JP6653730B2 - Railcar - Google Patents

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JP6653730B2
JP6653730B2 JP2018107020A JP2018107020A JP6653730B2 JP 6653730 B2 JP6653730 B2 JP 6653730B2 JP 2018107020 A JP2018107020 A JP 2018107020A JP 2018107020 A JP2018107020 A JP 2018107020A JP 6653730 B2 JP6653730 B2 JP 6653730B2
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entrance
reinforcing member
surface plate
joined
rigidity
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JP2019209815A (en
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剛司 大西
剛司 大西
航 宮澤
航 宮澤
正 長谷川
正 長谷川
純輝 北口
純輝 北口
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Nippon Sharyo Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T30/00Transportation of goods or passengers via railways, e.g. energy recovery or reducing air resistance

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Description

本発明は、側出入口付近の側構体や側梁を補強する鉄道車両に関するものである。   The present invention relates to a railway vehicle that reinforces a side structure or a side beam near a side entrance.

台枠の側梁に接合される側構体には、大きな開口となる乗降用の側出入口が設けられる。これにより、側出入口付近の側構体の剛性がその他の部分に比べて低下すると、側出入口の縁を構成する入口柱の下端部から側梁へ付加される荷重が増加する。また、入口柱の上端部から側構体の一部へ付加される荷重も増加する。   The side structure joined to the side beam of the underframe is provided with a side entrance for getting on and off which is a large opening. As a result, when the rigidity of the side structure near the side entrance is reduced as compared with the other portions, the load applied to the side beam from the lower end of the entrance post constituting the edge of the side entrance increases. Further, the load applied from the upper end of the entrance post to a part of the side structure also increases.

その入口柱の端部から荷重が付加される部分が、外面板と内面板とを複数のウェブで連結したダブルスキン構造であり、軽量化のために外面板や内面板、ウェブを薄くする場合、入口柱からの局所的に大きな荷重に耐えることができないおそれがある。そこで従来、側出入口の下部の側梁の外面板に外側から補強部材を接合して側梁を補強したり、側出入口を囲むように側構体の内側に梁を設けて側構体を補強したりすることが開示されている(特許文献1)。   The part where the load is applied from the end of the entrance pillar is a double skin structure where the outer plate and the inner plate are connected by multiple webs, and the outer plate, the inner plate, and the web are made thinner for weight reduction. However, there is a possibility that a large load from the entrance pillar cannot be endured locally. Therefore, conventionally, a reinforcing member is joined to an outer surface plate of a side beam at a lower portion of a side entrance from the outside to reinforce the side beam, or a beam is provided inside a side structure so as to surround the side entrance and reinforce the side structure. It has been disclosed (Patent Document 1).

特開2012−051495号公報JP 2012-051495 A

しかしながら、上記従来の技術では、側梁の一部に外側から補強部材を接合しているので、入口柱が接合される側梁を補強できる一方、側梁の一部が外側に張り出して外観を損なうという問題点がある。また、側出入口を囲むように側構体の内側に梁を設ける場合には、客室空間が狭くなるという問題点がある。   However, in the above-described conventional technique, since the reinforcing member is joined to a part of the side beam from the outside, the side beam to which the entrance pillar is joined can be reinforced, while a part of the side beam projects outward to improve the appearance. There is a problem of spoiling. Further, when a beam is provided inside the side structure so as to surround the side entrance, there is a problem that the cabin space is narrowed.

本発明は上述した問題点を解決するためになされたものであり、客室空間を狭めることなく外観を損なわずに、入口柱の端部が当接する側梁または側構体を補強できる鉄道車両を提供することを目的とする。   The present invention has been made in order to solve the above-described problems, and provides a railway vehicle capable of reinforcing a side beam or a side structure with which an end of an entrance pillar abuts without reducing the cabin space and without deteriorating the appearance. The purpose is to do.

この目的を達成するために本発明の鉄道車両は、枕木方向の両側に設けられる一対の側梁を有する台枠と、一対の前記側梁にそれぞれ接合される一対の側構体とを備え、前記側構体は、側出入口のレール方向の縁を構成して前記側梁に当接する入口柱を備え、前記側梁は、車体外側の外面板と、前記外面板に対向配置される内面板と、前記外面板および前記内面板を互いに連結するウェブとでレール方向の全長に亘って材質および断面形状が同一に形成される本体部と、前記入口柱の下端部が当接する補強部材と、を備え、前記本体部には、前記本体部の一部分が取り除かれた除去部があり、前記補強部材は、前記除去部に接合されていると共に、前記除去部の形状に基づく前記一部分の剛性よりも高剛性である。 To achieve this object, the railway vehicle of the present invention includes an underframe having a pair of side beams provided on both sides in the sleeper direction, and a pair of side structures respectively joined to the pair of the side beams, The side structure includes an entrance pillar that constitutes an edge in the rail direction of a side entrance and abuts on the side beam, and the side beam is an outer plate outside the vehicle body, and an inner plate that is disposed to face the outer plate. A main body portion having the same material and cross-sectional shape formed over the entire length in the rail direction by the web connecting the outer surface plate and the inner surface plate to each other, and a reinforcing member to which a lower end portion of the entrance pillar abuts. , to the main body portion, said body portion has removed portion partially removed, and the reinforcing member, Tei Rutotomoni bonded to the removal section, higher than the rigidity of the portion based on the shape of the removed portion It is rigid.

また、本発明の鉄道車両は、台枠の枕木方向の両側に設けられる一対の側構体を備え、前記側構体は、車体外側の外面板と、前記外面板に対向配置される内面板と、前記外面板および前記内面板を互いに連結するウェブとでレール方向の全長に亘って材質および断面形状が同一に形成される本体部と、前記本体部に貫通形成される側出入口のレール方向の縁を構成する入口柱と、前記入口柱の上端部が当接する補強部材と、を備え、前記本体部には、前記本体部の一部分が取り除かれた除去部があり、前記補強部材は、前記除去部に接合されていると共に、前記除去部の形状に基づく前記一部分の剛性よりも高剛性である。 Further, the railway vehicle of the present invention includes a pair of side structures provided on both sides of the underframe in the sleeper direction, the side structures are an outer surface plate outside the vehicle body, and an inner surface plate disposed to face the outer surface plate, A main body having the same material and cross-sectional shape formed over the entire length in the rail direction by the web connecting the outer surface plate and the inner surface plate to each other; and a rail-direction edge of a side entrance formed through the main body. an inlet column constituting the, and a reinforcing member the upper end of the inlet column abuts, to the main body portion, a portion of the body portion may remove part that has been removed, the reinforcing member, the removal parts bonded to Tei Rutotomoni a higher rigidity than the rigidity of the portion based on the shape of the removed portion.

請求項1記載の鉄道車両によれば、側梁の本体部の一部分が取り除かれた除去部が本体部にあり、その除去部に補強部材が接合されている。そして、除去部の形状に基づく一部分の剛性よりも高剛性の補強部材に、側出入口のレール方向の縁を構成する入口柱の下端部が当接する。これにより、入口柱を受ける側梁の耐荷重を補強部材によって大きくできると共に、除去部に接合される補強部材を外面板や内面板から張り出さないようにできる。さらに、客室空間に面しない側梁を補強部材により補強するため、補強部材によって客室空間を狭めないようにできる。これらの結果、補強部材によって客室空間を狭めたり外観を損なったりすることなく、入口柱の下端部が当接する側梁を補強部材によって補強できる。 According to the railway vehicle according to claim 1, there removing unit portion of the body portion of the side beams have been removed within the main body portion, Ru Tei reinforcing member is joined to its removal unit. Then, the lower end portion of the entrance column that forms the rail-direction edge of the side entrance / exit abuts on the reinforcing member having a higher rigidity than a part of the rigidity based on the shape of the removal portion . Thereby, the load-bearing capacity of the side beam receiving the entrance pillar can be increased by the reinforcing member, and the reinforcing member joined to the removed portion can be prevented from protruding from the outer surface plate or the inner surface plate. Furthermore, since the side beams that do not face the cabin space are reinforced by the reinforcing member, the cabin space can be prevented from being narrowed by the reinforcing member. As a result, the side members contacting the lower end of the entrance pillar can be reinforced by the reinforcing member without reducing the cabin space or impairing the appearance by the reinforcing member.

