JP6777467B2 - Assembled pallet - Google Patents

Assembled pallet Download PDF

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JP6777467B2
JP6777467B2 JP2016170522A JP2016170522A JP6777467B2 JP 6777467 B2 JP6777467 B2 JP 6777467B2 JP 2016170522 A JP2016170522 A JP 2016170522A JP 2016170522 A JP2016170522 A JP 2016170522A JP 6777467 B2 JP6777467 B2 JP 6777467B2
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head
pin
pallet
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front plate
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JP2018034869A (en
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譲次 田中
譲次 田中
近藤 宏
宏 近藤
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Nikken Build KK
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この発明は、各種の物品や原料を搬送(輸送)または保管するために用いるフォークリフトによる荷扱いが可能な組立式パレットの技術分野に属する。 The present invention belongs to the technical field of assembling pallets that can be handled by a forklift used for transporting (transporting) or storing various articles and raw materials.

前記の組立式パレットとして、平面が矩形のパレット基台の四辺に沿って正面板と背面板及び左右の側面板を立て、当該四辺の各面板をハンドル式連結装置で連結し、又は連結を解除することで組立・解体が可能に構成された組立式パレットは、種々開示され、実施に供されている(例えば、特許文献1を参照)。
前記特許文献1に係る組立式パレットは、前記面板をパレット基台の辺に沿う方向にスライドさせた時に、前記面板の下端面に垂直に突き出した状態で固定した抜け止めリベット(31)とパレット基台に設けた鍵穴型の係止穴(14c)とが係合することにより、当該面板が上方に離れることを規制する抜け止め構造が開示されている(請求項1、2を参照)。
As the assembly type pallet, a front plate, a back plate, and left and right side plates are erected along the four sides of a pallet base having a rectangular flat surface, and each face plate on the four sides is connected by a handle type connecting device or disconnected. Various assembling pallets configured so as to be able to be assembled and disassembled are disclosed and put into practice (see, for example, Patent Document 1).
The assembly-type pallet according to Patent Document 1 is a retaining rivet (31) and a pallet fixed so as to project vertically to the lower end surface of the face plate when the face plate is slid in a direction along the side of the pallet base. A retaining structure for restricting the face plate from being separated upward by engaging with a keyhole-type locking hole (14c) provided on the base is disclosed (see claims 1 and 2).

この特許文献1に係る組立式パレットの抜け止め構造は、同文献1の段落[0002](従来技術の項)に記載した抜け止め構造(実公平4−3954号公報参照)、すなわち当該公報の第2図に示すような、面板1をレール部材11の溝内に斜めに挿入し(2点鎖線参照)、次に垂直に起立させたとき、面板1の下端近傍に設けた係合凸縁6が係止縁15の下に嵌まり込むことで面板1の抜け止めを図る構造と比し、面板とパレット基台との係合部に高い精度を必要とせず、製作が容易であり、組み立ての作業性がよく、また、変形で組み立て不能になる恐れもなく、繰り返し使用できる回数を増すことのできる組立式パレットを提供できる等、種々の利点が認められる(詳しくは、同文献1の段落[0003]、[0004]、[0024]等を参照)。 The retaining structure of the assembled pallet according to Patent Document 1 is the retaining structure described in paragraph [0002] (section of the prior art) of the same document 1 (see Japanese Patent Publication No. 4-3954), that is, the publication. As shown in FIG. 2, when the face plate 1 is diagonally inserted into the groove of the rail member 11 (see the two-point chain line) and then vertically erected, the engaging convex edge provided near the lower end of the face plate 1 is provided. Compared to the structure in which 6 is fitted under the locking edge 15 to prevent the face plate 1 from coming off, the engaging portion between the face plate and the pallet base does not require high precision, and it is easy to manufacture. Various advantages are recognized, such as good assembly workability, the ability to provide an assembling pallet that can be used repeatedly without fear of being unassembled due to deformation, and the like (for details, refer to the same document 1). See paragraphs [0003], [0004], [0024], etc.).

特開2001−18962号公報Japanese Unexamined Patent Publication No. 2001-18962

前記特許文献1に係る組立式パレットは、前記したように種々の利点が認められるが、その抜け止め構造の主要部である抜け止めリベット(以下、抜け止めピンという。)について、使用時(組立時)は突き出し、未使用時(解体時)は面板内に収容できる等、適宜に出し入れ可能な構成で実施することができれば、特に未使用時に抜け止めピンを面板内に収容することで、当該抜け止めピンの損傷を未然に防止できることはもとより、効率的で安全性の高い面板自体の搬送、保管(管理)を実現できる等、より有益な組立式パレットを提供できることは明らかである。 The assembly-type pallet according to Patent Document 1 has various advantages as described above, but the retaining rivet (hereinafter referred to as a retaining pin), which is the main part of the retaining structure, is used (assembled). If it can be carried out with a configuration that can be taken in and out as appropriate, such as protruding when (when) and being housed in the face plate when not in use (when disassembled), the retaining pin can be housed in the face plate especially when not in use. It is clear that it is possible to provide a more useful prefabricated pallet, such as being able to prevent damage to the retaining pin and to realize efficient and highly safe transportation and storage (management) of the face plate itself.

本発明は、上述した背景技術の課題に鑑みて案出されたものであり、その目的とするところは、前記特許文献1の利点をそのまま保持しつつ、さらに、抜け止めピンの損傷を未然に防止できることはもとより、効率的で安全性の高い面板の搬送、保管を実現できる組立式パレットを提供することにある。 The present invention has been devised in view of the above-mentioned problems of the background art, and an object of the present invention is to maintain the advantages of Patent Document 1 as it is, and to prevent damage to the retaining pin. It is an object of the present invention to provide an assembling pallet that can be prevented as well as that can realize efficient and highly safe transportation and storage of face plates.

上記背景技術の課題を解決するための手段として、請求項1に記載した発明に係る組立式パレットは、平面が矩形のパレット基台の四辺に沿って正面板と背面板及び左右の側面板を立て、当該四辺の各面板をハンドル式連結装置で連結し、又は連結を解除することで組立・解体が可能に構成された組立式パレットにおいて、
前記正面板と背面板及び/又は左右の側面板は、各下辺部に、上下端に頭部を備えた上下頭付きピンと、前記上下頭付きピンが貫通状態で上下動可能に支持され当該ピンの下端の頭部を出し入れ可能に収容する収容部を備えた筒状のピン支持体とからなるピンユニットが設けられていること、
前記パレット基台は、前記上下頭付きピンの下端の頭部が挿入されてスライドさせると当該ピンが引き抜き不能となる係止孔が設けられ、前記係止孔に前記上下頭付きピンの下端の頭部が挿入された状態で、当該正面板と背面板及び/又は左右の側面板が前記パレット基台に対し上方に引き抜き不能に接続されていることを特徴とする。
As a means for solving the above-mentioned problems of the background technology, the assembled pallet according to the invention according to claim 1 has a front plate, a back plate, and left and right side plates along four sides of a pallet base having a rectangular plane. In an assembly-type pallet that can be assembled and disassembled by standing upright and connecting each face plate on the four sides with a handle-type connecting device or disconnecting the connection.
The front plate, the back plate, and / or the left and right side plates are supported by a pin with an upper and lower head having a head at the upper and lower ends and a pin with an upper and lower head so as to be movable up and down in a penetrating state. A pin unit consisting of a tubular pin support having an accommodating portion for accommodating the head at the lower end of the head is provided.
The pallet base is provided with a locking hole that prevents the pin from being pulled out when the head of the lower end of the upper and lower headed pin is inserted and slid, and the lower end of the upper and lower headed pin is provided in the locking hole. With the head inserted, the front plate, the back plate, and / or the left and right side plates are connected to the pallet base so as not to be pulled out upward.

