JP6546050B2 - Method of producing cooked noodles - Google Patents

Method of producing cooked noodles Download PDF

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JP6546050B2
JP6546050B2 JP2015180022A JP2015180022A JP6546050B2 JP 6546050 B2 JP6546050 B2 JP 6546050B2 JP 2015180022 A JP2015180022 A JP 2015180022A JP 2015180022 A JP2015180022 A JP 2015180022A JP 6546050 B2 JP6546050 B2 JP 6546050B2
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noodles
salt
pregelatinized
water
saline solution
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JP2017051163A (en
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和克 米山
和克 米山
金子 幸司
幸司 金子
健太 朝比奈
健太 朝比奈
雅文 東
雅文 東
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Nisshin Foods Inc
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Description

本発明は、α化処理された調理済み麺類の製造方法に関する。   The present invention relates to a method for producing pregelatinized cooked noodles.

従来、α化処理された調理済み麺類は、乾麺や生麺等の麺類を茹で調理する等してα化処理した後、そのα化麺類を冷水で急速冷却し、さらに所望の製品単位ごとに小分けした後、α化麺類を冷蔵又は冷凍することによって製造されており、冷蔵又は冷凍調理済み麺類として市場に流通している。そして、斯かる冷蔵又は冷凍調理済み麺類の製造においては、締まりのある良好な食感を得るために、茹で調理に使用する茹で水として食塩水を用いる場合がある。しかし、食塩水中で麺類を茹でた場合、その茹で処理によって得られたα化麺類は全体的に硬く、しかも芯が残り易いため、食した際に違和感のある食感となっていた。また、食塩水中で茹で調理した調理済み麺類は、冷蔵又は冷凍保存後に再加熱して喫食すると、ボソボソとした脆い不良な食感となっていた。   Conventionally, gelatinized cooked noodles are gelatinized by cooking noodles such as dry noodles and raw noodles in a bowl and the like, then the gelatinized noodles are rapidly cooled with cold water, and further, each desired product unit After being subdivided, it is manufactured by refrigerated or frozen pregelatinized noodles, and is distributed in the market as refrigerated or frozen cooked noodles. And in manufacture of such cold-preserved or frozen cooked noodles, in order to obtain a good food texture with tightness, a salt solution may be used as water by which it is used for cooking by boiling. However, when noodles are boiled in saline solution, the pregelatinized noodles obtained by the treatment with the rice bran are hard as a whole and moreover, the core tends to remain easily, resulting in an unnatural texture when eaten. Moreover, the cooked noodles cooked in the saltwater solution with a boil had a brittle and poor food texture when boiled after being refrigerated or frozen and reheated and eaten.

茹で水として食塩水を用いた調理済み麺類の製造方法の改良技術に関し、例えば特許文献1〜5がある。
特許文献1には、冷凍保存が可能で、歯ごたえのある食感が得られる茹で麺の製造方法として、酸化マグネシウムと食塩の共存下で生麺又は乾燥麺を茹でる工程を含む製造方法が記載されている。
特許文献2には、冷蔵又は冷凍保存が可能で、コシの強い自然な食感が得られるウェットタイプの麺類の製造方法として、麺線を塩溶液で茹でた後に水洗し冷却する工程を含む製造方法が記載されており、また、該塩溶液(茹で水)の塩濃度を高濃度、具体的には15%(W/V)〜飽和濃度の範囲に調整することも記載されている。
For example, Patent Documents 1 to 5 relate to an improvement technique of a method for producing cooked noodles using salt water as water in a boil.
Patent Document 1 describes a manufacturing method including a step of boiling raw noodles or dried noodles in the coexistence of magnesium oxide and sodium chloride as a method of manufacturing noodles with a boil that can be frozen and give a mouth-feeling texture. ing.
In Patent Document 2, as a method of producing wet-type noodles which can be stored in cold or frozen state and can give a strong natural texture of stiffness, the production method includes a step of boiling the noodle band with a salt solution followed by washing with water and cooling. It is also described that the salt concentration of the salt solution (water in a pot) is adjusted to a high concentration, specifically, in the range of 15% (W / V) to a saturation concentration.

特許文献3には、ソースやスープを添加混和した場合に良好な食感が得られる茹で麺類が、0.5〜1.5質量%の塩分を含有する茹で麺類であることが記載され、斯かる茹で麺類の製造方法として、麺類を塩分濃度2〜7%の茹で水で95℃以上の温度で茹で上げた後、その茹で麺類(α化麺類)を、該茹で麺類の塩分濃度よりも高い塩分濃度の水溶塩中に浸漬する工程を含む製造方法が記載されている。
特許文献4には、ボイル解凍しても噛み応えのあるアルデンテが保持される冷蔵/冷凍麺の製造方法として、食塩の存在下に麺類をα化処理した後、そのα化麺類を食塩水で冷却し、その後冷蔵又は凍結させる工程を含む製造方法が記載されており、また、その冷却で使用する食塩水の食塩濃度を0.3〜5.0重量%の範囲内にすることも記載されている。
特許文献5には、電子レンジ等による解凍後において良好な食感が得られる冷凍パスタ類の製造方法として、食塩を含まない水を用いてパスタ類をα化処理した後、そのα化パスタ類の表面に食塩又は食塩水を付着させて凍結させる工程を含む製造方法が記載されており、また、その食塩の付着量を、α化パスタ類100重量部に対して0.05〜3重量部の割合にすることも記載されている。
Patent Document 3 describes that the noodles are preferably boiled noodles containing 0.5 to 1.5% by mass of salt, which can provide a good texture when adding and mixing a sauce and a soup. After the noodles are boiled with water at a temperature of 95 ° C. or higher with a salt concentration of 2 to 7% as a method for producing noodles with a mortar, the noodles (pregelatinized noodles) are boiled with the mortar, and the salt concentration of the noodles is higher than that of the noodles with the mortar. A method of manufacture is described which comprises the steps of immersion in aqueous salt of salinity.
In Patent Document 4, as a method of producing refrigerated / frozen noodles in which aldente having a chewy response is retained even after boil thawing, the noodles are subjected to gelatinization treatment in the presence of sodium chloride, and then the gelatinized noodles are treated with sodium chloride solution A manufacturing method is described which includes the steps of cooling and then refrigeration or freezing, and also describing that the salt concentration of the saline solution used in the cooling is in the range of 0.3 to 5.0% by weight. ing.
In Patent Document 5, as a method of producing frozen pasta which can obtain a good texture after thawing with a microwave oven or the like, the pasta is subjected to gelatinization treatment using water which does not contain sodium chloride, and then the gelatinized pasta The production method includes the step of adhering salt or saline to the surface of the plate and freezing it, and the amount of the salt attached is 0.05 to 3 parts by weight with respect to 100 parts by weight of pregelatinized pasta It is also stated that the ratio of

特開2001−169739号公報Unexamined-Japanese-Patent No. 2001-169739 特開2000−236828号公報JP, 2000-236828, A 特開平1−168250号公報JP-A-1-168250 特開2002−345424号公報JP 2002-345424 A 特開平9−75023号公報JP-A-9-75023

冷蔵又は冷凍調理済み麺類(α化麺類)の食感や食味については、特許文献1〜5記載の技術によっても依然として改良の余地があるのが現状である。特に、特許文献3〜5記載の技術は何れも、麺類を茹で調理して得られたα化麺類に、塩分濃度が特定範囲に調整された食塩水を接触させる工程を含むところ、斯かる工程を経て得られた麺類は塩味が強く、また食感の点でも改良の余地がある。   The texture and taste of cold or frozen cooked noodles (pregelatinized noodles) still have room for improvement by the techniques described in Patent Documents 1 to 5. In particular, any of the techniques described in Patent Documents 3 to 5 includes a step of bringing a pregelatinized noodle obtained by cooking the noodles into contact with a saline solution whose salt concentration has been adjusted to a specific range, such a step The noodles obtained through are strongly salty, and there is room for improvement in terms of texture.