請求項2記載の鉄道車両によれば、側構体の本体部の一部分が取り除かれた除去部が本体部にあり、その除去部に補強部材が接合されている。そして、除去部の形状に基づく一部分の剛性よりも高剛性の補強部材に、側出入口のレール方向の縁を構成する入口柱の上端部が当接する。これにより、入口柱から荷重を受ける側構体の耐荷重を補強部材によって大きくできると共に、除去部に接合される補強部材を外面板や内面板から張り出さないようにできる。その結果、補強部材によって客室空間を狭めたり外観を損なったりすることなく、入口柱の上端部が当接する側構体を補強部材によって補強できる。 According to the railway vehicle according to claim 2, there removing unit portion of the body portion of the side structure has been removed within the main body portion, Ru Tei reinforcing member is joined to its removal unit. Then, the upper end portion of the entrance pillar that forms the rail-direction edge of the side entrance / exit abuts on the reinforcing member having a higher rigidity than a part of the rigidity based on the shape of the removal portion . Thus, the withstand load of the side structure receiving the load from the entrance pillar can be increased by the reinforcing member, and the reinforcing member joined to the removed portion can be prevented from protruding from the outer plate or the inner plate. As a result, the side structure with which the upper end of the entrance pillar abuts can be reinforced by the reinforcing member without reducing the cabin space or impairing the appearance by the reinforcing member.

請求項3記載の鉄道車両によれば、補強部材のうち入口柱が当接する端部とは上下逆側の端部が、外面板または内面板とウェブとの連結点に接合される。これにより、入口柱から補強部材に付加される荷重を、外面板や内面板、ウェブ単体よりも高剛性の連結点で受けることができる。その結果、請求項1又は2の効果に加え、入口柱の端部が当接する側梁や側構体の耐荷重を補強部材によって大きくできる。   According to the third aspect of the present invention, the end of the reinforcing member, which is on the opposite side to the end with which the entrance post abuts, is joined to the connection point between the outer plate or the inner plate and the web. Thereby, the load applied to the reinforcing member from the inlet column can be received at the connection point having higher rigidity than the outer surface plate, the inner surface plate, and the web alone. As a result, in addition to the effects of the first or second aspect, the withstand load of the side beam or the side structure with which the end of the entrance pillar abuts can be increased by the reinforcing member.

請求項4記載の鉄道車両によれば、補強部材は、レール方向に垂直な断面において、入口柱の端部に当接する一辺と、連結点に接合される部分と、その部分および一辺の枕木方向の両側の端縁同士をそれぞれ結んだ各辺と、で囲まれた部分が中実である。これにより、補強部材の断面2次モーメントを確保できるので、請求項3の効果に加え、入口柱の端部が当接する側梁や側構体の耐荷重を補強部材によってさらに大きくできる。   According to the railway vehicle of the fourth aspect, in the cross section perpendicular to the rail direction, the reinforcing member has one side abutting on the end of the entrance pillar, a part joined to the connection point, and the direction of the sleeper on that part and one side. The sides surrounded by the edges on both sides of each are solid, and the portion surrounded by is solid. Thereby, the second moment of area of the reinforcing member can be secured, and in addition to the effect of the third aspect, the withstand load of the side beam or the side structure with which the end of the entrance pillar abuts can be further increased by the reinforcing member.

請求項5記載の鉄道車両によれば、複数の窓がレール方向に連続して取り付けられる窓開口が側構体を貫通するので、側構体の剛性が低くなり、入口柱の端部から側梁や側構体へ付加される荷重が大きくなる。しかし、補強部材を設けることで入口柱から側梁や側構体への大きな荷重に耐えることができる。よって、請求項1から4のいずれかの効果に加え、複数の窓を連続して取り付ける窓開口を設けても、側梁や側構体の耐荷重を補強部材によって確保できる。   According to the fifth aspect of the present invention, since the window opening through which the plurality of windows are continuously attached in the rail direction penetrates the side structure, the rigidity of the side structure is reduced, and the side beams and the side beams are reduced from the end of the entrance pillar. The load applied to the side structure increases. However, by providing the reinforcing member, it is possible to withstand a large load from the entrance pillar to the side beam or the side structure. Therefore, in addition to the effect of any one of the first to fourth aspects, even if a window opening for continuously attaching a plurality of windows is provided, the withstand load of the side beams and the side structure can be secured by the reinforcing member.

一実施の形態における鉄道車両の側面図である。It is a side view of the railcar in one Embodiment. 図1のII−II線における鉄道車両の切断部端面図である。FIG. 2 is a sectional end view of the railway vehicle taken along line II-II in FIG. 1. 図1のIII部分を拡大して示した鉄道車両の部分拡大図である。FIG. 3 is a partially enlarged view of a railway vehicle, showing a part III in FIG. 1 in an enlarged manner. 図3のIV−IV線における鉄道車両の切断部端面図である。FIG. 4 is a sectional end view of the railway vehicle taken along line IV-IV in FIG. 3. (a)及び(b)は側梁の製造工程を示す説明図である。(A) And (b) is explanatory drawing which shows the manufacturing process of a side beam.

以下、本発明の好ましい実施の形態について、添付図面を参照して説明する。まず、図1及び図2を参照して一実施の形態における鉄道車両1について説明する。図1は鉄道車両1の側面図である。図2は図1のII−II線における鉄道車両1の切断部端面図である。なお、各図面における矢印U方向が鉄道車両1の上方向であり、同様に、矢印D方向が鉄道車両1の下方向、矢印L−L方向が鉄道車両1のレール方向(車体長さ方向)、矢印W−W方向が鉄道車両1の枕木方向(車体幅方向)である。   Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings. First, a railway vehicle 1 according to an embodiment will be described with reference to FIGS. 1 and 2. FIG. 1 is a side view of the railway vehicle 1. FIG. 2 is a sectional end view of the railway vehicle 1 along the line II-II in FIG. In addition, the arrow U direction in each drawing is the upward direction of the railway vehicle 1, similarly, the arrow D direction is the downward direction of the railway vehicle 1, and the arrow LL direction is the rail direction of the railway vehicle 1 (body length direction). , The arrow WW direction is the sleeper direction of the railway vehicle 1 (body width direction).

図1及び図2に示すように、鉄道車両1は、台枠2と、その台枠2のレール方向両側にそれぞれ配置される妻構体4と、台枠2の枕木方向両側にそれぞれ配置される側構体5と、妻構体4及び側構体5の上部に架け渡される屋根構体6とを備える。これらの台枠2、妻構体4、側構体5及び屋根構体6が互いにミグ溶接やレーザー溶接などの溶接、又は、摩擦撹拌接合などの固相接合によって接合され、内部に客室空間を有する箱状の車体が構成される。以後、本実施の形態における接合とは、特に指示がない限り溶接や固相接合を示す。   As shown in FIGS. 1 and 2, the railway vehicle 1 is provided with an underframe 2, a wife structure 4 disposed on each side of the underframe 2 in the rail direction, and an underside of the underframe 2 on the sleeper, respectively. The vehicle includes a side structure 5 and a roof structure 6 spanned over the wife structure 4 and the side structure 5. The underframe 2, the wife structure 4, the side structure 5, and the roof structure 6 are joined to each other by welding such as MIG welding or laser welding, or solid-phase joining such as friction stir welding, and have a box-like shape having a cabin space inside. Is constructed. Hereinafter, the term “joining” in the present embodiment refers to welding or solid-phase joining unless otherwise specified.

台枠2は、枕木方向の両側縁に設けられると共にレール方向に延びて設けられる一対の側梁10と、一対の側梁10の上部に架け渡されて床下部分を構成する床板部材11とを備える。側梁10には、レール方向の全長に亘って側構体5が接合される。   The underframe 2 includes a pair of side beams 10 provided on both side edges in the sleeper direction and extending in the rail direction, and a floor plate member 11 bridged over an upper portion of the pair of side beams 10 and constituting a lower floor portion. Prepare. The side structure 5 is joined to the side beam 10 over the entire length in the rail direction.

