JP6671327B2 - Method for producing granular oxamide - Google Patents
Method for producing granular oxamide Download PDFInfo
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- JP6671327B2 JP6671327B2 JP2017186199A JP2017186199A JP6671327B2 JP 6671327 B2 JP6671327 B2 JP 6671327B2 JP 2017186199 A JP2017186199 A JP 2017186199A JP 2017186199 A JP2017186199 A JP 2017186199A JP 6671327 B2 JP6671327 B2 JP 6671327B2
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- oxamide
- polyvinyl alcohol
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- YIKSCQDJHCMVMK-UHFFFAOYSA-N Oxamide Chemical compound NC(=O)C(N)=O YIKSCQDJHCMVMK-UHFFFAOYSA-N 0.000 title claims description 112
- 238000004519 manufacturing process Methods 0.000 title claims description 37
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 108
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 108
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 64
- 230000002093 peripheral effect Effects 0.000 claims description 58
- 238000002156 mixing Methods 0.000 claims description 52
- 238000005469 granulation Methods 0.000 claims description 47
- 230000003179 granulation Effects 0.000 claims description 47
- 239000003337 fertilizer Substances 0.000 claims description 42
- 239000002245 particle Substances 0.000 claims description 38
- 239000000843 powder Substances 0.000 claims description 33
- 239000000203 mixture Substances 0.000 claims description 25
- 238000009775 high-speed stirring Methods 0.000 claims description 23
- 238000000034 method Methods 0.000 claims description 22
- 239000007788 liquid Substances 0.000 claims description 18
- 239000002994 raw material Substances 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims description 4
- 238000013019 agitation Methods 0.000 claims 1
- 238000007873 sieving Methods 0.000 claims 1
- 230000000052 comparative effect Effects 0.000 description 21
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 18
- 238000003756 stirring Methods 0.000 description 18
- 239000006185 dispersion Substances 0.000 description 15
- 239000008187 granular material Substances 0.000 description 15
- 235000013339 cereals Nutrition 0.000 description 12
- 239000002689 soil Substances 0.000 description 12
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 10
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 9
- 230000000694 effects Effects 0.000 description 8
- 238000001125 extrusion Methods 0.000 description 7
- 229910052500 inorganic mineral Inorganic materials 0.000 description 7
- 229910000358 iron sulfate Inorganic materials 0.000 description 7
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 239000011707 mineral Substances 0.000 description 7
- 235000010755 mineral Nutrition 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 230000033558 biomineral tissue development Effects 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 239000011230 binding agent Substances 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 230000004720 fertilization Effects 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 4
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 4
- 229920002472 Starch Polymers 0.000 description 4
- 235000008429 bread Nutrition 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 239000003112 inhibitor Substances 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 244000005700 microbiome Species 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- 238000007127 saponification reaction Methods 0.000 description 4
- 239000008107 starch Substances 0.000 description 4
- 235000019698 starch Nutrition 0.000 description 4
- 229920001732 Lignosulfonate Polymers 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 description 3
- 238000004090 dissolution Methods 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 239000010440 gypsum Substances 0.000 description 3
- 229910052602 gypsum Inorganic materials 0.000 description 3
- 235000013379 molasses Nutrition 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 125000000542 sulfonic acid group Chemical group 0.000 description 3
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- 239000004254 Ammonium phosphate Substances 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 2
- 235000010724 Wisteria floribunda Nutrition 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 2
- -1 aluminum compound Chemical class 0.000 description 2
- XKMRRTOUMJRJIA-UHFFFAOYSA-N ammonia nh3 Chemical compound N.N XKMRRTOUMJRJIA-UHFFFAOYSA-N 0.000 description 2
- 229910000148 ammonium phosphate Inorganic materials 0.000 description 2
- 235000019289 ammonium phosphates Nutrition 0.000 description 2
- 239000004202 carbamide Substances 0.000 description 2
- 239000001768 carboxy methyl cellulose Substances 0.000 description 2
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 2
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000000618 nitrogen fertilizer Substances 0.000 description 2
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 2
- 239000002686 phosphate fertilizer Substances 0.000 description 2
- 229920002401 polyacrylamide Polymers 0.000 description 2
- 239000001103 potassium chloride Substances 0.000 description 2
- 235000011164 potassium chloride Nutrition 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 229920001567 vinyl ester resin Polymers 0.000 description 2
- BNGXYYYYKUGPPF-UHFFFAOYSA-M (3-methylphenyl)methyl-triphenylphosphanium;chloride Chemical compound [Cl-].CC1=CC=CC(C[P+](C=2C=CC=CC=2)(C=2C=CC=CC=2)C=2C=CC=CC=2)=C1 BNGXYYYYKUGPPF-UHFFFAOYSA-M 0.000 description 1
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- 229920000536 2-Acrylamido-2-methylpropane sulfonic acid Polymers 0.000 description 1
- XHZPRMZZQOIPDS-UHFFFAOYSA-N 2-Methyl-2-[(1-oxo-2-propenyl)amino]-1-propanesulfonic acid Chemical compound OS(=O)(=O)CC(C)(C)NC(=O)C=C XHZPRMZZQOIPDS-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- XEEYSDHEOQHCDA-UHFFFAOYSA-N 2-methylprop-2-ene-1-sulfonic acid Chemical compound CC(=C)CS(O)(=O)=O XEEYSDHEOQHCDA-UHFFFAOYSA-N 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 241001312219 Amorphophallus konjac Species 0.000 description 1
- 235000001206 Amorphophallus rivieri Nutrition 0.000 description 1
- 239000005696 Diammonium phosphate Substances 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 229920002752 Konjac Polymers 0.000 description 1
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 1
- 231100000674 Phytotoxicity Toxicity 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- PNNCWTXUWKENPE-UHFFFAOYSA-N [N].NC(N)=O Chemical compound [N].NC(N)=O PNNCWTXUWKENPE-UHFFFAOYSA-N 0.000 description 1
- MMDJDBSEMBIJBB-UHFFFAOYSA-N [O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[NH6+3] Chemical compound [O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[NH6+3] MMDJDBSEMBIJBB-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 1
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 1
- 235000011130 ammonium sulphate Nutrition 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- 125000006297 carbonyl amino group Chemical group [H]N([*:2])C([*:1])=O 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910000388 diammonium phosphate Inorganic materials 0.000 description 1
- 235000019838 diammonium phosphate Nutrition 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- 238000010828 elution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- YCUBDDIKWLELPD-UHFFFAOYSA-N ethenyl 2,2-dimethylpropanoate Chemical compound CC(C)(C)C(=O)OC=C YCUBDDIKWLELPD-UHFFFAOYSA-N 0.000 description 1
- GFJVXXWOPWLRNU-UHFFFAOYSA-N ethenyl formate Chemical compound C=COC=O GFJVXXWOPWLRNU-UHFFFAOYSA-N 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- FBAFATDZDUQKNH-UHFFFAOYSA-M iron chloride Chemical compound [Cl-].[Fe] FBAFATDZDUQKNH-UHFFFAOYSA-M 0.000 description 1
- 150000002506 iron compounds Chemical class 0.000 description 1
- MVFCKEFYUDZOCX-UHFFFAOYSA-N iron(2+);dinitrate Chemical compound [Fe+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MVFCKEFYUDZOCX-UHFFFAOYSA-N 0.000 description 1
- 239000000252 konjac Substances 0.000 description 1
- 235000010485 konjac Nutrition 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 235000019796 monopotassium phosphate Nutrition 0.000 description 1
- 229910000402 monopotassium phosphate Inorganic materials 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000009965 odorless effect Effects 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- GNSKLFRGEWLPPA-UHFFFAOYSA-M potassium dihydrogen phosphate Chemical compound [K+].OP(O)([O-])=O GNSKLFRGEWLPPA-UHFFFAOYSA-M 0.000 description 1
- LWIHDJKSTIGBAC-UHFFFAOYSA-K potassium phosphate Substances [K+].[K+].[K+].[O-]P([O-])([O-])=O LWIHDJKSTIGBAC-UHFFFAOYSA-K 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- UIIIBRHUICCMAI-UHFFFAOYSA-N prop-2-ene-1-sulfonic acid Chemical compound OS(=O)(=O)CC=C UIIIBRHUICCMAI-UHFFFAOYSA-N 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000000661 sodium alginate Substances 0.000 description 1
- 235000010413 sodium alginate Nutrition 0.000 description 1
- 229940005550 sodium alginate Drugs 0.000 description 1
- NLVXSWCKKBEXTG-UHFFFAOYSA-N vinylsulfonic acid Chemical compound OS(=O)(=O)C=C NLVXSWCKKBEXTG-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C231/00—Preparation of carboxylic acid amides
- C07C231/22—Separation; Purification; Stabilisation; Use of additives
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C233/00—Carboxylic acid amides
- C07C233/01—Carboxylic acid amides having carbon atoms of carboxamide groups bound to hydrogen atoms or to acyclic carbon atoms
- C07C233/02—Carboxylic acid amides having carbon atoms of carboxamide groups bound to hydrogen atoms or to acyclic carbon atoms having nitrogen atoms of carboxamide groups bound to hydrogen atoms or to carbon atoms of unsubstituted hydrocarbon radicals
- C07C233/03—Carboxylic acid amides having carbon atoms of carboxamide groups bound to hydrogen atoms or to acyclic carbon atoms having nitrogen atoms of carboxamide groups bound to hydrogen atoms or to carbon atoms of unsubstituted hydrocarbon radicals with carbon atoms of carboxamide groups bound to hydrogen atoms
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Fertilizers (AREA)
Description
本発明は粒状オキサミドの製造方法、更に詳しくは、肥料硬度が高く、かつ水中や土壌中での崩壊抵抗性が高い、安定した緩効性肥効を有する粒状オキサミドの製造方法に関する。 The present invention relates to a method for producing granular oxamide, and more particularly to a method for producing granular oxamide having high fertilizer hardness and high disintegration resistance in water or soil, and having stable slow-release fertilization.
