JP2018083217A - Friction stir welding method - Google Patents

Friction stir welding method Download PDF

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JP2018083217A
JP2018083217A JP2016228246A JP2016228246A JP2018083217A JP 2018083217 A JP2018083217 A JP 2018083217A JP 2016228246 A JP2016228246 A JP 2016228246A JP 2016228246 A JP2016228246 A JP 2016228246A JP 2018083217 A JP2018083217 A JP 2018083217A
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metal member
friction stir
stir welding
welding method
inner corner
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JP6658469B2 (en
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堀 久司
Hisashi Hori
久司 堀
伸城 瀬尾
Nobushiro Seo
伸城 瀬尾
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Nippon Light Metal Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a friction stir welding method capable of preventing metal shortage at a welding part of an inner corner.SOLUTION: There is provided a friction stir welding method which comprises welding the first and second metallic components 10, 20 using a rotary tool F equipped with a stirring pin F2. The method includes: a butting process of butting the first and second metallic components 10, 20 in which a surface height changes while forming an inner corner formed by the end face of the first component 10 and the surface of the second component 20 to form a height-changing butting part J1; a disposing process of disposing an auxiliary component 30 along the inner corner formed by the first and second components 10, 20; and a welding process of performing a friction stir welding along the inner corner in such a state as inserting the stirring pin F2 of the rotating rotary tool F in the inner corner to contact the stirring pin F2 only with the first and second components 10, 20 and the auxiliary component 30.SELECTED DRAWING: Figure 6

Description

本発明は、摩擦攪拌接合方法に関する。   The present invention relates to a friction stir welding method.

特許文献1に記載された従来技術では、金属部材同士を断面視L字状に突き合わせ、内隅に沿って回転ツールを相対移動させて摩擦攪拌接合を行っている。   In the prior art described in Patent Document 1, metal members are butted in an L shape in cross-sectional view, and a rotary tool is relatively moved along an inner corner to perform friction stir welding.

特開2015−120203号公報JP-A-2015-120203

従来技術では、回転ツールの攪拌ピンのみを内隅に挿入するため、塑性流動化した金属が外部に溢れ出し、接合部(塑性化領域)が金属不足になるおそれがある。   In the prior art, since only the stirring pin of the rotary tool is inserted into the inner corner, the plastic fluidized metal overflows to the outside, and the joining portion (plasticization region) may become insufficient.

そこで、本発明は、内隅の接合部における金属不足を防ぐことができる摩擦攪拌接合方法を提供することを課題とする。   Then, this invention makes it a subject to provide the friction stir welding method which can prevent the metal shortage in the junction part of an inner corner.

前記課題を解決するために本発明は、攪拌ピンを備えた本接合用回転ツールを用いて第一金属部材と第二金属部材とを接合する摩擦攪拌接合方法であって、前記第一金属部材及び表面の高さが変化する前記第二金属部材を突き合わせて、前記第一金属部材の端面と前記第二金属部材の表面とで形成される内隅を形成しつつ、高さが変化する突合せ部を形成する突合せ工程と、前記内隅に沿って補助部材を配置する配置工程と、前記内隅に回転する前記本接合用回転ツールの前記攪拌ピンを挿入して、前記攪拌ピンのみを前記第一金属部材、前記第二金属部材及び前記補助部材に接触させた状態で前記内隅に沿って摩擦攪拌接合を行う本接合工程と、を含むことを特徴とする。   In order to solve the above-mentioned problem, the present invention is a friction stir welding method for joining a first metal member and a second metal member using a main welding rotary tool provided with a stirring pin, the first metal member And the second metal member whose surface height changes, but the inner surface formed by the end surface of the first metal member and the surface of the second metal member is formed, and the butt where the height changes A butting step for forming a portion, an arranging step for arranging an auxiliary member along the inner corner, and inserting the stirring pin of the rotating tool for main joining rotating at the inner corner, so that only the stirring pin is And a main joining step of performing friction stir welding along the inner corner in a state where the first metal member, the second metal member, and the auxiliary member are brought into contact with each other.

かかる摩擦攪拌接合方法によれば、第一金属部材及び第二金属部材に加え、補助部材も攪拌ピンに接触させた状態で摩擦攪拌接合するため、接合部の金属不足を防ぐことができる。また、突合せ部の高さが変化する内隅においても好適に接合することができる。   According to the friction stir welding method, in addition to the first metal member and the second metal member, the auxiliary member is also friction stir welded in a state of being in contact with the stirrer pin. Moreover, it can join suitably also in the inner corner where the height of a butt | matching part changes.

また、バリが形成された前記補助部材を前記第一金属部材及び前記第二金属部材から除去する除去工程を含むことが好ましい。   Moreover, it is preferable to include the removal process which removes the said auxiliary member in which the burr | flash was formed from said 1st metal member and said 2nd metal member.

かかる摩擦攪拌接合方法によれば、バリを補助部材ごと除去することができる。   According to this friction stir welding method, burrs can be removed together with the auxiliary members.

また、前記本接合工程では、摩擦攪拌で発生するバリが前記補助部材に形成されるように接合条件を設定することが好ましい。   In the main joining step, it is preferable to set the joining conditions so that burrs generated by friction stirring are formed on the auxiliary member.

かかる摩擦攪拌接合方法によれば、バリを補助部材に集約できるので、バリをより容易に除去することができる。   According to this friction stir welding method, the burrs can be collected on the auxiliary member, so that the burrs can be more easily removed.

また、前記配置工程では、前記第二金属部材の表面に前記補助部材を面接触させ、前記第一金属部材の表面よりも前記補助部材の表面が低い位置となるように前記補助部材を配置することが好ましい。また、前記配置工程では、前記第一金属部材の端面に前記補助部材を面接触させるとともに前記補助部材の端面が前記第一金属部材の表面よりも高い位置となるように前記補助部材を配置することが好ましい。   In the arranging step, the auxiliary member is brought into surface contact with the surface of the second metal member, and the auxiliary member is arranged so that the surface of the auxiliary member is lower than the surface of the first metal member. It is preferable. Further, in the arranging step, the auxiliary member is arranged such that the auxiliary member is brought into surface contact with the end surface of the first metal member and the end surface of the auxiliary member is positioned higher than the surface of the first metal member. It is preferable.

かかる摩擦攪拌接合方法によれば、補助部材を容易に除去することができる。   According to this friction stir welding method, the auxiliary member can be easily removed.

また、前記本接合工程の前に、仮接合用回転ツールの攪拌ピンのみを前記内隅に挿入し、少なくとも前記第一金属部材及び前記第二金属部材のいずれか一方と前記補助部材とをスポットで摩擦攪拌接合する仮接合工程を含むことが好ましい。   Prior to the main joining step, only the stirring pin of the temporary joining rotary tool is inserted into the inner corner, and at least one of the first metal member and the second metal member and the auxiliary member are spotted. It is preferable to include a temporary joining step in which friction stir welding is performed.

