JP6551306B2 - Method and apparatus for transferring formwork groups - Google Patents

Method and apparatus for transferring formwork groups Download PDF

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JP6551306B2
JP6551306B2 JP2016108164A JP2016108164A JP6551306B2 JP 6551306 B2 JP6551306 B2 JP 6551306B2 JP 2016108164 A JP2016108164 A JP 2016108164A JP 2016108164 A JP2016108164 A JP 2016108164A JP 6551306 B2 JP6551306 B2 JP 6551306B2
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mold
cylinder
cushion
group
formwork
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JP2017213574A (en
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公一 金藤
公一 金藤
大野 泰嗣
泰嗣 大野
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Sintokogio Ltd
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Sintokogio Ltd
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Priority to CN201780003423.0A priority patent/CN108136489A/en
Priority to PCT/JP2017/005662 priority patent/WO2017208514A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C23/00Tools; Devices not mentioned before for moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C25/00Foundry moulding plants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D33/00Equipment for handling moulds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B15/00Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
    • F15B15/20Other details, e.g. assembly with regulating devices
    • F15B15/22Other details, e.g. assembly with regulating devices for accelerating or decelerating the stroke
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B15/00Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
    • F15B15/20Other details, e.g. assembly with regulating devices
    • F15B15/28Means for indicating the position, e.g. end of stroke

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • General Engineering & Computer Science (AREA)
  • Casting Devices For Molds (AREA)
  • Actuator (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Description

本発明は、直列状に配列された型枠群をプッシャーシリンダとクッションシリンダとにより挟み込み、1型枠又は複数型枠分のピッチづつ間歇搬送する型枠群の搬送方法及び搬送装置に関するものであり、更に詳細には、型枠が熱膨張した場合にも型枠間の隙間を一定に保つ事ができる型枠群の搬送方法及び搬送装置に関するものである。   The present invention relates to a conveyance method and a conveyance apparatus for a mold group in which mold groups arranged in series are sandwiched between a pusher cylinder and a cushion cylinder and intermittently conveyed by a pitch of one mold frame or a plurality of mold frames. More specifically, the present invention relates to a method and apparatus for transporting a form group that can keep a gap between the formwork constant even when the formwork is thermally expanded.

型枠を用いた鋳造設備などにおいては、特許文献1、特許文献2に示されるように、直列状に配列された型枠群をプッシャーシリンダとクッションシリンダとにより挟み込み、1型枠又は複数型枠分のピッチづつ間歇搬送することが行われている。   In a casting facility using a mold, as shown in Patent Document 1 and Patent Document 2, a group of molds arranged in series is sandwiched between a pusher cylinder and a cushion cylinder, and one mold frame or a plurality of mold frames Intermittent conveyance is carried out every minute pitch.

特許文献1には、直列状に配列された型枠群を油圧プッシャーシリンダと油圧クッションシリンダとにより挟み込み、1型枠分のピッチづつ間歇搬送する型枠群の油圧シリンダによる搬送方法が記載されている。この搬送方法は、油圧プッシャーシリンダ、型枠、油圧クッションシリンダ間に隙間がある状態で搬送を行う際に、隙間を有しているクッションシリンダが動かない間は油圧プッシャーシリンダを低速作動させ、隙間が無くなりクッションシリンダが型枠に押されて後退しはじめてから、油圧プッシャーシリンダを高速作動させ、高速搬送途中に減速させる位置を検出するスイッチをプッシャ側に取り付ける事を特徴としている。   Patent Document 1 describes a method of transporting a group of molds arranged in series between a hydraulic pusher cylinder and a hydraulic cushion cylinder using a hydraulic cylinder of the mold group that intermittently conveys the molds one pitch at a time. There is. In this transfer method, when transfer is performed with a gap between the hydraulic pusher cylinder, the mold, and the hydraulic cushion cylinder, the hydraulic pusher cylinder is operated at a low speed while the cushion cylinder having the gap does not move. When the cushion cylinder is pushed by the mold and starts to move backward, the hydraulic pusher cylinder is operated at a high speed, and a switch for detecting the position to decelerate during the high-speed transfer is attached to the pusher.

特許文献2にも、直列状に配列された型枠群を油圧プッシャーシリンダと油圧クッションシリンダとにより挟み込み1型枠分のピッチづつ間歇搬送する型枠群の油圧シリンダによる搬送方法が記載されている。この搬送方法は、油圧プッシャーシリンダ、型枠、油圧クッションシリンダ間に隙間がある状態で搬送を行う際に、隙間を有しているクッションシリンダが動かない間は油圧プッシャーシリンダを低速作動させ、隙間が無くなりクッションシリンダが型枠に押されて後退しはじめてから、油圧プッシャーシリンダを高速作動させる点は、特許文献1と同じであるが、高速搬送途中に減速させる位置を検出するスイッチをクッション側に取り付ける事により、型枠の熱膨張の影響を受けずに減速距離を一定に保つ事を特徴としている。   Patent Document 2 also describes a method of transporting a mold group by a hydraulic cylinder in which mold groups arranged in series are sandwiched between a hydraulic pusher cylinder and a hydraulic cushion cylinder and are transported intermittently by a pitch corresponding to one mold frame. . In this transfer method, when transfer is performed with a gap between the hydraulic pusher cylinder, the mold, and the hydraulic cushion cylinder, the hydraulic pusher cylinder is operated at a low speed while the cushion cylinder having the gap does not move. The point that the hydraulic pusher cylinder is operated at a high speed after the cushion cylinder is pushed by the formwork and retreats is the same as in Patent Document 1, but the switch for detecting the position to decelerate during the high-speed conveyance is set on the cushion side. By mounting, it is characterized by keeping the deceleration distance constant without being affected by the thermal expansion of the formwork.

しかし特許文献1、2共に、油圧プッシャーシリンダ及び油圧クッションシリンダとして、固定ストロークのシリンダを用いているため、型枠の熱膨張による型枠間の隙間の変動の影響を受ける問題があった。すなわち、設備の操業中は、型枠が高温になり熱膨張するため、型枠間の隙間が最少となり、隙間寄せの低速時間も最小とする事ができるが、設備の操業開始直後は、型枠が低温のため、型枠間の隙間が最大となり、隙間寄せの低速時間も最大となり、場合によっては、所定の工程時間で設備を稼働させることが困難となる問題があった。設備の能力に余裕がある場合は、型枠間の隙間が最大となる型枠が低温の設備の操業開始直後に、所定の工程時間で運転できるように調整するが、本来の運転状態である隙間が最小となる型枠が高温になった時の工程時間が、所定の工程時間より速くなってしまうため、高速運転による設備の損耗が早くなる問題もあった。   However, both Patent Documents 1 and 2 have a problem of being affected by fluctuations in the gap between the molds due to the thermal expansion of the molds because the fixed stroke cylinders are used as the hydraulic pusher cylinder and the hydraulic cushion cylinder. That is, during the operation of the equipment, the molds become hot and thermally expand, so the gap between the molds is minimized, and the low-speed time for gap clearance can be minimized. Due to the low temperature of the frame, the gap between the molds is maximized, and the slowing time for gap clearance is also maximized. In some cases, it is difficult to operate the equipment in a predetermined process time. If there is enough capacity in the equipment, the formwork with the largest gap between the formwork is adjusted so that it can be operated in a predetermined process time immediately after the operation of the low-temperature equipment is started. Since the process time when the formwork with the smallest gap becomes high temperature becomes faster than the predetermined process time, there is also a problem that the wear of the equipment by high speed operation becomes faster.

