JP6786811B2 - Compositions containing organic base compounds, Lewis acids and active hydrogen-containing compounds - Google Patents

Compositions containing organic base compounds, Lewis acids and active hydrogen-containing compounds Download PDF

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JP6786811B2
JP6786811B2 JP2016023588A JP2016023588A JP6786811B2 JP 6786811 B2 JP6786811 B2 JP 6786811B2 JP 2016023588 A JP2016023588 A JP 2016023588A JP 2016023588 A JP2016023588 A JP 2016023588A JP 6786811 B2 JP6786811 B2 JP 6786811B2
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善彰 井上
善彰 井上
敏秀 山本
敏秀 山本
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/02Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
    • C08G65/26Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds
    • C08G65/2642Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds characterised by the catalyst used
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/02Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
    • C08G65/26Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds
    • C08G65/2642Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds characterised by the catalyst used
    • C08G65/2645Metals or compounds thereof, e.g. salts
    • C08G65/2654Aluminium or boron; Compounds thereof
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/02Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
    • C08G65/26Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds
    • C08G65/2642Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds characterised by the catalyst used
    • C08G65/2645Metals or compounds thereof, e.g. salts
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    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/02Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
    • C08G65/26Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds
    • C08G65/2642Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds characterised by the catalyst used
    • C08G65/269Mixed catalyst systems, i.e. containing more than one reactive component or catalysts formed in-situ

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Description

本発明は、有機塩基化合物、ルイス酸及び活性水素含有化合物を含む組成物に関するものである。また、本組成物を触媒として用いる高分子量、低不飽和度かつ狭分子量分布を示すポリアルキレンオキシドの効率的な製造方法に関するものである。 The present invention relates to a composition containing an organic base compound, a Lewis acid and an active hydrogen-containing compound. The present invention also relates to an efficient method for producing a polyalkylene oxide having a high molecular weight, a low degree of unsaturation and a narrow molecular weight distribution using the present composition as a catalyst.

下記一般式(A)で示される有機塩基化合物と活性水素含有化合物の存在下、アルキレンオキシドの開環重合を行う方法が知られている(例えば、特許文献1参照。)。 A method of performing ring-opening polymerization of an alkylene oxide in the presence of an organic base compound represented by the following general formula (A) and an active hydrogen-containing compound is known (see, for example, Patent Document 1).

(上記一般式(A)中、l、m及びnは、それぞれ0または3以下の正の整数を表す。Dは同種または異種の、炭素原子数1ないし20の炭化水素基、アルコキシ基、フェノキシ基、チオール残基、チオフェノール残基、一置換アミノ基、二置換アミノ基または5ないし6員環環状アミノ基である。Qは、炭素原子数1ないし20の炭化水素基である。)
また、下記一般式(B)で示される有機塩基化合物と活性水素含有化合物の存在下、アルキレンオキシドの開環重合を行う方法が知られている(例えば、特許文献2参照。)。
(In the above general formula (A), l, m and n represent positive integers of 0 or 3 or less, respectively. D is a hydrocarbon group having 1 to 20 carbon atoms, an alkoxy group and a phenoxy of the same type or different types. A group, thiol residue, thiophenol residue, monosubstituted amino group, disubstituted amino group or 5- to 6-membered cyclic amino group. Q is a hydrocarbon group having 1 to 20 carbon atoms.)
Further, a method of ring-opening polymerization of an alkylene oxide in the presence of an organic base compound represented by the following general formula (B) and an active hydrogen-containing compound is known (see, for example, Patent Document 2).

(上記一般式(B)において、Rは、それぞれ同じであっても異なっていてもよく、水素原子、炭素数が1〜12の炭化水素基、または炭素数が1〜12のケイ素原子含有炭化水素基である。)
さらに、下記一般式(C)で示される有機塩基化合物、トリイソブチルアルミニウム、及び活性水素含有化合物の存在下、アルキレンオキシドの開環重合を行う方法が知られている(例えば、非特許文献1参照。)。
(In the above general formula (B), R may be the same or different, and may be a hydrogen atom, a hydrocarbon group having 1 to 12 carbon atoms, or a silicon atom-containing hydrocarbon having 1 to 12 carbon atoms. It is a hydrogen group.)
Further, a method of ring-opening polymerization of an alkylene oxide in the presence of an organic base compound represented by the following general formula (C), triisobutylaluminum, and an active hydrogen-containing compound is known (see, for example, Non-Patent Document 1). .).

特許文献1に提案の方法において、有機塩基化合物と活性水素含有化合物を含む組成物は、分子量3000未満のポリアルキレンオキシドを製造することが可能なものではあったが、分子量3000以上のポリアルキレンオキシドを高い触媒活性で製造することが困難という課題を抱えていた。また、特許文献1において、生成するポリアルキレンオキシド中の不純物量の指標である不飽和度については、何ら注目されていないものであった。 In the method proposed in Patent Document 1, the composition containing an organic base compound and an active hydrogen-containing compound was capable of producing a polyalkylene oxide having a molecular weight of less than 3000, but a polyalkylene oxide having a molecular weight of 3000 or more. Has a problem that it is difficult to produce the compound with high catalytic activity. Further, in Patent Document 1, the degree of unsaturation, which is an index of the amount of impurities in the produced polyalkylene oxide, has not received any attention.

また、特許文献2に提案の方法において、有機塩基化合物と活性水素含有化合物を含む組成物は、分子量3000未満のポリアルキレンオキシドを製造することが可能なものではあったが、分子量3000以上のポリアルキレンオキシドを高い触媒活性で製造することが困難という課題を抱えていた。また、特許文献2に提案の方法では、重合時間を短くすると、生成するポリアルキレンオキシドの不飽和度が高くなるという課題を抱えていた。 Further, in the method proposed in Patent Document 2, the composition containing the organic base compound and the active hydrogen-containing compound was capable of producing a polyalkylene oxide having a molecular weight of less than 3000, but a poly having a molecular weight of 3000 or more. There is a problem that it is difficult to produce an alkylene oxide with high catalytic activity. Further, the method proposed in Patent Document 2 has a problem that the degree of unsaturation of the produced polyalkylene oxide increases when the polymerization time is shortened.

さらに、非特許文献1に提案の方法において、有機塩基化合物、トリイソブチルアルミニウム、及び活性水素含有化合物を含む組成物は、分子量8500〜80000の高分子量のポリアルキレンオキシドを製造することが可能なものではあったが、有機塩基化合物として高価なホスファゼン化合物を多量に使用することが必要となり、効率的なポリアルキレンオキシドの製造方法としては課題を有するものであった。また、非特許文献1において、生成するポリアルキレンオキシドの不飽和度については何ら注目されていないものであった。 Further, in the method proposed in Non-Patent Document 1, the composition containing an organic base compound, triisobutylaluminum, and an active hydrogen-containing compound can produce a high-molecular-weight polyalkylene oxide having a molecular weight of 8500 to 80,000. However, it is necessary to use a large amount of an expensive phosphazene compound as an organic base compound, which poses a problem as an efficient method for producing a polyalkylene oxide. Further, in Non-Patent Document 1, no attention has been paid to the degree of unsaturation of the polyalkylene oxide produced.

特許第3534546号Patent No. 3534546 特開2005−232377号JP 2005-223377

Polymer Chemistry,2012,3,1189.Polymer Chemistry, 2012, 3, 1189.

本発明は上記した背景技術に鑑みてなされたものであり、その目的は、高分子量、低不飽和度かつ狭分子量分布を示すポリアルキレンオキシドを、効率よく製造することが可能となる組成物、及びそれを用いたポリアルキレンオキシドの製造方法を提供することである。 The present invention has been made in view of the background art described above, and an object of the present invention is a composition capable of efficiently producing a polyalkylene oxide having a high molecular weight, a low degree of unsaturation and a narrow molecular weight distribution. And a method for producing a polyalkylene oxide using the same.

本発明者らは、上記課題を解決するために鋭意検討した結果、特定のpKBHを有する有機塩基化合物、ルイス酸、及び活性水素含有化合物を含む組成物が、高分子量、低不飽和度かつ狭分子量分布のポリアルキレンオキシドを、効率良く製造することが可能となることを見出し、本発明を完成するに至った。 The present inventors have made intensive studies in order to solve the above problems, an organic base compound having a specific pK BH, a composition comprising a Lewis acid, and an active hydrogen-containing compound, a high molecular weight, low unsaturation degree and We have found that it is possible to efficiently produce a polyalkylene oxide having a narrow molecular weight distribution, and have completed the present invention.

すなわち、本発明は、以下に示すとおりの組成物、その製造方法及びそれを用いたポリアルキレンオキシドの製造方法に関するものである。 That is, the present invention relates to the composition as shown below, a method for producing the same, and a method for producing a polyalkylene oxide using the same.

[1]pKBHが23以上の有機塩基化合物、ルイス酸、及び活性水素含有化合物を含む組成物。 [1] A composition containing an organic base compound having a pK BH of 23 or more, a Lewis acid, and an active hydrogen-containing compound.

[2]pKBHが23以上の有機塩基化合物が、下記一般式(1) [2] An organic base compound having a pK BH of 23 or more is described in the following general formula (1).

(上記一般式(1)において、R、R及びRは、各々独立して、水素原子又は炭素数1〜20の炭化水素基を表す。ここで、RとRが互いに結合した環構造、R同士又はR同士が互いに結合した環構造を形成してもよい。)
で示される化合物、下記一般式(2)
(In the above general formula (1), R 1 , R 2 and R 3 each independently represent a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms. Here, R 1 and R 2 are bonded to each other. ring structures, may form a ring structure R 1 s or R 2 together are linked together.)
Compound represented by, the following general formula (2)

(上記一般式(2)において、R、R及びRは、各々独立して、水素原子又は炭素数1〜20の炭化水素基を表す。ここで、RとRが互いに結合した環構造、R同士又はR同士が互いに結合した環構造を形成してもよい。)
で示される化合物、下記一般式(3)
(In the above general formula (2), R 1 , R 2 and R 3 each independently represent a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms. Here, R 1 and R 2 are bonded to each other. ring structures, may form a ring structure R 1 s or R 2 together are linked together.)
Compound represented by, the following general formula (3)

(上記一般式(3)において、R、R及びRは、各々独立して、水素原子又は炭素数1〜20の炭化水素基を表す。ここで、R、R及びRのうち2つが互いに結合した環構造、R同士又はR同士が互いに結合した環構造を形成してもよい。)
で示される化合物、下記一般式(4)
(In the above general formula (3), R 1 , R 2 and R 3 each independently represent a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms, where R 1 , R 2 and R 3 are used. two are ring structure connected with each other among the may form a ring structure R 1 s or R 2 together are linked together.)
Compound represented by, the following general formula (4)

(上記一般式(4)において、Rは、各々独立して、水素原子又は炭素数1〜20の炭化水素基を表す。)
で示される化合物、及び下記一般式(5)
(In the above general formula (4), R independently represents a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms.)
The compound represented by, and the following general formula (5)

(上記一般式(5)において、nは、1〜3の整数を表す。)
で示される化合物からなる群より選択される少なくとも一種の化合物であることを特徴とする[1]に記載の組成物。
(In the above general formula (5), n represents an integer of 1 to 3).
The composition according to [1], which is at least one compound selected from the group consisting of the compounds represented by.

[3]ルイス酸が、アルミニウム化合物、亜鉛化合物、及びホウ素化合物からなる群より選択される少なくとも1種の化合物であることを特徴とする上記[1]又は[2]に記載の組成物。 [3] The composition according to the above [1] or [2], wherein the Lewis acid is at least one compound selected from the group consisting of an aluminum compound, a zinc compound, and a boron compound.

[4]pKBHが23以上の有機塩基化合物とルイス酸との割合が、有機塩基化合物:ルイス酸=1:0.002〜500(モル比)であることを特徴とする上記[1]乃至[3]のいずれかに記載の組成物。 [4] The ratio of the organic base compound having a pK BH of 23 or more to the Lewis acid is organic base compound: Lewis acid = 1: 0.002 to 500 (molar ratio). The composition according to any one of [3].

[5]活性水素含有化合物中の活性水素と、pKBHが23以上の有機塩基化合物との割合が、活性水素含有化合物中の活性水素:有機塩基化合物=1:0.001〜10(モル比)であることを特徴とする上記[1]乃至[4]のいずれかに記載の組成物。 [5] The ratio of active hydrogen in the active hydrogen-containing compound to the organic base compound having a pK BH of 23 or more is active hydrogen in the active hydrogen-containing compound: organic base compound = 1: 0.001 to 10 (molar ratio). The composition according to any one of the above [1] to [4].

[6]活性水素含有化合物中の活性水素とルイス酸との割合が、活性水素含有化合物中の活性水素:ルイス酸=1:0.001〜10(モル比)であることを特徴とする上記[1]乃至[5]のいずれかに記載の組成物。 [6] The above, wherein the ratio of active hydrogen to Lewis acid in the active hydrogen-containing compound is active hydrogen: Lewis acid = 1: 0.001 to 10 (molar ratio) in the active hydrogen-containing compound. The composition according to any one of [1] to [5].

