JP6797096B2 - Tapered steel pipe pile and its drawing method - Google Patents

Description

The present invention relates to a tapered steel pipe pile and a method for drawing the same.

In order to supply clean energy, the installation of offshore wind power generation facilities at ports and the like is underway. Offshore wind farms are often installed offshore where the wind is strong and the waves are high, and the steel pipe piles used to support the offshore wind farms are firmly driven into the bottom ground. However, from the viewpoint of protecting the natural environment, it is required to remove the offshore wind power generation facility to restore the natural environment to the original state after the useful life of the offshore wind power generation facility, for example, 20 years after the installation. Removal requires not only the removal of water equipment (towers, nacelles and blades), but also the removal of steel pipe piles buried in the bottom ground.

In removing the steel pipe pile, first, an intubation pipe is driven by a vibro hammer and a water jet so as to surround the buried steel pipe pile, and the steel pipe pile buried by the vibro hammer or the crane is pulled out. Next, a method of pulling out the intubation pipe by a vibro hammer or a crane is known as a conventional method. Further, Patent Document 1 discloses a method of pulling out a steel pipe pile while supplying compressed air to the inside of a steel pipe pile having a plurality of small holes and ejecting the compressed air from the small holes to the outside.

Japanese Unexamined Patent Publication No. 2016-199874

However, as the size of offshore wind power generation facilities increases, the diameter of the steel pipe piles to be buried is increasing. A large vibro hammer or crane is required to pull out a large diameter steel pipe pile. Further, in the method of sending compressed air to the inside of a steel pipe pile having a plurality of small holes, it is necessary to seal the head of the steel pipe pile, and further, a compressed air supply facility is required.

The present invention has been made to solve the above-mentioned problems, and an object of the present invention is to propose a tapered steel pipe pile that can be easily pulled out when removing an offshore wind power generation facility and a method for pulling out the tapered steel pipe pile.

In order to achieve the above object, the tapered steel pipe pile according to the present invention is a tapered steel pipe pile installed on the bottom ground to support a floating structure, and is orthogonal to the central axis of the tapered steel pipe pile at one end. A straight portion having a cylindrical shape forming a circular first opening, which is connected to the other end of the straight portion and extends to the opposite side of the first opening, and is reduced in diameter at a predetermined taper angle in the central axis direction. It is characterized by having a tapered portion at the tip thereof, which forms a circular second opening orthogonal to the central axis.

Further, the length of the straight portion is preferably 1/3 to 1/10 of the length of the tapered steel pipe pile.

Further, the taper angle is preferably 1 to 4 (degrees).

Further, it is preferable that the opening area of the second opening is smaller than the opening area of the first opening and has an area of at least 0.28 (m ² ).

The method according to the present invention is a method for pulling out a tapered steel pipe pile installed on the bottom ground to support a floating structure, and the tapered steel pipe pile has one end on the central axis of the tapered steel pipe pile. A straight portion having a cylindrical shape forming an orthogonal circular first opening, a straight portion connected to the other end of the straight portion and extended to the opposite side of the first opening, and reduced in diameter at a predetermined taper angle in the central axis direction. It is characterized by a tapered steel pipe pile having a tapered portion forming a circular second opening orthogonal to the central axis at the tip end.

The tapered steel pipe pile according to the present invention can be easily pulled out after being buried.

It is a figure which shows the outline of an example of the conventional offshore wind power generation facility. It is a figure which shows an example of embodiment of the steel pipe pile with a taper. It is a figure which shows the skeleton model used for the verification. It is a figure which shows the flow until the member determination of a steel pipe pile. It is the figure which contrasted the shape of the straight steel pipe pile and the tapered steel pipe pile. It is a chart which shows the stress degree check result of an example of a straight steel pipe pile. It is a chart which shows the stress degree check result of an example of a steel pipe pile with a taper. It is a figure which shows the variation of a steel pipe pile (the 1). It is a figure which shows the variation of a steel pipe pile (the 2). It is a figure which shows the variation of a steel pipe pile (the 3). It is a graph which shows the peripheral surface friction force of a steel pipe pile. It is a graph which shows the stress degree check result. It is a figure explaining the method of pulling out a steel pipe pile with a taper.

