JP6699145B2 - Light and thermosetting resin composition - Google Patents
Light and thermosetting resin composition Download PDFInfo
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- JP6699145B2 JP6699145B2 JP2015233313A JP2015233313A JP6699145B2 JP 6699145 B2 JP6699145 B2 JP 6699145B2 JP 2015233313 A JP2015233313 A JP 2015233313A JP 2015233313 A JP2015233313 A JP 2015233313A JP 6699145 B2 JP6699145 B2 JP 6699145B2
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- 239000011342 resin composition Substances 0.000 title claims description 79
- 229920001187 thermosetting polymer Polymers 0.000 title description 18
- 150000001875 compounds Chemical class 0.000 claims description 79
- -1 polyene compound Chemical class 0.000 claims description 76
- 239000000853 adhesive Substances 0.000 claims description 52
- 230000001070 adhesive effect Effects 0.000 claims description 51
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 claims description 29
- 125000003396 thiol group Chemical group [H]S* 0.000 claims description 28
- 238000001723 curing Methods 0.000 claims description 26
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 claims description 22
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 21
- 229920006295 polythiol Polymers 0.000 claims description 19
- 238000010438 heat treatment Methods 0.000 claims description 15
- 125000000524 functional group Chemical group 0.000 claims description 14
- 238000006116 polymerization reaction Methods 0.000 claims description 14
- 238000010539 anionic addition polymerization reaction Methods 0.000 claims description 12
- 239000000470 constituent Substances 0.000 claims description 11
- 239000003505 polymerization initiator Substances 0.000 claims description 11
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- 238000013007 heat curing Methods 0.000 claims description 5
- 239000000565 sealant Substances 0.000 claims description 4
- 239000003112 inhibitor Substances 0.000 claims description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 45
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 33
- 239000000203 mixture Substances 0.000 description 25
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 21
- 239000004593 Epoxy Substances 0.000 description 17
- 239000000047 product Substances 0.000 description 17
- 239000002253 acid Substances 0.000 description 13
- 238000006243 chemical reaction Methods 0.000 description 13
- 150000002148 esters Chemical class 0.000 description 13
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 12
- 238000002156 mixing Methods 0.000 description 11
- 238000003860 storage Methods 0.000 description 11
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 10
- 239000012948 isocyanate Substances 0.000 description 10
- 239000002683 reaction inhibitor Substances 0.000 description 10
- CWERGRDVMFNCDR-UHFFFAOYSA-M thioglycolate(1-) Chemical compound [O-]C(=O)CS CWERGRDVMFNCDR-UHFFFAOYSA-M 0.000 description 10
- RQPNXPWEGVCPCX-UHFFFAOYSA-N 3-sulfanylbutanoic acid Chemical compound CC(S)CC(O)=O RQPNXPWEGVCPCX-UHFFFAOYSA-N 0.000 description 9
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 9
- DTRIDVOOPAQEEL-UHFFFAOYSA-M 4-sulfanylbutanoate Chemical compound [O-]C(=O)CCCS DTRIDVOOPAQEEL-UHFFFAOYSA-M 0.000 description 8
- 239000007983 Tris buffer Substances 0.000 description 8
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 8
- 239000002994 raw material Substances 0.000 description 8
- 239000000126 substance Substances 0.000 description 8
- CWERGRDVMFNCDR-UHFFFAOYSA-N thioglycolic acid Chemical compound OC(=O)CS CWERGRDVMFNCDR-UHFFFAOYSA-N 0.000 description 8
- 230000001588 bifunctional effect Effects 0.000 description 7
- 238000011156 evaluation Methods 0.000 description 7
- HOXINJBQVZWYGZ-UHFFFAOYSA-N fenbutatin oxide Chemical compound C=1C=CC=CC=1C(C)(C)C[Sn](O[Sn](CC(C)(C)C=1C=CC=CC=1)(CC(C)(C)C=1C=CC=CC=1)CC(C)(C)C=1C=CC=CC=1)(CC(C)(C)C=1C=CC=CC=1)CC(C)(C)C1=CC=CC=C1 HOXINJBQVZWYGZ-UHFFFAOYSA-N 0.000 description 7
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 7
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 7
- 150000003077 polyols Chemical class 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 6
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 6
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 6
- 125000004432 carbon atom Chemical group C* 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- UHESRSKEBRADOO-UHFFFAOYSA-N ethyl carbamate;prop-2-enoic acid Chemical compound OC(=O)C=C.CCOC(N)=O UHESRSKEBRADOO-UHFFFAOYSA-N 0.000 description 6
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- KOMNUTZXSVSERR-UHFFFAOYSA-N 1,3,5-tris(prop-2-enyl)-1,3,5-triazinane-2,4,6-trione Chemical compound C=CCN1C(=O)N(CC=C)C(=O)N(CC=C)C1=O KOMNUTZXSVSERR-UHFFFAOYSA-N 0.000 description 5
- IMQFZQVZKBIPCQ-UHFFFAOYSA-N 2,2-bis(3-sulfanylpropanoyloxymethyl)butyl 3-sulfanylpropanoate Chemical compound SCCC(=O)OCC(CC)(COC(=O)CCS)COC(=O)CCS IMQFZQVZKBIPCQ-UHFFFAOYSA-N 0.000 description 5
- DKIDEFUBRARXTE-UHFFFAOYSA-N 3-mercaptopropanoic acid Chemical compound OC(=O)CCS DKIDEFUBRARXTE-UHFFFAOYSA-N 0.000 description 5
- DKIDEFUBRARXTE-UHFFFAOYSA-M 3-mercaptopropionate Chemical compound [O-]C(=O)CCS DKIDEFUBRARXTE-UHFFFAOYSA-M 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- VEBCLRKUSAGCDF-UHFFFAOYSA-N ac1mi23b Chemical compound C1C2C3C(COC(=O)C=C)CCC3C1C(COC(=O)C=C)C2 VEBCLRKUSAGCDF-UHFFFAOYSA-N 0.000 description 5
- 150000007513 acids Chemical class 0.000 description 5
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 5
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 5
- 229910052753 mercury Inorganic materials 0.000 description 5
- 238000000016 photochemical curing Methods 0.000 description 5
- 229920005862 polyol Polymers 0.000 description 5
- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical compound C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 description 5
- 125000001302 tertiary amino group Chemical group 0.000 description 5
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 5
- HIYIGPVBMDKPCR-UHFFFAOYSA-N 1,1-bis(ethenoxymethyl)cyclohexane Chemical compound C=COCC1(COC=C)CCCCC1 HIYIGPVBMDKPCR-UHFFFAOYSA-N 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- VTLHIRNKQSFSJS-UHFFFAOYSA-N [3-(3-sulfanylbutanoyloxy)-2,2-bis(3-sulfanylbutanoyloxymethyl)propyl] 3-sulfanylbutanoate Chemical compound CC(S)CC(=O)OCC(COC(=O)CC(C)S)(COC(=O)CC(C)S)COC(=O)CC(C)S VTLHIRNKQSFSJS-UHFFFAOYSA-N 0.000 description 4
- JOBBTVPTPXRUBP-UHFFFAOYSA-N [3-(3-sulfanylpropanoyloxy)-2,2-bis(3-sulfanylpropanoyloxymethyl)propyl] 3-sulfanylpropanoate Chemical compound SCCC(=O)OCC(COC(=O)CCS)(COC(=O)CCS)COC(=O)CCS JOBBTVPTPXRUBP-UHFFFAOYSA-N 0.000 description 4
- 150000007514 bases Chemical class 0.000 description 4
- MQDJYUACMFCOFT-UHFFFAOYSA-N bis[2-(1-hydroxycyclohexyl)phenyl]methanone Chemical compound C=1C=CC=C(C(=O)C=2C(=CC=CC=2)C2(O)CCCCC2)C=1C1(O)CCCCC1 MQDJYUACMFCOFT-UHFFFAOYSA-N 0.000 description 4
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 4
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- VFHVQBAGLAREND-UHFFFAOYSA-N diphenylphosphoryl-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)P(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 VFHVQBAGLAREND-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000003822 epoxy resin Substances 0.000 description 4
- 238000005227 gel permeation chromatography Methods 0.000 description 4
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 4
- ZQMHJBXHRFJKOT-UHFFFAOYSA-N methyl 2-[(1-methoxy-2-methyl-1-oxopropan-2-yl)diazenyl]-2-methylpropanoate Chemical compound COC(=O)C(C)(C)N=NC(C)(C)C(=O)OC ZQMHJBXHRFJKOT-UHFFFAOYSA-N 0.000 description 4
- 229940105570 ornex Drugs 0.000 description 4
- 229920000647 polyepoxide Polymers 0.000 description 4
- 238000007348 radical reaction Methods 0.000 description 4
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 4
- ACTRVOBWPAIOHC-UHFFFAOYSA-N succimer Chemical compound OC(=O)C(S)C(S)C(O)=O ACTRVOBWPAIOHC-UHFFFAOYSA-N 0.000 description 4
- AJSTXXYNEIHPMD-UHFFFAOYSA-N triethyl borate Chemical compound CCOB(OCC)OCC AJSTXXYNEIHPMD-UHFFFAOYSA-N 0.000 description 4
- CKGKXGQVRVAKEA-UHFFFAOYSA-N (2-methylphenyl)-phenylmethanone Chemical compound CC1=CC=CC=C1C(=O)C1=CC=CC=C1 CKGKXGQVRVAKEA-UHFFFAOYSA-N 0.000 description 3
- 239000012956 1-hydroxycyclohexylphenyl-ketone Substances 0.000 description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- QOAFCXYAZJINCT-UHFFFAOYSA-N 2-ethyl-2-(hydroxymethyl)propane-1,3-diol;3-sulfanylbutanoic acid Chemical compound CC(S)CC(O)=O.CC(S)CC(O)=O.CCC(CO)(CO)CO QOAFCXYAZJINCT-UHFFFAOYSA-N 0.000 description 3
- DTRIDVOOPAQEEL-UHFFFAOYSA-N 4-sulfanylbutanoic acid Chemical compound OC(=O)CCCS DTRIDVOOPAQEEL-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 150000008065 acid anhydrides Chemical class 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 239000003990 capacitor Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 125000005442 diisocyanate group Chemical group 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 229920003986 novolac Polymers 0.000 description 3
- 150000002989 phenols Chemical class 0.000 description 3
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 150000007519 polyprotic acids Polymers 0.000 description 3
- 239000001294 propane Substances 0.000 description 3
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 3
- QEQBMZQFDDDTPN-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy benzenecarboperoxoate Chemical compound CC(C)(C)OOOC(=O)C1=CC=CC=C1 QEQBMZQFDDDTPN-UHFFFAOYSA-N 0.000 description 2
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 2
- YXIWHUQXZSMYRE-UHFFFAOYSA-N 1,3-benzothiazole-2-thiol Chemical compound C1=CC=C2SC(S)=NC2=C1 YXIWHUQXZSMYRE-UHFFFAOYSA-N 0.000 description 2
- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical compound O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 2
- SBJCUZQNHOLYMD-UHFFFAOYSA-N 1,5-Naphthalene diisocyanate Chemical compound C1=CC=C2C(N=C=O)=CC=CC2=C1N=C=O SBJCUZQNHOLYMD-UHFFFAOYSA-N 0.000 description 2
- AVTLBBWTUPQRAY-UHFFFAOYSA-N 2-(2-cyanobutan-2-yldiazenyl)-2-methylbutanenitrile Chemical compound CCC(C)(C#N)N=NC(C)(CC)C#N AVTLBBWTUPQRAY-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- PSYGHMBJXWRQFD-UHFFFAOYSA-N 2-(2-sulfanylacetyl)oxyethyl 2-sulfanylacetate Chemical compound SCC(=O)OCCOC(=O)CS PSYGHMBJXWRQFD-UHFFFAOYSA-N 0.000 description 2
- TXJZAWRTHMZECY-UHFFFAOYSA-N 2-(3-sulfanylbutanoyloxy)ethyl 3-sulfanylbutanoate Chemical compound CC(S)CC(=O)OCCOC(=O)CC(C)S TXJZAWRTHMZECY-UHFFFAOYSA-N 0.000 description 2
- HAQZWTGSNCDKTK-UHFFFAOYSA-N 2-(3-sulfanylpropanoyloxy)ethyl 3-sulfanylpropanoate Chemical compound SCCC(=O)OCCOC(=O)CCS HAQZWTGSNCDKTK-UHFFFAOYSA-N 0.000 description 2
- XRIOAPXNYGNTTM-UHFFFAOYSA-N 2-(4-sulfanylbutanoyloxy)ethyl 4-sulfanylbutanoate Chemical compound SCCCC(=O)OCCOC(=O)CCCS XRIOAPXNYGNTTM-UHFFFAOYSA-N 0.000 description 2
- OMSHWUNQZORMEX-UHFFFAOYSA-N 2-ethyl-2-(hydroxymethyl)propane-1,3-diol 4-sulfanylbutanoic acid Chemical compound OC(=O)CCCS.OC(=O)CCCS.OC(=O)CCCS.CCC(CO)(CO)CO OMSHWUNQZORMEX-UHFFFAOYSA-N 0.000 description 2
- WBEKRAXYEBAHQF-UHFFFAOYSA-N 2-ethyl-2-(hydroxymethyl)propane-1,3-diol;3-sulfanylbutanoic acid Chemical compound CC(S)CC(O)=O.CC(S)CC(O)=O.CC(S)CC(O)=O.CCC(CO)(CO)CO WBEKRAXYEBAHQF-UHFFFAOYSA-N 0.000 description 2
- QWCKEFYGKIYQET-UHFFFAOYSA-N 2-ethyl-2-(hydroxymethyl)propane-1,3-diol;3-sulfanylpropanoic acid Chemical compound OC(=O)CCS.OC(=O)CCS.CCC(CO)(CO)CO QWCKEFYGKIYQET-UHFFFAOYSA-N 0.000 description 2
- GSLTVFIVJMCNBH-UHFFFAOYSA-N 2-isocyanatopropane Chemical compound CC(C)N=C=O GSLTVFIVJMCNBH-UHFFFAOYSA-N 0.000 description 2
- VBHDMJVUPJVYJZ-UHFFFAOYSA-N 2-nonylphenol;prop-2-enoic acid Chemical class OC(=O)C=C.CCCCCCCCCC1=CC=CC=C1O VBHDMJVUPJVYJZ-UHFFFAOYSA-N 0.000 description 2
- MWDGNKGKLOBESZ-UHFFFAOYSA-N 2-oxooctanal Chemical compound CCCCCCC(=O)C=O MWDGNKGKLOBESZ-UHFFFAOYSA-N 0.000 description 2
- ZCUJYXPAKHMBAZ-UHFFFAOYSA-N 2-phenyl-1h-imidazole Chemical compound C1=CNC(C=2C=CC=CC=2)=N1 ZCUJYXPAKHMBAZ-UHFFFAOYSA-N 0.000 description 2
- CFPHMAVQAJGVPV-UHFFFAOYSA-N 2-sulfanylbutanoic acid Chemical compound CCC(S)C(O)=O CFPHMAVQAJGVPV-UHFFFAOYSA-N 0.000 description 2
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 description 2
- CWLKGDAVCFYWJK-UHFFFAOYSA-N 3-aminophenol Chemical compound NC1=CC=CC(O)=C1 CWLKGDAVCFYWJK-UHFFFAOYSA-N 0.000 description 2
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 2
- FJKROLUGYXJWQN-UHFFFAOYSA-N 4-hydroxybenzoic acid Chemical compound OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 2
- NFWPZNNZUCPLAX-UHFFFAOYSA-N 4-methoxy-3-methylaniline Chemical compound COC1=CC=C(N)C=C1C NFWPZNNZUCPLAX-UHFFFAOYSA-N 0.000 description 2
- LMJXSOYPAOSIPZ-UHFFFAOYSA-N 4-sulfanylbenzoic acid Chemical compound OC(=O)C1=CC=C(S)C=C1 LMJXSOYPAOSIPZ-UHFFFAOYSA-N 0.000 description 2
- ULKLGIFJWFIQFF-UHFFFAOYSA-N 5K8XI641G3 Chemical compound CCC1=NC=C(C)N1 ULKLGIFJWFIQFF-UHFFFAOYSA-N 0.000 description 2
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 2
- 229930185605 Bisphenol Natural products 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Chemical compound OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 description 2
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 239000005058 Isophorone diisocyanate Substances 0.000 description 2
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 2
- FFDGPVCHZBVARC-UHFFFAOYSA-N N,N-dimethylglycine Chemical compound CN(C)CC(O)=O FFDGPVCHZBVARC-UHFFFAOYSA-N 0.000 description 2
- PVNIIMVLHYAWGP-UHFFFAOYSA-N Niacin Chemical compound OC(=O)C1=CC=CN=C1 PVNIIMVLHYAWGP-UHFFFAOYSA-N 0.000 description 2
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 description 2
- NQRYJNQNLNOLGT-UHFFFAOYSA-N Piperidine Chemical compound C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 2
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- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 description 1
- DLVYHYUFIXLWKV-UHFFFAOYSA-N tris(2-ethylhexyl) borate Chemical compound CCCCC(CC)COB(OCC(CC)CCCC)OCC(CC)CCCC DLVYHYUFIXLWKV-UHFFFAOYSA-N 0.000 description 1
- RTMBXAOPKJNOGZ-UHFFFAOYSA-N tris(2-methylphenyl) borate Chemical compound CC1=CC=CC=C1OB(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C RTMBXAOPKJNOGZ-UHFFFAOYSA-N 0.000 description 1
- FYAMVEZOQXNCIE-UHFFFAOYSA-N tris(3-methylphenyl) borate Chemical compound CC1=CC=CC(OB(OC=2C=C(C)C=CC=2)OC=2C=C(C)C=CC=2)=C1 FYAMVEZOQXNCIE-UHFFFAOYSA-N 0.000 description 1
- RQNVJDSEWRGEQR-UHFFFAOYSA-N tris(prop-2-enyl) borate Chemical compound C=CCOB(OCC=C)OCC=C RQNVJDSEWRGEQR-UHFFFAOYSA-N 0.000 description 1
- WAXLMVCEFHKADZ-UHFFFAOYSA-N tris-decyl borate Chemical compound CCCCCCCCCCOB(OCCCCCCCCCC)OCCCCCCCCCC WAXLMVCEFHKADZ-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
- DIHAURBCYGTGCV-UHFFFAOYSA-N xi-4,5-Dihydro-2,4(5)-dimethyl-1H-imidazole Chemical compound CC1CN=C(C)N1 DIHAURBCYGTGCV-UHFFFAOYSA-N 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/14—Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur, or oxygen atoms in addition to the carboxy oxygen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G75/00—Macromolecular compounds obtained by reactions forming a linkage containing sulfur with or without nitrogen, oxygen, or carbon in the main chain of the macromolecule
- C08G75/02—Polythioethers
- C08G75/04—Polythioethers from mercapto compounds or metallic derivatives thereof
- C08G75/045—Polythioethers from mercapto compounds or metallic derivatives thereof from mercapto compounds and unsaturated compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/38—Polymerisation using regulators, e.g. chain terminating agents, e.g. telomerisation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/46—Polymerisation initiated by wave energy or particle radiation
- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
- C08F2/50—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L81/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing sulfur with or without nitrogen, oxygen or carbon only; Compositions of polysulfones; Compositions of derivatives of such polymers
- C08L81/02—Polythioethers; Polythioether-ethers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/14—Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D181/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing sulfur, with or without nitrogen, oxygen, or carbon only; Coating compositions based on polysulfones; Coating compositions based on derivatives of such polymers
- C09D181/02—Polythioethers; Polythioether-ethers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/14—Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J181/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing sulfur, with or without nitrogen, oxygen, or carbon only; Adhesives based on polysulfones; Adhesives based on derivatives of such polymers
- C09J181/02—Polythioethers; Polythioether-ethers
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03B—APPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
- G03B17/00—Details of cameras or camera bodies; Accessories therefor
- G03B17/02—Bodies
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04M—TELEPHONIC COMMUNICATION
- H04M1/00—Substation equipment, e.g. for use by subscribers
- H04M1/02—Constructional features of telephone sets
- H04M1/0202—Portable telephone sets, e.g. cordless phones, mobile phones or bar type handsets
- H04M1/026—Details of the structure or mounting of specific components
- H04M1/0264—Details of the structure or mounting of specific components for a camera module assembly
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/20—Applications use in electrical or conductive gadgets
- C08L2203/206—Applications use in electrical or conductive gadgets use in coating or encapsulating of electronic parts
Description
本発明は光および熱硬化性樹脂組成物に関する。 The present invention relates to a light and thermosetting resin composition.