本発明の課題は、締まりのある良好な食感と適度な塩味とを有し、ソースとの絡みが良く、しかも冷蔵又は冷凍保存後に再加熱しても硬さや脆さのない、調理済み麺類の製造方法を提供することに関する。   It is an object of the present invention to provide cooked noodles which have a good texture with proper tightness and a proper salty taste, have a good entanglement with the source, and have no hardness or brittleness even when reheated after being refrigerated or frozen. To provide a manufacturing method of

本発明者らは、茹で水として食塩水を用いた調理済み麺類の製造方法について種々検討した結果、食塩水中で麺類を茹で調理(α化処理)すると、麺類中に食塩が浸透することによって、得られたα化麺類の食感が締まりのある良好なものとなり得るが、麺類中に浸透した塩分は麺類の表面から抜けやすいため、結局は、所望の締まりのある良好な食感は得られないことを知見した。
そこで、本発明者らはさらに検討した結果、食塩水中で麺類を茹で調理して得られたα化麺類に対し、食塩無添加の水を用い、冷却を兼ねた水洗を行ってその表面の塩分を洗い流し、しかる後、別途調製した食塩水に接触させることによって、α化麺類の表層部に存する、締まりのある食感の阻害要因となり得る「水分」が、浸透圧の作用によって外部に放出され、それによってα化麺類の表面構造が強固なものになり、食感の向上に繋がることを知見した。しかも、斯かる方法によれば、α化麺類の表面には食塩水の塩分が付着するため、適度な塩味が付与されてソースのとの絡みも非常に向上することも知見した。
As a result of various investigations on the method for producing cooked noodles using saline as boiling water, the present inventors have cooked noodles in brine (basalization treatment), whereby salt penetrates into the noodles, The texture of the obtained pregelatinized noodles can be good with tightness, but since the salt that has permeated into the noodles is likely to escape from the surface of the noodles, eventually a good texture with desired tightness is obtained I found that I did not.
Therefore, as a result of further investigations, the inventors of the present invention have carried out water washing without adding salt to the pregelatinized noodles obtained by cooking the noodles in a salt solution with a bowl, using salt-free water, and cooling the salt. The “moisture”, which can be an inhibiting factor for tight texture, which is present in the surface layer of pregelatinized noodles, is released to the outside by the action of osmotic pressure, by By doing this, it was found that the surface structure of pregelatinized noodles becomes strong, which leads to the improvement of the texture. Furthermore, according to such a method, it was also found that salt of saline solution is attached to the surface of the pregelatinized noodles, so that appropriate saltiness is imparted and the entanglement with the source is also greatly improved.

本発明は、前記知見に基づきなされたもので、水に食塩を0.1〜2質量%添加して調製した第1の食塩水を用いて、麺類をα化処理するα化工程と、前記α化工程を経た麺類に、食塩無添加水を接触させて該麺類を冷却する冷却工程と、前記冷却工程を経た麺類に、水に食塩を0.2〜3質量%添加して調製した第2の食塩水を接触させる食塩水接触工程とを含む調理済み麺類の製造方法である。   The present invention has been made based on the above-mentioned findings, and a gelatinization process for gelatinizing noodles using a first saline solution prepared by adding 0.1 to 2% by mass of sodium chloride to water, and the above A noodle prepared by bringing salt-free water into contact with noodles subjected to the gelatinization step to cool the noodles and adding 0.2 to 3% by mass of sodium chloride to water to the noodles subjected to the cooling step And a salt solution contacting step of bringing a salt solution into contact with each other.

本発明の製造方法によれば、締まりのある良好な食感と適度な塩味とを有し、ソースとの絡みが良く、しかも冷蔵又は冷凍保存後に再加熱しても硬さや脆さのない、調理済み麺類(α化麺類)が得られる。   According to the production method of the present invention, it has a good texture with tightness and a moderate salty taste, is entangled with the source, and has no hardness or brittleness even when reheated after being refrigerated or frozen. Cooked noodles (pregelatinized noodles) are obtained.

本発明の調理済み麺類の製造方法は、1)水に食塩を特定量添加して調製した第1の食塩水を用いて、麺類をα化処理するα化工程と、2)該α化工程を経た麺類に、食塩無添加水を接触させて該麺類を冷却する冷却工程と、3)該冷却工程を経た麺類に、水に食塩を特定量添加して調製した第2の食塩水を接触させる食塩水接触工程とを有している。以下、各工程について説明する。   The method for producing cooked noodles according to the present invention comprises: 1) a gelatinization step of gelatinizing noodles using a first saline solution prepared by adding a specific amount of sodium chloride to water; 2) the gelatinization step The cooled noodles are cooled by bringing the noodles into contact with water without adding salt and cooling the noodles, 3) The second noodle solution prepared by adding a specific amount of salt to water is brought into contact with the noodles subjected to the cooling step And a saline solution contacting step. Each step will be described below.

[α化工程]
本発明に係るα化工程においては、麺類をα化処理してα化麺類を得る。α化処理に供する麺類としては、小麦粉等の穀粉を主原料とする麺類であればその種類や製造方法等は特に限定されず、例えば、手打ち又は手延べ式、圧延製麺法、ロール製麺法、押出製麺法等の公知の製麺法によって製造された麺類を用いることができ、麺線の形状をなすものでも良く、餃子の皮の如き麺皮類でも良い。α化処理に供される麺類の具体例としては、マカロニ、スパゲッティ等のパスタ;うどん、ひやむぎ、そうめん、平めん、日本蕎麦、中華麺;餃子、焼売、春巻き、ワンタンの皮等の麺皮類が挙げられる。また、α化処理に供される麺類は、乾麺であっても良く、半生麺又は生麺であっても良い。
[Α-formation process]
In the gelatinization process according to the present invention, noodles are gelatinized to obtain gelatinized noodles. The type and production method of the noodles to be subjected to the gelatinization treatment are not particularly limited as long as the noodles are mainly made of grain flour such as wheat flour. For example, a manual or manual spreading method, a rolling noodle method, roll noodles The noodles manufactured by the well-known noodle manufacturing method such as a method, an extrusion-type noodle manufacturing method, etc. can be used, and it may be in the shape of a noodle band, or may be noodle skins such as dumpling skin. Specific examples of the noodles to be subjected to the gelatinization treatment include pasta such as macaroni and spaghetti; udon, hiyomigi, somen, plain noodles, Japanese soba noodles, Chinese noodles; noodle peels such as dumplings, grilled vegetables, spring rolls and wonton skins Can be mentioned. Moreover, the noodles to be subjected to the gelatinization treatment may be dry noodles, semi-raw noodles or raw noodles.