[7]pKBHが23以上の有機塩基化合物と活性水素含有化合物を混合した後に、ルイス酸を混合することを特徴とする上記[1]乃至[6]のいずれかに記載の組成物の製造方法。 [7] Production of the composition according to any one of the above [1] to [6], which comprises mixing an organic base compound having a pK BH of 23 or more and an active hydrogen-containing compound, and then mixing Lewis acid. Method.

[8]上記[1]乃至[6]のいずれかに記載の組成物からなることを特徴とするアルキレンオキシド重合触媒。 [8] An alkylene oxide polymerization catalyst comprising the composition according to any one of the above [1] to [6].

[9]上記[1]乃至[6]のいずれかに記載の組成物の存在下、アルキレンオキシドの開環重合を行うことを特徴とするポリアルキレンオキシドの製造方法。 [9] A method for producing a polyalkylene oxide, which comprises performing ring-opening polymerization of an alkylene oxide in the presence of the composition according to any one of the above [1] to [6].

本発明の組成物は、触媒活性が高いため、効率良くポリアルキレンオキシドを製造することができる。また、本発明の組成物を用いてアルキレンオキシドを重合することによって、高分子量、低不飽和度かつ狭分子量分布なポリアルキレンオキシドを製造することができる。 Since the composition of the present invention has high catalytic activity, a polyalkylene oxide can be efficiently produced. Further, by polymerizing an alkylene oxide using the composition of the present invention, a polyalkylene oxide having a high molecular weight, a low degree of unsaturation and a narrow molecular weight distribution can be produced.

以下に本発明を詳細に説明する。 The present invention will be described in detail below.

本発明の組成物は、pKBHが23以上の有機塩基化合物、ルイス酸、及び活性水素含有化合物を含むものである。本発明において、「pKBH」とは、有機塩基化合物(B)のプロトン化により生成した共役酸(BH)の、アセトニトリル中で測定した酸解離定数を表し、下式により算出することができる。 The composition of the present invention contains an organic base compound having a pK BH of 23 or more, a Lewis acid, and an active hydrogen-containing compound. In the present invention, "pK BH " represents the acid dissociation constant of the conjugate acid (BH + ) produced by the protonation of the organic base compound (B) measured in acetonitrile, and can be calculated by the following formula. ..

本発明において、有機塩基化合物としては、有機塩基化合物(B)のプロトン化で生成した共役酸(BH)のアセトニトリル中で測定した酸解離定数(pKBH)が、23以上であれば如何なるものであっても良い。有機塩基化合物のpKBHが23未満の場合、高分子量のポリオキシアルキレンポリオールを製造することが困難となるとともに、アルキレンオキシドの重合に長時間を要し、効率的なポリアルキレンオキシドの製造が困難となる。 In the present invention, the organic base compound is any compound as long as the acid dissociation constant (pK BH ) of the conjugate acid (BH + ) produced by protonation of the organic base compound (B) measured in acetonitrile is 23 or more. It may be. When the pK BH of the organic base compound is less than 23, it becomes difficult to produce a high molecular weight polyoxyalkylene polyol, and it takes a long time to polymerize the alkylene oxide, which makes it difficult to efficiently produce a polyalkylene oxide. It becomes.

本発明において、pKBHが23以上の有機塩基化合物としては、例えば、下記一般式(1) In the present invention, examples of the organic base compound having a pK BH of 23 or more include the following general formula (1).

(上記一般式(1)において、R、R及びRは、各々独立して、水素原子又は炭素数1〜20の炭化水素基を表す。ここで、RとRが互いに結合した環構造、R同士又はR同士が互いに結合した環構造を形成してもよい。)
で示される化合物、下記一般式(2)
(In the above general formula (1), R 1 , R 2 and R 3 each independently represent a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms. Here, R 1 and R 2 are bonded to each other. ring structures, may form a ring structure R 1 s or R 2 together are linked together.)
Compound represented by, the following general formula (2)

(上記一般式(2)において、R、R及びRは、各々独立して、水素原子又は炭素数1〜20の炭化水素基を表す。ここで、RとRが互いに結合した環構造、R同士又はR同士が互いに結合した環構造を形成してもよい。)
で示される化合物、下記一般式(3)
(In the above general formula (2), R 1 , R 2 and R 3 each independently represent a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms. Here, R 1 and R 2 are bonded to each other. ring structures, may form a ring structure R 1 s or R 2 together are linked together.)
Compound represented by, the following general formula (3)

(上記一般式(3)において、R、R及びRは、各々独立して、水素原子又は炭素数1〜20の炭化水素基を表す。ここで、R、R及びRのうち2つが互いに結合した環構造、R同士又はR同士が互いに結合した環構造を形成してもよい。)
で示される化合物、下記一般式(4)
(In the above general formula (3), R 1 , R 2 and R 3 each independently represent a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms, where R 1 , R 2 and R 3 are used. two are ring structure connected with each other among the may form a ring structure R 1 s or R 2 together are linked together.)
Compound represented by, the following general formula (4)

(上記一般式(4)において、Rは、各々独立して、水素原子又は炭素数1〜20の炭化水素基を表す。)
で示される化合物、下記一般式(5)
(In the above general formula (4), R independently represents a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms.)
Compound represented by, the following general formula (5)

(上記一般式(5)において、nは、1〜3の整数を表す。)
で示される化合物等が挙げられ、これらを単独で又は二種以上を併用して用いることができる。
(In the above general formula (5), n represents an integer of 1 to 3).
Examples thereof include the compounds indicated by, and these can be used alone or in combination of two or more.

上記一般式(1)において、R、R及びRは、各々独立して、水素原子又は炭素数1〜20の炭化水素基を表す。ここで、RとRが互いに結合した環構造、R同士又はR同士が互いに結合した環構造を形成してもよい。 In the above general formula (1), R 1 , R 2 and R 3 each independently represent a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms. Here, ring structure R 1 and R 2 are bonded to each other to form a ring structure R 1 s or R 2 together are bonded to each other.

炭素数1〜20の炭化水素基としては、例えば、メチル基、エチル基、ビニル基、n−プロピル基、イソプロピル基、シクロプロピル基、アリル基、n−ブチル基、イソブチル基、t−ブチル基、シクロブチル基、n−ペンチル基、ネオペンチル基、シクロペンチル基、n−ヘキシル基、シクロヘキシル基、フェニル基、へプチル基、シクロヘプチル基、オクチル基、シクロオクチル基、ノニル基、シクロノニル基、デシル基、シクロデシル基、ウンデシル基、ドデシル基、トリデシル基、テトラデシル基、ペンタデシル基、ヘキサデシル基、ヘプタデシル基、オクタデシル基、ノナデシル基等を挙げることができる。 Examples of the hydrocarbon group having 1 to 20 carbon atoms include a methyl group, an ethyl group, a vinyl group, an n-propyl group, an isopropyl group, a cyclopropyl group, an allyl group, an n-butyl group, an isobutyl group and a t-butyl group. , Cyclobutyl group, n-pentyl group, neopentyl group, cyclopentyl group, n-hexyl group, cyclohexyl group, phenyl group, heptyl group, cycloheptyl group, octyl group, cyclooctyl group, nonyl group, cyclononyl group, decyl group, Cyclodecyl group, undecyl group, dodecyl group, tridecyl group, tetradecyl group, pentadecyl group, hexadecyl group, heptadecyl group, octadecyl group, nonadecil group and the like can be mentioned.

また、RとRが互いに結合し環構造を形成した場合としては、ピロリジニル基、ピロリル基、ピペリジニル基、インドリル基、イソインドリル基等を挙げることができる。 Examples of the case where R 1 and R 2 are bonded to each other to form a ring structure include a pyrrolidinyl group, a pyrrolyl group, a piperidinyl group, an indrill group, an isoindryl group and the like.

さらに、R同士又はR同士が互いに結合した環構造としては、例えば一方の置換基がエチレン基、プロピレン基、ブチレン基等のアルキレン基となって、他方の置換基と互いに結合した環構造を挙げることができる。 Furthermore, as the ring structure R 1 s or R 2 together are linked together, for example, one substituent is an ethylene group, a propylene group, is an alkylene group such as butylene group, ring structure linked together with other substituent Can be mentioned.

上記一般式(1)で示される有機塩基化合物としては、具体的には、1−tert−ブチル−2,2,4,4,4−ペンタ(メチルアミノ)−2λ5,4λ5−カテナジ(ホスファゼン)、1−tert−ブチル−2,2,4,4,4−ペンタ(エチルアミノ)−2λ5,4λ5−カテナジ(ホスファゼン)、1−tert−ブチル−2,2,4,4,4−ペンタ(イソプロピルアミノ)−2λ5,4λ5−カテナジ(ホスファゼン)、1−tert−ブチル−2,2,4,4,4−ペンタキス(ジメチルアミノ)−2λ5,4λ5−カテナジ(ホスファゼン)、1−tert−ブチル−2,2,4,4,4−ペンタキス(ジエチルアミノ)−2λ5,4λ5−カテナジ(ホスファゼン)、1−tert−ブチル−2,2,4,4,4−ペンタキス(ジイソプロピルアミノ)−2λ5,4λ5−カテナジ(ホスファゼン)、1−エチル−2,2,4,4,4−ペンタキス(ジメチルアミノ)−2λ5,4λ5−カテナジ(ホスファゼン)、1−tert−オクチル−2,2,4,4,4−ペンタキス(ジメチルアミノ)−2λ5,4λ5−カテナジ(ホスファゼン)、1−エチル−2,2,4,4,4−ペンタキス(ジメチルアミノ)−2λ5,4λ5−カテナジ(ホスファゼン)等を例示することができる。 Specific examples of the organic base compound represented by the above general formula (1) include 1-tert-butyl-2,2,4,5,4-penta (methylamino) -2λ5,4λ5-catenadi (phosphazene). , 1-tert-butyl-2,2,4,4-penta (ethylamino) -2λ5,4λ5-catenadi (phosphazene), 1-tert-butyl-2,2,4,4-penta (ethylamino) Isopropylamino) -2λ5,4λ5-catenadi (phosphazene), 1-tert-butyl-2,2,4,5,4-pentakis (dimethylamino) -2λ5,4λ5-catenadi (phosphazene), 1-tert-butyl- 2,2,4,5,4-pentakis (diethylamino) -2λ5,4λ5-catenadi (phosphazene), 1-tert-butyl-2,2,4,4,5-pentakis (diisopropylamino) -2λ5,4λ5- Catenadi (phosphazene), 1-ethyl-2,2,4,4,4-pentakis (dimethylamino) -2λ5,4λ5-catenadi (phosphazene), 1-tert-octyl-2,2,4,4,5- Pentakis (dimethylamino) -2λ5,4λ5-catenadi (phosphazene), 1-ethyl-2,2,4,5,4-pentakis (dimethylamino) -2λ5,4λ5-catenadi (phosphazene) and the like can be exemplified. ..

上記一般式(2)において、R、R及びRは、各々独立して、水素原子又は炭素数1〜20の炭化水素基を表す。ここで、RとRが互いに結合した環構造、R同士又はR同士が互いに結合した環構造を形成してもよい。 In the above general formula (2), R 1 , R 2 and R 3 each independently represent a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms. Here, ring structure R 1 and R 2 are bonded to each other to form a ring structure R 1 s or R 2 together are bonded to each other.

炭素数1〜20の炭化水素基としては、例えば、メチル基、エチル基、ビニル基、n−プロピル基、イソプロピル基、シクロプロピル基、アリル基、n−ブチル基、イソブチル基、t−ブチル基、シクロブチル基、n−ペンチル基、ネオペンチル基、シクロペンチル基、n−ヘキシル基、シクロヘキシル基、フェニル基、へプチル基、シクロヘプチル基、オクチル基、シクロオクチル基、ノニル基、シクロノニル基、デシル基、シクロデシル基、ウンデシル基、ドデシル基、トリデシル基、テトラデシル基、ペンタデシル基、ヘキサデシル基、ヘプタデシル基、オクタデシル基、ノナデシル基等を挙げることができる。 Examples of the hydrocarbon group having 1 to 20 carbon atoms include a methyl group, an ethyl group, a vinyl group, an n-propyl group, an isopropyl group, a cyclopropyl group, an allyl group, an n-butyl group, an isobutyl group and a t-butyl group. , Cyclobutyl group, n-pentyl group, neopentyl group, cyclopentyl group, n-hexyl group, cyclohexyl group, phenyl group, heptyl group, cycloheptyl group, octyl group, cyclooctyl group, nonyl group, cyclononyl group, decyl group, Cyclodecyl group, undecyl group, dodecyl group, tridecyl group, tetradecyl group, pentadecyl group, hexadecyl group, heptadecyl group, octadecyl group, nonadecil group and the like can be mentioned.

また、RとRが互いに結合し環構造を形成した場合としては、ピロリジニル基、ピロリル基、ピペリジニル基、インドリル基、イソインドリル基等を挙げることができる。 Examples of the case where R 1 and R 2 are bonded to each other to form a ring structure include a pyrrolidinyl group, a pyrrolyl group, a piperidinyl group, an indrill group, an isoindryl group and the like.