かかる摩擦攪拌接合方法によれば、入熱量を少なくすることができるので、第一金属部材及び第二金属部材の熱歪みを小さくすることができるとともに、仮接合工程を短時間で行うことができる。   According to the friction stir welding method, the amount of heat input can be reduced, so that the thermal strain of the first metal member and the second metal member can be reduced and the temporary joining process can be performed in a short time. .

また、前記仮接合用回転ツール及び前記本接合用回転ツールは同一の回転ツールであることが好ましい。   Moreover, it is preferable that the said temporary rotating tool for temporary joining and the said rotational tool for main joining are the same rotating tools.

かかる摩擦攪拌接合方法によれば、工程ごとに回転ツールを変更する必要がないため、接合サイクルを短くすることができる。   According to such a friction stir welding method, it is not necessary to change the rotating tool for each process, so that the joining cycle can be shortened.

本発明に係る摩擦攪拌接合方法によれば、内隅の接合部における金属不足を防ぐことができる。   According to the friction stir welding method according to the present invention, it is possible to prevent metal shortage at the joint portion at the inner corner.

本発明の第一実施形態に係る摩擦攪拌接合方法の準備工程を示す斜視図である。It is a perspective view which shows the preparatory process of the friction stir welding method which concerns on 1st embodiment of this invention. 第一実施形態に係る摩擦攪拌接合方法の突合せ工程を示す斜視図である。It is a perspective view which shows the butt | matching process of the friction stir welding method which concerns on 1st embodiment. 第一実施形態に係る摩擦攪拌接合方法の配置工程を示す斜視図である。It is a perspective view which shows the arrangement | positioning process of the friction stir welding method which concerns on 1st embodiment. 第一実施形態に係る摩擦攪拌接合方法の仮接合工程を示す斜視図である。It is a perspective view which shows the temporary joining process of the friction stir welding method which concerns on 1st embodiment. 第一実施形態に係る摩擦攪拌接合方法の仮接合工程を示す断面図である。It is sectional drawing which shows the temporary joining process of the friction stir welding method which concerns on 1st embodiment. 第一実施形態に係る摩擦攪拌接合方法の本接合工程を示す斜視図である。It is a perspective view which shows the main joining process of the friction stir welding method which concerns on 1st embodiment. 第一実施形態に係る摩擦攪拌接合方法の本接合工程を示す断面図である。It is sectional drawing which shows the main joining process of the friction stir welding method which concerns on 1st embodiment. 第一実施形態に係る摩擦攪拌接合方法の除去工程を示す断面図である。It is sectional drawing which shows the removal process of the friction stir welding method which concerns on 1st embodiment. 本発明の第二実施形態に係る摩擦攪拌接合方法の突合せ工程を示す斜視図である。It is a perspective view which shows the butt | matching process of the friction stir welding method which concerns on 2nd embodiment of this invention. 第二実施形態に係る摩擦攪拌接合方法の配置工程を示す斜視図である。It is a perspective view which shows the arrangement | positioning process of the friction stir welding method which concerns on 2nd embodiment. 第二実施形態に係る摩擦攪拌接合方法の配置工程を示す断面図である。It is sectional drawing which shows the arrangement | positioning process of the friction stir welding method which concerns on 2nd embodiment. 第二実施形態に係る摩擦攪拌接合方法の仮接合工程を示す斜視図である。It is a perspective view which shows the temporary joining process of the friction stir welding method which concerns on 2nd embodiment. 第二実施形態に係る摩擦攪拌接合方法の仮接合工程を示す断面図である。It is sectional drawing which shows the temporary joining process of the friction stir welding method which concerns on 2nd embodiment. 第二実施形態に係る摩擦攪拌接合方法の本接合工程を示す断面図である。It is sectional drawing which shows the main joining process of the friction stir welding method which concerns on 2nd embodiment. 第二実施形態に係る摩擦攪拌接合方法の除去工程を示す断面図である。It is sectional drawing which shows the removal process of the friction stir welding method which concerns on 2nd embodiment.

[第一実施形態]
本発明の第一実施形態に係る摩擦攪拌接合方法について、図面を用いて詳細に説明する。第一実施形態では、厚さの異なる二つの金属部材(第一金属部材と第二金属部材)を接合する。第一金属部材及び第二金属部材は、ともに表面に凸部を有しており、表面の高さが変化している。本実施形態に係る摩擦攪拌接合方法では、準備工程と、突合せ工程と、配置工程と、仮接合工程と、本接合工程と、除去工程と、を行う。なお、以下の説明における「表面」とは、「裏面」の反対側の面という意味である。
[First embodiment]
The friction stir welding method according to the first embodiment of the present invention will be described in detail with reference to the drawings. In the first embodiment, two metal members (a first metal member and a second metal member) having different thicknesses are joined. Both the first metal member and the second metal member have convex portions on the surface, and the height of the surface changes. In the friction stir welding method according to the present embodiment, a preparation process, a butting process, an arrangement process, a temporary bonding process, a main bonding process, and a removing process are performed. In the following description, “front surface” means a surface opposite to the “back surface”.

準備工程は、図1に示すように、厚さの異なる第一金属部材10と第二金属部材20とを準備する工程である。第一金属部材10及び第二金属部材20は、アルミニウム合金製の板状部材である。第一金属部材10及び第二金属部材20の材料は、例えば、アルミニウム、アルミニウム合金、銅、銅合金、チタン、チタン合金、マグネシウム、マグネシウム合金等の摩擦攪拌可能な金属から適宜選択される。   As shown in FIG. 1, the preparation process is a process of preparing the first metal member 10 and the second metal member 20 having different thicknesses. The first metal member 10 and the second metal member 20 are aluminum alloy plate-like members. The material of the 1st metal member 10 and the 2nd metal member 20 is suitably selected from the metals which can be friction-stirred, such as aluminum, aluminum alloy, copper, copper alloy, titanium, titanium alloy, magnesium, magnesium alloy, for example.

