JP6635235B1 - Lap laser welded joint, manufacturing method of lap laser welded joint, and skeletal parts for automobile - Google Patents

Lap laser welded joint, manufacturing method of lap laser welded joint, and skeletal parts for automobile Download PDF

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JP6635235B1
JP6635235B1 JP2019543129A JP2019543129A JP6635235B1 JP 6635235 B1 JP6635235 B1 JP 6635235B1 JP 2019543129 A JP2019543129 A JP 2019543129A JP 2019543129 A JP2019543129 A JP 2019543129A JP 6635235 B1 JP6635235 B1 JP 6635235B1
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welded joint
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亜怜 原
亜怜 原
木谷 靖
靖 木谷
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/062Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam
    • B23K26/0626Energy control of the laser beam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20Bonding
    • B23K26/21Bonding by welding
    • B23K26/24Seam welding
    • B23K26/244Overlap seam welding
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    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/38Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of manganese
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/006Vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/16Bands or sheets of indefinite length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/18Sheet panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/02Iron or ferrous alloys
    • B23K2103/04Steel or steel alloys

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Abstract

重ねレーザ溶接継手、重ねレーザ溶接継手の製造方法およびその重ねレーザ溶接継手を有する自動車用骨格部品を提供することを目的とする。本発明は、複数の鋼板を重ね合わせた重ね合わせ部に、重ねレーザ溶接により接合された溶接部を有する重ねレーザ溶接継手であって、溶接部は、重ね合わせ部の鋼板を貫通する本溶接部と、本溶接部の一端に形成されたクレータを有する終期溶接部とからなり、溶接部は、(1)式〜(4)式を満たす。
L≧15.0 ・・・(1)
10.0≧L2≧2l ・・・(2)
t1≧2d ・・・(3)
>d ・・・(4)
It is an object of the present invention to provide a lap laser welded joint, a method of manufacturing the lap laser welded joint, and an automobile skeleton component having the lap laser welded joint. The present invention is a lap laser welded joint having a welded portion joined by lap laser welding to a lap portion in which a plurality of steel plates are overlapped, and the weld portion is a main weld portion penetrating the steel plate of the lap portion. And a final weld having a crater formed at one end of the main weld, and the weld satisfies the equations (1) to (4).
L ≧ 15.0 (1)
10.0 ≧ L2 ≧ 2l c (2)
t1 ≧ 2d c (3)
w c > d c (4)

Description

本発明は、重ねレーザ溶接継手、重ねレーザ溶接継手の製造方法およびその重ねレーザ溶接継手を有する自動車用骨格部品に関する。   The present invention relates to a lap laser welded joint, a method of manufacturing the lap laser welded joint, and a skeleton part for an automobile having the lap laser welded joint.

従来より、フランジ部分を有する自動車の構造部材の溶接には、抵抗スポット溶接が用いられている。しかし、抵抗スポット溶接には、溶接に時間がかかるという問題、分流により発熱量が低下するためピッチを狭くすることができないという問題、さらには溶接機に設けたガンによる空間的な制約があるという問題がある。これらの問題を解決するため、近年では、従来の抵抗スポット溶接に加えて、重ねレーザ溶接を用いることが検討されている。ここで、重ねレーザ溶接とは、重ね合わせた複数枚の鋼板の表面にレーザビームを照射して、鋼板を接合する溶接方法をさす。   Conventionally, resistance spot welding has been used for welding structural members of an automobile having a flange portion. However, resistance spot welding is problematic in that it takes a long time to perform welding, that the amount of heat generated by shunting decreases, and that the pitch cannot be narrowed, and that there is a spatial restriction due to the gun provided in the welding machine. There's a problem. In order to solve these problems, in recent years, use of lap laser welding has been studied in addition to conventional resistance spot welding. Here, lap laser welding refers to a welding method of irradiating a laser beam to a surface of a plurality of superposed steel sheets and joining the steel sheets.

重ねレーザ溶接では、重ね合わせた複数枚の鋼板の表面に直線形状にレーザビームを照射し、レーザビームが照射された鋼板の照射部位を溶融および凝固させることにより、溶融部(溶接部)が形成される。これにより、重ね合わせた鋼板が接合されて重ねレーザ溶接継手を得ることができる。しかし、重ねレーザ溶接の場合には、直線形状の溶融部の終端側で割れが発生し易く、割れが発生すると溶融部の全長に亘って伝播するという問題がある。溶接金属に割れが発生し伝播すると、重ねレーザ溶接継手部のせん断および剥離強さといった静的強度が低下することに加え、割れからのき裂の進展により疲労強度が著しく低下することが懸念される。自動車車体部品、特に骨格部品では、近年、車体強度および剛性の向上のために、より高強度の高張力鋼板が使用されるようになっており、溶接部の割れによる継手の静的強度および疲労強度の低下は重大な問題となる。   In lap laser welding, a molten portion (welded portion) is formed by irradiating a laser beam on the surface of multiple superposed steel sheets in a linear shape and melting and solidifying the irradiated part of the steel sheet irradiated with the laser beam. Is done. Thereby, the superposed steel plates are joined to obtain a lap laser welded joint. However, in the case of lap laser welding, cracks tend to occur on the end side of the linear fusion zone, and when cracks occur, there is a problem that the cracks propagate over the entire length of the fusion zone. When cracks are generated and propagated in the weld metal, static strength such as shear and peel strength of the lap laser welded joint decreases, and there is a concern that fatigue strength may significantly decrease due to the propagation of cracks from cracks. You. In recent years, for automobile body parts, particularly skeletal parts, higher strength high-strength steel sheets have been used to improve body strength and rigidity, and the static strength and fatigue of joints due to cracks in welds have been increasing. The reduction in strength is a serious problem.

そこで、重ね合わせた鋼板をレーザ溶接した場合に生じる、重ねレーザ溶接割れの発生および伝播を抑制する方法として、種々の技術が開示されている。   Accordingly, various techniques have been disclosed as methods for suppressing the occurrence and propagation of lap laser welding cracks that occur when laser welding is performed on superposed steel sheets.

例えば、特許文献1には、重ね溶接の下側の鋼板を突出させ、かつ溶接開始位置をフランジ端部から離れた位置にすることで、溶接割れを防止する技術が開示されている。特許文献2には、重ね面の端部に斜めからレーザを照射して、溶接割れを防止する技術が開示されている。特許文献3、4には、一度溶接した部分やその溶接した部分の周囲を、再加熱あるいは溶接することで、溶接割れを防止する技術が開示されている。特許文献5には、重ね面を楕円形に溶接して溶接割れの発生を防止する技術が開示されている。   For example, Patent Literature 1 discloses a technique for preventing welding cracks by projecting a steel plate below a lap weld and setting a welding start position at a position away from an end of a flange. Patent Literature 2 discloses a technique of irradiating a laser obliquely to an end of a superposed surface to prevent a weld crack. Patent Documents 3 and 4 disclose a technique for preventing welding cracks by reheating or welding the once welded portion and the periphery of the welded portion. Patent Literature 5 discloses a technique for preventing the occurrence of weld cracks by welding an overlapped surface in an elliptical shape.

特開2007−229740号公報JP 2007-229740 A 特開2008−296236号公報JP 2008-296236 A 特開2012−240083号公報JP 2012-240083 A 特開2012−240086号公報JP 2012-24008 A 特開2017−113781号公報JP-A-2017-113781

しかしながら、特許文献1に記載の方法では、重ね溶接の下側の鋼板を突出させるため、突出させる部分が余分となり、部品設計が制約される問題がある。   However, in the method described in Patent Literature 1, since the steel plate below the lap welding is protruded, the protruding portion becomes extra, and there is a problem that the part design is restricted.

特許文献2に記載の方法では、斜めからレーザを照射するため、重ね合わせた板に隙間が空いている場合には、重ね面で溶融部がうまく形成されない溶込み不足の状態となり、強度を確保することが難しい問題がある。   According to the method described in Patent Document 2, since laser is irradiated obliquely, if there is a gap in the overlapped plates, the melted portion is not formed well on the overlapped surface, and the penetration is insufficient, and the strength is secured. There is a problem that is difficult to do.

特許文献3、4に記載の方法では、一度溶接した部分もしくはその溶接した部分の周囲を、再加熱もしくは溶接するため、再加熱もしくは溶接をすることによりさらに溶接時間が必要となる問題がある。   In the methods described in Patent Literatures 3 and 4, there is a problem in that a portion once welded or the periphery of the welded portion is reheated or welded, so that reheating or welding requires more welding time.

特許文献5に記載の方法は、重ね面を楕円形に溶接するものであり、直線形状の溶接部の溶接割れには適用することができない。   The method described in Patent Literature 5 welds an overlapped surface in an elliptical shape, and cannot be applied to a weld crack in a linear welded portion.

本発明は係る問題を鑑み、溶融部の終端部で割れが発生することおよび割れが伝播することを抑制できる、溶接継手の剥離強度が良好な重ねレーザ溶接継手、この重ねレーザ溶接継手の製造方法、およびこの重ねレーザ溶接継手を有する自動車用骨格部品を提供することを目的とする。   The present invention has been made in view of the above-described problems, and a lap laser welded joint having good peel strength of a welded joint, capable of suppressing generation of a crack at an end portion of a molten portion and propagation of the crack, and a method of manufacturing the lapped laser welded joint And an automotive skeletal component having the lap laser welded joint.

本発明者らは、上記課題を解決するために検討した結果、以下の知見を得た。   The present inventors have studied to solve the above-described problems, and have obtained the following findings.

本発明では、(a)溶融部の全長、(b)終期溶接部の長さ、(c)重ねレーザ溶接の終端部におけるクレータの長さ、深さおよび幅、(d)重ね合わせた複数枚の鋼板のうち最上層の鋼板の板厚について、それぞれ注目した。そして、上記した(a)〜(d)の全ての関係について制御すること、すなわち下記の(1)式〜(4)式を満たす溶接部を重ねレーザ溶接で形成することにより、溶接部の終端側での割れの発生および割れの伝播が抑制できることを知見した。なお、本発明では、溶融部と溶接熱影響部をあわせて、溶接部と称する。
L≧15.0 ・・・(1)
10.0≧L2≧2l ・・・(2)
t1≧2d ・・・(3)
>d ・・・(4)
ここで、Lは溶接部の全長(単位:mm)、L2は終期溶接部の長さ(単位:mm)、lは終期溶接部のクレータの長さ(単位:mm)、t1は重ね合わせ部のうち最上層の鋼板の板厚(単位:mm)、dは終期溶接部のクレータの深さ(単位:mm)、wは終期溶接部のクレータの幅(単位:mm)である。
In the present invention, (a) the total length of the fusion zone, (b) the length of the final weld, (c) the length, depth and width of the crater at the end of lap laser welding, and (d) a plurality of superposed sheets The thickness of the uppermost steel sheet among the steel sheets was noted. Then, by controlling all the relations (a) to (d) described above, that is, by forming a welded part satisfying the following equations (1) to (4) by lap laser welding, the end of the welded part is obtained. It was found that the generation of cracks on the side and the propagation of cracks could be suppressed. In the present invention, the fusion zone and the weld heat affected zone are collectively referred to as a weld zone.
L ≧ 15.0 (1)
10.0 ≧ L2 ≧ 2l c (2)
t1 ≧ 2d c (3)
w c > d c (4)
Here, L is the total length of the weld (Unit: mm), L2 is the length of the end welds (Unit: mm), l c is the length of the crater end welds (Unit: mm), t1 is superimposed the thickness of the top layer of the steel sheet of the unit (unit: mm), d c is the depth of the crater end welds (unit: mm), the w c crater of the width of the end welds (unit: mm) is .

さらに、重ねた複数枚の鋼板の板厚の合計および重ねた複数枚の鋼板の間の隙間の大きさの合計を制御することで、重ね面における溶融部への応力集中を抑えることとなり、剥離強度をより向上できることが分かった。   Furthermore, by controlling the total thickness of the plurality of stacked steel sheets and the total size of the gap between the plurality of stacked steel sheets, it is possible to suppress the concentration of stress on the melted portion on the overlapped surface, and to peel off. It was found that the strength could be further improved.