さらに、R同士又はR同士が互いに結合した環構造としては、例えば一方の置換基がエチレン基、プロピレン基、ブチレン基等のアルキレン基となって、他方の置換基と互いに結合した環構造を挙げることができる。 Furthermore, as the ring structure R 1 s or R 2 together are linked together, for example, one substituent is an ethylene group, a propylene group, is an alkylene group such as butylene group, ring structure linked together with other substituent Can be mentioned.

上記一般式(2)で示される有機塩基化合物としては、具体的には、1−tert−ブチル−2,2,2−トリ(メチルアミノ)ホスファゼン、1−tert−ブチル−2,2,2−トリ(エチルアミノ)ホスファゼン、1−tert−ブチル−2,2,2−トリ(イソプロピルアミノ)ホスファゼン、1−tert−ブチル−2,2,2−トリス(ジメチルアミノ)ホスファゼン、1−tert−ブチル−2,2,2−トリス(ジエチルアミノ)ホスファゼン、1−tert−ブチル−2,2,2−トリス(ジイソプロピルアミノ)ホスファゼン、1−エチル−2,2,2−トリス(ジメチルアミノ)ホスファゼン、1−tert−オクチル−2,2,2−トリス(ジメチルアミノ)ホスファゼン、1−tert−ブチル−2,2,2−トリ(ピロリジノ)ホスファゼン(BTPP)、2−tert−ブチルイミノ−2−ジエチルアミノ−1,3−ジメチルパーヒドロ−1,3,2−ジアザホスフォリン(BEMP)等を例示することができる。 Specific examples of the organic base compound represented by the general formula (2) include 1-tert-butyl-2,2,2-tri (methylamino) phosphazene and 1-tert-butyl-2,2,2. -Tri (ethylamino) phosphazene, 1-tert-butyl-2,2,2-tri (isopropylamino) phosphazene, 1-tert-butyl-2,2,2-tris (dimethylamino) phosphazene, 1-tert- Butyl-2,2,2-tris (diethylamino) phosphazene, 1-tert-butyl-2,2,2-tris (diisopropylamino) phosphazene, 1-ethyl-2,2,2-tris (dimethylamino) phosphazene, 1-tert-octyl-2,2,2-tris (dimethylamino) phosphazene, 1-tert-butyl-2,2,2-tri (pyrrolidino) phosphazene (BTPP), 2-tert-butylimino-2-diethylamino- 1,3-Dimethylperhydro-1,3,2-diazaphosphorin (BEMP) and the like can be exemplified.

上記一般式(3)において、R、R及びRは、各々独立して、水素原子又は炭素数1〜20の炭化水素基を表す。ここで、R、R及びRのうち2つが互いに結合した環構造、R同士又はR同士が互いに結合した環構造を形成してもよい。 In the above general formula (3), R 1 , R 2 and R 3 each independently represent a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms. Here, two of R 1 , R 2 and R 3 may form a ring structure in which they are bonded to each other, or a ring structure in which R 1 and R 2 are bonded to each other.

炭素数1〜20の炭化水素基としては、例えば、メチル基、エチル基、ビニル基、n−プロピル基、イソプロピル基、シクロプロピル基、アリル基、n−ブチル基、イソブチル基、t−ブチル基、シクロブチル基、n−ペンチル基、ネオペンチル基、シクロペンチル基、n−ヘキシル基、シクロヘキシル基、フェニル基、へプチル基、シクロヘプチル基、オクチル基、シクロオクチル基、ノニル基、シクロノニル基、デシル基、シクロデシル基、ウンデシル基、ドデシル基、トリデシル基、テトラデシル基、ペンタデシル基、ヘキサデシル基、ヘプタデシル基、オクタデシル基、ノナデシル基等を挙げることができる。 Examples of the hydrocarbon group having 1 to 20 carbon atoms include a methyl group, an ethyl group, a vinyl group, an n-propyl group, an isopropyl group, a cyclopropyl group, an allyl group, an n-butyl group, an isobutyl group and a t-butyl group. , Cyclobutyl group, n-pentyl group, neopentyl group, cyclopentyl group, n-hexyl group, cyclohexyl group, phenyl group, heptyl group, cycloheptyl group, octyl group, cyclooctyl group, nonyl group, cyclononyl group, decyl group, Cyclodecyl group, undecyl group, dodecyl group, tridecyl group, tetradecyl group, pentadecyl group, hexadecyl group, heptadecyl group, octadecyl group, nonadecil group and the like can be mentioned.

上記一般式(3)で示される有機塩基化合物としては、具体的には、1,1,3,3−テトラメチルグアニジン(TMG)、2−tert−ブチル−1,1,3,3−テトラメチルグアニジン(BTMG)、1,8−ビス(テトラメチルグアニジノ)ナフタレン(TMGN)、1,5,7−トリアザビシクロ[4.4.0]デカ−5−エン(TBD)、7−メチル−1,5,7−トリアザビシクロ[4.4.0]デカ−5−エン(MTBD)等を例示することができる。 Specific examples of the organic base compound represented by the general formula (3) include 1,1,3,3-tetramethylguanidine (TMG) and 2-tert-butyl-1,1,3,3-tetra. Methylguanidine (BTMG), 1,8-bis (tetramethylguanidino) naphthalene (TMGN), 1,5,7-triazabicyclo [4.4.0] deca-5-ene (TBD), 7-methyl- Examples include 1,5,7-triazabicyclo [4.4.0] deca-5-ene (MTBD) and the like.

上記一般式(4)において、Rは、各々独立して、水素原子又は炭素数1〜20の炭化水素基を表す。 In the above general formula (4), R independently represents a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms.

炭素数1〜20の炭化水素基としては、例えば、メチル基、エチル基、ビニル基、n−プロピル基、イソプロピル基、シクロプロピル基、アリル基、n−ブチル基、イソブチル基、t−ブチル基、シクロブチル基、n−ペンチル基、ネオペンチル基、シクロペンチル基、n−ヘキシル基、シクロヘキシル基、フェニル基、へプチル基、シクロヘプチル基、オクチル基、シクロオクチル基、ノニル基、シクロノニル基、デシル基、シクロデシル基、ウンデシル基、ドデシル基、トリデシル基、テトラデシル基、ペンタデシル基、ヘキサデシル基、ヘプタデシル基、オクタデシル基、ノナデシル基等を挙げることができる。 Examples of the hydrocarbon group having 1 to 20 carbon atoms include a methyl group, an ethyl group, a vinyl group, an n-propyl group, an isopropyl group, a cyclopropyl group, an allyl group, an n-butyl group, an isobutyl group and a t-butyl group. , Cyclobutyl group, n-pentyl group, neopentyl group, cyclopentyl group, n-hexyl group, cyclohexyl group, phenyl group, heptyl group, cycloheptyl group, octyl group, cyclooctyl group, nonyl group, cyclononyl group, decyl group, Cyclodecyl group, undecyl group, dodecyl group, tridecyl group, tetradecyl group, pentadecyl group, hexadecyl group, heptadecyl group, octadecyl group, nonadecil group and the like can be mentioned.

上記一般式(4)で示される有機塩基化合物としては、具体的には、2,8,9−トリメチル2,5,8,9−テトラアザ−1−フォスファビシクロ[3.3.3]ウンデカン、2,8,9−トリエチル2,5,8,9−テトラアザ−1−フォスファビシクロ[3.3.3]ウンデカン、2,8,9−トリ(n−プロピル)2,5,8,9−テトラアザ−1−フォスファビシクロ[3.3.3]ウンデカン、2,8,9−トリイソプロピル2,5,8,9−テトラアザ−1−フォスファビシクロ[3.3.3]ウンデカン、2,8,9−トリ(n−ブチル)2,5,8,9−テトラアザ−1−フォスファビシクロ[3.3.3]ウンデカン、2,8,9−トリイソブチル2,5,8,9−テトラアザ−1−フォスファビシクロ[3.3.3]ウンデカン、2,8,9−トリ(tert−ブチル)2,5,8,9−テトラアザ−1−フォスファビシクロ[3.3.3]ウンデカン等を例示することができる。 Specific examples of the organic base compound represented by the above general formula (4) include 2,8,9-trimethyl 2,5,8,9-tetraaza-1-phosphabicyclo [3.3.3] undecane. , 2,8,9-triethyl 2,5,8,9-tetraaza-1-phosphabicyclo [3.3.3] undecane, 2,8,9-tri (n-propyl) 2,5,8, 9-Tetraaza-1-phosphabicyclo [3.3.3] undecane, 2,8,9-triisopropyl 2,5,8,9-tetraaza-1-phosphabicyclo [3.3.3] undecane, 2,8,9-tri (n-butyl) 2,5,8,9-tetraaza-1-phosphabicyclo [3.3.3] undecane, 2,8,9-triisobutyl 2,5,8, 9-Tetraaza-1-phosphobicyclo [3.3.3] Undecane, 2,8,9-tri (tert-butyl) 2,5,8,9-Tetraaza-1-phospabicyclo [3.3. 3] Undecane and the like can be exemplified.

上記一般式(5)で示される有機塩基化合物としては、具体的には、例えば1,5−ジアザビシクロ[4.3.0]ノナ−5−エン(DBN)、1,8−ジアザビシクロ[5.4.0]ウンデカ−7−エン(DBU)の等を例示することができる。 Specific examples of the organic base compound represented by the general formula (5) include 1,5-diazabicyclo [4.3.0] nona-5-ene (DBN) and 1,8-diazabicyclo [5. 4.0] Undeca-7-en (DBU) and the like can be exemplified.

そして、これら有機塩基化合物の中で、原料の入手が容易で、触媒性能に優れる組成物となることから、1−tert−ブチル−2,2,4,4,4−ペンタキス(ジメチルアミノ)−2λ5,4λ5−カテナジ(ホスファゼン)、2−tert−ブチルイミノ−2−ジエチルアミノ−1,3−ジメチルパーヒドロ−1,3,2−ジアザホスフォリン(BEMP)、1,1,3,3−テトラメチルグアニジン(TMG)、7−メチル−1,5,7−トリアザビシクロ[4.4.0]デカ−5−エン(MTBD)、2,8,9−トリイソプロピル2,5,8,9−テトラアザ−1−フォスファビシクロ[3.3.3]ウンデカン、1,8−ジアザビシクロ[5.4.0]ウンデカ−7−エン(DBU)が特に好ましい。 Among these organic base compounds, 1-tert-butyl-2,2,4,4,5-pentakis (dimethylamino)-because the raw material is easily available and the composition has excellent catalytic performance. 2λ5,4λ5-catenadi (phosphazene), 2-tert-butylimino-2-diethylamino-1,3-dimethylperhydro-1,3,2-diazaphosphorin (BEMP), 1,1,3,3-tetra Methylguanidine (TMG), 7-methyl-1,5,7-triazabicyclo [4.4.0] deca-5-ene (MTBD), 2,8,9-triisopropyl 2,5,8,9 -Tetraaza-1-phosphabicyclo [3.3.3] undecane and 1,8-diazabicyclo [5.4.0] undec-7-ene (DBU) are particularly preferred.

本発明において、ルイス酸としては、例えば、アルミニウム化合物、亜鉛化合物、及びホウ素化合物からなる群より選択される少なくとも1種の化合物を挙げることができる。 In the present invention, as the Lewis acid, for example, at least one compound selected from the group consisting of an aluminum compound, a zinc compound, and a boron compound can be mentioned.

アルミニウム化合物としては、例えば、トリメチルアルミニウム、トリエチルアルミニウム、トリイソブチルアルミニウム、トリノルマルヘキシルアルミニウム、トリエトキシアルミニウム、トリイソプロポキシアルミニウム、トリイソブトキシアルミニウム、トリフェニルアルミニウム、ジフェニルモノイソブチルアルミニウム、モノフェニルジイソブチルアルミニウム等の有機アルミニウム;メチルアルミノキサン、イソブチルアルミノキサン、メチル−イソブチルアルミノキサン等のアルミノキサン;塩化アルミニウム、水酸化アルミニウム、酸化アルミニウム等の無機アルミニウムを挙げることができる。 Examples of the aluminum compound include trimethylaluminum, triethylaluminum, triisobutylaluminum, trinormalhexylaluminum, triethoxyaluminum, triisopropoxyaluminum, triisobutoxyaluminum, triphenylaluminum, diphenylmonoisobutylaluminum, monophenyldiisobutylaluminum and the like. Organic aluminum; aluminoxane such as methylaluminoxane, isobutylaluminoxane, methyl-isobutylaluminoxan; inorganic aluminum such as aluminum chloride, aluminum hydroxide, aluminum oxide can be mentioned.

亜鉛化合物としては、例えば、ジメチル亜鉛、ジエチル亜鉛、ジフェニル亜鉛等の有機亜鉛;塩化亜鉛、酸化亜鉛等の無機亜鉛を挙げることができる。 Examples of the zinc compound include organic zinc such as dimethyl zinc, diethyl zinc and diphenyl zinc; and inorganic zinc such as zinc chloride and zinc oxide.

