JP6694539B1 - LAMINATED PAPER, LAMINATED PAPER PAPER BASE, PAPER CONTAINER, AND METHODS FOR PRODUCING THE SAME - Google Patents
LAMINATED PAPER, LAMINATED PAPER PAPER BASE, PAPER CONTAINER, AND METHODS FOR PRODUCING THE SAME Download PDFInfo
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Landscapes
- Wrappers (AREA)
- Laminated Bodies (AREA)
- Paper (AREA)
Abstract
【課題】端面における耐水性に優れ、製造時の加工性にも優れたラミネート紙とその製造方法、ラミネート紙用紙基材とその製造方法、および当該ラミネート紙を用いた紙容器を提供する。【解決手段】セルロースパルプを主成分とする紙基材と、当該紙基材の少なくとも一方の面上に積層された熱可塑性樹脂層とを有するラミネート紙であって、前記紙基材は、パルプ層を3層以上有する多層構造を有し、前記紙基材の外層における広葉樹クラフトパルプと針葉樹クラフトパルプの質量比が50:50〜100:0であり、前記紙基材の内層のサイズ剤の含有率が、外層のサイズ剤の含有率よりも大きいことを特徴とするラミネート紙である。また、当該ラミネート紙の製造方法、ラミネート紙用紙基材とその製造方法、および当該ラミネート紙を用いた紙容器である。【選択図】なしPROBLEM TO BE SOLVED: To provide a laminated paper excellent in water resistance on the end face and excellent in processability at the time of manufacturing, a manufacturing method thereof, a laminated paper paper base material and a manufacturing method thereof, and a paper container using the laminated paper. Kind Code: A1 A laminated paper having a paper base material containing cellulose pulp as a main component and a thermoplastic resin layer laminated on at least one surface of the paper base material, wherein the paper base material is pulp. It has a multilayer structure having three or more layers, the mass ratio of hardwood kraft pulp and softwood kraft pulp in the outer layer of the paper substrate is 50:50 to 100: 0, and the sizing agent of the inner layer of the paper substrate is The laminated paper is characterized in that the content is higher than the content of the sizing agent in the outer layer. Further, it is a method for manufacturing the laminated paper, a laminated paper paper base material and a method for manufacturing the same, and a paper container using the laminated paper. [Selection diagram] None
Description
本発明は、ラミネート紙とその製造方法、ラミネート紙用紙基材とその製造方法、および前記ラミネート紙を用いた紙容器に関する。 The present invention relates to a laminated paper and a manufacturing method thereof, a laminated paper base material and a manufacturing method thereof, and a paper container using the laminated paper.
牛乳パック等に利用される液体用紙容器では、紙容器を構成する紙基材に耐水性を付与するために、種々の手法が用いられている。代表的な手法として、紙基材にサイズ剤を付与する方法や熱可塑性樹脂をラミネートする方法が挙げられる。 In liquid paper containers used for milk packs and the like, various techniques are used to impart water resistance to the paper base material that constitutes the paper container. Typical methods include a method of applying a sizing agent to a paper base material and a method of laminating a thermoplastic resin.
熱可塑性樹脂をラミネートしたラミネート紙を用いると、紙の表面に液体が直接接触することがないため、紙の表面に対して耐水性を付与することができる。ところが、ラミネート紙を用いて紙容器を作成すると、ラミネート紙の端面が液体に接触するため、端面から液体が浸透するという問題が発生する。ラミネート紙の端面における耐水性の向上を図るには、紙基材自体の耐水性を図る必要がある。 When a laminated paper laminated with a thermoplastic resin is used, liquid does not come into direct contact with the surface of the paper, so that water resistance can be imparted to the surface of the paper. However, when a paper container is made of laminated paper, the end surface of the laminated paper comes into contact with the liquid, which causes a problem that the liquid permeates from the end surface. In order to improve the water resistance of the end surface of the laminated paper, it is necessary to improve the water resistance of the paper base material itself.
紙基材の端面における耐水性を付与する技術として、例えば、紙基材の端面を折り曲げるスカイブヘミング加工が知られている。また、特許文献1には、多層構造の紙容器用原紙であって、外層は針葉樹クラフトパルプ配合率が40質量%以上であり、内層は針葉樹クラフトパルプ配合率が30質量%以下である紙容器用原紙が開示されている。さらに、特許文献1には、液体が積層シートの断面から原紙に浸透することを防止するために、原料パルプの濾水度(CSF)を低い数値とする方法や、内添サイズ剤を添加する方法が開示されている。 As a technique for imparting water resistance to the end surface of the paper base material, for example, skive hemming processing for bending the end surface of the paper base material is known. Further, Patent Document 1 discloses a base paper for a paper container having a multi-layered structure, the outer layer having a blending ratio of softwood kraft pulp of 40% by mass or more, and the inner layer having a blending ratio of softwood kraft pulp of 30% by mass or less. A base paper is disclosed. Furthermore, in Patent Document 1, in order to prevent the liquid from penetrating from the cross section of the laminated sheet into the base paper, a method of setting the freeness (CSF) of the raw material pulp to a low numerical value and an internal sizing agent are added. A method is disclosed.
特許文献1に開示された方法により形成された原紙は、端面における耐水性の向上にある程度の効果を有している。しかし、原料パルプの濾水度を調整する方法は、耐水性の改善効果にさらなる改良の余地を有するものである。また、内添サイズ剤を添加する方法は、一般に、紙の繊維を疎水化する作用があるため、ラミネートする際に接着が阻害されるという問題が生じる。 The base paper formed by the method disclosed in Patent Document 1 has some effect in improving the water resistance of the end face. However, the method of adjusting the freeness of the raw pulp has room for further improvement in the effect of improving water resistance. In addition, the method of adding the internally added sizing agent generally has a function of hydrophobizing the fibers of the paper, so that there arises a problem that the adhesion is hindered when laminating.
従来は、紙表面の親水性を向上させたり、表面の平滑性を高めラミネート適性を向上させるために、PVA(ポリビニルアルコール)を塗工する方法が用いられていた。しかし、近年は、食品接触用途の原料規制が進み、酢酸メチル等を不純物として含むPVAの使用が控えられる傾向にある。 Conventionally, a method of applying PVA (polyvinyl alcohol) has been used in order to improve the hydrophilicity of the paper surface or increase the smoothness of the surface and improve the suitability for lamination. However, in recent years, the regulation of raw materials for food contact has been advanced, and the use of PVA containing methyl acetate and the like as impurities tends to be withheld.
本発明は、上記のような状況に鑑みてなされたものである。すなわち、本発明の課題は、端面における耐水性に優れ、製造時の加工性にも優れたラミネート紙とその製造方法、ラミネート紙用紙基材とその製造方法、および当該ラミネート紙を用いた紙容器を提供することである。 The present invention has been made in view of the above situation. That is, an object of the present invention is to provide a laminated paper excellent in water resistance at the end face and also excellent in processability during manufacturing, a method for manufacturing the laminated paper base material and a method for manufacturing the laminated paper, and a paper container using the laminated paper. Is to provide.
本発明者らは、紙基材としてパルプ層を3層以上有する多層構造紙を用い、外層のパルプ層よりも内層のパルプ層に多くのサイズ剤を含有させると、端面における耐水性が向上し、加工性にも有効であることを見出した。また、紙基材の外層のパルプ層に広葉樹クラフトパルプを多く含有させることによって、ラミネート接着性が改善されることを見出した。本発明はこのような知見を基に完成するに至ったものである。すなわち、本発明は、以下のような構成を有している。 The inventors of the present invention used a multi-layered structured paper having three or more pulp layers as a paper base material, and contained more sizing agent in the inner pulp layer than in the outer pulp layer to improve the water resistance on the end face. It was found that it is also effective for workability. It was also found that the laminating adhesiveness is improved by adding a large amount of hardwood kraft pulp to the outer pulp layer of the paper substrate. The present invention has been completed based on these findings. That is, the present invention has the following configurations.
(1)セルロースパルプを主成分とする紙基材と、当該紙基材の少なくとも一方の面上に積層された熱可塑性樹脂層とを有するラミネート紙であって、前記紙基材は、パルプ層を3層以上有する多層構造を有し、前記紙基材の外層における広葉樹クラフトパルプと針葉樹クラフトパルプの質量比が50:50〜100:0であり、前記紙基材の内層のサイズ剤の含有率が0.08〜1.25質量%であり、前記紙基材の外層のサイズ剤の含有率が0.04〜0.30質量%であり、前記紙基材の内層のサイズ剤の含有率が、外層のサイズ剤の含有率よりも大きいことを特徴とするラミネート紙。 (1) A laminated paper having a paper base material containing cellulose pulp as a main component and a thermoplastic resin layer laminated on at least one surface of the paper base material, wherein the paper base material is a pulp layer. Having a multi-layer structure having 3 or more layers, the mass ratio of the hardwood kraft pulp and the softwood kraft pulp in the outer layer of the paper substrate is 50:50 to 100: 0, and the sizing agent in the inner layer of the paper substrate is contained. The content of the sizing agent in the outer layer of the paper base material is 0.08 to 1.25 mass%, and the content of the sizing agent in the inner layer of the paper base material is 0.04 to 0.30 mass%. The laminated paper is characterized in that the rate is higher than the content rate of the sizing agent in the outer layer.
(2)前記紙基材の内層の紙力増強剤の含有率が、外層の紙力増強剤の含有率よりも大きいことを特徴とする前記(1)に記載のラミネート紙。 (2) The laminated paper according to (1) above, wherein the content of the paper strengthening agent in the inner layer of the paper substrate is higher than the content of the paper strengthening agent in the outer layer.
(3)前記紙基材の内層の湿潤紙力増強剤の含有率が、外層の湿潤紙力増強剤の含有率よりも大きいことを特徴とする前記(1)または前記(2)に記載のラミネート紙。 (3) The content ratio of the wet strength agent in the inner layer of the paper substrate is higher than the content ratio of the wet strength agent in the outer layer, (1) or (2) above Laminated paper.
(4)前記紙基材の内層のアルミニウムの含有率が、外層のアルミニウムの含有率よりも大きいことを特徴とする前記(1)〜(3)のいずれか1項に記載のラミネート紙。 (4) The laminated paper according to any one of (1) to (3), wherein the content of aluminum in the inner layer of the paper substrate is higher than the content of aluminum in the outer layer.
(5)前記(1)〜(4)のいずれか1項に記載のラミネート紙を用いた紙容器。 (5) A paper container using the laminated paper according to any one of (1) to (4) above.
(6)液体用である前記(5)に記載の紙容器。 (6) The paper container according to (5), which is for liquid.
(7)前記(1)〜(4)のいずれか1項に記載のラミネート紙の製造方法であって、セルロースパルプを主成分とし、パルプ層を3層以上積層する紙基材の抄紙工程と、前記紙基材の少なくとも一方の面上に熱可塑性樹脂層を積層するラミネート工程とを有し、前記抄紙工程において、多層抄き用抄紙機を用いて前記紙基材を抄紙することを特徴とするラミネート紙の製造方法。 (7) The method for producing a laminated paper according to any one of (1) to (4) above, which comprises a step of making a paper substrate containing cellulose pulp as a main component and three or more pulp layers. And a laminating step of laminating a thermoplastic resin layer on at least one surface of the paper base material, wherein in the paper making step, the paper base material is made using a multi-layer papermaking machine. And a method of manufacturing laminated paper.
(8)セルロースパルプを主成分とするラミネート紙用紙基材であって、パルプ層を3層以上有する多層構造を有し、外層における広葉樹クラフトパルプと針葉樹クラフトパルプの質量比が50:50〜100:0であり、内層のサイズ剤の含有率が0.08〜1.25質量%であり、前記外層のサイズ剤の含有率が0.04〜0.30質量%であり、前記内層のサイズ剤の含有率が、前記外層のサイズ剤の含有率よりも大きいことを特徴とするラミネート紙用紙基材。 (8) A laminated paper paper base material containing cellulose pulp as a main component, having a multilayer structure having three or more pulp layers, and the mass ratio of hardwood kraft pulp to softwood kraft pulp in the outer layer is 50:50 to 100. 0, the content of the sizing agent in the inner layer is 0.08 to 1.25% by mass, the content of the sizing agent in the outer layer is 0.04 to 0.30% by mass, and the size of the inner layer is A laminated paper / paper base material , wherein the content of the agent is higher than the content of the sizing agent in the outer layer .
(9)前記内層における紙力増強剤、湿潤紙力増強剤およびアルミニウムからなる群より選ばれる少なくとも1種の添加剤の含有率が、前記外層における当該添加剤の含有率よりも大きいことを特徴とする前記(8)に記載のラミネート紙用紙基材。 (9) The content of at least one additive selected from the group consisting of a paper strengthening agent, a wet paper strengthening agent and aluminum in the inner layer is higher than the content of the additive in the outer layer. The laminated paper paper base material according to (8) above.
(10)前記(8)または前記(9)に記載のラミネート紙用紙基材の製造方法であって、セルロースパルプを主成分とし、パルプ層を3層以上積層する抄紙工程を含み、前記抄紙工程において、多層抄き用抄紙機を用いて前記紙基材を抄紙することを特徴とするラミネート紙用紙基材の製造方法。 (10) In the method of (8) or laminated paper sheet substrate according to (9), wherein the paper making process of laminating a main component cellulose pulp, the pulp layer three or more layers, wherein A method for producing a laminated paper / paper base material, characterized in that, in the paper making step, the paper base material is made using a multi-layer papermaking machine .
本発明のラミネート紙、ラミネート紙用紙基材および当該ラミネート紙を用いた紙容器は、端面における耐水性に優れ、製造時の加工性にも優れている。 The laminated paper of the present invention, the laminated paper paper base material, and the paper container using the laminated paper are excellent in water resistance on the end face and also in processability during manufacturing.
本発明の実施形態について以下説明する。但し、本発明の実施形態は、以下の実施形態に限定されるものではない。 Embodiments of the present invention will be described below. However, the embodiments of the present invention are not limited to the following embodiments.
本実施形態のラミネート紙は、セルロースパルプを主成分とする紙基材と、当該紙基材の少なくとも一方の面上に積層された熱可塑性樹脂層とを有する。熱可塑性樹脂層が積層されているため、ラミネート紙の熱可塑性樹脂層側の表面には耐水性が付与される。 The laminated paper of the present embodiment has a paper base material containing cellulose pulp as a main component, and a thermoplastic resin layer laminated on at least one surface of the paper base material. Since the thermoplastic resin layers are laminated, water resistance is imparted to the surface of the laminated paper on the thermoplastic resin layer side.
