JP6757873B2 - Lighting device with light emitting element and base - Google Patents

Lighting device with light emitting element and base Download PDF

Info

Publication number
JP6757873B2
JP6757873B2 JP2013083231A JP2013083231A JP6757873B2 JP 6757873 B2 JP6757873 B2 JP 6757873B2 JP 2013083231 A JP2013083231 A JP 2013083231A JP 2013083231 A JP2013083231 A JP 2013083231A JP 6757873 B2 JP6757873 B2 JP 6757873B2
Authority
JP
Japan
Prior art keywords
base
light emitting
emitting element
pedestal
lighting device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2013083231A
Other languages
Japanese (ja)
Other versions
JP2014207103A (en
Inventor
裕記 白川
裕記 白川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
XiKIT Inc.
Original Assignee
XiKIT Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by XiKIT Inc. filed Critical XiKIT Inc.
Priority to JP2013083231A priority Critical patent/JP6757873B2/en
Publication of JP2014207103A publication Critical patent/JP2014207103A/en
Application granted granted Critical
Publication of JP6757873B2 publication Critical patent/JP6757873B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Description

本発明は、発光素子と発光素子の台座と口金を備えた照明装置に関する。 The present invention relates to a lighting device including a light emitting element, a pedestal of the light emitting element, and a base.

発光素子、特にLEDを用いた照明装置は、発光効率の高さと寿命の長さにより、従来のフィラメント電球や蛍光灯の置き換えとして、急速に普及している。また、LEDの他にも、レーザーダイオードやELなどの発光素子があり、それぞれの特徴を生かして使用されている。
特に従来の口金を備えた照明装置と互換性のある、従来の口金と同じ形状の口金を備えた照明装置を開発することにより、従来の口金を備えた照明装置の置き換えを簡単に行うことができる。
Lighting devices using light emitting elements, particularly LEDs, are rapidly becoming widespread as replacements for conventional filament bulbs and fluorescent lamps due to their high luminous efficiency and long life. In addition to LEDs, there are light emitting elements such as laser diodes and EL, which are used by taking advantage of their respective characteristics.
In particular, by developing a luminaire with a base having the same shape as a conventional base, which is compatible with a luminaire with a conventional base, it is possible to easily replace the luminaire with a conventional base. it can.

また、発光素子を固定する台座を備え、発光素子または内部回路へつながる電極の一端を口金のシェル部の内側に配置しているものがある。(例えば、特許文献1参照。)
従来の口金を備えた照明装置には、口金と発光素子の間に充填材を充填し、発光素子や回路から発せられる熱の放熱性を高めつつ発光素子の位置を固定したものがある。(例えば、特許文献2参照。)
In addition, some have a pedestal for fixing the light emitting element, and one end of the electrode connected to the light emitting element or the internal circuit is arranged inside the shell portion of the base. (See, for example, Patent Document 1.)
In some conventional lighting devices equipped with a base, a filler is filled between the base and the light emitting element to improve the heat dissipation of heat generated from the light emitting element or the circuit and to fix the position of the light emitting element. (See, for example, Patent Document 2.)

特開平6‐242733号公報Japanese Unexamined Patent Publication No. 6-242733 特開2008‐204665号公報Japanese Unexamined Patent Publication No. 2008-204665

特許文献1においては、発光素子または内部回路へつながる電極の一端を口金のシェル部の内側の奥に配置しており、口金のシェル部の内側の奥は溶接がしづらく、工数が増加するという問題があった。 In Patent Document 1, one end of a light emitting element or an electrode connected to an internal circuit is arranged in the inner part of the shell part of the base, and welding is difficult in the inner part of the shell part of the base, which increases man-hours. There was a problem.

また、特許文献2においては、基板形状の工夫により、特許文献1の工数の増加の問題を解消し、また、発光素子の位置ずれの問題もある程度解消した。しかしながら、発光素子の位置ずれの問題に関しては、口金と発光素子の間に充填される充填材が凝固する際に、発光素子に対して応力が生じ、発光素子の位置がすれるという問題は依然としてわずかながら残った。さらに、充填材へ気泡や異物が混入し、外観が損なわれるという問題が新たに生じた。 Further, in Patent Document 2, the problem of increased man-hours in Patent Document 1 is solved by devising the shape of the substrate, and the problem of misalignment of the light emitting element is also solved to some extent. However, regarding the problem of misalignment of the light emitting element, there is still a problem that stress is generated on the light emitting element when the filler filled between the base and the light emitting element is solidified, and the position of the light emitting element is displaced. It remained a little. Furthermore, there is a new problem that air bubbles and foreign substances are mixed in the filler and the appearance is spoiled.

本発明が解消しようという課題は、発光素子または内部回路へつながる電極の一端を口金の内側に配置した場合の工数を減少させ、さらに発光素子の位置ずれの問題を解消し、さらに発光素子や回路の放熱のために充填材を充填した場合でも充填材を隠すことで充填材へ混入した気泡や異物を見えなくするという課題である。 The problem to be solved by the present invention is to reduce the man-hours when one end of the light emitting element or the electrode connected to the internal circuit is arranged inside the base, further solve the problem of misalignment of the light emitting element, and further solve the problem of the position shift of the light emitting element or the circuit. Even when the filler is filled to dissipate heat, the problem is to hide the air bubbles and foreign substances mixed in the filler by hiding the filler.

また、上記以外に、本発明が解消しようという課題を、以下に列挙する。
発光素子の放熱性を高めるという課題。
異なる外形をもったLEDに対応するという課題。
発光素子の発光色を事前に使用者に認知させるという課題。その際に、生産生産に必要な機材と治具のコストを最小にするという課題。その際に、生産すべき部品の種類を最小にするという課題。
従来の電球の形状に近づけるという課題。
発光素子の光を偏向、拡散、収束させるため、カバーやレンズや鏡を設置するという課題。その際に、部品点数や工数を抑えるという課題。
In addition to the above, the problems to be solved by the present invention are listed below.
The problem of improving the heat dissipation of the light emitting element.
The problem of dealing with LEDs with different outer shapes.
The problem of making the user aware of the emission color of the light emitting element in advance. At that time, the issue is to minimize the cost of equipment and jigs required for production. At that time, the issue is to minimize the types of parts to be produced.
The challenge is to get closer to the shape of a conventional light bulb.
The problem of installing covers, lenses, and mirrors to deflect, diffuse, and converge the light of the light emitting element. At that time, the problem is to reduce the number of parts and man-hours.

発光素子と口金を備えた照明装置において、
該発光素子に電力を供給する給電部と、発光素子を固定する台座を備え、前記給電部は、口金の内側に設置され、
前記台座は、口金の内側に入り込む口金挿入部と、口金の外側に露出する発光素子設置部と、口金の開口部より僅かに幅を広くしたストッパーを備え、
前記発光素子と給電部の電気的接続箇所を照明装置の内部に設け、
前記台座は、口金挿入部から発光素子部に向かう孔を備え、発光素子は、孔の口金挿入部側から挿入され、台座の発光素子設置部に設置され、
前記口金挿入部は、口金の内側に接し摩擦によって口金と固定される円弧状部と、口金の淵の内側に接する切り欠きを備え、前記切り欠きの中に、給電部と口金との電気的接続箇所を備え、
前記円弧状部は、口金の内側に接し、前記台座のストッパーが、口金の開口部に当たることにより、発光素子の位置決めがされ、
前記台座は、発光素子設置部が口金の内径よりも小さく、口金に挿入した際に前記台座の切り欠きから口金の内側の一部と給電部の端子が露出し、給電部と口金の内側を電気的接続する作業ができる空間、充填材の注入の作業ができる空間のいずれか、または両方を備え、
口金の内部または充填材を覆う蓋を備えたことを特徴とする。
In a lighting device equipped with a light emitting element and a base
A power feeding unit for supplying electric power to the light emitting element and a pedestal for fixing the light emitting element are provided, and the power feeding unit is installed inside the base.
The pedestal includes a base insertion portion that enters the inside of the base, a light emitting element installation portion that is exposed to the outside of the base, and a stopper that is slightly wider than the opening of the base.
An electrical connection between the light emitting element and the power feeding unit is provided inside the lighting device.
The pedestal is provided with a hole from the mouthpiece insertion portion to the light emitting element portion, and the light emitting element is inserted from the mouthpiece insertion portion side of the hole and installed in the light emitting element installation portion of the pedestal.
The base insertion portion includes an arc-shaped portion that contacts the inside of the base and is fixed to the base by friction, and a notch that contacts the inside of the edge of the base. In the notch, the power feeding portion and the base are electrically connected. Equipped with a connection point
The arcuate portion is in contact with the inside of the base, and the stopper of the pedestal hits the opening of the base, thereby positioning the light emitting element.
The pedestal, the light emitting element mounting portion is smaller than the inner diameter of the mouthpiece, the terminal of the part and the power supply portion of the inner cap from the notches of the base is exposed when inserted into the cap, the inside of the feeding portion and the base It has a space where you can work with electrical connections, a space where you can work with filler injection, or both.
It is characterized by having a lid covering the inside of the base or the filler.

前記発光素子は、鍔を備えた発光素子であり、
発光素子は、前記台座の孔の口金挿入部側から挿入され、前記孔は、内部に狭窄部を備え、前記発光素子は、孔に設置される際に、発光素子の鍔と狭窄部が当たることにより位置決めがされることを特徴とする。
The light emitting element is a light emitting element provided with a collar.
The light emitting element is inserted from the mouthpiece insertion portion side of the hole of the pedestal, the hole has a narrowed portion inside, and when the light emitting element is installed in the hole, the collar and the narrowed portion of the light emitting element come into contact with each other. It is characterized in that positioning is performed by this.

発光素子と口金を備えた照明装置において、
該発光素子に電力を供給する給電部と、発光素子を固定する台座を備え、前記給電部は、口金の内側に設置され、
前記台座は、口金の内側に入り込む口金挿入部と、口金の外側に露出する発光素子設置部と、口金の開口部より僅かに幅を広くしたストッパーを備え、
前記発光素子と給電部の電気的接続箇所を照明装置の外部に設け、
前記台座は、発光素子部を外側から設置する発光素子設置部を備え、前記発光素子設置部から口金の内部へ向かう貫通孔を備え、前記発光素子に貫通孔を通して給電し、
前記口金挿入部は、口金の内側に接し摩擦によって口金と固定される円弧状部と、口金の淵の内側に接する切り欠きを備え、前記切り欠きの中に、給電部と口金との電気的接続箇所を備え、
前記円弧状部は、口金の内側に接し、前記台座のストッパーが、口金の開口部に当たることにより、発光素子の位置決めがされ、
前記台座は、発光素子設置部が口金の内径よりも小さく、口金に挿入した際に前記台座の切り欠きから口金の内側の一部と給電部の端子が露出し、給電部と口金の内側を電気的接続する作業ができる空間、充填材の注入の作業ができる空間のいずれか、または両方を備え、
口金の内部または充填材を覆う蓋を備えたことを特徴とする。
In a lighting device equipped with a light emitting element and a base
A power feeding unit for supplying electric power to the light emitting element and a pedestal for fixing the light emitting element are provided, and the power feeding unit is installed inside the base.
The pedestal includes a base insertion portion that enters the inside of the base, a light emitting element installation portion that is exposed to the outside of the base, and a stopper that is slightly wider than the opening of the base.
An electrical connection between the light emitting element and the power feeding unit is provided outside the lighting device.
The pedestal includes a light emitting element installation portion on which the light emitting element portion is installed from the outside, has a through hole from the light emitting element installation portion toward the inside of the base, and supplies power to the light emitting element through the through hole.
The base insertion portion includes an arc-shaped portion that contacts the inside of the base and is fixed to the base by friction, and a notch that contacts the inside of the edge of the base. In the notch, the power feeding portion and the base are electrically connected. Equipped with a connection point
The arcuate portion is in contact with the inside of the base, and the stopper of the pedestal hits the opening of the base, thereby positioning the light emitting element.
The pedestal, the light emitting element mounting portion is smaller than the inner diameter of the mouthpiece, the terminal of the part and the power supply portion of the inner cap from the notches of the base is exposed when inserted into the cap, the inside of the feeding portion and the base It has a space where you can work on electrical connections, a space where you can work on filling fillers, or both.
It is characterized by having a lid covering the inside of the base or the filler.

前記台座は、口金挿入部の円弧状部をつなぐ梁構造を備え、
前記梁構造は、口金の淵を避けつつ口金のねじ部に当たらない程度の位置に配置され、口金との摩擦力を増加させる口金の内部に接触する円弧を備えたことを特徴とする。
The pedestal has a beam structure for connecting the arcuate portion of the base insertion portion.
The beam structure is arranged at a position not to hit the screw portion of the base while avoiding the edge of the base, and is characterized by having an arc that contacts the inside of the base to increase the frictional force with the base.

前記台座の発光素子設置部の外周に切り欠きを覆う円環状の蓋を設け、前記蓋は、台座の切り欠き部に勘合するフックを円周の法線方向の内側に備え、前記蓋のフックは、弾性を利用して台座にひっかけ固定されるを特徴とする。 An annular lid that covers the notch is provided on the outer periphery of the light emitting element installation portion of the pedestal, and the lid is provided with a hook that fits into the notch of the pedestal inside in the normal direction of the circumference, and the hook of the lid. Is characterized in that it is hooked and fixed to a pedestal by utilizing elasticity.

