JP2017051163A - Method for producing cooked noodles - Google Patents

Method for producing cooked noodles Download PDF

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JP2017051163A
JP2017051163A JP2015180022A JP2015180022A JP2017051163A JP 2017051163 A JP2017051163 A JP 2017051163A JP 2015180022 A JP2015180022 A JP 2015180022A JP 2015180022 A JP2015180022 A JP 2015180022A JP 2017051163 A JP2017051163 A JP 2017051163A
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noodles
salt
pregelatinized
water
texture
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JP6546050B2 (en
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和克 米山
Kazuyoshi YONEYAMA
和克 米山
金子 幸司
Koji Kaneko
幸司 金子
健太 朝比奈
Kenta Asahina
健太 朝比奈
雅文 東
Masafumi Azuma
雅文 東
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Nisshin Foods Inc
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Abstract

PROBLEM TO BE SOLVED: To provide a method for producing cooked noodles having a firm, satisfactory texture and a suitable saltiness, satisfactory in coating with a source, and further having no hardness and brittleness even if being reheated after refrigeration or freezing preservation.SOLUTION: Provided is a method for producing cooked noodles comprising: a pregelatinization step where noodles are subjected to pregelatinization treatment using the first salt water prepared by adding salt of 0.1 to 2 mass% to water; a cooling step where the noodles subjected to the pregelatinization step are contacted with salt-free water, and the noodles are cooled; and a salt water contact step where the noodles subjected to the cooling step are contacted with the second salt water prepared by adding salt of 0.2 to 3 mass% to water.SELECTED DRAWING: None

Description

本発明は、α化処理された調理済み麺類の製造方法に関する。   The present invention relates to a method for producing cooked noodles that have been pregelatinized.

従来、α化処理された調理済み麺類は、乾麺や生麺等の麺類を茹で調理する等してα化処理した後、そのα化麺類を冷水で急速冷却し、さらに所望の製品単位ごとに小分けした後、α化麺類を冷蔵又は冷凍することによって製造されており、冷蔵又は冷凍調理済み麺類として市場に流通している。そして、斯かる冷蔵又は冷凍調理済み麺類の製造においては、締まりのある良好な食感を得るために、茹で調理に使用する茹で水として食塩水を用いる場合がある。しかし、食塩水中で麺類を茹でた場合、その茹で処理によって得られたα化麺類は全体的に硬く、しかも芯が残り易いため、食した際に違和感のある食感となっていた。また、食塩水中で茹で調理した調理済み麺類は、冷蔵又は冷凍保存後に再加熱して喫食すると、ボソボソとした脆い不良な食感となっていた。   Conventionally, cooked noodles that have been pre-gelatinized are pre-gelatinized by, for example, cooking noodles such as dry noodles and raw noodles in a bowl, and then rapidly pre-cooling the pre-gelatinized noodles with cold water. After subdividing, it is manufactured by refrigeration or freezing pregelatinized noodles, and is distributed in the market as refrigerated or frozen cooked noodles. And in manufacture of such refrigerated or frozen cooked noodles, in order to obtain a good tight texture, salt water may be used as boiling water used for cooking. However, when the noodles are boiled in saline, the pregelatinized noodles obtained by the boil treatment are generally hard and the core tends to remain, so that the texture is uncomfortable when eaten. In addition, cooked noodles cooked in a salt solution in salt water had a brittle and poor texture when reheated after refrigeration or frozen storage.

茹で水として食塩水を用いた調理済み麺類の製造方法の改良技術に関し、例えば特許文献1〜5がある。
特許文献1には、冷凍保存が可能で、歯ごたえのある食感が得られる茹で麺の製造方法として、酸化マグネシウムと食塩の共存下で生麺又は乾燥麺を茹でる工程を含む製造方法が記載されている。
特許文献2には、冷蔵又は冷凍保存が可能で、コシの強い自然な食感が得られるウェットタイプの麺類の製造方法として、麺線を塩溶液で茹でた後に水洗し冷却する工程を含む製造方法が記載されており、また、該塩溶液(茹で水)の塩濃度を高濃度、具体的には15%(W/V)〜飽和濃度の範囲に調整することも記載されている。
For example, Patent Documents 1 to 5 relate to techniques for improving a method for producing cooked noodles using saline as boiled water.
Patent Document 1 describes a manufacturing method including a step of boiling raw noodles or dried noodles in the coexistence of magnesium oxide and salt as a method of manufacturing boiled noodles that can be stored frozen and have a chewy texture. ing.
Patent Document 2 discloses a method for producing wet-type noodles that can be refrigerated or stored in a frozen state and that provides a firm, natural texture. The method comprises a step of boiling a noodle string with a salt solution, washing it with water, and cooling it. It also describes that the salt concentration of the salt solution (boiled water) is adjusted to a high concentration, specifically 15% (W / V) to a saturation concentration.

特許文献3には、ソースやスープを添加混和した場合に良好な食感が得られる茹で麺類が、0.5〜1.5質量%の塩分を含有する茹で麺類であることが記載され、斯かる茹で麺類の製造方法として、麺類を塩分濃度2〜7%の茹で水で95℃以上の温度で茹で上げた後、その茹で麺類(α化麺類)を、該茹で麺類の塩分濃度よりも高い塩分濃度の水溶塩中に浸漬する工程を含む製造方法が記載されている。
特許文献4には、ボイル解凍しても噛み応えのあるアルデンテが保持される冷蔵/冷凍麺の製造方法として、食塩の存在下に麺類をα化処理した後、そのα化麺類を食塩水で冷却し、その後冷蔵又は凍結させる工程を含む製造方法が記載されており、また、その冷却で使用する食塩水の食塩濃度を0.3〜5.0重量%の範囲内にすることも記載されている。
特許文献5には、電子レンジ等による解凍後において良好な食感が得られる冷凍パスタ類の製造方法として、食塩を含まない水を用いてパスタ類をα化処理した後、そのα化パスタ類の表面に食塩又は食塩水を付着させて凍結させる工程を含む製造方法が記載されており、また、その食塩の付着量を、α化パスタ類100重量部に対して0.05〜3重量部の割合にすることも記載されている。
Patent Document 3 describes that boiled noodles that give a good texture when added and mixed with sauce or soup are boiled noodles containing 0.5 to 1.5% by mass of salt. As a method for producing karu-boiled noodles, the noodles are boiled with water at a temperature of 95 ° C. or higher with boiled water at a salt concentration of 2 to 7%, and then the boiled noodles (pregelatinized noodles) are higher than the salt concentration of the boiled noodles A production method is described that includes a step of immersing in a salt-water solution.
In Patent Document 4, as a method for producing refrigerated / frozen noodles that retains a chewy response even when boiled, the noodles are α-treated in the presence of salt, and the α-noodles are then washed with saline. A manufacturing method including a step of cooling and then refrigeration or freezing is described, and it is also described that the salt concentration of the saline used for the cooling is within the range of 0.3 to 5.0% by weight. ing.
In Patent Document 5, as a method for producing frozen pasta having a good texture after thawing with a microwave oven or the like, after pasting the pasta with water containing no salt, the pregelatinized pasta Manufacturing method including a step of freezing by attaching salt or saline to the surface of the paste, and the amount of the salt attached is 0.05 to 3 parts by weight with respect to 100 parts by weight of pregelatinized pasta. The ratio is also described.

