, 11g Intermediate core material 12 Surface material 12a Wood base material 12b Decorative sheet 13 Filling material 14a, 14b Lateral concave groove 14c Rear concave groove 20 Rear crosspiece 21a, 21b Side crosspiece 22a, 22b Gap 23a, 23b Cover material 24a, 24b Inclined surface 25a, 25b Adhesive 26a, 26b V-cut

Claims (6)

前側芯材と後側芯材と少なくとも一対の中間芯材と表面材とからなるフラッシュ構造を有し、後側芯材の後方には表面材の表裏内面の間に後側凹溝が形成され、各中間芯材の外側には前側芯材の幅方向両端部の内面と表面材の表裏内面の間に横側凹溝が形成されてなる棚板と、壁面に固定される後側桟材と、横側桟材と、カバー材とで構成される棚板の固定構造であって、この棚板の後側凹溝に後側桟材が嵌合されて棚板が後側桟材に接着固定され、横側凹溝に横側桟材が嵌合されて横側桟材が棚板および後側桟材に接着固定され、前側芯材の両端木口および横側桟材の外面を覆うようにカバー材が設けられることを特徴とする棚板の固定構造。 It has a flush structure consisting of a front core material, a rear core material, at least a pair of intermediate core materials, and a surface material, and a rear concave groove is formed between the front and back inner surfaces of the surface material behind the rear core material. On the outside of each intermediate core material, a shelf board in which lateral concave grooves are formed between the inner surfaces of both ends of the front core material in the width direction and the front and back inner surfaces of the surface material, and a rear crosspiece fixed to the wall surface. It is a fixed structure of a shelf board composed of a horizontal crosspiece and a cover material, and the rear crosspiece is fitted into the rear concave groove of the shelf board, and the shelf board becomes the rear crosspiece. Adhesively fixed, the lateral crosspiece is fitted into the lateral concave groove, and the lateral crosspiece is adhesively fixed to the shelf board and the rear crosspiece to cover both ends of the front core material and the outer surface of the lateral crosspiece. A fixed structure of a shelf board, which is characterized in that a cover material is provided. 後側桟材および横側桟材の少なくともいずれかの棚板側上下角部に傾斜面が形成されていることを特徴とする、請求項1記載の棚板の固定構造。 The fixed structure of a shelf board according to claim 1, wherein an inclined surface is formed at at least one of the shelf board side upper and lower corners of the rear side crosspiece and the side crosspiece. 後側桟材が棚板の後側芯材に接合されていることを特徴とする、請求項1または2記載の棚板の固定構造。 The fixed structure of a shelf board according to claim 1 or 2, wherein the rear crosspiece is joined to the rear core material of the shelf board. 前側芯材と後側芯材と少なくとも一対の中間芯材と表面材とからなるフラッシュ構造を有し、後側芯材の後方には表面材の表裏内面の間に後側凹溝が形成され、各中間芯材の外側には前側芯材の幅方向両端部の内面と表面材の表裏内面の間に横側凹溝が形成されてなる棚板を壁面に固定する棚板の施工方法であって、壁面に後側桟材を固定する工程と、棚板の後側凹溝を形成する表面材の表裏内面および/または後側芯材の後面および/または後側桟材の前面に接着剤を塗布する工程と、壁面に固定された後側桟材を棚板の後側凹溝に差し込んで該接着剤で固定する工程と、後側桟材を介して壁面に固定された棚板の横側凹溝を形成する表面材の表裏内面と前側芯材および後側桟材の両端部内面とに接着剤を塗布する工程と、横側桟材を棚板の横側凹溝に差し込んで該接着剤で固定する工程と、を有してなることを特徴とする棚板の施工方法。 It has a flush structure consisting of a front core material, a rear core material, at least a pair of intermediate core materials, and a surface material, and a rear concave groove is formed between the front and back inner surfaces of the surface material behind the rear core material. , A method of constructing a shelf board that fixes a shelf board with lateral concave grooves formed between the inner surfaces of both ends of the front core material in the width direction and the front and back inner surfaces of the surface material on the outside of each intermediate core material. Therefore, the process of fixing the rear crosspiece to the wall surface and the front and back inner surfaces of the surface material forming the rear concave groove of the shelf board and / or the rear surface of the rear core material and / or the front surface of the rear crosspiece are adhered. The process of applying the agent, the process of inserting the rear crosspiece fixed to the wall surface into the rear concave groove of the shelf board and fixing it with the adhesive, and the shelf board fixed to the wall surface via the rear crosspiece. The process of applying an adhesive to the inner surface of the front and back of the surface material forming the lateral concave groove, the front core material, and the inner surfaces of both ends of the rear crosspiece, and inserting the lateral crosspiece into the lateral concave groove of the shelf board. A method of constructing a shelf board, which comprises a step of fixing with the adhesive. 前側芯材と後側芯材と少なくとも一対の中間芯材と表面材とからなるフラッシュ構造を有し、後側芯材の後方には表面材の表裏内面の間に後側凹溝が形成され、各中間芯材の外側には前側芯材の幅方向両端部の内面と表面材の表裏内面の間に横側凹溝が形成されてなる棚板を壁面に固定する棚板の施工方法であって、壁面に後側桟材を固定する工程と、棚板の横側凹溝を形成する表面材の表裏内面と前側芯材および後側桟材の両端部内面とに接着剤を塗布する工程と、横側桟材を棚板の横側凹溝に差し込んで該接着剤で固定する工程と、棚板の後側凹溝を形成する表面材の表裏内面および/または後側芯材の後面および/または後側桟材の前面に接着剤を塗布する工程と、壁面に固定された後側桟材を棚板の後側凹溝に差し込んで該接着剤で固定する工程と、を有してなることを特徴とする棚板の施工方法。 It has a flush structure consisting of a front core material, a rear core material, at least a pair of intermediate core materials, and a surface material, and a rear concave groove is formed between the front and back inner surfaces of the surface material behind the rear core material. , A method of constructing a shelf board that fixes a shelf board with lateral concave grooves formed between the inner surfaces of both ends of the front core material in the width direction and the front and back inner surfaces of the surface material on the outside of each intermediate core material. Therefore, the process of fixing the rear crosspiece to the wall surface and the adhesive is applied to the front and back inner surfaces of the surface material forming the lateral concave groove of the shelf board, the front core material, and the inner surfaces of both ends of the rear crosspiece. The process, the process of inserting the lateral crosspiece into the lateral concave groove of the shelf board and fixing it with the adhesive, and the front and back inner surfaces and / or the rear core material of the surface material forming the rear concave groove of the shelf board. There is a step of applying an adhesive to the rear surface and / or the front surface of the rear crosspiece, and a step of inserting the rear crosspiece fixed to the wall surface into the rear concave groove of the shelf board and fixing with the adhesive. A method of constructing a shelf board, which is characterized by being made of. さらに、前側芯材および後側桟材の両端木口と横側桟材とを覆うようにカバー材を貼着する工程を有することを特徴とする、請求項4または5記載の棚板の施工方法。The method for constructing a shelf board according to claim 4 or 5, further comprising a step of attaching a cover material so as to cover both ends of the front core material and the rear crosspiece and the lateral crosspiece. ..
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