JP6697227B2 - Power storage device - Google Patents

Power storage device Download PDF

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JP6697227B2
JP6697227B2 JP2015125579A JP2015125579A JP6697227B2 JP 6697227 B2 JP6697227 B2 JP 6697227B2 JP 2015125579 A JP2015125579 A JP 2015125579A JP 2015125579 A JP2015125579 A JP 2015125579A JP 6697227 B2 JP6697227 B2 JP 6697227B2
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metal foil
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resin layer
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広治 南谷
広治 南谷
賢史 池田
賢史 池田
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Showa Denko Packaging Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Description

本発明は、各種装置に搭載する蓄電デバイスに関する。   The present invention relates to a power storage device mounted on various devices.

なお、本明細書において、「アルミニウム」の語は、AlおよびAl合金を含む意味で用い、「銅」の語は、CuおよびCu合金を含む意味で用い、「ニッケル」の語は、NiおよびNi合金を含む意味で用い、「チタン」の語は、TiおよびTi合金を含む意味で用いている。また、本明細書において、「金属」の語は、単体の金属および合金を含む意味で用いる。   In the present specification, the term “aluminum” is used to include Al and Al alloys, the term “copper” is used to include Cu and Cu alloys, and the term “nickel” is Ni and It is used to include a Ni alloy, and the term "titanium" is used to include Ti and a Ti alloy. In addition, in the present specification, the term “metal” is used to include simple metals and alloys.

ハイブリッド自動車や電気自動車の電池、家庭用または工業用の定置用蓄電池に使用されるリチウムイオン二次電池やリチウムポリマー二次電池は小型化、軽量化に伴い、従来使用されていた金属製の外装に代えて、金属箔の両面に樹脂フィルムを貼り合わせたラミネート外装材が用いられることが多くなっている。また、ラミネート外装材を使用した電気二重層コンデンサやリチウムイオンキャパシタ等も自動車やバスに搭載することが検討されている(特許文献1参照)。   Lithium ion secondary batteries and lithium polymer secondary batteries used in batteries for hybrid vehicles and electric vehicles, stationary storage batteries for home and industrial use are made of metal, which has been used in the past due to miniaturization and weight reduction. Instead of the above, a laminated exterior material in which a resin film is attached to both surfaces of a metal foil is often used. Further, mounting of an electric double layer capacitor using a laminated exterior material, a lithium ion capacitor, or the like on an automobile or a bus is also being considered (see Patent Document 1).

蓄電デバイスのサイズや容量は、電池メーカーにおいて蓄電デバイス単独で設計される。このため、装置メーカーで蓄電デバイスを搭載した装置を設計する場合、装置内に効率良く組み込んだり装置に必要な容量を得るために専用の蓄電デバイスを改めて設計するか、あるいは既存の蓄電デバイスに合わせて装置内の装填スペースを設計するという工程で作業が進められている。   The size and capacity of the power storage device are designed by the battery manufacturer for the power storage device alone. For this reason, when designing a device equipped with a power storage device by a device manufacturer, either design it in a dedicated power storage device again in order to efficiently install it in the device or to obtain the capacity required for the device, or adapt it to an existing power storage device. Work is progressing in the process of designing the loading space in the device.

特開2013−161674号公報JP, 2013-161674, A

上記のような装置設計は無駄が多く、蓄電デバイスの組み込んだ装置の効率的な設計が求められている。   The above-mentioned device design is wasteful, and efficient design of the device incorporating the power storage device is required.

本発明は、かかる技術的背景に鑑みてなされたものであって、容易にサイズおよび容量を変更できる蓄電デバイスを提供することを目的とする。   The present invention has been made in view of such technical background, and an object of the present invention is to provide an electricity storage device whose size and capacity can be easily changed.

即ち、本発明は下記[1]〜[6]に記載の構成を有する。   That is, the present invention has the configurations described in [1] to [6] below.

[1]第一金属箔の一方の面に第一接着剤層を介して第一耐熱性樹脂層が積層され、他方の面に第三接着剤層を介して第一熱可塑性樹脂層が積層され、前記第一熱可塑性樹脂層側の面に第一金属箔が露出する第一金属箔内側露出部を有する第一外装材と、
第二金属箔の一方の面に第二接着剤層を介して第二耐熱性樹脂層が積層され、他方の面に第四接着剤層を介して第二熱可塑性樹脂層が積層され、前記第二熱可塑性樹脂層側の面に第二金属箔が露出する第二金属箔内側露出部を有する第二外装材と、
第一金属箔内側露出部に積層された正極活物質層と、第二金属箔内側露出部に積層された負極活物質層と、これらの間に配置されるセパレーターとを有する電池要素とを備え、
前記第一外装材の第一熱可塑性樹脂層と第二外装材の第二熱可塑性樹脂層とが向かい合い、第一熱可塑性樹脂層と第二熱可塑性樹脂層とが融着した熱封止部に囲まれることによって、室内に第一金属箔内側露出部および第二金属箔内側露出部が臨む複数の電池要素室を有する外装体が形成され、
前記電池要素室内に電解質とともに封入された電池要素は、正極活物質層が第一金属箔内側露出部に導通するとともに負極活物質層が第二金属箔内側露出部に導通し、
隣接する電池要素室間の熱封止部において、第一外装材は第一金属箔と第一耐熱性樹脂層との間に第一接着剤層が存在しない第一非接着部を有し、第二外装材は第二金属箔と第二耐熱性樹脂層との間に第二接着剤層が存在しない第二非接着部を有することを特徴とする蓄電デバイス。
[1] A first heat resistant resin layer is laminated on one surface of the first metal foil via a first adhesive layer, and a first thermoplastic resin layer is laminated on the other surface via a third adhesive layer. And a first exterior material having a first metal foil inner exposed portion where the first metal foil is exposed on the surface of the first thermoplastic resin layer side,
A second heat resistant resin layer is laminated on one surface of the second metal foil via a second adhesive layer, and a second thermoplastic resin layer is laminated on the other surface via a fourth adhesive layer, A second exterior material having a second metal foil inner exposed portion where the second metal foil is exposed on the surface of the second thermoplastic resin layer side,
A battery element having a positive electrode active material layer laminated on the first metal foil inner exposed portion, a negative electrode active material layer laminated on the second metal foil inner exposed portion, and a separator arranged between them. ,
The first thermoplastic resin layer of the first exterior material and the second thermoplastic resin layer of the second exterior material face each other, and the heat sealing portion in which the first thermoplastic resin layer and the second thermoplastic resin layer are fused to each other. By being surrounded by, the exterior body having a plurality of battery element chambers facing the first metal foil inner exposed portion and the second metal foil inner exposed portion is formed in the room,
The battery element enclosed with the electrolyte in the battery element chamber, the positive electrode active material layer is conducted to the first metal foil inner exposed portion and the negative electrode active material layer is conducted to the second metal foil inner exposed portion,
In the heat-sealed portion between the adjacent battery element chambers, the first exterior material has a first non-adhesive portion in which the first adhesive layer does not exist between the first metal foil and the first heat resistant resin layer, The electricity storage device, wherein the second exterior material has a second non-adhesive portion where the second adhesive layer does not exist between the second metal foil and the second heat resistant resin layer.

[2]前記第一外装材が、第一非接着部に臨む第一耐熱性樹脂層が無く第一金属箔が露出する第一金属箔外側露出部を有し、前記第二外装材が、第二非接着部に臨む第二耐熱性樹脂層が無く第二金属箔が露出する第二金属箔外側露出部を有する前項1に記載の蓄電デバイス。   [2] The first exterior material has a first metal foil outer exposed portion where the first metal foil is exposed without the first heat-resistant resin layer facing the first non-adhesive portion, and the second exterior material is 2. The electricity storage device according to item 1 above, which has a second metal foil outer exposed portion where the second metal foil is exposed without the second heat resistant resin layer facing the second non-adhesive portion.

[3]前記第一金属箔外側露出部および第二金属箔外側露出部が絶縁シートで覆われている前項2に記載の蓄電デバイス。   [3] The electricity storage device according to the above item 2, wherein the first metal foil outer side exposed portion and the second metal foil outer side exposed portion are covered with an insulating sheet.

[4]前記第一外装材が、第一非接着部に臨む第一金属箔の一部が除去された第一金属箔除去部を有し、前記第二外装材が、第二非接着部に臨む第二金属箔の一部が除去された第二金属箔除去部を有し、かつ、第一外装材と第二外装材の積層方向において、前記第一金属箔除去部および第二金属箔除去部は第一金属箔と第二金属箔とが重ならない位置に形成されている前項1〜3のうちのいずれか1項に記載の蓄電デバイス。   [4] The first exterior material has a first metal foil removal portion in which a part of the first metal foil facing the first non-adhesion portion is removed, and the second exterior material is the second non-adhesion portion. Having a second metal foil removing portion in which a part of the second metal foil facing to is removed, and in the stacking direction of the first exterior material and the second exterior material, the first metal foil removing portion and the second metal The electricity storage device according to any one of the preceding items 1 to 3, wherein the foil removal portion is formed at a position where the first metal foil and the second metal foil do not overlap each other.

[5]前記第一外装材が第一金属箔を挟んで第一非接着部の対称位置に第三接着剤層が存在しない第三非接着部を有し、前記第二外装材が第二金属箔を挟んで第二非接着部の対称位置に第四接着剤層が存在しない第四非接着部を有している前項1〜4のうちのいずれか1項に記載の蓄電デバイス。   [5] The first exterior material has a third non-adhesive portion where the third adhesive layer does not exist at a symmetrical position of the first non-adhesive portion with the first metal foil sandwiched therebetween, and the second exterior material is the second 5. The electricity storage device according to any one of items 1 to 4 above, which has a fourth non-adhesive portion in which the fourth adhesive layer does not exist at a symmetrical position of the second non-adhesive portion with the metal foil interposed therebetween.

[6]前記第一非接着部と第二非接着部との間に、第一熱可塑性樹脂層と第二熱可塑性樹脂層とが融着していない未融着部を有する前項1〜5のうちのいずれか1項に記載の蓄電デバイス。   [6] The first paragraph 5 which has an unfused part where the first thermoplastic resin layer and the second thermoplastic resin layer are not fused between the first non-bonded part and the second non-bonded part. The electric storage device according to any one of 1.

上記[1]に記載の蓄電デバイスは、電極である第一金属箔および第二金属箔が全電池要素室で繋がり、かつ全電要素室はそれぞれに封止されているので、電池要素室間の任意の熱封止部で切断して任意のサイズに分割することができる。また、前記熱封止部には第一接着剤層の無い第一非接着部および第二接着剤層の無い第二非接着部が形成されているので、分割した蓄電デバイスの切断端において、第一非接着部に臨む第一耐熱性樹脂層を除去して第一金属箔外側露出部を形成するとともに、第二非接着部に臨む第二耐熱性樹脂層を除去して第二金属箔外側露出部を形成し、これらを正極端子および負極端子として利用できる。従って、分割によって得た複数個の蓄電デバイスはそれらの電要素室数に応じた寸法と容量のデバイスとして使用でき、容量および寸法の異なる蓄電デバイスを容易に作製することができる。これにより、一つの蓄電デバイスを容量および収納スペースの異なる複数種の装置に搭載するデバイスとして供給できる。
Electric storage device according to the above [1], the first metal foil and the second metal foil is connected in all the cell element compartment is an electrode, and since all the batteries element chamber is sealed in each cell element chamber It can be cut at any heat-sealed portion in between and divided into any size. Since the first non-adhesive portion without the first adhesive layer and the second non-adhesive portion without the second adhesive layer are formed in the heat-sealing portion, at the cut end of the divided power storage device, The first heat-resistant resin layer facing the first non-adhesive portion is removed to form the first metal foil outside exposed portion, and the second heat-resistant resin layer facing the second non-adhesive portion is removed to remove the second metal foil. The outer exposed portion is formed, and these can be used as a positive electrode terminal and a negative electrode terminal. Thus, a plurality of power storage devices obtained by division can be used as the dimension and capacity of the devices according to their batteries elements rooms, it is possible to easily produce a different storage device capacity and dimensions. As a result, one power storage device can be supplied as a device to be mounted on a plurality of types of devices having different capacities and storage spaces.