2010年から2015年の農業構造変動の特徴のひとつは、農業経営体数、販売農家数の減少率が過去最高となり、農業従事者の高齢化がますます進んでいることである。そのために農家現場では、施肥作業の体力的負担をできるだけ少なく追肥回数が少なくて済む緩効性窒素入り肥料が広く利用されている。オキサミド[(CONH2)2]は、その代表例のひとつで、無臭白色の粉末で水に対する溶解度が低く、更に作物に対して薬害がないなど緩効性窒素肥料として優れており、使用されている。 One of the characteristics of the change in agricultural structure from 2010 to 2015 is that the number of farms managed and the number of farmers sold decrease at a record high, and the aging of agricultural workers is increasing. For this reason, slow-release nitrogen-containing fertilizers are widely used at farm sites where the physical load of fertilization work is as small as possible and the number of times of topdressing is small. Oxamide [(CONH 2 ) 2 ] is one of the representative examples, and is used as an odorless white powder which is excellent as a slow-release nitrogen fertilizer with low solubility in water and no phytotoxicity to crops. I have.
しかしながら、粉末のオキサミドは、土壌中の微生物により比較的早く無機化(オキサミドが植物によって吸収される形態まで分解されることをいう)され、無機化された窒素成分は、硫安、尿素、塩安及び硝安などの水に溶けやすい窒素質肥料と同様に流亡等による損失が起り易いので、オキサミドの緩効性の特徴を十分発揮できない。また、化成肥料中にオキサミドを混練して含有させても、湛水条件では肥料粒子が早く崩壊してしまうため、分解に係わる微生物によって速やかに分解され緩効性肥効を発揮できない。 However, powdered oxamide is mineralized relatively quickly by microorganisms in the soil (meaning that oxamide is decomposed to a form that can be absorbed by plants), and the nitrogenized mineral components are ammonium sulfate, urea, and salt ammonium. As with nitrogenous fertilizers that are easily soluble in water, such as ammonium nitrate, loss due to erosion and the like is likely to occur, so that the slow-release characteristics of oxamide cannot be fully exhibited. Further, even if oxamide is kneaded and contained in the chemical fertilizer, the fertilizer particles are rapidly disintegrated under the flooded condition, so that the microorganisms involved in the decomposition rapidly decompose and cannot exert a slow-release fertilizer effect.
一般に、オキサミドの水中や土壌中への溶出を制御してオキサミドとオキサミドを分解する微生物との接触を抑制することにより、オキサミドの無機化速度を低下させ、オキサミドの肥効を緩効化することが可能である。オキサミドの水中や土壌中への溶出を制御するためには、できるだけ粒子強度が高く、なおかつ水中や土壌中で崩れにくい粒状にする必要性がある。 In general, by controlling the dissolution of oxamide into water and soil to suppress contact between oxamide and microorganisms that degrade oxamide, reduce the rate of mineralization of oxamide and slow down the fertilizing effect of oxamide. Is possible. In order to control the dissolution of oxamide into water or soil, it is necessary to make the particle strength as high as possible and to make the particles hard to disintegrate in water or soil.
肥料造粒時の造粒促進材(バインダー)としては、ベントナイト、廃糖蜜、リグニンスルホン酸塩、でん粉、コンニャク粉、アルギニン酸ナトリウム、カルボキシメチルセルロース(CMC)、ポリビニルアルコール(PVA)、ポリアクリルアミド(PAM)、石膏、腐植酸ナトリウムなどの使用が知られている(非特許文献1)。 As a granulation accelerator (binder) for fertilizer granulation, bentonite, molasses, lignin sulfonate, starch, konjac flour, sodium alginate, carboxymethyl cellulose (CMC), polyvinyl alcohol (PVA), polyacrylamide (PAM) ), Gypsum, sodium humate and the like are known (Non-Patent Document 1).
これらを用いて、オキサミドを含有する肥料粒子の粒子強度及び粒子が水中で崩壊せずにその形状が維持されるとの特性(水中形状安定性)などを高めて溶出を制御してオキサミドとその分解に係わる微生物との接触を抑制することを目的にした技術として、オキサミド粉末をポリビニルアルコールにより結合し棒状に押出し成形後、顆粒状とする(特許文献1)、オキサミド粉末をポリビニルアルコールにより結合し棒状に押出し成形後、顆粒状とした後に顆粒状成形物を高速転動造粒機にて球状に変形する(特許文献2)、オキサミドと硫酸鉄、塩化鉄、硝酸鉄などの鉄化合物と燐酸一アンモニウムなどの燐酸のアンモニウム塩とを含む組成物を皿形造粒機、押出し造粒機などで造粒する(特許文献3)、オキサミドと石膏と硫酸アルミニウム、塩化アルミニウム、硝酸アルミニウムなどのアルミニウム化合物と燐酸アンモニウムなどの燐酸アンモニウム塩とを含む組成物を皿形造粒機、押出し造粒機などで造粒する(特許文献4)、オキサミドと塩化アンモニウム、燐酸二アンモニウム、石膏を含有させて皿形造粒機、押出し造粒機などで造粒する(特許文献5)、ことにより肥料にすることが開示されている。 By using these, the particle strength of the fertilizer particles containing oxamide and the property that the particles are maintained in shape without disintegration in water (shape stability in water) are improved to control the elution and to improve the oxamide and its properties. As a technique aimed at suppressing contact with microorganisms involved in decomposition, oxamide powder is combined with polyvinyl alcohol, extruded into a rod shape, and then granulated (Patent Document 1). Oxamide powder is combined with polyvinyl alcohol. After extrusion molding into a rod shape, granulation, the granulated product is deformed into a spherical shape by a high-speed rolling granulator (Patent Document 2), oxamide and iron compounds such as iron sulfate, iron chloride, iron nitrate, and phosphoric acid A composition containing an ammonium salt of phosphoric acid such as monoammonium is granulated with a dish granulator, an extrusion granulator or the like (Patent Document 3), oxamide, gypsum, and aluminum sulfate A composition containing an aluminum compound such as aluminum, aluminum chloride and aluminum nitrate and an ammonium phosphate such as ammonium phosphate is granulated by a dish granulator, an extrusion granulator or the like (Patent Document 4), oxamide and ammonium chloride It is disclosed that a fertilizer is made by adding diammonium phosphate, gypsum and granulating with a dish granulator, an extrusion granulator or the like (Patent Document 5).
また、特許文献6には、重合度1800以下、ケン化度90モル%以下のポリビニルアルコールと原料肥料(具体的には、加工鉱さいりん酸肥料、鉱さいけい酸質肥料、混合りん酸肥料、化成肥料)とを含有させて皿形造粒機で造粒し、粒子強度が高く、特に低温での水中崩壊性に優れた粒状肥料を提供する発明が開示されている。 Further, Patent Document 6 discloses that polyvinyl alcohol having a degree of polymerization of 1800 or less and a saponification degree of 90 mol% or less and a raw material fertilizer (specifically, a processed ore phosphate fertilizer, an ore oxyacid fertilizer, a mixed phosphate fertilizer, a chemical fertilizer, Fertilizer) and granulate with a dish granulator to provide a granular fertilizer having a high particle strength, and particularly excellent in disintegration in water at low temperatures.