請求項2に記載した発明は、請求項1に記載した組立式パレットにおいて、前記上下頭付きピンの上下端の頭部は、略半球状に形成されていることを特徴とする。 The invention according to claim 2 is characterized in that, in the assembled pallet according to claim 1, the heads of the upper and lower ends of the pin with upper and lower heads are formed in a substantially hemispherical shape.

請求項3に記載した発明は、請求項1又は2に記載した組立式パレットにおいて、前記筒状のピン支持体の収容部の内周面には雌ねじが形成され、前記上下頭付きピンの下端の頭部の外周面には前記雌ねじにねじ込み可能な雄ねじが形成されていることを特徴とする。 According to the third aspect of the present invention, in the assembled pallet according to the first or second aspect, a female screw is formed on the inner peripheral surface of the accommodating portion of the tubular pin support, and the lower end of the upper and lower headed pin is formed. A male screw that can be screwed into the female screw is formed on the outer peripheral surface of the head of the head.

請求項4に記載した発明は、請求項1〜3のいずれか1項に記載した組立式パレットにおいて、前記筒状のピン支持体の上端部の内周面には雌ねじが形成され、前記上下頭付きピンの上端の頭部の外周面には前記雌ねじにねじ込み可能な雄ねじが形成されていることを特徴とする。 The invention according to claim 4 is the assembling pallet according to any one of claims 1 to 3, wherein a female screw is formed on the inner peripheral surface of the upper end portion of the tubular pin support, and the upper and lower parts are described. A male screw that can be screwed into the female screw is formed on the outer peripheral surface of the head of the upper end of the headed pin.

請求項5に記載した発明は、請求項1〜4のいずれか1項に記載した組立式パレットにおいて、前記係止孔は、略鍵穴状、又は略ダルマ形状に形成されていることを特徴とする。 The invention according to claim 5 is characterized in that, in the assembled pallet according to any one of claims 1 to 4, the locking hole is formed in a substantially keyhole shape or a substantially Dharma shape. To do.

本発明に係る組立式パレットによれば、上記先行技術文献(特開2001−18962号公報)に係る作用効果、すなわち、面板とパレット基台との係合部に高い精度を必要とせず、製作が容易であり、組み立ての作業性がよく、また、変形で組み立て不能になる恐れもなく、繰り返し使用できる回数を増すことのできる等の作用効果に加え、所謂スライド式の引き抜き不能機構(抜け止め機構)の主要素である上下頭付きピンを出し入れ可能な構成で実施することができる。
よって、使用時(組立時)は自重(又は固定式)で面板(本実施例では正面板2、背面板3)の下面に突き出した状態で前記抜け止め機構を実現することができ、不使用時は、縦向きの場合は床等の部材との接触、横向きの場合は手動により(又は固定式の場合は予め)、前記面板の内部に収容することができる。
したがって、上下頭付きピン(の下端の頭部)の損傷を未然に防止できることはもとより、効率的で安全性の高い面板自体の搬送、保管を実現できる、経済的、合理的な組立式パレットを提供することができる。
According to the assembled pallet according to the present invention, the action and effect according to the above-mentioned prior art document (Japanese Unexamined Patent Publication No. 2001-18962), that is, the engaging portion between the face plate and the pallet base does not require high accuracy and is manufactured. It is easy to assemble, it is easy to assemble, there is no risk of it becoming impossible to assemble due to deformation, and it can be used repeatedly. It can be implemented with a configuration in which the pins with upper and lower heads, which are the main elements of the mechanism), can be taken in and out.
Therefore, during use (at the time of assembly), the retaining mechanism can be realized with its own weight (or fixed type) protruding from the lower surface of the face plate (front plate 2 and back plate 3 in this embodiment), and is not used. At the time, it can be accommodated inside the face plate by contact with a member such as a floor in the case of vertical orientation and manually (or in advance in the case of fixed type) in the case of horizontal orientation.
Therefore, an economical and rational prefabricated pallet that can prevent damage to the upper and lower headed pins (the head at the lower end) and can realize efficient and highly safe transportation and storage of the face plate itself. Can be provided.

本実施例に係る組立式パレットの全体構成を示した斜視図である。It is a perspective view which showed the whole structure of the assembly type pallet which concerns on this Example. 図1のX部の拡大図である。It is an enlarged view of the X part of FIG. Aは、図1に係る組立式パレットのパレット基台を示した平面図であり、Bは同正面図であり、Cは、同右側面図である。A is a plan view showing a pallet base of the assembly type pallet according to FIG. 1, B is a front view of the same, and C is a right side view of the same. Aは、図3AのY部の拡大図であり、Bは、AのB−B線矢視断面図である。A is an enlarged view of the Y portion of FIG. 3A, and B is a cross-sectional view taken along the line BB of A. 図1に係る組立式パレットの正面板、背面板を示した正面図である。It is a front view which showed the front plate and the back plate of the assembly type pallet which concerns on FIG. 図5のZ−Z線矢視拡大断面図である。FIG. 5 is an enlarged cross-sectional view taken along the line ZZ of FIG. A、Bは、図6に示すピンユニットの挙動を拡大して示した立断面図であり、C、Dは、同ピンユニットをパレット基台に引き抜き不能に接続した状態を示した立断面図である。なお、下縁部材(2c)の背面側に貼り付ける鋼板(2a)は図示の便宜上省略した。A and B are vertical sectional views showing the behavior of the pin unit shown in FIG. 6 in an enlarged manner, and C and D are vertical sectional views showing a state in which the pin unit is connected to the pallet base so as not to be pulled out. Is. The steel plate (2a) to be attached to the back surface side of the lower edge member (2c) is omitted for convenience of illustration. Aは、図5〜図7に示すピンユニットを構成するピン支持体の平面図と立断面図であり、Bは、上下頭付きピンの立面図である。A is a plan view and a vertical sectional view of a pin support constituting the pin unit shown in FIGS. 5 to 7, and B is an elevational view of a pin with a vertical head. A、Bは、図7、図8に示したピンユニットのバリエーションを示した立断面図であり、C、Dは、同ピンユニットをパレット基台に引き抜き不能に接続した状態を示した立断面図である。なお、下縁部材(2c)の背面側に貼り付ける鋼板(2a)は図示の便宜上省略した。A and B are vertical cross-sectional views showing variations of the pin units shown in FIGS. 7 and 8, and C and D are vertical cross-sectional views showing a state in which the pin units are connected to the pallet base so as not to be pulled out. It is a figure. The steel plate (2a) to be attached to the back surface side of the lower edge member (2c) is omitted for convenience of illustration.

次に、本発明に係る組立式パレットの実施例を図面に基づいて説明する。 Next, an example of the assembled pallet according to the present invention will be described with reference to the drawings.