上記[2]に記載の蓄電デバイスは、第一非接着部に臨む第一耐熱性樹脂層が無く第一金属箔が露出する第一金属箔外側露出部、および第二非接着部に臨む第二耐熱性樹脂層が無く第二金属箔が露出する第二金属箔外側露出部を有しているので、分割した蓄電デバイスは第一金属箔外側露出部および第二金属箔外側露出部を電極端子としてそのまま使用することができる。   In the electricity storage device according to the above [2], there is no first heat-resistant resin layer facing the first non-adhesive portion, the first metal foil outer exposed portion where the first metal foil is exposed, and the second non-adhesive portion facing the first non-adhesive portion. (2) Since there is no heat-resistant resin layer and the second metal foil outer exposed portion where the second metal foil is exposed, the divided power storage device has the first metal foil outer exposed portion and the second metal foil outer exposed portion as electrodes. It can be used as it is as a terminal.

上記[3]に記載の蓄電デバイスは、第一金属箔外側露出部および第二金属箔外側露出部が絶縁シートで覆われているので、絶縁性を保つとともに溶媒付着等による劣化を防止することができる。   In the electricity storage device according to the above [3], the outer exposed portion of the first metal foil and the outer exposed portion of the second metal foil are covered with an insulating sheet, so that the insulating property is maintained and deterioration due to solvent adhesion or the like is prevented. You can

上記[4]に記載の蓄電デバイスは、第一非接着部の第一金属箔除去部と第二非接着部の第金属箔除去部とが、第一外装材および第二外装材の積層方向において第一金属箔と第二金属箔とが重ならない位置に形成されているので、蓄電デバイスを熱封止部で切断する際、あるいは切断面において第一金属箔と第二金属箔の不本意な接触を防ぎ短絡を防止することができる。
The electric storage device according to [4], the lamination of the first non-first metal foil removed portion of the adhesive portion and the second metal foil removed portion of the second non-bonded portion, the first exterior member and the second exterior member Since the first metal foil and the second metal foil are formed at positions where they do not overlap each other in the direction, when the power storage device is cut at the heat-sealed portion or at the cut surface, the first metal foil and the second metal foil do not overlap. It is possible to prevent intentional contact and prevent short circuit.

上記[5]および[6]に記載の蓄電デバイスは、分割した蓄電デバイスの切断端において、正極端子である第一金属箔および負極端子である第二金属箔をそれぞれに独立した任意の角度に曲げることができるので、装置への装填姿勢や他のデバイスとの接続姿勢の制限が少なくなる。   In the electricity storage device according to the above [5] and [6], at the cut end of the divided electricity storage device, the first metal foil that is the positive electrode terminal and the second metal foil that is the negative electrode terminal are independently set at arbitrary angles. Since it can be bent, there are less restrictions on the posture of loading the device and the posture of connecting to other devices.

本発明にかかる第1の蓄電デバイスの平面図である。It is a top view of the 1st electrical storage device concerning this invention. 図1Aの1B−1B線断面図である。It is the 1B-1B sectional view taken on the line of FIG. 1A. 図1Aの蓄電デバイスを分割した蓄電デバイスの断面図である。FIG. 1B is a cross-sectional view of an electricity storage device obtained by dividing the electricity storage device of FIG. 1A. 本発明にかかる第2の蓄電デバイスの部分断面図である。It is a fragmentary sectional view of the 2nd electricity storage device concerning the present invention. 本発明にかかる第3の蓄電デバイスの部分断面図である。It is a partial cross section figure of the 3rd electrical storage device concerning this invention. 本発明にかかる第4の蓄電デバイスの平面図である。It is a top view of the 4th electrical storage device concerning this invention. 図5Aの5B−5B線断面図である。FIG. 5B is a sectional view taken along line 5B-5B of FIG. 5A. 本発明にかかる第5の蓄電デバイスの部分断面図である。It is a partial cross section figure of the 5th electrical storage device concerning this invention. 図6の蓄電デバイスを分割した蓄電デバイスの断面図である。FIG. 7 is a sectional view of an electricity storage device obtained by dividing the electricity storage device of FIG. 6. 本発明にかかる第6の蓄電デバイスの部分断面図である。It is a fragmentary sectional view of the 6th electricity storage device concerning the present invention.

図1A〜図2に本発明の蓄電デバイスの基本形態を示し、図3〜8にその変形例の蓄電デバイスを示す。   1A to 2 show a basic form of an electricity storage device of the present invention, and FIGS. 3 to 8 show electricity storage devices of modified examples thereof.

以下の説明において同一の符号は同一物を示すものとして重複する説明を省略する。
[第1の蓄電デバイス]
図1Aおよび図1Bに示す蓄電デバイス1は、外装体30が第一外装材10と第二外装材20とにより構成され、熱封止部50、51によって5×4に区画された20個の電池要素室40を有している。各電池要素室40内に電池要素60と電解質(符号なし)とが封入されている。前記熱封止部50は蓄電デバイス1の外周部に位置する熱封止部であり、熱封止部51は隣接する電池要素室40間に位置する熱封止部であり、複数本の熱封止部51が格子状に形成されている。なお、図1B中の部分拡大図は熱封止部51の構造を説明するために熱封止部51を他の部分よりも拡大して表した図であり、一定の拡大比率で表した図ではない。また、他の断面図も同様である。
In the following description, the same reference numerals indicate the same things, and duplicate explanations are omitted.
[First power storage device]
In the electricity storage device 1 shown in FIGS. 1A and 1B, the exterior body 30 is composed of the first exterior material 10 and the second exterior material 20, and is divided into 5 × 4 by the heat sealing parts 50 and 51. It has a battery element chamber 40. A battery element 60 and an electrolyte (no reference numeral) are enclosed in each battery element chamber 40. The heat-sealing unit 50 is a heat-sealing unit located on the outer periphery of the electricity storage device 1, and the heat-sealing unit 51 is a heat-sealing unit located between the adjacent battery element chambers 40. The sealing portion 51 is formed in a lattice shape. In addition, the partially enlarged view in FIG. 1B is a diagram showing the heat-sealed portion 51 in an enlarged manner compared to other portions in order to explain the structure of the heat-sealed portion 51, and is a diagram showing at a constant enlargement ratio. is not. The same applies to other cross-sectional views.

前記第一外装材10は、第一金属箔11の一方の面に第一接着剤層15を介して第一耐熱性樹脂層12が積層され、他方の面に第三接着剤層16を介して第一熱可塑性樹脂層13が積層されたラミネート材である。前記第一外装材10は、第一熱可塑性樹脂層13側の面の電池要素室40に対応する部分に、第一熱可塑性樹脂層13が除去されかつ第三接着剤層16も無く第一金属箔11が露出する第一金属箔内側露出部14が形成されている。また、熱封止部51に対応する部分は、熱封止部51の幅方向における中間部に第一接着剤層15が存在せず、第一金属箔11と第一耐熱性樹脂層12とが接着されていない第一非接着部17aが形成されている。   In the first exterior material 10, the first heat-resistant resin layer 12 is laminated on one surface of the first metal foil 11 via the first adhesive layer 15, and the third adhesive layer 16 is laminated on the other surface. Is a laminated material in which the first thermoplastic resin layer 13 is laminated. In the first exterior material 10, the first thermoplastic resin layer 13 is removed and the third adhesive layer 16 is not provided on the first thermoplastic resin layer 13 at a portion corresponding to the battery element chamber 40 on the surface on the first thermoplastic resin layer 13 side. A first metal foil inner exposed portion 14 where the metal foil 11 is exposed is formed. Further, in the portion corresponding to the heat-sealed portion 51, the first adhesive layer 15 does not exist in the middle portion in the width direction of the heat-sealed portion 51, and the first metal foil 11 and the first heat resistant resin layer 12 are formed. A first non-adhesive portion 17a is formed which is not adhered.

前記第二外装材20は、第二金属箔21の一方の面に第二接着剤層25を介して第二耐熱性樹脂層22が積層され、他方の面に第四接着剤層26を介して第二熱可塑性樹脂層23が積層されたラミネート材である。前記第二外装剤20は、第二熱可塑性樹脂層23側の面の電池要素室40に対応する部分に、第二熱可塑性樹脂層23が除去されかつ第四接着剤層26も無く第二金属箔21が露出する第二金属箔内側露出部24が形成されている。また、熱封止部51に対応する部分は、熱封止部51の幅方向における中間部に第二接着剤層25が存在せず、第二金属箔21と第二耐熱性樹脂層22とが接着されていない第二非接着部27aが形成されている。前記第一非接着部17aと第二非接着部27aとは、蓄電デバイス1の平面視において同一位置に形成されている。   In the second exterior material 20, the second heat resistant resin layer 22 is laminated on one surface of the second metal foil 21 with the second adhesive layer 25 interposed therebetween, and the fourth adhesive layer 26 is interposed on the other surface thereof. The second thermoplastic resin layer 23 is a laminated material. In the second outer packaging material 20, the second thermoplastic resin layer 23 is removed and the fourth adhesive layer 26 is not provided in the second thermoplastic resin layer 23 at a portion corresponding to the battery element chamber 40 on the second thermoplastic resin layer 23 side. A second metal foil inner exposed portion 24 is formed to expose the metal foil 21. Further, in the portion corresponding to the heat sealing portion 51, the second adhesive layer 25 does not exist in the middle portion in the width direction of the heat sealing portion 51, and the second metal foil 21 and the second heat resistant resin layer 22 are formed. The second non-adhesive portion 27a which is not adhered is formed. The first non-adhesive portion 17a and the second non-adhesive portion 27a are formed at the same position in a plan view of the electricity storage device 1.

前記電池要素60は正極活物質層61、セパレーター62、負極活物質層63およびこれらに付随する層によって構成されている。正極活物質層61は第一外装材10の第一金属箔内側露出部14にバインダー層64を介して積層され、負極活物質層63は第二外装材20の第二金属箔内側露出部24にバインダー層65を介して積層されている。   The battery element 60 is composed of a positive electrode active material layer 61, a separator 62, a negative electrode active material layer 63 and layers associated therewith. The positive electrode active material layer 61 is laminated on the first metal foil inner exposed portion 14 of the first exterior material 10 via the binder layer 64, and the negative electrode active material layer 63 is the second metal foil inner exposed portion 24 of the second exterior material 20. Is laminated via a binder layer 65.

前記電池要素室40は、第一外装材10の第一熱可塑性樹脂層13と第二外装材20の第二熱可塑性樹脂層23とをセパレーター62を挟んで向かい合わせて組み立て、前記電池要素室40は電解質を注入した状態で周囲を熱封止して第一熱可塑性樹脂層13と第二熱可塑性樹脂層23とが融着した熱封止部50、51を形成することにより封止されている。前記電池要素室40は、バインダー層64、正極活物質層61、セパレーター62、負極活物質層63、バインダー層65および電解質が占める空間である。前記セパレーター62は正極活物質層61と負極活物質層63とを確実に隔離するために少なくとも第一金属箔内側露出部14および第二金属箔内側露出部24を覆う寸法が必要であり、好ましくは熱封止部50、51に重なる寸法に拡大されていることが好ましい。また、本実施形態のように複数の電池要素室40を有する蓄電デバイス1では、電池要素室40ごとに別々のセパレーターを用いるのではなく、熱封止部50、51を跨いで複数の電池要素室40をカバーできる大きい寸法のセパレーター62を用いることができる。前記蓄電デバイス1は20個の電池要素室40に対して1枚のセパレーター62を使用し、熱封止部50、51の全領域にもセパレーター62が挟み込まれている。   The battery element chamber 40 is assembled by facing the first thermoplastic resin layer 13 of the first exterior material 10 and the second thermoplastic resin layer 23 of the second exterior material 20 with the separator 62 in between. 40 is sealed by forming a heat-sealed portion 50, 51 in which the first thermoplastic resin layer 13 and the second thermoplastic resin layer 23 are fused by heat-sealing the periphery in a state where the electrolyte is injected. ing. The battery element chamber 40 is a space occupied by the binder layer 64, the positive electrode active material layer 61, the separator 62, the negative electrode active material layer 63, the binder layer 65, and the electrolyte. The separator 62 needs to have a size that covers at least the first metal foil inner exposed portion 14 and the second metal foil inner exposed portion 24 in order to reliably separate the positive electrode active material layer 61 and the negative electrode active material layer 63, and is preferable. Is preferably enlarged to a size overlapping the heat-sealed portions 50 and 51. Further, in the electricity storage device 1 having the plurality of battery element chambers 40 as in the present embodiment, a plurality of battery elements are provided across the heat sealing parts 50 and 51 instead of using separate separators for each battery element chamber 40. A large size separator 62 that can cover the chamber 40 can be used. The electricity storage device 1 uses one separator 62 for each of the 20 battery element chambers 40, and the separator 62 is also sandwiched between the entire regions of the heat-sealed portions 50 and 51.

