JP6499517B2 - Electric razor - Google Patents

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JP6499517B2
JP6499517B2 JP2015113233A JP2015113233A JP6499517B2 JP 6499517 B2 JP6499517 B2 JP 6499517B2 JP 2015113233 A JP2015113233 A JP 2015113233A JP 2015113233 A JP2015113233 A JP 2015113233A JP 6499517 B2 JP6499517 B2 JP 6499517B2
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gear
tooth
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tooth surface
cutting blade
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JP2016221158A (en
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厚 吉武
厚 吉武
敬介 宮崎
敬介 宮崎
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Maxell Holdings Ltd
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Description

本発明は、回転駆動される切断刃を振動させるための起振構造を備えている電気かみそりに関する。   The present invention relates to an electric razor having a vibration generating structure for vibrating a rotationally driven cutting blade.

この種の電気かみそりは、例えば本出願人の提案に係る特許文献1に公知である。そこでは、ロータリー式の内刃の両側面に設けた半球状の微小突起と、微小突起と正対する軸受壁に設けたガイドピンとで起振機構を構成している。微小突起は周方向へ一定間隔おきに配置してあり、片方の微小突起が対応するガイドピンを乗り越えるとき、内刃はガイドピンから遠ざかる向きに右移動し、他方の微小突起が対応するガイドピンを乗り越えるとき、内刃はガイドピンから遠ざかる向きに左移動する。このように、内刃を回転駆動しながら左右移動させることにより、内刃に引切り作用を発揮させて切れ味を向上している。   This type of electric shaver is known, for example, from Patent Document 1 according to the proposal of the present applicant. There, a vibration generating mechanism is constituted by hemispherical minute protrusions provided on both side surfaces of the rotary inner blade and guide pins provided on a bearing wall facing the minute protrusions. The microprotrusions are arranged at regular intervals in the circumferential direction. When one microprotrusion gets over the corresponding guide pin, the inner blade moves to the right away from the guide pin, and the other microprotrusion is the corresponding guide pin. When moving over, the inner blade moves to the left in the direction away from the guide pin. In this way, the inner blade is moved left and right while being driven to rotate, thereby causing the inner blade to exert a cutting action and improving the sharpness.

特開2006−81710号公報(段落番号0027、図1)JP 2006-81710 A (paragraph number 0027, FIG. 1)

特許文献1の電気かみそりにおいては、回転する微小突起をガイドピンで相対的に押出し操作して、内刃を機械的かつ強制的に左右移動させている。こうした起振機構では、微小突起とガイドピンの間に大きな摩擦抵抗が生じるため、比較的早期にガイドピンや微小突起が摩耗しやすい。また、ガイドピンや微小突起が摩耗するのに伴って、徐々に内刃の左右方向の移動ストロークが小さくなって、引切り効果が薄れやすい。起振機構を備えていない電気かみそりに比べて、起振機構の回転抵抗の分だけ消費電力量が増加し、微小突起がガイドピンに衝突するときの叩打音が連続して発生する不具合もある。   In the electric razor of Patent Document 1, a rotating microprojection is relatively pushed out by a guide pin, and the inner blade is mechanically and forcibly moved left and right. In such a vibration generating mechanism, a large frictional resistance is generated between the minute projections and the guide pins, so that the guide pins and the minute projections are easily worn relatively early. Further, as the guide pin and the minute projections are worn, the moving stroke of the inner blade in the left-right direction is gradually reduced, and the trimming effect tends to be weakened. Compared to an electric razor that does not have an oscillating mechanism, the amount of power consumption increases by the rotational resistance of the oscillating mechanism, and there is also a problem in which a tapping sound is generated continuously when a microprojection collides with a guide pin. .

本発明の目的は、摩擦を軽減しながら切断刃を往復動させて、ひげ切断を効果的に行うことができ、長期使用時にも的確に切断刃を往復動することができる電気かみそりを提供することにある。
本発明の目的は、従来の起振構造に比べてより簡素な構造で切断刃を往復動することができ、従って引切り機能を備えているにもかかわらず低コスト化できる電気かみそりを提供することにある。
An object of the present invention is to provide an electric razor that can reciprocate a cutting blade by reducing the friction and effectively perform whisker cutting, and can accurately reciprocate the cutting blade even during long-term use. There is.
An object of the present invention is to provide an electric razor that can reciprocate a cutting blade with a simpler structure than a conventional vibration generating structure, and thus can reduce the cost despite having a cutting function. There is.

本発明に係る電気かみそりは、モーター10の回転動力をかみそりヘッド2に設けた切断刃9に終段ギヤ対を介して伝動する。図1に示すように、終段ギヤ対は、切断刃9の切断刃軸9aに連結される終ギヤ19と、終ギヤ19に噛合う駆動ギヤ18を備えている。駆動ギヤ18と終ギヤ19の噛合い部分に、終ギヤ19に回転中心軸方向のスラスト力を作用させるスラスト駆動構造を設ける。切断刃9を駆動ギヤ18で回転駆動しながら、スラスト駆動構造で往復動させることを特徴とする。   The electric razor according to the present invention transmits the rotational power of the motor 10 to the cutting blade 9 provided on the razor head 2 via the final gear pair. As shown in FIG. 1, the final gear pair includes a final gear 19 connected to the cutting blade shaft 9 a of the cutting blade 9 and a drive gear 18 that meshes with the final gear 19. A thrust drive structure is provided at the meshing portion of the drive gear 18 and the final gear 19 to apply a thrust force in the direction of the rotation center axis to the final gear 19. The cutting blade 9 is reciprocated by a thrust drive structure while being rotationally driven by a drive gear 18.

スラスト駆動構造は、駆動ギヤ18のギヤ歯20および/または終ギヤ19のギヤ歯21に設けた往動歯面22と復動歯面23で構成する。往動歯面22の動力伝動時には、終ギヤ19を両ギヤ歯20・21の間で生じるスラスト力で往動変位させる。また、復動歯面23の動力伝動時には、往動変位した終ギヤ19を両ギヤ歯20・21の間で生じるスラスト力で往動変位方向とは逆向きに復動変位させる。   The thrust drive structure includes a forward tooth surface 22 and a reverse tooth surface 23 provided on the gear teeth 20 of the drive gear 18 and / or the gear teeth 21 of the final gear 19. At the time of power transmission of the forward tooth surface 22, the final gear 19 is forwardly displaced by a thrust force generated between both gear teeth 20 and 21. Further, at the time of power transmission of the backward tooth surface 23, the forwardly displaced final gear 19 is backwardly moved in the direction opposite to the forward displacement direction by the thrust force generated between the gear teeth 20 and 21.

往動歯面22と復動歯面23を互いに逆向きに傾斜させて、往動変位と復動変位を確動的に行う。   The forward tooth surface 22 and the backward tooth surface 23 are inclined in opposite directions, and forward displacement and backward displacement are positively performed.

駆動ギヤ18のギヤ歯20および/または終ギヤ19のギヤ歯21に形成した、往動歯面22の数と復動歯面23の数を同数に設定する。   The number of forward tooth surfaces 22 and the number of backward tooth surfaces 23 formed on the gear teeth 20 of the drive gear 18 and / or the gear teeth 21 of the final gear 19 are set to the same number.

駆動ギヤ18のギヤ歯20および/または終ギヤ19のギヤ歯21に、往動歯面22と復動歯面23を少なくとも2組以上設けて、終ギヤ19が1回転するときに切断刃9を2回以上往復動させる。   At least two sets of forward tooth surfaces 22 and reverse tooth surfaces 23 are provided on the gear teeth 20 of the drive gear 18 and / or the gear teeth 21 of the final gear 19, and the cutting blade 9 is rotated when the final gear 19 makes one rotation. Is reciprocated twice or more.

スラスト駆動構造は平歯車と、ギヤ歯31の歯列中心軸Pが回転中心軸に対して傾斜させてある歯列傾斜ギヤで構成する。駆動ギヤ18と終ギヤ19のいずれか一方を平歯車で形成し、他方を歯列傾斜ギヤで形成する。   The thrust drive structure includes a spur gear and a tooth inclination gear in which the tooth center axis P of the gear teeth 31 is inclined with respect to the rotation center axis. One of the drive gear 18 and the final gear 19 is formed by a spur gear, and the other is formed by a tooth inclination gear.