側梁10及び床板部材11は、レール方向の全長に亘って断面形状が略同一のダブルスキン構造のアルミニウム合金で主に構成される。詳しくは、側梁10は、車体外側に面する外面板12と、その外面板12に対向配置される内面板13と、外面板12及び内面板13を互いに連結する複数のウェブ14とを備える。これらの外面板12と内面板13とウェブ14とからなる中空の押出形材により、レール方向の全長に亘って材質および断面形状が同一の本体部10aが構成される。   The side beams 10 and the floor plate member 11 are mainly formed of an aluminum alloy having a double skin structure having substantially the same cross-sectional shape over the entire length in the rail direction. Specifically, the side beam 10 includes an outer plate 12 facing the outside of the vehicle body, an inner plate 13 arranged to face the outer plate 12, and a plurality of webs 14 connecting the outer plate 12 and the inner plate 13 to each other. . A hollow extruded profile composed of the outer plate 12, the inner plate 13, and the web 14 constitutes a main body 10a having the same material and the same cross-sectional shape over the entire length in the rail direction.

床板部材11も同様に、下面を構成する外面板15と、その外面板15に対向配置されて上面を構成する内面板16と、外面板15及び内面板16を互いに連結する複数のウェブ17とを備える。側梁10の内面板13と床板部材11の外面板15とが互いに連なり、側梁10の最も上側のウェブ14と床板部材11の内面板16とが互いに連なる。   Similarly, the floor panel member 11 includes an outer panel 15 forming a lower surface, an inner panel 16 arranged opposite to the outer panel 15 to form an upper surface, and a plurality of webs 17 connecting the outer panel 15 and the inner panel 16 to each other. Is provided. The inner plate 13 of the side beam 10 and the outer plate 15 of the floor plate member 11 are connected to each other, and the uppermost web 14 of the side beam 10 and the inner plate 16 of the floor plate member 11 are connected to each other.

また、側構体5も同様に、レール方向の全長に亘って断面形状が略同一のダブルスキン構造のアルミニウム合金で主に構成される。詳しくは、側構体5は、車体外側に面する外面板18と、その外面板18に対向配置される内面板19と、外面板18及び内面板19を互いに連結する複数のウェブ20とを備える。これらの外面板18と内面板19とウェブ20とからなる中空の押出形材により、レール方向の全長に亘って材質および断面形状が同一の本体部5aが構成される。   Similarly, the side structure 5 is also mainly formed of an aluminum alloy having a double-skin structure having substantially the same cross-sectional shape over the entire length in the rail direction. Specifically, the side structure 5 includes an outer plate 18 facing the outside of the vehicle body, an inner plate 19 arranged to face the outer plate 18, and a plurality of webs 20 connecting the outer plate 18 and the inner plate 19 to each other. . The hollow extruded profile composed of the outer plate 18, the inner plate 19, and the web 20 constitutes a main body 5 a having the same material and the same cross-sectional shape over the entire length in the rail direction.

側構体5の本体部5aには、乗降用のドア23が取り付けられる側出入口26と、複数の窓27が取り付けられる窓開口28とが貫通形成される。側出入口26は、乗客用の出入口である。側出入口26には、引き戸としてのドア23が取り付けられる。   A side entrance 26 to which a door 23 for getting on and off is attached and a window opening 28 to which a plurality of windows 27 are attached are formed through the main body 5 a of the side structure 5. The side entrance 26 is an entrance for passengers. A door 23 as a sliding door is attached to the side entrance 26.

複数の窓27は、レール方向に連続して設けられる。そのため、窓開口28は、レール方向に長尺の開口となる。このようなレール方向に長尺の窓開口28に起因して側構体5の剛性が低下する。   The plurality of windows 27 are provided continuously in the rail direction. Therefore, the window opening 28 is a long opening in the rail direction. The rigidity of the side structure 5 is reduced due to the long window opening 28 in the rail direction.

そこで、窓27の客室側から窓開口28の上下を連結するように側構体5の内面板19に補強用の吹寄せ柱29を複数取り付けることで、特に窓開口28付近の側構体5の剛性を確保している。これにより、レール方向に連続した複数の窓27によるデザイン性と、吹寄せ柱29による側構体5の剛性の確保とを両立できる。   Therefore, by attaching a plurality of reinforcing blower pillars 29 to the inner surface plate 19 of the side structure 5 so as to connect the upper and lower portions of the window opening 28 from the cabin side of the window 27, the rigidity of the side structure 5 particularly near the window opening 28 is improved. Is secured. Thereby, it is possible to achieve both the design property by the plurality of windows 27 that are continuous in the rail direction and the securing of the rigidity of the side structure 5 by the blowing columns 29.

次に図3及び図4を参照して側出入口26の周辺について詳しく説明する。図3は図1のIII部分を拡大して示した鉄道車両1の部分拡大図である。図4は図3のIV−IV線における鉄道車両1の切断部端面図である。なお図4では、一対の側構体5の一方側のみを図示している。また図4では入口柱34の一部を省略して図示している。   Next, the periphery of the side entrance 26 will be described in detail with reference to FIGS. FIG. 3 is a partially enlarged view of the railway vehicle 1 showing an enlarged part III of FIG. FIG. 4 is a sectional end view of the railway vehicle 1 along the line IV-IV in FIG. In FIG. 4, only one side of the pair of side structures 5 is shown. In FIG. 4, a part of the entrance post 34 is omitted from the illustration.

図3及び図4に示すように、側構体5は、側出入口26の周縁を構成する出入口枠33を備える。出入口枠33は、アルミニウム合金製の四角枠である。出入口枠33は、側出入口26のレール方向の縁を構成する一対の入口柱34,35と、側出入口26の上側の縁を構成する鴨居部36と、側出入口の下側の縁を構成する敷居部37とを備え、各部が接合により一体化されている。入口柱35が窓開口28側に配置されている。   As shown in FIGS. 3 and 4, the side structure 5 includes an entrance frame 33 that forms a peripheral edge of the side entrance 26. The entrance / exit frame 33 is a square frame made of an aluminum alloy. The entrance / exit frame 33 constitutes a pair of entrance columns 34 and 35 which constitute the edge of the side entrance 26 in the rail direction, the duck gate 36 which constitutes the upper edge of the side entrance 26, and the lower edge of the side entrance / exit. A threshold part 37 is provided, and each part is integrated by joining. An entrance post 35 is disposed on the window opening 28 side.

入口柱34,35と、鴨居部36や敷居部37との角は内縁が湾曲している。本実施の形態では、この内縁が湾曲した角も入口柱34,35の一部とし、図3に入口柱34,35と鴨居部36や敷居部37との境界Aを破線で示す。なお、入口柱34,35と、鴨居部36や敷居部37との角の内縁が屈曲していても良い。この場合には、入口柱34,35の側縁に沿って境界Aが設定される。   The inner edges of the corners of the entrance pillars 34, 35 and the gate section 36 and the threshold section 37 are curved. In the present embodiment, the corners whose inner edges are curved are also part of the entrance columns 34, 35, and the boundary A between the entrance columns 34, 35 and the gate section 36 or the threshold section 37 is shown by a broken line in FIG. In addition, the inner edges of the corners of the entrance pillars 34 and 35 and the gate section 36 and the threshold section 37 may be bent. In this case, the boundary A is set along the side edges of the entrance columns 34 and 35.

出入口枠33の入口柱34,35及び鴨居部36を側構体5の本体部5aに接合することによって、側構体5に出入口枠33及び側出入口26が形成される。また、側構体5を側梁10に接合するときには、入口柱34,35の下端部および敷居部37の下端も側梁10(本体部10a)に接合する。なお、側構体5の本体部5aや側梁10への出入口枠33の接合には、溶接や固相接合に限らず、ボルトやリベットによる機械的接合を用いても良い。   The entrance frame 33 and the side entrance 26 are formed in the side structure 5 by joining the entrance pillars 34 and 35 and the gate part 36 of the entrance frame 33 to the main body 5 a of the side structure 5. When the side structure 5 is joined to the side beam 10, the lower ends of the entrance columns 34 and 35 and the lower end of the sill 37 are also joined to the side beam 10 (main body 10a). In addition, the joining of the entrance frame 33 to the main body portion 5a and the side beam 10 of the side structure 5 is not limited to welding or solid-phase joining, but may be mechanical joining using bolts or rivets.