近年、スマートフォンなどの携帯機器の薄型化に伴い、スマートフォンなどの携帯機器に搭載されるカメラモジュールは小型化されてきている。また、ウエアラブルデバイスにおいてもカメラモジュールの搭載が予想され、小型化、薄型化の要求が高まっている。そして、カメラモジュールの小型化により、カメラモジュールの各構成部材の構成部材間を接着固定する部位も微細になってきているため、落下に対するカメラモジュールの耐衝撃性は非常に重要な課題になっている。すなわち、カメラモジュールが落下による衝撃を受けても、構成部材間の接着面積が小さくても接着が維持されなければならず、接着面積が小さくなると、構成部材の接着部位が剥がれやすくなるので、接着剤の単位面積当たりの接着強度の向上がより重要視されている。 In recent years, as mobile devices such as smartphones have become thinner, camera modules mounted in mobile devices such as smartphones have become smaller. In addition, a camera module is expected to be mounted on a wearable device, and there is an increasing demand for downsizing and thinning. Due to the miniaturization of the camera module, the parts for adhering and fixing the constituent members of each constituent member of the camera module are becoming finer, so that the impact resistance of the camera module against a drop becomes a very important issue. There is. That is, even if the camera module receives an impact due to a drop, the adhesion must be maintained even if the bonding area between the constituent members is small, and if the bonding area is small, the bonding site of the constituent member is easily peeled off. Greater emphasis is placed on improving the adhesive strength per unit area of the agent.
一方、カメラモジュールの組み立てに用いられる接着剤は、イメージセンサー等への高温処理による熱的ダメージを避けるために低温硬化性が要求され、また、生産効率向上の観点から、短時間硬化性も同時に要求される。このような観点から、低温短時間硬化型接着剤として、紫外線硬化型接着剤や熱硬化エポキシ樹脂系接着剤が多く利用されている(例えば、特許文献1、2)。しかし、紫外線硬化型接着剤は、速硬化が可能な反面、硬化収縮による硬化ひずみを生じたり、光が当たらない部分の接着には使用できないなどのデメリットがある。一方、熱硬化エポキシ樹脂系接着剤は、低温短時間硬化型接着剤といえども、接着する間は接着姿勢を保つために接着する部材(部品)を治具や装置で固定しなければならず、また、加熱による温度上昇により粘度が低下して、硬化直前にタレが生じたり、所望部以外に流れてしまう等の問題を生じ、必ずしも満足できるものではなかった。 On the other hand, the adhesive used for assembling the camera module is required to have low-temperature curability in order to avoid thermal damage to the image sensor due to high-temperature treatment. Also, from the viewpoint of improving production efficiency, short-time curability is also required. Required. From such a viewpoint, an ultraviolet curable adhesive or a thermosetting epoxy resin adhesive is often used as a low temperature short time curable adhesive (for example, Patent Documents 1 and 2). However, the ultraviolet curable adhesive has a demerit that it can be rapidly cured, but on the other hand, it causes curing strain due to curing contraction and cannot be used for bonding a portion not exposed to light. On the other hand, thermosetting epoxy resin-based adhesives, even though they are low-temperature and short-time curable adhesives, require that the members (parts) to be bonded must be fixed with a jig or device in order to maintain the bonding posture during bonding. In addition, the viscosity decreases due to the temperature rise due to heating, causing problems such as sagging immediately before curing and flowing to a portion other than the desired portion, which is not always satisfactory.
そこで、上記のような課題を解決するために、カメラモジュールを構成する各部材(部品)を高精度に配置するために光(紫外線、可視光)照射による硬化(予備硬化)により仮固定し、熱により本硬化させて本接着(本固定)を行うタイプの接着剤がいくつか提案されている(例えば、特許文献3、4)。しかしながら、このような接着剤を使用しても、カメラモジュールの構造上、モジュール内部には光が届きにくい場所があり、そのような場所では、光硬化成分が硬化せず、事実上、加熱硬化のみになるために完全に硬化せず、十分な接着強度が確保できなかったり、十分な接着強度が確保できないために部材(部品)が意図した配置位置からズレてしまうといった不具合を生じたり、また、硬化物中の未硬化成分がアウトガスの発生要因となる等の問題があり、必ずしも、満足できるものではなかった。また、保存安定性が必ずしも良好とはいえず、保存安定性の改良も解決すべき課題として挙げられる。 Therefore, in order to solve the problems described above, in order to arrange each member (part) that constitutes the camera module with high accuracy, temporarily fixing by curing (pre-curing) by irradiation with light (ultraviolet rays, visible light), Several types of adhesives have been proposed in which main curing is performed by heat to perform main bonding (main fixing) (for example, Patent Documents 3 and 4). However, even if such an adhesive is used, due to the structure of the camera module, there is a place where it is difficult for light to reach inside the module. In such a place, the photo-curing component does not cure, and in fact, the heat-curing does not occur. Since it does not completely cure, it cannot secure sufficient adhesive strength, or because sufficient adhesive strength cannot be secured, members (parts) may be displaced from the intended placement position, or However, there is a problem that the uncured component in the cured product becomes a factor of generating outgas, and it is not always satisfactory. In addition, storage stability is not always good, and improvement in storage stability is also a problem to be solved.
本発明は上記のような事情に着目してなされたものであって、その目的は、優れた光硬化性と優れた熱硬化性を併せ持ち、光照射が光未照射部分を生じるような条件下でなされた場合には、その後に加熱することで、該光未照射部分を含む組成物全体が完全に硬化して高接着強度の硬化物を生成し得、しかも、保存安定性も良好な、光および熱硬化性樹脂組成物を提供することにある。 The present invention has been made by paying attention to the above-mentioned circumstances, and its purpose is to have excellent photocurability and excellent thermosetting property, and under the condition that light irradiation produces an unirradiated portion. In the case of the above, by heating thereafter, the entire composition including the non-irradiated portion can be completely cured to form a cured product having high adhesive strength, and storage stability is also good, It is to provide a light and thermosetting resin composition.
また、光照射による予備硬化によって仮固定を行うことができ、該光照射時に光未照射部分が生じても、更に加熱することで、該光未照射部分を含む組成物全体が完全に硬化して、十分な接着強度の本接着(本固定)を為すことができる、特にカメラモジュールの構成部材間の接着等に使用する接着剤として有用な、光および熱硬化性樹脂組成物を提供することにある。 In addition, temporary fixing can be performed by pre-curing by light irradiation, and even if a light non-irradiated portion is generated during the light irradiation, further heating causes the entire composition including the light non-irradiated portion to be completely cured. To provide a photo- and thermosetting resin composition capable of performing main adhesion (main fixation) having sufficient adhesive strength, and particularly useful as an adhesive used for adhesion between constituent members of a camera module. It is in.
上記の課題を解決するために、本発明者は鋭意検討を重ねた結果、(1)(メタ)アクリロイル基を有する化合物、(2)1分子中にビニル基又はアリル基を2個以上有するポリエン化合物、(3)1分子中にチオール基を2個以上有するポリチオール化合物、(4)光ラジカル発生剤、(5)熱ラジカル発生剤、及び(6)熱アニオン重合開始剤を含む樹脂組成物は、光照射のみで高接着強度の硬化物を生成し得る優れた光硬化性を有するだけでなく、光照射が未照射部分を生じるような条件下でなされても、その後に加熱することで、光未照射部分を含む組成物全体が完全に硬化し得る優れた熱硬化性を有るものとなることを見出した。かかる知見に基づく本発明は以下の通りである。 In order to solve the above problems, the present inventor has conducted extensive studies, and as a result, (1) a compound having a (meth)acryloyl group, (2) a polyene having two or more vinyl groups or allyl groups in one molecule. A resin composition containing a compound, (3) a polythiol compound having two or more thiol groups in one molecule, (4) a photo radical generator, (5) a heat radical generator, and (6) a thermal anionic polymerization initiator Not only does it have excellent photo-curability that can produce a cured product with high adhesive strength only by light irradiation, but even if light irradiation is performed under conditions that produce unirradiated parts, by heating after that, It has been found that the entire composition including the non-irradiated portion has excellent thermosetting property that can be completely cured. The present invention based on such findings is as follows.
[1] (1)(メタ)アクリロイル基を有する化合物、
(2)1分子中にビニル基又はアリル基を2個以上有するポリエン化合物、
(3)1分子中にチオール基を2個以上有するポリチオール化合物、
(4)光ラジカル発生剤、
(5)熱ラジカル発生剤、及び
(6)熱アニオン重合開始剤
を含むことを特徴とする、樹脂組成物。
[2] 成分(1)と成分(3)の官能基当量比(成分(1)の(メタ)アクリロイル基の当量/成分(3)のチオール基の当量)が0.1以上5.0未満であり、
成分(2)と成分(3)の官能基当量比(成分(2)のビニル基又はアリル基の当量/成分(3)のチオール基の当量)が0.1以上5.0未満であり、
成分(1)及び成分(2)と成分(3)との官能基当量比((成分(1)の(メタ)アクリロイル基の当量+成分(2)のビニル基又はアリル基の当量)/成分(3)のチオール基の当量)が0.2以上である、上記[1]に記載の樹脂組成物。
[3] さらに、(7)重合反応禁止剤を含む、上記[1]又は[2]に記載の樹脂組成物。
[4] 光および熱硬化用である上記[1]〜[3]のいずれか1つに記載の樹脂組成物。
[5] 上記[1]〜[4]のいずれか1つに記載の樹脂組成物を含む接着剤。
[6] カメラモジュールの構成部材間の接着用である、上記[5]に記載の接着剤。
[7] 上記[1]〜[4]のいずれか1つに記載の樹脂組成物を含む封止剤。
[8] 上記[1]〜[4]のいずれか1つに記載の樹脂組成物を含むコーティング剤。
[9] 上記[1]〜[4]のいずれか1つに記載の樹脂組成物を塗布した接着部品と被接着部品間の位置決めを行う位置決め工程、
光照射により前記硬化性樹脂組成物を硬化させて前記接着部品と前記被接着部品間を仮固定する工程、および
加熱により前記硬化性樹脂組成物を硬化させて前記接着部品と前記被接着部品間を本固定する工程を含む、カメラモジュールの製造方法。
[1] (1) A compound having a (meth)acryloyl group,
(2) A polyene compound having two or more vinyl groups or allyl groups in one molecule,
(3) Polythiol compound having two or more thiol groups in one molecule,
(4) photo radical generator,
A resin composition comprising (5) a thermal radical generator and (6) a thermal anionic polymerization initiator.
[2] The functional group equivalent ratio of component (1) and component (3) (equivalent of (meth)acryloyl group of component (1)/equivalent of thiol group of component (3)) is 0.1 or more and less than 5.0. And
The functional group equivalent ratio of component (2) and component (3) (equivalent of vinyl group or allyl group of component (2)/equivalent of thiol group of component (3)) is 0.1 or more and less than 5.0,
Functional group equivalent ratio of component (1) and component (2) to component (3) ((equivalent of (meth)acryloyl group of component (1)+equivalent of vinyl group or allyl group of component (2))/component The resin composition according to the above [1], wherein the equivalent weight of the thiol group of (3) is 0.2 or more.
[3] The resin composition according to the above [1] or [2], which further comprises (7) a polymerization reaction inhibitor.
[4] The resin composition according to any one of the above [1] to [3], which is used for light and heat curing.
[5] An adhesive containing the resin composition according to any one of [1] to [4].
[6] The adhesive according to the above [5], which is for bonding between constituent members of a camera module.
[7] A sealant containing the resin composition according to any one of [1] to [4].
[8] A coating agent containing the resin composition according to any one of the above [1] to [4].
[9] A positioning step of performing positioning between an adhesive component coated with the resin composition according to any one of the above [1] to [4] and an adhered component,
Curing the curable resin composition by light irradiation to temporarily fix the adhesive component and the adhered component, and heating the curable resin composition to cure the adhesive component and the adhered component. A method for manufacturing a camera module, the method including a step of permanently fixing a camera module.
本発明の樹脂組成物は、優れた光硬化性と優れた熱硬化性を併せ持つ。このため、使用環境に応じて、光照射による硬化、加熱による硬化、或いは、両者を組み合わせて実施できる。しかも、いずれの場合も十分に硬化した硬化物を得ることができるので、接着剤、封止剤、コーティング剤等の様々な用途に適用することができる。また、一液型の硬化性樹脂組成物でありながら、重合反応抑制剤を必ずしも配合せずとも、良好な保存安定性を有する。 The resin composition of the present invention has both excellent photocurability and excellent thermosetting property. Therefore, depending on the use environment, curing by light irradiation, curing by heating, or a combination of both can be performed. Moreover, in any case, a cured product that has been sufficiently cured can be obtained, so that it can be applied to various uses such as an adhesive, a sealant, and a coating agent. Further, although it is a one-pack type curable resin composition, it has good storage stability without necessarily incorporating a polymerization reaction inhibitor.
また、本発明の樹脂組成物は、優れた光硬化性と優れた熱硬化性を併せ持つので、組成物への光照射が組成物中に光未照射部分を生じるような条件下でなされても、その後に加熱することで、光未照射部分を含む組成物全体を完全に硬化させることができ、しかも、高接着強度の硬化物を生成する。従って、本発明の樹脂組成物を、例えば、カメラモジュールの構成部材間の接着剤として使用し、光照射による予備硬化により仮固定をし、その後、加熱により本硬化して本固定を行うことで、仮固定は光硬化による速硬化性によって短時間で行うことができ、しかも、十分に高い接着強度で本固定を為すことができる。このため、カメラモジュールなどの精密部品の組み立てにおいて、構成部材(部品)を効率良くかつ高精度に位置決めして、構成部材(部品)間を高接着強度で接着することができ、高品質のカメラモジュールを効率よく製造することができる。 Further, since the resin composition of the present invention has both excellent photocurability and excellent thermosetting property, even when the composition is irradiated with light, unirradiated portions are generated in the composition. By heating thereafter, the entire composition including the non-irradiated portion can be completely cured, and a cured product having high adhesive strength is produced. Therefore, the resin composition of the present invention can be used, for example, as an adhesive between the constituent members of a camera module, and can be temporarily fixed by preliminary curing by light irradiation, and then can be main cured by heating to perform main fixing. The temporary fixing can be performed in a short time due to the rapid curing property by photo-curing, and the main fixing can be performed with a sufficiently high adhesive strength. Therefore, when assembling precision parts such as a camera module, the constituent members (parts) can be positioned efficiently and with high precision, and the constituent members (parts) can be bonded with high adhesive strength, resulting in a high quality camera. The module can be manufactured efficiently.
本発明の樹脂組成物(以下、「光および熱硬化性樹脂組成物」、または単に「硬化性樹脂組成物」とも略称する)は、必須成分として、
(1)(メタ)アクリロイル基を有する化合物、
(2)1分子中にビニル基又はアリル基を2個以上有するポリエン化合物、
(3)1分子中にチオール基を2個以上有するポリチオール化合物、
(4)光ラジカル発生剤、
(5)熱ラジカル発生剤、及び
(6)熱アニオン重合開始剤
を含むことが主たる特徴である。
The resin composition of the present invention (hereinafter, also abbreviated as “light and thermosetting resin composition” or simply “curable resin composition”), as an essential component,
(1) a compound having a (meth)acryloyl group,
(2) A polyene compound having two or more vinyl groups or allyl groups in one molecule,
(3) Polythiol compound having two or more thiol groups in one molecule,
(4) photo radical generator,
The main characteristics are that (5) a thermal radical generator and (6) a thermal anionic polymerization initiator are included.
<(1)(メタ)アクリロイル基を有する化合物>
本発明の硬化性樹脂組成物において、成分(1)の「(メタ)アクリロイル基を有する化合物」は、主に接着強度を高める役割を担う成分である。
<Compound having (1) (meth)acryloyl group>
In the curable resin composition of the present invention, the “(meth)acryloyl group-containing compound” of the component (1) is a component mainly responsible for enhancing the adhesive strength.
(メタ)アクリロイル基を有する化合物は、分子中にアクリロイル基及び/又はメタクリロイル基を有する化合物であればよく、特に制限されない。(メタ)アクリロイル基を有する化合物における1分子中の(メタ)アクリロイル基の個数が1以上であればよく、単官能化合物(1分子中の(メタ)アクリロイル基の個数が1である化合物)、2官能化合物(1分子中の(メタ)アクリロイル基の個数が2である化合物)、多官能化合物(1分子中の(メタ)アクリロイル基の個数が2を超える化合物)等を使用することができる。 The compound having a (meth)acryloyl group is not particularly limited as long as it is a compound having an acryloyl group and/or a methacryloyl group in the molecule. The number of (meth)acryloyl groups in one molecule in the compound having a (meth)acryloyl group may be 1 or more, and a monofunctional compound (a compound in which the number of (meth)acryloyl groups in one molecule is 1), A bifunctional compound (a compound in which the number of (meth)acryloyl groups in one molecule is 2), a polyfunctional compound (a compound in which the number of (meth)acryloyl groups in one molecule exceeds 2) and the like can be used. .