前記電池要素60を構成する正極活物質層61は第一金属箔内側露出部14に積層され、負極活物質層63は第二金属箔内側露出部24に積層されているので、正極活物質層61を付与した第一外装材10、負極活物質層63を付与した第二外装材20およびセパレーター62の3つの部材を組み立て、電解質を注入して熱封止する工程により、外装体30と電池要素60とが一体化した状態で蓄電デバイス1が作製される。   The positive electrode active material layer 61 constituting the battery element 60 is laminated on the first metal foil inner exposed portion 14, and the negative electrode active material layer 63 is laminated on the second metal foil inner exposed portion 24. The outer casing 30 and the battery are assembled by a process of assembling three members, that is, the first outer casing 10 provided with 61, the second outer casing 20 provided with the negative electrode active material layer 63, and the separator 62, and injecting an electrolyte and heat sealing. The electricity storage device 1 is manufactured in a state where the element 60 and the element 60 are integrated.

前記蓄電デバイス1において、前記第一外装材10の第一金属箔11が正極となり、第二外装材20の第二金属箔21が負極となり、これらは各電池要素室40内においてセパレーター62で隔離されている。   In the electricity storage device 1, the first metal foil 11 of the first exterior material 10 serves as a positive electrode and the second metal foil 21 of the second exterior material 20 serves as a negative electrode, which are isolated by the separator 62 in each battery element chamber 40. Has been done.

前記蓄電デバイス1は、電極である第一金属箔11および第二金属箔21が全電要素室40で繋がり、かつ全電要素室40はそれぞれに封止されているので、任意の熱封止部51で切断して分割することができる。切断は鋏やカッターで容易に行える。
The electricity storage device 1 is connected first metal foil 11 and the second metal foil 21 is an electrode that in all batteries element chamber 40, and since all the batteries element chamber 40 is sealed in each of any heat It can be cut and divided at the sealing portion 51. Cutting can be easily done with scissors or a cutter.

図2に示すように、分割された蓄電デバイス1aは切断端の第一非接着部17aおよび第二非接着部27aを利用して電極端子を形成する。前記第一非接着部17aは第一接着剤15が存在せず第一耐熱性樹脂層12と第一金属箔11は接合されていないので、第一非接着部17aに臨む第一耐熱性樹脂層12は簡単に切除することができる。第一耐熱性樹脂層12の除去により第一金属箔11を露出させて第一金属箔外側露出部18を形成し、この第一金属箔外側露出部18を正極端子として利用する。同様に、第二非接着部27aに臨む第二耐熱性樹脂層22を除去して形成した第二金属箔外側露出部28を負極端子として利用する。蓄電デバイス1aの全ての切断端に第一非接着部17aおよび第二非接着部27aが存在しているので、これらのうちの任意の位置に第一金属箔外側露出部18および第二金属箔外側露出部28を形成することができる。第一金属箔外側露出部18と第二金属箔外側露出部28は同じ辺に形成することも異なる辺に形成することもできる。前記第一非接着部17aは第一耐熱性樹脂層12を除去しない限り第一金属箔11は第一耐熱性樹脂層12に覆われて保護されているので、絶縁性が保たれ溶媒付着等による劣化が防止される。第二非接着部27aにおいても同様である。   As shown in FIG. 2, the divided power storage device 1a forms an electrode terminal by using the first non-adhesive portion 17a and the second non-adhesive portion 27a at the cut ends. Since the first adhesive 15 does not exist in the first non-adhesive portion 17a and the first heat-resistant resin layer 12 and the first metal foil 11 are not joined, the first heat-resistant resin facing the first non-adhesive portion 17a. Layer 12 can be easily excised. By removing the first heat resistant resin layer 12, the first metal foil 11 is exposed to form the first metal foil outer exposed portion 18, and the first metal foil outer exposed portion 18 is used as a positive electrode terminal. Similarly, the second metal foil outer exposed portion 28 formed by removing the second heat resistant resin layer 22 facing the second non-adhesive portion 27a is used as a negative electrode terminal. Since the first non-adhesive portion 17a and the second non-adhesive portion 27a are present at all the cut ends of the electricity storage device 1a, the first metal foil outer exposed portion 18 and the second metal foil are located at any of these positions. The outer exposed portion 28 can be formed. The first metal foil outer side exposed portion 18 and the second metal foil outer side exposed portion 28 can be formed on the same side or on different sides. Since the first non-adhesive portion 17a is covered and protected by the first heat-resistant resin layer 12 unless the first heat-resistant resin layer 12 is removed, insulation is maintained and solvent adhesion and the like are maintained. Is prevented from deterioration. The same applies to the second non-adhesive portion 27a.

以上のように、分割によって得た複数個の蓄電デバイス1aはそれらの電要素室40数に応じた寸法と容量のデバイスとして使用できる。これにより、容量および寸法の異なる蓄電デバイスを容易に作製することができ、一つの蓄電デバイスを容量および収納スペースの異なる複数種の装置に搭載するデバイスとして供給できる。 As described above, the plurality of power storage devices 1a obtained by division can be used as the dimension and capacity of the device according to the 40 count batteries element chamber thereof. This makes it possible to easily manufacture power storage devices having different capacities and dimensions, and supply one power storage device as a device to be mounted in a plurality of types of devices having different capacities and storage spaces.

図3に示す蓄電デバイス2は、第一非接着部層17aに臨む第一耐熱性樹脂層12が無く第一金属箔外側露出部18が形成されている。同様に、第二非接着部27aに臨む第二耐熱性樹脂層22が無く第二金属箔外側露出部28が形成されている。   The electricity storage device 2 shown in FIG. 3 does not have the first heat-resistant resin layer 12 facing the first non-adhesive layer 17a, but the first metal foil outer exposed portion 18 is formed. Similarly, the second heat resistant resin layer 22 that faces the second non-adhesive portion 27a is not provided, and the second metal foil outer exposed portion 28 is formed.

前記蓄電デバイス2は、分割前から第一金属箔外側露出部18および第二金属箔外側露出部28が形成されているので、分割すればそのまま使用でき、分割後の作業が簡単である。また、分割前でも通電可能であるから分割前のサイズの蓄電デバイスとして使用することもできる。また、電極端子として使用しない第一金属箔外側露出部18および第二金属箔外側露出部28は絶縁シートを貼り付ける等の簡単な方法で絶縁性を保つとともに劣化を防止できる。
[第3の蓄電デバイス]
図4の蓄電デバイス3は、図3の蓄電デバイス2の両面に絶縁シート70を貼り付けたデバイスである。前記絶縁シート70により第一金属箔外側露出部18および第二金属箔外側露出部28を保護し、絶縁性を保つとともに溶媒付着等による劣化を防止することができる。前記蓄電デバイス3は所要サイズに分割した後に、電極端子として利用する部分の絶縁シート70を剥がして第一金属箔外側露出部18および第二金属箔外側露出部28を露出させる。電極端子として利用しない部分は絶縁シート70を残しておくことにより、絶縁性を保つとともに劣化を防止できる。
Since the electricity storage device 2 has the first metal foil outer exposed portion 18 and the second metal foil outer exposed portion 28 formed before division, it can be used as it is after division, and the work after division is easy. In addition, since electricity can be supplied even before division, it can be used as an electricity storage device having a size before division. In addition, the first metal foil outer exposed portion 18 and the second metal foil outer exposed portion 28 which are not used as the electrode terminals can maintain the insulating property and prevent deterioration by a simple method such as attaching an insulating sheet.
[Third electricity storage device]
The electricity storage device 3 in FIG. 4 is a device in which insulating sheets 70 are attached to both surfaces of the electricity storage device 2 in FIG. The insulating sheet 70 protects the first metal foil outer side exposed portion 18 and the second metal foil outer side exposed portion 28 to maintain insulation and prevent deterioration due to solvent adhesion and the like. After the electric storage device 3 is divided into the required size, the insulating sheet 70 of the portion used as an electrode terminal is peeled off to expose the first metal foil outer side exposed portion 18 and the second metal foil outer side exposed portion 28. By leaving the insulating sheet 70 in the portion not used as the electrode terminal, the insulating property can be maintained and the deterioration can be prevented.

前記絶縁シート70は第一金属箔外側露出部18上および第二金属箔外側露出部28上にのみ貼り付けても良いし、全面に貼り付けても良い。
[第4の蓄電デバイス]
図5Aおよび図5Bの蓄電デバイス4において、第一外装材10は、第一非接着部17aに臨む第一金属箔11の一部が除去されて形成された第一金属箔除去部19を有し、第一非接着部17aには第一金属箔外側露出部18と第一金属箔除去部19が臨んでいる。同様に、第二外装材20は、第二非接着部27aに臨む第二金属箔21の一部が除去されて形成された第二金属箔除去部29を有し、第二非接着部27aには第二金属箔外側露出部28と第一金属箔除去部29が臨んでいる。前記第一金属箔除去部19および第二金属箔除去部29は、第一外装材10と第二外装材20の積層方向において、第一金属箔外側露出部18(第一金属箔11)と第二金属箔外側露出部28(第二金属箔21)とが重ならない位置に形成されている。
The insulating sheet 70 may be attached only on the first metal foil outer exposed portion 18 and the second metal foil outer exposed portion 28, or may be attached to the entire surface.
[Fourth power storage device]
In the electricity storage device 4 of FIGS. 5A and 5B, the first exterior material 10 has a first metal foil removal portion 19 formed by removing a part of the first metal foil 11 facing the first non-adhesive portion 17a. However, the first metal foil outer exposed portion 18 and the first metal foil removed portion 19 face the first non-bonded portion 17a. Similarly, the second exterior material 20 has a second metal foil removing portion 29 formed by removing a part of the second metal foil 21 facing the second non-adhesive portion 27a, and the second non-adhesive portion 27a. The second metal foil outside exposed portion 28 and the first metal foil removed portion 29 face the above. The first metal foil removing section 19 and the second metal foil removing section 29 are arranged in the stacking direction of the first exterior material 10 and the second exterior material 20 with the first metal foil outside exposed portion 18 (first metal foil 11). The second metal foil outer exposed portion 28 (second metal foil 21) is formed at a position where it does not overlap.

上記構成により、蓄電デバイス4を熱封止部51で切断する際、あるいは切断面において第一金属箔11と第二金属箔21の不本意な接触を防いで短絡を防止することができる。   With the above configuration, when the electricity storage device 4 is cut by the heat-sealed portion 51 or at the cut surface, unintentional contact between the first metal foil 11 and the second metal foil 21 can be prevented, and a short circuit can be prevented.

なお、前記第一金属箔外側露出部18および第二金属箔外側露出部28は電極端子として利用できる面積が残っている限り除去面積は限定されない。従って、図5Aおよび図5Bに示されているように、第一金属箔除去部19と第二金属箔除去部29とが部分的に重なる位置に形成され、第一金属箔11および第二金属箔21の両方が除去された部分が存在しても不都合は無い。
[第5の蓄電デバイス]
図6の蓄電デバイス5において、前記第一外装材10は、第一金属箔11を挟んで第一非接着部17aの対称位置に第一金属箔11と第一熱可塑性樹脂層13との間に第三接着剤層16が存在しない第三非接着部17bを有している。同様に、前記第二外装材20は、第二金属箔21を挟んで第二非接着部27aの対称位置に第二金属箔21と第二熱可塑性樹脂層23との間に第四接着剤層26が存在しない第四非接着部27bを有している。第三非接着部17bにおいては第一金属箔11と第一熱可塑性樹脂層13とが接着されておらず、第四非接着部27bにおいては第二金属箔21と第二熱可塑性樹脂層23とが背着されていない。
The removed area of the first metal foil outer exposed portion 18 and the second metal foil outer exposed portion 28 is not limited as long as there remains an area that can be used as an electrode terminal. Therefore, as shown in FIG. 5A and FIG. 5B, the first metal foil removing portion 19 and the second metal foil removing portion 29 are formed at positions where they partially overlap each other, and the first metal foil 11 and the second metal foil 11 are formed. There is no inconvenience even if there is a portion where both of the foils 21 are removed.
[Fifth power storage device]
In the electricity storage device 5 of FIG. 6, the first outer packaging material 10 is disposed between the first metal foil 11 and the first thermoplastic resin layer 13 at a symmetrical position of the first non-adhesive portion 17a with the first metal foil 11 interposed therebetween. Has a third non-adhesive portion 17b where the third adhesive layer 16 does not exist. Similarly, the second exterior material 20 has a fourth adhesive between the second metal foil 21 and the second thermoplastic resin layer 23 at the symmetrical position of the second non-adhesive portion 27a with the second metal foil 21 interposed therebetween. It has a fourth non-adhesive portion 27b where the layer 26 does not exist. The first metal foil 11 and the first thermoplastic resin layer 13 are not bonded to each other in the third non-bonding portion 17b, and the second metal foil 21 and the second thermoplastic resin layer 23 are bonded to each other in the fourth non-bonding portion 27b. And are not dressed on his back.

