JP6724015B2 - Method for producing frozen cooked seasoned noodles - Google Patents

Method for producing frozen cooked seasoned noodles Download PDF

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JP6724015B2
JP6724015B2 JP2017535515A JP2017535515A JP6724015B2 JP 6724015 B2 JP6724015 B2 JP 6724015B2 JP 2017535515 A JP2017535515 A JP 2017535515A JP 2017535515 A JP2017535515 A JP 2017535515A JP 6724015 B2 JP6724015 B2 JP 6724015B2
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noodles
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JPWO2017030082A1 (en
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味谷 陽一郎
陽一郎 味谷
洋平 菅
洋平 菅
順也 内田
順也 内田
典夫 小泉
典夫 小泉
可南子 川田
可南子 川田
朋恵 中井
朋恵 中井
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Nisshin Foods Inc
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/109Types of pasta, e.g. macaroni or noodles

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  • Noodles (AREA)

Description

本発明は、冷凍調理済み調味麺類の製造方法に関する。より詳細には、調理及び調味済みの状態で冷凍されているため、長期保存が可能で、且つ加熱解凍するだけで汁なし麺類として喫食することもできるし、あるいは湯を注いで汁あり麺類として喫食することもできる、多様な喫食スタイルに対応可能な新規な冷凍調理済み調味麺類の製造方法に関する。 The present invention relates to a method for producing frozen cooked seasoned noodles. More specifically, since it is frozen in the cooked and seasoned state, it can be stored for a long period of time, and can be eaten as noodles without soup simply by heating and thawing, or by pouring hot water into noodles with soup The present invention relates to a method for producing a novel frozen and cooked seasoned noodle that can be eaten and is compatible with various eating styles.

近年、冷凍技術の発達等により、喫食可能に調理したスパゲティや中華麺などの麺類を冷凍した冷凍麺類が流通及び市販されている。このような冷凍調理済み麺類は、長期間の保存が可能になるという利点を有している。さらに、解凍するだけで手軽に喫食できる冷凍食品として、冷凍調理済み麺類と、これと混ぜて食されるソースや具材等の冷凍物とがセットになった冷凍食品も市販されている。しかしながら、斯かる冷凍食品のセットにおいてはその保存中に、麺類におけるソース等との接触部分においてソース等の水分が麺類に移行し、その結果、該接触部分及びその周辺部は、食感が軟らかすぎるものとなったり、外観が艶の無いくすんだ色の好ましくない外観となったりすることがあり、また、麺類における該接触部分及びその周辺部以外の部分は、色が白化して滑らかさを失ったり、硬いが脆く弾力のない食感になったりする、いわゆる冷凍やけを起こすことがあった。 In recent years, frozen noodles obtained by freezing noodles such as spaghetti and Chinese noodles cooked to be eaten have been distributed and marketed due to the development of freezing technology. Such frozen cooked noodles have an advantage that they can be stored for a long period of time. Furthermore, as frozen foods that can be eaten simply by thawing, frozen foods in which frozen cooked noodles and frozen foods such as sauces and ingredients to be mixed with the frozen foods are set are commercially available. However, in such a frozen food set, during storage, water such as sauce migrates to the noodles at the contact portion with the sauce or the like in the noodles, and as a result, the contact portion and its peripheral portion have a soft texture. In some cases, the appearance may become undesired or the appearance may be dull and dull in appearance, and the portions of the noodles other than the contact portion and the peripheral portion thereof may be whitened to have smoothness. There was a case where the so-called frozen burn was caused, such as loss or a hard but brittle and inelastic texture.

斯かる冷凍調理済み麺類の課題に鑑み、本出願人は、先に、改良技術を提案した(特許文献1)。特許文献1記載の冷凍調理済み麺類の製造方法は、普通小麦粉及びグルテン等の植物性蛋白質がそれぞれ特定量配合された生地を、60〜160kgf/cm2の圧力で押出製麺して生麺類を得、次いで、該生麺類を加熱調理して調理済み麺類を得、次いで、該調理済み麺類を凍結する工程を有し、麺類をソースと合わせた状態で冷凍保存しても、保存中にソースが麺類に染み込んで品質が低下することが防止されている。斯かる製造方法によって製造された冷凍調理済み麺類は、一般的に解凍後に何も加えずにそのまま喫食するタイプの食品であり、特許文献1記載の実施例では、通常のソース焼きそばに適用されている。In view of the problem of such frozen and cooked noodles, the present applicant has previously proposed an improved technique (Patent Document 1). The method for producing frozen-cooked noodles described in Patent Document 1 is to prepare raw noodles by extruding noodles at a pressure of 60 to 160 kgf/cm 2 into a dough in which plant proteins such as ordinary wheat flour and gluten are blended in specific amounts. Obtaining and then cooking the raw noodles by heating to obtain cooked noodles, and then having a step of freezing the cooked noodles, even if the noodles are frozen and stored in a state of being combined with the sauce, the sauce during storage. Is prevented from permeating noodles and deteriorating quality. The frozen and cooked noodles produced by such a production method are generally foods of the type that are eaten as they are without adding anything after thawing, and in the example described in Patent Document 1, they are applied to ordinary sauce yakisoba. There is.

従来、うどんや中華麺などの適度な粘りと弾力が求められる麺類は、一般的には、中力粉や準強力粉などから調製された生地をロール等で圧延して一定の厚さの麺帯を得、該麺帯を切刃によって切断して麺線へと成形することによって製造されている。しかし、斯かる方法によって製造された麺類は、冷凍された後に解凍されると品質が著しく低下する傾向がある。そこで、特許文献1記載技術においては、従来、硬質の小麦粉であるデュラム小麦粉等を主原料とするイタリアンパスタの製造において利用されている高圧押出製麺法に着目し、この高圧押出製麺法をうどんや中華麺等の麺類の製造方法に適用することで、該麺類に関する課題の解決を図っている。 Conventionally, noodles such as udon and Chinese noodles, which are required to have appropriate tenacity and elasticity, are generally made by rolling dough prepared from medium-strength flour or semi-strong flour with a roll etc. And noodles are cut with a cutting blade to form noodle strings. However, the noodles produced by such a method tend to have a significantly reduced quality when they are thawed after being frozen. Therefore, in the technique described in Patent Document 1, attention has been focused on the high-pressure extrusion noodle-making method conventionally used in the production of Italian pasta mainly containing hard wheat flour such as durum wheat flour, and this high-pressure extrusion noodle-making method is used. By applying it to a method for producing noodles such as udon and Chinese noodles, the problems relating to the noodles are solved.

国際公開第2014/203991号International Publication No. 2014/203991

近年、食の多様化が進み、同じ種類の麺食品でも、例えば、汁(スープ)に付けて喫食する形態を好む人と、汁なしで濃厚な調味料を適量まぶして喫食する形態を好む人とが存在し、斯かる嗜好の多様化に対応した飲食店も現れている。従来の冷凍調理済み麺類は、解凍後そのまま喫食することを想定して製造されており、それ以外の喫食スタイルに対応していない。従って例えば、従来の冷凍調理済み麺類を解凍した後、汁あり麺類として喫食するためにこれに湯を加えると、麺が吸水して柔らかすぎる食感になりやすく、また、保存中に冷凍やけを起こした麺の部分は、湯をかけても元には戻らず硬すぎる食感になる。多様な喫食スタイルに対応可能な冷凍調理済み麺類は未だ提供されていない。 In recent years, dietary diversification has progressed, and even among noodle foods of the same type, for example, those who prefer to eat with soup and those who prefer to eat with a proper amount of rich seasoning without soup. There are also restaurants and restaurants that respond to such diversified tastes are appearing. Conventional frozen cooked noodles are manufactured on the assumption that they will be eaten as they are after being thawed, and they are not compatible with other eating styles. Thus, for example, after thawing conventional frozen cooked noodles, if hot water is added to this to eat as noodles with soup, the noodles tend to absorb water and tend to have a too soft texture, and also freeze-burn during storage. The raised noodles do not return to their original shape even if they are poured into hot water, and the texture becomes too hard. Frozen cooked noodles that can support various eating styles have not been provided yet.