平歯車で形成した駆動ギヤ18または終ギヤ19の歯幅B1を、歯列傾斜ギヤで形成した駆動ギヤ18または終ギヤ19の軸心方向の回転領域幅B3より大きく設定する。   The tooth width B1 of the drive gear 18 or the final gear 19 formed by a spur gear is set to be larger than the rotation area width B3 in the axial direction of the drive gear 18 or the final gear 19 formed by a tooth inclination gear.

歯列傾斜ギヤの加圧歯面32は外突状の湾曲面で形成する。   The pressurizing tooth surface 32 of the dentition inclined gear is formed by an outwardly curved surface.

歯列中心軸Pの傾斜角度θは0度を越え、45度未満とする。   The inclination angle θ of the dentition center axis P exceeds 0 degree and is less than 45 degrees.

本発明に係る電気かみそりにおいては、駆動ギヤ18と終ギヤ19の噛合い部分にスラスト駆動構造を設けて、終ギヤ19に回転中心軸方向のスラスト力を作用させることにより、切断刃9を回転駆動しながら往復動できるようにした。こうした電気かみそりによれば、切断刃9を常に安定した状態で往復駆動して、引切り作用を発揮させることができるので、ひげ切断を効果的に行うことができる。また、駆動ギヤ18と終ギヤ19の噛合い動作を利用してスラスト力を発生させるので、従来の起振機構に比べて、スラスト駆動構造を簡素化できるので、引切り機能を備えている電気かみそりでありながら、その製造に要するコストを低コスト化できる。   In the electric shaver according to the present invention, a thrust drive structure is provided at the meshing portion of the drive gear 18 and the final gear 19, and the thrust force in the direction of the rotation center axis is applied to the final gear 19 to rotate the cutting blade 9. It can be reciprocated while driving. According to such an electric razor, the cutting blade 9 can be driven to reciprocate in a constantly stable state, and the cutting action can be exhibited, so that the beard cutting can be performed effectively. Further, since the thrust force is generated by utilizing the meshing operation of the drive gear 18 and the final gear 19, the thrust drive structure can be simplified as compared with the conventional vibration generating mechanism. Although it is a razor, the cost required for its manufacture can be reduced.

駆動ギヤ18および/または終ギヤ19のギヤ歯20・21に設けた往動歯面22と復動歯面23で構成したスラスト駆動構造によれば、往動歯面22の動力伝動時に終ギヤ19を回転駆動しながら往動変位でき、復動歯面23の動力伝動時に終ギヤ19を回転駆動しながら復動変位できる。詳しくは、ギヤ歯20・21の往動歯面22における駆動力の分力によるスラスト力で終ギヤ19を往動変位させ、復動歯面23における駆動力の分力によるスラスト力で終ギヤ19を復動変位できる。このように、往動歯面22および復動歯面23の噛合い動作を利用して終ギヤ19を往動変位させ、あるいは復動変位させると、従来の起振機構とは異なり、摩擦を軽減しながら切断刃9を往復動できる。さらに、往動歯面22および復動歯面23の噛合い動作を利用して終ギヤ19を往復変位させるので、ギヤ歯20・21が早期に摩耗するのを解消して、長期使用時にも的確に切断刃9を往復動させて、切断刃9の引切り効果を維持し続けることができる。   According to the thrust drive structure composed of the forward tooth surface 22 and the reverse tooth surface 23 provided on the gear teeth 20 and 21 of the drive gear 18 and / or the final gear 19, the final gear is transmitted during the power transmission of the forward tooth surface 22. The forward gear 19 can be moved forward while being driven to rotate, and the final gear 19 can be driven to move backward while the drive gear 23 is being driven. Specifically, the final gear 19 is displaced forward by the thrust force generated by the driving force component on the forward tooth surface 22 of the gear teeth 20 and 21, and the final gear is generated by the thrust force generated by the driving force component on the return tooth surface 23. 19 can be moved backward. In this way, when the final gear 19 is displaced forward or backward using the meshing operation of the forward tooth surface 22 and the backward tooth surface 23, the friction is different from the conventional vibration generating mechanism. The cutting blade 9 can reciprocate while reducing. Furthermore, since the final gear 19 is reciprocally displaced by utilizing the meshing operation of the forward tooth surface 22 and the backward tooth surface 23, the gear teeth 20 and 21 are prevented from being worn out at an early stage, and can be used even for long-term use. The cutting blade 9 can be reciprocated accurately, and the cutting effect of the cutting blade 9 can be maintained.

往動歯面22と復動歯面23を互いに逆向きに傾斜させて、往動変位と復動変位を確動的に行うと、終ギヤ19および切断刃9を滑らかに、しかも機械的かつ強制的に往復駆動することができる。これに伴い、終ギヤ19および切断刃9を常に一定の往復ストロークで強制的に往復駆動できるので、切断刃9による引切り作用をさらに的確に発揮させて、ひげ切断時の切れ味を向上できる。   When the forward tooth surface 22 and the backward tooth surface 23 are inclined in directions opposite to each other and the forward movement and the backward movement are positively performed, the final gear 19 and the cutting blade 9 are made smooth and mechanical. It can be forcibly reciprocated. Along with this, the final gear 19 and the cutting blade 9 can always be forced to reciprocate with a constant reciprocating stroke, so that the cutting action by the cutting blade 9 can be exerted more accurately and the sharpness at the time of cutting the beard can be improved.

ギヤ歯20・21に形成した往動歯面22の数と復動歯面23の数を同数に設定すると、切断刃9が1回転するときの往動回数と復動回数を同数にして、引切り作用を整数回発揮することができる。また、往動変位と復動変位の間隔が等間隔に設定してある場合には、モーター10に作用する負荷変動を定周期化して、より滑らかに終ギヤ19および切断刃9を往復駆動できる。   When the number of forward tooth surfaces 22 and the number of backward tooth surfaces 23 formed on the gear teeth 20 and 21 are set to the same number, the number of forward movements and the number of backward movements when the cutting blade 9 makes one rotation are made the same number, The drawing action can be exhibited an integer number of times. Further, when the interval between the forward displacement and the backward displacement is set at an equal interval, the load variation acting on the motor 10 can be made periodic, and the final gear 19 and the cutting blade 9 can be driven back and forth more smoothly. .

ギヤ歯20・21に、往動歯面22と復動歯面23を少なくとも2組以上設けると、終ギヤ19が1回転するときに切断刃9を2回以上往復動できるので、切断刃9による引切り効果を向上して、ひげ切断を効率よく行うことができる。例えば、切断刃9の駆動回転数が数千rpmである場合には、その2倍以上の回数分だけ切断刃9で引切りを行って、効果的にひげ切断を行える。   If at least two pairs of forward tooth surfaces 22 and backward tooth surfaces 23 are provided on the gear teeth 20 and 21, the cutting blade 9 can reciprocate twice or more when the final gear 19 makes one rotation. The cutting effect by can be improved and beard cutting can be performed efficiently. For example, when the driving rotation speed of the cutting blade 9 is several thousand rpm, the cutting blade 9 can perform cutting for the number of times more than twice, thereby effectively cutting the whiskers.