本実施形態の課題である端面における耐水性は、ラミネート紙の端面から液体が浸透する現象を阻止する能力のことである。端面における耐水性は、後記するように、端面吸水指数として定量化される。
以下、ラミネート紙を構成する各素材について説明する。
The water resistance at the end face, which is the subject of the present embodiment, is the ability to prevent the phenomenon that liquid permeates from the end face of the laminated paper. The water resistance on the end face is quantified as an end face water absorption index, as described later.
Hereinafter, each material constituting the laminated paper will be described.
[紙基材]
紙基材としては、パルプ層を3層以上有する多層構造の紙(多層紙)を用いる。各パルプ層の坪量は、同一であっても、異なっていてもよい。
なお、紙基材の外層とは多層構造の最表裏の2層のパルプ層のことであり、内層とはそれらに挟まれるパルプ層のことである。内層は1層の場合もあれば、2層以上の場合もある。
[Paper substrate]
As the paper base material, a paper having a multilayer structure having three or more pulp layers (multilayer paper) is used. The basis weight of each pulp layer may be the same or different.
The outer layer of the paper base material is the outermost two pulp layers of the multilayer structure, and the inner layer is the pulp layer sandwiched between them. The inner layer may be a single layer or two or more layers.
(サイズ剤)
紙基材に耐水性を付与するためには、通常、紙基材にサイズ剤を含有させる。サイズ剤としては、ロジン系、アルキルケテンダイマー系、アルケニル無水コハク酸系、無水マレイン酸系、スチレンアクリル酸系、スチレンアクリル系などの公知の紙用各種サイズ剤が使用される。
(Size agent)
In order to impart water resistance to a paper base material, the paper base material usually contains a sizing agent. As the sizing agent, various known sizing agents for paper such as rosin type, alkyl ketene dimer type, alkenyl succinic anhydride type, maleic anhydride type, styrene acrylic acid type and styrene acrylic type are used.
本発明者らは、パルプ層を3層以上有する多層構造の紙を使用して、表裏面となる外層と、中心部の層となる内層において、サイズ剤の含有率(質量%)を変えることを検討した。その結果、内層のサイズ剤の含有率を外層のサイズ剤の含有率よりも大きくする構成としたときに、端面吸水指数は主として、内層のサイズ剤の含有率によって決定される傾向にあることを見出した。そのため、端面における耐水性を向上させるためには、内層および外層を含むすべての層のサイズ剤の含有率を増大させる必要はなく、内層のサイズ剤の含有率を増大させることが有効であることを見出した。 The inventors of the present invention use a multi-layered paper having three or more pulp layers to change the content (mass%) of the sizing agent in the outer layer serving as the front and back surfaces and the inner layer serving as the central layer. It was investigated. As a result, when the content of the sizing agent in the inner layer is set to be larger than the content of the sizing agent in the outer layer, the end surface water absorption index tends to be mainly determined by the content of the sizing agent in the inner layer. I found it. Therefore, in order to improve the water resistance of the end surface, it is not necessary to increase the content of the sizing agent in all layers including the inner layer and the outer layer, and it is effective to increase the content of the sizing agent in the inner layer. Found.
また、後記するように、ラミネート紙を製造する際には、紙基材の表面に熱可塑性樹脂層がラミネートされる。熱可塑性樹脂層が紙基材と強く密着するためには、紙基材の表面に極性基を有していることが好ましい。そのため、紙基材に耐水性を付与するためにサイズ剤を含有させると、紙基材表面が疎水性となり、ラミネート加工時の接着性が低下するという問題が生じる。 Further, as described later, when producing a laminated paper, a thermoplastic resin layer is laminated on the surface of the paper base material. In order for the thermoplastic resin layer to strongly adhere to the paper base material, it is preferable that the surface of the paper base material has a polar group. Therefore, when a sizing agent is added to the paper base material to impart water resistance, the surface of the paper base material becomes hydrophobic, which causes a problem that the adhesiveness at the time of laminating is reduced.
しかし、内層のサイズ剤の含有率を外層のサイズ剤の含有率よりも大きくする構成とすると、外層のサイズ剤の含有率を小さくすることが可能となる。その結果、ラミネート加工時の接着性が低下するという問題の発生を低減できることを見出した。さらに、外層のサイズ剤の含有率が小さいと、抄紙時に、製造装置に付着するサイズ剤由来の抄紙汚れが低減されることを見出した。 However, if the content of the sizing agent in the inner layer is set to be higher than the content of the sizing agent in the outer layer, the content of the sizing agent in the outer layer can be reduced. As a result, they have found that it is possible to reduce the occurrence of the problem that the adhesiveness during lamination is reduced. Further, it has been found that when the content of the sizing agent in the outer layer is small, the papermaking stain derived from the sizing agent attached to the manufacturing apparatus during papermaking is reduced.
内層のサイズ剤の含有率は、0.08〜1.25質量%であることが好ましく、外層のサイズの含有率は、0.04〜0.30質量%であることが好ましい。 The content of the sizing agent in the inner layer is preferably 0.08 to 1.25 mass%, and the content of the sizing agent in the outer layer is preferably 0.04 to 0.30 mass%.
内層のサイズ剤の含有率を外層のサイズ剤の含有率よりも大きくする方法として、内層の内添サイズ剤の添加率を外層の内添サイズ剤の添加率よりも大きくしてもよいし、内層のパルプ原料としてブローク(損紙)パルプを配合してもよい。ブロークパルプはサイズ剤を添加して抄造した際に発生した損紙に限り、自己損紙であることが好ましい。ブロークパルプにサイズ剤が含有されるため、内層の内添サイズ剤の添加率を外層の内添サイズ剤の添加率よりも大きくしなくても、内層のサイズ剤の含有率が外層のサイズ剤の含有率よりも大きい状況を達成できる。 As a method of increasing the content of the sizing agent of the inner layer than the content of the sizing agent of the outer layer, the addition rate of the internally added sizing agent of the inner layer may be made larger than the addition rate of the internally added sizing agent of the outer layer, Broke pulp may be blended as a pulp raw material for the inner layer. It is preferable that the broke pulp is self-damaged as long as it is broke generated when paper is made by adding a sizing agent. Since the sizing agent is contained in the broked pulp, the sizing agent content of the inner layer is the same as that of the outer layer, even if the addition rate of the inner sizing agent of the inner layer is not made higher than the addition rate of the inner sizing agent of the outer layer. It is possible to achieve a situation in which the content ratio is higher than that of.
(パルプ)
紙基材はセルロースパルプを主成分とする。ここで主成分とは、紙基材を構成する成分のうち50質量%以上を占める成分をいう。セルロースパルプとしては、例えば、針葉樹材の晒クラフトパルプ(NBKP)、針葉樹クラフトパルプ(NKP)、広葉樹材の晒クラフトパルプ(LBKP)、広葉樹クラフトパルプ(LKP)等の木材系パルプ、麻パルプ等の非木材系パルプ等が挙げられる。これらのパルプは、1種単独または2種以上を組み合わせて使用することができる。紙基材を構成するパルプとしては、品質やコストの面から、LKPであるアカシア材やユーカリ材等の木材系パルプが適している。
(pulp)
The paper base material is mainly composed of cellulose pulp. Here, the main component means a component accounting for 50% by mass or more of the components constituting the paper base material. Examples of the cellulose pulp include bleached kraft pulp of softwood (NBKP), softwood kraft pulp (NKP), bleached kraft pulp of hardwood (LBKP), hardwood kraft pulp (LKP), and other wood-based pulp, hemp pulp, etc. Examples include non-wood pulp. These pulps may be used alone or in combination of two or more. From the viewpoint of quality and cost, wood pulp such as acacia lumber and eucalyptus lumber, which are LKP, are suitable as the pulp constituting the paper base material.
本発明者らは、さらに、紙基材のラミネート加工時の接着性を改良するために、紙基材を構成するパルプの種類について検討を加えた。紙基材を構成するセルロースパルプとしては、通常、広葉樹クラフトパルプと針葉樹クラフトパルプとが使用される。これらの内、広葉樹クラフトパルプを多く含有させることにより、地合いが向上し、表面の平滑性を高めることができ、ラミネート加工時の接着性を向上させることができることを見出した。すなわち、紙基材の外層を構成するセルロースパルプとして、広葉樹クラフトパルプを針葉樹クラフトパルプよりも多量に含有させることが好ましい。具体的には、紙基材の外層における広葉樹クラフトパルプと針葉樹クラフトパルプの質量比は、50:50〜100:0である。広葉樹クラフトパルプと針葉樹クラフトパルプの質量比は、より好ましくは80:20〜100:0である。抄紙される前のセルロースパルプのフリーネス(csf)は、360〜640mlであることが好ましく、380〜550mlであることがより好ましい。 The present inventors have further studied the type of pulp constituting the paper base material in order to improve the adhesiveness of the paper base material during the laminating process. As the cellulose pulp constituting the paper base material, hardwood kraft pulp and softwood kraft pulp are usually used. It has been found that, by adding a large amount of hardwood kraft pulp among these, the texture can be improved, the surface smoothness can be increased, and the adhesiveness during laminating can be improved. That is, it is preferable that the hardwood kraft pulp is contained in a larger amount than the softwood kraft pulp as the cellulose pulp constituting the outer layer of the paper base material. Specifically, the mass ratio of the hardwood kraft pulp and the softwood kraft pulp in the outer layer of the paper substrate is 50:50 to 100: 0. The mass ratio of the hardwood kraft pulp and the softwood kraft pulp is more preferably 80:20 to 100: 0. The freeness (csf) of the cellulose pulp before papermaking is preferably 360 to 640 ml, and more preferably 380 to 550 ml.
(紙力増強剤、湿潤紙力増強剤)
紙基材には、抄紙する際に、各種内添助剤が添加される。それらの内、紙力増強剤と湿潤紙力増強剤は、紙力増強のために添加される。これらの内添助剤は、通常、高分子物質であり、紙基材表面に多く存在すると、表面に地合いムラが生じて、ラミネート加工時の接着性が低下するという問題が生じる懸念がある。
(Paper strength agent, wet strength agent)
Various internal addition aids are added to the paper base during papermaking. Among them, the paper strengthening agent and the wet strength agent are added for strengthening the paper strength. These internal addition aids are usually polymeric substances, and when present in large amounts on the surface of the paper base material, there is a concern that unevenness in the texture may occur on the surface and the adhesiveness during laminating may deteriorate.
紙力増強剤の具体例としては、ポリアクリルアミド系ポリマー、澱粉類、ポリアクリルアミド、尿素樹脂、ポリアミド・ポリアミン樹脂、ポリエチレンイミン、ポリアミン、ポリビニルアルコール、ポリエチレンオキサイド等が挙げられる。また、湿潤紙力増強剤の具体例としては、メラミン樹脂、尿素樹脂、ポリアミド−ポリアミン−エピクロロヒドリン樹脂等が挙げられる。 Specific examples of the paper strengthening agent include polyacrylamide-based polymers, starches, polyacrylamide, urea resins, polyamide / polyamine resins, polyethyleneimine, polyamines, polyvinyl alcohol, polyethylene oxide and the like. Further, specific examples of the wet strength agent include melamine resin, urea resin, polyamide-polyamine-epichlorohydrin resin and the like.
そこで、上記のサイズ剤と同様に、表裏面となる外層と、中心部の層となる内層において、紙力増強剤または湿潤紙力増強剤の含有率(質量%)を変えることを検討した。その結果、内層の紙力増強剤または湿潤紙力増強剤の含有率を外層の紙力増強剤または湿潤紙力増強剤の含有率よりも大きくする構成としたときに、ラミネート加工時の接着性が低下するという問題の発生を低減できることを見出した。さらに、外層の紙力増強剤または湿潤紙力増強剤の含有率が小さいと、抄紙時に、製造装置に紙力増強剤または湿潤紙力増強剤が付着して抄紙汚れを引き起こす問題も低減されることを見出した。 Therefore, similar to the above sizing agent, it was examined to change the content ratio (mass%) of the paper strength enhancer or the wet paper strength enhancer in the outer layer serving as the front and back surfaces and the inner layer serving as the center layer. As a result, when the content of the paper-strengthening agent or the wet paper-strengthening agent in the inner layer is set to be larger than the content of the paper-strengthening agent or the wet paper-strengthening agent in the outer layer, the adhesiveness during laminating is It has been found that the occurrence of the problem of the decrease of can be reduced. Furthermore, when the content of the paper strength enhancer or the wet paper strength enhancer in the outer layer is small, the problem that the paper strength enhancer or the wet paper strength enhancer adheres to the manufacturing apparatus during papermaking and causes papermaking stains is also reduced. I found that.
内層の紙力増強剤の含有率は、0.05〜1.50質量%であることが好ましく、外層の紙力増強剤の含有率は、0.00〜1.00質量%であることが好ましい。外層の紙力増強剤の含有率が1.00質量%を超えると、紙容器に成形した際に剛性が過剰となる恐れがある。 The content of the paper strengthening agent in the inner layer is preferably 0.05 to 1.50% by mass, and the content of the paper strengthening agent in the outer layer is 0.00 to 1.00% by mass. preferable. When the content of the paper strength enhancer in the outer layer exceeds 1.00 mass%, the rigidity may become excessive when molded into a paper container.
同様に、内層の湿潤紙力増強剤の含有率は、0.05〜0.85質量%であることが好ましく、外層の湿潤紙力剤の含有率は、0.00〜0.50質量%であることが好ましい。 Similarly, the content of the wet strength agent in the inner layer is preferably 0.05 to 0.85% by mass, and the content of the wet strength agent in the outer layer is 0.00 to 0.50% by mass. Is preferred.
(アルミニウム)
アルミニウムは、アルミニウム多価金属化合物として、サイズ剤の定着助剤等として紙基材に添加される。アルミニウム多価金属化合物とは、具体的には、硫酸アルミニウム(硫酸バンド)、塩化アルミニウム、ポリ塩化アルミニウム(PAC)、アルミン酸ソーダ、塩基性アルミニウム化合物等である。
(aluminum)
Aluminum is added to the paper base material as an aluminum polyvalent metal compound as a fixing aid for a sizing agent. The aluminum polyvalent metal compound is specifically aluminum sulfate (sulfuric acid band), aluminum chloride, polyaluminum chloride (PAC), sodium aluminate, a basic aluminum compound, or the like.
