JP6631417B2 - Joining method - Google Patents

Joining method Download PDF

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JP6631417B2
JP6631417B2 JP2016121680A JP2016121680A JP6631417B2 JP 6631417 B2 JP6631417 B2 JP 6631417B2 JP 2016121680 A JP2016121680 A JP 2016121680A JP 2016121680 A JP2016121680 A JP 2016121680A JP 6631417 B2 JP6631417 B2 JP 6631417B2
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metal member
friction stir
auxiliary member
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JP2017225980A (en
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堀 久司
久司 堀
伸城 瀬尾
伸城 瀬尾
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Nippon Light Metal Co Ltd
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本発明は、接合方法に関する。   The present invention relates to a joining method.

特許文献1には、円柱状部材と円筒状部材とを端面同士で突き合わせて形成された突合せ部に対して回転ツールを用いて摩擦攪拌接合する接合方法が開示されている。当該接合方法は、回転ツールの攪拌ピンのみを被接合金属部材に接触させて接合するものである。   Patent Literature 1 discloses a joining method of performing friction stir welding using a rotary tool on a butted portion formed by joining a cylindrical member and a cylindrical member at end faces thereof. In the joining method, only the stirring pin of the rotary tool is brought into contact with the metal member to be joined to join.

特開2015−131322号公報JP-A-2013-131322

従来の接合方法では、回転ツールのショルダ部を被接合金属部材に押し込まないため、塑性流動材が外部に溢れて接合部が金属不足になるおそれがある。   In the conventional joining method, since the shoulder of the rotary tool is not pushed into the metal member to be joined, there is a possibility that the plastic flowing material overflows to the outside and the joint becomes insufficient in metal.

そこで、本発明は、接合部の金属不足を防ぐことができる接合方法を提供することを課題とする。   Therefore, an object of the present invention is to provide a joining method capable of preventing a shortage of metal at a joining portion.

このような課題を解決するために本発明は、柱状を呈する第一金属部材の端面と、柱状又は筒状の第二金属部材の端面とを突き合わせて突合せ部を形成する突合せ工程と、前記第一金属部材又は前記第二金属部材の外周面に面接触するように筒状の補助部材を配置する配置工程と、回転する回転ツールを前記補助部材の表面側から挿入し、前記回転ツールの攪拌ピンのみを前記第一金属部材、前記第二金属部材及び前記補助部材に接触させた状態で、前記回転ツールを相対移動させて前記突合せ部を摩擦攪拌接合する摩擦攪拌工程と、を含むことを特徴とする。   In order to solve such a problem, the present invention provides a butting step of forming an abutting portion by abutting an end surface of a first metal member having a columnar shape with an end surface of a columnar or cylindrical second metal member. An arranging step of arranging a cylindrical auxiliary member so as to be in surface contact with the outer peripheral surface of the one metal member or the second metal member, and inserting a rotating rotary tool from the surface side of the auxiliary member, and stirring the rotary tool A friction stir step of relatively moving the rotary tool and friction stir welding the butted portion while only the pin is in contact with the first metal member, the second metal member and the auxiliary member. Features.

また、本発明は、柱状を呈する第一金属部材の端面と、柱状又は筒状の第二金属部材の端面とを突き合わせて突合せ部を形成する突合せ工程と、前記第一金属部材及び前記第二金属部材の外周面に面接触するように筒状の補助部材を配置する配置工程と、回転する回転ツールを前記補助部材の表面側から挿入し、前記回転ツールの攪拌ピンのみを前記第一金属部材、前記第二金属部材及び前記補助部材に接触させた状態で、前記回転ツールを相対移動させて前記突合せ部を摩擦攪拌接合する摩擦攪拌工程と、バリが形成された補助部材を前記第一金属部材及び前記第二金属部材から除去する除去工程と、を含み、前記配置工程では、前記補助部材を前記第一金属部材及び前記第二金属部材のいずれか一方に配置しつつ、前記突合せ部を挟んで他方側にわずかに突出するように配置し、前記摩擦攪拌工程では、摩擦攪拌接合で発生するバリが、前記補助部材のうち前記第一金属部材及び前記第二金属部材の一方側に形成されるように接合条件を設定することを特徴とする。 Further, the present invention provides a butting step of forming a butting portion by abutting an end surface of a first metal member having a columnar shape and an end surface of a columnar or cylindrical second metal member, and the first metal member and the second metal member. An arranging step of arranging a cylindrical auxiliary member so as to be in surface contact with the outer peripheral surface of the metal member, and inserting a rotating rotary tool from the surface side of the auxiliary member, and setting only the stirring pin of the rotary tool to the first metal A friction stir step of frictionally stirring and joining the butting portions by relatively moving the rotary tool in a state where the member is in contact with the second metal member and the auxiliary member ; A removing step of removing from the metal member and the second metal member, wherein in the arranging step, the butt portion is arranged while arranging the auxiliary member on one of the first metal member and the second metal member. Across In the friction stir step, burrs generated by friction stir welding are formed on one side of the first metal member and the second metal member in the auxiliary member. It is characterized in that the joining conditions are set as follows.

また、本発明は、筒状を呈する第一金属部材の端面と、筒状の第二金属部材の端面とを突き合わせて突合せ部を形成する突合せ工程と、前記第一金属部材又は前記第二金属部材の外周面に面接触するように筒状の補助部材を配置する配置工程と、回転する回転ツールを前記補助部材の表面側から挿入し、前記回転ツールの攪拌ピンのみを前記第一金属部材、前記第二金属部材及び前記補助部材に接触させた状態で、前記回転ツールを相対移動させて前記突合せ部を摩擦攪拌接合する摩擦攪拌工程と、を含むことを特徴とする。   Further, the present invention provides a butting step of forming an abutting portion by abutting an end surface of a cylindrical first metal member and an end surface of a cylindrical second metal member, and the first metal member or the second metal member. An arranging step of arranging a cylindrical auxiliary member so as to be in surface contact with the outer peripheral surface of the member, inserting a rotating rotary tool from the surface side of the auxiliary member, and setting only the stirring pin of the rotary tool to the first metal member A friction stir step of relatively moving the rotating tool in a state of being in contact with the second metal member and the auxiliary member to friction stir weld the butted portion.

また、本発明は、筒状を呈する第一金属部材の端面と、筒状の第二金属部材の端面とを突き合わせて突合せ部を形成する突合せ工程と、前記第一金属部材及び前記第二金属部材の外周面に面接触するように筒状の補助部材を配置する配置工程と、回転する回転ツールを前記補助部材の表面側から挿入し、前記回転ツールの攪拌ピンのみを前記第一金属部材、前記第二金属部材及び前記補助部材に接触させた状態で、前記回転ツールを相対移動させて前記突合せ部を摩擦攪拌接合する摩擦攪拌工程と、バリが形成された補助部材を前記第一金属部材及び前記第二金属部材から除去する除去工程と、を含み、前記配置工程では、前記補助部材を前記第一金属部材及び前記第二金属部材のいずれか一方に配置しつつ、前記突合せ部を挟んで他方側にわずかに突出するように配置し、前記摩擦攪拌工程では、摩擦攪拌接合で発生するバリが、前記補助部材のうち前記第一金属部材及び前記第二金属部材の一方側に形成されるように接合条件を設定することを特徴とする。 Further, the present invention provides a butting step of forming an abutting portion by abutting an end surface of a cylindrical first metal member and an end surface of a cylindrical second metal member, and the first metal member and the second metal member. An arranging step of arranging a cylindrical auxiliary member so as to be in surface contact with the outer peripheral surface of the member, inserting a rotating rotary tool from the surface side of the auxiliary member, and setting only the stirring pin of the rotary tool to the first metal member A friction stir step of relatively moving the rotary tool in a state of being in contact with the second metal member and the auxiliary member to friction stir join the butted portion ; Removing step from the member and the second metal member, and, in the arranging step, while arranging the auxiliary member on one of the first metal member and the second metal member, On the other side In the friction stir step, burrs generated by friction stir welding are formed on one side of the first metal member and the second metal member in the auxiliary member. It is characterized in that joining conditions are set .

