JP6807187B2 - How to make bread dough including hot water dough and medium dough - Google Patents
How to make bread dough including hot water dough and medium dough Download PDFInfo
- Publication number
- JP6807187B2 JP6807187B2 JP2016164663A JP2016164663A JP6807187B2 JP 6807187 B2 JP6807187 B2 JP 6807187B2 JP 2016164663 A JP2016164663 A JP 2016164663A JP 2016164663 A JP2016164663 A JP 2016164663A JP 6807187 B2 JP6807187 B2 JP 6807187B2
- Authority
- JP
- Japan
- Prior art keywords
- dough
- bread
- hours
- bread dough
- medium
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 235000008429 bread Nutrition 0.000 title claims description 115
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 65
- 238000000034 method Methods 0.000 claims description 90
- 238000004898 kneading Methods 0.000 claims description 53
- 238000000855 fermentation Methods 0.000 claims description 50
- 230000004151 fermentation Effects 0.000 claims description 50
- 235000013312 flour Nutrition 0.000 claims description 48
- 238000004519 manufacturing process Methods 0.000 claims description 47
- 235000012180 bread and bread product Nutrition 0.000 claims description 29
- 240000004808 Saccharomyces cerevisiae Species 0.000 claims description 28
- 238000003860 storage Methods 0.000 claims description 16
- 241000209140 Triticum Species 0.000 claims description 15
- 235000021307 Triticum Nutrition 0.000 claims description 15
- 239000004744 fabric Substances 0.000 claims description 6
- 239000004615 ingredient Substances 0.000 claims description 4
- 238000010304 firing Methods 0.000 description 20
- 235000000346 sugar Nutrition 0.000 description 12
- 239000000047 product Substances 0.000 description 10
- 239000002994 raw material Substances 0.000 description 9
- 238000002156 mixing Methods 0.000 description 8
- 238000004321 preservation Methods 0.000 description 8
- 150000003839 salts Chemical class 0.000 description 8
- 235000002639 sodium chloride Nutrition 0.000 description 8
- 238000005259 measurement Methods 0.000 description 7
- 230000007774 longterm Effects 0.000 description 6
- 239000003921 oil Substances 0.000 description 6
- 235000019198 oils Nutrition 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 6
- 239000000796 flavoring agent Substances 0.000 description 5
- 235000019634 flavors Nutrition 0.000 description 5
- 108010068370 Glutens Proteins 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 235000013305 food Nutrition 0.000 description 4
- 235000021312 gluten Nutrition 0.000 description 4
- OWEGMIWEEQEYGQ-UHFFFAOYSA-N 100676-05-9 Natural products OC1C(O)C(O)C(CO)OC1OCC1C(O)C(O)C(O)C(OC2C(OC(O)C(O)C2O)CO)O1 OWEGMIWEEQEYGQ-UHFFFAOYSA-N 0.000 description 3
- GUBGYTABKSRVRQ-PICCSMPSSA-N Maltose Natural products O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@@H]1O[C@@H]1[C@@H](CO)OC(O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-PICCSMPSSA-N 0.000 description 3
- 229920002472 Starch Polymers 0.000 description 3
- 230000032683 aging Effects 0.000 description 3
- 235000009508 confectionery Nutrition 0.000 description 3
- 239000003925 fat Substances 0.000 description 3
- 235000019197 fats Nutrition 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 235000014594 pastries Nutrition 0.000 description 3
- 235000019698 starch Nutrition 0.000 description 3
- 239000008107 starch Substances 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 235000014680 Saccharomyces cerevisiae Nutrition 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 235000013365 dairy product Nutrition 0.000 description 2
- 235000012489 doughnuts Nutrition 0.000 description 2
- 239000003995 emulsifying agent Substances 0.000 description 2
- 235000010037 flour treatment agent Nutrition 0.000 description 2
- 238000003505 heat denaturation Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 150000008163 sugars Chemical class 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 235000015173 baked goods and baking mixes Nutrition 0.000 description 1
- 108010051210 beta-Fructofuranosidase Proteins 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 230000007850 degeneration Effects 0.000 description 1
- 235000006694 eating habits Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 206010016766 flatulence Diseases 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 235000011073 invertase Nutrition 0.000 description 1
- 239000001573 invertase Substances 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 235000020183 skimmed milk Nutrition 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 235000019587 texture Nutrition 0.000 description 1
Landscapes
- Bakery Products And Manufacturing Methods Therefor (AREA)
Description
本発明は、湯種生地と中種生地を別々に作成し、これらを含むパン生地を本捏ね工程で作成するパン生地の製造方法に関する。 The present invention relates to a method for producing a bread dough in which a hot water roux dough and a medium dough are separately prepared and a bread dough containing these is prepared in the main kneading step.
製パン法は、ストレート法(直捏法とも呼ばれる)と中種法とに大別される。ストレート法は、小麦粉、水、砂糖、油脂、食塩、酵母などの全ての製パン原材料を一度に混捏、発酵させる方法で、風味良好なパンが得られるのが長所である。その反面、発酵の温度、時間は厳密に管理する必要があり、生地は機械耐性に劣るなどの欠点があり大量生産には適さない方法であることはよく知られている。 The bread making method is roughly divided into a straight method (also called a direct kneading method) and a medium-sized method. The straight method is a method in which all bread-making raw materials such as wheat flour, water, sugar, fats and oils, salt, and yeast are kneaded and fermented at once, and has the advantage of obtaining bread with good flavor. On the other hand, it is well known that the fermentation temperature and time must be strictly controlled, and the dough has drawbacks such as inferior mechanical resistance and is not suitable for mass production.
中種法は、製パン原材料の一部を混捏発酵させた後、残りの原材料を加えて本捏する方法で、出来上がったパンの内層のきめが細かく、ソフトで老化が遅いパンができる。その反面、製パンには長時間が必要で、通常行われる2〜4時間で発酵させる中種製パン法では、風味がストレート法に比べて劣るなどの欠点があった。 The medium-sized method is a method in which a part of the raw materials for bread making is kneaded and fermented, and then the remaining raw materials are added and the main kneading is performed. The inner layer of the finished bread is finely textured, and a soft and slow-aging bread can be produced. On the other hand, bread making requires a long time, and the medium-sized bread making method, which is usually fermented in 2 to 4 hours, has a drawback that the flavor is inferior to that of the straight method.
近年、こうした中種法の欠点を改良して、長所を活かす製パン法が考案されている。それらの方法に共通するのは、中種を比較的低温に長時間保持することにより風味を補うことである。しかしながら、低温中種法では、酵母の発酵に伴って発生する炭酸ガスによりパン生地が膨張することによって生地自体が断熱材となり、生地の外側と中心部とで熱が伝導しにくくなり、中種の量が増えるほど外側と中心部との温度差が拡大して、発酵状態が不均一となるという問題があった。 In recent years, a bread-making method has been devised that improves the drawbacks of the medium-sized method and makes the best use of its advantages. Common to these methods is to supplement the flavor by keeping the middle varieties at relatively low temperatures for extended periods of time. However, in the low-temperature medium-seed method, the dough itself becomes a heat insulating material due to the expansion of the bread dough due to the carbon dioxide gas generated by the fermentation of yeast, and it becomes difficult for heat to be conducted between the outside and the center of the dough. As the amount increases, the temperature difference between the outside and the center increases, and there is a problem that the fermentation state becomes non-uniform.