アルミニウムの含有量が多いほど、サイズ剤の定着性が高くなる。そこで、内層のアルミニウムの含有率(質量%)を多くすることにより、内層のサイズ剤の定着性を高くすることができ、内層から外層へサイズ剤が移行することを抑制できることを見出した。ここで、アルミニウムの含有率とは、パルプ層に添加されるアルミニウム多価金属化合物の含有率から換算して求められるアルミニウム元素の合計含有率のことを意味する。その結果、内層のアルミニウムの含有率を外層のアルミニウムの含有率よりも大きくする構成としたときに、内層のサイズ剤の含有率を外層のサイズ剤の含有率よりも大きくすることができ、ラミネート加工時の接着性が低下するという問題の発生を低減できることを見出した。 The higher the aluminum content, the higher the fixability of the sizing agent. Therefore, it has been found that by increasing the aluminum content (mass%) in the inner layer, the fixability of the sizing agent in the inner layer can be increased, and the transfer of the sizing agent from the inner layer to the outer layer can be suppressed. Here, the content rate of aluminum means the total content rate of the aluminum element calculated | required by converting from the content rate of the aluminum polyvalent metal compound added to a pulp layer. As a result, when the aluminum content of the inner layer is set to be higher than the aluminum content of the outer layer, the content of the sizing agent in the inner layer can be made larger than the content of the sizing agent in the outer layer. It has been found that it is possible to reduce the occurrence of the problem that the adhesiveness during processing is reduced.
内層のアルミニウムの含有率は、0.05〜0.20質量%であることが好ましく、外層のアルミニウムの含有率は、0.02〜0.10質量%であることが好ましい。
尚、例えば、アルミニウム多価金属化合物として硫酸アルミニウム(分子量342)を用いたとき、アルミニウムの含有率は、下記の式から換算することができる。
アルミニウム含有率(質量%)={硫酸アルミニウムの含有率(質量%)/342}×54
The aluminum content of the inner layer is preferably 0.05 to 0.20% by mass, and the aluminum content of the outer layer is preferably 0.02 to 0.10% by mass.
Note that, for example, when aluminum sulfate (molecular weight 342) is used as the aluminum polyvalent metal compound, the content rate of aluminum can be converted from the following formula.
Aluminum content (mass%) = {aluminum sulfate content (mass%) / 342} × 54
以上のように、内層におけるサイズ剤、紙力増強剤、湿潤紙力増強剤およびアルミニウムからなる群より選ばれる少なくとも1種の添加剤の含有率は、外層における当該添加剤の含有率よりも大きいことが好ましい。内層と外層における添加剤の含有率が異なる多層構造の紙基材は、後記する多層抄き用抄紙機を用いて製造することができる。 As described above, the content rate of at least one additive selected from the group consisting of a sizing agent, a paper strength agent, a wet paper strength agent, and aluminum in the inner layer is higher than the content rate of the additive in the outer layer. Preferably. A multi-layered paper base material having different content of additives in the inner layer and the outer layer can be produced using a multi-layer paper machine described later.
紙基材には、さらに上記以外の各種内添助剤が必要に応じて適宜選択して添加される。填料は、製紙分野で一般に使用されている填料が使用可能であり、特に限定されない。その他の内添助剤としては、歩留まり向上剤、ろ水度向上剤、カチオン化澱粉などの各種澱粉類、嵩高剤、着色染料、着色顔料、蛍光増白剤、pH調整剤、ピッチコントロール剤、防腐剤、スライムコントロール剤等が挙げられる。 Various internal addition aids other than those mentioned above are appropriately selected and added to the paper base material, if necessary. The filler may be any filler commonly used in the papermaking field, and is not particularly limited. Other auxiliary additives include retention aids, freeness improvers, various starches such as cationized starches, bulking agents, coloring dyes, color pigments, optical brighteners, pH adjusters, pitch control agents, Preservatives, slime control agents and the like can be mentioned.
紙基材の坪量は、特に限定されるものではないが、150〜500g/m2とすることが好ましい。 The basis weight of the paper substrate is not particularly limited, but is preferably 150 to 500 g / m 2 .
(抄紙)
紙基材は、パルプ層を3層以上積層する抄紙工程により製造される。パルプ層を多数積層した構成の多層紙は、板紙等の製造技術として使用されており、一般的に、円網抄合わせ抄紙機、長網抄合わせ抄紙機等の多層抄き用抄紙機を使用して製造することができる。また、抄紙時のpHは酸性領域(酸性抄紙)、疑似中性領域(疑似中性抄紙)、中性領域(中性抄紙)、アルカリ性領域(アルカリ性抄紙)のいずれであってもよい。
(Papermaking)
The paper base material is manufactured by a papermaking process in which three or more pulp layers are laminated. Multilayer paper with a structure in which a large number of pulp layers are laminated is used as a manufacturing technology for paperboard and the like, and generally, a multi-layer paper machine such as a cylinder paper machine and a fourdrinier paper machine is used. Can be manufactured. The pH during papermaking may be any of an acidic region (acidic papermaking), a pseudo-neutral region (pseudo-neutral papermaking), a neutral region (neutral papermaking), and an alkaline region (alkaline papermaking).
[熱可塑性樹脂層]
熱可塑性樹脂層は、紙基材の少なくとも一方の面上に積層される。熱可塑性樹脂は、用途に応じて、結晶性樹脂と非結晶性樹脂のいずれの熱可塑性樹脂も使用できる。熱可塑性樹脂としては、ポリエチレン(LDPE、MDPE、HDPE、LLDPE等)、ポリプロピレン、ポリメチルペンテン等のポリオレフィン樹脂、PET、PBT等のポリエステル樹脂、ポリアミド樹脂、ポリ乳酸(PLA)、PHB、PBS、PBAT、PCL、PHBH等の生分解性樹脂、ポリスチレン、ポリ塩化ビニル、アクリロニトリル・ブタジエン・スチレン(ABS)樹脂、アクリル樹脂、変性ポリフェニレンエーテル(PPE)等が挙げられる。
[Thermoplastic resin layer]
The thermoplastic resin layer is laminated on at least one surface of the paper base material. As the thermoplastic resin, either a crystalline resin or a non-crystalline resin can be used depending on the application. As the thermoplastic resin, polyethylene (LDPE, MDPE, HDPE, LLDPE, etc.), polypropylene, polyolefin resin such as polymethylpentene, polyester resin such as PET and PBT, polyamide resin, polylactic acid (PLA), PHB, PBS, PBAT. , PCL, PHBH, and other biodegradable resins, polystyrene, polyvinyl chloride, acrylonitrile butadiene styrene (ABS) resin, acrylic resin, modified polyphenylene ether (PPE), and the like.
熱可塑性樹脂層は、単一の樹脂の単層で形成してもよいし、複数の樹脂を混合して単層で形成してもよいし、同種や異種の樹脂からなる複数の層として形成してもよい。 The thermoplastic resin layer may be formed as a single layer of a single resin, may be formed as a single layer by mixing a plurality of resins, or may be formed as a plurality of layers of the same kind or different kinds of resins. You may.
熱可塑性樹脂層の厚さは、特に限定されないが、通常は、10〜50μm程度の厚さである。熱可塑性樹脂層の形成量は、特に限定されないが、5〜50g/m2が好ましく、10〜30g/m2がより好ましい。熱可塑性樹脂層の形成量が小さ過ぎると容器に充填した液体等が紙基材へ浸透する恐れがあり、大き過ぎると容器への成形加工適性が低下する恐れがある。 The thickness of the thermoplastic resin layer is not particularly limited, but is usually about 10 to 50 μm. Formation of the thermoplastic resin layer is not particularly limited, but is preferably 5~50g / m 2, 10~30g / m 2 is more preferable. If the amount of the thermoplastic resin layer formed is too small, the liquid or the like filled in the container may penetrate into the paper base material, and if it is too large, the suitability for molding into the container may be reduced.
[ラミネート紙]
ラミネート紙は、紙基材と、当該紙基材の少なくとも一方の面上に積層された熱可塑性樹脂層とからなる。熱可塑性樹脂層は、紙基材の片面だけに積層されていてもよいし、紙基材の両面に積層されていてもよい。ラミネート紙は、紙基材の少なくとも一方の面上に熱可塑性樹脂層を積層するラミネート工程により製造される。
[Laminated paper]
The laminated paper includes a paper base material and a thermoplastic resin layer laminated on at least one surface of the paper base material. The thermoplastic resin layer may be laminated only on one side of the paper base material, or may be laminated on both sides of the paper base material. Laminated paper is manufactured by a laminating step in which a thermoplastic resin layer is laminated on at least one surface of a paper base material.
熱可塑性樹脂層を紙基材上にラミネートする方法としては、押出ラミネート法、ドライラミネート法、ウェットラミネート法、熱ラミネート法等の各種公知の方法を適宜使用することができる。熱可塑性樹脂層が単層の場合は、押出ラミネート法が好ましい。 As a method for laminating the thermoplastic resin layer on the paper substrate, various known methods such as an extrusion laminating method, a dry laminating method, a wet laminating method and a thermal laminating method can be appropriately used. When the thermoplastic resin layer is a single layer, the extrusion laminating method is preferable.
ラミネート時には、必要に応じて、熱可塑性樹脂層または紙基材層に対してコロナ処理やオゾン処理等の酸化処理を施してもよい。これらの処理を行うことによって、熱可塑性樹脂層または紙基材層の表面に極性基が生成し、接着性を向上させることができる。これらの処理は、熱可塑性樹脂層または紙基材層のいずれか一方でもよく、両方でもよく、1回でもよく、複数回でもよい。 During lamination, the thermoplastic resin layer or the paper base material layer may be subjected to an oxidation treatment such as corona treatment or ozone treatment, if necessary. By performing these treatments, polar groups are generated on the surface of the thermoplastic resin layer or the paper base material layer, and the adhesiveness can be improved. These treatments may be performed on either or both of the thermoplastic resin layer and the paper base layer, may be performed once, or may be performed multiple times.
紙基材と熱可塑性樹脂層とからなるラミネート紙は、坪量が150〜500g/m2であることが好ましく、200〜400g/m2であることがより好ましい。坪量が小さ過ぎると、紙容器に成形した際に剛性が不足する恐れがあり、坪量が大き過ぎると、原料および薬品を多量に使用するためコスト高となる恐れがある。 The laminated paper composed of the paper base material and the thermoplastic resin layer preferably has a basis weight of 150 to 500 g / m 2 , and more preferably 200 to 400 g / m 2 . If the basis weight is too small, the rigidity may be insufficient when molded into a paper container, and if the basis weight is too large, a large amount of raw materials and chemicals may be used, resulting in high cost.
紙基材と熱可塑性樹脂層とからなるラミネート紙は、厚さが200〜750μmであることが好ましい。また、紙基材と熱可塑性樹脂層とからなるラミネート紙は、密度が0.60〜1.20g/cm3であることが好ましい。 The laminated paper including the paper base material and the thermoplastic resin layer preferably has a thickness of 200 to 750 μm. The laminated paper comprising a paper base material and a thermoplastic resin layer preferably has a density of 0.60 to 1.20 g / cm 3 .
ラミネート紙の層構成としては、紙基材と熱可塑性樹脂層とからなる2層構成または3層構成のラミネート紙が基本であるが、それ以外に、用途に応じて、種々の多様な層構成を形成することができる。例えば、紙基材と熱可塑性樹脂層とからなるラミネート紙上にさらに同種または異種の熱可塑性樹脂層を設けたり、熱可塑性樹脂層と熱可塑性樹脂層の間に熱可塑性樹脂以外の層を設けたり、紙基材と熱可塑性樹脂層の間に熱可塑性樹脂層以外の層を設けることもできる。熱可塑性樹脂層以外の層としては、水溶性高分子(PVA等)や、顔料及び接着剤を主成分とする塗工層、アルミニウム箔(Al箔)、印刷層等がある。 The laminated paper is basically a laminated paper having a two-layer structure or a three-layer structure composed of a paper base material and a thermoplastic resin layer. Can be formed. For example, a thermoplastic resin layer of the same or different type may be further provided on a laminated paper consisting of a paper base material and a thermoplastic resin layer, or a layer other than the thermoplastic resin may be provided between the thermoplastic resin layer and the thermoplastic resin layer. It is also possible to provide a layer other than the thermoplastic resin layer between the paper base material and the thermoplastic resin layer. Layers other than the thermoplastic resin layer include a water-soluble polymer (PVA, etc.), a coating layer containing a pigment and an adhesive as a main component, an aluminum foil (Al foil), a printing layer, and the like.
[紙容器]
本実施形態のラミネート紙を用いて種々の紙容器を製造することができる。紙容器を製造する方法は、公知の方法を適宜選択して用いることができる。
[Paper container]
Various paper containers can be manufactured using the laminated paper of this embodiment. As a method of manufacturing the paper container, a known method can be appropriately selected and used.
[液体用紙容器]
本実施形態のラミネート紙を用いて種々の液体用紙容器を製造することができる。液体用紙容器を製造する方法は、公知の方法を適宜選択して用いることができる。
[Liquid paper container]
Various liquid paper containers can be manufactured using the laminated paper of this embodiment. As a method of manufacturing the liquid paper container, a known method can be appropriately selected and used.
本実施形態のラミネート紙は、ラミネート加工時に接着性が低下するという問題の発生が低減され、抄紙時に内添助剤等が付着して抄紙汚れを引き起こす問題も低減され、製造時の加工性に優れている。また、当該ラミネート紙を用いた紙容器は、液体用容器としたときに、端面における耐水性に優れている。なお、本実施形態のラミネート紙に、さらに端面を折り曲げるスカイブヘミング加工を施して耐水性を向上させることもできる。 Laminated paper of the present embodiment, the occurrence of the problem that the adhesiveness is reduced during laminating process is reduced, the problem that the internal additive aids and the like to cause paper stains during papermaking is also reduced, and processability during manufacturing is reduced. Are better. Further, the paper container using the laminated paper is excellent in water resistance at the end face when used as a liquid container. The laminated paper of the present embodiment may be further subjected to skive hemming for bending the end faces to improve water resistance.
PE等の熱可塑性樹脂層を紙基材の外側および内側の両面に設けたラミネート紙を、水の沸点及び熱可塑性樹脂の融点を超える温度で加熱処理して、当該熱可塑性樹脂層を紙基材が含有する水分等によって発泡させると、断熱性を有した紙容器とすることができる。断熱性を有する紙容器は、例えば、加熱した液体・固体等や冷却された液体・固体等を内容物とする断熱性紙容器として使用することができる。 Laminated paper provided with a thermoplastic resin layer such as PE on both the outside and the inside of a paper substrate is heat-treated at a temperature higher than the boiling point of water and the melting point of the thermoplastic resin to form the thermoplastic resin layer on the paper base. By foaming with the water content of the material, a paper container having a heat insulating property can be obtained. The heat-insulating paper container can be used as, for example, a heat-insulating paper container whose contents are a heated liquid / solid or a cooled liquid / solid.