かかる接合方法によれば、第一金属部材と第二金属部材に加え、補助部材も攪拌ピンに接触させた状態で摩擦攪拌接合を行うため、接合部の金属不足を防ぐことができる。   According to this joining method, in addition to the first metal member and the second metal member, the friction stir welding is performed in a state in which the auxiliary member is also in contact with the stirring pin, so that a shortage of metal at the joint can be prevented.

また、バリが形成された補助部材を前記第一金属部材及び前記第二金属部材から除去する除去工程を含むことが好ましい。   Preferably, the method further includes a removal step of removing the auxiliary member on which the burrs are formed from the first metal member and the second metal member.

かかる接合方法によれば、バリを補助部材ごと除去することができるため、バリを容易に除去することができる。   According to such a joining method, since the burrs can be removed together with the auxiliary member, the burrs can be easily removed.

また、前記摩擦攪拌工程では、摩擦攪拌接合で発生するバリが前記補助部材に形成されるように接合条件を設定することが好ましい。   Further, in the friction stir step, it is preferable that welding conditions are set so that burrs generated by friction stir welding are formed on the auxiliary member.

かかる接合方法によれば、補助部材にバリを集約できるため、除去工程をより容易に行うことができる。   According to this joining method, burrs can be concentrated on the auxiliary member, so that the removing step can be performed more easily.

また、前記配置工程では、前記補助部材を前記第一金属部材及び前記第二金属部材のいずれか一方に配置しつつ、前記突合せ部を挟んで他方側にわずかに突出するように配置し、前記摩擦攪拌工程では、摩擦攪拌接合で発生するバリが、前記補助部材のうち前記第一金属部材及び前記第二金属部材の一方側に形成されるように接合条件を設定することが好ましい。   Further, in the arranging step, while arranging the auxiliary member on one of the first metal member and the second metal member, arranging the auxiliary member so as to slightly protrude to the other side across the butting portion, In the friction stir step, it is preferable that the joining conditions are set so that burrs generated by friction stir welding are formed on one side of the first metal member and the second metal member among the auxiliary members.

かかる接合方法によれば、接合部の金属不足をバランス良く防ぐことができるとともに、一方側に残存する補助部材のみを除去すればよいため、除去工程をより容易に行うことができる。   According to such a joining method, it is possible to prevent a shortage of metal at the joined portion in a well-balanced manner and to remove only the auxiliary member remaining on one side, so that the removing step can be performed more easily.

本発明に係る接合方法によれば、接合部の金属不足を防ぐことができる。   ADVANTAGE OF THE INVENTION According to the joining method which concerns on this invention, metal shortage of a joining part can be prevented.

本発明の第一実施形態に係る接合方法の第一金属部材及び第二金属部材を示す斜視図である。It is a perspective view showing the 1st metal member and the 2nd metal member of the joining method concerning a first embodiment of the present invention. 第一実施形態に係る接合方法の突合せ工程を示す断面図である。It is sectional drawing which shows the butting process of the joining method which concerns on 1st embodiment. 第一実施形態に係る接合方法の配置工程を示す断面図である。It is sectional drawing which shows the arrangement | positioning process of the joining method which concerns on 1st embodiment. 第一実施形態に係る接合方法の仮接合工程を示す斜視図である。It is a perspective view showing a temporary joining process of a joining method concerning a first embodiment. 第一実施形態に係る接合方法の摩擦攪拌工程を示す斜視図である。It is a perspective view showing the friction stir process of the joining method concerning a first embodiment. 第一実施形態に係る接合方法の摩擦攪拌工程を示す断面図である。It is sectional drawing which shows the friction stirring process of the joining method concerning 1st embodiment. 第一実施形態に係る接合方法の除去工程を示す断面図である。It is sectional drawing which shows the removal process of the joining method which concerns on 1st embodiment. 第一実施形態に係る接合方法の除去工程後を示す断面図である。It is sectional drawing which shows after the removal process of the joining method which concerns on 1st embodiment. 第二実施形態に係る接合方法の突合せ工程及び配置工程を示す断面図である。It is sectional drawing which shows the butting process and the arrangement | positioning process of the joining method which concerns on 2nd embodiment. 第二実施形態に係る接合方法の仮接合工程を示す斜視図である。It is a perspective view showing the temporary joining process of the joining method concerning a second embodiment. 第二実施形態に係る接合方法の摩擦攪拌工程を示す断面図である。It is sectional drawing which shows the friction stirring process of the joining method concerning 2nd embodiment. 第二実施形態に係る接合方法の除去工程を示す断面図である。It is sectional drawing which shows the removal process of the joining method concerning 2nd embodiment. 第三実施形態に係る接合方法の第一金属部材及び第二金属部材を示す斜視図である。It is a perspective view showing the 1st metal member and the 2nd metal member of the joining method concerning a third embodiment. 第三実施形態に係る接合方法の突合せ工程を示す断面図である。It is sectional drawing which shows the butting process of the joining method which concerns on 3rd embodiment. 第三実施形態に係る接合方法の配置工程を示す断面図である。It is sectional drawing which shows the arrangement | positioning process of the joining method concerning 3rd embodiment. 第三実施形態に係る接合方法の摩擦攪拌工程を示す断面図である。It is sectional drawing which shows the friction stirring process of the joining method concerning 3rd embodiment. 第三実施形態に係る接合方法の除去工程を示す断面図である。It is sectional drawing which shows the removal process of the joining method concerning 3rd embodiment.

[第一実施形態]
次に、本発明の実施形態について図面を参照して詳細に説明する。図1に示すように、本実施形態に係る接合方法は、第一金属部材1a及び第二金属部材1bの端面同士を突き合わせて摩擦攪拌接合するものである。本実施形態に係る接合方法は、突合せ工程と、配置工程と、仮接合工程と、摩擦攪拌工程と、除去工程とを行う。なお、以下の説明における「表面」とは「裏面」の反対側の面という意味である。
[First embodiment]
Next, embodiments of the present invention will be described in detail with reference to the drawings. As shown in FIG. 1, the joining method according to the present embodiment is a method in which end surfaces of a first metal member 1a and a second metal member 1b are joined to each other to perform friction stir welding. The joining method according to the present embodiment includes a butting step, an arrangement step, a temporary joining step, a friction stir step, and a removing step. In the following description, “front surface” means a surface opposite to “back surface”.