本発明の課題は、長期保存が可能で、且つ加熱解凍するだけで汁なし麺類として喫食することもできるし、あるいは湯を注いで汁あり麺類として喫食することもでき、何れの喫食スタイルであっても、良好な外観と、粘り、硬さ及び弾力のある良好な食感とを有する、冷凍調理済み調味麺類を提供することに関する。 An object of the present invention is that it can be stored for a long period of time and can be eaten as noodles without soup simply by heating and thawing, or it can be eaten as noodles with soup by pouring hot water, whichever eating style. Even so, it relates to providing frozen and cooked seasoned noodles having a good appearance and a good texture with stickiness, hardness and elasticity.

本発明者らは種々の研究の結果、普通小麦粉と植物性蛋白質とが特定量配合された生地を特定の高圧力で押出製麺した後、加熱調理によりα化して調理済み麺類を得、しかる後、該調理済み麺類を凍結する前に、該調理済み麺類に、水分含量が特定範囲にある調味液を特定量付着させることによって、解凍してそのまま喫食しても、あるいは解凍後に湯を加えてスープ付きで喫食しても、生の中華麺やうどんなどの生麺を調理後直ちに喫食した場合のような、良好な外観と食感を呈する冷凍調理済み調味麺類が得られることを知見した。 As a result of various studies, the inventors of the present invention extruded noodles from a dough in which a specific amount of ordinary wheat flour and vegetable protein were mixed at a specific high pressure, and then gelatinized by heating to obtain cooked noodles. After that, before freezing the cooked noodles, a specific amount of a seasoning liquid having a water content in a specific range is attached to the cooked noodles so that the cooked noodles can be thawed and eaten as they are, or hot water can be added after the thawed. It was found that even when eaten with soup, frozen cooked seasoned noodles that have a good appearance and texture, such as when eating raw Chinese noodles and raw noodles immediately after cooking, are obtained ..

本発明は、前記知見に基づきなされたもので、普通小麦粉70質量%以上と植物性蛋白質2〜10質量%とを含む粉原料を用いて調製した生地を、80〜160kgf/cm2の圧力で押出製麺して生麺類を得る工程と、前記生麺類を加熱調理して調理済み麺類を得る工程と、前記調理済み麺類100質量部に対して調味液を25〜60質量部付着させて調理済み調味麺類を得る工程と、前記調理済み調味麺類を凍結する工程とを有する冷凍調理済み調味麺類の製造方法である。The present invention was made based on the above findings, and a dough prepared by using a flour raw material containing 70% by mass or more of ordinary wheat flour and 2 to 10% by mass of vegetable protein at a pressure of 80 to 160 kgf/cm 2 . Extruding noodles to obtain raw noodles, heating the raw noodles to obtain cooked noodles, and adding 25 to 60 parts by mass of seasoning liquid to 100 parts by mass of cooked noodles and cooking A method for producing frozen cooked seasoned noodles, which comprises a step of obtaining cooked seasoned noodles and a step of freezing the cooked seasoned noodles.

本発明の製造方法によれば、長期保存が可能で、且つ加熱解凍するだけで汁なし麺類として喫食することもできるし、あるいは湯を注いで汁あり麺類として喫食することもでき、何れの喫食スタイルであっても、良好な外観と、粘り、硬さ及び弾力のある良好な食感とを有する、冷凍調理済み調味麺類が得られる。 According to the production method of the present invention, it can be stored for a long period of time, and can be eaten as noodles without soup simply by heating and thawing, or it can be eaten as noodles with soup by pouring hot water, whichever eating Even in the style, the frozen cooked seasoned noodles having a good appearance and a good texture with stickiness, hardness and elasticity can be obtained.

本発明の製造結果物である冷凍調理済み調味麺類には、基本的に、穀粉を主原料とする粉原料を混練して調製された生地を成形して得られる食品全般が包含されるが、本発明が特に有用な食品は、中華麺、うどん、冷麦、そうめん、きしめん、そば、沖縄そば等の麺線類;だんご等の短い麺;ギョーザ皮等の麺皮類である。これに対し、デュラムセモリナやデュラム小麦粉を主原料とする種類の麺類、いわゆるイタリアンパスタ、具体的には例えば、スパゲティ等のロングパスタ、マカロニ等のショートパスタ、ラザニア等の平打ちパスタ等については、本発明を適用した場合の有用性は、中華麺等に適用した場合のそれには及ばない可能性がある。 The frozen and cooked seasoned noodles that are the production results of the present invention basically include all foods obtained by molding a dough prepared by kneading a flour raw material whose main raw material is flour. Foods in which the present invention is particularly useful are noodles such as Chinese noodles, udon, cold wheat, somen, kishimen, soba, and Okinawa soba; short noodles such as dumplings; noodle skins such as gyoza peel. On the other hand, types of noodles mainly composed of durum semolina and durum wheat flour, so-called Italian pasta, specifically, for example, long pasta such as spaghetti, short pasta such as macaroni, flat pasta such as lasagna, etc., The utility of the present invention may not be as good as that of the Chinese noodles.

本発明の冷凍調理済み調味麺類の製造方法は、1)生地を押出製麺して生麺類を得る製麺工程と、2)該製麺工程で得られた生麺類を加熱調理する調理工程と、3)該調理工程で得られた調理済み麺類に調味液を付着させる調味液付着工程と、4)該調味液付着工程で得られた調理済み調味麺類を凍結する凍結工程とを有している。以下、各工程について説明する。 The method for producing frozen and cooked seasoned noodles of the present invention comprises 1) a noodle making step of extruding dough to obtain raw noodles, and 2) a cooking step of heating and cooking the raw noodles obtained in the noodle making step. 3) having a seasoning solution attaching step of attaching a seasoning liquid to the cooked noodles obtained in the cooking step, and 4) a freezing step of freezing the cooked seasoning noodles obtained in the seasoning solution attaching step There is. Hereinafter, each step will be described.

[製麺工程]
本発明に係る製麺工程においては、粉原料を用いて調製した生地を押出製麺して生麺類を得る。生地の調製は、常法に従って行うことができ、通常、粉原料に練り水を加え混練することによって生地を調製できる。練り水としては、水、食塩水など、通常製麺に用いられる水や液体を使用することができる。練り水の添加量は、特に制限されないが、後述するように、調製した生地に比較的高い押出圧力をかけて製麺することを考慮すると、粉原料100質量部に対して20〜43質量部が好ましく、23〜40質量部がより好ましい。練り水の添加量が少なすぎると、押出製麺して得られた生麺類が脆くなるおそれがあり、練り水の添加量が多すぎると、生地が弱くダメージを受けやすいものとなるおそれがある。
[Noodle making process]
In the noodle making process according to the present invention, raw dough is obtained by extruding dough prepared from powdered raw materials. The dough can be prepared according to a conventional method, and usually, the dough can be prepared by adding kneading water to the powder raw material and kneading. As the kneading water, water or liquid such as water or saline which is usually used for noodle making can be used. The addition amount of the kneading water is not particularly limited, but considering the fact that the prepared dough is subjected to relatively high extrusion pressure to make noodles, as described below, 20 to 43 parts by mass relative to 100 parts by mass of the powder raw material. Is preferable, and 23-40 mass parts is more preferable. If the amount of kneading water added is too small, the raw noodles obtained by extrusion noodles may become brittle, and if the amount of kneading water added is too large, the dough may become weak and susceptible to damage. ..

本発明で用いる粉原料は、普通小麦粉を70質量%以上、好ましくは73〜98質量%、より好ましくは77〜96質量%含む。粉原料中における普通小麦粉の含有量が70質量%未満では、多様な喫食スタイルに対応可能な冷凍調理済み麺類を得ることができないおそれがある。本発明で用いる普通小麦粉としては、中華麺やうどんなどの麺類(本発明が特に有用な麺類)の原料として一般的に使用されているものを特に制限なく用いることができ、例えば、強力粉、準強力粉、中力粉、薄力粉などの普通小麦(6倍体小麦)の粉が挙げられ、これらの1種を単独で又は2種以上を組み合わせて用いることができる。普通小麦粉の好ましい形態として、準強力粉及び中力粉のいずれか1種以上を含む形態が挙げられ、特に中力粉のみを含む形態が好ましい。 The flour raw material used in the present invention contains 70% by mass or more of ordinary wheat flour, preferably 73 to 98% by mass, and more preferably 77 to 96% by mass. If the content of the ordinary wheat flour in the flour raw material is less than 70% by mass, it may not be possible to obtain frozen cooked noodles that are compatible with various eating styles. As the common wheat flour used in the present invention, those commonly used as a raw material for Chinese noodles and udon noodles (noodles for which the present invention is particularly useful) can be used without particular limitation, for example, strong flour, Common wheat (hexahedral wheat) flour such as strong flour, medium-strength flour, and soft flour can be used, and one of these can be used alone or in combination of two or more. As a preferable form of the common wheat flour, a form containing one or more kinds of semi-strong flour and medium-strength flour can be mentioned, and a form containing only medium-strength flour is particularly preferable.