ホウ素化合物としては、例えば、三フッ化ホウ素、三臭化ホウ素、三ヨウ化ホウ素、トリエチルボロン、トリメトキシボロン、トリエトキシボロン、トリイソプロポキシボロン、トリ−n−プロポキシボロン、トリフェニルボロン、トリス(ペンタフルオロフェニル)ボロン等を挙げることができる。 Examples of the boron compound include boron trifluoride, boron tribromide, boron triiodide, triethylboron, trimethoxyboron, triethoxyboron, triisopropoxyboron, tri-n-propoxyboron, triphenylboron and tris. (Pentafluorophenyl) boron and the like can be mentioned.

そして、これらルイス酸の中でも、触媒性能に優れる組成物となることから、有機アルミニウム、アルミノキサン、有機亜鉛、ホウ素化合物が好ましく、特に好ましくは、有機アルミニウムである。 Among these Lewis acids, organoaluminum, aluminoxane, organozinc, and boron compounds are preferable, and organoaluminum is particularly preferable, because the composition has excellent catalytic performance.

本発明において、活性水素含有化合物としては、例えば、水、ヒドロキシ化合物、アミン化合物、カルボン酸化合物、チオール化合物、水酸基を有するポリエーテルポリオール等を挙げることができる。 In the present invention, examples of the active hydrogen-containing compound include water, a hydroxy compound, an amine compound, a carboxylic acid compound, a thiol compound, and a polyether polyol having a hydroxyl group.

ヒドロキシ化合物としては、例えば、エチレングリコール、ジエチレングリコール、プロピレングリコール、ジプロピレングリコール、1,3−プロパンジオール、1,3−ブタンジオール、1,4−ブタンジオール、1,6−ヘキサンジオール、グリセリン、トリメチロールプロパン、ヘキサントリオール、ペンタエリスリトール、ジグリセリン、ソルビトール、シュークローズ、グルコース、2−ナフトール、ビスフェノール等を挙げることができる。 Examples of the hydroxy compound include ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, 1,3-propanediol, 1,3-butanediol, 1,4-butanediol, 1,6-hexanediol, glycerin, and triol. Examples thereof include methylolpropane, hexanetriol, pentaerythritol, diglycerin, sorbitol, shoeclaw, glucose, 2-naphthol, bisphenol and the like.

アミン化合物としては、例えば、エチレンジアミン、N,N’−ジメチルエチレンジアミン、ピペリジン、ピペラジン等を挙げることができる。 Examples of the amine compound include ethylenediamine, N, N'-dimethylethylenediamine, piperidine, piperazine and the like.

カルボン酸化合物としては、例えば、安息香酸、アジピン酸等を挙げることができる。チオール化合物としては、例えば、エタンジチオール、ブタンジチオール等を挙げることができる。 Examples of the carboxylic acid compound include benzoic acid and adipic acid. Examples of the thiol compound include ethanedithiol and butanedithiol.

水酸基を有するポリエーテルポリオールとしては、例えば、分子量200〜3000のポリエーテルポリオール等を挙げることができる。 Examples of the polyether polyol having a hydroxyl group include a polyether polyol having a molecular weight of 200 to 3000.

そして、これら活性水素含有化合物は、単独で用いても良いし、数種類を混合して用いても良い。 Then, these active hydrogen-containing compounds may be used alone or in combination of several kinds.

本発明の組成物において、有機塩基化合物とルイス酸との割合は、有機塩基化合物:ルイス酸=1:0.002〜500(モル比)が好ましく、より好ましくは、有機塩基化合物:ルイス酸=1:0.1〜10(モル比)、特に好ましくは、有機塩基化合物:ルイス酸=1:0.5〜5(モル比)である。 In the composition of the present invention, the ratio of the organic base compound to the Lewis acid is preferably organic base compound: Lewis acid = 1: 0.002 to 500 (molar ratio), and more preferably organic base compound: Lewis acid =. 1: 0.1 to 10 (molar ratio), particularly preferably an organic base compound: Lewis acid = 1: 0.5 to 5 (molar ratio).

本発明の組成物において、活性水素含有化合物中の活性水素と有機塩基化合物との割合は、活性水素含有化合物中の活性水素:有機塩基化合物=1:0.001〜10(モル比)が好ましく、より好ましくは、活性水素含有化合物中の活性水素:有機塩基化合物=1:0.001〜1(モル比)、特に好ましくは、活性水素含有化合物中の活性水素:有機塩基化合物=1:0.001〜0.1(モル比)である。 In the composition of the present invention, the ratio of the active hydrogen to the organic base compound in the active hydrogen-containing compound is preferably active hydrogen: organic base compound = 1: 0.001 to 10 (molar ratio) in the active hydrogen-containing compound. , More preferably, active hydrogen in the active hydrogen-containing compound: organic base compound = 1: 0.001 to 1 (molar ratio), particularly preferably, active hydrogen in the active hydrogen-containing compound: organic base compound = 1: 0. It is .001 to 0.1 (molar ratio).

本発明の組成物において、活性水素含有化合物中の活性水素とルイス酸との割合は、活性水素含有化合物中の活性水素:ルイス酸=1:0.001〜10(モル比)が好ましく、より好ましくは、活性水素含有化合物中の活性水素:ルイス酸=1:0.001〜1(モル比)、特に好ましくは、活性水素含有化合物中の活性水素:ルイス酸=1:0.001〜0.1(モル比)である。 In the composition of the present invention, the ratio of active hydrogen to Lewis acid in the active hydrogen-containing compound is preferably active hydrogen: Lewis acid = 1: 0.001 to 10 (molar ratio) in the active hydrogen-containing compound. Preferably, active hydrogen in the active hydrogen-containing compound: Lewis acid = 1: 0.001 to 1 (molar ratio), and particularly preferably, active hydrogen in the active hydrogen-containing compound: Lewis acid = 1: 0.001 to 0. .1 (molar ratio).

本発明の組成物の製造方法としては、本発明の組成物の調製が可能であれば如何なる方法をも用いることが可能であり、特に限定されない。例えば、有機塩基化合物、ルイス酸、及び活性水素含有化合物を混合する方法を挙げることができる。その際には、溶媒として、例えば、ベンゼン、トルエン、キシレン、シクロヘキサン、1,2−ジクロロエタン、クロロベンゼン、ジクロロベンゼン、1,4−ジオキサン、1,2−ジメトキシエタン等を用いても良い。 As a method for producing the composition of the present invention, any method can be used as long as the composition of the present invention can be prepared, and the present invention is not particularly limited. For example, a method of mixing an organic base compound, a Lewis acid, and an active hydrogen-containing compound can be mentioned. In that case, for example, benzene, toluene, xylene, cyclohexane, 1,2-dichloroethane, chlorobenzene, dichlorobenzene, 1,4-dioxane, 1,2-dimethoxyethane and the like may be used as the solvent.

また、有機塩基化合物、ルイス酸、及び活性水素含有化合物のうち、2成分を混合した後に残り1成分を混合し調製する方法、1成分にあらかじめ混合した残り2成分を混合し調製する方法等の如何なる調製方法を用いても良い。その中でも、触媒性能に優れる組成物となることから、有機塩基化合物と活性水素含有化合物とを混合した後に、ルイス酸とを混合し、組成物を調製することが好ましい。 Further, among organic base compounds, Lewis acids, and active hydrogen-containing compounds, a method of mixing two components and then mixing the remaining one component to prepare, a method of mixing one component with the remaining two components previously mixed, and the like. Any preparation method may be used. Among them, since the composition has excellent catalytic performance, it is preferable to prepare the composition by mixing the organic base compound and the active hydrogen-containing compound and then mixing with Lewis acid.

本発明の組成物を調整する際は、加熱・減圧処理等を行ってもよい。加熱処理の温度としては、例えば、50〜150℃、好ましくは70〜130℃を挙げることができる。また、減圧処理の際の圧力としては、例えば、50kPa以下、好ましくは20kPa以下を挙げることができる。 When preparing the composition of the present invention, heating / depressurizing treatment or the like may be performed. The temperature of the heat treatment may be, for example, 50 to 150 ° C., preferably 70 to 130 ° C. Further, as the pressure during the depressurization treatment, for example, 50 kPa or less, preferably 20 kPa or less can be mentioned.

本発明の組成物は、触媒性能に優れることから、ポリアルキレンオキシドの製造用触媒として有用である。 Since the composition of the present invention is excellent in catalytic performance, it is useful as a catalyst for producing a polyalkylene oxide.

本発明のポリアルキレンオキシドの製造方法は、上記した本発明の組成物存在下、アルキレンオキシドの開環重合を行うことをその特徴とする。 The method for producing a polyalkylene oxide of the present invention is characterized in that ring-opening polymerization of the alkylene oxide is carried out in the presence of the composition of the present invention described above.

本発明のポリアルキレンオキシドの製造方法において、アルキレンオキシドとしては、例えば、炭素数2〜20のアルキレンオキシドを挙げることができ、具体的には、エチレンオキシド、プロピレンオキシド、1,2−ブチレンオキシド、2,3−ブチレンオキシド、イソブチレンオキシド、ブタジエンモノオキシド、ペンテンオキシド、スチレンオキシド、シクロヘキセンオキシド等を挙げることができる。これらの中で、アルキレンオキシドの入手が容易で、得られるポリアルキレンオキシドの工業的価値の高いことから、エチレンオキシド、プロピレンオキシドが好ましい。アルキレンオキシドは、単一で用いても2種以上を混合して用いても良い。2種以上を混合して用いる場合は、例えば第1のアルキレンオキシドを反応させた後、第2、第3のアルキレンオキシドを反応させても良いし、2種以上のアルキレンオキシドを同時に反応させても良い。 In the method for producing a polyalkylene oxide of the present invention, examples of the alkylene oxide include alkylene oxides having 2 to 20 carbon atoms, and specifically, ethylene oxide, propylene oxide, 1,2-butylene oxide, and 2 , 3-Butylene oxide, Isobutylene oxide, Butadiene monooxide, Pentene oxide, Styrene oxide, Cyclohexene oxide and the like can be mentioned. Among these, ethylene oxide and propylene oxide are preferable because alkylene oxide is easily available and the obtained polyalkylene oxide has a high industrial value. The alkylene oxide may be used alone or in combination of two or more. When two or more kinds are mixed and used, for example, the first alkylene oxide may be reacted and then the second and third alkylene oxides may be reacted, or two or more kinds of alkylene oxides may be reacted at the same time. Is also good.

本発明のポリアルキレンオキシドの製造方法において、重合圧力は、0.05〜1.0MPaの範囲、好ましくは、0.1〜0.6MPaの範囲が良い。本発明のポリアルキレンオキシドの製造方法において、重合温度は、50〜150℃の範囲、好ましくは70〜140℃の範囲が好ましい。 In the method for producing a polyalkylene oxide of the present invention, the polymerization pressure is preferably in the range of 0.05 to 1.0 MPa, preferably 0.1 to 0.6 MPa. In the method for producing a polyalkylene oxide of the present invention, the polymerization temperature is preferably in the range of 50 to 150 ° C, preferably in the range of 70 to 140 ° C.

本発明のポリアルキレンオキシドの製造方法において、重合は、溶媒中または無溶媒中で行うことができ、無溶媒中で行うことが好ましい。溶媒中でおこなう際の溶媒としては、ベンゼン、トルエン、キシレン、シクロヘキサン、1,2−ジクロロエタン、クロロベンゼン、ジクロロベンゼン、1,4−ジオキサン、1,2−ジメトキシエタン等を挙げることができる。 In the method for producing a polyalkylene oxide of the present invention, the polymerization can be carried out in a solvent or in a solvent-free environment, and is preferably performed in a solvent-free environment. Examples of the solvent used in the solvent include benzene, toluene, xylene, cyclohexane, 1,2-dichloroethane, chlorobenzene, dichlorobenzene, 1,4-dioxane, 1,2-dimethoxyethane and the like.

本発明のポリアルキレンオキシドの製造方法においては、効率的なポリアルキレンオキシドの製造方法となることから、触媒活性として200g/mol・min以上を示すものであることが好ましく、特に300g/mol・min以上を示すものであることが好ましい。 In the method for producing a polyalkylene oxide of the present invention, since it is an efficient method for producing a polyalkylene oxide, it is preferable that the catalytic activity is 200 g / mol · min or more, and particularly 300 g / mol · min. It is preferable that the above is shown.

本発明のポリアルキレンオキシドの製造方法により得られるポリアルキレンオキシドとしては、JIS K−1557記載の方法により算出した水酸基価と、その官能基数とから算出した分子量が、1000〜50000g/molを有するもの、特に3000〜30000g/molを有するものであることが好ましい。また、JIS K−1557記載の方法により算出した不飽和度が、0.03meq/g以下であるもの、特に0.02meq/g以下であるものが好ましい。さらに、ゲル・パーミェション・クロマトグラフ(GPC)により算出した分子量分布が、1.3以下であるもの、特に1.1以下であるものが好ましい。 The polyalkylene oxide obtained by the method for producing a polyalkylene oxide of the present invention has a molecular weight of 1000 to 50,000 g / mol calculated from the hydroxyl value calculated by the method described in JIS K-1557 and the number of functional groups thereof. In particular, it preferably has 3000 to 30000 g / mol. Further, the degree of unsaturation calculated by the method described in JIS K-1557 is preferably 0.03 meq / g or less, particularly preferably 0.02 meq / g or less. Further, the molecular weight distribution calculated by gel permeation chromatography (GPC) is preferably 1.3 or less, particularly 1.1 or less.