本実施形態のラミネート紙は、牛乳パック等の液体用紙容器、紙コップ、発泡カップ、アイスカップ、断熱カップ、コーヒー容器、アセプティック容器、包装容器等の紙容器のほか、包装資材、断熱資材等の各種用途に用いることができる。 The laminated paper of the present embodiment is a liquid paper container such as a milk carton, a paper cup, a foaming cup, an ice cup, a heat insulating cup, a coffee container, an aseptic container, a paper container such as a packaging container, and a variety of packaging materials, heat insulating materials, and the like. It can be used for various purposes.
以下、実施例により本発明の効果を詳細に説明する。実施例および比較例中の「部」および「%」は、特に断らない限り、それぞれ「質量部」および「質量%」を示す。 Hereinafter, the effects of the present invention will be described in detail with reference to Examples. Unless otherwise specified, "parts" and "%" in Examples and Comparative Examples represent "parts by mass" and "% by mass", respectively.
実施例および比較例に用いた材料・製造条件は以下のとおりである。
(1)パルプ
LBKP:アカシアパルプ、ユーカリパルプ
NBKP:ダグラスファー、ラジアータパイン、スギ
(2)熱可塑性樹脂
PE:日本ポリエチレン社製LDPE、品番LC522
PLA:Nature Works社製PLA,品番Ingeo PLA 2002D
(3)内添薬品
カチオン化デンプン:ピラースターチ社製P−3T
サイズ剤:星光PMC社製AD1612
紙力増強剤:荒川化学工業社製PS−NH20B
湿潤紙力増強剤:星光PMC社製WS4024
硫酸バンド:朝日化学工業社製液体硫酸バンド
Materials and manufacturing conditions used in Examples and Comparative Examples are as follows.
(1) Pulp LBKP: Acacia pulp, eucalyptus pulp NBKP: Douglas fir, radiata pine, cedar (2) Thermoplastic resin PE: LDPE manufactured by Nippon Polyethylene Co., product number LC522
PLA: PLA manufactured by Nature Works, product number Ingeo PLA 2002D
(3) Internal addition agent Cationized starch: P-3T manufactured by Pillar Starch Co., Ltd.
Sizing agent: AD1612 manufactured by Seikou PMC
Paper Strengthening Agent: Arakawa Chemical Industries PS-NH20B
Wet paper strength enhancer: WS4024 manufactured by Starlight PMC
Sulfuric acid band: Liquid sulfuric acid band manufactured by Asahi Chemical Industry Co., Ltd.
以下に、紙基材およびラミネート紙について実施した測定方法を示す。なお特別な記載が無い限り、測定はJIS P8111:1998に記載の温度23℃±1℃、湿度50%±2%の環境で行った。 Below, the measuring method implemented about the paper base material and laminated paper is shown. Unless otherwise specified, the measurement was performed in an environment described in JIS P8111: 1998 at a temperature of 23 ° C. ± 1 ° C. and a humidity of 50% ± 2%.
(1)坪量:JIS P8124:2011に準じて測定した。
(2)厚さ:JIS P8118:2014に従い、100kPa±10kPaの圧力を試験片の円形領域(200mm2)に加えた際の厚さを測定した。
(3)密度:JIS P8118:2014に従い測定した。なお厚さは、100kPa±10kPaの圧力を試験片の円形領域(200mm2)に加えた際の厚さを測定した。
(1) Basis weight: Measured according to JIS P8124: 2011.
(2) Thickness: According to JIS P8118: 2014, the thickness when a pressure of 100 kPa ± 10 kPa was applied to the circular region (200 mm 2 ) of the test piece was measured.
(3) Density: Measured according to JIS P8118: 2014. The thickness was measured when a pressure of 100 kPa ± 10 kPa was applied to the circular region (200 mm 2 ) of the test piece.
(4)再離解パルプフリーネス
得られた紙基材をJIS P 8220:2012の方法に従って離解し、得られたパルプスラリーをJIS P 8121:2012に準拠した方法で離解フリーネスの測定を行った。測定機として、熊谷理機工業製のカナディアンフリーネステスターを用いた。
(4) Re-deagglomeration pulp freeness The obtained paper base material was disintegrated according to the method of JIS P 8220: 2012, and the obtained pulp slurry was measured for the disaggregation freeness by the method according to JIS P 8121: 2012. As a measuring machine, a Canadian freeness tester manufactured by Kumagai Riki Kogyo was used.
(5)繊維長・コースネス
離解して得られたパルプスラリーを0.01質量%以上0.02質量%以下になるように希釈し、希釈液を作製する。この希釈液10mlに含まれる繊維成分の投影長さを、繊維長測定装置(メッツォオートメーション社製、カヤーニファイバーラボVer4.0)を用いて測定し、離解繊維の長さ加重平均値を算出した。コースネス(繊維粗度)も、繊維長測定装置(メッツォオートメーション社製、カヤーニファイバーラボVer4.0)を用いて測定した。
(5) Fiber length / coarseness The pulp slurry obtained by disaggregation is diluted to 0.01% by mass or more and 0.02% by mass or less to prepare a diluting solution. The projected length of the fiber component contained in 10 ml of this diluted solution was measured using a fiber length measuring device (Mayso Automation Co., Ltd., Kajaani Fiber Lab Ver4.0), and the length-weighted average value of the disaggregated fibers was calculated. The courseness (fiber roughness) was also measured using a fiber length measuring device (Metso Automation Co., Kajaani Fiber Lab Ver4.0).
[実施例1]
(紙基材)
パルプ原料としてLBKP100部を、ダブルディスクレファイナーを使用して叩解し、パルプスラリーを得た。得られたパルプスラリー100部(固形分換算)に対して、内添紙力増強剤としてカチオン化デンプンを各層に0.45部(固形分換算)、ポリアクリルアミド系乾燥紙力増強剤を外層に0.2部(固形分換算)、内層に0.3部(固形分換算)、内添サイズ剤としてアルキルケテンダイマー系サイズ剤を外層に0.05部(固形分換算)、内層に0.10部(固形分換算)、湿潤紙力増強剤としてポリアミド・アミンエピクロロヒドリン系湿潤紙力増強剤を内層に0.2部(固形分換算)、硫酸バンドを外層に0.1部(固形分換算)、内層に0.3部(固形分換算)を添加し紙料を調整した。この紙料を用いて5層抄きの長網抄紙機を用いて抄紙した。抄紙工程中、層間スプレーでデンプンを各層間に1.0g/m2ずつ塗布し、サイズプレスで酸化デンプンを2.3g/m2塗布し、坪量420g/m2の紙基材を得た。ここで、全5層のパルプ層のうち、外層は第1層と第5層であり、内層は第2層、第3層および第4層である。
[Example 1]
(Paper substrate)
As a pulp raw material, 100 parts of LBKP was beaten using a double disc refiner to obtain a pulp slurry. To 100 parts of the obtained pulp slurry (solid content conversion), 0.45 parts (solid content conversion) of cationized starch as an internal paper strength enhancer for each layer and polyacrylamide dry paper strength enhancer for the outer layer 0.2 part (solid content conversion), 0.3 part (solid content conversion) in the inner layer, 0.05 parts (solid content conversion) in the outer layer, and an alkyl ketene dimer sizing agent as an internally added sizing agent in the inner layer. 10 parts (as solid content), 0.2 parts (as solid content) of a polyamide / amine epichlorohydrin-based wet strength agent as a wet strength agent in the inner layer, and 0.1 part of sulfuric acid band in the outer layer ( A solid material was added), and 0.3 part (as solid content) was added to the inner layer to adjust the stock. Using this stock, a five-layer fourdrinier paper machine was used to make paper. During the papermaking process, 1.0 g / m 2 of starch was applied between the layers by interlayer spray, and 2.3 g / m 2 of oxidized starch was applied by a size press to obtain a paper base material having a basis weight of 420 g / m 2 . .. Here, out of all five pulp layers, the outer layers are the first layer and the fifth layer, and the inner layers are the second layer, the third layer, and the fourth layer.
(熱可塑性樹脂層)
得られた紙基材の外内両面に対し、熱可塑性樹脂としてLDPE(LC522)をラミネートした。熱可塑性樹脂層のラミネートは押し出しラミネート法により、ラミネート温度を330℃、ラミネート速度を200m/分の条件で行った。熱可塑性樹脂層の厚さ、質量は表1に記載の通りとし、ラミネート紙を得た。
(Thermoplastic resin layer)
LDPE (LC522) as a thermoplastic resin was laminated on both the outer and inner surfaces of the obtained paper substrate. The lamination of the thermoplastic resin layer was performed by an extrusion laminating method at a laminating temperature of 330 ° C. and a laminating speed of 200 m / min. The thickness and mass of the thermoplastic resin layer were as described in Table 1, and laminated paper was obtained.
(紙容器)
得られたラミネート紙の表面にオフセット印刷を施したのち、必要箇所に罫線を設け、所定の形状に打ち抜き、ブランク材を得た。次に、フレームシールによりブランク材の一部の樹脂材料を溶融し、胴部を貼り合わせて、筒状のスリーブを得た。続いて、この筒状スリーブを液体充填機に供給し、充填機上でボトム部を形成した後、トップ部をシールし、ゲーブルトップ型紙容器を得た。
(Paper container)
After offset printing was performed on the surface of the obtained laminated paper, ruled lines were provided at necessary positions and punched into a predetermined shape to obtain a blank material. Next, a part of the resin material of the blank material was melted by frame sealing, and the body portion was bonded to obtain a cylindrical sleeve. Subsequently, this tubular sleeve was supplied to a liquid filling machine to form a bottom portion on the filling machine, and then the top portion was sealed to obtain a gable top type paper container.
[実施例2]
パルプ原料としてLBKP100部を、ダブルディスクレファイナーを使用して叩解し、パルプスラリーを得た。得られたパルプスラリー100部(固形分換算)に対して、内添紙力増強剤としてカチオン化デンプンを各層に0.45部(固形分換算)、ポリアクリルアミド系乾燥紙力増強剤を外層に0.2部(固形分換算)、内層に0.3部(固形分換算)、内添サイズ剤としてアルキルケテンダイマー系サイズ剤を外層に0.15部(固形分換算)、内層に0.30部(固形分換算)、湿潤紙力増強剤としてポリアミド・アミンエピクロロヒドリン系湿潤紙力増強剤を外層に0.1部(固形分換算)、内層に0.2部(固形分換算)、硫酸バンドを外層に0.3部(固形分換算)、内層に0.5部(固形分換算)を添加し紙料を調整した。この紙料を用いて5層抄きの長網抄紙機を用いて抄紙した。抄紙工程中、層間スプレーでデンプンを各層間に1.0g/m2ずつ塗布し、サイズプレスで酸化デンプンを2.3g/m2塗布し、坪量420g/m2の紙基材を得た。得られた紙基材を用いて、実施例1と同様にして、ゲーブルトップ型紙容器を得た。
[Example 2]
As a pulp raw material, 100 parts of LBKP was beaten using a double disc refiner to obtain a pulp slurry. To 100 parts of the obtained pulp slurry (solid content conversion), 0.45 parts (solid content conversion) of cationized starch as an internal paper strength enhancer for each layer and polyacrylamide dry paper strength enhancer for the outer layer 0.2 part (as solid content), 0.3 part (as solid content) in the inner layer, 0.15 parts (as solid content) in the outer layer of alkyl ketene dimer sizing agent as an internally added sizing agent, and 0. 30 parts (solid content conversion), 0.1 parts (solid content conversion) of the polyamide / amine epichlorohydrin-based wet strength agent as a wet paper strength enhancer in the outer layer and 0.2 parts (solid content conversion) in the inner layer. ), And a sulfuric acid band was added to the outer layer in an amount of 0.3 part (solid content conversion) and the inner layer in an amount of 0.5 part (solid content conversion) to prepare a paper stock. Using this stock, a five-layer fourdrinier paper machine was used to make paper. During the papermaking process, 1.0 g / m 2 of starch was applied between the layers by interlayer spray, and 2.3 g / m 2 of oxidized starch was applied by a size press to obtain a paper base material having a basis weight of 420 g / m 2 . .. A gable-top type paper container was obtained in the same manner as in Example 1 using the obtained paper base material.
[実施例3]
パルプ原料としてLBKP100部を、ダブルディスクレファイナーを使用して叩解し、パルプスラリーを得た。得られたパルプスラリー100部(固形分換算)に対して、内添紙力増強剤としてカチオン化デンプンを各層に0.45部(固形分換算)、ポリアクリルアミド系乾燥紙力増強剤を外層に0.2部(固形分換算)、内層に0.3部(固形分換算)、内添サイズ剤としてアルキルケテンダイマー系サイズ剤を外層に0.3部(固形分換算)、内層に0.8部(固形分換算)、湿潤紙力増強剤としてポリアミド・アミンエピクロロヒドリン系湿潤紙力増強剤を外層に0.07部(固形分換算)、内層に0.1部(固形分換算)、硫酸バンドを外層に0.2部(固形分換算)、内層に0.5部(固形分換算)を添加し紙料を調整した。この紙料を用いて5層抄きの長網抄紙機を用いて抄紙した。抄紙工程中、層間スプレーでデンプンを各層間に1.0g/m2ずつ塗布し、サイズプレスで酸化デンプンを2.3g/m2塗布し、坪量320g/m2の紙基材を得た。得られた紙基材を用いて、実施例1と同様にして、ゲーブルトップ型紙容器を得た。
[Example 3]
As a pulp raw material, 100 parts of LBKP was beaten using a double disc refiner to obtain a pulp slurry. To 100 parts of the obtained pulp slurry (solid content conversion), 0.45 parts (solid content conversion) of cationized starch as an internal paper strength enhancer for each layer and polyacrylamide dry paper strength enhancer for the outer layer 0.2 part (as solid content), 0.3 part (as solid content) in the inner layer, 0.3 part (as solid content) of the alkyl ketene dimer sizing agent as an internally added sizing agent in the outer layer, and 0. 8 parts (solid content conversion), 0.07 part (solid content conversion) of the polyamide / amine epichlorohydrin-based wet paper strength additive as a wet paper strength enhancer in the outer layer, and 0.1 part (solid content conversion) in the inner layer. ), 0.2 part (as solid content) of the sulfuric acid band was added to the outer layer, and 0.5 part (as solid content) was added to the inner layer to adjust the stock. Using this stock, a five-layer fourdrinier paper machine was used to make paper. During the papermaking process, 1.0 g / m 2 of starch was applied between the layers by interlayer spray, and 2.3 g / m 2 of oxidized starch was applied by a size press to obtain a paper base material having a basis weight of 320 g / m 2 . .. A gable-top type paper container was obtained in the same manner as in Example 1 using the obtained paper base material.
