JP6631866B2 - Power storage device - Google Patents

Power storage device Download PDF

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JP6631866B2
JP6631866B2 JP2015003585A JP2015003585A JP6631866B2 JP 6631866 B2 JP6631866 B2 JP 6631866B2 JP 2015003585 A JP2015003585 A JP 2015003585A JP 2015003585 A JP2015003585 A JP 2015003585A JP 6631866 B2 JP6631866 B2 JP 6631866B2
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terminal
power storage
bus bar
joint
storage device
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JP2016129125A (en
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敬弥 谷
敬弥 谷
宏明 垣村
宏明 垣村
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GS Yuasa International Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/514Methods for interconnecting adjacent batteries or cells
    • H01M50/516Methods for interconnecting adjacent batteries or cells by welding, soldering or brazing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/507Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing comprising an arrangement of two or more busbars within a container structure, e.g. busbar modules
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • H01M50/564Terminals characterised by their manufacturing process
    • H01M50/566Terminals characterised by their manufacturing process by welding, soldering or brazing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • H01M50/207Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
    • H01M50/209Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/271Lids or covers for the racks or secondary casings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • H01M50/547Terminals characterised by the disposition of the terminals on the cells
    • H01M50/55Terminals characterised by the disposition of the terminals on the cells on the same side of the cell
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • H01M50/552Terminals characterised by their shape
    • H01M50/553Terminals adapted for prismatic, pouch or rectangular cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • H01M50/562Terminals characterised by the material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Connection Of Batteries Or Terminals (AREA)

Description

本発明は、蓄電素子を備える蓄電装置に関する。   The present invention relates to a power storage device including a power storage element.

従来から、複数の単電池を備える組電池が知られている(例えば、特許文献1参照)。具体的に、この組電池は、正極端子及び負極端子を備え且つ一方向(第一の方向)に並ぶ複数の単電池と、隣り合う前記単電池の前記正極端子と前記負極端子とを導通させるバスバと、を備える。   2. Description of the Related Art Conventionally, an assembled battery including a plurality of unit cells is known (for example, see Patent Document 1). Specifically, the battery pack includes a positive electrode terminal and a negative electrode terminal, and conducts a plurality of cells arranged in one direction (first direction) with the positive electrode terminal and the negative electrode terminal of the adjacent cell. A bus bar.

前記複数の単電池のそれぞれは、捲回電極群を収容する電池容器と、前記電池容器に取り付けられ且つ前記捲回電極群と導通する正極端子及び負極端子とを、備える。前記正極端子及び前記負極端子のそれぞれは、第一の方向と直交する第二の方向における前記電池容器の一方の端部に取り付けられる。これら正極端子及び負極端子のそれぞれは、第二の方向の前記一方を向いた平らな端子面を有する。前記バスバは、矩形の平板形状を有する。このバスバは、厚さ方向(第二の方向)の一方の面が隣り合う前記正極端子と前記負極端子との各端子面に面接触した状態で、該正極端子及び該負極端子に溶接される。これにより、前記バスバは、前記正極端子と前記負極端子とを導通する。   Each of the plurality of unit cells includes a battery container accommodating a wound electrode group, and a positive electrode terminal and a negative electrode terminal attached to the battery container and electrically connected to the wound electrode group. Each of the positive electrode terminal and the negative electrode terminal is attached to one end of the battery container in a second direction orthogonal to a first direction. Each of the positive electrode terminal and the negative electrode terminal has a flat terminal surface facing the one in the second direction. The bus bar has a rectangular flat plate shape. The bus bar is welded to the positive electrode terminal and the negative electrode terminal in a state where one surface in a thickness direction (second direction) is in surface contact with each of the adjacent positive electrode terminal and the negative electrode terminal. . Thus, the bus bar conducts the positive terminal and the negative terminal.

前記組電池では、製造時において、各部品の公差や配置誤差等によって、前記隣り合う単電池の前記正極端子の端子面と前記負極端子の端子面とが同一平面上にない場合がある。この場合、溶接のために前記バスバを前記正極端子と前記負極端子とに掛け渡すように配置すると、例えば図20に示すように、該バスバ50は、正極端子52及び負極端子54の各端子面520、540に対して傾いた姿勢となり、一方の端子(図20に示す例では負極端子54)とは角(端子面540の周縁)と当接する。即ち、バスバ50における各端子面520、540と接触する部位501同士を接続する部位502が一方の極端子54の角に当たって前記接触する部位501が端子面540に接触できない。この状態で溶接されると、バスバ50と前記一方の端子54との当接部(端子面540の周縁)、及び該当接部と端子面540側において隣接する部位しか接合されないため十分な接合領域が得られず(即ち、端子面540の周縁を含む位置に溶接領域が形成される状態では十分な溶接領域が得られず)、その結果、十分な溶接強度が得られない場合がある。   In the assembled battery, the terminal surface of the positive electrode terminal and the terminal surface of the negative electrode terminal of the adjacent unit cells may not be on the same plane due to a tolerance or an arrangement error of each part at the time of manufacture. In this case, if the bus bar is arranged so as to bridge over the positive terminal and the negative terminal for welding, for example, as shown in FIG. 20, the bus bar 50 has the respective terminal surfaces of the positive terminal 52 and the negative terminal 54. The posture becomes inclined with respect to 520 and 540, and one terminal (the negative terminal 54 in the example shown in FIG. 20) abuts on a corner (peripheral edge of the terminal surface 540). That is, the portion 502 of the bus bar 50 that connects the portions 501 that contact the respective terminal surfaces 520 and 540 hits one corner of the pole terminal 54, and the contact portion 501 cannot contact the terminal surface 540. If welded in this state, only the contact portion between the bus bar 50 and the one terminal 54 (peripheral edge of the terminal surface 540) and the portion adjacent to the contact portion on the terminal surface 540 side are joined, so that a sufficient joining area is provided. (That is, a sufficient welding area cannot be obtained in a state where a welding area is formed at a position including the periphery of the terminal surface 540), and as a result, sufficient welding strength may not be obtained.

また、端子面520、540とバスバ50との溶接領域を確保するために、図21に示すように、バスバ50を正極端子52と負極端子54とに掛け渡すように配置した状態で該バスバ50を治具60によって各端子面520、540に押し付けて密着させ、この状態で該バスバ50と正極端子52又は負極端子54とを溶接することが考えられる。しかし、この場合、前記押し付けによって変形したバスバ50が元の形状に戻ろうとするため、溶接後の該バスバ50に応力(初期応力)が残り、該バスバ50や溶接部位(溶接領域)に影響する。   In addition, in order to secure a welding area between the terminal surfaces 520 and 540 and the bus bar 50, as shown in FIG. 21, the bus bar 50 is arranged so as to bridge the positive terminal 52 and the negative terminal 54. It is conceivable that the bus bar 50 and the positive terminal 52 or the negative terminal 54 are welded in this state by pressing the bus bar 50 and the terminal surfaces 520 and 540 with the jig 60 so as to be in close contact with each other. However, in this case, since the bus bar 50 deformed by the pressing tries to return to the original shape, stress (initial stress) remains in the bus bar 50 after welding, which affects the bus bar 50 and a welded portion (weld region). .

特開2013−93160号公報JP 2013-93160 A

そこで、本発明は、部品の公差や配置誤差があってもバスバと外部端子との溶接強度が確保され且つバスバに初期応力が生じ難い蓄電装置を提供することを課題とする。   Therefore, an object of the present invention is to provide a power storage device in which welding strength between a bus bar and an external terminal is ensured and initial stress is less likely to be generated in the bus bar even when there is a tolerance or an arrangement error of components.

本発明に係る蓄電装置は、
外部端子、及び第一方向の一方の端部に前記外部端子が配置されるケースを有する複数の蓄電素子であって、第一方向と直交する第二方向に並ぶ複数の蓄電素子と、
前記複数の蓄電素子のうちの二つの蓄電素子の外部端子同士を導通させるバスバと、を備え、
前記バスバによって導通される二つの外部端子のそれぞれは、第一方向における前記一方を向いた端子面を有し、
前記バスバは、前記端子面と対向し且つ該端子面に溶接される接合面をそれぞれ有する一対の接合部と、前記一対の接合部同士を接続する接続部とを有し、
互いに対向する前記端子面及び前記接合面の少なくとも一方は、相手側に向かって凸となる凸面であり、
前記端子面と前記接合面との溶接領域は、第一方向視において該端子面の周縁より内側に形成されている、蓄電装置。
The power storage device according to the present invention,
External terminals, and a plurality of power storage elements having a case where the external terminal is disposed at one end of the first direction, a plurality of power storage elements arranged in a second direction orthogonal to the first direction,
A bus bar that makes external terminals of two of the plurality of power storage elements conductive,
Each of the two external terminals conducted by the bus bar has a terminal surface facing the one in a first direction,
The bus bar has a pair of joints each having a joint surface opposed to the terminal surface and welded to the terminal surface, and a joint that connects the pair of joints.
At least one of the terminal surface and the bonding surface facing each other is a convex surface that is convex toward the other side,
The power storage device, wherein a welding region between the terminal surface and the joining surface is formed inside a peripheral edge of the terminal surface when viewed in a first direction.