Hereinafter, a tapered steel pipe pile and a method for pulling out the tapered steel pipe pile according to one aspect of the present disclosure will be described with reference to the drawings. However, it should be noted that the technical scope of the present disclosure is not limited to those embodiments, but extends to the inventions described in the claims and their equivalents. In the following description and figures, components having the same functional configuration are designated by the same reference numerals to omit duplicate description.

(Overview of offshore wind power generation equipment)
FIG. 1 is a diagram showing an outline of an example of a conventional offshore wind power generation facility 1. The large-diameter pile 2 installed by the so-called mono-pile method, in which one large-diameter pile (mono-pile) having a diameter of several meters is driven into the supporting ground at the bottom of the water, supports the water wind power generator 3. Usually, the large-diameter pile 2 is a hollow pile having a cylindrical shape made of steel called a steel pipe pile 2. In the wind power generator 3, the tower 31 is installed on the steel pipe pile 2 which is the foundation, and the nacelle 32 and the blade 33 are provided on the tower 31.

The steel pipe pile 2 that supports the wind power generator 3 has a water bottom so as to withstand the vertical force Fz due to the weight of the wind power generator 3, the horizontal force Fy due to the blade 33 that receives the wind power and the waves, and the moment Mx. It is driven into the ground and installed.

When the offshore wind power generation facility 1 becomes old, it is necessary to remove the facility in order to protect the environment. For removal, not only the water wind power generator 3 but also the steel pipe pile 2 installed on the bottom ground must be removed. In order to pull out the steel pipe pile 2 that is strongly driven into the submerged ground, equipment such as a large surface crane and a vibro hammer, which are as large as or larger than when the steel pipe pile 2 is installed, is required. Therefore, the present invention has been invented, which is a steel pipe pile that firmly supports a water wind power generator and is a steel pipe pile that can be easily pulled out from the bottom ground.

(Outline of Tapered Steel Pipe Pile According to the Present Invention)
FIG. 2 is a diagram showing an example of an embodiment of the tapered steel pipe pile 4 according to the present invention. FIG. 2A is a perspective view of the tapered steel pipe pile 4, and FIG. 2B is a cross-sectional view taken along the central axis O of the tapered steel pipe pile 4. On the side supporting the wind generator 3 side, that is, on the water surface side, the tapered steel pipe pile 4 has a cylindrical straight portion 41 having a diameter of D ₁ (m) and a steel pipe wall thickness of t ₁ (m), and is tapered. In the direction in which the steel pipe pile 4 is driven into the underwater ground, it has a tapered portion 42 that is connected to and stretches the cylindrical straight portion 41 and gradually reduces its diameter. The diameter of the tip of the tapered portion 42 is D ₂ (m), and the wall thickness of the steel pipe is t ₂ (m). Therefore, D ₁ > D ₂ . The total length of the steel pipe pile is L (m), the total length of the cylindrical portion 41 is L ₁ (m), and the total length of the tapered portion 42 is L ₂ (m). Therefore, there is a relationship of L = L ₁ + L ₂ . The straight portion 41 forms a circular opening 43 orthogonal to the central axis (O) on the water surface side, and the tapered portion 42 is a circular portion orthogonal to the central axis (O) in the direction in which the tapered steel pipe pile 4 is driven into the bottom ground. The opening 44 is formed. D ₁ > D ₂ . Further, usually, the thickness of the steel pipe wall thickness of the tapered steel pipe pile 4 is t ₁ = t ₂ . However, in order to reduce the weight of the steel pipe pile, it is possible to change the thickness of the steel pipe to be thinner so that t ₁ > t ₂ . The angle formed by the vertical axis of the tapered steel pipe pile 4 and the lateral line of the tapered surface, that is, the taper angle is θ. Usually, the material of the steel pipe pile is SKK400, SKK490, etc.