以下、実施例により本発明を説明するが、本実施例により本発明は何ら限定して解釈されるものではない。まず、本発明の組成物を用いるポリアルキレンオキシドの製造における、触媒活性の算出方法、本発明により製造されるポリアルキレンオキシドの分析方法について説明する。 Hereinafter, the present invention will be described with reference to Examples, but the present invention will not be construed as being limited by the present Examples. First, a method for calculating catalytic activity in the production of a polyalkylene oxide using the composition of the present invention and a method for analyzing the polyalkylene oxide produced by the present invention will be described.

(1)触媒活性(単位:g/mol・min)
反応したアルキレンオキシドの量をa(単位:g)、用いた有機塩基化合物の量をb(単位:mol)、重合に要した時間をc(単位:min)とし、次式により触媒活性を算出した。
触媒活性=a/(b×c)
(1) Catalytic activity (unit: g / mol · min)
The amount of the reacted alkylene oxide is a (unit: g), the amount of the organic base compound used is b (unit: mol), the time required for polymerization is c (unit: min), and the catalytic activity is calculated by the following formula. did.
Catalytic activity = a / (b × c)

(2)ポリアルキレンオキシドの分子量(単位:g/mol)
JIS K−1557記載の方法により、ポリアルキレンオキシドの水酸基価d(単位:mgKOH/g)を測定した。得られるポリアルキレンオキシドの官能基数をeとし、次式によりポリアルキレンオキシドの分子量を算出した。
分子量=(56100/d)×e
(3)ポリアルキレンオキシドの不飽和度(単位:meq/g)
JIS K−1557記載の方法により、ポリアルキレンオキシドの不飽和度を算出した。
(2) Molecular weight of polyalkylene oxide (unit: g / mol)
The hydroxyl value d (unit: mgKOH / g) of the polyalkylene oxide was measured by the method described in JIS K-1557. The number of functional groups of the obtained polyalkylene oxide was defined as e, and the molecular weight of the polyalkylene oxide was calculated by the following formula.
Molecular weight = (56100 / d) x e
(3) Degree of unsaturation of polyalkylene oxide (unit: meq / g)
The degree of unsaturation of the polyalkylene oxide was calculated by the method described in JIS K-1557.

(4)ポリアルキレンオキシドの分子量分布(単位:無し)
ゲル・パーミェション・クロマトグラフ(GPC)(東ソー(株)社製、(商品名)HLC8020)、標準物質としてポリスチレン、溶媒としてテトラヒドロフランを用い、40℃で測定を行い、ポリアルキレンオキシドの数平均分子量(Mn)、重量平均分子量(Mw)、分子量分布(Mw/Mn)を算出した。
(4) Molecular weight distribution of polyalkylene oxide (unit: none)
Gel permeation chromatograph (GPC) (manufactured by Toso Co., Ltd., (trade name) HLC8020), polystyrene was used as the standard substance, and tetrahydrofuran was used as the solvent, and the measurement was performed at 40 ° C., and the number average molecular weight of the polyalkylene oxide ( Mn), weight average molecular weight (Mw), and molecular weight distribution (Mw / Mn) were calculated.

実施例1.
攪拌翼を付した0.2リットルのオートクレーブに、活性水素含有化合物として3個の水酸基を有する分子量1000のポリエーテルポリオール(三洋化成工業製、(商品名)サンニックスGP1000;水酸基価160mgKOH/g)18g(18mmol、活性水素量54mmol)、および上記一般式(1)に相当する1−tert−ブチル−2,2,4,4,4−ペンタキス(ジメチルアミノ)−2λ5,4λ5−カテナジ(ホスファゼン)[有機塩基化合物A、pKBH=33.5]99mg(0.27mmol、活性水素1molに対して0.005mol)を加えた。オートクレーブ内を窒素雰囲気とした後、内温を80℃とし、0.5kPaの減圧下で脱水処理を行った。その後、トリイソブチルアルミニウム(TIBAL)の1.0mol/Lヘキサン溶液0.54ml(0.54mmol、有機塩基化合物A:1molに対して2mol、活性水素1molに対して0.010mol)を加えた後、内温を80℃とし、0.5kPaの減圧処理を行い、本発明の組成物を得た。
Example 1.
A polyether polyol having a molecular weight of 1000 having three hydroxyl groups as an active hydrogen-containing compound in a 0.2 liter autoclave equipped with a stirring blade (manufactured by Sanyo Kasei Kogyo Co., Ltd. (trade name) Sanniks GP1000; hydroxyl value 160 mgKOH / g) 18 g (18 mmol, amount of active hydrogen 54 mmol), and 1-tert-butyl-2,2,4,5,4-pentakis (dimethylamino) -2λ5,4λ5-catenadi (phosphazene) corresponding to the above general formula (1). [Organic base compound A, pK BH = 33.5] 99 mg (0.27 mmol, 0.005 mol with respect to 1 mol of active hydrogen) was added. After setting the inside of the autoclave to a nitrogen atmosphere, the inside temperature was set to 80 ° C., and dehydration treatment was performed under a reduced pressure of 0.5 kPa. Then, 0.54 ml (0.54 mmol, 2 mol with respect to 1 mol of the organic base compound A, 0.010 mol with respect to 1 mol of active hydrogen) of a 1.0 mol / L hexane solution of triisobutylaluminum (TIBAL) was added. The internal temperature was set to 80 ° C., and a reduced pressure treatment of 0.5 kPa was performed to obtain the composition of the present invention.

得られた組成物の存在下、オートクレーブの内温を90℃とし、プロピレンオキシド110gを反応圧力0.3MPa以下を保つように間欠的に供給しながら、内温88〜92℃の範囲で反応させた。次いで、0.5kPaの減圧下で残留プロピレンオキシドの除去をおこない、無色無臭のポリアルキレンオキシド126gを得た。触媒活性は630g/mol・min、得られたポリアルキレンオキシドの分子量は7000g/mol、不飽和度は0.006meq/g、分子量分布は1.05であった。結果を表1に示す。 In the presence of the obtained composition, the internal temperature of the autoclave was set to 90 ° C., and 110 g of propylene oxide was intermittently supplied so as to maintain the reaction pressure of 0.3 MPa or less while reacting in the internal temperature range of 88 to 92 ° C. It was. Then, the residual propylene oxide was removed under a reduced pressure of 0.5 kPa to obtain 126 g of colorless and odorless polyalkylene oxide. The catalytic activity was 630 g / mol · min, the obtained polyalkylene oxide had a molecular weight of 7000 g / mol, the degree of unsaturation was 0.006 meq / g, and the molecular weight distribution was 1.05. The results are shown in Table 1.

実施例2.
攪拌翼を付した0.2リットルのオートクレーブに、活性水素含有化合物として3個の水酸基を有する分子量1000のポリエーテルポリオール(三洋化成工業製、(商品名)サンニックスGP1000;水酸基価160mgKOH/g)18g(18mmol、活性水素量54mmol)、および上記一般式(2)に相当する2−tert−ブチルイミノ−2−ジエチルアミノ−1,3−ジメチルパーヒドロ−1,3,2−ジアザホスフォリン[有機塩基化合物B、pKBH=27.6]74mg(0.27mmol、活性水素1molに対して0.005mol)を加えた。オートクレーブ内を窒素雰囲気とした後、内温を80℃とし、0.5kPaの減圧下で脱水処理を行った。その後、トリイソブチルアルミニウム(TIBAL)の1.0mol/Lヘキサン溶液0.54ml(0.54mmol、有機塩基化合物B:1molに対して2mol、活性水素1molに対して0.020mol)を加え、内温を80℃とし、0.5kPaの減圧処理を行い、本発明の組成物を得た。
Example 2.
A 0.2 liter autoclave equipped with a stirring blade and a polyether polyol having a molecular weight of 1000 having three hydroxyl groups as an active hydrogen-containing compound (manufactured by Sanyo Kasei Kogyo Co., Ltd. (trade name) Sanniks GP1000; hydroxyl value 160 mgKOH / g) 18 g (18 mmol, amount of active hydrogen 54 mmol), and 2-tert-butylimino-2-diethylamino-1,3-dimethylperhydro-1,3,2-diazaphosphorin corresponding to the above general formula (2) [organic] Basic compound B, pK BH = 27.6] 74 mg (0.27 mmol, 0.005 mol with respect to 1 mol of active hydrogen) was added. After setting the inside of the autoclave to a nitrogen atmosphere, the inside temperature was set to 80 ° C., and dehydration treatment was performed under a reduced pressure of 0.5 kPa. Then, 0.54 ml (0.54 mmol, 2 mol with respect to 1 mol of the organic base compound B, 0.020 mol with respect to 1 mol of active hydrogen) of a 1.0 mol / L hexane solution of triisobutylaluminum (TIBAL) was added, and the internal temperature was increased. Was heated to 80 ° C. and subjected to a reduced pressure treatment of 0.5 kPa to obtain the composition of the present invention.

得られた組成物の存在下、オートクレーブの内温を90℃とし、プロピレンオキシド110gを反応圧力0.3MPa以下を保つように間欠的に供給しながら、内温88〜92℃の範囲で反応させた。次いで、0.5kPaの減圧下で残留プロピレンオキシドの除去をおこない、無色無臭のポリアルキレンオキシド125gを得た。触媒活性は、550g/mol・min、得られたポリアルキレンオキシドの分子量は7000g/mol、不飽和度は0.005meq/g、分子量分布は1.05であった。結果を表1に併せて示す。 In the presence of the obtained composition, the internal temperature of the autoclave was set to 90 ° C., and 110 g of propylene oxide was intermittently supplied so as to maintain the reaction pressure of 0.3 MPa or less while reacting in the internal temperature range of 88 to 92 ° C. It was. Then, the residual propylene oxide was removed under a reduced pressure of 0.5 kPa to obtain 125 g of colorless and odorless polyalkylene oxide. The catalytic activity was 550 g / mol · min, the molecular weight of the obtained polyalkylene oxide was 7000 g / mol, the degree of unsaturation was 0.005 meq / g, and the molecular weight distribution was 1.05. The results are also shown in Table 1.

実施例3.
攪拌翼を付した0.2リットルのオートクレーブに、活性水素含有化合物として3個の水酸基を有する分子量1000のポリエーテルポリオール(三洋化成工業製、(商品名)サンニックスGP1000;水酸基価160mgKOH/g)18g(18mmol、活性水素量54mmol)、および上記一般式(3)に相当する7−メチル−1,5,7−トリアザビシクロ[4.4.0]デカ−5−エン[有機塩基化合物C、pKBH=25.5]41mg(0.27mmol、活性水素1molに対して0.005mol)を加えた。オートクレーブ内を窒素雰囲気とした後、内温を80℃とし、0.5kPaの減圧下で脱水処理を行った。その後、トリイソブチルアルミニウム(TIBAL)の1.0mol/Lヘキサン溶液0.81ml(0.81mmol、有機塩基化合物C:1molに対して3mol、活性水素1molに対して0.015mol)を加え、内温を80℃とし、0.5kPaの減圧処理を行い、本発明の組成物を得た。
Example 3.
A 0.2 liter autoclave equipped with a stirring blade and a polyether polyol having a molecular weight of 1000 having three hydroxyl groups as an active hydrogen-containing compound (manufactured by Sanyo Kasei Kogyo Co., Ltd. (trade name) Sanniks GP1000; hydroxyl value 160 mgKOH / g) 18 g (18 mmol, amount of active hydrogen 54 mmol), and 7-methyl-1,5,7-triazabicyclo [4.4.0] deca-5-ene [organic base compound C] corresponding to the above general formula (3). , PK BH = 25.5] 41 mg (0.27 mmol, 0.005 mol with respect to 1 mol of active hydrogen) was added. After setting the inside of the autoclave to a nitrogen atmosphere, the inside temperature was set to 80 ° C., and dehydration treatment was performed under a reduced pressure of 0.5 kPa. Then, 0.81 ml (0.81 mmol, 3 mol with respect to 1 mol of the organic base compound C, 0.015 mol with respect to 1 mol of active hydrogen) of a 1.0 mol / L hexane solution of triisobutylaluminum (TIBAL) was added, and the internal temperature was increased. Was heated to 80 ° C. and subjected to a reduced pressure treatment of 0.5 kPa to obtain the composition of the present invention.