本発明の照明装置は、台座に口金方向から発光素子を固定する場合、発光素子を固定する台座を口金に固定した後で、電極の一端を口金の内部に接続できるようにしたことにより、発光素子の台座を口金に固定した後で封止用の充填材を注入することができるので、構造と工程を簡略化しながらも、発光素子の位置ずれが起きないようにすることができる。このために発光素子の台座と口金の間に電極の接続作業等を行うための隙間ができ、内部の電子回路または充填材などが暴露される場合は、この隙間を塞ぐ蓋を用意し、外観を向上させることもできる。また、台座に外側から発光素子を固定する場合、給電部と口金の電気的接続をした後で、台座が口金に挿入され、その後で発光素子の固定と給電部の電気的接続ができるので、この場合も、構造と工程を簡略化しながらも、発光素子の位置ずれが起きないようにすることができる。 In the lighting device of the present invention, when the light emitting element is fixed to the pedestal from the direction of the base, the pedestal for fixing the light emitting element is fixed to the base, and then one end of the electrode can be connected to the inside of the base. Since the filler for sealing can be injected after the pedestal of the element is fixed to the base, it is possible to prevent the light emitting element from being displaced while simplifying the structure and the process. For this reason, there is a gap between the pedestal of the light emitting element and the base for connecting electrodes, etc., and if the internal electronic circuit or filler is exposed, prepare a lid to close this gap and look at it. Can also be improved. Further, when the light emitting element is fixed to the pedestal from the outside, the pedestal is inserted into the base after the power feeding unit and the base are electrically connected, and then the light emitting element can be fixed and the power feeding unit can be electrically connected. In this case as well, it is possible to prevent the position shift of the light emitting element from occurring while simplifying the structure and the process.

また、台座を備えたことにより、以下のような効果も得られるようになった。
発光素子の排熱を促進させるため、発光素子の台座を熱伝導率の高い材料で構成することができる。
異なる外形をもった発光素子に対して、必要最小限の部材の変更や製造装置の組み替えで対応できることができる。
発光素子の発光色を事前に使用者に認知させるため、発光素子の台座および蓋は、任意の色に着色することができる。
従来の電球の形状に近づけるよう、発光素子の外側にカバーを備えることができる。
発光素子の光を偏向、拡散、収束させるため、カバーやレンズや鏡を備えることができる。
In addition, by providing a pedestal, the following effects can be obtained.
In order to promote the exhaust heat of the light emitting element, the pedestal of the light emitting element can be made of a material having high thermal conductivity.
It is possible to deal with light emitting elements having different outer shapes by changing the minimum necessary members or rearranging the manufacturing equipment.
The pedestal and lid of the light emitting element can be colored in any color in order to make the user recognize the light emitting color of the light emitting element in advance.
A cover can be provided on the outside of the light emitting element so as to resemble the shape of a conventional light bulb.
A cover, lens, or mirror can be provided to deflect, diffuse, and converge the light of the light emitting element.

本発明の実施例1の照明装置の組立図Assembly drawing of the lighting device of Example 1 of the present invention 本発明の実施例1の台座の口金挿入方向から見た斜視図Perspective view of the pedestal of the first embodiment of the present invention as viewed from the base insertion direction. 本発明の実施例1の照明装置の斜め上から見た組み立て中の内部構造図Internal structural drawing during assembly viewed from diagonally above the lighting device of Example 1 of the present invention. 本発明の実施例1の照明装置の斜め上から見た完成図Completed view of the lighting device according to the first embodiment of the present invention as viewed from diagonally above. 本発明の実施例1の照明装置の基板正面方向から見た断面図Cross-sectional view of the lighting device according to the first embodiment of the present invention as viewed from the front side of the substrate. 本発明の実施例1の照明装置の台座の切り欠きが4つの場合の平面図Top view of the pedestal of the lighting device according to the first embodiment of the present invention when there are four notches. 本発明の実施例1の照明装置の台座の切り欠きが3つの場合の平面図Top view of the pedestal of the lighting device according to the first embodiment of the present invention when there are three notches. 本発明の実施例1の照明装置の台座の切り欠きが2つの場合の平面図Top view of the pedestal of the lighting device according to the first embodiment of the present invention when there are two notches. 本発明の実施例1の照明装置の台座の切り欠きが1つの場合の平面図Top view of the pedestal of the lighting device according to the first embodiment of the present invention when there is one notch. 本発明の実施例1の照明装置の給電部をリード型部品とした場合の組立図Assembly drawing when the power supply unit of the lighting device according to the first embodiment of the present invention is a lead type component. 本発明の実施例1の照明装置にカバーを備えた場合の斜視図Perspective view when the lighting device of Example 1 of the present invention is provided with a cover. 本発明の実施例1の照明装置の台座の一部をカバーとした場合の斜視図Perspective view when a part of the pedestal of the lighting device according to the first embodiment of the present invention is used as a cover. 本発明の実施例1の照明装置の蓋の一部をカバーとした場合の斜視図Perspective view when a part of the lid of the lighting device of Example 1 of the present invention is used as a cover. 本発明の実施例1の照明装置に鏡を備えた場合の斜視図Perspective view when the lighting device of Example 1 of the present invention is provided with a mirror. 本発明の実施例1の照明装置の台座の一部を鏡とした場合の斜視図Perspective view when a part of the pedestal of the lighting device according to the first embodiment of the present invention is used as a mirror. 本発明の実施例1の照明装置の蓋の一部を鏡とした場合の斜視図Perspective view when a part of the lid of the lighting device of Example 1 of the present invention is used as a mirror. 本発明の実施例2の照明装置の組立図Assembly drawing of the lighting device of Example 2 of the present invention 本発明の実施例2の台座の口金挿入方向から見た斜視図Perspective view of the pedestal of the second embodiment of the present invention as viewed from the base insertion direction. 本発明の実施例2の照明装置の斜め上から見た組み立て中の内部構造図Internal structural drawing of the lighting device according to the second embodiment of the present invention as viewed from diagonally above. 本発明の実施例2の照明装置の斜め上から見た完成図Completed view of the lighting device according to the second embodiment of the present invention as viewed from diagonally above. 本発明の実施例2の照明装置の基板正面方向から見た断面図Cross-sectional view of the lighting device according to the second embodiment of the present invention as viewed from the front side of the substrate. 本発明の実施例2の台座の発光素子設置部の穴が3つの場合の斜視図Perspective view of the pedestal of the second embodiment of the present invention when there are three holes in the light emitting element installation portion. 本発明の実施例2の台座の発光素子設置部の穴が1つの場合の斜視図Perspective view of the pedestal of the second embodiment of the present invention when there is only one hole in the light emitting element installation portion. 本発明の実施例2の台座の発光素子部の幅が口金の径より小さい場合の斜視図Perspective view when the width of the light emitting element portion of the pedestal of the second embodiment of the present invention is smaller than the diameter of the base. 本発明の実施例2の台座の発光素子設置部が平面の場合の断面図Cross-sectional view of the pedestal of the second embodiment of the present invention when the light emitting element installation portion is flat. 本発明の実施例2の台座の発光素子設置部が凸型の場合の断面図Cross-sectional view of the pedestal of the second embodiment of the present invention when the light emitting element installation portion is convex. 本発明の実施例2の照明装置の発光素子を面実装LEDとし、台座に直接接続している場合の断面図Cross-sectional view of the case where the light emitting element of the lighting device according to the second embodiment of the present invention is a surface-mounted LED and is directly connected to a pedestal. 本発明の実施例2の照明装置の発光素子をLEDチップとし、台座に直接接続している場合の斜視図Perspective view of the case where the light emitting element of the lighting device of the second embodiment of the present invention is an LED chip and is directly connected to the pedestal. 本発明の実施例2の照明装置にカバーを備えた場合の斜視図Perspective view when the lighting device of Example 2 of the present invention is provided with a cover. 本発明の実施例2の照明装置の蓋の一部をカバーとした場合の斜視図Perspective view when a part of the lid of the lighting device of the second embodiment of the present invention is used as a cover. 本発明の実施例2の照明装置に鏡を備えた場合の斜視図Perspective view of the case where the lighting device of the second embodiment of the present invention is provided with a mirror. 本発明の実施例2の照明装置の蓋の一部を鏡とした場合の斜視図Perspective view when a part of the lid of the lighting device of the second embodiment of the present invention is used as a mirror. 本発明の実施例3の照明装置の組立図Assembly drawing of the lighting device of Example 3 of the present invention 本発明の実施例3の照明装置の斜め上から見た完成図Completed view of the lighting device according to the third embodiment of the present invention as viewed from diagonally above. 本発明の実施例4の照明装置の組立図Assembly drawing of the lighting device of Example 4 of the present invention 本発明の実施例4の斜め上から見た組み立て中の内部構造図Internal structural drawing during assembly as viewed from diagonally above in Example 4 of the present invention. 本発明の実施例4の照明装置の斜め上から見た完成図Completed view of the lighting device according to the fourth embodiment of the present invention as viewed from diagonally above. 本発明の実施例4の照明装置の基板正面方向から見た断面図Cross-sectional view of the lighting device according to the fourth embodiment of the present invention as viewed from the front side of the substrate.

以下、図面を参照しつつ、本発明を実施するための最良の形態について説明する。 Hereinafter, the best mode for carrying out the present invention will be described with reference to the drawings.

実施例1は、発光素子を台座の内側から設置し、発光素子と給電部を口金の内側で接続した口金を備えた照明装置である。 The first embodiment is a lighting device including a base in which a light emitting element is installed from the inside of a pedestal and the light emitting element and a power feeding unit are connected inside the base.

図1は、本発明の実施例1の照明装置の組立図である。
図2は、本発明の実施例1の台座の口金挿入方向から見た斜視図である。
図3は、本発明の実施例1の照明装置の斜め上から見た組み立て中の内部構造図である。
図4は、本発明の実施例1の照明装置の斜め上から見た完成図である。
図5は、本発明の実施例1の照明装置の基板正面方向から見た断面図である。
図6は、本発明の実施例1の照明装置の台座の切り欠きが4つの場合の平面図である。
FIG. 1 is an assembly drawing of a lighting device according to a first embodiment of the present invention.
FIG. 2 is a perspective view of the pedestal of the first embodiment of the present invention as viewed from the base insertion direction.
FIG. 3 is an internal structural view of the lighting device according to the first embodiment of the present invention as viewed from diagonally above.
FIG. 4 is a completed view of the lighting device according to the first embodiment of the present invention as viewed from diagonally above.
FIG. 5 is a cross-sectional view of the lighting device according to the first embodiment of the present invention as viewed from the front side of the substrate.
FIG. 6 is a plan view of the pedestal of the lighting device according to the first embodiment of the present invention when there are four notches.

なお、以下各図において、同一または相当部分には、同一符号を付す。また、各図の網点部は、電気的接続箇所を示す。本明細書においては、図の方向を基準とし、上、下、右、左の方向を表現するが、使い方によって、上、下、右、左の方向の選択は任意であり、逆でも斜めでもよい。 In the following figures, the same or corresponding parts are designated by the same reference numerals. In addition, halftone dots in each figure indicate electrical connection points. In this specification, the directions of up, down, right, and left are expressed with reference to the direction of the figure, but depending on the usage, the direction of up, down, right, and left can be selected arbitrarily, and vice versa or diagonally. Good.

同図に示すように、この口金を備えた照明装置は、器具への固定機能と給電機能を有する口金1と、発光素子(以下、「発光素子」とも「発光素子部」ともいうことがある)の一例としてのリード型LED2と、発光素子設置部31および口金挿入部32を備えた発光素子の台座3と、口金1の口金のシェルの内側に接続される端子部4bを備えた駆動基板4と、基板4上に設けられたLED駆動回路4aと、口金1の内部に充填される充填材5と、口金1と発光素子の台座3との隙間を隠すための蓋6を備えて構成される。必要に応じて、カバー7を備えてもよい。 As shown in the figure, a lighting device provided with this base may include a base 1 having a fixing function to an appliance and a power feeding function, and a light emitting element (hereinafter, also referred to as a "light emitting element" or a "light emitting element portion". ), A pedestal 3 of a light emitting element having a light emitting element installation part 31 and a base insertion part 32, and a drive board having a terminal part 4b connected to the inside of the shell of the base 1 of the base 1. 4. The LED drive circuit 4a provided on the substrate 4, the filler 5 filled inside the base 1, and the lid 6 for concealing the gap between the base 1 and the pedestal 3 of the light emitting element are provided. Will be done. If necessary, the cover 7 may be provided.

台座3は、解決しようとする課題に対応するために、独創的な形状をしている。
発光素子設置部31は、リード型LED2を下から挿入するため、貫通孔を備えている。さらに、貫通孔の内側には、狭窄部を備え、リード型LED2の鍔2bとあたり、リード型LED2の位置決めをする。
口金挿入部32は、口金1のシェル1bの内側に接するよう基本的に円筒形をしているが、シェル1bの内側に駆動基板4との接続箇所を設けるため、切り欠き32bを備えている。この切り欠きは、口金1の開口部と台座3の発光素子設置部31の隙間に設けられる。その関係上、発光素子設置部31も、口金1の開口部よりも小さくするとよい。
The pedestal 3 has an original shape in order to cope with the problem to be solved.
The light emitting element installation unit 31 is provided with a through hole for inserting the lead type LED 2 from below. Further, a constricted portion is provided inside the through hole, and the lead type LED 2 is positioned by contacting the collar 2b of the lead type LED 2.
The base insertion portion 32 is basically cylindrical so as to be in contact with the inside of the shell 1b of the base 1, but is provided with a notch 32b in order to provide a connection point with the drive board 4 inside the shell 1b. .. This notch is provided in the gap between the opening of the base 1 and the light emitting element installation portion 31 of the pedestal 3. For that reason, the light emitting element installation portion 31 may also be smaller than the opening of the base 1.