α化処理に使用する前記第1の食塩水は、水に意図的に食塩を添加して調製した食塩水である。即ち、前記第1の食塩水は、食塩添加という操作を意図的に行って初めて得られる食塩水を意味する。従って、食塩添加を行っていない水は、たとえ本来的に食塩成分(ナトリウムイオン、塩素イオン)を含んでいたとしても、前記第1の食塩水ではない。前記第1の食塩水は、水に対して食塩を0.1〜2質量%、好ましくは0.5〜1.2質量%添加して調製する。食塩の添加量が斯かる範囲から外れていると、後述する実施例と比較例との対比から明らかなように、食感の良好なα化麺類は得られない。   The first saline used for the pregelatinization is a saline prepared by intentionally adding sodium chloride to water. That is, the said 1st salt solution means the salt solution obtained only by performing intentionally the operation of salt addition. Therefore, water not subjected to salt addition is not the first salt solution, even if it originally contains salt components (sodium ion, chloride ion). The first saline solution is prepared by adding 0.1 to 2% by mass, preferably 0.5 to 1.2% by mass of sodium chloride to water. If the addition amount of the salt is out of such a range, as it is apparent from the comparison between the examples described later and the comparative examples, pregelatinized noodles with good texture can not be obtained.

前記第1の食塩水の調製に使用する水(食塩が添加される水)としては、水道水、井戸水、浄水など、麺類の調理に通常使用される日本国内の水であれば特に制限なく用いることができる。
また、前記第1の食塩水の調製に使用する食塩としては、精製塩や岩塩、合成塩など、食用に供することができるものであれば特に制限なく用いることができる。
As water used for preparation of the first saline (water to which salt is added), any water in Japan usually used for cooking of noodles such as tap water, well water, clean water, etc. is used without particular limitation. be able to.
Moreover, as a salt used for preparation of said 1st salt solution, especially refined salt, rock salt, a synthetic salt, etc. can be used without restriction, as long as it can be used for food.

α化処理は、前記第1の食塩水の存在下で麺類を喫食可能な程度まで加熱し得る処理であれば良く、公知の麺類のα化処理を特に制限なく利用することができる。具体的には例えば、茹で処理、電子レンジ等によるマイクロ波加熱処理が挙げられる。α化処理の一例として、前記第1の食塩水の温度を、α化処理に供する麺類をα化可能で且つ該第1の食塩水が沸騰しない温度に調整し、その温度調整した第1の食塩水中に麺類を浸漬する方法が挙げられる。   The gelatinization treatment may be any treatment as long as the noodles can be heated to such an extent that the noodles can be eaten in the presence of the first saline solution, and known gelatinization treatment of noodles can be used without particular limitation. Specifically, for example, microwave treatment with a microwave oven, microwave treatment or the like can be mentioned. As an example of the pregelatinization treatment, the temperature of the first saline solution is adjusted to a temperature at which the noodles to be subjected to the gelatinization treatment can be pregelatinized and the first saline solution does not boil, and the temperature is adjusted. The method of immersing noodles in salt water is mentioned.

α化処理の条件、例えば歩留まり、加熱温度、α化処理に供する水の量等は、α化処理に供する麺類の種類や所望される喫食時の食感等に応じて適宜調整すれば良く、特に限定されない。ここで「歩留まり」とは、α化処理前の麺類の質量に対するα化処理後の麺類の質量を、百分率で表した数値である。
例えば、α化処理に供する麺類が乾麺である場合、乾麺のα化処理は、歩留まりが、好ましくは220%以上、さらに好ましくは230〜260%となるように実施し得る。
また、α化処理に供する麺類が生麺である場合、生麺のα化処理は、歩留まりが、好ましくは150%以上、さらに好ましくは160〜200%となるように実施し得る。
尚、乾麺の含水率は、通常14質量%以下程度であり、生麺の含水率は、通常33〜38質量%程度である。
The conditions for the gelatinization treatment, such as yield, heating temperature, and the amount of water to be subjected to the gelatinization treatment may be appropriately adjusted according to the type of noodles to be subjected to the gelatinization treatment and the texture at the time of eating desired. It is not particularly limited. Here, the "yield" is a numerical value representing the mass of noodles after gelatinization treatment relative to the mass of noodles before gelatinization treatment as a percentage.
For example, when the noodles to be subjected to the gelatinization treatment are dry noodles, the gelatinization treatment of dry noodles may be carried out so that the yield is preferably 220% or more, more preferably 230 to 260%.
Moreover, when the noodles to be subjected to the gelatinization treatment are raw noodles, the gelatinization treatment of raw noodles may be carried out such that the yield is preferably 150% or more, more preferably 160 to 200%.
In addition, the moisture content of dry noodles is about 14 mass% or less normally, and the moisture content of raw noodles is about 33-38 mass% normally.

尚、α化処理した麺類は、必要に応じ、次工程の冷却工程の実施前に水切り(湯切り)する。水切りの方法は、ざる等のメッシュ状の器に調理した麺類を入れて水を落下させる方法など、公知の水切り方法を採用することができる。   In addition, the noodles subjected to the gelatinization treatment are drained (hot-water drained) before the implementation of the cooling step of the next step, if necessary. As a method of draining, a well-known draining method can be adopted, such as a method of placing the prepared noodles in a mesh-like bowl and dropping water.

[冷却工程]
本発明に係る冷却工程においては、前記α化工程を経た麺類即ちα化麺類を冷却するところ、その冷却には食塩無添加水を用いる。前述した通り、本発明に係る冷却工程には、「α化麺類の冷却」の他に、「α化麺類の表面に付着した塩分の除去」という目的がある。前記α化工程では前記第1の食塩水を用いて麺類をα化処理するため、得られたα化麺類の表面には塩分が付着しているところ、この付着塩分を除去しておくことで、次工程の食塩水接触工程による作用効果がより一層確実に奏されるようになる。即ち、次工程の食塩水接触工程は、α化麺類の内外の浸透圧差を利用して、α化麺類の表層部に存する、締まりのある食感の阻害要因となり得る「水分」を放出させることを主たる目的の1つとしているところ、斯かる浸透圧差を確実に発現させる観点から、該食塩水接触工程の前工程である冷却工程においては、α化麺類に食塩無添加水を接触させてこれを冷却するのである。
[Cooling process]
In the cooling step according to the present invention, when the noodles subjected to the above-mentioned gelatinization step, that is, the gelatinized noodles are cooled, salt-free water is used for the cooling. As described above, the cooling step according to the present invention has an object of “removal of salt attached to the surface of pregelatinized noodles” in addition to “cooling of pregelatinized noodles”. Since the noodles are subjected to a gelatinization treatment using the first saline solution in the pregelatinization step, the salt content is attached to the surface of the pregelatinized noodles obtained, and the attached salt content is removed by this treatment. The action and effect of the saline solution contacting step of the next step can be more reliably exhibited. That is, in the salt solution contacting step of the next step, the “moisture” that may be an inhibiting factor of the tight texture present in the surface layer portion of the pregelatinized noodles is released using the osmotic pressure difference between inside and outside the pregelatinized noodles. Is one of the main purposes, from the viewpoint of reliably expressing such an osmotic pressure difference, in the cooling step which is a step prior to the saline contact step, the pregelatinized noodles are brought into contact with water without salt addition. Cool down.