なお、ここでいう「1分子中の(メタ)アクリロイル基の個数」とは、(メタ)アクリロイル基を有する化合物が、1分子中の(メタ)アクリロイル基の個数が異なる分子の混合体である場合は、1分子当たりの平均個数である。 The "number of (meth)acryloyl groups in one molecule" as used herein is a mixture of molecules in which a compound having a (meth)acryloyl group has different numbers of (meth)acryloyl groups in one molecule. In the case, it is the average number per molecule.
(メタ)アクリロイル基を有する化合物は分子量が50〜5000であるものが好ましく、分子量が70〜4000であるものがより好ましく、分子量が100〜2000であるものが特に好ましい。分子量が50未満の場合、揮発性が高く、臭気や取り扱い性の点で好ましくなく、5000を超える場合、組成物の粘度が高くなって、組成物の塗布性が低下する傾向となる。なお、1000以上の分子量は重量平均分子量を意味し、ゲル浸透クロマトグラフィー(GPC)によって測定することができる。1000未満の分子量は重量分析装置(例えばESI−MS)で測定することができる。 The compound having a (meth)acryloyl group preferably has a molecular weight of 50 to 5,000, more preferably a molecular weight of 70 to 4,000, and particularly preferably a molecular weight of 100 to 2,000. When the molecular weight is less than 50, the volatility is high, which is not preferable in terms of odor and handleability. When the molecular weight is more than 5000, the viscosity of the composition tends to be high and the coating property of the composition tends to decrease. The molecular weight of 1,000 or more means the weight average molecular weight and can be measured by gel permeation chromatography (GPC). A molecular weight of less than 1000 can be measured by a gravimetric analyzer (for example, ESI-MS).
(メタ)アクリロイル基を有する化合物は、好ましくは、アクリロイル基を有する化合物であり、また、2官能化合物及び/又は多官能化合物が好ましい。また、多官能化合物は、1分子中の(メタ)アクリロイル基の個数が2より多く、3以下であるものが好ましい。 The compound having a (meth)acryloyl group is preferably a compound having an acryloyl group, and a bifunctional compound and/or a polyfunctional compound is preferable. Further, the polyfunctional compound is preferably one in which the number of (meth)acryloyl groups in one molecule is more than 2 and 3 or less.
(メタ)アクリロイル基を有する化合物の具体例としては以下のものが挙げられる。 Specific examples of the compound having a (meth)acryloyl group include the following.
(単官能)
β−カルボキシエチルアクリレート
イソボルニルアクリレート
オクチル/デシルアクリレート
エトキシ化フェニルアクリレート
フェノールEO変性アクリレート
o−フェニルフェノールEO変性アクリレート
パラクミルフェノールEO変性アクリレート
ノニルフェノールEO変性アクリレート
ノニルフェノールPO変性アクリレート
N−アクリロイルオキシエチルヘキサヒドロフタルイミド
ω−カルボキシ−ポリカプロラクトンモノアクリレート
フタル酸モノヒドロキシエチルアクリレート
2−ヒドロキシ−3−フェノキシプロピルアクリレート
(Monofunctional)
β-carboxyethyl acrylate Isobornyl acrylate Octyl/decyl acrylate Ethoxylated phenyl acrylate Phenol EO modified acrylate
o-Phenylphenol EO modified acrylate Paracylphenol EO modified acrylate Nonylphenol EO modified acrylate Nonylphenol PO modified acrylate N-acryloyloxyethyl hexahydrophthalimide ω-carboxy-polycaprolactone monoacrylate Phthalic acid monohydroxyethyl acrylate 2-hydroxy-3-phenoxy Propyl acrylate
(2官能)
ジプロピレングリコールジ(メタ)アクリレート
1,6−ヘキサンジオールジ(メタ)アクリレート
トリプロピレングリコールジ(メタ)アクリレート
PO変性ネオペンチルグリコールジ(メタ)アクリレート
トリシクロデカンジメタノールジ(メタ)アクリレート
ビスフェノールFEO変性ジ(メタ)アクリレート
ビスフェノールAEO変性ジ(メタ)アクリレート
イソシアヌル酸EO変性ジ(メタ)アクリレート
ポリプロピレングリコールジ(メタ)アクリレート
ポリエチレングリコールジ(メタ)アクリレート
ネオペンチルグリコールヒドロキシピバリン酸エステルジ(メタ)アクリレート
ウレタン(メタ)アクリレート
ポリエステル(メタ)アクリレート
エポキシ(メタ)アクリレート
(Bifunctional)
Dipropylene glycol di(meth)acrylate 1,6-hexanediol di(meth)acrylate Tripropylene glycol di(meth)acrylate PO modified neopentyl glycol di(meth)acrylate tricyclodecane dimethanol di(meth)acrylate Bisphenol FEO modified Di(meth)acrylate Bisphenol AEO modified di(meth)acrylate Isocyanuric acid EO modified di(meth)acrylate Polypropylene glycol di(meth)acrylate Polyethylene glycol di(meth)acrylate Neopentyl glycol hydroxypivalic acid ester di(meth)acrylate Urethane (meth ) Acrylate Polyester (meth)acrylate Epoxy (meth)acrylate
(多官能)
トリメチロールプロパントリ(メタ)アクリレート
トリメチロールプロパンPO変性トリ(メタ)アクリレート
トリメチロールプロパンEO変性トリ(メタ)アクリレート
イソシアヌル酸EO変性(ジ/トリ)(メタ)アクリレート
ペンタエリスリトール(トリ/テトラ)(メタ)アクリレート
グリセリンプロポキシトリ(メタ)アクリレート
ペンタエリスリトールエトキシテトラ(メタ)アクリレート
ジトリメチロールプロパンテトラ(メタ)アクリレート
ジペンタエリスリトール(ペンタ/ヘキサ)(メタ)アクリレート
ジペンタエリスリトールヘキサ(メタ)アクリレート
ジクリセリンEO変性(メタ)アクリレート
ポリエステル(メタ)アクリレート
(Multifunctional)
Trimethylolpropane tri(meth)acrylate Trimethylolpropane PO modified tri(meth)acrylate Trimethylolpropane EO modified tri(meth)acrylate Isocyanuric acid EO modified (di/tri)(meth)acrylate pentaerythritol (tri/tetra) (meth) ) Acrylate Glycerin propoxytri(meth)acrylate Pentaerythritol ethoxytetra(meth)acrylate Ditrimethylolpropane tetra(meth)acrylate Dipentaerythritol (penta/hexa)(meth)acrylate Dipentaerythritol hexa(meth)acrylate Dichryserine EO modified (meth) ) Acrylate Polyester (meth)acrylate
ここで、イソシアヌル酸EO変性(ジ/トリ)(メタ)アクリレートはイソシアヌル酸EO変性ジ(メタ)アクリレートとイソシアヌル酸EO変性トリ(メタ)アクリレートの混合体であり、混合比(ジ(メタ)アクリレート/トリ(メタ)アクリレート)が、重量比で、1/99〜99/1が好ましく、10/90〜90/10がより好ましく、40/60〜60/40が特に好ましい。 Here, the isocyanuric acid EO-modified (di/tri)(meth)acrylate is a mixture of isocyanuric acid EO-modified di(meth)acrylate and isocyanuric acid EO-modified tri(meth)acrylate, and the mixing ratio (di(meth)acrylate /Tri(meth)acrylate is preferably 1/99 to 99/1 in weight ratio, more preferably 10/90 to 90/10, and particularly preferably 40/60 to 60/40.
また、ペンタエリスリトール(トリ/テトラ)(メタ)アクリレートは、ペンタエリスリトールトリ(メタ)アクリレートとペンタエリスリトールテトラ(メタ)アクリレートの混合物であり、混合比(トリ(メタ)アクリレート/テトラ(メタ)アクリレート)が、重量比で、5/95〜95/5が好ましく、30/70〜70/30がより好ましい。 Further, pentaerythritol (tri/tetra)(meth)acrylate is a mixture of pentaerythritol tri(meth)acrylate and pentaerythritol tetra(meth)acrylate, and has a mixing ratio (tri(meth)acrylate/tetra(meth)acrylate). However, the weight ratio is preferably 5/95 to 95/5, and more preferably 30/70 to 70/30.
また、ジペンタエリスリトール(ペンタ/ヘキサ)(メタ)アクリレートは、ジペンタエリスリトールペンタ(メタ)アクリレートとジペンタエリスリトールヘキサ(メタ)アクリレートの混合物であり、混合比(ペンタ(メタ)アクリレート/ヘキサ(メタ)アクリレート)が、重量比で、5/95〜95/5が好ましく、30/70〜70/30がより好ましい。 Further, dipentaerythritol (penta/hexa)(meth)acrylate is a mixture of dipentaerythritol penta(meth)acrylate and dipentaerythritol hexa(meth)acrylate, and has a mixing ratio (penta(meth)acrylate/hexa(meth)acrylate). 5/95 to 95/5 is preferable, and 30/70 to 70/30 is more preferable.
上記例示の化合物の中でも、接着強度向上の観点から、ウレタンアクリレート、エポキシアクリレート、イソシアヌル酸EO変性(ジ/トリ)アクリレート、トリシクロデカンジメタノールジアクリレート、ペンタエリスリトール(トリ/テトラ)(メタ)アクリレート、ポリエステル(メタ)アクリレート、ウレタンアクリレート、エポキシアクリレート、イソシアヌル酸EO変性(ジ/トリ)アクリレート、トリシクロデカンジメタノールジアクリレートが好ましく、ウレタンアクリレート、エポキシアクリレート、イソシアヌル酸EO変性(ジ/トリ)アクリレート、トリシクロデカンジメタノールジアクリレートが特に好ましい。また、ウレタンアクリレート及び/又はエポキシアクリレートと、イソシアヌル酸EO変性(ジ/トリ)アクリレート及び/又はトリシクロデカンジメタノールジアクリレートとを使用する態様がとりわけ好ましい。 Among the compounds exemplified above, from the viewpoint of improving the adhesive strength, urethane acrylate, epoxy acrylate, isocyanuric acid EO-modified (di/tri)acrylate, tricyclodecanedimethanol diacrylate, pentaerythritol (tri/tetra)(meth)acrylate. , Polyester (meth) acrylate, urethane acrylate, epoxy acrylate, isocyanuric acid EO-modified (di/tri) acrylate, tricyclodecane dimethanol diacrylate, urethane acrylate, epoxy acrylate, isocyanuric acid EO-modified (di/tri) acrylate , Tricyclodecane dimethanol diacrylate is particularly preferred. Further, an embodiment using urethane acrylate and/or epoxy acrylate and isocyanuric acid EO-modified (di/tri)acrylate and/or tricyclodecanedimethanol diacrylate is particularly preferable.
本発明において、成分(1)は1種または2種以上を使用することができる。 In the present invention, the component (1) may be used alone or in combination of two or more.
<(2)1分子中にビニル基又はアリル基を2個以上有するポリエン化合物>
本発明の硬化性樹脂組成物において、成分(2)の「1分子中にビニル基又はアリル基を2個以上有するポリエン化合物」は、主として接着強度を高める役割を担う成分である。
<(2) Polyene compound having two or more vinyl groups or allyl groups in one molecule>
In the curable resin composition of the present invention, the “polyene compound having two or more vinyl groups or allyl groups in one molecule” of the component (2) is a component mainly responsible for enhancing the adhesive strength.
1分子中にビニル基又はアリル基を2個以上有するポリエン化合物は1分子中に2個以上のビニル基又はアリル基を有する化合物であればよく、特に制限されない。但し、成分(1)に該当するものは除かれる。 The polyene compound having two or more vinyl groups or allyl groups in one molecule is not particularly limited as long as it is a compound having two or more vinyl groups or allyl groups in one molecule. However, those corresponding to the component (1) are excluded.
1分子中にビニル基又はアリル基を2個以上有するポリエン化合物は、2官能化合物(1分子中のビニル基又はアリル基の個数が2である化合物)又は3官能化合物(1分子中のビニル基又はアリル基の個数が3である化合物)が好ましい。また、保存安定性の観点から、1分子中にアリル基を2個以上有するポリエン化合物が好ましい。 The polyene compound having two or more vinyl groups or allyl groups in one molecule is a bifunctional compound (a compound having two vinyl groups or allyl groups in one molecule) or a trifunctional compound (vinyl group in one molecule). Alternatively, a compound in which the number of allyl groups is 3) is preferable. Further, from the viewpoint of storage stability, a polyene compound having two or more allyl groups in one molecule is preferable.
1分子中にビニル基又はアリル基を2個以上有するポリエン化合物は、分子量が50〜5000であるものが好ましく、分子量が100〜2000であるものがより好ましい。分子量が50未満の場合、揮発性が高く、臭気や取り扱い性の点で好ましくなく、5000を超える場合、組成物の粘度が高くなって、組成物の塗布性が低下する傾向となる。なお、1000以上の分子量は重量平均分子量を意味し、ゲル浸透クロマトグラフィー(GPC)によって測定することができる。1000未満の分子量は重量分析装置(例えばESI−MS)で測定することができる。 The polyene compound having two or more vinyl groups or allyl groups in one molecule preferably has a molecular weight of 50 to 5,000, more preferably a molecular weight of 100 to 2,000. When the molecular weight is less than 50, the volatility is high, which is not preferable in terms of odor and handleability. When the molecular weight is more than 5000, the viscosity of the composition tends to be high and the coating property of the composition tends to decrease. The molecular weight of 1,000 or more means the weight average molecular weight and can be measured by gel permeation chromatography (GPC). A molecular weight of less than 1000 can be measured by a gravimetric analyzer (for example, ESI-MS).
具体例としては以下のものが挙げられる。
1分子中にビニル基を2個以上有するポリエン化合物として、トリエチレングリコールジビニルエーテル、ジエチレングリコールジビニルエーテル、シクロヘキサンジメタノールジビニルエーテル、1,4−ブタンジオールジビニルエーテル等が挙げられる。また、1分子中にアリル基を2個以上有するポリエン化合物として、イソシアヌル酸トリアリル、トリメタリルイソシアヌレート、トリス(2,3−ジブロモプロピル)イソシアヌレート、アリルグリシジルエーテル、トリメチロールプロパンジアリルエーテル、ペンタエリスリトールトリアリルエーテル、グリセリンモノアリルエーテル、ジアリルジメチルアンモニウムクロライド、ジアリルフタレート、ジアリルイソフタレート、シアヌル酸トリアリル、シアヌル酸アリル誘導体(四国化成社製「LDAIC、DD−1」)、トリアリルイソシアヌレート、1,3,4,6−テトラアリルグリコールウリル(四国化成社製、TA−G)等が挙げられる。
Specific examples include the following.
Examples of the polyene compound having two or more vinyl groups in one molecule include triethylene glycol divinyl ether, diethylene glycol divinyl ether, cyclohexanedimethanol divinyl ether, and 1,4-butanediol divinyl ether. Further, as a polyene compound having two or more allyl groups in one molecule, triallyl isocyanurate, trimetallyl isocyanurate, tris(2,3-dibromopropyl) isocyanurate, allyl glycidyl ether, trimethylolpropane diallyl ether, pentaerythritol. Triallyl ether, glycerin monoallyl ether, diallyl dimethyl ammonium chloride, diallyl phthalate, diallyl isophthalate, triallyl cyanurate, allyl cyanurate derivative (“LDAIC, DD-1” manufactured by Shikoku Kasei), triallyl isocyanurate, 1, 3,4,6-tetraallylglycoluril (TA-G manufactured by Shikoku Kasei Co., Ltd.) and the like can be mentioned.
上記例示の化合物の中でも、接着強度向上の観点から、シクロヘキサンジメタノールジビニルエーテル、トリアリルイソシアヌレート、1,3,4,6−テトラアリルグリコールウリルが好ましく、より好ましくはシクロヘキサンジメタノールジビニルエーテル、トリアリルイソシアヌレートである。 Among the compounds exemplified above, from the viewpoint of improving the adhesive strength, cyclohexanedimethanol divinyl ether, triallyl isocyanurate, and 1,3,4,6-tetraallylglycoluril are preferable, and cyclohexanedimethanol divinyl ether and triaryl are more preferable. It is allyl isocyanurate.
本発明において、成分(2)は1種または2種以上を使用することができる。 In the present invention, the component (2) may be used alone or in combination of two or more.
<(3)1分子中にチオール基(−SH)を2個以上有するポリチオール化合物>
本発明の硬化性樹脂組成物において、成分(3)の「1分子中にチオール基を2個以上有するポリチオール化合物」は、主として、紫外線等の光照射または熱により成分(1)を硬化させる硬化剤、或いは、紫外線等の光照射により成分(2)を硬化させる硬化剤の役割を担う。
<(3) Polythiol compound having two or more thiol groups (-SH) in one molecule>
In the curable resin composition of the present invention, the "polythiol compound having two or more thiol groups in one molecule" of the component (3) is a curing that cures the component (1) mainly by irradiation with light such as ultraviolet rays or heat. It acts as a curing agent or a curing agent for curing the component (2) by irradiation with light such as ultraviolet rays.
1分子中にチオール基を2個以上有するポリチオール化合物は、1分子中に2個以上のチオール基を有する化合物であればよく、特に制限されないが、3官能化合物(1分子中のチオール基の個数が3である化合物)又は4官能化合物(1分子中のチオール基の個数が4である化合物)が好ましい。 The polythiol compound having two or more thiol groups in one molecule is not particularly limited as long as it is a compound having two or more thiol groups in one molecule and is not particularly limited, but it is a trifunctional compound (the number of thiol groups in one molecule. Is 3) or a tetrafunctional compound (a compound in which the number of thiol groups in one molecule is 4) is preferable.