平歯車と歯列傾斜ギヤでスラスト駆動構造を構成し、駆動ギヤ18と終ギヤ19のいずれか一方を平歯車で形成し、他方を歯列傾斜ギヤで形成すると、歯列傾斜ギヤが半回転するごとに逆向きのスラスト力を発生させて切断刃9を往復駆動できる。歯列傾斜ギヤが1回転する状態では、加圧歯面と受圧歯面の接当位置が連続して変化し、歯列傾斜ギヤが半回転するごとに、ギヤ歯31の歯列中心軸Pの傾斜姿勢が逆向きになって、終ギヤ19に対して往動方向のスラスト力と復動方向のスラスト力が作用する。このように、平歯車と歯列傾斜ギヤの噛合い動作を利用して終ギヤ19を往動変位させ、あるいは復動変位させると、従来の起振機構に比べて、スラスト駆動構造を簡素化できるので、引切り機能を備えている電気かみそりでありながら、その製造に要するコストを低コスト化できる。さらに、平歯車と歯列傾斜ギヤの噛合い動作を利用して終ギヤ19を往復変位させるので、ギヤ歯20・21が早期に摩耗するのを解消して、長期使用時にも的確に切断刃9を往復動させて、切断刃9の引切り効果を維持し続けることができる。   When a thrust drive structure is constituted by a spur gear and a tooth inclination gear, and either the drive gear 18 or the final gear 19 is formed by a spur gear and the other is formed by a tooth inclination gear, the tooth inclination gear rotates halfway. Each time the cutting blade 9 can be driven to reciprocate by generating a thrust force in the opposite direction. In a state where the dentition inclination gear rotates once, the contact position between the pressure tooth surface and the pressure receiving tooth surface changes continuously, and each time the dentition inclination gear rotates halfway, the dentition center axis P of the gear teeth 31 is obtained. Thus, the forward and reverse thrust forces act on the final gear 19. As described above, when the final gear 19 is displaced forward or backward using the meshing operation of the spur gear and the tooth inclination gear, the thrust drive structure is simplified compared to the conventional vibration generating mechanism. Therefore, although it is an electric razor provided with a drawing function, the cost required for its manufacture can be reduced. Furthermore, since the end gear 19 is reciprocally displaced by utilizing the meshing operation of the spur gear and the tooth inclination gear, the gear teeth 20 and 21 are prevented from being worn out at an early stage, and the cutting blade can be accurately cut even during long-term use. 9 can be reciprocated to maintain the cutting effect of the cutting blade 9.

平歯車で形成した駆動ギヤ18または終ギヤ19の歯幅B1を、歯列傾斜ギヤで形成した駆動ギヤ18または終ギヤ19の軸心方向の回転領域幅B3より大きく設定すると、平歯車と歯列傾斜ギヤの噛合い量を常に均等化して、駆動ギヤ18の回転動力を終ギヤ19にばらつきなく伝動できる。   If the tooth width B1 of the drive gear 18 or the final gear 19 formed by the spur gear is set larger than the rotation region width B3 in the axial direction of the drive gear 18 or the final gear 19 formed by the tooth inclination gear, the spur gear and the tooth The meshing amounts of the row tilt gears are always equalized, and the rotational power of the drive gear 18 can be transmitted to the final gear 19 without variation.

例えば、歯列傾斜ギヤのギヤ歯が駆動ギヤ18である場合に、駆動ギヤ18のギヤ歯形が単にインボリュート歯形で形成してあると、駆動ギヤ18の歯列が左右に傾斜する状態において、ギヤ歯31の前端あるいは後端が終ギヤ31の受圧歯面と接当する。また、駆動反力がギヤ歯31の前端あるいは後端に集中して摩滅しやすくなり、伝動効率が低くなる。しかし、歯列傾斜ギヤの加圧歯面32が外突状の湾曲面で形成してあると、加圧歯面と受圧歯面の接当位置を外突状の湾曲面に沿って前後方向へ変化させることができるので、ギヤ歯31の前端あるいは後端に駆動荷重や駆動反力が集中して作用するのを解消できる。従って、ギヤ歯31の前端あるいは後端の摩滅を解消しながら、駆動ギヤ18から終ギヤ19へ回転動力を効率よく伝動できる。   For example, when the gear teeth of the tooth inclination gear are the drive gear 18 and the gear tooth profile of the drive gear 18 is simply formed as an involute tooth profile, the gear teeth of the drive gear 18 are inclined in the right and left directions. The front end or the rear end of the tooth 31 contacts the pressure receiving tooth surface of the final gear 31. Further, the driving reaction force concentrates on the front end or the rear end of the gear teeth 31 and is easily worn away, and the transmission efficiency is lowered. However, if the pressure tooth surface 32 of the dentition inclined gear is formed as an externally curved surface, the contact position between the pressure tooth surface and the pressure receiving tooth surface is the longitudinal direction along the externally curved surface. Therefore, it is possible to eliminate the concentrated action of the driving load and the driving reaction force on the front end or the rear end of the gear tooth 31. Therefore, the rotational power can be efficiently transmitted from the drive gear 18 to the final gear 19 while eliminating the wear of the front end or the rear end of the gear teeth 31.

歯列中心軸Pの傾斜角度θは0度を越え、45度未満とするのは、傾斜角度θが0度であるとスラスト力を発生できないからである。また、傾斜角度θが45度に近づくほど、駆動ギヤ18のギヤ歯20に大きなスラスト反力が作用して摩滅しやすいからである。   The inclination angle θ of the dentition center axis P exceeds 0 degree and is less than 45 degrees because a thrust force cannot be generated when the inclination angle θ is 0 degree. Also, as the inclination angle θ approaches 45 degrees, a large thrust reaction force acts on the gear teeth 20 of the drive gear 18 and wears easily.

本発明の実施例1に係る終段ギヤ対を示す側面図である。It is a side view which shows the last stage gear pair which concerns on Example 1 of this invention. 実施例1に係る電気かみそりの正面図である。1 is a front view of an electric razor according to Embodiment 1. FIG. 実施例1に係る電気かみそりの動力伝動構造を示す正面図である。It is a front view which shows the power transmission structure of the electric shaver which concerns on Example 1. FIG. 図1におけるA−A線断面図である。It is the sectional view on the AA line in FIG. 終段ギヤ対における往動歯面と復動歯面の配置パターンとスラスト方向を示す展開図である。It is an expanded view which shows the arrangement | positioning pattern and thrust direction of a forward tooth surface and a backward tooth surface in a last stage gear pair. 本発明の実施例2に係る終段ギヤ対の正面図と終段ギヤ対の側面図である。It is the front view of the last stage gear pair which concerns on Example 2 of this invention, and the side view of a last stage gear pair. 実施例3から実施例8に係る往動歯面と復動歯面の配置パターンを示す展開図である。It is an expanded view which shows the arrangement pattern of the forward tooth surface and the backward tooth surface which concern on Example 3 to Example 8. FIG. 実施例9から実施例13に係る往動歯面と復動歯面の配置パターンを示す展開図である。It is an expanded view which shows the arrangement pattern of the forward tooth surface and the backward tooth surface which concern on Example 9 to Example 13. FIG. 実施例14に係る動力伝動構造と終段ギヤ対を示す正面図である。It is a front view which shows the power transmission structure and final stage gear pair which concern on Example 14. 図9におけるB−B線断面図である。It is the BB sectional view taken on the line in FIG. 実施例14に係る駆動終ギヤが回転した状態を示す正面図である。It is a front view which shows the state which the drive end gear which concerns on Example 14 rotated. 図11におけるC−C線断面図である。It is CC sectional view taken on the line in FIG. 実施例15に係る電気かみそりの概略構造を示す正面図である。It is a front view which shows schematic structure of the electric shaver which concerns on Example 15. FIG. 実施例16に係る電気かみそりの概略構造を示す正面図である。It is a front view which shows schematic structure of the electric shaver which concerns on Example 16. FIG.

図1ないし図5は、本発明に係る電気かみそりの実施例1を示す。本発明における前後、左右、および上下とは、図2に示す交差矢印、および方向を示す文字表示に従うものとする。図2において、電気かみそりは、グリップを兼ねる本体ケース1と、本体ケース1の上部に設けたかみそりヘッド2を備えている。本体ケース1の内部には2次電池(電池)3および制御基板(図示していない)などを収容し、ケース前面にスイッチノブ4が設けてある。   1 to 5 show Embodiment 1 of an electric shaver according to the present invention. In the present invention, front / rear, left / right, and upper / lower refer to the cross arrows shown in FIG. 2 and the character display indicating the direction. In FIG. 2, the electric razor includes a main body case 1 also serving as a grip, and a razor head 2 provided on the upper portion of the main body case 1. The main body case 1 accommodates a secondary battery (battery) 3, a control board (not shown), and the like, and a switch knob 4 is provided on the front surface of the case.