[実施例4]
外層パルプ原料としてLBKP100部、内層パルプ原料としてLBKP70部とブローク30部を、ダブルディスクレファイナーを使用して叩解し、パルプスラリーを得た。得られたパルプスラリー100部(固形分換算)に対して、内添紙力増強剤としてカチオン化デンプンを各層に0.45部(固形分換算)、ポリアクリルアミド系乾燥紙力増強剤を外層に0.2部(固形分換算)、内層に0.3部(固形分換算)、内添サイズ剤としてアルキルケテンダイマー系サイズ剤を外層に0.15部(固形分換算)、内層に0.15部(固形分換算)、湿潤紙力増強剤としてポリアミド・アミンエピクロロヒドリン系湿潤紙力増強剤を外層に0.1部(固形分換算)、内層に0.2部(固形分換算)、硫酸バンドを外層に0.3部(固形分換算)、内層に0.5部(固形分換算)を添加し紙料を調整した。この紙料を用いて5層抄きの長網抄紙機を用いて抄紙した。抄紙工程中、層間スプレーでデンプンを各層間に1.0g/m2ずつ塗布し、サイズプレスで酸化デンプンを2.3g/m2塗布し、坪量320g/m2の紙基材を得た。得られた紙基材を用いて、実施例1と同様にして、ゲーブルトップ型紙容器を得た。
[Example 4]
100 parts of LBKP as the raw material for the outer layer and 70 parts of LBKP and 30 parts as the raw material for the inner layer were beaten using a double disc refiner to obtain a pulp slurry. To 100 parts of the obtained pulp slurry (solid content conversion), 0.45 parts (solid content conversion) of cationized starch as an internal paper strength enhancer for each layer and polyacrylamide dry paper strength enhancer for the outer layer 0.2 part (as solid content), 0.3 part (as solid content) in the inner layer, 0.15 parts (as solid content) in the outer layer of alkyl ketene dimer sizing agent as an internally added sizing agent, and 0. 15 parts (as solid content), 0.1 parts (as solid content) of the polyamide / amine epichlorohydrin-based wet strength agent as a wet strength agent in the outer layer, 0.2 parts as solid content (as solid content) ), And a sulfuric acid band was added to the outer layer in an amount of 0.3 part (solid content conversion) and the inner layer in an amount of 0.5 part (solid content conversion) to prepare a paper stock. Using this stock, a five-layer fourdrinier paper machine was used to make paper. During the papermaking process, 1.0 g / m 2 of starch was applied between the layers by interlayer spray, and 2.3 g / m 2 of oxidized starch was applied by a size press to obtain a paper base material having a basis weight of 320 g / m 2 . .. A gable-top type paper container was obtained in the same manner as in Example 1 using the obtained paper base material.
[実施例5]
パルプ原料としてLBKP100部を、ダブルディスクレファイナーを使用して叩解し、パルプスラリーを得た。得られたパルプスラリー100部(固形分換算)に対して、内添紙力増強剤としてカチオン化デンプンを各層に0.45部(固形分換算)、ポリアクリルアミド系乾燥紙力増強剤を外層に0.2部(固形分換算)、内層に0.3部(固形分換算)、内添サイズ剤としてアルキルケテンダイマー系サイズ剤を外層に0.1部(固形分換算)、内層に1.5部(固形分換算)、湿潤紙力増強剤としてポリアミド・アミンエピクロロヒドリン系湿潤紙力増強剤を外層に0.2部(固形分換算)、内層に0.4部(固形分換算)、硫酸バンドを外層に0.2部(固形分換算)、内層に0.5部(固形分換算)を添加し紙料を調整した。この紙料を用いて5層抄きの長網抄紙機を用いて抄紙した。抄紙工程中、層間スプレーでデンプンを各層間に1.0g/m2ずつ塗布し、サイズプレスで酸化デンプンを2.3g/m2塗布し、坪量250g/m2の紙基材を得た。得られた紙基材を用いて、実施例1と同様にして、ゲーブルトップ型紙容器を得た。
[Example 5]
As a pulp raw material, 100 parts of LBKP was beaten using a double disc refiner to obtain a pulp slurry. To 100 parts of the obtained pulp slurry (solid content conversion), 0.45 parts (solid content conversion) of cationized starch as an internal paper strength enhancer for each layer and polyacrylamide dry paper strength enhancer for the outer layer 0.2 part (solid content conversion), 0.3 part (solid content conversion) in the inner layer, 0.1 part (solid content conversion) of the alkyl ketene dimer type sizing agent as an internally added sizing agent in the outer layer, and 1. 5 parts (solid content conversion), 0.2 parts (solid content conversion) of the polyamide / amine epichlorohydrin-based wet strength agent as a wet paper strength enhancer in the outer layer, 0.4 part (solid content conversion) in the inner layer ), 0.2 part (as solid content) of the sulfuric acid band was added to the outer layer, and 0.5 part (as solid content) was added to the inner layer to adjust the stock. Using this stock, a five-layer fourdrinier paper machine was used to make paper. During the papermaking process, 1.0 g / m 2 of starch was applied between the layers by interlayer spray, and 2.3 g / m 2 of oxidized starch was applied by a size press to obtain a paper base material having a basis weight of 250 g / m 2 . .. A gable-top type paper container was obtained in the same manner as in Example 1 using the obtained paper base material.
[実施例6]
パルプ原料としてLBKP90部とNBKP10部を、ダブルディスクレファイナーを使用して叩解し、パルプスラリーを得た。得られたパルプスラリー100部(固形分換算)に対して、内添紙力増強剤としてカチオン化デンプンを各層に0.45部(固形分換算)、ポリアクリルアミド系乾燥紙力増強剤を外層に0.05部(固形分換算)、内層に0.10部(固形分換算)、内添サイズ剤としてアルキルケテンダイマー系サイズ剤を外層に0.2部(固形分換算)、内層に0.3部(固形分換算)、湿潤紙力増強剤としてポリアミド・アミンエピクロロヒドリン系湿潤紙力増強剤を外層に0.6部(固形分換算)、内層に0.8部(固形分換算)、硫酸バンドを外層に0.2部(固形分換算)、内層に0.5部(固形分換算)を添加し紙料を調整した。この紙料を用いて5層抄きの長網抄紙機を用いて抄紙した。抄紙工程中、層間スプレーでデンプンを各層間に1.0g/m2ずつ塗布し、サイズプレスで酸化デンプンを2.3g/m2塗布し、坪量250g/m2の紙基材を得た。得られた紙基材を用いて、実施例1と同様にして、ゲーブルトップ型紙容器を得た。
[Example 6]
As a pulp raw material, 90 parts of LBKP and 10 parts of NBKP were beaten using a double disc refiner to obtain a pulp slurry. To 100 parts of the obtained pulp slurry (solid content conversion), 0.45 parts (solid content conversion) of cationized starch as an internal paper strength enhancer for each layer and polyacrylamide dry paper strength enhancer for the outer layer 0.05 part (as solid content), 0.10 part (as solid content) for the inner layer, 0.2 parts (as solid content) for the alkyl ketene dimer sizing agent as an internally added sizing agent for the outer layer, and 0. 3 parts (converted to solid content), 0.6 parts (converted to solid content) of polyamide / amine epichlorohydrin-based wet strength agent as a wet strength agent for the outer layer, and 0.8 parts (converted to solid content) to the inner layer ), 0.2 part (as solid content) of the sulfuric acid band was added to the outer layer, and 0.5 part (as solid content) was added to the inner layer to adjust the stock. Using this stock, a five-layer fourdrinier paper machine was used to make paper. During the papermaking process, 1.0 g / m 2 of starch was applied between the layers by interlayer spray, and 2.3 g / m 2 of oxidized starch was applied by a size press to obtain a paper base material having a basis weight of 250 g / m 2 . .. A gable-top type paper container was obtained in the same manner as in Example 1 using the obtained paper base material.
[実施例7]
外層パルプ原料としてLBKP90部とNBKP10部、内層パルプ原料としてLBKP60部とNBKP10部とブローク30部を、ダブルディスクレファイナーを使用して叩解し、パルプスラリーを得た。得られたパルプスラリー100部(固形分換算)に対して、内添紙力増強剤としてカチオン化デンプンを各層に0.45部(固形分換算)、ポリアクリルアミド系乾燥紙力増強剤を外層に0.05部(固形分換算)、内層に0.10部(固形分換算)、内添サイズ剤としてアルキルケテンダイマー系サイズ剤を外層に0.2部(固形分換算)、内層に0.2部(固形分換算)、湿潤紙力増強剤としてポリアミド・アミンエピクロロヒドリン系湿潤紙力増強剤を外層に0.6部(固形分換算)、内層に0.8部(固形分換算)、硫酸バンドを外層に0.2部(固形分換算)、内層に0.5部(固形分換算)を添加し紙料を調整した。この紙料を用いて5層抄きの長網抄紙機を用いて抄紙した。抄紙工程中、層間スプレーでデンプンを各層間に1.0g/m2ずつ塗布し、サイズプレスで酸化デンプンを2.3g/m2塗布し、坪量250g/m2の紙基材を得た。得られた紙基材を用いて、実施例1と同様にして、ゲーブルトップ型紙容器を得た。
[Example 7]
90 parts of LBKP and 10 parts of NBKP as the raw material for the outer layer and 60 parts of LBKP, 10 parts of the NBKP and 30 parts of the broke as the raw material of the inner layer were beaten using a double disc refiner to obtain a pulp slurry. To 100 parts of the obtained pulp slurry (solid content conversion), 0.45 parts (solid content conversion) of cationized starch as an internal paper strength enhancer for each layer and polyacrylamide dry paper strength enhancer for the outer layer 0.05 part (as solid content), 0.10 part (as solid content) for the inner layer, 0.2 parts (as solid content) for the alkyl ketene dimer sizing agent as an internally added sizing agent for the outer layer, and 0. 2 parts (as solid content), 0.6 parts (as solid content) of the polyamide / amine epichlorohydrin-based wet strength agent as a wet strength agent in the outer layer, 0.8 parts as solid content (as solid content) ), 0.2 part (as solid content) of the sulfuric acid band was added to the outer layer, and 0.5 part (as solid content) was added to the inner layer to adjust the stock. Using this stock, a five-layer fourdrinier paper machine was used to make paper. During the papermaking process, 1.0 g / m 2 of starch was applied between the layers by interlayer spray, and 2.3 g / m 2 of oxidized starch was applied by a size press to obtain a paper base material having a basis weight of 250 g / m 2 . .. A gable-top type paper container was obtained in the same manner as in Example 1 using the obtained paper base material.
[実施例8]
パルプ原料としてLBKP90部とNBKP10部を、ダブルディスクレファイナーを使用して叩解し、パルプスラリーを得た。得られたパルプスラリー100部(固形分換算)に対して、内添紙力増強剤としてカチオン化デンプンを各層に0.45部(固形分換算)、ポリアクリルアミド系乾燥紙力増強剤を外層に0.1部(固形分換算)、内層に0.2部(固形分換算)、内添サイズ剤としてアルキルケテンダイマー系サイズ剤を外層に0.2部(固形分換算)、内層に0.3部(固形分換算)、湿潤紙力増強剤としてポリアミド・アミンエピクロロヒドリン系湿潤紙力増強剤を外層に0.1部(固形分換算)、内層に1.0部(固形分換算)、硫酸バンドを外層に0.2部(固形分換算)、内層に0.5部(固形分換算)を添加し紙料を調整した。この紙料を用いて5層抄きの長網抄紙機を用いて抄紙した。抄紙工程中、層間スプレーでデンプンを各層間に1.0g/m2ずつ塗布し、サイズプレスで酸化デンプンを2.3g/m2塗布し、坪量200g/m2の紙基材を得た。得られた紙基材を用いて、実施例1と同様にして、ゲーブルトップ型紙容器を得た。
[Example 8]
As a pulp raw material, 90 parts of LBKP and 10 parts of NBKP were beaten using a double disc refiner to obtain a pulp slurry. To 100 parts of the obtained pulp slurry (solid content conversion), 0.45 parts (solid content conversion) of cationized starch as an internal paper strength enhancer for each layer and polyacrylamide dry paper strength enhancer for the outer layer 0.1 part (as solid content), 0.2 part (as solid content) for the inner layer, 0.2 part (as solid content) for the alkyl ketene dimer type sizing agent as an internally added sizing agent for the outer layer, and 0. 3 parts (as solid content conversion), 0.1 parts (as solid content conversion) and 1.0 part (as solid content conversion) of polyamide / amine epichlorohydrin-based wet strength composition as a wet strength agent for the outer layer ), 0.2 part (as solid content) of the sulfuric acid band was added to the outer layer, and 0.5 part (as solid content) was added to the inner layer to adjust the stock. Using this stock, a five-layer fourdrinier paper machine was used to make paper. During the papermaking process, 1.0 g / m 2 of starch was applied between the layers by interlayer spray, and 2.3 g / m 2 of oxidized starch was applied by a size press to obtain a paper base material having a basis weight of 200 g / m 2 . .. A gable-top type paper container was obtained in the same manner as in Example 1 using the obtained paper base material.