特開2001−169739号公報JP 2001-169739 A 特開2000−236828号公報JP 2000-236828 A 特開平1−168250号公報JP-A-1-168250 特開2002−345424号公報JP 2002-345424 A 特開平9−75023号公報JP-A-9-75023

冷蔵又は冷凍調理済み麺類(α化麺類)の食感や食味については、特許文献1〜5記載の技術によっても依然として改良の余地があるのが現状である。特に、特許文献3〜5記載の技術は何れも、麺類を茹で調理して得られたα化麺類に、塩分濃度が特定範囲に調整された食塩水を接触させる工程を含むところ、斯かる工程を経て得られた麺類は塩味が強く、また食感の点でも改良の余地がある。   Regarding the texture and taste of refrigerated or frozen noodles (α-modified noodles), there is still room for improvement even with the techniques described in Patent Documents 1 to 5. In particular, any of the techniques described in Patent Documents 3 to 5 includes a step of bringing a gelatinized noodle obtained by cooking noodles with a bowl into contact with a saline solution whose salt concentration is adjusted to a specific range. The noodles obtained through the process have a strong salty taste and there is room for improvement in terms of texture.

本発明の課題は、締まりのある良好な食感と適度な塩味とを有し、ソースとの絡みが良く、しかも冷蔵又は冷凍保存後に再加熱しても硬さや脆さのない、調理済み麺類の製造方法を提供することに関する。   An object of the present invention is to prepare cooked noodles that have a firm texture and moderate salty taste, have good entanglement with the sauce, and do not have hardness or brittleness even when reheated after refrigeration or frozen storage It is related with providing the manufacturing method of.

本発明者らは、茹で水として食塩水を用いた調理済み麺類の製造方法について種々検討した結果、食塩水中で麺類を茹で調理(α化処理)すると、麺類中に食塩が浸透することによって、得られたα化麺類の食感が締まりのある良好なものとなり得るが、麺類中に浸透した塩分は麺類の表面から抜けやすいため、結局は、所望の締まりのある良好な食感は得られないことを知見した。
そこで、本発明者らはさらに検討した結果、食塩水中で麺類を茹で調理して得られたα化麺類に対し、食塩無添加の水を用い、冷却を兼ねた水洗を行ってその表面の塩分を洗い流し、しかる後、別途調製した食塩水に接触させることによって、α化麺類の表層部に存する、締まりのある食感の阻害要因となり得る「水分」が、浸透圧の作用によって外部に放出され、それによってα化麺類の表面構造が強固なものになり、食感の向上に繋がることを知見した。しかも、斯かる方法によれば、α化麺類の表面には食塩水の塩分が付着するため、適度な塩味が付与されてソースのとの絡みも非常に向上することも知見した。
As a result of various investigations on the method of producing cooked noodles using saline as boiled water, the present inventors cooked noodles with salted water in a brine solution (α-treatment), and the salt penetrates into the noodles. The texture of the resulting pregelatinized noodles can be tight and good, but since the salt that has penetrated into the noodles tends to escape from the surface of the noodles, a good texture with the desired tightness can be obtained in the end. I found that there was no.
Therefore, as a result of further investigation, the inventors of the present invention made α-noodles obtained by cooking boiled noodles in saline water, using salt-free water, washed with water for cooling, and the salinity on the surface. By washing with water and then bringing it into contact with a separately prepared saline solution, `` moisture '' present in the surface layer of the pregelatinized noodles can be released to the outside due to the action of osmotic pressure. Thus, it has been found that the surface structure of the pregelatinized noodles becomes strong and leads to an improvement in texture. In addition, according to such a method, since the salt content of the saline solution adheres to the surface of the pregelatinized noodles, it has been found that an appropriate salty taste is imparted and the entanglement with the sauce is greatly improved.

本発明は、前記知見に基づきなされたもので、水に食塩を0.1〜2質量%添加して調製した第1の食塩水を用いて、麺類をα化処理するα化工程と、前記α化工程を経た麺類に、食塩無添加水を接触させて該麺類を冷却する冷却工程と、前記冷却工程を経た麺類に、水に食塩を0.2〜3質量%添加して調製した第2の食塩水を接触させる食塩水接触工程とを含む調理済み麺類の製造方法である。   The present invention has been made on the basis of the above-mentioned knowledge, and using the first saline prepared by adding 0.1 to 2% by mass of sodium chloride to water, an α-izing step for α-treating noodles, A cooling step in which salt-free water is brought into contact with the noodles that have undergone the alpha conversion step, and the noodles that have been subjected to the cooling step are prepared by adding 0.2 to 3% by mass of salt to water. It is the manufacturing method of the cooked noodles including the salt solution contact process which makes 2 salt solutions contact.

本発明の製造方法によれば、締まりのある良好な食感と適度な塩味とを有し、ソースとの絡みが良く、しかも冷蔵又は冷凍保存後に再加熱しても硬さや脆さのない、調理済み麺類(α化麺類)が得られる。   According to the production method of the present invention, it has a tight texture and moderate salty taste, has good entanglement with the sauce, and does not have hardness or brittleness even when reheated after refrigeration or frozen storage, Cooked noodles (pregelatinized noodles) are obtained.

本発明の調理済み麺類の製造方法は、1)水に食塩を特定量添加して調製した第1の食塩水を用いて、麺類をα化処理するα化工程と、2)該α化工程を経た麺類に、食塩無添加水を接触させて該麺類を冷却する冷却工程と、3)該冷却工程を経た麺類に、水に食塩を特定量添加して調製した第2の食塩水を接触させる食塩水接触工程とを有している。以下、各工程について説明する。   The method for producing cooked noodles according to the present invention includes: 1) an α-izing step of α-treating noodles using a first saline solution prepared by adding a specific amount of sodium chloride to water; and 2) the α-izing step A cooling step of cooling the noodles by bringing the salt-free water into contact with the noodles that have undergone the above-mentioned 3) contacting the second brine prepared by adding a specific amount of sodium chloride to the noodles that have undergone the cooling step And a saline solution contact step. Hereinafter, each step will be described.

[α化工程]
本発明に係るα化工程においては、麺類をα化処理してα化麺類を得る。α化処理に供する麺類としては、小麦粉等の穀粉を主原料とする麺類であればその種類や製造方法等は特に限定されず、例えば、手打ち又は手延べ式、圧延製麺法、ロール製麺法、押出製麺法等の公知の製麺法によって製造された麺類を用いることができ、麺線の形状をなすものでも良く、餃子の皮の如き麺皮類でも良い。α化処理に供される麺類の具体例としては、マカロニ、スパゲッティ等のパスタ;うどん、ひやむぎ、そうめん、平めん、日本蕎麦、中華麺;餃子、焼売、春巻き、ワンタンの皮等の麺皮類が挙げられる。また、α化処理に供される麺類は、乾麺であっても良く、半生麺又は生麺であっても良い。
[Alphaization process]
In the pregelatinization process according to the present invention, the noodles are pregelatinized to obtain pregelatinized noodles. The noodles to be subjected to the alpha treatment are not particularly limited as long as they are noodles mainly made of flour such as wheat flour. For example, handmade or hand-rolled, rolled noodles, roll noodles Noodles produced by a known noodle making method such as a method or an extrusion noodle making method can be used, and the noodle strings may be formed or noodle skins such as gyoza skins may be used. Specific examples of noodles subjected to the alpha treatment include pasta such as macaroni and spaghetti; udon, hiyagigi, somen, flat noodles, Japanese soba noodles, Chinese noodles; Is mentioned. Further, the noodles subjected to the pregelatinization treatment may be dry noodles, semi-raw noodles or raw noodles.