The tapered steel pipe pile 4 that supports the wind power generator 3 is partially tapered in order to reduce the frictional force between the steel pipe surface and the ground. When the steel pipe pile is pulled up vertically and pulled out from the underwater ground, the resistance of the pulling force is the gravity acting on the steel pipe pile and the frictional force between the steel pipe surface and the ground. Therefore, in order to reduce the surface area of the steel pipe and reduce the frictional force, the length L ₂ from the underground tip of the tapered steel pipe pile 4 is tapered. Further, the weight of the steel pipe pile 2 is reduced by forming the taber shape, which also contributes to facilitation of pulling out. On the other hand, in order to support the water structure, from the water surface with a diameter of D ₁ (m) and a length of L ₁ (m), in order to provide a solid foundation that can withstand the stress received from the wind power generator 3 and waves. It is necessary to appropriately set the straight portion 41 that extends straight into the ground. That is, the tapered steel pipe pile 4 according to the present invention has sufficient strength to support the water structure portion. It is a steel pipe pile that can be easily pulled out when it is removed.

(Examination of design of steel pipe piles)
In order to clarify the characteristics of the tapered steel pipe pile 4 according to the present invention, the supporting ground, the wind power generator 3, the steel pipe pile 2 and the tapered steel pipe pile 4 were modeled and inspected. In comparing the conventional steel pipe pile 2 without a tapered portion (hereinafter referred to as "straight" steel pipe pile) and the tapered steel pipe pile 4 with a tapered portion, "Technical Manual for Offshore Wind Power Generation" 2001 I referred to "3.2 Monopile Foundation Formula Foundation Design Example" (hereinafter referred to as "Design Example") of the edition (Author, Coastal Development Technology Center). The "Technical Manual for Offshore Wind Power Generation" assumes an offshore wind turbine, but in this review, the wind turbine will be installed on land. This is to eliminate the influence of wave power and the like and to simplify the comparison between the straight pile 2 and the tapered pile 4.

FIG. 3 is a diagram showing a skeleton model used for verification.

(Ground condition)
The ground conditions were decided to consist of four layers of ground with the following characteristics. For simplicity. In reality, the ground on which steel pipe piles are buried has various geological features and geological layer thicknesses depending on the installation location, so on-site boring surveys, etc. are required.

D.L. is an abbreviation for Datum Line (reference line, reference height), and N is called the N value, which is an index indicating the hardness of the ground.

(Windmill load)
In the above design example, since the DL + 0.5 m or deeper is modeled, the overturning moment of the wind turbine is applied, but in this check, the overturning moment is not applied because the model is up to DL + 60.00 m with the nacelle. did. The wind turbine load shall be a combination of loads during a storm. It should be noted that the wave power and buoyancy that were loaded in the design example assuming land installation are not loaded. The weight during a storm is shown below.

(Combination of loads)
The load combination at the time of a storm, which was the member determination case in the design example. The wave power and buoyancy that were loaded in the design example assuming land installation shall not be loaded. Therefore, vertical load = own weight + wind turbine load (during a storm).

(Additional allowable stress)
The allowable stress, which is the standard for design evaluation, was 1.0, the same as in the design example.

(Design verification method)
Regarding the inspection of steel pipe pile members, the 2007 edition of "Pile Foundation Design Handbook" supervised by the Ministry of Land, Infrastructure, Transport and Tourism, and the 2007 edition of "Technical Standards and Explanations of Port Facilities" for ground bearing capacity (hereinafter referred to as "port standards"). The inspection was conducted according to the above. In addition, in order to carry out a simple study, the study was conducted by the conventional allowable stress method instead of the study by the partial coefficient method.

FIG. 4 is a diagram showing a flow until the member of the steel pipe pile is determined. First, the specifications of the pile on the ground where the steel pipe pile is driven are initially set (ST101). Next, the characteristic value β of the pile is calculated, and 3 / β is set as the rooting length of the pile (ST102). The tower of the wind turbine is regarded as a long tension, and the steel pipe pile is analyzed as a skeleton structure model composed of several slices (ST103). Stress check and plate thickness are examined (ST104), and bearing capacity check is performed (ST105). If the verification result is good, the design is completed. If it is bad, the pile embedding length is reexamined (ST106), the reexamination contents are fed back to the skeleton analysis (ST103), the stress degree check and the plate thickness are reexamined (ST104), and the bearing capacity is reexamined. A check is conducted (ST105). The feedback loop is repeated until the bearing capacity check result is judged to be good.