かかる構成によれば、バスバと外部端子との溶接の際に、溶接領域が端子面の周縁より内側に形成される(即ち、バスバの接合面と外部端子の端子面との当接部及び該当接部の周囲全域に亘って該当接部と隣接する部位が溶接可能となる)ため、端子面の周縁を含む位置に溶接領域が形成される場合に比べ、十分な溶接領域が得られ、これにより、十分な溶接強度が得られる。   According to such a configuration, at the time of welding the bus bar and the external terminal, the welding area is formed inside the periphery of the terminal surface (that is, the contact portion between the joining surface of the bus bar and the terminal surface of the external terminal and the corresponding portion). (A portion adjacent to the contact portion can be welded over the entire area around the contact portion.) Therefore, a sufficient welding region can be obtained as compared with a case where the welding region is formed at a position including the peripheral edge of the terminal surface. Thereby, sufficient welding strength can be obtained.

しかも、互いに対向する前記端子面及び前記接合面の少なくとも一方は、相手側に向かう凸面であるため、バスバと外部端子との溶接の際に部品の公差や配置誤差によって二つの外部端子(バスバによって導通させる外部端子)の各端子面が同一平面上になくても、接続部が外部端子の角(端子面の周縁)等と当接することなく接合面を端子面の周縁より内側の部位と当接させることができる。これにより、バスバを変形させなくても十分な溶接領域を確保しつつ各外部端子に溶接することができ、その結果、バスバにおいて溶接時の前記公差及び配置誤差等に起因する初期応力の発生を防ぐことができる。   Moreover, at least one of the terminal surface and the joining surface facing each other is a convex surface facing the mating side, and therefore, when welding the bus bar and the external terminal, the two external terminals (the bus bar may not be connected) due to a component tolerance or an arrangement error. Even if the respective terminal surfaces of the external terminals to be electrically connected are not on the same plane, the connection surface does not come into contact with a corner of the external terminal (the peripheral edge of the terminal surface) or the like, and the joint surface contacts the portion inside the peripheral edge of the terminal surface. Can be in contact. As a result, it is possible to perform welding to each external terminal while securing a sufficient welding area without deforming the bus bar, and as a result, generation of initial stress due to the tolerance and arrangement error during welding in the bus bar is reduced. Can be prevented.

前記蓄電装置では、
前記接合面は、前記凸面であり、且つ、第一方向と第二方向とを含む仮想面との交線が前記端子面に向かって膨出する曲線となる形状を有してもよい。
In the power storage device,
The bonding surface may be the convex surface, and may have a shape in which a line of intersection of a virtual surface including a first direction and a second direction bulges toward the terminal surface.

かかる構成によれば、バスバと外部端子との溶接時において、バスバが溶接される二つの端子面の第一方向におけるずれ量(部品の公差及び配置誤差等に起因するずれ量)に関わらず、接合面と端子面との第二方向における接触面積が略一定となる。これにより、前記ずれ量に関わらず、略一定の溶接強度が得られる。   According to such a configuration, at the time of welding the bus bar and the external terminal, regardless of the amount of displacement in the first direction between the two terminal surfaces to which the bus bar is welded (the amount of displacement due to component tolerance and arrangement error). The contact area between the joining surface and the terminal surface in the second direction becomes substantially constant. Thereby, substantially constant welding strength can be obtained irrespective of the deviation amount.

この場合、
前記接合面は、第一方向及び第二方向と直交する第三方向の各位置における前記仮想面との交線の形状が同じとなる形状を有してもよい。
in this case,
The joining surface may have a shape in which the shape of the line of intersection with the virtual surface at each position in a third direction orthogonal to the first direction and the second direction is the same.

かかる構成によれば、前記交線の第三方向の各位置における形状が同じであるため、第三方向における接合面と端子面と接触面積が大きくなり、これにより、バスバと外部端子との溶接強度がより向上する。   According to this configuration, since the shape of the intersection line at each position in the third direction is the same, the contact area between the joint surface and the terminal surface in the third direction is increased, thereby welding the bus bar to the external terminal. Strength is further improved.

前記蓄電装置では、
前記端子面は、平面であり、
前記接合面は、前記凸面であり、且つ、第一方向と、第一方向及び第二方向と直交する第三方向とを含む仮想面との交線が、前記端子面に向かって膨出する曲線であってもよい。
In the power storage device,
The terminal surface is a plane,
The joining surface is the convex surface, and an intersection line between a first direction and a virtual surface including a third direction orthogonal to the first direction and the second direction swells toward the terminal surface. It may be a curve.

かかる構成によれば、バスバと外部端子との溶接時において、バスバが溶接される二つの端子面における第二方向を回転中心とする相対回転方向の位置のずれ量(部品の公差及び配置誤差等に起因するずれ量)に関わらず、接合面と端子面との第三方向における接触面積が略一定となる。これにより、前記ずれ量に関わらず、略一定の溶接強度が得られる。   According to this configuration, at the time of welding the bus bar and the external terminal, the amount of displacement (such as component tolerance and arrangement error) of the two terminal surfaces to which the bus bar is welded in the relative rotation direction about the second direction as the rotation center. ), The contact area between the joint surface and the terminal surface in the third direction is substantially constant. Thereby, substantially constant welding strength can be obtained irrespective of the deviation amount.

前記蓄電装置では、
第二方向において、
前記バスバの一方の端縁と、該一方側の接合部における前記接合面の前記一方の端縁とは、同じ位置であり、
前記バスバの他方の端縁と、該他方側の接合部における前記接合面の前記他方の端縁とは、同じ位置であってもよい。
In the power storage device,
In the second direction,
One edge of the bus bar and the one edge of the joint surface at the joint on one side are at the same position,
The other edge of the bus bar and the other edge of the joint surface at the joint on the other side may be at the same position.

かかる構成によれば、第二方向におけるバスバの端と、接合面(凸面)の外側の端とが同じ位置である、即ち、第二方向における接合面(凸面)の外側に突出する部位がないため、導通される二つの端子面が互いに大きくずれてバスバが端子面に対して大きく傾いても、前記突出する部位が外部端子等と接触しないため、接合面と端子面とをより確実に当接させることができる。   According to such a configuration, the end of the bus bar in the second direction and the outer end of the joint surface (convex surface) are at the same position, that is, there is no portion protruding outside the joint surface (convex surface) in the second direction. Therefore, even if the two conductive terminal surfaces are greatly displaced from each other and the bus bar is greatly inclined with respect to the terminal surfaces, the projecting portions do not come into contact with the external terminals or the like, so that the joining surfaces and the terminal surfaces can be more reliably contacted. Can be in contact.

前記蓄電装置では、
前記一対の接合部の少なくとも一方は、第一方向における前記接合面と反対側の部位に、該接合面に向かって凹む凹面を有し、
前記接合面と前記端子面とは、レーザ溶接によって溶接されてもよい。
In the power storage device,
At least one of the pair of joints has a concave surface that is recessed toward the joint surface at a position opposite to the joint surface in the first direction,
The joining surface and the terminal surface may be welded by laser welding.

かかる構成によれば、接合部において接合面(凸面)の第一方向における反対面が凹面となっているため、接合部の接合面が設けられた部位における第一方向の厚さ寸法を抑えることができ、かかる部位の熱容量が抑えられる。これにより、レーザ溶接の際に、凹面内にレーザを照射することで、レーザの出力を抑えて他の部位への熱影響を抑えつつ、バスバと外部端子との溶接を好適に行うことができる。   According to this configuration, since the opposite surface in the first direction of the joining surface (convex surface) in the joining portion is concave, the thickness dimension in the first direction at the portion where the joining surface of the joining portion is provided is suppressed. And the heat capacity of such a portion is suppressed. Thereby, at the time of laser welding, by irradiating the laser into the concave surface, it is possible to preferably perform welding between the bus bar and the external terminal while suppressing the laser output and suppressing the thermal effect on other parts. .

前記蓄電装置では、
前記接続部は、第一方向及び第二方向と直交する第三方向視において、第一方向の前記一方に向けて凸となるように湾曲若しくは屈曲してもよい。
In the power storage device,
The connection portion may be curved or bent so as to be convex toward the one of the first directions when viewed in a third direction orthogonal to the first direction and the second direction.