[実施例9]
外層パルプ原料としてLBKP90部とNBKP10部、内層パルプ原料としてLBKP80部とNBKP20部を、ダブルディスクレファイナーを使用して叩解し、パルプスラリーを得た。得られたパルプスラリー100部(固形分換算)に対して、内添紙力増強剤としてカチオン化デンプンを各層に0.45部(固形分換算)、ポリアクリルアミド系乾燥紙力増強剤を外層に0.1部(固形分換算)、内層に0.3部(固形分換算)、内添サイズ剤としてアルキルケテンダイマー系サイズ剤を外層に0.2部(固形分換算)、内層に0.3部(固形分換算)、湿潤紙力増強剤としてポリアミド・アミンエピクロロヒドリン系湿潤紙力増強剤を内層に0.2部(固形分換算)、硫酸バンドを外層に0.2部(固形分換算)、内層に0.8部(固形分換算)を添加し紙料を調整した。この紙料を用いて5層抄きの長網抄紙機を用いて抄紙した。抄紙工程中、層間スプレーでデンプンを各層間に1.0g/m2ずつ塗布し、サイズプレスで酸化デンプンを2.3g/m2塗布し、坪量200g/m2の紙基材を得た。
得られた紙基材の外内両面に対し、熱可塑性樹脂としてPLA(Nature Works社製PLA,品番Ingeo PLA 2002D)をラミネートした。熱可塑性樹脂層のラミネートは押し出しラミネート法で、ラミネート温度を260℃、ラミネート速度を200m/分の条件で行った。熱可塑性樹脂層の厚さ、質量は表1に記載の通りとし、ラミネート紙を得た。得られたラミネート紙を用いて、実施例1と同様にして、ゲーブルトップ型紙容器を得た。
[Example 9]
90 parts of LBKP and 10 parts of NBKP as raw materials for the outer layer, and 80 parts of LBKP and 20 parts of NBKP as the raw materials for the inner layer were beaten using a double disc refiner to obtain a pulp slurry. To 100 parts of the obtained pulp slurry (solid content conversion), 0.45 parts (solid content conversion) of cationized starch as an internal paper strength enhancer for each layer and polyacrylamide dry paper strength enhancer for the outer layer 0.1 part (solid content conversion), 0.3 part (solid content conversion) in the inner layer, 0.2 parts (solid content conversion) in the outer layer, and alkyl ketene dimer sizing agent as an internally added sizing agent in the inner layer. 3 parts (as solid content), 0.2 parts (as solid content) of a polyamide / amine epichlorohydrin-based wet strength agent as a wet strength agent in the inner layer, and 0.2 parts of sulfuric acid band in the outer layer ( Paper content was adjusted by adding 0.8 parts (as solid content) to the inner layer. Using this stock, a five-layer fourdrinier paper machine was used to make paper. During the papermaking process, 1.0 g / m 2 of starch was applied between the layers by interlayer spray, and 2.3 g / m 2 of oxidized starch was applied by a size press to obtain a paper base material having a basis weight of 200 g / m 2 . ..
PLA (PLA manufactured by Nature Works, product number Ingeo PLA 2002D) was laminated as a thermoplastic resin on both the outer and inner surfaces of the obtained paper substrate. The lamination of the thermoplastic resin layer was performed by an extrusion laminating method under the conditions of a laminating temperature of 260 ° C. and a laminating speed of 200 m / min. The thickness and mass of the thermoplastic resin layer were as described in Table 1, and laminated paper was obtained. Using the obtained laminated paper, a gable-top paper container was obtained in the same manner as in Example 1.
[実施例10]
外層パルプ原料としてLBKP80部とNBKP20部、内層パルプ原料としてLBKP90部とNBKP10部を、ダブルディスクレファイナーを使用して叩解し、パルプスラリーを得た。得られたパルプスラリー100部(固形分換算)に対して、内添紙力増強剤としてカチオン化デンプンを各層に0.45部(固形分換算)、ポリアクリルアミド系乾燥紙力増強剤を外層に0.4部(固形分換算)、内層に0.5部(固形分換算)、内添サイズ剤としてアルキルケテンダイマー系サイズ剤を外層に0.2部(固形分換算)、内層に0.3部(固形分換算)、湿潤紙力増強剤としてポリアミド・アミンエピクロロヒドリン系湿潤紙力増強剤を外層に0.1部(固形分換算)、内層に0.2部(固形分換算)、硫酸バンドを外層に0.3部(固形分換算)、内層に0.6部(固形分換算)を添加し紙料を調整した。この紙料を用いて5層抄きの長網抄紙機を用いて抄紙した。抄紙工程中、層間スプレーでデンプンを各層間に1.0g/m2ずつ塗布し、サイズプレスで酸化デンプンを2.3g/m2塗布し、坪量150g/m2の紙基材を得た。得られた紙基材を用いて、実施例9と同様にして、ゲーブルトップ型紙容器を得た。
[Example 10]
80 parts of LBKP and 20 parts of NBKP as raw materials for the outer layer, and 90 parts of LBKP and 10 parts of NBKP as the raw materials for the inner layer were beaten using a double disc refiner to obtain a pulp slurry. To 100 parts of the obtained pulp slurry (solid content conversion), 0.45 parts (solid content conversion) of cationized starch as an internal paper strength enhancer for each layer and polyacrylamide dry paper strength enhancer for the outer layer 0.4 part (as solid content), 0.5 part (as solid content) in the inner layer, 0.2 part (as solid content) in the outer layer of alkyl ketene dimer sizing agent as an internally added sizing agent, and 0. 3 parts (solid content conversion), 0.1 parts (solid content conversion) of the polyamide / amine epichlorohydrin-based wet strength agent as a wet strength agent in the outer layer and 0.2 parts (solid content conversion) in the inner layer. ), And a sulfuric acid band was added to the outer layer in an amount of 0.3 part (solid content conversion) and to the inner layer in an amount of 0.6 part (solid content conversion) to prepare a paper stock. Using this stock, a five-layer fourdrinier paper machine was used to make paper. During the papermaking process, 1.0 g / m 2 of starch was applied between the layers by interlayer spraying, and 2.3 g / m 2 of oxidized starch was applied by a size press to obtain a paper base material having a basis weight of 150 g / m 2 . .. A gable-top type paper container was obtained in the same manner as in Example 9 using the obtained paper base material.
[実施例11]
外層パルプ原料としてLBKP80部とNBKP20部、内層パルプ原料としてLBKP60部とNBKP10部とブローク30部を、ダブルディスクレファイナーを使用して叩解し、パルプスラリーを得た。得られたパルプスラリー100部(固形分換算)に対して、内添紙力増強剤としてカチオン化デンプンを各層に0.45部(固形分換算)、ポリアクリルアミド系乾燥紙力増強剤を外層に0.4部(固形分換算)、内層に0.5部(固形分換算)、内添サイズ剤としてアルキルケテンダイマー系サイズ剤を外層に0.2部(固形分換算)、内層に0.25部(固形分換算)、湿潤紙力増強剤としてポリアミド・アミンエピクロロヒドリン系湿潤紙力増強剤を外層に0.1部(固形分換算)、内層に0.2部(固形分換算)、硫酸バンドを外層に0.3部(固形分換算)、内層に0.6部(固形分換算)を添加し紙料を調整した。この紙料を用いて5層抄きの長網抄紙機を用いて抄紙した。抄紙工程中、層間スプレーでデンプンを各層間に1.0g/m2ずつ塗布し、サイズプレスで酸化デンプンを2.3g/m2塗布し、坪量150g/m2の紙基材を得た。得られた紙基材を用いて、実施例9と同様にして、ゲーブルトップ型紙容器を得た。
[Example 11]
80 parts of LBKP and 20 parts of NBKP as raw materials for the outer layer, and 60 parts of LBKP, 10 parts of NBKP and 30 parts of the broke as raw materials for the inner layer were beaten using a double disc refiner to obtain a pulp slurry. To 100 parts of the obtained pulp slurry (solid content conversion), 0.45 parts (solid content conversion) of cationized starch as an internal paper strength enhancer for each layer and polyacrylamide dry paper strength enhancer for the outer layer 0.4 part (as solid content), 0.5 part (as solid content) in the inner layer, 0.2 part (as solid content) in the outer layer of alkyl ketene dimer sizing agent as an internally added sizing agent, and 0. 25 parts (converted to solid content), 0.1 parts (converted to solid content) of polyamide / amine epichlorohydrin-based wet strength agent as a wet strength agent for the outer layer and 0.2 parts (converted to solid content) for the inner layer. ), And a sulfuric acid band was added to the outer layer in an amount of 0.3 part (solid content conversion) and to the inner layer in an amount of 0.6 part (solid content conversion) to prepare a paper stock. Using this stock, a five-layer fourdrinier paper machine was used to make paper. During the papermaking process, 1.0 g / m 2 of starch was applied between the layers by interlayer spraying, and 2.3 g / m 2 of oxidized starch was applied by a size press to obtain a paper base material having a basis weight of 150 g / m 2 . .. A gable-top type paper container was obtained in the same manner as in Example 9 using the obtained paper base material.
[実施例12]
パルプ原料としてLBKP80部とNBKP20部を、ダブルディスクレファイナーを使用して叩解し、パルプスラリーを得た。得られたパルプスラリー100部(固形分換算)に対して、内添紙力増強剤としてカチオン化デンプンを各層に0.45部(固形分換算)、ポリアクリルアミド系乾燥紙力増強剤を外層に0.8部(固形分換算)、中層に1.0部(固形分換算)、内添サイズ剤としてアルキルケテンダイマー系サイズ剤を外層に0.2部(固形分換算)、中層に0.3部(固形分換算)、湿潤紙力増強剤としてポリアミド・アミンエピクロロヒドリン系湿潤紙力増強剤を外層に0.1部(固形分換算)、中層に0.2部(固形分換算)、硫酸バンドを外層に0.5部(固形分換算)、中層に1.0部(固形分換算)を添加し紙料を調整した。この紙料を用いて5層抄きの長網抄紙機を用いて抄紙した。抄紙工程中、層間スプレーでデンプンを各層間に1.0g/m2ずつ塗布し、サイズプレスで酸化デンプンを2.3g/m2塗布し、坪量150g/m2の紙基材を得た。得られた紙基材を用いて、実施例9と同様にして、ゲーブルトップ型紙容器を得た。
[Example 12]
As a pulp raw material, 80 parts of LBKP and 20 parts of NBKP were beaten using a double disc refiner to obtain a pulp slurry. To 100 parts of the obtained pulp slurry (solid content conversion), 0.45 parts (solid content conversion) of cationized starch as an internal paper strength enhancer for each layer and polyacrylamide dry paper strength enhancer for the outer layer 0.8 parts (solid content conversion), 1.0 part (solid content conversion) in the middle layer, 0.2 parts (solid content conversion) of the alkyl ketene dimer type sizing agent as an internally added sizing agent in the outer layer, and 0. 3 parts (solid content conversion), 0.1 parts (solid content) of polyamide / amine epichlorohydrin-based wet paper strength additive as a wet paper strength enhancer in the outer layer, and 0.2 parts (solid content conversion) in the middle layer. ), And 0.5 part (as solid content) of the sulfuric acid band was added to the outer layer and 1.0 part (as solid content) was added to the middle layer to adjust the stock. Using this stock, a five-layer fourdrinier paper machine was used to make paper. During the papermaking process, 1.0 g / m 2 of starch was applied between the layers by interlayer spraying, and 2.3 g / m 2 of oxidized starch was applied by a size press to obtain a paper base material having a basis weight of 150 g / m 2 . .. A gable-top type paper container was obtained in the same manner as in Example 9 using the obtained paper base material.
[比較例1]
パルプ原料としてLBKP100部を、ダブルディスクレファイナーを使用して叩解し、パルプスラリーを得た。得られたパルプスラリー100部(固形分換算)に対して、内添紙力増強剤としてカチオン化デンプンを各層に0.45部(固形分換算)、ポリアクリルアミド系乾燥紙力増強剤を各層に0.2部(固形分換算)、内添サイズ剤としてアルキルケテンダイマー系サイズ剤を外層に0.1部(固形分換算)、内層に0.05部(固形分換算)、湿潤紙力増強剤としてポリアミド・アミンエピクロロヒドリン系湿潤紙力増強剤を各層に0.1部(固形分換算)、硫酸バンドを外層に0.3部(固形分換算)、内層に0.1部(固形分換算)を添加し紙料を調整した。この紙料を用いて5層抄きの長網抄紙機を用いて抄紙した。抄紙工程中、層間スプレーでデンプンを各層間に1.0g/m2ずつ塗布し、サイズプレスで酸化デンプンを2.3g/m2塗布し、坪量620g/m2の紙基材を得た。得られた紙基材を用いて、実施例1と同様にして、ゲーブルトップ型紙容器を得た。
[Comparative Example 1]
As a pulp raw material, 100 parts of LBKP was beaten using a double disc refiner to obtain a pulp slurry. To 100 parts of the obtained pulp slurry (solid content conversion), 0.45 parts (solid content conversion) of cationized starch as an internal paper strength enhancer in each layer, and polyacrylamide dry paper strength enhancer in each layer. 0.2 parts (as solid content), 0.1 parts of alkyl ketene dimer type sizing agent as an internally added sizing agent (as solid content), 0.05 parts as inner layer (as solid content), wet paper strengthening As an agent, a polyamide / amine epichlorohydrin-based wet paper strength enhancer for each layer was 0.1 part (solid content), a sulfuric acid band was 0.3 part for the outer layer (solid content), and 0.1 part for the inner layer ( The solid content was added to adjust the stock. Using this stock, a five-layer fourdrinier paper machine was used to make paper. During the papermaking process, 1.0 g / m 2 of starch was applied between the layers by interlayer spraying, and 2.3 g / m 2 of oxidized starch was applied by a size press to obtain a paper base material having a basis weight of 620 g / m 2 . .. A gable-top type paper container was obtained in the same manner as in Example 1 using the obtained paper base material.
[比較例2]
パルプ原料としてLBKP100部を、ダブルディスクレファイナーを使用して叩解し、パルプスラリーを得た。得られたパルプスラリー100部(固形分換算)に対して、内添紙力増強剤としてカチオン化デンプンを各層に0.45部(固形分換算)、ポリアクリルアミド系乾燥紙力増強剤を各層に0.2部(固形分換算)、内添サイズ剤としてアルキルケテンダイマー系サイズ剤を外層に0.3部(固形分換算)、内層に0.1部(固形分換算)、湿潤紙力増強剤としてポリアミド・アミンエピクロロヒドリン系湿潤紙力増強剤を各層に0.1部(固形分換算)、硫酸バンドを外層に0.5部(固形分換算)、内層に0.3部(固形分換算)を添加し紙料を調整した。この紙料を用いて5層抄きの長網抄紙機を用いて抄紙した。抄紙工程中、層間スプレーでデンプンを各層間に1.0g/m2ずつ塗布し、サイズプレスで酸化デンプンを2.3g/m2塗布し、坪量620g/m2の紙基材を得た。得られた紙基材を用いて、実施例1と同様にして、ゲーブルトップ型紙容器を得た。
[Comparative example 2]
As a pulp raw material, 100 parts of LBKP was beaten using a double disc refiner to obtain a pulp slurry. To 100 parts of the obtained pulp slurry (solid content conversion), 0.45 parts (solid content conversion) of cationized starch as an internal paper strength enhancer in each layer, and polyacrylamide dry paper strength enhancer in each layer. 0.2 parts (as solid content), 0.3 parts (as solid content) of an alkyl ketene dimer sizing agent as an internally added sizing agent as outer layer, 0.1 parts as solid content (as solid content), wet paper strength As an agent, a polyamide / amine epichlorohydrin-based wet paper strength enhancer for each layer was 0.1 part (solid content), a sulfuric acid band was 0.5 part for the outer layer (solid content), and 0.3 part for the inner layer ( The solid content was added to adjust the stock. Using this stock, a five-layer fourdrinier paper machine was used to make paper. During the papermaking process, 1.0 g / m 2 of starch was applied between the layers by interlayer spraying, and 2.3 g / m 2 of oxidized starch was applied by a size press to obtain a paper base material having a basis weight of 620 g / m 2 . .. A gable-top type paper container was obtained in the same manner as in Example 1 using the obtained paper base material.