第一金属部材10は、直方体を呈する本体部11と、本体部11の上に形成され断面台形状を呈する凸部12とで構成されている。凸部12は、本体部11の中央に配置されている。凸部12の表面12aは、本体部11の表面11a,11bよりも上方に位置している。凸部12の第一傾斜表面12bは、台形の斜辺部に相当する部分であって本体部11の表面11aと凸部12の表面12aとを連結している。また、凸部12の第二傾斜表面12cは、台形の斜辺部に相当する部分であって本体部11の表面11bと凸部12の表面12aとを連結している。   The 1st metal member 10 is comprised by the main-body part 11 which exhibits a rectangular parallelepiped, and the convex part 12 which is formed on the main-body part 11 and exhibits cross-sectional trapezoid shape. The convex portion 12 is disposed at the center of the main body portion 11. The surface 12 a of the convex portion 12 is located above the surfaces 11 a and 11 b of the main body portion 11. The first inclined surface 12b of the convex part 12 is a part corresponding to the trapezoidal hypotenuse part, and connects the surface 11a of the main body part 11 and the surface 12a of the convex part 12. The second inclined surface 12c of the convex portion 12 is a portion corresponding to a trapezoidal hypotenuse and connects the surface 11b of the main body portion 11 and the surface 12a of the convex portion 12.

第二金属部材20は、直方体を呈する本体部21と、本体部21の上に形成され断面台形状を呈する凸部22とで構成されている。凸部22は、本体部21の中央に配置されている。第二金属部材20の本体部21の厚さは、第一金属部材10の本体部11の厚さより薄い。凸部22の形状は、凸部12と同等である。凸部22の表面22aは、本体部21の表面21a,21bよりも上方に位置している。凸部22の第一傾斜表面22bは、台形の斜辺部に相当する部分であって本体部21の表面21aと凸部22の表面22aとを連結している。また、凸部22の第二傾斜表面22cは、台形の斜辺部に相当する部分であって本体部21の表面21bと凸部22の表面22aとを連結している。   The 2nd metal member 20 is comprised by the main-body part 21 which exhibits a rectangular parallelepiped, and the convex part 22 which is formed on the main-body part 21 and exhibits cross-sectional trapezoid shape. The convex portion 22 is disposed at the center of the main body portion 21. The thickness of the main body portion 21 of the second metal member 20 is thinner than the thickness of the main body portion 11 of the first metal member 10. The shape of the convex portion 22 is equivalent to that of the convex portion 12. The surface 22 a of the convex portion 22 is located above the surfaces 21 a and 21 b of the main body portion 21. The first inclined surface 22 b of the convex portion 22 is a portion corresponding to a trapezoidal hypotenuse and connects the surface 21 a of the main body portion 21 and the surface 22 a of the convex portion 22. Further, the second inclined surface 22 c of the convex portion 22 is a portion corresponding to a trapezoidal hypotenuse and connects the surface 21 b of the main body portion 21 and the surface 22 a of the convex portion 22.

突合せ工程は、第一金属部材10と第二金属部材20とを突き合わせる工程である。突合せ工程では、図1及び図2に示すように、第一金属部材10の端面10aと第二金属部材20の端面20aとを突き合わせる。このとき、第一金属部材10の裏面(下面)10cと第二金属部材20の裏面(下面)20cとを面一とするので、第一金属部材10の本体部11の各表面(上面)11a,11bが、第二金属部材20の本体部21の各表面(上面)21a,21bより上方に位置している。また、第一金属部材10の凸部12の各表面(上面)12a,12b,12cが、対応する第二金属部材20の凸部22の各表面(上面)22a,22b,22cよりそれぞれ上方に位置している。また、第一金属部材10の側面10dと第二金属部材20の側面20dとを面一とする。   The butting process is a process in which the first metal member 10 and the second metal member 20 are butted together. In the butting step, as shown in FIGS. 1 and 2, the end surface 10 a of the first metal member 10 and the end surface 20 a of the second metal member 20 are butted. At this time, since the back surface (lower surface) 10c of the first metal member 10 and the back surface (lower surface) 20c of the second metal member 20 are flush with each other, each surface (upper surface) 11a of the main body portion 11 of the first metal member 10 is used. , 11b are located above the respective surfaces (upper surfaces) 21a, 21b of the main body portion 21 of the second metal member 20. Moreover, each surface (upper surface) 12a, 12b, 12c of the convex part 12 of the first metal member 10 is respectively higher than each surface (upper surface) 22a, 22b, 22c of the corresponding convex part 22 of the second metal member 20. positioned. The side surface 10d of the first metal member 10 and the side surface 20d of the second metal member 20 are flush with each other.

突合せ工程によって端面10a,20aが面接触して突合せ部J1が形成される。突合せ部J1はその高さ位置が変化するように形成される。突合せ部J1の端部(第二金属部材20の厚さ方向上端部)には、第一金属部材10の端面10aと第二金属部材20の各表面21a,22b,22a,22c,21bとによって内隅が形成される。内隅は、摩擦攪拌の始点(挿入位置)の高さ(標高)を基準高さとすると、始点から終点に至るまでに基準高さと高さの異なる区間が存在している。本実施形態では、内隅は、第一平部Caと、第一傾斜部Cbと、第二平部Ccと、第二傾斜部Cdと、第三平部Ceとで構成されている。   The end faces 10a and 20a are brought into surface contact with each other by the butting process to form a butt portion J1. The butting portion J1 is formed such that its height position changes. At the end of the butted portion J1 (the upper end in the thickness direction of the second metal member 20), the end surface 10a of the first metal member 10 and the surfaces 21a, 22b, 22a, 22c, and 21b of the second metal member 20 An inner corner is formed. As for the inner corner, if the height (elevation) of the starting point (insertion position) of the friction stirrer is the reference height, there are sections having different reference heights and heights from the starting point to the end point. In the present embodiment, the inner corner includes a first flat portion Ca, a first inclined portion Cb, a second flat portion Cc, a second inclined portion Cd, and a third flat portion Ce.

また、突合せ工程では、タブ材T,Tを配置する。タブ材Tは、第二金属部材20の本体部21の厚さと同じ厚さになっている。突合せ工程では、タブ材T,Tを内隅の延在方向の両端に配置する。タブ材Tの表面Taは、第二金属部材2の表面21a,21bと面一にする。また、タブ材Tの裏面Tbは、第一金属部材1の裏面10c及び第二金属部材2の裏面20cと面一にする。   Moreover, tab material T, T is arrange | positioned at a butt | matching process. The tab material T has the same thickness as the main body 21 of the second metal member 20. In the butting process, the tab materials T and T are arranged at both ends of the inner corner in the extending direction. The surface Ta of the tab material T is flush with the surfaces 21 a and 21 b of the second metal member 2. The back surface Tb of the tab material T is flush with the back surface 10 c of the first metal member 1 and the back surface 20 c of the second metal member 2.