第一金属部材1aは、図1に示すように、略円柱状を呈する金属部材であって、大径部2と、大径部2の端面11aに凸設された円柱状を呈する小径部3とを有する。大径部2及び小径部3は、同心軸で形成されている。大径部2の端面11aは、小径部3の端面14aよりも一段下がった位置に形成されている。一方、第二金属部材1bは、円筒状を呈する金属部材である。第一金属部材1a及び第二金属部材1bは、略同等の外径からなり、第一金属部材1aの小径部3の外径と、第二金属部材1bの内径は、略同等に形成されている。   As shown in FIG. 1, the first metal member 1 a is a metal member having a substantially cylindrical shape, and has a large-diameter portion 2 and a small-diameter portion 3 having a cylindrical shape protruding from an end surface 11 a of the large-diameter portion 2. And The large diameter part 2 and the small diameter part 3 are formed by concentric shafts. The end surface 11a of the large diameter portion 2 is formed at a position one step lower than the end surface 14a of the small diameter portion 3. On the other hand, the second metal member 1b is a metal member having a cylindrical shape. The first metal member 1a and the second metal member 1b have substantially the same outer diameter, and the outer diameter of the small diameter portion 3 of the first metal member 1a and the inner diameter of the second metal member 1b are substantially equal. I have.

第一金属部材1a及び第二金属部材1bは、本実施形態では、同一組成の金属材料であって、例えば、アルミニウム、アルミニウム合金、銅、銅合金、チタン、チタン合金、マグネシウム、マグネシウム合金など摩擦攪拌可能な金属材料で形成されている。   In the present embodiment, the first metal member 1a and the second metal member 1b are metal materials having the same composition, for example, friction materials such as aluminum, aluminum alloy, copper, copper alloy, titanium, titanium alloy, magnesium, and magnesium alloy. It is formed of a stirrable metal material.

突合せ工程は、図2示すように、第一金属部材1aと第二金属部材1bとを端面同士で突き合わせる工程である。即ち、第一金属部材1aの端面11aと、第二金属部材1bの端面11bとを密着させる。前記したように、第一金属部材1aの外径(大径部2の外径)と、第二金属部材1bの外径は、略同一に形成されているため、両部材を突き合わせると互いの外周面12a,12bが面一になる。また、第一金属部材1aの小径部3の外径と、第二金属部材1bの内径は、略同等に形成されているため、両部材を突き合わせると小径部3の外周面13aと、第二金属部材1bの内周面13bとが面接触する。   As shown in FIG. 2, the butting step is a step of butting the first metal member 1a and the second metal member 1b at their end faces. That is, the end surface 11a of the first metal member 1a is brought into close contact with the end surface 11b of the second metal member 1b. As described above, the outer diameter of the first metal member 1a (the outer diameter of the large-diameter portion 2) and the outer diameter of the second metal member 1b are substantially the same. Outer peripheral surfaces 12a and 12b are flush with each other. Further, since the outer diameter of the small diameter portion 3 of the first metal member 1a and the inner diameter of the second metal member 1b are formed substantially equal, when the two members are abutted, the outer peripheral surface 13a of the small diameter portion 3 and the The inner peripheral surface 13b of the bimetallic member 1b makes surface contact.

図2に示すように、第一金属部材1aの端面11aと、第二金属部材1bの端面11bとが突き合わされることにより、突合せ部J1が形成される。突合せ部J1は、外周面12a,12bに亘って連続して一周形成される。   As shown in FIG. 2, when the end face 11a of the first metal member 1a and the end face 11b of the second metal member 1b abut against each other, a butted portion J1 is formed. The butting portion J1 is formed continuously around the outer peripheral surfaces 12a and 12b.

配置工程は、図3及び図4に示すように、突合せ部J1を覆うように補助部材5を配置する工程である。補助部材5は、第一金属部材1a及び第二金属部材1bと同じ金属で形成されており、薄板状かつリング状を呈する。補助部材5には、幅方向に連続するスリット6(図4参照)が形成されている。補助部材5の内径は、第一金属部材1a及び第二金属部材2bの外径と略同等になっている。第一金属部材1aの外周面12a及び第二金属部材1bの外周面12bと、補助部材5の内周面5bは面接触する。補助部材5の板厚は、後記する摩擦攪拌工程の際に、接合部が金属不足にならないように適宜設定する。配置工程は、本実施形態では、補助部材5の中央部と突合せ部J1とが重なるように配置する。   The arranging step is a step of arranging the auxiliary member 5 so as to cover the butted portion J1, as shown in FIGS. The auxiliary member 5 is formed of the same metal as the first metal member 1a and the second metal member 1b, and has a thin plate shape and a ring shape. The auxiliary member 5 has a slit 6 (see FIG. 4) that is continuous in the width direction. The inner diameter of the auxiliary member 5 is substantially equal to the outer diameter of the first metal member 1a and the second metal member 2b. The outer peripheral surface 12a of the first metal member 1a and the outer peripheral surface 12b of the second metal member 1b are in surface contact with the inner peripheral surface 5b of the auxiliary member 5. The plate thickness of the auxiliary member 5 is appropriately set so that the joining portion does not run out of metal at the time of a friction stir process described later. In the arranging step, in the present embodiment, the arranging portion J1 is arranged so that the center portion of the auxiliary member 5 and the butting portion J1 overlap.

仮接合工程は、図4に示すように、第一金属部材1a及び第二金属部材1bと補助部材5とを仮接合する工程である。仮接合工程は、本実施形態では接合用回転ツールFを用いてスポット仮付けを行う。接合用回転ツールFは、連結部F1と、攪拌ピンF2とで構成されている。接合用回転ツールFは、特許請求の範囲の「回転ツール」に相当する。接合用回転ツールFは、例えば工具鋼で形成されている。連結部F1は、摩擦攪拌装置の回転軸に連結される部位である。連結部F1は円柱状を呈する。   The temporary joining step is a step of temporarily joining the first metal member 1a and the second metal member 1b to the auxiliary member 5, as shown in FIG. In the temporary joining step, in this embodiment, spot temporary attachment is performed using the joining rotary tool F. The joining rotary tool F includes a connecting portion F1 and a stirring pin F2. The joining rotary tool F corresponds to a “rotating tool” in the claims. The joining rotary tool F is formed of, for example, tool steel. The connection part F1 is a part connected to the rotating shaft of the friction stirrer. The connecting portion F1 has a columnar shape.

攪拌ピンF2は、連結部F1から垂下しており、連結部F1と同軸になっている。攪拌ピンF2は連結部F1から離間するにつれて先細りになっている。攪拌ピンF2の長さは、補助部材5の板厚よりも大きくなっている。攪拌ピンF2の外周面には螺旋溝が刻設されている。本実施形態では、接合用回転ツールFを右回転させるため、螺旋溝は、基端から先端に向かうにつれて左回りに形成されている。   The stirring pin F2 hangs down from the connecting portion F1 and is coaxial with the connecting portion F1. The stirring pin F2 tapers as the distance from the connecting portion F1 increases. The length of the stirring pin F2 is larger than the thickness of the auxiliary member 5. A spiral groove is formed in the outer peripheral surface of the stirring pin F2. In the present embodiment, in order to rotate the joining rotary tool F clockwise, the spiral groove is formed counterclockwise from the base end toward the distal end.

なお、接合用回転ツールFを左回転させる場合は、螺旋溝を基端から先端に向かうにつれて右回りに形成することが好ましい。螺旋溝をこのように設定することで、摩擦攪拌の際に塑性流動化した金属が螺旋溝によって攪拌ピンF2の先端側に導かれる。これにより、補助部材5の外部に溢れ出る金属の量を少なくすることができる。   In addition, when rotating the joining rotary tool F counterclockwise, it is preferable to form the spiral groove clockwise from the base end toward the tip end. By setting the spiral groove in this way, the metal plastically fluidized at the time of friction stirring is guided to the distal end side of the stirring pin F2 by the spiral groove. Thereby, the amount of metal overflowing to the outside of the auxiliary member 5 can be reduced.