かみそりヘッド2には、ヘッドケース5と、同ケース5に装着される外刃ユニット8が設けてあり、これら両者5・8の内部に切断刃(内刃)9と、モーター10と、モーター10の回転動力を切断刃9に伝動する伝動構造を設けている。切断刃9は、水平軸(横軸)回りに回転駆動されて、外刃ユニット8に固定した外刃12と協同した回転せん断作用でひげ切断を行う。ヘッドケース5は、図示していないフロートばねで浮動支持されているので、かみそりヘッド2の全体は本体ケース1に対して、前後、左右、上下、および斜めの全方位方向へ傾動できる。外刃ユニット8は、キャップ状の外刃ホルダー11と、外刃ホルダー11に装着した網刃状の外刃12からなり、外刃12は外刃ホルダー11で逆U字状に保形してある。外刃ホルダー11は、先のヘッドケース5に着脱可能に装着されて、図示していないロック構造で分離不能に固定してある。切断刃9は、切断刃軸9aと、同軸9aに固定される複数個の円板と、円板の周囲に固定される網目状の切刃9bで構成してある。切刃9bの刃面は、切断刃軸9aの回転中心軸線に対して傾斜させてある。切断刃9の切断刃軸9aは、逆門型の内刃ホルダー13で回転自在に支持してある   The razor head 2 is provided with a head case 5 and an outer blade unit 8 to be attached to the case 5, and a cutting blade (inner blade) 9, a motor 10, and a motor 10 are provided inside these both 5 and 8. Is provided with a transmission structure for transmitting the rotational power to the cutting blade 9. The cutting blade 9 is driven to rotate about a horizontal axis (horizontal axis) and performs whisker cutting by a rotational shearing action in cooperation with the outer blade 12 fixed to the outer blade unit 8. Since the head case 5 is floatingly supported by a float spring (not shown), the entire razor head 2 can tilt with respect to the main body case 1 in the front-rear, left-right, up-down, and diagonal directions. The outer blade unit 8 includes a cap-shaped outer blade holder 11 and a mesh blade-shaped outer blade 12 attached to the outer blade holder 11. The outer blade 12 is held in an inverted U shape by the outer blade holder 11. is there. The outer blade holder 11 is detachably mounted on the head case 5 and is fixed so as not to be separated by a lock structure (not shown). The cutting blade 9 includes a cutting blade shaft 9a, a plurality of disks fixed to the coaxial 9a, and a mesh-shaped cutting blade 9b fixed around the disk. The blade surface of the cutting blade 9b is inclined with respect to the rotation center axis of the cutting blade shaft 9a. The cutting blade shaft 9 a of the cutting blade 9 is rotatably supported by a reverse portal type inner blade holder 13.

切断刃9と外刃12による回転せん断作用によるひげ切断時に、引切り作用によってひげ切断を行うために、先の伝動構造を利用してスラスト駆動構造を構成し、切断刃9を回転中心軸に沿って往復駆動できるようにしている。図3において伝動構造は、モーター10の出力軸に固定される第1ギヤ15と、切断刃軸9aに固定される終ギヤ19と、第1ギヤ15と終ギヤ19の間に配置される3個のギヤ16・17・18で構成してある。スラスト駆動構造は、先のギヤトレインのうち、終ギヤ19と、同ギヤ19に噛合う駆動ギヤ18とからなる終段ギヤ対で構成してあり、これらのギヤ18・19の噛合い部分で切断刃9に回転力と回転中心軸方向のスラスト力を作用させて、切断刃9を回転駆動しながら往復動している。第1ギヤ15から第3ギヤ17と駆動ギヤ18は、それぞれ通常の平歯車で形成してある。終ギヤ19は基本的に平歯車であるが、図1に示すように各ギヤ歯21の受圧歯面側に往動歯面22と復動歯面23を形成する点が通常の平歯車と異なっている。   In order to perform a whisker cutting by a pulling action at the time of whisker cutting by the rotational shearing action of the cutting blade 9 and the outer blade 12, a thrust drive structure is configured using the previous transmission structure, and the cutting blade 9 is used as a rotation center axis. It can be reciprocated along. In FIG. 3, the transmission structure is disposed between the first gear 15 fixed to the output shaft of the motor 10, the final gear 19 fixed to the cutting blade shaft 9 a, and the first gear 15 and the final gear 19. The gears 16, 17, and 18 are configured. The thrust drive structure is composed of a final gear pair consisting of a final gear 19 and a drive gear 18 meshing with the gear 19 in the previous gear train. A rotational force and a thrust force in the direction of the rotation center axis are applied to the cutting blade 9 to reciprocate while the cutting blade 9 is driven to rotate. The first gear 15 to the third gear 17 and the drive gear 18 are each formed of a normal spur gear. The final gear 19 is basically a spur gear. However, as shown in FIG. 1, the forward tooth surface 22 and the reverse tooth surface 23 are formed on the pressure receiving tooth surface side of each gear tooth 21. Is different.

詳しくは、図5(a)の展開図に示すように往動歯面22と復動歯面23は、隣接するギヤ歯21の受圧歯面側に互いに逆向きに傾斜する状態で交互に形成してある。そのため、往動歯面22が駆動ギヤ18で駆動される状態では、駆動ギヤ18から終ギヤ19に加わる駆動力の分力によるスラスト力で、終ギヤ19は図4に矢印で示すように左向きに往動変位する。また、復動歯面23が駆動ギヤ18で駆動される状態では、復動歯面23に作用する駆動力の分力によるスラスト力で、右向きに復動変位する。このように、終ギヤ19は往動方向と復動方向に確動的に変位して切断刃9を往復動させる。終ギヤ19が1回転するときに、終ギヤ19が受けるスラスト力の方向の変化を図5(b)に示している。終ギヤ19が往復変位する場合に、駆動ギヤ18のギヤ歯20が終ギヤ19のギヤ歯21の側端からはみ出るのを防ぐために、終ギヤ19のギヤ歯21の歯幅B1は、駆動ギヤ18のギヤ歯20の歯幅B2より大きく設定してある。   Specifically, as shown in the developed view of FIG. 5A, the forward tooth surface 22 and the backward tooth surface 23 are alternately formed on the pressure receiving tooth surface side of the adjacent gear tooth 21 while being inclined in opposite directions. It is. Therefore, in the state where the forward tooth surface 22 is driven by the drive gear 18, the thrust gear is generated by a component of the driving force applied from the drive gear 18 to the final gear 19, and the final gear 19 is directed leftward as indicated by an arrow in FIG. Displaces forward. Further, in a state in which the return tooth surface 23 is driven by the drive gear 18, it is moved backward in the right direction by the thrust force generated by the component force of the driving force acting on the return tooth surface 23. Thus, the final gear 19 is positively displaced in the forward movement direction and the backward movement direction to reciprocate the cutting blade 9. FIG. 5B shows a change in the direction of the thrust force received by the final gear 19 when the final gear 19 makes one revolution. In order to prevent the gear teeth 20 of the drive gear 18 from protruding from the side edges of the gear teeth 21 of the final gear 19 when the final gear 19 is reciprocally displaced, the tooth width B1 of the gear teeth 21 of the final gear 19 is It is set larger than the tooth width B2 of the 18 gear teeth 20.

以上のように、終ギヤ19を往復動させると、回転しながら往復動する切断刃9の切刃9bで引切りを行って、ひげ切断を行うときの切れ味を向上できる。また、駆動ギヤ18で終ギヤ19を駆動するときに発生するスラスト力で切断刃9を確動的に往復駆動するので、従来の起振機構とは異なり、各ギヤ歯21に形成した往動歯面22あるいは復動歯面23、あるいはギヤ歯20の歯面が早期に摩耗するのを解消できる。従って、電気かみそりの使用期間が長期にわたる場合でも、的確に切断刃9を往復動させて、引切り効果を維持し続けることができる。   As described above, when the final gear 19 is reciprocated, the cutting edge 9b of the cutting blade 9 that reciprocates while rotating can be cut to improve the sharpness when performing whisker cutting. Further, since the cutting blade 9 is positively reciprocated by the thrust force generated when the final gear 19 is driven by the drive gear 18, unlike the conventional vibration generating mechanism, the forward movement formed on each gear tooth 21. It is possible to eliminate the early wear of the tooth surface 22, the return tooth surface 23, or the tooth surface of the gear tooth 20. Accordingly, even when the electric razor is used for a long period of time, the cutting blade 9 can be accurately reciprocated to maintain the cutting effect.