本発明に係る組立式パレットは、図1、図2に示したように、平面が矩形のパレット基台1の四辺に沿って正面板2と背面板3及び左右の側面板4、5を立て、当該四辺の各面板(本実施例では金属製)2〜5をハンドル式連結装置6、7で連結し、又は連結を解除することで組立・解体が可能に構成された組立式パレット10である。
前記正面板2と背面板3(及び/又は左右の側面板4、5)は、図5〜図8に示したように、各下辺部に、上下端に頭部11a、11bを備えた上下頭付きピン11と、前記上下頭付きピン11が貫通状態で上下動可能に支持され当該ピン11の下端の頭部11bを出し入れ可能に収容する収容部12aを備えた筒状のピン支持体12とからなるピンユニット8が設けられている。
前記パレット基台1は、図3、図4に示したように、前記上下頭付きピン11の下端の頭部11bが挿入されてスライドさせると当該ピン11が引き抜き不能となる係止孔9が設けられ、前記係止孔9に前記上下頭付きピン11の下端の頭部11bが挿入された状態で、当該正面板2と背面板3(及び/又は左右の側面板4、5)が前記パレット基台1に対し上方に引き抜き不能に接続されている。
In the assembled pallet according to the present invention, as shown in FIGS. 1 and 2, the front plate 2, the back plate 3, and the left and right side plates 4 and 5 are erected along the four sides of the pallet base 1 having a rectangular plane. , An assembling pallet 10 configured to be assembled and disassembled by connecting or disconnecting the face plates (made of metal in this embodiment) 2 to 5 on the four sides by the handle type connecting devices 6 and 7. is there.
As shown in FIGS. 5 to 8, the front plate 2 and the back plate 3 (and / or the left and right side plates 4 and 5) are vertically provided with heads 11a and 11b at the upper and lower ends on each lower side. A tubular pin support 12 having a headed pin 11 and a housing portion 12a in which the upper and lower headed pins 11 are supported so as to be vertically movable in a penetrating state and the head portion 11b at the lower end of the pin 11 can be moved in and out. A pin unit 8 comprising the above is provided.
As shown in FIGS. 3 and 4, the pallet base 1 has a locking hole 9 in which the pin 11 cannot be pulled out when the head portion 11b at the lower end of the upper and lower headed pins 11 is inserted and slid. The front plate 2 and the back plate 3 (and / or the left and right side plates 4, 5) are provided in a state where the head portion 11b at the lower end of the upper and lower headed pins 11 is inserted into the locking hole 9. It is connected to the pallet base 1 so as not to be pulled out upward.

なお、本実施例では、上記した所謂スライド式の引き抜き不能機構を、正面板2と背面板3に対して実施しているがこれに限定されない。例えば、左右の側面板4、5にのみ実施することもできるし、4つの面板2〜5のすべてに実施することもできる。ちなみに、本実施例に係る左右の側面板4、5のように、前記スライド式の引き抜き不能機構を実施しない方の面板は、例えば、従来から公知の手法に倣い、面板を略溝形鋼1bの溝内に斜めに挿入し(立て込み)、次に垂直に起立させる手法で配設する。 In this embodiment, the so-called slide-type non-pullable mechanism described above is implemented for the front plate 2 and the back plate 3, but the present invention is not limited to this. For example, it can be applied only to the left and right side plates 4 and 5, or it can be applied to all four face plates 2 to 5. By the way, as for the face plates on which the slide-type non-pullable mechanism is not implemented, such as the left and right side plates 4 and 5 according to the present embodiment, for example, the face plates are substantially channel steel 1b according to a conventionally known method. It is inserted diagonally into the groove of the steel (upright), and then placed vertically.

以下、本発明に係る組立式パレット10の実施例を説明するにあたり、先ずは、本発明の適用対象となる組立式パレット10の全体構成について説明し、次に、前記スライド式の引き抜き不能機構について説明し、さらには、当該スライド式の引き抜き不能機構を利用した組立式パレット10の組み立て手法について説明する。 Hereinafter, in explaining an embodiment of the assembling pallet 10 according to the present invention, first, the overall configuration of the assembling pallet 10 to which the present invention is applied will be described, and then the slide-type non-pullable mechanism will be described. Further, an assembling method of the assembling type pallet 10 using the slide type non-pullable mechanism will be described.

(本発明の適用対象となる組立式パレット10の全体構成についての説明)
前記組立式パレット10は、主として、パレット基台1と、4つの面板2〜5と、ハンドル式連結装置6、7とで構成される。
(Explanation of Overall Configuration of Assembled Pallet 10 to which the Present Invention Applies)
The assembled pallet 10 is mainly composed of a pallet base 1, four face plates 2 to 5, and handle-type connecting devices 6 and 7.

前記パレット基台1は、図3が分かりやすいように、縦材13と横材14と束材15とを適宜組み合わせてフォークリフトのフォーク挿入孔を備えたフレーム枠体の四辺部に、略溝形鋼1a(図4B参照)、1bを一体的に配設し、かつ、上部に底面板16を一体的に配設した構成で実施されている。
前記略溝形鋼1aの底面部には、軸(長手)方向中央部に所要の間隔を開けて、バランスよく2箇所に、前記係止孔9が穿設されている。
なお、前記略溝形鋼1a、1bは、前記4つの面板2〜5を安定した状態で立設するために供されるもので、例えばアングル材(山形鋼)でも代用可能である。要するに、前記パレット基台1の四辺部は、面板2〜5の下面と当接するレール部と、面板2〜5の面外方向へのずり動きを良好に拘束する側壁部とを備えた所謂嵌合溝部を備えた構造であればよい。
また、組立式パレット10の搬送物(保管物)にもよるが、前記底面板16の代わりに、薄板材をスノコ状に配設した構成でも実施可能である。
The pallet base 1 has a substantially groove shape on all four sides of a frame frame provided with fork insertion holes for a forklift by appropriately combining a vertical member 13, a horizontal member 14, and a bundle member 15 so that FIG. 3 can be easily understood. The steel 1a (see FIG. 4B) and 1b are integrally arranged, and the bottom plate 16 is integrally arranged on the upper portion.
The bottom surface of the substantially channel steel 1a is provided with locking holes 9 at two locations in a well-balanced manner with a required interval at the center in the axial (longitudinal) direction.
The substantially channel steels 1a and 1b are provided for erecting the four face plates 2 to 5 in a stable state, and for example, an angle member (angle steel) can be used as a substitute. In short, the four side portions of the pallet base 1 are so-called fittings provided with rail portions that come into contact with the lower surfaces of the face plates 2 to 5 and side wall portions that satisfactorily restrain the sliding movement of the face plates 2 to 5 in the out-of-plane direction. Any structure may be used as long as it has a groove portion.
Further, although it depends on the transported object (stored object) of the assembly type pallet 10, it is also possible to carry out a configuration in which a thin plate material is arranged in a slatted shape instead of the bottom plate 16.