仮接合工程では、攪拌ピンF2のみを補助部材5のみ、又は、第一金属部材1a、第二金属部材1b及び補助部材5に挿入して第一金属部材1a及び第二金属部材1bと補助部材5とを仮接合する。仮接合工程では、所定の間隔をあけて接合用回転ツールFを補助部材5に挿入していく。仮接合工程によって塑性化領域W0が形成される。攪拌ピンF2の挿入深さ及び接合箇所は、後記する摩擦攪拌工程において、第一金属部材1a及び第二金属部材1bと補助部材5とが一体的に回転するように適宜設定する。   In the temporary joining step, only the stirring pin F2 is inserted into only the auxiliary member 5 or the first metal member 1a, the second metal member 1b, and the auxiliary member 5 to be inserted into the first metal member 1a, the second metal member 1b, and the auxiliary member 5. 5 is temporarily joined. In the temporary joining step, the joining rotary tool F is inserted into the auxiliary member 5 at predetermined intervals. The plasticizing region W0 is formed by the temporary joining process. The insertion depth and the joining position of the stirring pin F2 are appropriately set so that the first metal member 1a and the second metal member 1b and the auxiliary member 5 rotate integrally in a friction stir process described later.

なお、仮接合工程は、本実施形態では摩擦攪拌接合で行ったが、溶接で行ってもよい。この場合は、第一金属部材1a及び第二金属部材1bと補助部材5の側面とをスポット溶接する。後記する除去工程を考慮すると、スポット溶接の箇所は極力少ない方が好ましい。   The temporary joining step is performed by friction stir welding in the present embodiment, but may be performed by welding. In this case, the first metal member 1a and the second metal member 1b are spot-welded to the side surface of the auxiliary member 5. In consideration of the removal step described below, it is preferable that the number of spot welds is as small as possible.

摩擦攪拌工程は、図5及び図6に示すように、接合用回転ツールFを用いて突合せ部J1を摩擦攪拌接合する工程である。摩擦攪拌工程では、図5に示すように、補助部材5の表面5aに設定された開始位置Spに右回転させた接合用回転ツールFを挿入し、突合せ部J1に対して摩擦攪拌接合を行う。図5に示すように、摩擦攪拌工程では、攪拌ピンF2のみを第一金属部材1a、第二金属部材1b及び補助部材5(被接合金属部材1)に接触させ、突合せ部J1に沿って接合用回転ツールFを相対移動させる。つまり、接合用回転ツールFの攪拌ピンF2の基端側は露出させた状態で摩擦攪拌接合を行う。本実施形態では、接合用回転ツールFの位置は固定し、接合用回転ツールFの回転中心軸と補助部材5の法線とを重ねつつ、被接合金属部材1を周方向に回転させる。接合用回転ツールFの移動軌跡には塑性化領域W1が形成される。   As shown in FIGS. 5 and 6, the friction stir step is a step of friction stir welding the butt portion J1 using the rotation tool F for welding. In the friction stir process, as shown in FIG. 5, the joining rotation tool F rotated right is inserted into the start position Sp set on the surface 5a of the auxiliary member 5, and friction stir welding is performed on the butt portion J1. . As shown in FIG. 5, in the friction stir process, only the stirring pin F2 is brought into contact with the first metal member 1a, the second metal member 1b, and the auxiliary member 5 (the metal member 1 to be joined), and joined along the butt portion J1. Is relatively moved. That is, friction stir welding is performed in a state where the base end side of the stirring pin F2 of the rotary tool F for welding is exposed. In the present embodiment, the position of the joining rotary tool F is fixed, and the welded metal member 1 is rotated in the circumferential direction while the rotation center axis of the joining rotary tool F and the normal of the auxiliary member 5 overlap. A plasticizing region W1 is formed on the movement trajectory of the joining rotary tool F.

図6に示すように、摩擦攪拌工程の接合用回転ツールFの挿入深さは適宜設定すればよいが、本実施形態では突合せ部J1の高さの約1/2〜1/3となるように挿入深さを調節する。もしくは、攪拌ピンF2が小径部3に達するようにして突合せ部J1の高さ方向の全長が摩擦攪拌されるように挿入深さを設定してもよい。摩擦攪拌工程では、塑性化領域W1の始端と終端とが重複するようにして、突合せ部J1の全周を摩擦攪拌接合する。   As shown in FIG. 6, the insertion depth of the joining rotary tool F in the friction stir process may be set as appropriate, but in the present embodiment, it is set to be approximately 2〜 to 3 of the height of the butted portion J1. Adjust the insertion depth. Alternatively, the insertion depth may be set such that the stirring pin F2 reaches the small diameter portion 3 and the entire length in the height direction of the butted portion J1 is frictionally stirred. In the friction stir process, the entire periphery of the butted portion J1 is friction stir welded such that the start and end of the plasticized region W1 overlap.

除去工程は、図7に示すように、補助部材5を除去する工程である。塑性化領域W1には、より深くえぐれる部位である凹溝Dが形成されている。除去工程では、補助部材5のスリット6(図5参照)を起点として、凹溝Dを境に補助部材5の両端を折り曲げるようにして切除する。補助部材5は切削装置等を用いて除去してもよいが、本実施形態では手作業により除去することができる。図8に示すように、除去工程後は、バリVを補助部材5ごと除去するため、別途切削装置等を用いてバリ除去工程を行わなくても、塑性化領域W1の表面をきれいに仕上げることができる。以上の工程により、第一金属部材1aと第二金属部材1bが接合される。   The removing step is a step of removing the auxiliary member 5 as shown in FIG. In the plasticized region W1, a concave groove D that is a part that is more deeply excavated is formed. In the removing step, starting from the slit 6 of the auxiliary member 5 (see FIG. 5), both ends of the auxiliary member 5 are cut off at the concave groove D as a boundary. The auxiliary member 5 may be removed using a cutting device or the like, but can be removed manually in the present embodiment. As shown in FIG. 8, after the removing step, the burr V is removed together with the auxiliary member 5, so that the surface of the plasticized region W1 can be finely finished without performing a burr removing step using a separate cutting device or the like. it can. Through the above steps, the first metal member 1a and the second metal member 1b are joined.

以上説明した本実施形態に係る接合方法によれば、摩擦攪拌工程の際に、第一金属部材1aと第二金属部材1bに加え、補助部材5も攪拌ピンF2に接触させた状態で摩擦攪拌接合を行うため、接合部(塑性化領域W1)の金属不足を防ぐことができる。また、本実施形態に係る除去工程によれば、バリVを補助部材5ごと除去することができるため、バリVを容易に除去することができる。   According to the joining method according to the present embodiment described above, in the friction stir step, in addition to the first metal member 1a and the second metal member 1b, the auxiliary member 5 is friction-stirred while being in contact with the stirring pin F2. Since the joining is performed, it is possible to prevent a shortage of metal at the joining portion (plasticized region W1). In addition, according to the removing step according to the present embodiment, since the burrs V can be removed together with the auxiliary members 5, the burrs V can be easily removed.