冷却工程で用いる食塩無添加水は、食塩添加という意図的な操作を行っていない水であり、水道水、井戸水、浄水など、麺類の調理に通常使用される日本国内の水であれば特に制限なく用いることができる。食塩添加という意図的な操作を行っていない水であれば、たとえ本来的に食塩成分(ナトリウムイオン、塩素イオン)を含んでいたとしても、食塩無添加水として冷却工程で使用することができる。   Salt-free water used in the cooling step is water that has not been intentionally used to add salt, and it is particularly restricted if it is water in Japan normally used for cooking noodles, such as tap water, well water, clean water, etc. It can be used without. If the water is not intentionally subjected to salt addition, even if it originally contains a salt component (sodium ion, chloride ion), it can be used in the cooling step as salt-free water.

α化麺類の冷却方法は、α化麺類の表面に付着している塩分を除去できるよう、α化麺類に食塩無添加水を接触させ得る方法であれば良く、具体的には例えば、α化麺類を食塩無添加水の止水中に浸漬する方法、α化麺類を食塩無添加水の流水中に浸漬する方法、シャワー等の水散布手段を用いてα化麺類に食塩無添加水を吹き付ける方法が挙げられる。   The method for cooling the pregelatinized noodles may be any method as long as it can be brought into contact with water without salt addition, so as to specifically remove the salt content attached to the surface of the pregelatinized noodles, specifically, for example Method of immersing noodles in the stop water of salt-free water addition, method of immersing pregelatinized noodles in running water of salt-free water addition, method of spraying salt-free water on pregelatinized noodles using water spray means such as shower Can be mentioned.

α化麺類の冷却は、一般的に、冷却後のα化麺類の品温が、好ましくは0〜14℃、さらに好ましくは0〜10℃になるよう、実施することが好ましい。冷却後のα化麺類の品温が低すぎる、例えば0℃未満であると、α化麺類に氷結晶が発生して風味が低下するおそれがあり、また、冷却後のα化麺類の品温が高すぎると、次工程の食塩水接触工程に悪影響を及ぼす結果、塩味の強い好ましくない食味となり、α化麺類の風味が低下するおそれがある。   In general, the cooling of the pregelatinized noodles is preferably performed such that the temperature of the pregelatinized noodles after cooling is preferably 0 to 14 ° C, more preferably 0 to 10 ° C. If the material temperature of the pregelatinized noodles after cooling is too low, for example, less than 0 ° C, ice crystals may be generated in the pregelatinized noodles to reduce the flavor, and the temperature of the pregelatinized noodles after cooling Is too high, as a result of adversely affecting the salt solution contacting step in the next step, the salty taste is strongly undesirable, and the flavor of the pregelatinized noodles may be lowered.

また、α化麺類の冷却時間は、短時間である程好ましい。冷却時間が長すぎると、α化麺類が水を吸収し、食感が柔らかくなりすぎるおそれがあるためである。斯かる観点から、α化麺類の冷却時間は、好ましくは10分以内、さらに好ましくは8分以内、より好ましくは5分以内である。   The cooling time of pregelatinized noodles is preferably as short as possible. If the cooling time is too long, the pregelatinized noodles may absorb water and the texture may be too soft. From such a viewpoint, the cooling time of the pregelatinized noodles is preferably within 10 minutes, more preferably within 8 minutes, and more preferably within 5 minutes.

[食塩水接触工程]
本発明に係る食塩水接触工程においては、前記冷却工程を経たα化麺類に前記第2の食塩水を接触させる。前記第2の食塩水は、前記第1の食塩水と同様に、水に意図的に食塩を添加して調製した食塩水である。前記第2の食塩水について説明しない点は、前記第1の食塩水についての説明が適宜適用される。
[Saline solution contact process]
In the saline solution contacting step according to the present invention, the second saline solution is brought into contact with the pregelatinized noodles subjected to the cooling step. The second saline solution is a saline solution prepared by intentionally adding sodium chloride to water, like the first saline solution. For the points not described for the second saline, the description for the first saline applies as appropriate.

前述した通り、食塩水接触工程は、α化麺類の内外の浸透圧差を利用して、α化麺類の表層部に存する、締まりのある食感の阻害要因となり得る「水分」を放出させることを主たる目的の1つとしているところ、斯かる水分の放出を確実に行うためには、α化麺類に接触させる前記第2の食塩水の塩分濃度、延いては前記第2の食塩水を調製する際の水に対する食塩の添加量の調整が重要である。斯かる観点から、前記第2の食塩水は、水に対して食塩を0.2〜3質量%、好ましくは1.2〜2.5質量%、さらに好ましくは1.9〜2.2質量%添加して調製する。食塩の添加量が斯かる範囲から外れていると、後述する実施例と比較例との対比から明らかなように、食感の良好なα化麺類は得られない。   As described above, the saline solution contacting step releases the "moisture" that may be an impediment to the tight texture present in the surface layer of the pregelatinized noodles using the osmotic pressure difference between inside and outside the pregelatinized noodles. In order to ensure the release of such moisture, the salinity of the second saline solution to be brought into contact with the pregelatinized noodles, and thus the second saline solution is prepared, as one of the main purposes. It is important to adjust the amount of sodium chloride added to water during the treatment. From such a viewpoint, the second saline has 0.2 to 3% by mass, preferably 1.2 to 2.5% by mass, more preferably 1.9 to 2.2% by mass of sodium chloride with respect to water. % To prepare. If the addition amount of the salt is out of such a range, as it is apparent from the comparison between the examples described later and the comparative examples, pregelatinized noodles with good texture can not be obtained.

また同様の観点から、前記第2の食塩水を調製する際の食塩の添加量は、前記第1の食塩水を調製する際の食塩の添加量と同じか、又はそれよりも多いことが好ましい。   From the same point of view, it is preferable that the addition amount of the salt when preparing the second saline be equal to or larger than the addition amount of the salt when preparing the first saline. .

尚、前記第2の食塩水には、本発明の趣旨を逸脱しない範囲で、塩分以外の調味成分を添加することができる。前記第2の食塩水に添加可能な塩分以外の調味成分としては、例えば、糖液、だし汁類、スープ類、ソース類、ケチャップ等が挙げられる。また、前記第2の食塩水に添加可能な塩分以外の調味成分の形態は特に制限されず、例えば、水に調味成分を溶解させた水性調味液、該水性調味液と油脂とを混合させた乳化調味液、該水性調味液と該乳化調味液との混合物を例示できる。   In addition, seasoning components other than salt can be added to the said 2nd salt solution in the range which does not deviate from the meaning of this invention. As seasoning components other than the salt which can be added to the said 2nd salt solution, sugar liquid, soup stock, soups, sauces, ketchup etc. are mentioned, for example. Further, the form of the seasoning component other than the salt that can be added to the second salt solution is not particularly limited. For example, an aqueous seasoning solution in which the seasoning component is dissolved in water, the aqueous seasoning solution and oil and fat are mixed. An emulsified seasoning solution, a mixture of the aqueous seasoning solution and the emulsified seasoning solution can be exemplified.

α化麺類を前記第2の食塩水に接触させる方法としては、α化麺類の表面全体にほぼ均等且つ持続的に前記第2の食塩水を接触させ得る方法であれば良く、具体的には例えば、α化麺類を前記第2の食塩水中に浸漬する方法、前記第2の食塩水をα化麺類全体にまぶす又は噴霧する方法、α化麺類と前記第2の食塩水とを混合する方法が挙げられる。これらの中でも特に、作業効率の点から、α化麺類を前記第2の食塩水中に浸漬する方法が好ましい。   As a method of bringing the pregelatinized noodles into contact with the second saline solution, any method may be used as long as the second saline solution can be brought into contact with the entire surface of the pregelatinized noodles substantially uniformly and continuously. For example, a method of immersing pregelatinized noodles in the second saline solution, a method of covering or spraying the second saline solution on the whole pregelatinized noodles, a method of mixing the pregelatinized noodles and the second saline solution Can be mentioned. Among these, in view of working efficiency, a method of immersing pregelatinized noodles in the second saline solution is preferable.