図7は、前記蓄電デバイス5を分割した蓄電デバイス5aにおいて、第一非接着部17aに臨む第一耐熱性樹脂層12および第二非接着部27aに臨む第二耐熱性樹脂層22を除去して、第一金属箔外側露出部18および第二金属箔外側露出部28を形成した状態を示している。第一金属箔外側露出部18の第一金属箔11および第二金属箔外側露出部28の第二金属箔21は第一熱可塑性樹脂層13および第二熱可塑性樹脂層23に接着されていないので、第一金属箔11および第二金属箔21をそれぞれに独立した任意の角度に曲げることができる。このため、装置への装填姿勢や他のデバイスとの接続姿勢の制限が少なくなる。
[第6の蓄電デバイス]
図8の蓄電デバイス6は、熱封止部51において、第一非接着部17aと第二非接着部27aの間にある第一熱可塑性樹脂層13と第二熱可塑性樹脂層23とが熱融着しておらず、電池要素室40に接する部分のみが熱融着している。図8において、太実線L1で示した部分が未融着部であり、波線L2で示した部分が融着部である。なお、本実施形態の蓄電デバイス6は第一外装材10と第二外装材20の合わせ面の全域にスペーサー62が介在し、第一熱可塑性樹脂層13、第二熱可塑性樹脂層23およびスペーサー62の三者が熱融着している。
FIG. 7 shows that, in the electricity storage device 5a obtained by dividing the electricity storage device 5, the first heat resistant resin layer 12 facing the first non-adhesive portion 17a and the second heat resistant resin layer 22 facing the second non-adhesive portion 27a are removed. The first metal foil outer side exposed portion 18 and the second metal foil outer side exposed portion 28 are formed. The first metal foil 11 of the first metal foil outer exposed portion 18 and the second metal foil 21 of the second metal foil outer exposed portion 28 are not bonded to the first thermoplastic resin layer 13 and the second thermoplastic resin layer 23. Therefore, the first metal foil 11 and the second metal foil 21 can be bent at arbitrary angles independent of each other. Therefore, there are less restrictions on the loading posture of the apparatus and the connecting posture with other devices.
[Sixth power storage device]
In the heat storage unit 51 of the electricity storage device 6 of FIG. 8, the first thermoplastic resin layer 13 and the second thermoplastic resin layer 23 between the first non-adhesive portion 17a and the second non-adhesive portion 27a are heat-insulated. It is not fused, and only the portion in contact with the battery element chamber 40 is thermally fused. In FIG. 8, the portion indicated by the thick solid line L1 is the unfused portion, and the portion indicated by the wavy line L2 is the fused portion. In addition, in the electricity storage device 6 of the present embodiment, the spacer 62 is provided over the entire area of the mating surface of the first exterior material 10 and the second exterior material 20, and the first thermoplastic resin layer 13, the second thermoplastic resin layer 23, and the spacer. Two of 62 are heat-sealed.

前記蓄電デバイス6を分割すると、第一金属箔外側露出部18の第一金属箔11は第一熱融着性樹脂層13とともに任意の角度に曲げることができ、第二金属箔外側露出部28の第二金属箔21は第二熱融着性樹脂層23とともに任意の角度に曲げることができる。第一金属箔11と第二金属箔21をそれぞれに独立した任意の角度に曲げることができるので、装置への装填姿勢や他のデバイスとの接続姿勢の制限が少なくなる。
[第一外装材および第二外装材の材料および作製]
第一外装材10は、第一金属箔11の一方の面に第一接着剤層15を介して第一耐熱性樹脂層12が貼り合わされ、他方の面に第三接着剤層16を介して第一熱可塑性樹脂層13が貼り合わされている。第二外装材20は、第二金属箔21の一方の面に第二接着剤層25を介して第二耐熱性樹脂層22が貼り合わされ、他方の面に第四接着剤層26を介して第二熱可塑性樹脂層23が貼り合わされている。各層の好ましい材料は以下のとおりである。
When the electricity storage device 6 is divided, the first metal foil 11 of the first metal foil outer exposed portion 18 can be bent at an arbitrary angle together with the first heat-fusible resin layer 13, and the second metal foil outer exposed portion 28 can be bent. The second metal foil 21 can be bent at an arbitrary angle together with the second heat-fusible resin layer 23. Since the first metal foil 11 and the second metal foil 21 can be bent independently at arbitrary angles, there are less restrictions on the loading posture in the apparatus and the connection posture with other devices.
[Materials and Fabrication of First Exterior Material and Second Exterior Material]
In the first exterior material 10, the first heat-resistant resin layer 12 is bonded to one surface of the first metal foil 11 via the first adhesive layer 15, and the other surface is bonded to the first adhesive layer 16 via the third adhesive layer 16. The first thermoplastic resin layer 13 is attached. The second heat-resistant resin layer 22 is bonded to one surface of the second metal foil 21 via the second adhesive layer 25, and the second exterior material 20 is bonded to the other surface via the fourth adhesive layer 26. The second thermoplastic resin layer 23 is attached. The preferred materials for each layer are as follows.

前記第一金属箔11の好ましい材料は軟質のアルミニウム箔であり、厚さは7〜150μmが好ましい。成形性やコストの点で特に30〜80μmの軟質アルミニウム箔が好ましい。一方、第二金属箔21の好ましい材料は、軟質または硬質のアルミニウム箔、ステンレス箔、ニッケル箔、銅箔、チタン箔である。これらの箔の好ましい厚さは7〜150μmであり、耐衝撃性や曲げ耐性、コストの点で15〜100μmが好ましい。   A preferred material for the first metal foil 11 is a soft aluminum foil, and the thickness thereof is preferably 7 to 150 μm. A soft aluminum foil having a thickness of 30 to 80 μm is particularly preferable in terms of formability and cost. On the other hand, preferable materials for the second metal foil 21 are soft or hard aluminum foil, stainless steel foil, nickel foil, copper foil, and titanium foil. The preferable thickness of these foils is 7 to 150 μm, and 15 to 100 μm is preferable in terms of impact resistance, bending resistance and cost.

また、前記第一金属箔11および第二金属箔21はメッキ処理箔やクラッド箔も用いることができる。例えば、第二金属箔21にとして、銅にニッケルメッキを施したメッキ処理箔や、ステンレスとニッケルのクラッド箔を用いることができる。   Further, as the first metal foil 11 and the second metal foil 21, a plated foil or a clad foil can be used. For example, as the second metal foil 21, a plated foil obtained by plating copper with nickel or a clad foil of stainless steel and nickel can be used.

さらに、前記第一金属箔層11、第二金属箔層21に化成皮膜が形成されているのが好ましい。前記化成皮膜は、金属箔の表面に化成処理を施すことによって形成される皮膜であり、このような化成処理が施されていることによって、内容物(電解質等)による金属箔表面の腐食を十分に防止できるし、電気の取出し窓となる露出部でも、デバイスを作製する際電解質が付着しても変色や劣化することがなく、大気中の水分などによる腐食の影響も低減できる。化成処理層自体の導電性はほとんどないが、塗膜厚が極めて少ないので通電抵抗もほとんどない。例えば、次のような処理を行うことによって、金属箔に化成処理を施す。即ち、脱脂処理を行った金属箔の表面に、
1)リン酸と、
クロム酸と、
フッ化物の金属塩およびフッ化物の非金属塩からなる群より選ばれる少なくとも1種の化合物と、を含む混合物の水溶液
2)リン酸と、
アクリル系樹脂、キトサン誘導体樹脂およびフェノール系樹脂からなる群より選ばれる少なくとも1種の樹脂と、
クロム酸およびクロム(III)塩からなる群より選ばれる少なくとも1種の化合物と、を含む混合物の水溶液
3)リン酸と、
アクリル系樹脂、キトサン誘導体樹脂およびフェノール系樹脂からなる群より選ばれる少なくとも1種の樹脂と、
クロム酸およびクロム(III)塩からなる群より選ばれる少なくとも1種の化合物と、
フッ化物の金属塩およびフッ化物の非金属塩からなる群より選ばれる少なくとも1種の化合物と、を含む混合物の水溶液
上記1)〜3)のうちのいずれかの水溶液を金属箔の表面に塗工した後、乾燥することにより、化成処理を施す。
Further, it is preferable that a chemical conversion film is formed on the first metal foil layer 11 and the second metal foil layer 21. The chemical conversion film is a film formed by subjecting the surface of the metal foil to a chemical conversion treatment, and by performing such a chemical conversion treatment, corrosion of the metal foil surface due to the contents (electrolyte etc.) is sufficient. In addition, even in an exposed portion that serves as an electricity extraction window, discoloration or deterioration does not occur even if an electrolyte is attached when a device is manufactured, and the influence of corrosion due to moisture in the atmosphere can be reduced. The chemical conversion treatment layer itself has almost no conductivity, but since the coating film thickness is extremely small, there is almost no current resistance. For example, the metal foil is subjected to chemical conversion treatment by performing the following treatment. That is, on the surface of the metal foil subjected to degreasing treatment,
1) phosphoric acid,
Chromic acid,
An aqueous solution of a mixture containing at least one compound selected from the group consisting of metal salts of fluorides and non-metal salts of fluorides 2) phosphoric acid;
At least one resin selected from the group consisting of acrylic resins, chitosan derivative resins and phenolic resins;
An aqueous solution of a mixture containing at least one compound selected from the group consisting of chromic acid and chromium (III) salts 3) phosphoric acid;
At least one resin selected from the group consisting of acrylic resins, chitosan derivative resins and phenolic resins;
At least one compound selected from the group consisting of chromic acid and chromium (III) salts;
An aqueous solution of a mixture containing at least one compound selected from the group consisting of metal salts of fluorides and non-metal salts of fluorides, and the aqueous solution of any one of 1) to 3) above is applied to the surface of the metal foil. After working, it is dried to be subjected to chemical conversion treatment.

前記化成皮膜は、クロム付着量(片面当たり)として0.1mg/m〜50mg/mが好ましく、特に2mg/m〜20mg/mが好ましい。 The conversion coating, chromium coating weight preferably is 0.1mg / m 2 ~50mg / m 2 as a (per one surface), in particular 2mg / m 2 ~20mg / m 2 preferred.

前記第一耐熱性樹脂層12および第二耐熱性樹脂層22を構成する耐熱性樹脂としては、外装材をヒートシールする際のヒートシール温度で溶融しない耐熱性樹脂を用いる。前記耐熱性樹脂としては、熱可塑性樹脂層13、23を構成する熱可塑性樹脂の融点より10℃以上高い融点を有する耐熱性樹脂を用いるのが好ましく、熱可塑性樹脂の融点より20℃以上高い融点を有する耐熱性樹脂を用いるのが特に好ましい。例えば、ポリエステルフィルムやポリアミドフィルムの他、ポリエチレンナフタレートフィルム、ポリブチレンナフタレートフィルム、ポリカーボネートフィルム等の延伸フィルムが好ましい。また、厚さは9〜50μmの範囲が好ましい。   As the heat-resistant resin forming the first heat-resistant resin layer 12 and the second heat-resistant resin layer 22, a heat-resistant resin that does not melt at the heat sealing temperature when heat-sealing the exterior material is used. As the heat resistant resin, it is preferable to use a heat resistant resin having a melting point higher than the melting point of the thermoplastic resin constituting the thermoplastic resin layers 13 and 23 by 10 ° C. or more, and a melting point higher than the melting point of the thermoplastic resin by 20 ° C. or more. It is particularly preferable to use a heat resistant resin having For example, stretched films such as polyethylene naphthalate film, polybutylene naphthalate film, and polycarbonate film are preferable in addition to polyester film and polyamide film. Further, the thickness is preferably in the range of 9 to 50 μm.

前記第一熱可塑性樹脂層13および第二熱可塑性樹脂層23としては、ポリエチレン、ポリプロピレン、オレフィン系共重合体、これらの酸変性物およびアイオノマーからなる群より選ばれた少なくとも1種の熱可塑性樹脂からなる未延伸フィルムが好ましく、厚さは20〜80μmの範囲が好ましい。   As the first thermoplastic resin layer 13 and the second thermoplastic resin layer 23, at least one thermoplastic resin selected from the group consisting of polyethylene, polypropylene, olefin copolymers, acid modified products thereof and ionomers. Is preferably an unstretched film having a thickness of 20 to 80 μm.

