JP4194444B2 - Railcar head structure - Google Patents

Railcar head structure Download PDF

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JP4194444B2
JP4194444B2 JP2003285113A JP2003285113A JP4194444B2 JP 4194444 B2 JP4194444 B2 JP 4194444B2 JP 2003285113 A JP2003285113 A JP 2003285113A JP 2003285113 A JP2003285113 A JP 2003285113A JP 4194444 B2 JP4194444 B2 JP 4194444B2
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column
corner
beams
vehicle
frame
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JP2005053306A (en
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孝光 佐々
俊彦 峯岸
慶知 渡辺
憲昭 坪坂
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Nippon Sharyo Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T30/00Transportation of goods or passengers via railways, e.g. energy recovery or reducing air resistance

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Description

本発明は、乗務員室が配置される車両の先頭部の強度を高め、衝突時の安全性を向上させた鉄道車両の先頭部構体に関する。   The present invention relates to a structure for a head portion of a railway vehicle in which the strength of the head portion of a vehicle in which a crew room is arranged is increased and safety at the time of a collision is improved.

例えば、通勤車両タイプの鉄道車両では、衝突時の乗務員の安全を確保するために、車両の先頭部を構成する台枠の端梁や、該端梁に立設した隅柱及び貫通路柱等の骨組みや外板の板厚を増加させて強度を高め、変形を少なくする構造が採られている。また、車両の先頭部端に高剛性の衝突部材を設けるとともに、側梁、中梁等の縦梁間に高剛性の横梁を掛け渡し、衝突部材と横梁との間に、塑性変形により衝突時に車両前後方向に徐々に変形して衝撃を緩和する衝撃吸収部材を配置したものもある(例えば、特許文献1参照。)。
特開2001−48016号公報(第1〜3頁、図1〜6)
For example, in a commuter vehicle type railway vehicle, in order to ensure the safety of the crew in the event of a collision, the end beam of the underframe that forms the top of the vehicle, the corner column and the through-column column that stand upright on the end beam, etc. The structure has been adopted in which the thickness of the frame and the thickness of the outer plate are increased to increase the strength and reduce deformation. In addition, a high-rigidity collision member is provided at the front end of the vehicle, and a high-rigidity horizontal beam is bridged between the vertical beams such as the side beam and the middle beam. Some have an impact absorbing member that gradually deforms in the front-rear direction to mitigate the impact (see, for example, Patent Document 1).
Japanese Patent Laid-Open No. 2001-48016 (pages 1 to 3, FIGS. 1 to 6)

しかしながら、前者の構造では、板厚を増加させるだけでは強度の向上には限界があり、また、台枠は、前後方向の荷重に対しては強度の高い構造になっており、隅柱及び貫通路柱等が下端を台枠上に溶接されているので、衝突時に台枠と骨組みとが分断されるおそれがある。さらに、後者の構造では、車体の端面から衝撃吸収部材及び衝突部材が突出するので車体が長くなり、乗務員室の車体前後方向のスペースや乗客スペースが減少する。   However, with the former structure, there is a limit to improving the strength simply by increasing the plate thickness, and the underframe has a structure that is strong against loads in the front-rear direction. Since the road column or the like is welded at its lower end onto the frame, there is a risk that the frame and the frame will be separated at the time of collision. Furthermore, in the latter structure, since the impact absorbing member and the collision member protrude from the end surface of the vehicle body, the vehicle body becomes long, and the space in the front-rear direction of the vehicle body and the passenger space in the crew room are reduced.

そこで本発明は、車両先頭部の強度を高めるとともに、衝突時における台枠と柱部材の分断を防止して安全性の向上を図った鉄道車両の先頭部構体を提供することを目的としている。   SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a railcar top structure that enhances the strength of the vehicle head and prevents the frame and pillar members from being separated at the time of a collision, thereby improving safety.