配置工程は、内隅に補助部材30を配置する工程である。図2に示すように、補助部材30は、金属材料であって板状を呈する。補助部材30は、第一金属部材10及び第二金属部材20と同じ材料であることが好ましい。補助部材30は、第二金属部材20の表面に面接触する形状になっている。補助部材30の厚さは、本接合工程を終えた後に、接合部(塑性化領域)に金属不足が発生しない程度に設定する。   An arrangement | positioning process is a process of arrange | positioning the auxiliary member 30 in an inner corner. As shown in FIG. 2, the auxiliary member 30 is a metal material and has a plate shape. The auxiliary member 30 is preferably made of the same material as the first metal member 10 and the second metal member 20. The auxiliary member 30 has a shape in surface contact with the surface of the second metal member 20. The thickness of the auxiliary member 30 is set to such an extent that a metal shortage does not occur in the joined portion (plasticization region) after the main joining step is finished.

配置工程では、補助部材30の側面30cを第一金属部材10の端面10aに突き合わせるとともに、図3に示すように、補助部材30の裏面30bを第二金属部材20の表面に面接触させる。補助部材30の表面30aは、第一金属部材10の表面よりも低い位置となっている。   In the placement step, the side surface 30c of the auxiliary member 30 is abutted against the end surface 10a of the first metal member 10, and the back surface 30b of the auxiliary member 30 is brought into surface contact with the surface of the second metal member 20 as shown in FIG. The surface 30 a of the auxiliary member 30 is at a position lower than the surface of the first metal member 10.

仮接合工程は、図4に示すように、回転ツールF(仮接合用回転ツール)を用いて内隅に対して仮接合を行う工程である。回転ツールFは、例えば工具鋼で形成されている。回転ツールFは、連結部F1と攪拌ピンF2とを備えている。連結部F1は、摩擦攪拌装置の回転軸に連結される部位である。連結部F1は円柱状を呈する。   As shown in FIG. 4, the temporary joining step is a step of temporarily joining the inner corner using a rotary tool F (temporary joining rotary tool). The rotary tool F is made of, for example, tool steel. The rotary tool F includes a connecting portion F1 and a stirring pin F2. The connecting part F1 is a part connected to the rotating shaft of the friction stirrer. The connecting part F1 has a cylindrical shape.

攪拌ピンF2は、連結部F1から延在しており、連結部F1と同軸になっている。攪拌ピンF2は連結部F1から離間するにつれて先細りになっている。攪拌ピンF2の外周面には螺旋溝が刻設されている。第一実施形態では、回転ツールFを右回転させるため、螺旋溝は、基端から先端に向かうにつれて左回りに形成されている。   The stirring pin F2 extends from the connecting portion F1 and is coaxial with the connecting portion F1. The stirring pin F2 is tapered as it is separated from the connecting portion F1. A spiral groove is formed on the outer peripheral surface of the stirring pin F2. In the first embodiment, in order to rotate the rotary tool F to the right, the spiral groove is formed counterclockwise as it goes from the proximal end to the distal end.

なお、回転ツールFを左回転させる場合は、螺旋溝を基端から先端に向かうにつれて右回りに形成することが好ましい。螺旋溝をこのように設定することで、摩擦攪拌の際に塑性流動化した金属が螺旋溝によって攪拌ピンF2の先端側に導かれる。これにより、被接合金属部材(第一金属部材10、第二金属部材20及び補助部材30)の外部に溢れ出る金属の量を少なくすることができる。   In addition, when rotating the rotation tool F counterclockwise, it is preferable to form the spiral groove clockwise as it goes from the proximal end to the distal end. By setting the spiral groove in this way, the metal plastically fluidized during friction stirring is guided to the tip side of the stirring pin F2 by the spiral groove. Thereby, the quantity of the metal which overflows outside the to-be-joined metal member (the 1st metal member 10, the 2nd metal member 20, and the auxiliary member 30) can be decreased.

仮接合工程では、図5に示すように、右回転させた回転ツールFの攪拌ピンF2のみを突合せ部J1の端部の内隅に接触させてスポット仮付けを行う。仮接合工程では、所定の間隔をあけて攪拌ピンF2のみを突合せ部J1に浅く押し込んでいく。このとき、攪拌ピンF2が第一金属部材10の端面10aの上部に干渉しないように、回転ツールFを傾斜させる。回転ツールFは、連結部F1が第二金属部材20側になるように傾斜させる。攪拌ピンF2の押し込み跡には、点状の塑性化領域W1が形成される。   In the temporary joining step, as shown in FIG. 5, only the stirring pin F2 of the rotating tool F rotated to the right is brought into contact with the inner corner of the end portion of the abutting portion J1 to perform spot tacking. In the temporary joining process, only the stirring pin F2 is shallowly pushed into the butt portion J1 with a predetermined interval. At this time, the rotary tool F is inclined so that the stirring pin F2 does not interfere with the upper part of the end surface 10a of the first metal member 10. The rotary tool F is inclined so that the connecting portion F1 is on the second metal member 20 side. A point-like plasticized region W1 is formed in the trace of pushing of the stirring pin F2.

回転ツールFは、先端にスピンドルユニット等の回転駆動手段を備えたアームロボット(図示せず)に取り付けられることが好ましい。これにより、回転ツールFの回転中心軸を傾けることができるため、容易に内隅のスポット仮付けを行うことができる。   The rotary tool F is preferably attached to an arm robot (not shown) provided with a rotation drive means such as a spindle unit at the tip. Thereby, since the rotation center axis | shaft of the rotation tool F can be tilted, the spot temporary attachment of an inner corner can be performed easily.

また、仮接合工程では、第一金属部材10とタブ材Tとの突合せ部及び第二金属部材20とタブ材Tとの突合せ部に対してもスポット仮付けを行い、タブ材Tと第一金属部材10及び第二金属部材20とを仮接合する。   In the temporary joining step, spot tacking is also performed on the abutting portion between the first metal member 10 and the tab material T and the abutting portion between the second metal member 20 and the tab material T. The metal member 10 and the second metal member 20 are temporarily joined.

本接合工程は、図6に示すように、回転ツールF(本接合用回転ツール)を用いて突合せ部J1の内隅に対して摩擦攪拌接合を行う工程である。本接合工程では、一方のタブ材Tに設定した開始位置Spに右回転させた回転ツールFを挿入した後、突合せ部J1の内隅に沿って回転ツールFを相対移動させる。本接合工程では、回転ツールFの進行方向右側に補助部材30が位置するように設定している。本接合工程では、攪拌ピンF2のみを第一金属部材10、第二金属部材20及び補助部材30に接触させ、攪拌ピンF2の基端側は露出させた状態で摩擦攪拌接合を行う。   As shown in FIG. 6, the main joining step is a step of performing friction stir welding on the inner corner of the abutting portion J <b> 1 using the rotary tool F (the main welding rotary tool). In the main joining step, after the rotation tool F rotated to the right is inserted into the start position Sp set on one of the tab members T, the rotation tool F is relatively moved along the inner corner of the abutting portion J1. In the main joining step, the auxiliary member 30 is set to be positioned on the right side in the traveling direction of the rotary tool F. In the main joining step, friction stir welding is performed with only the stirring pin F2 in contact with the first metal member 10, the second metal member 20, and the auxiliary member 30, and the proximal end side of the stirring pin F2 is exposed.