前記4つの面板2〜5のうち、正面板2と背面板3は、本実施例では同一構成の面板を用いているので正面板2を例に説明すると、図5が分かりやすいように、左右両側の側縁部材2dと、中間の2本の縦部材2eと、下縁部材2cと、および上縁部材2bとからなる枠の背面側に鋼板2a(四辺は点線で表示)を溶接等の接合手段で張り付けた構成で実施されている。
本実施例では一例として、側縁部材2d、縦部材2e、および下縁部材2cは、同一の断面形状(縦20mm×横20mm×板厚1mm)の角形鋼管(角パイプ)を用い、上縁部材2bはそれより高さと板厚が大きい断面形状(縦40mm×横20mm×板厚2mm)の角形鋼管を用いている。
そして、前記下縁部材2cとして用いる角形鋼管の管軸方向中央部における前記係止孔9、9に対応する部位の2箇所に、上下頭付きピン11とピン支持体12とからなるピンユニット8、8が設けられている。
Of the four face plates 2 to 5, the front plate 2 and the back plate 3 use face plates having the same configuration in this embodiment. Therefore, when the front plate 2 is used as an example, the left and right sides are shown so that FIG. 5 can be easily understood. A steel plate 2a (four sides are indicated by dotted lines) is welded to the back side of a frame composed of side edge members 2d on both sides, two intermediate vertical members 2e, a lower edge member 2c, and an upper edge member 2b. It is implemented in a configuration that is attached by joining means.
In this embodiment, as an example, the side edge member 2d, the vertical member 2e, and the lower edge member 2c use a square steel pipe (square pipe) having the same cross-sectional shape (length 20 mm × width 20 mm × plate thickness 1 mm) and have an upper edge. The member 2b uses a square steel pipe having a cross-sectional shape (length 40 mm × width 20 mm × plate thickness 2 mm) having a larger height and plate thickness.
A pin unit 8 composed of a pin 11 with an upper and lower head and a pin support 12 is provided at two locations corresponding to the locking holes 9 and 9 in the central portion of the square steel pipe used as the lower edge member 2c in the pipe axial direction. , 8 are provided.

すなわち、本実施例に係る所謂スライド式の引き抜き不能機構は、正面板2と背面板3に対してそれぞれ2箇所で実施しているが個数は特に限定されず、適宜設計変更可能である。ただし、経済性、効率性、および合理性を考慮すると、配置や個数は本実施例のような長手方向中央部の2箇所、言い換えると、長手方向に3等分割した場合の略分割点に相当する部位に設けることが好ましい。
その理由は、一般的に、組立式パレットは重量物(例えば1t程度)を搬送、保管することも少なくなく、繰り返し使用することにより、どの組立式パレットであっても、パレット基台の長手方向中央部が経時的にたわみ変形し、組立式パレットの組立・解体作業に支障を来したり、パレット基台と面板との間の隙間から原料(収容物)が漏出したりする問題を内在しているが、このような問題を最も効果的に防止できるからである。
That is, the so-called slide-type non-pullable mechanism according to this embodiment is implemented at two locations for each of the front plate 2 and the back plate 3, but the number is not particularly limited and the design can be changed as appropriate. However, in consideration of economy, efficiency, and rationality, the arrangement and the number correspond to two places in the central part in the longitudinal direction as in this embodiment, in other words, substantially the division points when the parts are divided into three equal parts in the longitudinal direction. It is preferable to provide it in the part to be used.
The reason is that, in general, assembling pallets often carry and store heavy objects (for example, about 1 ton), and by repeatedly using them, any assembling pallet can be used in the longitudinal direction of the pallet base. There is an inherent problem that the central part bends and deforms over time, which hinders the assembly and disassembly work of the assembly type pallet, and the raw material (container) leaks from the gap between the pallet base and the face plate. However, this is because such problems can be prevented most effectively.

次に、前記4つの面板2〜5のうち、左右の側面板4、5は、本実施例では同一構成の面板を用いているので右方の側面板5を例に説明すると、図1に示したように、左右両側の側縁部材5dと、中間の1本の縦部材5eと、下縁部材5cと、および上縁部材5bからなる枠の背面側に鋼板5aを溶接等の接合手段で張り付けた構成で実施されている。
前記側縁部材5dはアングル材(縦30mm×横40mm×板厚2mm)を用いており、図2に示したように、その垂直方向のフランジ部5d’(突き出し寸法30mm)が、前記正面板2の外面に当接する構成で実施されている。
本実施例では一例として、縦部材5eと下縁部材5cは、同一の断面形状(縦20mm×横20mm×板厚1mm)の角形鋼管を用い、上縁部材5bはそれより高さと板厚が大きい断面形状(縦30mm×横20mm×板厚1.2mm)の角形鋼管を用いている。また、前記正面板2(上縁部材2b)の天端と右方の側面板5(上縁部材5b)の天端は、組立式パレット10を組み立てたとき、上面が略面一となる構造設計で実施されている(図2参照)。
Next, of the four face plates 2 to 5, the left and right side plates 4 and 5 use face plates having the same configuration in this embodiment. Therefore, the right side plate 5 will be described as an example. As shown, a joining means such as welding a steel plate 5a to the back side of a frame composed of side edge members 5d on both left and right sides, one vertical member 5e in the middle, a lower edge member 5c, and an upper edge member 5b. It is carried out with the configuration pasted in.
The side edge member 5d uses an angle material (length 30 mm × width 40 mm × plate thickness 2 mm), and as shown in FIG. 2, the flange portion 5d'(projection size 30 mm) in the vertical direction thereof is the front plate. It is implemented in a configuration that abuts on the outer surface of 2.
In this embodiment, as an example, the vertical member 5e and the lower edge member 5c use a square steel pipe having the same cross-sectional shape (length 20 mm × width 20 mm × plate thickness 1 mm), and the upper edge member 5b has a height and a plate thickness higher than that. A square steel pipe having a large cross-sectional shape (length 30 mm × width 20 mm × plate thickness 1.2 mm) is used. Further, the top end of the front plate 2 (upper edge member 2b) and the top end of the right side plate 5 (upper edge member 5b) have a structure in which the upper surfaces are substantially flush with each other when the assembly type pallet 10 is assembled. It is implemented by design (see Figure 2).

前記組立式パレット10の大きさは、一例として、正面板2、背面板3の左右方向の幅寸法が1400mm程度、側面板4、5の左右方向の幅寸法が1100mm程度、床面からの高さ寸法が1000mm程度で実施されている。また、4つの面板2〜5の板厚は、搬送時の重量負担を軽減させるために、0.35〜0.40mm程度の薄板で実施されている。 As an example, the size of the assembled pallet 10 is such that the width dimension of the front plate 2 and the back plate 3 in the left-right direction is about 1400 mm, the width dimension of the side plates 4 and 5 in the left-right direction is about 1100 mm, and the height from the floor surface. The pallet size is about 1000 mm. Further, the thickness of the four face plates 2 to 5 is implemented as a thin plate of about 0.35 to 0.40 mm in order to reduce the weight burden during transportation.