そこで、中種の捏上げ温度、中種の温度履歴を制御することによって、工場規模の大量生産においても中種の外側と中心部との温度差の発生を抑えることにより、焼き上げたパン製品のボリューム、風味や食感が良好となる中種製パン法として、小麦粉、イースト、水、その他の製パン材料を混合し、15〜24℃で捏上げた中種を、0〜15℃の環境下で10〜20時間置き、次いで13〜28℃で5〜15時間置いて昇温させてから本捏を行う中種発酵熟成パン類の連続製造方法が提案された(特許文献1)。 Therefore, by controlling the kneading temperature of the middle-class and the temperature history of the middle-class, it is possible to suppress the occurrence of a temperature difference between the outside and the center of the middle-class even in mass production on a factory scale, so that the baked bread products can be produced. As a medium-sized bread making method that improves volume, flavor, and texture, flour, yeast, water, and other bread-making ingredients are mixed and kneaded at 15 to 24 ° C. A method for continuously producing medium-sized fermented and aged breads has been proposed in which the temperature is raised by leaving the bread at 13 to 28 ° C. for 5 to 15 hours and then performing the main kneading (Patent Document 1).
さらに改善された方法として、中種の発酵を低温で行う中種法と遠赤外焼成を組み合わせて、16〜20℃の中種温度となるように捏上げた後、6〜15℃の環境温度で10〜15時間の範囲内で中種の発酵を行う中種調製工程と遠赤外線焼成工程により、風味、硬さ、弾力性、凝集性が改善され、かつ揮発性成分の含有量が少ないパン類を製造する中種連続製パン方法(特許文献2)が提案された。 As a further improved method, a medium seed method in which fermentation of medium seeds is performed at a low temperature and far-infrared firing are combined, and after kneading to a medium seed temperature of 16 to 20 ° C, an environment of 6 to 15 ° C. The flavor, hardness, elasticity, and cohesiveness are improved and the content of volatile components is low by the medium seed preparation step and the far-infrared firing step in which the medium seeds are fermented within a temperature range of 10 to 15 hours. A medium-sized continuous bread-making method for producing breads (Patent Document 2) has been proposed.
一方、小麦粉に熱水を加えて混捏して中間生地を調製する方法は、湯種法として知られており、もっちりとした食感のパンが得られるが、湯種法では小麦粉中のグルテンが熱水で変性されるため、焼成後にパンが潰れる現象を起こしやすくなる。そのため良好な焼成状態を得るために、湯種生地を−5〜15℃の温度で15時間以上72時間以下保存すること(特許文献3)や、湯種とは別に残りの小麦粉を用いて中間生地を作成し、湯種と中間生地を混捏してパン生地を製造する方法(特許文献4)が提案されている。 On the other hand, the method of adding hot water to flour and kneading it to prepare an intermediate dough is known as the hot water roux method, and bread with a chewy texture can be obtained. However, the hot water roux method provides gluten in the flour. Is modified with hot water, so the bread is liable to collapse after baking. Therefore, in order to obtain a good baking condition, the water roux dough should be stored at a temperature of -5 to 15 ° C. for 15 hours or more and 72 hours or less (Patent Document 3), or the remaining wheat flour should be used separately from the water roux. A method of producing dough and kneading hot water roux and intermediate dough to produce bread dough (Patent Document 4) has been proposed.
本発明は、低温長時間中種発酵法と湯種法を用いる製パン法において、焼成工程として遠赤外線焼成を用いなくても、硬さ、弾力性、凝集性及び食感が良好であるパン製品を製造する方法を提供することを課題とする。 According to the present invention, in a bread making method using a low-temperature long-term medium-seed fermentation method and a hot water roux method, bread having good hardness, elasticity, cohesiveness, and texture without using far-infrared baking as a baking step. The subject is to provide a method of manufacturing a product.
また、中種を比較的低温に長時間保持する中種法によるパン製品の品質を維持するために、従来15〜35時間と製造時間が長くかかるという問題を解決するのと共に、さらに出来上がったパン製品の品質の改善も目指すものであり、工場規模の大量生産に適し、硬さ、弾力性、凝集性及び食感が良好でありながら、製造時間を短縮する製パン技術を提供することを課題とする。 In addition, in order to maintain the quality of bread products by the medium seed method, which keeps the medium seeds at a relatively low temperature for a long time, the problem that the conventional production time is as long as 15 to 35 hours is solved, and the finished bread is further produced. We also aim to improve the quality of products, and the challenge is to provide bread making technology that is suitable for mass production on a factory scale, has good hardness, elasticity, cohesiveness, and texture, but shortens the manufacturing time. And.
本発明のパン生地の製造方法は、湯種生地と中種生地の2種類の中間生地を作成し、両生地をそれぞれ5〜20℃の温度で6〜14時間保存するという保存工程を設けることにより、湯種生地の保存と中種生地の発酵を同じ時間内で行うことができ、製造時間を短縮できるばかりか、湯種法と中種を比較的低温に長時間保持する中種法の両製法の利点が維持されたパン製品を製造することを可能にしたものであって、工場規模での大量生産にも適するものとなる。 In the method for producing bread dough of the present invention, two types of intermediate dough, hot water roux dough and medium dough, are prepared, and both doughs are stored at a temperature of 5 to 20 ° C. for 6 to 14 hours. , The preservation of the hot water roux dough and the fermentation of the medium dough can be performed within the same time, which not only shortens the production time, but also both the hot water roux method and the medium seed method that keeps the medium seed at a relatively low temperature for a long time. It makes it possible to produce bread products that maintain the advantages of the manufacturing method, and is also suitable for mass production on a factory scale.
保存した後の湯種生地と中種生地に、残りの小麦粉を加えて本捏ね工程で混捏してパン生地を作成することにより、中種の発酵を低温で行う中種法と遠赤外線焼成を組み合わせる方法(特許文献2)によって製造したパン製品以上に、硬さ、弾力性、凝集性及び食感が良好であるパン製品を製造することが可能となる。また、焼成工程に遠赤外線焼成を用いれば、さらにより特性と食感が改善されたパン製品が製造できるものである。 By adding the remaining wheat flour to the stored hot water dough and medium dough and kneading them in the main kneading process to make bread dough, the medium method and far-infrared baking are combined to ferment the medium at low temperature. It is possible to produce a bread product having better hardness, elasticity, cohesiveness and texture than the bread product produced by the method (Patent Document 2). Further, if far-infrared baking is used in the baking step, bread products having further improved characteristics and texture can be produced.
本発明は、以下の技術的事項から構成される。
工場規模でのパン生地の製造方法において、
最終のパン生地に必要な小麦粉のうちの一部を用いて熱水を加えて混捏し、その後20℃以下まで冷却した中間生地Aと、
最終のパン生地に必要な小麦粉のうちの一部を用いて通常の中種製法により混捏した中間生地Bとを、
それぞれ10〜14時間保存する保存工程と、
保存後の中間生地AとBに、さらに最終のパン生地に必要な小麦粉の残りの小麦粉を加え、本捏ね工程にて混捏するパン生地作成工程と、
パン生地を最終発酵させるパン生地発酵工程と、を包含し、
前記保存工程において、中間生地Aにおいては、8〜12℃の温度で10〜14時間保存し、中間生地Bにおいては、6〜12℃の温度で5〜6時間次いでより高い11〜15℃の温度で5〜8時間、計10〜14時間保存することで、中間生地Aの保存と中間生地Bの保存とを同じ10〜14時間の時間内で行ない、保存後の中間生地AとBとを前記パン生地作成工程で同時に使用できる状態とすることを特徴とするパン生地の製造方法。
(2)中間生地Aが、最終のパン生地に必要な小麦粉の10〜20%に対して90〜200%(但し90〜150%を除く)の熱水を加えて混捏したものであり、中間生地Bが、最終のパン生地に必要な小麦粉の50〜60%に水及びイースト等の副原料を加えて混捏したものであり、本捏ね工程で加える残りの小麦粉が、最終のパン生地に必要な小麦粉の20〜40%である、上記(1)に記載のパン生地の製造方法。
(3)イーストは、中種製法による中間生地Bの混捏と本捏ねで分割して加え、かつ、発酵力の異なるイーストを用いる、上記(1)または(2)に記載のパン生地の製造方法。
(4)上記(1)または(3)のいずれかの製造方法で製造されたパン生地を、最終発酵させた後に遠赤外線で焼成する工程を包含することを特徴とするパン製品の製造方法。
The present invention comprises the following technical matters.