本発明は、上述の知見に基づいて完成されたものであり、以下を要旨とするものである。
[1] 複数の鋼板を重ね合わせた重ね合わせ部に、重ねレーザ溶接により接合された溶接部を有する重ねレーザ溶接継手であって、
前記溶接部は、前記重ね合わせ部の鋼板を貫通する本溶接部と、該本溶接部の一端に形成されたクレータを有する終期溶接部とからなり、
前記溶接部は、(1)式〜(4)式を満たす重ねレーザ溶接継手。
L≧15.0 ・・・(1)
10.0≧L2≧2l ・・・(2)
t1≧2d ・・・(3)
>d ・・・(4)
ここで、Lは溶接部の全長(単位:mm)、L2は終期溶接部の長さ(単位:mm)、lは終期溶接部のクレータの長さ(単位:mm)、t1は重ね合わせ部のうち最上層の鋼板の板厚(単位:mm)、dは終期溶接部のクレータの深さ(単位:mm)、wは終期溶接部のクレータの幅(単位:mm)である。
[2] 前記重ね合わせ部における、鋼板間の隙間の大きさの合計が、前記複数の鋼板の合計板厚に対して0%以上15%以下である上記[1]に記載の重ねレーザ溶接継手。
[3] 前記複数の鋼板のうち少なくとも1つの鋼板は、質量%で、
C:0.07%超え0.25%以下、
P+S:0.03%未満、
Mn:1.8%以上3.0%以下、
Si:1.2%超え2.5%以下
を含有し、残部Feおよび不可避的不純物からなる成分組成を有する上記[1]または[2]に記載の重ねレーザ溶接継手。
[4] 前記成分組成に加えて、さらに、以下のA群およびB群から選択される1つまたは2つを含有する上記[1]〜[3]のいずれか1つに記載の重ねレーザ溶接継手。
A群:質量%で、Ti:0.005%以上0.01%以下、およびNb:0.005%以上0.050%未満のうちから選択される1種または2種
B群:質量%で、Cr:1.0%以下、Mo:0.50%以下、およびB:0.10%以下のうちから選択される1種または2種以上
[5] 前記複数の鋼板のうち少なくとも1つの鋼板が、引張強さ980MPa以上の高張力鋼板である上記[1]〜[4]のいずれか1つに記載の重ねレーザ溶接継手。
[6] 上記[1]〜[5]のいずれか1つに記載の重ねレーザ溶接継手の製造方法であって、
複数の鋼板を上下方向に重ね合わせ、
重ね合わせた前記複数の鋼板の重ね合わせ部のうち、最上層の鋼板表面にレーザを照射するレーザ溶接を行い、前記重ね合わせ部に溶接部を形成し、接合する重ねレーザ溶接継手の製造方法。
[7] 前記レーザ溶接は、本溶接部を形成する本溶接工程と、クレータを有する終期溶接部を形成する終期溶接工程とを有し、
(1)式〜(4)式を満たす前記溶接部を形成するように、
(5)式〜(7)式を満たす条件で、前記終期溶接工程のレーザ出力、溶接速度、焦点位置およびビーム径のうち少なくとも1つを制御する[6]に記載の重ねレーザ溶接継手の製造方法。
L≧15.0 ・・・(1)
10.0≧L2≧2l ・・・(2)
t1≧2d ・・・(3)
>d ・・・(4)
≧P≧(1/4)P ・・・(5)
≧v≧(1/4)v ・・・(6)
≦f≦20.0 ・・(7)
ここで、Lは溶接部の全長(単位:mm)、L2は終期溶接部の長さ(単位:mm)、lは終期溶接部のクレータの長さ(単位:mm)、t1は重ね合わせ部のうち最上層の鋼板の板厚(単位:mm)、dは終期溶接部のクレータの深さ(単位:mm)、wは終期溶接部のクレータの幅(単位:mm)、Pは本溶接工程のレーザ出力(単位:kW)、Pは終期溶接工程のレーザ出力(単位:kW)、vは本溶接工程の溶接速度(単位:m/min)、vは終期溶接工程の溶接速度(単位:m/min)、fは本溶接工程の焦点位置(単位:mm)、fは終期溶接工程の焦点位置(単位:mm)である。
[8] 上記[1]〜[5]のいずれか1つに記載の重ねレーザ溶接継手を有する自動車用骨格部品。
The present invention has been completed based on the above findings, and has the following gist.
[1] A lap laser welded joint having a welded portion joined by lap laser welding to an overlapped portion where a plurality of steel plates are overlapped,
The welded portion includes a main welded portion penetrating the steel plate of the overlapped portion, and a final welded portion having a crater formed at one end of the main welded portion,
The welded portion is a lap laser welded joint satisfying the expressions (1) to (4).
L ≧ 15.0 (1)
10.0 ≧ L2 ≧ 2l c (2)
t1 ≧ 2d c (3)
w c > d c (4)
Here, L is the total length of the weld (Unit: mm), L2 is the length of the end welds (Unit: mm), l c is the length of the crater end welds (Unit: mm), t1 is superimposed the thickness of the top layer of the steel sheet of the unit (unit: mm), d c is the depth of the crater end welds (unit: mm), the w c crater of the width of the end welds (unit: mm) is .
[2] The lap laser welded joint according to [1], wherein the sum of the sizes of the gaps between the steel plates in the overlapped portion is 0% or more and 15% or less with respect to the total thickness of the plurality of steel plates. .
[3] At least one steel plate among the plurality of steel plates is represented by mass%,
C: more than 0.07% and 0.25% or less
P + S: less than 0.03%,
Mn: 1.8% or more and 3.0% or less,
The lap laser welded joint according to the above [1] or [2], containing Si: more than 1.2% and not more than 2.5%, and having a component composition consisting of a balance of Fe and inevitable impurities.
[4] The lap laser welding according to any one of [1] to [3], further including one or two selected from the following group A and group B in addition to the component composition. Fittings.
Group A: mass%, one or two selected from Ti: 0.005% or more and 0.01% or less, and Nb: 0.005% or more and less than 0.050% Group B: mass% , Cr: 1.0% or less, Mo: 0.50% or less, and B: 0.10% or less [5] At least one steel sheet of the plurality of steel sheets Is a high-tensile steel plate having a tensile strength of 980 MPa or more, the lap laser welded joint according to any one of the above [1] to [4].
[6] The method for producing a lap laser welded joint according to any one of [1] to [5],
Plural steel plates are piled up and down,
A method of manufacturing a lap laser welded joint in which laser welding is performed by irradiating a laser beam to the surface of the uppermost steel sheet among the superposed portions of the plurality of superposed steel plates, and a welded portion is formed in the superposed portion and joined.
[7] The laser welding includes a main welding step of forming a main welding portion, and a final welding step of forming a final welding portion having a crater,
In order to form the welded portion satisfying the expressions (1) to (4),
Manufacturing of the lap laser welded joint according to [6], wherein at least one of a laser output, a welding speed, a focal position, and a beam diameter in the final welding step is controlled under a condition satisfying the expressions (5) to (7). Method.
L ≧ 15.0 (1)
10.0 ≧ L2 ≧ 2l c (2)
t1 ≧ 2d c (3)
w c > d c (4)
P i ≧ P f ≧ (1/4) P i (5)
v i ≧ v f ≧ (1/4) v i (6)
f i ≦ f f ≦ 20.0 (7)
Here, L is the total length of the weld (Unit: mm), L2 is the length of the end welds (Unit: mm), l c is the length of the crater end welds (Unit: mm), t1 is superimposed the thickness of the top layer of the steel sheet of the unit (unit: mm), d c is the depth of the crater end welds (unit: mm), w c is crater of the width of the end welds (unit: mm), P i the laser output of the welding process (unit: kW), laser output P f is the final stage welding process (unit: kW), v i is the welding speed of the welding process (unit: m / min), v f is the final stage welding speed of the welding process (unit: m / min), f i is the focal position of the welding process (unit: mm), f f is the focal position of the end the welding process (unit: mm) is.
[8] A skeletal component for automobiles having the lap laser welded joint according to any one of [1] to [5].

本発明によれば、重ね合わせた複数枚の鋼板の重ねレーザ溶接における、溶接部の終端部での割れの発生および割れの伝播を抑制できるため、剥離強度の良好な重ねレーザ溶接継手を製造できる。また、本発明の重ねレーザ溶接継手は外観にも優れるため、自動車の構造部材に好適であり、本発明の重ねレーザ溶接継手を有する自動車用骨格部品を製造できる。   ADVANTAGE OF THE INVENTION According to this invention, since the generation | occurrence | production of a crack in the terminal part of a welding part and propagation of a crack in the lap laser welding of several superposed steel plates can be suppressed, the lap laser welding joint with favorable peel strength can be manufactured. . Further, the lap laser welded joint of the present invention is also excellent in appearance, so that it is suitable for structural members of automobiles, and a skeleton part for automobiles having the lap laser welded joint of the present invention can be manufactured.

図1は、本発明の重ねレーザ溶接継手の一例を示す斜視図である。FIG. 1 is a perspective view showing an example of the lap laser welded joint of the present invention. 図2(A)は従来の重ねレーザ溶接継手の溶接終端部を説明する概略図であり、図2(B)は本発明の重ねレーザ溶接継手の溶接終端部を説明する概略図である。FIG. 2A is a schematic diagram illustrating a welding terminal portion of a conventional lap laser welding joint, and FIG. 2B is a schematic diagram illustrating a welding terminal portion of a lap laser welding joint of the present invention. 図3(A)は、図2(A)における重ねレーザ溶接継手のA−A線断面図であり、図3(B)は、図2(B)における重ねレーザ溶接継手のB−B線断面図である。FIG. 3A is a sectional view taken along line AA of the lap laser welded joint in FIG. 2A, and FIG. 3B is a sectional view taken along line BB of the lap laser welded joint in FIG. 2B. FIG. 図4(A)は従来の重ねレーザ溶接継手の溶接部を説明する上面図および断面図であり、図4(B)は本発明の重ねレーザ溶接継手の溶接部を説明する上面図および断面図である。FIG. 4A is a top view and a sectional view illustrating a welded portion of a conventional lap laser welded joint, and FIG. 4B is a top view and a sectional view illustrating a welded portion of the lap laser welded joint of the present invention. It is. 図5は、本発明の重ねレーザ溶接継手の溶接方法を説明する斜視図である。FIG. 5 is a perspective view illustrating a method for welding a lap laser welded joint according to the present invention. 図6(A)は本発明の重ねレーザ溶接継手の溶接部(溶融部)の位置を説明する上面図であり、図6(B)は図6(A)におけるC−C線断面図である。FIG. 6A is a top view illustrating the position of a welded portion (fused portion) of the lap laser welded joint of the present invention, and FIG. 6B is a cross-sectional view taken along line CC in FIG. 6A. . 図7は、本発明の実施例における重ねレーザ溶接継手の一例を示す図である。FIG. 7 is a diagram illustrating an example of the lap laser welded joint according to the embodiment of the present invention. 図8は、本発明の重ねレーザ溶接継手の製造方法における重ねレーザ溶接条件の一例を示すグラフであり、図8(A)はレーザ出力と溶接時間の関係を示し、図8(B)は溶接速度と溶接時間の関係を示し、図8(C)は焦点位置と溶接時間との関係を示す。FIG. 8 is a graph showing an example of lap laser welding conditions in the method of manufacturing a lap laser welded joint according to the present invention. FIG. 8A shows the relationship between laser output and welding time, and FIG. FIG. 8C shows the relationship between the speed and the welding time, and FIG. 8C shows the relationship between the focal position and the welding time.

以下、各図を参照して、本発明の重ねレーザ溶接継手、重ねレーザ溶接継手の製造方法、および自動車用骨格部品について説明する。なお、本発明はこの実施形態に限定されない。   Hereinafter, a lap laser welded joint, a method of manufacturing a lap laser welded joint, and a skeleton part for an automobile will be described with reference to the drawings. Note that the present invention is not limited to this embodiment.

<重ねレーザ溶接継手>
本発明の重ねレーザ溶接継手は、複数の鋼板を重ね合わせた重ね合わせ部に、重ねレーザ溶接により接合された溶接部を有する。溶接部は、重ね合わせ部の鋼板を貫通する本溶接部と、該本溶接部の一端に形成されたクレータを有する終期溶接部とからなり、溶接部は、下記の(1)式〜(4)式を満たす。
L≧15.0 ・・・(1)
10.0≧L2≧2l ・・・(2)
t1≧2d ・・・(3)
>d ・・・(4)
ここで、Lは溶接部の全長(単位:mm)、L2は終期溶接部の長さ(単位:mm)、lは終期溶接部のクレータの長さ(単位:mm)、t1は重ね合わせ部のうち最上層の鋼板の板厚(単位:mm)、dは終期溶接部のクレータの深さ(単位:mm)、wは終期溶接部のクレータの幅(単位:mm)である。
<Lap laser welded joint>
The lap laser welded joint of the present invention has a weld portion joined by lap laser welding to a lap portion where a plurality of steel plates are laid. The welded portion includes a main welded portion penetrating the steel plate of the overlapped portion, and a final welded portion having a crater formed at one end of the main welded portion, and the welded portion is defined by the following formulas (1) to (4). Satisfies the equation.
L ≧ 15.0 (1)
10.0 ≧ L2 ≧ 2l c (2)
t1 ≧ 2d c (3)
w c > d c (4)
Here, L is the total length of the weld (Unit: mm), L2 is the length of the end welds (Unit: mm), l c is the length of the crater end welds (Unit: mm), t1 is superimposed the thickness of the top layer of the steel sheet of the unit (unit: mm), d c is the depth of the crater end welds (unit: mm), the w c crater of the width of the end welds (unit: mm) is .