また、仮接合工程によれば、第一金属部材1a及び第二金属部材1bと補助部材5とを仮接合するため、摩擦攪拌工程の際に、第一金属部材1a及び第二金属部材1bと補助部材5とが相対回転不能になる。これにより、接合用回転ツールFを固定し、被接合金属部材1を周方向に回転することで、突合せ部J1を好適に摩擦攪拌接合することができる。また、仮接合工程の塑性化領域W0は補助部材5の中央部に形成されるため、除去工程で補助部材5を除去する際の妨げとならない。   Also, according to the temporary joining step, the first metal member 1a and the second metal member 1b are temporarily joined to the auxiliary member 5 during the friction stir step. The relative rotation with the auxiliary member 5 becomes impossible. Thus, by fixing the joining rotary tool F and rotating the joined metal member 1 in the circumferential direction, the friction stir welding of the butted portion J1 can be suitably performed. Further, since the plasticized region W0 in the temporary joining step is formed in the center of the auxiliary member 5, it does not hinder the removal of the auxiliary member 5 in the removing step.

また、本実施形態の摩擦攪拌工程によれば、攪拌ピンF2のみを第一金属部材1a、第二金属部材1b及び補助部材5に挿入するため、回転ツールのショルダ部を押し込む場合に比べて摩擦攪拌装置にかかる負荷を軽減することができる。また、摩擦攪拌装置に大きな負荷がかからない状態で、突合せ部J1の深い位置を接合することができる。また、仮接合工程及び摩擦攪拌工程で同じ接合用回転ツールFを用いるため、回転ツールの交換作業を行う必要がない。また、第一金属部材1aの端面11aに段差部を設けることにより、突合せ工程の際に、第一金属部材1aと第二金属部材1bの位置決めを容易に行うことができる。   In addition, according to the friction stir process of the present embodiment, since only the stirring pin F2 is inserted into the first metal member 1a, the second metal member 1b, and the auxiliary member 5, the frictional stirrer is compared with a case where the shoulder of the rotary tool is pushed. The load on the stirrer can be reduced. In addition, a deep position of the butt portion J1 can be joined without a large load being applied to the friction stirrer. Further, since the same rotary tool F for welding is used in the temporary welding step and the friction stir step, there is no need to replace the rotary tool. In addition, by providing a step on the end surface 11a of the first metal member 1a, the positioning of the first metal member 1a and the second metal member 1b can be easily performed during the butting process.

なお、本実施形態に係る摩擦攪拌工程では、接合用回転ツールFの位置を固定して、被接合金属部材1を周方向に回転させたが、先端に駆動手段を備えたアームロボット等に接合用回転ツールFを取り付けて被接合金属部材1に対して接合用回転ツールFを移動させてもよい。   In the friction stir process according to the present embodiment, the position of the welding rotary tool F is fixed, and the metal member 1 to be welded is rotated in the circumferential direction. The joining rotary tool F may be moved with respect to the metal member 1 to be joined by attaching the rotating tool F for joining.

[第二実施形態]
次に、本発明の第二実施形態に係る接合方法について説明する。第二実施形態に係る接合方法では、第一金属部材1cの形状及び補助部材5の配置位置が第一実施形態と相違する。第二実施形態に係る接合方法では、突合せ工程と、配置工程と、仮接合工程と、摩擦攪拌工程と、除去工程とを行う。第二実施形態に係る接合方法では、第一実地形態と相違する部分を中心に説明する。
[Second embodiment]
Next, a joining method according to a second embodiment of the present invention will be described. In the joining method according to the second embodiment, the shape of the first metal member 1c and the position of the auxiliary member 5 are different from those of the first embodiment. In the joining method according to the second embodiment, a butting step, an arrangement step, a temporary joining step, a friction stir step, and a removing step are performed. In the bonding method according to the second embodiment, a description will be given mainly of a portion different from the first practical mode.

図9に示すように、第一金属部材1cは円柱状を呈する。第一金属部材1cは、第二金属部材1bと同等の材料で形成されている。突合せ工程では、第一金属部材1cの端面14cと、第二金属部材1bの端面11bとを突き合わせて突合せ部J2を形成する。   As shown in FIG. 9, the first metal member 1c has a columnar shape. The first metal member 1c is formed of the same material as the second metal member 1b. In the butting step, the end face 14c of the first metal member 1c and the end face 11b of the second metal member 1b are butted to form a butted portion J2.

配置工程では、補助部材5を突合せ部J2に沿って配置する。本実施形態に係る配置工程では、補助部材5の側面5cと突合せ部J2とが重なる位置に補助部材5を配置する。   In the arrangement step, the auxiliary member 5 is arranged along the butting portion J2. In the arrangement step according to the present embodiment, the auxiliary member 5 is arranged at a position where the side surface 5c of the auxiliary member 5 and the butting portion J2 overlap.

仮接合工程では、図10に示すように、第一金属部材1c、第二金属部材1b及び補助部材5を仮接合する工程である。仮接合を行う手段は特に制限されないが、本実施形態では、接合用回転ツールFを用いてスポット仮付けを行う。仮接合工程では、接合用回転ツールFを突合せ部J2に押し込んで、所定の間隔をあけて第一金属部材1c、第二金属部材1b及び補助部材5を仮接合する。仮接合した部分には、塑性化領域W0が形成される。   The temporary joining step is a step of temporarily joining the first metal member 1c, the second metal member 1b, and the auxiliary member 5, as shown in FIG. The means for performing the temporary joining is not particularly limited, but in this embodiment, the spot temporary attachment is performed using the joining rotary tool F. In the temporary joining step, the joining rotary tool F is pushed into the butting portion J2, and the first metal member 1c, the second metal member 1b, and the auxiliary member 5 are temporarily joined at predetermined intervals. A plasticized region W0 is formed in the temporarily joined portion.

摩擦攪拌工程は、図11に示すように、接合用回転ツールFを用いて突合せ部J2を摩擦攪拌接合する工程である。本実施形態でも第一実施形態と同様に、接合用回転ツールFの位置は固定し、被接合金属部材1A(第一金属部材1c、第二金属部材1b及び補助部材5)を周方向に回転させて接合する。本実施形態では、接合用回転ツールFのシアー側(advancing side:回転ツールの外周における接線速度に回転ツールの移動速度が加算される側)が第一金属部材1c側となるように接合用回転ツールFの移動方向と回転方向を設定している。接合用回転ツールFの回転方向及び進行方向は前記したものに限定されるものではなく適宜設定すればよい。   As shown in FIG. 11, the friction stir step is a step of friction stir welding the butt portion J2 using the rotary tool F for welding. In this embodiment, as in the first embodiment, the position of the joining rotary tool F is fixed, and the joined metal member 1A (the first metal member 1c, the second metal member 1b, and the auxiliary member 5) is rotated in the circumferential direction. Let it join. In the present embodiment, the joining rotation is performed such that the shearing side (advancing side: the side on which the moving speed of the rotating tool is added to the tangential speed on the outer periphery of the rotating tool) of the rotating tool F for joining is the first metal member 1c side. The moving direction and the rotating direction of the tool F are set. The rotation direction and the traveling direction of the joining rotary tool F are not limited to those described above, and may be set as appropriate.