[比較例3]
パルプ原料としてLBKP100部を、ダブルディスクレファイナーを使用して叩解し、パルプスラリーを得た。得られたパルプスラリー100部(固形分換算)に対して、内添紙力増強剤としてカチオン化デンプンを各層に0.45部(固形分換算)、ポリアクリルアミド系乾燥紙力増強剤を各層に0.5部(固形分換算)、内添サイズ剤としてアルキルケテンダイマー系サイズ剤を外層に0.8部(固形分換算)、内層に0.3部(固形分換算)、湿潤紙力増強剤としてポリアミド・アミンエピクロロヒドリン系湿潤紙力増強剤を外層に0.1部(固形分換算)、内層に0.07部(固形分換算)、硫酸バンドを各層に0.2部(固形分換算)を添加し紙料を調整した。この紙料を用いて5層抄きの長網抄紙機を用いて抄紙した。抄紙工程中、層間スプレーでデンプンを各層間に1.0g/m2ずつ塗布し、サイズプレスで酸化デンプンを2.3g/m2塗布し、坪量280g/m2の紙基材を得た。得られた紙基材を用いて、実施例1と同様にして、ゲーブルトップ型紙容器を得た。
[Comparative Example 3]
As a pulp raw material, 100 parts of LBKP was beaten using a double disc refiner to obtain a pulp slurry. To 100 parts of the obtained pulp slurry (solid content conversion), 0.45 parts (solid content conversion) of cationized starch as an internal paper strength enhancer in each layer, and polyacrylamide dry paper strength enhancer in each layer. 0.5 parts (solid content conversion), 0.8 parts (solid content conversion) of an alkyl ketene dimer sizing agent as an internally added sizing agent for the outer layer, 0.3 parts (solid content conversion) for the inner layer, wet paper strength enhancement As an agent, a polyamide / amine epichlorohydrin-based wet paper strength enhancer was used in an outer layer of 0.1 part (solid content conversion), an inner layer of 0.07 part (solid content conversion), and a sulfuric acid band in each layer of 0.2 part ( The solid content was added to adjust the stock. Using this stock, a five-layer fourdrinier paper machine was used to make paper. During the papermaking process, 1.0 g / m 2 of starch was applied between the layers by interlayer spray, and 2.3 g / m 2 of oxidized starch was applied by a size press to obtain a paper base material having a basis weight of 280 g / m 2 . .. A gable-top type paper container was obtained in the same manner as in Example 1 using the obtained paper base material.
[比較例4]
パルプ原料としてNBKP100部を、ダブルディスクレファイナーを使用して叩解し、パルプスラリーを得た。得られたパルプスラリー100部(固形分換算)に対して、内添紙力増強剤としてカチオン化デンプンを各層に0.45部(固形分換算)、ポリアクリルアミド系乾燥紙力増強剤を各層に0.8部(固形分換算)、内添サイズ剤としてアルキルケテンダイマー系サイズ剤を外層に1.5部(固形分換算)、内層に0.1部(固形分換算)、湿潤紙力増強剤としてポリアミド・アミンエピクロロヒドリン系湿潤紙力増強剤を外層に0.4部(固形分換算)、内層に0.2部(固形分換算)、硫酸バンドを各層に0.5部(固形分換算)を添加し紙料を調整した。この紙料を用いて5層抄きの長網抄紙機を用いて抄紙した。抄紙工程中、層間スプレーでデンプンを各層間に1.0g/m2ずつ塗布し、サイズプレスで酸化デンプンを2.3g/m2塗布し、坪量250g/m2の紙基材を得た。得られた紙基材を用いて、実施例1と同様にして、ゲーブルトップ型紙容器を得た。
[Comparative Example 4]
As a pulp raw material, 100 parts of NBKP was beaten using a double disc refiner to obtain a pulp slurry. To 100 parts of the obtained pulp slurry (solid content conversion), 0.45 parts (solid content conversion) of cationized starch as an internal paper strength enhancer in each layer, and polyacrylamide dry paper strength enhancer in each layer. 0.8 parts (as solid content), 1.5 parts of alkyl ketene dimer sizing agent as internal addition size (as solid content) in the outer layer, 0.1 parts as solid content (as solid content), wet paper strengthening As an agent, a polyamide / amine epichlorohydrin-based wet paper strength enhancer was used in an outer layer of 0.4 part (solid content), an inner layer of 0.2 part (solid content), and a sulfuric acid band of 0.5 part in each layer ( The solid content was added to adjust the stock. Using this stock, a five-layer fourdrinier paper machine was used to make paper. During the papermaking process, 1.0 g / m 2 of starch was applied between the layers by interlayer spray, and 2.3 g / m 2 of oxidized starch was applied by a size press to obtain a paper base material having a basis weight of 250 g / m 2 . .. A gable-top type paper container was obtained in the same manner as in Example 1 using the obtained paper base material.
[比較例5]
パルプ原料としてLBKP10部とNBKP90部を、ダブルディスクレファイナーを使用して叩解し、パルプスラリーを得た。得られたパルプスラリー100部(固形分換算)に対して、内添紙力増強剤としてカチオン化デンプンを各層に0.45部(固形分換算)、ポリアクリルアミド系乾燥紙力増強剤を外層に0.1部(固形分換算)、内添サイズ剤としてアルキルケテンダイマー系サイズ剤を外層に0.2部(固形分換算)、湿潤紙力増強剤としてポリアミド・アミンエピクロロヒドリン系湿潤紙力増強剤を外層に0.8部(固形分換算)、内層に0.6部(固形分換算)、硫酸バンドを各層に0.5部(固形分換算)を添加し紙料を調整した。この紙料を用いて5層抄きの長網抄紙機を用いて抄紙した。抄紙工程中、層間スプレーでデンプンを各層間に1.0g/m2ずつ塗布し、サイズプレスで酸化デンプンを2.3g/m2塗布し、坪量250g/m2の紙基材を得た。得られた紙基材を用いて、実施例1と同様にして、ゲーブルトップ型紙容器を得た。
[Comparative Example 5]
As a pulp raw material, 10 parts of LBKP and 90 parts of NBKP were beaten using a double disc refiner to obtain a pulp slurry. To 100 parts of the obtained pulp slurry (solid content conversion), 0.45 parts (solid content conversion) of cationized starch as an internal paper strength enhancer for each layer and polyacrylamide dry paper strength enhancer for the outer layer 0.1 part (as solid content), 0.2 part (as solid content) of an alkyl ketene dimer sizing agent as an internally added sizing agent in the outer layer, polyamide / amine epichlorohydrin-based wet paper as a wet paper strength enhancer The paper stock was adjusted by adding 0.8 parts (solid content) to the outer layer, 0.6 parts (solid content) to the inner layer, and 0.5 parts (solid content) to the sulfuric acid band for each layer. .. Using this stock, a five-layer fourdrinier paper machine was used to make paper. During the papermaking process, 1.0 g / m 2 of starch was applied between the layers by interlayer spray, and 2.3 g / m 2 of oxidized starch was applied by a size press to obtain a paper base material having a basis weight of 250 g / m 2 . .. A gable-top type paper container was obtained in the same manner as in Example 1 using the obtained paper base material.
[比較例6]
パルプ原料としてLBKP10部とNBKP90部を、ダブルディスクレファイナーを使用して叩解し、パルプスラリーを得た。得られたパルプスラリー100部(固形分換算)に対して、内添紙力増強剤としてカチオン化デンプンを各層に0.45部(固形分換算)、ポリアクリルアミド系乾燥紙力増強剤を外層に0.2部(固形分換算)、内層に0.1部(固形分換算)、内添サイズ剤としてアルキルケテンダイマー系サイズ剤を各層に0.2部(固形分換算)、湿潤紙力増強剤としてポリアミド・アミンエピクロロヒドリン系湿潤紙力増強剤を外層に1.0部(固形分換算)、内層に0.1部(固形分換算)、硫酸バンドを各層に0.8部(固形分換算)を添加し紙料を調整した。この紙料を用いて5層抄きの長網抄紙機を用いて抄紙した。抄紙工程中、層間スプレーでデンプンを各層間に1.0g/m2ずつ塗布し、サイズプレスで酸化デンプンを2.3g/m2塗布し、坪量200g/m2の紙基材を得た。得られた紙基材を用いて、実施例1と同様にして、ゲーブルトップ型紙容器を得た。
[Comparative Example 6]
As a pulp raw material, 10 parts of LBKP and 90 parts of NBKP were beaten using a double disc refiner to obtain a pulp slurry. To 100 parts of the obtained pulp slurry (solid content conversion), 0.45 parts (solid content conversion) of cationized starch as an internal paper strength enhancer for each layer and polyacrylamide dry paper strength enhancer for the outer layer 0.2 parts (solid content), 0.1 part (solid content) for the inner layer, 0.2 parts (solid content) for each layer of alkyl ketene dimer sizing agent as an internally added sizing agent, strengthening wet paper strength As an agent, a polyamide / amine epichlorohydrin-based wet paper strength enhancer was added to the outer layer at 1.0 part (solid content conversion), the inner layer at 0.1 part (solid content conversion), and the sulfuric acid band at each layer at 0.8 part ( The solid content was added to adjust the stock. Using this stock, a five-layer fourdrinier paper machine was used to make paper. During the papermaking process, 1.0 g / m 2 of starch was applied between the layers by interlayer spray, and 2.3 g / m 2 of oxidized starch was applied by a size press to obtain a paper base material having a basis weight of 200 g / m 2 . .. A gable-top type paper container was obtained in the same manner as in Example 1 using the obtained paper base material.
[比較例7]
外層のパルプ原料としてLBKP10部とNBKP90部、内層のパルプ原料としてLBKP20部とNBKP80部を、ダブルディスクレファイナーを使用して叩解し、パルプスラリーを得た。得られたパルプスラリー100部(固形分換算)に対して、内添紙力増強剤としてカチオン化デンプンを各層に0.45部(固形分換算)、ポリアクリルアミド系乾燥紙力増強剤を外層に0.3部(固形分換算)、内層に0.1部(固形分換算)、内添サイズ剤としてアルキルケテンダイマー系サイズ剤を外層に1.0部(固形分換算)、湿潤紙力増強剤としてポリアミド・アミンエピクロロヒドリン系湿潤紙力増強剤を各層に0.3部(固形分換算)、硫酸バンドを外層に0.8部(固形分換算)、内層に0.2部(固形分換算)を添加し紙料を調整した。この紙料を用いて5層抄きの長網抄紙機を用いて抄紙した。抄紙工程中、層間スプレーでデンプンを各層間に1.0g/m2ずつ塗布し、サイズプレスで酸化デンプンを2.3g/m2塗布し、坪量200g/m2の紙基材を得た。得られた紙基材を用いて、実施例9と同様にして、ゲーブルトップ型紙容器を得た。
[Comparative Example 7]
10 parts of LBKP and 90 parts of NBKP as pulp materials for the outer layer and 20 parts of LBKP and 80 parts of NBKP as pulp materials for the inner layer were beaten using a double disc refiner to obtain a pulp slurry. To 100 parts of the obtained pulp slurry (solid content conversion), 0.45 parts (solid content conversion) of cationized starch as an internal paper strength enhancer for each layer and polyacrylamide dry paper strength enhancer for the outer layer 0.3 part (solid content conversion), 0.1 part (solid content conversion) in the inner layer, alkyl ketene dimer sizing agent as the internally added sizing agent 1.0 part (solid content conversion) in the outer layer, wet paper strengthening As an agent, a polyamide / amine epichlorohydrin-based wet paper strength enhancer for each layer was 0.3 part (solid content), a sulfuric acid band was 0.8 part for the outer layer (solid content), and 0.2 part for the inner layer ( The solid content was added to adjust the stock. Using this stock, a five-layer fourdrinier paper machine was used to make paper. During the papermaking process, 1.0 g / m 2 of starch was applied between the layers by interlayer spray, and 2.3 g / m 2 of oxidized starch was applied by a size press to obtain a paper base material having a basis weight of 200 g / m 2 . .. A gable-top type paper container was obtained in the same manner as in Example 9 using the obtained paper base material.
[比較例8]
外層のパルプ原料としてLBKP20部とNBKP80部、内層のパルプ原料としてLBKP10部とNBKP90部を、ダブルディスクレファイナーを使用して叩解し、パルプスラリーを得た。得られたパルプスラリー100部(固形分換算)に対して、内添紙力増強剤としてカチオン化デンプンを各層に0.45部(固形分換算)、ポリアクリルアミド系乾燥紙力増強剤を外層に0.5部(固形分換算)、内層に0.4部(固形分換算)、内添サイズ剤としてアルキルケテンダイマー系サイズ剤を各層に0.2部(固形分換算)、湿潤紙力増強剤としてポリアミド・アミンエピクロロヒドリン系湿潤紙力増強剤を各層に0.3部(固形分換算)、硫酸バンドを外層に0.6部(固形分換算)、内層に0.3部(固形分換算)を添加し紙料を調整した。この紙料を用いて5層抄きの長網抄紙機を用いて抄紙した。抄紙工程中、層間スプレーでデンプンを各層間に1.0g/m2ずつ塗布し、サイズプレスで酸化デンプンを2.3g/m2塗布し、坪量140g/m2の紙基材を得た。得られた紙基材を用いて、実施例9と同様にして、ゲーブルトップ型紙容器を得た。
[Comparative Example 8]
20 parts of LBKP and 80 parts of NBKP as pulp materials for the outer layer, and 10 parts of LBKP and 90 parts of NBKP as pulp materials for the inner layer were beaten using a double disc refiner to obtain a pulp slurry. To 100 parts of the obtained pulp slurry (solid content conversion), 0.45 parts (solid content conversion) of cationized starch as an internal paper strength enhancer for each layer and polyacrylamide dry paper strength enhancer for the outer layer 0.5 parts (as solid content), 0.4 parts (as solid content) for the inner layer, 0.2 parts (as solid content) for each layer of alkyl ketene dimer sizing agent as an internally added sizing agent, wet paper strength enhancement As an agent, a polyamide / amine epichlorohydrin-based wet paper strength enhancer was added to each layer in an amount of 0.3 part (solid content), a sulfuric acid band was used in an outer layer of 0.6 part (solid content), and an inner layer of 0.3 part ( The solid content was added to adjust the stock. Using this stock, a five-layer fourdrinier paper machine was used to make paper. During the papermaking process, 1.0 g / m 2 of starch was applied between the layers by interlayer spray, and 2.3 g / m 2 of oxidized starch was applied by a size press to obtain a paper base material having a basis weight of 140 g / m 2 . .. A gable-top type paper container was obtained in the same manner as in Example 9 using the obtained paper base material.