このような本発明の重ねレーザ溶接継手1の一実施形態について、図1〜図4を用いて説明する。図1は、本発明の重ねレーザ溶接継手1の一例を示す斜視図である。図2(A)は従来の重ねレーザ溶接継手の溶接終端部を示す概略図であり、図2(B)は本発明の重ねレーザ溶接継手の溶接終端部を示す概略図である。図3(A)は図2(A)に示したA−A線の断面図であり、図3(B)は図2(B)に示したB−B線の断面図である。図4(A)は従来の重ねレーザ溶接継手の溶接部を示す上面図および断面図であり、図4(B)は本発明の重ねレーザ溶接継手の溶接部を示す上面図および断面図である。   One embodiment of such a lap laser welded joint 1 of the present invention will be described with reference to FIGS. FIG. 1 is a perspective view showing an example of the lap laser welded joint 1 of the present invention. FIG. 2 (A) is a schematic diagram showing a welding terminal portion of a conventional lap laser welding joint, and FIG. 2 (B) is a schematic diagram showing a welding terminal portion of a lap laser welding joint of the present invention. 3A is a cross-sectional view taken along line AA shown in FIG. 2A, and FIG. 3B is a cross-sectional view taken along line BB shown in FIG. 2B. FIG. 4A is a top view and a sectional view showing a welded portion of a conventional lap laser welded joint, and FIG. 4B is a top view and a sectional view showing a welded portion of the lap laser welded joint of the present invention. .

まず、図1を参照して、本発明の重ねレーザ溶接継手1について説明する。   First, a lap laser welded joint 1 of the present invention will be described with reference to FIG.

本発明の重ねレーザ溶接継手1では、少なくとも二つの鋼板を重ね合わせる。図1に示した例では、縦壁部2aおよび縦壁部2aの先端から外側へ延びるフランジ部2bを有する断面形状が略ハット形状の鋼板2と、平らなパネル形状の鋼板3との2枚の鋼板を用いる。鋼板2と鋼板3は対向するように重ね合わせられ、鋼板2のフランジ部2bの領域(平坦な領域)が接合面となる。重ね合わせた2枚の鋼板2、3は、フランジ部2bで重ねレーザ溶接することにより接合される。重ねレーザ溶接では、鋼板2、3のうち少なくとも1枚の鋼板を貫通し、鋼板2、3を接合する溶融部が形成される。この溶融部およびこの溶融部の溶接熱影響部が、溶接部4となる。   In the lap laser welded joint 1 of the present invention, at least two steel plates are overlapped. In the example shown in FIG. 1, a steel plate 2 having a substantially hat-shaped cross section and a flat panel-shaped steel plate 3 having a vertical wall portion 2 a and a flange portion 2 b extending outward from the tip of the vertical wall portion 2 a are provided. Use a steel plate. The steel plate 2 and the steel plate 3 are overlapped so as to face each other, and a region (flat region) of the flange portion 2b of the steel plate 2 is a joining surface. The two superposed steel plates 2 and 3 are joined by lap laser welding at the flange portion 2b. In the lap laser welding, a fusion part penetrating at least one of the steel plates 2 and 3 and joining the steel plates 2 and 3 is formed. The fusion zone and the weld heat affected zone of the fusion zone become the weld zone 4.

なお、レーザ溶接は、縦壁部2aに沿って、フランジ部2bを長手方向に移動しながら、断続的にレーザビーム7を照射して行なわれる。これにより、鋼板2、3の接合面には、図1に示すように、表面の形状が略直線の複数の溶接部4が形成される。ここでは、本発明の重ねレーザ溶接継手1として、2枚の鋼板2、3が重ね合される場合を例に説明するが、3枚以上の鋼板が重ね合されていてもよい。   The laser welding is performed by intermittently irradiating the laser beam 7 while moving the flange portion 2b in the longitudinal direction along the vertical wall portion 2a. Thereby, as shown in FIG. 1, a plurality of welds 4 having a substantially straight surface are formed on the joint surfaces of the steel plates 2 and 3. Here, as the lap laser welded joint 1 of the present invention, a case where two steel plates 2 and 3 are superposed will be described as an example, but three or more steel plates may be superposed.

次に、図2〜図4を参照して、本発明の技術思想および溶接部4の構成について説明する。図2(A)、図3(A)および図4(A)には、従来の重ねレーザ溶接継手における溶接部14とその周辺を、図2(B)、図3(B)および図4(B)には、本発明の重ねレーザ溶接継手における溶接部4とその周辺を、それぞれ示す。   Next, the technical idea of the present invention and the configuration of the welded portion 4 will be described with reference to FIGS. FIGS. 2 (A), 3 (A) and 4 (A) show a welded portion 14 and its periphery in a conventional lap laser welded joint, respectively, in FIGS. 2 (B), 3 (B) and 4 (A). (B) shows the welded part 4 and its periphery in the lap laser welded joint of the present invention, respectively.

従来の重ねレーザ溶接方法では、一定の出力と速度で溶接して溶接部を形成する。そのため、溶融幅の支配因子であるキーホールの大きさは溶接後半まで同様の大きさとなり、一般的に図4(A)に示した溶接部14が形成される。具体的には、溶接部14の幅Wは、溶接部14の始端Sから終端Eまで略同じである。重ね合わせ部における鋼板2、3は、溶接により鋼板2、3の全てを貫通して溶融される。溶接部14の終端Eでは、上側の鋼板2に断面積の大きなクレータ15が形成される。   In a conventional lap laser welding method, a weld is formed by welding at a constant output and speed. Therefore, the size of the keyhole, which is the controlling factor of the melt width, becomes the same size until the latter half of welding, and the welded portion 14 shown in FIG. 4A is generally formed. Specifically, the width W of the welded portion 14 is substantially the same from the start S to the end E of the welded portion 14. The steel plates 2 and 3 in the overlapped portion are melted through all of the steel plates 2 and 3 by welding. At the end E of the welded portion 14, a crater 15 having a large sectional area is formed on the upper steel plate 2.

上記した従来の重ねレーザ溶接方法により溶接を行った重ねレーザ溶接継手では、溶接部14の終端部分のクレータ15の深さが最上層の鋼板の板厚よりも深くなる。具体的には、図2(A)および図3(A)に示すように、クレータ15の深さdは、鋼板2を貫通しており、鋼板2の板厚以上となる。このような形状の場合、溶接部14の終端Eにおいて最終凝固部となる中心部には、溶融部外周部分から外側に向かう引張応力(図2(A)に示した矢印Fa方向の力)が集中してかかる。これにより、溶接部14の終端部分では凝固割れ16が発生し、伝播する場合があることが分かった。In the lap laser welded joint welded by the above-described conventional lap laser welding method, the depth of the crater 15 at the end of the welded portion 14 is greater than the thickness of the uppermost steel plate. Specifically, as shown in FIG. 2 (A) and FIG. 3 (A), the depth d c of the crater 15 penetrates the steel plate 2, the more the thickness of the steel plate 2. In the case of such a shape, a tensile stress (force in the direction of arrow Fa shown in FIG. 2A) directed outward from the outer peripheral portion of the fusion zone is applied to the central portion, which is the final solidified portion, at the end E of the welded portion 14. Concentrate and take. As a result, it has been found that solidification cracks 16 may be generated and propagated at the end portion of the welded portion 14.

これに対し、後述する本発明の溶接部4の形状を形成する重ねレーザ溶接方法では、図4(B)に示すように、溶接部4の幅Wは、溶接部4の始端Sから所定の位置まで略同じに形成されるが、該所定の位置から終端Eにかけて段階的に狭くなるように形成される。重ね合わせ部における鋼板2、3は、上記した所定の位置までの溶接前半では鋼板2、3の全てを貫通して溶融されるが、上記した所定の位置以降の溶接後半では下側の鋼板3の溶融量は減少する。溶接部4の終端Eでは、上側の鋼板2に小さなクレータ5が形成される。   On the other hand, in the lap laser welding method for forming the shape of the welded portion 4 of the present invention to be described later, the width W of the welded portion 4 is a predetermined width from the starting end S of the welded portion 4 as shown in FIG. It is formed substantially the same up to the position, but is formed so as to be gradually narrowed from the predetermined position to the end E. The steel plates 2 and 3 in the overlapped portion are melted by penetrating all of the steel plates 2 and 3 in the first half of the welding to the above-described predetermined position, but in the second half of welding after the above-described predetermined position, the lower steel plate 3 is melted. Is reduced. At the end E of the weld 4, a small crater 5 is formed on the upper steel plate 2.

図4(A)および図4(B)に示したように、従来のクレータ15に比べて、溶接部4の終端Eに形成されるクレータ5のサイズは最上層の鋼板の板厚よりも小さく(浅く)なる。具体的には、図2(B)および図3(B)に示すように、クレータ5の深さdは浅く、鋼板2を貫通しない。このような形状の場合、溶接部4の終端Eでは、溶融部の外周部分から外側に向かう引張応力(図2(B)に示した矢印Fb方向の力)の中心部(終端Eの最終凝固部の中心部)への集中が小さくなる。これにより、溶接部4の終端部分における凝固割れの発生を防止することができる。As shown in FIGS. 4A and 4B, the size of the crater 5 formed at the end E of the welded portion 4 is smaller than the thickness of the uppermost steel plate as compared with the conventional crater 15. (Shallow). Specifically, as shown in FIG. 2 (B) and FIG. 3 (B), the depth d c of the crater 5 is shallow, not penetrate the steel plate 2. In the case of such a shape, at the terminal end E of the welded portion 4, the central portion (the final solidification of the terminal end E) of the tensile stress (force in the direction of the arrow Fb shown in FIG. Concentration in the center of the part). Thereby, it is possible to prevent the occurrence of solidification cracking at the terminal portion of the welded portion 4.

上記した技術思想に基づき、本発明の重ねレーザ溶接継手1では、溶接部4の表面の寸法を、所定の範囲に調整する。特に、溶接終端部のクレータ5のサイズを小さくすることが重要である。   Based on the above technical idea, in the lap laser welded joint 1 of the present invention, the surface dimensions of the welded portion 4 are adjusted to a predetermined range. In particular, it is important to reduce the size of the crater 5 at the welding end.

具体的には、図4(B)に示すように、溶接部4は、重ね合わせ部の鋼板を貫通する本溶接部4aと、該本溶接部4aの一端に続けて形成されたクレータ5を有する終期溶接部4bとから構成される。溶接部4は、上記した(1)式〜(4)式を満たす。   Specifically, as shown in FIG. 4B, the welded portion 4 includes a main welded portion 4a penetrating the steel plate of the overlapped portion, and a crater 5 formed continuously from one end of the main welded portion 4a. And a final weld 4b. The welded portion 4 satisfies the above equations (1) to (4).

(溶接部4の全長L(mm):L≧15.0mm)
溶接部4の全長Lが、15.0mmより短い場合、後述する終期溶接部4bの長さL2(mm)が十分に確保できず、溶接割れが発生する。そのため、溶接部4の全長Lは15.0mm以上(上記(1)式)とする。好ましくは20.0mm以上とする。なお、特に溶接部4の全長Lの上限は規定しないが、部品の溶接時間が長くなるのを防ぐ観点より、40.0mm以下とすることが好ましい。より好ましくは30.0mm以下である。
(Overall length L (mm) of welded portion 4: L ≧ 15.0 mm)
If the total length L of the welded portion 4 is shorter than 15.0 mm, the length L2 (mm) of the final welded portion 4b described later cannot be sufficiently secured, and a weld crack occurs. Therefore, the total length L of the welded portion 4 is 15.0 mm or more (formula (1)). Preferably, it is 20.0 mm or more. Although the upper limit of the total length L of the welded portion 4 is not particularly defined, it is preferably 40.0 mm or less from the viewpoint of preventing the welding time of parts from becoming long. More preferably, it is 30.0 mm or less.

(終期溶接部4bの長さL2(mm):10.0≧L2≧2l
終期溶接部4bのクレータ5の長さlが、終期溶接部4bの長さL2の1/2より大きい場合、溶接部4の終端部分(終期溶接部4b)に対するクレータ5の割合が大きいため、溶接割れの発生を抑えることができない。そのため、終期溶接部4bのクレータ5の長さlは終期溶接部4bの長さL2(mm)の1/2以下とする。すなわち、終期溶接部4bの長さL2は、終期溶接部4bのクレータ5の長さlの2倍以上(上記(2)式)とする。好ましくは7.0mm以上とする。なお、終期溶接部4bの長さL2の上限は、溶接割れの発生を抑える観点より、終期溶接部4bの長さL2は10.0mm以下とする。好ましくは9.5mm以下とする。
(Length L2 (mm) of final weld 4b: 10.0 ≧ L2 ≧ 2l c )
The length l c of the crater 5 telophase welded portion 4b, if larger than 1/2 of the length L2 of the end welds 4b, because of the large proportion of craters 5 against end portions of the weld 4 (final weld 4b) In addition, the occurrence of welding cracks cannot be suppressed. Therefore, the length l c of the crater 5 telophase welded portion 4b is set to 1/2 or less of the length of the end weld 4b L2 (mm). That is, the length L2 of the end welds 4b is at least twice the length l c of the crater 5 telophase welded portion 4b (above (2)). It is preferably at least 7.0 mm. The upper limit of the length L2 of the final weld 4b is set to 10.0 mm or less from the viewpoint of suppressing the occurrence of welding cracks. Preferably, it is 9.5 mm or less.