本発明で用いる粉原料は、普通小麦粉を70質量%以上に加えてさらに、植物性蛋白質を2〜10質量%、好ましくは3〜8質量%、より好ましくは4〜6質量%含む。粉原料中における植物性蛋白質の含有量が2質量%未満では、製造目的物である麺類の粘りや弾力が低下するため好ましくなく、また、粉原料中における植物性蛋白質の含有量が10質量%を超えると、製造目的物である麺類の食感が硬くなりすぎるため好ましくない。本発明で用いる植物性蛋白質としては、例えば、小麦蛋白質、トウモロコシ蛋白質、グルテン、グリアジン、グルテニン、ゼイン、カフィリン等が挙げられ、これらの1種を単独で又は2種以上を組み合わせて用いることができる。これらの植物性蛋白質のうち、グルテンが特に好ましい。 The flour raw material used in the present invention contains 70% by mass or more of ordinary wheat flour and further contains 2 to 10% by mass, preferably 3 to 8% by mass, and more preferably 4 to 6% by mass of vegetable protein. If the content of the vegetable protein in the flour raw material is less than 2% by mass, it is not preferable because the stickiness and elasticity of the noodles, which is a production target, are reduced, and the content of the vegetable protein in the flour raw material is 10% by mass. If it exceeds, the texture of noodles, which is a product to be produced, becomes too hard, which is not preferable. Examples of the vegetable protein used in the present invention include wheat protein, corn protein, gluten, gliadin, glutenin, zein, kafilin, and the like, and one of these can be used alone or in combination of two or more. .. Of these vegetable proteins, gluten is particularly preferable.

本発明で用いる粉原料には、普通小麦粉及び植物性蛋白質に加えてさらに、かんすいを含有させることが好ましい。粉原料にかんすいが含まれていると、製造目的物である麺類に独特の歯ごたえが付与され、食感のさらなる向上が図られる。かんすいの使用は、製造目的物である麺類の種類が中華麺の場合に特に有用である。粉原料中におけるかんすいの含有量は、固形分換算で、好ましくは0.6〜1.2質量%、より好ましくは0.7〜1.0質量%、とりわけ好ましくは0.8〜0.9質量%である。かんすいの含有量が少なすぎると、かんすいを使用する意義に乏しく、また、かんすいの含有量が多すぎると、製造目的物である麺類が柔らかすぎる食感となることがあるため好ましくない。本発明で用いるかんすいとしては、中華麺の製造に通常用いられるかんすいの成分、即ち、常温で粉末状のかん粉が用いられ、具体的には例えば、炭酸カリウム、炭酸ナトリウム、リン酸水素二ナトリウム、ピロリン酸四ナトリウム、ポリリン酸ナトリウム、メタリン酸ナトリウム等が挙げられ、これらの1種を単独で又は2種以上を組み合わせて用いることができる。 It is preferable that the flour raw material used in the present invention further contains kansai in addition to ordinary wheat flour and vegetable protein. When the powdered raw material contains kansui, the noodles, which are the intended product, are given a unique texture and the texture is further improved. The use of kansui is particularly useful when the type of noodles to be produced is Chinese noodles. The content of kansui in the powder raw material is, in terms of solid content, preferably 0.6 to 1.2% by mass, more preferably 0.7 to 1.0% by mass, and particularly preferably 0.8 to 0.9. It is% by mass. If the content of kansui is too small, the use of kansui is of little significance, and if the content of kansui is too large, the noodles, which is the object of production, may have a too soft texture, which is not preferable. The kansui used in the present invention is a component of kansui usually used in the production of Chinese noodles, that is, powdered starch is used at room temperature, and specifically, for example, potassium carbonate, sodium carbonate, disodium hydrogen phosphate. , Tetrasodium pyrophosphate, sodium polyphosphate, sodium metaphosphate and the like, and one of these may be used alone or two or more thereof may be used in combination.

本発明で用いる粉原料には、普通小麦粉及び植物性蛋白質、並びに必要に応じかんすいに加えてさらに、中華麺やうどんなどの麺類の製造に通常用いられるその他の原料、例えば、澱粉、加工澱粉、糖類、卵、卵白粉、食塩、油脂、乳化剤、増粘剤等を含有させることができる。粉原料中におけるこれらその他の原料の含有量は、通常0〜30質量%の範囲で調整される。 The flour raw material used in the present invention, in addition to ordinary wheat flour and vegetable protein, and optionally kansui, other raw materials usually used in the production of Chinese noodles and udon noodles, for example, starch, modified starch, Sugars, eggs, egg white powder, salt, fats and oils, emulsifiers, thickeners and the like can be contained. The content of these other raw materials in the powder raw material is usually adjusted in the range of 0 to 30% by mass.

本発明に係る製麺工程においては、前述した組成の粉原料を用いて常法に従って調製した生地を用い、押出製麺法により生麺類を得る。本明細書において、「生麺類」とは、生地を製麺加工して製造された後、乾燥工程や表面α化処理を経ることなく、喫食可能に調理されるタイプの麺類を意味し、乾燥麺類、半乾燥麺類、半調理麺類とは異なるタイプの麺類である。尚、ここでいう「半調理麺類」とは、生麺類に対し、表面スチーム処理、半茹で等の、通常の加熱調理に比して緩い加熱条件で調理されて得られる麺類を意味する。 In the noodle making process according to the present invention, raw dough is obtained by an extrusion noodle making method using a dough prepared by a conventional method using the powder raw material having the above-mentioned composition. In the present specification, "raw noodles" means noodles of a type that is edible and cooked without being subjected to a drying step or a surface gelatinization treatment after being produced by subjecting the dough to a noodle-making process, and dried. It is a type of noodle different from noodles, semi-dried noodles, and semi-cooked noodles. The term "semi-cooked noodles" as used herein means noodles obtained by cooking raw noodles under mild heating conditions, such as surface steaming and half-boiling, as compared with normal cooking.

本発明に係る製麺工程の主たる特徴の1つとして、生地を押出製麺する際の押出圧力が、本発明が特に有用な中華麺やうどんなどの麺類の製造における押出製麺する際の押出圧力に比して、高い点が挙げられる。具体的には、本発明に係る製麺工程においては粉原料を用いて調製した生地を、80〜160kgf/cm2の圧力で、好ましくは90〜140kgf/cm2の圧力で、押出製麺して麺線状の生麺類を得る。この80〜160kgf/cm2という押出圧力は、乾パスタ製造の際に通常使用されている押出圧力(70〜160kgf/cm2程度)と略同等であり、生中華麺や生うどん等の、イタリアンパスタ以外の麺類の製造における押出製麺で通常採用されている押出圧力と比べて高い。製麺工程における生地の押出圧力が前記特定範囲外では、後述する実施例と比較例との対比から明らかなように、多様な喫食スタイルに対応可能な冷凍調理済み麺類を得ることはできない。As one of the main characteristics of the noodle making process according to the present invention, the extrusion pressure at the time of extruding dough for dough is the extrusion pressure at the time of extruding noodles in the production of Chinese noodles and udon noodles for which the present invention is particularly useful. It has a high point compared to the pressure. Specifically, the dough in the noodle step was prepared using the powder raw material according to the present invention, a pressure of 80~160kgf / cm 2, preferably at a pressure of 90~140kgf / cm 2, and noodles made extruded Te noodles to obtain linear noodles. The extrusion pressure of 80 to 160 kgf/cm 2 is almost the same as the extrusion pressure normally used during dry pasta production (about 70 to 160 kgf/cm 2 ), and it can be used for Italian food such as raw Chinese noodles and raw udon noodles. It is higher than the extrusion pressure normally used for extrusion noodles in the production of noodles other than pasta. If the extrusion pressure of the dough in the noodle making step is outside the above-mentioned specific range, it is not possible to obtain frozen cooked noodles that can be used for various eating styles, as is clear from the comparison between Examples and Comparative Examples described later.

