JP6571122B2 - Anion adsorbent composition, fibrous anion adsorbent, and method for producing fibrous anion adsorbent - Google Patents

Anion adsorbent composition, fibrous anion adsorbent, and method for producing fibrous anion adsorbent Download PDF

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JP6571122B2
JP6571122B2 JP2017035130A JP2017035130A JP6571122B2 JP 6571122 B2 JP6571122 B2 JP 6571122B2 JP 2017035130 A JP2017035130 A JP 2017035130A JP 2017035130 A JP2017035130 A JP 2017035130A JP 6571122 B2 JP6571122 B2 JP 6571122B2
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anion adsorbent
adsorbent
anion
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fibrous
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JP2018140338A (en
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信一 笠井
信一 笠井
優 大城
優 大城
高臣 小林
高臣 小林
昂太郎 中本
昂太郎 中本
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KASAI CORPORATION
Nagaoka University of Technology
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Description

本発明は、陰イオン吸着剤組成物、繊維状陰イオン吸着剤、及び繊維状陰イオン吸着剤の製造方法に関する。   The present invention relates to an anion adsorbent composition, a fibrous anion adsorbent, and a method for producing a fibrous anion adsorbent.

環境汚染対策や、下水処理等を目的として種々の吸着剤が開発されている。例えば特許文献1には、有機高分子樹脂と無機イオン吸着体を含み、特定のフィブリル構造を有する多孔性成形体が記載されている。特許文献2には、ゼオライトとハイドロタルサイト様化合物とが結合した、陽イオン及び陰イオン吸着性の吸着材が記載されている。特許文献3には、セルロースに第4級アンモニウムイオンを結合させた陰イオン吸着剤が記載されている。特許文献4には、セルロース繊維を含む基材を陽イオン官能基で変性したイオン吸着剤が記載されている。   Various adsorbents have been developed for environmental pollution control and sewage treatment. For example, Patent Document 1 describes a porous molded body having an organic polymer resin and an inorganic ion adsorbent and having a specific fibril structure. Patent Document 2 describes a cation and anion adsorptive adsorbent in which a zeolite and a hydrotalcite-like compound are bonded. Patent Document 3 describes an anion adsorbent in which quaternary ammonium ions are bound to cellulose. Patent Document 4 describes an ion adsorbent obtained by modifying a substrate containing cellulose fibers with a cationic functional group.

特許第4671419号公報Japanese Patent No. 4671419 特開2015−13283号公報Japanese Patent Laying-Open No. 2015-13283 特開2014−171997号公報JP 2014-171997 A 特開2013−136046号公報JP 2013-136046 A

特許文献1〜4に記載の従来の陰イオン吸着剤は粉末形状であり、造粒剤により顆粒状に成形すると吸着性能が著しく低下するという問題があった。
本発明は上記事情に鑑みてなされたものであって、吸着性能が高い繊維状陰イオン吸着剤の製造に好適に用いることができる陰イオン吸着剤組成物、繊維状陰イオン吸着剤、及び繊維状陰イオン吸着剤の製造方法を提供することを目的とする。
The conventional anion adsorbents described in Patent Documents 1 to 4 have a powder shape, and there is a problem that the adsorption performance is remarkably lowered when the granule is formed into granules.
The present invention has been made in view of the above circumstances, and an anion adsorbent composition, a fibrous anion adsorbent, and a fiber that can be suitably used for producing a fibrous anion adsorbent having high adsorption performance An object of the present invention is to provide a method for producing an anionic adsorbent.

本発明は、以下の[1]〜[11]を包含する。
[1]活性アルミナと、ポリマー成分とを含む陰イオン吸着剤組成物。
[2]前記ポリマー成分が、ポリエーテルスルホンである[1]に記載の陰イオン吸着剤組成物。
[3]ゼオライトを含む[1]又は[2]に記載の陰イオン吸着剤組成物。
[4]活性アルミナの含有量が、前記ポリマー成分100質量部に対して50質量部以上1000質量部以下である、[1]〜[3]のいずれか1つに記載の陰イオン吸着剤組成物。
[5]鉄粉を含む[1]〜[4]のいずれか1つに記載の陰イオン吸着剤組成物。
[6]セリウムを含む[1]〜[5]のいずれか1つに記載の陰イオン吸着剤組成物。
[7]前記陰イオンがリン酸である[1]〜[6]のいずれか1つに記載の陰イオン吸着剤組成物。
[8]吸着繊維製造用である[1]〜[7]のいずれか1つに記載の陰イオン吸着剤組成物。
[9]活性アルミナと、ポリマー成分とを含む繊維状陰イオン吸着剤。
[10]活性アルミナの含有量が、前記ポリマー成分100質量部に対して50質量部以上1000質量部以下である、[9]に記載の繊維状陰イオン吸着剤。
[11][9]又は[10]に記載の繊維状陰イオン吸着剤の製造方法であって、[1]〜[8]のいずれか1つに記載の陰イオン吸着剤組成物を調製する工程と、前記工程で得られた陰イオン吸着剤組成物を水中に押し出して繊維状に成形する工程と、を有する繊維状陰イオン吸着剤の製造方法。
The present invention includes the following [1] to [11].
[1] An anion adsorbent composition containing activated alumina and a polymer component.
[2] The anion adsorbent composition according to [1], wherein the polymer component is polyethersulfone.
[3] The anion adsorbent composition according to [1] or [2], which contains zeolite.
[4] The anion adsorbent composition according to any one of [1] to [3], wherein the content of activated alumina is 50 parts by mass or more and 1000 parts by mass or less with respect to 100 parts by mass of the polymer component. object.
[5] The anion adsorbent composition according to any one of [1] to [4], which contains iron powder.
[6] The anion adsorbent composition according to any one of [1] to [5], containing cerium.
[7] The anion adsorbent composition according to any one of [1] to [6], wherein the anion is phosphoric acid.
[8] The anion adsorbent composition according to any one of [1] to [7], which is for producing an adsorbed fiber.
[9] A fibrous anion adsorbent containing activated alumina and a polymer component.
[10] The fibrous anion adsorbent according to [9], wherein the content of activated alumina is 50 parts by mass or more and 1000 parts by mass or less with respect to 100 parts by mass of the polymer component.
[11] A method for producing a fibrous anion adsorbent according to [9] or [10], wherein the anion adsorbent composition according to any one of [1] to [8] is prepared. The manufacturing method of the fibrous anion adsorbent which has a process and the process of extruding the anion adsorbent composition obtained at the said process in water, and shape | molding it in a fiber form.