タブ材T上では、回転ツールFの回転中心軸がタブ材Tの表面Taに直交した状態で回転ツールFを移動させる。回転ツールFが内隅の近傍まで移動すると、回転ツールFを第二金属部材20側(表面が低い金属部材側)に傾斜させる。図7に示すように、本実施形態では、回転ツールFの回転中心軸が、第二金属部材20の表面22aに対して45〜60°程度傾斜しており、攪拌ピンF2の先端部が、第一金属部材10と第二金属部材20との突合せ面(第一金属部材10の端面10aと第二金属部材20の端面20aとの当接面)から離れすぎないようになっている。   On the tab material T, the rotation tool F is moved in a state where the rotation center axis of the rotation tool F is orthogonal to the surface Ta of the tab material T. When the rotary tool F moves to the vicinity of the inner corner, the rotary tool F is inclined to the second metal member 20 side (the metal member side having a low surface). As shown in FIG. 7, in this embodiment, the rotation center axis of the rotary tool F is inclined by about 45 to 60 ° with respect to the surface 22a of the second metal member 20, and the tip of the stirring pin F2 is The first metal member 10 and the second metal member 20 are not too far apart from the abutting surface (the contact surface between the end surface 10a of the first metal member 10 and the end surface 20a of the second metal member 20).

回転ツールFが内隅から離反して他方のタブ材T上に移動すると、回転ツールFの回転中心軸をタブ材Tの表面Taに直交する状態に戻す。回転ツールFが他方のタブ材Tに設定した終了位置に達したら、タブ材Tから回転ツールFを離脱させる。以上の工程によって、回転ツールFの移動軌跡には塑性化領域W2が形成される。   When the rotary tool F moves away from the inner corner and moves onto the other tab member T, the rotation center axis of the rotary tool F is returned to a state orthogonal to the surface Ta of the tab member T. When the rotation tool F reaches the end position set for the other tab material T, the rotation tool F is detached from the tab material T. Through the above steps, a plasticized region W2 is formed in the movement locus of the rotary tool F.

第一実施形態に係る本接合工程では、突合せ部J1の内隅に対する攪拌ピンF2の挿入深さをほぼ一定に保ちつつ、攪拌ピンF2のみを第一金属部材10、第二金属部材20及び補助部材30に接触させた状態で摩擦攪拌を行う。また、第一金属部材10の端面10aを正面から見た場合、回転ツールFの回転中心軸と鉛直方向とが平行になるようにして回転ツールFを相対移動させる。   In the main joining process according to the first embodiment, the first metal member 10, the second metal member 20, and the auxiliary metal plate are only connected to the stirring pin F2 while the insertion depth of the stirring pin F2 with respect to the inner corner of the abutting portion J1 is kept substantially constant. Friction stirring is performed in a state where the member 30 is in contact. Further, when the end surface 10a of the first metal member 10 is viewed from the front, the rotary tool F is relatively moved so that the rotation center axis of the rotary tool F and the vertical direction are parallel to each other.

第一実施形態に係る本接合工程では、第一金属部材10と第二金属部材20とを固定された架台(図示省略)に対して回転ツールFを上下動させることにより摩擦攪拌を行う。これにより、塑性化領域W2の深さをほぼ同等にすることができる。攪拌ピンF2の「挿入深さ」とは、回転ツールFの回転中心軸上における第二金属部材20の表面から攪拌ピンF2の先端までの距離を意味する。   In the main joining step according to the first embodiment, friction stirring is performed by moving the rotary tool F up and down with respect to a gantry (not shown) to which the first metal member 10 and the second metal member 20 are fixed. Thereby, the depth of the plasticization area | region W2 can be made substantially equivalent. The “insertion depth” of the stirring pin F2 means a distance from the surface of the second metal member 20 on the rotation center axis of the rotating tool F to the tip of the stirring pin F2.

なお、第一実施形態に係る本接合工程では、架台(図示省略)に対して回転ツールFを上下動させたが、回転ツールFの高さ位置を固定して、架台を上下動させることにより摩擦攪拌を行ってもよい。   In the main joining process according to the first embodiment, the rotary tool F is moved up and down with respect to the gantry (not shown), but the height position of the rotary tool F is fixed and the gantry is moved up and down. Friction stirring may be performed.

図6及び図7に示すように、本接合工程では、回転ツールFを右回転させつつ、補助部材30が進行方向右側に位置するように回転ツールFの回転方向及び進行方向を設定する。例えば、回転ツールFの回転速度が遅い場合では、フロー側(retreating side:回転ツールの外周における接線速度から回転ツールの移動速度が減算される側)に比べてシアー側(advancing side:回転ツールの外周における接線速度に回転ツールの移動速度が加算される側)の方が塑性流動材の温度が上昇しやすくなるため、塑性化領域W2外のシアー側にバリVが多く発生する傾向にある。一方、例えば、回転ツールFの回転速度が速い場合、シアー側の方が塑性流動材の温度が上昇するものの、回転速度が速い分、塑性化領域W2外のフロー側にバリVが多く発生する傾向にある。   As shown in FIGS. 6 and 7, in the main joining step, the rotation direction and the traveling direction of the rotating tool F are set so that the auxiliary member 30 is positioned on the right side in the traveling direction while rotating the rotating tool F to the right. For example, when the rotational speed of the rotary tool F is low, the shearing side (advancing side: the rotating tool of the rotating tool is compared with the flow side (retreating side: the side where the moving speed of the rotating tool is subtracted from the tangential speed on the outer periphery of the rotating tool)). Since the temperature of the plastic fluidized material is likely to increase on the side where the moving speed of the rotary tool is added to the tangential speed on the outer periphery, there is a tendency that more burrs V are generated on the shear side outside the plasticized region W2. On the other hand, for example, when the rotational speed of the rotary tool F is fast, the temperature of the plastic fluidized material increases on the shear side, but a larger amount of burrs V are generated on the flow side outside the plasticized region W2 because the rotational speed is faster. There is a tendency.

本実施形態では、回転ツールFの回転速度を速く設定しているため、図7に示すように、塑性化領域W2外のフロー側にバリVが多く発生する傾向にある。つまり、補助部材30にバリVを集約させることができる。また、回転ツールFの回転速度を速く設定することにより、回転ツールFの移動速度(送り速度)を高めることができる。これにより、接合サイクルを短くすることができる。   In this embodiment, since the rotation speed of the rotary tool F is set high, as shown in FIG. 7, there is a tendency that many burrs V are generated on the flow side outside the plasticized region W2. That is, the burrs V can be collected on the auxiliary member 30. Further, by setting the rotation speed of the rotary tool F faster, the moving speed (feed speed) of the rotary tool F can be increased. Thereby, a joining cycle can be shortened.