本発明に係る製麺工程において、生地を麺線に押出す方法としては、従来公知の押出製麺法を利用することができ、例えば、乾パスタ製造用の一軸押出製麺機や二軸押出製麺機等を用いて常法に従って行うことができる。生麺類の麺線の断面形状は特に限定されず、方形、円形、楕円形、三角形などの何れの形状であっても良い。通常使用される押出製麺機の麺線の押出部に所望の形状の孔を有するダイスを設置して押出し成形することで、その孔に対応した断面形状の生麺類が得られる。また、常法に従って生地を押出して麺帯とした後、該麺帯を圧延し、さらに麺線状に切り出すことにより、麺線状の生麺類を得ることもできる。 In the noodle making step according to the present invention, as a method of extruding the dough into noodle strings, a conventionally known extrusion noodle making method can be used, for example, a single-screw extrusion noodle making machine or a twin-screw extrusion machine for producing dry pasta. It can be performed according to a conventional method using a noodle making machine or the like. The cross-sectional shape of the noodle strings of raw noodles is not particularly limited, and may be any shape such as a square, a circle, an ellipse, and a triangle. By installing a die having a hole having a desired shape in the extruding portion of a noodle band of a commonly used extrusion noodle making machine and performing extrusion molding, raw noodles having a cross-sectional shape corresponding to the hole can be obtained. In addition, it is also possible to obtain noodle strip-shaped raw noodles by extruding the dough into noodle strips according to a conventional method, rolling the noodle strips, and then cutting them into noodle strips.

本発明に係る製麺工程において、押出製麺の際の減圧度は、好ましくは−200mmHg〜−760mmHg、より好ましくは−600mmHg〜−760mmHgである。本発明に係る製麺工程においては、粉原料に練り水を添加し混練して調製した生地を押出製麺するだけで良く、混練工程及び製麺工程はそれぞれ1回のみ実施すれば良い。つまり、本発明に係る製麺工程においては、製麺後の生地を再度混練する、製麺後の生地を再度製麺にかける、等の2回以上の混練工程や製麺工程は必要ない。 In the noodle making process according to the present invention, the degree of reduced pressure during extrusion noodle making is preferably -200 mmHg to -760 mmHg, more preferably -600 mmHg to -760 mmHg. In the noodle making process according to the present invention, the dough prepared by adding kneading water to the powder raw material and kneading may be extruded noodles, and the kneading process and the noodle making process may be performed only once. That is, in the noodle making process according to the present invention, it is not necessary to perform two or more kneading processes or noodle making processes such as kneading the dough after the noodle making again, and again applying the dough after the noodle making to the noodle making.

[調理工程]
本発明に係る調理工程においては、製麺工程で得られた生麺類を、乾燥や表面α化等の工程を経ることなく、そのまま加熱調理して、喫食可能な調理済み麺類を得る。加熱調理の方法としては、生麺類を喫食可能にα化することができる方法であれば制限はなく、例えば、蒸し調理、茹で調理、またはそれらの組み合わせが挙げられる。
[Cooking process]
In the cooking step according to the present invention, the raw noodles obtained in the noodle making step are directly cooked without any steps such as drying and surface gelatinization to obtain edible cooked noodles. The method of heating and cooking is not limited as long as it allows the raw noodles to be gelatinized so that they can be eaten, and examples thereof include steam cooking, boiled cooking, or a combination thereof.

本発明に係る調理工程は、加熱調理の方法の種類(蒸し調理、茹で調理等)を問わず、加熱調理後の麺類の歩留まりが、好ましくは200〜260質量%、さらに好ましくは210〜240質量%となるように行われることが好ましい。ここでいう「麺類の歩留まり」は、加熱調理前の生麺類の質量に対する、加熱調理後の麺類の質量の割合を意味する。本発明に係る調理工程を、加熱調理後の麺類の歩留まりが前記特定範囲になるように行うことで、もちもちした弾力のある麺の食感がより一層得られ易くなる。例えば、加熱調理の方法として茹で調理を採用した場合には、生麺類を70℃〜沸点の水中で2〜10分間茹で調理すれば良く、蒸し調理を採用した場合には、蒸し器を用いて生麺類を5〜15分間蒸せば良い。そうすることで、加熱調理後の麺類の歩留まりが前記特定範囲になり得る。 In the cooking step according to the present invention, regardless of the type of heating method (steaming, boiling, etc.), the yield of noodles after heating is preferably 200 to 260% by mass, more preferably 210 to 240% by mass. It is preferable to carry out so as to be %. The "yield of noodles" here means the ratio of the mass of noodles after cooking to the mass of raw noodles before cooking. By performing the cooking process according to the present invention so that the yield of noodles after cooking is within the above-mentioned specific range, the texture of sticky and elastic noodles can be more easily obtained. For example, when boiled cooking is used as the heating method, raw noodles may be boiled in water having a boiling point of 70°C to 2 minutes for 10 minutes, and when steamed cooking is used, a steamer is used. Steam the noodles for 5 to 15 minutes. By doing so, the yield of noodles after heating and cooking can fall within the specific range.

[調味液付着工程]
本発明に係る調味液付着工程においては、調理工程で得られた調理済み麺類に調味液を付着させて、調理済み調味麺類を得る。調理済み麺類に調味液を付着させる前に、必要に応じて、調理済み麺類を湯切り及び/又は冷却しても良い。調理済み麺類に調味液を付着させる方法は特に制限されず、例えば、調味液を調理済み麺類の麺塊上に振り掛ける、調理済み麺類に調味液をあえる、調理済み麺類に調味液をまぶす、等の方法を採ることができる。通常、調味液は、調理済み麺類の全体に均一に付着させることが好ましい。
[Seasoning liquid adhesion process]
In the seasoning liquid attaching step according to the present invention, the seasoning liquid is attached to the cooked noodles obtained in the cooking step to obtain cooked seasoning noodles. Before attaching the seasoning liquid to the cooked noodles, the cooked noodles may be hot-water drained and/or cooled, if necessary. The method of attaching the seasoning liquid to the cooked noodles is not particularly limited, for example, sprinkle the seasoning liquid on the noodle mass of the cooked noodles, sprinkle the seasoning liquid on the cooked noodles, sprinkle the seasoning liquid on the cooked noodles, Etc. can be adopted. Usually, it is preferable that the seasoning liquid is uniformly attached to the entire cooked noodles.

本発明に係る調味液付着工程においては、調理済み麺類100質量部に対して調味液を25〜60質量部、好ましくは30〜50質量部付着させる。調味液の付着量を斯かる特定範囲に調整することで、製造目的物である冷凍調理済み調味麺類の冷凍保管中の品質が維持されるようになると共に、該冷凍調理済み調味麺類が多様な喫食スタイルに対応可能となり、例えば、加熱解凍するだけで汁なし麺類として喫食したり、あるいは加熱解凍後に湯を注いで汁あり麺類として喫食したりできるようになり、何れの喫食スタイルにおいても、良好な麺の外観と食感を維持することが可能となる。 In the seasoning liquid application step according to the present invention, 25 to 60 parts by mass, preferably 30 to 50 parts by mass of the seasoning liquid is adhered to 100 parts by mass of cooked noodles. By adjusting the adhesion amount of the seasoning liquid to such a specific range, the quality of the frozen target seasoned noodles, which is the production object, during frozen storage can be maintained, and the frozen target seasoned noodles have various contents. It becomes possible to correspond to eating styles, for example, it can be eaten as noodles without juice just by thawing it, or can be eaten as noodles with juice by pouring hot water after thawing, good in any eating style It is possible to maintain the appearance and texture of na noodles.