駆動基板4に設けられた端子(4b、4c、4d)は、駆動基板4を製造する通常の製造工程で形成されるため、端子部を設けていない基板と同等のコストで製造することができる。駆動基板4の下部には、棒状の端子4b設けられ、この端子4bの先端が、口金10のアイレット部に直接半田付けできるように形成されている。駆動基板4の口金1のシェル内部と接する位置に、端子部4cが設けられる。 Since the terminals (4b, 4c, 4d) provided on the drive board 4 are formed in a normal manufacturing process for manufacturing the drive board 4, they can be manufactured at the same cost as a board without a terminal portion. .. A rod-shaped terminal 4b is provided on the lower portion of the drive board 4, and the tip of the terminal 4b is formed so that it can be directly soldered to the eyelet portion of the base 10. The terminal portion 4c is provided at a position in contact with the inside of the shell of the base 1 of the drive board 4.

充填材5は、電子回路の保護、強度の向上、放熱等の機能がある。必要でなければ、充填を省略しても構わない。 The filler 5 has functions such as protection of electronic circuits, improvement of strength, and heat dissipation. Filling may be omitted if it is not necessary.

図11は、本発明の実施例1の照明装置にカバーを備えた場合の斜視図である。
図12は、本発明の実施例1の照明装置の台座の一部をカバーとした場合の斜視図である。
図13は、本発明の実施例1の照明装置の蓋の一部をカバーとした場合の斜視図である。
FIG. 11 is a perspective view when the lighting device according to the first embodiment of the present invention is provided with a cover.
FIG. 12 is a perspective view when a part of the pedestal of the lighting device according to the first embodiment of the present invention is used as a cover.
FIG. 13 is a perspective view when a part of the lid of the lighting device according to the first embodiment of the present invention is used as a cover.

カバー7は、発光素子2の保護、または、発光装置の外観を従来の電球に近づける機能があるが、設置を省略しても構わない。 The cover 7 has a function of protecting the light emitting element 2 or making the appearance of the light emitting device closer to that of a conventional light bulb, but the installation may be omitted.

次に、このように構成される本発明に係る照明装置の機能を説明する。口金1は照明装置を固定し、なおかつ電流を供給する機能を有している。駆動基板4の端子4bは口金1のアイレット1aと、端子4cは口金1のシェル1bと、直接接続する接点を備えている。口金1のアイレット1aとシェル1bと電気的に接続された基板4は、リード型LED2を点灯させるための駆動回路4aを備える。リード型LED2は、駆動回路4aからの給電をうけ発光する。充填材5は、基板4に設けられている接点や電子回路を、外気による酸化や異物の侵入から保護し、口金の強度を高め、なおかつ放熱効果を高める機能を有している。蓋6は、口金内部に異物が入るのを保護し、また、内部の部品や口金の内側が見えるのを防ぎ、美観を高める効果がある。 Next, the function of the lighting device according to the present invention configured as described above will be described. The base 1 has a function of fixing the lighting device and supplying an electric current. The terminal 4b of the drive board 4 has a contact point for directly connecting to the eyelet 1a of the base 1 and the terminal 4c to the shell 1b of the base 1. The substrate 4 electrically connected to the eyelet 1a of the base 1 and the shell 1b includes a drive circuit 4a for lighting the lead type LED 2. The lead type LED 2 receives power from the drive circuit 4a and emits light. The filler 5 has a function of protecting the contacts and electronic circuits provided on the substrate 4 from oxidation by the outside air and invasion of foreign substances, increasing the strength of the base, and enhancing the heat dissipation effect. The lid 6 has the effect of protecting the inside of the mouthpiece from foreign matter, preventing the internal parts and the inside of the mouthpiece from being seen, and enhancing the aesthetic appearance.

本実施例の口金を備えた照明装置は、特許文献2の実施例1の照明装置に、発光素子2の位置決めをするための台座3を追加したものともいえる。この追加は、特許文献2の問題を解決されるためになされた。特許文献2の問題を次に示す。
第1の問題は、発光素子2と口金3の間に充填材5を充填して発光素子2を固定しているため、充填材5の凝固の際の膨張又は伸縮により、発光素子2に応力がかかり、充填材5の凝固後に発光素子2の位置が狙った位置よりもずれるという問題である。この発光素子2は、発光素子2のリードを駆動基板4に接続させることによって位置を固定していたため、このような応力により、位置がずれることがあった。
第2の問題は、凝固後の充填材5の表面をそのまま露出させているため、充填材5に気泡や異物等が入ると、外観不良となることであった。
It can be said that the lighting device provided with the base of this embodiment is obtained by adding a pedestal 3 for positioning the light emitting element 2 to the lighting device of the first embodiment of Patent Document 2. This addition was made to solve the problem of Patent Document 2. The problems of Patent Document 2 are shown below.
The first problem is that since the filler 5 is filled between the light emitting element 2 and the base 3 to fix the light emitting element 2, the light emitting element 2 is stressed due to expansion or contraction during solidification of the filler 5. This is a problem that the position of the light emitting element 2 deviates from the target position after the filler 5 is solidified. Since the position of the light emitting element 2 was fixed by connecting the lead of the light emitting element 2 to the drive substrate 4, the position of the light emitting element 2 may be displaced due to such stress.
The second problem is that since the surface of the filler 5 after solidification is exposed as it is, if air bubbles or foreign substances enter the filler 5, the appearance is deteriorated.

第1の問題の解決策としては、充填材5の凝固の前に、発光素子2の位置が多少の応力では動かないよう確実に固定される必要がある。このため、発光素子2の台座3を開発したが、次に述べる問題を解決するため、工夫が必要だった。
特許文献2に登場する、基板の端を直接口金に接続するための突起を持った基板を使うために、様々な制限が発生する。この基板を使う目的は、導線を介して電気的接続をすることを回避し、工数を減らすことにある。つまり、発光素子の位置を後で調整できるように、発光素子と基板との間を柔らかい導線でつなぐことは、発明の目的に反するため避けたい。また同様に、基板と口金とを柔らかい導線でつなぐことも避けたい。
発光素子2は、そのリード2cを駆動基板4に直接固定された上で、駆動基板4が口金1に(ハンダ付けやスポット溶接やレーザー溶接等の方法で)電気的接続がされるので、このときにリード型LED2の位置決めがされてしまう。このため、発光素子の位置決めのためには、駆動基板4を口金1に接続する前に、発光素子2を台座3に設置し、台座3を口金1に挿入しなければならない。リード型LED2の台座は、駆動基板4を口金1に電気的に接続する作業を妨害しないように、作業する空間を残して口金1との接続部を構成する必要がある。そのため、口金1に接する円弧状の部分とその部分がとぎれた切り欠き部分を備えた台座3を考案した。
これにより、発光素子2を確実に位置決めしてから、基板4と口金1の電気的接続と充填材5の凝固を行うことができるようになり、発光素子2の位置ずれの問題は発生しなくなった。
As a solution to the first problem, it is necessary to securely fix the position of the light emitting element 2 so that it does not move with some stress before the filler 5 solidifies. Therefore, the pedestal 3 of the light emitting element 2 was developed, but some ingenuity was required to solve the following problems.
Various restrictions occur in order to use a substrate having a protrusion for directly connecting the end of the substrate to the base, which appears in Patent Document 2. The purpose of using this substrate is to avoid making electrical connections via conductors and reduce man-hours. That is, connecting the light emitting element and the substrate with a soft conducting wire so that the position of the light emitting element can be adjusted later is contrary to the object of the invention and should be avoided. Similarly, we also want to avoid connecting the board and the base with a soft wire.
The light emitting element 2 has its leads 2c directly fixed to the drive substrate 4, and the drive substrate 4 is electrically connected to the base 1 (by a method such as soldering, spot welding, or laser welding). Sometimes the lead type LED 2 is positioned. Therefore, in order to position the light emitting element, the light emitting element 2 must be installed on the pedestal 3 and the pedestal 3 must be inserted into the base 1 before the drive board 4 is connected to the base 1. The pedestal of the lead type LED 2 needs to form a connection portion with the base 1 leaving a working space so as not to interfere with the work of electrically connecting the drive board 4 to the base 1. Therefore, we devised a pedestal 3 having an arc-shaped portion in contact with the base 1 and a notch portion in which the portion is interrupted.
As a result, after the light emitting element 2 is reliably positioned, the substrate 4 and the base 1 can be electrically connected and the filler 5 can be solidified, and the problem of misalignment of the light emitting element 2 does not occur. It was.

第2の問題は、第1の問題を解決するため、台座3と口金1の間に隙間が空き、外観が悪くなったことである。この問題を解決するため、蓋6を考案した。蓋6は、台座3の切り欠き32bに対応する位置に、フック6aを備えている。フック6aは、弾性を利用して台座3に引っ掛けることにより、接着せずとも組み立てられる。 The second problem is that in order to solve the first problem, there is a gap between the pedestal 3 and the base 1, and the appearance is deteriorated. In order to solve this problem, a lid 6 was devised. The lid 6 is provided with a hook 6a at a position corresponding to the notch 32b of the pedestal 3. The hook 6a can be assembled without being adhered by hooking it on the pedestal 3 by utilizing elasticity.

その他の工夫として、台座3を口金1に挿入するときに、挿入方向における位置決めをするため、円弧状の部分32aの根元を、口金1の内径よりもわずかに大きくして、ストッパー構造32dを備えた。
台座3の円弧状の部分32aは、口金1の内面に圧着した場合、口金1の中心方向へ圧縮されるような応力を受ける。この応力に対抗し、円弧状の部分32aの形を保つことが出来れば、台座3は口金1のとの摩擦力が増し、口金1から抜けにくくなる。この応力に対抗するため、円弧状の部分32aを互いに連結させる梁32cを備えた。さらに梁32cも口金1の内面に接するように作ったことで、円弧状の部分32aと梁32cに比較的均等に圧縮応力がかかるようになり、台座3の挿入の影響による口金1の形状変化も最小限になるように工夫した。
As another device, when the pedestal 3 is inserted into the base 1, the base of the arcuate portion 32a is made slightly larger than the inner diameter of the base 1 in order to position in the insertion direction, and a stopper structure 32d is provided. It was.
When the arcuate portion 32a of the pedestal 3 is crimped to the inner surface of the base 1, it receives a stress such that it is compressed toward the center of the base 1. If the shape of the arcuate portion 32a can be maintained against this stress, the frictional force between the pedestal 3 and the base 1 increases, and it becomes difficult for the pedestal 3 to come off the base 1. In order to counter this stress, a beam 32c for connecting the arcuate portions 32a to each other was provided. Furthermore, since the beam 32c is also made to be in contact with the inner surface of the base 1, compressive stress is applied relatively evenly to the arcuate portion 32a and the beam 32c, and the shape of the base 1 changes due to the influence of the insertion of the pedestal 3. I devised to minimize it.

図1ないし図5では、台座の口金に挿入される部分の切り欠きが4つであるが、状況に応じて、その数を変更してもよい。 In FIGS. 1 to 5, there are four notches in the portion to be inserted into the base of the pedestal, but the number may be changed depending on the situation.

図6は、台座3の切り欠き32bが4つの場合の蓋6をはめる前の実施例1の上から見た平面図である。
それぞれの切り欠き32bの中心が90°の間隔で円周を等分している。対向する2つの切り欠き32bの中に、駆動基板4のシェル1bの内側に接続される端子4cを備えている。また、別の2つの切り欠き32bから、充填材5を注入することができる。充填材5を注入する際に、駆動基板4と干渉しないので、注入しやすい。また、注入した面の裏側に充填材5がよく浸透しないときは、裏面からも注入できる。
FIG. 6 is a plan view of the first embodiment before fitting the lid 6 when the pedestal 3 has four notches 32b.
The center of each notch 32b divides the circumference equally at intervals of 90 °. The terminal 4c connected to the inside of the shell 1b of the drive board 4 is provided in the two notches 32b facing each other. In addition, the filler 5 can be injected through the other two notches 32b. When the filler 5 is injected, it does not interfere with the drive substrate 4, so that it is easy to inject. Further, when the filler 5 does not penetrate well into the back side of the injected surface, it can be injected from the back surface as well.

図7は、台座3の切り欠き32bが3つの場合の蓋6をはめる前の実施例1の上から見た平面図である。
それぞれの切り欠き32bの中心が120°の間隔で配置されている。1つの切り欠き32bの中に、駆動基板4のシェル1bの内側に接続される端子4cを備えている。また、別の2つの切り欠き32bから、充填材5を注入することができる。充填材5を注入する際に、駆動基板4と干渉しないので、注入しやすい。
FIG. 7 is a plan view of the first embodiment before fitting the lid 6 when the notch 32b of the pedestal 3 is three.
The centers of each notch 32b are arranged at intervals of 120 °. The terminal 4c connected to the inside of the shell 1b of the drive board 4 is provided in one notch 32b. In addition, the filler 5 can be injected through the other two notches 32b. When the filler 5 is injected, it does not interfere with the drive substrate 4, so that it is easy to inject.

図8は、台座3の切り欠き32bが2つの場合の蓋6をはめる前の実施例1の上から見た平面図である。
それぞれの切り欠き32bの中心が180°の間隔で配置されている。対向する2つの切り欠きの中に、駆動基板の両端の口金に接続する端子4cを備えている。また、この切り欠き32bから、充填材5を注入することができる。充填材5を注入しやすいように、切り欠きを大きくしてもよい。
FIG. 8 is a plan view of the first embodiment before fitting the lid 6 when the pedestal 3 has two notches 32b.
The centers of each notch 32b are arranged at intervals of 180 °. In the two notches facing each other, terminals 4c connected to the caps at both ends of the drive board are provided. Further, the filler 5 can be injected through the notch 32b. The notch may be enlarged to facilitate injection of the filler 5.