特開2004−042073号公報JP 2004-042073 A 特開2013−052422号公報JP2013-052422A

従って本発明の目的は、隙間が最大となる型枠が低温の設備の操業開始直後の隙間寄せ時間を確保するために、必要以上に、各アクチェータ(シリンダ)の作動時間を短縮する事なく、本来の運転状態である隙間が最小となる型枠が高温になった時の隙間に合わせて各アクチェータ(シリンダ)の作動時間を無理なく調整できる様に、型枠の熱膨張の影響を受けずに、型枠間の隙間を一定に保つ事ができる型枠群の搬送方法及び搬送装置を提供することである。   Therefore, an object of the present invention is to provide a clearance time immediately after the start of operation of a facility having a low clearance for a form having a maximum clearance, without shortening the operation time of each actuator (cylinder) more than necessary. It is not affected by the thermal expansion of the mold so that the operating time of each actuator (cylinder) can be adjusted without difficulty according to the gap when the mold with the smallest gap in the original operating state becomes hot. It is another object of the present invention to provide a method and apparatus for transporting a group of molds capable of maintaining a constant gap between the molds.

上記の課題を解決するためになされた本発明の型枠群の搬送方法は、直列状に配列された型枠群をプッシャーシリンダとクッションシリンダとにより挟み込み、1型枠又は複数型枠分のピッチづつ間歇搬送する型枠群のシリンダによる搬送方法において、前記クッションシリンダとして伸び端側の停止位置を任意に変更することができる伸縮位置認識機能及び途中停止機能付きの電動シリンダ、又は油圧シリンダを使用し、型枠の熱膨張を吸収することを特徴とするものである。   The method for transferring formwork groups according to the present invention made to solve the above-mentioned problems is characterized in that the formwork groups arranged in series are sandwiched by the pusher cylinder and the cushion cylinder, and the pitch of one form frame or multiple form frames In the method of conveying the form group by the cylinder for intermittent conveyance, the cushion cylinder uses an electric cylinder with an extension position recognition function and an intermediate stop function that can arbitrarily change the stop position on the extension end side, or a hydraulic cylinder And the thermal expansion of the mold is absorbed.

なお、プッシャ行き端の搬送完了時のクッションの効き端側の伸縮位置認識機能にて停止位置を認識、記憶した後、次のサイクルの搬送工程では、記憶した効き端側停止位置に対し、1型枠分の長さだけ、クッションシリンダのロッドを伸長させ、クッションシリンダの戻り端とする事により、型枠間の隙間を一定に保つことができる。 In addition, after the stop position is recognized and stored by the expansion / contraction position recognition function on the effective end side of the cushion when conveyance of the pusher end is completed, in the conveyance process of the next cycle, 1 for the stored effective end stop position. the length of the mold component, to extend the rod of the cushion cylinder, by a return end of the cushion cylinder, it is possible to maintain the gap between the mold constant.

また上記の課題を解決するためになされた本発明の型枠群の搬送装置は、直列状に配列された型枠群を、プッシャーシリンダとクッションシリンダとにより挟み込み、1型枠又は複数型枠分のピッチづつ間歇搬送する型枠群のシリンダによる搬送装置において、前記クッションシリンダとして伸び端側の停止位置を任意に変更することができる伸縮位置認識機能及び途中停止機能付きの電動シリンダ、又は油圧シリンダを使用し、型枠の熱膨張を吸収することを特徴とするものである。   Further, the transport apparatus for form groups according to the present invention, which has been made to solve the above-mentioned problems, has a configuration in which the form groups arranged in series are sandwiched by the pusher cylinder and the cushion cylinder. In the carriage by a cylinder of a formwork group for intermittently transporting a pitch of each pitch, the cushion cylinder as an electric cylinder or hydraulic cylinder with an expansion / contraction position recognition function and a halfway stop function which can arbitrarily change the stop position on the extension end side. Is used to absorb the thermal expansion of the formwork.

なお、伸縮位置認識機能を発現させるための手段として、エンコーダまたはリニアスケールを用いる事ができる。   In addition, an encoder or a linear scale can be used as a means for exhibiting an expansion-contraction position recognition function.

また、熱膨張により停止位置が定まらないクッション側の型枠搬送装置の1型枠上流の型枠を任意の停止位置で保持するクランプ装置を有し、クッション側の型枠搬送装置の台車上に位置する送り足らずの型枠を台車上の所定の位置に送り込むため、型枠台車の一部を挟み込むことにより、位置決めを行う型枠の位置決め装置を設けることができる。 In addition, it has a clamp device that holds the mold frame upstream of the mold frame 1 of the mold frame conveyance device on the cushion side at an arbitrary stop position where the stop position is not determined due to thermal expansion. In order to feed the form-feeder frame that is positioned to a predetermined position on the carriage, it is possible to provide a formwork positioning device that performs positioning by sandwiching a part of the formwork carriage.

前記したように、プッシャーシリンダとクッションシリンダ間の距離が長く、直列状に配列された搬送型枠群の数が多い場合、従来技術では熱膨張による型枠間の隙間の変動量が非常に大きくなり、型枠間の隙間が最大となる型枠が低温の設備の操業開始直後では、低温での隙間寄せ時間も非常に大きくなるため、大型高速ラインでは、所定の工程時間内に作動を完了する事が困難である。しかし本発明によれば、熱膨張の影響を受けずに型枠間の隙間を一定にすることができ、各アクチェータの作動時間をいたずらに速くする事なく、安定した作動時間を確保する事が可能となる。   As described above, when the distance between the pusher cylinder and the cushion cylinder is long and the number of the transfer form groups arranged in series is large, the variation amount of the gap between the form due to thermal expansion is very large in the prior art. Immediately after the start of operation of a low-temperature facility where the gap between the molds is the largest, the gap time at low temperature will be very long, so the large high-speed line completes the operation within the predetermined process time It is difficult to do. However, according to the present invention, the gap between the molds can be made constant without being affected by thermal expansion, and a stable operation time can be secured without unnecessarily increasing the operation time of each actuator. It becomes possible.