本発明で用いる調味液としては、常温常圧で流動性を有する液状又は半液状のものが好ましく、また、調味液の香り、味等は、製造目的物である麺類の用途等に応じて適宜調整すれば良い。本発明で用いる調味液としては、塩だれ、醤油だれ、味噌だれ等を例示でき、製造方法は特に制限されない。本発明で用いる調味液には、調味成分の主体を成す液状部以外に、具材(固形物)が含有されていても良い。具材の種類は特に制限されず、例えば、肉類、魚類、野菜類、キノコ類等の中から、製造目的物である麺類の用途等に応じて適宜選択すれば良い。 The seasoning liquid used in the present invention is preferably a liquid or semi-liquid liquid that has fluidity at room temperature and normal pressure, and the scent, taste, etc. of the seasoning liquid are appropriately selected depending on the intended use of the noodles or the like. Just adjust it. Examples of the seasoning liquid used in the present invention include salt sauce, soy sauce sauce, miso sauce, and the like, and the production method is not particularly limited. The seasoning liquid used in the present invention may contain ingredients (solid matter) in addition to the liquid portion which is the main component of the seasoning component. The type of ingredient is not particularly limited, and may be appropriately selected from meat, fish, vegetables, mushrooms, etc., depending on the intended use of the noodles, which is the intended product, and the like.

本発明で用いる調味液の水分含量は、好ましくは40〜70質量%、より好ましくは46〜60質量%、さらに好ましくは46〜57質量%である。尚、調味液が具材(固形物)を含有する場合、該調味液の水分含量は、該具材を除いた液状部の水分含量である。従来の冷凍調理済み麺類で使用される調味液の水分含量は通常60〜99質量%程度であり、この40〜70質量%という水分含量は、この種の調味液の水分含量としては比較的低い部類である。 The water content of the seasoning liquid used in the present invention is preferably 40 to 70% by mass, more preferably 46 to 60% by mass, and further preferably 46 to 57% by mass. When the seasoning liquid contains an ingredient (solid matter), the water content of the seasoning solution is the water content of the liquid portion excluding the ingredient. The water content of the seasoning liquid used in conventional frozen cooked noodles is usually about 60 to 99% by mass, and the water content of 40 to 70% by mass is relatively low as the water content of this type of seasoning liquid. It is a category.

また、本発明で用いる調味液の塩分含量は、好ましくは該調味液70g中3g以上、より好ましくは該調味液65g中3g以上である。尚、調味液が具材(固形物)を含有する場合、該調味液の塩分含量は、該具材を除いた液状部の塩分含量である。従来の冷凍調理済み麺類で使用される調味液の塩分含量は通常、該調味液70g中3g未満であり、この70g中3g以上という塩分含量は、この種の調味液の塩分含量としては比較的高い部類である。 Further, the salt content of the seasoning liquid used in the present invention is preferably 3 g or more in 70 g of the seasoning liquid, and more preferably 3 g or more in 65 g of the seasoning liquid. When the seasoning liquid contains ingredients (solid matter), the salt content of the seasoning solution is the salt content of the liquid portion excluding the ingredients. The salt content of the seasoning solution used in conventional frozen cooked noodles is usually less than 3 g in 70 g of the seasoning solution, and the salt content of 3 g or more in 70 g of this seasoning solution is relatively high as the salt content of this type of seasoning solution. It is a high class.

このような水分含量が低く、塩分含量が高い、いわゆる濃厚な調味液を調理済み麺類に付着させることにより、調味液から麺類への水分移行が抑制されるため、斯かる水分移行に起因する食感や外観の低下が効果的に防止される。また本発明においては、製造目的物である冷凍調理済み調味麺類の喫食スタイルの1つとして、前述したように、「加熱解凍するだけで汁なし麺類として喫食可能であり、また、加熱解凍後に湯を加えて汁あり麺類としても喫食可能」を想定しているところ、調味液としては、斯かる喫食スタイルに対応可能で、加熱解凍しただけの状態でも食感・食味に優れ、且つ湯を添加した場合には少なくとも一部(例えば、調味成分の主体を成す液状部)がその添加された湯に溶解して麺の付け汁となり得るものが好ましく、そのような好ましい調味液とする観点から、上記の調味液の水分含量と塩分含量を設定している。 Such a low water content, a high salt content, by attaching a so-called rich seasoning liquid to cooked noodles, because the moisture transfer from the seasoning liquid to the noodles is suppressed, the food resulting from such moisture transfer Deterioration of feeling and appearance is effectively prevented. Further, in the present invention, as one of the eating styles of the frozen and cooked seasoned noodles which is a production object, as described above, "it can be eaten as soupless noodles by simply thawing it and hot water after thawing. It is possible to eat as noodles with soup.” As a seasoning liquid, it is possible to support such eating styles, and it has an excellent texture and taste even if it is just thawed and hot water is added. In that case, it is preferable that at least a part (for example, a liquid portion that is a main component of the seasoning component) can be dissolved in the added hot water to serve as noodle soup, and from the viewpoint of such a preferable seasoning liquid, The water content and salt content of the above seasoning liquid are set.

[凍結工程]
本発明に係る凍結工程においては、調味液付着工程で得られた調理済み調味麺類を凍結する。調理済み調味麺類の凍結方法としては、この種の冷凍麺類の製造において通常行われる凍結処理を適宜採用することができ、急速冷凍、緩慢冷凍いずれも採用できるが、急速冷凍が特に好ましい。調理済み調味麺類を急速冷凍によって凍結させた場合、その凍結後は、通常の冷凍保存条件で保存すれば良い。
[Freezing process]
In the freezing step according to the present invention, the cooked seasoned noodles obtained in the seasoning solution attaching step are frozen. As a method of freezing the cooked seasoned noodles, a freezing treatment usually performed in the production of frozen noodles of this kind can be appropriately adopted, and both quick freezing and slow freezing can be adopted, but quick freezing is particularly preferable. When the cooked seasoned noodles are frozen by quick freezing, they may be stored under normal frozen storage conditions after freezing.

本発明に係る凍結工程は、前述した本発明に係る調味液付着工程と共に、例えば次のようにして行うことができる。即ち、調理済み麺類を、必要に応じて所定の分量、例えば、一人分として150〜300gに分けてトレイ等の容器に盛り付け、その盛り付けた調理済み麺類に調味液を特定量付着させ(調味液付着工程)、しかる後、その容器ごと凍結する(凍結工程)。 The freezing step according to the present invention can be performed, for example, as follows, together with the seasoning liquid attaching step according to the present invention described above. That is, the cooked noodles are placed in a container such as a tray in a predetermined amount as needed, for example, 150 to 300 g for one person, and a specific amount of seasoning liquid is attached to the served cooked noodles (seasoning liquid). Then, the container is frozen (freezing step).

以上の各工程を有する本発明の製造方法によって製造された冷凍調理済み調味麺類は、解凍、好ましくは加熱解凍さえすれば、多様なスタイルで喫食可能である。冷凍調理済み調味麺類の解凍方法は特に制限されず、室温中で自然解凍しても良く、または電子レンジ等の公知の解凍手段を用いて行うことができる。本発明の製造方法によって製造された冷凍調理済み調味麺類は、例えば、解凍して調理済み調味麺類とするだけで、汁なし麺類として喫食可能であり、また、解凍して調理済み調味麺類とした後に、湯を加えて汁あり麺類としても喫食可能である。また、最初は、冷凍調理済み調味麺類を解凍しただけで汁なし麺類として一部を喫食し、次に、該汁なし麺類の残りに湯を加えて汁あり麺類として喫食することもでき、斯かる場合は、一回の喫食で複数の喫食スタイルを楽しむことができる。また、冷凍調理済み調味麺類を少量の水と共に電子レンジや鍋で加熱しても良い。本発明の製造方法によって製造された冷凍調理済み調味麺類は、例えば、汁あり又は汁なしの坦々麺、あるいは、汁あり又は汁なしのジャージャー麺に好ましく適用でき、その場合は前述したように、粉原料にかんすいを所定量含有させて、麺類の種類を中華麺とすることが好ましい。 The frozen and cooked seasoned noodles produced by the production method of the present invention having the above-described steps can be eaten in various styles as long as they are thawed, preferably heat thawed. The method of thawing the frozen cooked seasoned noodles is not particularly limited, and may be naturally thawed at room temperature, or can be performed using a known thawing means such as a microwave oven. The frozen cooked seasoned noodles produced by the production method of the present invention, for example, can be eaten as soupless noodles only by thawing to prepare cooked seasoned noodles, and can be thawed to prepare cooked seasoned noodles. Later, it can be eaten as noodles with soup by adding hot water. Further, at first, it is also possible to eat a part as soupless noodles just by thawing the frozen cooked seasoned noodles, and then add hot water to the rest of the soupless noodles to eat as soupless noodles. If you eat, you can enjoy multiple eating styles with a single meal. Further, the frozen cooked seasoned noodles may be heated with a small amount of water in a microwave oven or a pan. Frozen and cooked seasoned noodles produced by the production method of the present invention, for example, can be preferably applied to tangled noodles with or without soup, or with Jahja noodles with or without juice, in which case, as described above, It is preferable to add a predetermined amount of kansui to the powder raw material so that the type of noodles is Chinese noodles.