このようにして、側構体5には、大きな開口となる乗降用の側出入口26が設けられるため、側出入口26付近の側構体5の剛性がその他の部分に比べて低下する。そうすると、入口柱34,35の下端部から側梁10へ付加される荷重が大きくなる。また、入口柱34,35の上端部から側構体5の一部へ付加される荷重も大きくなる。ダブルスキン構造の側梁10や側構体5の軽量化または低コスト化のために、外面板12,18や内面板13,19、ウェブ14,20を薄くする場合、入口柱34,35の端部からの局所的に大きな荷重に側梁10や側構体5が耐えることができないおそれがある。   In this manner, the side structure 5 is provided with the entrance / exit side entrance / exit 26 having a large opening, so that the rigidity of the side structure 5 near the side entrance / exit 26 is reduced as compared with other portions. Then, the load applied to the side beams 10 from the lower ends of the entrance columns 34 and 35 increases. Further, the load applied from the upper end portions of the entrance columns 34 and 35 to a part of the side structure 5 also increases. When the outer plates 12, 18 and the inner plates 13, 19 and the webs 14, 20 are made thinner in order to reduce the weight or cost of the side beams 10 and the side structure 5 having the double skin structure, the ends of the entrance columns 34, 35 are reduced. There is a possibility that the side beam 10 or the side structure 5 cannot withstand a locally large load from the part.

しかし本実施の形態では、側梁10は、入口柱34,35の下端部が当接して側梁10の耐荷重を大きくするための補強部材41を備えている。また、側構体5は、入口柱34,35の上端部が当接して側構体5の耐荷重を大きくするための補強部材51を備えている。ここで、図5(a)及び図5(b)を参照して補強部材41を有する側梁10の製造方法について説明する。図5(a)及び図5(b)は側梁10の製造工程を示す説明図である。   However, in this embodiment, the side beams 10 are provided with the reinforcing members 41 for increasing the load resistance of the side beams 10 by the lower ends of the entrance columns 34 and 35 abutting. In addition, the side structure 5 includes a reinforcing member 51 for increasing the load resistance of the side structure 5 with the upper ends of the entrance columns 34 and 35 abutting. Here, a method for manufacturing the side beam 10 having the reinforcing member 41 will be described with reference to FIGS. FIG. 5A and FIG. 5B are explanatory diagrams illustrating a manufacturing process of the side beam 10.

まず、上述したように、アルミニウム合金製の外面板12と内面板13とウェブ14とでレール方向の全長に亘って材質および断面形状が同一の本体部10aを形成する。次いで、図5(a)に示すように、入口柱34,35が接合される位置の本体部10aの一部分10bを取り除いて、側梁10(本体部10a)に除去部40を設ける。詳しくは、入口柱34,35が接合される位置の本体部10aにおいて、最も上側のウェブ14の外面板12側と、上から2番目のウェブ14と外面板12との連結点42よりも上方の外面板12とを取り除いて、除去部40を設ける。   First, as described above, the outer plate 12, the inner plate 13, and the web 14 made of aluminum alloy form the main body 10a having the same material and the same cross-sectional shape over the entire length in the rail direction. Next, as shown in FIG. 5A, a portion 10b of the main body 10a at a position where the entrance columns 34 and 35 are joined is removed, and a removing section 40 is provided on the side beam 10 (main body 10a). Specifically, in the main body 10a at the position where the inlet columns 34 and 35 are joined, the uppermost web 14 is located above the outer plate 12 side and above the connection point 42 between the second uppermost web 14 and the outer plate 12. The outer plate 12 is removed, and a removing unit 40 is provided.

次いで、除去部40に合う形状の補強部材41を用意し、図5(b)に示すように、除去部40に補強部材41を嵌めるようにして、除去部40内に補強部材41を配置する。その後、接合工具43によって補強部材41を除去部40(本体部10a)に接合する。詳しくは、連結点42に補強部材41の下端が接合され、最も上側のウェブ14の床板部材11側に補強部材41の上端が接合される。また、補強部材41のレール方向の端部が、レール方向に隣接する本体部10a(外面板12及びウェブ14)に接合される。   Next, a reinforcing member 41 having a shape conforming to the removing portion 40 is prepared, and as shown in FIG. 5B, the reinforcing member 41 is arranged in the removing portion 40 such that the reinforcing member 41 is fitted into the removing portion 40. . Then, the reinforcing member 41 is joined to the removing portion 40 (the main body 10a) by the joining tool 43. Specifically, the lower end of the reinforcing member 41 is joined to the connection point 42, and the upper end of the reinforcing member 41 is joined to the uppermost web 14 on the side of the floor plate member 11. In addition, an end of the reinforcing member 41 in the rail direction is joined to the main body 10a (the outer plate 12 and the web 14) adjacent in the rail direction.

図3及び図4に戻って説明する。上述したように、本体部10aの一部分10b(図5(a)参照)が取り除かれた除去部40が本体部10aに形成され、その除去部40に補強部材41が接合されている。補強部材41は、取り除かれた一部分10bよりも高剛性かつ高強度である。なお、本体部10aの断面形状はレール方向の全長に亘って同一なので、除去部40の形状を見れば、取り除かれた一部分10bの形状は正確に把握できる。さらに、本体部10aの材質もレール方向の全長に亘って同一なので、取り除かれた一部分10bの材質も把握できる。これらの結果、取り除かれた一部分10bの剛性(ヤング率)を計算できる。   Returning to FIG. 3 and FIG. As described above, the removal part 40 from which a part 10b (see FIG. 5A) of the body part 10a is removed is formed in the body part 10a, and the reinforcing member 41 is joined to the removal part 40. The reinforcing member 41 has higher rigidity and higher strength than the removed portion 10b. Since the cross-sectional shape of the main body 10a is the same over the entire length in the rail direction, the shape of the removed portion 10b can be accurately grasped by looking at the shape of the removing portion 40. Further, since the material of the main body 10a is the same over the entire length in the rail direction, the material of the removed portion 10b can be grasped. As a result, the stiffness (Young's modulus) of the removed portion 10b can be calculated.

このように、取り除かれた一部分10bよりも高剛性の補強部材41によって、入口柱34,35の下端部が接合される側梁10の耐荷重を大きくできるので、入口柱34,35から側梁10への荷重の集中に耐えることができる。さらに、本体部10aの一部分10bが取り除かれた除去部40に補強部材41を接合しているので、外面板12や内面板13から補強部材41を張り出さないようにできる。また、客室空間に面しない側梁10を補強部材41により補強するため、補強部材41によって客室空間を狭めないようにできる。これらの結果、補強部材41によって客室空間を狭めたり側梁10の外観を損なったりすることなく、入口柱34,35が接合される側梁10を補強できる。   As described above, the load resistance of the side beam 10 to which the lower ends of the entrance columns 34 and 35 are joined can be increased by the reinforcing member 41 having higher rigidity than the removed portion 10b. 10 can withstand the concentration of the load. Furthermore, since the reinforcing member 41 is joined to the removal portion 40 from which the portion 10b of the main body 10a has been removed, it is possible to prevent the reinforcing member 41 from projecting from the outer plate 12 or the inner plate 13. In addition, since the side beams 10 not facing the cabin space are reinforced by the reinforcing member 41, the cabin space can be prevented from being narrowed by the reinforcing member 41. As a result, the side beams 10 to which the entrance columns 34 and 35 are joined can be reinforced by the reinforcing members 41 without narrowing the cabin space or impairing the appearance of the side beams 10.

また、補強部材41を有する側梁10の製造方法と同様にして、補強部材51を有する側構体5が製造される。詳しくは、側構体5の本体部5aの一部分5bが取り除かれた除去部50が本体部5aに形成され、その除去部50に補強部材51が接合される。   Further, the side structure 5 having the reinforcing member 51 is manufactured in the same manner as the method of manufacturing the side beam 10 having the reinforcing member 41. More specifically, a removal portion 50 in which a part 5b of the main body 5a of the side structure 5 is removed is formed in the main body 5a, and the reinforcing member 51 is joined to the removed portion 50.