α化麺類の前記第2の食塩水との接触時間、例えば、α化麺類を前記第2の食塩水中に浸漬する場合には浸漬時間は、短時間である程好ましい。接触時間が長すぎると、α化麺類からの水分の放出が過剰になりすぎる結果、α化麺類の表層部の含水率が著しく低下し、食感が悪くなるおそれがあるためである。斯かる観点から、接触時間は、好ましくは10分以内、さらに好ましくは5分以内、より好ましくは3分以内である。   The contact time of the pregelatinized noodles with the second salt solution, for example, when immersing pregelatinized noodles in the second salt solution, the soaking time is preferably as short as possible. If the contact time is too long, the release of water from the pregelatinized noodles will be excessive, as a result, the water content of the surface layer of the pregelatinized noodles may be significantly reduced, and the texture may deteriorate. From such a point of view, the contact time is preferably within 10 minutes, more preferably within 5 minutes, more preferably within 3 minutes.

ところで、食塩水接触工程は、その前工程である冷却工程において好ましくは0〜14℃の品温まで冷却されたα化麺類を扱う工程であり、また、食塩水接触工程後に後述するようにα化麺類を冷蔵又は冷凍する場合を考慮すると、食塩水接触工程を経たα化麺類の品温は、比較的低温であることが好ましい。斯かる観点から、α化麺類に接触させる前記第2の食塩水の品温は、好ましくは0〜20℃、さらに好ましくは0〜15℃である。前記第2の食塩水の品温が低すぎる、例えば0℃未満であると、α化麺類に氷結晶が発生して風味が低下するおそれがあり、また、前記第2の食塩水の品温が高すぎると、α化麺類の表面構造が脆くなって食感や風味に悪影響を及ぼすおそれがある。   By the way, the saline solution contacting process is a process of handling pregelatinized noodles preferably cooled to a material temperature of 0 to 14 ° C. in the cooling process which is the previous process, and α as described later after the saline solution contacting process. In consideration of refrigeration or freezing of the converted noodles, the material temperature of the pregelatinized noodles subjected to the saline solution contacting step is preferably relatively low. From such a point of view, the material temperature of the second saline solution to be brought into contact with the pregelatinized noodles is preferably 0 to 20 ° C, more preferably 0 to 15 ° C. If the material temperature of the second saline solution is too low, for example, less than 0 ° C., ice crystals may be generated in the pregelatinized noodles to lower the flavor, and the material temperature of the second saline solution Is too high, the surface structure of the pregelatinized noodles may become brittle and adversely affect the texture and taste.

尚、食塩水接触工程を経たα化麺類は、必要に応じて水切りする。水切りの方法は、ざる等のメッシュ状の器に調理した麺類を入れて水を落下させる方法など、公知の水切り方法を採用することができる。   In addition, the gelatinization noodles which passed through the salt solution contact process drain off as needed. As a method of draining, a well-known draining method can be adopted, such as a method of placing the prepared noodles in a mesh-like bowl and dropping water.

また必要に応じて、前記α化麺類の水切り後又は水切りと並行して、α化麺類の表面を油脂で被覆しても良い。これにより、麺類の表面からの過度の水分蒸発が効果的に防止される。また、特にα化麺類が麺線状をなしている場合は、麺線どうしの結着が防止されて麺線のほぐれが良好となる。α化麺類の表面被覆に用いる油脂は、食用油脂であれば良く特に限定されないが、サラダ油、綿実油、コーン油などの常温で液状の油脂が好ましい。油脂の被覆量は、α化麺類100質量部に対して、好ましくは0.5〜5質量部、さらに好ましくは0.8〜2質量部である。油脂の被覆量が少なすぎると、油脂被覆を実施する意義に乏しく、油脂の被覆量が多すぎると、α化麺類の表面がべたべたして油っぽくなる。   Moreover, you may coat | cover the surface of the gelatinization noodles with fats and oils after draining of the said gelatinization noodles or parallel to drainage as needed. This effectively prevents excessive moisture evaporation from the surface of the noodles. In addition, in particular, when the pregelatinized noodles are in the form of linear noodles, binding of the noodles is prevented and the loosening of the noodles becomes better. Fats and oils used for surface coating of pregelatinized noodles are not particularly limited as long as they are edible fats and oils, but fats and oils that are liquid at normal temperature such as salad oil, cottonseed oil, corn oil and the like are preferable. The coating amount of fats and oils is preferably 0.5 to 5 parts by mass, and more preferably 0.8 to 2 parts by mass with respect to 100 parts by mass of pregelatinized noodles. If the amount of oil and fat coating is too small, the significance of oil and fat coating is poor. If the amount of oil and fat coating is too large, the surface of pregelatinized noodles becomes sticky and oily.

[冷蔵又は冷凍工程]
前記のα化工程、冷却工程及び食塩水接触工程を経て得られた、本発明の製造結果物である調理済み麺類(α化麺類)は、そのまま喫食することもできるし、電子レンジ等の加熱調理器で再加熱してから喫食することもでき、何れの喫食態様であっても、締まりのある良好な食感と適度な塩味とが得られ、ソースとの絡みも良好である。また、本発明の製造結果物である調理済み麺類は、十分な冷蔵又は冷凍耐性を有しており、冷蔵又は冷凍保存後に再加熱して喫食した場合でも、良好な食感が得られる。本発明の製造結果物である調理済み麺類が十分な冷蔵又は冷凍耐性を有している理由は、前記各工程を経ることによって、該調理済み麺類の表層部の構造が強固になっていることに起因して、冷蔵又は冷凍保存を行っても食感の変化が最小限に抑えられるためと推察される。
[Refrigeration or freezing process]
The cooked noodles (alphalated noodles), which are the resultant products of the present invention, obtained through the above-mentioned gelatinization step, cooling step and saline solution contact step can also be eaten as they are, or heating of microwave oven etc. It is also possible to eat after reheating with a cooker, and in any eating mode, a good food texture with proper tightness and appropriate saltiness can be obtained, and the entanglement with the sauce is also good. The cooked noodles, which are the product of the present invention, have sufficient resistance to cold storage or freezing, and a good food texture can be obtained even when eating after reheating after cold storage or frozen storage. The reason why the cooked noodles, which are the product of the present invention, have sufficient refrigeration or freezing resistance is that the structure of the surface layer of the cooked noodles is strengthened by passing through the above-described steps. It is inferred that changes in food texture can be minimized even if refrigerated or frozen storage is performed.

つまり、本発明の調理済み麺類の製造方法は、前記食塩水接触工程を経たα化麺類を冷蔵又は冷凍する工程を含んでいても良い。尚、前記の「α化麺類の水切り」及び/又は「α化麺類の表面の油脂被覆」を実施する場合は、その実施後に、α化麺類の冷蔵又は冷凍工程を実施することが好ましい。   That is, the method for producing cooked noodles of the present invention may include the step of refrigerated or frozen the pregelatinized noodles subjected to the saline solution contacting step. In addition, when implementing said "water draining of the gelatinization noodles" and / or "the fats-and-oils coating | cover of the surface of gelatinization noodles", it is preferable to implement the refrigeration or freezing process of gelatinization noodles after the implementation.