上記した目的を達成するため、本発明は、端梁と、左右の側梁と、該側梁間に結合される横梁とで構成される枠体上面に床板を張って台枠を構成し、前記端梁に隅柱及び貫通路柱を立設する鉄道車両の先頭部構体において、前記貫通路柱の下面の床板上に、前記端梁から前記横梁の上部に亘る補強板を敷設し、前記貫通路柱の下部車内側に板状の補強部材を上下方向に向けて配設し、該補強部材の上下方向に延びる側縁を前記貫通路柱の下部車内側面に、該下部車内側面から車体後方に延びて前記横梁の上部に至る下縁を前記補強板にそれぞれ接合したことを特徴としている。また、前記隅柱の周囲の床板上に、前記端梁から前記側梁の上部に亘る補強板を敷設したこと、前記隅柱は、その下端を前記端梁下面にまで延長して端梁に接合され、該隅柱に前記側梁が接合されていること、前記隅柱には、側面パネルが一体成形されていることが好ましい。 In order to achieve the above-mentioned object, the present invention comprises a base frame with a floor plate stretched on the upper surface of a frame composed of end beams , left and right side beams, and horizontal beams coupled between the side beams, In a head structure of a railway vehicle in which a corner column and a penetrating column are erected on an end beam, a reinforcing plate extending from the end beam to the upper part of the transverse beam is laid on the floor plate on the lower surface of the penetrating column. A plate-shaped reinforcing member is disposed on the inner side of the lower column of the road column in the vertical direction, and a side edge extending in the vertical direction of the reinforcing member is formed on the lower vehicle inner side surface of the through road column, and from the lower vehicle inner side surface The lower edge extending to the top of the transverse beam is joined to the reinforcing plate . In addition, a reinforcing plate extending from the end beam to the upper part of the side beam is laid on the floor plate around the corner column, and the corner column is extended to the lower surface of the end beam to form an end beam. It is preferable that the side beams are bonded to the corner pillars, and a side panel is integrally formed on the corner pillars.

本発明によれば、強度を高めるためのスペースの減少を少なくして車両先頭部の強度を高め、衝突時における台枠と隅柱及び台枠と貫通路柱の分断を防止して、衝突安全性の高い先頭部構体とすることができる。   According to the present invention, the reduction of the space for increasing the strength is reduced to increase the strength of the front portion of the vehicle, and the frame and corner columns and the frame and the through-passage column are prevented from being divided at the time of collision, thereby preventing collision safety. It is possible to make the head structure with high characteristics.

以下、本発明を図面に示される実施形態例に基づいて説明する。先頭部構体1は、台枠2の端梁3の両端部に隅柱4,4を立設するとともに、隅柱4,4の上部間に前桁5を掛け渡し、端梁3の中間部の一側寄りに通路6の間隔を存して貫通路柱7,7を立設し、該貫通路柱7,7の上部を前記前桁5に接合して骨組みを構成しており、隅柱4と貫通路柱7との間隔が広いほうが乗務員室のスペースとなる。   Hereinafter, the present invention will be described based on an embodiment shown in the drawings. The head structure 1 has corner pillars 4, 4 erected on both ends of the end beam 3 of the underframe 2, and a front girder 5 is spanned between the upper portions of the corner pillars 4, 4, The through-pass pillars 7 and 7 are erected on the side of the passage 6 with an interval between the passages 6, and the upper part of the through-pass pillars 7 and 7 is joined to the front girder 5 to form a framework. The space between the pillars 4 and the through-pass pillars 7 is wider for the crew room.

台枠2は、前記端梁3と、左右の側梁8,8と、側梁8,8間に結合される横梁9と、端梁3と横梁9間に結合される中梁10,10とで構成される枠体上面に床板11を張って構成されている。   The underframe 2 includes the end beam 3, left and right side beams 8, 8, a horizontal beam 9 coupled between the side beams 8, 8, and intermediate beams 10, 10 coupled between the end beam 3 and the lateral beam 9. The floor plate 11 is stretched on the upper surface of the frame body.

各隅柱4は、機械加工により、柱部4aと側面パネル4bとを一体成形しており、柱部4aは、その下端を端梁3の下面にまで延長する長さに形成されるとともに、全体の約1/5の長さの下部を車体前方へ傾斜させた後、残りの約4/5の長さの上部を車体後方へ傾斜させている。側面パネル4bは、柱部4aに連続して側梁8の上部から屋根構体12に至る高さで、乗務員室用入口13の車端側柱14から上部桟15を覆う大きさに形成されている。各隅柱4は、柱部4a下部の車体幅方向内側面を端梁3の端部に接合されて端梁3に立設され、該柱部4a下部の車体前後方向内側面に前記側梁8がそれぞれ接合されている。各隅柱4の周囲の床板11上には、端梁3から側梁8の上部に亘る補強板16が敷設され、該補強板16に、側面パネル4bの下縁が接合されている。   Each corner post 4 is integrally formed with a pillar part 4a and a side panel 4b by machining, and the pillar part 4a is formed to have a length extending the lower end to the lower surface of the end beam 3, After the lower part of the entire length of about 1/5 is inclined toward the front of the vehicle body, the remaining upper part of the length of about 4/5 is inclined toward the rear of the vehicle body. The side panel 4b is formed in such a size as to extend from the upper part of the side beam 8 to the roof structure 12 continuously to the column part 4a and to cover the upper bar 15 from the vehicle side column 14 of the passenger compartment entrance 13. Yes. Each corner column 4 is erected on the end beam 3 by joining the inner side surface in the vehicle body width direction at the lower part of the column part 4a to the end part of the end beam 3, and the side beam is formed on the inner side surface in the vehicle body front-rear direction in the lower part of the column part 4a. 8 are respectively joined. A reinforcing plate 16 extending from the end beam 3 to the upper part of the side beam 8 is laid on the floor plate 11 around each corner post 4, and the lower edge of the side panel 4 b is joined to the reinforcing plate 16.