本発明の構造における正面図であって、型枠高温時と低温時の隙間関係図である。It is a front view in the structure of this invention, Comprising: It is a clearance gap related figure at the time of a formwork high temperature and low temperature. 本発明の構造を示す平面図(A−A矢視)である。It is a top view (AA arrow) which shows the structure of this invention. 本発明の構造を示す平面図(B−B矢視)である。It is a top view (BB arrow) which shows the structure of this invention. 本発明のプッシャ側の装置構造を示す正面図である。It is a front view which shows the apparatus structure by the side of the pusher of this invention. 本発明のクッション側の装置構造を示す正面図(枠送り状態図1)である。It is a front view (frame feed state figure 1) which shows the device structure of the cushion side of the present invention. 本発明のクッション側の型枠台車位置決め装置開き時の断面図(C−C矢視)である。It is a sectional view (CC arrow) at the time of the formwork truck positioning device opening of the cushion side of the present invention opening. 本発明のクッション側の型枠台車位置決め装置閉じ時の断面図(C−C矢視)である。It is a sectional view (CC arrow) at the time of the formwork truck positioning device closing of the cushion side of the present invention closing. 本発明のクッション側の装置構造を示す正面図(枠送り状態図2)である。It is a front view (frame feed state figure 2) which shows the device structure of the cushion side of the present invention. 本発明のクッション側の装置構造を示す正面図(枠送り状態図3)である。It is a front view (frame feed state figure 3) which shows the device structure of the cushion side of the present invention. 本発明のクッション側の装置構造を示す正面図(枠送り状態図4)である。It is a front view (frame feed state figure 4) which shows the device structure of the cushion side of the present invention. 本発明のクッション側の装置構造を示す正面図(枠送り状態図5)である。It is a front view (frame feed state figure 5) which shows the apparatus structure of the cushion side of the present invention. 従来の構造における正面図であって、型枠高温時と低温時の隙間関係図である。It is a front view in the conventional structure, Comprising: It is a clearance gap related figure at the time of mold form high temperature and low temperature. 従来のプッシャ側の装置構造を示す正面図である。It is a front view which shows the apparatus structure by the side of the conventional pusher. 従来のクッション側の装置構造を示す正面図(型枠送り状態図1)である。It is a front view (formwork feeding state figure 1) which shows the conventional device structure of the cushion side. 従来のクッション側の装置構造を示す正面図(型枠送り状態図2)である。It is a front view (formwork feeding state figure 2) which shows the conventional device structure of the cushion side. 従来のクッション側の装置構造を示す正面図(型枠送り状態図3)である。It is a front view (formwork feed state figure 3) which shows the conventional device structure of the cushion side. 従来のクッション側の装置構造を示す正面図(型枠送り状態図4)である。It is a front view (formwork feed state diagram 4) which shows the conventional device structure of the cushion side. 従来のクッション側の装置構造を示す正面図(型枠送り状態図5)である。It is a front view (formwork feed state diagram 5) which shows the conventional cushion side device structure.

以下に本発明の実施形態を説明するが、まず、図11〜17を用いて、従来構造の型枠送りの説明を行う。
図11、図12に示されるように、型枠101は、型枠101より長い寸法の型枠台車102に載せられて搬送される。直列状に配列された搬送型枠群103は、型枠台車102同士が接した状態で搬送される。直列状に配列された搬送型枠群103の搬入側104と搬出側105に、型枠101を1枠ずつ直角方向に搬入出するトラバーサ106、107をそれぞれ配置する。
Hereinafter, an embodiment of the present invention will be described. First, mold feeding of a conventional structure will be described with reference to FIGS.
As shown in FIGS. 11 and 12, the mold 101 is placed on a mold bogie 102 having a longer dimension than the mold 101 and conveyed. The conveyance form group 103 arranged in series is conveyed in a state where the form carriages 102 are in contact with each other. Traversers 106 and 107 for carrying in and out the mold 101 one by one in the perpendicular direction are arranged on the carry-in side 104 and the carry-out side 105 of the transport mold group 103 arranged in series.

搬入側トラバーサ106上の型枠101を1枠分下流側に押し出し、固定レール108上の滞留している搬送型枠群103の先頭の型枠109を搬出側トラバーサ107上に載せるために、プッシャ装置110とクッション装置111を搬送型枠群103の外側に対向して配置する。   A pusher is used to push the mold 101 on the carry-in traverser 106 downstream by one frame and place the top mold 109 of the transport mold group 103 staying on the fixed rail 108 on the carry-out traverser 107. The device 110 and the cushion device 111 are arranged opposite to the outside of the transport form group 103.

搬入出するトラバーサ106、107にはそれぞれ、積載する型枠101の位置決めを行うメカロック112を有し、搬入側トラバーサ106の下流側には、型枠101の逆走による脱線を防止するためのダルマストッパ113を設ける(図11、図12参照)。ダルマストッパ113は、プッシャ装置110で型枠101を1枠送りする際に下がり、プッシャ装置110の1枠送り完了信号で上がり、型枠101の逆走による脱線を防止する。   Each of the traversers 106 and 107 for carrying in and out has a mechanical lock 112 for positioning the formwork 101 to be loaded, and on the downstream side of the carry-in side traverser 106, a daruma for preventing derailment due to reverse running of the formwork 101. A stopper 113 is provided (see FIGS. 11 and 12). The dharma stopper 113 is lowered when the pusher device 110 feeds one frame 101 and is raised by a one-frame feed completion signal from the pusher device 110 to prevent derailment due to reverse movement of the mold 101.

プッシャ装置110による型枠101の送り基準を、たとえば、搬入側トラバーサ106から搬出した型枠114とする(図12参照)。固定レール108上の滞留している搬送型枠群103の中間部に、所定の停止位置に精度よく停止させたい型枠101がある場合は、その型枠101を送り基準としてもよい。   A reference for feeding the mold 101 by the pusher device 110 is, for example, the mold 114 carried out from the carry-in traverser 106 (see FIG. 12). If there is a mold 101 to be accurately stopped at a predetermined stop position in the middle portion of the transfer mold group 103 staying on the fixed rail 108, the mold 101 may be used as a feed reference.

搬入側トラバーサ106に積載した型枠101をプッシャ装置110と直列状に配列された搬送型枠群103の間に搬入するため、プッシャ装置110のシリンダヘッド115の帰り端と搬入側トラバーサ106上の型枠101間に隙間aを設け、搬入側トラバーサ106上の型枠101と、搬入側トラバーサ106から搬出した送り基準とした型枠114間に隙間bを設ける(図12参照)。   In order to load the mold 101 loaded on the carry-in traverser 106 between the transfer molds 103 arranged in series with the pusher device 110, the return end of the cylinder head 115 of the pusher device 110 and the carry-in traverser 106 are A gap a is provided between the molds 101, and a gap b is provided between the mold 101 on the carry-in side traverser 106 and the mold 114 serving as a feed reference unloaded from the carry-in side traverser 106 (see FIG. 12).