(重ね合わせ部のうち最上層の鋼板の板厚t1(mm):t1≧2d
終期溶接部4bのクレータ5の深さdが、重ね合わせ部のうち最上層(複数枚の鋼板を重ね合わせた部分のうち一番上部)の鋼板の板厚t1の1/2より大きい場合、鋼板表面でのアンダーフィルが著しくなる。その結果、溶接部4の終端Eに引張応力がより集中し、溶接割れが発生しやすくなる。また、溶接割れが発生した場合、後述する本発明の実施例にも示すように、はく離強度を評価する試験において溶接割れ部分から破壊が起こりやすく、本発明で目的とするはく離強度が得られないことがある。そのため、終期溶接部4bのクレータ5の深さdは重ね合わせ部のうち最上層の鋼板の板厚t1(mm)の1/2以下とする。すなわち、重ね合わせ部のうち最上層の鋼板の板厚t1は、終期溶接部4bのクレータ5の深さdの2倍以上(上記(3)式)とする。
なお、以降の説明において、「重ね合わせ部のうち最上層の鋼板の板厚t1」とは、図4(B)に示す例の場合には図中の「t2」が上記t1に相当する。
(Thickness of the uppermost layer of the steel sheet of the overlapping portions t1 (mm): t1 ≧ 2d c)
The depth d c of the crater 5 telophase welded portion 4b, if larger than 1/2 of the plate thickness of the steel sheet of the uppermost layer of the overlapping portions (the uppermost part of the partial superposition a plurality of steel plates) t1 In addition, underfill on the surface of the steel sheet becomes remarkable. As a result, the tensile stress is more concentrated on the terminal end E of the welded portion 4, and the welding crack is easily generated. Further, when welding cracks occur, as shown in Examples of the present invention described later, in a test for evaluating the peel strength, the fracture is likely to occur from the weld crack portion, and the peel strength intended in the present invention cannot be obtained. Sometimes. Therefore, to 1/2 or less of the plate thickness of the top layer of the steel sheet within a depth of crater 5 d c is overlapping portions of the end weld 4b t1 (mm). That is, the thickness t1 of the top layer of the steel sheet of the overlapping portions is at least twice the depth d c of the crater 5 telophase weld 4b (above (3)).
In the following description, the “plate thickness t1 of the uppermost steel plate in the overlapped portion” corresponds to “t2” in the drawing in the case of the example shown in FIG. 4B.

本発明では、特に終期溶接部4bのクレータ5の深さdの下限は規定しないが、実施工上の観点より、終期溶接部4bのクレータ5の深さdは、重ね合わせ部のうち最上層の鋼板の板厚t1(mm)の1/3以下とすることが好ましい。すなわち、重ね合わせ部のうち最上層の鋼板の板厚t1は、終期溶接部4bのクレータ5の深さdの3倍以上(3d≦t1)とすることが好ましい。より好ましくは、重ね合わせ部のうち最上層の鋼板の板厚t1は0.7mm以上とする。
なお、レーザ出力をなるべく下げずに溶接を効率的に行う観点から、終期溶接部4bのクレータ5の深さdは、重ね合わせ部のうち最上層の鋼板の板厚t1(mm)の1/10以上とすることが好ましい。すなわち、重ね合わせ部のうち最上層の鋼板の板厚t1は、終期溶接部4bのクレータ5の深さdの10倍以下(10×d≧t1)とすることが好ましい。
In the present invention, is not particularly a lower limit of the depth d c of the crater 5 telophase weld 4b defines, from the viewpoint of the real construction, the depth d c of the crater 5 telophase weld 4b, of the superposed parts It is preferable that the thickness be equal to or less than 1/3 of the thickness t1 (mm) of the uppermost steel sheet. That is, the thickness t1 of the top layer of the steel sheet of the overlapping portions is preferably three times or more the depth d c of the crater 5 telophase weld 4b (3d c ≦ t1). More preferably, the thickness t1 of the uppermost steel sheet in the overlapped portion is 0.7 mm or more.
From the viewpoint of performing the welding without reducing the laser output as much as possible efficiently, the depth d c of the crater 5 telophase welding unit 4b, the thickness of the top layer of the steel sheet of the overlapping portions t1 (mm) 1 / 10 or more is preferable. That is, the thickness t1 of the top layer of the steel sheet of the overlapping portions is preferably set to 10 times the depth d c of the crater 5 telophase weld 4b (10 × d c ≧ t1 ).

(終期溶接部4bのクレータ5の幅w(mm):w>d
終期溶接部4bのクレータ5の深さdが上記した重ね合わせ部のうち最上層の鋼板の板厚t1の1/2以下であっても、終期溶接部4bのクレータ5の深さdが終期溶接部4bのクレータ5の幅w以上の場合には、鋼板表面でのアンダーフィルが著しくなるため、溶接部4の終端Eに引張応力がより集中し、溶接割れが発生しやすくなる。また、溶接割れが発生した場合、後述する実施例にも示すように、はく離強度を評価する試験において溶接割れ部分から破壊が起こりやすく、本発明で目的とするはく離強度が得られないことがある。そのため、終期溶接部4bのクレータ5の深さdは終期溶接部4bのクレータ5の幅w未満とする。すなわち、終期溶接部4bのクレータ5の幅wは、終期溶接部4bのクレータ5の深さdより大きい(上記(4)式)とする。好ましくは、終期溶接部4bのクレータ5の幅wは、0.15mm以上とする。
なお、特に終期溶接部4bのクレータ5の深さdの下限は規定しないが、実施工上の観点より、好ましくは0.30mm以上である。
なお、終期溶接部4bのクレータ5のサイズが大きくなると、アンダーフィルが大きくなるため、終期溶接部4bのクレータ5の幅wは、2mm以下とすることが好ましい。
(Width w c (mm crater 5 telophase weld 4b): w c> d c )
Also the depth d c of the crater 5 telophase welded portion 4b is not more than 1/2 of the plate thickness t1 of the top layer of the steel sheet of the overlapping portion as described above, the depth d c of the crater 5 telophase weld 4b There the case of more than the width w c of the crater 5 telophase weld 4b, since the underfill in the steel sheet surface becomes significantly more concentrated tensile stress at the end E of the welded portion 4, weld cracking is likely to occur . Further, when a weld crack occurs, as shown in the examples described later, in a test for evaluating the peel strength, breakage easily occurs from the weld crack portion, and the peel strength intended in the present invention may not be obtained. . Therefore, the depth d c of the crater 5 telophase welded portion 4b is smaller than the width w c of the crater 5 telophase weld 4b. That is, the width w c of the crater 5 telophase welded portion 4b is larger than the depth d c of the crater 5 telophase welded portion 4b (equation (4)). Preferably, the width w c of the crater 5 telophase weld 4b shall be 0.15mm or more.
Incidentally, in particular lower limit of the depth d c of the crater 5 telophase weld 4b is not specified, from the viewpoint of the real construction, preferably 0.30mm or more.
Incidentally, the size of the crater 5 telophase welded portion 4b increases, the underfill is increased, the width w c of the crater 5 telophase weld 4b is preferably set to 2mm or less.

以上のように、本発明の溶接部4は、本溶接部4aおよび終期溶接部4bを上記した所定の範囲に形成するため、クレータ5のサイズを小さくすることによる上記した効果を最大限に引出せる。その結果、溶接部4の終端Eへの過剰な応力集中を防ぎ、溶接割れの発生を防止することができる。これにより、溶接部4の全長Lの最小値が15.0mmと短い場合であっても溶接部終端での溶接欠陥の発生を防止することができる。   As described above, since the welded portion 4 of the present invention forms the main welded portion 4a and the final welded portion 4b in the above-described predetermined ranges, the above-described effects of reducing the size of the crater 5 are maximized. I can put it out. As a result, excessive stress concentration on the terminal end E of the welded portion 4 can be prevented, and the occurrence of welding cracks can be prevented. Thereby, even if the minimum value of the total length L of the welded portion 4 is as short as 15.0 mm, it is possible to prevent the occurrence of welding defects at the end of the welded portion.

なお、本発明の重ねレーザ溶接継手1は、以上の構成により本発明で目的とする特性を得ることができるが、上記の構成に加えて、必要に応じて下記の構成を加えることができる。   The lap laser welded joint 1 of the present invention can obtain the desired characteristics in the present invention with the above-described configuration. However, in addition to the above-described configuration, the following configuration can be added as needed.

(複数の鋼板の総板厚T(mm)に対する鋼板の間の隙間(mm)の大きさの合計:0%以上15%以下)
本発明では、複数の鋼板を重ね合わせた重ね合わせ部における、鋼板の間の隙間の大きさの合計G(以下、総板隙と称する場合もある)が、複数の鋼板の総板厚T(mm)に対して0%以上15%以下とすることができる。図4(B)に示した例では、鋼板の間の隙間(板隙)は鋼板2、3の間のみであるため、総板隙をGmmとし、複数の鋼板の総板厚Tを(t2+t3)mmとしたとき、0%≦G/(t2+t3)≦15%と表される。複数の鋼板の総板厚T(mm)に対する総板隙G(mm)は、上記した範囲に調整することにより、アンダーフィルの量を抑え、重ね面に形成された溶接部への応力集中を抑えることとなり、溶接割れを抑制し、剥離強度をさらに向上させることが可能となる。より好ましくは、複数の鋼板の総板厚T(mm)に対する総板隙G(mm)は、5%以上とする。より好ましくは10%以下とする。
(Total thickness of gap (mm) between steel plates with respect to total thickness T (mm) of a plurality of steel plates: 0% or more and 15% or less)
In the present invention, the total G of the gaps between the steel plates (hereinafter, sometimes referred to as a total plate gap) in a superposed portion where a plurality of steel plates are superimposed is represented by a total plate thickness T ( mm) to 0% or more and 15% or less. In the example shown in FIG. 4B, the gap between the steel plates (gap) is only between the steel plates 2 and 3, so that the total plate gap is Gmm and the total plate thickness T of the plurality of steel plates is (t2 + t3). ) Mm, 0% ≦ G / (t2 + t3) ≦ 15%. By adjusting the total gap G (mm) with respect to the total thickness T (mm) of the plurality of steel sheets to the above-described range, the amount of underfill is suppressed, and the stress concentration on the welded portion formed on the overlapped surface is reduced. As a result, welding cracks can be suppressed, and the peel strength can be further improved. More preferably, the total gap G (mm) with respect to the total thickness T (mm) of the plurality of steel plates is 5% or more. More preferably, it is set to 10% or less.

(鋼板の成分組成)
本発明の重ねレーザ溶接継手1に用いる鋼板の成分組成は、特に限定されないが、重ね合わせる複数の鋼板のうち少なくとも1つの鋼板の成分組成が、例えば、質量%で、C:0.07%超え0.25%以下、P+S:0.03%未満、Mn:1.8%以上3.0%以下、Si:1.2%超え2.5%以下を含有し、残部Feおよび不可避不純物からなる成分組成を有するものとすることができる。以下、各成分組成における%とは、質量%のことを指す。
(Steel composition)
Although the component composition of the steel sheet used for the lap laser welded joint 1 of the present invention is not particularly limited, the component composition of at least one of the steel sheets to be superposed is, for example, C: more than 0.07% by mass%. 0.25% or less, P + S: less than 0.03%, Mn: 1.8% or more and 3.0% or less, Si: 1.2% or more and 2.5% or less, the balance being Fe and unavoidable impurities It can have a component composition. Hereinafter,% in each component composition means mass%.

(C:0.07%超え0.25%以下)
C含有量が0.07%を超える場合、析出強化の効果を得ることが可能となる。一方、C含有量が0.25%以下の場合、粗大な炭化物の析出を招くことがなく、所望の高強度、および加工性を確保することが可能となる。そのため、C含有量は0.07%超え0.25%以下とすることが好ましい。より好ましくは、C含有量は、0.10%以上であり、0.21%以下である。
(C: more than 0.07% and 0.25% or less)
When the C content exceeds 0.07%, the effect of precipitation strengthening can be obtained. On the other hand, when the C content is 0.25% or less, it is possible to ensure desired high strength and workability without causing precipitation of coarse carbides. Therefore, the C content is preferably set to be more than 0.07% and 0.25% or less. More preferably, the C content is 0.10% or more and 0.21% or less.