かかる構成によれば、接続部が第一方向の前記一方に向けて凸となるように湾曲又は屈曲しているため、バスバと外部端子との溶接の際に部品の公差や配置誤差によって二つの外部端子(バスバによって導通させる外部端子)の各端子面が同一平面上にないときに、接続部が外部端子の角(端子面の周縁)等とより当接し難くなる。これにより、接合面を端子面の周縁より内側の部位とより確実に当接させることができる。   According to this configuration, since the connection portion is curved or bent so as to project toward the one side in the first direction, two parts may be formed due to a component tolerance or an arrangement error during welding between the bus bar and the external terminal. When the respective terminal surfaces of the external terminals (external terminals to be conducted by the bus bar) are not on the same plane, the connecting portion is less likely to abut on the corners of the external terminals (peripheral edge of the terminal surface). Thereby, the joining surface can be more reliably brought into contact with a portion inside the peripheral edge of the terminal surface.

以上より、本発明によれば、部品の公差や配置誤差があってもバスバと外部端子との溶接強度が確保され且つバスバに初期応力が生じ難い蓄電装置を提供することができる。   As described above, according to the present invention, it is possible to provide a power storage device in which the welding strength between the bus bar and the external terminal is ensured and the initial stress is less likely to be generated in the bus bar even when there is a tolerance or an arrangement error of components.

図1は、本実施形態に係る蓄電装置の斜視図である。FIG. 1 is a perspective view of a power storage device according to the present embodiment. 図2は、前記蓄電装置の分解斜視図である。FIG. 2 is an exploded perspective view of the power storage device. 図3は、前記蓄電装置に用いられる蓄電素子の斜視図である。FIG. 3 is a perspective view of a power storage element used in the power storage device. 図4は、前記蓄電素子の分解斜視図である。FIG. 4 is an exploded perspective view of the power storage device. 図5は、前記蓄電装置に用いられるバスバの斜視図である。FIG. 5 is a perspective view of a bus bar used in the power storage device. 図6は、図5のVI−VI位置における断面図である。FIG. 6 is a sectional view taken along the line VI-VI in FIG. 図7は、隣り合う蓄電素子の外部端子同士が前記バスバによって接続された状態の模式図である。FIG. 7 is a schematic diagram illustrating a state where external terminals of adjacent power storage elements are connected by the bus bar. 図8は、前記バスバと前記蓄電素子の外部端子との溶接部を説明するための図である。FIG. 8 is a diagram for explaining a welded portion between the bus bar and an external terminal of the power storage element. 図9は、隣り合う蓄電素子の相対位置がずれた状態で前記バスバによって外部端子同士が接続された状態を示す模式図である。FIG. 9 is a schematic diagram illustrating a state in which external terminals are connected to each other by the bus bar in a state where the relative positions of adjacent power storage elements are shifted. 図10は、端子面が凸面である外部端子同士が板状のバスバによって接続された状態の模式図である。FIG. 10 is a schematic diagram showing a state in which external terminals having convex terminal surfaces are connected to each other by a plate-shaped bus bar. 図11は、端子面が凸面である外部端子同士が、接合面が凸面であるバスバによって接続された状態の模式図である。FIG. 11 is a schematic diagram showing a state in which external terminals having a convex terminal surface are connected to each other by a bus bar having a convex bonding surface. 図12は、X−Z面に沿って湾曲する接合面を有するバスバを説明するための図である。FIG. 12 is a diagram for explaining a bus bar having a joint surface curved along the XZ plane. 図13は、前記接合面が複数箇所で屈曲する形状であるバスバを説明するための図である。FIG. 13 is a diagram for explaining a bus bar in which the joining surface is bent at a plurality of locations. 図14は、前記接合面がV字状であるバスバを説明するための図である。FIG. 14 is a diagram for explaining a bus bar having the V-shaped joint surface. 図15は、前記接合面が四角形状であるバスバを説明するための図である。FIG. 15 is a diagram for explaining a bus bar in which the joining surface has a square shape. 図16は、端子面が凹面である外部端子を説明するための図である。FIG. 16 is a diagram for explaining an external terminal having a concave terminal surface. 図17は、前記接合部が凹面を備えていないバスバを説明するための図である。FIG. 17 is a view for explaining a bus bar in which the joint does not have a concave surface. 図18は、前記接合部(凸面)の外側に延びる部位を有するバスバを説明するための図である。FIG. 18 is a view for explaining a bus bar having a portion extending outside the joint (convex surface). 図19は、離れた位置の外部端子同士を接続するバスバを説明するための図である。FIG. 19 is a diagram for explaining a bus bar that connects external terminals at distant positions. 図20は、従来のバスバを用いた蓄電装置の製造方法を説明するための図であって、外部端子間にバスバを掛け渡した状態の図である。FIG. 20 is a diagram illustrating a conventional method for manufacturing a power storage device using a bus bar, and is a diagram illustrating a state where the bus bar is bridged between external terminals. 図21は、従来のバスバを用いた蓄電装置の製造方法を説明するための図であって、治具によってバスバを外部端子の端子面に押し付けた状態の図である。FIG. 21 is a diagram illustrating a conventional method for manufacturing a power storage device using a bus bar, and is a diagram illustrating a state in which the bus bar is pressed against a terminal surface of an external terminal by a jig.

以下、本発明の一実施形態について、図1〜図9を参照しつつ説明する。尚、本実施形態の各構成部材(各構成要素)の名称は、本実施形態におけるものであり、背景技術における各構成部材(各構成要素)の名称と異なる場合がある。   Hereinafter, an embodiment of the present invention will be described with reference to FIGS. It should be noted that the names of the components (components) in the present embodiment are those in the present embodiment, and may be different from the names of the components (components) in the background art.

蓄電装置は、図1及び図2に示すように、外部端子11を有し且つ一方向に並ぶ(整列する)複数の蓄電素子1と、複数の蓄電素子1のうちの二つの蓄電素子1の外部端子11同士を導通させるバスバ5とを、備える。本実施形態の蓄電装置は、複数のバスバ5を備える。また、この蓄電装置は、蓄電素子1に隣り合うスペーサ2と、蓄電素子1及びスペーサ2をひとまとめに保持する保持部材3とを備える。この保持部材3は、金属等の導電材料によって成形されているため、蓄電装置は、蓄電素子1と保持部材3との間に絶縁性を有するインシュレータ4を備える。   As shown in FIGS. 1 and 2, the power storage device includes a plurality of power storage elements 1 having external terminals 11 and arranged in one direction (aligned), and two of the plurality of power storage elements 1. A bus bar 5 for electrically connecting the external terminals 11 to each other. The power storage device of the present embodiment includes a plurality of bus bars 5. This power storage device includes a spacer 2 adjacent to the power storage element 1 and a holding member 3 that holds the power storage element 1 and the spacer 2 collectively. Since holding member 3 is formed of a conductive material such as metal, the power storage device includes insulator 4 having an insulating property between power storage element 1 and holding member 3.

蓄電素子1は、図3及び図4に示すように、正極及び負極を含む電極体12と、電極体12を収容するケース10と、ケース10の外面上に配置された一対の外部端子(正極端子及び負極端子)11とを備える。また、蓄電素子1は、ケース10と電極体12との絶縁を図るための絶縁部材14を備える。本実施形態の絶縁部材14は、絶縁性を有するシートを袋状に折り曲げることによって形成されている。   As shown in FIGS. 3 and 4, the power storage element 1 includes an electrode body 12 including a positive electrode and a negative electrode, a case 10 housing the electrode body 12, and a pair of external terminals (positive electrode) disposed on the outer surface of the case 10. Terminal and a negative electrode terminal) 11. In addition, power storage element 1 includes insulating member 14 for insulating case 10 and electrode body 12. The insulating member 14 of the present embodiment is formed by bending an insulating sheet into a bag.

電極体12は、正極と負極とが互いに絶縁された状態で巻回されることによって形成される、いわゆる巻回型の電極体である。電極体12においてリチウムイオンが正極と負極との間を移動することにより、蓄電素子1が充放電する。尚、電極体12は、複数の毎葉状の正極と、複数の毎葉状の負極とが、互いに絶縁された状態で交互に積層された、いわゆる積層型の電極体であってもよい。   The electrode body 12 is a so-called wound-type electrode body formed by winding a positive electrode and a negative electrode while being insulated from each other. When lithium ions move between the positive electrode and the negative electrode in the electrode body 12, the electric storage element 1 is charged and discharged. The electrode body 12 may be a so-called stacked electrode body in which a plurality of leaf-shaped positive electrodes and a plurality of leaf-shaped negative electrodes are alternately laminated while being insulated from each other.