例えば、接合用回転ツールFの回転速度が遅い場合では、フロー側(retreating side:回転ツールの外周における接線速度から回転ツールの移動速度が減算される側)に比べてシアー側の方が塑性流動材の温度が上昇しやすくなるため、塑性化領域W2外のシアー側にバリVが多く発生する傾向にある。一方、例えば、接合用回転ツールFの回転速度が速い場合、シアー側の方が塑性流動材の温度が上昇するものの、回転速度が速い分、塑性化領域W2外のフロー側にバリVが多く発生する傾向にある。   For example, when the rotation speed of the joining rotary tool F is low, the shear flow is more plastic on the shear side than on the retreating side (the side on which the moving speed of the rotary tool is subtracted from the tangential speed on the outer periphery of the rotary tool). Since the temperature of the material easily rises, a large amount of burrs V tend to occur on the shear side outside the plasticized region W2. On the other hand, for example, when the rotation speed of the joining rotary tool F is high, although the temperature of the plastic flow material increases on the shear side, the burr V increases on the flow side outside the plasticization region W2 due to the high rotation speed. Tends to occur.

本実施形態では、接合用回転ツールFの回転速度を速く設定しているため、図11に示すように、塑性化領域W2外のフロー側にバリVが多く発生する傾向にある。また、接合用回転ツールFの回転速度を速く設定することにより、接合用回転ツールFの移動速度(送り速度)を高めることができる。これにより、接合サイクルを短くすることができる。   In the present embodiment, since the rotation speed of the joining rotary tool F is set to be high, a large amount of burrs V tend to be generated on the flow side outside the plasticizing region W2 as shown in FIG. Also, by setting the rotation speed of the joining rotary tool F to be high, the moving speed (feeding speed) of the joining rotary tool F can be increased. Thereby, the joining cycle can be shortened.

摩擦攪拌工程の際に、接合用回転ツールFの進行方向のどちら側にバリVが発生するかは接合条件によって異なる。当該接合条件とは、接合用回転ツールFの回転速度、回転方向、移動速度(送り速度)、攪拌ピンF2の傾斜角度(テーパー角度)、被接合金属部材1Aの材質、被接合金属部材1Aの厚さ等の各要素とこれらの要素の組合せで決定される。接合条件に応じて、バリVが発生する側又はバリVが多く発生する側が補助部材5側(本実施形態では第二金属部材1b側)となるように設定すれば、後記する除去工程を容易に行うことができるため好ましい。   In the friction stir step, on which side of the traveling direction of the welding rotary tool F the burr V is generated depends on the welding conditions. The joining conditions include the rotation speed, the rotating direction, the moving speed (feed speed), the inclination angle (taper angle) of the stirring pin F2, the material of the metal member 1A to be joined, and the material of the metal member 1A to be joined. It is determined by each element such as thickness and a combination of these elements. If the side on which burrs V are generated or the side on which burrs V occur frequently is set to the auxiliary member 5 side (the second metal member 1b side in the present embodiment) according to the joining conditions, the removal step described later can be easily performed. It is preferable because it can be performed.

除去工程は、図12に示すように、第二金属部材1bから補助部材5を除去する工程である。除去工程では、第一実施形態と同様に、スリット6(図10参照)を起点として、補助部材5を折り曲げるようにして除去する。以上の工程により、第一金属部材1cと第二金属部材1bとが接合される。   The removal step is a step of removing the auxiliary member 5 from the second metal member 1b, as shown in FIG. In the removing step, as in the first embodiment, the auxiliary member 5 is removed by bending the auxiliary member 5 starting from the slit 6 (see FIG. 10). Through the above steps, the first metal member 1c and the second metal member 1b are joined.

以上説明した本実施形態に係る接合方法によれば、円柱状の第一金属部材1cと円筒状の第二金属部材1bとを接合することができる。また、補助部材5を第二金属部材1b側のみに配置させることにより、接合部(塑性化領域W2)の金属不足を防ぎつつ、除去工程の際に突合せ部J2の延長線Xに対して片側のみから補助部材5を除去すればよい。これにより、除去工程を容易に行うことができる。   According to the joining method according to the present embodiment described above, the cylindrical first metal member 1c and the cylindrical second metal member 1b can be joined. In addition, by arranging the auxiliary member 5 only on the second metal member 1b side, one side of the extension line X of the butt portion J2 can be prevented at the time of the removing step while preventing a shortage of metal at the joint (plasticized region W2). Only the auxiliary member 5 needs to be removed. Thereby, the removing step can be easily performed.

[第三実施形態]
次に、本発明の第三実施形態に係る接合方法について説明する。第三実施形態に係る接合方法では、第一金属部材1d及び第二金属部材1eの形状や、補助部材5の配置位置が第一実施形態と相違する。第三実施形態に係る接合方法では、突合せ工程と、配置工程と、仮接合工程と、摩擦攪拌工程と、除去工程とを行う。第三実施形態に係る接合方法では、第一実施形態と相違する部分を中心に説明する。
[Third embodiment]
Next, a joining method according to a third embodiment of the present invention will be described. In the joining method according to the third embodiment, the shapes of the first metal member 1d and the second metal member 1e and the arrangement position of the auxiliary member 5 are different from those of the first embodiment. In the joining method according to the third embodiment, a butting step, an arrangement step, a temporary joining step, a friction stir step, and a removing step are performed. In the bonding method according to the third embodiment, a description will be given mainly of a portion different from the first embodiment.

図13に示すように、第一金属部材1dは円筒状を呈する。第一金属部材1dの端面10dの外周部には、段差面11dが形成されている。一方、第二金属部材1eも円筒状を呈する。第二金属部材1eの端面10eの内周部には段差面11eが形成されている。第一金属部材1dと第二金属部材1eは同等の材料で形成されている。第一金属部材1dの外径と第二金属部材1eの外径は略同等に形成されている。また、第一金属部材1dの内径と第二金属部材1eの内径は略同等に形成されている。   As shown in FIG. 13, the first metal member 1d has a cylindrical shape. A step surface 11d is formed on the outer peripheral portion of the end surface 10d of the first metal member 1d. On the other hand, the second metal member 1e also has a cylindrical shape. A step surface 11e is formed on the inner peripheral portion of the end surface 10e of the second metal member 1e. The first metal member 1d and the second metal member 1e are formed of the same material. The outer diameter of the first metal member 1d and the outer diameter of the second metal member 1e are substantially equal. The inner diameter of the first metal member 1d and the inner diameter of the second metal member 1e are substantially equal.

突合せ工程では、図14に示すように、第一金属部材1dの端面10d及び段差面11dを、第二金属部材1eの段差面11e及び端面10eにそれぞれ突き合わせる。これにより、断面視クランク状の突合せ部J3が形成される。また、外周面12d,12e同士は面一になり、内周面13d,13e同士は面一になる。   In the butting step, as shown in FIG. 14, the end face 10d and the step face 11d of the first metal member 1d are butted against the step face 11e and the end face 10e of the second metal member 1e. As a result, a butted portion J3 having a crank-shaped cross section is formed. The outer peripheral surfaces 12d and 12e are flush with each other, and the inner peripheral surfaces 13d and 13e are flush with each other.