前記ハンドル式連結装置6、7は、前記正面板2、及び背面板3の左右の上隅部に設けられ、手動操作により、隣り合う面板2、5(図2参照)等を相互に連結し、図1に示したような、上面を開口した箱形に組み立てられるために供される。
前記ハンドル式連結装置6、7は、共通する構成(左右対称構造)をなすので右方のハンドル式連結装置7を例に説明すると、図2に示したように、鋼板を平面視コ字状に折り曲げて形成した軸受け部材7aでラッチ棒7bを支持し、該ラッチ棒7bに延設されたハンドル7cを位置決め規制するハンドル受け7dが、前記軸受け部材7aと一連の曲げ成形により一体的に形成されている。ちなみに図中の符号7b’は、ラッチ棒7bの先端部に形成したフック部を示し、符号7eは、補強部材(アングル材)を示している。
The handle-type connecting devices 6 and 7 are provided at the left and right upper corners of the front plate 2 and the back plate 3, and adjacent face plates 2, 5 (see FIG. 2) and the like are connected to each other by manual operation. , Provided to be assembled into a box shape with an open top surface, as shown in FIG.
Since the handle type connecting devices 6 and 7 have a common configuration (left-right symmetrical structure), the handle type connecting device 7 on the right side will be described as an example. As shown in FIG. 2, the steel plate is U-shaped in a plan view. The handle receiver 7d, which supports the latch rod 7b by the bearing member 7a formed by bending the latch rod 7b and restricts the positioning of the handle 7c extended to the latch rod 7b, is integrally formed with the bearing member 7a by a series of bending moldings. Has been done. Incidentally, reference numeral 7b'in the drawing indicates a hook portion formed at the tip end portion of the latch rod 7b, and reference numeral 7e indicates a reinforcing member (angle member).

そして、前記正面板2と前記右方の側面板5とを連結する場合は、先ず、前記正面板2を、前記パレット基台1の一辺部に所謂スライド式の引き抜き不能機構を利用して立設する。
次に、前記正面板2の右方に設けたハンドル式連結装置7のハンドル7cを、図2の状態から手前側へ90度回転させて引き寄せ、ラッチ棒7bの先端部に形成したフック部7b’を縦向きに位置決めする。
しかる後、右方の側面板5を略溝形鋼1bの溝内に斜めに立て込んで垂直に起立させる際に、当該側面板5の側縁部材5dに形成した縦長孔5f内へ前記縦向きのフック部7b’を挿通し、当該フック部7b’を右方の側面板5の面外方向へ突き出させる。
次に、前記ハンドル7cを90度回転させて、当該ハンドル7cの縦辺部をハンドル受け7d内へ納め、もって、正面板4と右方の側面板5とを連結する組立が行われる(図2参照)。
前記正面板2と右方の側面板5との連結状態を解除する場合は、図2の状態からハンドル7cを手前側へ90度回転させて引き寄せ、フック部7b’を前記縦長孔5fと同一の向きにする。そして、正面板2から右方の側面板を離脱させて、正面板2と側面板5との相互の結合を解く。
Then, when connecting the front plate 2 and the right side plate 5, first, the front plate 2 stands on one side of the pallet base 1 by using a so-called slide-type non-pullable mechanism. Set up.
Next, the handle 7c of the handle type connecting device 7 provided on the right side of the front plate 2 is pulled by rotating it 90 degrees toward the front side from the state shown in FIG. 2, and the hook portion 7b formed at the tip of the latch rod 7b is formed. 'Position vertically.
After that, when the right side plate 5 is obliquely erected in the groove of the substantially channel steel 1b and vertically erected, the vertical direction is formed in the vertically elongated hole 5f formed in the side edge member 5d of the side plate 5. The hook portion 7b'of the steel is inserted, and the hook portion 7b' is projected out of the right side plate 5.
Next, the handle 7c is rotated 90 degrees, the vertical side portion of the handle 7c is housed in the handle receiver 7d, and the front plate 4 and the right side plate 5 are connected to each other (FIG. FIG. 2).
To release the connection between the front plate 2 and the right side plate 5, the handle 7c is rotated 90 degrees toward you from the state shown in FIG. 2 and pulled, and the hook portion 7b'is the same as the vertically elongated hole 5f. Orientation. Then, the right side plate is separated from the front plate 2 to release the mutual connection between the front plate 2 and the side plate 5.

なお、前記ハンドル基台1と4つの面板2〜5とからなる組立式ボックスパレット10の構成は、あくまでも一例であり、本発明は、上面が開口された略箱形状をなし、所要の強度・剛性を備えた組立式ボックスパレットであれば、形態を問わない。また、図示例に係るハンドル式連結装置4、5の構成もあくまでも一例であり、例えば本出願人が先に出願した特願2015−515340等にも開示されているような、前記パレット基台1の四辺に沿って立てられた隣り合う面板同士を強固に連結し、又は連結を解除できる構成であれば、形態を問わない。 The configuration of the assembly type box pallet 10 including the handle base 1 and the four face plates 2 to 5 is merely an example, and the present invention has a substantially box shape with an open upper surface and has a required strength. Any form can be used as long as it is a rigid assembly type box pallet. Further, the configurations of the handle-type connecting devices 4 and 5 according to the illustrated example are merely examples, and the pallet base 1 as disclosed in Japanese Patent Application No. 2015-515340, for example, which the applicant has previously applied for. Any form is acceptable as long as the adjacent face plates erected along the four sides of the above can be firmly connected or disconnected from each other.

(所謂スライド式の引き抜き不能機構についての説明)
このスライド式の引き抜き不能機構は、パレット基台1側に設けた前記係止孔9と正面板2(又は背面板3)側に設けた前記ピンユニット8で実現される。
(Explanation of the so-called slide-type non-pullable mechanism)
This slide-type non-pullable mechanism is realized by the locking hole 9 provided on the pallet base 1 side and the pin unit 8 provided on the front plate 2 (or back plate 3) side.

前記係止孔9は、図4に示したような略鍵穴状、さらに言えば、前記上下頭付きピン11の下端の頭部11bの外径(13mm程度)よりも幅広(15mm程度)の幅広部分9aと同頭部11bの径よりも幅狭(9mm程度)の幅狭部分9bとが連通されてなる形状で実施されている。なお、前記係止孔9の形状は略鍵穴状に限定されず、略ダルマ形状(ひょうたん形状)等、前記上下頭付きピン11の下端の頭部11bを挿入させることができ、かつ、スライドさせると当該頭部11bが上方へ引き抜き不能となる形状であればよい。 The locking hole 9 has a substantially keyhole shape as shown in FIG. 4, and more specifically, is wider (about 15 mm) than the outer diameter (about 13 mm) of the head portion 11b at the lower end of the upper and lower headed pins 11. It is carried out in a shape in which the portion 9a and the narrow portion 9b narrower (about 9 mm) than the diameter of the head 11b are communicated with each other. The shape of the locking hole 9 is not limited to a substantially keyhole shape, and the head portion 11b at the lower end of the upper and lower headed pins 11 such as a substantially Dharma shape (gourd shape) can be inserted and slid. The shape of the head 11b may be such that it cannot be pulled out upward.