しかしながら、特許文献1の方法では、顆粒状オキサミドの硬度が2kgf以下と低く、成形後の袋内での粉化が生じ問題である。特許文献2の方法では、球状オキサミドの硬度が3kgf以下と低く、しかも球状にするためには、二軸ローター型混合機で混合した後、押出し成形し、更に高速転動造粒機として不二パウダル(株)製のマルメライザーを使用する2種類以上の装置による製造が必要である。また、特許文献3、4、5の方法では、粒状肥料の硬度が5〜9kgfと高いが、粉状オキサミドに対する添加物の比率が高いため粒状肥料中のオキサミドに由来する窒素量が少なくなる欠点があった。また、粒状オキサミドの安定した緩効性肥効に直結する水中形状安定性についても、特許文献1では2週間、特許文献3、4では1時間、特許文献5では10時間と短期間での結果であり、湛水条件における水中や土壌中での緩効性肥効としては不十分である。また、特許文献6は、本発明で目的とする水中で崩れにくい粒状オキサミドと異なる水中崩壊性に優れた粒状肥料を提供する技術である。
However, the method of
特許文献7には、硝酸化成抑制剤を被覆材で被覆してなる被覆硝酸化成抑制資材とアンモニア態窒素及び/又は尿素態窒素を含む肥料とを配合してなる被覆硝酸化成抑制資材配合肥料を製造するための造粒方法の例として、傾斜パン型造粒機に硝酸化成抑制剤、肥料などの粉末を投入し、リグニンスルホン酸塩の水溶液、廃糖蜜等をバインダーとして造粒する方法、押しだし造粒機を使用する方法、アイリッヒミキサー等の混合造粒機を使用する方法などが記載されている。 Patent Literature 7 discloses a coated nitrification-suppressing material-mixed fertilizer obtained by mixing a coated nitrification-suppressing material obtained by coating a nitrification inhibitor with a coating material and a fertilizer containing ammonium nitrogen and / or urea nitrogen. As an example of a granulation method for producing, a method of adding a nitrification inhibitor, a powder of a fertilizer, and the like to an inclined bread type granulator, granulating the aqueous solution of lignin sulfonate, molasses as a binder, and extruding. A method using a granulator, a method using a mixed granulator such as an Erich mixer, and the like are described.
特許文献8には、硝酸化成抑制剤と希釈剤(ただし、硝酸態窒素とアンモニア態窒素の形態を窒素成分として含む化成肥料および尿素を除く)とを混合し粒状化してなる粒状硝酸化成抑制資材を被膜材で被覆した被覆硝酸化成抑制資材を製造するための造粒方法の例として、造粒方法の例としては、傾斜パン型造粒機に硝酸化成抑制剤、化成肥料などの粉末を投入し、リグニンスルホン酸塩の水溶液、廃糖蜜等をバインダーとして造粒する方法、押しだし造粒機を使用する方法、アイリッヒミキサー等の混合造粒機を使用する方法などが記載されている。 Patent Literature 8 discloses a granular nitrification-inhibiting material obtained by mixing and granulating a nitrification inhibitor and a diluent (excluding a chemical fertilizer and a urea containing a nitrate nitrogen and an ammonia nitrogen as a nitrogen component). As an example of a granulation method for producing a coated nitrification control material obtained by coating a coating material with a coating material, as an example of a granulation method, a powder such as a nitrification inhibitor and a chemical fertilizer is put into an inclined pan type granulator. Further, a method of granulating an aqueous solution of lignin sulfonate, molasses, etc. as a binder, a method of using an extrusion granulator, a method of using a mixed granulator such as an Erich mixer, and the like are described.
しかしながら、オキサミドの粒状化製造に傾斜型アイリッヒミキサーが用いられたことはない。 However, a graded Erich mixer has never been used in the production of oxamide granulation.
本発明の課題は、肥料硬度が高く、かつ水中や土壌中での崩壊抵抗性が高く、安定した緩効性肥効を有する粒状オキサミドを提供することである。 An object of the present invention is to provide a granular oxamide having high fertilizer hardness, high resistance to disintegration in water and soil, and a stable slow-release fertilizer effect.
本発明者らは、前記課題を解決すべく鋭意研究を重ねた結果、オキサミドにポリビニルアルコール又は変性ポリビニルアルコールを含有させて、傾斜型の混合パン容器内で高速撹拌造粒し乾燥することによって、肥料硬度が高く、しかも湛水条件や畑条件でも粒子形状安定性を高く保つことができることを見出し、本発明を完成させるに至った。 The present inventors have conducted intensive studies to solve the above-described problems, and as a result, by adding polyvinyl alcohol or modified polyvinyl alcohol to oxamide, granulating by high-speed stirring and drying in an inclined type mixing pan container, The present inventors have found that fertilizer hardness is high, and that particle shape stability can be kept high even under flooded conditions and field conditions, and the present invention has been completed.
即ち、本発明の要旨は以下のとおりである。
(1)オキサミド粉末100重量部に対して、ポリビニルアルコール又は変性ポリビニルアルコールを0.5重量部以上含有する混合物を傾斜型の混合パン容器内で高速撹拌造粒した後、乾燥することを特徴とする粒状オキサミドの製造方法。
(2)回転する混合パンと、当該混合パンの中心位置から偏心した位置に配置された、混合パンとは独立して回転する混合工具と、前記混合パンの内部に固定されて配置されたスクレーパーとを備えた高速撹拌ミキサーを用いて高速撹拌造粒する前記(1)に記載の製造方法。
(3)ポリビニルアルコール又は変性ポリビニルアルコール、及び水の添加後の高速撹拌造粒する時間が13〜60分である前記(2)に記載の製造方法。
That is, the gist of the present invention is as follows.
(1) A mixture containing 0.5 parts by weight or more of polyvinyl alcohol or modified polyvinyl alcohol with respect to 100 parts by weight of oxamide powder is subjected to high-speed stirring granulation in an inclined mixing pan container, and then dried. For producing granular oxamides.
(2) a mixing pan that rotates, a mixing tool that is arranged at a position eccentric from the center position of the mixing pan and that rotates independently of the mixing pan, and a scraper that is fixed and disposed inside the mixing pan. The production method according to (1), wherein high-speed stirring granulation is performed using a high-speed stirring mixer provided with
(3) The production method according to the above (2), wherein the time of high-speed stirring granulation after the addition of polyvinyl alcohol or modified polyvinyl alcohol and water is 13 to 60 minutes.
本発明によれば、肥料硬度が高く、かつ水中や土壌中での崩壊抵抗性が高く、安定した緩効性肥効が発揮できる粒状オキサミドを提供することによって、作物栽培中の追肥回数を減らすことができ、近年の農業従事者の高齢化に伴う施肥作業への負担軽減が可能になる。 According to the present invention, the fertilizer hardness is high, the disintegration resistance in water and soil is high, by providing a granular oxamide that can exert a stable slow-release fertilizer effect, reduce the number of top fertilization during crop cultivation This makes it possible to reduce the burden on fertilizer application due to the aging of agricultural workers in recent years.
本発明で使用するポリビニルアルコール又は変性ポリビニルアルコールは、重合度が1300〜2400、粘度(mPa・S)が15〜50、ケン化度(mol%)が90以上、好ましくは、重合度が1700〜1800、粘度(mPa・S)が20〜30、ケン化度(mol%)が98.0〜99.7であるものが好ましいが、この範囲に限定されるものではない。 The polyvinyl alcohol or modified polyvinyl alcohol used in the present invention has a polymerization degree of 1300 to 2400, a viscosity (mPa · S) of 15 to 50, a saponification degree (mol%) of 90 or more, and preferably a polymerization degree of 1700 to 1700. 1800, a viscosity (mPa · S) of 20 to 30, and a saponification degree (mol%) of 98.0 to 99.7 are preferable, but not limited to this range.
変性ポリビニルアルコールとしては、特に制限はないが、例えば、酸変性ポリビニルアルコール(以下、「酸変性PVA」ともいう)、エチレン変性ポリビニルアルコール等を用いることができる。 Although there is no particular limitation on the modified polyvinyl alcohol, for example, acid-modified polyvinyl alcohol (hereinafter, also referred to as “acid-modified PVA”), ethylene-modified polyvinyl alcohol, and the like can be used.
酸変性PVAは、カルボキシ基やスルホン酸基を所定量含有するビニルアルコール系重合体であり、前者をカルボン酸変性PVA、後者をスルホン酸変性PVAという。 The acid-modified PVA is a vinyl alcohol-based polymer containing a predetermined amount of a carboxy group or a sulfonic acid group. The former is called a carboxylic acid-modified PVA, and the latter is called a sulfonic acid-modified PVA.
カルボン酸変性PVAは、カルボキシ基を有する化合物を、従来公知の方法により、ポリビニルアルコールに導入することにより製造することができる。カルボキシ基を含有する化合物としては、フマル酸、マレイン酸、イタコン酸、無水マレイン酸、無水フタル酸、無水トリメット酸、アクリル酸及びそれらの塩等が挙げられる。 The carboxylic acid-modified PVA can be produced by introducing a compound having a carboxy group into polyvinyl alcohol by a conventionally known method. Examples of the compound containing a carboxy group include fumaric acid, maleic acid, itaconic acid, maleic anhydride, phthalic anhydride, trimetic anhydride, acrylic acid, and salts thereof.