(P+S:0.03%未満)
P含有量とS含有量の合計量(P+S)が0.03%未満の場合、延靱性が低下せず、所望の高強度および加工性を確保することが可能となる。そのため、P含有量とS含有量の合計量(P+S)は0.03%未満とすることが好ましい。
(P + S: less than 0.03%)
When the total amount (P + S) of the P content and the S content is less than 0.03%, the toughness does not decrease and the desired high strength and workability can be secured. Therefore, the total amount (P + S) of the P content and the S content is preferably less than 0.03%.

(Mn:1.8%以上3.0%以下)
Mn含有量が1.8%以上の場合、十分な焼入れ性が確保可能となるため、粗大な炭化物が析出し難くなる。一方、Mn含有量が3.0%以下の場合、粒界脆化感受性が増加し、靱性および耐低温割れ性が劣化し難くなる。そのため、Mn含有量は1.8%以上3.0%以下とすることが好ましい。より好ましくは、Mn含有量は、1.9%以上とする。Mn含有量は、より好ましくは2.7%以下とし、さらに好ましくは2.5%以下とする。
(Mn: 1.8% or more and 3.0% or less)
When the Mn content is 1.8% or more, sufficient hardenability can be secured, so that coarse carbides are less likely to precipitate. On the other hand, when the Mn content is 3.0% or less, the susceptibility to grain boundary embrittlement increases, and the toughness and low-temperature crack resistance hardly deteriorate. Therefore, it is preferable that the Mn content be 1.8% or more and 3.0% or less. More preferably, the Mn content is 1.9% or more. The Mn content is more preferably not more than 2.7%, and still more preferably not more than 2.5%.

(Si:1.2%超え2.5%以下)
Si含有量が1.2%超えの場合、固溶して鋼の強度を増加させる効果を十分に得ることが可能となる。一方、Si含有量が2.5%以下の場合、溶接熱影響部の硬化が大きくなり難く、溶接熱影響部の靱性および耐低温割れ性が劣化し難い。そのため、Si含有量は1.2%超え2.5%以下とすることが好ましい。より好ましくは、Si含有量は、1.3%以上とし、1.5%以下とする。
(Si: more than 1.2% and 2.5% or less)
When the Si content is more than 1.2%, the effect of forming a solid solution to increase the strength of steel can be sufficiently obtained. On the other hand, when the Si content is 2.5% or less, the hardening of the heat affected zone hardly increases, and the toughness and low temperature crack resistance of the heat affected zone hardly deteriorate. Therefore, it is preferable that the Si content be more than 1.2% and not more than 2.5%. More preferably, the Si content is 1.3% or more and 1.5% or less.

(残部Feおよび不可避的不純物)
上記成分組成以外の残部は、Feおよび不可避的不純物である。不可避的不純物としては、Al:0.015〜0.050%、N:0.002〜0.005%等が挙げられる。
(Remainder Fe and inevitable impurities)
The balance other than the above composition is Fe and inevitable impurities. Examples of the inevitable impurities include Al: 0.015 to 0.050%, and N: 0.002 to 0.005%.

その他、鋼板強度や剥離強度をより向上させるため、上記した成分組成に加えて、さらに、必要に応じて以下のA群およびB群から選択される1つまたは2つを含有することができる。   In addition, in order to further improve the strength of the steel sheet and the peel strength, one or two selected from the following groups A and B can be further contained, if necessary, in addition to the above-described component composition.

(A群:質量%で、Ti:0.005%以上0.01%以下、およびNb:0.005%以上0.050%未満のうちから選択される1種または2種)
TiやNbは、炭化物または窒化物として析出し、焼鈍中のオーステナイトの粗大化を抑制する作用を有する。したがって、Ti、Nbを含有させる場合には、少なくとも1種を含有させることが好ましい。この効果を得るためにTi、Nbを含有させる場合には、それぞれ、Tiは0.005%以上、Nbは0.005%以上を含有させることが好ましい。しかし、これらの元素を過剰に含有させても上記作用による効果が飽和して不経済となる恐れがある。また、焼鈍時の再結晶温度が上昇し、焼鈍後の金属組織が不均一となり、伸びフランジ性も損なわれる恐れがある。さらには、炭化物または窒化物の析出量が増し、降伏比が上昇し、形状凍結性も劣化する恐れがある。したがって、Ti、Nbを含有させる場合には、それぞれ、Ti含有量は0.01%以下、Nb含有量は0.050%未満とすることが好ましい。より好ましくは、Ti含有量は0.0080%未満とする。より好ましくは、Nb含有量は0.040%未満とする。
(Group A: one or two selected from Ti: 0.005% or more and 0.01% or less, and Nb: 0.005% or more and less than 0.050% by mass%)
Ti and Nb precipitate as carbides or nitrides, and have an effect of suppressing austenite coarsening during annealing. Therefore, when Ti and Nb are contained, it is preferable to contain at least one kind. When Ti and Nb are contained in order to obtain this effect, it is preferable that Ti contains 0.005% or more and Nb contains 0.005% or more, respectively. However, even if these elements are excessively contained, the effect of the above-described action may be saturated and uneconomical. In addition, the recrystallization temperature during annealing rises, the metal structure after annealing becomes uneven, and the stretch flangeability may be impaired. Furthermore, there is a possibility that the precipitation amount of carbide or nitride increases, the yield ratio increases, and the shape freezing property also deteriorates. Therefore, when Ti and Nb are contained, the Ti content is preferably 0.01% or less and the Nb content is preferably less than 0.050%. More preferably, the Ti content is less than 0.0080%. More preferably, the Nb content is less than 0.040%.

(B群:質量%で、Cr:1.0%以下、Mo:0.50%以下、およびB:0.10%以下のうちから選択される1種または2種以上)
Cr、MoおよびBは、鋼の焼入性を向上させる作用を有する元素である。したがってこれらの元素の1種類以上を含有させてもよい。しかしながら、これらの元素を過剰に含有させても上記した効果が飽和して不経済となる恐れがある。したがって、Cr、MoおよびBを含有させる場合には、それぞれ、Cr含有量は1.0%以下、Mo含有量は0.50%以下、B含有量は0.10%以下とする。より好ましくは、Cr含有量は0.50%以下とする。より好ましくは、Mo含有量は0.10%以下とする。より好ましくは、B含有量は0.03%以下、さらに好ましくは、B含有量は0.0030%以下とする。また、好ましくは、Cr含有量は0.01%以上とする。好ましくは、Mo含有量は0.004%以上とする。好ましくは、B含有量は、0.0001%以上とする。
(Group B: by mass%, one or more selected from Cr: 1.0% or less, Mo: 0.50% or less, and B: 0.10% or less)
Cr, Mo and B are elements having an effect of improving the hardenability of steel. Therefore, one or more of these elements may be contained. However, even if these elements are excessively contained, the above-mentioned effects may be saturated and uneconomical. Therefore, when Cr, Mo and B are contained, the Cr content is 1.0% or less, the Mo content is 0.50% or less, and the B content is 0.10% or less, respectively. More preferably, the Cr content is 0.50% or less. More preferably, the Mo content is 0.10% or less. More preferably, the B content is 0.03% or less, and still more preferably, the B content is 0.0030% or less. Preferably, the Cr content is 0.01% or more. Preferably, the Mo content is 0.004% or more. Preferably, the B content is 0.0001% or more.

(鋼板の引張強さ)
本発明の重ねレーザ溶接継手1に用いる複数の鋼板のうち、少なくとも1つの鋼板の引張強さTSが、980MPa以上の高張力鋼板とすることができる。少なくとも1つの鋼板が上記した高張力鋼板であっても、重ねレーザ溶接継手1は、高接合強度を得ることができると共に、溶接欠陥の発生を防止することができる。例えば、複数の鋼板のうち少なくとも1つの鋼板は、上記した成分組成を有し、引張強さTSが980MPa以上とすることが好ましい。なお、複数の鋼板は、同種、同形状の鋼板であってもよいし、異種、異形状の鋼板であってもよい。
(Tensile strength of steel sheet)
Among the plurality of steel plates used for the lap laser welded joint 1 of the present invention, at least one steel plate can be a high-tensile steel plate having a tensile strength TS of 980 MPa or more. Even if at least one steel plate is the above-described high-tensile steel plate, the lap laser welded joint 1 can obtain high joining strength and can prevent occurrence of welding defects. For example, it is preferable that at least one steel plate among the plurality of steel plates has the above-described composition and has a tensile strength TS of 980 MPa or more. The plurality of steel plates may be the same type and the same shape, or may be different types and different shapes.

(鋼板の板厚)
本発明では、重ねレーザ溶接の対象である複数枚の鋼板の板厚tは、特に限定されないが、例えば0.5mm≦t≦3.2mmの範囲内であることが好ましい。板厚がこの範囲内である鋼板は、自動車用外板および自動車用骨格部材として好適に使用することができる。なお、複数の鋼板の板厚は、全て同じであってもよいし、異なっていてもよい。
(Sheet thickness of steel plate)
In the present invention, the thickness t of the plurality of steel plates to be subjected to the lap laser welding is not particularly limited, but is preferably, for example, in a range of 0.5 mm ≦ t ≦ 3.2 mm. A steel sheet having a thickness in this range can be suitably used as an automobile outer panel and an automobile frame member. The thicknesses of the plurality of steel plates may all be the same or may be different.

具体的には、図1等に示した重ねレーザ溶接継手1の場合には、上側の鋼板2の板厚t2が0.6mm≦t2≦1.2mmを満たし、下側の鋼板3の板厚t3が1.0mm≦t3≦2.5mmとすることが好ましい。あるいは、上側の鋼板2の板厚t2および下側の鋼板3の板厚t3は、いずれも0.5mm≦t2≦3.2mm、0.5mm≦t3≦3.2mmの範囲を満たすことが好ましい。   Specifically, in the case of the lap laser welded joint 1 shown in FIG. 1 and the like, the thickness t2 of the upper steel plate 2 satisfies 0.6 mm ≦ t2 ≦ 1.2 mm, and the thickness of the lower steel plate 3 It is preferable that t3 is 1.0 mm ≦ t3 ≦ 2.5 mm. Alternatively, it is preferable that the thickness t2 of the upper steel plate 2 and the thickness t3 of the lower steel plate 3 both satisfy the ranges of 0.5 mm ≦ t2 ≦ 3.2 mm and 0.5 mm ≦ t3 ≦ 3.2 mm. .

なお、本発明における「溶接割れ」とは、溶接部4の溶接終端部分で発生し、溶接終端Eから溶接始端Sまで伝播する低温割れをさす。溶接割れの発生の有無は、溶接後の溶接部4を切断し、割れの有無を確認することで判別できる。割れの有無の確認は、目視で確認することも可能である。より明瞭に判別する観点から、例えば溶接部の切断面を光学顕微鏡で10倍程度に拡大して確認するとよい。溶接部の断面写真を撮影する場合には、精密切断機にて溶接終端部から5mm離れた箇所を溶接方向と垂直に切出す。なお、溶接割れは、溶接部4の表面から裏面まで貫通して観察される。   In the present invention, the term “weld crack” refers to a low-temperature crack that occurs at the welding end of the welded portion 4 and propagates from the welding end E to the welding start S. The presence or absence of a weld crack can be determined by cutting the welded portion 4 after welding and confirming the presence or absence of a crack. The presence or absence of cracks can also be confirmed visually. From the viewpoint of more clearly discriminating, for example, it is preferable to confirm the cut surface of the welded portion by magnifying it about 10 times with an optical microscope. When taking a photograph of the cross section of the welded portion, a portion 5 mm away from the end of welding is cut out perpendicular to the welding direction by a precision cutting machine. In addition, welding cracks are observed penetrating from the front surface to the back surface of the welded portion 4.

<重ねレーザ溶接継手の製造方法>
まず、図5を用いて、上述した本発明の重ねレーザ溶接継手1の製造方法について説明する。図5は、本発明の重ねレーザ溶接継手1の溶接方法の一例を説明するための図である。
<Production method of lap laser welded joint>
First, a method for manufacturing the above-described lap laser welded joint 1 of the present invention will be described with reference to FIG. FIG. 5 is a diagram for explaining an example of a welding method for the lap laser welded joint 1 of the present invention.

本発明の重ねレーザ溶接継手1の製造方法は、上記した重ねレーザ溶接継手1の製造方法であって、複数の鋼板を上下方向に重ね合わせ、その後、重ね合わせた複数の鋼板の重ね合わせ部のうち、最上層の鋼板表面にレーザを照射する重ねレーザ溶接を行い、重ね合わせ部に溶接部4を形成し、接合する。   The method for manufacturing a lap laser welded joint 1 of the present invention is the method for manufacturing the lap laser welded joint 1 described above, wherein a plurality of steel plates are vertically stacked, and then a superposed portion of the plurality of superposed steel plates is formed. Of these, lap laser welding is performed by irradiating a laser beam to the uppermost steel sheet surface, and a weld 4 is formed at the overlapped portion and joined.