より具体的には例えば、冷凍調理済み調味麺類を電子レンジで加熱解凍してそのまま汁なし麺類として喫食することもできるし、電子レンジで加熱解凍後、どんぶり等の食器に入れてさらに湯を添加して汁あり麺類として喫食することもできる。汁あり麺類として喫食する場合、湯の添加量は、調理済み調味麺類100質量部に対して、好ましくは80〜140質量部である。 More specifically, for example, it is possible to heat and thaw the frozen cooked seasoned noodles in a microwave oven and eat it as it is as soupless noodles, or after heating and thawing in a microwave oven, put it in tableware such as a bowl and add more hot water. You can also eat it as noodles with soup. When eating as noodles with soup, the amount of hot water added is preferably 80 to 140 parts by mass with respect to 100 parts by mass of cooked seasoned noodles.

本発明の製造方法によって製造された冷凍調理済み調味麺類は、従来の生中華麺や生うどん等の生麺を茹でて冷凍した冷凍麺類と比べて、冷凍耐性が向上しており、長期間冷凍保存した後でも外観及び食感が良好に保たれている。従って、本発明の製造方法によって製造された冷凍調理済み調味麺類は、加熱解凍後又は再加熱後でも、生の中華麺やうどん等の生麺類を茹でた後直ちに喫食した場合に得られるような、表面が滑らかで変色もない良好な外観と、粘り、硬さ及び弾力のある良好な食感とを有する。また、本発明の製造方法によって製造された冷凍調理済み調味麺類は、調理済み麺類と水分含量が比較的低い濃厚な調味液とが一体となった状態で冷凍されているため、冷凍調理済み麺類と、これと混ぜて食されるソースやスープ等の冷凍物とがセットになった、従来の冷凍食品に比して、保存中におけるソース等の麺類への水分移行に起因する、麺類の食感や外観の低下を起こし難い。 The frozen and cooked seasoned noodles produced by the production method of the present invention have improved freezing resistance compared to frozen noodles prepared by boiling and refrigerating raw noodles such as conventional raw Chinese noodles and raw udon noodles, and frozen for a long time. The appearance and texture are kept good even after storage. Therefore, the frozen and cooked seasoned noodles produced by the production method of the present invention, even after heating and thawing or after reheating, are obtained when boiled raw noodles such as raw Chinese noodles and udon immediately after eating. It has a good appearance with a smooth surface and no discoloration, and a good texture with stickiness, hardness and elasticity. Further, the frozen cooked seasoned noodles produced by the production method of the present invention, the frozen noodles and the concentrated seasoning liquid having a relatively low water content are frozen in a state of being integrated, so the frozen cooked noodles And a frozen product such as sauce or soup that is eaten by mixing with this, as compared to conventional frozen foods, due to water transfer to noodles such as sauce during storage, food of noodles It is hard to cause deterioration in feeling and appearance.

以下、実施例を挙げて本発明をさらに詳細に説明するが、本発明は斯かる実施例に限定されるものではない。尚、実施例21,26は参考例である。 Hereinafter, the present invention will be described in more detail with reference to examples, but the present invention is not limited to the examples. Incidentally, Examples 21 and 26 are reference examples.

〔実施例1〜5及び比較例1〜2〕
中力粉(ナンバーワン:日清製粉株式会社)100質量部に対して、グルテン(スーパーグル85H:日本コロイド株式会社)、かんすい及び水を下記表1記載の量で加え、ミキサーで減圧下にて混合し、混練して麺生地を調製した。調製した麺生地を、製麺機を用いて、−600mmHgの減圧条件下、下記表1記載の押出圧力で押出製麺し、生麺類としての生中華麺(直径2mmの円形断面)を得た(製麺工程)。
得られた生中華麺を、加熱調理後の麺類の歩留まり220質量%になるように茹で調理して、調理済み麺類を得た(調理工程)。
得られた調理済み麺類の粗熱をとり、さらに165gごとに小分けしてトレイにとり、下記方法で製造した調味液65g(塩分含量3g)を該麺類に上掛けすることで、該麺類100質量部に対して該調味液を39質量部付着させて、調理済み調味麺類を得た(調味液付着工程)。
そして、得られた調理済み調味麺類を−25℃以下で急速凍結した後(凍結工程)、個別に食品用包装袋に包装して冷凍調理済み調味中華麺を得た。
[Examples 1-5 and Comparative Examples 1-2]
Gluten (Superglue 85H: Nippon Colloid Co., Ltd.), kansui and water were added in an amount shown in Table 1 below to 100 parts by mass of medium strength flour (Number One: Nisshin Seifun Co., Ltd.), and the mixture was mixed under reduced pressure with a mixer. Were mixed and kneaded to prepare noodle dough. The prepared noodle dough was extruded using a noodle making machine under reduced pressure of -600 mmHg at an extrusion pressure shown in Table 1 below to obtain raw Chinese noodles (circular cross section having a diameter of 2 mm) as raw noodles. (Noodle making process).
The obtained raw Chinese noodles were boiled and cooked so that the yield of the noodles after heating was 220% by mass to obtain cooked noodles (cooking step).
100% by mass of the noodles are obtained by taking the crude heat of the prepared cooked noodles, further dividing them into 165 g aliquots and placing them on a tray, and adding 65 g of the seasoning liquid (salt content 3 g) produced by the following method onto the noodles. On the other hand, 39 parts by mass of the seasoning liquid was adhered to obtain cooked seasoning noodles (seasoning liquid attaching step).
Then, the obtained cooked seasoned noodles were rapidly frozen at −25° C. or lower (freezing step) and then individually packaged in a food packaging bag to obtain frozen cooked seasoned Chinese noodles.

(調味液の製造方法)
鶏がらスープをベースに、塩、砂糖、醤油、唐辛子、おろしにんにく、すりごまを加えて加熱混合することによって、調味液を製造する。調味液の水分含量は、調味液を煮詰める、調味液に水を加える、等の操作を適宜行うことによって、所望の範囲に調整し得る。尚、調味液の水分含量は、調味液の質量と、該調味液を完全に乾燥した固形物の質量との比率から算出する。
(Method for producing seasoning liquid)
A seasoning liquid is produced by adding chicken, soup, salt, sugar, soy sauce, chili, grated garlic, and ground sesame, and heating and mixing. The water content of the seasoning liquid can be adjusted to a desired range by appropriately performing operations such as boiling down the seasoning liquid and adding water to the seasoning liquid. The water content of the seasoning liquid is calculated from the ratio of the mass of the seasoning liquid to the mass of solid matter obtained by completely drying the seasoning liquid.

〔比較例3〕
製麺工程において、押出製麺法以外の方法で製麺を行った以外は実施例1等と同様にして、冷凍調理済み調味中華麺を得た。
[Comparative Example 3]
In the noodle making process, frozen and seasoned Chinese noodles were obtained in the same manner as in Example 1 except that the noodle making was performed by a method other than the extrusion noodle making method.

