JP6505602B2 - 複合部品の硬化に対する形状歪みツーリングシステム及び方法 - Google Patents
複合部品の硬化に対する形状歪みツーリングシステム及び方法 Download PDFInfo
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- JP6505602B2 JP6505602B2 JP2015536776A JP2015536776A JP6505602B2 JP 6505602 B2 JP6505602 B2 JP 6505602B2 JP 2015536776 A JP2015536776 A JP 2015536776A JP 2015536776 A JP2015536776 A JP 2015536776A JP 6505602 B2 JP6505602 B2 JP 6505602B2
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- curing
- curing tool
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- tool
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- 239000002131 composite material Substances 0.000 title claims description 171
- 238000000034 method Methods 0.000 title claims description 31
- 238000010438 heat treatment Methods 0.000 claims description 50
- 238000001816 cooling Methods 0.000 claims description 31
- 230000004044 response Effects 0.000 claims description 5
- 238000006073 displacement reaction Methods 0.000 description 58
- 239000002184 metal Substances 0.000 description 41
- 229910052751 metal Inorganic materials 0.000 description 41
- 239000000463 material Substances 0.000 description 13
- 239000000853 adhesive Substances 0.000 description 12
- 230000001070 adhesive effect Effects 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 8
- 229920005989 resin Polymers 0.000 description 7
- 239000011347 resin Substances 0.000 description 7
- 238000005260 corrosion Methods 0.000 description 6
- 230000007797 corrosion Effects 0.000 description 6
- 239000000835 fiber Substances 0.000 description 5
- 239000011159 matrix material Substances 0.000 description 5
- 230000008602 contraction Effects 0.000 description 4
- 239000007769 metal material Substances 0.000 description 4
- 229920001187 thermosetting polymer Polymers 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 229920005992 thermoplastic resin Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 1
- 229910001374 Invar Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000007323 disproportionation reaction Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000011151 fibre-reinforced plastic Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/38—Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
- B29C33/3828—Moulds made of at least two different materials having different thermal conductivities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/38—Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/002—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/005—Compensating volume or shape change during moulding, in general
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/44—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
- B29C70/446—Moulding structures having an axis of symmetry or at least one channel, e.g. tubular structures, frames
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0012—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular thermal properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0012—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular thermal properties
- B29K2995/0013—Conductive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/08—Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers
- B29L2031/082—Blades, e.g. for helicopters
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Thermal Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Moulding By Coating Moulds (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US13/649,013 US8986484B2 (en) | 2012-10-10 | 2012-10-10 | Shape-distorting tooling system and method for curing composite parts |
| US13/649,013 | 2012-10-10 | ||
| PCT/US2013/059512 WO2014058561A1 (en) | 2012-10-10 | 2013-09-12 | Shape-distorting tooling system and method for curing composite parts |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2015531326A JP2015531326A (ja) | 2015-11-02 |
| JP2015531326A5 JP2015531326A5 (enExample) | 2016-10-20 |
| JP6505602B2 true JP6505602B2 (ja) | 2019-04-24 |
Family
ID=49261782
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2015536776A Active JP6505602B2 (ja) | 2012-10-10 | 2013-09-12 | 複合部品の硬化に対する形状歪みツーリングシステム及び方法 |
Country Status (5)
| Country | Link |
|---|---|
| US (2) | US8986484B2 (enExample) |
| EP (1) | EP2906402B1 (enExample) |
| JP (1) | JP6505602B2 (enExample) |
| CN (1) | CN104718058B (enExample) |
| WO (1) | WO2014058561A1 (enExample) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20160375668A1 (en) * | 2014-07-09 | 2016-12-29 | Sikorsky Aircraft Corporation | Method of forming a composite structure |