前記第一接着剤層15および第二接着剤層25を構成する接着剤は二液硬化型のポリエステルポリウレタン系やポリエーテルポリウレタン系の接着剤が好ましく、第三接着剤層16および第四接着剤層26を構成する接着剤は耐電解質性を考慮してポリオレフィン系の接着剤が好ましい。それぞれの接着剤の好ましい塗布量は1〜5g/mである。 The adhesive constituting the first adhesive layer 15 and the second adhesive layer 25 is preferably a two-component curing type polyester polyurethane-based or polyether polyurethane-based adhesive, and the third adhesive layer 16 and the fourth adhesive. The adhesive forming the layer 26 is preferably a polyolefin-based adhesive in consideration of electrolyte resistance. The preferable coating amount of each adhesive is 1 to 5 g / m 2 .

前記第一外装材10および第二外装材20は、各層の貼り合わせの工程で金属箔内側露出部を形成した後に極物質層を形成する、あるいは各層の貼り合わせの工程で金属箔に極活物質層を形成することによって作製することができる。また、第一非接着部17a、第二非接着部27a、第三非接着部17b、第四非接着部27bも貼り合わせの工程で形成する。詳細には以下のとおりである。
(I)貼り合わせ工程で金属箔内側露出部を形成し、その後極活物質層を形成する方法
例えば、ドライラミネート法による金属箔と樹脂層とを貼り合わせる工程で、接着剤を付着させない部分が彫刻されたグラビアロールを用い接着剤を塗布して接着剤未塗布部を形成し、金属箔と樹脂層を貼り合わせる。
The first outer packaging material 10 and the second outer packaging material 20 form a polar material layer after the exposed portion of the metal foil is formed in the step of laminating each layer, or are extremely active on the metal foil in the step of laminating each layer. It can be manufactured by forming a material layer. Further, the first non-adhesive portion 17a, the second non-adhesive portion 27a, the third non-adhesive portion 17b, and the fourth non-adhesive portion 27b are also formed in the step of laminating. The details are as follows.
(I) A method of forming an exposed portion of the metal foil inside in a laminating step and then forming a polar active material layer. For example, in a step of laminating a metal foil and a resin layer by a dry laminating method, a portion to which an adhesive is not attached is An adhesive is applied using the engraved gravure roll to form a non-adhesive portion, and the metal foil and the resin layer are bonded together.

第一外装材10は、上記の手法で、第一金属箔内側露出部14、要すればさらに第三非接着部17bに対応する位置に接着剤未塗布部を形成して第一金属箔11と第一熱可塑性樹脂層13とを貼り合わせる。第一金属箔内側露出部14は所定位置に形成した接着剤未塗布部上の第一熱可塑性樹脂層13を切除することにより形成される。また、第三非接着部17bは所定位置に形成した接着剤未塗部上の第一熱可塑性樹脂層13を切除することなく残すことで形成される。第一金属箔11の反対側の面は、上記の手法で、第一非接着部17aに対応する位置に接着剤未塗布部を形成して第一金属箔11と第一耐熱性樹脂層12とを貼り合わせる。第一非接着部17aは所定位置に形成した接着剤未塗部上の第一耐熱性樹脂層12を切除することなく残すことで形成され、第一耐熱性樹脂層12を切除することで第一金属箔外側露出部18が形成される。なお、第一耐熱性樹脂層12の切除は任意の時期に行うことができる。   The first exterior material 10 is formed by forming the adhesive uncoated portion at a position corresponding to the first metal foil inner exposed portion 14 and, if necessary, the third non-adhesive portion 17b by the above-described method. And the first thermoplastic resin layer 13 are bonded together. The exposed portion 14 of the first inside of the metal foil is formed by cutting off the first thermoplastic resin layer 13 on the adhesive uncoated portion formed at a predetermined position. The third non-adhesive portion 17b is formed by leaving the first thermoplastic resin layer 13 on the adhesive uncoated portion formed at a predetermined position without cutting. The opposite surface of the first metal foil 11 is formed with an adhesive uncoated portion at a position corresponding to the first non-adhesive portion 17a by the above-mentioned method, and the first metal foil 11 and the first heat resistant resin layer 12 are formed. And paste together. The first non-adhesive portion 17a is formed by leaving the first heat resistant resin layer 12 on the adhesive uncoated portion formed at a predetermined position without cutting, and by cutting the first heat resistant resin layer 12 One metal foil outer exposed portion 18 is formed. The first heat resistant resin layer 12 may be cut off at any time.

上記の第一耐熱性樹脂層12と第一熱可塑性樹脂層13の貼り合わせ順序は問わず、どちらを先に貼り合わせても良い。また、貼り合わせた第一耐熱性樹脂層12の表面に、切断可能である第一非接着部17aの位置をマーキングしておくことが好ましい。   The first heat-resistant resin layer 12 and the first thermoplastic resin layer 13 may be attached in any order, regardless of the order of attachment. Further, it is preferable to mark the position of the cuttable first non-adhesive portion 17a on the surface of the first heat-resistant resin layer 12 that has been pasted.

上記の工程により形成した第一金属箔内側露出部14の周囲を易剥離性粘着テープ等でマスキングし、バインダー層64用組成物および正極活物質層61用組成物を順次塗工し、乾燥させる。乾燥により正極活物質層61が完成した後にマスキングを剥がす。   The periphery of the first metal foil inner exposed portion 14 formed by the above process is masked with an easily peelable adhesive tape or the like, and the composition for the binder layer 64 and the composition for the positive electrode active material layer 61 are sequentially applied and dried. .. After the positive electrode active material layer 61 is completed by drying, the masking is peeled off.

第二外装材20についても、同様の手順で、第二金属箔21、第二耐熱性樹脂層22、第二熱可塑性樹脂層23の貼り合わせ、第二金属箔内側露出部24、第二金属箔外側露出部28、第二非接着部27aおよび第四非接着部27bの形成、切断可能位置のマーキング、バインダー層65および負極活物質層63の積層を行う。
(II)極活物質層の塗工後に各層を貼り合わせる方法
第一金属箔11の第一金属箔内側露出部14となる部分にバインダー層64用組成物および正極活物質層61用組成物を順次塗布し乾燥させて、バインダー層64および正極活物質層61を積層し、前記正極活物質層61の表面を易剥離性粘着テープ等でマスキングする。第三接着剤を用い、要すれば第三非接着部17bに対応する位置に接着剤未塗布部を形成して第一金属箔11と第一熱可塑性樹脂層13とを貼り合わせる。そして、正極活物質層61上の第一熱可塑性樹脂層13を切除する。易剥離性粘着テープと第一熱可塑性樹脂層13とは第二接着剤で強く接着されているので、易剥離性粘着テープは第一熱可塑性樹脂層13とともに除去され、正極活物質層61が露出する。前記正極活物質層61は第一金属箔内側露出部14上に積層されている。
Also for the second exterior material 20, the second metal foil 21, the second heat-resistant resin layer 22, and the second thermoplastic resin layer 23 are bonded together, the second metal foil inner exposed portion 24, and the second metal in the same procedure. The foil outer exposed portion 28, the second non-adhesive portion 27a and the fourth non-adhesive portion 27b are formed, the cuttable position is marked, and the binder layer 65 and the negative electrode active material layer 63 are laminated.
(II) Method of Laminating Each Layer After Coating of Polar Active Material Layer The composition for the binder layer 64 and the composition for the positive electrode active material layer 61 are provided on the portion of the first metal foil 11 that is the exposed portion 14 on the inside of the first metal foil. The binder layer 64 and the positive electrode active material layer 61 are laminated by sequentially applying and drying, and the surface of the positive electrode active material layer 61 is masked with an easily peelable adhesive tape or the like. A third adhesive is used, and if necessary, an adhesive uncoated portion is formed at a position corresponding to the third non-adhesive portion 17b, and the first metal foil 11 and the first thermoplastic resin layer 13 are bonded together. Then, the first thermoplastic resin layer 13 on the positive electrode active material layer 61 is cut off. Since the easily peelable adhesive tape and the first thermoplastic resin layer 13 are strongly adhered to each other with the second adhesive, the easily peelable adhesive tape is removed together with the first thermoplastic resin layer 13, and the positive electrode active material layer 61 is removed. Exposed. The positive electrode active material layer 61 is stacked on the first metal foil inner exposed portion 14.

さらに、上記の手法で第一非接着部17aに対応する位置に接着剤未塗布部を形成して第一金属箔11と第一耐熱性樹脂層12とを貼り合わせる。第一非接着部17aは所定位置に形成した接着剤未塗部上の第一耐熱性樹脂層12を切除することなく残すことで形成され、第一耐熱性樹脂層12を切除することで第一金属箔外側露出部18が形成される。また、貼り合わせた第一耐熱性樹脂層12の表面に、切断可能である第一非接着部17aの位置をマーキングしておくことが好ましい。   Further, an adhesive non-applied portion is formed at a position corresponding to the first non-adhesive portion 17a by the above method, and the first metal foil 11 and the first heat resistant resin layer 12 are attached to each other. The first non-adhesive portion 17a is formed by leaving the first heat resistant resin layer 12 on the adhesive uncoated portion formed at a predetermined position without cutting, and by cutting the first heat resistant resin layer 12 One metal foil outer exposed portion 18 is formed. Further, it is preferable to mark the position of the cuttable first non-adhesive portion 17a on the surface of the bonded first heat resistant resin layer 12.

第二外装材20についても、同様の手順で、第二金属箔21、第二耐熱性樹脂層22、第二熱可塑性樹脂層23の貼り合わせ、第二金属箔内側露出部24、第二金属箔外側露出部28、第二非接着部27aおよび第四非接着部27bの形成、切断可能位置のマーキング、バインダー層65および負極活物質層63の積層を行う。   Also for the second exterior material 20, the second metal foil 21, the second heat-resistant resin layer 22, and the second thermoplastic resin layer 23 are bonded together, the second metal foil inner exposed portion 24, and the second metal in the same procedure. The foil outer exposed portion 28, the second non-adhesive portion 27a and the fourth non-adhesive portion 27b are formed, the cuttable position is marked, and the binder layer 65 and the negative electrode active material layer 63 are laminated.

上記の工程で作製した第一外装材10および第二外装材20に第一金属箔除去部19および第二金属箔除去部29を形成する場合は、第一金属箔11ならびに第二金属箔21のそれぞれの除去予定部以外を耐腐食性フィルムやレジストインキによるプリントでマスキングした後にエッチングすることにより形成することができる。
[電池要素の構造と材料]
電池要素としての電池要素60は、第一金属箔内側露出部14に積層される正極活物質層61、セパレーター62、第二金属箔内側露出部24に積層される負極活物質層63およびこれらに付随する層によって構成されている。バインダー層64、65は必須の層ではないが、金属箔と極活物質層との密着性を高めるためにこれらの間に介在させることが好ましい層である。電池要素60の各層および電池要素60とともに封入する電解質の好ましい組成および厚みは以下のとおりである。なお、以下に説明する組成等は一例であり、本発明はこれらに限定するものではない。
When the first metal foil removing portion 19 and the second metal foil removing portion 29 are formed on the first exterior material 10 and the second exterior material 20 produced in the above process, the first metal foil 11 and the second metal foil 21. Can be formed by masking the portions other than the respective portions to be removed with a corrosion resistant film or a print with a resist ink and then etching.
[Battery element structure and materials]
The battery element 60 serving as a battery element includes a positive electrode active material layer 61 laminated on the first metal foil inner exposed portion 14, a separator 62, a negative electrode active material layer 63 laminated on the second metal foil inner exposed portion 24, and these. It is composed of associated layers. Although the binder layers 64 and 65 are not essential layers, it is preferable that they are interposed between the metal foil and the active material layer in order to enhance the adhesion between them. The preferable composition and thickness of each layer of the battery element 60 and the electrolyte to be encapsulated together with the battery element 60 are as follows. The compositions and the like described below are examples, and the present invention is not limited to these.