In the method of manufacturing bread dough on a factory scale
Intermediate dough A, which was cooled to 20 ° C or lower after adding hot water and kneading using a part of the flour required for the final bread dough,
Intermediate dough B, which is kneaded by a normal medium-sized manufacturing method using a part of the flour required for the final bread dough,
A storage process that stores 10 to 14 hours each, and
A bread dough making process in which the remaining wheat flour necessary for the final bread dough is added to the intermediate doughs A and B after storage and kneaded in the main kneading process.
Including the bread dough fermentation process, which finally ferments the bread dough,
In the storage step, the intermediate dough A is stored at a temperature of 8 to 12 ° C. for 10 to 14 hours, and the intermediate dough B is stored at a temperature of 6 to 12 ° C. for 5 to 6 hours, which is higher than 11 to 15 ° C. By storing at a temperature of 5 to 8 hours for a total of 10 to 14 hours, the intermediate dough A and the intermediate dough B are stored within the same time of 10 to 14 hours, and the intermediate doughs A and B after storage are combined. method for producing a bread dough, characterized by a state that can be used simultaneously in the previous SL dough preparing step a.
(2) Intermediate dough A is obtained by adding 90 to 200% (excluding 90 to 150%) of hot water to 10 to 20% of the flour required for the final bread dough and kneading the intermediate dough. B is made by adding auxiliary ingredients such as water and yeast to 50 to 60% of the flour required for the final bread dough and kneading it, and the remaining flour added in the main kneading process is the flour required for the final bread dough. The method for producing bread dough according to (1) above, which is 20 to 40%.
(3) yeast, added in portions with the sponge method knead present and kneading of the intermediate fabric B by, and used in different Louis paste fermenting power, the dough according to the above (1) or (2) preparation Method.
(4) A method for producing a bread product, which comprises a step of baking the bread dough produced by the production method according to any one of (1) or (3) above with far infrared rays after the final fermentation.
本発明によれば、湯種法と中種を比較的低温に長時間保持する中種法における長所をそれぞれ維持しながらも、工場規模の大量生産に適する方法であり、その結果、遠赤外線焼成を用いなくても、遠赤外線で焼成したパンより、硬さ、弾力性、凝集性及び食感が良好であるパン製品を提供することができ、さらに遠赤外線焼成を行えば、今までにない優れた特性と食感を有するパン製品の製造を可能とするものである。 According to the present invention, it is a method suitable for mass production on a factory scale while maintaining the advantages of the hot water roux method and the medium seed method in which the medium seed is kept at a relatively low temperature for a long time, and as a result, far infrared firing is performed. It is possible to provide bread products that have better hardness, elasticity, cohesiveness, and texture than bread baked with far infrared rays without using, and if far infrared baking is further performed, it has never been seen before. It enables the production of bread products having excellent characteristics and texture.
本発明は、中種の発酵を低温で行う中種法と湯種法を併用して、中種生地と湯種生地の2種類の中間生地を作成し、2つの中間生地A、Bを、それぞれ5℃以上20℃以下の温度で6時間以上14時間以下保存するという保存工程を設け、保存後2つの中間生地A.Bを混合して本捏ね工程にて混捏してパン生地を作成することを特徴とするものである。そして、これらの工程を包含することにより、遠赤外線焼成を行わなくても、低温長時間発酵による中種調製工程と遠赤外線焼成工程を組み合わせる方法よりも、硬さ、弾力性、凝集性が改善されたパン製品を製造することができるものであり、さらに遠赤外線焼成を行えば、今までにはなかった程の優れた品質のパン製品を提供することができる。
本発明のパン生地の製造方法により製造されるパンとしては、フランスパン、食パン、菓子パン、デニッシュペストリーの他、中華まんじゅう、蒸しパン、イーストドーナッツなどのイーストを使用するパン全てを含むものである。
以下、各工程について詳しく説明する。
In the present invention, two kinds of intermediate doughs, a medium seed dough and a hot water roux dough, are prepared by using the middle seed method and the hot water roux method in which the middle seeds are fermented at a low temperature. A storage step of storing at a temperature of 5 ° C. or higher and 20 ° C. or lower for 6 hours or more and 14 hours or less is provided, and the two intermediate doughs A. It is characterized in that B is mixed and kneaded in the main kneading step to prepare a bread dough. By including these steps, hardness, elasticity, and cohesiveness are improved as compared with the method of combining the medium seed preparation step by low-temperature long-term fermentation and the far-infrared firing step without performing far-infrared firing. It is possible to produce fermented bread products, and if far-infrared baking is performed, it is possible to provide bread products of unprecedented quality.
The bread produced by the method for producing bread dough of the present invention includes all breads using yeast such as French bread, bread, sweet bread, Danish pastry, Chinese manju, steamed bread, and yeast donuts.
Hereinafter, each step will be described in detail.
[湯種法による中間生地Aの調製]
最終のパン生地に必要な小麦粉のうちの一部の小麦粉に対して熱水を加えて混捏する。湯種法では、小麦粉が吸水して加熱され、その小麦粉澱粉の一部が部分的にα化されるものであり、湯種を使用して製造したパン製品には、しっとりした柔らかさと、小麦粉由来の麦芽糖の自然な甘みと香りが付与される。湯種生地に使用する小麦粉が多すぎると、熱変性を受ける小麦グルテンの割合が多くなり、パン生地が柔らかすぎて粘着性が強くなり、良好な焼成状態が得られにくくなるので、使用する小麦粉の量は、最終のパン生地に必要な小麦粉のうち10〜30%(本願明細書における「%」は、全て「重量%」を意味する。)が好ましく、10〜20%がより好ましい。
[Preparation of intermediate dough A by water roux method]
Add hot water to some of the flour required for the final bread dough and knead. In the water roux method, wheat flour absorbs water and is heated, and a part of the flour starch is partially pregelatinized. Bread products manufactured using water roux have moist softness and wheat flour. The natural sweetness and aroma of the derived maltose is imparted. If too much flour is used in the water roux dough, the proportion of wheat gluten that undergoes heat denaturation will increase, and the bread dough will become too soft and sticky, making it difficult to obtain a good baked state. The amount is preferably 10 to 30% of the flour required for the final bread dough (“%” in the present specification means all “% by weight”), more preferably 10 to 20%.
熱水とは、温度が70℃以上の水であり、熱水の温度が低いと、混捏後の小麦粉澱粉のα化および麦芽糖の生成が不十分になり、湯種としての効果が得られにくいので、80〜100℃の熱水が好ましい。加える熱水量は、小麦粉100重量部に対して90〜200重量部であり、また、熱水の添加時に、小麦粉に、食塩、糖類、脱脂粉乳、米粉などを加えることもでき、これによりパン生地を引き締めることができる。 Hot water is water having a temperature of 70 ° C. or higher, and if the temperature of the hot water is low, the gelatinization of wheat flour starch and the production of maltose after kneading become insufficient, and it is difficult to obtain the effect as a water roux. Therefore, hot water at 80 to 100 ° C. is preferable. The amount of hot water to be added is 90 to 200 parts by weight with respect to 100 parts by weight of wheat flour, and salt, sugar, skim milk powder, rice flour, etc. can be added to the wheat flour when hot water is added, thereby making bread dough. Can be tightened.