スルホン酸変性PVAは、スルホン酸基を有する化合物を、従来公知の方法により、ポリビニルアルコールに導入することにより製造することができる。スルホン酸基を有する化合物としては、エチレンスルホン酸、アリルスルホン酸、メタアリルスルホン酸、2−アクリルアミド−2−メチルプロパンスルホン酸及びそれら塩等が挙げられる。 The sulfonic acid-modified PVA can be produced by introducing a compound having a sulfonic acid group into polyvinyl alcohol by a conventionally known method. Examples of the compound having a sulfonic acid group include ethylenesulfonic acid, allylsulfonic acid, methallylsulfonic acid, 2-acrylamido-2-methylpropanesulfonic acid, and salts thereof.
エチレン変性ポリビニルアルコールは、ビニルエステルとエチレンとの共重合体をケン化することにより得られ、ビニルエステルとしては、蟻酸ビニル、酢酸ビニル、プロピオン酸ビニル、ピバリン酸ビニル等が挙げられる。 Ethylene-modified polyvinyl alcohol is obtained by saponifying a copolymer of vinyl ester and ethylene, and examples of vinyl ester include vinyl formate, vinyl acetate, vinyl propionate, and vinyl pivalate.
本発明の粒状オキサミドにおけるポリビニルアルコール又は変性ポリビニルアルコールの含有量は、粒子硬度及び水中形状安定性確保の点から、オキサミド粉末100重量部に対して、0.5重量部以上、好ましくは1〜10重量部、更に好ましくは1〜2重量部である。このポリビニルアルコール又は変性ポリビニルアルコールの含有量が0.5重量部を下回ると造粒時にバインダーとしての効果が弱く造粒後の粒子硬度を高める効果が低くなり、一方、10重量部を上回ると粒状オキサミドの窒素成分が低くなり成分の品位が低下する。 The content of polyvinyl alcohol or modified polyvinyl alcohol in the granular oxamide of the present invention is 0.5 parts by weight or more, preferably 1 to 10 parts by weight, based on 100 parts by weight of the oxamide powder, from the viewpoint of ensuring particle hardness and shape stability in water. Parts by weight, more preferably 1 to 2 parts by weight. When the content of the polyvinyl alcohol or the modified polyvinyl alcohol is less than 0.5 part by weight, the effect as a binder during granulation is weak, and the effect of increasing the particle hardness after granulation is low. The nitrogen component of oxamide is reduced, and the quality of the component is reduced.
次に本発明の粒状オキサミドの製造方法の好ましい態様について説明する。
はじめに、ポリビニルアルコール又は変性ポリビニルアルコールを次の要領で溶解する。常温水を撹拌しながら、計量したポリビニルアルコール又は変性ポリビニルアルコールを徐々に投入し、撹拌を継続したままで加熱し始める。液温が90〜95℃に到達後、温度を維持しながら1〜2時間撹拌を継続する。その後、熱源を切り、撹拌力を弱め、徐々に冷却し、一定濃度のポリビニルアルコール又は変性ポリビニルアルコール水溶液を調製する。ポリビニルアルコール又は変性ポリビニルアルコール液の濃度は特に制限はないが、10〜15%液が取扱い上の粘性や肥料製造時の添加量として適している。次に造粒機に入れたオキサミド粉末100重量部に対して0.5重量部以上の重量比率となるよう、溶解調製したポリビニルアルコール又は変性ポリビニルアルコール液を徐々に添加し、傾斜型の混合パン容器内で高速撹拌造粒し、造粒物を乾燥する。オキサミド粉末に添加するポリビニルアルコール又は変性ポリビニルアルコールは、原料粉末間の結合力を均一にするには液状にして添加することが望ましいが、添加量が少ない場合は粉状で添加してもよい。また、オキサミド粉末の他に嵩比重の調整や水中での浮上防止のために鉱物粉末等を添加してもよい。
Next, a preferred embodiment of the method for producing a granular oxamide of the present invention will be described.
First, polyvinyl alcohol or modified polyvinyl alcohol is dissolved in the following manner. Measured polyvinyl alcohol or denatured polyvinyl alcohol is gradually added while stirring the room-temperature water, and heating is started while stirring is continued. After the liquid temperature reaches 90 to 95 ° C, stirring is continued for 1 to 2 hours while maintaining the temperature. Thereafter, the heat source is turned off, the stirring power is reduced, and the mixture is gradually cooled to prepare an aqueous solution of polyvinyl alcohol or a modified polyvinyl alcohol having a certain concentration. The concentration of the polyvinyl alcohol or the modified polyvinyl alcohol solution is not particularly limited, but a 10 to 15% solution is suitable for the viscosity in handling and the amount to be added during fertilizer production. Next, a polyvinyl alcohol or a modified polyvinyl alcohol solution prepared by dissolution is gradually added so as to have a weight ratio of 0.5 part by weight or more with respect to 100 parts by weight of the oxamide powder put in the granulator, and an inclined mixing pan is prepared. High-speed stirring granulation is performed in a container, and the granulated product is dried. The polyvinyl alcohol or modified polyvinyl alcohol to be added to the oxamide powder is desirably added in a liquid state in order to make the bonding force between the raw material powders uniform, but may be added in a powdery form when the addition amount is small. Further, in addition to the oxamide powder, a mineral powder or the like may be added for adjusting the bulk specific gravity or preventing floating in water.
造粒に使用する造粒機は、日本アイリッヒ(株)製の傾斜型の混合パン容器を有する高速撹拌造粒機(以下、傾斜型アイリッヒミキサーと表示)で、その詳細は、特許第4406328号公報、緻密・高生産を特徴とする高性能混合機による造粒『粉体技術の基礎と応用』化学装置9月号別冊、工業通信社、2005年に記載されている。 The granulator used for granulation is a high-speed stirring granulator having an inclined mixing pan container (hereinafter, referred to as an inclined Erich mixer) manufactured by Eich Co., Ltd. The details of which are described in Japanese Patent No. 4406328. No., granulation by a high-performance mixer characterized by high density and high production, "Basic and Application of Powder Technology", Sep. Issue of Chemical Apparatus, Vol.
図1は本発明を実施する際に用いる高速撹拌ミキサーの1例を示す概略斜視図である。 図1に示すように、本発明で使用する高速撹拌ミキサー1は、被撹拌物体を収容し、被撹拌物体を収容した状態で回転する混合パン2と、この混合パン2の内部にあって混合パン2の中心位置から偏心した位置に配置され、混合パン2とは独立して回転する混合工具(「アジテーター」とも呼ぶ)3と、混合パン2の内部に固定されて配置されたスクレーパー4とを備えている。混合パン2及び混合工具3はそれぞれ独立して回転方向及び回転数を設定することが可能であり、混合パン2と混合工具3との回転方向を逆方向にする場合と、混合パン2と混合工具3との回転方向を同一方向にする場合の2種類の撹拌方法で撹拌することができる。
FIG. 1 is a schematic perspective view showing one example of a high-speed stirring mixer used when carrying out the present invention. As shown in FIG. 1, a high-
操作手順の概要は以下の通りである。装置に肥料原料を投入後、ローターの周速を上げ(通常1〜10m/s、好ましくは2〜6m/s)混合し原料を均一化する。次にポリビニルアルコール又は変性ポリビニルアルコール液及び添加水を加える。ローターの周速を上げ(通常10〜40m/s、好ましくは15〜35m/s)、分散・造粒を行う。ポリビニルアルコール又は変性ポリビニルアルコール、及び水の添加後の高速撹拌造粒する時間は、目的の粒径の生成率の点から13分以上が好ましく、粒同士の付着により大きな塊状態になるのを防止する点から60分以下が好ましい。前記高速撹拌造粒する時間は、更に好ましくは15〜45分、より好ましくは20〜45分である。その後、ローターの周速を下げ1〜10m/s、好ましくは2〜6m/s)処理を行い、最後にミキサーから排出する。得られた粒状物を乾燥器内で加熱乾燥し、粒状オキサミドを製造する。乾燥温度は、通常65〜130℃、好ましくは90〜120℃である。 The outline of the operation procedure is as follows. After feeding the fertilizer raw material into the device, the peripheral speed of the rotor is increased (usually 1 to 10 m / s, preferably 2 to 6 m / s) and mixed to homogenize the raw material. Next, a polyvinyl alcohol or modified polyvinyl alcohol liquid and added water are added. The peripheral speed of the rotor is increased (usually 10 to 40 m / s, preferably 15 to 35 m / s) to perform dispersion and granulation. The time for high-speed stirring and granulation after the addition of polyvinyl alcohol or modified polyvinyl alcohol and water is preferably 13 minutes or more from the viewpoint of the production rate of the target particle size, and it is possible to prevent a large agglomeration state due to adhesion of the particles. It is preferably 60 minutes or less from the point of view. The time for the high-speed stirring granulation is further preferably 15 to 45 minutes, and more preferably 20 to 45 minutes. Thereafter, the peripheral speed of the rotor is reduced to perform a treatment of 1 to 10 m / s, preferably 2 to 6 m / s), and finally, the mixture is discharged from the mixer. The obtained granules are dried by heating in a dryer to produce granulated oxamide. The drying temperature is usually 65 to 130 ° C, preferably 90 to 120 ° C.