前記正極活物質層61は、例えば、PVDF(ポリフッ化ビニリデン)、SBR(スチレンブタジエンゴム)、CMC(カルボキシメチルセルロースナトリウム塩)、PAN(ポリアクリロニトリル)、直鎖型多糖類等のバインダーに、リチウム塩(例えば、コバルト酸リチウム、ニッケル酸リチウム、リン酸鉄リチウム、マンガン酸リチウム等)を添加した混合組成物などで形成される。前記正極活物質層61の厚さは、2μm〜300μmに設定されるのが好ましい。前記正極活物質層61には、カーボンブラック、CNT(カーボンナノチューブ)等の導電補助剤をさらに含有せしめてもよい。   The positive electrode active material layer 61 is made of, for example, a binder such as PVDF (polyvinylidene fluoride), SBR (styrene butadiene rubber), CMC (carboxymethyl cellulose sodium salt), PAN (polyacrylonitrile), linear polysaccharide, and lithium salt. (For example, lithium cobalt oxide, lithium nickel oxide, lithium iron phosphate, lithium manganate, etc.) are added to form a mixed composition. The thickness of the positive electrode active material layer 61 is preferably set to 2 μm to 300 μm. The positive electrode active material layer 61 may further contain a conductive auxiliary agent such as carbon black or CNT (carbon nanotube).

前記負極活物質層63は、例えば、PVDF、SBR、CMC、PAN、直鎖型多糖類等のバインダーに、添加物(例えば、黒鉛、チタン酸リチウム、Si系合金、スズ系合金等)を添加した混合組成物等で形成される。前記負極活物質層63の厚さは、1μm〜300μmに設定されるのが好ましい。前記負極活物質層63には、カーボンブラック、CNT(カーボンナノチューブ)等の導電補助剤をさらに含有せしめてもよい。   For the negative electrode active material layer 63, for example, an additive (for example, graphite, lithium titanate, Si-based alloy, tin-based alloy, or the like) is added to a binder such as PVDF, SBR, CMC, PAN, or a linear polysaccharide. It is formed of the mixed composition or the like. The thickness of the negative electrode active material layer 63 is preferably set to 1 μm to 300 μm. The negative electrode active material layer 63 may further contain a conductive auxiliary agent such as carbon black or CNT (carbon nanotube).

前記セパレーター62は、例えば、ポリエチレン製セパレーター、ポリプロピレン製セパレーター、ポリエチレンフィルムとポリプロピレンフィルムとからなる複層フィルムで形成されるセパレーター、あるいはこれの樹脂製セパレーターにセラミック等の耐熱無機物を塗布した湿式または乾式の多孔質フィルムで構成されるセパレーター等が挙げられる。前記セパレーター62の厚さは、5μm〜100μmに設定されるのが好ましい。   The separator 62 is, for example, a polyethylene separator, a polypropylene separator, a separator formed of a multi-layer film composed of a polyethylene film and a polypropylene film, or a wet or dry type in which a heat-resistant inorganic material such as ceramic is applied to the resin separator of the separator. The separator and the like composed of the above porous film can be mentioned. The thickness of the separator 62 is preferably set to 5 μm to 100 μm.

なお、前記セパレーター62は確実に絶縁するために電池要素室40の各辺より2〜5mm大きいサイズのものを使用することが好ましい。また、耐熱無機物を塗布していないセパレーターであれば熱封止時に第一熱可塑性樹脂層13および第二熱可塑性樹脂層23と融合するので、複数の電池要素室とともに熱封止部を覆う大サイズのセパレーターも使用できる。図1Bの蓄電デバイス1は1枚のセパレーター62で全ての電池要素室60を覆っている。   The separator 62 preferably has a size larger than each side of the battery element chamber 40 by 2 to 5 mm in order to ensure insulation. Further, if the separator is not coated with the heat-resistant inorganic substance, it is fused with the first thermoplastic resin layer 13 and the second thermoplastic resin layer 23 during heat sealing, so that it is a large cover for the plurality of battery element chambers and the heat sealed portion. Size separators can also be used. In the electricity storage device 1 of FIG. 1B, one separator 62 covers all the battery element chambers 60.

前記バインダー層64は、例えば、PVDF、SBR、CMC、PAN、直鎖型多糖類等で形成された層が挙げられる。また、前記バインダー層64には、第一金属箔11と正極活物質層61の間の導電性を向上させるために、カーボンブラック、CNT(カーボンナノチューブ)等の導電補助剤がさらに添加されていてもよい。前記バインダー層64の厚さは、0.2μm〜10μmに設定されるのが好ましい。バインダー層64を10μm以下とすることで、導電性を持たないバインダーによるコアセル60の内部抵抗の増大を極力抑制することができる。   The binder layer 64 may be, for example, a layer formed of PVDF, SBR, CMC, PAN, linear polysaccharide, or the like. In addition, a conductive auxiliary agent such as carbon black or CNT (carbon nanotube) is further added to the binder layer 64 to improve the conductivity between the first metal foil 11 and the positive electrode active material layer 61. Good. The thickness of the binder layer 64 is preferably set to 0.2 μm to 10 μm. By setting the thickness of the binder layer 64 to 10 μm or less, it is possible to suppress the increase in the internal resistance of the core cell 60 due to the binder having no conductivity as much as possible.

前記バインダー層65は、例えば、PVDF、SBR、CMC、PANで形成された層が挙げられる。前記バインダー層65には、第二金属箔21と負極活物質層63の間の導電性を向上させるために、カーボンブラック、CNT等の導電補助剤がさらに添加されていてもよい。前記バインダー層の厚さは、0.2μm〜10μmに設定されるのが好ましい。前記バインダー層を10μm以下とすることで、導電性を持たないバインダーによる電池要素60の内部抵抗の増大を極力抑制することができる。   Examples of the binder layer 65 include a layer formed of PVDF, SBR, CMC, and PAN. A conductive auxiliary agent such as carbon black or CNT may be further added to the binder layer 65 in order to improve the conductivity between the second metal foil 21 and the negative electrode active material layer 63. The thickness of the binder layer is preferably set to 0.2 μm to 10 μm. When the binder layer has a thickness of 10 μm or less, it is possible to suppress the increase in the internal resistance of the battery element 60 due to the binder having no conductivity as much as possible.

前記電解質としては、水、エチレンカーボネート、プロピレンカーボネート、ジメチルカーボネート、エチルメチルカーボネート、ジエチルカーボネートおよびジメトキシエタンからなる群より選ばれる少なくとも1種の溶媒と、リチウム塩とを含む電解質を挙示できる。前記リチウム塩としては、特に限定されるものではないが、例えば、ヘキサフルオロリン酸リチウム、テトラフルオロホウ酸リチウム、テトラフルオロホウ酸4級アンモニウム塩等が挙げられる。前記4級アンモニウム塩としては、例えば、テトラメチルアンモニウム塩などが挙げられる。また、前述の電解質が、PVDF、PEO(ポリエチレンオキサイド)等とゲル化したものを用いてもよい。
[蓄電デバイスの製造方法]
前記蓄電デバイス1は、第一外装材10および第二外装材20で外装体30を組み立てる工程でセパレーター62を挟み、電解質を注入して熱封止する。ここで説明する第一外装材10および第二外装材20は、既に正極活物質層61および負極活物質層63が積層されている。
(1)第一外装体10と第二外装体20を向かい合わせる。このとき、正極活物質層61と負極活物質層63の間にセパレーター62を挟むとともに、注射針を各正極活物質層61および負極活物質層63の位置に達するように挟んで両者を重ねて外装体30を組み立てる。前記注射針の端部は外装体30外に引き出しておく。
(2)注射針を挟んだままで、各正極活物質層61および負極活物質層63の周囲を熱封止して熱封止部50,51を形成する。
(3)前記注射針を通じて電解質を注入し、その後注射針に封をする。
(4)予備充電を行い、100℃の恒温槽に8時間入れてガス抜きを行う。
(5)注射針を抜き、抜き跡の穴を熱封止して完全に閉じる。この熱封止により、室内に電池要素60および電解質が封入される。
(6)要すれば、第一非接着部17a上の第一耐熱性樹脂層12を切除して第一金属箔外側露出部18を形成するとともに、第二非接着部27a上の第二耐熱性樹脂層22を切除して第二金属箔外側露出部28を形成する。さらに要すれば、第一金属箔除去部19および第二金属箔除去部を形成する。
As the electrolyte, an electrolyte containing a lithium salt and at least one solvent selected from the group consisting of water, ethylene carbonate, propylene carbonate, dimethyl carbonate, ethylmethyl carbonate, diethyl carbonate and dimethoxyethane can be mentioned. The lithium salt is not particularly limited, and examples thereof include lithium hexafluorophosphate, lithium tetrafluoroborate, and quaternary ammonium tetrafluoroborate salt. Examples of the quaternary ammonium salt include tetramethylammonium salt and the like. Further, the above-mentioned electrolyte may be gelled with PVDF, PEO (polyethylene oxide) or the like.
[Method for manufacturing power storage device]
In the electricity storage device 1, the separator 62 is sandwiched in the process of assembling the exterior body 30 with the first exterior material 10 and the second exterior material 20, and the electrolyte is injected and heat sealed. The first exterior material 10 and the second exterior material 20 described here are already laminated with the positive electrode active material layer 61 and the negative electrode active material layer 63.
(1) The first exterior body 10 and the second exterior body 20 face each other. At this time, the separator 62 is sandwiched between the positive electrode active material layer 61 and the negative electrode active material layer 63, and the injection needle is sandwiched so as to reach the positions of the positive electrode active material layer 61 and the negative electrode active material layer 63, and the both are stacked. The exterior body 30 is assembled. The end of the injection needle is pulled out of the exterior body 30.
(2) The periphery of each positive electrode active material layer 61 and negative electrode active material layer 63 is heat-sealed with the injection needle held therebetween to form heat-sealed portions 50 and 51.
(3) Inject an electrolyte through the injection needle, and then seal the injection needle.
(4) Preliminarily charge and put in a constant temperature bath at 100 ° C. for 8 hours to degas.
(5) Remove the injection needle and heat-seal the hole of the removal hole to completely close it. Due to this heat sealing, the battery element 60 and the electrolyte are enclosed in the room.
(6) If necessary, the first heat-resistant resin layer 12 on the first non-adhesive portion 17a is cut off to form the first metal foil outer exposed portion 18, and the second heat-resistant on the second non-adhesive portion 27a is formed. The resin layer 22 is cut off to form the second metal foil outer exposed portion 28. Further, if necessary, the first metal foil removing portion 19 and the second metal foil removing portion are formed.

上記製造方法は、その一例を挙げたものに過ぎず、特にこのような製造方法に限定されるものではない。   The above-mentioned manufacturing method is only one example, and is not particularly limited to such a manufacturing method.

本発明にかかる組電池用途は限定されないが、電気が必要な自動車、自転車、二輪車、電車、飛行機、船舶などの電源、具体的にはハイブリッド車や電気自動車、工業用・家庭用蓄電池等の容量が大きなリチウム2次電池(リチウムイオン電池、リチウムポリマー電池等)、固体電池、同用途のリチウムイオンキャパシタ、同上用途の電気2重層コンデンサに用いることができる。   Although the use of the assembled battery according to the present invention is not limited, it is a power source for automobiles, bicycles, motorcycles, trains, airplanes, ships, etc. that require electricity, specifically, the capacity of hybrid vehicles, electric vehicles, industrial / household storage batteries, etc. Can be used for lithium secondary batteries (lithium ion batteries, lithium polymer batteries, etc.), solid state batteries, lithium ion capacitors for the same purpose, and electric double layer capacitors for the same purpose.

次に、本発明の具体的実施例について説明するが、本発明はこれら実施例のものに特に限定されるものではない。
〈実施例〉
図1Aおよび図1Bに示す構造の蓄電デバイスを1を作製した。
Next, specific examples of the present invention will be described, but the present invention is not particularly limited to these examples.
<Example>
An electricity storage device 1 having the structure shown in FIGS. 1A and 1B was produced.