かかるポリチオール化合物の具体例としては、例えば、ポリオールとメルカプト有機酸との部分エステル、完全エステルが挙げられる。ここで、部分エステルとは、ポリオールとカルボン酸とのエステルであって、ポリオールのヒドロキシ基の一部がエステル結合を形成しているもの、完全エステルとは、ポリオールのヒドロキシ基が全てエステル結合を形成しているものを意味する。前記ポリオールとしては、例えば、エチレングリコール、トリメチロールプロパン、ペンタエリスリトールおよびジペンタエリスリトール等が挙げられる。前記メルカプト有機酸としては、例えば、メルカプト酢酸、メルカプトプロピオン酸(例:3−メルカプトプロピオン酸)、メルカプト酪酸(例:3−メルカプト酪酸、4−メルカプト酪酸)等のメルカプト脂肪族モノカルボン酸;ヒドロキシ酸とメルカプト有機酸とのエステル化反応によって得られるチオール基およびカルボキシ基を含有するエステル;メルカプトコハク酸、ジメルカプトコハク酸(例:2,3−ジメルカプトコハク酸)等のメルカプト脂肪族ジカルボン酸;メルカプト安息香酸(例:4−メルカプト安息香酸)等のメルカプト芳香族モノカルボン酸;等が挙げられる。前記メルカプト脂肪族モノカルボン酸の炭素数は、好ましくは2〜8、より好ましくは2〜6、さらに好ましくは2〜4、特に好ましくは3である。前記メルカプト有機酸の中で、炭素数が2〜8のメルカプト脂肪族モノカルボン酸が好ましく、メルカプト酢酸、3−メルカプトプロピオン酸、3−メルカプト酪酸および4−メルカプト酪酸がより好ましく、3−メルカプトプロピオン酸がさらに好ましい。 Specific examples of such polythiol compounds include partial esters and complete esters of polyol and mercapto organic acid. Here, the partial ester is an ester of a polyol and a carboxylic acid, in which a part of the hydroxyl group of the polyol forms an ester bond, and the complete ester means that all the hydroxyl groups of the polyol form an ester bond. It means what is formed. Examples of the polyol include ethylene glycol, trimethylolpropane, pentaerythritol, dipentaerythritol, and the like. As the mercapto organic acid, for example, mercapto aliphatic monocarboxylic acid such as mercaptoacetic acid, mercaptopropionic acid (eg: 3-mercaptopropionic acid), mercaptobutyric acid (eg: 3-mercaptobutyric acid, 4-mercaptobutyric acid); hydroxy An ester containing a thiol group and a carboxy group obtained by an esterification reaction of an acid with a mercapto organic acid; mercapto aliphatic dicarboxylic acids such as mercaptosuccinic acid and dimercaptosuccinic acid (eg, 2,3-dimercaptosuccinic acid) A mercapto aromatic monocarboxylic acid such as mercaptobenzoic acid (eg, 4-mercaptobenzoic acid); and the like. The mercapto aliphatic monocarboxylic acid preferably has 2 to 8 carbon atoms, more preferably 2 to 6 carbon atoms, still more preferably 2 to 4 carbon atoms, and particularly preferably 3 carbon atoms. Among the mercapto organic acids, mercapto aliphatic monocarboxylic acids having 2 to 8 carbon atoms are preferable, mercaptoacetic acid, 3-mercaptopropionic acid, 3-mercaptobutyric acid and 4-mercaptobutyric acid are more preferable, and 3-mercaptopropione. Acids are more preferred.
ポリオールとメルカプト有機酸との部分エステルの具体例としては、トリメチロールプロパン ビス(メルカプトアセテート)、トリメチロールプロパン ビス(3−メルカプトプロピオナート)、トリメチロールプロパン ビス(3−メルカプトブチラート)、トリメチロールプロパン ビス(4−メルカプトブチラート)、ペンタエリスリトール トリス(メルカプトアセテート)、ペンタエリスリトール トリス(3−メルカプトプロピオナート)、ペンタエリスリトール トリス(3−メルカプトブチラート)、ペンタエリスリトール トリス(4−メルカプトブチラート)、ジペンタエリスリトール テトラキス(メルカプトアセテート)、ジペンタエリスリトール テトラキス(3−メルカプトプロピオナート)、ジペンタエリスリトール テトラキス(3−メルカプトブチラート)、ジペンタエリスリトール テトラキス(4−メルカプトブチラート)等が挙げられる。
ポリオールとメルカプト有機酸との完全エステルの具体例としては、エチレングリコール ビス(メルカプトアセテート)、エチレングリコール ビス(3−メルカプトプロピオナート)、エチレングリコール ビス(3−メルカプトブチラート)、エチレングリコール ビス(4−メルカプトブチラート)、トリメチロールプロパン トリス(メルカプトアセテート)、トリメチロールプロパン トリス(3−メルカプトプロピオナート)、トリメチロールプロパン トリス(3−メルカプトブチラート)、トリメチロールプロパン トリス(4−メルカプトブチラート)、ペンタエリスリトール テトラキス(メルカプトアセテート)、ペンタエリスリトール テトラキス(3−メルカプトプロピオナート)、ペンタエリスリトール テトラキス(3−メルカプトブチラート)、ペンタエリスリトール テトラキス(4−メルカプトブチラート)、ジペンタエリスリトール ヘキサキス(メルカプトアセテート)、ジペンタエリスリトール ヘキサキス(3−メルカプトプロピオナート)、ジペンタエリスリトール ヘキサキス(3−メルカプトブチラート)、ジペンタエリスリトール ヘキサキス(4−メルカプトブチラート)等が挙げられる。
Specific examples of the partial ester of a polyol and a mercapto organic acid include trimethylolpropane bis (mercaptoacetate), trimethylolpropane bis (3-mercaptopropionate), trimethylolpropane bis (3-mercaptobutyrate), and trimethylolpropane bis (3-mercaptobutyrate). Methylolpropane bis(4-mercaptobutyrate), pentaerythritol tris(mercaptoacetate), pentaerythritol tris(3-mercaptopropionate), pentaerythritol tris(3-mercaptobutyrate), pentaerythritol tris(4-mercaptobutyrate). Lato), dipentaerythritol tetrakis (mercaptoacetate), dipentaerythritol tetrakis (3-mercaptopropionate), dipentaerythritol tetrakis (3-mercaptobutyrate), dipentaerythritol tetrakis (4-mercaptobutyrate), etc. Can be mentioned.
Specific examples of the complete ester of a polyol and a mercapto organic acid include ethylene glycol bis(mercaptoacetate), ethylene glycol bis(3-mercaptopropionate), ethylene glycol bis(3-mercaptobutyrate), ethylene glycol bis( 4-mercaptobutyrate), trimethylolpropane tris (mercaptoacetate), trimethylolpropane tris(3-mercaptopropionate), trimethylolpropane tris(3-mercaptobutyrate), trimethylolpropane tris(4-mercaptobutyrate) Lat), pentaerythritol tetrakis (mercaptoacetate), pentaerythritol tetrakis (3-mercaptopropionate), pentaerythritol tetrakis (3-mercaptobutyrate), pentaerythritol tetrakis (4-mercaptobutyrate), dipentaerythritol hexakis ( Mercaptoacetate), dipentaerythritol hexakis (3-mercaptopropionate), dipentaerythritol hexakis (3-mercaptobutyrate), dipentaerythritol hexakis (4-mercaptobutyrate) and the like.
保存安定性の観点から、前記部分エステルおよび完全エステルは、塩基性不純物含量が極力少ないものが好ましく、製造上塩基性物質の使用を必要としないものがより好ましい。 From the viewpoint of storage stability, it is preferable that the partial ester and the complete ester have a content of basic impurities as small as possible, and it is more preferable that the use of a basic substance is not required for production.
また、当該成分(3)のポリチオール化合物には、1,4−ブタンジチオール、1,6−ヘキサンジチオール、1,10−デカンジチオール等のアルキルポリチオール化合物;末端チオール基含有ポリエーテル;末端チオール基含有ポリチオエーテル;エポキシ化合物と硫化水素との反応によって得られるポリチオール化合物;ポリチオール化合物とエポキシ化合物との反応によって得られる末端チオール基を有するポリチオール化合物;等のように、その製造工程上の反応触媒として塩基性物質を使用して製造されたポリチオール化合物も使用することができる。塩基性物質を使用して製造されたポリチオール化合物は、脱アルカリ処理を行い、アルカリ金属イオン濃度を50重量ppm以下としてから用いることが好ましい。 Further, the polythiol compound of the component (3) includes alkyl polythiol compounds such as 1,4-butanedithiol, 1,6-hexanedithiol, and 1,10-decanedithiol; terminal thiol group-containing polyether; terminal thiol group-containing Polythioether; polythiol compound obtained by reaction of epoxy compound and hydrogen sulfide; polythiol compound having terminal thiol group obtained by reaction of polythiol compound and epoxy compound; A polythiol compound produced by using a volatile substance can also be used. The polythiol compound produced using a basic substance is preferably subjected to dealkalization treatment so that the alkali metal ion concentration is 50 ppm by weight or less before use.
塩基性物質を使用して製造されたポリチオール化合物の脱アルカリ処理としては、例えばポリチオール化合物をアセトン、メタノール等の有機溶媒に溶解し、希塩酸、希硫酸等の酸を加えることにより中和した後、抽出・洗浄などにより脱塩する方法;イオン交換樹脂を用いて吸着する方法;蒸留により精製する方法;等が挙げられるが、これらに限定されるものではない。 As the dealkalizing treatment of the polythiol compound produced using a basic substance, for example, the polythiol compound is dissolved in an organic solvent such as acetone or methanol, and neutralized by adding an acid such as dilute hydrochloric acid or dilute sulfuric acid, Examples include, but are not limited to, a method of desalting by extraction/washing, a method of adsorbing using an ion exchange resin, a method of purifying by distillation, and the like.
また、当該成分(3)のポリチオール化合物としては、例えば、トリス[(3−メルカプトプロピオニルオキシ)−エチル]−イソシアヌレート、1,3,5−トリス(3−メルカプトブチルオキシエチル)−1,3,5−トリアジン−2,4,6(1H,3H,5H)−トリオン、トリス(3−メルカプトプロピル)イソシアヌレート、ビス(3−メルカプトプロピル)イソシアヌレート等を使用することができる。 Examples of the polythiol compound as the component (3) include, for example, tris[(3-mercaptopropionyloxy)-ethyl]-isocyanurate, 1,3,5-tris(3-mercaptobutyloxyethyl)-1,3. , 5-triazine-2,4,6(1H,3H,5H)-trione, tris(3-mercaptopropyl)isocyanurate, bis(3-mercaptopropyl)isocyanurate and the like can be used.
成分(3)は、好ましくは、エチレングリコール、トリメチロールプロパン、ペンタエリスリトールまたはジペンタエリスリトールと炭素数が2〜8のメルカプト脂肪族モノカルボン酸との完全エステルの1種以上であり;
より好ましくは、エチレングリコール ビス(メルカプトアセテート)、エチレングリコール ビス(3−メルカプトプロピオナート)、エチレングリコール ビス(3−メルカプトブチラート)、エチレングリコール ビス(4−メルカプトブチラート)、トリメチロールプロパン トリス(メルカプトアセテート)、トリメチロールプロパン トリス(3−メルカプトプロピオナート)、トリメチロールプロパン トリス(3−メルカプトブチラート)、トリメチロールプロパン トリス(4−メルカプトブチラート)、ペンタエリスリトール テトラキス(メルカプトアセテート)、ペンタエリスリトール テトラキス(3−メルカプトプロピオナート)、ペンタエリスリトール テトラキス(3−メルカプトブチラート)、ペンタエリスリトール テトラキス(4−メルカプトブチラート)、ジペンタエリスリトール ヘキサキス(メルカプトアセテート)、ジペンタエリスリトール ヘキサキス(3−メルカプトプロピオナート)、ジペンタエリスリトール ヘキサキス(3−メルカプトブチラート)、およびジペンタエリスリトール ヘキサキス(4−メルカプトブチラート)から選ばれる少なくとも一つであり;
さらに好ましくは、トリメチロールプロパン トリス(3−メルカプトプロピオナート)、ペンタエリスリトール テトラキス(3−メルカプトプロピオナート)、ペンタエリスリトール テトラキス(3−メルカプトブチラート)、及びジペンタエリスリトール ヘキサキス(3−メルカプトプロピオナート)から選ばれる少なくとも一つである。
Component (3) is preferably one or more complete ester of ethylene glycol, trimethylolpropane, pentaerythritol or dipentaerythritol and a mercapto aliphatic monocarboxylic acid having 2 to 8 carbon atoms;
More preferably, ethylene glycol bis(mercaptoacetate), ethylene glycol bis(3-mercaptopropionate), ethylene glycol bis(3-mercaptobutyrate), ethylene glycol bis(4-mercaptobutyrate), trimethylolpropane tris. (Mercaptoacetate), trimethylolpropane tris(3-mercaptopropionate), trimethylolpropane tris(3-mercaptobutyrate), trimethylolpropane tris(4-mercaptobutyrate), pentaerythritol tetrakis(mercaptoacetate), Pentaerythritol tetrakis(3-mercaptopropionate), pentaerythritol tetrakis(3-mercaptobutyrate), pentaerythritol tetrakis(4-mercaptobutyrate), dipentaerythritol hexakis(mercaptoacetate), dipentaerythritol hexakis(3-). Mercaptopropionate), dipentaerythritol hexakis(3-mercaptobutyrate), and dipentaerythritol hexakis(4-mercaptobutyrate).
More preferably, trimethylolpropane tris(3-mercaptopropionate), pentaerythritol tetrakis(3-mercaptopropionate), pentaerythritol tetrakis(3-mercaptobutyrate), and dipentaerythritol hexakis(3-mercaptopropionate). At least one selected from (Pionato).
上述のものは、分子中にヒドロキシ基を有さない化合物であるが、分子中に2個以上のチオール基とともにヒドロキシ基を有する化合物も、成分(3)として、使用することができる。かかる分子中に2個以上のチオール基とともにヒドロキシ基を有する化合物としては、例えば、トリメチロールプロパン ビス(メルカプトアセテート)、トリメチロールプロパン ビス(3−メルカプトプロピオナート)、トリメチロールプロパン ビス(3−メルカプトブチラート)、トリメチロールプロパン ビス(4−メルカプトブチラート)、ペンタエリスリトール ビス(メルカプトアセテート)、ペンタエリスリトール ビス(3−メルカプトプロピオナート)、ペンタエリスリトール ビス(3−メルカプトブチラート)、ペンタエリスリトール ビス(4−メルカプトブチラート)、ペンタエリスリトール トリス(メルカプトアセテート)、ペンタエリスリトール トリス(3−メルカプトプロピオナート)、ペンタエリスリトール トリス(3−メルカプトブチラート)、ペンタエリスリトール トリス(4−メルカプトブチラート)、ジペンタエリスリトール ビス(メルカプトアセテート)、ジペンタエリスリトール ビス(3−メルカプトプロピオナート)、ジペンタエリスリトール ビス(3−メルカプトブチラート)、ジペンタエリスリトール ビス(4−メルカプトブチラート)、ジペンタエリスリトール トリス(メルカプトアセテート)、ジペンタエリスリトール トリス(3−メルカプトプロピオナート)、ジペンタエリスリトール トリス(3−メルカプトブチラート)、ジペンタエリスリトール トリス(4−メルカプトブチラート)、ジペンタエリスリトール テトラキス(メルカプトアセテート)、ジペンタエリスリトール テトラキス(3−メルカプトプロピオナート)、ジペンタエリスリトール テトラキス(3−メルカプトブチラート)、ジペンタエリスリトール テトラキス(4−メルカプトブチラート)、ジペンタエリスリトール ペンタキス(メルカプトアセテート)、ジペンタエリスリトール ペンタキス(3−メルカプトプロピオナート)、ジペンタエリスリトール ペンタキス(3−メルカプトブチラート)、ジペンタエリスリトール ペンタキス(4−メルカプトブチラート)等が挙げられる。 The above-mentioned compounds are compounds having no hydroxy group in the molecule, but compounds having a hydroxy group together with two or more thiol groups in the molecule can also be used as the component (3). Examples of the compound having a hydroxy group together with two or more thiol groups in the molecule include trimethylolpropane bis(mercaptoacetate), trimethylolpropane bis(3-mercaptopropionate), trimethylolpropane bis(3- Mercaptobutyrate), trimethylolpropane bis(4-mercaptobutyrate), pentaerythritol bis(mercaptoacetate), pentaerythritol bis(3-mercaptopropionate), pentaerythritol bis(3-mercaptobutyrate), pentaerythritol. Bis(4-mercaptobutyrate), pentaerythritol tris(mercaptoacetate), pentaerythritol tris(3-mercaptopropionate), pentaerythritol tris(3-mercaptobutyrate), pentaerythritol tris(4-mercaptobutyrate). , Dipentaerythritol bis(mercaptoacetate), dipentaerythritol bis(3-mercaptopropionate), dipentaerythritol bis(3-mercaptobutyrate), dipentaerythritol bis(4-mercaptobutyrate), dipentaerythritol Tris (mercaptoacetate), dipentaerythritol tris (3-mercaptopropionate), dipentaerythritol tris (3-mercaptobutyrate), dipentaerythritol tris (4-mercaptobutyrate), dipentaerythritol tetrakis (mercaptoacetate) ), dipentaerythritol tetrakis (3-mercaptopropionate), dipentaerythritol tetrakis (3-mercaptobutyrate), dipentaerythritol tetrakis (4-mercaptobutyrate), dipentaerythritol pentakis (mercaptoacetate), dipenta Erythritol pentakis (3-mercaptopropionate), dipentaerythritol pentakis (3-mercaptobutyrate), dipentaerythritol pentakis (4-mercaptobutyrate) and the like can be mentioned.
本発明において、成分(3)は1種または2種を以上することができる。 In the present invention, the component (3) may be one type or two or more types.
本発明の硬化性樹脂組成物において、成分(1)〜(3)は、硬化性の観点から、好ましくは以下の[A]〜[C]の官能基当量比を満たすように配合することが好ましい。 In the curable resin composition of the present invention, the components (1) to (3) are preferably blended so as to satisfy the following functional group equivalent ratios of [A] to [C] from the viewpoint of curability. preferable.
[A]:成分(1)と成分(3)の官能基当量比(成分(1)の(メタ)アクリロイル基の当量/成分(3)のチオール基の当量)、すなわち、成分(1)に含有される(メタ)アクリロイル基の数/成分(3)に含有されるチオール基の数は、特に硬化性樹脂組成物の光および熱での硬化性に作用し、好ましくは0.1以上、5.0未満、より好ましくは0.5以上、3.0以下である。該官能基当量比が0.1未満の場合、光および熱での硬化性が悪くなる傾向となり、5.0以上の場合、熱での硬化性が悪くなる傾向となる。 [A]: Functional group equivalent ratio of component (1) and component (3) (equivalent of (meth)acryloyl group of component (1)/equivalent of thiol group of component (3)), that is, to component (1) The number of (meth)acryloyl groups contained/the number of thiol groups contained in the component (3) particularly affects the curability of the curable resin composition with light and heat, and is preferably 0.1 or more, It is less than 5.0, more preferably 0.5 or more and 3.0 or less. When the functional group equivalent ratio is less than 0.1, the curability with light and heat tends to deteriorate, and when it is 5.0 or more, the curability with heat tends to deteriorate.
[B]:成分(2)と成分(3)の官能基当量比(成分(2)のビニル基又はアリル基の当量/成分(3)のチオール基の当量)、すなわち、成分(2)に含有されるビニル基又はアリル基の数/成分(3)に含有されるチオール基の数は、特に硬化性樹脂組成物の光での硬化性に作用し、好ましくは0.1以上、5.0未満、より好ましくは0.3以上、3.0以下である。該官能基当量比が0.1未満の場合、光での硬化性が悪くなる傾向となり、5.0以上の場合、接着強度が低くなる傾向となる。 [B]: Functional group equivalent ratio of component (2) and component (3) (equivalent of vinyl group or allyl group of component (2)/equivalent of thiol group of component (3)), that is, to component (2) The number of vinyl groups or allyl groups contained/the number of thiol groups contained in the component (3) particularly affects the curability of the curable resin composition with light, and is preferably 0.1 or more and 5. It is less than 0, more preferably 0.3 or more and 3.0 or less. When the functional group equivalent ratio is less than 0.1, the curability with light tends to deteriorate, and when it is 5.0 or more, the adhesive strength tends to decrease.