クッション装置111側は、搬出側トラバーサ107上に搬入された型枠101を直列状に配列された搬送型枠群103とクッション装置111との間から搬出するため、固定レール108上の滞留している搬送型枠群103の先頭の型枠109と搬出側トラバーサ107上の型枠101間に隙間dを設け、搬出側トラバーサ107上の型枠101と、クッション装置111のシリンダヘッド116の効き端間に隙間eを設ける(図16参照)。   The cushion device 111 side is retained on the fixed rail 108 in order to carry out the molds 101 carried on the carry-out side traverser 107 from between the conveyance mold group 103 and the cushion device 111 arranged in series. A gap d is provided between the top form 109 of the transfer form group 103 and the form 101 on the delivery side traverser 107, and the form 101 on the delivery side traverser 107 and the effective end of the cylinder head 116 of the cushion device 111 A gap e is provided between them (see FIG. 16).

稼働中の型枠台車102は加熱により熱膨張するため、搬入側トラバーサ106と搬出側トラバーサ107の据付ピッチは、熱膨張した時の型枠台車102寸法で決定する必要があるが、プッシャ装置110による型枠101の送り基準を搬入側トラバーサ106から搬出した型枠114としているため、設備始動時の型枠101が冷えている状態では、固定レール108上の滞留している搬送型枠群103の先頭の型枠109が送り足らずとなる。型枠台車102の熱膨張による長さの変化量L=1枠の変化量l(エル)×固定レール108上搭載枠数となる(図11、13、14参照)。   Since the working form carriage 102 is thermally expanded by heating, the installation pitch of the carry-in side traverser 106 and the carry-out side traverser 107 needs to be determined by the dimensions of the formwork carriage 102 when thermally expanded. Is used as the mold 114 that has been carried out from the carry-in traverser 106. Therefore, when the mold 101 is cold at the time of starting the equipment, the transport mold group 103 staying on the fixed rail 108 is retained. At the top of the form frame 109 is not fed. Length variation L due to thermal expansion of the formwork carriage 102 = 1 frame variation l (el) × the number of frames mounted on the fixed rail 108 (see FIGS. 11, 13, and 14).

送り足らずとなった固定レール108上の滞留している搬送型枠群103の先頭の型枠109、及び、搬出側トラバーサ107上に搬入された型枠101を、挟み込み方式のクランプ装置117にて、型枠台車102の下部に設けてある凸部118を挟み込み、所定の位置に押し出すと共に、搬出側トラバーサ107の台車が図示しない行き端側にある場合の型枠109の先走りによる脱線を防止する。型枠台車102下部に凸部118を設けない場合は、挟み込み方式のクランプ装置117にて挟み込む部位を、型枠台車車軸120とする。この工程により、固定レール108上の滞留している搬送型枠群103の先頭の型枠109と、プッシャ側型枠121間に、隙間cが生じる。この隙間cは、型枠熱膨張時に最小となる寸法に調整する。設備始動時の型枠101が冷えている状態では、この隙間がc+Lとなる(図15参照)。   The clamping mold 117 of the sandwiching method is used to clamp the leading mold 109 of the conveying mold group 103 staying on the fixed rail 108 that has not been fed and the mold 101 loaded onto the unloading-side traverser 107. Further, the convex portion 118 provided at the lower part of the formwork carriage 102 is sandwiched and pushed out to a predetermined position, and derailment due to the first run of the formwork 109 when the carriage of the carry-out side traverser 107 is on the leading end side (not shown) is prevented. . When the convex portion 118 is not provided in the lower part of the formwork carriage 102, a part to be pinched by the clamping method clamp device 117 is a formwork carriage axle 120. By this process, a gap c is generated between the top mold 109 of the transfer mold group 103 staying on the fixed rail 108 and the pusher-side mold 121. The clearance c is adjusted to a minimum dimension at the time of thermal expansion of the mold. When the formwork 101 is cold at the start of the equipment, this gap is c + L (see FIG. 15).

さらに、搬送型枠群103の先頭の型枠109と、搬出側トラバーサ107上に搬入された型枠101の間に、隙間dを設けるため、搬出側トラバーサ107上の型枠101を搬出側トラバーサ107に搭載したメカロック112にて、搬出側トラバーサ107の所定位置まで送り込み、搬出側トラバーサ107下流の図示しないプッシャ装置で搬出されるまで、その位置に型枠101を保持する(図16参照)。   Further, in order to provide a gap d between the leading mold 109 of the conveyance mold group 103 and the mold 101 loaded onto the carry-out traverser 107, the mold 101 on the carry-out traverser 107 is moved to the carry-out traverser 107. The mechanical lock 112 mounted on 107 is fed to a predetermined position of the unloading side traverser 107, and the mold 101 is held at that position until it is unloaded by a pusher device (not shown) downstream of the unloading side traverser 107 (see FIG. 16).

メカロック112は、ローラ112aを、下からケース112b内に納められている図示されないスプリングで上向きに押し上げる力を有しており、挟み込み方式のクランプ装置117で送られた搬出側トラバーサ107上の型枠101の型枠台車102の凸部118の角を押し上げる事により、搬出側トラバーサ107上の型枠101を所定の位置まで送り込む事が出来る。   The mechanical lock 112 has a force to push up the roller 112a upward by a spring (not shown) housed in the case 112b from below, and the frame on the carry-out side traverser 107 sent by the pinching type clamp device 117 is used. By pushing up the corner of the convex portion 118 of the mold carriage 102 101, the mold 101 on the unloading side traverser 107 can be fed to a predetermined position.

同様に、搬入側トラバーサ106に搭載したメカロック112は、図示しない搬入側トラバーサ106の帰り端にて、上流の図示しないプッシャ装置から搬入された型枠101を、搬入側トラバーサ106の所定位置まで送り込み、プッシャ装置110で搬出されるまで、その位置に型枠101を保持する(図12参照)。   Similarly, the mechanical lock 112 mounted on the carry-in traverser 106 feeds the mold 101 carried in from an upstream pusher device (not shown) to a predetermined position of the carry-in traverser 106 at the return end of the carry-in traverser 106 (not shown). The mold 101 is held at that position until it is carried out by the pusher device 110 (see FIG. 12).

上記で説明した隙間を確保するため、プッシャ装置110送り完了後、挟み込み方式のクランプ装置117で、送り足らずの2個の型枠122を押し出す工程の前に、隙間c(c+L)、d、eの距離分、クッション装置111のシリンダヘッド116をロッドが縮む側に移動させておく。この工程をクッション装置111の再効き工程と称する(図14、15、16参照)。上記隙間eは、メカロック112にて所定の位置に送り込まれた、搬出側トラバーサ107上の型枠101と、再効き後のクッション装置111のシリンダヘッド116との隙間である(図16参照)。   In order to secure the gap described above, after the pusher device 110 has been fed, before the step of pushing out the two molds 122 that are not fed by the clamping system 117, the gaps c (c + L), d, e For this distance, the cylinder head 116 of the cushion device 111 is moved to the side where the rod contracts. This process is referred to as a re-use process of the cushion device 111 (see FIGS. 14, 15, and 16). The clearance e is a clearance between the form 101 on the unloading side traverser 107, which has been fed to a predetermined position by the mechanical lock 112, and the cylinder head 116 of the cushioning device 111 after reactivation (see FIG. 16).