一方、前記係止孔9に対応する部位に設けられるピンユニット8は、図7、図8が分かりやすいように、上下頭付きピン11と筒状のピン支持体12とで構成されている。
前記上下頭付きピン11は、下端に頭部11b(外径12mm程度、長さ7mm程度)を備えたピン軸(外径8mm程度、長さ30mm程度)の上端部を前記筒状のピン支持体12へ貫通させて突き出し、当該突き出した上端部に頭部11a(外径12mm程度、長さ7mm程度)をねじ込み構成される。また、前記頭部11a、11bの基部の外周には、3mm程度の長さにわたって雄ねじが形成されている。
なお、前記頭部11a、11bは、同形・同大の略半球状(凸球面状)に形成されているが、同形・同大には限らない。また、前記頭部11a、11bの形状も略半球状に限定されるものではないが、下端の頭部11bについては、外方に露出(晒)されて他部材と接触する虞があるため、互い(頭部11bと他部材と)の損傷を回避するのに好適な滑らかな略半球状が好ましい。
On the other hand, the pin unit 8 provided at the portion corresponding to the locking hole 9 is composed of a pin 11 with an upper and lower head and a tubular pin support 12 so that FIGS. 7 and 8 can be easily understood.
The pin 11 with an upper and lower head has a head portion 11b (outer diameter of about 12 mm, length of about 7 mm) at the lower end, and the upper end of a pin shaft (outer diameter of about 8 mm, length of about 30 mm) is supported by the tubular pin. The head 11a (outer diameter of about 12 mm, length of about 7 mm) is screwed into the protruding upper end portion of the body 12 so as to penetrate the body 12. Further, male threads are formed on the outer periphery of the bases of the heads 11a and 11b over a length of about 3 mm.
The heads 11a and 11b are formed in a substantially hemispherical shape (convex spherical surface) having the same shape and size, but are not limited to the same shape and size. Further, the shapes of the heads 11a and 11b are not limited to a substantially hemispherical shape, but the head 11b at the lower end may be exposed (exposed) to the outside and come into contact with other members. A smooth substantially hemispherical shape suitable for avoiding damage to each other (head 11b and other members) is preferable.

前記筒状のピン支持体12は、前記上下頭付きピン11のピン軸が嵌挿可能な筒部12b(内径8.2mm程度)と、同筒部12bの下部に連設されて前記上下頭付きピン11の下端の頭部11bが収容可能な拡径部(収容部)12aと、同筒部12bの上部に連設されて前記上下頭付きピン11の上端の頭部11aを設置可能な拡径部(雌ねじ部)12cとを備えている。ちなみに、本実施例に係る前記拡径部(収容部)12aは、高さ8mm程度、内径12.6mm程度で実施され、前記拡径部(雌ねじ部)12cは、高さ3mm程度、内径12.6mm程度で実施されている。 The tubular pin support 12 is connected to a tubular portion 12b (with an inner diameter of about 8.2 mm) into which the pin shaft of the pin 11 with an upper and lower head can be inserted, and the upper and lower heads 12b. A diameter-expanded portion (accommodating portion) 12a capable of accommodating the lower end head 11b of the attached pin 11 and a head 11a at the upper end of the upper and lower headed pins 11 which are connected to the upper portion of the tubular portion 12b can be installed. It is provided with an enlarged diameter portion (female screw portion) 12c. Incidentally, the diameter-expanded portion (accommodating portion) 12a according to the present embodiment is implemented with a height of about 8 mm and an inner diameter of about 12.6 mm, and the diameter-expanded portion (female screw portion) 12c has a height of about 3 mm and an inner diameter of 12 It is carried out at about 0.6 mm.

前記筒状のピン支持体12を定着させる前記正面板2(又は背面板3)の下縁部材2cの所定の部位(本実施例では2箇所)には、図7に示したように、その上面部と下面部にそれぞれ、前記ピン支持体12を鉛直姿勢で嵌挿可能な丸孔が設けられている。この丸孔に前記ピン支持体12を嵌め込み、前記下縁部材2cの底面部と前記ピン支持体12の環状の底面部とを面一に揃えた状態(図7等参照)で全周溶接等の接合手段で一体的に固定され、もって、前記上下頭付きピン11とピン支持体12とからなるピンユニット8は、前記正面板2の下縁部材2cに一体的に固定される。
かくして、前記正面板2の下縁部材2cの管軸方向中央部に所要の間隔を開けて、バランスよく2箇所に、前記ピンユニット8が一体的に固定された構造を実現することができる。
As shown in FIG. 7, a predetermined portion (two locations in this embodiment) of the lower edge member 2c of the front plate 2 (or the back plate 3) on which the tubular pin support 12 is fixed is provided. Round holes into which the pin support 12 can be inserted in a vertical position are provided on the upper surface portion and the lower surface portion, respectively. The pin support 12 is fitted into the round hole, and the bottom surface of the lower edge member 2c and the annular bottom surface of the pin support 12 are aligned flush with each other (see FIG. 7 and the like) for all-around welding and the like. The pin unit 8 including the upper and lower headed pins 11 and the pin support 12 is integrally fixed to the lower edge member 2c of the front plate 2.
Thus, it is possible to realize a structure in which the pin units 8 are integrally fixed at two locations in a well-balanced manner by opening a required interval in the central portion of the lower edge member 2c of the front plate 2 in the pipe axial direction.

上記構成のピンユニット8は、その上下頭付きピン11の上端の頭部11aをピン支持体12の上部に形成した拡径部(雌ねじ部)12cにねじ込んで固定したとき(使用時)、図7Bに示したように、下端の頭部11bを、正面板2の下縁部材2cの底面から下方へ突き出した状態を保持することができる。また、下端の頭部11bをピン支持体12の下部に形成した拡径部(収容部)12aにねじ込んで固定したとき(未使用時)、図7Aに示したように、当該下端の頭部11bを、ピン支持体12の収容部12a、ひいては正面板2の下縁部材2cの内部に収容させた状態を保持することができる。
ちなみに、この使用時、未使用時に係るねじ込み作業は、作業員が前記上下頭付きピン11の上端の頭部11a又は下端の頭部11bを右回り又は左回りに回動させるだけで容易に実施できる。このねじ込み作業は、作業員が当該頭部11a又は頭部11bを手指により回動させることもできるし、図8Bに破線で例示したように、当該頭部11a又は頭部11bの頭頂部にプラス(+)穴、マイナス(−)穴、六角穴、あるいは六角星型穴等の凹部(窪み部)を形成し、ドライバーや六角レンチ等の工具を用いて回動操作する手法で行うことも勿論できる。
The pin unit 8 having the above configuration is shown when the head portion 11a at the upper end of the pin 11 with upper and lower heads is screwed into and fixed to the enlarged diameter portion (female screw portion) 12c formed on the upper portion of the pin support 12 (during use). As shown in 7B, the head portion 11b at the lower end can be maintained in a state of protruding downward from the bottom surface of the lower edge member 2c of the front plate 2. Further, when the head 11b at the lower end is screwed into the enlarged diameter portion (accommodating portion) 12a formed at the lower part of the pin support 12 and fixed (when not in use), the head at the lower end is as shown in FIG. 7A. The state in which 11b is housed inside the housing portion 12a of the pin support 12, and by extension, the lower edge member 2c of the front plate 2 can be maintained.
By the way, the screwing work related to this use and when not in use can be easily carried out by the worker simply rotating the upper end head 11a or the lower end head 11b of the upper and lower headed pins 11 clockwise or counterclockwise. it can. In this screwing operation, the worker can rotate the head 11a or the head 11b by fingers, and as illustrated by the broken line in FIG. 8B, the head 11a or the head 11b is added to the crown. Of course, it is also possible to form a recess (dent) such as a (+) hole, a minus (-) hole, a hexagonal hole, or a hexagonal star-shaped hole, and rotate it using a tool such as a screwdriver or a hexagon wrench. it can.