α化処理に使用する前記第1の食塩水は、水に意図的に食塩を添加して調製した食塩水である。即ち、前記第1の食塩水は、食塩添加という操作を意図的に行って初めて得られる食塩水を意味する。従って、食塩添加を行っていない水は、たとえ本来的に食塩成分(ナトリウムイオン、塩素イオン)を含んでいたとしても、前記第1の食塩水ではない。前記第1の食塩水は、水に対して食塩を0.1〜2質量%、好ましくは0.5〜1.2質量%添加して調製する。食塩の添加量が斯かる範囲から外れていると、後述する実施例と比較例との対比から明らかなように、食感の良好なα化麺類は得られない。   The first saline solution used for the pregelatinization treatment is a salt solution prepared by intentionally adding salt to water. That is, the first saline solution means a salt solution obtained only after intentionally performing the operation of adding salt. Therefore, the water to which salt is not added is not the first saline even if it originally contains salt components (sodium ions, chlorine ions). The first saline solution is prepared by adding 0.1 to 2% by mass, preferably 0.5 to 1.2% by mass of sodium chloride with respect to water. When the addition amount of salt is out of such a range, as will be apparent from a comparison between Examples and Comparative Examples described later, pregelatinized noodles having a good texture cannot be obtained.

前記第1の食塩水の調製に使用する水(食塩が添加される水)としては、水道水、井戸水、浄水など、麺類の調理に通常使用される日本国内の水であれば特に制限なく用いることができる。
また、前記第1の食塩水の調製に使用する食塩としては、精製塩や岩塩、合成塩など、食用に供することができるものであれば特に制限なく用いることができる。
Water used for the preparation of the first saline solution (water to which salt is added) is not particularly limited as long as it is water used in Japan for cooking noodles, such as tap water, well water, and purified water. be able to.
Moreover, as salt used for preparation of the said 1st salt solution, if it can use for edibles, such as refined salt, rock salt, and synthetic salt, it can use without a restriction | limiting in particular.

α化処理は、前記第1の食塩水の存在下で麺類を喫食可能な程度まで加熱し得る処理であれば良く、公知の麺類のα化処理を特に制限なく利用することができる。具体的には例えば、茹で処理、電子レンジ等によるマイクロ波加熱処理が挙げられる。α化処理の一例として、前記第1の食塩水の温度を、α化処理に供する麺類をα化可能で且つ該第1の食塩水が沸騰しない温度に調整し、その温度調整した第1の食塩水中に麺類を浸漬する方法が挙げられる。   The pregelatinization treatment may be any treatment that can heat the noodles to the extent that they can be eaten in the presence of the first saline solution, and the pregelatinization treatment of known noodles can be used without particular limitation. Specifically, for example, boil treatment, microwave heating treatment using a microwave oven, and the like can be given. As an example of the pregelatinization treatment, the temperature of the first saline solution is adjusted to a temperature at which the noodles subjected to the pregelatinization treatment can be pregelatinized and the first saline solution does not boil. An example is a method of immersing noodles in a saline solution.

α化処理の条件、例えば歩留まり、加熱温度、α化処理に供する水の量等は、α化処理に供する麺類の種類や所望される喫食時の食感等に応じて適宜調整すれば良く、特に限定されない。ここで「歩留まり」とは、α化処理前の麺類の質量に対するα化処理後の麺類の質量を、百分率で表した数値である。
例えば、α化処理に供する麺類が乾麺である場合、乾麺のα化処理は、歩留まりが、好ましくは220%以上、さらに好ましくは230〜260%となるように実施し得る。
また、α化処理に供する麺類が生麺である場合、生麺のα化処理は、歩留まりが、好ましくは150%以上、さらに好ましくは160〜200%となるように実施し得る。
尚、乾麺の含水率は、通常14質量%以下程度であり、生麺の含水率は、通常33〜38質量%程度である。
The conditions for the alpha treatment, such as the yield, the heating temperature, the amount of water used for the alpha treatment, etc. may be appropriately adjusted according to the type of noodles used for the alpha treatment, the texture of the desired eating, etc. There is no particular limitation. Here, the “yield” is a numerical value expressed as a percentage of the mass of the noodles after the alpha conversion treatment relative to the mass of the noodles before the alpha conversion treatment.
For example, when the noodles subjected to the pregelatinization treatment are dry noodles, the pregelatinization treatment of the dry noodles can be performed such that the yield is preferably 220% or more, and more preferably 230 to 260%.
Moreover, when the noodles to be subjected to the pregelatinization treatment are raw noodles, the raw noodle pretreatment can be performed such that the yield is preferably 150% or more, and more preferably 160 to 200%.
The moisture content of dry noodles is usually about 14% by mass or less, and the moisture content of raw noodles is usually about 33 to 38% by mass.

尚、α化処理した麺類は、必要に応じ、次工程の冷却工程の実施前に水切り(湯切り)する。水切りの方法は、ざる等のメッシュ状の器に調理した麺類を入れて水を落下させる方法など、公知の水切り方法を採用することができる。   In addition, the pre-gelatinized noodles are drained (hot water drained) before the next cooling step as necessary. As a draining method, a known draining method such as a method of dropping cooked noodles in a mesh-like vessel such as a sieve and dropping water can be employed.

[冷却工程]
本発明に係る冷却工程においては、前記α化工程を経た麺類即ちα化麺類を冷却するところ、その冷却には食塩無添加水を用いる。前述した通り、本発明に係る冷却工程には、「α化麺類の冷却」の他に、「α化麺類の表面に付着した塩分の除去」という目的がある。前記α化工程では前記第1の食塩水を用いて麺類をα化処理するため、得られたα化麺類の表面には塩分が付着しているところ、この付着塩分を除去しておくことで、次工程の食塩水接触工程による作用効果がより一層確実に奏されるようになる。即ち、次工程の食塩水接触工程は、α化麺類の内外の浸透圧差を利用して、α化麺類の表層部に存する、締まりのある食感の阻害要因となり得る「水分」を放出させることを主たる目的の1つとしているところ、斯かる浸透圧差を確実に発現させる観点から、該食塩水接触工程の前工程である冷却工程においては、α化麺類に食塩無添加水を接触させてこれを冷却するのである。
[Cooling process]
In the cooling step according to the present invention, the noodles that have undergone the pregelatinization step, that is, the pregelatinized noodles, are cooled, and salt-free water is used for the cooling. As described above, the cooling step according to the present invention has the purpose of “removing salt adhering to the surface of the pregelatinized noodles” in addition to “cooling the pregelatinized noodles”. In the pregelatinization step, since the noodles are pregelatinized using the first saline solution, the salt content is attached to the surface of the resulting pregelatinized noodles. And the effect by the salt solution contact process of the following process comes to be show | played still more reliably. That is, in the next step, the salt solution contact process uses the osmotic pressure difference between the inside and outside of the pregelatinized noodles to release “moisture” that can be an obstructive factor in the texture of the surface of the pregelatinized noodles. As one of the main purposes, from the viewpoint of surely expressing such an osmotic pressure difference, in the cooling step, which is the previous step of the saline solution contact step, the non-salt added water is brought into contact with the pregelatinized noodles. Is cooled.