ケース10は、開口を有するケース本体100と、ケース本体100の開口を閉じる蓋板101であって、外面上に一対の外部端子11が配置される蓋板101とを有する。   The case 10 includes a case body 100 having an opening, and a cover plate 101 that closes the opening of the case body 100 and has a pair of external terminals 11 arranged on an outer surface.

ケース本体100は、閉塞部100aと(図4参照)、該閉塞部100aを取り囲むように、該閉塞部100aの周縁に接続された筒状の胴部100bとを備える。   The case main body 100 includes a closing portion 100a (see FIG. 4) and a cylindrical body 100b connected to the periphery of the closing portion 100a so as to surround the closing portion 100a.

胴部100bは、間隔をあけて互いに対向する一対の第一壁100cと、一対の第一壁100cを挟んで互いに対向する一対の第二壁100dとを備える。一対の第一壁100cの間隔は、一対の第二壁100dの間隔より小さい。即ち、胴部100bは、扁平な角筒状である。胴部100bの一端は、閉塞部100aによって閉塞され、胴部100bの他端は、開口する。この開口は、蓋板101によって閉塞される。   The body 100b includes a pair of first walls 100c facing each other at an interval, and a pair of second walls 100d facing each other across the pair of first walls 100c. The interval between the pair of first walls 100c is smaller than the interval between the pair of second walls 100d. That is, the trunk 100b is a flat rectangular tube. One end of the trunk 100b is closed by the closing part 100a, and the other end of the trunk 100b is open. This opening is closed by the lid plate 101.

尚、以下では、便宜上、蓄電素子1の閉塞部100aと蓋板101とを結ぶ方向(第一方向)をX軸方向という。また、直交座標軸において、X軸方向と直交する二軸方向のうちの一つの方向(第二方向)であって複数の蓄電素子1が並ぶ方向をY軸方向といい、残りの一つの方向(第三方向)をZ軸方向ということとする。これに伴い、各図面には、X軸方向、Y軸方向、及びZ軸方向のそれぞれに対応する直交三軸(座標軸)を補助的に図示する。   In the following, for convenience, the direction (first direction) connecting closing portion 100a of power storage element 1 and cover plate 101 is referred to as the X-axis direction. In the orthogonal coordinate axes, one of the two axial directions (second direction) orthogonal to the X-axis direction and the direction in which the plurality of power storage elements 1 are arranged is referred to as the Y-axis direction, and the remaining one direction ( The third direction is referred to as a Z-axis direction. Accordingly, in each drawing, three orthogonal axes (coordinate axes) corresponding to the X-axis direction, the Y-axis direction, and the Z-axis direction are additionally illustrated.

外部端子11は、他の蓄電素子1の外部端子11又は外部機器等と電気的に接続される部位である。外部端子11は、ケース10のX軸方向における一方の端部(本実施形態の例では、蓋板101)に配置される。この外部端子11は、導電性を有する部材によって形成される。例えば、外部端子11は、アルミニウム又はアルミニウム合金等のアルミニウム系金属材料、銅又は銅合金等の銅系金属材料等の溶接性の高い金属材料によって形成される。   The external terminal 11 is a part that is electrically connected to the external terminal 11 of another power storage element 1 or an external device or the like. The external terminal 11 is arranged at one end of the case 10 in the X-axis direction (the cover plate 101 in the example of the present embodiment). The external terminal 11 is formed of a conductive member. For example, the external terminal 11 is formed of a metal material having high weldability, such as an aluminum-based metal material such as aluminum or an aluminum alloy, or a copper-based metal material such as copper or a copper alloy.

外部端子11は、バスバ5が溶接される端子面110を有する。本実施形態の端子面110は、X軸方向の一方側(図3における上方)を向いた平面である。本実施形態の外部端子11は、蓋板101に沿って広がる板状である。詳しくは、外部端子11は、X軸方向視においてZ軸方向に長い矩形の板状である。このように構成される外部端子11は、ケース10内に収容されている電極体12と集電部材13(図4参照)等を介して導通している。   The external terminal 11 has a terminal surface 110 to which the bus bar 5 is welded. The terminal surface 110 of the present embodiment is a plane facing one side (upward in FIG. 3) in the X-axis direction. The external terminal 11 of the present embodiment has a plate shape that extends along the lid plate 101. Specifically, the external terminal 11 has a rectangular plate shape that is long in the Z-axis direction when viewed in the X-axis direction. The external terminal 11 configured as described above is electrically connected to the electrode body 12 housed in the case 10 via the current collecting member 13 (see FIG. 4).

バスバ5は、図5〜図7に示すように、導通させる二つの外部端子11に接合される一対の接合部51と、一対の接合部51同士を接続する接続部52と、を有する。これら一対の接合部51と、接続部52とは、一体的に形成されている。本実施形態のバスバ5は、X軸方向視が矩形状の一定厚さの板材を、Z軸方向視がW字状となるように湾曲させることによって構成されている。具体的には、以下の通りである。   As shown in FIGS. 5 to 7, the bus bar 5 includes a pair of joints 51 joined to the two external terminals 11 to be electrically connected, and a connection 52 connecting the pair of joints 51 to each other. The pair of joining portions 51 and the connecting portion 52 are formed integrally. The bus bar 5 of the present embodiment is configured by bending a plate material having a constant thickness that is rectangular when viewed in the X-axis direction so as to be W-shaped when viewed in the Z-axis direction. Specifically, it is as follows.

接合部51は、外部端子11の端子面110と対向し且つ該端子面110に溶接される接合面53を有する。この接合面53は、外部端子11の端子面110に向かって膨出する凸面である。   The joint portion 51 has a joint surface 53 that faces the terminal surface 110 of the external terminal 11 and is welded to the terminal surface 110. This joint surface 53 is a convex surface that swells toward the terminal surface 110 of the external terminal 11.

本実施形態の接合面(凸面)53は、X−Y面(X軸とY軸とを含む面:仮想面)との交線が端子面110に向かって膨出する曲線(図6における接合部51の下側の輪郭線参照)となる形状を有する。また、この接合面53では、Z軸方向の各位置におけるX−Y面との交線の形状が同じである。   The joining surface (convex surface) 53 of the present embodiment is a curve (the joining surface in FIG. 6) in which the line of intersection with the XY surface (the surface including the X axis and the Y axis: a virtual surface) swells toward the terminal surface 110. (See the lower contour line of the portion 51). In addition, in the joining surface 53, the shape of the line of intersection with the XY plane at each position in the Z-axis direction is the same.

接合部51は、X軸方向における接合面53と反対側の部位に、接合面53に向かって凹む凹面54を有する。本実施形態の凹面54は、接合面53と対応する形状、具体的には、接合面53と平行な面形状を有する。即ち、本実施形態の接合部51は、湾曲した板状の部位である。   The joining portion 51 has a concave surface 54 that is recessed toward the joining surface 53 at a position opposite to the joining surface 53 in the X-axis direction. The concave surface 54 of the present embodiment has a shape corresponding to the bonding surface 53, specifically, a surface shape parallel to the bonding surface 53. That is, the joint portion 51 of the present embodiment is a curved plate-shaped portion.

接続部52は、Z軸方向視において、X軸方向の前記一方(図6における上方)に向けて凸となるように湾曲若しくは屈曲している。本実施形態の接続部52は、X軸方向を厚さ方向とする板状の部位を、Z軸方向視において、Y軸方向の中央部がX軸方向の前記一方に向けて凸となるように湾曲させた形状である。   The connection portion 52 is curved or bent so as to project toward the one side (upward in FIG. 6) in the X-axis direction when viewed in the Z-axis direction. The connecting portion 52 of the present embodiment is configured such that a central portion in the Y-axis direction is convex toward the one in the X-axis direction when viewed in the Z-axis direction, as viewed in the Z-axis direction. It is a curved shape.

以上のようなバスバ5では、Y軸方向において、バスバ5の一方(図6の左側)の端縁と、該一方側の接合部51における接合面53の前記一方の端縁とが、同じ位置である。また、Y軸方向において、バスバ5の他方(図6の右側)の端縁と、該他方側の接合部51における接合面53の前記他方の端縁とが、同じ位置である。   In the bus bar 5 as described above, the one edge of the bus bar 5 (the left side in FIG. 6) and the one edge of the joint surface 53 of the one joint portion 51 are located at the same position in the Y-axis direction. It is. In the Y-axis direction, the other edge of the bus bar 5 (on the right side in FIG. 6) and the other edge of the joining surface 53 of the joining portion 51 on the other side are at the same position.