このように、搬送型枠群103の先頭の型枠109と、クッション装置111のシリンダヘッド116との間に隙間を有した状態を確保した後、搬出側トラバーサ107上の型枠101は、搬出側トラバーサ107にて、プッシャ装置110と、クッション装置111による挟み込み送り方向と直角方向に搬出される。   In this way, after securing a state where there is a gap between the leading mold 109 of the conveyance mold group 103 and the cylinder head 116 of the cushion device 111, the mold 101 on the carry-out side traverser 107 is unloaded. The side traverser 107 carries out the pusher device 110 and the cushion device 111 in a direction perpendicular to the nipping and feeding direction.

プッシャ装置110と、クッション装置111による挟み込み送りの場合、従来の型枠送り装置においては、プッシャ装置110のシリンダヘッド115とクッション装置111のシリンダヘッド116間の隙間a+b+型枠高温時c、又は型枠低温時(c+L)+dを低速で枠寄せして、隙間が無くなりクッション装置111のシリンダヘッド116が後退した事(具体的にはクッションヘッド戻り端検出スイッチのOFF信号)を検出した後、高速で搬送する制御としているため、搬送型枠群103の型枠数が大きい場合、型枠101が冷えている時の枠間隙間Lが非常に大きくなり、低速時間が長くなると、所定の工程時間内に型枠送りを完了できない問題が生じる。型枠台車102の衝突による衝撃を避けるため、低速速度の速度アップができない為、所定の工程時間内に型枠送りを完了させるためには、加減速度、高速速度を大きくする必要があり、そのためには、プッシャ装置110、クッション装置111の能力を向上させる必要も生じる。   In the case of nipping and feeding by the pusher device 110 and the cushion device 111, in the conventional formwork feeding device, the gap a + b between the cylinder head 115 of the pusher device 110 and the cylinder head 116 of the cushion device 111 + when the mold is hot c or the mold When the frame is cold (c + L) + d is moved at a low speed, the clearance is eliminated and the cylinder head 116 of the cushion device 111 is retracted (specifically, the OFF signal of the cushion head return end detection switch). Therefore, when the number of molds in the conveyance mold group 103 is large, the gap L between the frames when the mold 101 is cold becomes very large, and when the low-speed time becomes long, the predetermined process time is increased. There is a problem that mold feeding can not be completed within. In order to avoid the impact due to the collision of the formwork carriage 102, the speed cannot be increased at a low speed. Therefore, in order to complete the formwork feeding within a predetermined process time, it is necessary to increase the acceleration / deceleration speed and the high speed. Therefore, it is necessary to improve the capabilities of the pusher device 110 and the cushion device 111.

今までは設備始動時の型枠101が冷えている状態のみのためのプッシャ装置110、クッション装置111の能力アップを設備の余裕ととらえていたが、省エネルギーが叫ばれる昨今、上記余裕を無駄と捉える意識改革が必要となってきた。   Up to now, the capacity increase of the pusher device 110 and the cushion device 111 only for the state where the mold 101 at the time of starting the equipment is cooled was regarded as a margin of the facility. However, in recent years when energy conservation is screamed, the above margin is wasted. It is necessary to reform awareness.

また、従来は大きな推力を有するアクチェータとして、プッシャ装置110、クッション装置111に油圧シリンダ123を採用してきたため、シリンダストロークが固定であり、かつ、油圧シリンダ123の推力が非常に大きいため、クッション装置111の油圧シリンダ123のストロークを型枠101が冷えている時に合わせて選定し、型枠台車102の熱膨張に合わせ、油圧シリンダ123のストローク途中の任意の位置に途中停止させる制御は難しく、制御不能の状態となり途中停止位置で停止しない場合、熱膨張した型枠台車102を押し戻し、ダルマストッパ113等、設備を破損する懸念があるため、採用できなかったが、最近は大きな推力を有する電動シリンダ23の品揃えが豊富になり、電動シリンダ23は、エンコーダ等を使用し、シリンダヘッド16の位置検出が可能であるため、クッション装置11の電動シリンダ23のストロークを型枠1が冷えた時に合わせて選定し、型枠台車2の熱膨張に合わせ、電動シリンダ23のストローク途中の任意の位置に途中停止させる制御が容易になってきた。   Further, since the hydraulic cylinder 123 is conventionally used as the pusher device 110 and the cushion device 111 as an actuator having a large thrust, the cylinder stroke is fixed and the thrust of the hydraulic cylinder 123 is very large. It is difficult to select the stroke of the hydraulic cylinder 123 according to the time when the mold 101 is cold, and to stop at an arbitrary position in the middle of the stroke of the hydraulic cylinder 123 in accordance with the thermal expansion of the mold carriage 102. In the case where the vehicle does not stop at the halfway stop position, the thermally expanded formwork carriage 102 is pushed back, and the equipment such as the dharma stopper 113 may be damaged. Therefore, the electric cylinder 23 having a large thrust has recently been employed. The motorized cylinder 23 is Since the position of the cylinder head 16 can be detected using the above, the stroke of the electric cylinder 23 of the cushion device 11 is selected according to the mold frame 1 being cooled, It has become easier to control the cylinder 23 to stop at an arbitrary position in the middle of the stroke.

以下に本発明の構造と作用について、図1〜10を用いて説明する。
従来構造と本発明の装置構造の異なりは、クッション装置(クッションシリンダ)11に、エンコーダ等の伸縮位置認識手段にてシリンダヘッド16の位置検出が可能かつ、シリンダヘッド16の途中停止が可能な電動シリンダ23を使用する点と、型枠1、型枠台車2の熱膨張により、停止位置が定まらないクッション装置11側の搬出側トラバーサ(型枠搬送装置)7の1枠上流の型枠1を任意の停止位置で保持するクランプ装置34を有し、クッション装置11側の搬出側トラバーサ7上に位置する送り足らずの型枠1を所定の位置に送り込むため、型枠台車2の凸部18を挟み込むことにより位置決めを行う挟み込み方式のクランプ装置17を有する点である。
Hereinafter, the structure and operation of the present invention will be described with reference to FIGS.
The difference between the conventional structure and the device structure of the present invention is that the cushion device (cushion cylinder) 11 can be used to detect the position of the cylinder head 16 by extension position recognition means such as an encoder and stop the cylinder head 16 halfway. The mold 1 at the frame upstream of the delivery side traverser (form carrier conveyance device) 7 on the cushion device 11 side where the stop position is not determined due to the use of the cylinder 23 and the thermal expansion of the mold 1 and the mold carriage 2 The convex portion 18 of the formwork carriage 2 is provided to have the clamp device 34 held at an arbitrary stop position, and to feed the form 1 of the feed excess located on the discharge side traverser 7 on the cushion device 11 side to a predetermined position. It is a point which has a clamp device 17 of the pinching system which performs positioning by pinching.