[C]:成分(1)及び成分(2)と成分(3)との官能基当量比((成分(1)の(メタ)アクリロイル基の当量+成分(2)のビニル基又はアリル基の当量)/成分(3)のオール基の当量)、すなわち、[成分(1)に含有される(メタ)アクリロイル基の数+成分(2)に含有されるビニル基又はアリル基の数]/成分(3)に含有されるチオール基の数は、特に硬化性樹脂組成物の光および熱での硬化性に作用し、0.2以上が好ましく、0.8以上がより好ましい。なお、該官能基当量比が大きすぎると、未硬化となる虞があるため、該官能基当量比は10以下が好ましく、5以下がより好ましい。 [C]: Functional group equivalent ratio of component (1) and component (2) to component (3) ((equivalent of (meth)acryloyl group of component (1) + vinyl group or allyl group of component (2)) Equivalent)/equivalent of all groups of component (3)), that is, [the number of (meth)acryloyl groups contained in component (1) + the number of vinyl groups or allyl groups contained in component (2)]/ The number of thiol groups contained in the component (3) particularly affects the curability of the curable resin composition with light and heat and is preferably 0.2 or more, more preferably 0.8 or more. If the functional group equivalent ratio is too large, uncured may occur. Therefore, the functional group equivalent ratio is preferably 10 or less, more preferably 5 or less.
本発明の硬化性樹脂組成物における、成分(1)〜(3)の合計含有量は、樹脂組成物中の不揮発成分を100重量%とした場合、好ましくは30重量%以上であり、より好ましくは50重量%以上であり、さらに好ましくは70重量%以上である。 The total content of the components (1) to (3) in the curable resin composition of the present invention is preferably 30% by weight or more, more preferably 30% by weight, when the nonvolatile component in the resin composition is 100% by weight. Is 50% by weight or more, and more preferably 70% by weight or more.
<(4)光ラジカル発生剤>
本発明の硬化性樹脂組成物において、成分(4)の光ラジカル発生剤としては、特に限定されないが、例えば、アルキルフェノン系光ラジカル発生剤、アシルホスフィンオキサイド系光ラジカル発生剤、オキシムエステル系光ラジカル発生剤、α−ケトン系光ラジカル発生剤等が挙げられる。
<(4) Photoradical generator>
In the curable resin composition of the present invention, the photoradical generator of component (4) is not particularly limited, but examples thereof include an alkylphenone photoradical generator, an acylphosphine oxide photoradical generator, and an oxime ester photopolymer. Examples thereof include radical generators and α-ketone-based photoradical generators.
アルキルフェノン系光ラジカル発生剤としては、例えば、2−ベンジル−2−ジメチルアミノ−1−(4−モルホリノフェニル)−1−ブタノン、2−(ジメチルアミノ)−2−[(4−メチルフェニル)メチル]−[4−(4−モルホリニル)フェニル]−1−ブタノン、2−メチル−1−[4−(メチルチオ)フェニル]−2−モルホリノプロパン−1−オン、ベンゾフェノン、メチルベンゾフェノン、o−ベンゾイル安息香酸、ベンゾイルエチルエーテル、2,2−ジエトキシアセトフェノン、2,4−ジエチルチオキサントン、ジフェニル−(2,4,6−トリメチルベンゾイル)ホスフィンオキシド、エチル−(2,4,6−トリメチルベンゾイル)フェニルホスフィネート、4,4’−ビス(ジエチルアミノ)ベンゾフェノン、1−ヒドロキシ−シクロヘキシル−フェニルケトン、2,2−ジメトキシ−1,2−ジフェニルエタン−1−オン、1−[4−(2−ヒドロキシエトキシ)−フェニル]−2−ヒドロキシ−2−メチル−1−プロパン−1−オン等が挙げられる。 Examples of the alkylphenone-based photoradical generator include 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)-1-butanone and 2-(dimethylamino)-2-[(4-methylphenyl). Methyl]-[4-(4-morpholinyl)phenyl]-1-butanone, 2-methyl-1-[4-(methylthio)phenyl]-2-morpholinopropan-1-one, benzophenone, methylbenzophenone, o-benzoyl Benzoic acid, benzoylethyl ether, 2,2-diethoxyacetophenone, 2,4-diethylthioxanthone, diphenyl-(2,4,6-trimethylbenzoyl)phosphine oxide, ethyl-(2,4,6-trimethylbenzoyl)phenyl Phosphinate, 4,4'-bis(diethylamino)benzophenone, 1-hydroxy-cyclohexyl-phenyl ketone, 2,2-dimethoxy-1,2-diphenylethan-1-one, 1-[4-(2-hydroxyethoxy) )-Phenyl]-2-hydroxy-2-methyl-1-propan-1-one and the like.
アシルホスフィンオキサイド系光ラジカル発生剤としては、例えば、2,4,6−トリメチルベンゾイル−ジフェニル−ホスフィンオキサイド、ビス(2,4,6−トリメチルベンゾイル)−フェニルホスフィンオキサイド等が挙げられる。 Examples of the acylphosphine oxide-based photoradical generator include 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide and bis(2,4,6-trimethylbenzoyl)-phenylphosphine oxide.
オキシムエステル系光ラジカル発生剤としては、例えば、1,2−オクタンジオン,1−[4−(フェニルチオ)−,2−(O−ベンゾイルオキシム)]、エタノン,1−[9−エチル−6−(2−メチルベンゾイル)−9H−カルバゾール−3−イル]−,1−(O−アセチルオキシム)等が挙げられる。 Examples of the oxime ester-based photoradical generator include 1,2-octanedione, 1-[4-(phenylthio)-,2-(O-benzoyloxime)], ethanone, 1-[9-ethyl-6- (2-methylbenzoyl)-9H-carbazol-3-yl]-, 1-(O-acetyloxime) and the like.
α−ヒドロキシケトン系光ラジカル発生剤としては、例えば、ベンゾイン、ベンゾインメチルエーテル、ベンゾインブチルエーテル、1−ヒドロキシ−シクロヘキシル−フェニル−ケトン、1−フェニル−2−ヒドロキシ−2−メチルプロパン−1−オン、1−(4−i−プロピルフェニル)−2−ヒドロキシ−2−メチルプロパン−1−オン、4−(2−ヒドロキシエトキシ)フェニル−(2−ヒドロキシ−2−プロピル)ケトン、1−ヒドロキシシクロヘキシルフェニルケトン等が挙げられる。 Examples of the α-hydroxyketone photoradical generator include benzoin, benzoin methyl ether, benzoin butyl ether, 1-hydroxy-cyclohexyl-phenyl-ketone, 1-phenyl-2-hydroxy-2-methylpropan-1-one, 1-(4-i-propylphenyl)-2-hydroxy-2-methylpropan-1-one, 4-(2-hydroxyethoxy)phenyl-(2-hydroxy-2-propyl)ketone, 1-hydroxycyclohexylphenyl Examples include ketones.
光ラジカル発生剤の市販品として、BASFジャパン(株)製「OXE−02」(エタノン,1−[9−エチル−6−(2−メチルベンゾイル)−9H−カルバゾール−3−イル]−,1−(O−アセチルオキシム))、「OXE−01」(1,2−オクタンジオン,1−[4−(フェニルチオ)−,2−(O−ベンゾイルオキシム)])、DKSH社製「Esacure KTO 46」(2,4,6−トリメチルベンゾイルジフェニルホスフィンオキシドとオリゴ[2−ヒドロキシ−2−メチル1−[4−(1−メチルビニル)フェニル]プロパン]とメチルベンゾフェノン誘導体との混合物)等が挙げられる。 As a commercial product of a photo radical generator, "OXE-02" manufactured by BASF Japan Ltd. (ethanone, 1-[9-ethyl-6-(2-methylbenzoyl)-9H-carbazol-3-yl]-1, 1 -(O-acetyloxime)), "OXE-01" (1,2-octanedione, 1-[4-(phenylthio)-,2-(O-benzoyloxime)]), "Esacure KTO 46" manufactured by DKSH. (A mixture of 2,4,6-trimethylbenzoyldiphenylphosphine oxide, oligo[2-hydroxy-2-methyl 1-[4-(1-methylvinyl)phenyl]propane], and a methylbenzophenone derivative) and the like. ..
光ラジカル発生剤は、中でも、高感度であることから、α−ヒドロキシケトン系光ラジカル発生剤、オキシムエステル系光ラジカル発生剤を含むことが好ましい。 Since the photoradical generator has high sensitivity among them, it is preferable to include an α-hydroxyketone photoradical generator and an oxime ester photoradical generator.
本発明において、成分(4)は1種または2種以上を使用することができる。 In the present invention, the component (4) may be used alone or in combination of two or more.
成分(4)の含有量は、光照射時に効率的に光硬化し得る樹脂組成物を得る観点から、樹脂組成物中の不揮発成分を100重量%とした場合、好ましく0.001重量%以上、より好ましくは0.01重量%以上、さらに好ましくは0.1重量%以上である。他方、硬化物中に残存する光ラジカル発生剤またはその分解物によるアウトガスを抑制する観点から、樹脂組成物中の不揮発成分を100重量%とした場合、10重量%以下が好ましく、より好ましくは5重量%以下、さらに好ましくは2重量%以下である。 The content of the component (4) is preferably 0.001% by weight or more, when the nonvolatile component in the resin composition is 100% by weight, from the viewpoint of obtaining a resin composition that can be efficiently photocured when irradiated with light. It is more preferably 0.01% by weight or more, and even more preferably 0.1% by weight or more. On the other hand, from the viewpoint of suppressing outgas due to the photoradical generator remaining in the cured product or its decomposed product, when the nonvolatile component in the resin composition is 100% by weight, it is preferably 10% by weight or less, and more preferably 5%. It is not more than 2% by weight, more preferably not more than 2% by weight.
<(5)熱ラジカル発生剤>
本発明の硬化性樹脂組成物において、成分(5)の熱ラジカル発生剤としては、特に限定されないが、アゾ系化合物、有機過酸化物等が挙げられる。
<(5) Thermal radical generator>
In the curable resin composition of the present invention, the heat radical generator as the component (5) is not particularly limited, but examples thereof include an azo compound and an organic peroxide.
アゾ系化合物としては、例えば、2,2’−アゾビス(イソブチロニトリル)、2,2’−アゾビス(2,4−ジメチルバレロニトリル)、2,2’−アゾビス(2−メチルブチロニトリル)、4,4’−アゾビス(4−シアノ吉草酸)、2,2’−アゾビス(2−メチル)二塩酸塩、1,1’−アゾビス(1−アセトキシ−1−フェニルエタン、1,1’−アゾビス(シクロヘキサン−1−カルボニトリル)、ジメチル−2,2′−アゾビス(イソブチレート)、2,2’−アゾビス(4−メトキシ−2,4−ジメチルバレロニトリル)、2,2’−アゾビス(2−メチルプロピオニトリル)、2,2’−アゾビス(2−メチルブチロニトリル)、1−[(1−シアノ−1−メチルエチル)アゾ]ホルムアミド、2−フェニルアゾ−4−メトキシ−2,4−ジメチルバレロニトリル、ジメチル2,2’−アゾビス(2−メチルプロピオネート)等が挙げられる。 Examples of the azo compound include 2,2′-azobis(isobutyronitrile), 2,2′-azobis(2,4-dimethylvaleronitrile) and 2,2′-azobis(2-methylbutyronitrile). ), 4,4′-azobis(4-cyanovaleric acid), 2,2′-azobis(2-methyl)dihydrochloride, 1,1′-azobis(1-acetoxy-1-phenylethane, 1,1 '-Azobis(cyclohexane-1-carbonitrile), dimethyl-2,2'-azobis(isobutyrate), 2,2'-azobis(4-methoxy-2,4-dimethylvaleronitrile), 2,2'-azobis (2-methylpropionitrile), 2,2'-azobis(2-methylbutyronitrile), 1-[(1-cyano-1-methylethyl)azo]formamide, 2-phenylazo-4-methoxy-2. , 4-dimethylvaleronitrile, dimethyl 2,2′-azobis(2-methylpropionate) and the like.
有機過酸化物としては、過酸化ベンゾイル、tert−ブチルヒドロパーオキサイド、クメンヒドロパーオキサイド、ジ−tert−ブチルパーオキサイド、メチルエチルケトンパーオキサイド、1,1−ジ(t−ヘキシルパーオキシ)シクロヘキサン、2,2−ジ(t−ブチルパーオキシ)ブタン、n−ブチル 4,4−ジ−(t−ブチルパーオキシ)バレート、2,2−ジ(4,4−ジ−(t−ブチルパーオキシ)シクロヘキシル)プロパン、p−メンタンヒドロパーオキサイド、ジイソプロポキシルベンゼンパーオキサイド、1,1,3,3−テトラメチルブチルヒドロパーオキサイド、クメンヒドロパーオキサイド、t−ブチルヒドロパーオキサイド、ジ−(2−t−ブチルパーオキシイソプロピル)ベンゼン、ジクミルパーオキサイド、2,5−ジメチル−2,5−ジ(t−ブチルパーオキシ)ヘキサン、t−ブチルクミルパーオキサイド、ジ−t−ヘキシルパーオキサイド、2,5−ジメチル−2,5−ジ(t−ブチルパーオキシ)ヘキサン−3、ジイソブチリルパーオキサイド、ジ(3,5,5−t−メチルヘキサノイル)パーオキサイド、ジラウロイルパーオキサイド、ジサクシニック酸パーオキサイド、ジ−(3−メチルベンゾイル)パーオキサイド、ジベンゾイルパーオキサイド、ジ−n−プロピルパーオキシカーボネート、ジ−イソプロピルパーオキシジカーボネート、ジ(4−t−ブチルシクロヘキシル)パーオキシカーボネート、ジ(2−エチルヘキシル)パーオキシカーボネート、ジ−sec−ブチルパーオキシカーボネート、クミルパーオキシネオデカノエート、1,1,3,3−テトラメチルブチルパーオキシネオデカノエート、t−ヘキシルパーオキシネオデカノエート、t−ブチルパーオキシネオデカノエート、t−ヘキシルパーオキシピバレート、t−ブチルパーオキシピバレート、1,1,3,3−テトラメチルブチルパーオキシー2−エチルヘキサノエート、2,5−ジメチル−2,5−ジ(t−エチルヘキサノイルパーオキシ)ヘキサン、t−ヘキシルパーオキシ−2−エチルヘキサノエート、t−ブチルパーオキシ−2−エチルヘキサノエート、t−ヘキシルパーオキシイソプロピルモノカーボネート、t−ブチルパーオキシ−3,5,5−トリメチルヘキサノエート、t−ブチルパーオキシラウレート、t−ブチルパーオキシイソプロピルモノカーボネート、t−ブチルパーオキシ−2−エチルヘキシルモノカーボネート、t−ヘキシルパーオキシベンゾエート、2,5−ジメチル−2,5−ジ(ベンゾイルパーオキシ)ヘキサン、t−ブチルパーオキシアセテート、t−ブチルパーオキシ−3−メチルベンゾエートとt−ブチルパーオキシベンゾエートの混合物、t−ブチルパーオキシベンゾエート、t−ブチルパーオキシアリルモノカーボネート、3,3’,4,4’−テトラ(t−ブチルパーオキシカルボル)ベンゾフェノン等が挙げられる。 Examples of the organic peroxide include benzoyl peroxide, tert-butylhydroperoxide, cumene hydroperoxide, di-tert-butylperoxide, methyl ethyl ketone peroxide, 1,1-di(t-hexylperoxy)cyclohexane, 2 ,2-di(t-butylperoxy)butane, n-butyl 4,4-di-(t-butylperoxy)valate, 2,2-di(4,4-di-(t-butylperoxy)) Cyclohexyl)propane, p-menthane hydroperoxide, diisopropoxylbenzene peroxide, 1,1,3,3-tetramethylbutylhydroperoxide, cumene hydroperoxide, t-butylhydroperoxide, di-(2 -T-butylperoxyisopropyl)benzene, dicumyl peroxide, 2,5-dimethyl-2,5-di(t-butylperoxy)hexane, t-butylcumyl peroxide, di-t-hexyl peroxide, 2,5-Dimethyl-2,5-di(t-butylperoxy)hexane-3, diisobutyryl peroxide, di(3,5,5-t-methylhexanoyl)peroxide, dilauroyl peroxide, disuccinic Acid peroxide, di-(3-methylbenzoyl) peroxide, dibenzoyl peroxide, di-n-propylperoxycarbonate, di-isopropylperoxydicarbonate, di(4-t-butylcyclohexyl)peroxycarbonate, Di(2-ethylhexyl) peroxycarbonate, di-sec-butylperoxycarbonate, cumylperoxy neodecanoate, 1,1,3,3-tetramethylbutylperoxy neodecanoate, t-hexylperoxy Neodecanoate, t-butylperoxy neodecanoate, t-hexylperoxypivalate, t-butylperoxypivalate, 1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate , 2,5-dimethyl-2,5-di(t-ethylhexanoylperoxy)hexane, t-hexylperoxy-2-ethylhexanoate, t-butylperoxy-2-ethylhexanoate, t -Hexyl peroxyisopropyl monocarbonate, t-butyl peroxy-3,5,5-trimethylhexanoate, t-butyl peroxylaurate, t-butyl peroxyisopropyl monocarbonate, t-butyl Ruperoxy-2-ethylhexyl monocarbonate, t-hexyl peroxybenzoate, 2,5-dimethyl-2,5-di(benzoylperoxy)hexane, t-butylperoxyacetate, t-butylperoxy-3-methylbenzoate And t-butylperoxybenzoate, t-butylperoxybenzoate, t-butylperoxyallyl monocarbonate, 3,3′,4,4′-tetra(t-butylperoxycarbol)benzophenone and the like. Be done.
熱ラジカル発生剤は、低温硬化性の観点から、10時間半減期温度が40℃以上、100℃未満のものが好ましく、50℃以上、90℃以下のものがより好ましい。 From the viewpoint of low-temperature curability, the thermal radical generator preferably has a 10-hour half-life temperature of 40°C or higher and lower than 100°C, more preferably 50°C or higher and 90°C or lower.
本発明において、成分(5)は1種または2種以上を使用することができる。 In the present invention, the component (5) may be used alone or in combination of two or more.