湯種を作成するときの捏上げ時の生地温度として調整される温度(捏上温度)は55〜70℃が好ましく、より好ましくは60〜65℃に調整する。捏上温度が低いと、混捏後の小麦粉澱粉のα化および麦芽糖の生成が不十分になり、高いと小麦グルテンの熱変性が過度にすすむおそれがある。湯種生地は、作成後20℃以下まで急速冷却して中間生地Aとすることにより、グルテン変性の抑制効果を高めることができる。冷却後必要に応じてイーストを含む副原料を加えて混捏して中間生地Aとしてもよい。 The temperature (kneading temperature) adjusted as the dough temperature at the time of kneading when preparing the water roux is preferably 55 to 70 ° C, more preferably 60 to 65 ° C. If the kneading temperature is low, the pregelatinization of wheat flour starch and the production of maltose after kneading become insufficient, and if the kneading temperature is high, heat denaturation of wheat gluten may proceed excessively. The water roux dough can be rapidly cooled to 20 ° C. or lower after preparation to obtain the intermediate dough A, whereby the effect of suppressing gluten degeneration can be enhanced. After cooling, if necessary, an auxiliary raw material containing yeast may be added and kneaded to obtain the intermediate dough A.
[中種法による中間生地Bの調製]
湯種生地とは別に、最終のパン生地に必要な小麦粉のうちの一部の小麦粉に、水およびイースト等の副原料を加えて混捏する。使用する小麦粉の量は、最終のパン生地に必要な小麦粉のうち50〜60%が好ましい。イーストは、中種と本捏とに分割して加えることが好ましく、中種には発酵力の弱いイーストを、本捏には発酵力の強いイーストを加える。中種生地には、発酵力が極めて穏やかで持続性に富んでおり、長時間発酵を行う製法に適したもの(低発酵力・長時間中種用イースト)を使用することが好ましい。イーストの量を増やすと一定量まではイーストの増殖数を増やすことができ、その数とパンの体積に密接な関係が認められることが知られている。従来の低温長時間発酵の製法と比べ中種へのイースト投入量を適度に増やすことにより、中種の発酵時間が比較的短くとも充分な発酵が得られるようになる。
[Preparation of intermediate dough B by the medium seed method]
Separately from the water roux dough, some of the flour required for the final bread dough is added with auxiliary ingredients such as water and yeast and kneaded. The amount of flour used is preferably 50-60% of the flour required for the final bread dough. The yeast is preferably added separately into a medium seed and a main kneading, and yeast having a weak fermenting power is added to the middle seed and yeast having a strong fermenting power is added to the main kneading. It is preferable to use a medium-seed dough that has extremely mild fermenting power and is highly durable, and is suitable for a long-term fermentation method (low-fermenting power, long-term medium-seed yeast). It is known that increasing the amount of yeast can increase the number of yeasts to grow up to a certain amount, and there is a close relationship between the number and the volume of bread. By appropriately increasing the amount of yeast input to the middle seeds as compared with the conventional low-temperature long-term fermentation method, sufficient fermentation can be obtained even if the fermentation time of the middle seeds is relatively short.
イースト以外の副原料としては、イーストフード、糖類、食塩、油脂、乳製品、乳化剤、生地改良剤等から選択された1種類以上を適宜量使用することができる。原料の混捏は、通常の中種の製法どおり、捏上温度は15〜24℃の範囲であり、低速攪拌を経て水切れに入り、小麦粉に水が完全に分散、吸収されて一つの塊状の生地になるまで行い、中間生地Bを調製する。 As the auxiliary raw material other than yeast, one or more selected from yeast food, sugars, salt, fats and oils, dairy products, emulsifiers, dough improvers and the like can be used in appropriate amounts. As for the kneading of raw materials, the kneading temperature is in the range of 15 to 24 ° C as in the usual medium-sized manufacturing method, and after low-speed stirring, the dough enters the drainage, and the water is completely dispersed and absorbed in the flour to make one lumpy dough. To prepare the intermediate dough B.
[保存工程]
20℃以下まで冷却された中間生地Aを、5〜20℃の温度で6〜14時間保存する。好ましくは、8〜12℃の温度で10〜14時間保存する。熱水を加えて調製した中間生地Aを、この保存温度と保存時間で保存することにより、湯種の特徴を有しながら十分な結合水が含まれるパン生地となり、良好な水和、熟成状態が得られるので、この中間生地Aを比較的少量、本捏ね工程で中間生地Bと小麦粉等と混捏することにより、焼成前のパン生地全体に良好な水和状態と熟成状態を付与することができる。
[Preservation process]
Intermediate dough A cooled to 20 ° C. or lower is stored at a temperature of 5 to 20 ° C. for 6 to 14 hours. Preferably, it is stored at a temperature of 8 to 12 ° C. for 10 to 14 hours. By storing the intermediate dough A prepared by adding hot water at this storage temperature and storage time, it becomes a bread dough that has the characteristics of the water roux but contains sufficient bound water, and is in a good hydration and aging state. Since it is obtained, a relatively small amount of this intermediate dough A can be kneaded with the intermediate dough B and wheat flour in the main kneading step to impart a good hydrated state and aged state to the entire bread dough before baking.
また、中間生地Bは、5〜20℃の温度で6〜14時間保存して中種発酵させる。好ましくは、6〜15℃の温度で10〜14時間保存する、より好ましくは、6〜12℃の温度で5〜6時間次いでより高い11〜15℃の温度で5〜8時間、計10〜14時間保存する。従来の低温長時間中種発酵と比べて環境温度を昇温することで生地温度を昇温させ、中種の発酵時間が比較的短くとも充分な発酵が得られるよう、中種発酵温度を5〜20℃、発酵時間を6〜14時間とする。中種の熟成の度合いは、生地のpHやイーストによるガス発生曲線によって確認することができる。生地の熟成が若めになるとpHが高く滴定酸度は低くなる傾向がある。また、ガス発生曲線がプラトーに到達(頭打ち)する以前の生地は発酵が不充分で未熟な状態であり、頭打ちとなり一定時間経過後に熟成の最高点に到達し、以後時間が経ち過ぎると発酵が進みすぎた過熟な状態となる。 The intermediate dough B is stored at a temperature of 5 to 20 ° C. for 6 to 14 hours for medium seed fermentation. It is preferably stored at a temperature of 6 to 15 ° C. for 10 to 14 hours, more preferably a temperature of 6 to 12 ° C. for 5 to 6 hours, and then a higher temperature of 11 to 15 ° C. for 5 to 8 hours, for a total of 10 to 10 Store for 14 hours. The dough temperature is raised by raising the environmental temperature as compared with the conventional low-temperature long-term medium-seed fermentation, and the medium-seed fermentation temperature is set to 5 so that sufficient fermentation can be obtained even if the fermentation time of the medium-type is relatively short. The temperature is ~ 20 ° C. and the fermentation time is 6 to 14 hours. The degree of aging of the middle seeds can be confirmed by the pH of the dough and the gas generation curve due to yeast. When the dough is aged younger, the pH tends to be higher and the titratable acidity tends to be lower. In addition, the dough before the gas generation curve reaches the plateau (peaks) is in an immature state due to insufficient fermentation, reaches the highest point of aging after a certain period of time, and fermentation occurs after a certain period of time. It becomes an overripe state that has advanced too much.