このバスバ5は、外部端子11にレーザ溶接されている。具体的に、バスバ5は、凹面54内にレーザを照射することにより(図7の矢印α参照)、溶接される。このとき、端子面110と接合面53との接合領域(バスバ5と外部端子11との溶接部)は、X軸方向視において、端子面110の周縁より内側に形成されている。本実施形態では、例えば図8に示すように、溶接部(接合領域)112は、Y軸方向に長い長円形状となるように形成されている。このとき、溶接部が形成される領域において、溶接前の端子面110と接合面53との間に隙間が生じる部分があるものの、該隙間が80μm程度より小さければ溶接強度に大きな影響は無い。   This bus bar 5 is laser-welded to the external terminal 11. Specifically, the bus bar 5 is welded by irradiating the laser to the concave surface 54 (see the arrow α in FIG. 7). At this time, the joint region between the terminal surface 110 and the joint surface 53 (the welded portion between the bus bar 5 and the external terminal 11) is formed inside the peripheral edge of the terminal surface 110 when viewed in the X-axis direction. In the present embodiment, for example, as shown in FIG. 8, the welded portion (joining region) 112 is formed to have an elliptical shape elongated in the Y-axis direction. At this time, in the region where the welded portion is formed, there is a portion where a gap is formed between the terminal surface 110 and the joint surface 53 before welding, but if the gap is smaller than about 80 μm, the welding strength is not significantly affected.

スペーサ2は、絶縁性を有する。本実施形態のスペーサ2は、図2に示すように、2種類のスペーサ2(2A,2B)を含む。具体的に、蓄電装置は、二つの蓄電素子1間に配置されるスペーサ(以下、内部スペーサという)2Aと、複数の蓄電素子1のうちのY軸方向における最も端にある蓄電素子1に隣り合うスペーサ(以下、外部スペーサという)2Bと、を備える。   The spacer 2 has an insulating property. As shown in FIG. 2, the spacer 2 of the present embodiment includes two types of spacers 2 (2A, 2B). Specifically, the power storage device includes a spacer (hereinafter, referred to as an internal spacer) 2 </ b> A disposed between two power storage elements 1 and a power storage element 1 adjacent to the end of the plurality of power storage elements 1 in the Y-axis direction. And a matching spacer (hereinafter referred to as an external spacer) 2B.

内部スペーサ2Aは、蓄電素子1(詳しくは、ケース本体100の第一壁100c)と隣り合い且つ該蓄電素子1に沿って広がるベース20Aと、該ベース20Aに隣り合う二つの蓄電素子1の位置ずれを防止する規制部21Aと、を有する。   The internal spacer 2A is adjacent to the power storage element 1 (specifically, the first wall 100c of the case main body 100) and extends along the power storage element 1, and a position of two power storage elements 1 adjacent to the base 20A. And a regulating portion 21A for preventing displacement.

ベース20Aは、Y軸方向において二つの蓄電素子1に挟み込まれ、X−Z面(X軸とZ軸とを含む面)方向に広がる。本実施形態のベース20Aは、隣り合う蓄電素子1との間に流体(蓄電素子1の温度制御用の流体:本実施形態の例では、空気)が流通(通過)可能な通風路を形成する。本実施形態のベース20Aは、X−Y面方向の断面が矩形波形状となるように形成される。   Base 20A is sandwiched between two power storage elements 1 in the Y-axis direction, and spreads in the XZ plane (a plane including the X-axis and the Z-axis). The base 20 </ b> A of the present embodiment forms a ventilation path through which a fluid (fluid for controlling the temperature of the power storage element 1: air in the example of the present embodiment) can flow (pass) between the adjacent power storage elements 1. . The base 20A of the present embodiment is formed such that the cross section in the XY plane direction has a rectangular wave shape.

規制部21Aは、内部スペーサ2Aに対する該内部スペーサ2Aに隣り合う各蓄電素子1のX−Z面方向の移動を規制することで、内部スペーサ2Aを挟んで隣り合う二つの蓄電素子1の相対移動を規制する。規制部21Aは、ベース20Aから該ベース20Aと隣り合う各蓄電素子1に向かってそれぞれ延びる。   The regulating portion 21A regulates the movement of each of the storage elements 1 adjacent to the internal spacer 2A in the XZ plane direction with respect to the internal spacer 2A, so that the relative movement of the two storage elements 1 adjacent to each other with the internal spacer 2A interposed therebetween. Regulate. The restricting portions 21A extend from the base 20A toward the respective storage elements 1 adjacent to the base 20A.

以上のように構成される内部スペーサ2Aは、隣り合う蓄電素子1の間のそれぞれに配置されている。即ち、蓄電装置は、複数の内部スペーサ2Aを備える。   The internal spacers 2 </ b> A configured as described above are arranged between the adjacent power storage elements 1. That is, the power storage device includes a plurality of internal spacers 2A.

外部スペーサ2Bは、蓄電素子1(詳しくは、ケース本体100の第一壁100c)と隣り合い且つ該蓄電素子1に沿って広がるベース20Bと、該ベース20Bに隣り合う蓄電素子1の位置を決定する規制部21Bとを有する。本実施形態のベース20Bは、保持部材3を構成する後述の終端部材30とも隣り合う(対向する)。即ち、外部スペーサ2Bは、蓄電素子1と終端部材30との間に配置される。   The outer spacer 2B determines a base 20B adjacent to the power storage element 1 (specifically, the first wall 100c of the case main body 100) and extending along the power storage element 1, and a position of the power storage element 1 adjacent to the base 20B. And a regulating unit 21B. The base 20 </ b> B of the present embodiment is also adjacent to (opposes) a later-described terminal member 30 constituting the holding member 3. That is, external spacer 2 </ b> B is arranged between power storage element 1 and terminal member 30.

ベース20Bは、X―Z面方向に広がっている。即ち、ベース20Bは、プレート状に形成される。   The base 20B extends in the XZ plane direction. That is, the base 20B is formed in a plate shape.

本実施形態のベース20Bは、隣り合う蓄電素子1との間に前記流体が流通可能な通風路を形成する。具体的に、本実施形態のベース20Bは、当該ベース20Bにおける蓄電素子1を向いた面から該蓄電素子1のケース10(ケース本体100の第一壁100c)に向かって延び且つZ軸方向に延びる複数の内部接触部を有する。複数の内部接触部のそれぞれは、X軸方向に間隔をあけて配置される。これにより、ベース20Bと蓄電素子1との間には、複数の通風路が形成される。   The base 20 </ b> B of the present embodiment forms a ventilation path through which the fluid can flow between the adjacent power storage elements 1. Specifically, the base 20B of the present embodiment extends from the surface of the base 20B facing the power storage element 1 toward the case 10 (the first wall 100c of the case body 100) of the power storage element 1 and extends in the Z-axis direction. It has a plurality of internal contacts that extend. Each of the plurality of internal contact portions is arranged at intervals in the X-axis direction. Thereby, a plurality of ventilation paths are formed between base 20B and power storage element 1.

規制部21Bは、外部スペーサ2Bに対する該外部スペーサ2Bに隣り合う蓄電素子1のX−Z面方向の移動を規制する。規制部21Bは、ベース20Bから該ベース20Bと隣り合う蓄電素子1に向かって延びる。   The restricting portion 21B restricts movement of the electric storage element 1 adjacent to the external spacer 2B in the XZ plane direction with respect to the external spacer 2B. Regulator 21B extends from base 20B toward power storage element 1 adjacent to base 20B.

以上のように構成される外部スペーサ2Bは、Y軸方向において、整列する複数の蓄電素子1を挟み込むように一対設けられる。即ち、蓄電装置は、一対の外部スペーサ2Bを備える。   The external spacers 2B configured as described above are provided as a pair so as to sandwich the plurality of power storage elements 1 arranged in the Y-axis direction. That is, the power storage device includes a pair of external spacers 2B.

保持部材3は、図1及び図2に示すように、各外部スペーサ2Bと隣り合う位置のそれぞれに配置される一対の終端部材30と、該一対の終端部材30同士を接続するフレーム31と、を備える。   As shown in FIGS. 1 and 2, the holding member 3 includes a pair of terminal members 30 arranged at positions adjacent to the external spacers 2 </ b> B, a frame 31 connecting the pair of terminal members 30, Is provided.

終端部材30は、外部スペーサ2Bのベース20Bに沿って広がる。終端部材30は、外部スペーサ2Bのベース20Bに当接する圧接部300を有する。   The end member 30 extends along the base 20B of the outer spacer 2B. The end member 30 has a press contact portion 300 that contacts the base 20B of the external spacer 2B.