配置工程では、図15に示すように、突合せ部J3に沿って補助部材5を配置する工程である。補助部材5の厚さは、後記する摩擦攪拌工程を行った後に、接合部(塑性化領域W3)が金属不足とならないように設定する。配置工程では、補助部材5を第二金属部材1eに面接触させつつ、補助部材5の側面5cが突合せ部J3の延長線Xに対してわずかに第一金属部材1d側に突出するように配置する。これにより、補助部材5は、第一金属部材1d及び第二金属部材1eの両方に面接触する。   In the arrangement step, as shown in FIG. 15, the auxiliary member 5 is arranged along the abutting portion J3. The thickness of the auxiliary member 5 is set so that the joint portion (plasticized region W3) does not become insufficient in metal after performing a friction stir process described later. In the disposing step, the side surface 5c of the auxiliary member 5 is disposed so as to slightly project toward the first metal member 1d with respect to the extension line X of the butt portion J3 while the auxiliary member 5 is brought into surface contact with the second metal member 1e. I do. As a result, the auxiliary member 5 comes into surface contact with both the first metal member 1d and the second metal member 1e.

補助部材5の突出長さ(延長線Xから補助部材5の側面5cまでの距離)は、後記する摩擦攪拌工程を行った後に、接合部(塑性化領域W3)が金属不足とならず、かつ、第一金属部材1d側に補助部材5が残存しないように設定する。   The protruding length of the auxiliary member 5 (the distance from the extension line X to the side surface 5c of the auxiliary member 5) is such that, after performing a friction stir process described later, the joint portion (plasticized region W3) does not become metal deficient, and The auxiliary member 5 is set so as not to remain on the first metal member 1d side.

仮接合工程は、具体的な図示は省略するが、第一実施形態の仮接合工程と同様に、第一金属部材1dと、第二金属部材1eと、補助部材5とを仮接合する工程である。仮接合工程では、補助部材5の表面5aから回転させた攪拌ピンF2を挿入し、スポット仮付けを行う。   The temporary joining step is a step of temporarily joining the first metal member 1d, the second metal member 1e, and the auxiliary member 5, similarly to the temporary joining step of the first embodiment, although a specific illustration is omitted. is there. In the temporary joining step, the stirring pin F2 rotated from the surface 5a of the auxiliary member 5 is inserted, and spot temporary attachment is performed.

摩擦攪拌工程は、図16に示すように、接合用回転ツールFを用いて突合せ部J3を摩擦攪拌接合する工程である。摩擦攪拌工程では、回転させた接合用回転ツールFを補助部材5の表面5aから挿入し、突合せ部J3に対して相対移動させる。摩擦攪拌工程では、接合用回転ツールFの回転中心軸Cが、突合せ部J3の延長線Xと重なるようにして移動ルートを設定する。また、第一実施形態と同様に、接合用回転ツールFの位置は固定し、被接合金属部材1B(第一金属部材1d、第二金属部材1e及び補助部材5)を周方向に回転させて接合する。さらに、本実施形態に係る摩擦攪拌工程では、第二金属部材1e側にバリVが発生するように、接合用回転ツールFの移動方向及び回転方向を設定する。つまり、摩擦攪拌工程では、第一金属部材1d及び第二金属部材1eのうち補助部材5との接触面積が大きい方にバリVが発生するように接合条件を設定する。   As shown in FIG. 16, the friction stir process is a process of performing friction stir welding of the butt portion J3 using the joining rotary tool F. In the friction stir process, the rotated joining rotary tool F is inserted from the surface 5a of the auxiliary member 5, and is relatively moved with respect to the butting portion J3. In the friction stir process, the movement route is set such that the rotation center axis C of the welding rotary tool F overlaps the extension line X of the butting portion J3. Further, similarly to the first embodiment, the position of the joining rotary tool F is fixed, and the joined metal members 1B (the first metal member 1d, the second metal member 1e, and the auxiliary member 5) are rotated in the circumferential direction. Join. Further, in the friction stir process according to the present embodiment, the moving direction and the rotating direction of the joining rotary tool F are set so that burrs V are generated on the second metal member 1e side. That is, in the friction stir process, the joining conditions are set such that burrs V are generated in the first metal member 1d and the second metal member 1e having a larger contact area with the auxiliary member 5.

除去工程では、図17に示すように、第二実施形態と同様にバリVを補助部材5とともに除去する工程である。これにより、第一金属部材1dと第二金属部材1eとが接合される。   In the removing step, as shown in FIG. 17, the burrs V are removed together with the auxiliary members 5 as in the second embodiment. Thus, the first metal member 1d and the second metal member 1e are joined.

以上説明した第三実施形態に係る接合方法によれば、筒状の第一金属部材1dと筒状の第二金属部材1eを接合することができる。また、段差面11d,11eを設けることにより、第一金属部材1dと第二金属部材1eとを突き合わせる際の位置決めを容易に行うことができる。また、本実施形態に係る配置工程及び摩擦攪拌工程によれば、接合部(塑性化領域W3)の金属不足を第二実施形態に比べてバランス良く防ぐことができるとともに、第一金属部材1d及び第二金属部材1eのうち一方側に残存する補助部材5のみを除去すればよいため、除去工程もより容易に行うことができる。   According to the joining method according to the third embodiment described above, the cylindrical first metal member 1d and the cylindrical second metal member 1e can be joined. Further, by providing the step surfaces 11d and 11e, the positioning when the first metal member 1d and the second metal member 1e are butted can be easily performed. Further, according to the arrangement step and the friction stir step according to the present embodiment, it is possible to prevent a shortage of metal at the joint (plasticized region W3) in a better balance than in the second embodiment, and to reduce the first metal member 1d and Since only the auxiliary member 5 remaining on one side of the second metal member 1e needs to be removed, the removing step can be performed more easily.

以上本発明の実施形態について説明したが、本発明の趣旨に反しない範囲において適宜設計変更が可能である。例えば、本実施形態では円柱又は円筒状の部材同士を接合したが、断面楕円や断面角形状等他の断面形状の部材を接合してもよい。また、円柱状同士の部材を接合してもよい。また、第一金属部材及び第二金属部材の端面は、適宜段差を設けるなどして突き合わせてもよい。   Although the embodiments of the present invention have been described above, design changes can be made as appropriate without departing from the spirit of the present invention. For example, in the present embodiment, cylindrical or cylindrical members are joined to each other, but members having other cross-sectional shapes such as an elliptical cross section or a square cross section may be joined. In addition, cylindrical members may be joined. In addition, the end surfaces of the first metal member and the second metal member may be abutted by providing an appropriate step.

また、第一金属部材及び第二金属部材の形状にかかわらず、第一実施形態〜第三実施形態で示した各配置工程を採用して、摩擦攪拌工程を行うことができる。また、第一金属部材及び第二金属部材と補助部材5とが相対回転不能となるように形成されていれば、仮接合工程は省略してもよい。   Further, regardless of the shapes of the first metal member and the second metal member, the friction stir process can be performed by employing each of the arrangement processes described in the first to third embodiments. Further, if the first metal member, the second metal member, and the auxiliary member 5 are formed so as not to rotate relative to each other, the temporary joining step may be omitted.