前記蓄電モジュール1の外装体30を構成する第一外装材10および第二外装材20は、上述した2つの方法のうちの「(II)極活物質層の塗工後に各層を貼り合わせる方法」に基づいて作製した。
(第一外装材の作製)
第一金属箔11は、JIS H4160で分類されるA8079の厚さ40μmの軟質のアルミニウム箔であり、両面に化成処理を施した。第一耐熱性樹脂層12は厚さ25μmの二軸延伸ポリアミドフィルムであり、第一接着剤層15用接着剤は二液硬化型のポリエステルポリウレタン接着剤である。第一熱可塑性樹脂層13は厚さ40μmの未延伸ポリプロピレンフィルムであり、第三接着剤層16用接着剤は二液硬化型のオレフィン系接着剤である。正極活物質層61用ペーストとして、コバルト酸リチウムを主成分とする正極活物質100重量部と導電材としてのアセチレンブラック5重量部、結着剤兼電解液保持剤としてのフッ化ビニリデン10重量部として有機溶媒に混練分散させたペーストを用いた。バインダー層64用接着剤としてジメチルホルムアミドに溶かしたPVDFを用いた。
The first outer packaging material 10 and the second outer packaging material 20 constituting the outer packaging body 30 of the electricity storage module 1 are “(II) a method of laminating the respective layers after coating the active material layer” of the two methods described above. It was produced based on.
(Preparation of first exterior material)
The first metal foil 11 is a soft aluminum foil of A8079 classified according to JIS H4160 and having a thickness of 40 μm, and subjected to chemical conversion treatment on both sides. The first heat resistant resin layer 12 is a 25 μm thick biaxially stretched polyamide film, and the adhesive for the first adhesive layer 15 is a two-component curable polyester polyurethane adhesive. The first thermoplastic resin layer 13 is an unstretched polypropylene film having a thickness of 40 μm, and the adhesive for the third adhesive layer 16 is a two-component curing type olefin adhesive. As a paste for the positive electrode active material layer 61, 100 parts by weight of a positive electrode active material containing lithium cobalt oxide as a main component, 5 parts by weight of acetylene black as a conductive material, and 10 parts by weight of vinylidene fluoride as a binder / electrolyte holding agent. As the paste, a paste kneaded and dispersed in an organic solvent was used. PVDF dissolved in dimethylformamide was used as an adhesive for the binder layer 64.

第一金属箔内側露出部14の寸法は45mm×81mmであり、5×4で20個形成した。   The size of the exposed portion 14 of the first metal foil inner side was 45 mm × 81 mm, and 20 pieces of 5 × 4 were formed.

前記第一金属箔11の一方の面において、第一金属箔内側露出部14となる20カ所に、熱封止部51の幅となるP1:20mm間隔でバインダー層64用接着剤を塗布した。バインダー層64の1カ所の塗布部は45mm×81mmであり、塗布厚みは0.5μmである。前記バインダー層64上に正極活物質層61用ペーストを塗布し乾燥させて、厚みが30μmの正極活物質層61を形成した。前記正極活物質層61上にマスキング用のポリエステル粘着テープを貼り付た。   An adhesive agent for the binder layer 64 was applied to one surface of the first metal foil 11 at 20 locations to be the first metal foil inner exposed portion 14 at intervals of P1: 20 mm, which is the width of the heat sealing portion 51. The one coating portion of the binder layer 64 is 45 mm × 81 mm, and the coating thickness is 0.5 μm. The paste for the positive electrode active material layer 61 was applied onto the binder layer 64 and dried to form the positive electrode active material layer 61 having a thickness of 30 μm. A polyester adhesive tape for masking was attached on the positive electrode active material layer 61.

前記第一金属箔11の他方の面に、第一非接着部17aに対応する部分に接着剤未塗布部を形成して第一接着剤層15用接着剤を塗布し、ドライラミネート法により第一耐熱性樹脂層12を貼り合せた。前記第一非接着部17aの幅Q1、即ち接着剤未塗布部の幅は10mmであり、幅P1が20mmの熱封止部51となる部分の中心に形成されている。貼り合わせ後、50℃のエージング炉で3日間養生し、エージング後の第一接着剤層15の厚みは3μmである。貼り合わせた第一耐熱性樹脂層15の表面の第一非接着部17aの中心に対応する位置にマーキングした。   On the other surface of the first metal foil 11, an adhesive non-applied portion is formed at a portion corresponding to the first non-adhesive portion 17a, the adhesive for the first adhesive layer 15 is applied, and the first adhesive layer 15 is applied with a dry laminating method. One heat resistant resin layer 12 was attached. The width Q1 of the first non-adhesive portion 17a, that is, the width of the adhesive-unapplied portion is 10 mm, and the width P1 is formed at the center of the portion to be the heat-sealing portion 51 of 20 mm. After pasting, it is aged in a 50 ° C. aging furnace for 3 days, and the thickness of the first adhesive layer 15 after aging is 3 μm. The position corresponding to the center of the first non-adhesive portion 17a on the surface of the bonded first heat resistant resin layer 15 was marked.

次に、前記第一金属箔11の一方の面に、第三接着剤層16用接着剤を用いたドライラミネート法により第一熱可塑性樹脂層13を貼り合わせ、50℃のエージング炉で3日間養生した。養生後、ポリエステル粘着テープ貼付部分の第一熱可塑性樹脂層13をレーザー刀で切除して正極活物質層61を露出させた。   Next, the first thermoplastic resin layer 13 is attached to one surface of the first metal foil 11 by a dry laminating method using the adhesive for the third adhesive layer 16, and the aging furnace at 50 ° C. is used for 3 days. I was cured. After the curing, the first thermoplastic resin layer 13 at the portion where the polyester adhesive tape was attached was cut with a laser sword to expose the positive electrode active material layer 61.

前記第一外装材10はトリミングして平面寸法が335mm×415mmとなるようにに裁断した。
(第二外装材)
第二金属箔21はJIS H3100で分類されるC1100Rの厚さ15μmの硬質銅箔であり、両面に化成処理を施した。第二耐熱性樹脂層22は厚さ12μmの二軸延伸ポリエステルフィルムであり、第二接着剤25層用接着剤は二液硬化型のポリエステルポリウレタン接着剤である。第二熱可塑性樹脂層23は厚さ40μmの未延伸ポリプロピレンフィルムであり、第四接着剤層26用接着剤は二液硬化型のオレフィン系接着剤である。負極活物質層63用ペーストとして、カーボン粉末を主成分とする負極活物質57質量部、結着剤兼電解液保持剤としてのPVDF5質量部、ヘキサフルオロプロピレンと無水マレイン酸の共重合体10質量部、アセチレンブラック(導電材)3質量部、N−メチル―2−ピロリドン(有機溶媒)25質量部が混練分散されてなるペーストを用いた。バインダー層65用接着剤としてジメチルホルムアミドに溶かしたPVDFを用いた。
The first exterior material 10 was trimmed and cut to have a plane size of 335 mm × 415 mm.
(Second exterior material)
The second metal foil 21 is a C1100R hard copper foil having a thickness of 15 μm classified by JIS H3100, and both surfaces thereof were subjected to chemical conversion treatment. The second heat resistant resin layer 22 is a biaxially stretched polyester film having a thickness of 12 μm, and the adhesive for the second adhesive 25 layer is a two-component curing type polyester polyurethane adhesive. The second thermoplastic resin layer 23 is an unstretched polypropylene film having a thickness of 40 μm, and the adhesive for the fourth adhesive layer 26 is a two-component curing type olefin adhesive. As the paste for the negative electrode active material layer 63, 57 parts by mass of the negative electrode active material containing carbon powder as a main component, 5 parts by mass of PVDF as a binder / electrolyte holding agent, and 10 parts by mass of a copolymer of hexafluoropropylene and maleic anhydride. Part, acetylene black (conductive material) 3 parts by mass, and N-methyl-2-pyrrolidone (organic solvent) 25 parts by mass were kneaded and dispersed. PVDF dissolved in dimethylformamide was used as an adhesive for the binder layer 65.

前記第二金属箔21の一方の面において、第二金属箔内側露出部24となる20カ所に、P2(=P1):20mm間隔でバインダー層65用接着剤を塗布した。バインダー層65の1カ所の塗布部は45mm×81mmであり、塗布厚みは0.5μmである。また、前記間隔P2は熱封止部51の幅となる寸法である。前記バインダー層65上に負極活物質層63用ペーストを塗布し乾燥させて、厚みが30μmの負極活物質層63を形成した。前記正極活物質層63上にマスキング用のポリエステル粘着テープを貼り付た。   An adhesive agent for the binder layer 65 was applied to one surface of the second metal foil 21 at 20 locations to be the second metal foil inner exposed portion 24 at a P2 (= P1): 20 mm interval. The one coated portion of the binder layer 65 is 45 mm × 81 mm, and the coating thickness is 0.5 μm. In addition, the interval P2 is a dimension that is the width of the heat sealing portion 51. The paste for the negative electrode active material layer 63 was applied on the binder layer 65 and dried to form the negative electrode active material layer 63 having a thickness of 30 μm. A polyester adhesive tape for masking was attached on the positive electrode active material layer 63.

前記第二金属箔21の他方の面に、第二非接着部27aに対応する部分に接着剤未塗布部を形成して第二接着剤層25用接着剤を塗布し、ドライラミネート法により第二耐熱性樹脂層22を貼り合せた。前記第二非接着部27aの幅Q2、即ち接着剤未塗布部の幅は10mmであり、幅P2が10mmの熱封止部51となる部分の中心に形成されている。貼り合わせ後、50℃のエージング炉で3日間養生し、エージング後の第二接着剤層25の厚みは3μmである。   On the other surface of the second metal foil 21, an adhesive non-applied portion is formed at a portion corresponding to the second non-adhesive portion 27a, the adhesive for the second adhesive layer 25 is applied, and the second adhesive layer 25 is applied with a dry laminating method. The two heat resistant resin layers 22 were attached. The width Q2 of the second non-adhesive portion 27a, that is, the width of the adhesive-unapplied portion is 10 mm, and the width P2 is formed at the center of the portion to be the heat sealing portion 51 having a width of 10 mm. After pasting, the film is aged in an aging furnace at 50 ° C. for 3 days, and the second adhesive layer 25 after aging has a thickness of 3 μm.

次に、前記第二金属箔21の一方の面に、第四接着剤層26用接着剤を用いたドライラミネート法により第二熱可塑性樹脂層23を貼り合わせ、50℃のエージング炉で3日間養生した。養生後、ポリエステル粘着テープ貼付部分の第二熱可塑性樹脂層23をレーザー刀で切除して負極活物質層61を露出させた。   Next, the second thermoplastic resin layer 23 is attached to one surface of the second metal foil 21 by a dry laminating method using an adhesive for the fourth adhesive layer 26, and the aging furnace at 50 ° C. is used for 3 days. I was cured. After curing, the second thermoplastic resin layer 23 at the portion where the polyester adhesive tape was adhered was cut with a laser knife to expose the negative electrode active material layer 61.