摩擦攪拌工程の際に、回転ツールFの進行方向のどちら側にバリVが発生するかは接合条件によって異なる。当該接合条件とは、回転ツールFの回転速度、回転方向、移動速度(送り速度)、攪拌ピンF2の傾斜角度(テーパー角度)、第一金属部材10、第二金属部材20及び補助部材30の材質、補助部材30の厚さ等の各要素とこれらの要素の組合せで決定される。接合条件に応じて、バリVが発生する側又はバリVが多く発生する側が、補助部材30側となるように設定すれば、後記する除去工程を容易に行うことができるため好ましい。   Which side of the rotating tool F travels in the direction of travel of the rotating tool F during the friction stirring process depends on the joining conditions. The joining conditions include the rotational speed, rotational direction, moving speed (feeding speed) of the rotary tool F, the inclination angle (taper angle) of the stirring pin F2, the first metal member 10, the second metal member 20, and the auxiliary member 30. It is determined by each element such as the material and the thickness of the auxiliary member 30 and the combination of these elements. It is preferable to set the side where the burrs V are generated or the side where many burrs V are generated to be the auxiliary member 30 side according to the joining conditions, since the removal step described later can be easily performed.

除去工程は、図8に示すように、第一金属部材10及び第二金属部材20から補助部材30を除去する工程である。除去工程では、第二金属部材20から離間する方向に補助部材30を折り曲げるようにして、切除する。除去工程は、切削装置等を用いてもよいが、本実施形態では手作業で行っている。   The removing step is a step of removing the auxiliary member 30 from the first metal member 10 and the second metal member 20 as shown in FIG. In the removing step, the auxiliary member 30 is bent in a direction away from the second metal member 20 and cut away. In the removal process, a cutting device or the like may be used, but in this embodiment, the removal process is performed manually.

以上説明した第一実施形態に係る摩擦攪拌接合方法によれば、第一金属部材10及び第二金属部材20に加え、補助部材30も攪拌ピンF2に接触させた状態で摩擦攪拌接合するため、接合部(塑性化領域W2)の金属不足を防ぐことができる。また、第二金属部材20の表面の形状に合わせて補助部材30の形状を形成したので、突合せ部J1の高さが変化する内隅においても好適に接合することができる。   According to the friction stir welding method according to the first embodiment described above, in addition to the first metal member 10 and the second metal member 20, the auxiliary member 30 is also friction stir welded while being in contact with the stirring pin F2. It is possible to prevent metal shortage at the joint (plasticized region W2). In addition, since the shape of the auxiliary member 30 is formed in accordance with the shape of the surface of the second metal member 20, it is possible to suitably join the inner corner where the height of the butt portion J1 changes.

また、本実施形態によれば、バリVが集約された補助部材30を第一金属部材10及び第二金属部材20から除去することができる。これによれば、バリVを補助部材30ごと容易に除去することができる。   Further, according to the present embodiment, the auxiliary member 30 in which the burrs V are gathered can be removed from the first metal member 10 and the second metal member 20. According to this, the burr V can be easily removed together with the auxiliary member 30.

また、本実施形態のように、スポット仮付けで仮接合工程を行うため、入熱量を低くすることができる。これにより、第一金属部材10及び第二金属部材20の熱歪みを小さくすることができる。また、本実施形態によれば、仮接合工程を短時間で行うことができる。また、仮接合工程と本接合工程とで同一の回転ツールFを用いている。これにより、各工程で回転ツールの交換を行う必要が無いため作業効率を高めることができる。   Moreover, since the temporary joining process is performed by spot tacking as in this embodiment, the amount of heat input can be reduced. Thereby, the thermal distortion of the 1st metal member 10 and the 2nd metal member 20 can be made small. Moreover, according to this embodiment, a temporary joining process can be performed in a short time. Further, the same rotary tool F is used in the temporary joining process and the main joining process. Thereby, since it is not necessary to replace | exchange a rotating tool at each process, work efficiency can be improved.

また、本接合工程においても攪拌ピンF2のみを第一金属部材10、第二金属部材20及び補助部材30に接触させた状態で摩擦攪拌接合を行うことにより、摩擦攪拌装置に作用する負荷を軽減した状態で、突合せ部J1の深い位置を接合することができる。さらに、仮接合工程及び本接合工程の両工程で攪拌ピンF2のみを挿入するため、入熱量をより低く抑えて熱歪みを小さくすることができる。   Also in the main joining process, the load acting on the friction stirrer is reduced by performing the friction stir welding with only the stirring pin F2 in contact with the first metal member 10, the second metal member 20, and the auxiliary member 30. In this state, the deep position of the butt J1 can be joined. Furthermore, since only the stirring pin F2 is inserted in both the temporary joining step and the main joining step, the heat input can be further reduced and the thermal strain can be reduced.

また、本接合工程では、高さが変化する突合せ部J1の内隅に対する攪拌ピンF2の挿入深さをほぼ一定に保ちつつ摩擦攪拌を行っているため、接合部の接合強度をほぼ一定に保つことができる。   Moreover, in this joining process, since the friction stir is performed while the insertion depth of the stirring pin F2 with respect to the inner corner of the butt portion J1 whose height changes is kept substantially constant, the joining strength of the joint is kept almost constant. be able to.

以上本発明の第一実施形態について説明したが、本発明の趣旨に反しない範囲において適宜設計変更が可能である。例えば、仮接合工程と、本接合工程とで異なる回転ツールを用いてもよい。また、本実施形態では、本接合工程について、第一金属部材10の端面10aを正面から見た場合、回転ツールFの回転中心軸と鉛直方向とが平行になるように摩擦攪拌接合を行った。本接合工程では、第一金属部材10の端面10aを正面から見た場合、回転ツールFの回転中心軸と第一傾斜表面22b及び第二傾斜表面22cとが垂直になるようにしつつ、本接合工程の塑性化領域W2の深さが一定になるように調節してもよい。また、仮接合工程では、摩擦攪拌に代えて溶接で行ってもよい。溶接の種類は問わないが、例えば、レーザー溶接、TIG溶接又はMIG溶接で行うことができる。また、仮接合工程では、第一金属部材10と第二金属部材20と補助部材30とをスポット仮付けしたが、第一金属部材10と補助部材30のみを仮付けするだけでもよい。   While the first embodiment of the present invention has been described above, design changes can be made as appropriate without departing from the spirit of the present invention. For example, different rotary tools may be used in the temporary bonding process and the main bonding process. Moreover, in this embodiment, when the end surface 10a of the 1st metal member 10 was seen from the front about this joining process, the friction stir welding was performed so that the rotation center axis | shaft of the rotation tool F and a perpendicular direction might become parallel. . In the main joining step, when the end surface 10a of the first metal member 10 is viewed from the front, the main axis of rotation of the rotary tool F, the first inclined surface 22b, and the second inclined surface 22c are made perpendicular to each other. You may adjust so that the depth of the plasticization area | region W2 of a process may become fixed. In the temporary joining step, welding may be performed instead of friction stirring. Although the kind of welding is not ask | required, it can carry out by laser welding, TIG welding, or MIG welding, for example. In the temporary joining step, the first metal member 10, the second metal member 20, and the auxiliary member 30 are spot-temporarily attached, but only the first metal member 10 and the auxiliary member 30 may be temporarily attached.