[本捏ね工程によるパン生地作成工程]
所定の保存後の中間生地AとBに対して、残量の小麦粉等を加えて混捏する。
使用する小麦粉の量は、最終のパン生地に必要な小麦粉のうち20〜40%が好ましい。小麦粉の他、水、イーストが加えられ、その他、イーストフード、糖類、食塩、油脂、乳製品、乳化剤、生地改良剤等から選択された1種類以上を適宜量使用することができる。イーストは、本捏ね工程では発酵力が強く、糖配合適性が低糖から高糖の配合にも適した耐糖性に優れた汎用・超高糖生地用イーストを使用することが好ましい。本捏ね工程のイーストは、砂糖を分解するインベルターゼ活性が低いため、焼成したパン着色が淡くなる特色も有する。混捏は、通常の条件(混合条件、捏上温度等)によって、生地の最適状態が得られるまで行う。
[Bread dough making process by the main kneading process]
The remaining amount of flour or the like is added to the intermediate doughs A and B after the predetermined storage and kneaded.
The amount of flour used is preferably 20-40% of the flour required for the final bread dough. In addition to wheat flour, water and yeast are added, and one or more selected from yeast food, sugars, salt, fats and oils, dairy products, emulsifiers, dough improvers and the like can be used in appropriate amounts. As the yeast, it is preferable to use yeast for general-purpose and ultra-high sugar dough, which has strong fermentative power in the main kneading step and has excellent sugar resistance suitable for blending low sugar to high sugar. Since the yeast in this kneading process has a low invertase activity that decomposes sugar, it also has a characteristic that the baking bread is lightly colored. The kneading is carried out under normal conditions (mixing conditions, kneading temperature, etc.) until the optimum state of the dough is obtained.
[パン生地発酵工程]
作成したパン生地を所定時間発酵させる。発酵は、通常の条件(温度、湿度、時間等)によって行い、フロアタイムでの発酵後、分割して丸めを行い、その後ベンチタイムをとり、ガス抜き、整形後、ホイロをとる。
[Bread dough fermentation process]
The prepared bread dough is fermented for a predetermined time. Fermentation is carried out under normal conditions (temperature, humidity, time, etc.), after fermentation at floor time, it is divided and rounded, then bench time is taken, degassing, shaping, and then flatulence.
[焼成工程]
発酵後のパン生地は焼成され、パン製品が製造される。本発明のパン製品には、食パン、フランスパン、菓子パン、デニッシュペストリー、その他の焼成されることにより製造されるパンが含まれるが、本発明は、食パンの製造に最も適している。
[Baking process]
The bread dough after fermentation is baked to produce bread products. The bread products of the present invention include bread, French bread, sweet bread, Danish pastry, and other breads produced by baking, but the present invention is most suitable for producing breads.
焼成は、通常のオーブンでもよいが、パン類や焼き菓子類など焼成処理を伴って調理される食品の焼成に使用されている遠赤外線焼成技術が利用できる。食品類の焼成装置には、成形した生地などの被焼成物をコンベヤで搬送しながら焼成する装置や石焼釜などと称される固定の竪型窯などに分類され、これらの焼成装置において遠赤外線を利用することもよく知られている。
例えば、コンベヤで搬送しながら焼成する連続焼成装置としては、搬送路に沿って長く形成されトンネル状のコンベヤを包囲する炉壁が形成されている。こうした焼成装置は、ガス対流トンネルオーブンと称されるものであり、連続移動炉床が設置され、製品の焼成過程において性質の異なった遠赤外線加熱が可能となる。遠赤外線放射パネルは、専用の石とセラミックスなどが使用され、これらを加熱することにより遠赤外線が放射される。
また、遠赤外線による焼成工程の入り口ゾーンで加熱水蒸気を噴射することにより遠赤外線による焼成効果を最大限に増加させることができる。蒸気雰囲気とするには、加熱水蒸気の噴射あるいは炉内への水の滴下などにより行うことができる。
The baking may be performed in a normal oven, but a far-infrared baking technique used for baking foods such as breads and baked goods that are cooked with a baking process can be used. Baking devices for foods are classified into devices that bake objects such as molded dough while transporting them on a conveyor, and fixed vertical kilns called stone-baking pots. It is also well known to use infrared rays.
For example, as a continuous firing device that fires while being conveyed by a conveyor, a furnace wall that is long along the transfer path and surrounds a tunnel-shaped conveyor is formed. Such a firing device is called a gas convection tunnel oven, and a continuously moving hearth is installed, which enables far-infrared heating having different properties in the firing process of the product. For the far-infrared radiation panel, special stones and ceramics are used, and far-infrared rays are radiated by heating these.
In addition, the firing effect of far infrared rays can be maximized by injecting heated steam at the entrance zone of the firing process using far infrared rays. The steam atmosphere can be created by injecting heated steam or dropping water into the furnace.
以下に、本発明を実施例に基づいて詳細に説明するが、本発明がこれらの実施例により限定されるものではない。 Hereinafter, the present invention will be described in detail based on examples, but the present invention is not limited to these examples.
本発明方法により、食パンを製造した例である。中間生地Aの製造工程と保存工程、中間生地Bの製造工程と保存工程、本捏工程、発酵工程、焼成工程を、それぞれ以下のように行った。 This is an example of producing bread by the method of the present invention. The manufacturing step and storage step of the intermediate dough A, the manufacturing step and storage step of the intermediate dough B, the main kneading step, the fermentation step, and the baking step were carried out as follows.
[中間生地Aの製造工程]
生地配合
小麦粉 1000g(最終パン生地製造に必要な小麦粉重量に対し10%)
食塩 10g
熱水(98℃) 1200g
混合 低速5分
捏上温度 60℃
得られた中間生地Aを急速冷却した。
[保存工程]
10℃の保冷庫で12時間保存した。
[Manufacturing process of intermediate fabric A]
Dough blend 1000g of flour (10% of the weight of flour required to make the final bread dough)
Salt 10g
Hot water (98 ℃) 1200g
Mixing low speed 5 minutes Kneading temperature 60 ℃
The obtained intermediate dough A was rapidly cooled.
[Preservation process]
It was stored in a cold storage at 10 ° C. for 12 hours.
[中間生地Bの製造工程]
生地配合
小麦粉 6000 g
イースト 81g
水 3400 g
混合 低速 3分、中速2分
捏上温度 21℃
[保存工程]
14℃で12時間中種発酵した。
[Manufacturing process of intermediate dough B]
Dough blended flour 6000 g
Yeast 81g
Water 3400 g
Mixing low speed 3 minutes, medium speed 2 minutes Kneading temperature 21 ℃
[Preservation process]
Seed fermentation was carried out at 14 ° C. for 12 hours.
[本捏工程]
中間生地Aと中間生地Bに対して以下の原料を加えて混捏した。
生地配合
小麦粉 3000 g
イースト 150 g
砂糖 600 g
食塩 190 g
油脂 500 g
水 2000 g
中間生地A 全量
中間生地B 全量
混合 低速3分、中速6分、低速3分、中速3分
捏上温度 27℃
[Main kneading process]
The following raw materials were added to the intermediate dough A and the intermediate dough B and kneaded.
Dough blended flour 3000 g
East 150 g
600 g of sugar
Salt 190 g
Oil 500 g
2000 g of water
Intermediate dough A Total amount Intermediate dough B Total amount Mixing Low speed 3 minutes, Medium speed 6 minutes, Low speed 3 minutes, Medium speed 3 minutes Kneading temperature 27 ℃
[発酵工程]
以下の条件で発酵した。
フロアタイム 15分
ベンチアタイム 20分
ホイロ 57分
[Fermentation process]
Fermented under the following conditions.
Floor time 15 minutes Bench time 20 minutes Hoiro 57 minutes
[焼成工程]
以下の条件で焼成して食パンを製造した。
焼成 上火温度200℃、下火温度200℃、37分
焼成は通常のガスオーブンで行った。
[Baking process]
Bread was produced by baking under the following conditions.
Baking Top heat temperature 200 ℃, Bottom heat temperature 200 ℃, 37 minutes
Baking was carried out in a normal gas oven.