図9は、台座3の切り欠き32bが1つの場合の蓋6をはめる前の実施例1の上から見た平面図である。
切り欠き32bの中に駆動基板4の口金に接続する端子4cを備えている。また、この切り欠き32bから、充填材5を注入することができる。充填材5を注入しやすいように、切り欠き32bを大きくしてもよい。
FIG. 9 is a plan view of the first embodiment before fitting the lid 6 when the notch 32b of the pedestal 3 is one.
A terminal 4c for connecting to the base of the drive board 4 is provided in the notch 32b. Further, the filler 5 can be injected through the notch 32b. The notch 32b may be enlarged so that the filler 5 can be easily injected.

上記の台座3における切り欠き32bの数、位置、大きさ、および、端子4cとシェル1bとの接続箇所の位置は、あくまでも一例であり、目的に応じて、他の値をとることもできる。
駆動基板4の左右両端を口金1のシェルの内部との端子4cとすることもできるし、発光素子2が接続された駆動基板4の幅が広すぎ台座3に挿入しにくい場合は、駆動基板4の一方の端のみを口金1の内部との接点とすることにし、一方の端は、台座3の円弧状の部分32aや梁32cに干渉しないように小さく形成してもよい。
The number, position, size, and position of the connection point between the terminal 4c and the shell 1b in the pedestal 3 are merely examples, and other values can be taken depending on the purpose.
The left and right ends of the drive board 4 can be terminals 4c with the inside of the shell of the base 1, or if the drive board 4 to which the light emitting element 2 is connected is too wide to be inserted into the pedestal 3, the drive board 4 can be inserted. Only one end of 4 may be used as a contact point with the inside of the base 1, and one end may be formed small so as not to interfere with the arcuate portion 32a or the beam 32c of the pedestal 3.

また、台座3を製造する際に、材料を樹脂とし、金型を用いて成形する場合に、台座3の発光素子を設置する部分の金型を入れ子構造とすると、金型の入れ子の組み合わせにより、多様な形状の発光素子2に対応することができる。なおかつ、台座3の外形部分の金型は共通とすることができるので、比較的安価に製品に多様性を持たせることができる。 Further, when the pedestal 3 is manufactured by using a resin as a material and molding using a mold, if the mold of the portion where the light emitting element of the pedestal 3 is installed has a nested structure, the combination of the molds can be used. , It is possible to correspond to the light emitting element 2 having various shapes. Moreover, since the mold for the outer portion of the pedestal 3 can be the same, it is possible to give diversity to the products at a relatively low cost.

また、台座3の色を共通にし、蓋6に発光色を連想させる色を着色すると、台座3に着色した場合に比べて、保有すべき部品の数を大幅に減らすことができる。
例えば、発光素子2の形状が3種類、発光色が6種類の製品群を用意する必要がある場合、台座3だけで形状の発光色のすべての組み合わせに対応する場合は、3×6=18種類の台座3の在庫を持つ必要がある。
しかし、発光素子の形状に係る部品の多様性を台座3に受け持たせ、発光素子の発光色に係る部品の多様性を蓋6に受け持たせると、台座3は3種類、蓋6は6種類の在庫を持てば、すべての組み合わせに対応することができ、製品ラインナップに多様性を持たせた際も、部品の在庫の圧縮をすることができる。
Further, if the color of the pedestal 3 is the same and the lid 6 is colored with a color reminiscent of the emission color, the number of parts to be possessed can be significantly reduced as compared with the case where the pedestal 3 is colored.
For example, when it is necessary to prepare a product group having 3 types of light emitting elements 2 and 6 types of light emitting colors, and when the pedestal 3 alone supports all combinations of light emitting colors of the shape, 3 × 6 = 18 It is necessary to have an inventory of pedestals 3 of the type.
However, if the pedestal 3 is responsible for the variety of parts related to the shape of the light emitting element and the lid 6 is responsible for the variety of parts related to the emission color of the light emitting element, the pedestal 3 has three types and the lid 6 has six. If you have different types of inventory, you can handle all combinations, and even when you have a variety of product lineups, you can reduce the inventory of parts.

図10は、本発明の実施例1の照明装置の駆動装置をリード型部品とした場合の組立図である。
図10のように、基板をリード型部品に代えて、本発明の照明装置を構成することもできる。リード型部品で構成する場合は、リードの可塑性を活かし、発光素子2と台座3とリード型部品を組み立てたものを、口金1にのシェル1bの内側に電気的接続した後で、口金1に挿入することができる。このとき、台座3の口金挿入部の梁32cが干渉して挿入しにくい場合は、梁32cを備えない台座3を使用してもよい。
FIG. 10 is an assembly drawing when the driving device of the lighting device according to the first embodiment of the present invention is a lead type component.
As shown in FIG. 10, the lighting device of the present invention can be configured by replacing the substrate with a lead-type component. When composed of lead-type parts, the plasticity of the lead is utilized, and the light emitting element 2, the pedestal 3, and the lead-type part are assembled and electrically connected to the inside of the shell 1b to the base 1, and then connected to the base 1. Can be inserted. At this time, if the beam 32c of the base insertion portion of the pedestal 3 interferes and is difficult to insert, the pedestal 3 without the beam 32c may be used.

図11は、本発明の実施例1の照明装置にカバーを備えた場合の斜視図である。
図11のように、発光素子2を覆うカバー7を備えてもよい。カバー7を備えることにより、本発明の照明装置の外観を従来の電球の外観に近づけること、放出される光を偏向、集光、拡散などコントロールできること、手で持ちやすくなることなどの効果がある。
FIG. 11 is a perspective view when the lighting device according to the first embodiment of the present invention is provided with a cover.
As shown in FIG. 11, a cover 7 that covers the light emitting element 2 may be provided. By providing the cover 7, there are effects such as making the appearance of the lighting device of the present invention closer to the appearance of a conventional light bulb, controlling the emitted light such as deflection, focusing, and diffusion, and making it easier to hold by hand. ..

図12は、本発明の実施例1の照明装置の台座の一部をカバーとした場合の斜視図である。
図12のように、台座3の発光素子の設置部31の上部に発光素子2を覆うカバーを備えてもよい。このカバーは、台座3の一部として同時に成型される。このため、カバーを設置した場合でも、コストの増加は僅である。カバーを備えることにより、本発明の照明装置の外観を従来の電球の外観に近づけることができる。
FIG. 12 is a perspective view when a part of the pedestal of the lighting device according to the first embodiment of the present invention is used as a cover.
As shown in FIG. 12, a cover covering the light emitting element 2 may be provided above the installation portion 31 of the light emitting element of the pedestal 3. This cover is simultaneously molded as part of the pedestal 3. Therefore, even if the cover is installed, the cost increase is small. By providing the cover, the appearance of the lighting device of the present invention can be brought close to the appearance of a conventional light bulb.

図13は、本発明の実施例1の照明装置の蓋の一部をカバーとした場合の斜視図である。
図13のように、蓋6をカバーとしてもよい。これにより、蓋6と同様に接着せずに組み合わせるだけで固定することができる。
FIG. 13 is a perspective view when a part of the lid of the lighting device according to the first embodiment of the present invention is used as a cover.
As shown in FIG. 13, the lid 6 may be used as a cover. As a result, like the lid 6, it can be fixed by simply combining them without adhering them.

図14は、本発明の実施例1の照明装置に鏡を備えた場合の斜視図である。
図14のように、発光素子2の光を偏向、集光、拡散等をする鏡8を備えてもよい。鏡8を備えることにより、放出される光を偏向、集光、拡散などコントロールできること、手で持ちやすくなることなどの効果がある。
FIG. 14 is a perspective view of the lighting device according to the first embodiment of the present invention provided with a mirror.
As shown in FIG. 14, a mirror 8 that deflects, collects, diffuses, or the like the light of the light emitting element 2 may be provided. By providing the mirror 8, there are effects such as being able to control the emitted light such as deflection, focusing, and diffusion, and making it easier to hold by hand.

図15は、本発明の実施例1の照明装置の台座の一部を鏡とした場合の斜視図である。
図15のように、台座3の発光素子の設置部31の上部に鏡を備えてもよい。この鏡は、台座3の一部として同時に成型される。このため、鏡を設置した場合でも、コストの増加は僅である。鏡を備えることにより、本発明の照明装置のから放出される光をコントロールすることができる。
FIG. 15 is a perspective view when a part of the pedestal of the lighting device according to the first embodiment of the present invention is used as a mirror.
As shown in FIG. 15, a mirror may be provided above the installation portion 31 of the light emitting element of the pedestal 3. This mirror is simultaneously molded as part of the pedestal 3. Therefore, even if a mirror is installed, the cost increase is small. By providing a mirror, it is possible to control the light emitted from the lighting device of the present invention.

図16は、本発明の実施例1の照明装置の蓋の一部を鏡とした場合の斜視図である。
図16のように、蓋6を鏡としてもよい。これにより、蓋6と同様に接着せずに組み合わせるだけで固定することができる。
FIG. 16 is a perspective view when a part of the lid of the lighting device according to the first embodiment of the present invention is used as a mirror.
As shown in FIG. 16, the lid 6 may be used as a mirror. As a result, like the lid 6, it can be fixed by simply combining them without adhering them.

図1、図3、図5を用いて、実施例1の照明装置の製造工程を説明する。
駆動基板4に、発光素子2を半田付けする。駆動基板4を取り付けた発光素子2を台座3に挿入する。このとき、発光素子の鍔2bが、台座3の発光素子設置部である貫通孔31の内側に設けた狭窄部と当たり、発光素子2の位置決めがなされる。また、駆動基板4の口金のシェルとの端子4cは、台座3の口金挿入部の切り欠き32bから露出させておく。
The manufacturing process of the lighting apparatus of the first embodiment will be described with reference to FIGS. 1, 3 and 5.
The light emitting element 2 is soldered to the drive substrate 4. The light emitting element 2 to which the drive board 4 is attached is inserted into the pedestal 3. At this time, the collar 2b of the light emitting element hits the narrowed portion provided inside the through hole 31 which is the light emitting element installation portion of the pedestal 3, and the light emitting element 2 is positioned. Further, the terminal 4c with the shell of the base of the drive board 4 is exposed from the notch 32b of the base insertion portion of the pedestal 3.

次に、発光素子2を取り付けた台座3を、口金1に挿入する。台座3の口金挿入部の円弧状の部分32aが、口金1の内部に接しガイドの役割を果たし、口金1の中心軸に対しての発光素子2の位置を決める。また、円弧状の部分32aの根元に設けられたストッパー32dが、口金1の高さ方向に対する発光素子2の位置を決める。この2つの位置決めにより、口金1に対する発光素子2の位置決めは、完全になされる。 Next, the pedestal 3 to which the light emitting element 2 is attached is inserted into the base 1. The arcuate portion 32a of the base 3 insertion portion of the base 3 contacts the inside of the base 1 and acts as a guide, and determines the position of the light emitting element 2 with respect to the central axis of the base 1. Further, the stopper 32d provided at the base of the arcuate portion 32a determines the position of the light emitting element 2 with respect to the height direction of the base 1. By these two positionings, the positioning of the light emitting element 2 with respect to the base 1 is completed.

このとき、口金1のアイレット1aから、駆動基板4の下部に設けられたアイレットとの端子4bが露出する。この端子4bに設けられた接点と口金1のアイレット1aを半田付けすれば、アイレット1aと駆動基板4の電気的な接続がなされる。また、シェル1bの電気的接続を確保するために、駆動基板4の横に設けられたシェル1bとの端子4cとシェル1bの内面を半田付けする。 At this time, the terminal 4b with the eyelet provided at the lower part of the drive board 4 is exposed from the eyelet 1a of the base 1. If the contact provided on the terminal 4b and the eyelet 1a of the base 1 are soldered, the eyelet 1a and the drive board 4 are electrically connected. Further, in order to secure the electrical connection of the shell 1b, the terminal 4c with the shell 1b provided on the side of the drive board 4 and the inner surface of the shell 1b are soldered.

次に、口金1と発光素子部の台座3の隙間に、充填材5を流し込んで固着させる。台座3の口金挿入部の切り欠き32bから、充填材5を流し込むことができる。この実施例の場合は、切り欠き32bは、4カ所用意されており、十字状に配置されている。駆動基板4のシェルとの端子4cは、対向する2つの切り欠き32bに挿入され、残りの2つの切り欠き32bは駆動基板4に垂直な位置に配置される。充填材5を口金1に注入する場合は、駆動基板4に垂直な方向に配置された切り欠き32bから、注入するとやりやすい。この充填材5は、部品を酸化や異物の侵入から保護し、放熱を促進する効果があるが、不必要な場合は、使用しなくてもよい。 Next, the filler 5 is poured into the gap between the base 1 and the pedestal 3 of the light emitting element portion to be fixed. The filler 5 can be poured through the notch 32b of the base insertion portion of the pedestal 3. In the case of this embodiment, the notches 32b are prepared at four places and are arranged in a cross shape. The terminal 4c of the drive board 4 with the shell is inserted into two notches 32b facing each other, and the remaining two notches 32b are arranged at positions perpendicular to the drive board 4. When the filler 5 is injected into the base 1, it is easy to inject the filler 5 through the notch 32b arranged in the direction perpendicular to the drive substrate 4. The filler 5 has the effect of protecting the parts from oxidation and the invasion of foreign substances and promoting heat dissipation, but it may not be used when it is unnecessary.