本発明の粒状オキサミドの形状及びサイズに関しては特に制限はないが、通常1〜10mmの範囲内の粒径を有する粒状である。特に粒径が2〜4mmの範囲内にあるものは、施肥の際の飛散を軽減できるなど作業性が良好であり好ましい。また、本発明による造粒組成物を他の化成肥料と配合する場合でも、分級することが少なく、良好である。 The shape and size of the granular oxamide of the present invention are not particularly limited, but are usually granular having a particle size in the range of 1 to 10 mm. In particular, those having a particle size in the range of 2 to 4 mm are preferable because they have good workability such as scattering of fertilizer can be reduced. In addition, even when the granulated composition according to the present invention is blended with other chemical fertilizers, classification is small and good.
以下、実施例及び比較例によって本発明を更に詳述するが、本発明はこれらの実施例により限定されるものではない。
ポリビニルアルコール(PVA)又は変性ポリビニルアルコール(変性PVA)は、純分94.00%以上のものを使用した。その添加量(%)は、オキサミド粉末に対する重量比率で示した。
Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples, but the present invention is not limited to these Examples.
As the polyvinyl alcohol (PVA) or the modified polyvinyl alcohol (modified PVA), those having a pure content of 94.00% or more were used. The amount (%) of addition was shown by weight ratio to the oxamide powder.
(実施例1)傾斜型アイリッヒミキサーによる変性PVA1%入り粒状オキサミドの製造
水2.7重量部を入れた5Lビーカーを常温の湯浴中に浸し、撹拌用モーターをセットして水を撹拌しながら変性ポリビニルアルコール((株)クラレ製、重合度1300、ケン化度92〜98)0.3重量部を徐々に加えた。撹拌しながら加温して95℃に到達後、温度を維持しながら2時間撹拌した。変性PVAが完全に溶解したのを確認し、撹拌力を弱めて徐々に冷却し、10%液を調製した。
オキサミド粉末20重量部を傾斜型アイリッヒミキサー(日本アイリッヒ(株)製、インテンシブミキサーR02型;以下同様)の混合パン容器に投入後、調製した変性PVA10%液を2重量部添加し、ローターの周速6m/s(900rpm)で1分15秒間混合した。次に水3.53重量部を加えて、分散・造粒をローターの周速19m/s(3000rpm)で23分間行い、ローターの周速を6m/s(900rpm)に下げ1分30秒間処理した後、排出した。排出した粒状品を105℃の乾燥器で4時間乾燥後、粒径2〜4mmの範囲に篩分けて、変性PVA1%入り粒状オキサミドを得た。
(Example 1) Production of granular oxamide containing 1% of modified PVA using a tilted Erich mixer A 5 L beaker containing 2.7 parts by weight of water was immersed in a water bath at normal temperature, and a stirring motor was set to stir the water. 0.3 parts by weight of modified polyvinyl alcohol (manufactured by Kuraray Co., Ltd., degree of polymerization 1300, degree of saponification 92 to 98) was gradually added. After the mixture was heated with stirring to reach 95 ° C., the mixture was stirred for 2 hours while maintaining the temperature. After confirming that the modified PVA was completely dissolved, the stirring power was reduced and the mixture was gradually cooled to prepare a 10% liquid.
20 parts by weight of the oxamide powder was put into a mixing pan container of an inclined Erich mixer (manufactured by Nippon Erich Co., Ltd., Intensive Mixer R02; the same applies hereinafter), and 2 parts by weight of the prepared modified PVA 10% solution was added thereto. The mixing was performed at a peripheral speed of 6 m / s (900 rpm) for 1 minute and 15 seconds. Next, 3.53 parts by weight of water was added, and dispersion / granulation was performed at a peripheral speed of the rotor of 19 m / s (3000 rpm) for 23 minutes, and the peripheral speed of the rotor was reduced to 6 m / s (900 rpm) for 1 minute and 30 seconds. After that, it was discharged. The discharged granules were dried in a dryer at 105 ° C. for 4 hours, and then sieved to a particle size range of 2 to 4 mm to obtain a granular oxamide containing 1% of modified PVA.
(実施例2)傾斜型アイリッヒミキサーによるPVA2%入り粒状オキサミドの製造
水5.4重量部を入れた10Lビーカーを常温の湯浴中に浸し、撹拌用モーターをセットして水を撹拌しながらPVA0.6重量部を徐々に加えた。撹拌しながら加温して95℃に到達後、温度を維持しながら2時間撹拌した。PVAが完全に溶解したのを確認し、撹拌力を弱めて徐々に冷却し、10%液を調製した。
オキサミド粉末20重量部を傾斜型アイリッヒミキサーの混合パン容器に投入後、調製したPVA10%液を4重量部添加し、ローターの周速6m/s(900rpm)で1分間混合した。更に水1.66重量部を加えて、分散・造粒をローターの周速19m/s(3000rpm)で21分間行い、ローターの周速を6m/s(900rpm)に下げ2分間処理した後、排出した。排出した粒状品を105℃の乾燥器で4時間乾燥後、粒径2〜4mmの範囲に篩分けて、PVA2%入り粒状オキサミドを得た。
Example 2 Production of Granular Oxamide Containing 2% PVA Using Inclined Erich Mixer A 10 L beaker containing 5.4 parts by weight of water was immersed in a normal temperature water bath, and a stirring motor was set to stir the water. 0.6 parts by weight of PVA was gradually added. After the mixture was heated with stirring to reach 95 ° C., the mixture was stirred for 2 hours while maintaining the temperature. After confirming that PVA was completely dissolved, the stirring power was reduced and the mixture was gradually cooled to prepare a 10% liquid.
After 20 parts by weight of the oxamide powder was charged into a mixing pan container of an inclined Erich mixer, 4 parts by weight of the prepared PVA 10% liquid was added, and the mixture was mixed for 1 minute at a peripheral speed of a rotor of 6 m / s (900 rpm). Further, 1.66 parts by weight of water was added, and dispersion / granulation was performed at a peripheral speed of the rotor of 19 m / s (3000 rpm) for 21 minutes, and the peripheral speed of the rotor was reduced to 6 m / s (900 rpm), and the mixture was treated for 2 minutes. Discharged. The discharged granular product was dried in a dryer at 105 ° C. for 4 hours, and then sieved to a particle size range of 2 to 4 mm to obtain a 2% PVA-containing granular oxamide.
(実施例3)傾斜型アイリッヒミキサーによるPVA1%入り粒状オキサミドの製造
オキサミド粉末20重量部を傾斜型アイリッヒミキサーの混合パン容器に投入後、実施例2で調製したPVA10%液を2重量部添加し、ローターの周速6m/s(900rpm)で1分間混合した。更に水3.63重量部を加えて、分散・造粒をローターの周速19m/s(3000rpm)で22分間行い、ローターの周速を6m/s(900rpm)に下げ2分間処理した後、排出した。排出した粒状品を105℃の乾燥器で4時間乾燥後、粒径2〜4mmの範囲に篩分けて、PVA1%入り粒状オキサミドを得た。
Example 3 Production of Granular Oxamide Containing 1% PVA Using a Tilt-Type Erich Mixer After 20 parts by weight of oxamide powder was charged into a mixing pan container of a tilt-type Ericht mixer, 2 parts by weight of a 10% PVA liquid prepared in Example 2 was used. The mixture was added and mixed at a peripheral speed of the rotor of 6 m / s (900 rpm) for 1 minute. Further, 3.63 parts by weight of water was added, and the dispersion / granulation was performed at a peripheral speed of the rotor of 19 m / s (3000 rpm) for 22 minutes, and the peripheral speed of the rotor was reduced to 6 m / s (900 rpm), followed by treatment for 2 minutes. Discharged. The discharged granules were dried in a dryer at 105 ° C. for 4 hours and then sieved to a particle size range of 2 to 4 mm to obtain a 1% PVA-containing granule oxamide.
(実施例4)傾斜型アイリッヒミキサーによる変性PVA4%入り粒状オキサミドの製造
水4.8重量部を入れた10Lビーカーを常温の湯浴中に浸し、撹拌用モーターをセットして水を撹拌しながら変性ポリビニルアルコール1.2重量部を徐々に加えた。撹拌しながら加温して95℃に到達後、温度を維持しながら2時間撹拌した。変性PVAが完全に溶解したのを確認し、撹拌力を弱めて徐々に冷却し、20%液を調製した。
オキサミド粉末20重量部を傾斜型アイリッヒミキサーの混合パン容器に投入後、調製した変性PVA20%液を4重量部添加し、ローターの周速6m/s(900rpm)で1分間混合した。更に水2.3重量部を加えて、分散・造粒をローターの周速19m/s(3000rpm)で18分間行い、ローターの周速を6m/s(900rpm)に下げ2分間処理した後、排出した。排出した粒状品を105℃の乾燥器で4時間乾燥後、粒径2〜4mmの範囲に篩分けて、変性PVA4%入り粒状オキサミドを得た。
(Example 4) Production of granular oxamide containing 4% of modified PVA using an inclined Erich mixer A 10 L beaker containing 4.8 parts by weight of water was immersed in a water bath at room temperature, and a stirring motor was set to stir the water. 1.2 parts by weight of the modified polyvinyl alcohol was gradually added while adding. After the mixture was heated with stirring to reach 95 ° C., the mixture was stirred for 2 hours while maintaining the temperature. After confirming that the modified PVA was completely dissolved, the stirring power was reduced and the mixture was gradually cooled to prepare a 20% liquid.