本発明によれば、吸着性能が高い繊維状陰イオン吸着剤の製造に好適に用いることができる陰イオン吸着剤組成物、繊維状陰イオン吸着剤、及び繊維状陰イオン吸着剤の製造方法を提供することができる。   According to the present invention, an anion adsorbent composition, a fibrous anion adsorbent, and a method for producing a fibrous anion adsorbent that can be suitably used for the production of a fibrous anion adsorbent with high adsorption performance. Can be provided.

本発明の繊維状陰イオン吸着剤を用いた水処理装置の一例を示す概略図である。It is the schematic which shows an example of the water treatment apparatus using the fibrous anion adsorbent of this invention. 実施例における、長期間吸着試験の結果を示すグラフである。It is a graph which shows the result of a long-term adsorption test in an example. 実施例における、長期間吸着試験の結果を示すグラフである。It is a graph which shows the result of a long-term adsorption test in an example.

<陰イオン吸着剤組成物>
本発明は、活性アルミナと、ポリマー成分とを含む陰イオン吸着剤組成物である。本発明の陰イオン吸着剤組成物は、繊維状、ビーズ状、シート状等所望の形状に成形することができ、中でも繊維状の吸着剤の製造に好適に用いることができる。また、フィルター基材に塗布することもできる。本発明によれば、セレン酸、ホウ酸、リン酸、亜ヒ酸等の陰イオンを吸着できる吸着剤を提供できる。
<Anion adsorbent composition>
The present invention is an anion adsorbent composition comprising activated alumina and a polymer component. The anion adsorbent composition of the present invention can be formed into a desired shape such as a fiber shape, a bead shape, or a sheet shape, and can be suitably used for producing a fibrous adsorbent. Moreover, it can also apply | coat to a filter base material. According to the present invention, an adsorbent capable of adsorbing anions such as selenic acid, boric acid, phosphoric acid and arsenous acid can be provided.

≪第1実施形態≫
本発明の陰イオン吸着剤組成物は、活性アルミナと、ポリマー成分とを含む。本実施形態の陰イオン吸着剤組成物は、ポリマー成分中に活性アルミナが分散していることが好ましい。
<< First Embodiment >>
The anion adsorbent composition of the present invention contains activated alumina and a polymer component. In the anion adsorbent composition of the present embodiment, activated alumina is preferably dispersed in the polymer component.

・活性アルミナ
活性アルミナ(以下、「(A)成分」と記載することがある)は、水酸化アルミニウムを含む活性アルミナ粒子である。活性アルミナ粒子は多孔構造をしている。このため本発明の陰イオン吸着剤組成物は、(A)成分を含むことにより陰イオンを吸着することができる。
活性アルミナは、示性式がAl・xHO(xは0以上3以下の値を取り得る)で表される多孔質フィラーである。活性アルミナの表面の構造は、アモルファス状のAl、γ―Al、ρ−Al、χ−Al、ギブサイトあるいはバイヤライト状のAl(OH)、ベーマイト状のAl・HOなどの構造となっていることが好ましい。
Active Alumina Active alumina (hereinafter sometimes referred to as “component (A)”) is activated alumina particles containing aluminum hydroxide. The activated alumina particles have a porous structure. For this reason, the anion adsorbent composition of this invention can adsorb | suck an anion by including (A) component.
Activated alumina is a porous filler whose formula is expressed by Al 2 O 3 × xH 2 O (x can take a value of 0 or more and 3 or less). The surface structure of the activated alumina is amorphous Al 2 O 3 , γ-Al 2 O 3 , ρ-Al 2 O 3 , χ-Al 2 O 3 , gibbsite or bayerite Al (OH) 3 , boehmite. It is preferable that the structure has a shape of Al 2 O 3 .H 2 O or the like.

・ポリマー成分
ポリマー成分(以下、「(B)成分」と記載することがある)は、ポリエーテルスルホン、ポリスルホン、6,6−ナイロン、6−ナイロン、ポリアクリロニトリル、ポリスチレンスルホン酸、酢酸セルロース、ポリビニルアルコール等が挙げられる。なかでも、繊維状に成形した場合に成形性が良好であり、さらに繊維の強度を向上させることができることからポリエーテルスルホンが好ましい。
Polymer component The polymer component (hereinafter sometimes referred to as “component (B)”) is polyethersulfone, polysulfone, 6,6-nylon, 6-nylon, polyacrylonitrile, polystyrene sulfonic acid, cellulose acetate, polyvinyl Alcohol etc. are mentioned. Among these, polyethersulfone is preferable because it has good moldability when formed into a fiber and can further improve the strength of the fiber.