また、ギヤ歯21に往動歯面22と復動歯面23を形成して、切断刃9を往復動させるので、従来の起振機構に比べて、より簡素な構造で引切り作用を発揮でき、引切り機能を備えている電気かみそりでありながら、その製造に要するコストを低コスト化できる。また、往動変位と復動変位を確動的に行って、引切り効果を確実に発揮できるので、ひげ切断を効率よく行うことができる。この実施例では、終ギヤ19の歯数を10とし、往動歯面22と復動歯面23を交互に5個ずつ設けるので、切断刃9が1回転する間に切断刃9を5回往復動できる。   Further, since the forward tooth surface 22 and the backward tooth surface 23 are formed on the gear tooth 21 and the cutting blade 9 is reciprocated, the pulling action is achieved with a simpler structure than the conventional vibration generating mechanism. It is possible to reduce the cost required for the manufacture of the electric razor having a pulling function. In addition, since the forward displacement and the backward displacement can be positively performed and the cutting effect can be reliably exhibited, the whiskers can be cut efficiently. In this embodiment, the number of teeth of the final gear 19 is 10, and five forward tooth surfaces 22 and five backward tooth surfaces 23 are provided alternately. Therefore, the cutting blade 9 is rotated five times while the cutting blade 9 rotates once. Can reciprocate.

図6は実施例2に係る電気かみそりを示している。そこでは、実施例1における第1ギヤ15から第3ギヤ17を省略し、モーター10の回転動力を巻掛け伝動構造で終段ギヤ対の駆動ギヤ18に伝動した。巻掛け伝動構造は、モーター10の出力軸に固定したタイミングプーリー26と、駆動ギヤ18のギヤ軸に固定したタイミングプーリー27と、これら両プーリー26・27に巻掛けたタイミングベルト28で構成する。また、この実施例では、終段ギヤ対を構成する終ギヤ19を通常の平歯車で形成し、駆動ギヤ18の各ギヤ歯20に往動歯面22と復動歯面23を形成してスラスト駆動構造とした。往動歯面22と復動歯面23は、隣接するギヤ歯20の加圧歯面側に互いに逆向きに傾斜する状態で交互に形成した。他は実施例1と同じであるので、同じ部材に同じ符号を付してその説明を省略する。この実施例から理解できるように、往動歯面22と復動歯面23は、終段ギヤ対を構成する駆動ギヤ18と終ギヤ19のいずれか一方に設けてあればよい。しかし、必要があれば、はすば歯車状に駆動ギヤ18と終ギヤ19の双方に往動歯面22と復動歯面23を形成することができる。   FIG. 6 shows an electric razor according to the second embodiment. Here, the first gear 15 to the third gear 17 in the first embodiment are omitted, and the rotational power of the motor 10 is transmitted to the drive gear 18 of the final gear pair with a wound transmission structure. The winding transmission structure includes a timing pulley 26 fixed to the output shaft of the motor 10, a timing pulley 27 fixed to the gear shaft of the drive gear 18, and a timing belt 28 wound around these pulleys 26 and 27. Further, in this embodiment, the final gear 19 constituting the final gear pair is formed by a normal spur gear, and the forward tooth surface 22 and the reverse tooth surface 23 are formed on each gear tooth 20 of the drive gear 18. A thrust drive structure was adopted. The forward tooth surface 22 and the backward tooth surface 23 were alternately formed on the pressure tooth surface side of the adjacent gear tooth 20 so as to incline in opposite directions. Since others are the same as those of the first embodiment, the same members are denoted by the same reference numerals and the description thereof is omitted. As can be understood from this embodiment, the forward tooth surface 22 and the backward tooth surface 23 may be provided on either the drive gear 18 or the final gear 19 constituting the final gear pair. However, if necessary, the forward tooth surface 22 and the backward tooth surface 23 can be formed on both the drive gear 18 and the final gear 19 in a helical gear shape.

往動歯面22と復動歯面23の配置パターンは、図7(a)〜図7(f)に示すように種々に変更することができる。図7(a)〜図7(f)では、10個のギヤ歯21(またはギヤ歯20)の全てに、復動歯面23または往動歯面22を形成している。
実施例3に係る図7(a)では、10個のギヤ歯21(またはギヤ歯20)のうち、隣接する5個のギヤ歯21(またはギヤ歯20)に復動歯面23を形成し、残る5個のギヤ歯21(またはギヤ歯20)に往動歯面22を形成した。この歯面配置パターンによれば、終ギヤ19が1回転するごとに、切断刃9を1回往復動できる。このように、往動歯面22と復動歯面23を同数個ずつ設けると、終ギヤ19が1回転するときに、切断刃9を1回往復動できる。
実施例4に係る図7(b)では、2個のギヤ歯21(またはギヤ歯20)ごとに、復動歯面23と往動歯面22を交互に形成した。この歯面配置パターンによれば、終ギヤ19が1回転するとき、切断刃9を復動方向へ3回、往動方向へ2回交互に変位させて2回往復動できる。
The arrangement pattern of the forward tooth surface 22 and the backward tooth surface 23 can be variously changed as shown in FIGS. 7 (a) to 7 (f). In FIG. 7A to FIG. 7F, the return tooth surface 23 or the forward tooth surface 22 is formed on all of the ten gear teeth 21 (or the gear teeth 20).
In FIG. 7A according to the third embodiment, the return tooth surface 23 is formed on the adjacent five gear teeth 21 (or gear teeth 20) among the ten gear teeth 21 (or gear teeth 20). The forward tooth surface 22 was formed on the remaining five gear teeth 21 (or gear teeth 20). According to this tooth surface arrangement pattern, the cutting blade 9 can reciprocate once each time the final gear 19 makes one rotation. Thus, when the same number of forward tooth surfaces 22 and backward tooth surfaces 23 are provided, the cutting blade 9 can reciprocate once when the final gear 19 makes one rotation.
In FIG. 7B according to the fourth embodiment, the return tooth surface 23 and the forward tooth surface 22 are alternately formed for every two gear teeth 21 (or gear teeth 20). According to this tooth surface arrangement pattern, when the final gear 19 makes one rotation, the cutting blade 9 can be reciprocated twice by alternately displacing it three times in the backward movement direction and twice in the forward movement direction.

実施例5に係る図7(c)では、隣接する2個のギヤ歯21(またはギヤ歯20)に復動歯面23を形成し、残る8個のギヤ歯21(またはギヤ歯20)に往動歯面22と復動歯面23を交互に形成した。この歯面配置パターンによれば、終ギヤ19が1回転するとき、切断刃9を4回往復動できる。
実施例6に係る図7(d)では、隣接する4個のギヤ歯21(またはギヤ歯20)に復動歯面23を形成し、残る6個のギヤ歯21(またはギヤ歯20)に往動歯面22を形成した。この歯面配置パターンによれば、終ギヤ19が1回転するとき、切断刃9を1回往復動できるが、往動歯面22の数が多い分だけ往動変位位置における休止時間が、復動変位位置における休止時間より僅かに長くなる。
In FIG. 7C according to the fifth embodiment, a return tooth surface 23 is formed on two adjacent gear teeth 21 (or gear teeth 20), and the remaining eight gear teeth 21 (or gear teeth 20) are formed. The forward tooth surface 22 and the backward tooth surface 23 were alternately formed. According to this tooth surface arrangement pattern, when the final gear 19 makes one rotation, the cutting blade 9 can reciprocate four times.
In FIG. 7D according to the sixth embodiment, the return tooth surface 23 is formed on the four adjacent gear teeth 21 (or gear teeth 20), and the remaining six gear teeth 21 (or gear teeth 20) are formed. A forward tooth surface 22 was formed. According to this tooth surface arrangement pattern, when the final gear 19 makes one rotation, the cutting blade 9 can be reciprocated once. However, the rest time at the forward displacement position is reduced by the number of forward tooth surfaces 22. Slightly longer than the rest time at the dynamic displacement position.