α化麺類を冷蔵保存する場合は、この種の麺類を冷蔵保存する際の通常の冷蔵保存条件を適用することができるが、好ましくは、平均温度が0〜10℃の範囲になる雰囲気下、又はα化麺類の品温が5〜10℃に維持される条件下で、α化麺類を冷蔵保存する。
α化麺類を冷凍保存する場合は、急速冷凍及び緩慢冷凍の何れも利用できるが、急速冷凍が好ましい。一旦急速冷凍で凍結させた後は、この種の麺類を冷凍保存する際の通常の冷凍保存条件、例えば0℃未満ないし−40℃の雰囲気下で冷凍保存すれば良い。
また、冷蔵又は冷凍保存の何れであっても、α化麺類は容器に密封包装された状態で冷蔵又は冷凍保存されることが好ましい。
When pre-refined noodles are stored under refrigeration, normal cold storage conditions for storing such noodles under refrigeration can be applied, but preferably under an atmosphere where the average temperature is in the range of 0 to 10 ° C., Alternatively, the pregelatinized noodles are stored under refrigeration under the condition that the material temperature of the pregelatinized noodles is maintained at 5 to 10 ° C.
When frozen storage of pregelatinized noodles, both rapid freezing and slow freezing can be used, but quick freezing is preferable. Once frozen by rapid freezing, the same kind of noodles may be frozen and stored under ordinary conditions for frozen storage, for example, under an atmosphere of less than 0 ° C to -40 ° C.
In addition, it is preferable that the pregelatinized noodles be stored in a container in a state of being hermetically sealed and stored either in cold storage or in frozen storage.

α化麺類を冷蔵又は冷凍する場合、喫食用ソースと共に冷蔵又は冷凍しても良い。例えば、1)α化麺類を容器に充填した後、喫食用ソースをかけて冷蔵又は冷凍しても良く、2)α化麺類を喫食用ソースと絡めた後、容器に充填して冷蔵又は冷凍しても良く、3)α化麺類及び喫食用ソースをそれぞれ個別に冷蔵又は冷凍し、その冷蔵又は冷凍品を同じ容器に充填しても良い。   When the pregelatinized noodles are refrigerated or frozen, they may be refrigerated or frozen together with the eating source. For example, 1) filling a container with pregelatinized noodles may be followed by refrigeration or freezing with a food source, and 2) after entanglement with gelatinization sauce with a food source, the container may be filled with refrigeration or freezer 3) The pregelatinized noodles and the eating source may be individually refrigerated or frozen, and the refrigerated or frozen product may be filled in the same container.

尚、α化麺類を喫食用ソースと共に冷蔵する場合において、α化麺類と喫食用ソースとを直接接触させると、経時により喫食用ソースからα化麺類に水分が移行し、α化麺類の品質が低下するおそれがある。そこで、α化麺類を喫食用ソースと共に冷蔵する場合には、その冷蔵に使用する容器中において、α化麺類と喫食用ソースとを離間配置する、あるいはα化麺類と喫食用ソースとの間に樹脂製フィルム等の水分非透過性シートを挟む等して、α化麺類と喫食用ソースとが直接接触しないようにすることが好ましい。   In the case where the pregelatinized noodles are refrigerated together with the eating source, when the preheating noodles are brought into direct contact with the eating source, water is transferred from the eating source to the preheating noodles over time, and the quality of the preheating noodles is It may decrease. Therefore, when the pregelatinized noodles are refrigerated together with the eating source, the preheating noodles and the eating source are separately disposed in a container used for the refrigerated storage, or between the preheating noodles and the eating source It is preferable to prevent direct contact between the pregelatinized noodles and the eating source by, for example, sandwiching a water impermeable sheet such as a resin film.

喫食用ソースとしては、パスタ用ソース、例えば、ミートソース、ナポリタンソース、アラビアータソース等のトマト系ソース、カルボナーラソース等のホワイト系ソース、ブラウン系ソース等;焼きそばソース;めんつゆ;各種シーズニング類等が挙げられるが、これらに限定されず、α化麺類の種類や所望される味付けに応じて適宜選択することができる。   As a food source for cooking, for example, a sauce for pasta, tomato sauce such as meat sauce, napolitan sauce, arabiata sauce, white sauce such as carbonara sauce, brown sauce, etc .; fried soba sauce; noodle soup; various seasonings etc. However, it is not limited to these, It can select suitably according to the kind of gelatinization noodles, and the seasoning desired.

以下、実施例を挙げて本発明をさらに詳細に説明するが、本発明は斯かる実施例に限定されるものではない。   Hereinafter, the present invention will be described in more detail by way of examples, but the present invention is not limited to such examples.

〔実施例1〜6及び比較例1〜3〕
日本国内の水道水に食塩を該水道水の全質量に対して1質量%添加して、第1の食塩水を調製した。また、同じ水道水に食塩を該水道水の全質量に対して下記表1に示す所定量添加して、第2の食塩水を調製した。
乾スパゲティ(1.7mm径)100gを、前記第1の食塩水で又は前記水道水(食塩無添加水)で11分間茹で調理した後(α化工程)、その茹でスパゲティを湯切りしてα化スパゲティを得た。茹で調理の歩留まりは245%であった。
次いで、α化スパゲティを水温10℃の前記水道水(食塩無添加水)の止水中に1分間泳がせて、該α化スパゲティの品温を約10℃に調整した(冷却工程)。
次いで、冷却したα化スパゲティを水温10℃の前記第2の食塩水中に5分間浸漬した後(食塩水接触工程)、該α化スパゲティを該食塩水から取り出して水切りした。
次いで、α化スパゲティを2つのトレイに半量ずつ取り分け、そのうちの一方は、そのまま後述する評価試験1に供し、他方は、α化スパゲティ及びトレイを一体的に密封包装して包装体を得、該包装体を庫内温度5℃の冷蔵庫内で2日間保存してから後述する評価試験2に供した。
[Examples 1 to 6 and Comparative Examples 1 to 3]
Salt water was added to tap water in Japan at 1% by mass relative to the total mass of the tap water to prepare a first saline solution. Further, a predetermined amount of sodium chloride was added to the same tap water with respect to the total mass of the tap water as shown in Table 1 below to prepare a second saline solution.
After cooking 100 g of dry spaghetti (1.7 mm diameter) in a bowl with the above first saline solution or the above tap water (salt-free water) for 11 minutes (a conversion step), boil the spaghetti in the bowl to make α I got a spaghetti. The cooking yield was 245%.
Next, the pregelatinized spaghetti was allowed to swim in the stop water of the tap water (water without salt added) having a water temperature of 10 ° C. for 1 minute to adjust the temperature of the pregelatinized spaghetti to about 10 ° C. (cooling step).
Next, the cooled pregelatinized spaghetti was immersed in the second saline solution having a water temperature of 10 ° C. for 5 minutes (saline contact step), and then the pregelatinized spaghetti was removed from the saline solution and drained.
Next, the pregelatinized spaghetti is divided into two trays by half, one of which is subjected to the evaluation test 1 described later as it is, and the other is sealed package integrally with the pregelatinized spaghetti and the tray to obtain a package. The package was stored for 2 days in a refrigerator with an internal temperature of 5 ° C. and then subjected to evaluation test 2 described later.