最後に、口金1の内部や充填材5の気泡の異物を隠すための蓋6を取り付ける。蓋6は、環状であり、台座3の発光素子設置部の円筒形の部分に、指輪のように嵌めることができる。
蓋6の内側には、フック6aが用意されており、このフック6aを台座3の切り欠き32bに引っ掛けることで、固定することができる。この実施例の図4の場合は、切り欠き32bは、4カ所用意されており、十字状に配置されている。フックもまた4カ所にある。これによって、環状の蓋6を歪みなく取り付けることができる。
Finally, a lid 6 for hiding the inside of the base 1 and foreign matter of air bubbles in the filler 5 is attached. The lid 6 has an annular shape, and can be fitted into the cylindrical portion of the light emitting element installation portion of the pedestal 3 like a ring.
A hook 6a is prepared inside the lid 6, and the hook 6a can be fixed by hooking the hook 6a on the notch 32b of the pedestal 3. In the case of FIG. 4 of this embodiment, four notches 32b are prepared and arranged in a cross shape. There are also four hooks. As a result, the annular lid 6 can be attached without distortion.

以上、詳細に説明したように、当実施例に係る本発明に係る照明装置は、導線を用いなくても、確実に発光素子1の位置決めをして、組み立てることができる。
さらに、発光素子の駆動部が、リード型部品である場合にも対応できる。
As described in detail above, the lighting device according to the present invention according to the present embodiment can be assembled by reliably positioning the light emitting element 1 without using a conducting wire.
Further, it is possible to cope with the case where the drive unit of the light emitting element is a lead type component.

実施例2は、発光素子を台座の外側から設置し、発光素子と駆動装置を口金の外側で接続した口金を備えた照明装置である。 The second embodiment is a lighting device including a base in which a light emitting element is installed from the outside of a pedestal and the light emitting element and a driving device are connected to each other on the outside of the base.

図17は、本発明の実施例2の照明装置の組立図である。
図18は、本発明の実施例2の台座の口金挿入方向から見た斜視図である。
図19は、本発明の実施例2の照明装置の斜め上から見た組み立て中の内部構造図である。
図20は、本発明の実施例2の照明装置の斜め上から見た完成図である。
図21は、本発明の実施例2の照明装置の基板正面方向から見た断面図である。
FIG. 17 is an assembly drawing of the lighting device according to the second embodiment of the present invention.
FIG. 18 is a perspective view of the pedestal of the second embodiment of the present invention as viewed from the base insertion direction.
FIG. 19 is an internal structural view of the lighting device according to the second embodiment of the present invention as viewed from diagonally above.
FIG. 20 is a completed view of the lighting device according to the second embodiment of the present invention as viewed from diagonally above.
FIG. 21 is a cross-sectional view of the lighting device according to the second embodiment of the present invention as viewed from the front side of the substrate.

図17に示すように、この口金を備えた照明装置は、器具への固定機能と給電機能を有する口金1と、発光素子の一例としての面実装型LED素子2と、面実装型LED素子を設置した発光素子基板2dと、発光素子設置部31および口金挿入部32を備えた発光素子の台座3と、口金1の口金のシェルの内側に接続される端子部4cを備えたの駆動基板4と、駆動基板4上に設けられたLED駆動回路4aと、口金1の内部に充填される充填材5を備えて構成される。 As shown in FIG. 17, the lighting device provided with this base includes a base 1 having a fixing function to an appliance and a power feeding function, a surface-mounted LED element 2 as an example of a light emitting element, and a surface-mounted LED element. A drive board 4 provided with an installed light emitting element substrate 2d, a pedestal 3 of a light emitting element having a light emitting element installation portion 31 and a base insertion portion 32, and a terminal portion 4c connected to the inside of the shell of the base 1 of the base 1. The LED drive circuit 4a provided on the drive substrate 4 and the filler 5 filled inside the base 1 are provided.

台座3は、解決しようとする課題に対応するために、独創的な形状をしている。
発光素子設置部31は、面実装型LED2aを発光素子基板2dに設置した発光素子部2を下から挿入するため、凹みを備えている。この凹みの底部と発光素子基板2dがあたり、発光素子2の位置決めをする。
The pedestal 3 has an original shape in order to cope with the problem to be solved.
The light emitting element installation unit 31 is provided with a recess for inserting the light emitting element unit 2 in which the surface mountable LED 2a is installed on the light emitting element substrate 2d from below. The bottom of the recess and the light emitting element substrate 2d come into contact with each other to position the light emitting element 2.

次に、このように構成される本発明に係る照明装置の機能を説明する。口金1は照明装置を固定し、なおかつ電流を供給する機能を有している。駆動基板4の端子4bは口金1のアイレット1aと、端子4cは口金1のシェル1bと、端子4dは発光素子基板2dと直接接続する接点を備えている。口金1のアイレット1aとシェル1bと電気的に接続された駆動基板4は、リード型LED2を点灯させるための駆動回路4aを備える。リード型LED2は、駆動回路4aからの給電をうけ発光する。充填材5は、基板4に設けられている接点や電子回路を、外気による酸化や異物の侵入から保護し、口金の強度を高め、なおかつ放熱効果を高める機能を有している。 Next, the function of the lighting device according to the present invention configured as described above will be described. The base 1 has a function of fixing the lighting device and supplying an electric current. The terminal 4b of the drive board 4 has an eyelet 1a of the base 1, the terminal 4c has a shell 1b of the base 1, and the terminal 4d has a contact that directly connects to the light emitting element board 2d. The drive board 4 electrically connected to the eyelet 1a of the base 1 and the shell 1b includes a drive circuit 4a for lighting the lead type LED 2. The lead type LED 2 receives power from the drive circuit 4a and emits light. The filler 5 has a function of protecting the contacts and electronic circuits provided on the substrate 4 from oxidation by the outside air and invasion of foreign substances, increasing the strength of the base, and enhancing the heat dissipation effect.

本実施例の口金を備えた照明装置は、特許文献2の実施例1の照明装置に、発光素子2の位置決めをするための台座3を追加したものともいえる。この追加は、特許文献2の問題を解決されるためになされた。特許文献2の問題を次に示す。
第1の問題は、発光素子2と口金3の間に充填材5を充填して発光素子2を固定しているため、充填材5の凝固の際の膨張又は伸縮により、発光素子2に応力がかかり、充填材5の凝固後に発光素子2の位置が狙った位置よりもずれるという問題である。この発光素子2は、発光素子2のリードを駆動基板4に接続させることによって位置を固定していたため、このような応力により、位置がずれることがあった。
第2の問題は、凝固後の充填材5の表面をそのまま露出させているため、充填材5に気泡や異物等が入ると、外観不良となることであった。
第3の問題は、面実装LEDは、リード型LEDよりも発熱が大きい場合があり、放熱が問題になることであった。
It can be said that the lighting device provided with the base of this embodiment is obtained by adding a pedestal 3 for positioning the light emitting element 2 to the lighting device of the first embodiment of Patent Document 2. This addition was made to solve the problem of Patent Document 2. The problems of Patent Document 2 are shown below.
The first problem is that since the filler 5 is filled between the light emitting element 2 and the base 3 to fix the light emitting element 2, the light emitting element 2 is stressed due to expansion or contraction during solidification of the filler 5. This is a problem that the position of the light emitting element 2 deviates from the target position after the filler 5 is solidified. Since the position of the light emitting element 2 was fixed by connecting the lead of the light emitting element 2 to the drive substrate 4, the position of the light emitting element 2 may be displaced due to such stress.
The second problem is that since the surface of the filler 5 after solidification is exposed as it is, if air bubbles or foreign substances enter the filler 5, the appearance is deteriorated.
The third problem is that the surface-mounted LED may generate more heat than the lead-type LED, and heat dissipation becomes a problem.

第1の問題の解決策としては、充填材5の凝固の前に、発光素子2の位置が多少の応力では動かないよう確実に固定される必要がある。このため、発光素子2の台座3を開発したが、次に述べる問題を解決するため、工夫が必要だった。
特許文献2に登場する、基板の端を直接口金1に接続する端子を持った駆動基板4を使うために、様々な制限が発生する。この駆動基板4を使う目的は、導線を介して電気的接続をすることを回避し、工数を減らすことにある。つまり、発光素子2の位置を後で調整できるように、発光素子2と駆動基板との間を柔らかい導線でつなぐことは、発明の目的に反するためできるだけ避けたい。また同様に、基板と口金とを柔らかい導線でつなぐことも避けたい。
発光素子(面実装型LED)2aは、発光素子基板2dを介して固定される。ここで言う発光素子基板とは、アルミニウム等の金属、ガラスエポキシやベークライト等の樹脂等でできた電子回路基板のことである。面実装型LEDは、リード型LEDのようなリード2cを備えておらず、発光素子基板に設けた電極を介して接続される。この場合の電極は、基板上に貼られた金属箔を露出させた電極である。
基本的な思想は実施例1と同じであるが、駆動する発光素子の形状が異なるため、設計も異なる。
面実装LED2aを備えた発光素子基板2dは、台座3の上部にガイドとなる凹みを設けて、その凹みに設置することを前提にすると組み立てが容易になる。
As a solution to the first problem, it is necessary to securely fix the position of the light emitting element 2 so that it does not move with some stress before the filler 5 solidifies. Therefore, the pedestal 3 of the light emitting element 2 was developed, but some ingenuity was required to solve the following problems.
In order to use the drive board 4 having a terminal for directly connecting the end of the board to the base 1 which appears in Patent Document 2, various restrictions occur. The purpose of using the drive board 4 is to avoid making an electrical connection via a conducting wire and to reduce man-hours. That is, connecting the light emitting element 2 and the drive substrate with a soft conducting wire so that the position of the light emitting element 2 can be adjusted later is contrary to the object of the invention and should be avoided as much as possible. Similarly, we also want to avoid connecting the board and the base with a soft wire.
The light emitting element (surface mount type LED) 2a is fixed via the light emitting element substrate 2d. The light emitting element substrate referred to here is an electronic circuit board made of a metal such as aluminum, a resin such as glass epoxy or bakelite, or the like. The surface-mounted LED does not have a lead 2c like a lead type LED, and is connected via an electrode provided on a light emitting element substrate. The electrode in this case is an electrode in which the metal foil attached on the substrate is exposed.
The basic idea is the same as that of the first embodiment, but the design is also different because the shape of the light emitting element to be driven is different.
The light emitting element substrate 2d provided with the surface mount LED 2a is easy to assemble on the premise that a recess serving as a guide is provided on the upper portion of the pedestal 3 and the light emitting element substrate 2d is installed in the recess.

第2の問題の解決策としては、台座3の発光素子設置部の径を口金1の径よりも大きくし、口金1の開口部を覆い隠す方法がある。実施例2の台座3は、駆動基板4と口金1の電気的接続をしてから、口金1に挿入されるので、実施例1のような台座3と口金1の間の隙間は、必要がない。
しかしながら、他に目的があり、台座3と口金1の間に隙間を設ける必要がある場合は、この限りではない。
As a solution to the second problem, there is a method in which the diameter of the light emitting element installation portion of the pedestal 3 is made larger than the diameter of the base 1 to cover the opening of the base 1. Since the pedestal 3 of the second embodiment is inserted into the base 1 after the drive board 4 and the base 1 are electrically connected, a gap between the pedestal 3 and the base 1 as in the first embodiment is necessary. Absent.
However, this does not apply when there is another purpose and it is necessary to provide a gap between the pedestal 3 and the base 1.

第3の問題の解決策としては、面実装LEDを設置する基板をアルミニウム等の金属で構成したり、できるだけ薄くする方法がある。さらに、発光素子の台座もアルミニウム等の金属で構成するとよい。発熱に対する対策としても、面実装LEDを備えた基板と、金属等で構成された部材を接するように配置することは有効であるので、上記の構造は合理的である。 As a solution to the third problem, there is a method in which the substrate on which the surface-mounted LED is installed is made of a metal such as aluminum or is made as thin as possible. Further, the pedestal of the light emitting element may also be made of a metal such as aluminum. As a countermeasure against heat generation, it is effective to arrange the substrate provided with the surface-mounted LED so as to be in contact with a member made of metal or the like, so that the above structure is rational.

発光素子2の台座3の上部に凹みに、面実装LED2aを発光素子基板2dに設置した発光素子部2を設置する場合、発光素子基板2dと駆動基板4を電気的に接続させるため、台座3の上部の凹みの底に貫通孔をあけて、導体を挿入する経路を確保する必要がある。この実施例では、2本の貫通孔をあけた。台座3が金属製で口金1のシェル1bと導通が確保でき、かつ発光素子基板の一方の極が、口金のシェル部と導通してよい場合は、台座3そのものを導通に使うことができるので、1本の穴で足りる場合もある。この場合の台座を図15に示す。
台座3を上記のような構造にした場合は、駆動基板4の上部に柱状の細長い端子4dを設けて導通経路とすると、リード線等が不要になり、組立工数を減らすことができる。この細長い端子は、特許文献2の突起7である。
When the light emitting element portion 2 in which the surface mount LED 2a is installed on the light emitting element substrate 2d is installed in the recessed upper part of the pedestal 3 of the light emitting element 2, the pedestal 3 is used to electrically connect the light emitting element substrate 2d and the drive substrate 4. It is necessary to make a through hole in the bottom of the recess at the top of the device to secure a path for inserting the conductor. In this example, two through holes were drilled. If the pedestal 3 is made of metal and continuity with the shell 1b of the base 1 can be ensured, and one pole of the light emitting element substrate may be conductive with the shell portion of the base, the pedestal 3 itself can be used for conduction. In some cases, one hole is sufficient. The pedestal in this case is shown in FIG.
When the pedestal 3 has the above-mentioned structure, if a columnar elongated terminal 4d is provided on the upper part of the drive board 4 to form a conduction path, a lead wire or the like becomes unnecessary, and the assembly man-hours can be reduced. This elongated terminal is a protrusion 7 of Patent Document 2.