冷却工程で用いる食塩無添加水は、食塩添加という意図的な操作を行っていない水であり、水道水、井戸水、浄水など、麺類の調理に通常使用される日本国内の水であれば特に制限なく用いることができる。食塩添加という意図的な操作を行っていない水であれば、たとえ本来的に食塩成分(ナトリウムイオン、塩素イオン)を含んでいたとしても、食塩無添加水として冷却工程で使用することができる。   The salt-free water used in the cooling process is water that has not been subjected to the intentional operation of adding salt, and is not particularly limited as long as it is water used in Japan for cooking noodles, such as tap water, well water, and purified water. Can be used without any problem. Water that is not intentionally added with salt can be used in the cooling step as salt-free water, even if it originally contains salt components (sodium ions, chlorine ions).

α化麺類の冷却方法は、α化麺類の表面に付着している塩分を除去できるよう、α化麺類に食塩無添加水を接触させ得る方法であれば良く、具体的には例えば、α化麺類を食塩無添加水の止水中に浸漬する方法、α化麺類を食塩無添加水の流水中に浸漬する方法、シャワー等の水散布手段を用いてα化麺類に食塩無添加水を吹き付ける方法が挙げられる。   The method for cooling the pregelatinized noodles may be any method that allows the pregelatinized noodles to come into contact with salt-free water so that the salt attached to the surface of the pregelatinized noodles can be removed. A method of immersing noodles in a still water without added salt, a method of immersing α-noodles in running water of salt-free water, and a method of spraying salt-free water on α-noodles using water spraying means such as a shower. Is mentioned.

α化麺類の冷却は、一般的に、冷却後のα化麺類の品温が、好ましくは0〜14℃、さらに好ましくは0〜10℃になるよう、実施することが好ましい。冷却後のα化麺類の品温が低すぎる、例えば0℃未満であると、α化麺類に氷結晶が発生して風味が低下するおそれがあり、また、冷却後のα化麺類の品温が高すぎると、次工程の食塩水接触工程に悪影響を及ぼす結果、塩味の強い好ましくない食味となり、α化麺類の風味が低下するおそれがある。   The cooling of the pregelatinized noodles is generally preferably carried out so that the product temperature of the pregelatinized noodles after cooling is preferably 0 to 14 ° C, more preferably 0 to 10 ° C. If the product temperature of the pregelatinized noodles after cooling is too low, for example, less than 0 ° C., ice crystals may be generated in the pregelatinized noodles and the flavor may be lowered, and the product temperature of the pregelatinized noodles after cooling If it is too high, it will adversely affect the subsequent salt solution contact step, resulting in an unpleasant taste with a strong salty taste, which may reduce the flavor of the pregelatinized noodles.

また、α化麺類の冷却時間は、短時間である程好ましい。冷却時間が長すぎると、α化麺類が水を吸収し、食感が柔らかくなりすぎるおそれがあるためである。斯かる観点から、α化麺類の冷却時間は、好ましくは10分以内、さらに好ましくは8分以内、より好ましくは5分以内である。   In addition, the cooling time of the pregelatinized noodles is preferably as short as possible. This is because if the cooling time is too long, the pregelatinized noodles absorb water and the texture may become too soft. From such a viewpoint, the cooling time of the pregelatinized noodles is preferably within 10 minutes, more preferably within 8 minutes, and more preferably within 5 minutes.

[食塩水接触工程]
本発明に係る食塩水接触工程においては、前記冷却工程を経たα化麺類に前記第2の食塩水を接触させる。前記第2の食塩水は、前記第1の食塩水と同様に、水に意図的に食塩を添加して調製した食塩水である。前記第2の食塩水について説明しない点は、前記第1の食塩水についての説明が適宜適用される。
[Saline solution contact process]
In the salt solution contact step according to the present invention, the second saline solution is brought into contact with the pregelatinized noodles that have undergone the cooling step. Similar to the first saline solution, the second saline solution is a salt solution prepared by intentionally adding salt to water. The explanation about the 1st salt solution is suitably applied to the point which does not explain the 2nd salt solution.

前述した通り、食塩水接触工程は、α化麺類の内外の浸透圧差を利用して、α化麺類の表層部に存する、締まりのある食感の阻害要因となり得る「水分」を放出させることを主たる目的の1つとしているところ、斯かる水分の放出を確実に行うためには、α化麺類に接触させる前記第2の食塩水の塩分濃度、延いては前記第2の食塩水を調製する際の水に対する食塩の添加量の調整が重要である。斯かる観点から、前記第2の食塩水は、水に対して食塩を0.2〜3質量%、好ましくは1.2〜2.5質量%、さらに好ましくは1.9〜2.2質量%添加して調製する。食塩の添加量が斯かる範囲から外れていると、後述する実施例と比較例との対比から明らかなように、食感の良好なα化麺類は得られない。   As described above, the saline contact step uses the osmotic pressure difference between the inside and outside of the pregelatinized noodles to release “moisture” that can be a factor that inhibits the tight texture of the surface of the pregelatinized noodles. As one of the main purposes, in order to surely release such moisture, the salt concentration of the second saline solution to be brought into contact with the pregelatinized noodles, and thus the second saline solution is prepared. It is important to adjust the amount of salt added to the water. From this point of view, the second saline solution is 0.2 to 3% by mass, preferably 1.2 to 2.5% by mass, more preferably 1.9 to 2.2% by mass, based on water. % To prepare. When the addition amount of salt is out of such a range, as will be apparent from a comparison between Examples and Comparative Examples described later, pregelatinized noodles having a good texture cannot be obtained.

また同様の観点から、前記第2の食塩水を調製する際の食塩の添加量は、前記第1の食塩水を調製する際の食塩の添加量と同じか、又はそれよりも多いことが好ましい。   From the same point of view, the amount of salt added when preparing the second saline is preferably the same as or greater than the amount of salt added when preparing the first saline. .

尚、前記第2の食塩水には、本発明の趣旨を逸脱しない範囲で、塩分以外の調味成分を添加することができる。前記第2の食塩水に添加可能な塩分以外の調味成分としては、例えば、糖液、だし汁類、スープ類、ソース類、ケチャップ等が挙げられる。また、前記第2の食塩水に添加可能な塩分以外の調味成分の形態は特に制限されず、例えば、水に調味成分を溶解させた水性調味液、該水性調味液と油脂とを混合させた乳化調味液、該水性調味液と該乳化調味液との混合物を例示できる。   It should be noted that seasoning ingredients other than salt can be added to the second saline solution without departing from the spirit of the present invention. Examples of the seasoning components other than the salt content that can be added to the second saline solution include sugar solution, soup stock, soups, sauces, ketchup and the like. Moreover, the form of the seasoning component other than the salt content that can be added to the second saline solution is not particularly limited. For example, an aqueous seasoning solution in which the seasoning component is dissolved in water, and the aqueous seasoning solution and fats and oils are mixed. An emulsified seasoning liquid and a mixture of the aqueous seasoning liquid and the emulsified seasoning liquid can be exemplified.