1 被接合金属部材
1a 第一金属部材
1b 第二金属部材
5 補助部材
F 接合用回転ツール(回転ツール)
F2 攪拌ピン
J1 突合せ部
V バリ
W1 塑性化領域
DESCRIPTION OF SYMBOLS 1 Metal member to be joined 1a First metal member 1b Second metal member 5 Auxiliary member F Rotating tool for joining (rotating tool)
F2 Stirring pin J1 Butt joint V Burr W1 Plasticized area

Claims (8)

柱状を呈する第一金属部材の端面と、柱状又は筒状の第二金属部材の端面とを突き合わせて突合せ部を形成する突合せ工程と、
前記第一金属部材又は前記第二金属部材の外周面に面接触するように筒状の補助部材を配置する配置工程と、
回転する回転ツールを前記補助部材の表面側から挿入し、前記回転ツールの攪拌ピンのみを前記第一金属部材、前記第二金属部材及び前記補助部材に接触させた状態で、前記回転ツールを相対移動させて前記突合せ部を摩擦攪拌接合する摩擦攪拌工程と、を含むことを特徴とする接合方法。
An end surface of the first metal member having a columnar shape, and a butting step of forming a butted portion by abutting the end surface of the columnar or cylindrical second metal member,
An arranging step of arranging a cylindrical auxiliary member so as to make surface contact with the outer peripheral surface of the first metal member or the second metal member,
Insert the rotating rotating tool from the front side of the auxiliary member, and in a state where only the stirring pin of the rotating tool is in contact with the first metal member, the second metal member and the auxiliary member, the rotating tool is relatively moved. A friction stir step of moving the butted portion to perform friction stir welding.
バリが形成された補助部材を前記第一金属部材又は前記第二金属部材から除去する除去工程を含むことを特徴とする請求項1に記載の接合方法。   The joining method according to claim 1, further comprising a removing step of removing an auxiliary member on which burrs are formed from the first metal member or the second metal member. 前記摩擦攪拌工程では、摩擦攪拌接合で発生するバリが前記補助部材に形成されるように接合条件を設定することを特徴とする請求項2に記載の接合方法。   The welding method according to claim 2, wherein in the friction stir step, welding conditions are set such that burrs generated by friction stir welding are formed on the auxiliary member. 柱状を呈する第一金属部材の端面と、柱状又は筒状の第二金属部材の端面とを突き合わせて突合せ部を形成する突合せ工程と、
前記第一金属部材及び前記第二金属部材の外周面に面接触するように筒状の補助部材を配置する配置工程と、
回転する回転ツールを前記補助部材の表面側から挿入し、前記回転ツールの攪拌ピンのみを前記第一金属部材、前記第二金属部材及び前記補助部材に接触させた状態で、前記回転ツールを相対移動させて前記突合せ部を摩擦攪拌接合する摩擦攪拌工程と
リが形成された補助部材を前記第一金属部材及び前記第二金属部材から除去する除去工程と、を含み、
記配置工程では、前記補助部材を前記第一金属部材及び前記第二金属部材のいずれか一方に配置しつつ、前記突合せ部を挟んで他方側にわずかに突出するように配置し、
前記摩擦攪拌工程では、摩擦攪拌接合で発生するバリが、前記補助部材のうち前記第一金属部材及び前記第二金属部材の一方側に形成されるように接合条件を設定することを特徴とする接合方法。
An end surface of the first metal member having a columnar shape, and a butting step of forming a butted portion by abutting the end surface of the columnar or cylindrical second metal member,
An arranging step of arranging a cylindrical auxiliary member so as to be in surface contact with the outer peripheral surface of the first metal member and the second metal member,
Insert the rotating rotating tool from the front side of the auxiliary member, and in a state where only the stirring pin of the rotating tool is in contact with the first metal member, the second metal member and the auxiliary member, the rotating tool is relatively moved. A friction stir step of moving the butted portion to friction stir welding ;
A removal step of removing the auxiliary member which burrs are formed from the first metal member and the second metallic member, only containing,
Prior Symbol arrangement step, while arranging the auxiliary member on one of the first metal member and the second metal member, positioned so as to slightly protrude to the other side across the butt portion,
Wherein in the friction stir process, burrs generated in friction stir welding, the first metal member and the second metal one wherein the benzalkonium set the welding conditions so as to form the side members of said auxiliary member junction how to with.
筒状を呈する第一金属部材の端面と、筒状の第二金属部材の端面とを突き合わせて突合せ部を形成する突合せ工程と、
前記第一金属部材又は前記第二金属部材の外周面に面接触するように筒状の補助部材を配置する配置工程と、
回転する回転ツールを前記補助部材の表面側から挿入し、前記回転ツールの攪拌ピンのみを前記第一金属部材、前記第二金属部材及び前記補助部材に接触させた状態で、前記回転ツールを相対移動させて前記突合せ部を摩擦攪拌接合する摩擦攪拌工程と、を含むことを特徴とする接合方法。
An end surface of the first metal member having a cylindrical shape, and a butting step of forming a butted portion by abutting the end surface of the cylindrical second metal member,
An arranging step of arranging a cylindrical auxiliary member so as to make surface contact with the outer peripheral surface of the first metal member or the second metal member,
Insert the rotating rotating tool from the front side of the auxiliary member, and in a state where only the stirring pin of the rotating tool is in contact with the first metal member, the second metal member and the auxiliary member, the rotating tool is relatively moved. A friction stir step of moving the butted portion to perform friction stir welding.
バリが形成された補助部材を前記第一金属部材又は前記第二金属部材から除去する除去工程を含むことを特徴とする請求項に記載の接合方法。 The joining method according to claim 5 , further comprising a removing step of removing an auxiliary member on which burrs are formed from the first metal member or the second metal member. 前記摩擦攪拌工程では、摩擦攪拌接合で発生するバリが前記補助部材に形成されるように接合条件を設定することを特徴とする請求項に記載の接合方法。 The welding method according to claim 6 , wherein in the friction stir step, welding conditions are set such that burrs generated by friction stir welding are formed on the auxiliary member. 筒状を呈する第一金属部材の端面と、筒状の第二金属部材の端面とを突き合わせて突合せ部を形成する突合せ工程と、
前記第一金属部材及び前記第二金属部材の外周面に面接触するように筒状の補助部材を配置する配置工程と、
回転する回転ツールを前記補助部材の表面側から挿入し、前記回転ツールの攪拌ピンのみを前記第一金属部材、前記第二金属部材及び前記補助部材に接触させた状態で、前記回転ツールを相対移動させて前記突合せ部を摩擦攪拌接合する摩擦攪拌工程と、
バリが形成された補助部材を前記第一金属部材及び前記第二金属部材から除去する除去工程と、を含み、
記配置工程では、前記補助部材を前記第一金属部材及び前記第二金属部材のいずれか一方に配置しつつ、前記突合せ部を挟んで他方側にわずかに突出するように配置し、
前記摩擦攪拌工程では、摩擦攪拌接合で発生するバリが、前記補助部材のうち前記第一金属部材及び前記第二金属部材の一方側に形成されるように接合条件を設定することを特徴とする接合方法。
An end surface of the first metal member having a cylindrical shape, and a butting step of forming a butted portion by abutting the end surface of the cylindrical second metal member,
An arranging step of arranging a cylindrical auxiliary member so as to be in surface contact with the outer peripheral surface of the first metal member and the second metal member,
Insert the rotating rotating tool from the front side of the auxiliary member, and in a state where only the stirring pin of the rotating tool is in contact with the first metal member, the second metal member and the auxiliary member, the rotating tool is relatively moved. A friction stir step of moving the butted portion to friction stir welding;
Seen including a removal step of removing the auxiliary member which burrs are formed from the first metal member and the second metal member,
Prior Symbol arrangement step, while arranging the auxiliary member on one of the first metal member and the second metal member, positioned so as to slightly protrude to the other side across the butt portion,
Wherein in the friction stir process, burrs generated in friction stir welding, the first metal member and the second metal one wherein the benzalkonium set the welding conditions so as to form the side members of said auxiliary member junction how to with.
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