前記第二外装材10はトリミングして平面寸法が335mm×415mmとなるようにに裁断した。
(蓄電モジュールの作製)
セパレーター62は、ポリプロピレンからなり、335mm×415mmで厚さ8μmの多孔質の湿式セパレーターを用いた。前記セパレーター62は20個の電池要素室40の正極活物質層61と負極活物質層63を1枚のセパレーター62で絶縁できる寸法に設定されている。電解質として、エチレンカーボネート(EC)、ジメチルカーボネート(DMC)、エチルメチルカーボネート(EMC)が等量体積比で配合された混合溶媒に、ヘキサフルオロリン酸リチウム(LiPF)が濃度1モル/Lで溶解された電解液を用いた。
(1)第一外装体10と第二外装体20を向かい合わせた。このとき、正極活物質層61と負極活物質層63の間にセパレーター62を挟むとともに、注射針を各正極活物質層61および負極活物質層63の位置に達するように挟んで両者を重ねて外装体30を組み立てた。また、前記注射針の端部は外装体30外に引き出しておいた。
(2)各正極活物質層61および負極活物質層63の周囲を熱封止して熱封止部50,51を形成した。
(3)前記各注射針を通じて1mLの電解質を注入し、注射針に封をした。
(4)第一非接着部17a上の一カ所で第一耐熱性樹脂層12を切除して第一金属箔外側露出部18を形成してこれを仮正極端子とし、第二非接着部27a上の一カ所で第二耐熱性樹脂層22を切除して第二金属箔外側露出部28を形成してこれを仮負極端子とし、正負の端子にクリップを装着して4.2Vの電池電圧が発生するまで予備充電を行い、100℃の恒温槽に8時間入れて電池要素室40内のガス抜きを行った。
(5)ガス抜き後注射針を抜き、抜き跡の穴を、3.0Vの放電状態で且つ0.086MPaの減圧下で200℃の熱板で0.3MPaの圧力で挟み付けて3秒間熱封止を行った。この熱封止により、電池要素室40内にコアセルおよび電解質が封入された。
〈評価〉
上記のようにして得られた実施例の蓄電デバイス1を4.2Vにフル充電した。その後、電池要素室40数が1、2、5、12となるように切断して4個の蓄電デバイス1aに分割した。分割した蓄電デバイス1aは、切断端に臨む第一非接着部17aの一カ所で第一耐熱性樹脂層12を切除して第一金属箔外側露出部18を形成して正極端子とし、同様に第二非接着部27aの一カ所で第二耐熱性樹脂層22を切除して第二金属箔外側露出部28を形成して負極端子とした。正極端子および負極端子以外の切断端にビニールテープを貼って短絡を防止した。
The second exterior material 10 was trimmed and cut to have a plane size of 335 mm × 415 mm.
(Production of power storage module)
As the separator 62, a porous wet separator made of polypropylene and having a thickness of 335 mm × 415 mm and a thickness of 8 μm was used. The separator 62 is sized so that the positive electrode active material layers 61 and the negative electrode active material layers 63 of the twenty battery element chambers 40 can be insulated by one separator 62. As an electrolyte, a mixed solvent in which ethylene carbonate (EC), dimethyl carbonate (DMC), and ethyl methyl carbonate (EMC) were mixed in an equal volume ratio, lithium hexafluorophosphate (LiPF 6 ) at a concentration of 1 mol / L. The dissolved electrolytic solution was used.
(1) The first exterior body 10 and the second exterior body 20 were opposed to each other. At this time, the separator 62 is sandwiched between the positive electrode active material layer 61 and the negative electrode active material layer 63, and the injection needle is sandwiched so as to reach the positions of the positive electrode active material layer 61 and the negative electrode active material layer 63, and the both are stacked. The exterior body 30 was assembled. Further, the end of the injection needle was pulled out of the exterior body 30.
(2) The periphery of each of the positive electrode active material layer 61 and the negative electrode active material layer 63 was heat-sealed to form the heat-sealed parts 50 and 51.
(3) 1 mL of electrolyte was injected through each of the injection needles, and the injection needles were sealed.
(4) The first heat-resistant resin layer 12 is cut off at one place on the first non-adhesive portion 17a to form the first metal foil outer exposed portion 18, which is used as a temporary positive electrode terminal, and the second non-adhesive portion 27a. The second heat-resistant resin layer 22 is cut off at one place above to form a second metal foil outer exposed portion 28, which is used as a temporary negative electrode terminal, and clips are attached to the positive and negative terminals to obtain a battery voltage of 4.2V. The battery element chamber 40 was degassed by placing it in a constant temperature bath at 100 ° C. for 8 hours.
(5) After degassing, remove the injection needle, and pinch the hole at the discharge hole with a hot plate at 200 ° C under a reduced pressure of 0.086 MPa and a pressure of 0.3 MPa for 3 seconds. Sealing was performed. By this heat sealing, the core cell and the electrolyte were enclosed in the battery element chamber 40.
<Evaluation>
The electricity storage device 1 of the example obtained as described above was fully charged to 4.2V. Then, it cut | disconnected so that the number of battery element chambers 40 might be 1, 2, 5, 12, and was divided | segmented into the four electrical storage devices 1a. In the divided power storage device 1a, the first heat-resistant resin layer 12 is cut off at one location of the first non-adhesive portion 17a facing the cut end to form the first metal foil outer exposed portion 18 to form a positive electrode terminal. The second heat-resistant resin layer 22 was cut off at one place of the second non-adhesive portion 27a to form the second metal foil outer exposed portion 28 to form a negative electrode terminal. Vinyl tape was attached to the cut ends other than the positive electrode terminal and the negative electrode terminal to prevent a short circuit.

4個の蓄電デバイス1aは、18℃室温下で1Cの充放電(1時間で充電、1時間で放電)を100回繰り返し、再度フル充電したときの電圧と容量を測定した。測定値を表1に示す。   Each of the four power storage devices 1a was charged and discharged at 1 C at room temperature of 18 ° C. (charged for 1 hour and discharged for 1 hour) 100 times, and the voltage and the capacity when fully charged again were measured. The measured values are shown in Table 1.

上記の放充電試験後、切断端のビニールテープを剥がし、目視にて液漏れの有無を観察した。観察結果を表1に示す。   After the above discharge test, the vinyl tape at the cut end was peeled off and the presence or absence of liquid leakage was visually observed. The observation results are shown in Table 1.

Figure 0006697227
Figure 0006697227

表1に示したとおり、分割した蓄電デバイス1aはサイズに応じた電池容量が得られ、切断による液漏れも生じないことを確認した。   As shown in Table 1, it was confirmed that the divided power storage device 1a had a battery capacity according to the size and did not cause liquid leakage due to disconnection.

1、2、3、4、5、6…蓄電デバイス
1a、5a…分割した蓄電デバイス
10…第一外装材
11…第一金属箔
12…第一耐熱性樹脂層
13…第一熱可塑性樹脂層
14…第一金属箔内側露出部
15…第一接着剤層
16…第三接着剤層
17a…第一非接着部
17b…第三非接着部
18…第一金属箔外側露出部
19…第一金属箔除去部
20…第二外装材
21…第二金属箔
22…第二耐熱性樹脂層
23…第二熱可塑性樹脂層
24…第二金属箔内側露出部
25…第二接着剤層
26…第四接着剤層
27a…第二非接着部
27b…第四非接着部
28…第二金属箔外側露出部
29…第二金属箔除去部
30…外装体
40…電池要素室
50、51…熱封止部
60…電池要素
61…正極活物質層
62…セパレーター
63…負極活物質層
70…絶縁シート
1, 2, 3, 4, 5, 6 ... Electric storage device 1a, 5a ... Divided electric storage device 10 ... First exterior material 11 ... First metal foil 12 ... First heat resistant resin layer 13 ... First thermoplastic resin layer Reference numeral 14 ... First metal foil inner exposed portion 15 ... First adhesive layer 16 ... Third adhesive layer 17a ... First non-adhesive portion 17b ... Third non-adhesive portion 18 ... First metal foil outer exposed portion 19 ... First Metal foil removing portion 20 ... Second exterior material 21 ... Second metal foil 22 ... Second heat resistant resin layer 23 ... Second thermoplastic resin layer 24 ... Second metal foil inner exposed portion 25 ... Second adhesive layer 26 ... Fourth adhesive layer 27a ... Second non-adhesive part 27b ... Fourth non-adhesive part 28 ... Second metal foil outer exposed part 29 ... Second metal foil removing part 30 ... Exterior body 40 ... Battery element chamber 50, 51 ... Heat Sealing portion 60 ... Battery element 61 ... Positive electrode active material layer 62 ... Separator 63 ... Negative electrode active material layer 70 ... Insulating sheet

Claims (6)

第一金属箔の一方の面に第一接着剤層を介して第一耐熱性樹脂層が積層され、他方の面に第三接着剤層を介して第一熱可塑性樹脂層が積層され、前記第一熱可塑性樹脂層側の面に第一金属箔が露出する第一金属箔内側露出部を有する第一外装材と、
第二金属箔の一方の面に第二接着剤層を介して第二耐熱性樹脂層が積層され、他方の面に第四接着剤層を介して第二熱可塑性樹脂層が積層され、前記第二熱可塑性樹脂層側の面に第二金属箔が露出する第二金属箔内側露出部を有する第二外装材と、
第一金属箔内側露出部に積層された正極活物質層と、第二金属箔内側露出部に積層された負極活物質層と、これらの間に配置されるセパレーターとを有する電池要素とを備え、
前記第一外装材の第一熱可塑性樹脂層と第二外装材の第二熱可塑性樹脂層とが向かい合い、第一熱可塑性樹脂層と第二熱可塑性樹脂層とが融着した熱封止部に囲まれることによって、室内に第一金属箔内側露出部および第二金属箔内側露出部が臨む複数の電池要素室を有する外装体が形成され、
前記電池要素室内に電解質とともに封入された電池要素は、正極活物質層が第一金属箔内側露出部に導通するとともに負極活物質層が第二金属箔内側露出部に導通し、
隣接する電池要素室間の熱封止部において、第一外装材は第一金属箔と第一耐熱性樹脂層との間に第一接着剤層が存在しない第一非接着部を有し、第二外装材は第二金属箔と第二耐熱性樹脂層との間に第二接着剤層が存在しない第二非接着部を有することを特徴とする蓄電デバイス。
The first heat-resistant resin layer is laminated on one surface of the first metal foil via the first adhesive layer, and the first thermoplastic resin layer is laminated on the other surface via the third adhesive layer, A first exterior material having a first metal foil inner exposed portion where the first metal foil is exposed on the surface of the first thermoplastic resin layer side,
A second heat resistant resin layer is laminated on one surface of the second metal foil via a second adhesive layer, and a second thermoplastic resin layer is laminated on the other surface via a fourth adhesive layer, A second exterior material having a second metal foil inner exposed portion where the second metal foil is exposed on the surface of the second thermoplastic resin layer side,
A battery element having a positive electrode active material layer laminated on the first metal foil inner exposed portion, a negative electrode active material layer laminated on the second metal foil inner exposed portion, and a separator arranged between them. ,
The first thermoplastic resin layer of the first exterior material and the second thermoplastic resin layer of the second exterior material face each other, and the heat sealing portion in which the first thermoplastic resin layer and the second thermoplastic resin layer are fused to each other. By being surrounded by, an exterior body having a plurality of battery element chambers facing the first metal foil inner exposed portion and the second metal foil inner exposed portion is formed in the chamber,
The battery element enclosed with the electrolyte in the battery element chamber, the positive electrode active material layer is conducted to the first metal foil inner exposed portion and the negative electrode active material layer is conducted to the second metal foil inner exposed portion,
In the heat-sealed portion between the adjacent battery element chambers, the first exterior material has a first non-adhesive portion in which the first adhesive layer does not exist between the first metal foil and the first heat resistant resin layer, The electricity storage device, wherein the second exterior material has a second non-adhesive portion where the second adhesive layer does not exist between the second metal foil and the second heat resistant resin layer.
前記第一外装材が、第一非接着部に臨む第一耐熱性樹脂層が無く第一金属箔が露出する第一金属箔外側露出部を有し、前記第二外装材が、第二非接着部に臨む第二耐熱性樹脂層が無く第二金属箔が露出する第二金属箔外側露出部を有する請求項1に記載の蓄電デバイス。   The first exterior material has a first metal foil outer exposed portion where the first metal foil is exposed without the first heat-resistant resin layer facing the first non-adhesive portion, and the second exterior material is the second non-adhesive material. The electricity storage device according to claim 1, further comprising a second metal foil outer exposed portion where the second metal foil is exposed without the second heat resistant resin layer facing the adhesive portion. 前記第一金属箔外側露出部および第二金属箔外側露出部が絶縁シートで覆われている請求項2に記載の蓄電デバイス。   The electricity storage device according to claim 2, wherein the first metal foil outer side exposed portion and the second metal foil outer side exposed portion are covered with an insulating sheet. 前記第一外装材が、第一非接着部に臨む第一金属箔の一部が除去された第一金属箔除去部を有し、前記第二外装材が、第二非接着部に臨む第二金属箔の一部が除去された第二金属箔除去部を有し、かつ、第一外装材と第二外装材の積層方向において、前記第一金属箔除去部および第二金属箔除去部は第一金属箔と第二金属箔とが重ならない位置に形成されている請求項1〜3のうちのいずれか1項に記載の蓄電デバイス。   The first exterior material has a first metal foil removal portion where a part of the first metal foil facing the first non-adhesive portion is removed, and the second exterior material faces the second non-adhesion portion. (2) a second metal foil removing section from which a part of the metal foil is removed, and in the stacking direction of the first exterior material and the second exterior material, the first metal foil removing section and the second metal foil removing section The electricity storage device according to claim 1, wherein the first metal foil and the second metal foil are formed at positions where they do not overlap with each other. 前記第一外装材が第一金属箔を挟んで第一非接着部の対称位置に第三接着剤層が存在しない第三非接着部を有し、前記第二外装材が第二金属箔を挟んで第二非接着部の対称位置に第四接着剤層が存在しない第四非接着部を有している請求項1〜4のうちのいずれか1項に記載の蓄電デバイス。   The first exterior material has a third non-adhesive portion in which a third adhesive layer does not exist at a symmetrical position of the first non-adhesive portion with the first metal foil interposed therebetween, and the second exterior material is the second metal foil. The electricity storage device according to claim 1, further comprising a fourth non-adhesive portion in which the fourth adhesive layer does not exist at a symmetrical position of the second non-adhesive portion with the fourth non-adhesive portion interposed therebetween. 前記第一非接着部と第二非接着部との間に、第一熱可塑性樹脂層と第二熱可塑性樹脂層とが融着していない未融着部を有する請求項1〜5のうちのいずれか1項に記載の蓄電デバイス。
Between the said 1st non-adhesion part and the 2nd non-adhesion part, the 1st thermoplastic resin layer and the 2nd thermoplastic resin layer have the non-fusion part which is not fusion-bonded. The electric storage device according to any one of 1.
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