[第二実施形態]
次に、本発明の第二実施形態に係る摩擦攪拌接合方法について説明する。第二実施形態に係る摩擦攪拌接合方法では、準備工程と、突合せ工程と、配置工程と、仮接合工程と、本接合工程と、除去工程とを行う。第二実施形態に係る摩擦攪拌接合方法では、補助部材の配置方法が第一実施形態と相違する。第二実施形態では、第一実施形態と相違する部分を中心に説明する。図9に示すように、準備工程及び突合せ工程は、第一実施形態と共通である。
[Second Embodiment]
Next, the friction stir welding method according to the second embodiment of the present invention will be described. In the friction stir welding method according to the second embodiment, a preparation process, a butting process, an arrangement process, a temporary bonding process, a main bonding process, and a removing process are performed. In the friction stir welding method according to the second embodiment, the auxiliary member disposition method is different from that of the first embodiment. In the second embodiment, the description will focus on the parts that are different from the first embodiment. As shown in FIG. 9, the preparation process and the matching process are common to the first embodiment.

配置工程は、補助部材40を配置する工程である。補助部材40は、第一金属部材10及び第二金属部材20と同じ材料からなる板状部材である。補助部材40の下部には切欠き部41が形成されている。切欠き部41は、第二金属部材20の凸部22と隙間なく当接する形状になっている。配置工程では、図10A及び図10Bに示すように、第一金属部材10と第二金属部材20の内隅に沿って補助部材40を立てて配置する。   The arrangement process is a process of arranging the auxiliary member 40. The auxiliary member 40 is a plate-like member made of the same material as the first metal member 10 and the second metal member 20. A notch 41 is formed in the lower part of the auxiliary member 40. The notch 41 has a shape that makes contact with the convex portion 22 of the second metal member 20 without a gap. In the placement step, the auxiliary member 40 is placed upright along the inner corners of the first metal member 10 and the second metal member 20, as shown in FIGS. 10A and 10B.

配置工程では、図10Bに示すように、補助部材40の表面40aと第一金属部材10の端面10aとを面接触させつつ、補助部材40の一方端面40dと第二金属部材20の表面とを当接させる。補助部材40の他方端面40cは、第一金属部材10の表面よりも上方に位置するようになっている。   In the arranging step, as shown in FIG. 10B, the one end surface 40 d of the auxiliary member 40 and the surface of the second metal member 20 are brought into surface contact with the surface 40 a of the auxiliary member 40 and the end surface 10 a of the first metal member 10. Make contact. The other end surface 40 c of the auxiliary member 40 is positioned above the surface of the first metal member 10.

仮接合工程は、図11に示すように、回転ツールF(仮接合用回転ツール)を用いて内隅に対して仮接合を行う工程である。仮接合工程では、左回転させた回転ツールFの攪拌ピンF2のみを突合せ部J1の端部の内隅に接触させてスポット仮付けを行う。仮接合工程では、所定の間隔をあけて攪拌ピンF2のみを突合せ部J1に浅く押し込んでいく。図12に示すように、回転ツールFは、連結部F1が第二金属部材20側になるように傾斜させる。攪拌ピンF2の押し込み跡には、塑性化領域W1が形成される。   As shown in FIG. 11, the temporary joining step is a step of temporarily joining the inner corner using a rotary tool F (temporary joining rotary tool). In the temporary joining step, spot tacking is performed by bringing only the stirring pin F2 of the rotating tool F rotated counterclockwise into contact with the inner corner of the end portion of the butting portion J1. In the temporary joining process, only the stirring pin F2 is shallowly pushed into the butt portion J1 with a predetermined interval. As shown in FIG. 12, the rotary tool F is inclined so that the connecting portion F1 is on the second metal member 20 side. A plasticized region W1 is formed at the trace of pushing of the stirring pin F2.

本接合工程は、図13に示すように、回転ツールF(本接合用回転ツール)を用いて突合せ部J1の内隅に対して摩擦攪拌接合を行う工程である。本実施形態の本接合工程では、進行方向左側に補助部材40を位置させ、回転ツールFを左回転させる。これにより、回転ツールFの進行方向右側がシアー側となり、左側がフロー側となる。本実施形態では、回転ツールFを高速回転させるため、摩擦攪拌によって発生するバリVは補助部材40に集約される。   As shown in FIG. 13, the main joining step is a step of performing friction stir welding on the inner corner of the abutting portion J <b> 1 using the rotary tool F (the main welding rotary tool). In the main joining step of the present embodiment, the auxiliary member 40 is positioned on the left side in the traveling direction, and the rotating tool F is rotated counterclockwise. Accordingly, the right side in the traveling direction of the rotary tool F is the shear side, and the left side is the flow side. In the present embodiment, since the rotary tool F is rotated at a high speed, the burrs V generated by friction stirring are collected in the auxiliary member 40.

除去工程は、図14に示すように、第一金属部材10及び第二金属部材20から補助部材40を除去する工程である。除去工程では、第一金属部材10から離間する方向に補助部材40を折り曲げるようにして、切除する。除去工程は、切削装置等を用いてもよいが、本実施形態では手作業で行っている。   The removing step is a step of removing the auxiliary member 40 from the first metal member 10 and the second metal member 20 as shown in FIG. In the removing step, the auxiliary member 40 is bent in a direction away from the first metal member 10 and cut away. In the removal process, a cutting device or the like may be used, but in this embodiment, the removal process is performed manually.