補強部材51は、取り除かれた一部分5bよりも高剛性かつ高強度である。なお、本体部5aの断面形状はレール方向の全長に亘って同一なので、除去部50の形状を見れば、取り除かれた一部分5bの形状は正確に把握できる。さらに、本体部5aの材質もレール方向の全長に亘って同一なので、取り除かれた一部分5bの材質も把握できる。これらの結果、取り除かれた一部分5bの剛性(ヤング率)を計算できる。   The reinforcing member 51 has higher rigidity and higher strength than the removed portion 5b. Since the cross-sectional shape of the main body 5a is the same over the entire length in the rail direction, the shape of the removed portion 5b can be accurately grasped by looking at the shape of the removing portion 50. Further, since the material of the main body 5a is the same over the entire length in the rail direction, the material of the removed portion 5b can be grasped. As a result, the rigidity (Young's modulus) of the removed portion 5b can be calculated.

このように、取り除かれた一部分5bよりも高剛性の補強部材51によって、入口柱34,35の上端部が接合される側構体5の耐荷重を大きくできるので、入口柱34,35から側構体5への荷重の集中に耐えることができる。さらに、本体部5aの一部分5bが取り除かれた除去部50に補強部材51を接合しているので、外面板18や内面板19から補強部材51を張り出さないようにできる。これらの結果、補強部材51によって客室空間を狭めたり側構体5の外観を損なったりすることなく、入口柱34,35が接合される側構体5を補強できる。   As described above, the load resistance of the side structure 5 to which the upper ends of the entrance columns 34 and 35 are joined can be increased by the reinforcing member 51 having a higher rigidity than the removed portion 5b. 5 can withstand the concentration of the load. Further, since the reinforcing member 51 is joined to the removing portion 50 from which the part 5b of the main body 5a has been removed, the reinforcing member 51 can be prevented from protruding from the outer plate 18 or the inner plate 19. As a result, the side structure 5 to which the entrance columns 34 and 35 are joined can be reinforced by the reinforcing member 51 without reducing the cabin space or impairing the appearance of the side structure 5.

特に、側構体5には、複数の窓27がレール方向に連続して取り付けられる窓開口28が貫通形成されているので、側構体5の剛性がさらに低くなり、入口柱34,35の上下端部から側梁10や側構体5へ付加される荷重がさらに大きくなる。また、ダブルスキン構造の本体部5aに側出入口26や窓開口28が貫通形成されるので、側構体5全体の剛性が低くなり易く、入口柱34,35の端部から側梁10や側構体5へ付加される荷重が大きくなり易い。   In particular, since the window opening 28 through which the plurality of windows 27 are continuously attached in the rail direction is formed through the side structure 5, the rigidity of the side structure 5 is further reduced, and the upper and lower ends of the entrance columns 34 and 35 are formed. The load applied to the side beam 10 and the side structure 5 from the portion is further increased. Further, since the side entrance 26 and the window opening 28 are formed through the body portion 5a having the double skin structure, the rigidity of the entire side structure 5 is easily reduced, and the side beams 10 and the side structure 10 5 tends to be large.

しかし、補強部材41,51の剛性を適切に調整することによって、入口柱34,35の端部から側梁10や側構体5への大きな荷重に耐えることができる。よって、複数の窓27が連続して取り付けられる窓開口28を設けたり、ダブルスキン構造の本体部5aに側出入口26や窓開口28を設けたりしても、入口柱34,35の端部が接合される側梁10や側構体5の耐荷重を補強部材41,51によって確保できる。   However, by appropriately adjusting the rigidity of the reinforcing members 41 and 51, it is possible to withstand a large load on the side beams 10 and the side structures 5 from the ends of the entrance columns 34 and 35. Therefore, even if the window opening 28 to which the plurality of windows 27 are continuously attached is provided, or the side entrance 26 and the window opening 28 are provided in the main body 5a having the double skin structure, the ends of the entrance columns 34 and 35 are formed. The withstand load of the side beam 10 and the side structure 5 to be joined can be secured by the reinforcing members 41 and 51.

補強部材41,51は、本体部10a,5a(一部分10b,5b)と略同一材質のアルミニウム合金から構成される。このように接合される部材同士の材質を略同一にすることで、接合される部材同士の材質が異なる場合に比べて、接合条件などを簡易にでき、接合作業を容易にできる。   The reinforcing members 41 and 51 are made of an aluminum alloy of substantially the same material as the main body portions 10a and 5a (parts 10b and 5b). By making the materials of the members to be joined substantially the same, the joining conditions and the like can be simplified as compared with the case where the materials of the members to be joined are different, and the joining operation can be facilitated.

なお本実施の形態では、補強部材41,51のアルミニウム合金は、本体部10a,5aのアルミニウム合金と僅かに成分が異なり、本体部10a,5aのアルミニウム合金に比べて強度が高く設定されている。これにより、本体部10a,5aと同強度のアルミニウム合金を補強部材41,51に用いる場合に比べて、入口柱34,35の端部が接合される側梁10や側構体5の耐荷重をより大きくできる。   In the present embodiment, the aluminum alloy of the reinforcing members 41 and 51 has slightly different components from the aluminum alloy of the main bodies 10a and 5a, and has a higher strength than the aluminum alloy of the main bodies 10a and 5a. . Thus, compared to a case where an aluminum alloy having the same strength as the main body portions 10a, 5a is used for the reinforcing members 41, 51, the load resistance of the side beams 10 and the side structures 5 to which the ends of the entrance columns 34, 35 are joined is reduced. Can be larger.

補強部材41は、レール方向に垂直な断面において、入口柱34,35の下端部が当接する一辺44と、連結点42に接合される部分45と、その部分45及び一辺44の枕木方向の両側の端縁同士をそれぞれ結んだ各辺46,47と、で囲まれた部分が少なくとも中実である略三角形状の部材である。また、補強部材51は、レール方向に垂直な断面において、四角形状の中実材料である。詳しくは、補強部材51は、レール方向に垂直な断面において、入口柱34,35の上端部が当接する一辺53と、ウェブ20及び内面板19の連結点52に接合される部分54と、その部分54及び一辺53の枕木方向の両側の端縁同士をそれぞれ結んだ各辺55,56と、で囲まれた部分が少なくとも中実である。なお、辺47,55は一点鎖線で図4に図示される仮想線である。   In the cross section perpendicular to the rail direction, the reinforcing member 41 has a side 44 at which the lower ends of the entrance columns 34 and 35 abut, a portion 45 joined to the connection point 42, and both sides of the portion 45 and the side 44 in the sleeper direction. A substantially triangular member whose portion surrounded by the sides 46 and 47 connecting the edges thereof is at least solid. The reinforcing member 51 is a quadrangular solid material in a cross section perpendicular to the rail direction. Specifically, in the cross section perpendicular to the rail direction, the reinforcing member 51 includes a side 53 at which the upper ends of the inlet columns 34 and 35 abut, a portion 54 joined to the connection point 52 of the web 20 and the inner surface plate 19, At least a portion surrounded by sides 55 and 56 connecting the edges on both sides in the sleeper direction of the portion 54 and one side 53 is at least solid. The sides 47 and 55 are dashed lines and are virtual lines shown in FIG.

これにより、補強部材41,51の断面2次モーメントを、取り除かれた一部分10b,5bの断面2次モーメントよりも大きくできる。そのため、補強部材41,51の材質が本体部10a,5a(一部分10b,5b)と完全同一でも、取り除かれた一部分10b,5bより補強部材41,51を高剛性にできる。   Thereby, the second moment of area of the reinforcing members 41, 51 can be made larger than the second moment of area of the removed portions 10b, 5b. Therefore, even if the material of the reinforcing members 41 and 51 is completely the same as the material of the main bodies 10a and 5a (parts 10b and 5b), the reinforcing members 41 and 51 can have higher rigidity than the removed parts 10b and 5b.

但しこの場合、取り除かれた一部分10b,5bよりも補強部材41,51が重くなる。しかし、補強部材41,51が設けられる部分は、側梁10や側構体5のうち入口柱34,35の端部が接合される一部のみなので、補強部材41,51を設けずに本体部10a,5aの断面積をレール方向の全長に亘って大きくする場合や、レール方向の全長に亘って補強部材41,51を設ける場合に比べて、側梁10や側構体5を軽量化できる。   However, in this case, the reinforcing members 41 and 51 are heavier than the removed portions 10b and 5b. However, since the reinforcing members 41 and 51 are provided only at a part of the side beam 10 and the side structure 5 where the ends of the entrance columns 34 and 35 are joined, the main body portion is not provided without the reinforcing members 41 and 51. The side beams 10 and the side structure 5 can be reduced in weight as compared with the case where the cross-sectional area of 10a, 5a is increased over the entire length in the rail direction or the case where the reinforcing members 41, 51 are provided over the entire length in the rail direction.