フレーム31は、複数の蓄電素子1に沿ってY軸方向に延び、一対の終端部材30同士を接続する。本実施形態の蓄電装置では、フレーム31は、Y軸方向に並ぶ複数の蓄電素子1のZ軸方向の両側にそれぞれ配置される。即ち、本実施形態の保持部材3は、一対のフレーム31を備える。   The frame 31 extends in the Y-axis direction along the plurality of power storage elements 1 and connects the pair of terminal members 30 to each other. In the power storage device of the present embodiment, frames 31 are arranged on both sides in the Z-axis direction of a plurality of power storage elements 1 arranged in the Y-axis direction. That is, the holding member 3 of the present embodiment includes a pair of frames 31.

以上の蓄電装置によれば、バスバ5と外部端子11との溶接の際に、図8に示すように、溶接領域(溶接部)112が端子面110の周縁より内側に形成される(即ち、バスバ5の接合面53と外部端子11の端子面110との当接部、及び該当接部の周囲全域に亘って該当接部と隣接する部位が溶接可能となる)ため、端子面110の周縁を含む位置に溶接領域が形成される場合に比べ、溶接領域が確保され、これにより、十分な溶接強度が得られる。   According to the power storage device described above, when welding the bus bar 5 and the external terminal 11, the welding area (welded portion) 112 is formed inside the peripheral edge of the terminal surface 110 as shown in FIG. The contact portion between the joining surface 53 of the bus bar 5 and the terminal surface 110 of the external terminal 11 and the portion adjacent to the contact portion can be welded over the entire area around the contact portion. As compared with the case where the welding area is formed at the position including the above, the welding area is secured, and thereby sufficient welding strength can be obtained.

しかも、接合面53は、相手側(端子面110)に向かう凸面であるため、バスバ5と外部端子11との溶接の際に部品の公差や配置誤差によって、図9に示すように、二つの外部端子11(バスバ5によって導通させる外部端子11)の各端子面110が同一平面上になくても、接続部52が外部端子11の角(端子面110の周縁)等と当接することなく接合面53を端子面110の周縁より内側の部位と当接させることができる。これにより、バスバ5を変形させなくても十分な溶接領域を確保しつつ各外部端子11に溶接することができ、その結果、バスバ5において溶接時の前記公差及び配置誤差等に起因する初期応力の発生を防ぐことができる。   In addition, since the joining surface 53 is a convex surface facing the mating side (terminal surface 110), when the bus bar 5 and the external terminal 11 are welded due to component tolerances and arrangement errors, as shown in FIG. Even if the respective terminal surfaces 110 of the external terminals 11 (the external terminals 11 to be electrically connected by the bus bar 5) are not on the same plane, the connection portions 52 are joined without contacting the corners of the external terminals 11 (peripheries of the terminal surfaces 110) and the like. The surface 53 can be brought into contact with a portion inside the peripheral edge of the terminal surface 110. Thereby, it is possible to perform welding to each of the external terminals 11 while securing a sufficient welding area without deforming the bus bar 5, and as a result, the initial stress due to the above-described tolerance and arrangement error at the time of welding in the bus bar 5 is obtained. Can be prevented from occurring.

本実施形態の接合面(凸面)53では、X−Y面との交線が端子面110に向かって膨出する曲線となっている。このため、バスバ5と外部端子11との溶接時において、バスバ5が溶接される二つの端子面110のX軸方向におけるずれ量(部品の公差及び配置誤差等に起因するずれ量:図9参照)に関わらず、接合面53と端子面110とのY軸方向における接触面の長さが略一定となる。これにより、前記ずれ量に関わらず、略一定の溶接強度が得られる。   In the joint surface (convex surface) 53 of the present embodiment, the line of intersection with the XY plane is a curve that swells toward the terminal surface 110. Therefore, when the bus bar 5 and the external terminal 11 are welded, the amount of displacement between the two terminal surfaces 110 to which the bus bar 5 is to be welded in the X-axis direction (the amount of displacement due to component tolerances, placement errors, and the like: see FIG. 9). Regardless of), the length of the contact surface between the joint surface 53 and the terminal surface 110 in the Y-axis direction is substantially constant. Thereby, substantially constant welding strength can be obtained irrespective of the deviation amount.

また、本実施形態の接合面53では、Z軸方向の各位置におけるX−Y面との交線の形状が同じである。このため、Z軸方向における接合面53と端子面110と接触面積が大きくなり、これにより、バスバ5と外部端子11との溶接強度がより向上する。   In the joint surface 53 of the present embodiment, the shape of the line of intersection with the XY plane at each position in the Z-axis direction is the same. For this reason, the contact area between the joint surface 53 and the terminal surface 110 in the Z-axis direction is increased, and the welding strength between the bus bar 5 and the external terminal 11 is further improved.

本実施形態の蓄電装置では、バスバ5が、接合部51における接合面53と反対側の部位に、該接合面53に向かって凹む凹面54を有しているため、接合部51の接合面53が設けられた部位におけるZ軸方向の厚さ寸法が抑えられ、かかる部位の熱容量が抑えられる。これにより、接合面53と端子面110とのレーザ溶接の際に、凹面54内にレーザを照射することで、レーザの出力を抑えて他の部位への熱影響を抑えつつ、バスバ5と外部端子11との溶接が好適に行われる。   In the power storage device of the present embodiment, the bus bar 5 has the concave surface 54 that is recessed toward the joint surface 53 at a portion of the joint portion 51 opposite to the joint surface 53, so that the joint surface 53 of the joint portion 51 is formed. The thickness dimension in the Z-axis direction at the portion where the is provided is suppressed, and the heat capacity of such a portion is suppressed. Thus, when laser welding is performed between the joint surface 53 and the terminal surface 110, the laser is irradiated into the concave surface 54, thereby suppressing the laser output and suppressing the thermal influence on other parts, and connecting the bus bar 5 and the outside. The welding with the terminal 11 is suitably performed.

本実施形態のバスバ5では、板状の接続部52が、Z軸方向視において、X軸方向の一方(図7における上方)に向けて凸となるように湾曲している。このため、バスバ5と外部端子11との溶接の際に部品の公差や配置誤差によって二つの外部端子11(バスバ5によって導通させる外部端子11)の各端子面110が同一平面上にないときに、接続部52が外部端子11の角(端子面110の周縁)等とより当接し難くなる(図9参照)。これにより、接合面53を端子面110の周縁より内側の部位とより確実に当接させることができ、その結果、十分な溶接強度が得られる溶接領域112を確実に確保することができる。   In the bus bar 5 of the present embodiment, the plate-shaped connecting portion 52 is curved so as to be convex toward one of the X-axis directions (upward in FIG. 7) when viewed in the Z-axis direction. For this reason, when the terminal surfaces 110 of the two external terminals 11 (the external terminals 11 conducted by the bus bar 5) are not on the same plane due to tolerances and arrangement errors of the parts when the bus bar 5 and the external terminals 11 are welded. In addition, it becomes more difficult for the connecting portion 52 to come into contact with the corner of the external terminal 11 (the peripheral edge of the terminal surface 110) (see FIG. 9). Thereby, the joining surface 53 can be more reliably brought into contact with the portion inside the peripheral edge of the terminal surface 110, and as a result, the welding area 112 where sufficient welding strength can be obtained can be reliably secured.

本実施形態のバスバ5では、Y軸方向において、バスバ5の一方の端縁(図7における左端)と、該一方側の接合部51における接合面(凸面)53の前記一方の端縁とが同じ位置であり、バスバ5の他方の端縁(図7における右端)と、該他方側の接合部51における接合面(凸面)53の前記他方の端縁とが同じ位置である。このため、本実施形態のバスバ5には、Y軸方向において、接合面(凸面)53の外側に突出する部位がない。これにより、導通される二つの端子面110が例えばX軸方向に互いに大きくずれてバスバ5が端子面110に対して大きく傾いても、前記突出する部位が外部端子11等と接触することがなく、その結果、接合面53と端子面110とをより確実に当接させることができる。   In the bus bar 5 of the present embodiment, one end (the left end in FIG. 7) of the bus bar 5 and the one end of the joining surface (convex surface) 53 of the joining portion 51 on the one side in the Y-axis direction. The other end (the right end in FIG. 7) of the bus bar 5 and the other end of the joining surface (convex surface) 53 of the joining portion 51 on the other side are at the same position. For this reason, the bus bar 5 of the present embodiment does not have a portion that protrudes outside the joint surface (convex surface) 53 in the Y-axis direction. Accordingly, even if the two terminal surfaces 110 to be conducted are largely displaced from each other in the X-axis direction, for example, and the bus bar 5 is greatly inclined with respect to the terminal surfaces 110, the projecting portion does not come into contact with the external terminals 11 or the like. As a result, the joining surface 53 and the terminal surface 110 can be more reliably brought into contact with each other.