本発明では、積層した複数の鋼板に対して片側溶接を行う。片側溶接を行うことにより、自動車車体部品組み立てラインの省スペース化を実現できる。片側溶接は、積層した複数の鋼板のうち、板厚がより大きい方の鋼板側から重ねレーザ溶接を行うことが好ましい。これにより、溶落ちを防ぐことができる。鋼板の板厚が同一の場合には、いずれか一方側から順に重ねレーザ溶接を行なえばよい。   In the present invention, one-side welding is performed on a plurality of stacked steel plates. By performing the one-side welding, it is possible to realize space saving of an automobile body parts assembly line. In the one-side welding, it is preferable to perform lap laser welding from the side of the steel plate having a larger thickness among the plurality of stacked steel plates. Thereby, burn-through can be prevented. When the steel plates have the same thickness, laser welding may be performed in order from either side.

図5に示す例では、本発明の重ねレーザ溶接継手1は、複数の鋼板2、3を重ね合わせ、鋼板2、3に溶接部4を形成するように、最外層の鋼板2の表面に直線状にレーザビーム7を照射する重ねレーザ溶接を行うことで得ることができる。   In the example shown in FIG. 5, the lap laser welded joint 1 of the present invention superimposes a plurality of steel plates 2 and 3 and forms a straight line on the surface of the outermost steel plate 2 so as to form a weld 4 on the steel plates 2 and 3. It can be obtained by performing lap laser welding of irradiating a laser beam 7 in a shape.

上記した重ねレーザ溶接は、レーザビーム7を、直線状に走査しながら連続照射する。例えば、図5に示したように、本溶接部4aおよび終期溶接部4bの形成を連続して行い、溶接部4を形成する。この場合、本溶接部4aを形成する本溶接工程と終期溶接部4bを形成する終期溶接工程を連続して行うことにより、クレータ5のサイズを小さくする効果を最大限に引出せる。そのため、溶接部4の終端E(図2(B)および図3(B)を参照)への過剰な応力集中を防ぎ、割れの発生を防止できるため、好ましい。   In the lap laser welding described above, the laser beam 7 is continuously irradiated while scanning linearly. For example, as shown in FIG. 5, the main weld 4a and the final weld 4b are continuously formed to form the weld 4. In this case, the effect of reducing the size of the crater 5 can be maximized by continuously performing the final welding step of forming the final weld 4a and the final welding step of forming the final weld 4b. Therefore, it is preferable because excessive stress concentration on the terminal end E of the welded portion 4 (see FIGS. 2B and 3B) can be prevented, and occurrence of cracks can be prevented.

本発明の重ねレーザ溶接は、本溶接部4aを形成する本溶接工程と、クレータ5を有する終期溶接部4bを形成する終期溶接工程とを有する。本溶接工程とは、溶接前半の重ね合わせ部の鋼板の全てを貫通する本溶接である。終期溶接工程とは、本溶接工程に続いて、溶接部4の終端Eまで後述する溶接条件を調整しながら、溶接部4の終端Eに形成されるクレータ5のサイズを小さくすることを目的とした終期溶接である。本溶接部4aおよびクレータ5を有する終期溶接部4bが、上記(1)式〜上記(4)式を満たす溶接部4を形成するように、終期溶接工程のレーザ出力、溶接速度、焦点位置およびビーム径のうち少なくとも1つを制御することが好ましい。なお、本溶接工程は一定の条件で溶接を行う。   The lap laser welding according to the present invention includes a main welding step for forming the main weld 4a and a final welding step for forming the final weld 4b having the crater 5. The main welding step is main welding that penetrates all of the steel plates in the overlapped portion in the first half of welding. The final welding step is intended to reduce the size of the crater 5 formed at the end E of the welded part 4 while adjusting welding conditions to be described later up to the end E of the welded part 4 following the main welding step. This is the final welding performed. The laser output, the welding speed, the focal position, and the focal position of the final welding step so that the final weld 4a having the main weld 4a and the crater 5 forms the weld 4 satisfying the above equations (1) to (4). Preferably, at least one of the beam diameters is controlled. In this welding step, welding is performed under certain conditions.

例えば、レーザビームとしては、ファイバーレーザ、ディスクレーザ等を用いることができる。また、ビーム径:0.3〜0.8mm、レーザ出力:2.0〜5.0kW、焦点位置:鋼板最外層表面上から、鋼板最外層表面から0〜20mm上方までの範囲、溶接速度:2.0〜5.0m/minとすることが好ましい。   For example, a fiber laser, a disk laser, or the like can be used as the laser beam. In addition, beam diameter: 0.3 to 0.8 mm, laser output: 2.0 to 5.0 kW, focal position: range from on the outermost layer surface of the steel sheet to 0 to 20 mm above the outermost layer surface of the steel sheet, welding speed: It is preferable to be 2.0 to 5.0 m / min.

さらに好ましくは、本溶接部4aの形成にあたり、ビーム径:0.5〜0.8mm、レーザ出力:2.5〜4.5kW、焦点位置:鋼板最外層表面上から、鋼板最外層表面から20mm上方までの範囲、溶接速度:2.5〜4.5m/minの範囲で制御することが好ましい。
また、終期溶接部4bの形成にあたり、ビーム径:0.2〜0.6mm、レーザ出力:0.5〜3.0kW、焦点位置:鋼板最外層表面上から、鋼板最外層表面から30mm上方までの範囲、溶接速度:2.0〜4.0m/minの範囲で制御することが好ましい。
More preferably, in forming the main welded portion 4a, the beam diameter is 0.5 to 0.8 mm, the laser output is 2.5 to 4.5 kW, and the focal position is 20 mm from the surface of the outermost layer of the steel sheet. It is preferable to control in the range up to the upper side and the welding speed: in the range of 2.5 to 4.5 m / min.
In forming the final weld 4b, the beam diameter is 0.2 to 0.6 mm, the laser output is 0.5 to 3.0 kW, and the focal point is from the surface of the outermost layer of the steel plate to 30 mm above the surface of the outermost layer of the steel plate. And the welding speed is preferably controlled in the range of 2.0 to 4.0 m / min.

より好ましくは、本溶接工程のレーザ出力Pi、溶接速度viおよび焦点位置fiと、終期溶接工程のレーザ出力Pf、溶接速度vfおよび焦点位置ffとの関係が、図8(A)〜図8(C)の各グラフに示す関係となるように、レーザ出力、溶接速度および焦点位置を制御することが好ましい。具体的には、(5)式〜(7)式を満たす条件で、終期溶接工程のレーザ出力、溶接速度、焦点位置およびビーム径のうち少なくとも1つを制御することができる。
≧P≧(1/4)P ・・・(5)
≧v≧(1/4)v ・・・(6)
≦f≦20.0 ・・(7)
ここで、Pは本溶接工程のレーザ出力(単位:kW)、Pは終期溶接工程のレーザ出力(単位:kW)、vは本溶接工程の溶接速度(単位:m/min)、vは終期溶接工程の溶接速度(単位:m/min)、fは本溶接工程の焦点位置(単位:mm)、fは終期溶接工程の焦点位置(単位:mm)である。
More preferably, the relationship between the laser output Pi, the welding speed vi, and the focal position fi in the main welding process and the laser output Pf, the welding speed vf, and the focal position ff in the final welding process are as shown in FIGS. It is preferable to control the laser output, the welding speed, and the focal position so as to satisfy the relationship shown in each graph of C). Specifically, at least one of the laser output, the welding speed, the focal position, and the beam diameter in the final welding step can be controlled under the conditions satisfying Expressions (5) to (7).
P i ≧ P f ≧ (1/4) P i (5)
v i ≧ v f ≧ (1/4) v i (6)
f i ≦ f f ≦ 20.0 (7)
Here, laser output P i is the welding process (unit: kW), laser output P f is the final stage welding process (unit: kW), v i is the welding speed of the welding process (unit: m / min), v f is the welding speed of the final welding process (unit: m / min), f i is the focal position of the welding process (unit: mm), f f is the focal position of the end the welding process (unit: mm) is.

≧P≧(1/4)P ・・・(5)
終期溶接工程のレーザ出力P(kW)が、本溶接工程のレーザ出力P(kW)を超える場合、アンダーフィルが多くなり溶落ちが発生する恐れがある。より一層好ましくは、終期溶接工程のレーザ出力Pは(Pi×0.5)以下とする。
P i ≧ P f ≧ (1/4) P i (5)
If the laser output P f (kW) in the final welding step exceeds the laser output P i (kW) in the main welding step, the underfill increases and burnout may occur. Even more preferably, the laser output P f of the final welding process is less (Pi × 0.5).

一方、終期溶接工程のレーザ出力Pが、本溶接工程のレーザ出力Pの1/4倍未満の場合、レーザのパワーが足りず鋼板を溶かすことができない。このため、十分な溶接線長を確保できず、はく離強度不足となる恐れがある。より一層好ましくは、終期溶接工程のレーザ出力Pは(Pi×1/3)以上とする。On the other hand, the laser output P f of the final welding process, of less than 1/4 of the laser power P i of the welding process, the laser power can not dissolve the steel sheet insufficient. For this reason, a sufficient welding line length cannot be secured, and the peel strength may be insufficient. Even more preferably, the laser output P f of the final welding step is set to (Pi × 1/3) or more.

≧v≧(1/4)v ・・・(6)
終期溶接工程の溶接速度v(m/min)が、本溶接工程の溶接速度v(m/min)を超える場合、終期溶接部4bのクレータ5の深さdは深くなる恐れがある。より一層好ましくは、終期溶接工程の溶接速度vは(v×0.8)以下とする。
v i ≧ v f ≧ (1/4) v i (6)
Welding speed telophase welding process v f (m / min) is, if more than welding speed v i of the welding process (m / min), the depth d c of the crater 5 telophase welded portion 4b may become deeper . Even more preferably, the welding speed v f of the final welding process is less (v i × 0.8).

一方、終期溶接工程の溶接速度vが、本溶接工程の溶接速度vの1/4倍未満の場合、終期溶接部4bのクレータ5のサイズが大きくなり、溶落ちが発生する恐れがある。より一層好ましくは、終期溶接工程の溶接速度vは(v×1/2)以上とする。On the other hand, the welding speed v f of the final welding process, of less than 1/4 of the welding speed v i of the welding process, the size of the crater 5 telophase welded portion 4b is increased, there is a possibility that burn-occurs . Even more preferably, the welding speed v f of the final welding step and (v i × 1/2) or more.

≦f≦20.0 ・・(7)
終期溶接工程の焦点位置f(mm)が、本溶接工程の焦点位置f(mm)未満の場合、終期溶接部4bのクレータ5の深さdが深くなる恐れがある。より一層好ましくは、終期溶接工程の焦点位置fは(f×1.2)以上とする。
f i ≦ f f ≦ 20.0 (7)
Focus position f f telophase welding process (mm) is, if less than the focal position f i of the welding process (mm), there is a possibility that the depth d c of the crater 5 telophase welded portion 4b becomes deep. Even more preferably, the focal position f f telophase welding process and (f i × 1.2) or more.

一方、終期溶接工程の焦点位置fが、20.0mmを超える場合、レーザのパワー密度が足りず鋼板を溶かすことができない。このため、十分な溶接線長を確保できず、はく離強度不足となる恐れがある。より一層好ましくは、終期溶接工程の焦点位置fは15.0mm以下とする。On the other hand, the focal position f f telophase welding process, if it exceeds 20.0 mm, power density of the laser is unable to dissolve the steel sheet insufficient. For this reason, a sufficient welding line length cannot be secured, and the peel strength may be insufficient. Even more preferably, the focal position f f telophase welding process is not more than 15.0 mm.

また、本発明の溶接方法では、鋼板2、3として、例えば上記した成分組成を有し、引張強さTSが980MPa以上の鋼板を用いることができる。また、複数の鋼板2、3の板厚t2、t3は、それぞれ0.5mm≦t2≦3.2mm、0.5mm≦t3≦3.2mmであり、鋼板2、3の板隙は鋼板2、3の板厚の合計の0%以上15%以下とすることができる。なお、これらの鋼板を適用する理由については上述と同様である。   Further, in the welding method of the present invention, as the steel plates 2 and 3, for example, a steel plate having the above-described component composition and having a tensile strength TS of 980 MPa or more can be used. The thicknesses t2 and t3 of the plurality of steel plates 2 and 3 are 0.5 mm ≦ t2 ≦ 3.2 mm and 0.5 mm ≦ t3 ≦ 3.2 mm, respectively. 3 can be 0% or more and 15% or less of the total thickness. The reason for applying these steel plates is the same as described above.

次に、図6を用いて、本発明の重ねレーザ溶接継手1における好適な溶接位置の一例について説明する。   Next, an example of a suitable welding position in the lap laser welded joint 1 of the present invention will be described with reference to FIG.