成分(5)の樹脂組成物中の含有量は、加熱によって効率的に熱硬化し得る樹脂組成物を得る観点から、樹脂組成物中の不揮発成分を100重量%とした場合、好ましくは0.001重量%以上、より好ましくは0.01重量%以上、さらに好ましくは0.1重量%以上である。他方、硬化物中に残存する熱ラジカル発生剤またはその分解物によるアウトガスを抑制する観点から、樹脂組成物中の不揮発成分を100重量%とした場合、好ましくは10重量%以下、より好ましくは5重量%以下、さらに好ましくは2重量%以下である。 The content of the component (5) in the resin composition is preferably 0.1% when the nonvolatile component in the resin composition is 100% by weight, from the viewpoint of obtaining a resin composition that can be efficiently thermoset by heating. It is 001% by weight or more, more preferably 0.01% by weight or more, and further preferably 0.1% by weight or more. On the other hand, from the viewpoint of suppressing outgas due to the thermal radical generator remaining in the cured product or its decomposed product, when the nonvolatile component in the resin composition is 100% by weight, preferably 10% by weight or less, more preferably 5% by weight or less. It is not more than 2% by weight, more preferably not more than 2% by weight.
<(6)熱アニオン重合開始剤>
本発明の硬化性樹脂組成物において、成分(6)の熱アニオン重合開始剤は、熱によって溶解する塩基性化合物又は熱によって結合が乖離して塩基性化合物となる化合物を意味する。熱アニオン重合開始剤としては、常温で固体のイミダゾール化合物、アミン−エポキシアダクト系化合物(アミン化合物とエポキシ化合物との反応生成物)、アミン−イソシアネート系化合物(アミン化合物とイソシアネート化合物との反応生成物)等が挙げられる。
<(6) Thermal anionic polymerization initiator>
In the curable resin composition of the present invention, the thermal anionic polymerization initiator of the component (6) means a basic compound which is dissolved by heat or a compound which is dissociated by heat to become a basic compound. As the thermal anionic polymerization initiator, an imidazole compound that is solid at room temperature, an amine-epoxy adduct compound (a reaction product of an amine compound and an epoxy compound), an amine-isocyanate compound (a reaction product of an amine compound and an isocyanate compound) ) And the like.
前記常温で固体のイミダゾール化合物としては、例えば、2−ヘプタデシルイミダゾール、2−フェニル−4,5−ジヒドロキシメチルイミダゾール、2−ウンデシルイミダゾール、2−フェニル−4−メチル−5−ヒドロキシメチルイミダゾール、2−フェニル−4−ベンジル−5−ヒドロキシメチルイミダゾール、2,4−ジアミノ−6−(2−メチルイミダゾリル−(1))−エチル−S−トリアジン、2,4−ジアミノ−6−(2’−メチルイミダゾリル−(1)’)−エチル−S−トリアジン・イソシアヌル酸付加物、2−メチルイミダゾール、2−フェニルイミダゾール、2−フェニル−4−メチルイミダゾール、1−シアノエチル−2−フェニルイミダゾール、1−シアノエチル−2−メチルイミダゾール−トリメリテート、1−シアノエチル−2−フェニルイミダゾール−トリメリテート、N−(2−メチルイミダゾリル−1−エチル)−尿素等が挙げられるが、これらに限定されるものではない。 Examples of the imidazole compound that is solid at room temperature include 2-heptadecyl imidazole, 2-phenyl-4,5-dihydroxymethyl imidazole, 2-undecyl imidazole, 2-phenyl-4-methyl-5-hydroxymethyl imidazole, 2-Phenyl-4-benzyl-5-hydroxymethylimidazole, 2,4-diamino-6-(2-methylimidazolyl-(1))-ethyl-S-triazine, 2,4-diamino-6-(2'. -Methylimidazolyl-(1)')-ethyl-S-triazine-isocyanuric acid adduct, 2-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, 1-cyanoethyl-2-phenylimidazole, 1 -Cyanoethyl-2-methylimidazole-trimellitate, 1-cyanoethyl-2-phenylimidazole-trimellitate, N-(2-methylimidazolyl-1-ethyl)-urea and the like can be mentioned, but the present invention is not limited thereto.
前記アミン−エポキシアダクト系化合物の製造原料の一つとして用いられるエポキシ化合物としては、例えば、ビスフェノールA、ビスフェノールF、カテコール、レゾルシノール等の多価フェノール、またはグリセリンやポリエチレングリコール等の多価アルコールとエピクロロヒドリンとを反応させて得られるポリグリシジルエーテル;p−ヒドロキシ安息香酸、β−ヒドロキシナフトエ酸等のヒドロキシ酸とエピクロロヒドリンとを反応させて得られるグリシジルエーテルエステル;フタル酸、テレフタル酸等のポリカルボン酸とエピクロロヒドリンとを反応させて得られるポリグリシジルエステル;4,4’−ジアミノジフェニルメタンやm−アミノフェノールなどとエピクロロヒドリンとを反応させて得られるグリシジルアミン化合物;さらにはエポキシ化フェノールノボラック樹脂、エポキシ化クレゾールノボラック樹脂、エポキシ化ポリオレフィン等の多官能性エポキシ化合物やブチルグリシジルエーテル、フェニルグリシジルエーテル、グリシジルメタクリレート等の単官能性エポキシ合物;等が挙げられるが、これらに限定されるものではない。 Examples of the epoxy compound used as one of the raw materials for producing the amine-epoxy adduct compound include polyhydric phenols such as bisphenol A, bisphenol F, catechol and resorcinol, and polyhydric alcohols such as glycerin and polyethylene glycol and epi Polyglycidyl ether obtained by reacting with chlorohydrin; glycidyl ether ester obtained by reacting hydroxy acid such as p-hydroxybenzoic acid and β-hydroxynaphthoic acid with epichlorohydrin; phthalic acid, terephthalic acid A polyglycidyl ester obtained by reacting a polycarboxylic acid such as epichlorohydrin; a glycidylamine compound obtained by reacting 4,4′-diaminodiphenylmethane or m-aminophenol with epichlorohydrin; Furthermore, epoxidized phenol novolac resin, epoxidized cresol novolac resin, polyfunctional epoxy compounds such as epoxidized polyolefin and butyl glycidyl ether, phenyl glycidyl ether, monofunctional epoxy compounds such as glycidyl methacrylate; It is not limited to these.
前記アミン−エポキシアダクト系化合物の製造原料として用いられるアミン化合物は、エポキシ基またはイソシアネート基(別名:イソシアナト基)と付加反応しうる活性水素原子を分子内に1以上有し、且つアミノ基(1級アミノ基、2級アミノ基および3級アミノ基の少なくとも一つ)を分子内に1以上有するものであればよい。このようなアミン化合物としては、例えば、ジエチレントリアミン、トリエチレンテトラミン、プロピルアミン、2−ヒドロキシエチルアミノプロピルアミン、シクロヘキシルアミン、4,4’−ジアミノ−ジシクロヘキシルメタン等の脂肪族アミン化合物;4,4’−ジアミノジフェニルメタン、2−メチルアニリン等の芳香族アミン化合物;2−エチル−4−メチルイミダゾール、2−エチル−4−メチルイミダゾリン、2,4−ジメチルイミダゾリン、ピペリジン、ピペラジン等の窒素原子が含有された複素環化合物;等が挙げられる。但し本発明はこれらに限定されない。 The amine compound used as a raw material for producing the amine-epoxy adduct compound has at least one active hydrogen atom capable of undergoing an addition reaction with an epoxy group or an isocyanate group (also known as an isocyanato group) in the molecule, and has an amino group (1 At least one of a primary amino group, a secondary amino group and a tertiary amino group) may be contained in the molecule. Examples of such amine compounds include aliphatic amine compounds such as diethylenetriamine, triethylenetetramine, propylamine, 2-hydroxyethylaminopropylamine, cyclohexylamine and 4,4′-diamino-dicyclohexylmethane; 4,4′ -Aromatic amine compounds such as diaminodiphenylmethane and 2-methylaniline; nitrogen atoms such as 2-ethyl-4-methylimidazole, 2-ethyl-4-methylimidazoline, 2,4-dimethylimidazoline, piperidine and piperazine are contained. Heterocyclic compounds; and the like. However, the present invention is not limited to these.
また、上述の原料の中で特に分子内に3級アミノ基を有する化合物を用いれば、優れたアニオン重合開始能の熱アニオン重合開始剤を製造することができる。分子内に3級アミノ基を有する化合物としては、例えば、ジメチルアミノプロピルアミン、ジエチルアミノプロピルアミン、ジプロピルアミノプロピルアミン、ジブチルアミノプロピルアミン、ジメチルアミノエチルアミン、ジエチルアミノエチルアミン、N−メチルピペラジン、2−メチルイミダゾール、2−エチルイミダール、2−エチル−4−メチルイミダゾール、2−フェニルイミダゾール等の分子内に3級アミノ基を有するアミン類;2−ジメチルアミノエタノール、1−メチル−2−ジメチルアミノエタノール、1−フェノキシメチル−2−ジメチルアミノエタノール、2−ジエチルアミノエタノール、1−ブトキシメチル−2−ジメチルアミノエタノール、1−(2−ヒドロキシ−3−フェノキシプロピル)−2−メチルイミダゾール、1−(2−ヒドロキシ−3−フェノキシプロピル)−2−エチル−4−メチルイミダゾール、1−(2−ヒドロキシ−3−ブトキシプロピル)−2−メチルイミダゾール、1−(2−ヒドロキシ−3−ブトキシプロピル)−2−エチル−4−メチルイミダゾール、1−(2−ヒドロキシ−3−フェノキシプロピル)−2−フェニルイミダゾリン、1−(2−ヒドロキシ−3−ブトキシプロピル)−2−メチルイミダゾリン、2−(ジメチルアミノメチル)フェノール、2,4,6−トリス(ジメチルアミノメチル)フェノール、N−β−ヒドロキシエチルモルホリン、2−ジメチルアミノエタンチオール、2−メルカプトピリジン、2−ベンゾイミダゾール、2−メルカプトベンゾイミダゾール、2−メルカプトベンゾチアゾール、4−メルカプトピリジン、N,N−ジメチルアミノ安息香酸、N,N−ジメチルグリシン、ニコチン酸、イソニコチン酸、ピコリン酸、N,N−ジメチルグリシンヒドラジド、N,N−ジメチルプロピオン酸ヒドラジド、ニコチン酸ヒドラジド、イソニコチン酸ヒドラジド等の分子内に3級アミノ基を有するアルコール類、フェノール類、チオール類、カルボン酸類およびヒドラジド類;等が挙げられる。 In addition, when a compound having a tertiary amino group in the molecule is used among the above-mentioned raw materials, a thermal anionic polymerization initiator having excellent anionic polymerization initiation ability can be produced. Examples of the compound having a tertiary amino group in the molecule include dimethylaminopropylamine, diethylaminopropylamine, dipropylaminopropylamine, dibutylaminopropylamine, dimethylaminoethylamine, diethylaminoethylamine, N-methylpiperazine, 2-methyl. Amines having a tertiary amino group in the molecule such as imidazole, 2-ethylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole; 2-dimethylaminoethanol, 1-methyl-2-dimethylaminoethanol , 1-phenoxymethyl-2-dimethylaminoethanol, 2-diethylaminoethanol, 1-butoxymethyl-2-dimethylaminoethanol, 1-(2-hydroxy-3-phenoxypropyl)-2-methylimidazole, 1-(2 -Hydroxy-3-phenoxypropyl)-2-ethyl-4-methylimidazole, 1-(2-hydroxy-3-butoxypropyl)-2-methylimidazole, 1-(2-hydroxy-3-butoxypropyl)-2 -Ethyl-4-methylimidazole, 1-(2-hydroxy-3-phenoxypropyl)-2-phenylimidazoline, 1-(2-hydroxy-3-butoxypropyl)-2-methylimidazoline, 2-(dimethylaminomethyl) ) Phenol, 2,4,6-tris(dimethylaminomethyl)phenol, N-β-hydroxyethylmorpholine, 2-dimethylaminoethanethiol, 2-mercaptopyridine, 2-benzimidazole, 2-mercaptobenzimidazole, 2- Mercaptobenzothiazole, 4-mercaptopyridine, N,N-dimethylaminobenzoic acid, N,N-dimethylglycine, nicotinic acid, isonicotinic acid, picolinic acid, N,N-dimethylglycine hydrazide, N,N-dimethylpropionic acid Examples thereof include alcohols having a tertiary amino group in the molecule such as hydrazide, nicotinic acid hydrazide and isonicotinic acid hydrazide, phenols, thiols, carboxylic acids and hydrazides; and the like.
前記のエポキシ化合物とアミン化合物を付加反応させて、アミン−エポキシアダクト系化合物を製造する際に、さらに分子内に活性水素を2以上有する活性水素化合物を添加することもできる。このような活性水素化合物としては、例えば、ビスフェノールA、ビスフェノールF、ビスフェノールS、ヒドロキノン、カテコール、レゾルシノール、ピロガロール、フェノールノボラック樹脂等の多価フェノール類、トリメチロールプロパン等の多価アルコール類、アジピン酸、フタル酸等の多価カルボン酸類、1,2−ジメルカプトエタン、2−メルカプトエタノール、1−メルカプト−3−フェノキシ−2−プロパノール、メルカプト酢酸、アントラニル酸、乳酸等が挙げられるが、これらに限定されるものではない。 When the above-mentioned epoxy compound and amine compound are subjected to an addition reaction to produce an amine-epoxy adduct compound, an active hydrogen compound having two or more active hydrogen atoms in the molecule can be added. Examples of such active hydrogen compounds include bisphenol A, bisphenol F, bisphenol S, hydroquinone, catechol, resorcinol, pyrogallol, polyhydric phenols such as phenol novolac resin, polyhydric alcohols such as trimethylolpropane, and adipic acid. Examples thereof include polycarboxylic acids such as phthalic acid, 1,2-dimercaptoethane, 2-mercaptoethanol, 1-mercapto-3-phenoxy-2-propanol, mercaptoacetic acid, anthranilic acid, and lactic acid. It is not limited.
前記アミン−イソシアネート系化合物の製造原料として用いられるイソシアネート化合物としては、例えば、ブチルイソシアネート、イソプロピルイソシアネート、フェニルイソシアネート、ベンジルイソシアネート等の単官能性イソシアネート化合物;ヘキサメチレンジイソシアネート、トリレンジイソシアネート(例:2,4−トリレンジイソシアネート、2,6−トリレンジイソシアネート)、1,5−ナフタレンジイソシアネート、ジフェニルメタン−4,4’−ジイソシアネート、イソホロンジイソシアネート、キシリレンジイソシアネート、パラフェニレンジイソシアネート、1,3,6−ヘキサメチレントリイソシアネート、ビシクロヘプタントリイソシアネート等の多官能性イソシアネート化合物;さらには、これら多官能性イソシアネート化合物と活性水素化合物との反応によって得られる、末端イソシアネート基含有化合物;等が挙げられる。このような末端イソシアネート基含有化合物としては、例えば、トリレンジイソシアネートとトリメチロールプロパンとの反応により得られる末端イソシアネート基を有する付加化合物、トリレンジイソシアネートとペンタエリスリトールとの反応により得られる末端イソシアネート基を有する付加化合物等が挙げられるが、これらに限定されるものではない。 Examples of the isocyanate compound used as a raw material for producing the amine-isocyanate compound include monofunctional isocyanate compounds such as butyl isocyanate, isopropyl isocyanate, phenyl isocyanate, and benzyl isocyanate; hexamethylene diisocyanate, tolylene diisocyanate (Example: 2, 4-tolylene diisocyanate, 2,6-tolylene diisocyanate), 1,5-naphthalene diisocyanate, diphenylmethane-4,4'-diisocyanate, isophorone diisocyanate, xylylene diisocyanate, paraphenylene diisocyanate, 1,3,6-hexamethylene Examples thereof include polyfunctional isocyanate compounds such as triisocyanate and bicycloheptane triisocyanate; and further, terminal isocyanate group-containing compounds obtained by the reaction of these polyfunctional isocyanate compounds and active hydrogen compounds. As such a terminal isocyanate group-containing compound, for example, an addition compound having a terminal isocyanate group obtained by the reaction of tolylene diisocyanate and trimethylolpropane, a terminal isocyanate group obtained by the reaction of tolylene diisocyanate and pentaerythritol Examples thereof include addition compounds and the like, but are not limited thereto.
成分(6)の熱アニオン重合開始剤は、例えば、上記の製造原料を適宜混合し、室温から200℃の温度において反応させた後、冷却固化してから粉砕するか、あるいはメチルエチルケトン、ジオキサン、テトラヒドロフラン等の溶媒中で上記の製造原料を反応させ、脱溶媒後、固形分を粉砕することにより容易に得ることができる。 The thermal anionic polymerization initiator of the component (6) is, for example, appropriately mixed with the above-mentioned production raw materials, reacted at a temperature from room temperature to 200° C., cooled and solidified and then pulverized, or methyl ethyl ketone, dioxane or tetrahydrofuran. It can be easily obtained by reacting the above-mentioned production raw materials in a solvent such as the above, desolvating and then pulverizing the solid content.
成分(6)の熱アニオン重合開始剤は、市販品を使用してもよい。アミン−エポキシアダクト系熱アニオン重合開始剤としては、例えば、「アミキュアPN−23」、「アミキュアPN−40」、アミキュアPN−50」、「アミキュアPN−H」(いずれも味の素ファインテクノ社の商品名)、「ハードナーX−3661S」(エー・シー・アール社の商品名)、「ハードナーX−3670S」(エー・シー・アール社の商品名)、「ノバキュアHX−3742」(旭化成社の商品名)、「ノバキュアHX−3721」(旭化成社の商品名)などが挙げられ、また、アミン−イソシアネート系化合物からなる熱塩基発生剤としては、例えば、「フジキュアFXE−1000」(富士化成社の商品名)、「フジキュアFXR−1030」(富士化成社の商品名)等が挙げられる。 A commercially available product may be used as the thermal anionic polymerization initiator of the component (6). Examples of the amine-epoxy adduct thermal anionic polymerization initiator include “Amicure PN-23”, “Amicure PN-40”, Amicure PN-50”, and “Amicure PN-H” (all are products of Ajinomoto Fine-Techno Co., Inc. Name), "HARDNER X-3661S" (trade name of AC R Co., Ltd.), "HARDNER X-3670S" (trade name of AC R Co., Ltd.), "NOVACURE HX-3742" (product of Asahi Kasei Corporation) Name), "Novacure HX-3721" (trade name of Asahi Kasei Co., Ltd.), and the thermal base generator comprising an amine-isocyanate compound is, for example, "Fujicure FXE-1000" (Fuji Kasei Co., Ltd.). Trade name), "Fujicure FXR-1030" (trade name of Fuji Kasei), and the like.
成分(6)は1種または2種以上を使用することができる。 The component (6) can use 1 type(s) or 2 or more types.
成分(6)の含有量は、熱による硬化性の観点から、樹脂組成物中の不揮発成分を100重量%とした場合、好ましくは0.01重量%以上、より好ましくは0.1重量%以上、さらに好ましくは0.5重量%以上である。他方、保存安定性の観点から、樹脂組成物中の不揮発成分を100重量%とした場合、好ましくは15重量%以下、より好ましくは10重量%以下、さらに好ましくは5重量%以下である。 From the viewpoint of curability by heat, the content of the component (6) is preferably 0.01% by weight or more, and more preferably 0.1% by weight or more, when the nonvolatile component in the resin composition is 100% by weight. , And more preferably 0.5% by weight or more. On the other hand, from the viewpoint of storage stability, when the nonvolatile component in the resin composition is 100% by weight, it is preferably 15% by weight or less, more preferably 10% by weight or less, further preferably 5% by weight or less.