After 20 parts by weight of the oxamide powder was charged into a mixing pan container of an inclined Erich mixer, 4 parts by weight of the prepared 20% modified PVA solution was added, and mixed at a peripheral speed of a rotor of 6 m / s (900 rpm) for 1 minute. Further, 2.3 parts by weight of water was added, and dispersion / granulation was performed at a peripheral speed of the rotor of 19 m / s (3000 rpm) for 18 minutes, and the peripheral speed of the rotor was reduced to 6 m / s (900 rpm), followed by treatment for 2 minutes. Discharged. The discharged granular product was dried in a dryer at 105 ° C for 4 hours, and then sieved to a particle size range of 2 to 4 mm to obtain a granular oxamide containing modified PVA 4%.
(実施例5)傾斜型アイリッヒミキサーによる変性PVA0.5%入り粒状オキサミドの製造
オキサミド粉末20重量部を傾斜型アイリッヒミキサーの混合パン容器に投入後、実施例1で調製した変性PVA10%液を1重量部添加し、ローターの周速6m/s(900rpm)で1分15秒間混合した。次に水4.4重量部を加えて、分散・造粒をローターの周速19m/s(3000rpm)で23分間行い、ローターの周速を6m/s(900rpm)に下げ1分30秒間処理した後、排出した。排出した粒状品を105℃の乾燥器で4時間乾燥後、粒径2〜4mmの範囲に篩分けて、変性PVA0.5%入り粒状オキサミドを得た。
(Example 5) Production of granular oxamide containing 0.5% of modified PVA using
(実施例6)傾斜型アイリッヒミキサーによるPVA0.5%入り粒状オキサミドの製造
オキサミド粉末20重量部を傾斜型アイリッヒミキサーの混合パン容器に投入後、実施例2で調製したPVA10%液を1重量部添加し、ローターの周速6m/s(900rpm)で1分15秒間混合した。次に水4.4重量部を加えて、分散・造粒をローターの周速19m/s(3000rpm)で23分間行い、ローターの周速を6m/s(900rpm)に下げ1分30秒間処理した後、排出した。排出した粒状品を105℃の乾燥器で4時間乾燥後、粒径2〜4mmの範囲に篩分けて、PVA0.5%入り粒状オキサミドを得た。
Example 6 Production of Granular Oxamide Containing 0.5% PVA Using Inclined Erich Mixer After 20 parts by weight of oxamide powder was charged into a mixing pan container of an inclined Erich mixer, a 10% PVA solution prepared in Example 2 was added to 1 part. Parts by weight were added and mixed at a peripheral speed of the rotor of 6 m / s (900 rpm) for 1 minute and 15 seconds. Next, 4.4 parts by weight of water is added, and dispersion / granulation is performed at a peripheral speed of the rotor of 19 m / s (3000 rpm) for 23 minutes, and the peripheral speed of the rotor is reduced to 6 m / s (900 rpm) for 1 minute and 30 seconds. After that, it was discharged. The discharged granules were dried in a dryer at 105 ° C. for 4 hours, and then sieved to a particle size range of 2 to 4 mm to obtain a particulate oxamide containing 0.5% PVA.
(比較例1)水平型アイリッヒミキサーによる変性PVA1%入り粒状オキサミドの製造
オキサミド粉末20重量部を水平型アイリッヒミキサー(日本アイリッヒ(株)製、インテンシブミキサーDE14型)の混合パン容器に投入後、実施例1で調製した変性PVA10%液を2重量部添加し、ローターの周速13m/s(600rpm)で1分間混合した。更に水3.65重量部を加えて、ローターの周速31m/s(1500rpm)で分散・造粒を25分間行い、ローターの周速を13m/s(600rpm)に下げ2分間処理した後、排出した。排出した粒状品を105℃の乾燥器で4時間乾燥後、粒径2〜4mmの範囲に篩分けて、変性PVA1%入り粒状オキサミドを得た。
(Comparative Example 1) Production of granular oxamide containing 1% of modified PVA using a horizontal Erich mixer After 20 parts by weight of oxamide powder was put into a mixing pan container of a horizontal Erich mixer (manufactured by Nippon Erich Co., Ltd., intensive mixer DE14). Then, 2 parts by weight of the modified PVA 10% liquid prepared in Example 1 was added and mixed for 1 minute at a peripheral speed of the rotor of 13 m / s (600 rpm). Further, 3.65 parts by weight of water was added, and dispersion / granulation was performed at a peripheral speed of the rotor of 31 m / s (1500 rpm) for 25 minutes, and the peripheral speed of the rotor was reduced to 13 m / s (600 rpm), followed by treatment for 2 minutes. Discharged. The discharged granules were dried in a dryer at 105 ° C. for 4 hours, and then sieved to a particle size range of 2 to 4 mm to obtain a granular oxamide containing 1% of modified PVA.
(比較例2)皿形造粒機による変性PVA1%入り粒状オキサミドの製造
オキサミド粉末20重量部を皿形造粒機(住友重機械工業(株)製モーター駆動式自作パン造粒機)のパン容器に投入後、実施例1で調製した変性PVA10%液を2重量部添加し、パンの周速1.6m/s(40rpm)で15分間混合した。更に水8.02重量部を徐々に加えながらパンの周速1.6m/s(40rpm)で30分間造粒した。造粒した粒状品を105℃の乾燥器で4時間乾燥後、粒径2〜4mmの範囲に篩分けて、変性PVA1%入り粒状オキサミドを得た。
(Comparative Example 2) Production of granular oxamide containing 1% of modified PVA using a dish-shaped
(比較例3)押出し造粒機による変性PVA1%入り粒状オキサミドの製造
粉末オキサミド20重量部を二軸ローター型混合機(不二パウダル(株)製)に投入後、実施例1で調製した変性PVA10%液を2重量部及び水6.46重量部を添加し、十分に混練した。
混練物をスクリュー押出し造粒機(不二パウダル(株)製、スクリーン網目1.2mm)に入れ、押出し造粒した。スクリーンから押出された造粒物を105℃の乾燥器で24時間乾燥後、0.5〜1cmの長さに切り、ペレット状の変性PVA1%入り粒状オキサミドを得た。
Comparative Example 3 Production of Granulated Oxamide Containing 1% Modified PVA by
The kneaded material was put into a screw extrusion granulator (manufactured by Fuji Paudal Co., Ltd., screen mesh 1.2 mm), and extruded and granulated. The granulated product extruded from the screen was dried in a dryer at 105 ° C. for 24 hours and then cut into a length of 0.5 to 1 cm to obtain a granular oxamide containing 1% of modified PVA in pellet form.
(比較例4)傾斜型アイリッヒミキサーによる粒状オキサミド(造粒促進材無添加)の製造
オキサミド粉末20重量部を傾斜型アイリッヒミキサーの混合パン容器に投入後、水を3.81重量部添加し、ローターの周速6m/s(900rpm)で1分間混合した。更に水1.82重量部を加えて、分散・造粒をローターの周速19m/s(3000rpm)で32分間行い、ローターの周速を6m/s(900rpm)に下げ2分間処理した後、排出した。排出した粒状品を105℃の乾燥器で4時間乾燥後、粒径2〜4mmの範囲に篩分けて、粒状オキサミドを得た。
Comparative Example 4 Production of Granular Oxamide (No Granulation Accelerator Added) Using Inclined Erich Mixer After charging 20 parts by weight of oxamide powder into a mixing pan container of an inclined Erich mixer, 3.81 parts by weight of water was added. Then, mixing was performed at a peripheral speed of the rotor of 6 m / s (900 rpm) for 1 minute. Further, 1.82 parts by weight of water was added, and the dispersion / granulation was performed at a peripheral speed of the rotor of 19 m / s (3000 rpm) for 32 minutes, and the peripheral speed of the rotor was reduced to 6 m / s (900 rpm), followed by treatment for 2 minutes. Discharged. The discharged granular product was dried in a dryer at 105 ° C. for 4 hours, and then sieved to a particle size range of 2 to 4 mm to obtain a granular oxamide.