得られた組成物の存在下、オートクレーブの内温を80℃とし、プロピレンオキシド92gを反応圧力0.3MPa以下を保つように間欠的に供給しながら、内温88〜92℃の範囲で反応させた。次いで、0.5kPaの減圧下で残留プロピレンオキシドの除去をおこなった後、エチレンオキシド18gを反応圧力0.25MPa以下を保つように間欠的に供給しながら、内温108〜112℃の範囲で反応させた。0.5kPaの減圧下で残留エチレンオキシドの除去をおこない、無色無臭のポリアルキレンオキシド126gを得た。触媒活性は、580g/mol・min、得られたポリアルキレンオキシドの分子量は6900g/mol、不飽和度は0.006meq/g、分子量分布は1.06であった。結果を表1に併せて示す。 In the presence of the obtained composition, the internal temperature of the autoclave was set to 80 ° C., and 92 g of propylene oxide was intermittently supplied so as to maintain the reaction pressure of 0.3 MPa or less while reacting in the internal temperature range of 88 to 92 ° C. It was. Next, after removing residual propylene oxide under a reduced pressure of 0.5 kPa, 18 g of ethylene oxide was intermittently supplied so as to maintain a reaction pressure of 0.25 MPa or less, and the reaction was carried out in an internal temperature range of 108 to 112 ° C. It was. Residual ethylene oxide was removed under a reduced pressure of 0.5 kPa to obtain 126 g of colorless and odorless polyalkylene oxide. The catalytic activity was 580 g / mol · min, the molecular weight of the obtained polyalkylene oxide was 6900 g / mol, the degree of unsaturation was 0.006 meq / g, and the molecular weight distribution was 1.06. The results are also shown in Table 1.

実施例4.
攪拌翼を付した0.2リットルのオートクレーブに、活性水素含有化合物として3個の水酸基を有する分子量1000のポリエーテルポリオール(三洋化成工業製、(商品名)サンニックスGP1000;水酸基価160mgKOH/g)9g(9mmol、活性水素量27mmol)、および上記一般式(4)に相当する2,8,9−トリイソプロピル2,5,8,9−テトラアザ−1−フォスファビシクロ[3.3.3]ウンデカン[有機塩基化合物D、pKBH=32.9]81mg(0.27mmol、活性水素1molに対して0.010mol)を加えた。オートクレーブ内を窒素雰囲気とした後、内温を80℃とし、0.5kPaの減圧下で脱水処理を行った。その後、トリイソブチルアルミニウム(TIBAL)の1.0mol/Lヘキサン溶液0.81ml(0.81mmol、有機塩基化合物D:1molに対して3mol、活性水素1molに対して0.030mol)を加え、内温を80℃とし、0.5kPaの減圧処理を行い、本発明の組成物を得た。
Example 4.
A 0.2 liter autoclave equipped with a stirring blade and a polyether polyol having a molecular weight of 1000 having three hydroxyl groups as an active hydrogen-containing compound (manufactured by Sanyo Kasei Kogyo Co., Ltd. (trade name) Sanniks GP1000; hydroxyl value 160 mgKOH / g) 9 g (9 mmol, amount of active hydrogen 27 mmol), and 2,8,9-triisopropyl 2,5,8,9-tetraaza-1-phosphabicyclo [3.3.3] corresponding to the above general formula (4). 81 mg (0.27 mmol, 0.010 mol with respect to 1 mol of active hydrogen) of undecane [organic base compound D, pK BH = 32.9] was added. After setting the inside of the autoclave to a nitrogen atmosphere, the inside temperature was set to 80 ° C., and dehydration treatment was performed under a reduced pressure of 0.5 kPa. Then, 0.81 ml (0.81 mmol, 3 mol with respect to 1 mol of the organic base compound D, 0.030 mol with respect to 1 mol of active hydrogen) of a 1.0 mol / L hexane solution of triisobutylaluminum (TIBAL) was added, and the internal temperature was increased. Was heated to 80 ° C. and subjected to a reduced pressure treatment of 0.5 kPa to obtain the composition of the present invention.

得られた組成物の存在下、オートクレーブの内温を90℃とし、プロピレンオキシド138gを反応圧力0.3MPa以下を保つように間欠的に供給しながら、内温88〜92℃の範囲で反応させた。次いで、0.5kPaの減圧下で残留プロピレンオキシドの除去をおこなった後、エチレンオキシド27gを反応圧力0.25MPa以下を保つように間欠的に供給しながら、内温108〜112℃の範囲で反応させた。0.5kPaの減圧下で残留エチレンオキシドの除去をおこない、無色無臭のポリアルキレンオキシド170gを得た。触媒活性は、490g/mol・min、得られたポリアルキレンオキシドの分子量は18000g/mol、不飽和度は0.008meq/g、分子量分布は1.09であった。結果を表1に併せて示す。 In the presence of the obtained composition, the internal temperature of the autoclave was set to 90 ° C., and 138 g of propylene oxide was intermittently supplied so as to maintain the reaction pressure of 0.3 MPa or less while reacting in the internal temperature range of 88 to 92 ° C. It was. Next, after removing residual propylene oxide under a reduced pressure of 0.5 kPa, 27 g of ethylene oxide was intermittently supplied so as to maintain a reaction pressure of 0.25 MPa or less, and the reaction was carried out in an internal temperature range of 108 to 112 ° C. It was. Residual ethylene oxide was removed under a reduced pressure of 0.5 kPa to obtain 170 g of colorless and odorless polyalkylene oxide. The catalytic activity was 490 g / mol · min, the molecular weight of the obtained polyalkylene oxide was 18000 g / mol, the degree of unsaturation was 0.008 meq / g, and the molecular weight distribution was 1.09. The results are also shown in Table 1.

参考例5.
攪拌翼を付した0.2リットルのオートクレーブに、活性水素含有化合物として3個の水酸基を有する分子量1000のポリエーテルポリオール(三洋化成工業製、(商品名)サンニックスGP1000;水酸基価160mgKOH/g)18g(18mmol、活性水素量54mmol)、および上記一般式(5)に相当する1,8−ジアザビシクロ[5.4.0]ウンデカ−7−エン[有機塩基化合物E、pKBH=24.3]82mg(0.54mmol、活性水素1molに対して0.010mol)を加えた。オートクレーブ内を窒素雰囲気とした後、内温を80℃とし、0.5kPaの減圧下で脱水処理を行った。その後、トリイソブチルアルミニウム(TIBAL)の1.0mol/Lヘキサン溶液1.08ml(1.08mmol、有機塩基化合物E:1molに対して2mol、活性水素1molに対して0.020mol)を加え、内温を80℃とし、0.5kPaの減圧処理を行い、本発明の組成物を得た。
Reference example 5.
A 0.2 liter autoclave equipped with a stirring blade and a polyether polyol having a molecular weight of 1000 having three hydroxyl groups as an active hydrogen-containing compound (manufactured by Sanyo Kasei Kogyo Co., Ltd. (trade name) Sanniks GP1000; hydroxyl value 160 mgKOH / g) 18 g (18 mmol, amount of active hydrogen 54 mmol), and 1,8-diazabicyclo [5.4.0] undec-7-ene [organic base compound E, pK BH = 24.3] corresponding to the above general formula (5). 82 mg (0.54 mmol, 0.010 mol with respect to 1 mol of active hydrogen) was added. After setting the inside of the autoclave to a nitrogen atmosphere, the inside temperature was set to 80 ° C., and dehydration treatment was performed under a reduced pressure of 0.5 kPa. Then, 1.08 ml (1.08 mmol, 2 mol with respect to 1 mol of the organic base compound E, 0.020 mol with respect to 1 mol of active hydrogen) of a 1.0 mol / L hexane solution of triisobutylaluminum (TIBAL) was added, and the internal temperature was increased. Was heated to 80 ° C. and subjected to a reduced pressure treatment of 0.5 kPa to obtain the composition of the present invention.

得られた組成物の存在下、オートクレーブの内温を90℃とし、プロピレンオキシド92gを反応圧力0.3MPa以下を保つように間欠的に供給しながら、内温88〜92℃の範囲で反応させた。次いで、0.5kPaの減圧下で残留プロピレンオキシドの除去をおこなった後、エチレンオキシド18gを反応圧力0.25MPa以下を保つように間欠的に供給しながら、内温108〜112℃の範囲で反応させた。0.5kPaの減圧下で残留エチレンオキシドの除去をおこない、無色無臭のポリアルキレンオキシド125gを得た。触媒活性は、510g/mol・min、得られたポリアルキレンオキシドの分子量は6900g/mol、不飽和度は0.007meq/g、分子量分布は1.07であった。結果を表1に併せて示す。 In the presence of the obtained composition, the internal temperature of the autoclave was set to 90 ° C., and 92 g of propylene oxide was intermittently supplied so as to maintain the reaction pressure of 0.3 MPa or less while reacting in the internal temperature range of 88 to 92 ° C. It was. Next, after removing residual propylene oxide under a reduced pressure of 0.5 kPa, 18 g of ethylene oxide was intermittently supplied so as to maintain a reaction pressure of 0.25 MPa or less, and the reaction was carried out in an internal temperature range of 108 to 112 ° C. It was. Residual ethylene oxide was removed under a reduced pressure of 0.5 kPa to obtain 125 g of colorless and odorless polyalkylene oxide. The catalytic activity was 510 g / mol · min, the obtained polyalkylene oxide had a molecular weight of 6900 g / mol, the degree of unsaturation was 0.007 meq / g, and the molecular weight distribution was 1.07. The results are also shown in Table 1.

実施例6.
攪拌翼を付した0.2リットルのオートクレーブに、活性水素含有化合物として3個の水酸基を有する分子量1000のポリエーテルポリオール(三洋化成工業製、(商品名)サンニックスGP1000;水酸基価160mgKOH/g)18g(18mmol、活性水素量54mmol)、および上記一般式(2)に相当する2−tert−ブチルイミノ−2−ジエチルアミノ−1,3−ジメチルパーヒドロ−1,3,2−ジアザホスフォリン[有機塩基化合物B、pKBH=27.6]74mg(0.27mmol、活性水素1molに対して0.005mol)を加えた。オートクレーブ内を窒素雰囲気とした後、内温を80℃とし、0.5kPaの減圧下で脱水処理を行った。その後、トリイソプロポキシアルミニウム[Al(OPr)]の1.0mol/Lヘキサン溶液0.54ml(0.54mmol、有機塩基化合物B:1molに対して2mol、活性水素1molに対して0.010mol)を加え、内温を80℃とし、0.5kPaの減圧処理を行い、本発明の組成物を得た。
Example 6.
A 0.2 liter autoclave equipped with a stirring blade and a polyether polyol having a molecular weight of 1000 having three hydroxyl groups as an active hydrogen-containing compound (manufactured by Sanyo Kasei Kogyo Co., Ltd. (trade name) Sanniks GP1000; hydroxyl value 160 mgKOH / g) 18 g (18 mmol, amount of active hydrogen 54 mmol), and 2-tert-butylimino-2-diethylamino-1,3-dimethylperhydro-1,3,2-diazaphosphorin corresponding to the above general formula (2) [organic] Basic compound B, pK BH = 27.6] 74 mg (0.27 mmol, 0.005 mol with respect to 1 mol of active hydrogen) was added. After setting the inside of the autoclave to a nitrogen atmosphere, the inside temperature was set to 80 ° C., and dehydration treatment was performed under a reduced pressure of 0.5 kPa. Thereafter, 1.0 mol / L hexane solution 0.54 ml (0.54 mmol of triisopropoxyaluminum [Al (O i Pr) 3 ], an organic base compound B: 0 2 mol, relative to active hydrogen 1mol against 1mol. 010 mol) was added, the internal temperature was set to 80 ° C., and a reduced pressure treatment of 0.5 kPa was performed to obtain the composition of the present invention.

得られた組成物の存在下、オートクレーブの内温を90℃とし、プロピレンオキシド92gを反応圧力0.3MPa以下を保つように間欠的に供給しながら、内温88〜92℃の範囲で反応させた。次いで、0.5kPaの減圧下で残留プロピレンオキシドの除去をおこなった後、エチレンオキシド18gを反応圧力0.25MPa以下を保つように間欠的に供給しながら、内温108〜112℃の範囲で反応させた。0.5kPaの減圧下で残留エチレンオキシドの除去をおこない、無色無臭のポリアルキレンオキシド126gを得た。触媒活性は、690g/mol・min、得られたポリアルキレンオキシドの分子量は7000g/mol、不飽和度は0.006meq/g、分子量分布は1.06であった。結果を表2に示す。 In the presence of the obtained composition, the internal temperature of the autoclave was set to 90 ° C., and 92 g of propylene oxide was intermittently supplied so as to maintain the reaction pressure of 0.3 MPa or less while reacting in the internal temperature range of 88 to 92 ° C. It was. Next, after removing residual propylene oxide under a reduced pressure of 0.5 kPa, 18 g of ethylene oxide was intermittently supplied so as to maintain a reaction pressure of 0.25 MPa or less, and the reaction was carried out in an internal temperature range of 108 to 112 ° C. It was. Residual ethylene oxide was removed under a reduced pressure of 0.5 kPa to obtain 126 g of colorless and odorless polyalkylene oxide. The catalytic activity was 690 g / mol · min, the obtained polyalkylene oxide had a molecular weight of 7000 g / mol, the degree of unsaturation was 0.006 meq / g, and the molecular weight distribution was 1.06. The results are shown in Table 2.