<(7)重合反応禁止剤>
本発明の硬化性樹脂組成物には、上述の成分(1)〜(6)に加えて、必要に応じて、重合反応禁止剤を含有させることができる。かかる成分(7)の重合反応禁止剤は、樹脂組成物の保存安定性をさらに良好にするために使用され、樹脂組成物を使用する作業環境温度において光照射や熱によらない反応(いわゆる暗反応)を抑制する効果を発揮する。ここでいう、作業環境温度とは、一般に、約15℃〜約30℃の範囲である。また、反応とはラジカル反応やイオン反応(特にアニオン反応)である。
<(7) Polymerization reaction inhibitor>
The curable resin composition of the present invention may contain a polymerization reaction inhibitor, if necessary, in addition to the components (1) to (6) described above. The polymerization inhibitor as the component (7) is used to further improve the storage stability of the resin composition, and does not depend on light irradiation or heat (so-called dark) at the working environment temperature in which the resin composition is used. Exerts the effect of suppressing (reaction). The working environment temperature here is generally in the range of about 15°C to about 30°C. The reaction is a radical reaction or an ionic reaction (in particular, an anion reaction).
ラジカル反応を抑制する重合反応禁止剤としては、特に限定されないが、キノン系、ハイドロキノン系、ニトロソアミン系などが挙げられる。具体的には、ハイドロキノン、t−ブチルハイドロキノン、p−メトキシフェノール、N−ニトロソ−N−フェニルヒドロキシルアミンアルミニウムなどが挙げられる。ラジカル反応を抑制する重合反応禁止剤の添加量は、樹脂組成物中の不揮発成分を100重量%とした場合、0.0001〜2.0重量%、より好ましくは0.001〜1.0重量%である。0.00001重量%未満では十分な効果が得られず、2.0重量%を超えると光照射や加熱時の重合反応に影響する虞がある。 The polymerization reaction inhibitor that suppresses the radical reaction is not particularly limited, and examples thereof include quinone-based, hydroquinone-based, and nitrosamine-based agents. Specific examples thereof include hydroquinone, t-butylhydroquinone, p-methoxyphenol, N-nitroso-N-phenylhydroxylamine aluminum and the like. The amount of the polymerization reaction inhibitor that suppresses the radical reaction is 0.0001 to 2.0% by weight, more preferably 0.001 to 1.0% by weight, when the nonvolatile component in the resin composition is 100% by weight. %. If it is less than 0.00001% by weight, a sufficient effect cannot be obtained, and if it exceeds 2.0% by weight, the polymerization reaction during light irradiation or heating may be affected.
イオン反応(特にアニオン反応)を抑制する重合反応禁止剤としては、ボレート化合物、チタネート化合物、アルミネート化合物、ジルコネート化合物、イソシアネート化合物、カルボン酸、酸無水物、およびメルカプト有機酸などが挙げられる。 Examples of the polymerization reaction inhibitor that suppresses ionic reaction (particularly anionic reaction) include borate compounds, titanate compounds, aluminate compounds, zirconate compounds, isocyanate compounds, carboxylic acids, acid anhydrides, and mercapto organic acids.
前記ボレート化合物としては、例えば、トリメチルボレート、トリエチルボレート、トリプロピルボレート、トリイソプロピルボレート、トリブチルボレート、トリペンチルボレート、トリアリルボレート、トリヘキシルボレート、トリシクロヘキシルボレート、トリオクチルボレート、トリノニルボレート、トリデシルボレート、トリドデシルボレート、トリヘキサデシルボレート、トリオクタデシルボレート、トリス(2−エチルヘキシロキシ)ボラン、ビス(1,4,7,10−テトラオキサウンデシル)(1,4,7,10,13−ペンタオキサテトラデシル)(1,4,7−トリオキサウンデシル)ボラン、トリベンジルボレート、トリフェニルボレート、トリ−o−トリルボレート、トリ−m−トリルボレート、トリエタノールアミンボレート等が挙げられる。 Examples of the borate compound include trimethyl borate, triethyl borate, tripropyl borate, triisopropyl borate, tributyl borate, tripentyl borate, triallyl borate, trihexyl borate, tricyclohexyl borate, trioctyl borate, trinonyl borate, trione borate. Decyl borate, tridodecyl borate, trihexadecyl borate, trioctadecyl borate, tris(2-ethylhexyloxy)borane, bis(1,4,7,10-tetraoxaundecyl)(1,4,7,10, 13-pentaoxatetradecyl)(1,4,7-trioxaundecyl)borane, tribenzyl borate, triphenyl borate, tri-o-tolyl borate, tri-m-tolyl borate, triethanolamine borate and the like. Be done.
前記チタネート化合物としては、例えば、テトラエチルチタネート、テトラプロピルチタネート、テトライソプロプルチタネート、テトラブチルチタネート、テトラオクチルチタネート等が挙げられる。 Examples of the titanate compound include tetraethyl titanate, tetrapropyl titanate, tetraisoproplytitanate, tetrabutyl titanate, tetraoctyl titanate, and the like.
前記アルミネート化合物としては、例えば、トリエチルアルミネート、トリプロピルアルミネート、トリイソプロピルアルミネート、トリブチルアルミネート、トリオクチルアルミネート等が挙げられる。 Examples of the aluminate compound include triethylaluminate, tripropylaluminate, triisopropylaluminate, tributylaluminate, trioctylaluminate, and the like.
前記ジルコネート化合物としては、例えば、テトラエチルジルコネート、テトラプロピルジルコネート、テトライソプロピルジルコネート、テトラブチルジルコネート等が挙げられる。 Examples of the zirconate compound include tetraethyl zirconate, tetrapropyl zirconate, tetraisopropyl zirconate, and tetrabutyl zirconate.
前記イソシアネート化合物としては、例えば、ブチルイソシアネート、イソプロピルイソシアネート、2−クロロエチルイソシアネート、フェニルイソシアネート、p−クロロフェニルイソシアネート、ベンジルイソシアネート、ヘキサメチレンジイソシアネート、2−エチルフェニルイソシアネート、2,6−ジメチルフェニルイソシアネート、トリレンジイソシアネート(例:2,4−トリレンジイソシアネート、2,6−トリレンジイソシアネート)、1,5−ナフタレンジイソシアネート、ジフェニルメタン−4,4’−ジイソシアネート、トリジンジイソシアネート、イソホロンジイソシアネート、キシリレンジイソシアネート、パラフェニレンジイソシアネート、ビシクロヘプタントリイソシアネート等が挙げられる。 Examples of the isocyanate compound include butyl isocyanate, isopropyl isocyanate, 2-chloroethyl isocyanate, phenyl isocyanate, p-chlorophenyl isocyanate, benzyl isocyanate, hexamethylene diisocyanate, 2-ethylphenyl isocyanate, 2,6-dimethylphenyl isocyanate, and tri-ethyl phenyl isocyanate. Diisocyanate (eg, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate), 1,5-naphthalene diisocyanate, diphenylmethane-4,4′-diisocyanate, tolidine diisocyanate, isophorone diisocyanate, xylylene diisocyanate, paraphenylene Examples thereof include diisocyanate and bicycloheptane triisocyanate.
前記カルボン酸としては、例えば、ギ酸、酢酸、プロピオン酸、酪酸、カプロン酸、カプリル酸等の飽和脂肪族一塩基酸、アクリル酸、メタクリル酸、クロトン酸等の不飽和脂肪族一塩基酸、モノクロロ酢酸、ジクロロ酢酸等のハロゲン化脂肪酸、グリコール酸、乳酸、ブドウ酸等の一塩基性ヒドロキシ酸、グリオキシル酸等の脂肪族アルデヒド酸およびケトン酸、シュウ酸、マロン酸、コハク酸、マレイン酸等の脂肪族多塩基酸、安息香酸、ハロゲン化安息香酸、トルイル酸、フェニル酢酸、けい皮酸、マンデル酸等の芳香族一塩基酸、フタル酸、トリメシン酸等の芳香族多塩基酸等が挙げられる。 Examples of the carboxylic acid include saturated aliphatic monobasic acids such as formic acid, acetic acid, propionic acid, butyric acid, caproic acid, and caprylic acid, unsaturated aliphatic monobasic acids such as acrylic acid, methacrylic acid, and crotonic acid, and monochloro acid. Halogenated fatty acids such as acetic acid and dichloroacetic acid, monobasic hydroxy acids such as glycolic acid, lactic acid, and glove acid, aliphatic aldehyde acids and ketone acids such as glyoxylic acid, oxalic acid, malonic acid, succinic acid, and maleic acid Aromatic polybasic acids, benzoic acid, halogenated benzoic acid, toluic acid, phenylacetic acid, cinnamic acid, aromatic monobasic acids such as mandelic acid, and aromatic polybasic acids such as phthalic acid and trimesic acid. ..
前記酸無水物としては、例えば、無水コハク酸、無水ドデシニルコハク酸、無水マレイン酸、メチルシクロペンタジエンと無水マレイン酸の付加物、ヘキサヒドロ無水フタル酸、メチルテトラヒドロ無水フタル酸等の脂肪族多塩基酸無水物;無水フタル酸、無水トリメリット酸、無水ピロリメリット酸等の芳香族多塩基酸無水物;が挙げられる。 Examples of the acid anhydride include succinic anhydride, dodecynyl succinic anhydride, maleic anhydride, an adduct of methylcyclopentadiene and maleic anhydride, hexahydrophthalic anhydride, and aliphatic polybasic anhydride such as methyltetrahydrophthalic anhydride. And aromatic polybasic acid anhydrides such as phthalic anhydride, trimellitic anhydride, and pyrolimellitic anhydride.
前記メルカプト有機酸としては、例えば、メルカプト酢酸、メルカプトプロピオン酸(例:3−メルカプトプロピオン酸)、メルカプト酪酸(例:3−メルカプト酪酸、4−メルカプト酪酸)等のメルカプト脂肪族モノカルボン酸;ヒドロキシ酸とメルカプト有機酸とのエステル化反応によって得られるチオール基およびカルボキシ基を含有するエステル;メルカプトコハク酸、ジメルカプトコハク酸(例:2,3−ジメルカプトコハク酸)等のメルカプト脂肪族ジカルボン酸;メルカプト安息香酸(例:4−メルカプト安息香酸)等のメルカプト芳香族モノカルボン酸;等が挙げられる。 As the mercapto organic acid, for example, mercapto aliphatic monocarboxylic acid such as mercaptoacetic acid, mercaptopropionic acid (eg: 3-mercaptopropionic acid), mercaptobutyric acid (eg: 3-mercaptobutyric acid, 4-mercaptobutyric acid); hydroxy An ester containing a thiol group and a carboxy group obtained by an esterification reaction of an acid with a mercapto organic acid; mercapto aliphatic dicarboxylic acids such as mercaptosuccinic acid and dimercaptosuccinic acid (eg, 2,3-dimercaptosuccinic acid) A mercapto aromatic monocarboxylic acid such as mercaptobenzoic acid (eg, 4-mercaptobenzoic acid); and the like.
成分(7)としては、汎用性・安全性が高く、保存安定性を向上させる観点より、ボレート化合物が好ましく、トリエチルボレート、トリプロピルボレート、トリイソプロピルボレート、トリブチルボレートがより好ましく、トリエチルボレートがさらに好ましい。 As the component (7), a borate compound is preferable, triethyl borate, tripropyl borate, triisopropyl borate, tributyl borate are more preferable, and triethyl borate is further preferable, from the viewpoints of high versatility and safety, and improving storage stability. preferable.
イオン反応を抑制する重合反応禁止剤の添加量は、樹脂組成物中の不揮発成分を100重量%とした場合、0.0001〜2.0重量%、より好ましくは0.001〜1.0重量%である。0.00001重量%未満では十分な効果が得られず、2.0重量%を超える場合は加熱時の重合反応に影響がでて好ましくない。 The amount of the polymerization reaction inhibitor that suppresses the ionic reaction is 0.0001 to 2.0% by weight, more preferably 0.001 to 1.0% by weight, when the nonvolatile component in the resin composition is 100% by weight. %. If it is less than 0.00001% by weight, a sufficient effect cannot be obtained, and if it exceeds 2.0% by weight, the polymerization reaction upon heating is affected, which is not preferable.
本発明において、ラジカル反応を抑制する重合反応禁止剤とイオン反応を抑制する重合反応禁止剤は、必要に応じて、いずれか一方のみが使用されても、両方が使用されてもよい。 In the present invention, either one of the polymerization reaction inhibitor that suppresses the radical reaction and the polymerization reaction inhibitor that suppresses the ionic reaction may be used, or both may be used as necessary.
<(8)その他の成分>
本発明の硬化性樹脂組成物には、必要に応じて、本発明の効果を損なわない範囲で、炭酸カルシウム、炭酸マグネシウム、硫酸バリウム、硫酸マグネシウム、珪酸アルミニウム、珪酸ジルコニウム、酸化鉄、酸化チタン、酸化アルミニウム(アルミナ)、酸化亜鉛、二酸化珪素、チタン酸カリウム、カオリン、タルク、石英粉等の無機フィラー;ポリメタクリル酸メチル及び/又はポリスチレンにこれらを構成するモノマーと共重合可能なモノマーとを共重合させた共重合体等からなる有機フィラー;チキソ剤;消泡剤;レベリング剤;カップリング剤;難燃剤;顔料;染料;蛍光剤等の慣用成分を含有してもよい。
<(8) Other ingredients>
The curable resin composition of the present invention, if necessary, within a range that does not impair the effects of the present invention, calcium carbonate, magnesium carbonate, barium sulfate, magnesium sulfate, aluminum silicate, zirconium silicate, iron oxide, titanium oxide, Inorganic fillers such as aluminum oxide (alumina), zinc oxide, silicon dioxide, potassium titanate, kaolin, talc, and quartz powder; polymethylmethacrylate and/or polystyrene are used together with a monomer constituting them and a copolymerizable monomer. Organic fillers such as polymerized copolymers, thixotropic agents, defoaming agents, leveling agents, coupling agents, flame retardants, pigments, dyes, fluorescent agents, and other conventional components may be contained.
また、本発明の硬化性樹脂組成物には、本発明の目的を損なわない範囲内の量でエポキシ化合物(すなわち、エポキシ基含有化合物)を含有してもよい。 Further, the curable resin composition of the present invention may contain an epoxy compound (that is, an epoxy group-containing compound) in an amount within a range that does not impair the object of the present invention.
本発明の硬化性樹脂組成物を製造することには特別の困難はない。例えば、ニーダー、攪拌混合機、三本ロールミル等を用いて、各成分を均一に混合することによって、一液型の硬化性樹脂組成物として調製することができる。混合の際の樹脂組成物の温度は、通常10〜50℃、好ましくは20〜40℃であり、混合時間は、通常1秒〜5分、好ましくは5秒〜3分である。 There is no particular difficulty in producing the curable resin composition of the present invention. For example, a one-pack type curable resin composition can be prepared by uniformly mixing the components using a kneader, a stirring mixer, a three-roll mill, or the like. The temperature of the resin composition during mixing is usually 10 to 50°C, preferably 20 to 40°C, and the mixing time is usually 1 second to 5 minutes, preferably 5 seconds to 3 minutes.
本発明の硬化性樹脂組成物を光硬化させる際の、照射光は、波長800nm以上の赤外線、可視光、紫外線、電子線等を使用できるが、紫外線が好ましい。また、紫外線のピーク波長は300〜500nmの範囲にあるのが好ましい。光照射手段としては、例えば、低圧水銀灯、中圧水銀灯、高圧水銀灯、超高圧水銀灯、エキシマーレーザー、ケミカルランプ、ブラックライトランプ、マイクロウェーブ励起水銀灯、メタルハライドランプ、ナトリウムランプ、蛍光灯、LED方式SPOT型UV照射器、キセノンランプ、DEEP UVランプ、太陽光等が挙げられる。 Irradiation light for photocuring the curable resin composition of the present invention may be infrared rays having a wavelength of 800 nm or more, visible light, ultraviolet rays, electron beams, etc., but ultraviolet rays are preferable. The peak wavelength of ultraviolet rays is preferably in the range of 300 to 500 nm. Examples of the light irradiation means include a low-pressure mercury lamp, a medium-pressure mercury lamp, a high-pressure mercury lamp, an ultra-high-pressure mercury lamp, an excimer laser, a chemical lamp, a black light lamp, a microwave-excited mercury lamp, a metal halide lamp, a sodium lamp, a fluorescent lamp, and an LED system SPOT type. A UV irradiator, a xenon lamp, a DEEP UV lamp, sunlight, etc. are mentioned.
本発明の硬化性樹脂組成物を熱硬化させる際の加熱温度は特に限定はされないが、一般的には、50〜150℃であり、好ましくは60〜100℃である。 The heating temperature for thermosetting the curable resin composition of the present invention is not particularly limited, but is generally 50 to 150°C, preferably 60 to 100°C.
本発明の硬化性樹脂組成物は、優れた光硬化性と優れた熱硬化性を併せ持ち、高接着強度の硬化物を形成し得る。従って、本発明の硬化性樹脂組成物の用途としては、接着剤、封止剤、コーティング剤等を挙げることができる。なかでも、スマートフォンなどの携帯機器に搭載されるカメラモジュールの組み立てに用いる接着剤として特に有用である。 The curable resin composition of the present invention has both excellent photocurability and excellent thermosetting property, and can form a cured product having high adhesive strength. Therefore, examples of the use of the curable resin composition of the present invention include adhesives, sealants, coating agents and the like. Among them, it is particularly useful as an adhesive used for assembling a camera module mounted on a mobile device such as a smartphone.
すなわち、カメラモジュールの組み立てにおいて、以下の(I)〜(III)の工程を経ることで、各部品が高精度に位置決めされ、かつ、接着すべき部品間が高接着強度で接着して組み立てられた高品質のカメラモジュールを効率よく製造することができる。
(I):本発明の硬化性樹脂組成物をカメラモジュールを構成する接着すべき2つの部品の一方の部品に塗布し、この硬化性樹脂組成物が塗布された部品(接着部品)と他方の部品(被接着部品)とを位置決めする工程。
(II):光照射により硬化性樹脂組成物を硬化(予備硬化)させて接着部品と被接着部品間を仮固定する工程。
(III):加熱により硬化性樹脂組成物を硬化(本硬化)させて接着部品と被接着部品間を本固定する工程。
That is, in assembling the camera module, the components (1) to (III) are subjected to the following steps to position each component with high accuracy, and the components to be bonded are bonded to each other with high bonding strength. It is possible to efficiently manufacture high quality camera modules.