(比較例5)傾斜型アイリッヒミキサーによるでんぷん2%入り粒状オキサミドの製造
オキサミド粉末20重量部とでんぷん0.4重量部を傾斜型アイリッヒミキサーの混合パン容器に投入後、ローターの周速6m/s(900rpm)で1分間混合した。次に水を5.1重量部添加し、ローターの周速6m/s(900rpm)で1分間混合した。更に分散・造粒をローターの周速19m/s(3000rpm)で25分間行い、ローターの周速を6m/s(900rpm)に下げ2分間処理した後、排出した。排出した粒状品を105℃の乾燥器で4時間乾燥後、粒径2〜4mmの範囲に篩分けて、でんぷん2%入り粒状オキサミドを得た。
(Comparative Example 5) Production of granular oxamide containing 2% starch by using an inclined Erich mixer After charging 20 parts by weight of oxamide powder and 0.4 part by weight of starch into a mixing pan container of an inclined Erich mixer, the peripheral speed of a rotor is 6 m. / S (900 rpm) for 1 minute. Next, 5.1 parts by weight of water was added and mixed for 1 minute at a peripheral speed of the rotor of 6 m / s (900 rpm). Further, the dispersion / granulation was performed at a peripheral speed of the rotor of 19 m / s (3000 rpm) for 25 minutes, the peripheral speed of the rotor was reduced to 6 m / s (900 rpm), and the mixture was discharged for 2 minutes. The discharged granular product was dried in a dryer at 105 ° C. for 4 hours, and then sieved to a particle size range of 2 to 4 mm to obtain a granular oxamide containing 2% starch.
(比較例6)傾斜型アイリッヒミキサーによるカルボキシメチルセロース(CMC)2%入り粒状オキサミドの製造
オキサミド粉末20重量部とCMC0.4重量部を傾斜型アイリッヒミキサーの混合パン容器に投入後、ローターの周速6m/s(900rpm)で1分間混合した。次に水を5.1重量部添加し、ローターの周速6m/s(900rpm)で1分間混合した。更に分散・造粒をローターの周速19m/s(3000rpm)で23分間行い、ローターの周速を6m/s(900rpm)に下げ2分間処理した後、排出した。排出した粒状品を105℃の乾燥器で4時間乾燥後、粒径2〜4mmの範囲に篩分けて、CMC2%入り粒状オキサミドを得た。
(Comparative Example 6) Production of granular oxamide containing 2% of carboxymethylcellulose (CMC) using an inclined Erich mixer After 20 parts by weight of oxamide powder and 0.4 part by weight of CMC were charged into a mixing pan container of an inclined Erich mixer, The mixture was mixed at a peripheral speed of the rotor of 6 m / s (900 rpm) for 1 minute. Next, 5.1 parts by weight of water was added and mixed for 1 minute at a peripheral speed of the rotor of 6 m / s (900 rpm). Further, the dispersion and granulation were performed at a peripheral speed of the rotor of 19 m / s (3000 rpm) for 23 minutes, the peripheral speed of the rotor was reduced to 6 m / s (900 rpm), and the mixture was discharged for 2 minutes. The discharged granules were dried in a dryer at 105 ° C. for 4 hours, and then sieved to a particle size range of 2 to 4 mm to obtain granulated oxamide containing 2% of CMC.
(比較例7)傾斜型アイリッヒミキサーによる鉱物、硫酸鉄、リン酸入り粒状オキサミドの製造
オキサミド粉末20重量部と鉱物(玄武岩粉末)1.25重量部、硫酸鉄0.42重量部、リン酸液2.5重量部を傾斜型アイリッヒミキサーの混合パン容器に投入後、ローターの周速6m/s(900rpm)で1分間混合した。次に水を3.11重量部添加し、ローターの周速6m/s(900rpm)で1分間混合した。更に分散・造粒をローターの周速19m/s(3000rpm)で15.5分間行い、ローターの周速を6m/s(900rpm)に下げ2.75分間処理した後、排出した。排出した粒状品を105℃の乾燥器で4時間乾燥後、粒径2〜4mmの範囲に篩分けて、硫酸鉄・リン酸入り粒状オキサミドを得た。
Comparative Example 7 Production of Granular Oxamide Containing Mineral, Iron Sulfate, and Phosphoric Acid Using Inclined
(比較例8)傾斜型アイリッヒミキサーによる変性PVA0.2%入り粒状オキサミドの製造
オキサミド粉末20重量部を傾斜型アイリッヒミキサーの混合パン容器に投入後、実施例1で調製した変性PVA10%液を0.4重量部添加し、ローターの周速6m/s(900rpm)で1分15秒間混合した。次に水4.88重量部を加えて、分散・造粒をローターの周速19m/s(3000rpm)で23分間行い、ローターの周速を6m/s(900rpm)に下げ1分30秒間処理した後、排出した。排出した粒状品を105℃の乾燥器で4時間乾燥後、粒径2〜4mmの範囲に篩分けて、変性PVA0.2%入り粒状オキサミドを得た。
(Comparative Example 8) Production of granular oxamide containing 0.2% of modified PVA using
(比較例9)傾斜型アイリッヒミキサーによるPVA0.2%入り粒状オキサミドの製造
オキサミド粉末20重量部を傾斜型アイリッヒミキサーの混合パン容器に投入後、実施例2で調製したPVA10%液を0.4重量部添加し、ローターの周速6m/s(900rpm)で1分15秒間混合した。次に水4.88重量部を加えて、分散・造粒をローターの周速19m/s(3000rpm)で23分間行い、ローターの周速を6m/s(900rpm)に下げ1分30秒間処理した後、排出した。排出した粒状品を105℃の乾燥器で4時間乾燥後、粒径2〜4mmの範囲に篩分けて、PVA0.2%入り粒状オキサミドを得た。
(Comparative Example 9) Production of granular oxamide containing 0.2% of PVA using an inclined Erich mixer After 20 parts by weight of oxamide powder was charged into a mixing pan container of an inclined Erich mixer, the PVA 10% liquid prepared in Example 2 was mixed with 0%. And then mixed for 1 minute and 15 seconds at a peripheral speed of the rotor of 6 m / s (900 rpm). Next, 4.88 parts by weight of water is added, and dispersion / granulation is performed at a peripheral speed of the rotor of 19 m / s (3000 rpm) for 23 minutes, and the peripheral speed of the rotor is reduced to 6 m / s (900 rpm) for 1 minute and 30 seconds. After that, it was discharged. The discharged granular product was dried in a dryer at 105 ° C. for 4 hours, and then sieved to a particle size range of 2 to 4 mm to obtain a granular oxamide containing 0.2% PVA.
(評価試験1)
実施例1〜6及び比較例1〜9において得られた粒状オキサミドの各々について、緩効性窒素肥料としての評価として硬度、水中形状安定性について調査した。これらの試験方法は、次の通りである。なお、以下に記載する試験においては、得られた粒状肥料のうち、粒径が2.85〜3.50mmの範囲にあるものを選んで用いた。
水分:得られた粒状オキサミドを粉砕機で粉砕し、0.5mm篩を全通させた粉末約5gを正確に計り、105℃の乾燥器で3時間乾燥して減じた重量を試料重量で除し100を乗じた。その結果を表1、表2、表3に示した。
硬度:木屋式硬度計を用いて20粒の粒状オキサミドの粒子硬度を測定し、その結果を表1、表2、表3に示した。
水中形状安定性:50mlの水を入れたメリクロン管瓶に粒状オキサミド20粒を投入した後、25℃の恒温器内で静置しながら粒表面の崩壊の状態を注水直後、3日後、14日後、28日後、56日後に観察した。崩壊状態を、0:崩壊なし、1:粒表面の崩壊10%以下、2:粒表面の崩壊11〜30%、3:粒表面の崩壊31〜50%、4:粒表面の崩壊51〜70%、5:粒表面の崩壊71〜90%、6:粒表面の崩壊91〜100%として、表1、表2、表3に示した。
(Evaluation test 1)
Each of the granular oxamides obtained in Examples 1 to 6 and Comparative Examples 1 to 9 was examined for hardness and shape stability in water as an evaluation as a slow-release nitrogenous fertilizer. The test methods are as follows. In the tests described below, among the obtained granular fertilizers, those having a particle size in the range of 2.85 to 3.50 mm were selected and used.
Moisture: The obtained granular oxamide is pulverized with a pulverizer, accurately measure about 5 g of the powder passed through a 0.5 mm sieve, dried in a dryer at 105 ° C. for 3 hours, and the reduced weight is divided by the sample weight. And multiplied by 100. The results are shown in Tables 1, 2 and 3.
Hardness: The particle hardness of 20 granular oxamide particles was measured using a Kiya hardness meter, and the results are shown in Tables 1, 2, and 3.
Underwater shape stability: After 20 granules of oxamide are charged into a Mericlon tube bottle containing 50 ml of water, the state of grain surface collapse is observed in a thermostat at 25 ° C., immediately after pouring, 3 days and 14 days later , 28 and 56 days later. The disintegration state is 0: no disintegration, 1: 10% or less of disintegration of the grain surface, 2: 11 to 30% of disintegration of the grain surface, 3: 31 to 50% of disintegration of the grain surface, 4: 51 to 70 of the disintegration of the grain surface %, 5: Disintegration of grain surface 71 to 90%, 6: Disintegration of grain surface 91 to 100%, and shown in Tables 1, 2 and 3.