したがって、本発明に係る組立式パレット10によると、図7Bに示したような、下方へ突き出した状態を保持した前記頭部11bを、前記パレット基台1の略溝形鋼1aに形成した係止孔9へ係合するにあたり、頭部11bを係止孔9の幅広部分9aへ挿入し、次いで幅狭部分9bへスライドさせると、当該頭部11b、ひいては正面板2(又は背面板3)が係止孔9に引き抜き不能な構成で立設することができるのである(図7C、D参照)。 Therefore, according to the assembled pallet 10 according to the present invention, the head portion 11b holding the downwardly protruding state as shown in FIG. 7B is formed on the substantially channel steel 1a of the pallet base 1. When engaging with the stop hole 9, the head 11b is inserted into the wide portion 9a of the locking hole 9, and then slid to the narrow portion 9b, so that the head 11b and thus the front plate 2 (or the back plate 3) are slid. Can be erected in the locking hole 9 in a structure that cannot be pulled out (see FIGS. 7C and 7D).

(本発明に係る組立式パレット10の組み立て手法についての説明)
次に、上記構成の組立式パレット10の組み立て手法について、その一例を説明する。
なお、この組立作業は1人の作業員でも十分に行うことができる。また、以下に説明する面板2〜5の取り付け手順はあくまでも一例に過ぎない。
(Explanation of Assembling Method of Assembled Pallet 10 According to the Present Invention)
Next, an example of an assembling method of the assembled pallet 10 having the above configuration will be described.
It should be noted that this assembly work can be sufficiently performed by one worker. Further, the procedure for attaching the face plates 2 to 5 described below is merely an example.

先ず、前記パレット基台1の一辺部(長辺部)に前記正面板2を立設する。
この場合、予め図7Bに示したように、前記上下頭付きピン11の上端の頭部11aをピン支持体12の上部に形成した拡径部(雌ねじ部)12cにねじ込んで固定して、下端の頭部11bを正面板2の下縁部材2cの底面から下方へ突き出した状態(突き出したピン軸の寸法は6mm程度)を保持しておく。ちなみに図7中、正面板2の面板2a(板厚が0.5mm未満)は図示の便宜上省略している。
そして、図7Cに示すように、前記正面板2を、その下端に突き出した前記頭部11bがパレット基台1の略溝形鋼1a(板厚は2〜4mm程度)に設けた係止孔9の幅広部分9aへ挿入された状態で鉛直に立て込み、次いで幅狭部分9b側にスライドさせる。このスライド操作により、前記頭部11b、ひいては正面板2の引き抜き不能な構成(抜け止め)が図られる。
First, the front plate 2 is erected on one side (long side) of the pallet base 1.
In this case, as shown in FIG. 7B in advance, the head portion 11a of the upper end of the pin 11 with upper and lower heads is screwed and fixed to the enlarged diameter portion (female screw portion) 12c formed on the upper portion of the pin support 12, and the lower end is fixed. The head portion 11b of the head portion 11b is kept protruding downward from the bottom surface of the lower edge member 2c of the front plate 2 (the size of the protruding pin shaft is about 6 mm). Incidentally, in FIG. 7, the face plate 2a (the plate thickness is less than 0.5 mm) of the front plate 2 is omitted for convenience of illustration.
Then, as shown in FIG. 7C, the front plate 2 is provided with a locking hole in which the head portion 11b protruding from the lower end thereof is provided in the substantially channel steel 1a (plate thickness is about 2 to 4 mm) of the pallet base 1. It stands vertically while being inserted into the wide portion 9a of 9, and then slides toward the narrow portion 9b. By this slide operation, the head portion 11b and, by extension, the front plate 2 cannot be pulled out (retaining).

次に、前記した同様の手法で背面板3をパレット基台1に対し引き抜き不能な構成で立設する。なお、図3Aに示したように、対応する略溝形鋼1a、1aに形成した係止孔9の向きは異なる。これは、経済性、作業性を考慮し、1種類の略溝形鋼1aで実施したからであり、係止孔9の向きは揃えた構成で実施することも勿論できる。 Next, the back plate 3 is erected on the pallet base 1 in a structure that cannot be pulled out by the same method as described above. As shown in FIG. 3A, the directions of the locking holes 9 formed in the corresponding substantially channel steels 1a and 1a are different. This is because it was carried out with one type of substantially channel steel 1a in consideration of economy and workability, and it is of course possible to carry out with a configuration in which the directions of the locking holes 9 are aligned.

次に、前記正面板2と背面板3とが対面配置で立設された状態から、右方の側面板5を、その両端部の前方に突き出したフランジ部5d’が前記正面板2、背面板3に接触しないように留意しつつ、略溝形鋼1bの溝内に斜めに立て込み、次に垂直に起立させる際に、前記正面板2の右方のハンドル式連結装置7と前記背面板3の左方のハンドル式連結装置6の各ハンドル操作(詳しくは前記段落[0025]参照)を実施し、前記両側のフランジ5d’が前記正面板2、背面板3の外面に当接して面外方向へのずり動きを拘束する構成で、当該右方の側面板5が鉛直に起立した状態で位置決め固定される。 Next, from the state in which the front plate 2 and the back plate 3 are erected in a face-to-face arrangement, the flange portion 5d'protruding the right side plate 5 in front of both ends thereof is the front plate 2 and the back. The handle-type connecting device 7 on the right side of the front plate 2 and the spine when the steel 1b is slanted in the groove of the substantially channel steel 1b and then vertically erected, taking care not to contact the face plate 3. Each handle operation of the handle type connecting device 6 on the left side of the face plate 3 (see the paragraph [0025] for details) is performed, and the flanges 5d'on both sides come into contact with the outer surfaces of the front plate 2 and the back plate 3. With a configuration that restrains the sliding movement in the out-of-plane direction, the right side plate 5 is positioned and fixed in a vertically standing state.

続いて、左方の側面板4を、前記右方の側面板5と同様の手法で位置決め固定し、もって、図1に示したように、安定状態で起立した隣り合う面板2、5(図2参照)等が相互に連結され、上面を開口した、高さ1000mm程度の箱形の組立式パレットが組み立てられる。
なお、前記側面板4、5とパレット基台1の略溝形鋼1bとの位置決めは、一例として、本実施例では従来から公知の手法に倣い、前記略溝形鋼1bの両端部に水平に突き出したダボ(突出部)に、前記側面板4、5の両端部に設けたダボ孔を嵌め込む構成で実施している。
Subsequently, the left side plate 4 is positioned and fixed in the same manner as the right side plate 5, and as shown in FIG. 1, adjacent face plates 2 and 5 standing upright in a stable state (FIG. 1). 2) and the like are connected to each other, and a box-shaped assembling pallet having an open upper surface and a height of about 1000 mm is assembled.
As an example, the positioning of the side plates 4 and 5 and the substantially channel steel 1b of the pallet base 1 follows a conventionally known method in this embodiment and is horizontal to both ends of the substantially channel steel 1b. The dowel holes provided at both ends of the side plates 4 and 5 are fitted into the dowels (protruding portions) protruding from the surface.