The following points were noted for the straight steel pipe pile 2 and the tapered steel pipe pile 4.
(1) Pile embedding length The embedding length of the tapered steel pipe pile was determined not by 3 / β of the tapered steel pipe pile but by 3 / β of the straight steel pipe pile based on the pile specifications on the ground surface.
(2) Stress check It was decided that there would be no margin in the stress ratio due to the trial design.
(3) Pile plate thickness The pile plate thickness was set to 9 mm or more, and t / D ≥ 1.0% was set according to the pile diameter.
(4) Change in pile thickness Considering the effect of stress concentration on change in pile thickness, the thickness was set to 7 mm or less.
(5) Maximum plate thickness of piles When the plate thickness exceeds 40 mm, the allowable stress is reduced, so t ≤ 40 mm.
(6) Pile head displacement The displacement at the pile head (ground surface) was 1% or less of the pile diameter (15 mm when the pile diameter was 1500 mm or less).
(7) Pile plate thickness change point In this trial design, the pile plate thickness change point was set at an arbitrary position.

Regarding the performance check of underground piles, the check was carried out according to the pile foundation design manual. The degree of stress generated in the pile due to the axial force acting on the pile and the bending moment was calculated by the following formula.

here,
σ: Bending stress generated in the pile body (N / mm ² )
N: Axial force of pile (N)
A: Effective cross-sectional area of pile (mm ² )
M: Pile bending moment (N ・ mm)
Z: Effective section modulus of pile (mm ³ )
Is.

It was checked that the generated stress was less than or equal to the allowable stress of the structural steel shown in Table 2.

Based on the above design verification criteria, as shown in FIG. 3, a two-dimensional frame model in which the ground lateral spring was modeled, the pile tip was pin-supported, and the beam was on the elastic floor was examined.

According to the above port standard, the lateral ground reaction force coefficient k _h (kN / m ² ) is a linear spring, and the following equation
k _h = 1500N
Calculated by Here, N is an N value that is an index indicating the hardness of the ground.

In order to compare the straight steel pipe pile and the tapered steel pipe pile, the wind turbine tower part protruding above the ground was the same as the design example, with a diameter of 4,000 mm, a thickness of 40 mm, and a material of SM400.

(Calculation of pile rooting length)
The extent to which the steel pipe pile is buried in the ground, that is, the length of the pile rooting, is set to 3 / β or more according to the port standard. β is called the characteristic value of the pile and is calculated by the following equation.

here,
k _h ; lateral ground reaction force coefficient (kN / m ³ )
D: Pile diameter (m)
E: Young's modulus of piles (kN / m ² )
I: Moment of inertia of area of pile (m ⁴ )
Is.

(Pulling force)
In the case of sandy ground, the pulling force of piles driven into the ground by the striking method is calculated by the following formula.

For viscous ground,

here,
R _ut : Maximum pulling force of pile (kN)

A _s ; total surface area of pile circumference (m ² )

Is.

FIG. 5 is a diagram comparing the shapes of the two steel pipe piles to be checked, the straight steel pipe pile 2 (model name T41T) and the tapered steel pipe pile 4 (model name TB1-55T). For straight steel pipe pile 2 (model name T41T), the diameter of the pile is constant at D = 3400 (mm), and the wall thickness of the steel pipe is below t = 39 (mm) and 400 (mm) from the ground side to 400 (mm). The part of is t = 34 (mm), and the total length of the pile is 24 (m). The tapered steel pipe pile 4 (model name TB1-55T) has a total length of 24 (m), a pile diameter on the ground side D = 3400 (mm), and a steel pipe wall thickness t = 39 (mm), like the straight steel pipe pile 2. .. From the ground to the ground 3 (m), it has a cylindrical shape with no taper, and from the ground 3 (m), the diameter is reduced at a taper angle θ = 3.0 (degrees). Furthermore, the thickness of the steel pipe is t = 39 (mm) from the surface to 5 (m) underground, t = 36 (mm) from 5 (m) underground to 11 (m) underground, and 16 (m) underground 16 T = 29 (mm) up to (m), and t = 22 (mm) from 16 (m) underground to 24 (m) underground. Due to the difference in shape between the straight steel pipe pile 2 (model name T41T) and the tapered steel pipe pile 4 (model name TB1-55T), the peripheral frictional resistance force proportional to the surface area of the steel pipe pile is the straight steel pipe pile 2 (model name T41T). ), The tapered steel pipe pile 4 (model name TB1-55T) is reduced by -39%. In addition, the weight of the pile in the soil, which is proportional to the volume, is reduced by -33%. Therefore, it can be seen that the tapered steel pipe pile 4 (model name TB1-55T) is easier to pull out than the straight steel pipe pile 2 (model name T41T).