図17、図19、図21を用いて、実施例2の照明装置の製造工程を説明する。
面実装LED2aを発光素子基板2dに設置した発光素子部2は、実施例1と違い、駆動基板4と前もって接続する必要がない。そのため、駆動基板4を先に口金1に挿入し、口金1と電気的接続(ハンダ付け)をすることができる。
The manufacturing process of the lighting apparatus of the second embodiment will be described with reference to FIGS. 17, 19, and 21.
Unlike the first embodiment, the light emitting element unit 2 in which the surface mount LED 2a is installed on the light emitting element substrate 2d does not need to be connected to the drive substrate 4 in advance. Therefore, the drive board 4 can be inserted into the base 1 first and electrically connected (soldered) to the base 1.

発光素子2の位置決めのため、面実装LED2aを載せた発光素子部2を、台座3に設置し、台座3を口金1に挿入する必要がある。台座3は、駆動基板4と口金1の電気的接続箇所と干渉しないようにする必要がある。このため、口金1に接する円弧状の部分32aと切り欠き32bを備えた台座3を考案した。 In order to position the light emitting element 2, it is necessary to install the light emitting element portion 2 on which the surface mount LED 2a is mounted on the pedestal 3 and insert the pedestal 3 into the base 1. The pedestal 3 needs to be prevented from interfering with the electrical connection between the drive board 4 and the base 1. Therefore, a pedestal 3 having an arc-shaped portion 32a in contact with the base 1 and a notch 32b was devised.

口金1に駆動基板4を挿入する際、駆動基板4の幅を口金1の内径よりもわずかに小さくことで、ガイドとして機能し、駆動基板4を口金1の中心に配置することができる。この状態のまま、駆動基板4と口金1を電気的に接続する。このとき、駆動基板4の位置決めもなされる。 When the drive board 4 is inserted into the base 1, the width of the drive board 4 is made slightly smaller than the inner diameter of the base 1, so that the drive board 4 functions as a guide and the drive board 4 can be arranged at the center of the base 1. In this state, the drive board 4 and the base 1 are electrically connected. At this time, the drive board 4 is also positioned.

図22は、本発明の実施例2の台座の発光素子設置部の穴が3つの場合の斜視図である。
口金1に充填材5を注入する場合は、充填材5を注入してから台座3を挿入してもよいし、台座3を挿入してから、台座3の凹みの底に設けられた貫通孔から充填材5を注入してもよい。駆動基板4の柱状の端子4dが通っている穴から充填材5を注入することもできるが、柱状の端子4dが邪魔な場合は、充填材5の注入専用の穴を設けて、ここから充填材5を注入してもよい。この場合の台座を図22に示す。
FIG. 22 is a perspective view of the pedestal of the second embodiment of the present invention when there are three holes in the light emitting element installation portion.
When the filler 5 is injected into the base 1, the filler 5 may be injected before the pedestal 3 is inserted, or the pedestal 3 may be inserted and then the through hole provided at the bottom of the recess of the pedestal 3. The filler 5 may be injected from. It is possible to inject the filler 5 from the hole through which the columnar terminal 4d of the drive board 4 passes, but if the columnar terminal 4d is an obstacle, a hole dedicated to injecting the filler 5 is provided and filled from here. Material 5 may be injected. The pedestal in this case is shown in FIG.

図23は、本発明の実施例2の台座の発光素子設置部の穴が1つの場合の斜視図である。
台座の発光素子設置部の穴は1つでもよい。1つの穴から、発光素子基板へ給電される電極を出し、なおかつ、充填材5を注入してもよい。この場合は、穴を少し大きく開けておいてもよい。穴が1つの場合は、中心に開けると、製造工程が簡略化出来てコスト削減にもつながる。この場合の台座を図23に示す。
FIG. 23 is a perspective view of the pedestal of the second embodiment of the present invention when there is only one hole in the light emitting element installation portion.
The pedestal may have only one hole in the light emitting element installation portion. An electrode to be fed to the light emitting element substrate may be ejected from one hole, and the filler 5 may be injected. In this case, the hole may be made slightly larger. If there is only one hole, opening it in the center simplifies the manufacturing process and leads to cost reduction. The pedestal in this case is shown in FIG.

台座3を口金1に挿入すると、駆動基板4の端子4dが台座3の凹みの貫通孔から露出しているので、この端子4dが、発光素子基板2dの穴を通るように、発光素子部2を台座の凹みに設置する。このとき、接着剤を用いて固定してもよい。 When the pedestal 3 is inserted into the base 1, the terminal 4d of the drive substrate 4 is exposed from the through hole of the recess of the pedestal 3, so that the terminal 4d passes through the hole of the light emitting element substrate 2d. Is installed in the recess of the pedestal. At this time, it may be fixed with an adhesive.

充填材5は、その特性に合わせて、硬化のタイミングを決定する。発光素子部2の設置の前に硬化させても、発光素子部2の設置の後に硬化させても構わない。 The filler 5 determines the timing of curing according to its characteristics. It may be cured before the installation of the light emitting element unit 2 or may be cured after the installation of the light emitting element unit 2.

図24は、本発明の実施例2の台座の発光素子部の幅が口金の径より小さい場合の斜視図である。
図24のように、台座の発光素子部の幅を口金の径より小さくすると、実施例1のように、蓋を備えることができるようになる。カバーや鏡の機能を持たせたいときなど、便利である。
FIG. 24 is a perspective view when the width of the light emitting element portion of the pedestal of the second embodiment of the present invention is smaller than the diameter of the base.
When the width of the light emitting element portion of the pedestal is made smaller than the diameter of the base as shown in FIG. 24, the lid can be provided as in the first embodiment. This is convenient when you want to have the function of a cover or mirror.

図25は、本発明の実施例2の台座の発光素子設置部が凸型の場合の断面図である。
このようにすると、発光素子部の発光素子に近い位置に台座を近づけることができるので、台座が金属で出来ているとき等は、放熱効果が高くなることが期待できる。
FIG. 25 is a cross-sectional view of the pedestal of the second embodiment of the present invention in the case where the light emitting element installation portion is convex.
By doing so, the pedestal can be brought closer to a position close to the light emitting element of the light emitting element portion, so that it can be expected that the heat dissipation effect will be enhanced when the pedestal is made of metal or the like.

図26は、本発明の実施例2の台座の発光素子設置部が平面の場合の断面図である。
このようにすると、加工が簡単になるので、コストの削減等が期待できる。
FIG. 26 is a cross-sectional view of the pedestal of the second embodiment of the present invention when the light emitting element installation portion is flat.
In this way, processing becomes easy, and cost reduction can be expected.

図27は、本発明の実施例2の照明装置の発光素子を面実装LEDとし、台座に直接接続している場合の断面図である。
このようにすると、発光素子部の発光素子基板を省略することができるので、コストの削減等が期待できる。また、台座が金属で出来ているとき等は、放熱効果が高くなることが期待できる。
FIG. 27 is a cross-sectional view of the case where the light emitting element of the lighting device according to the second embodiment of the present invention is a surface-mounted LED and is directly connected to the pedestal.
In this way, the light emitting element substrate of the light emitting element portion can be omitted, so that cost reduction and the like can be expected. Further, when the pedestal is made of metal, the heat dissipation effect can be expected to be high.

図28は、本発明の実施例2の照明装置の発光素子をLEDチップとし、台座に直接接続している場合の斜視図である。
接続の方法は、ワイヤボンディングである。このようにすると、LEDを封止する工程をそのまま台座の上で実施できるので、LEDを封止する工程と台座に発光素子部を接続する工程を一体化することができ、コストの削減等が期待できる。また、台座が金属で出来ているとき等は、放熱効果が高くなることが期待できる。
FIG. 28 is a perspective view in the case where the light emitting element of the lighting device according to the second embodiment of the present invention is an LED chip and is directly connected to the pedestal.
The method of connection is wire bonding. In this way, the process of sealing the LED can be carried out as it is on the pedestal, so that the process of sealing the LED and the process of connecting the light emitting element portion to the pedestal can be integrated, and the cost can be reduced. You can expect it. Further, when the pedestal is made of metal, the heat dissipation effect can be expected to be high.

図29は、本発明の実施例2の照明装置にカバーを備えた場合の斜視図である。
図29のように、発光素子2を覆うカバー7を備えてもよい。カバー7を備えることにより、本発明の照明装置の外観を従来の電球の外観に近づけること、放出される光を偏向、集光、拡散などコントロールできること、手で持ちやすくなることなどの効果がある。
FIG. 29 is a perspective view when the lighting device according to the second embodiment of the present invention is provided with a cover.
As shown in FIG. 29, a cover 7 that covers the light emitting element 2 may be provided. By providing the cover 7, there are effects such as making the appearance of the lighting device of the present invention closer to the appearance of a conventional light bulb, controlling the emitted light such as deflection, focusing, and diffusion, and making it easier to hold by hand. ..

図30は、本発明の実施例2の照明装置の蓋の一部をカバーとした場合の斜視図である。
図30のように、蓋6をカバーとしてもよい。このときは、台座の発光素子設置部の幅が、口金の径よりも小さいものにする。これにより、蓋6と同様に接着せずに組み合わせるだけで固定することができる。本発明の照明装置の外観を従来の電球の外観に更に近づけることができる。
FIG. 30 is a perspective view when a part of the lid of the lighting device according to the second embodiment of the present invention is used as a cover.
As shown in FIG. 30, the lid 6 may be used as a cover. At this time, the width of the light emitting element installation portion of the pedestal should be smaller than the diameter of the base. As a result, like the lid 6, it can be fixed by simply combining them without adhering them. The appearance of the lighting device of the present invention can be made closer to the appearance of a conventional light bulb.

図31は、本発明の実施例2の照明装置に鏡を備えた場合の斜視図である。
図31のように、発光素子2の光を偏向、集光、拡散等をする鏡8を備えてもよい。鏡8を備えることにより、放出される光を偏向、集光、拡散などコントロールできること、手で持ちやすくなることなどの効果がある。
FIG. 31 is a perspective view of the lighting device according to the second embodiment of the present invention provided with a mirror.
As shown in FIG. 31, a mirror 8 for deflecting, condensing, diffusing, etc. the light of the light emitting element 2 may be provided. By providing the mirror 8, there are effects such as being able to control the emitted light such as deflection, focusing, and diffusion, and making it easier to hold by hand.

図32は、本発明の実施例2の照明装置の蓋の一部を鏡とした場合の斜視図である。
図32のように、蓋6を鏡としてもよい。このときは、台座の発光素子設置部の幅が、口金の径よりも小さいものにする。これにより、蓋6と同様に接着せずに組み合わせるだけで固定することができる。
FIG. 32 is a perspective view when a part of the lid of the lighting device according to the second embodiment of the present invention is used as a mirror.
As shown in FIG. 32, the lid 6 may be used as a mirror. At this time, the width of the light emitting element installation portion of the pedestal should be smaller than the diameter of the base. As a result, like the lid 6, it can be fixed by simply combining them without adhering them.

以上、実施例2について、発光素子の駆動装置として駆動基板4を用いた例を述べたが、実施例1と同様に、リード型給電部4を発光素子の駆動装置として用いることもできる。この場合でも、本発明に特有の構造を備えた台座3を使用し、これまで述べた構造および製造方法を用いて組み立てることができる。すなわち、リード型給電部4を発光素子の駆動装置として用いる場合についても、本発明の請求範囲に含まれる。 Although the drive substrate 4 is used as the drive device for the light emitting element in the second embodiment, the lead type power feeding unit 4 can also be used as the drive device for the light emitting element as in the first embodiment. Even in this case, the pedestal 3 having the structure peculiar to the present invention can be used and assembled by using the structure and the manufacturing method described above. That is, the case where the lead type feeding unit 4 is used as a driving device for a light emitting element is also included in the claims of the present invention.

実施例3は、レーザーダイオードを台座の外側から設置し、レーザーダイオードと駆動装置を口金の内側で接続した口金を備えた照明装置である。 The third embodiment is a lighting device including a base in which a laser diode is installed from the outside of a pedestal and the laser diode and a driving device are connected inside the base.

図33は、本発明の実施例3の照明装置の組立図である。
図34は、本発明の実施例3の台座の口金挿入方向から見た斜視図である。
この口金を備えた照明装置は、発光素子2をレーザーダイオード2に置き換えた請求項2の照明装置である。レーザーダイオード2を台座の外側から設置し、レーザーダイオード2と駆動装置を口金の内側で接続した口金を備えた照明装置である。
FIG. 33 is an assembly drawing of the lighting device according to the third embodiment of the present invention.
FIG. 34 is a perspective view of the pedestal of the third embodiment of the present invention as viewed from the base insertion direction.
The lighting device provided with this base is the lighting device according to claim 2, wherein the light emitting element 2 is replaced with a laser diode 2. It is a lighting device provided with a base in which a laser diode 2 is installed from the outside of a pedestal and the laser diode 2 and a driving device are connected inside the base.

トポロジーの概念から言っても、発光素子を台座に設置する方法と発送素子を駆動装置に接続する方法の組み合わせは、実施例1の発光素子を台座の内側から設置し、発光素子と駆動装置を口金の内側で接続する方法と、実施例2の発光素子を台座の外側から設置し、発光素子と駆動装置を口金の外側で接続する方法と、実施例3の発光素子を台座の外側から設置し、発光素子と駆動装置を口金の内側で接続する方法の、3種類しかない。
つまり、どのような部品であっても、実施例1、実施例2および実施例3の範囲内の方法で、実装される。
以下、前記実施例1と実施例2と同等の部分は、説明を省略する。
From the concept of topology, the combination of the method of installing the light emitting element on the pedestal and the method of connecting the shipping element to the drive device is such that the light emitting element of Example 1 is installed from the inside of the pedestal, and the light emitting element and the driving device are installed. A method of connecting inside the base, a method of installing the light emitting element of Example 2 from the outside of the pedestal, and a method of connecting the light emitting element and the drive device from the outside of the base, and a method of installing the light emitting element of Example 3 from the outside of the pedestal. However, there are only three methods of connecting the light emitting element and the drive device inside the base.
That is, any component is mounted by a method within the scope of Example 1, Example 2, and Example 3.
Hereinafter, the description of the parts equivalent to those of the first embodiment and the second embodiment will be omitted.