実施例7.
攪拌翼を付した0.2リットルのオートクレーブに、活性水素含有化合物として3個の水酸基を有する分子量600のポリエーテルポリオール(三洋化成工業製、(商品名)サンニックスGP600;水酸基価280mgKOH/g)11g(18mmol、活性水素量54mmol)、および上記一般式(2)に相当する2−tert−ブチルイミノ−2−ジエチルアミノ−1,3−ジメチルパーヒドロ−1,3,2−ジアザホスフォリン[有機塩基化合物B、pKBH=27.6]74mg(0.27mmol、活性水素1molに対して0.005mol)を加えた。オートクレーブ内を窒素雰囲気とした後、内温を80℃とし、0.5kPaの減圧下で脱水処理を行った。その後、メチル基及びイソブチル基を有するアルミノキサン(東ソーファインケム社製、MMAO−3A)の1.0mol/Lヘキサン溶液0.81ml(0.81mmol、有機塩基化合物B:1molに対して3mol、活性水素1molに対して0.015mol)を加え、内温を80℃とし、0.5kPaの減圧処理を行い、本発明の組成物を得た。
Example 7.
A 0.2 liter autoclave equipped with a stirring blade and a polyether polyol having a molecular weight of 600 having three hydroxyl groups as an active hydrogen-containing compound (manufactured by Sanyo Kasei Kogyo Co., Ltd. (trade name) Sanniks GP600; hydroxyl value 280 mgKOH / g) 11 g (18 mmol, amount of active hydrogen 54 mmol), and 2-tert-butylimino-2-diethylamino-1,3-dimethylperhydro-1,3,2-diazaphosphorin corresponding to the above general formula (2) [organic] Basic compound B, pK BH = 27.6] 74 mg (0.27 mmol, 0.005 mol with respect to 1 mol of active hydrogen) was added. After setting the inside of the autoclave to a nitrogen atmosphere, the inside temperature was set to 80 ° C., and dehydration treatment was performed under a reduced pressure of 0.5 kPa. Then, 0.81 ml (0.81 mmol, 3 mol with respect to 1 mol of the organic base compound B, 1 mol of active hydrogen) of a 1.0 mol / L hexane solution of aluminoxane having a methyl group and an isobutyl group (MMAO-3A manufactured by Toso Finechem) was used. 0.015 mol) was added thereto, the internal temperature was adjusted to 80 ° C., and a reduced pressure treatment of 0.5 kPa was carried out to obtain the composition of the present invention.

得られた組成物の存在下、オートクレーブの内温を110℃とし、プロピレンオキシド99gを反応圧力0.3MPa以下を保つように間欠的に供給しながら、内温108〜112℃の範囲で反応させた。次いで、0.5kPaの減圧下で残留プロピレンオキシドの除去をおこなった後、エチレンオキシド18gを反応圧力0.25MPa以下を保つように間欠的に供給しながら、内温128〜132℃の範囲で反応させた。0.5kPaの減圧下で残留エチレンオキシドの除去をおこない、無色無臭のポリアルキレンオキシド127gを得た。触媒活性は、970g/mol・min、得られたポリアルキレンオキシドの分子量は7000g/mol、不飽和度は0.009meq/g、分子量分布は1.08であった。結果を表2に併せて示す。 In the presence of the obtained composition, the internal temperature of the autoclave was set to 110 ° C., and 99 g of propylene oxide was intermittently supplied so as to maintain the reaction pressure of 0.3 MPa or less while reacting in the internal temperature range of 108 to 112 ° C. It was. Next, after removing residual propylene oxide under a reduced pressure of 0.5 kPa, 18 g of ethylene oxide was intermittently supplied so as to maintain a reaction pressure of 0.25 MPa or less, and the reaction was carried out in an internal temperature range of 128 to 132 ° C. It was. Residual ethylene oxide was removed under a reduced pressure of 0.5 kPa to obtain 127 g of colorless and odorless polyalkylene oxide. The catalytic activity was 970 g / mol · min, the obtained polyalkylene oxide had a molecular weight of 7000 g / mol, the degree of unsaturation was 0.009 meq / g, and the molecular weight distribution was 1.08. The results are also shown in Table 2.

実施例8.
攪拌翼を付した0.2リットルのオートクレーブに、活性水素含有化合物として3個の水酸基を有する分子量400のポリエーテルポリオール(三洋化成工業製、(商品名)サンニックスGP400;水酸基価420mgKOH/g)7.2g(18mmol、活性水素量54mmol)、および上記一般式(2)に相当する2−tert−ブチルイミノ−2−ジエチルアミノ−1,3−ジメチルパーヒドロ−1,3,2−ジアザホスフォリン[有機塩基化合物B、pKBH=27.6]74mg(0.27mmol、活性水素1molに対して0.005mol)を加えた。オートクレーブ内を窒素雰囲気とした後、内温を80℃とし、0.5kPaの減圧下で脱水処理を行った。その後、ジエチル亜鉛(ZnEt2)の1.0mol/Lヘキサン溶液0.54ml(0.54mmol、有機塩基化合物B:1molに対して2mol、活性水素1molに対して0.010mol)を加え、内温を80℃とし、0.5kPaの減圧処理を行い、本発明の組成物を得た。
得られた組成物の存在下、オートクレーブの内温を110℃とし、プロピレンオキシド103gを反応圧力0.3MPa以下を保つように間欠的に供給しながら、内温108〜112℃の範囲で反応させた。次いで、0.5kPaの減圧下で残留プロピレンオキシドの除去をおこなった後、エチレンオキシド18gを反応圧力0.25MPa以下を保つように間欠的に供給しながら、内温128〜132℃の範囲で反応させた。0.5kPaの減圧下で残留エチレンオキシドの除去をおこない、無色無臭のポリアルキレンオキシド125gを得た。触媒活性は、430g/mol・min、得られたポリアルキレンオキシドの分子量は6900g/mol、不飽和度は0.007meq/g、分子量分布は1.07であった。結果を表2に併せて示す。
Example 8.
A 0.2 liter autoclave equipped with a stirring blade and a polyether polyol having a molecular weight of 400 having three hydroxyl groups as an active hydrogen-containing compound (manufactured by Sanyo Kasei Kogyo Co., Ltd. (trade name) Sanniks GP400; hydroxyl value 420 mgKOH / g) 7.2 g (18 mmol, active hydrogen amount 54 mmol), and 2-tert-butylimino-2-diethylamino-1,3-dimethylperhydro-1,3,2-diazaphosphorin corresponding to the above general formula (2). [Organic base compound B, pK BH = 27.6] 74 mg (0.27 mmol, 0.005 mol with respect to 1 mol of active hydrogen) was added. After setting the inside of the autoclave to a nitrogen atmosphere, the inside temperature was set to 80 ° C., and dehydration treatment was performed under a reduced pressure of 0.5 kPa. Then, 0.54 ml (0.54 mmol, 2 mol with respect to 1 mol of the organic base compound B, 0.010 mol with respect to 1 mol of active hydrogen) of a 1.0 mol / L hexane solution of diethylzinc (ZnEt2) was added, and the internal temperature was adjusted. The temperature was 80 ° C., and the pressure was reduced to 0.5 kPa to obtain the composition of the present invention.
In the presence of the obtained composition, the internal temperature of the autoclave was set to 110 ° C., and 103 g of propylene oxide was intermittently supplied so as to maintain the reaction pressure of 0.3 MPa or less while reacting in the internal temperature range of 108 to 112 ° C. It was. Next, after removing residual propylene oxide under a reduced pressure of 0.5 kPa, 18 g of ethylene oxide was intermittently supplied so as to maintain a reaction pressure of 0.25 MPa or less, and the reaction was carried out in an internal temperature range of 128 to 132 ° C. It was. Residual ethylene oxide was removed under a reduced pressure of 0.5 kPa to obtain 125 g of colorless and odorless polyalkylene oxide. The catalytic activity was 430 g / mol · min, the obtained polyalkylene oxide had a molecular weight of 6900 g / mol, the degree of unsaturation was 0.007 meq / g, and the molecular weight distribution was 1.07. The results are also shown in Table 2.

実施例9.
攪拌翼を付した0.2リットルのオートクレーブに、活性水素含有化合物として3個の水酸基を有する分子量250のポリエーテルポリオール(三洋化成工業製、(商品名)サンニックスGP250;水酸基価670mgKOH/g)4.5g(18mmol、活性水素量54mmol)、および上記一般式(2)に相当する2−tert−ブチルイミノ−2−ジエチルアミノ−1,3−ジメチルパーヒドロ−1,3,2−ジアザホスフォリン[有機塩基化合物B、pKBH=27.6]74mg(0.27mmol、活性水素1molに対して0.005mol)を加えた。オートクレーブ内を窒素雰囲気とした後、内温を80℃とし、0.5kPaの減圧下で脱水処理を行った。その後、トリエチルボラン(BEt3)の1.0mol/Lヘキサン溶液0.54ml(0.54mmol、有機塩基化合物B:1molに対して2mol、活性水素1molに対して0.010mol)を加え、内温を80℃とし、0.5kPaの減圧処理を行い、本発明の組成物を得た。
Example 9.
A 0.2 liter autoclave equipped with a stirring blade and a polyether polyol having a molecular weight of 250 having three hydroxyl groups as an active hydrogen-containing compound (manufactured by Sanyo Kasei Kogyo Co., Ltd. (trade name) Sanniks GP250; hydroxyl value 670 mgKOH / g) 4.5 g (18 mmol, amount of active hydrogen 54 mmol), and 2-tert-butylimino-2-diethylamino-1,3-dimethylperhydro-1,3,2-diazaphosphorin corresponding to the above general formula (2). [Organic base compound B, pK BH = 27.6] 74 mg (0.27 mmol, 0.005 mol with respect to 1 mol of active hydrogen) was added. After setting the inside of the autoclave to a nitrogen atmosphere, the inside temperature was set to 80 ° C., and dehydration treatment was performed under a reduced pressure of 0.5 kPa. Then, 0.54 ml (0.54 mmol, 2 mol with respect to 1 mol of the organic base compound B, 0.010 mol with respect to 1 mol of active hydrogen) of a 1.0 mol / L hexane solution of triethylborane (BEt3) was added, and the internal temperature was adjusted. The temperature was 80 ° C., and the pressure was reduced to 0.5 kPa to obtain the composition of the present invention.

得られた組成物の存在下、オートクレーブの内温を110℃とし、プロピレンオキシド106gを反応圧力0.3MPa以下を保つように間欠的に供給しながら、内温108〜112℃の範囲で反応させた。次いで、0.5kPaの減圧下で残留プロピレンオキシドの除去をおこなった後、エチレンオキシド18gを反応圧力0.25MPa以下を保つように間欠的に供給しながら、内温128〜132℃の範囲で反応させた。0.5kPaの減圧下で残留エチレンオキシドの除去をおこない、無色無臭のポリアルキレンオキシド126gを得た。触媒活性は、540g/mol・min、得られたポリアルキレンオキシドの分子量は6900g/mol、不飽和度は0.008meq/g、分子量分布は1.07であった。結果を表2に併せて示す。 In the presence of the obtained composition, the internal temperature of the autoclave was set to 110 ° C., and 106 g of propylene oxide was intermittently supplied so as to maintain the reaction pressure of 0.3 MPa or less while reacting in the internal temperature range of 108 to 112 ° C. It was. Next, after removing residual propylene oxide under a reduced pressure of 0.5 kPa, 18 g of ethylene oxide was intermittently supplied so as to maintain a reaction pressure of 0.25 MPa or less, and the reaction was carried out in an internal temperature range of 128 to 132 ° C. It was. Residual ethylene oxide was removed under a reduced pressure of 0.5 kPa to obtain 126 g of colorless and odorless polyalkylene oxide. The catalytic activity was 540 g / mol · min, the molecular weight of the obtained polyalkylene oxide was 6900 g / mol, the degree of unsaturation was 0.008 meq / g, and the molecular weight distribution was 1.07. The results are also shown in Table 2.

比較例1.
攪拌翼を付した0.2リットルのオートクレーブに、活性水素含有化合物として3個の水酸基を有する分子量1000のポリエーテルポリオール(三洋化成工業製、(商品名)サンニックスGP1000;水酸基価160mgKOH/g)18g(18mmol、活性水素量54mmol)、および上記一般式(2)に相当する2−tert−ブチルイミノ−2−ジエチルアミノ−1,3−ジメチルパーヒドロ−1,3,2−ジアザホスフォリン[有機塩基化合物B、pKBH=27.6]74mg(0.27mmol、活性水素1molに対して0.005mol)を加えた。オートクレーブ内を窒素雰囲気とし、オートクレーブ内を窒素雰囲気とした後、内温を80℃とし、0.5kPaの減圧下で脱水処理を行った。
Comparative example 1.
A 0.2 liter autoclave equipped with a stirring blade and a polyether polyol having a molecular weight of 1000 having three hydroxyl groups as an active hydrogen-containing compound (manufactured by Sanyo Kasei Kogyo Co., Ltd. (trade name) Sanniks GP1000; hydroxyl value 160 mgKOH / g) 18 g (18 mmol, amount of active hydrogen 54 mmol), and 2-tert-butylimino-2-diethylamino-1,3-dimethylperhydro-1,3,2-diazaphosphorin corresponding to the above general formula (2) [organic] Basic compound B, pK BH = 27.6] 74 mg (0.27 mmol, 0.005 mol with respect to 1 mol of active hydrogen) was added. After the inside of the autoclave had a nitrogen atmosphere and the inside of the autoclave had a nitrogen atmosphere, the autoclave was dehydrated under a reduced pressure of 0.5 kPa at an internal temperature of 80 ° C.