各貫通路柱7も、隅柱4と同様に、全体の約1/5の長さの下部を車体前方へ傾斜させた後、残りの約4/5の長さの上部を車体後方へ傾斜させている。貫通路柱7,7の下面の床板11上には、端梁3から横梁9の上部に亘る台形状の補強板17が敷設され、該補強板17の端梁3上に前記貫通路柱7,7の下面が接合されている。各貫通路柱7の下部車内側には、板状の補強部材18が上下方向に向けて配設されている。この補強部材18は、略5角形に形成され、上下方向に延びる側縁18aが、前記貫通路柱7の下部車内側面7aに接合され、また、補強部材18の車体前後方向に延びる下縁18bが前記補強板17に接合されている。   As with the corner pillars 4, each through-pass pillar 7 is also inclined with the lower part of the entire length of about 1/5 to the front of the vehicle body and the remaining upper part of about 4/5 length with the rear of the vehicle body. I am letting. A trapezoidal reinforcing plate 17 extending from the end beam 3 to the upper part of the cross beam 9 is laid on the floor plate 11 on the lower surface of the through-pass columns 7, 7. 7 are joined together. A plate-like reinforcing member 18 is disposed in the vertical direction inside the lower vehicle interior of each through-pass column 7. The reinforcing member 18 is formed in a substantially pentagonal shape, and a side edge 18a extending in the vertical direction is joined to the lower vehicle interior side surface 7a of the through-passage column 7, and a lower edge 18b extending in the vehicle body front-rear direction of the reinforcing member 18. Is joined to the reinforcing plate 17.

このように構成することにより、各貫通路柱7は、台枠2の床板11との間に接合された補強部材18によって台枠2との結合強度が向上し、衝突時に台枠2からの分断が防止できるとともに、補強部材18によって後方から支持されるので変形が少なくてすむ。   By configuring in this way, each through-pass column 7 is improved in the coupling strength with the frame 2 by the reinforcing member 18 joined between the floor plate 11 of the frame 2 and from the frame 2 at the time of collision. The separation can be prevented, and since the reinforcing member 18 is supported from behind, the deformation can be reduced.

また、各隅柱4は、柱部4aの下端が端梁3の下面にまで延長して端梁3に接合されていることと、一体成形された側面パネル4bが台枠2の側梁8上の床板11に接合されていることと相俟って、台枠2との結合強度が向上し、衝突時に、隅柱4が台枠2上面から分断されることが防止できるとともに、側面パネル4bによって後方から支持されることから、隅柱4の変形が少なくてすむ。   Each corner post 4 has the bottom end of the post 4 a extended to the lower surface of the end beam 3 and joined to the end beam 3, and the integrally formed side panel 4 b is a side beam 8 of the frame 2. Combined with the fact that it is joined to the upper floor plate 11, the bonding strength with the frame 2 is improved, and it is possible to prevent the corner post 4 from being cut off from the upper surface of the frame 2 at the time of a collision. Since it is supported from behind by 4b, the deformation of the corner post 4 can be reduced.

さらに、補強板16,17を敷設したことによって、床板11の局所的な変形を防止するとともに、先頭部構体から台枠2への荷重伝達がスムースに行われる。また、板状の補強部材18を上下方向に向けて配設することにより、少ないスペースで貫通路柱7の補強ができる。さらに、隅柱4の柱部4aと側面パネル4bとを一体成形することにより、溶接の熱影響による強度低下を避けることができる。   Furthermore, by laying the reinforcing plates 16 and 17, local deformation of the floor plate 11 is prevented, and load transmission from the head structure to the underframe 2 is performed smoothly. Further, by arranging the plate-like reinforcing member 18 in the vertical direction, the through-pass column 7 can be reinforced in a small space. Further, by integrally forming the column portion 4a and the side panel 4b of the corner column 4, it is possible to avoid a decrease in strength due to the heat effect of welding.