〔比較例4〕
前記冷却工程を行わず、前記α化工程後、湯切りしたα化スパゲティをそのまま水温10℃の前記第2の食塩水中に5分間浸漬した以外は、実施例3と同様にしてα化スパゲティを製造した。
Comparative Example 4
The pregelatinized spaghetti was treated in the same manner as in Example 3 except that the pregelatinized spaghetti was drained as it was in the second saline solution having a water temperature of 10 ° C. for 5 minutes after the pregelatinization step without the cooling step. Manufactured.

〔比較例5〕
前記食塩水接触工程を行わなかった以外は、実施例3と同様にしてα化スパゲティを製造した。
Comparative Example 5
A pregelatinized spaghetti was produced in the same manner as in Example 3 except that the above-mentioned saline solution contacting step was not performed.

〔評価試験1〕
10名のパネラーに、評価対象のα化スパゲティ(製造直後の調理済み麺類)をそのまま食してもらい、その際の麺類の食感(ソースなしでの食感)を下記評価基準によって評価してもらった。
また、評価対象のα化スパゲティ(製造直後の調理済み麺類)に市販のミートソースをかけ、そのソース付きスパゲティを10名のパネラーに食してもらい、その際の麺類の食感(ソースありでの食感)を下記評価基準によって評価してもらった。
以上の結果(パネラー10名の平均点)を下記表1に示す。
[Evaluation test 1]
Ten panelists were asked to eat the pregelatinized spaghetti to be evaluated (cooked noodles immediately after production) as they were, and the texture of the noodles at that time (food texture without source) was evaluated according to the following evaluation criteria The
Moreover, commercially available meat sauce is put on the gelatinization spaghetti (cooked noodles immediately after manufacture) of evaluation object, and 10 panelists have the spaghetti with the sauce eaten, The food texture of the noodles at that time (food with a sauce) Feeling was evaluated by the following evaluation criteria.
The above results (average points of 10 panelists) are shown in Table 1 below.

〔評価試験2〕
冷蔵庫で2日間保存したα化スパゲティをトレイから取り出し、500Wの電子レンジで喫食可能な状態になるまで再加熱した。その再加熱したα化スパゲティについて、前記評価試験1と同様に、そのまま食した場合と市販のミートソースをかけてから食した場合との2態様における、麺類の食感を、10名のパネラーに下記評価基準によって評価してもらった。それらの結果(パネラー10名の平均点)を下記表1に示す。
[Evaluation test 2]
The pregelatinized spaghetti stored for 2 days in a refrigerator was removed from the tray and reheated to a state ready for eating in a 500 W microwave oven. About the reheated pregelatinized spaghetti, the texture of the noodles in two modes of the case where it eats as it is and the case where it eats after putting on a commercial meat sauce like the above-mentioned evaluation test 1 is shown below to 10 panelists It was evaluated by the evaluation criteria. The results (average points of 10 panelists) are shown in Table 1 below.

(ソースなしでの麺類の食感の評価基準)
5点:締まりが十分にある食感であり、非常に良好。
4点:締まりがある食感であり、良好。
3点:やや締まりに物足りなさがあるが、通常の食感。
2点:やや硬過ぎ又はやや柔らか過ぎ、不良な食感。
1点:硬過ぎて脆さがあるか又は柔らか過ぎ、非常に不良な食感。
(ソースありでの麺類の食感の評価基準)
5点:麺類とソースとの絡みが非常に良く、麺類の塩味がソースに良く調和して非常に良好な食感。
4点:麺類とソースの絡みが良く、麺類の塩味とソースとの調和感があり良好な食感。
3点:麺類の一部でソースとの絡みが悪いが、麺類の塩味とソースとの調和感があり普通の食感。
2点:部分的に麺類とソースとの絡みが悪く、麺類の塩味がやや薄いか又は濃く、やや不良な食感。
1点:全体に麺類とソースとの絡みが悪く、麺類の塩味が薄すぎるか又は濃すぎ、不良な食感。
(Evaluation criteria for the texture of noodles without sauce)
5 points: The texture is tight enough, very good.
4 points: The texture is tight and good.
3 points: There is a bit tight, but it has a normal texture.
2 points: slightly hard or slightly soft, poor texture.
1 point: too hard and brittle or too soft, very poor texture.
(Evaluation criteria for the texture of noodles with sauce)
5 points: very good entanglement between noodles and sauce, salty taste of noodles harmonizes well with sauce, and very good food texture.
4 points: The entanglement between the noodles and the sauce is good, and there is a harmony between the saltiness of the noodles and the sauce and a good texture.
3 points: A part of the noodles is not good at being entangled with the sauce, but there is a sense of harmony between the saltiness of the noodles and the sauce and a normal texture.
2 points: Partially entanglement between noodles and sauce is poor, and the saltiness of noodles is slightly thin or thick, slightly poor texture.
1 point: The entanglement between the noodles and the sauce is bad as a whole, and the saltiness of the noodles is too light or too thick and has a poor texture.

Figure 0006546050
Figure 0006546050

表1に示す通り、実施例1〜6は、食塩水接触工程で使用する第2の食塩水調製時の食塩添加量が0.2〜3質量%の範囲にあるところ、何れも、製造直後であるか冷蔵保存後の再加熱後であるかを問わず、またソースのありなしを問わず、食感が良好であった。特に実施例2及び5、とりわけ実施例3及び4が食感に優れていることから、該食塩添加量としては、1.2〜2.5質量%程度が特に好ましく、1.9〜2.2質量%程度がとりわけ好ましいことがわかる。
比較例1及び2は、第2の食塩水調製時の食塩添加量が0.2〜3質量%の範囲外であるため、各実施例に比して食感に劣る結果となった。
比較例3は、α化工程で茹で水として食塩無添加水(水道水)を用いたため、各実施例に比して食感に劣る結果となった。
比較例4は冷却工程を行わなかったため、比較例5は食塩水接触工程を行わなかったため、何れも各実施例に比して食感に劣る結果となった。
As shown in Table 1, in Examples 1 to 6, the addition amount of the salt at the time of preparation of the second saline used in the salt solution contacting step is in the range of 0.2 to 3% by mass, and all of them are immediately after production. The texture was good regardless of whether it was after reheating after refrigerated storage or with or without the sauce. In particular, since Examples 2 and 5, especially Examples 3 and 4 are excellent in texture, the amount of the salt added is particularly preferably about 1.2 to 2.5% by mass, and 1.9 to 2. It is understood that about 2% by mass is particularly preferable.
In Comparative Examples 1 and 2, the amount of added sodium chloride at the time of preparation of the second saline solution was out of the range of 0.2 to 3% by mass, so that the texture was inferior to that of each example.
In Comparative Example 3, since salt-free water (tap water) was used as boiled water in the gelatinization step, the result was inferior to the texture in each example.
Comparative Example 4 did not carry out the cooling step, and Comparative Example 5 did not carry out the saline solution contacting step, so that the result was inferior in texture to each Example.