以上説明した第二実施形態に係る摩擦攪拌接合方法によっても第一実施形態と略同等の効果を得ることができる。本実施形態の配置工程では、補助部材40の他方端面40cが第一金属部材10の表面よりも上方に位置するようになっているため、補助部材40を容易に折り曲げることができる。これにより、除去工程を容易に行うことができる。なお、仮接合工程では、第一金属部材10と第二金属部材20と補助部材40とをスポット仮付けしたが、第二金属部材20と補助部材40のみを仮付けするだけでもよい。   The effect substantially equivalent to 1st embodiment can be acquired also by the friction stir welding method which concerns on 2nd embodiment demonstrated above. In the arrangement process of this embodiment, since the other end surface 40c of the auxiliary member 40 is positioned above the surface of the first metal member 10, the auxiliary member 40 can be easily bent. Thereby, a removal process can be performed easily. In the temporary joining step, the first metal member 10, the second metal member 20, and the auxiliary member 40 are spot-temporarily attached, but only the second metal member 20 and the auxiliary member 40 may be temporarily attached.

以上本発明の実施形態について説明したが、本発明の趣旨に反しない範囲において適宜設計変更が可能である。例えば、第一金属部材及び第二金属部材は、互いに異なる形状であってもよい。また、第一金属部材及び第二金属部材は、同形状の部材をずらして突き合わせてもよい。また、仮接合工程の前に、第一金属部材10と第二金属部材20との突合せ部J1に対して、摩擦攪拌又は溶接で予備接合を行ってもよい。予備接合は、突合せ部J1を全体的に接合してもよいし、スポット仮接合であってもよい。これにより、配置工程及び仮接合工程の際に第一金属部材10及び第二金属部材20の目開きを防ぐことができる。   Although the embodiments of the present invention have been described above, design changes can be made as appropriate without departing from the spirit of the present invention. For example, the first metal member and the second metal member may have different shapes. Further, the first metal member and the second metal member may be abutted by shifting the same shape member. Moreover, you may perform preliminary joining by friction stirring or welding with respect to the butt | matching part J1 of the 1st metal member 10 and the 2nd metal member 20 before a temporary joining process. The preliminary joining may be performed by joining the butt portion J1 as a whole or by spot temporary joining. Thereby, the opening of the 1st metal member 10 and the 2nd metal member 20 can be prevented in the case of an arrangement process and a temporary joining process.

10 第一金属部材
20 第二金属部材
F 回転ツール(仮接合用回転ツール、本接合用回転ツール)
F2 攪拌ピン
J1 突合せ部
T タブ材
W1 塑性化領域
W2 塑性化領域
10 1st metal member 20 2nd metal member F Rotating tool (Rotating tool for temporary joining, Rotating tool for main joining)
F2 Stirring pin J1 Butting part T Tab material W1 Plasticization area W2 Plasticization area

Claims (7)

攪拌ピンを備えた本接合用回転ツールを用いて第一金属部材と第二金属部材とを接合する摩擦攪拌接合方法であって、
前記第一金属部材及び表面の高さが変化する前記第二金属部材を突き合わせて、前記第一金属部材の端面と前記第二金属部材の表面とで形成される内隅を形成しつつ、高さが変化する突合せ部を形成する突合せ工程と、
前記内隅に沿って補助部材を配置する配置工程と、
前記内隅に回転する前記本接合用回転ツールの前記攪拌ピンを挿入して、前記攪拌ピンのみを前記第一金属部材、前記第二金属部材及び前記補助部材に接触させた状態で前記内隅に沿って摩擦攪拌接合を行う本接合工程と、を含むことを特徴とする摩擦攪拌接合方法。
A friction stir welding method for joining a first metal member and a second metal member using a main welding rotary tool provided with a stirring pin,
The first metal member and the second metal member whose surface height changes are abutted to form an inner corner formed by the end surface of the first metal member and the surface of the second metal member. A butting process for forming a butting portion of varying length,
An arranging step of arranging an auxiliary member along the inner corner;
The inner corner is inserted in a state where only the stirring pin is brought into contact with the first metal member, the second metal member, and the auxiliary member by inserting the stirring pin of the rotating tool for main joining rotating at the inner corner. And a main joining step of performing friction stir welding along the friction stir welding method.
バリが形成された前記補助部材を前記第一金属部材及び前記第二金属部材から除去する除去工程を含むことを特徴とする請求項1に記載の摩擦攪拌接合方法。   The friction stir welding method according to claim 1, further comprising a removing step of removing the auxiliary member on which the burr is formed from the first metal member and the second metal member. 前記本接合工程では、摩擦攪拌で発生するバリが前記補助部材に形成されるように接合条件を設定することを特徴とする請求項2に記載の摩擦攪拌接合方法。   3. The friction stir welding method according to claim 2, wherein in the main joining step, joining conditions are set so that burrs generated by friction stirring are formed on the auxiliary member. 前記配置工程では、前記第二金属部材の表面に前記補助部材を面接触させ、前記第一金属部材の表面よりも前記補助部材の表面が低い位置となるように前記補助部材を配置することを特徴とする請求項2又は請求項3に記載の摩擦攪拌接合方法。   In the arranging step, the auxiliary member is brought into surface contact with the surface of the second metal member, and the auxiliary member is arranged so that the surface of the auxiliary member is lower than the surface of the first metal member. The friction stir welding method according to claim 2 or claim 3, wherein 前記配置工程では、前記第一金属部材の端面に前記補助部材を面接触させるとともに前記補助部材の端面が前記第一金属部材の表面よりも高い位置となるように前記補助部材を配置することを特徴とする請求項2又は請求項3に記載の摩擦攪拌接合方法。   In the arranging step, the auxiliary member is placed in contact with the end surface of the first metal member, and the auxiliary member is arranged such that the end surface of the auxiliary member is higher than the surface of the first metal member. The friction stir welding method according to claim 2 or claim 3, wherein 前記本接合工程の前に、仮接合用回転ツールの攪拌ピンのみを前記内隅に挿入し、
少なくとも前記第一金属部材及び前記第二金属部材のいずれか一方と前記補助部材とをスポットで摩擦攪拌接合する仮接合工程を含むことを特徴とする請求項1乃至請求項5のいずれか一項に記載の摩擦攪拌接合方法。
Before the main joining step, only the stirring pin of the temporary joining rotary tool is inserted into the inner corner,
6. The method according to claim 1, further comprising a temporary joining step in which at least one of the first metal member and the second metal member and the auxiliary member are friction stir welded with a spot. The friction stir welding method according to 1.
前記仮接合用回転ツール及び前記本接合用回転ツールは同一の回転ツールであることを特徴とする請求項6に記載の摩擦攪拌接合方法。   The friction stir welding method according to claim 6, wherein the temporary welding rotary tool and the main welding rotary tool are the same rotary tool.
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Publication number Priority date Publication date Assignee Title
US11241756B2 (en) * 2017-07-25 2022-02-08 Nippon Light Metal Company, Ltd. Joining method

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