また、本体部10a,5aよりも高剛性の金属から補強部材41,51を構成した場合において、補強部材41,51の断面2次モーメントを大きくすることにより、補強部材41,51の剛性をさらに高くできる。その結果、入口柱34,35の端部が接合される側梁10や側構体5の耐荷重を補強部材41,51によってさらに大きくできる。   When the reinforcing members 41, 51 are made of a metal having higher rigidity than the main body portions 10a, 5a, the rigidity of the reinforcing members 41, 51 is further increased by increasing the second moment of area of the reinforcing members 41, 51. Can be higher. As a result, the withstand load of the side beams 10 and the side structures 5 to which the ends of the entrance columns 34 and 35 are joined can be further increased by the reinforcing members 41 and 51.

さらに、補強部材41の下端が連結点42に接合されている。また、補強部材51の上端の一部は、ウェブ20と内面板19との連結点52に接合されている。これにより、入口柱34,35から付加される荷重を、外面板12,18や内面板13,19、ウェブ14,20単体よりも高剛性の連結点42,52で受けることができる。その結果、入口柱34,35の端部が接合される側梁10や側構体5の耐荷重を補強部材41,51によってより大きくできる。   Further, the lower end of the reinforcing member 41 is joined to the connection point 42. Further, a part of the upper end of the reinforcing member 51 is joined to a connection point 52 between the web 20 and the inner face plate 19. Thus, the loads applied from the inlet columns 34 and 35 can be received at the connection points 42 and 52 having higher rigidity than the outer plates 12 and 18, the inner plates 13 and 19 and the webs 14 and 20 alone. As a result, the withstand load of the side beams 10 and the side structures 5 to which the ends of the entrance columns 34 and 35 are joined can be increased by the reinforcing members 41 and 51.

レール方向に垂直な断面において、鉄道車両1の車体外側の外形線は、補強部材41,51と、取り除かれた一部分10b,5b(一部分10b,5bや補強部材41,51に対してレール方向に隣接する本体部10a,5a)とで同一に設定される。これにより、一部分10b,5bが取り除かれた除去部40,50に補強部材41,51を配置しても、側梁10や側構体5の外観を、除去部40,50及び補強部材41,51がない場合と略同一にできる。   In the cross section perpendicular to the rail direction, the outer shape of the outside of the vehicle body of the railway vehicle 1 includes the reinforcing members 41 and 51 and the removed portions 10b and 5b (in the rail direction with respect to the portions 10b and 5b and the reinforcing members 41 and 51). The setting is the same in the adjacent main body parts 10a, 5a). Thereby, even if the reinforcing members 41 and 51 are arranged in the removing portions 40 and 50 from which the portions 10b and 5b have been removed, the external appearance of the side beams 10 and the side structure 5 is changed to the removing portions 40 and 50 and the reinforcing members 41 and 51. Can be almost the same as when there is no

図3に示すように、補強部材41,51のレール方向寸法は、入口柱34,35の端部のレール方向寸法よりも大きく設定されている。これにより、入口柱34,35から補強部材41,51を介して本体部10a,5aに付加される荷重を広い範囲に分散させることができる。その結果、入口柱34,35の端部が接合される側梁10や側構体5の耐荷重を大きくでき、側梁10及び側構体5の剛性を十分に確保できる。   As shown in FIG. 3, the rail-direction dimensions of the reinforcing members 41 and 51 are set to be larger than the rail-direction dimensions of the ends of the entrance columns 34 and 35. Thereby, the load applied to the main bodies 10a, 5a from the entrance columns 34, 35 via the reinforcing members 41, 51 can be dispersed in a wide range. As a result, the load bearing capacity of the side beams 10 and the side structures 5 to which the ends of the entrance columns 34 and 35 are joined can be increased, and the rigidity of the side beams 10 and the side structures 5 can be sufficiently ensured.

さらに、補強部材41のレール方向寸法が入口柱34,35の下端部のレール方向寸法よりも大きいので、補強部材41の一部を側構体5の本体部5aに接合することができる。これにより、本体部5aと入口柱34,35とのレール方向の境界に対して、補強部材41と本体部10aとのレール方向の境界をレール方向にずらすことができる。また、補強部材51のレール方向寸法が入口柱34,35の上端部のレール方向寸法よりも大きいので、本体部5aと入口柱34,35とのレール方向の境界に対して、補強部材51と本体部5aとのレール方向の境界をレール方向にずらすことができる。これらの結果、本体部5aと入口柱34,35との境界や、補強部材41,51と本体部10a,5aとのレール方向の境界にせん断応力を生じ難くできる。   Furthermore, since the rail-direction dimension of the reinforcing member 41 is larger than the rail-direction dimension of the lower ends of the entrance columns 34 and 35, a part of the reinforcing member 41 can be joined to the main body 5 a of the side structure 5. Thus, the boundary in the rail direction between the reinforcing member 41 and the main body 10a can be shifted in the rail direction from the boundary in the rail direction between the main body 5a and the entrance columns 34 and 35. Further, since the rail-direction dimension of the reinforcing member 51 is larger than the rail-direction dimension of the upper ends of the entrance columns 34 and 35, the reinforcing member 51 and the entrance column 34 and 35 are positioned with respect to the rail-direction boundary between the main body 5a and the entrance columns 34 and 35. The boundary in the rail direction with the main body 5a can be shifted in the rail direction. As a result, it is possible to make it difficult to generate shear stress at the boundary between the main body 5a and the entrance columns 34 and 35 and at the boundary between the reinforcing members 41 and 51 and the main bodies 10a and 5a in the rail direction.

以上、上記各実施の形態に基づき本発明を説明したが、本発明は上記形態に何ら限定されるものではなく、本発明の趣旨を逸脱しない範囲内で種々の変形改良が可能であることは容易に推察できるものである。例えば、台枠2、側構体5、側出入口26、窓開口28、出入口枠33、補強部材41,51等の各部形状や各部寸法を適宜変更しても良い。また、敷居部37を省略して出入口枠33をコ字状に形成しても良い。   As described above, the present invention has been described based on the above embodiments. However, the present invention is not limited to the above embodiments, and various modifications and improvements can be made without departing from the spirit of the present invention. It can be easily inferred. For example, the shape and size of each part of the underframe 2, the side structure 5, the side entrance 26, the window opening 28, the entrance frame 33, the reinforcing members 41 and 51, etc. may be appropriately changed. Alternatively, the threshold frame 37 may be omitted, and the entrance / exit frame 33 may be formed in a U-shape.

また、補強部材41,51には、本体部10a,5aに接合される端縁に面取りを施しても良い。この面取りによって、補強部材41,51と本体部10a,5aとを溶接するときには、溶接時の溶け込み量を確保できる。その結果、補強部材41,51と本体部10a,5aとの接合強度を確保できる。   Further, the reinforcing members 41 and 51 may be chamfered at the edges joined to the main body portions 10a and 5a. By this chamfering, when welding the reinforcing members 41 and 51 and the main body portions 10a and 5a, the penetration amount at the time of welding can be secured. As a result, the bonding strength between the reinforcing members 41, 51 and the main body portions 10a, 5a can be secured.

上記一実施の形態では、入口柱34,35の下端部に当接する補強部材41が側梁10に設けられ、入口柱34,35の上端部に当接する補強部材51が側構体5に設けられる場合について説明したが、必ずしもこれに限られるものではない。補強部材51を設けずに補強部材41のみを設けたり、補強部材41を設けずに補強部材51のみを設けたりしても良い。補強部材51を設けない場合には、側構体5をシングルスキン構造としても良い。また、補強部材41を設けない場合には、側梁10(台枠2)をシングルスキン構造としても良い。   In the above embodiment, the reinforcing member 41 abutting on the lower ends of the entrance columns 34 and 35 is provided on the side beam 10, and the reinforcing member 51 abutting on the upper ends of the entrance columns 34 and 35 is provided on the side structure 5. Although the case has been described, the present invention is not necessarily limited to this. Only the reinforcing member 41 may be provided without providing the reinforcing member 51, or only the reinforcing member 51 may be provided without providing the reinforcing member 41. When the reinforcing member 51 is not provided, the side structure 5 may have a single skin structure. When the reinforcing member 41 is not provided, the side beam 10 (underframe 2) may have a single skin structure.