6 and 7 are charts showing stress degree verification results for each example of straight steel pipe pile 2 (model name T41T) and tapered steel pipe pile 4 (model name TB1-55T). FIG. 6 shows the results of stress degree verification by skeleton analysis of straight steel pipe pile 2 (model name T41T). Here, the member number 100 of the frame is the position of the nacelle at 60 m above the ground. Member numbers 1, 2, ..., 24, 24 indicate the position of the straight pile 2 that descends every 1 m with the ground surface as member number 1, and the first member number 24 is the position 23 (m) underground from the ground. The last member number 24 indicates the position of the tip of the straight pile 2 on the underground side. The stress degree verification result of the tapered steel pipe pile 4 (model name TB1-55T) is shown in FIG.

Whether a steel pipe pile installed in the ground can withstand supporting an above-ground structure is judged by the stress ratio. The stress ratio is calculated by the stress ratio = generated stress / allowable stress and must be 1.0 or less. The stress ratios of the straight steel pipe pile 2 (model name T41T) and the tapered steel pipe pile 4 (model name TB1-55T) are all 1.0 or less, which meets the requirements. Therefore, a tapered steel pipe pile with a total length of 24 (m) can be supported even when the straight portion on the ground side has a length of 3 (m) and the tapered portion on the ground side has a length of 21 (m). It was obtained from the design verification results that there was.

FIGS. 8 to 10 show variations in which the length and taper angle of the straight portion of the steel pipe pile are changed, assuming that the total length of the steel pipe pile is 24 (m) and the diameter of the opening on the ground side is 3400 (mm). It is a figure. FIG. 8 shows a tapered steel pipe pile having a common steel pipe wall thickness of 40 (mm) and no straight portion, and has variations of taper angles θ = 1.0, 2.0, 2.5, 3.5 (degrees). In particular, the underground tip of the tapered steel pipe pile with a taper angle θ = 3.5 (degrees) is blocked. If the tip of the steel pipe pile is blocked, the earth and sand cannot pass through the steel pipe at the time of driving, and the steel pipe pile buckles. Therefore, the tip of the steel pipe pile is required to have an opening area of 0.28 (m ² ) or more.

FIG. 9 shows a tapered steel pipe pile having a steel pipe wall thickness of 39 (mm) and a straight portion of 10 (m) in common, with variations of taper angles θ = 1.0, 2.0, 2.5, 3.5 (degrees). The reason why the straight part is set to 10 (m) here is that it is close to the reciprocal 1 / β of the characteristic value β (m ^-1 ) of the pile. The calculated rooting length of the tapered steel pipe pile is 3 / β = 24 (m), and if it is close to 1/3 of 24 (m), it is considered that sufficient support characteristics can be obtained.

FIG. 10 shows a tapered steel pipe pile having a steel pipe wall thickness of 39 (mm) and a straight portion of 2 to 3 (m), and has variations of taper angles θ = 1.0, 2.0, 2.5, 3.0, 3.5 (degrees). However, the taper pile of model name TB1-55T has a taper angle of θ = 3.0 (degrees), and the steel pipe wall thickness is changed in four stages of 39, 36, 29, 22 (mm).

FIG. 11 is a graph showing the peripheral frictional force of the steel pipe pile shown in FIGS. 8 to 10. Here, what is indicated as straight is a conventional straight steel pipe pile having no tapered portion, and what is indicated as strike 10 is a tapered steel pipe pile having a straight portion length of 10 (m), strike 2. , 3 is a tapered steel pipe pile with a straight portion length of 2 to 3 (m). No strike is a tapered steel pipe pile without a straight part. It can be seen that the longer the tapered portion with respect to the total length of the steel pipe pile, the smaller the peripheral friction force. It can also be seen that the peripheral frictional force decreases as the taber angle increases. It should be noted that if the taper angle becomes too large as described in FIG. 8, the tip of the steel pipe pile will be blocked. The peripheral frictional force of a tapered steel pipe pile with a straight part of 2 to 3 (m) can be linearly approximated by y = 2039.5x + 16067.