α化麺類を前記第2の食塩水に接触させる方法としては、α化麺類の表面全体にほぼ均等且つ持続的に前記第2の食塩水を接触させ得る方法であれば良く、具体的には例えば、α化麺類を前記第2の食塩水中に浸漬する方法、前記第2の食塩水をα化麺類全体にまぶす又は噴霧する方法、α化麺類と前記第2の食塩水とを混合する方法が挙げられる。これらの中でも特に、作業効率の点から、α化麺類を前記第2の食塩水中に浸漬する方法が好ましい。   As a method of bringing the pregelatinized noodles into contact with the second saline solution, any method can be used as long as the second saline solution can be brought into contact with the entire surface of the pregelatinized noodles almost uniformly and continuously. For example, a method of immersing pregelatinized noodles in the second saline solution, a method of spraying or spraying the second saline solution over the pregelatinized noodles, a method of mixing pregelatinized noodles and the second saline solution Is mentioned. Among these, from the viewpoint of work efficiency, a method of immersing pregelatinized noodles in the second saline solution is preferable.

α化麺類の前記第2の食塩水との接触時間、例えば、α化麺類を前記第2の食塩水中に浸漬する場合には浸漬時間は、短時間である程好ましい。接触時間が長すぎると、α化麺類からの水分の放出が過剰になりすぎる結果、α化麺類の表層部の含水率が著しく低下し、食感が悪くなるおそれがあるためである。斯かる観点から、接触時間は、好ましくは10分以内、さらに好ましくは5分以内、より好ましくは3分以内である。   The contact time of the pregelatinized noodles with the second saline solution, for example, when the pregelatinized noodles are immersed in the second saltwater solution, the shorter the immersion time, the better. This is because if the contact time is too long, the release of moisture from the pregelatinized noodles becomes excessive, and as a result, the moisture content of the surface layer of the pregelatinized noodles is significantly reduced, and the texture may be deteriorated. From such a viewpoint, the contact time is preferably within 10 minutes, more preferably within 5 minutes, more preferably within 3 minutes.

ところで、食塩水接触工程は、その前工程である冷却工程において好ましくは0〜14℃の品温まで冷却されたα化麺類を扱う工程であり、また、食塩水接触工程後に後述するようにα化麺類を冷蔵又は冷凍する場合を考慮すると、食塩水接触工程を経たα化麺類の品温は、比較的低温であることが好ましい。斯かる観点から、α化麺類に接触させる前記第2の食塩水の品温は、好ましくは0〜20℃、さらに好ましくは0〜15℃である。前記第2の食塩水の品温が低すぎる、例えば0℃未満であると、α化麺類に氷結晶が発生して風味が低下するおそれがあり、また、前記第2の食塩水の品温が高すぎると、α化麺類の表面構造が脆くなって食感や風味に悪影響を及ぼすおそれがある。   By the way, the salt solution contact step is a step of handling pregelatinized noodles that have been cooled to a product temperature of preferably 0 to 14 ° C. in the cooling step, which is the previous step, and α as described later after the salt solution contact step. Considering the case where the noodles are refrigerated or frozen, it is preferable that the product temperature of the pregelatinized noodles that have undergone the saline contact step is relatively low. From such a viewpoint, the product temperature of the second saline solution brought into contact with the pregelatinized noodles is preferably 0 to 20 ° C, more preferably 0 to 15 ° C. If the product temperature of the second saline solution is too low, for example, less than 0 ° C., ice crystals may be generated in the pregelatinized noodles and the flavor may be lowered, and the product temperature of the second salt solution may be reduced. If it is too high, the surface structure of the pregelatinized noodles may become brittle and adversely affect the texture and flavor.

尚、食塩水接触工程を経たα化麺類は、必要に応じて水切りする。水切りの方法は、ざる等のメッシュ状の器に調理した麺類を入れて水を落下させる方法など、公知の水切り方法を採用することができる。   In addition, the pregelatinized noodles which passed through the salt solution contact process are drained as needed. As a draining method, a known draining method such as a method of dropping cooked noodles in a mesh-like vessel such as a sieve and dropping water can be employed.

また必要に応じて、前記α化麺類の水切り後又は水切りと並行して、α化麺類の表面を油脂で被覆しても良い。これにより、麺類の表面からの過度の水分蒸発が効果的に防止される。また、特にα化麺類が麺線状をなしている場合は、麺線どうしの結着が防止されて麺線のほぐれが良好となる。α化麺類の表面被覆に用いる油脂は、食用油脂であれば良く特に限定されないが、サラダ油、綿実油、コーン油などの常温で液状の油脂が好ましい。油脂の被覆量は、α化麺類100質量部に対して、好ましくは0.5〜5質量部、さらに好ましくは0.8〜2質量部である。油脂の被覆量が少なすぎると、油脂被覆を実施する意義に乏しく、油脂の被覆量が多すぎると、α化麺類の表面がべたべたして油っぽくなる。   Moreover, you may coat | cover the surface of pregelatinized noodles with fats and oils after draining of the said pregelatinized noodles as needed, or in parallel with draining. Thereby, excessive moisture evaporation from the surface of the noodles is effectively prevented. In particular, when the pregelatinized noodles are in the form of noodle strings, the binding of the noodle strings is prevented, and the noodle strings are easily loosened. The fats and oils used for the surface coating of the pregelatinized noodles are not particularly limited as long as they are edible fats and oils. However, liquid fats and oils such as salad oil, cottonseed oil, and corn oil are preferable. The coating amount of fats and oils is preferably 0.5 to 5 parts by mass, more preferably 0.8 to 2 parts by mass with respect to 100 parts by mass of the pregelatinized noodles. If the coating amount of fat / oil is too small, it is not meaningful to perform the coating of fat / oil, and if the coating amount of fat / oil is too large, the surface of the pregelatinized noodles becomes sticky and oily.

[冷蔵又は冷凍工程]
前記のα化工程、冷却工程及び食塩水接触工程を経て得られた、本発明の製造結果物である調理済み麺類(α化麺類)は、そのまま喫食することもできるし、電子レンジ等の加熱調理器で再加熱してから喫食することもでき、何れの喫食態様であっても、締まりのある良好な食感と適度な塩味とが得られ、ソースとの絡みも良好である。また、本発明の製造結果物である調理済み麺類は、十分な冷蔵又は冷凍耐性を有しており、冷蔵又は冷凍保存後に再加熱して喫食した場合でも、良好な食感が得られる。本発明の製造結果物である調理済み麺類が十分な冷蔵又は冷凍耐性を有している理由は、前記各工程を経ることによって、該調理済み麺類の表層部の構造が強固になっていることに起因して、冷蔵又は冷凍保存を行っても食感の変化が最小限に抑えられるためと推察される。
[Refrigeration or freezing process]
Cooked noodles (alphanized noodles), which are the product of the present invention, obtained through the above-mentioned pregelatinization step, cooling step and saline contact step can be eaten as they are, or heated in a microwave oven or the like. The food can be eaten after being reheated in a cooker, and in any eating mode, a good texture with a firmness and an appropriate salty taste can be obtained, and the entanglement with the sauce is also good. Moreover, the cooked noodles which are the product of the present invention have sufficient refrigeration or freezing resistance, and a good texture can be obtained even when reheated after refrigeration or frozen storage. The reason why the cooked noodles that are the product of the present invention have sufficient refrigeration or freezing resistance is that the structure of the surface layer of the cooked noodles has been strengthened through the above steps. It is assumed that the change in texture is minimized even if refrigerated or frozen.