上記一実施の形態では、先頭構体を有しない鉄道車両1(中間車両)について説明したが、必ずしもこれに限られるものではない。先頭構体を有する鉄道車両1(先頭車両)に本発明を適用しても良い。   In the above-described embodiment, the railway vehicle 1 (intermediate vehicle) having no head structure has been described, but the present invention is not necessarily limited to this. The present invention may be applied to a railway vehicle 1 (leading vehicle) having a leading structure.

上記一実施の形態では、鉄道車両1の側構体5に乗客用の側出入口26が1箇所のみ設けられる場合について説明したが、必ずしもこれに限られるものではない。側構体5の複数箇所に側出入口26を設けても良い。また、乗務員用の側出入口を側構体5に1箇所以上設けても良い。乗務員用の側出入口は、側出入口26よりもレール方向寸法が小さいので、側出入口26付近の側構体5の剛性に比べて、乗務員用の側出入口付近の側構体5の剛性が高くなる。そのため、乗務員用の側出入口の縁を構成する出入口枠の2つの入口柱のうち、一方の入口柱の端部に補強部材41,51を設けることで、乗務員用の側出入口付近の側構体5や側梁10の剛性を十分に確保できる。また、乗務員用の側出入口の縁を構成する出入口枠の2つの入口柱のいずれにも補強部材41,51を当接させて、側構体5や側梁10の剛性をさらに高めても良い。   In the above-described embodiment, the case where only one side entrance 26 for passengers is provided in the side structure 5 of the railway vehicle 1 has been described, but the invention is not necessarily limited to this. Side entrances 26 may be provided at a plurality of locations of the side structure 5. Also, one or more side entrances for crew may be provided in the side structure 5. Since the side entrance for the crew has a smaller dimension in the rail direction than the side entrance 26, the rigidity of the side structure 5 near the side entrance for the crew is higher than the rigidity of the side structure 5 near the side entrance 26. Therefore, by providing the reinforcing members 41 and 51 at the end of one of the two entrance columns of the entrance frame constituting the edge of the side entrance for the crew, the side structure 5 near the side entrance for the crew is provided. And the rigidity of the side beams 10 can be sufficiently ensured. Further, the rigidity of the side structure 5 and the side beams 10 may be further increased by bringing the reinforcing members 41 and 51 into contact with any of the two entrance columns of the entrance frame forming the edge of the side entrance for the crew.

なお、乗務員用の側出入口の側縁を構成する2つの入口柱のうち、いずれの入口柱の端部に補強部材41,51を設けるかは、その2つの入口柱の周囲の構造に応じて決定すれば良い。また、乗客用の側出入口26付近の剛性によっては、2つの入口柱34,35のうちいずれか一方の端部のみに補強部材41,51を設けても良い。例えば、ダブルスキン構造の側構体5よりも剛性が低いシングルスキン構造から先頭構体が構成され、その先頭構体付近に配置される側出入口付近においては、剛性が低い先頭構体側の入口柱の端部に補強部材41,51を設けることが好ましい。また、妻構体4が台枠2に略垂直に設けられると、妻構体4付近の側構体5の剛性が高くなるので、妻構体4により剛性が高くなる位置の側構体5に側出入口を設ける場合、妻構体4とは反対側の入口柱の端部に補強部材41,51を設けることが好ましい。これらの結果、入口柱の端部が当接する側梁10や側構体5の耐荷重を補強部材によって十分に補強できる。   In addition, which of the two entrance pillars constituting the side edge of the side entrance for the crew member, which of the entrance pillars has the reinforcing members 41 and 51 at the end thereof depends on the structure around the two entrance pillars. You only have to decide. Further, depending on the rigidity near the side entrance 26 for the passenger, the reinforcing members 41, 51 may be provided only at one end of the two entrance columns 34, 35. For example, the leading structure is constituted by a single-skin structure having a lower rigidity than the side structure 5 having the double-skin structure, and in the vicinity of the side entrance located near the leading structure, the end of the entrance column on the leading structure side having the lower rigidity. It is preferable to provide the reinforcing members 41 and 51 on the base. Further, when the wife structure 4 is provided substantially vertically to the underframe 2, the rigidity of the side structure 5 near the wife structure 4 increases. Therefore, a side entrance is provided in the side structure 5 at a position where the rigidity is increased by the wife structure 4. In this case, it is preferable to provide the reinforcing members 41 and 51 at the end of the entrance pillar opposite to the end structure 4. As a result, the withstand load of the side beams 10 and the side structures 5 with which the ends of the entrance pillars abut can be sufficiently reinforced by the reinforcing members.

上記一実施の形態では、本体部10a(一部分10b)と補強部材41とが略同一材質である場合について説明したが、必ずしもこれに限られるものではない。本体部10aの材質よりも高剛性の金属から補強部材41を構成しても良い。この場合、取り除かれた一部分10bと同一形状に補強部材41を形成しても良い。また、補強部材41の断面2次モーメントを大きくして、取り除かれた一部分10bの剛性よりも補強部材41の剛性が高ければ、本体部10aの材質よりも低剛性の金属から補強部材41を構成しても良い。   In the above-described embodiment, the case has been described where the main body 10a (part 10b) and the reinforcing member 41 are made of substantially the same material, but the invention is not necessarily limited to this. The reinforcing member 41 may be made of a metal having higher rigidity than the material of the main body 10a. In this case, the reinforcing member 41 may be formed in the same shape as the removed portion 10b. Further, if the second moment of area of the reinforcing member 41 is increased and the rigidity of the reinforcing member 41 is higher than the rigidity of the removed portion 10b, the reinforcing member 41 is formed of a metal having a lower rigidity than the material of the main body 10a. You may.

上記一実施の形態では、側梁10の外面板12やウェブ14の一部分10bを取り除いて除去部40を形成する場合について説明したが、必ずしもこれに限られるものではない。外面板12やウェブ14だけでなく内面板13の一部分を取り除いて除去部40を形成し、レール方向に垂直な断面が略四角形状の補強部材41を除去部40に接合しても良い。さらにこの場合、外面板12とウェブ14との連結点42だけでなく、内面板13とウェブ14との連結点にも四角形状の補強部材41の下端を接合しても良い。   In the above-described embodiment, the case where the removal portion 40 is formed by removing the outer surface plate 12 of the side beam 10 and the portion 10b of the web 14 has been described, but the present invention is not necessarily limited to this. The removal portion 40 may be formed by removing not only the outer surface plate 12 and the web 14 but also a part of the inner surface plate 13, and the reinforcing member 41 having a substantially rectangular cross section perpendicular to the rail direction may be joined to the removal portion 40. Further, in this case, the lower end of the rectangular reinforcing member 41 may be joined not only to the connection point 42 between the outer plate 12 and the web 14 but also to the connection point between the inner plate 13 and the web 14.

また、側梁10や床板部材11、側構体5の形状、入口柱34,35と側梁10や側構体5との位置関係によっては、ウェブ14,20の一部分を取り除いて除去部40,50を設けたり、内面板13,19及びウェブ14,20の一部分を取り除いて除去部40,50を設けたりしても良い。さらに、外面板12,18をそのままに、内面板13,19及びウェブ14,20の一部分を取り除いて除去部40,50を設けることで、側梁10や側構体5の外観を全く変えないようにできる。また、内面板13,19及びウェブ14,20の一部分を取り除いて除去部40,50を設けた場合、補強部材41,51を内面板13,19とウェブ14,20との連結点に接合しても良い。   Further, depending on the shapes of the side beams 10 and the floor plate members 11 and the side structures 5, and the positional relationship between the entrance columns 34 and 35 and the side beams 10 and the side structures 5, a part of the webs 14 and 20 may be removed to remove portions 40 and 50. May be provided, or removal portions 40 and 50 may be provided by removing a part of the inner plates 13 and 19 and the webs 14 and 20. Further, by removing the inner plates 13, 19 and a part of the webs 14, 20 while leaving the outer plates 12, 18 as they are and providing the removal portions 40, 50, the appearance of the side beams 10 and the side structures 5 is not changed at all. Can be. When removing portions 40 and 50 are provided by removing portions of the inner plates 13 and 19 and the webs 14 and 20, the reinforcing members 41 and 51 are joined to the connection points between the inner plates 13 and 19 and the webs 14 and 20. May be.