クッション装置11に電動シリンダ23を使用する場合、プッシャ装置(プッシャーシリンダ)10も同じサイズの電動シリンダ23を用いる場合が一般的であるが、従来構造の油圧シリンダ123を使用したプッシャ装置110を用いる事も可能である。また、クッション装置11に電動シリンダ23の代わりに、伸縮位置認識機能及び途中停止機能付きの油圧シリンダを使用しても良い。   When using the electric cylinder 23 for the cushion device 11, the pusher device (pusher cylinder) 10 also generally uses the electric cylinder 23 of the same size, but the pusher device 110 using the hydraulic cylinder 123 of the conventional structure is used Things are also possible. Further, instead of the electric cylinder 23, a hydraulic cylinder with an expansion / contraction position recognition function and a halfway stop function may be used for the cushion device 11.

クッション装置11のシリンダヘッド16の効き端位置の記憶による戻り端位置は、記憶しておいた前サイクルの効き端位置+型枠長さ−隙間dとする(図10参照)。   The return end position obtained by storing the effective end position of the cylinder head 16 of the cushion device 11 is the stored effective end position of the previous cycle + the formwork length−the gap d (see FIG. 10).

従来構造と同様、型枠1は型枠1より長い寸法の型枠台車2に載せられて搬送される。直列状に配列された搬送型枠群3は、型枠台車2同士が接した状態で搬送される。直列状に配列された搬送型枠群3の搬入側4と搬出側5に、型枠1を1枠ずつ直角方向に搬入出するトラバーサ6、7をそれぞれ配置する。   As in the conventional structure, the form 1 is placed on the form carrier 2 having a dimension longer than that of the form 1 and conveyed. The conveyance form group 3 arranged in series is conveyed in a state where the form carriages 2 are in contact with each other. Traversers 6 and 7 for loading and unloading the molds 1 one frame at a time in the orthogonal direction are respectively disposed on the loading side 4 and the unloading side 5 of the transfer mold groups 3 arranged in series.

搬入側トラバーサ(型枠搬送装置)6上の型枠1を1枠分下流側に押し出し、固定レール8上の滞留している搬送型枠群3の先頭の型枠9を搬出側トラバーサ7上に載せるために、プッシャ装置10とクッション装置11を搬送型枠群3の外側に対向して配置する。搬入出するトラバーサ6、7はそれぞれ、積載する型枠1の位置決めを行う挟み込み方式のクランプ装置17を有し、搬入側トラバーサ6の下流側には、型枠1の逆走による脱線を防止するためのダルマストッパ(脱線防止ストッパ)13を設ける(図1参照)。ダルマストッパ13は、プッシャ装置10で型枠1を1枠送りする際に下がり、プッシャ装置10の1枠送り完了信号で上がり、型枠1の逆走による脱線を防止する(図4参照)。   The formwork 1 on the carry-in traverser (formwork transfer device) 6 is pushed downstream by one frame, and the leading formwork 9 of the transfer formwork group 3 staying on the fixed rail 8 is placed on the carry-out traverser 7. For this reason, the pusher device 10 and the cushion device 11 are arranged opposite to the outside of the conveying mold group 3. Each of the traversers 6 and 7 to be carried in and out has a clamping method clamp device 17 for positioning the form 1 to be loaded, and on the downstream side of the carry-in side traverser 6 prevents derailment due to reverse running of the form 1 For this purpose, a dharma stopper (derailing prevention stopper) 13 is provided (see FIG. 1). The dharma stopper 13 is lowered when the frame 1 is fed by the pusher device 10 and is raised by a one-frame feed completion signal of the pusher device 10 to prevent derailment due to reverse running of the mold 1 (see FIG. 4).

プッシャ装置10による型枠1の送り基準を、たとえば、搬入側トラバーサ6から搬出した型枠14とする(図4参照)。固定レール8上の滞留している搬送型枠群3の中間部に、所定の停止位置に精度よく停止させたい型枠1がある場合は、その型枠1を送り基準としても良い。   A reference for feeding the mold 1 by the pusher device 10 is, for example, the mold 14 carried out from the carry-in traverser 6 (see FIG. 4). If there is a mold 1 to be accurately stopped at a predetermined stop position in the middle portion of the transfer mold group 3 staying on the fixed rail 8, the mold 1 may be used as a feed reference.

搬入側トラバーサ6に積載した型枠1をプッシャ装置10と直列状に配列された搬送型枠群3の間に搬入するため、プッシャ装置10のシリンダヘッド15の帰り端と搬入側トラバーサ6上の型枠1間に隙間aを設け、搬入側トラバーサ6上の型枠1と、搬入側トラバーサ6から搬出した送り基準とした型枠14間に隙間bを設ける(図4参照)。   In order to load the mold 1 loaded on the carry-in traverser 6 between the transfer mold groups 3 arranged in series with the pusher device 10, the return end of the cylinder head 15 of the pusher device 10 and the carry-in traverser 6 A gap a is provided between the molds 1, and a gap b is provided between the mold 1 on the carry-in traverser 6 and the mold 14 used as a reference for transporting from the carry-in traverser 6 (see FIG. 4).

クッション装置11側は、搬出側トラバーサ7上に搬入された型枠1を直列状に配列された搬送型枠群3とクッション装置11との間から搬出するため、固定レール8上の滞留している搬送型枠群3の先頭の型枠9と搬出側トラバーサ7上の型枠1間に隙間dを設け、搬出側トラバーサ7上の型枠1と、クッション装置11のシリンダヘッド16の効き端間に隙間eを設ける(図9参照)。   The cushion device 11 side stays on the fixed rail 8 in order to carry out the mold 1 loaded on the carry-out side traverser 7 from between the conveyance mold group 3 arranged in series and the cushion device 11. A gap d is provided between the leading mold 9 of the conveying mold group 3 and the mold 1 on the carry-out traverser 7, and the effective end of the mold 1 on the carry-out traverser 7 and the cylinder head 16 of the cushion device 11. A gap e is provided between them (see FIG. 9).