〔試験例〕
各実施例及び比較例の冷凍調理済み調味中華麺を−18℃で1週間保存後、電子レンジで加熱解凍(600W、6分)して汁なし麺類を得、該汁なし麺類の外観及び食感を、10名のパネラーに下記評価基準に基づいて評価してもらった。
また別途、前記と同様に1週間冷凍保存した各実施例及び比較例の冷凍調理済み調味中華麺を、耐熱性のどんぶりに入れて電子レンジで加熱解凍(600W、6分)した後、どんぶりに熱湯100gを加え(麺100質量部に対して61質量部の熱湯を添加)、よく混ぜて汁あり麺類を得、該汁あり麺類の食感を、10名のパネラーに下記評価基準に基づいて評価してもらった。
以上の評価結果(パネラー10名の平均点)を下記表1に示す。
[Test example]
The frozen and cooked seasoned Chinese noodles of each Example and Comparative Example were stored at −18° C. for 1 week, and then heated and thawed (600 W, 6 minutes) in a microwave oven to obtain soupless noodles. Appearance and food of the soupless noodles The feeling was evaluated by 10 panelists based on the following evaluation criteria.
Separately, the frozen and cooked seasoned Chinese noodles of each Example and Comparative Example, which were frozen and stored for 1 week as described above, were placed in a heat-resistant bowl and heated and thawed in a microwave oven (600 W, 6 minutes), and then the bowl. 100 g of boiling water was added (61 parts by mass of boiling water was added to 100 parts by mass of noodles) and mixed well to obtain noodles with soup. The texture of the noodles with soup was evaluated by 10 panelists based on the following evaluation criteria. I got it evaluated.
The above evaluation results (average score of 10 panelists) are shown in Table 1 below.

(麺の外観の評価基準)
5点:非常に滑らかさで色も非常に鮮やかで、非常に良好な外観。
4点:滑らかさと色の鮮やかさがあり、良好な外観。
3点:やや滑らかだが色のくすみがややある外観。
2点:滑らかさが少なく色のくすみがあり、不良な外観。
1点:滑らかさがほとんどなく色のくすみが多く、非常に不良な外観。
(麺の食感の評価基準)
5点:十分な粘り、硬さ、弾力があり、非常に良好な食感。
4点:粘り、硬さ、弾力があり、良好な食感。
3点:粘り、硬さ、弾力のバランスがやや崩れた食感。
2点:硬すぎるかやや柔らかすぎ、不良な食感。
1点:非常に硬すぎるか柔らかすぎ、非常に不良な食感。
(Noodle appearance evaluation criteria)
5 points: Very smooth, very vivid colors, and very good appearance.
4 points: Smooth and vivid colors, and good appearance.
3 points: Appearance slightly smooth but slightly dull in color.
2 points: Poor appearance with less smoothness and dull colors.
1 point: Very poor appearance with almost no smoothness and dull colors.
(Evaluation criteria for texture of noodles)
5 points: Sufficient toughness, hardness, elasticity, and very good texture.
4 points: tenacity, hardness, elasticity, and good texture.
3 points: A texture in which the balance of tenacity, hardness and elasticity is slightly broken.
2 points: Too hard or slightly soft, and had a bad texture.
1 point: Very bad texture, too hard or too soft.

Figure 0006724015
Figure 0006724015

表1は、主として、製麺工程における押出圧力が、喫食時の麺の外観及び食感に与える影響を示している。何れの実施例も外観及び食感共に良好であるが、特に実施例2、3及び4が優れていることから、押出圧力としては100〜140kgf/cm2程度が特に好ましいことがわかる。
比較例1及び2は、押出圧力が80〜160kgf/cm2の範囲外であるため、押出圧力が斯かる範囲内である各実施例に比して外観及び食感、特に食感に劣る結果となった。比較例3は、押出製麺法を利用して製麺していないため、最も低評価となった。
以上の結果から、汁なし麺類としても汁あり麺類としても喫食可能な冷凍調理済み調味麺類を得るためには、生地の製麺加工法として押出製麺法を利用し、且つその押出圧力を80〜160kgf/cm2の範囲に調整することが有効であることがわかる。
Table 1 mainly shows the influence of the extrusion pressure in the noodle making process on the appearance and texture of noodles at the time of eating. All of the examples have good appearance and texture, but since Examples 2, 3 and 4 are particularly excellent, it is understood that the extrusion pressure is particularly preferably about 100 to 140 kgf/cm 2 .
In Comparative Examples 1 and 2, since the extrusion pressure is outside the range of 80 to 160 kgf/cm 2 , the results are inferior in appearance and texture, particularly in texture, as compared with each Example in which the extrusion pressure is within the range. Became. Comparative Example 3 was evaluated as the lowest because it did not make noodles using the extrusion noodle making method.
From the above results, in order to obtain frozen and cooked seasoned noodles that can be eaten as soupless noodles and soupless noodles, the extrusion noodle making method is used as the dough noodle making method and the extrusion pressure is 80%. It can be seen that it is effective to adjust in the range of up to 160 kgf/cm 2 .

〔実施例6〜9及び比較例4〜5〕
調味液付着工程において、調理済み麺類に対する調味液の付着量を下記表2記載の量に変更した以外は実施例1等と同様にして、冷凍調理済み調味中華麺を得た。
そして、各実施例及び比較例の冷凍調理済み調味中華麺について、前記〔試験例〕と同様に外観及び食感を評価した。その評価結果(パネラー10名の平均点)を下記表2に示す。
[Examples 6 to 9 and Comparative Examples 4 to 5]
In the seasoning liquid attachment step, frozen cooked seasoned Chinese noodles were obtained in the same manner as in Example 1 except that the amount of the seasoning liquid attached to the cooked noodles was changed to the amount shown in Table 2 below.
Then, the frozen and seasoned Chinese noodles of Examples and Comparative Examples were evaluated for appearance and texture in the same manner as in [Test Example]. The evaluation results (average score of 10 panelists) are shown in Table 2 below.

Figure 0006724015
Figure 0006724015

表2は、主として、調味液付着工程における調理済み麺類に対する調味液の付着量が、喫食時の麺の外観及び食感に与える影響を示している。何れの実施例も外観及び食感共に良好であるが、特に実施例3、7及び8が優れていることから、調味液の付着量としては、調理済み麺類100質量部に対して30〜50質量部程度が特に好ましいことがわかる。
比較例4及び5は、調理済み麺類100質量部に対する調味液の付着量が25〜60質量部の範囲外であるため、該付着量が斯かる範囲内である各実施例に比して外観及び食感に劣る結果となった。
以上の結果から、汁なし麺類としても汁あり麺類としても喫食可能な冷凍調理済み調味麺類を得るためには、調理済み麺類に調味液を付着させる工程が必要であり、且つその付着量を、調理済み麺類100質量部に対して、25〜60質量部の範囲に調整することが有効であることがわかる。
Table 2 mainly shows the influence of the amount of seasoning liquid deposited on the cooked noodles in the seasoning liquid deposition step on the appearance and texture of the noodles at the time of eating. Both examples have good appearance and texture, but since Examples 3, 7 and 8 are particularly excellent, the amount of seasoning liquid to be attached is 30 to 50 relative to 100 parts by mass of cooked noodles. It can be seen that it is particularly preferable that the amount is about parts by mass.
In Comparative Examples 4 and 5, since the amount of the seasoning liquid adhered to 100 parts by mass of the cooked noodles was outside the range of 25 to 60 parts by mass, the appearance was higher than that of each example in which the amount of the adhering liquid was within the range. And the result was inferior in texture.
From the above results, in order to obtain frozen cooked seasoned noodles that can be eaten as soup-less noodles also as soup-containing noodles, a step of attaching the seasoning liquid to the cooked noodles is necessary, and the amount of attachment is It can be seen that it is effective to adjust the range of 25 to 60 parts by mass with respect to 100 parts by mass of cooked noodles.

〔実施例10〜14及び比較例6〜7〕
製麺工程で使用する粉原料の組成を下記表3記載のように変更した以外は実施例1等と同様にして、冷凍調理済み調味中華麺を得た。
そして、各実施例及び比較例の冷凍調理済み調味中華麺について、前記〔試験例〕と同様に外観及び食感を評価した。その評価結果(パネラー10名の平均点)を下記表3に示す。
[Examples 10 to 14 and Comparative Examples 6 to 7]
Frozen and cooked seasoned Chinese noodles were obtained in the same manner as in Example 1 except that the composition of the powder raw material used in the noodle making process was changed as shown in Table 3 below.
Then, the frozen and seasoned Chinese noodles of Examples and Comparative Examples were evaluated for appearance and texture in the same manner as in [Test Example]. The evaluation results (average score of 10 panelists) are shown in Table 3 below.