つまり、本発明の調理済み麺類の製造方法は、前記食塩水接触工程を経たα化麺類を冷蔵又は冷凍する工程を含んでいても良い。尚、前記の「α化麺類の水切り」及び/又は「α化麺類の表面の油脂被覆」を実施する場合は、その実施後に、α化麺類の冷蔵又は冷凍工程を実施することが好ましい。   That is, the method for producing cooked noodles of the present invention may include a step of refrigeration or freezing the pregelatinized noodles that have undergone the salt solution contact step. In the case of carrying out the above-mentioned “water draining of pregelatinized noodles” and / or “coating oil / fat on the surface of pregelatinized noodles”, it is preferable to carry out a refrigeration or freezing step of the pregelatinized noodles after the implementation.

α化麺類を冷蔵保存する場合は、この種の麺類を冷蔵保存する際の通常の冷蔵保存条件を適用することができるが、好ましくは、平均温度が0〜10℃の範囲になる雰囲気下、又はα化麺類の品温が5〜10℃に維持される条件下で、α化麺類を冷蔵保存する。
α化麺類を冷凍保存する場合は、急速冷凍及び緩慢冷凍の何れも利用できるが、急速冷凍が好ましい。一旦急速冷凍で凍結させた後は、この種の麺類を冷凍保存する際の通常の冷凍保存条件、例えば0℃未満ないし−40℃の雰囲気下で冷凍保存すれば良い。
また、冷蔵又は冷凍保存の何れであっても、α化麺類は容器に密封包装された状態で冷蔵又は冷凍保存されることが好ましい。
In the case of preserving the pregelatinized noodles, normal refrigerated storage conditions for refrigerated storage of this type of noodles can be applied, but preferably under an atmosphere in which the average temperature is in the range of 0 to 10 ° C. Alternatively, the pregelatinized noodles are refrigerated under conditions where the product temperature of the pregelatinized noodles is maintained at 5 to 10 ° C.
When pregelatinized noodles are stored frozen, both quick freezing and slow freezing can be used, but quick freezing is preferred. Once frozen by quick freezing, the noodles of this type may be stored frozen under normal freezing conditions, such as below 0 ° C. to −40 ° C.
In addition, it is preferable that the pregelatinized noodles are refrigerated or frozen in a state of being hermetically packaged in a container, whether refrigerated or frozen.

α化麺類を冷蔵又は冷凍する場合、喫食用ソースと共に冷蔵又は冷凍しても良い。例えば、1)α化麺類を容器に充填した後、喫食用ソースをかけて冷蔵又は冷凍しても良く、2)α化麺類を喫食用ソースと絡めた後、容器に充填して冷蔵又は冷凍しても良く、3)α化麺類及び喫食用ソースをそれぞれ個別に冷蔵又は冷凍し、その冷蔵又は冷凍品を同じ容器に充填しても良い。   When pregelatinized noodles are refrigerated or frozen, they may be refrigerated or frozen together with a sauce for eating. For example, after 1) pre-gelatinized noodles are filled in a container, they may be refrigerated or frozen over a sauce for eating. 2) After entangled pregelatinized noodles with a source for eating, they are filled into a container and refrigerated or frozen. 3) The pregelatinized noodles and the edible sauce may be individually refrigerated or frozen, and the refrigerated or frozen product may be filled in the same container.

尚、α化麺類を喫食用ソースと共に冷蔵する場合において、α化麺類と喫食用ソースとを直接接触させると、経時により喫食用ソースからα化麺類に水分が移行し、α化麺類の品質が低下するおそれがある。そこで、α化麺類を喫食用ソースと共に冷蔵する場合には、その冷蔵に使用する容器中において、α化麺類と喫食用ソースとを離間配置する、あるいはα化麺類と喫食用ソースとの間に樹脂製フィルム等の水分非透過性シートを挟む等して、α化麺類と喫食用ソースとが直接接触しないようにすることが好ましい。   In addition, in the case where the pregelatinized noodles are refrigerated together with the eating sauce, if the pregelatinized noodles and the eating sauce are brought into direct contact with each other, moisture moves from the eating sauce to the pregelatinized noodles over time, and the quality of the pregelatinized noodles May decrease. Therefore, in the case where the pregelatinized noodles are refrigerated together with the edible sauce, the pregelatinized noodles are separated from the edible sauce in the container used for refrigeration, or between the pregelatinized noodles and the edible sauce. It is preferable to prevent direct contact between the pregelatinized noodles and the eating sauce by sandwiching a moisture impermeable sheet such as a resin film.

喫食用ソースとしては、パスタ用ソース、例えば、ミートソース、ナポリタンソース、アラビアータソース等のトマト系ソース、カルボナーラソース等のホワイト系ソース、ブラウン系ソース等;焼きそばソース;めんつゆ;各種シーズニング類等が挙げられるが、これらに限定されず、α化麺類の種類や所望される味付けに応じて適宜選択することができる。   Examples of the sauce for eating include pasta sauces, for example, tomato sauces such as meat sauce, Napolitan sauce, and Arabica sauce, white sauces such as carbonara sauce, brown sauces, yakisoba sauce; noodle soup; various seasonings However, it is not limited to these, It can select suitably according to the kind of alpha noodles and desired seasoning.

以下、実施例を挙げて本発明をさらに詳細に説明するが、本発明は斯かる実施例に限定されるものではない。   EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated further in detail, this invention is not limited to such an Example.

〔実施例1〜6及び比較例1〜3〕
日本国内の水道水に食塩を該水道水の全質量に対して1質量%添加して、第1の食塩水を調製した。また、同じ水道水に食塩を該水道水の全質量に対して下記表1に示す所定量添加して、第2の食塩水を調製した。
乾スパゲティ(1.7mm径)100gを、前記第1の食塩水で又は前記水道水(食塩無添加水)で11分間茹で調理した後(α化工程)、その茹でスパゲティを湯切りしてα化スパゲティを得た。茹で調理の歩留まりは245%であった。
次いで、α化スパゲティを水温10℃の前記水道水(食塩無添加水)の止水中に1分間泳がせて、該α化スパゲティの品温を約10℃に調整した(冷却工程)。
次いで、冷却したα化スパゲティを水温10℃の前記第2の食塩水中に5分間浸漬した後(食塩水接触工程)、該α化スパゲティを該食塩水から取り出して水切りした。
次いで、α化スパゲティを2つのトレイに半量ずつ取り分け、そのうちの一方は、そのまま後述する評価試験1に供し、他方は、α化スパゲティ及びトレイを一体的に密封包装して包装体を得、該包装体を庫内温度5℃の冷蔵庫内で2日間保存してから後述する評価試験2に供した。
[Examples 1-6 and Comparative Examples 1-3]
1 mass% of salt was added to tap water in Japan with respect to the total mass of the tap water to prepare a first saline solution. Moreover, the salt solution was added to the same tap water with the predetermined amount shown in following Table 1 with respect to the total mass of this tap water, and the 2nd salt solution was prepared.
After cooking 100 g of dry spaghetti (1.7 mm diameter) with the first saline solution or with the tap water (water without addition of salt) for 11 minutes (a gelatinization step), the spaghetti is poured into the hot water and then α Spaghetti was obtained. The boiled cooking yield was 245%.
Next, the pregelatinized spaghetti was allowed to swim in the still water of the tap water (water without addition of salt) at a water temperature of 10 ° C. for 1 minute to adjust the product temperature of the pregelatinized spaghetti to about 10 ° C. (cooling step).
Next, the cooled pregelatinized spaghetti was immersed in the second saline solution having a water temperature of 10 ° C. for 5 minutes (saline contact step), and then the pregelatinized spaghetti was taken out of the saline solution and drained.
Then, half of the pregelatinized spaghetti is divided into two trays, one of which is directly subjected to evaluation test 1 described later, and the other is a sealed package of the pregelatinized spaghetti and the tray to obtain a package, The package was stored for 2 days in a refrigerator with an internal temperature of 5 ° C. and then subjected to evaluation test 2 described later.