稼働中の型枠台車2は加熱により熱膨張するため、搬入側トラバーサ6と搬出側トラバーサ7の据付ピッチは、熱膨張した時の型枠台車2寸法で決定するのは、従来構造と同じであるが、プッシャ装置10による型枠1の送り基準を搬入側トラバーサ6から搬出した型枠14としているため、型枠台車の熱膨張による長さの変化量L=1枠の変化量l(エル)×固定レール上搭載枠数分、固定レール8上の滞留している搬送型枠群3の先頭の型枠9と、搬出側トラバーサ7上に搬入された型枠1が送り足らずとなる(図1、8、9参照)。   Since the formwork cart 2 in operation is thermally expanded by heating, the installation pitch of the carry-in side traverser 6 and the carry-out side traverser 7 is determined by the dimensions of the formwork cart 2 when thermally expanded, which is the same as the conventional structure. However, since the feed standard of the form 1 by the pusher device 10 is the form 14 taken out from the carry-in side traverser 6, the change amount L of the length due to the thermal expansion of the form carriage 1 change amount 1 of the frame ) × As many as the number of frames mounted on the fixed rail, the leading mold 9 of the conveying mold group 3 staying on the fixed rail 8 and the mold 1 loaded onto the unloading-side traverser 7 are not fed ( See Figures 1, 8 and 9).

固定レール8上の滞留している搬送型枠群3の先頭の型枠9は、型枠1を載せる型枠台車2の両側面の平滑面31に対向したシリンダ32に取り付けた平滑な形状を有した先端ライナ33を押し当て、挟み込むクランプ装置34にて、送り足らずで停止した位置に固定する(図6a、6b参照)。   The leading mold 9 of the conveying mold group 3 staying on the fixed rail 8 has a smooth shape attached to the cylinders 32 facing the smooth surfaces 31 on both sides of the mold carriage 2 on which the mold 1 is placed. The tip end liner 33 that is held is pressed and clamped, and the clamp device 34 is fixed at a position where it has stopped without being fed (see FIGS. 6a and 6b).

送り足らずとなった搬出側トラバーサ7上に搬入された型枠1は、挟み込み方式のクランプ装置17にて、型枠台車2の下部に設けてある凸部18を挟み込み、所定の位置に押し出す。型枠台車2下部に凸部18を設けない場合は、挟み込み方式のクランプ装置17にて挟み込む部位を、型枠台車車軸20とする。   The formwork 1 carried on the carry-out side traverser 7 that has not been fed is sandwiched by the clamping device 17 of the sandwiching method, and the projection 18 provided at the lower part of the formwork carriage 2 is sandwiched and pushed out to a predetermined position. When the convex portion 18 is not provided at the lower part of the formwork carriage 2, a part to be pinched by the clamping device 17 of the pinching method is a formwork carriage axle 20.

この工程により、固定レール8上の滞留している搬送型枠群3の先頭の型枠9と、搬出側トラバーサ7上に搬入された型枠1間に、dからd+Lの隙間が生じる(図9参照)。   By this process, a gap of d to d + L is generated between the top form 9 of the transfer form group 3 staying on the fixed rail 8 and the form 1 carried onto the discharge side traverser 7 (see FIG. 9).

同様に、搬入側トラバーサ6に搭載した挟み込み方式のクランプ装置17は、搬入側トラバーサ6の帰り端26にて、上流の図示しないプッシャ装置から搬入された型枠1を、搬入側トラバーサ6の所定位置まで送り込み、プッシャ装置10で搬出されるまで、その位置に型枠1を保持する(図4参照)。   Similarly, the clamping device 17 of the sandwiching method mounted on the carry-in side traverser 6 transfers the mold 1 loaded from an upstream pusher device (not shown) at the return end 26 of the carry-in side traverser 6 to a predetermined value of the carry-in side traverser 6. The mold 1 is fed to a position and held at that position until it is unloaded by the pusher device 10 (see FIG. 4).

上記で説明した隙間を確保するため、プッシャ装置10送り完了後、挟み込み方式のクランプ装置17で、送り足らずの型枠22を押し出す工程の前に、隙間d+L+eの距離分、クッション装置11のシリンダヘッド16をロッドが縮む側に移動させておく。この工程をクッション装置11の再効き工程と称する(図7、8、9参照)。上記隙間eは、挟み込み方式のクランプ装置17にて所定の位置に送り込まれた搬出側トラバーサ7上の型枠1と、再効き後のクッション装置11のシリンダヘッド16との隙間である(図9参照)。   In order to secure the gap described above, the cylinder head of the cushion device 11 by the distance of the gap d + L + e before the step of pushing out the mold 22 of the insufficient feeding by the clamping device 17 of pinching method after the feeding of the pusher device 10 is completed. 16 is moved to the side where the rod shrinks. This process is referred to as a re-effecting process of the cushion device 11 (see FIGS. 7, 8, and 9). The gap e is a gap between the mold 1 on the carry-out side traverser 7 sent to a predetermined position by the clamping system 17 and the cylinder head 16 of the cushioning device 11 after reactivation (FIG. 9). reference).

このように、搬送型枠群3の先頭の型枠9と、クッション装置11のシリンダヘッド16との間に隙間を有した状態を確保した後、搬出側トラバーサ7上の型枠1は、搬出側トラバーサ7にて、プッシャ装置10と、クッション装置11による挟み込み送り方向と直角方向に搬出される。   Thus, after ensuring the state which has the clearance gap between the head formwork 9 of the conveyance formwork group 3, and the cylinder head 16 of the cushion apparatus 11, the formwork 1 on the carrying-out side traverser 7 is carried out. The side traverser 7 carries out the pusher device 10 and the cushion device 11 in a direction perpendicular to the sandwiching feed direction.

型枠台車2の熱膨張による長さの変化量L=1枠の変化量l×固定レール8上搭載枠数となるため、型枠1が低温の状態では、固定レール8上の滞留している搬送型枠群3の先頭の型枠9が型枠高温時の停止位置に対し、L寸法分送り足らずとなる(図7参照)。この時のクッション装置11のシリンダヘッド16の位置(図7参照)を記憶しておき、搬出側トラバーサ7にて積載した型枠1を行き端側19に搬出した後、クッション装置11のシリンダヘッド16は、記憶した効き端位置から算出した位置、すなわちシリンダヘッドの前進位置=記憶した効き端位置+型枠長さ−隙間dまで戻る(図10参照)。   Since the length change amount L due to thermal expansion of the mold carriage 2 is equal to the change amount 1 per frame × the number of frames mounted on the fixed rail 8, the mold frame 1 stays on the fixed rail 8 when the mold 1 is in a low temperature state. The leading mold 9 in the conveying mold group 3 is not fed by the L dimension with respect to the stop position when the mold is hot (see FIG. 7). The position of the cylinder head 16 of the cushion device 11 at this time (see FIG. 7) is stored, and after the mold 1 loaded on the carry-out side traverser 7 is carried out to the leading end side 19, the cylinder head of the cushion device 11 is taken. 16 returns to the position calculated from the stored effective end position, that is, the forward position of the cylinder head = the stored effective end position + the formwork length−the gap d (see FIG. 10).