| US9981367B2 (en) * | 2015-07-07 | 2018-05-29 | The Boeing Company | Exterior indexing process and tooling |
| US9987659B2 (en) | 2015-10-19 | 2018-06-05 | United Technologies Corporation | Nanotube enhancement of interlaminar performance for a composite component |
| US10196140B2 (en) * | 2016-04-12 | 2019-02-05 | Sikorsky Aircraft Corporation | Methods for separating rotor blade cuffs from rotor blade bodies |
| DK179701B1 (en) * | 2017-09-06 | 2019-04-02 | Blade Repair Solutions Ivs | A method for reinforcing a wind turbine blade |
| US10654208B2 (en) * | 2017-09-20 | 2020-05-19 | Bell Helicopter Textron Inc. | Assembly fixture with anisotropic thermal properties |
| US10654199B2 (en) * | 2017-12-14 | 2020-05-19 | The Boeing Company | Induction heating cells with cauls over mandrels methods of using thereof |
Family Cites Families (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3361608A (en) * | 1963-05-20 | 1968-01-02 | Owens Corning Fiberglass Corp | Method and apparatus for producing metal-foil clad synthetic resin laminates |
| US4223429A (en) * | 1978-09-01 | 1980-09-23 | Robinson Helicopter Company | Process for bonding main rotor blades from parts having different coefficients of thermal expansion |
| US4314866A (en) * | 1980-12-09 | 1982-02-09 | Lockheed Corporation | Method for elevated-temperature bonding of material with different coefficients of thermal expansion |
| FR2587271B1 (fr) | 1985-09-13 | 1987-12-18 | Peugeot | Procede de moulage de pieces en materiau plastique comportant un insert metallique et produits obtenus par ce procede |
| GB8621236D0 (en) * | 1986-09-03 | 1987-01-14 | Advanced Composite Components | Moulding fibre reinforced laminates |
| JPH01272440A (ja) * | 1988-04-26 | 1989-10-31 | Fuji Heavy Ind Ltd | 複合材成形品用成形型 |
| DE19813592A1 (de) * | 1998-03-27 | 1999-09-30 | Audi Ag | Flächiger Verbundkörper, insbesondere Kraftfahrzeug-Karosserieelement |
| GB0024121D0 (en) * | 2000-10-03 | 2000-11-15 | Bae Systems Plc | Predicting behaviour of a moulded composite component |
| EP1543941B1 (en) | 2003-12-16 | 2006-06-28 | Airbus Espana, S.L. | Process and tooling for reducing thermally induced residual stresses and shape distortions in monolithic composite structures |
| ES2276569B1 (es) * | 2004-12-30 | 2008-06-16 | Airbus España S.L. | Util hibrido para el curado de piezas de material compuesto. |
| FR2898539B1 (fr) * | 2006-03-20 | 2008-05-23 | Eads Ccr Groupement D Interet | Procede de realisation de panneaux raidis en materiau composite et panneaux ainsi realises |
| US7854874B2 (en) * | 2006-11-20 | 2010-12-21 | The Boeing Company | Apparatus and methods for forming hat stiffened composite parts using thermally expansive tooling cauls |
| US7968021B2 (en) | 2007-07-31 | 2011-06-28 | The Boeing Company | Coefficient of thermal expansion control structure |
| WO2009078871A1 (en) | 2007-12-18 | 2009-06-25 | Bell Helicopter Textron Inc. | Rotor blade and method of making same |
| US7909597B2 (en) | 2008-01-09 | 2011-03-22 | The Boeing Company | Cure growth control apparatus |
| WO2011009462A1 (en) * | 2009-07-23 | 2011-01-27 | Vestas Wind Systems A/S | Method for making a mould for a wind turbine rotor blade |
| US20110194941A1 (en) * | 2010-02-05 | 2011-08-11 | United Technologies Corporation | Co-cured sheath for composite blade |
| GB201016869D0 (en) | 2010-10-07 | 2010-11-17 | Rolls Royce Plc | Methods and apparatus for forming a composite component |
| GB201102406D0 (en) | 2011-02-11 | 2011-03-30 | Rolls Royce Plc | Apparatus for forming a composite component |
| JP5786352B2 (ja) * | 2011-02-15 | 2015-09-30 | 三菱レイヨン株式会社 | 繊維強化樹脂板材の製造方法 |
-
2012
- 2012-10-10 US US13/649,013 patent/US8986484B2/en active Active
-
2013
- 2013-09-12 JP JP2015536776A patent/JP6505602B2/ja active Active
- 2013-09-12 WO PCT/US2013/059512 patent/WO2014058561A1/en not_active Ceased
- 2013-09-12 CN CN201380052712.1A patent/CN104718058B/zh active Active
- 2013-09-12 EP EP13770577.8A patent/EP2906402B1/en active Active
-
2015
- 2015-02-09 US US14/617,908 patent/US9610711B2/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN104718058B (zh) | 2017-12-19 |
| CN104718058A (zh) | 2015-06-17 |
| EP2906402A1 (en) | 2015-08-19 |
| US9610711B2 (en) | 2017-04-04 |
| US8986484B2 (en) | 2015-03-24 |
| US20150151458A1 (en) | 2015-06-04 |
| EP2906402B1 (en) | 2021-04-07 |
| US20140096896A1 (en) | 2014-04-10 |
| WO2014058561A1 (en) | 2014-04-17 |
| JP2015531326A (ja) | 2015-11-02 |
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