実施例7に係る図7(e)では、1個目、2個目、6個目、9個目、10個目のギヤ歯21(またはギヤ歯20)に復動歯面23を形成し、3個目〜5個目、および7個目と8個目のギヤ歯21(またはギヤ歯20)に往動歯面22を形成した。この歯面配置パターンによれば、終ギヤ19が1回転するとき、切断刃9を2回往復動でき、往復動の間隔は不規則になる。
実施例8に係る図7(f)では、1個目、2個目、6個目、7個目のギヤ歯21(またはギヤ歯20)に復動歯面23を形成し、3個目〜5個目、および8個目〜10個目のギヤ歯21(またはギヤ歯20)に往動歯面22を形成した。つまり、隣接する2個の復動歯面23と、隣接する3個の往動歯面22を交互に形成した。この歯面配置パターンによれば、終ギヤ19が1回転するとき、切断刃9を2回往復動でき、往復動の間隔は不規則になる。
In FIG. 7E according to the seventh embodiment, a return tooth surface 23 is formed on the first, second, sixth, ninth, tenth gear teeth 21 (or gear teeth 20). The forward tooth surfaces 22 were formed on the third to fifth, and seventh and eighth gear teeth 21 (or gear teeth 20). According to this tooth surface arrangement pattern, when the final gear 19 makes one rotation, the cutting blade 9 can be reciprocated twice, and the reciprocation interval becomes irregular.
In FIG. 7F according to the eighth embodiment, a return tooth surface 23 is formed on the first, second, sixth, and seventh gear teeth 21 (or gear teeth 20), and the third one. Forward tooth surfaces 22 were formed on the fifth and eighth and tenth gear teeth 21 (or gear teeth 20). That is, two adjacent return tooth surfaces 23 and three adjacent forward tooth surfaces 22 were alternately formed. According to this tooth surface arrangement pattern, when the final gear 19 makes one rotation, the cutting blade 9 can be reciprocated twice, and the reciprocation interval becomes irregular.

往動歯面22と復動歯面23の配置パターンは、図8(a)〜図8(e)に示すように種々に変更することができる。図8(a)〜図8(e)では、10個のギヤ歯21(またはギヤ歯20)の一部に限って、復動歯面23または往動歯面22を形成した。
実施例9に係る図8(a)では、奇数個目のギヤ歯21(またはギヤ歯20)に復動歯面23を形成し、偶数個目のギヤ歯21(またはギヤ歯20)は、通常のギヤ歯として形成した。この歯面配置パターンの場合には、復動歯面23に押された切断刃9または終ギヤ19が、内刃ホルダー13の軸受部に衝突し、衝突反力で往動方向へ僅かに戻った終ギヤ19が、再び復動歯面23で復動方向へ移動する動作を繰り返して、切断刃9を往復動させる。切断刃9は終ギヤ19が1回転するとき5回往復動する。なお、終ギヤ19および切断刃9をばねで往動変位位置へ向かって移動付勢して、切断刃9を往復動させてもよい。
実施例10に係る図8(b)では、1個目、5個目、9個目のギヤ歯21(またはギヤ歯20)に復動歯面23を形成し、3個目、7個目のギヤ歯21(またはギヤ歯20)に往動歯面22を形成した。残るギヤ歯21(またはギヤ歯20)は、通常のギヤ歯として形成した。この歯面配置パターンによれば、終ギヤ19が1回転するとき、切断刃9を2回半往復動できる。
The arrangement pattern of the forward tooth surface 22 and the backward tooth surface 23 can be variously changed as shown in FIGS. 8 (a) to 8 (e). 8A to 8E, the return tooth surface 23 or the forward tooth surface 22 is formed only on a part of the ten gear teeth 21 (or the gear teeth 20).
In FIG. 8A according to the ninth embodiment, the return tooth surface 23 is formed on the odd-numbered gear teeth 21 (or the gear teeth 20), and the even-numbered gear teeth 21 (or the gear teeth 20) are Formed as normal gear teeth. In the case of this tooth surface arrangement pattern, the cutting blade 9 or the final gear 19 pushed by the return tooth surface 23 collides with the bearing portion of the inner blade holder 13 and slightly returns in the forward direction by the collision reaction force. The final gear 19 moves again in the backward movement direction on the backward movement tooth surface 23 to reciprocate the cutting blade 9. The cutting blade 9 reciprocates five times when the final gear 19 makes one rotation. Alternatively, the cutting gear 9 may be reciprocated by urging the final gear 19 and the cutting blade 9 toward the forward displacement position with a spring.
In FIG. 8B according to the tenth embodiment, the return tooth surface 23 is formed on the first, fifth, and ninth gear teeth 21 (or the gear teeth 20), and the third and seventh teeth. The forward tooth surface 22 was formed on the gear tooth 21 (or gear tooth 20). The remaining gear teeth 21 (or gear teeth 20) were formed as normal gear teeth. According to this tooth surface arrangement pattern, when the final gear 19 makes one revolution, the cutting blade 9 can be reciprocated twice and a half.

実施例11に係る図8(c)では、1個目のギヤ歯21(またはギヤ歯20)に復動歯面23を形成し、6個目のギヤ歯21(またはギヤ歯20)に往動歯面22を形成した。残るギヤ歯21(またはギヤ歯20)は、通常のギヤ歯として形成した。この歯面配置パターンによれば、終ギヤ19が1回転するとき、切断刃9を1回だけ往復動できるが、往動変位と復動変位は均等な間隔をあけて行われる。
実施例12に係る図8(d)では、1個目のギヤ歯21(またはギヤ歯20)に復動歯面23を形成し、2個目のギヤ歯21(またはギヤ歯20)に往動歯面22を形成した。残るギヤ歯21(またはギヤ歯20)は、通常のギヤ歯として形成した。この歯面配置パターンによれば、終ギヤ19が1回転するとき、切断刃9を1回だけ往復動できるが、往動変位位置で休止する時間が長い。
In FIG. 8C according to the eleventh embodiment, a return tooth surface 23 is formed on the first gear tooth 21 (or gear tooth 20), and the sixth gear tooth 21 (or gear tooth 20) is moved forward. A moving tooth surface 22 was formed. The remaining gear teeth 21 (or gear teeth 20) were formed as normal gear teeth. According to this tooth surface arrangement pattern, when the final gear 19 makes one rotation, the cutting blade 9 can be reciprocated only once, but the forward displacement and the backward displacement are performed at equal intervals.
In FIG. 8D according to the twelfth embodiment, a return tooth surface 23 is formed on the first gear tooth 21 (or gear tooth 20), and the second gear tooth 21 (or gear tooth 20) is moved forward. A moving tooth surface 22 was formed. The remaining gear teeth 21 (or gear teeth 20) were formed as normal gear teeth. According to this tooth surface arrangement pattern, when the final gear 19 makes one rotation, the cutting blade 9 can be reciprocated only once, but the time to pause at the forward displacement position is long.

実施例13に係る図8(e)では、1個目と3個目のギヤ歯21(またはギヤ歯20)に復動歯面23を形成し、2個目と4個目のギヤ歯21(またはギヤ歯20)に往動歯面22を形成した。残るギヤ歯21(またはギヤ歯20)は、通常のギヤ歯として形成した。この歯面配置パターンによれば、終ギヤ19が1回転するとき、切断刃9を2回往復動したのち、往動変位位置で休止する。   In FIG. 8E according to the thirteenth embodiment, a return tooth surface 23 is formed on the first and third gear teeth 21 (or the gear teeth 20), and the second and fourth gear teeth 21 are formed. The forward tooth surface 22 was formed on (or the gear tooth 20). The remaining gear teeth 21 (or gear teeth 20) were formed as normal gear teeth. According to this tooth surface arrangement pattern, when the final gear 19 makes one rotation, the cutting blade 9 reciprocates twice and then stops at the forward displacement position.

図9ないし図12は実施例14に係る電気かみそりを示している。そこでは、実施例1と同様に、モーター10の回転動力を第1ギヤ15と、第2ギヤ16と、第3ギヤ17で終段ギヤ対に伝動して、切断刃9を回転駆動するようにした。この実施例では、図9に示すように歯列傾斜ギヤからなる駆動ギヤ18と、平歯車からなる終ギヤ19で終段ギヤ対を構成してスラスト駆動構造とした。図9に示すように歯列傾斜ギヤは、駆動ギヤ18のギヤ歯31の歯列中心軸Pが回転中心軸に対して傾斜させてあり、その加圧歯面32は図12に示すように外突状の湾曲面で形成してある。こうしたスラスト駆動構造によれば、駆動ギヤ18で終ギヤ19を駆動するとき、駆動ギヤ18が半回転するごとに逆向きのスラスト力を発生させて、切断刃9を往復駆動できる。歯列中心軸Pの傾斜角度θは0度を越え、45度未満であることが好ましく、この実施例では傾斜角度θを20度とした。傾斜角度θが0度であるとスラスト力を発生できない。また、傾斜角度θが45度に近づくほど、駆動ギヤ18のギヤ歯31に大きなスラスト反力が作用して摩滅しやすい。   9 to 12 show an electric shaver according to the fourteenth embodiment. Here, as in the first embodiment, the rotational power of the motor 10 is transmitted to the final gear pair by the first gear 15, the second gear 16, and the third gear 17, so that the cutting blade 9 is driven to rotate. I made it. In this embodiment, as shown in FIG. 9, a driving gear 18 composed of a tooth inclination gear and a final gear 19 composed of a spur gear constitute a final gear pair to form a thrust driving structure. As shown in FIG. 9, in the dentition inclination gear, the dentition center axis P of the gear teeth 31 of the drive gear 18 is inclined with respect to the rotation center axis, and the pressure tooth surface 32 is as shown in FIG. It is formed with an outwardly projecting curved surface. According to such a thrust drive structure, when the final gear 19 is driven by the drive gear 18, the cutting blade 9 can be driven to reciprocate by generating a reverse thrust force every time the drive gear 18 rotates halfway. The inclination angle θ of the dentition center axis P is preferably greater than 0 degrees and less than 45 degrees. In this embodiment, the inclination angle θ is 20 degrees. If the inclination angle θ is 0 degree, a thrust force cannot be generated. Further, as the inclination angle θ approaches 45 degrees, a large thrust reaction force acts on the gear teeth 31 of the drive gear 18 and is easily worn away.

歯列傾斜ギヤからなる駆動ギヤ18は、個々のギヤ歯31と終ギヤ19のギヤ歯21の噛合う位置が常に変化する。そのため、駆動ギヤ18が半回転するごとに、ギヤ歯31の歯列の姿勢が、図9に実線で示す状態と想像線で示す状態の間で変化する。また、ギヤ歯31の歯列の姿勢が、実線で示す状態から想像線で示す状態へ変化する場合には、終ギヤ19は往動方向のスラスト力を受けて往動変位する。逆に、ギヤ歯31の歯列の姿勢が、想像線で示す状態から実線で示す状態へ変化する場合には、終ギヤ19は復動方向のスラスト力を受けて復動変位する。従って、切断刃9は終ギヤ19が1回転する間に1回だけ往復動でき、これにより、回転しながら往復動する切断刃9の切刃9bで引切りを行って、ひげ切断を行うときの切れ味を向上できる。   In the drive gear 18 composed of a tooth inclination gear, the position at which the individual gear teeth 31 and the gear teeth 21 of the final gear 19 mesh with each other always changes. Therefore, every time the drive gear 18 makes a half rotation, the posture of the tooth row of the gear teeth 31 changes between a state indicated by a solid line and a state indicated by an imaginary line in FIG. Further, when the posture of the tooth row of the gear teeth 31 changes from the state indicated by the solid line to the state indicated by the imaginary line, the final gear 19 undergoes forward displacement in response to the thrust force in the forward movement direction. On the other hand, when the posture of the dentition of the gear teeth 31 changes from the state indicated by the imaginary line to the state indicated by the solid line, the final gear 19 receives the thrust force in the backward movement direction and moves backward. Therefore, the cutting blade 9 can reciprocate only once while the final gear 19 makes one rotation, whereby when cutting the beard by performing cutting with the cutting blade 9b of the cutting blade 9 reciprocating while rotating. Can improve the sharpness.

上記のように、駆動ギヤ18の歯列が左に傾斜する状態と右に傾斜する状態のいずれの場合にも、駆動ギヤ18のギヤ歯31と終ギヤ19のギヤ歯21の噛合い量を均等化するために、終ギヤ19の歯幅B1を駆動ギヤ18の歯列の回転領域幅B3より大きく設定している。同じ理由で、第3ギヤ17の歯幅を終ギヤ19の歯幅B1と同じにしている。また、駆動ギヤ18が単にインボリュート歯形で形成してある場合には、駆動ギヤ18の歯列が左右に傾斜する場合に、ギヤ歯31の前端あるいは後端が終ギヤ31の受圧歯面と接当して、駆動反力がギヤ歯31の前端あるいは後端に集中して摩滅しやすく、伝動効率が低くなる。こうした、歯列傾斜ギヤに特有の問題を解消するために、歯列傾斜ギヤの加圧歯面32を外突状の湾曲面で形成して、加圧歯面と受圧歯面の接当位置を外突状の湾曲面に沿って前後方向へ変化させ、ギヤ歯31の前端あるいは後端に駆動荷重や駆動反力が集中して作用するのを解消している。これに伴い、ギヤ歯31の前端あるいは後端の摩滅を解消しながら、駆動ギヤ18から終ギヤ19へ回転動力を効率よく伝動できる。   As described above, the amount of engagement between the gear teeth 31 of the drive gear 18 and the gear teeth 21 of the final gear 19 is determined in both cases where the tooth row of the drive gear 18 is tilted to the left and tilted to the right. In order to equalize, the tooth width B1 of the final gear 19 is set larger than the rotation area width B3 of the tooth row of the drive gear 18. For the same reason, the tooth width of the third gear 17 is the same as the tooth width B1 of the final gear 19. Further, when the drive gear 18 is simply formed in an involute tooth profile, the front end or the rear end of the gear tooth 31 is in contact with the pressure receiving tooth surface of the final gear 31 when the tooth row of the drive gear 18 is tilted left and right. Accordingly, the driving reaction force concentrates on the front end or the rear end of the gear teeth 31 and is easily worn away, and the transmission efficiency is lowered. In order to solve such problems peculiar to the dentition inclination gear, the pressing tooth surface 32 of the dentition inclination gear is formed by a protruding curved surface, and the contact position between the pressing tooth surface and the pressure receiving tooth surface Is changed in the front-rear direction along the protruding curved surface to eliminate the concentrated action of the driving load and the driving reaction force on the front end or the rear end of the gear teeth 31. Accordingly, the rotational power can be efficiently transmitted from the drive gear 18 to the final gear 19 while eliminating the wear of the front end or the rear end of the gear teeth 31.

図13は、本発明に係るスラスト駆動構造を、切断刃(内刃)9が垂直軸(縦軸)まわりに回転駆動される電気かみそりに適用した実施例15を示している。そこでは、モーター10の回転動力を、第1ギヤ15と第2ギヤ16で終段ギヤ対の駆動ギヤ18に伝動し、終ギヤ19のギヤ歯21の受圧歯面に往動歯面22と復動歯面23を交互に形成してスラスト駆動構造とした。このスラスト駆動構造によれば、終ギヤ19が1回転する間に、切断刃9を複数回往復動させて、切断刃9が外刃12を介して肌面を叩くことができる。外刃12で肌面を叩くことにより、くせ毛や肌面に倒れ込んでいるひげを動かして外刃12の刃穴内へ導入できるので、切断刃9によるひげ切断を効果的に行うことができる。   FIG. 13 shows a fifteenth embodiment in which the thrust driving structure according to the present invention is applied to an electric razor in which a cutting blade (inner blade) 9 is driven to rotate about a vertical axis (vertical axis). There, the rotational power of the motor 10 is transmitted to the drive gear 18 of the final gear pair by the first gear 15 and the second gear 16, and the forward tooth surface 22 and the pressure receiving tooth surface of the gear tooth 21 of the final gear 19. The return tooth surface 23 is alternately formed to form a thrust drive structure. According to this thrust drive structure, the cutting blade 9 can reciprocate a plurality of times while the final gear 19 makes one rotation, and the cutting blade 9 can hit the skin surface via the outer blade 12. By striking the skin surface with the outer blade 12, the comb hair and the beard falling on the skin surface can be moved and introduced into the blade hole of the outer blade 12, so that the beard cutting with the cutting blade 9 can be performed effectively.

図14は、本発明に係るスラスト駆動構造を、切断刃(内刃)9が垂直軸(縦軸)まわりに回転駆動される電気かみそりに適用した実施例16を示している。そこでは、モーター10の回転動力を、第1ギヤ15と第2ギヤ16と第3ギヤ17と第4ギヤ34で終段ギヤ対の駆動ギヤ18に伝動した。また、ギヤ歯31の歯列中心軸Pが回転中心軸に対して傾斜させてある歯列傾斜ギヤからなる駆動ギヤ18と、平歯車からなる終ギヤ19で終段ギヤ対を構成してスラスト駆動構造とした。このスラスト駆動構造によれば、実施例14で説明したスラスト駆動構造と同様に、駆動ギヤ18で終ギヤ19を駆動するときに発生するスラスト力で切断刃9を往復駆動できる。終ギヤ19と第4ギヤ34の歯幅B1は、駆動ギヤ18の歯列の回転領域幅B3より大きく設定してある。   FIG. 14 shows an embodiment 16 in which the thrust drive structure according to the present invention is applied to an electric razor in which a cutting blade (inner blade) 9 is driven to rotate about a vertical axis (vertical axis). There, the rotational power of the motor 10 was transmitted to the drive gear 18 of the final gear pair by the first gear 15, the second gear 16, the third gear 17 and the fourth gear 34. A thrust gear is constituted by a drive gear 18 composed of an inclining gear and an end gear 19 composed of a spur gear, in which the tooth center axis P of the gear teeth 31 is inclined with respect to the rotation center axis. A drive structure was adopted. According to this thrust drive structure, similarly to the thrust drive structure described in the fourteenth embodiment, the cutting blade 9 can be reciprocated by the thrust force generated when the final gear 19 is driven by the drive gear 18. The tooth width B1 of the final gear 19 and the fourth gear 34 is set to be larger than the rotation region width B3 of the tooth row of the drive gear 18.

上記の実施例では、終ギヤ19を切断刃軸9aに固定したが、その必要はなく終ギヤ19は切断刃軸9aに対して分離可能に連結してあってもよい。本発明は外刃12を備えていない電気かみそりに適用してもよい。実施例14では、駆動ギヤ18を歯列傾斜ギヤで形成したが、終ギヤ19を歯列傾斜ギヤで形成し、駆動ギヤ18は平歯車で形成してもよい。   In the above embodiment, the final gear 19 is fixed to the cutting blade shaft 9a. However, the final gear 19 may be connected to the cutting blade shaft 9a in a separable manner. The present invention may be applied to an electric razor not provided with the outer blade 12. In the fourteenth embodiment, the drive gear 18 is formed of a tooth inclination gear, but the final gear 19 may be formed of a tooth inclination gear, and the drive gear 18 may be formed of a spur gear.

1 本体ケース
2 かみそりヘッド
9 切断刃(内刃)
9a 切断刃軸
10 モーター
12 外刃
18 駆動ギヤ
19 終ギヤ
20 駆動ギヤのギヤ歯
21 終ギヤのギヤ歯
22 往動歯面
23 復動歯面
1 Body case 2 Razor head 9 Cutting blade (inner blade)
9a Cutting blade shaft 10 Motor 12 Outer blade 18 Drive gear 19 Final gear 20 Drive gear gear teeth 21 Final gear gear teeth 22 Forward tooth surface 23 Reverse gear surface

Claims (9)

モーター(10)の回転動力をかみそりヘッド(2)に設けた切断刃(9)に終段ギヤ対を介して伝動する電気かみそりであって、
終段ギヤ対は、切断刃(9)の切断刃軸(9a)に連結される終ギヤ(19)と、終ギヤ(19)に噛合う駆動ギヤ(18)を備えており、
駆動ギヤ(18)と終ギヤ(19)の噛合い部分に、終ギヤ(19)に回転中心軸方向のスラスト力を作用させるスラスト駆動構造が設けられており、
切断刃(9)を駆動ギヤ(18)で回転駆動しながら、スラスト駆動構造で往復動させることを特徴とする電気かみそり。
An electric razor that transmits the rotational power of the motor (10) to the cutting blade (9) provided in the razor head (2) via the final gear pair,
The final gear pair includes a final gear (19) connected to the cutting blade shaft (9a) of the cutting blade (9), and a drive gear (18) meshing with the final gear (19).
A thrust drive structure is provided at the meshing portion of the drive gear (18) and the final gear (19) to apply a thrust force in the direction of the rotation center axis to the final gear (19).
An electric razor characterized in that the cutting blade (9) is reciprocated by a thrust drive structure while being rotationally driven by a drive gear (18).
スラスト駆動構造が、駆動ギヤ(18)のギヤ歯(20)および/または終ギヤ(19)のギヤ歯(21)に設けた往動歯面(22)と復動歯面(23)で構成されており、
往動歯面(22)の動力伝動時には、終ギヤ(19)を両ギヤ歯(20・21)の間で生じるスラスト力で往動変位させ、
復動歯面(23)の動力伝動時には、往動変位した終ギヤ(19)を両ギヤ歯(20・21)の間で生じるスラスト力で往動変位方向とは逆向きに復動変位させる請求項1に記載の電気かみそり。
The thrust drive structure is composed of forward tooth surfaces (22) and reverse tooth surfaces (23) provided on the gear teeth (20) of the drive gear (18) and / or the gear teeth (21) of the final gear (19). Has been
During the power transmission of the forward tooth surface (22), the final gear (19) is forwardly displaced by the thrust force generated between both gear teeth (20, 21),
At the time of power transmission of the return tooth surface (23), the forwardly displaced final gear (19) is moved backward by a thrust force generated between both gear teeth (20, 21) in the direction opposite to the forward displacement direction. The electric razor according to claim 1.
往動歯面(22)と復動歯面(23)を互いに逆向きに傾斜させて、往動変位と復動変位を確動的に行う請求項2に記載の電気かみそり。   The electric shaver according to claim 2, wherein the forward movement and the backward movement are positively performed by inclining the forward movement tooth surface (22) and the backward movement tooth surface (23) in opposite directions. 駆動ギヤ(18)のギヤ歯(20)および/または終ギヤ(19)のギヤ歯(21)に形成した、往動歯面(22)の数と復動歯面(23)の数が同数に設定してある請求項2または3に記載の電気かみそり。   The number of forward tooth surfaces (22) and the number of backward tooth surfaces (23) formed on the gear teeth (20) of the drive gear (18) and / or the gear teeth (21) of the final gear (19) are the same. The electric shaver according to claim 2 or 3, wherein 駆動ギヤ(18)のギヤ歯(20)および/または終ギヤ(19)のギヤ歯(21)に、往動歯面(22)と復動歯面(23)を少なくとも2組以上設けて、終ギヤ(19)が1回転するときに切断刃(9)を2回以上往復動させる請求項4に記載の電気かみそり。   At least two sets of forward tooth surfaces (22) and reverse tooth surfaces (23) are provided on the gear teeth (20) of the drive gear (18) and / or the gear teeth (21) of the final gear (19), The electric shaver according to claim 4, wherein when the final gear (19) makes one rotation, the cutting blade (9) is reciprocated twice or more. スラスト駆動構造が平歯車と、ギヤ歯(31)の歯列中心軸(P)が回転中心軸に対して傾斜させてある歯列傾斜ギヤで構成されており、
駆動ギヤ(18)と終ギヤ(19)のいずれか一方が平歯車で形成され、他方が歯列傾斜ギヤで形成してある請求項1に記載の電気かみそり。
The thrust drive structure is composed of a spur gear, and a dentition inclination gear in which the dentition center axis (P) of the gear teeth (31) is inclined with respect to the rotation center axis,
2. An electric shaver according to claim 1, wherein one of the drive gear (18) and the final gear (19) is formed by a spur gear, and the other is formed by a tooth inclination gear.
平歯車で形成した駆動ギヤ(18)または終ギヤ(19)の歯幅(B1)が、歯列傾斜ギヤで形成した駆動ギヤ(18)または終ギヤ(19)の軸心方向の回転領域幅(B3)より大きく設定してある請求項6に記載の電気かみそり。   The tooth width (B1) of the drive gear (18) or the final gear (19) formed by the spur gear is the rotation region width in the axial direction of the drive gear (18) or the final gear (19) formed by the dentition inclined gear. The electric shaver according to claim 6, wherein the electric shaver is set larger than (B3). 歯列傾斜ギヤの加圧歯面(32)が外突状の湾曲面で形成してある請求項6または7に記載の電気かみそり。   The electric razor according to claim 6 or 7, wherein the pressing tooth surface (32) of the dentition inclined gear is formed as an outwardly curved surface. 歯列中心軸(P)の傾斜角度(θ)が0度を越え、45度未満である請求項6から8のいずれかひとつに記載の電気かみそり。   The electric shaver according to any one of claims 6 to 8, wherein the inclination angle (θ) of the dentition center axis (P) is more than 0 degree and less than 45 degrees.
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