尚、本発明の蓄電素子は、上記実施形態に限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々変更を加え得ることは勿論である。例えば、ある実施形態の構成に他の実施形態の構成を追加することができ、また、ある実施形態の構成の一部を他の実施形態の構成に置き換えることができる。さらに、ある実施形態の構成の一部を削除することができる。   It should be noted that the electric storage device of the present invention is not limited to the above embodiment, and it is needless to say that various changes can be made without departing from the spirit of the present invention. For example, the configuration of one embodiment can be added to the configuration of another embodiment, and a part of the configuration of one embodiment can be replaced with the configuration of another embodiment. Further, a part of the configuration of an embodiment can be deleted.

上記実施形態の蓄電装置では、外部端子11の端子面110が平面であり、且つ、バスバ5の接合面53が凸面であるが、この構成に限定されない。例えば、図10に示すように、外部端子110の端子面110が凸面であり、且つ、バスバ5の接合面53が平面であってもよい。また、図11に示すように、外部端子11の端子面110とバスバ5の接合面53とがそれぞれ凸面であってもよい。即ち、互いに対向する端子面110及び接合面53の少なくとも一方が、相手側に向かって凸となる凸面であればよい。   In the power storage device of the above embodiment, the terminal surface 110 of the external terminal 11 is a flat surface and the joint surface 53 of the bus bar 5 is a convex surface, but the present invention is not limited to this configuration. For example, as shown in FIG. 10, the terminal surface 110 of the external terminal 110 may be a convex surface, and the joint surface 53 of the bus bar 5 may be a flat surface. In addition, as shown in FIG. 11, the terminal surface 110 of the external terminal 11 and the joint surface 53 of the bus bar 5 may be convex surfaces. That is, at least one of the terminal surface 110 and the bonding surface 53 facing each other may be a convex surface that is convex toward the other side.

端子面110が凸面である場合、該端子面110は、X−Y面との交線が接合面53に向かって膨出する曲線であってもよい。また、端子面110は、Z軸方向の各位置におけるX−Y面との交線の形状が同じとなる形状であってもよい。さらに、端子面110は、X−Z面(仮想面)との交線が接合面53に向かって膨出する曲線となる形状等であってもよい。   When the terminal surface 110 is a convex surface, the terminal surface 110 may be a curve in which the line of intersection with the XY plane swells toward the bonding surface 53. Further, the terminal surface 110 may have a shape in which the shape of the line of intersection with the XY plane at each position in the Z-axis direction is the same. Further, the terminal surface 110 may have a shape or the like in which a line of intersection with the XZ plane (virtual plane) bulges toward the bonding surface 53.

バスバ5の接合面53の具体的形状は、限定されない。即ち、上記実施形態の接合面53は、X−Y面との交線が端子面110に向かって膨出する曲線で、且つ、Z軸方向の各位置におけるX−Y面との交線の形状が同じとなる形状であるが、他の形状であってもよい。例えば、図12に示すように、接合面53は、X−Z面(仮想面)との交線が、端子面110に向かって膨出する曲線となる形状であってもよい。   The specific shape of the joint surface 53 of the bus bar 5 is not limited. That is, the joining surface 53 of the above embodiment is a curve in which the line of intersection with the XY plane swells toward the terminal surface 110, and the line of intersection with the XY plane at each position in the Z-axis direction. Although the shapes are the same, other shapes may be used. For example, as shown in FIG. 12, the joining surface 53 may have a shape in which a line of intersection with the XZ plane (virtual plane) bulges toward the terminal surface 110.

かかる構成によれば、バスバ5と外部端子11との溶接時において、バスバ5が溶接される二つの端子面110におけるY軸方向を回転中心とする相対回転方向の位置のずれ量に関わらず、接合面53と端子面110とのZ軸方向における接触面積が略一定となる。これにより、前記ずれ量に関わらず、略一定の溶接強度が得られる。また、接合面53は、X−Y面やX−Z面との交線が2箇所以上で屈曲する形状、V字状等であってもよい(図13〜図15参照)。   According to such a configuration, when the bus bar 5 and the external terminal 11 are welded, regardless of the amount of displacement of the two terminal surfaces 110 to which the bus bar 5 is welded in the relative rotation direction about the Y-axis direction as the rotation center. The contact area between the joint surface 53 and the terminal surface 110 in the Z-axis direction becomes substantially constant. Thereby, substantially constant welding strength can be obtained irrespective of the deviation amount. Further, the joining surface 53 may have a shape in which an intersection line with the XY plane or the XZ plane is bent at two or more places, a V-shape or the like (see FIGS. 13 to 15).

また、外部端子11の端子面110の具体的な形状も、限定されない。端子面110は、上記実施形態の接合面53と同様に、X−Y面との交線が接合面53に向かって膨出する曲線で、且つ、Z軸方向の各位置におけるX−Y面との交線の形状が同じとなる形状であってもよく、X−Z面(仮想面)との交線が、接合面53に向かって膨出する曲線となる形状であってもよい。また、端子面110は、X−Y面やX−Z面との交線が2箇所以上で屈曲する形状(多角形状)であってもよい。   Further, the specific shape of the terminal surface 110 of the external terminal 11 is not limited. The terminal surface 110 is a curve in which the line of intersection with the XY surface swells toward the bonding surface 53, as in the bonding surface 53 of the above embodiment, and the XY surface at each position in the Z-axis direction. May be the same as the shape of the intersection line, or the shape of the intersection line with the XZ plane (virtual surface) may be a curve bulging toward the joint surface 53. Further, the terminal surface 110 may have a shape (polygonal shape) in which the line of intersection with the XY plane or the XZ plane is bent at two or more places.

上記実施形態の外部端子11の端子面110は、平面であるが、この構成に限定されない。例えば、端子面110は、図16に示すような凹状の湾曲面等であってもよい。この場合、接合面53が端子面110の曲率より大きな曲率の凸面等であれば、バスバ5によって接続される二つの外部端子11の相対姿勢が配置誤差等によって異なっていても、初期応力を生じさせることなくバスバ5を外部端子11にレーザ溶接することができる。   The terminal surface 110 of the external terminal 11 of the above embodiment is a flat surface, but is not limited to this configuration. For example, the terminal surface 110 may be a concave curved surface as shown in FIG. In this case, if the joint surface 53 is a convex surface or the like having a curvature larger than the curvature of the terminal surface 110, even if the relative attitude of the two external terminals 11 connected by the bus bar 5 is different due to an arrangement error or the like, an initial stress is generated. The bus bar 5 can be laser-welded to the external terminal 11 without causing the bus bar 5 to be welded.

また、接合部51における接合面53とX軸方向において反対側の面の具体的形状は、限定されない。例えば、上記実施形態のバスバ5は、接合部51に接合面(凸面)53と対応する(例えば、平行な)形状の凹面54を有しているが、この構成に限定されない。凹面54は、該凹面54内にレーザを照射してバスバ5を外部端子11に溶接できる形状であれば、接合面(凸面)53と対応する形状でなくてもよい。また、バスバ5は、図17に示すように両方の接合部51において凹面54を有しない構成でもよく、一方の接合部51のみに凹面54を有する構成でもよい。これらの場合、凹面54のない接合部51に対しては、接合面(凸面)53の周囲からレーザを照射することにより、レーザ溶接が行われる。   In addition, the specific shape of the surface opposite to the bonding surface 53 in the X-axis direction in the bonding portion 51 is not limited. For example, the bus bar 5 of the above embodiment has a concave surface 54 having a shape (corresponding to, for example, parallel) to the bonding surface (convex surface) 53 at the bonding portion 51, but is not limited to this configuration. The concave surface 54 does not need to have a shape corresponding to the joint surface (convex surface) 53 as long as the bus bar 5 can be welded to the external terminal 11 by irradiating a laser into the concave surface 54. Further, the bus bar 5 may have a configuration in which both the joints 51 do not have the concave surface 54 as shown in FIG. 17, or may have a configuration in which only one of the joints 51 has the concave surface 54. In these cases, laser welding is performed on the joint 51 without the concave surface 54 by irradiating a laser from around the joint surface (convex surface) 53.