〔比較例4〕
前記冷却工程を行わず、前記α化工程後、湯切りしたα化スパゲティをそのまま水温10℃の前記第2の食塩水中に5分間浸漬した以外は、実施例3と同様にしてα化スパゲティを製造した。
[Comparative Example 4]
Except for the cooling step, after the pregelatinization step, the pregelatinized spaghetti was poured in the same manner as in Example 3 except that the pregelatinized spaghetti was immersed in the second saline solution at a water temperature of 10 ° C. for 5 minutes. Manufactured.

〔比較例5〕
前記食塩水接触工程を行わなかった以外は、実施例3と同様にしてα化スパゲティを製造した。
[Comparative Example 5]
A pregelatinized spaghetti was produced in the same manner as in Example 3 except that the saline solution contact step was not performed.

〔評価試験1〕
10名のパネラーに、評価対象のα化スパゲティ(製造直後の調理済み麺類)をそのまま食してもらい、その際の麺類の食感(ソースなしでの食感)を下記評価基準によって評価してもらった。
また、評価対象のα化スパゲティ(製造直後の調理済み麺類)に市販のミートソースをかけ、そのソース付きスパゲティを10名のパネラーに食してもらい、その際の麺類の食感(ソースありでの食感)を下記評価基準によって評価してもらった。
以上の結果(パネラー10名の平均点)を下記表1に示す。
[Evaluation Test 1]
Have 10 panelists eat the pre-evaluated pregelatinized spaghetti (cooked noodles immediately after production) as they are and evaluate the texture of the noodles (texture without sauce) according to the following evaluation criteria. It was.
In addition, a commercial meat sauce is applied to the α-treated spaghetti (prepared cooked noodles) to be evaluated, and 10 panelists eat the spaghetti with the sauce, and the texture of the noodles (food with sauce) Sense) was evaluated according to the following evaluation criteria.
The above results (average score of 10 panelists) are shown in Table 1 below.

〔評価試験2〕
冷蔵庫で2日間保存したα化スパゲティをトレイから取り出し、500Wの電子レンジで喫食可能な状態になるまで再加熱した。その再加熱したα化スパゲティについて、前記評価試験1と同様に、そのまま食した場合と市販のミートソースをかけてから食した場合との2態様における、麺類の食感を、10名のパネラーに下記評価基準によって評価してもらった。それらの結果(パネラー10名の平均点)を下記表1に示す。
[Evaluation Test 2]
The pregelatinized spaghetti stored in the refrigerator for 2 days was taken out of the tray and reheated until it was ready to eat in a 500 W microwave. About the reheated pregelatinized spaghetti, the texture of noodles in the two cases of eating as it is and eating it after applying a commercially available meat sauce as in Evaluation Test 1 is as follows. We had you evaluate by evaluation criteria. The results (average score of 10 panelists) are shown in Table 1 below.

(ソースなしでの麺類の食感の評価基準)
5点:締まりが十分にある食感であり、非常に良好。
4点:締まりがある食感であり、良好。
3点:やや締まりに物足りなさがあるが、通常の食感。
2点:やや硬過ぎ又はやや柔らか過ぎ、不良な食感。
1点:硬過ぎて脆さがあるか又は柔らか過ぎ、非常に不良な食感。
(ソースありでの麺類の食感の評価基準)
5点:麺類とソースとの絡みが非常に良く、麺類の塩味がソースに良く調和して非常に良好な食感。
4点:麺類とソースの絡みが良く、麺類の塩味とソースとの調和感があり良好な食感。
3点:麺類の一部でソースとの絡みが悪いが、麺類の塩味とソースとの調和感があり普通の食感。
2点:部分的に麺類とソースとの絡みが悪く、麺類の塩味がやや薄いか又は濃く、やや不良な食感。
1点:全体に麺類とソースとの絡みが悪く、麺類の塩味が薄すぎるか又は濃すぎ、不良な食感。
(Evaluation criteria for the texture of noodles without sauce)
5 points: A texture with sufficient tightening and very good.
4 points: Tight texture and good.
3 points: Somewhat unsatisfactory tightening, but normal texture.
2 points: Slightly too hard or slightly soft, poor texture.
1 point: too hard and brittle or too soft, very bad texture.
(Evaluation criteria for the texture of noodles with sauce)
5 points: The entanglement between the noodles and the sauce is very good, and the salty taste of the noodles is in good harmony with the sauce and has a very good texture.
4 points: The noodles and the sauce have good entanglement, and the salty taste of the noodles and the sauce are in harmony and have a good texture.
3 points: Some noodles have poor entanglement with the sauce, but there is a sense of harmony between the salty taste of the noodles and the sauce and a normal texture.
2 points: The texture of the noodles and the sauce is partially poor, the salty taste of the noodles is slightly light or dark, and the texture is slightly poor.
1 point: The entanglement between the noodles and the sauce is poor overall, and the salty taste of the noodles is too light or too dark, resulting in a poor texture.

Figure 2017051163
Figure 2017051163

表1に示す通り、実施例1〜6は、食塩水接触工程で使用する第2の食塩水調製時の食塩添加量が0.2〜3質量%の範囲にあるところ、何れも、製造直後であるか冷蔵保存後の再加熱後であるかを問わず、またソースのありなしを問わず、食感が良好であった。特に実施例2及び5、とりわけ実施例3及び4が食感に優れていることから、該食塩添加量としては、1.2〜2.5質量%程度が特に好ましく、1.9〜2.2質量%程度がとりわけ好ましいことがわかる。
比較例1及び2は、第2の食塩水調製時の食塩添加量が0.2〜3質量%の範囲外であるため、各実施例に比して食感に劣る結果となった。
比較例3は、α化工程で茹で水として食塩無添加水(水道水)を用いたため、各実施例に比して食感に劣る結果となった。
比較例4は冷却工程を行わなかったため、比較例5は食塩水接触工程を行わなかったため、何れも各実施例に比して食感に劣る結果となった。
As shown in Table 1, in Examples 1-6, the amount of salt added at the time of preparing the second saline solution used in the salt solution contact step is in the range of 0.2 to 3% by mass. Whether it was after reheating after refrigerated storage or with or without sauce, the texture was good. Since Examples 2 and 5, especially Examples 3 and 4 are excellent in texture, the amount of salt added is particularly preferably about 1.2 to 2.5% by mass, and 1.9 to 2. It turns out that about 2 mass% is especially preferable.
In Comparative Examples 1 and 2, the amount of salt added at the time of preparing the second saline solution was outside the range of 0.2 to 3% by mass, resulting in poor texture compared to each Example.
In Comparative Example 3, since salt-free water (tap water) was used as boiled water in the pregelatinization step, the texture was inferior to that of each Example.
Since Comparative Example 4 did not perform the cooling step and Comparative Example 5 did not perform the saline contact step, all of the results were inferior in texture to each Example.