図33に示すように、この口金を備えた照明装置は、器具への固定機能と給電機能を有する口金1と、発光素子としてのレーザーダイオード2と、発光素子設置部31および口金挿入部32を備えた発光素子の台座3と、口金1のアイレットに接続される端子部4bと口金1のシェルの内側に接続される端子部4cを備えた駆動基板4と、基板4上に設けられた駆動回路4aと、口金1と発光素子の台座3との隙間を隠すための蓋6と、を備えて構成される。
必要に応じて、充填材5、カバー7を備えてもよい。
As shown in FIG. 33, the lighting device provided with this base includes a base 1 having a fixing function to an appliance and a power feeding function, a laser diode 2 as a light emitting element, a light emitting element installation portion 31 and a base insertion portion 32. A drive board 4 having a pedestal 3 of a light emitting element provided, a terminal portion 4b connected to the eyelet of the base 1, and a terminal portion 4c connected to the inside of the shell of the base 1, and a drive provided on the base 4. The circuit 4a is provided with a lid 6 for concealing a gap between the base 1 and the pedestal 3 of the light emitting element.
If necessary, the filler 5 and the cover 7 may be provided.

台座3は、解決しようとする課題に対応するために、独創的な形状をしている。
発光素子設置部31は、レーザーダイオード2を外側から設置するため、凹みを備えている。この凹みの底部とレーザーダイオード2の鍔2bがあたり、レーザーダイオード2の位置決めをする。
図33のレーザダイオード2には、3本の端子2があるため、台座3にも、それらに対応した発光素子設置部31から口金1の内側に向かう3つの貫通孔を備えている。
The pedestal 3 has an original shape in order to cope with the problem to be solved.
The light emitting element installation portion 31 has a recess for installing the laser diode 2 from the outside. The bottom of this recess and the collar 2b of the laser diode 2 come into contact with each other to position the laser diode 2.
Since the laser diode 2 in FIG. 33 has three terminals 2, the pedestal 3 also has three through holes corresponding to them from the light emitting element installation portion 31 toward the inside of the base 1.

図33を用いて、実施例3の照明装置の製造工程を説明する。
レーザーダイオード2を台座3に設置する。このとき、レーザーダイオードの鍔2bが、台座3の発光素子設置部31の凹と当たり、発光素子2の位置決めがなされる。レーザーダイオードのリード2cは、対応する台座3の貫通孔を貫通し、基板4の端子4dに、半田付けされる。また、基板4の口金のシェルとの端子4cは、台座3の口金挿入部の切り欠き32bから露出させておく。
The manufacturing process of the lighting apparatus of Example 3 will be described with reference to FIG. 33.
The laser diode 2 is installed on the pedestal 3. At this time, the collar 2b of the laser diode hits the recess of the light emitting element installation portion 31 of the pedestal 3, and the light emitting element 2 is positioned. The lead 2c of the laser diode penetrates the through hole of the corresponding pedestal 3 and is soldered to the terminal 4d of the substrate 4. Further, the terminal 4c with the shell of the base 4 of the substrate 4 is exposed from the notch 32b of the base insertion portion of the pedestal 3.

次に、発光素子2を取り付けた台座3を、口金1に挿入する。台座3の口金挿入部の円弧状の部分32aが、口金1の内部に接しガイドの役割を果たし、口金1の中心軸に対しての発光素子2の位置を決める。また、円弧状の部分32aの根元に設けられたストッパー32dが、口金1の高さ方向に対する発光素子2の位置を決める。この2つの位置決めにより、口金1に対する発光素子2の位置決めは、完全になされる。 Next, the pedestal 3 to which the light emitting element 2 is attached is inserted into the base 1. The arcuate portion 32a of the base 3 insertion portion of the base 3 contacts the inside of the base 1 and acts as a guide, and determines the position of the light emitting element 2 with respect to the central axis of the base 1. Further, the stopper 32d provided at the base of the arcuate portion 32a determines the position of the light emitting element 2 with respect to the height direction of the base 1. By these two positionings, the positioning of the light emitting element 2 with respect to the base 1 is completed.

このとき、口金1のアイレット1aから、駆動基板4の下部に設けられたアイレットとの端子4bが露出する。この端子4bに設けられた接点と口金1のアイレット1aを半田付けすれば、アイレット1aと駆動基板4の電気的な接続がなされる。 また、シェル1bの電気的接続を確保するために、駆動基板4の横に設けられたシェルとの端子4cとシェル1bの内面を半田付けする。 At this time, the terminal 4b with the eyelet provided at the lower part of the drive board 4 is exposed from the eyelet 1a of the base 1. If the contact provided on the terminal 4b and the eyelet 1a of the base 1 are soldered, the eyelet 1a and the drive board 4 are electrically connected. Further, in order to secure the electrical connection of the shell 1b, the terminal 4c with the shell provided on the side of the drive board 4 and the inner surface of the shell 1b are soldered.

次に、口金1と発光素子部の台座3の隙間に、充填材5を流し込んで固着させる。台座3の口金挿入部の切り欠き32bから、充填材5を流し込むことができる。この実施例の場合は、切り欠き32bは、2カ所用意されており、対向して配置されている。駆動基板4のシェルとの端子4cは、対向する2つの切り欠き32bに挿入されている。この充填材5は、部品を酸化や異物の侵入から保護し、放熱を促進する効果があるが、不必要な場合は、使用しなくてもよい。 Next, the filler 5 is poured into the gap between the base 1 and the pedestal 3 of the light emitting element portion to be fixed. The filler 5 can be poured through the notch 32b of the base insertion portion of the pedestal 3. In the case of this embodiment, the notches 32b are prepared at two places and are arranged so as to face each other. The terminal 4c with the shell of the drive board 4 is inserted into two notches 32b facing each other. The filler 5 has the effect of protecting the parts from oxidation and the invasion of foreign substances and promoting heat dissipation, but it may not be used when it is unnecessary.

最後に、口金1の内部や充填材5の気泡や異物を隠すための蓋6を取り付ける。蓋6は、環状であり、台座3の発光素子設置部の円筒形の部分に、指輪のように嵌めることができる。 Finally, a lid 6 is attached to hide the inside of the base 1 and the air bubbles and foreign matter of the filler 5. The lid 6 has an annular shape, and can be fitted into the cylindrical portion of the light emitting element installation portion of the pedestal 3 like a ring.

以上、詳細に説明したように、当実施例に係る照明装置は、導線を用いなくても、確実にレーザーダイオード2の位置決めをして、組み立てることができる。 As described in detail above, the lighting device according to this embodiment can be assembled by reliably positioning the laser diode 2 without using a lead wire.

実施例4は、アイレットの2つある口金を備えた照明装置である。
アイレットの2つある口金を備えた照明装置は、口金1をアイレットの2つある口金1に置き換えた照明装置である。アイレットの2つある口金1と、前記アイレットに接続される端子部4bを2つ備えた駆動基板4を備えた照明装置である。
以下、実施例1,実施例2と実施例3と同等の部分は、説明を省略する。
The fourth embodiment is a lighting device including two caps of eyelets.
A lighting device provided with a two-eyelet base is a lighting device in which the base 1 is replaced with a two-eyelet base 1. It is a lighting device including a drive board 4 having two bases 1 having two eyelets and two terminal portions 4b connected to the eyelets.
Hereinafter, the parts equivalent to those of Example 1, Example 2 and Example 3 will be omitted.

図35は、本発明の実施例4の照明装置の組立図である。
図36は、本発明の実施例4の台座の口金挿入方向から見た斜視図である。
図37は、本発明の実施例4の照明装置の斜め上から見た完成図である。
図38は、本発明の実施例4の照明装置の基板正面方向から見た断面図である。
FIG. 35 is an assembly drawing of the lighting device according to the fourth embodiment of the present invention.
FIG. 36 is a perspective view of the pedestal of the fourth embodiment of the present invention as viewed from the base insertion direction.
FIG. 37 is a completed view of the lighting device according to the fourth embodiment of the present invention as viewed from diagonally above.
FIG. 38 is a cross-sectional view of the lighting device according to the fourth embodiment of the present invention as viewed from the front side of the substrate.

図35に示すように、このアイレットの2つある口金を備えた照明装置は、器具への固定機能と給電機能を有するアイレットの2つある口金1と、発光素子2と、発光素子設置部31および口金挿入部32を備えた発光素子の台座3と、口金1のアイレットに接続される端子部4bと口金1のシェルの内側に接続される端子部4cを備えた駆動基板4と、基板4上に設けられたLED駆動回路4aを備えて構成される。
必要に応じて、充填材5、蓋6、カバー7を備えてもよい。
As shown in FIG. 35, the lighting device provided with the two caps of the eyelets includes the two caps 1 of the eyelets having the function of fixing to the fixture and the function of supplying power, the light emitting element 2, and the light emitting element installation portion 31. A drive board 4 having a pedestal 3 of a light emitting element having a base insertion portion 32, a terminal portion 4b connected to the eyelet of the base 1, and a terminal portion 4c connected to the inside of the shell of the base 1, and a substrate 4 It is configured to include the LED drive circuit 4a provided above.
If necessary, the filler 5, the lid 6, and the cover 7 may be provided.

台座3は、解決しようとする課題に対応するために、独創的な形状をしている。発光素子設置部31は、発光素子2を外側から設置するため、凹みを備えている。この凹みの底部と発光素子2の鍔2bがあたり、発光素子2の位置決めをする。
図35の発光素子2には、2本の端子2cがあるため、台座3にも、それらに対応した発光素子設置部31から口金1の内側に向かう2つの貫通孔を備えている。
The pedestal 3 has an original shape in order to cope with the problem to be solved. The light emitting element installation unit 31 is provided with a recess for installing the light emitting element 2 from the outside. The bottom of the recess and the collar 2b of the light emitting element 2 come into contact with each other to position the light emitting element 2.
Since the light emitting element 2 of FIG. 35 has two terminals 2c, the pedestal 3 also has two through holes corresponding to the light emitting element installation portion 31 toward the inside of the base 1.

図35、図36、図38を用いて、実施例4の照明装置の製造工程を説明する。
発光素子2は、実施例3と同様に、駆動基板4と前もって接続する必要がない。そのため、駆動基板4を先に口金1に挿入し、口金1と電気的接続(ハンダ付け)をすることができる。このとき、口金1の2つのアイレットと駆動基板4のアイレットに接続される2つの端子部4bをそれぞれ接続する。また、口金1のシェルの内側と駆動基板4のシェルの内側と接続される端子部4cを接続する。
発光素子2を台座3に設置する。このとき、発光素子2の位置決めのため、発光素子2の外周が、台座3の発光素子設置部の凹みと当たり、発光素子2の位置決めをする。
台座3を口金1に挿入する。台座3は、駆動基板4と口金1の電気的接続箇所と干渉しないようにする必要がある。
以上、詳細に説明したように、当実施例に係る本発明に係る照明装置は、導線を用いなくても、確実に発光素子1の位置決めをして、組み立てることができる。
さらに、発光素子の駆動部が、リード型部品である場合にも対応できる。
The manufacturing process of the lighting apparatus of the fourth embodiment will be described with reference to FIGS. 35, 36, and 38.
As in the third embodiment, the light emitting element 2 does not need to be connected to the drive board 4 in advance. Therefore, the drive board 4 can be inserted into the base 1 first and electrically connected (soldered) to the base 1. At this time, the two eyelets of the base 1 and the two terminal portions 4b connected to the eyelets of the drive board 4 are connected, respectively. Further, the terminal portion 4c connected to the inside of the shell of the base 1 and the inside of the shell of the drive board 4 is connected.
The light emitting element 2 is installed on the pedestal 3. At this time, in order to position the light emitting element 2, the outer circumference of the light emitting element 2 hits the recess of the light emitting element installation portion of the pedestal 3, and the light emitting element 2 is positioned.
The pedestal 3 is inserted into the base 1. The pedestal 3 needs to be prevented from interfering with the electrical connection between the drive board 4 and the base 1.
As described in detail above, the lighting device according to the present invention according to the present embodiment can be assembled by reliably positioning the light emitting element 1 without using a conducting wire.
Further, it is possible to cope with the case where the drive unit of the light emitting element is a lead type component.

なお、本発明は、上述した実施例に限定されるものでなく、その技術思想の同一及び等価に及ぶ範囲において上述した実施例への様々な変形、追加、置換、拡大、縮小等を許容するものである。 It should be noted that the present invention is not limited to the above-described embodiment, and various modifications, additions, substitutions, enlargements, reductions, etc. to the above-described embodiments are permitted within the same and equivalent technical ideas. It is a thing.

さらに、上述したものは本願に係る技術思想を具現化するための実施例の一例を示したにすぎないものであり、ほかの実施例でも本願に係る技術思想を適用することが可能である。 Further, the above-mentioned ones only show an example of an example for embodying the technical idea of the present application, and the technical idea of the present application can be applied to other examples.

また、本願発明を用いて生産される装置、方法がその二次的生産品に登載されて商品化された場合であっても、本願発明の価値は何ら減ずるものではない。 Further, even when the apparatus and method produced by using the present invention are listed in the secondary product and commercialized, the value of the present invention is not reduced at all.