≪第2実施形態≫
本発明の陰イオン吸着剤組成物は、上記(A)成分、(B)成分に加え、ゼオライト(以下、「(C)成分」と記載することがある)を含むことが好ましい。(C)成分を含むことにより、吸着剤を製造した場合に吸着剤の親水性が向上し、水中の吸着対象物質に対する吸着性能が向上する。
<< Second Embodiment >>
The anion adsorbent composition of the present invention preferably contains zeolite (hereinafter sometimes referred to as “component (C)”) in addition to the components (A) and (B). By including the component (C), when the adsorbent is produced, the hydrophilicity of the adsorbent is improved, and the adsorption performance for the adsorption target substance in water is improved.

≪第3実施形態≫
本発明の陰イオン吸着剤組成物は、上記(A)成分、(B)成分に加え、鉄粉(以下、「(D)成分」と記載することがある)を含むことが好ましい。陰イオン吸着剤組成物が鉄粉を含むことにより、磁力により容易に吸着剤を回収できるため好ましい。また、磁力により吸着剤を対流させることもできる。
«Third embodiment»
The anion adsorbent composition of the present invention preferably contains iron powder (hereinafter sometimes referred to as “component (D)”) in addition to the components (A) and (B). It is preferable that the anion adsorbent composition contains iron powder because the adsorbent can be easily recovered by magnetic force. Also, the adsorbent can be convected by magnetic force.

≪第4実施形態≫
本発明の陰イオン吸着剤組成物は、上記(A)成分、(B)成分に加え、セリウム(以下、「(E)成分」と記載することがある)を含むことが好ましい。(E)成分を含むことにより、被処理水中に存在する低濃度の亜ヒ酸を吸着することができる。また、亜ヒ酸と吸着挙動が類似するセレン酸を好適に吸着することができる。
<< Fourth Embodiment >>
The anion adsorbent composition of the present invention preferably contains cerium (hereinafter sometimes referred to as “(E) component”) in addition to the components (A) and (B). By containing the component (E), low-concentration arsenous acid present in the water to be treated can be adsorbed. In addition, selenic acid having an adsorption behavior similar to that of arsenous acid can be suitably adsorbed.

≪第5実施形態≫
本発明の陰イオン吸着剤組成物は、陰イオンとしてセレン酸、ホウ酸、リン酸、亜ヒ酸を好適に吸着することができるが、中でもリン酸吸着用、亜ヒ酸吸着用、セレン酸吸着用であることが好ましく、リン酸吸着用又は亜ヒ酸吸着用であることがより好ましく、リン酸吸着用であることが特に好ましい。
«Fifth embodiment»
The anion adsorbent composition of the present invention can suitably adsorb selenic acid, boric acid, phosphoric acid, and arsenous acid as anions. Among them, phosphoric acid adsorption, arsenous acid adsorption, selenic acid It is preferably for adsorption, more preferably for phosphoric acid adsorption or arsenous acid adsorption, and particularly preferably for phosphoric acid adsorption.

≪第6実施形態≫
本発明の陰イオン吸着剤組成物は、吸着繊維製造用であることが好ましい。本発明の陰イオン吸着剤組成物は、吸着成分が有機溶媒に溶解しており、シリンジ等を用いて水中に押し出し、相転換させることにより、多孔構造の繊維状吸着剤を容易に成形できる。
<< Sixth Embodiment >>
The anion adsorbent composition of the present invention is preferably used for producing adsorbed fibers. In the anion adsorbent composition of the present invention, an adsorbing component is dissolved in an organic solvent, and a fibrous adsorbent having a porous structure can be easily formed by extruding into water using a syringe or the like and causing phase conversion.

・有機溶媒
本発明の陰イオン吸着剤組成物は、各成分を有機溶媒に溶解させた組成物であることが好ましい。有機溶媒(以下、「(F)成分」と記載することがある)としては、N−メチルピロリドン、蟻酸、n−ブタノール、N,N−ジメチルホルムアミド、テトラヒドロフラン等が好ましい。
Organic solvent The anion adsorbent composition of the present invention is preferably a composition in which each component is dissolved in an organic solvent. As the organic solvent (hereinafter sometimes referred to as “component (F)”), N-methylpyrrolidone, formic acid, n-butanol, N, N-dimethylformamide, tetrahydrofuran and the like are preferable.

・各成分の配合比
本発明の陰イオン吸着剤組成物が前記(A)成分と(B)成分とを含む場合、(A)成分の含有量は、(B)成分100質量部に対して、50質量部以上が好ましく、150質量部以上がより好ましく、200質量部以上が特に好ましい。また、1000質量部以下が好ましく、600質量部以下がより好ましく、550質量部以下が特に好ましい。
上記上限値と下限値は任意に組み合わせることができる。本実施形態においては、(A)成分の含有量が上記下限値以上であることにより、十分な吸着性能を付与できる。また、(A)成分の含有量が上記上限値以下であることにより、例えば繊維状に成形する場合の成形性を良好なものとすることができると推察される。
-Mixing ratio of each component When the anion adsorbent composition of the present invention includes the component (A) and the component (B), the content of the component (A) is based on 100 parts by mass of the component (B). 50 parts by mass or more, preferably 150 parts by mass or more, more preferably 200 parts by mass or more. Moreover, 1000 mass parts or less are preferable, 600 mass parts or less are more preferable, and 550 mass parts or less are especially preferable.
The upper limit value and the lower limit value can be arbitrarily combined. In this embodiment, sufficient adsorption performance can be provided because content of (A) component is more than the said lower limit. Moreover, when content of (A) component is below the said upper limit, it is guessed that the moldability in the case of shape | molding, for example in a fiber form can be made favorable.