オートクレーブの内温を90℃とし、プロピレンオキシドを反応圧力0.3MPa以下を保つように間欠的に供給しながら、内温88〜92℃の範囲で反応させた。その結果、プロピレンオキサイドを10g供給した時点で反応が停止した。0.5kPaの減圧下で残留プロピレンオキシドの除去をおこない、無色無臭のポリアルキレンオキシド19gを得た。触媒活性は26g/mol・min、得られたポリアルキレンオキシドの分子量は1100g/mol、不飽和度は0.011meq/g、分子量分布は1.05であった。結果を表3に示す。 The internal temperature of the autoclave was 90 ° C., and the reaction was carried out in the internal temperature range of 88 to 92 ° C. while intermittently supplying propylene oxide so as to maintain the reaction pressure of 0.3 MPa or less. As a result, the reaction was stopped when 10 g of propylene oxide was supplied. Residual propylene oxide was removed under a reduced pressure of 0.5 kPa to obtain 19 g of colorless and odorless polyalkylene oxide. The catalytic activity was 26 g / mol · min, the molecular weight of the obtained polyalkylene oxide was 1100 g / mol, the degree of unsaturation was 0.011 meq / g, and the molecular weight distribution was 1.05. The results are shown in Table 3.

比較例2.
攪拌翼を付した0.2リットルのオートクレーブに、活性水素含有化合物として3個の水酸基を有する分子量1000のポリエーテルポリオール(三洋化成工業製、(商品名)サンニックスGP1000;水酸基価160mgKOH/g)18g(18mmol、活性水素量54mmol)、およびトリイソブチルアルミニウム(TIBAL)の1.0mol/Lヘキサン溶液0.54ml(0.54mmol、活性水素1molに対して0.010mol)を加えた。オートクレーブ内を窒素雰囲気とした後、内温を80℃とし、0.5kPaの減圧下で脱水処理を行った。
Comparative example 2.
A 0.2 liter autoclave equipped with a stirring blade and a polyether polyol having a molecular weight of 1000 having three hydroxyl groups as an active hydrogen-containing compound (manufactured by Sanyo Kasei Kogyo Co., Ltd. (trade name) Sanniks GP1000; hydroxyl value 160 mgKOH / g) 18 g (18 mmol, 54 mmol of active hydrogen) and 0.54 ml (0.54 mmol, 0.010 mol per 1 mol of active hydrogen) of a 1.0 mol / L hexane solution of triisobutylaluminum (TIBAL) were added. After setting the inside of the autoclave to a nitrogen atmosphere, the inside temperature was set to 80 ° C., and dehydration treatment was performed under a reduced pressure of 0.5 kPa.

オートクレーブの内温を90℃とし、プロピレンオキシドを反応圧力0.3MPa以下を保つように間欠的に供給しながら、内温88〜92℃の範囲で反応させた。その結果、プロピレンオキサイドを9g供給した時点で反応が停止した。0.5kPaの減圧下で残留プロピレンオキシドの除去をおこなった結果、原料であるポリエーテルポリオール(三洋化成工業製、サンニックスGP1000)が回収された。結果を表3に併せて示す。 The internal temperature of the autoclave was 90 ° C., and the reaction was carried out in the internal temperature range of 88 to 92 ° C. while intermittently supplying propylene oxide so as to maintain the reaction pressure of 0.3 MPa or less. As a result, the reaction was stopped when 9 g of propylene oxide was supplied. As a result of removing residual propylene oxide under a reduced pressure of 0.5 kPa, a raw material, a polyether polyol (manufactured by Sanyo Chemical Industries, Ltd., Sanniks GP1000) was recovered. The results are also shown in Table 3.

比較例3.
攪拌翼を付した0.2リットルのオートクレーブに、活性水素含有化合物として3個の水酸基を有する分子量1000のポリエーテルポリオール(三洋化成工業製、(商品名)サンニックスGP1000;水酸基価160mgKOH/g)18g(18mmol、活性水素量54mmol)、およびトリエチルアミン[有機塩基化合物F、pKBH=18.5]27mg(0.27mmol、活性水素1molに対して0.005mol)を加えた。オートクレーブ内を窒素雰囲気とした後、内温を80℃とし、0.5kPaの減圧下で脱水処理を行った。その後、トリイソブチルアルミニウム(TIBAL)の1.0mol/Lヘキサン溶液0.54ml(0.54mmol、有機塩基化合物F:1molに対して2mol、活性水素1molに対して0.010mol)を加え、内温を80℃とし、0.5kPaの減圧処理を行った。
Comparative example 3.
A 0.2 liter autoclave equipped with a stirring blade and a polyether polyol having a molecular weight of 1000 having three hydroxyl groups as an active hydrogen-containing compound (manufactured by Sanyo Kasei Kogyo Co., Ltd. (trade name) Sanniks GP1000; hydroxyl value 160 mgKOH / g) 18 g (18 mmol, amount of active hydrogen 54 mmol) and 27 mg (0.27 mmol, 0.005 mol with respect to 1 mol of active hydrogen) of triethylamine [organic base compound F, pK BH = 18.5] were added. After setting the inside of the autoclave to a nitrogen atmosphere, the inside temperature was set to 80 ° C., and dehydration treatment was performed under a reduced pressure of 0.5 kPa. Then, 0.54 ml (0.54 mmol, 2 mol with respect to 1 mol of the organic base compound F, 0.010 mol with respect to 1 mol of active hydrogen) of a 1.0 mol / L hexane solution of triisobutylaluminum (TIBAL) was added, and the internal temperature was increased. Was 80 ° C., and a reduced pressure treatment of 0.5 kPa was performed.

オートクレーブの内温を90℃とし、プロピレンオキシドを反応圧力0.3MPa以下を保つように間欠的に供給しながら、内温88〜92℃の範囲で反応させた。その結果、プロピレンオキサイドを9g供給した時点で反応が停止した。0.5kPaの減圧下で残留プロピレンオキシドの除去をおこなった結果、原料であるポリエーテルポリオール(三洋化成工業製、サンニックスGP1000)が回収された。結果を表3に併せて示す。 The internal temperature of the autoclave was 90 ° C., and the reaction was carried out in the internal temperature range of 88 to 92 ° C. while intermittently supplying propylene oxide so as to maintain the reaction pressure of 0.3 MPa or less. As a result, the reaction was stopped when 9 g of propylene oxide was supplied. As a result of removing residual propylene oxide under a reduced pressure of 0.5 kPa, a raw material, a polyether polyol (manufactured by Sanyo Chemical Industries, Ltd., Sanniks GP1000) was recovered. The results are also shown in Table 3.

本発明の組成物を用いることにより、効率的にポリアルキレンオキシドを製造することができる。得られるポリアルキレンオキシドは、ポリウレタン原料、ポリエステル原料、界面活性剤原料、潤滑剤原料等に有用である。特に各種イソシアネート化合物と反応させることにより、断熱材等に使用される硬質フォーム、自動車のシート・クッション、寝具等に使用される軟質フォーム、接着剤、塗料、シーリング材、熱硬化性エラストマー、熱可塑性エラストマーへの展開が期待される。 By using the composition of the present invention, a polyalkylene oxide can be efficiently produced. The obtained polyalkylene oxide is useful as a polyurethane raw material, a polyester raw material, a surfactant raw material, a lubricant raw material and the like. In particular, by reacting with various isocyanate compounds, hard foam used for heat insulating materials, soft foam used for automobile seats / cushions, bedding, etc., adhesives, paints, sealants, thermosetting elastomers, thermoplastics, etc. Expected to develop into elastomers.

Claims (8)

pKBH25.5以上の有機塩基化合物、ルイス酸、及び活性水素含有化合物を含み、pK BH が25.5以上の有機塩基化合物が、下記一般式(1)
(上記一般式(1)において、R 、R 及びR は、各々独立して、水素原子又は炭素数1〜20の炭化水素基を表す。ここで、R とR が互いに結合した環構造、R 同士又はR 同士が互いに結合した環構造を形成してもよい。)
で示される化合物、下記一般式(2)
(上記一般式(2)において、R 、R 及びR は、各々独立して、水素原子又は炭素数1〜20の炭化水素基を表す。ここで、R とR が互いに結合した環構造、R 同士又はR 同士が互いに結合した環構造を形成してもよい。)
で示される化合物、下記一般式(3)
(上記一般式(3)において、R 、R 及びR は、各々独立して、水素原子又は炭素数1〜20の炭化水素基を表す。ここで、R 、R 及びR のうち2つが互いに結合した環構造、R 同士又はR 同士が互いに結合した環構造を形成してもよい。)
で示される化合物、及び下記一般式(4)
(上記一般式(4)において、Rは、各々独立して、水素原子又は炭素数1〜20の炭化水素基を表す。)
で示される化合物からなる群より選択される少なくとも一種の化合物であることを特徴とする組成物。
pK BH is 25.5 or more organic basic compounds, Lewis acids, and looking containing an active hydrogen containing compound, an organic base compound of pK BH is 25.5 or higher, the following general formula (1)
(In the above general formula (1), R 1 , R 2 and R 3 each independently represent a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms. Here, R 1 and R 2 are bonded to each other. ring structures, may form a ring structure R 1 s or R 2 together are linked together.)
Compound represented by, the following general formula (2)
(In the above general formula (2), R 1 , R 2 and R 3 each independently represent a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms. Here, R 1 and R 2 are bonded to each other. ring structures, may form a ring structure R 1 s or R 2 together are linked together.)
Compound represented by, the following general formula (3)
(In the above general formula (3), R 1 , R 2 and R 3 each independently represent a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms, where R 1 , R 2 and R 3 are used. two are ring structure connected with each other among the may form a ring structure R 1 s or R 2 together are linked together.)
The compound represented by, and the following general formula (4)
(In the above general formula (4), R independently represents a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms.)
A composition characterized by being at least one compound selected from the group consisting of the compounds represented by .
ルイス酸が、アルミニウム化合物、亜鉛化合物、及びホウ素化合物からなる群より選択される少なくとも1種の化合物であることを特徴とする請求項1に記載の組成物。 The composition according to claim 1, wherein the Lewis acid is at least one compound selected from the group consisting of an aluminum compound, a zinc compound, and a boron compound. pKBH25.5以上の有機塩基化合物とルイス酸との割合が、有機塩基化合物:ルイス酸=1:0.002〜500(モル比)であることを特徴とする請求項1又は2に記載の組成物。 According to claim 1 or 2 , the ratio of the organic base compound having a pK BH of 25.5 or more to Lewis acid is organic base compound: Lewis acid = 1: 0.002 to 500 (molar ratio). The composition described. 活性水素含有化合物中の活性水素と、pKBH25.5以上の有機塩基化合物との割合が、活性水素含有化合物中の活性水素:有機塩基化合物=1:0.001〜10(モル比)であることを特徴とする請求項1乃至請求項のいずれかに記載の組成物。 The ratio of active hydrogen in the active hydrogen-containing compound to the organic base compound having a pK BH of 25.5 or more is active hydrogen in the active hydrogen-containing compound: organic base compound = 1: 0.001 to 10 (molar ratio). The composition according to any one of claims 1 to 3 , wherein the composition is characterized by the above. 活性水素含有化合物中の活性水素とルイス酸との割合が、活性水素含有化合物中の活性水素:ルイス酸=1:0.001〜10(モル比)であることを特徴とする請求項1乃至請求項のいずれかに記載の組成物。 Claims 1 to 1, wherein the ratio of active hydrogen to Lewis acid in the active hydrogen-containing compound is active hydrogen: Lewis acid = 1: 0.001 to 10 (molar ratio) in the active hydrogen-containing compound. The composition according to any one of claims 4 . pKBH25.5以上の有機塩基化合物と活性水素含有化合物を混合した後に、ルイス酸を混合することを特徴とする請求項1乃至請求項のいずれかに記載の組成物の製造方法。 The method for producing a composition according to any one of claims 1 to 5 , wherein an organic base compound having a pK BH of 25.5 or more and an active hydrogen-containing compound are mixed, and then Lewis acid is mixed. 請求項1乃至請求項のいずれかに記載の組成物からなることを特徴とするアルキレンオキシド重合触媒。 An alkylene oxide polymerization catalyst comprising the composition according to any one of claims 1 to 5 . 請求項1乃至請求項のいずれかに記載の組成物の存在下、アルキレンオキシドの開環重合を行うことを特徴とするポリアルキレンオキシドの製造方法。 A method for producing a polyalkylene oxide, which comprises performing ring-opening polymerization of an alkylene oxide in the presence of the composition according to any one of claims 1 to 5 .
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