1 口金
1a アイレット
1b シェル
1c 絶縁体
2 発光素子、発光素子部、リード型LED、レーザーダイオード
2a 発光素子、面実装型LED
2b 発光素子の鍔
2c 発光素子のリード
2d 発光素子基板
3 台座
31 台座の発光素子設置部
32 台座の口金挿入部
32a 台座の口金挿入部の円弧状の部分
32b 台座の口金挿入部の切り欠き
32c 台座の口金挿入部の梁
32d 台座の口金挿入部のストッパー
4 給電部、駆動基板、リード型給電部
4a 駆動基板上の発光素子駆動回路
4b 駆動基板上のアイレットとの端子
4c 駆動基板上のシェルとの端子
4d 駆動基板上の発光素子部との端子
5 充填材
6 蓋
6a 蓋本体
6b 蓋のフック
7 カバー
8 鏡
9 接合材
1 Base 1a Eyelet 1b Shell 1c Insulator 2 Light emitting element, light emitting element part, lead type LED, laser diode 2a light emitting element, surface mount type LED
2b Light emitting element flange 2c Light emitting element lead 2d Light emitting element board 3 Pedestal 31 Light emitting element installation part of pedestal 32 Base base insertion part 32a Arc-shaped part of base base insertion part of pedestal 32b Notch of base insertion part of pedestal 32c Beam of pedestal base insertion part 32d Stopper of pedestal base insertion part 4 Power supply part, drive board, lead type power supply part 4a Light emitting element drive circuit on drive board 4b Terminal with eyelet on drive board 4c Shell on drive board Terminal with 4d Terminal with light emitting element on the drive board 5 Filling material 6 Lid 6a Lid body 6b Lid hook 7 Cover 8 Mirror 9 Joint material

Claims (5)

発光素子と口金を備えた照明装置において、
該発光素子に電力を供給する給電部と、発光素子を固定する台座を備え、前記給電部は、口金の内側に設置され、
前記台座は、口金の内側に入り込む口金挿入部と、口金の外側に露出する発光素子設置部と、口金の開口部より僅かに幅を広くしたストッパーを備え、
前記発光素子と給電部の電気的接続箇所を照明装置の内部に設け、
前記台座は、口金挿入部から発光素子部に向かう孔を備え、発光素子は、孔の口金挿入部側から挿入され、台座の発光素子設置部に設置され、
前記口金挿入部は、口金の内側に接し摩擦によって口金と固定される円弧状部と、口金の淵の内側に接する切り欠きを備え、前記切り欠きの中に、給電部と口金との電気的接続箇所を備え、
前記円弧状部は、口金の内側に接し、前記台座のストッパーが、口金の開口部に当たることにより、発光素子の位置決めがされ、
前記台座は、発光素子設置部が口金の内径よりも小さく、口金に挿入した際に前記台座の切り欠きから口金の内側の一部と給電部の端子が露出し、給電部と口金の内側を電気的接続する作業ができる空間、充填材の注入の作業ができる空間のいずれか、または両方を備え、
口金の内部または充填材を覆う蓋を備えたことを特徴とする照明装置。
In a lighting device equipped with a light emitting element and a base
A power feeding unit for supplying electric power to the light emitting element and a pedestal for fixing the light emitting element are provided, and the power feeding unit is installed inside the base.
The pedestal includes a base insertion portion that enters the inside of the base, a light emitting element installation portion that is exposed to the outside of the base, and a stopper that is slightly wider than the opening of the base.
An electrical connection between the light emitting element and the power feeding unit is provided inside the lighting device.
The pedestal is provided with a hole from the mouthpiece insertion portion to the light emitting element portion, and the light emitting element is inserted from the mouthpiece insertion portion side of the hole and installed in the light emitting element installation portion of the pedestal.
The base insertion portion includes an arc-shaped portion that contacts the inside of the base and is fixed to the base by friction, and a notch that contacts the inside of the edge of the base. In the notch, the power feeding portion and the base are electrically connected. Equipped with a connection point
The arcuate portion is in contact with the inside of the base, and the stopper of the pedestal hits the opening of the base, thereby positioning the light emitting element.
The pedestal, the light emitting element mounting portion is smaller than the inner diameter of the mouthpiece, the terminal of the part and the power supply portion of the inner cap from the notches of the base is exposed when inserted into the cap, the inside of the feeding portion and the base It has a space where you can work with electrical connections, a space where you can work with filler injection, or both.
A lighting device characterized by having a lid covering the inside of a base or a filler.
前記発光素子は、鍔を備えた発光素子であり、
発光素子は、前記台座の孔の口金挿入部側から挿入され、前記孔は、内部に狭窄部を備え、前記発光素子は、孔に設置される際に、発光素子の鍔と狭窄部が当たることにより位置決めがされることを特徴とする請求項1に記載の照明装置。
The light emitting element is a light emitting element provided with a collar.
The light emitting element is inserted from the mouthpiece insertion portion side of the hole of the pedestal, the hole has a narrowed portion inside, and when the light emitting element is installed in the hole, the collar and the narrowed portion of the light emitting element come into contact with each other. The lighting device according to claim 1, wherein positioning is performed thereby.
発光素子と口金を備えた照明装置において、
該発光素子に電力を供給する給電部と、発光素子を固定する台座を備え、前記給電部は、口金の内側に設置され、
前記台座は、口金の内側に入り込む口金挿入部と、口金の外側に露出する発光素子設置部と、口金の開口部より僅かに幅を広くしたストッパーを備え、
前記発光素子と給電部の電気的接続箇所を照明装置の外部に設け、
前記台座は、発光素子部を外側から設置する発光素子設置部を備え、前記発光素子設置部から口金の内部へ向かう貫通孔を備え、前記発光素子に貫通孔を通して給電し、
前記口金挿入部は、口金の内側に接し摩擦によって口金と固定される円弧状部と、口金の淵の内側に接する切り欠きを備え、前記切り欠きの中に、給電部と口金との電気的接続箇所を備え、
前記円弧状部は、口金の内側に接し、前記台座のストッパーが、口金の開口部に当たることにより、発光素子の位置決めがされ、
前記台座は、発光素子設置部が口金の内径よりも小さく、口金に挿入した際に前記台座の切り欠きから口金の内側の一部と給電部の端子が露出し、給電部と口金の内側を電気的接続する作業ができる空間、充填材の注入の作業ができる空間のいずれか、または両方を備え、
口金の内部または充填材を覆う蓋を備えたことを特徴とする照明装置。
In a lighting device equipped with a light emitting element and a base
A power feeding unit for supplying electric power to the light emitting element and a pedestal for fixing the light emitting element are provided, and the power feeding unit is installed inside the base.
The pedestal includes a base insertion portion that enters the inside of the base, a light emitting element installation portion that is exposed to the outside of the base, and a stopper that is slightly wider than the opening of the base.
An electrical connection between the light emitting element and the power feeding unit is provided outside the lighting device.
The pedestal includes a light emitting element installation portion for installing the light emitting element portion from the outside, has a through hole from the light emitting element installation portion toward the inside of the base, and supplies power to the light emitting element through the through hole.
The base insertion portion includes an arc-shaped portion that contacts the inside of the base and is fixed to the base by friction, and a notch that contacts the inside of the edge of the base. In the notch, the power feeding portion and the base are electrically connected. Equipped with a connection point
The arcuate portion is in contact with the inside of the base, and the stopper of the pedestal hits the opening of the base, thereby positioning the light emitting element.
The pedestal, the light emitting element mounting portion is smaller than the inner diameter of the mouthpiece, the terminal of the part and the power supply portion of the inner cap from the notches of the base is exposed when inserted into the cap, the inside of the feeding portion and the base It has a space where you can work with electrical connections, a space where you can work with filler injection, or both.
A lighting device characterized by having a lid covering the inside of a base or a filler.
前記台座は、口金挿入部の円弧状部をつなぐ梁構造を備え、
前記梁構造は、口金の淵を避けつつ口金のねじ部に当たらない程度の位置に配置され、口金との摩擦力を増加させる口金の内部に接触する円弧を備えたことを特徴とする請求項1〜のいずれかに記載の照明装置。
The pedestal has a beam structure for connecting the arcuate portion of the base insertion portion.
The claim is characterized in that the beam structure is arranged at a position so as not to hit the threaded portion of the base while avoiding the edge of the base, and has an arc that contacts the inside of the base to increase the frictional force with the base. The lighting device according to any one of 1 to 3 .
前記台座の発光素子設置部の外周に切り欠きを覆う円環状の蓋を設け、前記蓋は、台座の切り欠き部に勘合するフックを円周の法線方向の内側に備え、前記蓋のフックは、弾性を利用して台座にひっかけ固定されるを特徴とする請求項1〜3のいずれかに記載の照明装置。 An annular lid that covers the notch is provided on the outer periphery of the light emitting element installation portion of the pedestal, and the lid is provided with a hook that fits into the notch of the pedestal inside in the normal direction of the circumference, and the hook of the lid. The lighting device according to any one of claims 1 to 3, wherein the lighting device is hooked and fixed to a pedestal by utilizing elasticity.
JP2013083231A 2013-04-11 2013-04-11 Lighting device with light emitting element and base Active JP6757873B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2013083231A JP6757873B2 (en) 2013-04-11 2013-04-11 Lighting device with light emitting element and base

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2013083231A JP6757873B2 (en) 2013-04-11 2013-04-11 Lighting device with light emitting element and base

Publications (2)

Publication Number Publication Date
JP2014207103A JP2014207103A (en) 2014-10-30
JP6757873B2 true JP6757873B2 (en) 2020-09-23

Family

ID=52120520

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2013083231A Active JP6757873B2 (en) 2013-04-11 2013-04-11 Lighting device with light emitting element and base

Country Status (1)

Country Link
JP (1) JP6757873B2 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW201721053A (en) * 2015-12-02 2017-06-16 羅冠傑 Shell integrated light-emitting diode, assembly and manufacturing method thereof
CN107166190B (en) * 2017-06-09 2021-02-02 漳州立达信光电子科技有限公司 LED filament lamp
US10655795B2 (en) * 2017-09-29 2020-05-19 Technical Consumer Products, Inc. Conductive driver board for light bulb
JP7130234B2 (en) * 2018-09-25 2022-09-05 サトーパーツ株式会社 LED lamp

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6088571U (en) * 1983-11-24 1985-06-18 ローム株式会社 light emitting diode lamp
JP3124372U (en) * 2006-05-10 2006-08-17 親広 才田 Light emitting diode bulb
JP4775739B2 (en) * 2007-02-16 2011-09-21 サイキット株式会社 Lighting device
JP2010040223A (en) * 2008-07-31 2010-02-18 Toshiba Lighting & Technology Corp Lamp apparatus
WO2011105025A1 (en) * 2010-02-25 2011-09-01 パナソニック株式会社 Lightbulb-shaped lamp
JP2012059579A (en) * 2010-09-09 2012-03-22 Sharp Corp Lighting system
JP5612491B2 (en) * 2011-01-14 2014-10-22 パナソニック株式会社 Light source for illumination
JP5298162B2 (en) * 2011-06-15 2013-09-25 株式会社oneA LED lamp

Also Published As

Publication number Publication date
JP2014207103A (en) 2014-10-30

Similar Documents

Publication Publication Date Title
US8376562B2 (en) Light-emitting module, self-ballasted lamp and lighting equipment
CN202852493U (en) Lamp device and illuminator
JP5370861B2 (en) Lamp with lamp and lighting equipment
JP6757873B2 (en) Lighting device with light emitting element and base
KR20120068711A (en) Led connector assembly and connector
JP2012033407A (en) Light source unit of semiconductor type light source of lamp fitting for vehicle and lamp fitting for vehicle
JP3156685U (en) Light bulb lamp
JP6098005B2 (en) LED ion bulb manufacturing method
KR20090072768A (en) Led lamp module and assembly using light emitting diode module
JP3156687U (en) Light bulb lamp
JP4775739B2 (en) Lighting device
JP2013077463A (en) Semiconductor type light source for vehicular lamp fitting, semiconductor type light source unit for the same, and vehicular lamp fitting
JP5853689B2 (en) Semiconductor type light source for vehicle lamp, semiconductor type light source unit for vehicle lamp, vehicle lamp
JP3163195U (en) Light-emitting diode fixing structure for lighting device
JP2007234470A (en) Light emitting device
KR20120068485A (en) Connector for socket and using this led bulb
CN102084730B (en) A support module, a lighting device, and a method for manufacturing such a lighting device
JP3178459U (en) Omni-directional LED light
JP5807169B2 (en) lamp
US20070041166A1 (en) High brieghtness LED lamp
JP5517014B2 (en) Lamp with lamp and lighting equipment
KR20090119318A (en) The chip led module and manufacture a method
KR20050101737A (en) Light emitting diode package
JP2013137959A (en) Semiconductor type light source of vehicle lamp, semiconductor type light source unit of vehicle lamp, and vehicle lamp
JP2020035606A (en) Lighting fixture unit

Legal Events

Date Code Title Description
A80 Written request to apply exceptions to lack of novelty of invention

Free format text: JAPANESE INTERMEDIATE CODE: A80

Effective date: 20130513

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20130812

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20130810

A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20160411

AA91 Notification of revocation by ex officio

Free format text: JAPANESE INTERMEDIATE CODE: A971091

Effective date: 20161206

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20170106

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20170718

A601 Written request for extension of time

Free format text: JAPANESE INTERMEDIATE CODE: A601

Effective date: 20170919

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20171116

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20180522

A601 Written request for extension of time

Free format text: JAPANESE INTERMEDIATE CODE: A601

Effective date: 20180720

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20190312

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20190513

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20190611

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20190711

R150 Certificate of patent or registration of utility model

Ref document number: 6757873

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150