本発明の陰イオン吸着剤組成物が前記(A)成分と(B)成分と(C)成分とを含む場合、(C)成分の含有量は、(B)成分100質量部に対して50質量部以上が好ましく、80質量部以上がより好ましく、100質量部以上が特に好ましい。また、250質量部以下が好ましく、200質量部以下がより好ましく、180質量部以下が特に好ましい。上記上限値と下限値は任意に組み合わせることができる。
(C)成分の配合量が上記の範囲であると、陰イオン吸着剤を成形した場合に、陰イオン吸着剤の親水性が向上し、通水性に優れた吸着剤を提供できると推察される。
When the anion adsorbent composition of the present invention includes the component (A), the component (B), and the component (C), the content of the component (C) is 50 with respect to 100 parts by mass of the component (B). It is preferably at least 80 parts by mass, more preferably at least 80 parts by mass, particularly preferably at least 100 parts by mass. Moreover, 250 mass parts or less are preferable, 200 mass parts or less are more preferable, and 180 mass parts or less are especially preferable. The upper limit value and the lower limit value can be arbitrarily combined.
When the amount of component (C) is in the above range, it is surmised that when an anion adsorbent is molded, the hydrophilicity of the anion adsorbent is improved and an adsorbent excellent in water permeability can be provided. .

本発明の陰イオン吸着剤組成物が前記(A)成分と(B)成分と(D)成分とを含む場合、(D)成分の含有量は、(B)成分100質量部に対して1質量部以上が好ましく、2質量部以上がより好ましく、3質量部以上が特に好ましい。また、10質量部以下が好ましく、9質量部以下がより好ましく、8質量部以下が特に好ましい。上記上限値と下限値は任意に組み合わせることができる。
(D)成分の配合量が上記の範囲であると、陰イオン吸着剤を成形した場合に、磁力による回収が容易な吸着剤を提供できると推察される。
When the anion adsorbent composition of the present invention includes the component (A), the component (B), and the component (D), the content of the component (D) is 1 with respect to 100 parts by mass of the component (B). Part by mass or more is preferable, 2 parts by mass or more is more preferable, and 3 parts by mass or more is particularly preferable. Moreover, 10 mass parts or less are preferable, 9 mass parts or less are more preferable, and 8 mass parts or less are especially preferable. The upper limit value and the lower limit value can be arbitrarily combined.
When the blending amount of the component (D) is in the above range, it is presumed that an adsorbent that can be easily recovered by magnetic force can be provided when an anion adsorbent is molded.

本発明の陰イオン吸着剤組成物が前記(A)成分と(B)成分と(E)成分とを含む場合、(E)成分の含有量は、(B)成分100質量部に対して10質量部以上が好ましく、20質量部以上がより好ましく、30質量部以上が特に好ましい。また、100質量部以下が好ましく、90質量部以下がより好ましく、80質量部以下が特に好ましい。上記上限値と下限値は任意に組み合わせることができる。
(E)成分の配合量が上記の範囲であると、亜ヒ酸やセレン酸に対する吸着性能が高い吸着剤を提供できると推察される。
When the anion adsorbent composition of the present invention includes the component (A), the component (B), and the component (E), the content of the component (E) is 10 with respect to 100 parts by mass of the component (B). It is preferably at least part by mass, more preferably at least 20 parts by mass, particularly preferably at least 30 parts by mass. Moreover, 100 mass parts or less are preferable, 90 mass parts or less are more preferable, and 80 mass parts or less are especially preferable. The upper limit value and the lower limit value can be arbitrarily combined.
(E) It is guessed that the compounding quantity of a component can provide an adsorbent with high adsorption performance with respect to arsenous acid or a selenic acid as it is said range.

<繊維状陰イオン吸着剤>
本発明の繊維状陰イオン吸着剤は、活性アルミナと、ポリマー成分とを含む。
本発明の繊維状陰イオン吸着剤は、前記本発明の陰イオン吸着剤組成物を用いて製造される。本発明の繊維状陰イオン吸着剤が含有する各成分、即ち、前記(A)成分、(B)成分、任意の(C)成分〜(F)成分に関する説明及びこれらの配合比に関しては、前記同様である。
<Fibrous anion adsorbent>
The fibrous anion adsorbent of the present invention contains activated alumina and a polymer component.
The fibrous anion adsorbent of the present invention is produced using the anion adsorbent composition of the present invention. Regarding the components contained in the fibrous anion adsorbent of the present invention, that is, the above-described (A) component, (B) component, optional (C) component to (F) component, and the blending ratio thereof, It is the same.

本発明の繊維状陰イオン吸着剤は、繊維に微細孔が形成された構造となっており、通水性が良好であるとともに、水に溶解した陰イオンを極めて効率的に吸着することができる。
本発明の繊維状陰イオン吸着剤の繊維径は、吸着対象や吸着剤の設置場所等によって適宜調整すればよいが、例えば下限値は0.1mm以上が好ましく、0.2mm以上が好ましく、0.25mm以上が特に好ましい。上限値は、1.0mm以下が好ましく、0.9mm以下がより好ましく、0.8mm以下が特に好ましい。
繊維径が上記下限値以上であると、繊維の表面積が大きくなり、吸着サイトが増加するため吸着性能が向上するため好ましい。また繊維径が上記上限値以下であると、繊維状吸着剤の強度が向上し、例えば流速の早い水路等に設置した場合にも繊維状陰イオン吸着剤が水圧に負けて流出することを防止できる。
The fibrous anion adsorbent of the present invention has a structure in which fine pores are formed in the fiber, has good water permeability, and can adsorb anions dissolved in water very efficiently.
The fiber diameter of the fibrous anion adsorbent of the present invention may be appropriately adjusted depending on the object to be adsorbed, the installation location of the adsorbent, etc. For example, the lower limit is preferably 0.1 mm or more, preferably 0.2 mm or more, 0 .25 mm or more is particularly preferable. The upper limit is preferably 1.0 mm or less, more preferably 0.9 mm or less, and particularly preferably 0.8 mm or less.
It is preferable for the fiber diameter to be equal to or greater than the above lower limit value because the surface area of the fiber is increased and the adsorption sites are increased so that the adsorption performance is improved. Also, when the fiber diameter is below the above upper limit, the strength of the fibrous adsorbent is improved and, for example, the fibrous anion adsorbent is prevented from flowing out under water pressure even when installed in a water channel with a high flow rate. it can.