[比較例9]
パルプ原料としてLBKP20部とNBKP80部を、ダブルディスクレファイナーを使用して叩解し、パルプスラリーを得た。得られたパルプスラリー100部(固形分換算)に対して、内添紙力増強剤としてカチオン化デンプンを各層に0.45部(固形分換算)、ポリアクリルアミド系乾燥紙力増強剤を外層に1.0部(固形分換算)、内層に0.8部(固形分換算)、内添サイズ剤としてアルキルケテンダイマー系サイズ剤を各層に0.5部(固形分換算)、湿潤紙力増強剤としてポリアミド・アミンエピクロロヒドリン系湿潤紙力増強剤を各層に0.5部(固形分換算)、硫酸バンドを外層に1.0部(固形分換算)、内層に0.5部(固形分換算)を添加し紙料を調整した。この紙料を用いて5層抄きの長網抄紙機を用いて抄紙した。抄紙工程中、層間スプレーでデンプンを各層間に1.0g/m2ずつ塗布し、サイズプレスで酸化デンプンを2.3g/m2塗布し、坪量140g/m2の紙基材を得た。得られた紙基材を用いて、実施例9と同様にして、ゲーブルトップ型紙容器を得た。
[Comparative Example 9]
As a pulp raw material, 20 parts of LBKP and 80 parts of NBKP were beaten using a double disc refiner to obtain a pulp slurry. To 100 parts of the obtained pulp slurry (solid content conversion), 0.45 parts (solid content conversion) of cationized starch as an internal paper strength enhancer for each layer and polyacrylamide dry paper strength enhancer for the outer layer 1.0 part (solid content conversion), 0.8 part (solid content conversion) in the inner layer, alkyl ketene dimer sizing agent as an internally added sizing agent in each layer 0.5 part (solid content conversion), wet paper strengthening As an agent, a polyamide / amine epichlorohydrin-based wet paper strength enhancer for each layer is 0.5 part (solid content conversion), a sulfuric acid band is 1.0 part for the outer layer (solid content conversion), and 0.5 part for the inner layer ( The solid content was added to adjust the stock. Using this stock, a five-layer fourdrinier paper machine was used to make paper. During the papermaking process, 1.0 g / m 2 of starch was applied between the layers by interlayer spray, and 2.3 g / m 2 of oxidized starch was applied by a size press to obtain a paper base material having a basis weight of 140 g / m 2 . .. A gable-top type paper container was obtained in the same manner as in Example 9 using the obtained paper base material.
以上のようにして得られた紙基材およびラミネート紙について以下の性能評価を行った。性能評価は、◎、○または△のとき合格と判定した。評価結果を表1および表2に示した。表中、内添薬品における数値は、抄紙後の紙基材中の各パルプ層のパルプ合計100質量部に対する含有量(質量部)を表す。紙基材に含まれる各内添薬品の含有量(固形分換算)は、熱分解GC/MS分析装置(アジレント・テクノロジー株式会社)を用いた質量分析で求めた。 The following performance evaluation was performed on the paper base material and the laminated paper obtained as described above. The performance evaluation was judged to be acceptable when ⊚, ◯ or Δ. The evaluation results are shown in Tables 1 and 2. In the table, the numerical value for the internally added chemical agent represents the content (parts by mass) of each pulp layer in the paper base material after papermaking with respect to 100 parts by mass of the total pulp. The content (in terms of solid content) of each internal additive contained in the paper base material was determined by mass spectrometry using a pyrolysis GC / MS analyzer (Agilent Technology Co., Ltd.).
(ラミネート接着性)
実施例および比較例で得られたラミネート紙について、JIS K6854−3:1999に従い、熱可塑性樹脂層と紙基材間の接着強度を測定した。試験片幅25mm、接着部の長さを150mmとし、接着部の両端25mmを除く100mmの領域における剥離の程度を目視にて◎、○、△、×で評価した。剥離がみられず、十分に接着していれば◎、極一部の箇所で剥離がみられれば○、極一部の箇所で剥離がみられ、かつその剥離範囲が広い場合は△、剥離が複数箇所でみられた場合は×と評価した。
(Laminated adhesiveness)
With respect to the laminated papers obtained in Examples and Comparative Examples, the adhesive strength between the thermoplastic resin layer and the paper substrate was measured according to JIS K6854-3: 1999. The width of the test piece was 25 mm, the length of the bonded portion was 150 mm, and the degree of peeling in a 100 mm region excluding 25 mm at both ends of the bonded portion was visually evaluated by ⊚, ◯, Δ, and x. No peeling is observed and sufficient adhesion is indicated by ⊚, peeling is observed at a very small portion, ○, peeling is observed at a very small portion, and the peeling range is wide, △, peeling When was observed in multiple places, it was evaluated as x.
(ステキヒトサイズ度)
実施例および比較例で得られた紙基材について、JIS P8122:2004に従い、熱可塑性樹脂層をラミネートする面を上にしてステキヒトサイズ度を測定した。ステキヒトサイズ度が1000秒以上であれば◎、850秒以上であれば○、650秒以上であれば△、650秒未満の場合は×とした。
(Steecht size degree)
With respect to the paper base materials obtained in Examples and Comparative Examples, the Steckigt sizing degree was measured according to JIS P8122: 2004 with the surface on which the thermoplastic resin layer was laminated facing up. When the Steckigt sizing degree is 1000 seconds or more, it is indicated as ⊚, when 850 seconds or more is indicated as ◯, when 650 seconds or more is indicated as Δ, and when less than 650 seconds is indicated as ×.
(端面吸水指数):
まず、ラミネート紙の紙基材の厚さ(μm)を測定した。次に、紙基材の表裏両面にMSパウチ(明光商会製)を貼り合わせてラミネートを行い、紙基材の表裏面からの吸水が無い状態とした。表裏面にラミネートが施された紙基材の断面が露出するように、縦(紙の流れ方向)60mm、横(紙の流れと垂直方向)90mmに切り出し、試験片を作成した。切り出した試験片の重量(g)を測定した後、23℃に調節した水に60分間浸漬した。浸漬後、試験片に付着した水を十分に拭き取った後に、試験片の重量(g)を測定した。紙基材の厚さ、浸漬前後の重量を用いて、以下の式により端面吸水指数を決定した。なお、厚さは1μmの精度、重量は0.001gの精度で測定を行った。
端面吸水指数(g/1000mm2)=(((浸漬後重量−浸漬前重量)/300)/紙基材の厚さ)×1000000
実施例および比較例で得られたラミネート紙について、端面吸水指数が0.35以下であれば◎、0.40以下であれば○、0.45以下であれば△、0.45以上の場合は×とした。
(End face water absorption index):
First, the thickness (μm) of the paper base material of the laminated paper was measured. Next, MS pouches (manufactured by Meiko Shokai Co., Ltd.) were attached to both front and back surfaces of the paper base material and laminated to make water absorption from the front and back surfaces of the paper base material. A test piece was prepared by cutting it out in a length of 60 mm (horizontal direction of paper) and a width of 90 mm (vertical direction of paper) so that the cross section of the paper base material laminated on the front and back surfaces was exposed. After measuring the weight (g) of the cut-out test piece, it was immersed in water adjusted to 23 ° C. for 60 minutes. After the immersion, the water adhering to the test piece was sufficiently wiped off, and then the weight (g) of the test piece was measured. The end face water absorption index was determined by the following formula using the thickness of the paper substrate and the weight before and after immersion. The thickness was measured with an accuracy of 1 μm and the weight was measured with an accuracy of 0.001 g.
Edge water absorption index (g / 1000 mm 2 ) = (((weight after immersion-weight before immersion) / 300) / thickness of paper substrate) × 1,000,000
Regarding the laminated papers obtained in Examples and Comparative Examples, ⊚ when the edge water absorption index is 0.35 or less, ◯ when 0.40 or less, Δ when 0.45 or less, and 0.45 or more Was x.
(平滑性)
実施例および比較例で得られたラミネート紙について、JIS P 8155:2010に従い、熱可塑性樹脂層を有している面の王研式平滑度を測定した。王研式平滑度が250秒以上であれば◎、200秒以上であれば○、100秒以上であれば△、100秒未満であれば×とした。
(Smoothness)
Regarding the laminated papers obtained in Examples and Comparative Examples, the Oken type smoothness of the surface having the thermoplastic resin layer was measured according to JIS P 8155: 2010. When the Oken type smoothness was 250 seconds or more, it was evaluated as ⊚, when it was 200 seconds or more, it was evaluated as ◯, when 100 seconds or more was evaluated as Δ, and when it was less than 100 seconds, it was evaluated as x.
(抄紙汚れの発生程度)
実施例および比較例で得た紙基材を抄造した際の抄紙汚れの発生程度を◎、○、△、×で評価した。得られた紙基材100gに相当する面積における、0.05mm2以上のチリ個数を測定し、チリの数が0であれば◎、1〜2個であれば○、3〜5個であれば△、5個以上であれば×とした。
(Amount of paper stain)
The degree of occurrence of paper stains when the paper substrates obtained in Examples and Comparative Examples were made was evaluated by ⊚, ◯, Δ, and x. The number of dust particles of 0.05 mm 2 or more in an area corresponding to 100 g of the obtained paper base material was measured. If the number of dust particles was 0, it was ⊚; If it is 5 or more, it is marked with x.
表1および表2の結果から分かるように、実施例1〜12のラミネート紙は、ラミネート接着性、ステキヒトサイズ度、端面吸水指数、平滑性、抄紙汚れの発生程度において、いずれの性能においても優れていた。一方、比較例1〜9のラミネート紙は、ラミネート接着性、ステキヒトサイズ度、端面吸水指数、平滑性、抄紙汚れの発生程度のいずれかの性能において劣っていた。 As can be seen from the results shown in Tables 1 and 2, the laminated papers of Examples 1 to 12 were excellent in all properties in terms of laminating adhesiveness, Stecht sizing degree, end surface water absorption index, smoothness, and degree of papermaking stain. Was excellent. On the other hand, the laminated papers of Comparative Examples 1 to 9 were inferior in any of the performances such as the laminating adhesiveness, the Steckigt sizing degree, the end surface water absorption index, the smoothness, and the degree of paper stain.
Claims (10)
前記紙基材は、パルプ層を3層以上有する多層構造を有し、
前記紙基材の外層における広葉樹クラフトパルプと針葉樹クラフトパルプの質量比が50:50〜100:0であり、
前記紙基材の内層のサイズ剤の含有率が0.08〜1.25質量%であり、
前記紙基材の外層のサイズ剤の含有率が0.04〜0.30質量%であり、
前記紙基材の内層のサイズ剤の含有率が、外層のサイズ剤の含有率よりも大きいことを特徴とするラミネート紙。 A laminated paper having a paper base material mainly composed of cellulose pulp, and a thermoplastic resin layer laminated on at least one surface of the paper base material,
The paper substrate has a multilayer structure having three or more pulp layers,
The mass ratio of the hardwood kraft pulp and the softwood kraft pulp in the outer layer of the paper base is 50:50 to 100: 0,
The content of the sizing agent in the inner layer of the paper substrate is 0.08 to 1.25% by mass,
The content of the sizing agent in the outer layer of the paper base is 0.04 to 0.30% by mass,
Laminated paper, wherein the content of the sizing agent in the inner layer of the paper substrate is higher than the content of the sizing agent in the outer layer.
セルロースパルプを主成分とし、パルプ層を3層以上積層する紙基材の抄紙工程と、
前記紙基材の少なくとも一方の面上に熱可塑性樹脂層を積層するラミネート工程とを有し、
前記抄紙工程において、多層抄き用抄紙機を用いて前記紙基材を抄紙することを特徴とするラミネート紙の製造方法。 A method for producing a laminated paper according to any one of claims 1 to 4,
A paper-making process of a paper base material comprising cellulose pulp as a main component and laminating three or more pulp layers,
A laminating step of laminating a thermoplastic resin layer on at least one surface of the paper substrate,
A method for producing a laminated paper, characterized in that, in the paper making step, the paper base is made using a multi-layer paper making machine.
パルプ層を3層以上有する多層構造を有し、
外層における広葉樹クラフトパルプと針葉樹クラフトパルプの質量比が50:50〜100:0であり、
内層のサイズ剤の含有率が0.08〜1.25質量%であり、
前記外層のサイズ剤の含有率が0.04〜0.30質量%であり、
前記内層のサイズ剤の含有率が、前記外層のサイズ剤の含有率よりも大きいことを特徴とするラミネート紙用紙基材。 A laminated paper paper base material mainly composed of cellulose pulp,
It has a multilayer structure having three or more pulp layers,
The mass ratio of the hardwood kraft pulp and the softwood kraft pulp in the outer layer is 50:50 to 100: 0,
The content of the sizing agent in the inner layer is 0.08 to 1.25 mass%,
The content of the sizing agent in the outer layer is 0.04 to 0.30 mass%,
A laminated paper / paper base material , wherein the content of the sizing agent in the inner layer is higher than the content of the sizing agent in the outer layer .
セルロースパルプを主成分とし、パルプ層を3層以上積層する抄紙工程を含み、
前記抄紙工程において、多層抄き用抄紙機を用いて前記紙基材を抄紙することを特徴とするラミネート紙用紙基材の製造方法。 A method for manufacturing a laminated paper base material according to claim 8 or 9,
A main component of cellulose pulp, comprising a paper making process of laminating a pulp layer three or more layers,
A method for producing a laminated paper / paper base material, characterized in that, in the paper making step, the paper base material is made using a multi-layer paper making machine .
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