FIG. 12 is a graph showing the stress degree verification results of the steel pipe piles shown in FIGS. 8 to 10. It can be seen that the tapered steel pipe pile (without strike) without a straight part has a stress ratio of 1.0 or more and is unsuitable. Tapered piles with a taper angle of 1.0 to 3.4 (degrees) and straight parts of 2 to 3 (m) (st. 2,3) and 10 (m) (strike 10) have a stress ratio of less than 1.0 and are suitable as support piles. You can see that.

Therefore, the tapered steel pipe pile 4 according to the present invention has the following features.
(1) It has a straight part and a tapered part, and the length of the straight part is 1/10 to 1/3 of the total length of the steel pipe pile.
(2) The taper angle is 1 to 4 (degrees).
(3) The opening area at the tip of the tapered part is smaller than the opening area of the straight part, which is at least 0.28 (m ² ).

FIG. 13 is a diagram illustrating a method of pulling out the tapered steel pipe pile 4 after the wind turbine, which is a water facility, is removed. In the past, in order to weaken the frictional force on the peripheral surface between the ground and the straight steel pipe pile, it was necessary to drive the intubation pipe with a vibro crane and pull out the steel pipe pile with a large crane vessel or the like. Since the tapered steel pipe pile 4 according to the present invention has a tapered portion, the peripheral friction force and its own weight are reduced, and it is easier to pull out than the conventional steel pipe pile. Therefore, it is not necessary to drive an external pipe, and a swivel crane vessel or the like can be used. It can be used and pulled out in one step. In addition, even when a large-diameter tapered steel pipe pile whose diameter exceeds 4 m is used due to the increase in size of the water turbine, it is possible to pull out and remove the steel pipe pile using the existing equipment.

It will be appreciated by those skilled in the art that various changes, substitutions and modifications can be made to this without departing from the spirit and scope of the invention.

1 Offshore wind power generation equipment 2 Steel pipe pile 3 Wind power generator 31 Tower 32 Nacelle 33 Blade 4 Tapered steel pipe pile 41 Straight part 42 Tapered part 43 1st opening 44 2nd opening

Claims (4)

A tapered steel pipe pile that is driven into the bottom ground so that it can be pulled out from the bottom ground to support the water structure.
A straight portion having a cylindrical shape forming a circular first opening orthogonal to the central axis of the tapered steel pipe pile at one end, and a straight portion.
It has a side surface that is connected to the other end of the straight portion, extends to the opposite side of the first opening, and has a diameter reduced at a predetermined taper angle in the central axis direction, and has a circular shape at the tip orthogonal to the central axis. The tapered portion forming the second opening and
Have,
The side surface of the tapered portion is formed in a truncated cone shape with the other end as the bottom surface and the tip as the top surface, and the steel pipe wall thickness of the tapered portion is smaller than the steel pipe wall thickness of the straight portion. Tapered steel pipe pile. The steel pipe pile according to claim 1, wherein the length of the straight portion is 1/3 to 1/10 of the length of the tapered steel pipe pile. The tapered steel pipe pile according to claim 1 or 2, wherein the taper angle is 1 to 4 (degrees). A method for pulling out tapered steel pipe piles driven into the bottom ground to support floating structures.
The tapered steel pipe pile
A straight portion having a cylindrical shape forming a circular first opening orthogonal to the central axis of the tapered steel pipe pile at one end, and a straight portion.
It has a side surface that is connected to the other end of the straight portion, extends to the opposite side of the first opening, and has a diameter reduced at a predetermined taper angle in the central axis direction, and has a circular shape at the tip orthogonal to the central axis. The tapered portion forming the second opening and
Have,
The side surface of the tapered portion is formed by a truncated cone shape with the other end as the bottom surface and the tip as the top surface, and the steel pipe wall thickness of the tapered portion is smaller than the steel pipe wall thickness of the straight portion. A method characterized by being.

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