本発明において、繊維状吸着剤の繊維径が0.5mm以上であると、例えば500時間程度の長期間にわたり、吸着性能を発揮することもできる。長期間に渡って吸着性能を発揮できる観点からは、繊維径は0.5mm以上が好ましく、0.55mm以上がより好ましい。また、上限値は1.5mm以下が好ましく、1.2mm以下がより好ましい。   In the present invention, when the fiber diameter of the fibrous adsorbent is 0.5 mm or more, the adsorption performance can be exhibited over a long period of time, for example, about 500 hours. The fiber diameter is preferably 0.5 mm or more, more preferably 0.55 mm or more from the viewpoint of exhibiting adsorption performance over a long period of time. The upper limit is preferably 1.5 mm or less, and more preferably 1.2 mm or less.

本発明の繊維状陰イオン吸着剤は、被処理水中に存在する低濃度の亜ヒ酸を吸着することができる観点から、繊維の表面がセリウムでコーティングされていることが好ましい。
セリウムコーティングを施す繊維状陰イオン吸着剤は、前記(A)成分、(B)成分、(E)成分、(F)成分と、任意の(C)成分、(D)成分を含む陰イオン吸着剤組成物を調製して、これを水中に押し出すことにより成形することにより製造できる。
また、前記(A)成分、(B)成分、(F)成分と、任意の(C)成分、(D)成分を含む陰イオン吸着剤組成物を調製して繊維状に成形し、該繊維を常法によりセリウムでコーティングしてもよい。
The fibrous anion adsorbent of the present invention preferably has a fiber surface coated with cerium from the viewpoint of adsorbing a low concentration of arsenous acid present in the water to be treated.
The fibrous anion adsorbent to which the cerium coating is applied is an anion adsorption containing the component (A), the component (B), the component (E), the component (F), the optional component (C), and component (D). It can manufacture by preparing an agent composition and shape | molding by extruding this in water.
In addition, an anion adsorbent composition containing the component (A), component (B), component (F), and optional component (C), component (D) is prepared and formed into a fiber, and the fiber May be coated with cerium by a conventional method.

<繊維状陰イオン吸着剤の製造方法>
本発明の繊維状陰イオン吸着剤の製造方法は、前記本発明の陰イオン吸着剤組成物を調製する工程(以下、「工程1」と記載する)と、前記工程で得られた陰イオン吸着剤組成物を水中に押し出して繊維状に成形する工程(以下、「工程1」と記載する)と、を有する。
<Method for producing fibrous anion adsorbent>
The method for producing a fibrous anion adsorbent of the present invention comprises a step of preparing the anion adsorbent composition of the present invention (hereinafter referred to as “step 1”) and an anion adsorption obtained in the step. A step of extruding the agent composition into water to form a fiber (hereinafter referred to as “step 1”).

[工程1]
本工程は、上記(A)成分及び(B)成分、さらに任意の(C)成分〜(E)成分を、溶媒に溶解し、陰イオン吸着剤組成物を調製する工程である。本工程においては、ポリマー成分の溶解性が向上する観点から、30℃〜100℃に溶媒を加熱することが好ましい。
[Step 1]
This step is a step of preparing the anion adsorbent composition by dissolving the components (A) and (B), and further any of the components (C) to (E) in a solvent. In this step, it is preferable to heat the solvent to 30 ° C. to 100 ° C. from the viewpoint of improving the solubility of the polymer component.

[工程2]
本工程は、前記工程で得られた陰イオン吸着剤組成物を水中に押し出して繊維状に成形する工程である。射出に用いられる水の温度を50℃前後とすることにより、溶媒成分が溶出し、多孔構造の繊維を形成することができる。
[Step 2]
This step is a step in which the anion adsorbent composition obtained in the above step is extruded into water and shaped into a fiber. By setting the temperature of the water used for injection to around 50 ° C., the solvent component is eluted and a porous fiber can be formed.

<水処理装置>
本発明の陰イオン吸着剤を用いた水処理装置の一例について、図1を用いて説明する。図1に示す水処理装置1は、貯水槽10とノッチタンク20とからなる。被処理水は流入水Wとして貯水槽10に流入し、ポンプ11によってノッチタンク20に送水(図1中のW)される。ノッチタンク20は流入側仕切り材21と流出側仕切り材22とを備えている。繊維状に成形した本発明の陰イオン吸着剤23は、流入側仕切り材21と流出側仕切り材22との間に配置し、図1中の破線で示す経路で通水する間に陰イオン吸着剤23に接触することにより、陰イオン成分が吸着・除去される。その後、排水Wとして排出される。
陰イオン吸着剤23は、繊維状に成形した陰イオン吸着剤を例えばネットに入れた状態で設置することが好ましい。図1中は、ネットに入れた陰イオン吸着剤を4つ設置する例を記載しているが、本実施形態はこれに限定されず、陰イオン吸着剤を設置する水処理設備やタンクの形状によって適宜設計変更が可能である。
<Water treatment device>
An example of the water treatment apparatus using the anion adsorbent of the present invention will be described with reference to FIG. A water treatment apparatus 1 shown in FIG. 1 includes a water storage tank 10 and a notch tank 20. Treated water flows into the water tank 10 as the influent W 0, is water in the notch tank 20 by the pump 11 (W 1 in FIG. 1). The notch tank 20 includes an inflow side partition member 21 and an outflow side partition member 22. The anion adsorbent 23 of the present invention formed into a fiber shape is disposed between the inflow side partition material 21 and the outflow side partition material 22 and adsorbs anions while passing water through a path indicated by a broken line in FIG. By contacting the agent 23, the anion component is adsorbed and removed. Then discharged as waste water W 2.
The anion adsorbent 23 is preferably installed in a state where an anion adsorbent molded into a fiber is placed in a net, for example. FIG. 1 shows an example in which four anion adsorbents placed in a net are installed. However, this embodiment is not limited to this, and the shape of a water treatment facility or tank in which an anion adsorbent is installed. The design can be changed as appropriate.