(I): The curable resin composition of the present invention is applied to one of two parts to be adhered constituting a camera module, and the part to which the curable resin composition is applied (adhesive part) and the other part The step of positioning the parts (adhered parts).
(II): A step of curing (precuring) the curable resin composition by light irradiation to temporarily fix the adhesive component and the adherend component.
(III): A step of curing (main curing) the curable resin composition by heating to permanently fix the adhesive component and the adhered component.
(II)の工程では、接着すべき2つの部品の配置位置の関係から、接着部品に塗布された硬化性樹脂組成物に光が照射されない未照射部分が多く残ることがある。しかし、本発明の硬化性樹脂組成物は極めて良好な熱硬化性を有しているため、光の未照射部分が生じても、光照射によって硬化が進行した部分(予備硬化した部分)だけでなく、光の未照射部分も熱硬化によって十分に硬化が進行して完全硬化に至り、塗布された硬化性樹脂組成物全体が高接着強度を与え得る硬化物に硬化される。 In the step (II), due to the positional relationship between the two components to be bonded, a large amount of unirradiated portions where the curable resin composition applied to the bonded components is not irradiated may remain. However, since the curable resin composition of the present invention has an extremely good thermosetting property, even if a non-irradiated portion is generated, only the portion that has been cured by light irradiation (pre-cured portion) is present. Nonetheless, the unirradiated portion of the light is sufficiently cured by thermal curing to reach complete curing, and the entire curable resin composition applied is cured into a cured product capable of providing high adhesive strength.
以下、代表的な実施例により本発明を詳細に説明するが本発明はこれに限定されるものではない。なお、下記例中で用いた原材料ならびに実施した試験方法は以下のとおりである。 Hereinafter, the present invention will be described in detail with reference to representative examples, but the present invention is not limited thereto. The raw materials used in the following examples and the test methods carried out are as follows.
1.原材料
[成分(1)]
(1A)「EBECRYL8701」:ダイセル・オルネクス株式会社製 ウレタンアクリレート、重量平均分子量約2000、3官能
(1B)「EBECRYL3708」:ダイセル・オルネクス株式会社製 エポキシアクリレート、重量平均分子量約1500、2官能
(1C)「M−313」:東亜合成株式会社製 イソシアヌル酸EO変性ジアクリレート/トリアクリレート(40重量%/60重量%)、分子量約480、2.6官能
(1D)「IRR−214K」:ダイセル・オルネクス社製 トリシクロデカンジメタノールジアクリレート、分子量300、2官能
1. raw materials
[Component (1)]
(1A) "EBECRYL8701": manufactured by Daicel Ornex Co., Ltd. Urethane acrylate, weight average molecular weight of about 2000, trifunctional (1B) "EBECRYL3708": manufactured by Daicel Ornex Co., Ltd. epoxy acrylate, weight average molecular weight of about 1500, bifunctional (1C) ) "M-313": manufactured by Toagosei Co., Ltd. isocyanuric acid EO-modified diacrylate/triacrylate (40% by weight/60% by weight), molecular weight about 480, 2.6 functional (1D) "IRR-214K": Daicel- Ornex tricyclodecane dimethanol diacrylate, molecular weight 300, bifunctional
[成分(2)]
(2A)CHDVE:日本カーバイド株式会社製 シクロヘキサンジメタノールジビニルエーテル、2官能
(2B)TAIC:日本化成株式会社製 トリアリルイソシアヌレート、3官能
[Component (2)]
(2A) CHDVE: manufactured by Nippon Carbide Co., Ltd. cyclohexanedimethanol divinyl ether, bifunctional (2B) TAIC: manufactured by Nippon Kasei Co., Ltd. triallyl isocyanurate, trifunctional
[成分3]
(3A)PE1:昭和電工株式会社製「カレンズMT」 ペンタエリスリトールテトラキス(3−メルカプトブチレート)、分子量544、4官能
(3B)PEMP:SC有機化学株式会社製 ペンタエリスリトールテトラキス(3−メルカプトプロピオナート) 分子量489、4官能
(3C)TMTP:淀化学工業株式会社製 トリメチロールプロパントリス(3−メルカプトプロピオナート)、分子量398、3官能
[Component 3]
(3A) PE1: Showa Denko KK "Karenzu MT" pentaerythritol tetrakis (3-mercaptobutyrate), molecular weight 544, tetrafunctional (3B) PEMP: SC Organic Chemistry pentaerythritol tetrakis (3-mercaptopropio) Nato) Molecular weight 489, tetrafunctional (3C)TMTP: trimethylolpropane tris (3-mercaptopropionate) manufactured by Yodo Chemical Co., Ltd., molecular weight 398, trifunctional
[成分4]
(4A)Esacure KTO 46:DKSH社製 2,4,6−トリメチルベンゾイルジフェニルホスフィンオキシドとオリゴ[2−ヒドロキシ−2−メチル1−[4−(1−メチルビニル)フェニル]プロパン]とメチルベンゾフェノン誘導体との混合物
(4B)Irgacure 184:BASF 1−ヒドロキシ−シクロヘキシル−フェニル−ケトン
(4C)Irgacure OXE 01:BASF社製 1,2−オクタジエン,1−[4−(フェニルチオ−2−(O−ベンゾイルオキシム)
[Component 4]
(4A) Esacure KTO 46: manufactured by DKSH, 2,4,6-trimethylbenzoyldiphenylphosphine oxide, oligo[2-hydroxy-2-methyl 1-[4-(1-methylvinyl)phenyl]propane], and methylbenzophenone derivative Mixture with (4B) Irgacure 184: BASF 1-hydroxy-cyclohexyl-phenyl-ketone (4C) Irgacure OXE 01: BASF Corporation 1,2-octadiene, 1-[4-(phenylthio-2-(O-benzoyloxime )
[成分5]
(5A)V−601:和光純薬工業(株)製 ジメチル2,2’−アゾビス(2−メチルプロピオナート) 10時間半減期温度66℃
(5B)パーヘキシルO:日本油脂株式会社製 t−へキシルパーオキシ−2−エチルヘキサノエート 10時間半減期温度69.9℃
[Component 5]
(5A) V-601: Wako Pure Chemical Industries, Ltd. dimethyl 2,2′-azobis(2-methylpropionate) 10 hours half-life temperature 66° C.
(5B) Perhexyl O: manufactured by NOF CORPORATION t-hexyl peroxy-2-ethylhexanoate 10 hours half-life temperature 69.9°C
[成分6]
(6A)PN−40:味の素ファインテクノ(株)製 アミンアダクト系塩基性化合物(固体)
(6B)PN−50:味の素ファインテクノ(株)製 アミンアダクト系塩基性化合物(固体)
(6C)FXR1081:(株)T&K TOKA製 潜在性エポキシ硬化剤 固形タイプ
[Component 6]
(6A) PN-40: manufactured by Ajinomoto Fine-Techno Co., Ltd. Amine adduct basic compound (solid)
(6B) PN-50: manufactured by Ajinomoto Fine-Techno Co., Ltd. amine adduct basic compound (solid)
(6C) FXR1081: manufactured by T&K TOKA Co., Ltd. Latent epoxy curing agent solid type
[成分7]
(7A)Q−1301:和光純薬工業(株)製 N−ニトロソ−N−フェニルヒドロキシアミンアルミニウム塩
(7B)トリエチルボレート:純正化学工業(株)製
[Component 7]
(7A) Q-1301: manufactured by Wako Pure Chemical Industries, Ltd. N-nitroso-N-phenylhydroxyamine aluminum salt (7B) triethylborate: manufactured by Junsei Chemical Industry Co., Ltd.
[その他の成分]
(8A)F−351:(株)カネカ製 「ゼフィアック F351」 コアシュエル型有機フィラー
(8B)SO−C5:(株)アドマテックス製 球状シリカフィラー 平均粒径=1.6μm 比表面積=4.6m2/g
(8C)ZX−1059:新日鉄住金化学(株)製 高純度ビスフェノールA、F型エポキシ樹脂 エポキシ当量(EPW)160−170g/eq
(8D)UVACURE 1561:ダイセル・オルネクス株式会社製 エポキシハーフアクリレート、分子量約450、1.3官能
[Other ingredients]
(8A) F-351: manufactured by Kaneka Co., Ltd. “Zefiac F351” core shell type organic filler (8B) SO-C5: manufactured by Admatex Co., Ltd. spherical silica filler Average particle size=1.6 μm Specific surface area=4.6 m 2 /G
(8C) ZX-1059: Nippon Steel & Sumikin Chemical Co., Ltd. high purity bisphenol A, F type epoxy resin epoxy equivalent (EPW) 160-170 g/eq.
(8D) UVACURE 1561: manufactured by Daicel Ornex Co., Ltd. Epoxy half acrylate, molecular weight about 450, 1.3 functional
評価方法 Evaluation methods
2.評価試験
[熱硬化性の評価]
2.5mm×8.0mm×0.8mm厚のガラスエポキシ樹脂積層板(利昌工業製、FR−4.0)に約50μm厚のスペーサーを使って、組成物をバーコートして組成物の塗膜を形成し、熱風循環オーブンにて80℃で30分間加熱して硬化を行い、指触による塗膜外観観察にて、硬化性を評価した。
2. Evaluation test [Evaluation of thermosetting]
A glass epoxy resin laminated plate (FR-4.0 manufactured by Risho Kogyo Co., Ltd.) having a thickness of 2.5 mm×8.0 mm×0.8 mm and a spacer having a thickness of about 50 μm was used to bar-coat the composition to apply the composition. A film was formed, heated in a hot air circulation oven at 80° C. for 30 minutes to be cured, and the curability was evaluated by observing the appearance of the coating film with a finger.
<評価基準>
○:未硬化成分なし
△:多少未硬化成分あり
×:未硬化
<Evaluation criteria>
○: No uncured component △: Some uncured component ×: Uncured
[接着強度の測定]
(1)76mm×26mm×1.0mm厚のスライドガラス板上に組成物を1〜3mg塗布し、その上にコンデンサーチップ(JIS呼称 2012サイズ)を乗せ、下記の条件にて光硬化を行い、硬化物の接着強度(接着強度1)を測定した。
(2)上記と同様に、スライドガラス板への組成物の塗布、コンデンサーチップの載置を行ったものに対し、下記の条件にて光/熱硬化を行い、硬化物の接着強度(接着強度2)を測定した。
[Measurement of adhesive strength]
(1) 1 to 3 mg of the composition was applied on a 76 mm×26 mm×1.0 mm thick slide glass plate, a capacitor chip (JIS name 2012 size) was placed thereon, and photocuring was performed under the following conditions: The adhesive strength (adhesive strength 1) of the cured product was measured.
(2) In the same manner as above, a composition obtained by applying the composition to a slide glass plate and mounting a capacitor chip was subjected to light/heat curing under the following conditions to obtain the adhesive strength (adhesive strength) of the cured product. 2) was measured.
接着強度は、ボンドテスター(dega社製シリーズ4000)にてチップを横方向から破壊して、接着強度(N/mm2)を測定した。測定は3回行い、その平均値を求めた。 The adhesive strength was measured by breaking the chip from the lateral direction with a bond tester (Series 4000 manufactured by Dega) and measuring the adhesive strength (N/mm 2 ). The measurement was performed 3 times and the average value was calculated.
<硬化条件>
(1)光硬化:パナソニック社製UV―LED照射装置UJ35により、照度2500mW/cm2の紫外線(ピーク波長:365nm)を、二方向から角度45°(コンデンサーチップ表面への光の入射角度が45°)で、1.2秒間照射(露光量3000mJ/cm2)。
(2)光/熱硬化:パナソニック社製UV―LED照射装置UJ35により、照度2500mW/cm2の紫外線(ピーク波長:365nm)を、二方向から角度45°(コンデンサーチップ表面への光の入射角度が45°)で、1.2秒間照射(露光量3000mJ/cm2)し、引き続き80℃で30分間加熱した。
<Curing conditions>
(1) Photo-curing: UV-LED irradiator UJ35 manufactured by Panasonic Co., Ltd. was used to emit ultraviolet rays (peak wavelength: 365 nm) with an illuminance of 2500 mW/cm 2 at an angle of 45° from two directions (the angle of incidence of light on the surface of the capacitor chip was 45. Irradiation for 1.2 seconds (exposure amount 3000 mJ/cm 2 ).
(2) Light/heat curing: UV-LED irradiation device UJ35 manufactured by Panasonic Co., Ltd. was used to emit ultraviolet rays (peak wavelength: 365 nm) with an illuminance of 2500 mW/cm 2 from two directions at an angle of 45° (angle of incidence of light on the surface of the condenser chip). At 45°) for 1.2 seconds (exposure amount 3000 mJ/cm 2 ) and subsequently heated at 80° C. for 30 minutes.
<評価基準>
◎:10N/mm2以上
○:5〜10N/mm2
×:5N/未満mm2
<Evaluation criteria>
⊚: 10 N/mm 2 or more ○: 5 to 10 N/mm 2
X: less than 5 N/mm 2
[保存安定性]
組成物をプラスティック製密閉容器に25℃にて保管し、ゲル化するまでの日数を確認した。
<評価基準>
○:4日以上
△:1〜3日
×:1日未満
[Storage stability]
The composition was stored in a plastic closed container at 25° C., and the number of days until gelation was confirmed.
<Evaluation criteria>
○: 4 days or more △: 1-3 days ×: less than 1 day
3.実施例および比較例
下記表1の上欄に示す配合で各成分を混合して、実施例1〜19及び比較例1〜3に係る樹脂組成物を調製した。表中の各成分の数字は配合量(重量部)を示す。樹脂組成物を調製は、実施例1〜16については、成分(1)〜(3)を混合し、そこへ成分(4)、(5)を添加してさらに混合し、そこへ成分(6)を添加して十分に分散した後、静置脱泡して調製した。なお、調製作業は25℃で行った。実施例17については、成分(8A)、(8B)は成分(1)〜(3)を混合したものに添加して混合した。実施例18については、成分(8C)は、成分(1)〜(3)を混合したものに添加して混合した。実施例19、比較例1、2における成分(7A)、(7B)は成分(6)を分散させた後に添加して混合した。比較例2、3における成分(8C)、(8D)は成分(1)〜(3)を混合した後に添加して混合した。
3. Examples and Comparative Examples The resin compositions according to Examples 1 to 19 and Comparative Examples 1 to 3 were prepared by mixing the components in the formulations shown in the upper column of Table 1 below. The number of each component in the table indicates the blending amount (parts by weight). The resin compositions were prepared by mixing the components (1) to (3) for Examples 1 to 16, adding the components (4) and (5) thereto, and further mixing the components (6). ) Was added and sufficiently dispersed, and then static defoaming was performed. The preparation work was performed at 25°C. In Example 17, the components (8A) and (8B) were added to and mixed with the mixture of the components (1) to (3). As for Example 18, the component (8C) was added to and mixed with the mixture of the components (1) to (3). The components (7A) and (7B) in Example 19 and Comparative Examples 1 and 2 were added and mixed after the component (6) was dispersed. Components (8C) and (8D) in Comparative Examples 2 and 3 were added after mixing components (1) to (3).
調製された実施例1〜19及び比較例1〜3の樹脂組成物を前述の評価試験に供した結果が表1の下欄である。 The lower column of Table 1 shows the results of subjecting the prepared resin compositions of Examples 1 to 19 and Comparative Examples 1 to 3 to the above-described evaluation test.
実施例1〜19の結果の通り、本発明の樹脂組成物は、優れた熱硬化性と優れた光硬化性を併せ持ち、また、保存安定性が良好であることがわかる。このため、使用環境や用途に応じて、加熱による硬化と光照射による硬化とを選択して実施でき、また両方を組み合わせて実施できる。また、硬化して得られる硬化物は単位面積当たりの接着強度が高く、カメラモジュールにおける構成部材間の接着用の接着剤として有用であることがわかる。これに対し、比較例1〜3の樹脂組成物は、熱硬化性および光硬化性のいずれにおいても、本発明の樹脂組成物のような高いレベルに達していないことがわかる。 As can be seen from the results of Examples 1 to 19, the resin composition of the present invention has both excellent thermosetting properties and excellent photocurability, and also has good storage stability. Therefore, the curing by heating and the curing by light irradiation can be selectively performed according to the use environment and the application, or both can be performed in combination. Further, it can be seen that the cured product obtained by curing has a high adhesive strength per unit area and is useful as an adhesive agent for bonding the constituent members in the camera module. On the other hand, it can be seen that the resin compositions of Comparative Examples 1 to 3 have not reached the high level of the resin composition of the present invention in both thermosetting property and photocurability.
Claims (8)
(2)1分子中にビニル基又はアリル基を2個以上有するポリエン化合物、
(3)1分子中にチオール基を2個以上有するポリチオール化合物、
(4)光ラジカル発生剤、
(5)熱ラジカル発生剤、及び
(6)熱アニオン重合開始剤
を含み、
成分(1)と成分(3)の官能基当量比(成分(1)の(メタ)アクリロイル基の当量/成分(3)のチオール基の当量)が0.5以上、3.0以下であり、
成分(2)と成分(3)の官能基当量比(成分(2)のビニル基又はアリル基の当量/成分(3)のチオール基の当量)が0.3以上、3.0以下であり、並びに
成分(1)及び成分(2)と成分(3)との官能基当量比((成分(1)の(メタ)アクリロイル基の当量+成分(2)のビニル基又はアリル基の当量)/成分(3)のチオール基の当量)が0.8以上、5以下である、樹脂組成物。 (1) a compound having a (meth)acryloyl group,
(2) A polyene compound having two or more vinyl groups or allyl groups in one molecule,
(3) Polythiol compound having two or more thiol groups in one molecule,
(4) photo radical generator,
(5) viewed contains a heat radical generating agent, and (6) heat anionic polymerization initiator,
The functional group equivalent ratio of component (1) and component (3) (equivalent of (meth)acryloyl group of component (1)/equivalent of thiol group of component (3)) is 0.5 or more and 3.0 or less. ,
The functional group equivalent ratio of component (2) and component (3) (equivalent of vinyl group or allyl group of component (2)/equivalent of thiol group of component (3)) is 0.3 or more and 3.0 or less. , And
Functional group equivalent ratio of component (1) and component (2) to component (3) ((equivalent of (meth)acryloyl group of component (1)+equivalent of vinyl group or allyl group of component (2))/component The resin composition having a (thiol group equivalent of (3)) of 0.8 or more and 5 or less .
光照射により前記硬化性樹脂組成物を硬化させて前記接着部品と前記被接着部品間を仮固定する工程、および
加熱により前記硬化性樹脂組成物を硬化させて前記接着部品と前記被接着部品間を本固定する工程を含む、カメラモジュールの製造方法。 Positioning step for positioning the adhesion component and the adhesive component coated with the resin composition of any one of claims 1 to 3,
Curing the curable resin composition by light irradiation to temporarily fix the adhesive component and the adhered component, and heating the curable resin composition to cure the adhesive component and the adhered component. A method for manufacturing a camera module, the method including a step of permanently fixing a camera module.
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