以上、実施例について説明したが、本発明は、この限りではなく、その技術的思想を逸脱しない範囲において、当業者が通常に行う設計変更、応用のバリエーションの範囲を含むことを念のために言及する。 Although the examples have been described above, the present invention is not limited to this, and it should be noted that the present invention includes a range of design changes and application variations normally performed by those skilled in the art without departing from the technical idea. Mention.

例えば、本実施例に係るピンユニット8は、ピン支持体12に上下頭付きピン11をねじで固定するねじ機構(固定式)で実施しているが、固定式に限定されるものではなく、ねじ機構等の固定手段を用いることなく前記頭部11bをピン支持体12(正面板2等)から出し入れ自在なフリーな構成でも同様に実施できる。
また、図9A〜Dに示したように、ピン支持体12の収容部aの深さを若干深く形成し、前記頭部11bをピン支持体12(正面板2等)から出し入れ自在なフリーな構成でも実施できるし(図9A参照)、固定したい場合はねじ機構を用いて固定する(図9B参照)、所謂二段階方式の構成でも同様に実施できる。
さらに、本実施例では、前記4つの面板のうち、対向する2つの面板(正面板2と背面板4)に対して所謂スライド式の引き抜き不能機構を適用しているが、4つの面板2〜5のすべてに適用することもできる。この場合、本実施例について言えば、右方の側面板5(又は左方の側面板4)の左右両端部に設けた側縁部材(アングル材)5dのフランジ部5d’がスライド操作の障害になるので、例えば、いずれか一方の側縁部材5dを着脱式で実施したり、いずれか一方のフランジ部5d’をヒンジ機構等を利用した折り曲げ式で実施したりすることが考えられる。
For example, the pin unit 8 according to the present embodiment is implemented by a screw mechanism (fixed type) in which the pin 11 with an upper and lower head is fixed to the pin support 12 with a screw, but the pin unit 8 is not limited to the fixed type. The same can be applied to a free configuration in which the head portion 11b can be taken in and out of the pin support 12 (front plate 2, etc.) without using a fixing means such as a screw mechanism.
Further, as shown in FIGS. 9A to 9D, the depth of the accommodating portion a of the pin support 12 is formed to be slightly deeper, and the head portion 11b can be freely inserted and removed from the pin support 12 (front plate 2, etc.). It can be implemented in a configuration (see FIG. 9A), and if it is desired to be fixed, it is fixed using a screw mechanism (see FIG. 9B), and a so-called two-stage configuration can also be implemented in the same manner.
Further, in the present embodiment, the so-called slide-type non-pullable mechanism is applied to the two facing face plates (front plate 2 and back plate 4) among the four face plates, but the four face plates 2 to It can also be applied to all of 5. In this case, in this embodiment, the flange portion 5d'of the side edge member (angle member) 5d provided at both left and right ends of the right side plate 5 (or the left side plate 4) interferes with the sliding operation. Therefore, for example, it is conceivable that one of the side edge members 5d is detachably mounted, or one of the flange portions 5d'is bent by using a hinge mechanism or the like.

1 パレット基台
1a、1b 略溝形鋼
2 正面板
3 背面板
4、5 側面板
6、7 ハンドル式連結装置
8 ピンユニット
9 係止孔
9a 幅広部分
9b 幅狭部分
10 組立式パレット
11 上下頭付きピン
11a、11b 頭部
12 ピン支持体
12a 収容部
13 縦材
14 横材
15 束材
16 底面板
1 Pallet base 1a, 1b Omitted channel steel 2 Front plate 3 Back plate 4, 5 Side plate 6, 7 Handle type connecting device 8 pin unit 9 Locking hole 9a Wide part 9b Narrow part 10 Assembled pallet 11 Upper and lower head With pins 11a, 11b Head 12 Pin support 12a Accommodating part 13 Vertical member 14 Horizontal member 15 Bundle member 16 Bottom plate

Claims (5)

平面が矩形のパレット基台の四辺に沿って正面板と背面板及び左右の側面板を立て、当該四辺の各面板をハンドル式連結装置で連結し、又は連結を解除することで組立・解体が可能に構成された組立式パレットにおいて、
前記正面板と背面板及び/又は左右の側面板は、各下辺部に、上下端に頭部を備えた上下頭付きピンと、前記上下頭付きピンが貫通状態で上下動可能に支持され当該ピンの下端の頭部を出し入れ可能に収容する収容部を備えた筒状のピン支持体とからなるピンユニットが設けられていること、
前記パレット基台は、前記上下頭付きピンの下端の頭部が挿入されてスライドさせると当該ピンが引き抜き不能となる係止孔が設けられ、前記係止孔に前記上下頭付きピンの下端の頭部が挿入された状態で、当該正面板と背面板及び/又は左右の側面板が前記パレット基台に対し上方に引き抜き不能に接続されていることを特徴とする、組立式パレット。
Assembling and disassembling can be done by erecting the front plate, back plate and left and right side plates along the four sides of the pallet base with a rectangular flat surface, and connecting or disconnecting the side plates of the four sides with a handle type connecting device. In a prefabricated pallet that is configured as possible
The front plate, the back plate, and / or the left and right side plates are supported by a pin with an upper and lower head having a head at the upper and lower ends and a pin with an upper and lower head so as to be movable up and down in a penetrating state. A pin unit consisting of a tubular pin support having an accommodating portion for accommodating the head at the lower end of the head is provided.
The pallet base is provided with a locking hole that prevents the pin from being pulled out when the head of the lower end of the upper and lower headed pin is inserted and slid, and the lower end of the upper and lower headed pin is provided in the locking hole. An assembly-type pallet, wherein the front plate, the back plate, and / or the left and right side plates are connected to the pallet base so as not to be pulled out upward with the head inserted.
前記上下頭付きピンの上下端の頭部は、略半球状に形成されていることを特徴とする、請求項1に記載した組立式パレット。 The assembled pallet according to claim 1, wherein the upper and lower heads of the upper and lower headed pins are formed in a substantially hemispherical shape. 前記筒状のピン支持体の収容部の内周面には雌ねじが形成され、前記上下頭付きピンの下端の頭部の外周面には前記雌ねじにねじ込み可能な雄ねじが形成されていることを特徴とする、請求項1又は2に記載した組立式パレット。 A female screw is formed on the inner peripheral surface of the accommodating portion of the tubular pin support, and a male screw that can be screwed into the female screw is formed on the outer peripheral surface of the head of the lower end of the upper and lower headed pins. The assembled pallet according to claim 1 or 2, which is characterized. 前記筒状のピン支持体の上端部の内周面には雌ねじが形成され、前記上下頭付きピンの上端の頭部の外周面には前記雌ねじにねじ込み可能な雄ねじが形成されていることを特徴とする、請求項1〜3のいずれか1項に記載した組立式パレット。 A female screw is formed on the inner peripheral surface of the upper end of the tubular pin support, and a male screw that can be screwed into the female screw is formed on the outer peripheral surface of the head of the upper end of the upper and lower headed pins. The assembled pallet according to any one of claims 1 to 3, which is characterized. 前記係止孔は、略鍵穴状、又は略ダルマ形状に形成されていることを特徴とする、請求項1〜4のいずれか1項に記載した組立式パレット。 The assembled pallet according to any one of claims 1 to 4, wherein the locking hole is formed in a substantially keyhole shape or a substantially Dharma shape.
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