以下、実施例により本発明をより具体的に説明するが、本発明は以下の実施例に限定されるものではない。   EXAMPLES Hereinafter, although an Example demonstrates this invention more concretely, this invention is not limited to a following example.

<吸着剤組成物の調製>
ポリマー成分、活性アルミナ、その他表1に示す各成分を、表1に示す配合比で混合し、実施例1〜11の吸着剤組成物を調製した。
<Preparation of adsorbent composition>
Polymer components, activated alumina, and other components shown in Table 1 were mixed at the compounding ratio shown in Table 1 to prepare adsorbent compositions of Examples 1-11.

<吸着剤の製造>
実施例1〜5、10、11の吸着剤組成物を用いて、繊維状の吸着剤を製造した。実施例1〜5、10、11の各吸着剤組成物をシリンジに入れ、室温で、シリンジの先を水中に入れた状態でシリンジの先から吸着剤組成物を水中に押し出し、水中に繊維を形成した。製造した繊維の繊維径は、0.6mmであった。
実施例6〜9の吸着剤組成物は、溶媒成分を除去した粉末状の吸着剤とした。
<Manufacture of adsorbent>
Fibrous adsorbents were produced using the adsorbent compositions of Examples 1 to 5, 10, and 11. Each of the adsorbent compositions of Examples 1 to 5, 10, and 11 is put into a syringe, and at room temperature, the adsorbent composition is pushed out from the tip of the syringe with the tip of the syringe in water, and the fibers are put into the water. Formed. The fiber diameter of the manufactured fiber was 0.6 mm.
The adsorbent compositions of Examples 6 to 9 were powdered adsorbents from which the solvent component was removed.

≪吸着性能評価≫
実施例1〜11、比較例1の吸着剤について、リン酸(PO 3−)に対する吸着性能を評価した。
リン酸の吸着性能(mg/g)とは、リン酸を含む水溶液に、吸着剤を24時間浸漬させた際に、吸着剤が1g当たり吸着するリン酸の量をいう。
具体的には、pH6.5に調整したNaHPO溶液(リン酸換算で50ppm)100mLに、実施例1〜11の各繊維状吸着剤0.2gを添加し、振とうさせた後、24時間後にフィルターで濾過し、濾液水中の残留リン酸濃度を測定することによってリン酸吸着量を求めた。
≪Adsorption performance evaluation≫
For the adsorbents of Examples 1 to 11 and Comparative Example 1, the adsorption performance for phosphoric acid (PO 4 3− ) was evaluated.
Phosphoric acid adsorption performance (mg / g) refers to the amount of phosphoric acid adsorbed per gram when the adsorbent is immersed in an aqueous solution containing phosphoric acid for 24 hours.
Specifically, 0.2 g of each fibrous adsorbent of Examples 1 to 11 was added to 100 mL of NaH 2 PO 4 solution (50 ppm in terms of phosphoric acid) adjusted to pH 6.5 and shaken. After 24 hours, the solution was filtered through a filter, and the phosphoric acid adsorption amount was determined by measuring the residual phosphoric acid concentration in the filtrate water.

Figure 0006571122
Figure 0006571122

表1中、各記号は以下の材料を意味する。[ ]内の数値は配合量(質量部)である。
(A)−1;活性アルミナ(ナカライテスク社製、活性アルミナ200)。
(B)−1;ポリエーテルスルホン(BASF社製、ウルトラソーンS)。
(C)−1;ゼオライト(日東粉化商事、ゼオライト)。
(D)−1;鉄粉(三井金属工業社製、フェライト)。
(E)−1;セリウム(ナカライテスク社製、セリウム)。
(F)−1;N−メチルピロリドン(ナカライテスク社製)。
市販の吸着剤 ;市販のカルシウム含有リン吸着剤。
In Table 1, each symbol means the following material. The numerical value in [] is a compounding amount (part by mass).
(A) -1; activated alumina (manufactured by Nacalai Tesque, activated alumina 200).
(B) -1: Polyethersulfone (manufactured by BASF, Ultrathorn S).
(C) -1: Zeolite (Nitto Flourishing Shoji, zeolite).
(D) -1; Iron powder (Mitsui Metal Industries, Ltd., ferrite).
(E) -1; Cerium (Nacalai Tesque, Cerium).
(F) -1; N-methylpyrrolidone (manufactured by Nacalai Tesque).
Commercially available adsorbent; commercially available calcium-containing phosphorus adsorbent.