Figure 0006724015
Figure 0006724015

表3は、主として、製麺工程で使用する粉原料におけるグルテン(植物性蛋白質)の含有量が、喫食時の麺の外観及び食感に与える影響を示している。何れの実施例も外観及び食感共に良好であるが、特に実施例11及び12が優れていることから、粉原料における植物性蛋白質の含有量としては4〜6質量%程度が特に好ましいことがわかる。
比較例6及び7は、粉原料における植物性蛋白質の含有量が2〜10質量%の範囲外であるため、該含有量が斯かる範囲内である各実施例に比して外観及び食感に劣る結果となった。
以上の結果から、汁なし麺類としても汁あり麺類としても喫食可能な冷凍調理済み調味麺類を得るためには、生地の調製に使用する原料粉中にグルテン(植物性蛋白質)を2〜10質量%含有させることが有効であることがわかる。
Table 3 mainly shows the influence of the content of gluten (vegetable protein) in the powder raw material used in the noodle making process on the appearance and texture of noodles at the time of eating. Both examples have good appearance and texture, but since Examples 11 and 12 are particularly excellent, it is particularly preferable that the content of vegetable protein in the powder raw material is about 4 to 6% by mass. Recognize.
In Comparative Examples 6 and 7, since the content of the vegetable protein in the powder raw material is out of the range of 2 to 10% by mass, the appearance and texture are better than those of the Examples in which the content is within the range. The result was inferior to.
From the above results, in order to obtain frozen and cooked seasoned noodles that can be eaten as soupless noodles and soupless noodles, 2 to 10 mass of gluten (vegetable protein) is contained in the raw material powder used for preparing the dough. It turns out that it is effective to make the content be %.

〔実施例15〜20〕
製麺工程で使用する粉原料の組成を下記表4記載のように変更した以外は実施例1等と同様にして、冷凍調理済み調味中華麺を得た。
そして、各実施例の冷凍調理済み調味中華麺について、前記〔試験例〕と同様に外観及び食感を評価した。その評価結果(パネラー10名の平均点)を下記表4に示す。
[Examples 15 to 20]
Frozen and cooked seasoned Chinese noodles were obtained in the same manner as in Example 1 except that the composition of the powder raw material used in the noodle making process was changed as shown in Table 4 below.
The appearance and texture of the frozen and cooked seasoned Chinese noodles of each example were evaluated in the same manner as in [Test Example]. The evaluation results (average score of 10 panelists) are shown in Table 4 below.

Figure 0006724015
Figure 0006724015

表4は、主として、製麺工程で使用する粉原料におけるかんすいの含有量が、喫食時の麺の外観及び食感に与える影響を示している。何れの実施例も外観及び食感共に良好であるが、特に実施例12及び16〜19、とりわけ実施例12が優れていることから、粉原料におけるかんすいの含有量としては0.6〜1.2質量%、とりわけ0.8質量%前後程度が好ましいことがわかる。 Table 4 mainly shows the influence of the content of kansui in the powder raw material used in the noodle making process on the appearance and texture of the noodles at the time of eating. All of the examples have good appearance and texture, but since the examples 12 and 16 to 19 are particularly excellent, and particularly the example 12 is excellent, the content of kansai in the powder raw material is 0.6 to 1. It can be seen that about 2% by mass, especially about 0.8% by mass is preferable.

〔実施例21〜26〕
調味液付着工程で使用する調味液の水分含量を下記表5記載のように変更した以外は実施例1等と同様にして、冷凍調理済み調味中華麺を得た。
そして、各実施例の冷凍調理済み調味中華麺について、前記〔試験例〕と同様に外観及び食感を評価した。その評価結果(パネラー10名の平均点)を下記表5に示す。
[Examples 21 to 26]
Frozen cooked seasoned Chinese noodles were obtained in the same manner as in Example 1 except that the water content of the seasoning liquid used in the seasoning liquid application step was changed as shown in Table 5 below.
The appearance and texture of the frozen and cooked seasoned Chinese noodles of each example were evaluated in the same manner as in [Test Example]. The evaluation results (average score of 10 panelists) are shown in Table 5 below.

Figure 0006724015
Figure 0006724015

表5は、主として、調味液付着工程で使用する調味液の水分含量が、喫食時の麺の外観及び食感に与える影響を示している。何れの実施例も外観及び食感共に良好であるが、特に実施例3及び22〜25、とりわけ実施例3及び23〜24が優れていることから、調味液の水分含量としては40〜70質量%、とりわけ46〜60質量%程度が好ましいことがわかる。 Table 5 mainly shows the influence of the water content of the seasoning liquid used in the seasoning liquid application step on the appearance and texture of the noodles during eating. Both examples have good appearance and texture, but since Examples 3 and 22 to 25, and especially Examples 3 and 23 to 24 are excellent, the water content of the seasoning liquid is 40 to 70 mass. %, especially about 46 to 60% by mass is preferable.

Claims (7)

普通小麦粉70質量%以上と植物性蛋白質2〜10質量%とを含む粉原料を用いて調製した生地を、80〜160kgf/cm2の圧力で押出製麺して生麺類を得る工程と、
前記生麺類を加熱調理して調理済み麺類を得る工程と、
前記調理済み麺類100質量部に対して調味液を25〜60質量部付着させて調理済み調味麺類を得る工程と、
前記調理済み調味麺類を凍結する工程と
を有し、
前記調味液の水分含量が40〜70質量%である、冷凍調理済み調味麺類の製造方法。
A step of extruding noodles to obtain raw noodles at a pressure of 80 to 160 kgf/cm 2 of a dough prepared by using a powder raw material containing 70% by mass or more of ordinary wheat flour and 2 to 10% by mass of vegetable protein,
A step of heating the raw noodles to obtain cooked noodles,
25 to 60 parts by mass of a seasoning liquid is adhered to 100 parts by mass of the cooked noodles to obtain cooked seasoned noodles,
Possess a step of freezing the cooked seasoning noodles,
The method for producing frozen and cooked seasoning noodles, wherein the seasoning liquid has a water content of 40 to 70% by mass .
前記調理済み麺類100質量部に対して調味液を30〜50質量部付着させる請求項1に記載の冷凍調理済み調味麺類の製造方法。 The method for producing frozen and cooked seasoned noodles according to claim 1, wherein 30 to 50 parts by mass of the seasoning liquid is attached to 100 parts by mass of the cooked noodles . 前記調味液の塩分含量が、該調味液70g中3g以上である請求項1又は2に記載の冷凍調理済み調味麺類の製造方法。 The method for producing seasoned noodles having been frozen and cooked according to claim 1 or 2, wherein a salt content of the seasoning liquid is 3 g or more in 70 g of the seasoning liquid. 前記粉原料は、かんすいを0.6〜1.2質量%含む請求項1〜3のいずれか1項に記載の冷凍調理済み調味麺類の製造方法。 The method for producing seasoned noodles having been frozen and cooked according to any one of claims 1 to 3, wherein the powder raw material contains 0.6 to 1.2% by mass of kansui. 前記植物性蛋白質がグルテンである請求項1〜4のいずれか1項に記載の冷凍調理済み調味麺類の製造方法。 The method for producing frozen and cooked seasoned noodles according to claim 1, wherein the vegetable protein is gluten. 前記調理済み麺類を得る工程は、加熱調理後の麺類の歩留まりが200〜260質量%となるように行われる請求項1〜5のいずれか1項に記載の冷凍調理済み調味麺類の製造方法。 The method for producing frozen cooked seasoned noodles according to any one of claims 1 to 5, wherein the step of obtaining the cooked noodles is performed such that the yield of the noodles after cooking is 200 to 260% by mass. 前記冷凍調理済み調味麺類は、加熱解凍するだけで汁なし麺類として喫食可能であり、また、加熱解凍後に湯を加えて汁あり麺類としても喫食可能である請求項1〜6のいずれか1項に記載の冷凍調理済み調味麺類の製造方法。
7. The frozen and cooked seasoned noodles can be eaten as soupless noodles only by heating and thawing, and can also be eaten as noodles with soup by adding hot water after heating and thawing. The method for producing seasoned noodles, which has been frozen and cooked according to item 1.
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