上記一実施の形態では、入口柱34,35の下端部が側梁10の補強部材41及び本体部10aに接合される場合について説明したが、必ずしもこれに限られるものではない。入口柱34,35を有する側構体5が入口柱34,35以外の部分で側梁10に接合されていれば、入口柱34,35を補強部材41及び本体部10aに接合しなくても良い。なお、入口柱34,35を補強部材41及び本体部10aで受けるため、入口柱34,35を補強部材41及び本体部10aに当接させる必要がある。また同様に、入口柱34,35の上端部を側構体5の補強部材51に接合せず、入口柱34,35の上端部を補強部材51に当接させても良い。   In the above-described embodiment, the case where the lower ends of the entrance columns 34 and 35 are joined to the reinforcing member 41 of the side beam 10 and the main body 10a has been described, but the present invention is not necessarily limited to this. If the side structure 5 having the entrance columns 34, 35 is joined to the side beams 10 at portions other than the entrance columns 34, 35, the entrance columns 34, 35 need not be joined to the reinforcing member 41 and the main body 10a. . In addition, since the entrance columns 34 and 35 are received by the reinforcing member 41 and the main body 10a, the entrance columns 34 and 35 need to be brought into contact with the reinforcement member 41 and the main body 10a. Similarly, the upper ends of the inlet columns 34 and 35 may not be joined to the reinforcing members 51 of the side structure 5, but the upper ends of the inlet columns 34 and 35 may be in contact with the reinforcing members 51.

上記一実施の形態では、レール方向に複数の窓27が連続した状態で窓開口28に取り付けられる場合について説明したが、必ずしもこれに限られるものではない。複数の窓27に個別に窓開口28を設け、複数の窓27同士を離しても良い。   In the above-described embodiment, the case where the plurality of windows 27 are attached to the window opening 28 in a state of being continuous in the rail direction has been described, but the present invention is not necessarily limited to this. A plurality of windows 27 may be individually provided with window openings 28, and the plurality of windows 27 may be separated from each other.

上記一実施の形態では、入口柱34の端部に当接する補強部材41,51と、入口柱35の端部に当接する補強部材41,51とがレール方向に離れている場合について説明したが、必ずしもこれに限られるものではない。レール方向に離れた補強部材41同士、補強部材51同士を一体に構成し、側出入口26の上下に亘って補強部材41,51を設けても良い。   In the above-described embodiment, the case has been described where the reinforcing members 41 and 51 abutting on the ends of the entrance columns 34 and the reinforcing members 41 and 51 abutting on the ends of the entrance columns 35 are separated in the rail direction. However, the present invention is not necessarily limited to this. The reinforcing members 41 and the reinforcing members 51 separated from each other in the rail direction may be integrally formed, and the reinforcing members 41 and 51 may be provided over and under the side entrance 26.

1 鉄道車両
2 台枠
5 側構体
5a,10a 本体部
5b,10b 一部分
10 側梁
12,18 外面板
13,19 内面板
14,20 ウェブ
26 側出入口
27 窓
28 窓開口
34,35 入口柱
40,50 除去部
41,51 補強部材
42,52 連結点
44,53 一辺
45,54 部分
46,47,55,56 辺
DESCRIPTION OF SYMBOLS 1 Railway vehicle 2 Underframe 5 Side structure 5a, 10a Main part 5b, 10b Part 10 Side beam 12, 18 Outer plate 13, 19 Inner plate 14, 20 Web 26 Side entrance 27 Window 28 Window opening 34, 35 Entrance column 40, 50 Removal part 41, 51 Reinforcement member 42, 52 Connection point 44, 53 One side 45, 54 Part 46, 47, 55, 56 side

Claims (5)

枕木方向の両側に設けられる一対の側梁を有する台枠と、
一対の前記側梁にそれぞれ接合される一対の側構体とを備え、
前記側構体は、側出入口のレール方向の縁を構成して前記側梁に当接する入口柱を備え、
前記側梁は、車体外側の外面板と、前記外面板に対向配置される内面板と、前記外面板および前記内面板を互いに連結するウェブとでレール方向の全長に亘って材質および断面形状が同一に形成される本体部と、
前記入口柱の下端部が当接する補強部材と、を備え、
前記本体部には、前記本体部の一部分が取り除かれた除去部があり
前記補強部材は、前記除去部に接合されていると共に、前記除去部の形状に基づく前記一部分の剛性よりも高剛性であることを特徴とする鉄道車両。
Underframe having a pair of side beams provided on both sides in the sleeper direction,
A pair of side structures respectively joined to the pair of side beams,
The side structure includes an entrance pillar that constitutes a rail-direction edge of a side entrance and abuts on the side beam,
The side beams have an outer surface plate on the outside of the vehicle body, an inner surface plate arranged to face the outer surface plate, and a web and a web connecting the outer surface plate and the inner surface plate to each other. A body part formed identically,
A reinforcing member with which the lower end of the entrance pillar abuts,
Said body portion, a portion of the body portion may remove part that has been removed,
The reinforcing member Tei Rutotomoni joined to the removal portion, railway vehicle, which is a higher rigidity than the rigidity of the portion based on the shape of the removed portion.
台枠の枕木方向の両側に設けられる一対の側構体を備え、
前記側構体は、車体外側の外面板と、前記外面板に対向配置される内面板と、前記外面板および前記内面板を互いに連結するウェブとでレール方向の全長に亘って材質および断面形状が同一に形成される本体部と、
前記本体部に貫通形成される側出入口のレール方向の縁を構成する入口柱と、
前記入口柱の上端部が当接する補強部材と、を備え、
前記本体部には、前記本体部の一部分が取り除かれた除去部があり
前記補強部材は、前記除去部に接合されていると共に、前記除去部の形状に基づく前記一部分の剛性よりも高剛性であることを特徴とする鉄道車両。
Equipped with a pair of side structures provided on both sides of the underframe in the sleeper direction,
The side structure has an outer surface plate outside the vehicle body, an inner surface plate disposed to face the outer surface plate, and a web and a web connecting the outer surface plate and the inner surface plate to each other. A body part formed identically,
An entrance column that constitutes a rail-direction edge of a side entrance formed through the main body portion,
A reinforcing member with which the upper end of the entrance pillar abuts,
Said body portion, a portion of the body portion may remove part that has been removed,
The reinforcing member Tei Rutotomoni joined to the removal portion, railway vehicle, which is a higher rigidity than the rigidity of the portion based on the shape of the removed portion.
前記補強部材は、前記入口柱が当接する端部とは上下逆側の端部が、前記外面板または前記内面板と前記ウェブとの連結点に接合されることを特徴とする請求項1又は2に記載の鉄道車両。   2. The reinforcing member according to claim 1, wherein an end opposite to an end with which the entrance post abuts is connected to a connection point between the outer surface plate or the inner surface plate and the web. 3. 3. The railway vehicle according to 2. 前記補強部材は、レール方向に垂直な断面において、前記入口柱の端部に当接する一辺と、前記連結点に接合される部分と、その部分および前記一辺の枕木方向の両側の端縁同士をそれぞれ結んだ各辺と、で囲まれた部分が中実であることを特徴とする請求項3記載の鉄道車両。   In the cross section perpendicular to the rail direction, the reinforcing member has one side abutting on the end of the entrance pillar, a part joined to the connection point, and both ends of the part and the one side in the sleeper direction. The railway vehicle according to claim 3, wherein a part surrounded by each connected side is a solid. 前記側構体は、複数の窓がレール方向に連続して取り付けられる窓開口が貫通することを特徴とする請求項1から4のいずれかに記載の鉄道車両。   The railcar according to any one of claims 1 to 4, wherein the side structure has a window opening through which a plurality of windows are continuously attached in a rail direction.
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