〔実施例7〜14及び比較例6〕
第1及び第2の食塩水調製時の食塩添加量を下記表2に示すように適宜変更した以外は、実施例1〜6と同様にしてα化スパゲティを製造した。
製造したα化スパゲティについて、前記評価試験1及び2に従って麺類の食感を評価した。その結果(パネラー10名の平均点)を下記表2に示す。
[Examples 7 to 14 and Comparative Example 6]
Pregelatinized spaghetti was produced in the same manner as in Examples 1 to 6 except that the amount of salt added at the time of preparing the first and second saline was appropriately changed as shown in Table 2 below.
About the manufactured alpha spaghetti, according to the said evaluation tests 1 and 2, the food texture of noodles was evaluated. The results (average score of 10 panelists) are shown in Table 2 below.

Figure 2017051163
表2に示す通り、実施例7〜10は、α化工程で使用する第1の食塩水調製時の食塩添加量が0.1〜2質量%の範囲にあるところ、何れも、製造直後であるか冷蔵保存後の再加熱後であるかを問わず、またソースのありなしを問わず、食感が良好であった。特に実施例8及び9が食感に優れていることから、該食塩添加量としては、0.5〜1.2質量%程度が特に好ましいことがわかる。
実施例11〜14は、主として、第1の食塩水と第2の食塩水との間における該食塩水調製時の食塩添加量の多少を比較したものである。傾向としては、第2の食塩水の方が食塩添加量が多い場合(実施例7〜9、13及び14)が最も高評価であり、以下、両食塩水の食塩添加量が同じ場合(実施例10及び12)、第1の食塩水の方が食塩添加量が多い場合(実施例11)の順であった。このことから、α化麺類の良好な食感を得るためには、第2の食塩水を調製する際の食塩添加量を、第1の食塩水を調製する際の食塩添加量と同じか、又はそれよりも多くすることが有効であることがわかる。
Figure 2017051163
As shown in Table 2, in Examples 7-10, the amount of salt added during preparation of the first saline solution used in the pregelatinization step is in the range of 0.1-2% by mass. Whether it was after reheating after refrigerated storage or with or without sauce, the texture was good. Since Examples 8 and 9 are particularly excellent in texture, it can be seen that the amount of salt added is particularly preferably about 0.5 to 1.2% by mass.
Examples 11 to 14 mainly compare the amount of salt added during preparation of the saline solution between the first saline solution and the second saline solution. As a tendency, the case where the amount of salt addition was larger in the second saline solution (Examples 7 to 9, 13 and 14) was the highest evaluation, and hereinafter, the case where the salt addition amount of both saline solutions was the same (implementation) Examples 10 and 12) and the first saline solution were in the order of the amount of salt added (Example 11). From this, in order to obtain a good texture of pregelatinized noodles, the amount of salt added when preparing the second saline is the same as the amount of salt added when preparing the first saline, Or it turns out that it is effective to increase more.

〔実施例15〜25〕
冷却工程におけるα化麺類の冷却温度及び時間、並びに食塩水接触工程におけるα化麺類の第2の食塩水の温度及び接触時間(浸漬時間)を、それぞれ下記表3に示すように適宜変更した以外は、実施例3と同様にしてα化スパゲティを製造した。
製造したα化スパゲティについて、前記評価試験1及び2に従って麺類の食感を評価した。その結果(パネラー10名の平均点)を下記表3に示す。下記表3には実施例3の結果を再掲した。
[Examples 15 to 25]
The cooling temperature and time of the pregelatinized noodles in the cooling step, and the temperature and contact time (immersion time) of the second saltwater solution of the pregelatinized noodles in the saline contact step were appropriately changed as shown in Table 3 below. Produced a pregelatinized spaghetti in the same manner as in Example 3.
About the manufactured alpha spaghetti, according to the said evaluation tests 1 and 2, the food texture of noodles was evaluated. The results (average score of 10 panelists) are shown in Table 3 below. Table 3 below shows the results of Example 3 again.

Figure 2017051163
Figure 2017051163

表3に示す通り、実施例15、3、16及び17の対比から、冷却工程後のα化麺類の品温の上限は、14℃程度が特に好ましく、10℃以下程度がとりわけ好ましいことがわかる。
また、実施例18〜21の対比から、冷却工程における冷却時間は、短いほど好ましいことがわかる。
また、実施例3、22及び23の対比から、食塩水接触工程でα化麺類に接触させる第2の食塩水の品温の上限は、20℃程度が好ましいことがわかる。
また、実施例3、24及び25の対比から、食塩水接触工程におけるα化麺類の第2の食塩水との接触時間は、短いほど好ましいことがわかる。
As shown in Table 3, from the comparison of Examples 15, 3, 16 and 17, it is understood that the upper limit of the product temperature of the pregelatinized noodles after the cooling step is particularly preferably about 14 ° C, and particularly preferably about 10 ° C or less. .
Moreover, it turns out from the comparison of Examples 18-21 that the cooling time in a cooling process is so preferable that it is short.
Moreover, it turns out that the upper limit of the product temperature of the 2nd salt solution contacted with pregelatinized noodles at a salt solution contact process is about 20 degreeC from the contrast of Example 3, 22 and 23. FIG.
Moreover, it turns out from the comparison of Example 3, 24, and 25 that the contact time with the 2nd salt solution of the gelatinized noodles in a salt solution contact process is so preferable that it is short.

Claims (5)

水に食塩を0.1〜2質量%添加して調製した第1の食塩水を用いて、麺類をα化処理するα化工程と、
前記α化工程を経た麺類に、食塩無添加水を接触させて該麺類を冷却する冷却工程と、
前記冷却工程を経た麺類に、水に食塩を0.2〜3質量%添加して調製した第2の食塩水を接触させる食塩水接触工程と
を含む調理済み麺類の製造方法。
A gelatinization step of subjecting the noodles to a gelatinization treatment using a first saline solution prepared by adding 0.1 to 2% by mass of salt to water;
A cooling step of bringing the noodles subjected to the pregelatinization step into contact with salt-free water and cooling the noodles;
A method for producing cooked noodles, comprising a step of contacting the noodles that have undergone the cooling step with a second saline solution prepared by adding 0.2 to 3% by mass of salt to water.
前記第2の食塩水を調製する際の食塩の添加量は、前記第1の食塩水を調製する際の食塩の添加量と同じか、又はそれよりも多い請求項1に記載の調理済み麺類の製造方法。   2. The cooked noodles according to claim 1, wherein the amount of salt added when preparing the second saline is equal to or greater than the amount of salt added when preparing the first saline. Manufacturing method. 前記冷却工程を、麺類の品温が0〜14℃となるように行う請求項1又は2に記載の調理済み麺類の製造方法。   The manufacturing method of the cooked noodles of Claim 1 or 2 which performs the said cooling process so that the article temperature of noodles may be 0-14 degreeC. 前記食塩水接触工程を経た麺類を冷蔵又は冷凍する請求項1〜3の何れか一項に記載の調理済み麺類の製造方法。   The manufacturing method of the cooked noodles as described in any one of Claims 1-3 which refrigerates or freezes the noodles which passed through the said salt solution contact process. 前記食塩水接触工程の実施後で、前記冷蔵又は冷凍を実施する前に、麺類の表面を油脂で被覆する請求項4に記載の調理済み麺類の製造方法。   The method for producing cooked noodles according to claim 4, wherein the surface of the noodles is coated with fats and oils after the saline solution contact step and before the refrigeration or freezing.
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