貫通路柱と補強部材との結合状態を示す断面側面図Cross-sectional side view showing a coupling state between the through-pass pillar and the reinforcing member 図4のII−II断面図II-II sectional view of FIG. 先頭部構体の骨組みを示す正面図Front view showing the framework of the head structure 先頭部構体の側面図Side view of head structure

符号の説明Explanation of symbols

1…先頭部構体、2…台枠、3…端梁、4…隅柱、4a…柱部、4b…側面パネル、7…貫通路柱、7a…貫通路柱の車内側面、8…側梁、9…横梁、10…中梁、11…床板、16,17…補強板、18…補強部材、18a…補強部材の側縁、18b…補強部材の下縁   DESCRIPTION OF SYMBOLS 1 ... Head part structure, 2 ... Underframe, 3 ... End beam, 4 ... Corner column, 4a ... Column part, 4b ... Side panel, 7 ... Through-pass column, 7a ... Car interior side surface of a through-pass column, 8 ... Side beam , 9 ... Horizontal beam, 10 ... Middle beam, 11 ... Floor plate, 16, 17 ... Reinforcement plate, 18 ... Reinforcement member, 18a ... Side edge of reinforcement member, 18b ... Lower edge of reinforcement member

Claims (4)

端梁と、左右の側梁と、該側梁間に結合される横梁とで構成される枠体上面に床板を張って台枠を構成し、前記端梁に隅柱及び貫通路柱を立設する鉄道車両の先頭部構体において、前記貫通路柱の下面の床板上に、前記端梁から前記横梁の上部に亘る補強板を敷設し、前記貫通路柱の下部車内側に板状の補強部材を上下方向に向けて配設し、該補強部材の上下方向に延びる側縁を前記貫通路柱の下部車内側面に、該下部車内側面から車体後方に延びて前記横梁の上部に至る下縁を前記補強板にそれぞれ接合したことを特徴とする鉄道車両の先頭部構体。 A floor frame is constructed on the upper surface of the frame consisting of end beams , left and right side beams, and horizontal beams coupled between the side beams to form a frame, and corner columns and through-passage columns are erected on the end beams In the head structure of the railway vehicle, a reinforcing plate extending from the end beam to the upper part of the transverse beam is laid on the floor plate on the lower surface of the through-passage column, and a plate-like reinforcing member on the inner side of the lower vehicle of the through-passage column Is arranged in the vertical direction, and the side edge extending in the vertical direction of the reinforcing member is formed on the lower vehicle inner side surface of the through-passage pillar, and the lower edge extending from the lower vehicle inner side surface to the rear of the vehicle body and reaching the upper portion of the transverse beam. A head structure of a railway vehicle, wherein the structure is joined to each of the reinforcing plates . 前記隅柱の周囲の床板上に、前記端梁から前記側梁の上部に亘る補強板を敷設したことを特徴とする請求項1に記載の鉄道車両の先頭部構体。 The top structure of a railway vehicle according to claim 1, wherein a reinforcing plate extending from the end beam to the upper part of the side beam is laid on a floor plate around the corner post . 前記隅柱は、その下端を前記端梁下面にまで延長して端梁に接合され、該隅柱に前記側梁が接合されていることを特徴とする請求項1又は2のいずれかに記載の鉄道車両の先頭部構体。 3. The corner column is extended to the lower surface of the end beam and joined to the end beam, and the side beam is joined to the corner column. 4. The top structure of a railway vehicle. 前記隅柱には、側面パネルが一体成形されていることを特徴とする請求項1乃至3のいずれかに記載の鉄道車両の先頭部構体。 4. The front structure of a railway vehicle according to claim 1, wherein a side panel is formed integrally with the corner post. 5.
JP2003285113A 2003-08-01 2003-08-01 Railcar head structure Expired - Lifetime JP4194444B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
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CN102015407A (en) * 2009-03-25 2011-04-13 西日本旅客铁道株式会社 Rolling stock

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JP4809050B2 (en) * 2005-12-14 2011-11-02 近畿車輌株式会社 Railway vehicle body structure
JP5243942B2 (en) * 2008-12-18 2013-07-24 近畿車輌株式会社 Railway vehicle body structure
US9242656B2 (en) 2012-02-21 2016-01-26 Nippon Sharyo, Ltd. Rolling stock
EP2873579B1 (en) * 2012-07-12 2019-10-02 Kawasaki Jukogyo Kabushiki Kaisha Railcar
JP5950804B2 (en) * 2012-11-30 2016-07-13 川崎重工業株式会社 Railway vehicle
US10071751B2 (en) 2015-05-12 2018-09-11 Crrc Qingdao Sifang Co., Ltd. Mounting structure for equipment compartment bottom plate
GB2542252A (en) * 2015-05-12 2017-03-15 Crrc Qingdao Sifang Co Ltd Installation structure for equipment compartment bottom board
CN109177995B (en) * 2018-09-06 2020-04-14 中车青岛四方机车车辆股份有限公司 Vehicle end framework structure and railway vehicle with same
JP7157653B2 (en) * 2018-12-20 2022-10-20 日本車輌製造株式会社 rail car
JP7536611B2 (en) 2020-11-17 2024-08-20 日本車輌製造株式会社 Rail vehicles

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102015407A (en) * 2009-03-25 2011-04-13 西日本旅客铁道株式会社 Rolling stock
CN102015407B (en) * 2009-03-25 2013-10-30 西日本旅客铁道株式会社 Rolling stock

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