このように、本発明によれば、クッション装置11のシリンダヘッド16戻り端位置を制御する事により、型枠1が冷えている場合に生じる型枠台車2の熱膨張による長さの変化量L=1枠の変化量l×固定レール8上搭載枠数の影響を受ける事を無くすことができる。   Thus, according to the present invention, by controlling the return end position of the cylinder head 16 of the cushion device 11, the length change amount L due to the thermal expansion of the mold carriage 2 that occurs when the mold 1 is cold. It is possible to eliminate the influence of the number of mounting frames on the fixed rail 8.

1 型枠
2 型枠台車
3 搬送型枠群
4 搬入側
5 搬出側
6 搬入側トラバーサ
7 搬出側トラバーサ
8 固定レール
9 先頭の型枠
10 プッシャ装置
11 クッション装置
13 ダルマストッパ
14 搬出した型枠
15 シリンダヘッド
16 シリンダヘッド
17 挟み込み方式のクランプ装置
18 凸部
19 行き端側
20 型枠台車車軸
21 プッシャ側型枠
22 送り足らずの型枠
23 電動シリンダ
26 帰り端
31 平滑面
32 シリンダ
33 平滑な形状を有した先端ライナ
34 クランプ装置
101 型枠
102 型枠台車
103 搬送型枠群
104 搬入側
105 搬出側
106 搬入側トラバーサ
107 搬出側トラバーサ
108 固定レール
109 先頭の型枠
110 プッシャ装置
111 クッション装置
112 メカロック
112a ローラ
112b ケース
113 ダルマストッパ
114 搬出した型枠
115 シリンダヘッド
116 シリンダヘッド
117 挟み込み方式のクランプ装置
118 凸部
120 型枠台車車軸
121 プッシャ側型枠
122 送り足らずの型枠
123 油圧シリンダ
DESCRIPTION OF SYMBOLS 1 formwork 2 formwork cart 3 transfer formwork group 4 carry-in side 5 carry-out side 6 carry-in side traverser 7 carry-out side traverser 8 fixed rail 9 leading formwork 10 pusher device 11 cushioning device 13 daruma stopper 14 carried out formwork 15 cylinder Head 16 Cylinder head 17 Clamping system for pinching method 18 Convex part 19 Going end side 20 form wheel bogie axle 21 Pusher side form frame 22 Formwork with insufficient feed 23 Electric cylinder 26 Return end 31 Smooth surface 32 Cylinder 33 With smooth shape Leading end liner 34 Clamping device 101 Formwork 102 Formwork carriage 103 Conveying formwork group 104 Carrying-in side 105 Carrying-out side 106 Carrying-in side traverser 107 Carrying-out side traverser 108 Fixing rail 109 Leading formwork 110 Pusher device 111 Cushioning device 112 Mechanical lock 112a Roller 112 Case 113 Dharma stopper 114 out the mold 115 cylinder head 116 cylinder head 117 sandwiching method formwork 123 hydraulic cylinder of the clamp device 118 protrusion 120 formwork carriage axle 121 pusher side mold 122 less than feed

Claims (5)

直列状に配列された型枠群をプッシャーシリンダとクッションシリンダとにより挟み込み、1型枠又は複数型枠分のピッチづつ間歇搬送する型枠群のシリンダによる搬送方法において、前記クッションシリンダとして伸び端側の停止位置を任意に変更することができる伸縮位置認識機能及び途中停止機能付きの電動シリンダ、又は油圧シリンダを使用し、型枠の熱膨張を吸収することを特徴とする型枠群の搬送方法。   In the transfer method by the cylinder of the mold group which sandwiches the mold groups arranged in series between the pusher cylinder and the cushion cylinder and transports them intermittently by one mold or a pitch corresponding to a plurality of mold frames, A method for transporting a form group, which uses an electric cylinder or a hydraulic cylinder with an expansion / contraction position recognition function and a halfway stop function capable of arbitrarily changing the stop position of the form, and absorbs thermal expansion of the form form . プッシャ行き端の搬送完了時のクッションの効き端側の伸縮位置認識機能にて停止位置を認識、記憶した後、次のサイクルの搬送工程では、記憶した効き端側停止位置に対し、1型枠分の長さだけ、クッションシリンダのロッドを伸長させ、クッションシリンダの戻り端とする事により、型枠間の隙間を一定に保つことを特徴とする、請求項1に記載の型枠群の搬送方法。 After the stop position is recognized and stored by the expansion / contraction position recognition function on the effective end side of the cushion when conveyance of the pusher end is completed, in the transport process of the next cycle, 1 form is stored for the effective end stop position stored. The transfer of the group of molds according to claim 1, characterized in that the gap between the molds is kept constant by extending the rod of the cushion cylinder by the length of a minute and using it as the return end of the cushion cylinder. Method. 直列状に配列された型枠群を、プッシャーシリンダとクッションシリンダとにより挟み込み、1型枠又は複数型枠分のピッチづつ間歇搬送する型枠群のシリンダによる搬送装置において、前記クッションシリンダとして伸び端側の停止位置を任意に変更することができる伸縮位置認識機能及び途中停止機能付きの電動シリンダ、又は油圧シリンダを使用し、型枠の熱膨張を吸収することを特徴とする型枠群の搬送装置。   In a conveying apparatus using a cylinder of a mold group that sandwiches a series of mold groups arranged in series between a pusher cylinder and a cushion cylinder and conveys the mold group by a pitch corresponding to one mold frame or a plurality of mold frames, The form group group is transported by using an electric cylinder or hydraulic cylinder with an expansion / contraction position recognizing function and a halfway stop function capable of arbitrarily changing the stop position on the side, and absorbing thermal expansion of the mold form apparatus. 伸縮位置認識機能を発現させる手段として、エンコーダまたはリニアスケールを用いる事を特徴とする請求項3に記載の型枠群の搬送装置。   4. The apparatus for transporting a form group according to claim 3, wherein an encoder or a linear scale is used as means for expressing the expansion / contraction position recognition function. 熱膨張により、停止位置が定まらないクッション側の型枠搬送装置の1型枠上流の型枠を任意の停止位置で保持するクランプ装置を有し、クッション側の型枠搬送装置の台車上に位置する送り足らずの型枠を台車上の所定の位置に送り込むため、型枠台車の一部を挟み込むことにより、位置決めを行う型枠の位置決め装置を有することを特徴とする請求項3に記載の型枠群の搬送装置。 Stop position is not determined due to thermal expansion There is a clamp device that holds the mold frame upstream of the mold frame 1 of the mold frame conveyance device on the cushion side at any stop position, and is positioned on the carriage of the cushion side mold conveyance device. 4. The mold according to claim 3, further comprising: a mold positioning device for positioning the mold by sandwiching a part of the mold carriage in order to feed the mold of the feeding defect to a predetermined position on the carriage. Frame group transfer device.
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PCT/JP2017/005662 WO2017208514A1 (en) 2016-05-31 2017-02-16 Formwork group transfer method and transfer device

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