上記結果に記載のとおり、本発明を適用した実施例1〜11の吸着剤は、リン酸の吸着性能が市販の吸着剤に比べて5倍以上も高かった。
表1に示す結果の通り、活性アルミナ成分の配合量を多くすると吸着性能は向上した。また、実施例4と実施例10とを比較すると、活性アルミナの量が同じであるが、鉄粉を配合した実施例10はリン酸に対する吸着性能が向上していた。鉄粉を配合すると、リン酸に対する吸着性能が向上することが分かった。
さらに、実施例4と実施例11とを比較すると、活性アルミナの量は同じであるが、セリウムを配合した実施例11はリン酸に対する吸着性能が向上していた。セリウムを配合すると、リン酸に対する吸着性能は低下することなく向上した。このことから、セリウムを添加した場合には亜ヒ酸やセレン酸に対する吸着性能をも発揮できると推察される。
As described in the above results, the adsorbents of Examples 1 to 11 to which the present invention was applied had a phosphoric acid adsorption performance five times higher than that of a commercially available adsorbent.
As the results shown in Table 1, the adsorption performance improved when the amount of the active alumina component was increased. Moreover, when Example 4 and Example 10 are compared, although the quantity of activated alumina is the same, Example 10 which mix | blended iron powder had improved the adsorption | suction performance with respect to phosphoric acid. It was found that when iron powder was added, the adsorption performance for phosphoric acid was improved.
Furthermore, when Example 4 and Example 11 were compared, the amount of activated alumina was the same, but Example 11 containing cerium had improved adsorption performance for phosphoric acid. When cerium was added, the adsorption performance for phosphoric acid was improved without lowering. From this, when cerium is added, it is guessed that the adsorption performance with respect to arsenous acid or selenic acid can also be exhibited.

≪成形性評価≫
繊維状の吸着剤を製造する際の成形性について、下記の評価基準に従って評価した。その結果を表2に記載する。
・評価基準
◎;容易に押し出せる。
○;押し出せる。
△;押し出しにくい。
×;押し出せない(繊維状を呈していない)。
≪Formability evaluation≫
The moldability when producing the fibrous adsorbent was evaluated according to the following evaluation criteria. The results are listed in Table 2.
・ Evaluation criteria ◎; Extrude easily.
○: Can be extruded.
Δ: difficult to extrude.
X: It cannot extrude (it does not exhibit fibrous form).

Figure 0006571122
Figure 0006571122

表2に記載の通り、実施例1〜4、10〜11は繊維状に成形する際の成形性が良好であった。実施例5〜9は、繊維状に成形することは困難であったものの、粉末状の吸着剤としては充分に使用できる状態であった。   As shown in Table 2, Examples 1-4 and 10-11 had good moldability when formed into a fiber. In Examples 5 to 9, although it was difficult to form into a fibrous form, it was in a state where it could be sufficiently used as a powdery adsorbent.

≪長期間のリン酸吸着試験≫
実施例4の繊維状吸着剤の繊維径(0.6mm)を、0.3mmと、1.0mmに変更した繊維状吸着剤を製造し、長期間のリン酸吸着試験を行った。
実施例4(繊維径;0.3mm、0.6mm、1.0mm)の各繊維径の吸着剤それぞれについて、リン酸(PO 3−)に対する長期間の吸着性能を評価した。
リン酸の長期間の吸着性能(mg/g)とは、リン酸を含む水溶液に、吸着剤を400時間以上浸漬させた際に、吸着剤が1g当たり吸着するリン酸の量をいう。
具体的には、pH6.5に調整したNaHPO溶液(リン酸換算で50ppm)100mLに、実施例4(繊維径;0.3mm、0.6mm、1.0mm)の各繊維径の吸着剤それぞれ0.2gを添加し、振とうさせ、フィルターで濾過し、濾液水中の残留リン酸濃度を経時的に測定し、リン酸吸着量を求めた。
その結果を図2に記載する。
≪Long-term phosphate adsorption test≫
A fibrous adsorbent in which the fiber diameter (0.6 mm) of the fibrous adsorbent of Example 4 was changed to 0.3 mm and 1.0 mm was manufactured, and a long-term phosphoric acid adsorption test was performed.
For each of the adsorbents of each fiber diameter of Example 4 (fiber diameter: 0.3 mm, 0.6 mm, 1.0 mm), the long-term adsorption performance for phosphoric acid (PO 4 3− ) was evaluated.
The long-term adsorption performance (mg / g) of phosphoric acid refers to the amount of phosphoric acid adsorbed per gram when the adsorbent is immersed in an aqueous solution containing phosphoric acid for 400 hours or more.
Specifically, each fiber diameter of Example 4 (fiber diameter; 0.3 mm, 0.6 mm, 1.0 mm) was added to 100 mL of NaH 2 PO 4 solution (50 ppm in terms of phosphoric acid) adjusted to pH 6.5. 0.2 g of each adsorbent was added, shaken, filtered through a filter, the residual phosphoric acid concentration in the filtrate water was measured over time, and the phosphate adsorption amount was determined.
The results are shown in FIG.

図2に記載の結果の通り、繊維径が細い場合には、吸着性能は向上するものの、約150時間で吸着性能が飽和した。これに対し、繊維径を太くすると約400時間に渡って吸着能力を発揮できることがわかった。   As shown in FIG. 2, when the fiber diameter is small, the adsorption performance is improved, but the adsorption performance is saturated in about 150 hours. On the other hand, it was found that if the fiber diameter is increased, the adsorption ability can be exhibited for about 400 hours.