中間生地Aの製造工程から発酵工程までは、実施例1と同一である。
実施例2では、焼成は遠赤外線ガスオーブンで行った。
焼成 上火温度200℃、下火温度200℃、37分
[比較例1]
The process from the manufacturing process to the fermentation process of the intermediate dough A is the same as in Example 1.
In Example 2, firing was performed in a far-infrared gas oven.
Baking Top heat temperature 200 ° C, bottom heat temperature 200 ° C, 37 minutes [Comparative Example 1]
従来の方法により、食パンを製造した。中間生地B(中種)の製造工程と保存工程、本捏工程、発酵、焼成工程を、それぞれ以下のように行った。 Bread was produced by a conventional method. The manufacturing step, the preservation step, the main kneading step, the fermentation, and the baking step of the intermediate dough B (medium seed) were carried out as follows.
[中種の製造工程]
生地配合
小麦粉 7000 g
イースト 94g
水 4000 g
混合 低速3分、中速2分
捏上温度 21℃
[保存工程]
14℃で12時間中種発酵した。
[Medium-sized manufacturing process]
Dough blended flour 7000 g
East 94g
4000 g of water
Mixing low speed 3 minutes, medium speed 2 minutes Kneading temperature 21 ℃
[Preservation process]
Seed fermentation was carried out at 14 ° C. for 12 hours.
[本捏工程]
中種に対し、以下の原料を加え、混捏した。
生地配合
小麦粉 3000 g
イースト 150 g
砂糖 600 g
食塩 200 g
油脂 500 g
水 2000 g
中種 全量
混合 低速3分、中速6分、低速3分、中速3分
捏上温度 27℃
[Main kneading process]
The following raw materials were added to the medium seeds and kneaded.
Dough blended flour 3000 g
East 150 g
600 g of sugar
200 g of salt
Oil 500 g
2000 g of water
Medium-sized whole mixture Low speed 3 minutes, medium speed 6 minutes, low speed 3 minutes, medium speed 3 minutes Kneading temperature 27 ℃
[発酵、焼成工程]
以下の条件で発酵、焼成して食パンを生産した。
フロアタイム 15分
ベンチタイム 20分
ホイロ 57分
焼成 上火温度200℃、下火温度200℃、37分
通常のガスオーブンで焼成した。
[比較例2]
[Fermentation and firing process]
Bread was produced by fermentation and baking under the following conditions.
Floor time 15 minutes Bench time 20 minutes Hoiro 57 minutes Baking Top heat temperature 200 ℃, Bottom heat temperature 200 ℃, 37 minutes
It was fired in a normal gas oven.
[Comparative Example 2]
従来の方法により、食パンを製造した。中間生地B(中種)の製造工程と保存工程、本捏工程、発酵、焼成工程を、それぞれ以下のように行った。 Bread was produced by a conventional method. The manufacturing step, the preservation step, the main kneading step, the fermentation, and the baking step of the intermediate dough B (medium seed) were carried out as follows.
[中種の製造工程]
生地配合
小麦粉 7000 g
イースト 100g
水 4000 g
混合 低速3分、中速2分
捏上温度 21℃
[保存工程]
14℃で12時間中種発酵した。
[Medium-sized manufacturing process]
Dough blended flour 7000 g
East 100g
4000 g of water
Mixing low speed 3 minutes, medium speed 2 minutes Kneading temperature 21 ℃
[Preservation process]
Seed fermentation was carried out at 14 ° C. for 12 hours.
[本捏工程]
中種に対し、以下の原料を加え、混捏した。
生地配合
小麦粉 3000 g
イースト 150 g
砂糖 600 g
食塩 200 g
油脂 500 g
水 2000 g
中種 全量
混合 低速3分、中速6分、低速3分、中速3分
捏上温度 27℃
[Main kneading process]
The following raw materials were added to the medium seeds and kneaded.
Dough blended flour 3000 g
East 150 g
600 g of sugar
200 g of salt
Oil 500 g
2000 g of water
Medium-sized whole mixture Low speed 3 minutes, medium speed 6 minutes, low speed 3 minutes, medium speed 3 minutes Kneading temperature 27 ℃
[発酵、焼成工程]
以下の条件で発酵、焼成して食パンを生産した。
フロアタイム 15分
ベンチタイム 20分
ホイロ 57分
焼成 上火温度200℃、下火温度200℃、37分
遠赤外線ガスオーブンで焼成した。
[Fermentation and firing process]
Bread was produced by fermentation and baking under the following conditions.
Floor time 15 minutes Bench time 20 minutes Hoiro 57 minutes Baking Top heat temperature 200 ℃, Bottom heat temperature 200 ℃, 37 minutes
It was fired in a far infrared gas oven.
実施例1では、中種発酵時間が12時間で、12時間保存した湯種生地と本捏ね工程で混合し、焼成が通常の焼成であり、以下、「12hr通常新法」という。
実施例2では、中種発酵時間が12時間で、12時間保存した湯種生地と本捏ね工程で混合し、焼成が遠赤外線焼成であり、以下、「12hr新法遠赤」という。
比較例1では、中種発酵時間が12時間であり、焼成が通常の焼成であり、以下、「12hr通常」といい、比較例2では、中種発酵時間が12時間であり、焼成が遠赤外線焼成であり、以下、「12hr遠赤」という。
In Example 1, the middle seed fermentation time is 12 hours, the dough is mixed with the hot water roux dough stored for 12 hours in the main kneading step, and the baking is the usual baking, which is hereinafter referred to as "12hr ordinary new method".
In Example 2, the middle seed fermentation time is 12 hours, the dough is mixed with the hot water roux dough stored for 12 hours in the main kneading step, and the baking is far infrared baking, which is hereinafter referred to as "12hr new method far red".
In Comparative Example 1, the medium seed fermentation time is 12 hours and the firing is normal firing, hereinafter referred to as "12 hr normal", and in Comparative Example 2, the medium seed fermentation time is 12 hours and the firing is far. It is infrared-fired and is hereinafter referred to as "12 hr far-infrared".
得られた食パンの硬さ、弾力性および凝集性の経時変化を測定した結果を、図1,2,3に示す。「D+」に続く数値は製造後の経過日数を示す。例えば「D+1」は製造後1日が経過していることを示す。 The results of measuring the changes in hardness, elasticity and cohesiveness of the obtained bread over time are shown in FIGS. 1, 2 and 3. The numerical value following "D +" indicates the number of days elapsed after manufacturing. For example, "D + 1" indicates that one day has passed since the production.
[測定条件]
測定に使用した機器:EZtest EZ−SX 500N(SHIMADZU社製)、使用プランジャー:径40mm、シリンダー型、プランジャー速度:1mm/s、測定方法:50%圧縮×2サイクル、サンプル:食パン(カムス製造品 クラム中央部を測定。
[Measurement condition]
Equipment used for measurement: EZtest EZ-SX 500N (manufactured by SHIMADZU), plunger used: diameter 40 mm, cylinder type, plunger speed: 1 mm / s, measurement method: 50% compression x 2 cycles, sample: bread (Cam's) Measure the central part of the manufactured product crumb.
[測定項目と測定結果]
硬さ:1サイクル目にプランジャーにかかる力の最大値であり、パンの硬さそのものを表す。
弾力性:1度押されたパンの厚みが2度目に押すまでに復元する程度で表す。
凝集性:1度目と2度目にパンを潰すのに要するエネルギーの比で、パンの潰れにくさを表す。凝集性が高いことは、パンが潰れにくく「ふんわり」している。
[Measurement items and measurement results]
Hardness: The maximum value of the force applied to the plunger in the first cycle, and represents the hardness of the bread itself.
Elasticity: Expressed as the thickness of the bread pressed once is restored by the time it is pressed the second time.