図6は、本発明の重ねレーザ溶接継手1における好適な溶接部(溶融部)4の位置の一例を説明する図である。図6(A)は、2つの鋼板2、3の溶接部4の周辺を示す上面図であり、図6(B)は、図6(A)のC−C線断面図である。なお、図6の説明では、鋼板2をフランジ部2b、鋼板3をフレーム部品とも記す。   Drawing 6 is a figure explaining an example of a position of suitable welding part (fusion part) 4 in lap laser welding joint 1 of the present invention. FIG. 6A is a top view showing the periphery of the welded portion 4 of the two steel plates 2 and 3, and FIG. 6B is a cross-sectional view taken along line CC of FIG. 6A. In the description of FIG. 6, the steel plate 2 is also referred to as a flange portion 2b, and the steel plate 3 is also referred to as a frame part.

図6(A)および図6(B)に示した例では、上側の鋼板2のフランジ部2bと下側の鋼板3のフレーム部品との接触位置の端部の位置座標を0とする。また、フランジ部2bの外端側を(−)、略ハット形状(図6には、略ハット形状の一部の形状のみを示す。)における縦壁部2a側を(+)とした座標系で表す。略ハット形状のフランジ部2bにおいて、最も板厚の厚い部分の鋼板板厚をt(mm)とする。このとき、下記(8)式で表される溶接位置X(mm)で片側溶接方法を適用し、溶接を行うことが好ましい。これにより、図7に示したような、総板厚Tが2〜5mmであり、二枚重ねでフランジ部2bの長さが50mmであるL字引張試験片の剥離強度を1.2kN以上にすることができる。
−2t≧X≧−4t ・・・(8)
ここで、Xを上記(8)式のように設定した理由を説明する。
In the example shown in FIGS. 6A and 6B, the position coordinate of the end of the contact position between the flange portion 2 b of the upper steel plate 2 and the frame component of the lower steel plate 3 is set to 0. Further, the outer end side of the flange portion 2b is (-), and the vertical wall portion 2a side in the substantially hat shape (only a part of the substantially hat shape is shown in FIG. 6) is (+). Expressed by In the substantially hat-shaped flange portion 2b, the thickness of the steel plate at the thickest portion is t (mm). At this time, it is preferable to apply the one-sided welding method at a welding position X (mm) represented by the following equation (8) and perform welding. Thereby, as shown in FIG. 7, the peel strength of an L-shaped tensile test piece having a total plate thickness T of 2 to 5 mm and a length of the flange portion 2b of 50 mm in a two-ply configuration is set to 1.2 kN or more. Can be.
−2t ≧ X ≧ −4t (8)
Here, the reason why X is set as in the above equation (8) will be described.

溶接位置Xは、−2tよりもフランジ部2bの接触端部に近づけると、引張試験の際に溶接金属部より破断しやすくなり、剥離強度も低くなる場合がある。一方、溶接位置Xは、−4tよりもフランジ部2bの接触端部から遠ざけると、溶接部4にかかるモーメントが大きくなりやすく、剥離強度が低くなる場合がある。そのため、溶接位置Xは、上記(8)式のように設定することが好ましい。   If the welding position X is closer to the contact end of the flange portion 2b than -2t, the welding position X may be more easily broken than the welded metal portion during a tensile test, and the peel strength may be lower. On the other hand, when the welding position X is farther from the contact end of the flange portion 2b than -4t, the moment applied to the welded portion 4 tends to increase, and the peel strength may decrease. Therefore, it is preferable that the welding position X be set as in the above equation (8).

<自動車用骨格部品>
本発明の重ねレーザ溶接継手1を好適に用いることができる部品の一例として、自動車用骨格部品がある。上記の図1に示した自動車用骨格部品の場合には、断面形状が略ハット形状のフレーム部品である鋼板2と、パネル部品の鋼板3とが用いられる。自動車用骨格部品は、フレーム部品(図1に示す鋼板2)のフランジ部2bと、このフランジ部2bに対向して配置されるパネル部品(図1に示す鋼板3)とが上記した溶接方法により溶接されて上記した溶接部4を形成することにより、閉断面を構成する。
<Automotive frame parts>
An example of a part that can suitably use the lap laser welded joint 1 of the present invention is a skeleton part for an automobile. In the case of the skeleton part for an automobile shown in FIG. 1 described above, a steel plate 2 which is a frame part having a substantially hat-shaped cross section and a steel plate 3 which is a panel part are used. The skeleton part for an automobile is obtained by welding the flange part 2b of the frame part (steel plate 2 shown in FIG. 1) and the panel part (steel plate 3 shown in FIG. 1) disposed opposite to the flange part 2b by the above-described welding method. A closed cross section is formed by welding to form the above-described welded portion 4.

本発明の自動車用骨格部品は、例えば、センターピラー、ルーフレールなどに適用することが好ましい。これらの部品では、衝突安全性の観点から剥離強度を確保することが重要である。本発明の自動車骨格部品を適用したセンターピラーは、上述のように、十分な剥離強度を有する。   It is preferable to apply the automotive skeleton component of the present invention to, for example, a center pillar, a roof rail, and the like. For these components, it is important to ensure peel strength from the viewpoint of collision safety. The center pillar to which the automobile frame part of the present invention is applied has a sufficient peel strength as described above.

以上説明したとおり、本発明によれば、少なくとも1枚の高張力鋼板を含む複数枚の鋼板を重ね合わせ、溶接部4を形成して溶接接合することにより、鋼板の表裏面に溶接欠陥が発生することのない重ねレーザ溶接継手1を得ることができる。   As described above, according to the present invention, a plurality of steel sheets including at least one high-strength steel sheet are overlapped, a welded portion 4 is formed and welded, whereby welding defects occur on the front and back surfaces of the steel sheet. It is possible to obtain a lap laser welded joint 1 without performing.

本発明の溶接部4は、溶融部終端のクレータのサイズを小さくできるため、最終凝固部の中心部における引張応力の集中が小さくなる。これにより、溶融部終端側での割れの発生および伝播が抑制できるため、剥離強度が高く耐久性に優れた重ねレーザ溶接継手1を製造することができる。   In the weld 4 of the present invention, the size of the crater at the end of the fusion zone can be reduced, so that the concentration of tensile stress at the center of the final solidification zone decreases. As a result, generation and propagation of cracks at the end of the fusion zone can be suppressed, so that the lap laser welded joint 1 having high peel strength and excellent durability can be manufactured.

また、従来の重ねレーザ溶接に比べて短い溶融部長(15mm)であっても、溶接割れを抑制できる。このため、部材設計の自由度の向上や、より剥離強度が必要な部分を数多く溶接することによる強度向上も期待できる。   Further, even if the fusion zone length (15 mm) is shorter than that of conventional lap laser welding, welding cracks can be suppressed. For this reason, improvement in the degree of freedom of member design and improvement in strength by welding a large number of parts requiring more peel strength can be expected.

さらに、本発明の重ねレーザ溶接継手1は、外観に優れているため、自動車の構造部材に好適に用いることができる。例えば、接合する鋼板として高強度鋼板を用いることにより自動車用骨格部品とすることができる。このような重ねレーザ溶接継手1を用いることにより、剥離強度の高い自動車用骨格部品等を得ることができる。   Furthermore, since the lap laser welded joint 1 of the present invention is excellent in appearance, it can be suitably used for structural members of automobiles. For example, by using a high-strength steel plate as a steel plate to be joined, a skeleton part for an automobile can be obtained. By using such a lap laser welded joint 1, it is possible to obtain an automobile skeleton part having a high peel strength.

以下、本発明の作用および効果について、実施例を用いて説明する。なお、本発明は以下の実施例に限定されない。   Hereinafter, the operation and effect of the present invention will be described using examples. Note that the present invention is not limited to the following embodiments.

本実施例では、供試材として表1に示す成分組成の鋼板を用いた。   In this example, a steel sheet having a component composition shown in Table 1 was used as a test material.

鋼板の板厚は、1.2mm、1.6mmおよび2.0mmのいずれかであり、板幅は50mmである。これらの鋼板を用いて、図7に示すように、L字の断面形状に曲げ加工を施した。L字鋼板8は、長辺8aと短辺8bを有する。なお、長辺8aが、上記した図1に示した重ねレーザ溶接継手1の鋼板2の縦壁部2aに相当し、短辺8bがフランジ部2bに相当する。   The plate thickness of the steel plate is any of 1.2 mm, 1.6 mm and 2.0 mm, and the plate width is 50 mm. Using these steel plates, as shown in FIG. 7, an L-shaped cross-section was bent. The L-shaped steel plate 8 has a long side 8a and a short side 8b. The long side 8a corresponds to the vertical wall 2a of the steel plate 2 of the lap laser welded joint 1 shown in FIG. 1, and the short side 8b corresponds to the flange 2b.

そして、同じ鋼種および同じ板厚のL字鋼板8を2枚用い、各短辺8b同士を重ね合わせた。その後、重ね合わせた部分(図7に示す平坦な部分)を長手方向に複数箇所断続的に重ねレーザ溶接を行って溶接ビード(溶接部4)を形成し、L字試験片(以下、試験片と称する)を作製した。ここでは、試験片サイズは、長辺8a(縦壁長さ)が120mm、短辺8b(試験片幅)が50mm、重ね合わせた部分(フランジ幅)が30mmとした。上下のL字鋼板8間の隙間(板隙)Gは、板厚に合わせて0〜20%の範囲内で適宜調整した。   Then, two L-shaped steel plates 8 of the same steel type and the same plate thickness were used, and the short sides 8b were overlapped with each other. Thereafter, the overlapped portion (the flat portion shown in FIG. 7) is intermittently overlapped at a plurality of locations in the longitudinal direction and laser welding is performed to form a weld bead (welded portion 4), and an L-shaped test piece (hereinafter, a test piece) is formed. ). Here, the test piece size was such that the long side 8a (vertical wall length) was 120 mm, the short side 8b (test piece width) was 50 mm, and the overlapped portion (flange width) was 30 mm. The gap (gap) G between the upper and lower L-shaped steel plates 8 was appropriately adjusted within a range of 0 to 20% in accordance with the thickness of the plate.

重ねレーザ溶接により形成する溶接部4の条件を、表2−1および表2−2に示す。
図7に示すように、溶接位置を示す座標は、2つのL字鋼板8を重ね合わせた部分で縦壁に近い方の接触位置を0とし、試験片の重ね合わせた部分の外側を(−)、試験片における縦壁側を(+)とした座標系で表す。この時の溶接位置をX、溶融部(溶接部)4の全長をL、溶接部4の終端(終期溶接部4b)の長さをL2、終期溶接部4bのクレータ5の長さをl、終期溶接部4bのクレータ5の深さをd、終期溶接部4bのクレータ5の幅をwとし、それぞれの値を種々変えて試験を行った。
Table 2-1 and Table 2-2 show the conditions of the welded portion 4 formed by lap laser welding.
As shown in FIG. 7, the coordinates indicating the welding position are such that the contact position closer to the vertical wall in the portion where the two L-shaped steel plates 8 are overlapped is 0, and the outside of the overlapped portion of the test pieces is (−). ), The vertical wall side of the test piece is represented by (+) coordinate system. The welding position at this time is X, the total length of the welded portion (welded portion) 4 is L, the length of the terminal end of the welded portion 4 (final welded portion 4b) is L2, and the length of the crater 5 of the final welded portion 4b is l c. The depth of the crater 5 of the final weld 4b was set to d c , and the width of the crater 5 of the final weld 4b was set to w c, and the test was performed by variously changing the values.

レーザ溶接には、焦点位置のビーム直径が0.6mmφのファイバーレーザを用いた。終期溶接部4bのクレータ5のサイズは、レーザ出力、溶接速度、および焦点位置が図8(A)〜図8(C)の各グラフに示した関係となるように、本溶接工程と終期溶接工程で調整した。加工点距離は、鋼板最外層表面上とした。なお、重ねレーザ溶接の焦点位置は、重ね合わせた鋼板の一番上側の鋼板表面(図7に示す例では、上側のL字鋼板8の表面)を0とし、L字鋼板8に対して鉛直上向き方向を正とした。溶接は大気中で行った。   For laser welding, a fiber laser having a beam diameter of 0.6 mmφ at the focal position was used. The size of the crater 5 of the final welding portion 4b is determined by the main welding process and the final welding so that the laser output, the welding speed, and the focal position have the relationships shown in the graphs of FIGS. Adjusted in the process. The processing point distance was on the outermost layer surface of the steel sheet. The focal position of the lap laser welding is set such that the uppermost steel sheet surface (the surface of the upper L-shaped steel sheet 8 in the example shown in FIG. The upward direction was positive. Welding was performed in air.

なお、剥離強度は、L字に曲げた鋼板8同士を図7のように重ね合わせて重ねレーザ溶接を行い、溶接された鋼板の両側から引張荷重を負荷するL字引張試験で測定した。引張試験はJIS Z3136に基づき、10mm/minの速度で行った。剥離強度の評価は、剥離強度が1.2kN以上の場合に、高接合強度を有するものとして「合格」と評価した。   The peel strength was measured by an L-shaped tensile test in which the steel plates 8 bent in an L-shape were overlapped with each other as shown in FIG. 7 and subjected to lap laser welding, and a tensile load was applied from both sides of the welded steel plates. The tensile test was performed at a speed of 10 mm / min based on JIS Z3136. In the evaluation of the peel strength, when the peel strength was 1.2 kN or more, it was evaluated as “pass” as having high bonding strength.