実施例4(繊維径;0.3mm、0.6mm、1.0mm)の各繊維径の吸着剤と、市販の吸着剤(市販品2、3)をそれぞれ100時間リン酸を含む水溶液に浸漬した場合の残留リン酸濃度を経時的に測定し、リン酸吸着量を求めた結果を図3に記載する。
ここで、「市販品2」とは「粒状吸着材」であり、「市販品3」は「粒状吸着材」である。
Each of the fiber diameter adsorbents of Example 4 (fiber diameter: 0.3 mm, 0.6 mm, 1.0 mm) and a commercially available adsorbent (commercial products 2, 3) were each immersed in an aqueous solution containing phosphoric acid for 100 hours. FIG. 3 shows the results of measuring the residual phosphoric acid concentration over time and determining the phosphate adsorption amount.
Here, “commercial product 2” is “particulate adsorbent”, and “commercial product 3” is “particulate adsorbent”.

図3に記載の結果の通り、市販品2及び市販品3の吸着剤は、そもそもリン酸に対する吸着量が低く、約20時間程度で吸着性能が飽和してしまった。   As shown in the results shown in FIG. 3, the adsorbents of the commercial product 2 and the commercial product 3 originally had a low adsorption amount with respect to phosphoric acid, and the adsorption performance was saturated in about 20 hours.

上記結果に示した通り、本発明の陰イオン吸着剤組成物を用いて形成した吸着剤は、リン酸に対して高い吸着能力を有していた。リン酸に対して高い吸着能力を発揮できることから、セレン、ホウ素、ヒ素等の他の陰イオンに対しても高い吸着能力を発揮することが十分推察される。   As shown in the above results, the adsorbent formed using the anion adsorbent composition of the present invention had a high adsorption capacity for phosphoric acid. Since it can exhibit a high adsorption ability with respect to phosphoric acid, it is sufficiently guessed that it exhibits a high adsorption ability with respect to other anions such as selenium, boron, and arsenic.

さらに本発明の陰イオン吸着剤組成物は、繊維状に成形でき、長期間に渡って吸着性能を発揮できるという優れた効果を奏することがわかった。   Furthermore, it has been found that the anion adsorbent composition of the present invention has an excellent effect that it can be shaped into a fiber and can exhibit adsorption performance over a long period of time.

1:水処理装置、10:貯水槽、11:ポンプ、20:ノッチタンク、21:流入側仕切り材、22:流出側仕切り材、23:吸着剤、W:流入水、W:送水、W:排水 1: water treatment device, 10: water tank, 11: pump, 20: notch tank, 21: inflow side partition material, 22: outflow side partition material, 23: adsorbent, W 0 : inflow water, W 1 : water supply, W 2 : Drainage

Claims (11)

活性アルミナと、ポリマー成分と、有機溶媒とを含み、
前記有機溶媒の含有量は、前記ポリマー成分100質量部に対して233.3質量部以上650質量部以下である、陰イオン吸着剤組成物。
Including activated alumina, a polymer component, and an organic solvent;
Content of the said organic solvent is an anion adsorbent composition which is 233.3 mass parts or more and 650 mass parts or less with respect to 100 mass parts of said polymer components .
前記ポリマー成分が、ポリエーテルスルホンである請求項1に記載の陰イオン吸着剤組成物。   The anion adsorbent composition according to claim 1, wherein the polymer component is polyethersulfone. ゼオライトを含む請求項1又は2に記載の陰イオン吸着剤組成物。   The anion adsorbent composition according to claim 1 or 2, comprising zeolite. 活性アルミナの含有量が、前記ポリマー成分100質量部に対して50質量部以上333.3質量部以下である、請求項1〜3のいずれか1項に記載の陰イオン吸着剤組成物。 4. The anion adsorbent composition according to claim 1, wherein the content of activated alumina is 50 parts by mass or more and 333.3 parts by mass or less with respect to 100 parts by mass of the polymer component. 鉄粉を含む請求項1〜4のいずれか1項に記載の陰イオン吸着剤組成物。   The anion adsorbent composition according to any one of claims 1 to 4, comprising iron powder. セリウムを含む請求項1〜5のいずれか1項に記載の陰イオン吸着剤組成物。   The anion adsorbent composition according to claim 1, comprising cerium. 前記陰イオンがリン酸である請求項1〜6のいずれか1項に記載の陰イオン吸着剤組成物。   The anion adsorbent composition according to claim 1, wherein the anion is phosphoric acid. 吸着繊維製造用である請求項1〜7のいずれか1項に記載の陰イオン吸着剤組成物。   The anion adsorbent composition according to claim 1, wherein the anion adsorbent composition is used for producing an adsorbent fiber. 活性アルミナと、ポリマー成分とを含み、繊維径が0.55mm以上1.5mm以下である繊維状陰イオン吸着剤。 And activated alumina, viewed contains a polymer component, a fibrous anion adsorbent fiber diameter of 1.5mm or less than 0.55 mm. 活性アルミナの含有量が、前記ポリマー成分100質量部に対して50質量部以上333.3質量部以下である、請求項9に記載の繊維状陰イオン吸着剤。 The fibrous anion adsorbent according to claim 9, wherein the content of active alumina is 50 parts by mass or more and 333.3 parts by mass or less with respect to 100 parts by mass of the polymer component. 請求項9又は10に記載の繊維状陰イオン吸着剤の製造方法であって、
請求項1〜8のいずれか1項に記載の陰イオン吸着剤組成物を調製する工程と、
前記工程で得られた陰イオン吸着剤組成物を水中に押し出して繊維状に成形する工程と、を有する繊維状陰イオン吸着剤の製造方法。
A method for producing a fibrous anion adsorbent according to claim 9 or 10,
Preparing an anion adsorbent composition according to any one of claims 1 to 8,
A method for producing a fibrous anion adsorbent, comprising extruding the anion adsorbent composition obtained in the above step into water to form a fiber.
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