上記実施形態の接続部52は、Z軸方向視において、X軸方向の一方に向けて凸となるように湾曲若しくは屈曲しているが、この構成に限定されない。接続部52は、例えば、Y軸方向に略真っ直ぐに延びていてもよい(図17参照)。また、接続部52のZ軸方向の幅も、接合部51のZ軸方向の幅と同じでなくてもよい。   The connecting portion 52 of the above embodiment is curved or bent so as to be convex toward one of the X-axis directions when viewed in the Z-axis direction, but is not limited to this configuration. The connecting portion 52 may extend substantially straight in the Y-axis direction, for example (see FIG. 17). Further, the width of the connecting portion 52 in the Z-axis direction may not be the same as the width of the joining portion 51 in the Z-axis direction.

上記実施形態のバスバ5の各部位における厚さは、一定又は略一定(即ち、板状の部材)であるが、この構成に限定されない。バスバの各部位における厚さが一定でなくてもよい。   The thickness of each part of the bus bar 5 of the above embodiment is constant or substantially constant (that is, a plate-like member), but is not limited to this configuration. The thickness at each part of the bus bar may not be constant.

上記実施形態のバスバ5では、Y軸方向において、接合面(凸面)53の端とバスバ5の端とが同じ位置であるが、この構成に限定されない。例えば、図18に示すように、バスバ5において、接合面(凸面)53の端からY軸方向にさらに延びる部位55があってもよい。この場合、バスバ5によって導通される二つの蓄電素子1がX軸方向に大きくずれていると、該部位55が、スペーサ、他の蓄電素子1等の他の部材に当接し易いため、延び量(延びる部位55のY軸方向の寸法)は、小さいほど好ましい。   In the bus bar 5 of the above embodiment, the end of the joining surface (convex surface) 53 and the end of the bus bar 5 are at the same position in the Y-axis direction, but the present invention is not limited to this configuration. For example, as shown in FIG. 18, in the bus bar 5, there may be a portion 55 that further extends in the Y-axis direction from the end of the joining surface (convex surface) 53. In this case, if the two electric storage elements 1 conducted by the bus bar 5 are largely displaced in the X-axis direction, the portion 55 is likely to abut on other members such as the spacer and the other electric storage elements 1, so that the extension amount is increased. (The dimension of the extending portion 55 in the Y-axis direction) is preferably as small as possible.

上記実施形態のバスバ5は、隣り合う蓄電素子1の外部端子11同士を接続しているが、この構成に限定されない。バスバ5は、例えば図19に示すように、Y軸方向において一又は複数(図19の例では二つ)の蓄電素子1を間に挟んだ二つ(一対)の蓄電素子1の外部端子11同士を接続してもよい。   Although the bus bar 5 of the above embodiment connects the external terminals 11 of the adjacent power storage elements 1, it is not limited to this configuration. For example, as shown in FIG. 19, the bus bar 5 has external terminals 11 of two (one pair) of power storage elements 1 sandwiching one or more (two in the example of FIG. 19) power storage elements 1 in the Y-axis direction. They may be connected to each other.

1…蓄電素子、10…ケース、100…ケース本体、100a…閉塞部、100b…胴部、100c…第一壁、100d…第二壁、101…蓋板、2…スペーサ、2A…内部スペーサ、20A…ベース、21A…規制部、2B…外部スペーサ、20B…ベース、21B…規制部、3…保持部材、30…終端部材、31…フレーム、4…インシュレータ、5…バスバ、51…接合部、52…接続部、53…接合面、54…凹面、55…さらに延びる部位、11…外部端子、110…端子面、112…溶接部(溶接領域)、12…電極体、13…集電部材、14…絶縁部材   DESCRIPTION OF SYMBOLS 1 ... Electric storage element, 10 ... Case, 100 ... Case main body, 100a ... Closed part, 100b ... Body part, 100c ... First wall, 100d ... Second wall, 101 ... Cover plate, 2 ... Spacer, 2A ... Internal spacer, 20A: base, 21A: regulating portion, 2B: external spacer, 20B: base, 21B: regulating portion, 3: holding member, 30: terminating member, 31: frame, 4: insulator, 5: bus bar, 51: joining portion, 52 connecting part, 53 joining surface, 54 concave surface, 55 further extending part, 11 external terminal, 110 terminal surface, 112 welding part (welding region), 12 electrode body, 13 current collecting member, 14 ... Insulating member

Claims (7)

導電性を有する外部端子、及び第一方向の一方の端部に前記外部端子が配置されるケースを有する複数の蓄電素子であって、第一方向と直交する第二方向に並ぶ複数の蓄電素子と、
前記複数の蓄電素子のうちの二つの蓄電素子の前記導電性を有する外部端子同士を導通させるバスバと、を備え、
前記バスバによって導通される二つの前記導電性を有する外部端子のそれぞれは、第一方向における前記一方を向いた端子面を有し、
前記バスバは、前記端子面と対向し且つ該端子面に溶接される接合面をそれぞれ有する一対の接合部と、前記一対の接合部同士を接続する接続部とを有し、
互いに対向する前記端子面及び前記接合面の少なくとも一方は、相手側に向かって凸となる凸面であり、
前記端子面と前記接合面との溶接領域は、第一方向視において該端子面の周縁より内側に形成されており、
前記導電性を有する外部端子は、前記第一方向視において前記第一方向及び前記第二方向に直交する第三方向に長い矩形の板状である蓄電装置。
An external terminal having conductivity , and a plurality of power storage elements having a case in which the external terminal is disposed at one end in a first direction, wherein the plurality of power storage elements are arranged in a second direction orthogonal to the first direction. When,
A bus bar for conducting the external terminals having conductivity of two of the plurality of power storage elements,
Each of the two external terminals having conductivity that is conducted by the bus bar has a terminal surface that faces the one side in a first direction,
The bus bar has a pair of joints each having a joint surface opposed to the terminal surface and welded to the terminal surface, and a joint connecting the pair of joints.
At least one of the terminal surface and the bonding surface facing each other is a convex surface that is convex toward the other side,
A welding area between the terminal surface and the joining surface is formed inside a peripheral edge of the terminal surface when viewed in the first direction,
The power storage device, wherein the external terminal having conductivity has a rectangular plate shape that is long in a third direction orthogonal to the first direction and the second direction when viewed in the first direction.
前記接合面は、前記凸面であり、且つ、第一方向と第二方向とを含む仮想面との交線が前記端子面に向かって膨出する曲線となる形状を有する、請求項1に記載の蓄電装置。   2. The joint surface according to claim 1, wherein the joint surface is the convex surface, and has a shape in which a line of intersection of a virtual surface including a first direction and a second direction bulges toward the terminal surface. 3. Power storage device. 前記接合面は、第一方向及び第二方向と直交する第三方向の各位置における前記仮想面との交線の形状が同じとなる形状を有する、請求項2に記載の蓄電装置。   3. The power storage device according to claim 2, wherein the joining surface has a shape in which a shape of an intersecting line with the virtual surface at each position in a third direction orthogonal to the first direction and the second direction is the same. 4. 前記接合面は、前記凸面であり、且つ、第一方向と、第一方向及び第二方向と直交する第三方向とを含む仮想面との交線が、前記端子面に向かって膨出する曲線である、請求項1又は2に記載の蓄電装置。   The joining surface is the convex surface, and an intersection line between a first direction and a virtual surface including a third direction orthogonal to the first direction and the second direction swells toward the terminal surface. The power storage device according to claim 1, wherein the power storage device is a curve. 第二方向において、
前記バスバの一方の端縁と、該一方側の接合部における前記接合面の前記一方の端縁とは、同じ位置であり、
前記バスバの他方の端縁と、該他方側の接合部における前記接合面の前記他方の端縁
とは、同じ位置である、請求項2〜4のいずれか1項に記載の蓄電装置。
In the second direction,
One edge of the bus bar and the one edge of the joint surface at the joint on one side are at the same position,
The power storage device according to any one of claims 2 to 4, wherein the other edge of the bus bar and the other edge of the joint surface at the joint on the other side are at the same position.
前記一対の接合部の少なくとも一方は、第一方向における前記接合面と反対側の部位に、該接合面に向かって凹む凹面を有し、
前記接合面と前記端子面とは、レーザ溶接によって溶接される、請求項1〜5のいずれか1項に記載の蓄電装置。
At least one of the pair of joints has a concave surface that is recessed toward the joint surface at a position opposite to the joint surface in the first direction,
The power storage device according to claim 1, wherein the joining surface and the terminal surface are welded by laser welding.
前記接続部は、第一方向及び第二方向と直交する第三方向視において、第一方向の前記一方に向けて凸となるように湾曲若しくは屈曲している、請求項1〜6のいずれか1項に記載の蓄電装置。   The connection portion according to any one of claims 1 to 6, wherein the connection portion is curved or bent so as to be convex toward the one of the first directions in a third direction orthogonal to the first direction and the second direction. 2. The power storage device according to claim 1.
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