Cohesiveness: The ratio of the energy required to crush the bread the first time and the second time, which indicates the difficulty of crushing the bread. The high cohesiveness makes the bread less crushable and "fluffy".
物性測定結果を図1〜3に示す。
本発明の製品(12hr通常新法)はD+1〜D+5までのいずれも、従来の製品(12hr遠赤)と同程度の「柔らかい」数値を示しており(図1)、本発明の製品(12hr新法遠赤)は4品の中でD+1〜D+5までいずれも、最も「柔らかい」数値を示した。
弾力性(図2)及び凝集性(図3)については、本発明の製品の「12hr新法遠赤」、「12hr通常新法」がこの順で、D+1〜D+5までのいずれでも、従来の製品の「12hr遠赤」、「12hr通常」より高い数値を示しており、本発明のパン製品の弾力性と凝集性が高いことを示す。
The physical property measurement results are shown in FIGS.
The product of the present invention (12hr new method) shows the same "soft" numerical value as the conventional product (12hr far red) in all of D + 1 to D + 5 (Fig. 1), and the product of the present invention (12hr new method) shows. Far-red) showed the softest numerical value among all four products from D + 1 to D + 5.
Regarding elasticity (Fig. 2) and cohesiveness (Fig. 3), the products of the present invention, "12hr new method far-infrared" and "12hr ordinary new method", are in this order, and any of D + 1 to D + 5 of the conventional products. It shows higher values than "12hr far red" and "12hr normal", indicating that the bread product of the present invention has high elasticity and cohesiveness.
[測定項目と食感との関係]
測定項目と食感との関係は次に示す。
硬さ:数値が高いパンは「硬い」食感、低いパンは「柔らかい」食感。
弾力性:数値が高いパンは弾力的な「噛みごたえ」のある食感、低いパンは塑性のあるつぶれやすい食感。
凝集性:数値が高いパンは「もちもち」、「ふんわり」して、飲み込みやすい食感、低いパンはつぶれやすく、団子になり易く飲み込みにくい食感。
[Relationship between measurement items and texture]
The relationship between the measurement items and texture is shown below.
Hardness: Bread with a high number has a "hard" texture, and bread with a low value has a "soft" texture.
Elasticity: Bread with a high numerical value has an elastic "chewy" texture, and bread with a low numerical value has a plastic and easily crushed texture.
Cohesiveness: Bread with a high numerical value is "sticky" and "fluffy" and has a texture that is easy to swallow, and bread with a low value is easy to crush and becomes a dumpling and difficult to swallow.
以上を総合すると、本発明のパン生地の製造方法により製造したパンは、他の製法のパンと比較して、「柔らかい」にもかかわらず、「噛みごたえ」があって、「もちもち」、「ふんわり」した食感になっている。 Summarizing the above, the bread produced by the method for producing bread dough of the present invention is "soft" but "chewy", "moist" and "fluffy" compared to bread produced by other methods. It has a texture that is "".
このように、本発明の湯種法と中種法による生地をそれぞれ、5℃以上20℃以下の温度で6時間以上14時間以下保存する保存工程を経た後、混合して本捏するという本発明のパン生地の製造方法により、湯種法によるもちもち感と中種法による柔らかさと弾力性という、両法の利点を保持できるものであり、遠赤外線焼成によらなくても、遠赤外線で焼成したパンより、硬さ、弾力性、凝集性及び食感が良好であるパン製品を提供できるという、今までにない優れたパン製品を提供できるものである。 In this way, the dough according to the hot water seed method and the medium seed method of the present invention is stored at a temperature of 5 ° C. or higher and 20 ° C. or lower for 6 hours or more and 14 hours or less, respectively, and then mixed and kneaded. The bread dough manufacturing method of the present invention can retain the advantages of both methods, such as the chewy texture of the hot water roux method and the softness and elasticity of the medium roux method, and the bread is baked with far infrared rays without using far infrared baking. It is possible to provide a bread product having better hardness, elasticity, cohesiveness and texture than bread, which is an unprecedented superior bread product.
本発明のパン生地の製造方法により製造する対象となるパン製品とは、フランスパン、食パン、菓子パン、デニッシュペストリーの他、中華まんじゅう、イーストドーナッツなどのイーストを使用するパン製品全てを含むものであり、これらパン製品の硬さ、弾力性、凝集性および食感が改善される。本発明によれば、湯種法と中種を比較的低温に長時間保持する中種法における長所をそれぞれ維持しながらも、工場規模の大量生産に適する方法であり、その結果、遠赤外線焼成を用いなくても、硬さ、弾力性、凝集性及び食感が良好であるパン製品を提供することができ、さらに遠赤外線焼成を行えば、今までにない優れた特性と食感を有するパン製品の製造を可能とするものである。こうして製造されたパン製品は、これまでには達成することがかなわなかった優れた性状を有するものであり、本発明は、食生活を豊かにし、パン製品のさらなる発展を図れる優れた技術である。 The bread products to be produced by the method for producing bread dough of the present invention include all bread products using yeast such as French bread, bread, sweet bread, Danish pastry, Chinese manju, and yeast donuts. The hardness, elasticity, cohesiveness and texture of these bread products are improved. According to the present invention, it is a method suitable for mass production on a factory scale while maintaining the advantages of the hot water roux method and the medium seed method in which the medium seed is kept at a relatively low temperature for a long time, and as a result, far infrared firing is performed. It is possible to provide bread products having good hardness, elasticity, cohesiveness and texture without using the above, and if far-infrared baking is performed, the bread products have unprecedented excellent characteristics and texture. It enables the production of bread products. The bread products produced in this way have excellent properties that could not be achieved so far, and the present invention is an excellent technique for enriching the eating habits and further developing the bread products. ..
Claims (4)
最終のパン生地に必要な小麦粉のうちの一部を用いて熱水を加えて混捏し、その後20℃以下まで冷却した中間生地Aと、
最終のパン生地に必要な小麦粉のうちの一部を用いて通常の中種製法により混捏した中間生地Bとを、
それぞれ10〜14時間保存する保存工程と、
保存後の中間生地AとBに、さらに最終のパン生地に必要な小麦粉の残りの小麦粉を加え、本捏ね工程にて混捏するパン生地作成工程と、
パン生地を最終発酵させるパン生地発酵工程と、を包含し、
前記保存工程において、中間生地Aにおいては、8〜12℃の温度で10〜14時間保存し、中間生地Bにおいては、6〜12℃の温度で5〜6時間次いでより高い11〜15℃の温度で5〜8時間、計10〜14時間保存することで、中間生地Aの保存と中間生地Bの保存とを同じ10〜14時間の時間内で行ない、保存後の中間生地AとBとを前記パン生地作成工程で同時に使用できる状態とすることを特徴とするパン生地の製造方法。 In the method of manufacturing bread dough on a factory scale
Intermediate dough A, which was cooled to 20 ° C or lower after adding hot water and kneading using a part of the flour required for the final bread dough,
Intermediate dough B, which is kneaded by a normal medium-sized manufacturing method using a part of the flour required for the final bread dough,
A storage process that stores 10 to 14 hours each, and
A bread dough making process in which the remaining wheat flour necessary for the final bread dough is added to the intermediate doughs A and B after storage and kneaded in the main kneading process.