また、割れ発生の判定は、目視および浸透探傷試験により判定できる。本実施例では、上述したように、目視で割れ発生の判定を行った。具体的には、得られた試験片より、終期溶接部4bのクレータ5の中心から5mm溶接開始側に離れた位置を溶接方向と垂直になる方向に切断した。切断面は光学顕微鏡で10倍に拡大して確認した。各条件で1本ずつ観察を行った。溶接部4の表面から裏面まで貫通していた場合に、溶接割れが有りと判定した。   Further, the occurrence of cracks can be determined visually and by a penetration test. In this embodiment, as described above, the occurrence of cracks was visually determined. Specifically, a position 5 mm away from the center of the crater 5 of the final welded portion 4b toward the welding start side from the center of the crater 5 was cut from the obtained test piece in a direction perpendicular to the welding direction. The cut surface was confirmed by magnifying 10 times with an optical microscope. One observation was made under each condition. When it penetrated from the front surface to the back surface of the welded portion 4, it was determined that there was a weld crack.

得られた溶接割れおよび剥離強度の判定結果を、表2−1および表2−2に示す。   Table 2-1 and Table 2-2 show the obtained determination results of the weld crack and the peel strength.

Figure 0006635235
Figure 0006635235

Figure 0006635235
Figure 0006635235

Figure 0006635235
Figure 0006635235

表2−1および表2−2に示すように、本発明例の試験片は、剥離強度が1.2kN以上であり、溶接欠陥は発生しなかった。   As shown in Table 2-1 and Table 2-2, the test piece of the present invention example had a peel strength of 1.2 kN or more and did not generate welding defects.

一方、比較例の試験片のうち、No.2、No.10、No.18、No.26、No.34、No.42は、総板隙Gが総板厚Tの15%より大きく、さらに溶接部4の終端Eのクレータ5の深さdが深い(値が大きい)ため、溶接割れが発生した。On the other hand, among the test pieces of the comparative examples, 2, No. 10, No. 18, No. 26, no. 34, no. 42 Soitasuki G is greater than 15% of the SoitaAtsu T, for further deep depth d c of the crater 5 end E of the welded portion 4 (the larger the value), weld cracking occurs.

また、No.4、No.12、No.20、No.28、No.36、No.44は、溶接部4の全長Lが15.0mmより短いため、溶接割れが発生した。   In addition, No. 4, no. 12, No. 20, no. 28, no. 36, no. In No. 44, since the total length L of the welded portion 4 was shorter than 15.0 mm, welding cracks occurred.

また、No.5、No.13、No.21、No.29、No.37、No.45は、終期溶接部4bの長さL2が小さいため、溶接割れが発生した。   In addition, No. 5, no. 13, No. 21, no. 29, no. 37, no. In No. 45, since the length L2 of the final weld 4b was small, welding cracks occurred.

また、No.6、No.14、No.22、No.30、No.38、No.46は、溶接部4の終端Eのクレータ5の深さdが深い(値が大きい)ため、溶接割れが発生した。In addition, No. 6, no. 14, No. 22, no. 30, no. 38, no. 46, the depth d c of the crater 5 end E of the welded portion 4 is deep (greater value), the weld cracking occurs.

また、No.7、No.15、No.23、No.31、No.39、No.47は、溶接部4の終端Eのクレータ5の長さlが大きいため、溶接割れが発生した。In addition, No. 7, no. 15, No. 23, no. 31, No. 39, no. 47, due to the large length l c of the crater 5 end E of the welded portion 4, weld cracking occurs.

また、No.8、No.16、No.24、No.32、No.40、No.48は、溶接部4の終端Eのクレータ5の幅wが小さいため、溶接割れが発生した。In addition, No. 8, No. 16, No. 24, no. 32, no. 40, no. 48, since the width w c of the crater 5 end E of the welded portion 4 is small, weld cracking occurs.

以上のとおり、上記した本発明に従い重ねレーザ溶接を行った本発明例では、本発明で目的とする特性を有する良好な重ねレーザ溶接継手が得られた。これに対し、本発明の上記した溶接条件を外れる比較例では、良好な重ねレーザ溶接継手が得られなかったことが分かる。   As described above, in the example of the present invention in which lap laser welding was performed according to the above-described present invention, a good lap laser welded joint having the characteristics intended in the present invention was obtained. On the other hand, in the comparative example of the present invention which deviates from the above welding conditions, it can be seen that a good lap laser welded joint was not obtained.

1 重ねレーザ溶接継手
2 鋼板
3 鋼板
4 溶接部
4a 本溶接部
4b 終期溶接部
5 クレータ
7 レーザビーム
8 鋼板
14 溶接部
15 クレータ
16 割れ
L 溶接部の全長
L2 終期溶接部の長さ
クレータの長さ
クレータの深さ
クレータの幅
W 溶接部の幅
G 板隙
1 lap laser weld joint 2 steel plate 3 steel plate 4 welded portion 4a present welded portion 4b of the final weld 5 crater 7 laser beam 8 steel 14 overall length L2 end welds of the welded portion 15 crater 16 Cracking L weld length l c crater width G Itasuki width W weld depth w c crater length d c crater

Claims (8)

複数の鋼板を重ね合わせた重ね合わせ部に、レーザ溶接により接合された溶接部を有する重ねレーザ溶接継手であって、
前記溶接部は、前記重ね合わせ部の鋼板を貫通する本溶接部と、該本溶接部の一端に形成されたクレータを有する終期溶接部とからなり、
前記溶接部は、(1)式〜(4)式を満たす重ねレーザ溶接継手。
L≧15.0 ・・・(1)
10.0≧L2≧2l ・・・(2)
t1≧2d ・・・(3)
>d ・・・(4)
ここで、Lは溶接部の全長(単位:mm)、L2は終期溶接部の長さ(単位:mm)、lは終期溶接部のクレータの長さ(単位:mm)、t1は重ね合わせ部のうち最上層の鋼板の板厚(単位:mm)、dは終期溶接部のクレータの深さ(単位:mm)、wは終期溶接部のクレータの幅(単位:mm)である。
A lap laser welded joint having a welded portion joined by laser welding to an overlapped portion obtained by overlapping a plurality of steel plates,
The welded portion includes a main welded portion penetrating the steel plate of the overlapped portion, and a final welded portion having a crater formed at one end of the main welded portion,
The welded portion is a lap laser welded joint satisfying the expressions (1) to (4).
L ≧ 15.0 (1)
10.0 ≧ L2 ≧ 2l c (2)
t1 ≧ 2d c (3)
w c > d c (4)
Here, L is the total length of the weld (Unit: mm), L2 is the length of the end welds (Unit: mm), l c is the length of the crater end welds (Unit: mm), t1 is superimposed the thickness of the top layer of the steel sheet of the unit (unit: mm), d c is the depth of the crater end welds (unit: mm), the w c crater of the width of the end welds (unit: mm) is .
前記重ね合わせ部における、鋼板間の隙間の大きさの合計が、前記複数の鋼板の合計板厚に対して0%以上15%以下である請求項1に記載の重ねレーザ溶接継手。   2. The lap laser welded joint according to claim 1, wherein the sum of the sizes of the gaps between the steel plates in the overlapped portion is 0% or more and 15% or less with respect to the total thickness of the plurality of steel plates. 前記複数の鋼板のうち少なくとも1つの鋼板は、質量%で、
C:0.07%超え0.25%以下、
P+S:0.03%未満、
Mn:1.8%以上3.0%以下、
Si:1.2%超え2.5%以下
を含有し、残部Feおよび不可避的不純物からなる成分組成を有する請求項1または2に記載の重ねレーザ溶接継手。
At least one steel sheet of the plurality of steel sheets is, by mass%,
C: more than 0.07% and 0.25% or less
P + S: less than 0.03%,
Mn: 1.8% or more and 3.0% or less,
The lap laser welded joint according to claim 1 or 2, wherein the lap laser welded joint contains Si: more than 1.2% and not more than 2.5%, and has a component composition consisting of the balance of Fe and inevitable impurities.
前記成分組成に加えて、さらに、以下のA群およびB群から選択される1つまたは2つを含有する請求項1〜3のいずれか1項に記載の重ねレーザ溶接継手。
A群:質量%で、Ti:0.005%以上0.01%以下、およびNb:0.005%以上0.050%未満のうちから選択される1種または2種
B群:質量%で、Cr:1.0%以下、Mo:0.50%以下、およびB:0.10%以下のうちから選択される1種または2種以上
The lap laser welded joint according to any one of claims 1 to 3, further comprising one or two selected from the following group A and group B in addition to the component composition.
Group A: mass%, one or two selected from Ti: 0.005% or more and 0.01% or less, and Nb: 0.005% or more and less than 0.050% Group B: mass% , Cr: 1.0% or less, Mo: 0.50% or less, and B: 0.10% or less
前記複数の鋼板のうち少なくとも1つの鋼板が、引張強さ980MPa以上の高張力鋼板である請求項1〜4のいずれか1項に記載の重ねレーザ溶接継手。   The lap laser welded joint according to any one of claims 1 to 4, wherein at least one of the plurality of steel plates is a high-tensile steel plate having a tensile strength of 980 MPa or more. 請求項1〜5のいずれか1項に記載の重ねレーザ溶接継手の製造方法であって、
複数の鋼板を上下方向に重ね合わせ、
重ね合わせた前記複数の鋼板の重ね合わせ部のうち、最上層の鋼板表面にレーザを照射するレーザ溶接を行い、前記重ね合わせ部に溶接部を形成し、接合する重ねレーザ溶接継手の製造方法。
It is a manufacturing method of the lap laser welding joint according to any one of claims 1 to 5,
Plural steel plates are piled up and down,
A method of manufacturing a lap laser welded joint in which laser welding is performed by irradiating a laser beam to the surface of the uppermost steel sheet among the superposed portions of the plurality of superposed steel plates, and a welded portion is formed in the superposed portion and joined.
前記レーザ溶接は、本溶接部を形成する本溶接工程と、クレータを有する終期溶接部を形成する終期溶接工程とを有し、
(1)式〜(4)式を満たす前記溶接部を形成するように、
(5)式〜(7)式を満たす条件で、前記終期溶接工程のレーザ出力、溶接速度、焦点位置およびビーム径のうち少なくとも1つを制御する請求項6に記載の重ねレーザ溶接継手の製造方法。
L≧15.0 ・・・(1)
10.0≧L2≧2l ・・・(2)
t1≧2d ・・・(3)
>d ・・・(4)
≧P≧(1/4)P ・・・(5)
≧v≧(1/4)v ・・・(6)
≦f≦20.0 ・・(7)
ここで、Lは溶接部の全長(単位:mm)、L2は終期溶接部の長さ(単位:mm)、lは終期溶接部のクレータの長さ(単位:mm)、t1は重ね合わせ部のうち最上層の鋼板の板厚(単位:mm)、dは終期溶接部のクレータの深さ(単位:mm)、wは終期溶接部のクレータの幅(単位:mm)、Pは本溶接工程のレーザ出力(単位:kW)、Pは終期溶接工程のレーザ出力(単位:kW)、vは本溶接工程の溶接速度(単位:m/min)、vは終期溶接工程の溶接速度(単位:m/min)、fは本溶接工程の焦点位置(単位:mm)、fは終期溶接工程の焦点位置(単位:mm)である。
The laser welding has a main welding step of forming a main welding portion, and a final welding step of forming a final welding portion having a crater,
In order to form the welded portion satisfying the expressions (1) to (4),
The production of the lap laser welded joint according to claim 6, wherein at least one of a laser output, a welding speed, a focal position, and a beam diameter in the final welding step is controlled under a condition satisfying Expressions (5) to (7). Method.
L ≧ 15.0 (1)
10.0 ≧ L2 ≧ 2l c (2)
t1 ≧ 2d c (3)
w c > d c (4)
P i ≧ P f ≧ (1/4) P i (5)
v i ≧ v f ≧ (1/4) v i (6)
f i ≦ f f ≦ 20.0 (7)
Here, L is the total length of the weld (Unit: mm), L2 is the length of the end welds (Unit: mm), l c is the length of the crater end welds (Unit: mm), t1 is superimposed the thickness of the top layer of the steel sheet of the unit (unit: mm), d c is the depth of the crater end welds (unit: mm), w c is crater of the width of the end welds (unit: mm), P i the laser output of the welding process (unit: kW), laser output P f is the final stage welding process (unit: kW), v i is the welding speed of the welding process (unit: m / min), v f is the final stage welding speed of the welding process (unit: m / min), f i is the focal position of the welding process (unit: mm), f f is the focal position of the end the welding process (unit: mm) is.
請求項1〜5のいずれか1項に記載の重ねレーザ溶接継手を有する自動車用骨格部品。   An automotive skeletal component having the lap laser welded joint according to any one of claims 1 to 5.
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