表1に示した結果のとおり、比較例1〜3の造粒装置を使用した方法では肥料粒子硬度が3.1kgf以下であるのに対して、実施例1は、6.3kgfであり、本発明の方法によって、硬度が高い粒状オキサミドを製造することができた。 As shown in the results shown in Table 1, in the method using the granulating apparatus of Comparative Examples 1 to 3, the fertilizer particle hardness was 3.1 kgf or less, whereas Example 1 was 6.3 kgf. By the method of the invention, a granular oxamide having high hardness could be produced.
更に、水中形状安定性については、比較例1〜3では注水直後から粒表面の崩壊が始まり56日後では粒表面の31%以上が崩壊したのに対して、実施例1は56日後でも崩壊が見られなかった。 Further, regarding the shape stability in water, in Comparative Examples 1 to 3, the disintegration of the grain surface started immediately after water injection and 31% or more of the grain surface disintegrated after 56 days, whereas in Example 1, the disintegration was also occurred after 56 days. I couldn't see it.
傾斜型アイリッヒミキサーを使用し造粒促進材を比較した結果を表2に示した。
比較例4の造粒促進材無添加の肥料粒子硬度は、3kgf以下であった。比較例5、6では、5.3、4.5kgfで、実施例2より低かった。比較例7では、6.6kgfと実施例2と大差なかった。
Table 2 shows the results of comparison of the granulation accelerators using the inclined Erich mixer.
The fertilizer particle hardness of Comparative Example 4 without the addition of a granulation accelerator was 3 kgf or less. In Comparative Examples 5 and 6, the weight was 5.3 and 4.5 kgf, which was lower than that in Example 2. In Comparative Example 7, 6.6 kgf was not much different from Example 2.
しかし、水中形状安定性については、比較例4では注水直後は粒表面の崩壊が見られなかったが、3日後以降崩壊が進み56日後では粒表面の51%以上が崩壊した。比較例5、6、7は、硬度が比較例4より高かったにもかかわらず、注水直後から粒表面の崩壊が始まり56日後では粒表面の51%以上が崩壊した。それに対して、実施例2は56日後でも崩壊が見られなかった。 However, regarding the shape stability in water, in Comparative Example 4, no disintegration of the particle surface was observed immediately after water injection, but after 3 days, disintegration proceeded, and after 56 days, 51% or more of the particle surface disintegrated. In Comparative Examples 5, 6, and 7, although the hardness was higher than Comparative Example 4, the disintegration of the grain surface started immediately after water injection, and after 56 days, 51% or more of the grain surface disintegrated. In contrast, Example 2 did not disintegrate after 56 days.
表3に示した結果のとおり、PVA又は変性PVAの添加量が0.2%である比較例8、9は肥料粒硬度が2.8kgfであり、水中形状安定性も注水直後から崩壊が見られた。それに対して、PVA又は変性PVAの添加量が0.5%以上である実施例1〜6は硬度が4.5kgf以上で、なおかつ水中形状安定性も高かった。 As shown in Table 3, Comparative Examples 8 and 9, in which the amount of PVA or modified PVA added was 0.2%, had a fertilizer grain hardness of 2.8 kgf, and the shape stability in water also showed collapse immediately after water injection. Was done. On the other hand, in Examples 1 to 6 in which the amount of PVA or modified PVA added was 0.5% or more, the hardness was 4.5 kgf or more, and the shape stability in water was also high.
以上の通り、本発明の方法によって、硬度が高い、特に水中で崩壊しにくく形状安定性が高い粒状オキサミドを製造することができた。 As described above, according to the method of the present invention, a granular oxamide having a high hardness, in particular, being hardly disintegrated in water and having a high shape stability was able to be produced.
(評価試験2:25℃、水田条件下における無機化試験)
(1)目的
傾斜型アイリッヒミキサーで製造した変性PVA1%入り粒状オキサミド(実施例1)と傾斜型アイリッヒミキサーで製造した鉱物、硫酸鉄、リン酸入り粒状オキサミド(比較例7)の水田条件における無機化を検討する。
(2)試験方法
乾土[つくば水田土壌(砂壌土)]60gに供試オキサミド含有肥料粒(窒素として24mg相当4粒)を混合し、200mlビーカーに入れた。また、リン酸及びカリウムについては、リン酸一カリウム及び塩化カリウムで成分として乾土60g当たり12mg添加した。次に、供試土壌の最大容水量の140%になるよう脱イオン水を添加してポリエチレンフィルムで蓋をした後、25℃の定温庫内に所定期間静置した。
所定期間経過後、ビーカー内の試料を10%塩化カリウム水溶液300mlで振とうろ過し、コンウェイ法により無機態窒素(NH4とNO3の合量)を定量し無機化率を算出した。
(3)結果
結果を表4及び図2に示した。
(Evaluation test 2: mineralization test under 25 ° C, paddy field conditions)
(1) Purpose Paddy field conditions of granular oxamide containing 1% of modified PVA manufactured by an inclined Erich mixer (Example 1) and granular oxamide containing mineral, iron sulfate, and phosphoric acid manufactured by an inclined Erich mixer (Comparative Example 7). Consider mineralization in
(2) Test Method 60 g of dry soil [Tsukuba paddy soil (sandy loam)] was mixed with test oxamide-containing fertilizer granules (four granules corresponding to 24 mg as nitrogen) and placed in a 200 ml beaker. As for phosphoric acid and potassium, 12 mg per 60 g of dry soil was added as a component with monopotassium phosphate and potassium chloride. Next, after adding deionized water so that it might become 140% of the maximum capacity of the test soil, and covering with a polyethylene film, it left still in a 25 ° C constant-temperature oven for a predetermined period.
After a lapse of a predetermined period, the sample in the beaker was filtered by shaking with 300 ml of a 10% aqueous potassium chloride solution, and inorganic nitrogen (the total amount of NH 4 and NO 3 ) was quantified by the Conway method to calculate the mineralization rate.
(3) Results The results are shown in Table 4 and FIG.
表4及び図2からわかるように、傾斜型アイリッヒミキサーで製造した変性PVA1%入り粒状オキサミドは、傾斜型アイリッヒミキサーで製造した鉱物、硫酸鉄、リン酸入り粒状オキサミドに比べ、無機化が遅く、緩効性肥効を発揮した。
すなわち、本発明品である変性PVA1%入り粒状オキサミドは、傾斜型アイリッヒミキサーで製造した鉱物、硫酸鉄、リン酸入り粒状オキサミドに比べ、硬度は大差ないが、水中形状安定性が高く、緩効性肥効を発揮することが明らかになった。
As can be seen from Table 4 and FIG. 2, the granular oxamide containing 1% of modified PVA produced by the inclined Erich mixer has a lower mineralization than the particulate oxamide containing mineral, iron sulfate, and phosphoric acid produced by the inclined Erich mixer. Late, slow-release fertilization was exhibited.
That is, the granular oxamide containing 1% of modified PVA, which is a product of the present invention, has a small difference in hardness, but has a high shape stability in water, and has a low hardness, as compared with the particulate oxamide containing mineral, iron sulfate, and phosphoric acid produced by the inclined Erich mixer. It was revealed that it exerts an effective fertilizer effect.
(実施例7)造粒時間の比較
オキサミド粉末20重量部を傾斜型アイリッヒミキサー(日本アイリッヒ(株)製、インテンシブミキサーR02型)の混合パン容器に投入後、実施例1で調製した変性PVA10%液を2重量部添加し、ローターの周速6m/s(900rpm)で1分間混合した。次に水3.20重量部を加えて、分散・造粒を、ローターの周速19m/s(3000rpm)で5分間、10分間又は15分間行い、ローターの周速を6m/s(900rpm)に下げ30秒間処理した後、排出した。排出した粒状品を105℃の乾燥器で4時間乾燥後、その粒度分布を測定した。
粒度分布の測定結果(1mm篩下及び1mm、2mm、4mm篩上の重量を全体重量で除して百分率で表した。)を表5に示した。
(Example 7) Comparison of
Table 5 shows the measurement results of the particle size distributions (the weight on the 1 mm sieve and on the 1 mm, 2 mm, and 4 mm sieves was divided by the total weight and expressed as a percentage).
表5に示した結果のとおり、変性PVA及び水添加後の造粒時間が5分間及び10分間のときは、2mm〜4mmの粒状オキサミドが少ないのに対して、15分間造粒したときは、2mm〜4mmの粒状オキサミドが50%以上得られた。 As shown in Table 5, when the granulation time after the addition of the modified PVA and water is 5 minutes and 10 minutes, the amount of granular oxamide of 2 mm to 4 mm is small, whereas when the granulation time is 15 minutes, 50% or more of granular oxamide of 2 mm to 4 mm was obtained.
1 高速撹拌ミキサー
2 混合パン
3 混合工具
4 スクレーパー
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