〔実施例7〜14及び比較例6〕
第1及び第2の食塩水調製時の食塩添加量を下記表2に示すように適宜変更した以外は、実施例1〜6と同様にしてα化スパゲティを製造した。
製造したα化スパゲティについて、前記評価試験1及び2に従って麺類の食感を評価した。その結果(パネラー10名の平均点)を下記表2に示す。
[Examples 7 to 14 and Comparative Example 6]
A pregelatinized spaghetti was produced in the same manner as in Examples 1 to 6 except that the addition amount of sodium chloride at the time of preparation of the first and second saline solutions was appropriately changed as shown in Table 2 below.
About the manufactured gelatinization spaghetti, the food texture of noodles was evaluated according to the said evaluation tests 1 and 2. The results (average points of 10 panelists) are shown in Table 2 below.

Figure 0006546050
表2に示す通り、実施例7〜10は、α化工程で使用する第1の食塩水調製時の食塩添加量が0.1〜2質量%の範囲にあるところ、何れも、製造直後であるか冷蔵保存後の再加熱後であるかを問わず、またソースのありなしを問わず、食感が良好であった。特に実施例8及び9が食感に優れていることから、該食塩添加量としては、0.5〜1.2質量%程度が特に好ましいことがわかる。
実施例11〜14は、主として、第1の食塩水と第2の食塩水との間における該食塩水調製時の食塩添加量の多少を比較したものである。傾向としては、第2の食塩水の方が食塩添加量が多い場合(実施例7〜9、13及び14)が最も高評価であり、以下、両食塩水の食塩添加量が同じ場合(実施例10及び12)、第1の食塩水の方が食塩添加量が多い場合(実施例11)の順であった。このことから、α化麺類の良好な食感を得るためには、第2の食塩水を調製する際の食塩添加量を、第1の食塩水を調製する際の食塩添加量と同じか、又はそれよりも多くすることが有効であることがわかる。
Figure 0006546050
As shown in Table 2, in Examples 7 to 10, the addition amount of sodium chloride at the time of preparation of the first saline used in the pre-gelation step is in the range of 0.1 to 2% by mass, The texture was good regardless of whether it was after reheating after being stored refrigerated or with or without the sauce. In particular, since Examples 8 and 9 are excellent in texture, it is understood that about 0.5 to 1.2% by mass is particularly preferable as the addition amount of the salt.
Examples 11 to 14 mainly compare the degree of addition of salt at the time of preparation of the saline solution between the first saline solution and the second saline solution. As a tendency, the case where the amount of added salt is larger in the second saline solution (Examples 7 to 9, 13 and 14) is the highest evaluation, and the case where the amount of added salt in both saline solutions is the same (implementation) In Examples 10 and 12), the case where the amount of the salt added was larger in the first saline solution (Example 11) was the order. From this, in order to obtain a good texture of the pregelatinized noodles, the addition amount of salt when preparing the second saline solution is the same as the addition amount of salt when preparing the first saline solution, It turns out that it is effective to do more than it.

〔実施例15〜25〕
冷却工程におけるα化麺類の冷却温度及び時間、並びに食塩水接触工程におけるα化麺類の第2の食塩水の温度及び接触時間(浸漬時間)を、それぞれ下記表3に示すように適宜変更した以外は、実施例3と同様にしてα化スパゲティを製造した。
製造したα化スパゲティについて、前記評価試験1及び2に従って麺類の食感を評価した。その結果(パネラー10名の平均点)を下記表3に示す。下記表3には実施例3の結果を再掲した。
[Examples 15 to 25]
The cooling temperature and time of the pregelatinized noodles in the cooling step, and the temperature and contact time (immersion time) of the second saline solution of the pregelatinized noodles in the saline contact step are appropriately changed as shown in Table 3 below. Prepared in the same manner as in Example 3 pregelatinized spaghetti.
About the manufactured gelatinization spaghetti, the food texture of noodles was evaluated according to the said evaluation tests 1 and 2. The results (average points of 10 panelists) are shown in Table 3 below. Table 3 below shows the results of Example 3 again.

Figure 0006546050
Figure 0006546050

表3に示す通り、実施例15、3、16及び17の対比から、冷却工程後のα化麺類の品温の上限は、14℃程度が特に好ましく、10℃以下程度がとりわけ好ましいことがわかる。
また、実施例18〜21の対比から、冷却工程における冷却時間は、短いほど好ましいことがわかる。
また、実施例3、22及び23の対比から、食塩水接触工程でα化麺類に接触させる第2の食塩水の品温の上限は、20℃程度が好ましいことがわかる。
また、実施例3、24及び25の対比から、食塩水接触工程におけるα化麺類の第2の食塩水との接触時間は、短いほど好ましいことがわかる。
As shown in Table 3, it is understood from the comparison of Examples 15, 3, 16 and 17 that the upper limit of the product temperature of the pregelatinized noodles after the cooling step is particularly preferably about 14 ° C. and particularly preferably about 10 ° C. or less .
Further, it is understood from the comparison of Examples 18 to 21 that the shorter the cooling time in the cooling step, the better.
Further, it is understood from the comparison of Examples 3, 22 and 23 that the upper limit of the material temperature of the second saline solution to be brought into contact with the pregelatinized noodles in the saline solution contacting step is preferably about 20 ° C.
Moreover, it turns out that the contact time with the 2nd salt solution of the pregelatinized noodles in a salt solution contact process is so preferable that the contrast of Example 3, 24 and 25 is short.

Claims (5)

水に食塩を0.1〜2質量%添加して調製した第1の食塩水を用いて、麺類をα化処理するα化工程と、
前記α化工程を経た麺類に、食塩無添加水を接触させて該麺類を冷却する冷却工程と、
前記冷却工程を経た麺類に、水に食塩を0.2〜3質量%添加して調製した第2の食塩水を接触させる食塩水接触工程と
前記食塩水接触工程を経た麺類を水切りする工程とを含み、
前記麺類がパスタである、調理済み麺類の製造方法。
A gelatinization step of gelatinizing noodles using a first saline solution prepared by adding 0.1 to 2% by mass of sodium chloride to water;
A cooling step of cooling the noodles by bringing the noodles subjected to the gelatinization step into contact with water without addition of salt;
A salt solution contacting step of bringing into contact the second salt solution prepared by adding 0.2 to 3% by mass of salt to water to the noodles subjected to the cooling step ;
Draining the noodles subjected to the saline solution contacting step;
The manufacturing method of cooked noodles whose said noodles are pasta .
前記第2の食塩水を調製する際の食塩の添加量は、前記第1の食塩水を調製する際の食塩の添加量と同じか、又はそれよりも多い請求項1に記載の調理済み麺類の製造方法。   The cooked noodles according to claim 1, wherein the addition amount of the salt when preparing the second saline is the same as or larger than the addition amount of the salt when preparing the first saline. Manufacturing method. 前記冷却工程を、麺類の品温が0〜14℃となるように行う請求項1又は2に記載の調理済み麺類の製造方法。   The manufacturing method of cooked noodles of Claim 1 or 2 which performs the said cooling process so that the substance temperature of noodles may be 0-14 degreeC. 前記食塩水接触工程を経た麺類を冷蔵又は冷凍する請求項1〜3の何れか一項に記載の調理済み麺類の製造方法。   The method for producing cooked noodles according to any one of claims 1 to 3, wherein the noodles subjected to the salt solution contacting step are refrigerated or frozen. 前記食塩水接触工程の実施後で、前記冷蔵又は冷凍を実施する前に、麺類の表面を油脂で被覆する請求項4に記載の調理済み麺類の製造方法。
The method for producing cooked noodles according to claim 4, wherein the surface of the noodles is coated with a fat or oil after the execution of the saline solution contacting step and before the cold storage or the freezing is performed.
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