Including the bread dough fermentation process, which finally ferments the bread dough,
In the storage step, the intermediate dough A is stored at a temperature of 8 to 12 ° C. for 10 to 14 hours, and the intermediate dough B is stored at a temperature of 6 to 12 ° C. for 5 to 6 hours, which is higher than 11 to 15 ° C. 5-8 hours at temperature, by saving a total of 10 to 14 hours, subjected to a storage of the intermediate fabric a saving and intermediate fabric B in the same 10 to 14 hours of time, the intermediate cloth a and B after the storage A method for producing bread dough, which comprises making the dough ready to be used at the same time in the bread dough making step.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2016164663A JP6807187B2 (en) | 2016-08-25 | 2016-08-25 | How to make bread dough including hot water dough and medium dough |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2016164663A JP6807187B2 (en) | 2016-08-25 | 2016-08-25 | How to make bread dough including hot water dough and medium dough |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2018029539A JP2018029539A (en) | 2018-03-01 |
JP6807187B2 true JP6807187B2 (en) | 2021-01-06 |
Family
ID=61302738
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2016164663A Active JP6807187B2 (en) | 2016-08-25 | 2016-08-25 | How to make bread dough including hot water dough and medium dough |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP6807187B2 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP7196534B2 (en) * | 2018-10-29 | 2022-12-27 | 味の素株式会社 | Method for producing frozen bread dough and method for producing bread |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5467053A (en) * | 1977-11-05 | 1979-05-30 | Takaki Bakery Kk | Refrigerating nakadane method |
JPS61195637A (en) * | 1985-02-27 | 1986-08-29 | 鐘淵化学工業株式会社 | Production of breads |
JP2860674B2 (en) * | 1989-11-27 | 1999-02-24 | 弘 宍戸 | Bread manufacturing method using superheated steam using far-infrared radiation heat and ultrasonic waves and apparatus for manufacturing bread |
JP3695928B2 (en) * | 1998-01-20 | 2005-09-14 | 昭和産業株式会社 | Continuous production method of middle-class fermented ripened breads and their breads |
JP3167692B2 (en) * | 1999-03-16 | 2001-05-21 | 敷島製パン株式会社 | Bread manufacturing method |
JP3794969B2 (en) * | 2002-03-13 | 2006-07-12 | 旭電化工業株式会社 | Manufacturing method of hot water seed dough for bakery products |
JP2003265094A (en) * | 2002-03-13 | 2003-09-24 | Asahi Denka Kogyo Kk | Method for producing dough kneaded with hot water for bakery product |
JP4271614B2 (en) * | 2004-04-14 | 2009-06-03 | 敷島製パン株式会社 | Baking apparatus and article baking method |
JP3813161B2 (en) * | 2005-01-24 | 2006-08-23 | 昭和産業株式会社 | Low-temperature long-time fermentation of medium-sized continuous bread and its bread |
JP4308792B2 (en) * | 2005-03-24 | 2009-08-05 | 株式会社武蔵野フーズ | Medium-sized continuous bread making and its breads |
JP5178404B2 (en) * | 2008-09-01 | 2013-04-10 | 松谷化学工業株式会社 | Bread production method |
JP5426332B2 (en) * | 2009-11-20 | 2014-02-26 | テーブルマーク株式会社 | Bread production method, bread |
JP5886633B2 (en) * | 2012-01-06 | 2016-03-16 | 株式会社武蔵野フーズ | Continuous bread making by medium-type fermentation and infrared baking, and breads produced by this method |
-
2016
- 2016-08-25 JP JP2016164663A patent/JP6807187B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
JP2018029539A (en) | 2018-03-01 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP1820401B1 (en) | Method for producing bread | |
KR102202151B1 (en) | Manufacturing Method of Bread | |
CN109090185A (en) | A kind of quinoa soda cracker and preparation method thereof | |
JP2019024336A (en) | Production method of bread | |
CN103766432A (en) | Aging-resistant starch gelatinizing type bread mix, starch gelatinizing type bread and manufacturing method thereof | |
KR20150117124A (en) | Fermenting Phellinus species and natural fermentation natural fermentation of bread produced using this method | |
JP6660867B2 (en) | Bread manufacturing method | |
JP6807187B2 (en) | How to make bread dough including hot water dough and medium dough | |
KR101893496B1 (en) | Brioche bread containing a soft picture and manufacturing method thereof | |
JP2017035074A (en) | Manufacturing method of pulverized heat treated wheat flour and manufacturing method of mix for bakery foods | |
KR101169655B1 (en) | Method for producing bread | |
KR100431496B1 (en) | Fabrication method of bread | |
KR100431495B1 (en) | Fabrication method of bread | |
JP4308792B2 (en) | Medium-sized continuous bread making and its breads | |
KR101489884B1 (en) | Preparation method of bread using the pre-gelatinized starch | |
JP6609779B1 (en) | Bread flour and method for producing the same | |
JP7364353B2 (en) | Composition for bakery products, bakery dough using the same, method for producing bakery products, and method for suppressing quality deterioration | |
TWI804608B (en) | Method for producing taste-improving agent for baked products, food-property-improving agent, baked product, method for producing baked product, and method for improving the taste of baked product | |
KR20140119263A (en) | Steamed Bread Manufacturing Method Using Wild rice | |
KR20180032900A (en) | Manufacture of blueberry steamed rice bread | |
JP6637269B2 (en) | Manufacturing method of baked food, baked food and baked food dough | |
JP5943177B2 (en) | Rice flour for bread | |
KR20140052672A (en) | Nurungji taste of pita bread manufacturing methods | |
KR20150047062A (en) | Ju Jin Ju rice cookies | |
KR20180032894A (en) | Manufacture of blueberry steamed corn bread |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20181003 |
|
A871 | Explanation of circumstances concerning accelerated examination |
Free format text: JAPANESE INTERMEDIATE CODE: A871 Effective date: 20181003 |
|
A975 | Report on accelerated examination |
Free format text: JAPANESE INTERMEDIATE CODE: A971005 Effective date: 20181016 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20181025 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20181203 |
|
A02 | Decision of refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A02 Effective date: 20190205 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20190425 |
|
C60 | Trial request (containing other claim documents, opposition documents) |
Free format text: JAPANESE INTERMEDIATE CODE: C60 Effective date: 20190425 |
|
A911 | Transfer to examiner for re-examination before appeal (zenchi) |
Free format text: JAPANESE INTERMEDIATE CODE: A911 Effective date: 20190513 |
|
C21 | Notice of transfer of a case for reconsideration by examiners before appeal proceedings |
Free format text: JAPANESE INTERMEDIATE CODE: C21 Effective date: 20190514 |
|
A912 | Re-examination (zenchi) completed and case transferred to appeal board |
Free format text: JAPANESE INTERMEDIATE CODE: A912 Effective date: 20190705 |
|
C211 | Notice of termination of reconsideration by examiners before appeal proceedings |
Free format text: JAPANESE INTERMEDIATE CODE: C211 Effective date: 20190709 |
|
C22 | Notice of designation (change) of administrative judge |
Free format text: JAPANESE INTERMEDIATE CODE: C22 Effective date: 20191220 |
|
C22 | Notice of designation (change) of administrative judge |
Free format text: JAPANESE INTERMEDIATE CODE: C22 Effective date: 20200421 |
|
C13 | Notice of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: C13 Effective date: 20200707 |
|
C302 | Record of communication |
Free format text: JAPANESE INTERMEDIATE CODE: C302 Effective date: 20200727 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20200728 |
|
RD13 | Notification of appointment of power of sub attorney |
Free format text: JAPANESE INTERMEDIATE CODE: A7433 Effective date: 20200727 |
|
C23 | Notice of termination of proceedings |
Free format text: JAPANESE INTERMEDIATE CODE: C23 Effective date: 20200915 |
|
C03 | Trial/appeal decision taken |
Free format text: JAPANESE INTERMEDIATE CODE: C03 Effective date: 20201015 |
|
C30A | Notification sent |
Free format text: JAPANESE INTERMEDIATE CODE: C3012 Effective date: 20201015 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20201207 |
|
R150 | Certificate of patent or registration of utility model |
Ref document number: 6807187 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |