JP6499055B2 - Microwave oven food container - Google Patents

Description

  The present invention relates to a microwave heated food container, and more particularly to a container that enables efficient exhaust of water vapor from a lid.

  When cooking cooked food at a convenience store or other retail store or when cooking after taking it home, the container that wraps these foods has a container body and a lid that fits into the opening. Composed of a combination. In particular, since it is a single use container that is used only once for food storage, display, sale, etc., it is a lid fitting structure that is simplified as much as possible. Therefore, at present, molded products of synthetic resin sheets are the mainstream of containers.

  A microwave oven (microwave irradiation) is usually used for cooking and reheating food. Therefore, the food containers are provided after being put in a microwave oven and heated as they are. Focusing on foods that are actually sold, foods with a high water content such as soups and foods with a low water content per weight such as fried foods are present, and the types of foods are very common. The problem here is that water vapor is generated from the food in the container when the food is cooked by the microwave oven.

  In the lid fitting container, it is easy to exhaust the internally generated water vapor by loosening the fitting between the container main body and the lid body. However, when the fitting on the lid side is loose, there is a concern that foreign matter may be mixed due to problems such as the lid body being easily detached at an intermediate stage of manufacture, shipment, and display. For this reason, the reputation from the purchaser of food is not good. In view of this, a lid having a hole for exhausting internally generated water vapor to the outside of the container has been proposed (see Patent Documents 1 and 2, etc.). According to the container lid represented by Patent Documents 1 and 2, a tongue-shaped opening formed by a U-shaped or V-shaped cut is formed in the lid. The water vapor passes through the tongue-shaped opening and is released to the outside of the container.

  The exhaust efficiency of the tongue-shaped opening due to the U-shaped or V-shaped cut is good. However, the good exhaust of water vapor increases the risk of foreign matter intrusion from the tongue-shaped opening. Therefore, in this case, a sealing tape that closes the tongue-shaped opening may be applied. Furthermore, a film member for covering the tongue-shaped opening is additionally covered as necessary. For example, when a film member is covered, a wall portion surrounding the periphery of the tongue-shaped opening is provided on the lid side, and a gap is formed around the tongue-shaped opening. Further, the structure of the wall is complicated, for example, a passage for water vapor is formed on the wall. Moreover, when the tongue piece due to the cut breaks and falls into the container, there is a problem that foreign matter is mixed in itself.

  As described above, a container that employs an existing structure for exhausting water vapor requires materials other than those necessary only for the original food packaging, and the cost increase cannot be denied. In addition, the shape of the tongue-like opening due to the cut is uniform, and there are many restrictions on the peripheral structure.

JP 2012-50672 A Utility Model Registration No. 3056026

  From a series of circumstances, the inventor has sought a new exhaust structure that replaces the exhaust of water vapor using a tongue-shaped opening formed by a U-shaped or V-shaped cut in the lid fitting container. It has been found that a structure in which a plurality of fine holes are provided in the lid of the container is effective. And since it was a fine hole, it turned out that the tolerance with respect to a failure | damage or a foreign material mixing is also favorable.

  The present invention has been made in view of the above points, and proposes a new exhaust structure that replaces the exhaust of steam using a tongue-shaped opening by a conventional U-shaped or V-shaped cut, and is good Providing a microwave-heated food container that enables efficient steam exhaust, and at the same time, improves sealing performance and suppresses foreign matter contamination, and has few restrictions on the shape of the lid, which is also advantageous for reducing material costs .

That is, the invention of claim 1 is a lid fitting container comprising a container main body for storing food for heating in a microwave oven, and a lid body for fitting with an opening of the container main body, A member that covers or encloses the exhaust hole group, on the cover surface part of the lid body part, an exhaust hole group including a plurality of exhaust holes for exhausting water vapor generated from the food stored in the container body part to the outside The exhaust pores are formed by laser beam irradiation, the exhaust pore diameter is 0.15 to 0.59 mm, and the number of exhaust pores is 8 to According to the microwave oven heated food container, the total number of opening areas of the exhaust holes in the exhaust hole group is 0.25 to 100 mm ² .

The invention of claim 2, wherein the exhaust hole group according to microwave heating food container according to claim 1 that is configured as a planar shape.

According to the microwave heated food container according to the first aspect of the present invention, a lid provided with a container main body that stores food for microwave heating, and a lid that fits into the opening of the container main body. a fitting container, the lid surface of the lid portion has a plurality of exhaust holes groups of exhaust pore for exhausting water vapor generated from the food contained in the container main body portion to the outside, the exhaust hole The exhaust pores are formed by irradiating with a laser beam, and the exhaust pores have a diameter of 0.15 to 0.59 mm. Since the number of the pores is 8 to 1000 and the total opening area of the exhaust pores in the exhaust hole group is 0.25 to 100 mm ^2, it is provided on the lid body of the conventional lid fitting container. U-shaped or V-shaped Instead exhaust steam with tongue-shaped opening by slits, to allow good water vapor exhaust at the same time sealing performance improvements, achieves contamination suppression, less restriction on the shape of the lid portion together Also, material costs can be reduced. In particular, according to the invention of claim 1, as described above, the exhaust hole group including a plurality of exhaust holes is formed without a member covering or covering the exhaust hole group, and The diameter of the holes is defined as 0.15 to 0.59 mm, the number of the exhaust pores is 8 to 1000, and the total opening area of the exhaust pores in the exhaust hole group is 0.25 to 100 mm. Therefore, it can be applied to packaging of many foods distributed in the actual market, and forms exhaust pore groups instead of the conventional steam exhaust structure as shown in the examples described later. In this way, it is possible to provide an effect of suppressing foreign matter mixing with good steam exhaust. In addition, according to the invention of claim 1, since the exhaust pores are formed by laser beam irradiation, the exhaust pores can be formed in the lid surface portion easily and quickly.

According to the microwave oven food container according to the invention of claim 2, in the invention of claim 1 , since the exhaust hole group is configured as a plane figure, the degree of freedom of formation of the exhaust hole group is high.

It is a whole perspective view of the separation state of the container for microwave oven foodstuffs concerning one embodiment of the present invention. It is the 1st partial sectional view of the container for microwave oven foodstuffs. It is the 2nd partial sectional view of the container for microwave oven foodstuffs. It is a perspective view of the exhaust hole group vicinity of other embodiment. It is a top view of the plane figure of an exhaust hole group. It is a 1st photograph at the time of putting food into the container for microwave oven heating food. It is the 2nd photograph at the time of putting food into the container for microwave heating foods.

  A food container 1 according to an embodiment of the present invention is a combination of a container main body 100 and a lid body 10 that fits into an opening 101 of the container main body 100 as shown in an overall perspective view in a separated state in FIG. It is a lid fitting container comprised from these. In particular, food is stored in the container interior 103 of the container body 100 and heated or heated by microwave irradiation in a microwave oven with the lid 10 covered (cooking). Therefore, the food container 1 is a “microwave heated food container”.

  An exhaust hole group 20 including a plurality of exhaust holes 21 is formed in the lid surface portion 11 of the lid body portion 10. During heating or heating by the microwave oven, water vapor generated from the food C (see FIG. 3) accommodated in the container main body 100 is exhausted to the outside of the food container 1 through the exhaust pores 21. In the lid body portion 10 of this embodiment, a concave surface portion 30 that is appropriately dug down from the lid surface portion 11 is formed on the whole or a part of the lid surface portion 11. An exhaust hole group 20 is formed in the concave portion 30. Further, in the drawing, a lid surface upper peripheral wall portion 35 is formed so as to surround the concave surface portion 30.

  By providing the concave surface portion 30, when the water vapor ejected from the exhaust pores 21 is liquefied into water droplets, the water droplets are accumulated in the concave surface portion 30 and do not spread on the lid surface portion 11. If it does so, the site | part which the cover surface part 11 gets wet can be decreased. The lid surface upper peripheral wall portion 35 serves as an enclosure and is provided for the purpose of preventing leakage of water droplets.

  The fitting between the container body 100 and the lid body 10 shown in the figure is a form called an inner fitting, and the periphery of the lid body part 10 is fitted into the opening 101 of the container body 100. Around the lid 10, there is provided a peripheral wall 15 having a U-shaped cross-sectional view that fits inside the opening 101 of the container body 100. As for the fitting form of the inner fitting, the close contact between the container main body portion 100 and the lid portion 10 becomes strong. Therefore, it is difficult for the lid 10 to be easily detached. Of course, in addition to the illustrated inner fitting, the fitting form can be an outer fitting. For example, the edge of the lid body covers the opening of the container body from the outside.

  In the container main body 100, an opening step 107 is provided in the opening 101 so that the peripheral wall 15 of the lid 10 can be received and fitted inside. The container main body 100 includes an opening 101, a trunk 104, and a bottom 105 from above, and is a bowl-shaped or bowl-shaped container having an internal capacity that sufficiently corresponds to the amount of food. The cross-sectional shapes of the container main body 100 and the lid body 10 are appropriate, and are circular in the drawing. A cross-sectional shape such as a polygon or an ellipse is also possible.

  Food containers 1 (combination of container body 100 and lid 10) are sold mainly at convenience stores, supermarkets, department stores, restaurants, delicatessens, coffee shops, service areas, and other stores. It is a lid-fitting container that simply accommodates and packages foods including various lunches, prepared dishes, noodle dishes, soup dishes, and various beverages such as coffee, cocoa, black tea, green tea, and herbal tea. Mainly envisaged applications are single-use containers (disposable containers) used for one-time use, which are referred to as one-way, disposable and the like. By using a single-use container, it is convenient for food hygiene management.

  The food container 1 is mainly used as a single-use container. Therefore, the lid portion 10 is formed from a synthetic resin sheet (plastic resin sheet) that can be mass-produced and manufactured inexpensively and easily. Specifically, the lid 10 is made of a thermoplastic resin sheet (synthetic resin sheet) such as polyethylene, polypropylene, polystyrene, or polyethylene terephthalate (PET resin), or a biodegradable thermoplastic resin such as polylactic acid. It is a sheet. Although the thickness of the synthetic resin sheet is appropriate, it is approximately 1 mm or less, and is usually 200 to 700 μm. The synthetic resin sheet is formed by vacuum forming. Considering mass productivity at the time of molding when using a synthetic resin sheet as a raw material, processing accuracy, etc., vacuum molding is simple and optimal.

  In the combination of the container main body part 100 and the lid part 10, the raw material resin of the synthetic resin sheet may be the same or different. In particular, since the food container 1 supports heating by a microwave oven, the container main body side can be made of foamed styrene or paper in consideration of heat conduction. The type of resin to be used is appropriately selected depending on the application, contents, and packaging target.

  The fitting part of the container main body portion 100 and the lid portion 10 and the exhaust hole group 20 (exhaust pores 21) in the illustrated embodiment will be described using the partial cross-sectional views of FIGS. FIG. 2 shows a separated state of the lid portion, and FIG. 3 shows a fitted (fitted or fitted) state of the lid portion. A peripheral wall portion 15 having a U-shaped cross-sectional view of the lid body portion 10 is formed of a lid contact wall portion 16, a circumferential groove bottom portion 17, and an inner wall portion 18. A flange portion 19 is provided on the outer edge of the lid contact wall portion 16. In the corresponding opening 101 of the container body 100, an outer edge flange 109, an opening peripheral wall 106, and an opening step 107 are formed at the lower end thereof.

  Further, as can be understood from the state of FIG. 3, when the peripheral wall portion 15 of the lid body portion 10 is fitted into the opening portion 101 of the container main body portion 100, the lid contact wall portion 16 is in close contact with the opening peripheral wall portion 106. To wear). Thus, the air tightness inside the food container 1 is increased. However, the passage of water vapor generated from the food C accommodated in the food container 1 is eliminated. Thus, the internally generated water vapor Vp is released to the outside of the food container 1 through the exhaust pores 21 formed in the lid surface portion 11 of the lid body portion 10. Thus, the problem that the food container 1 is abnormally expanded and the lid part is deformed or unnaturally opened is avoided.

  The processing method for penetrating each exhaust pore 21 constituting the exhaust hole group 20 in the lid surface portion 11 of the lid portion 10 is appropriate, for example, needle sticking, drilling, or the like. However, in the case of these physical processing methods, in addition to the time required, sufficient processing accuracy cannot be obtained. Moreover, when forming the holes, the problem of the generation of fine powder cannot be eliminated, and the subsequent cleaning work is also required. Therefore, laser beam irradiation is used in order to make the exhaust pores in the lid surface portion easily and quickly.

  The laser beam is not particularly limited as long as it can obtain a processing output, and various lasers such as a carbon dioxide laser, a YAG laser, a semiconductor laser, and an argon laser are used. As described above, when the material of the lid is formed of a synthetic resin sheet, the exhaust pores are easily and quickly formed by laser beam irradiation.

  Here, the index that defines the exhaust hole 21 constituting the exhaust hole group 20 will be further described in detail. As a first index, the diameter of each exhaust pore 21 is at least 0.59 mm. Furthermore, the diameter of the exhaust pores 21 is preferably in the range of 0.15 to 0.5 mm, and particularly preferably in the range of 0.19 to 0.35 mm.

  When the diameter of the exhaust pore 21 becomes too large, the possibility of contamination from the exhaust pore 21 increases. Accordingly, a diameter of 0.59 mm or less is derived from the necessity of regulating the mixing of foreign substances as much as possible and the exhaust of internally generated water vapor. The lower limit of 0.15 mm in diameter is a value that takes into account the current processing technology. When the diameter of the exhaust pore 21 is less than 0.15 mm, the pore diameter is too small, and the exhaust efficiency of water vapor from the exhaust pore 21 is considered to decrease. As a result, the lid body portion 10 fitted to the container main body portion 100 is easily removed by the internal pressure. It can also be considered as a lower limit on the accuracy of the laser beam irradiation apparatus.

  Furthermore, the more preferable range of the diameter of the exhaust pore 21 is referred to from the opening of a sieve that restricts the entry of foreign matters such as minute insects in addition to the verification results in the examples described later. In the case of a normal insect screen, the mesh opening is about 40 mesh. Therefore, one side of the mesh or sieve mesh is approximately 0.37 mm. From this, the diameter of the exhaust pores is derived by taking into account the numerical values used for the openings meeting the purpose of insect control and the examples described later.

As a second index, the necessary number of exhaust holes 21 constituting the exhaust hole group 20 is in the range of about 8 to 1000 in consideration of the results of the examples described later, preferably 10 to 990. Range . The diameter of the exhaust KiHosoana 21 is fine as described above. Therefore, since it is effective for exhausting internally generated water vapor, it is necessary to secure an appropriate number of exhaust pores.

  The number of exhaust pores also depends on the diameter of the exhaust pores themselves and the type of food that is the contents. Therefore, when the number of exhaust pores is too small, sufficient steam exhaust cannot be realized, and the fitting of the lid portion may be unnaturally opened by the generated steam pressure. The upper limit of the number of exhaust pores is defined in consideration of the design shape of the lid surface portion of the lid portion and the diameter of the exhaust pores. When the exhaust pore diameter is small, a large number of exhaust pores is required accordingly. Therefore, an appropriate upper limit of the number of exhaust pores is about 1000.

As a third index, the total opening area of the exhaust hole group 20, that is, the total opening area of all the exhaust pores 21 on the lid surface portion 11 is in the range of 0.15 to 100 mm ² . The minimum amount of the total open area is defined by the product of the minimum diameter and the minimum number of exhaust pores. However, the amount of area is a value for foods that generate a very small amount of water vapor. Therefore, in consideration of the type of compatible food, reasonable lower limit 0.25 mm ² of the total open area, preferably 0.28 mm ^2.

For example, in the case of noodle dishes, since the amount of soup in addition to the noodles is large, the capacity of the food container increases. If it does so, the heating time by a microwave oven will become long and the amount of water vapor | steam generated in the whole container will also increase relatively. In this case, it is necessary to increase the total aperture area in order to promote good water vapor exhaust from the exhaust pores. However, even if the exhaust pores are increased beyond the necessary capacity, there is a concern that the labor of drilling may increase or the strength of the lid portion may decrease. Therefore, 100 mm ² as the upper limit of the total open area, 80 mm ² are derived as a more preferable upper limit. Since the total opening area of the exhaust hole group is in the above-described range, the container for food heated by a microwave oven (lid portion) can cope with many foods distributed in the market.

  FIG. 4 is an overall perspective view of the lid portion 10x of another embodiment. In the illustrated lid body portion 10x, a concave surface portion 30 is formed in the lid surface portion 11x, and an exhaust hole group 20 including a plurality of exhaust pores 21 is formed in the concave surface portion 30. Unlike FIG.1 and FIG.2, the cover surface upper peripheral wall part 35 is abbreviate | omitted. As can be seen from the lid surface portion 11x in FIG. 4, the shape of the lid surface portion 11x can be simplified. In other words, there are fewer restrictions on the structure of food containers, which is effective in reducing material costs.

  Each plan view of FIG. 5 shows another embodiment of the exhaust hole group formed in the lid body portion 10 (lid surface portion 11). The exhaust hole group 20a in FIG. 5A is formed in a rectangular shape by forming the exhaust pores 21. The illustrated concave surface portion 30a has a rectangular shape. The (b) exhaust hole group 20 b is formed in a substantially circular or rhombus shape by the formation of the exhaust pores 21. The illustrated concave portion 30b is circular. The (c) exhaust hole group 20 c is formed in a shape imitating the letter “A” of the alphabet by forming the exhaust hole 21. The illustrated concave portion 30c has a rectangular shape. That is, the exhaust hole group is configured as a plane figure. Planar figures include not only figures but also letters and symbols.

  The shape of the plane figure of the exhaust hole group can be freely designed by setting at the time of laser beam irradiation. For this reason, there are no restrictions on the shape of a U-shape or a V-shape such as a tongue-shaped opening formed by a conventional notch. Various information such as manufacturer's, seller's trademark, mark, logo, manufacturing date, etc. can be displayed through the exhaust hole group by the plane figure of the exhaust hole group formed by drilling the exhaust hole. .

  As described so far, in consideration of the diameter of the exhaust pores in the food container (microwave-heated food container) of the present invention, the entry of foreign matter such as insects can be effectively suppressed since it is extremely fine. Therefore, in the food container of the present invention, a member such as a film that covers or covers a hole for exhausting the lid portion seen in a conventional container can be omitted. Therefore, the food container of the present invention does not require time for microwave oven heating or unsealing during heating, and can contribute to a reduction in packaging material costs. In particular, the food container of the present invention is provided with the total opening area of the exhaust hole group and the number of exhaust pores in addition to this. Therefore, the food container of the present invention is a very convenient packaging material that can cope with the amount of water vapor generated from various types of food. Furthermore, since various exhaust hole groups can be formed depending on the arrangement of the exhaust pores, restrictions on the shape design of the lid portion are reduced, and the degree of freedom of the shape of the exhaust hole group itself is increased.

[Preparation of Microwave Oven Food Container-1]
The microwave oven food container was an article composed of a combination of a container body and a lid. The “Preparation-1” assumed packaging of a large amount of food. A heat resistant biaxially stretched polystyrene (heat resistant OPS) resin sheet material was used for the lid. This was processed into a disk-shaped lid by vacuum forming. The maximum diameter of the lid portion was about 175 mm, and the maximum diameter of the lid surface portion was about 135 mm. The material thickness of the lid part was 0.3 mm. A sheet material (polypropylene film adherend) made of heat-resistant foamed polystyrene was used for the container body. This was processed into a bowl-shaped (basket-shaped or bowl-shaped) container body portion having a circular cross section by vacuum forming. The opening diameter (inner diameter) of the container main body was about 160 mm, the depth was 70 mm, and the inner volume of the container main body (capacity for accommodating food) was about 800 mL.

[Formation of exhaust hole group-1]
When forming the exhaust hole group, an exhaust pore was formed in the central part of the lid part obtained by the above molding using a known carbon dioxide laser irradiation device generally used in the resin processing field. At this time, five kinds of diameters (bore diameters) of individual exhaust pores “0.19, 0.26, 0.35, 0.50, and 0.59 mm” were prepared while changing the conditions of the irradiation apparatus. . Further, the number of exhaust pores to be drilled according to the diameter of the exhaust pores was set to 11 types of “60, 100, 150, 200, 300, 400, 500, 600, 700, 800, and 990”. That is, a lid portion of a prototype example consisting of a total of 55 types of combinations was produced by multiplying the diameter of the exhaust pores and the number of exhaust pores.

[Food Microwave Heating Test-1]
The types of food that are actually sold are extremely diverse. Therefore, the inventor selects three types of foods with different moisture contents as representatives (food examples 1 to 3 below), each of which is accommodated in the container body, and the lid (each prototype) is appropriately fitted. (See the picture in FIG. 6). And it used for the heating test using the high output type microwave oven introduced in the convenience store etc. When microwave oven heating, the case where the lid did not come off from the container body even if it received the pressure of the internally generated water vapor caused by food was considered “good” and the lid was removed (unnatural) Are also considered “defective”.

The results of the presence / absence of removal of the lid part are “Table 1”, “Table 2”, and “Table 3”. In each table, the horizontal axis is a section of exhaust pore diameter (mm), and the vertical axis is a section of the total number (pieces) of exhaust pores. The numerical value at which both indices intersect is the sum of the opening area (mm ² ). Specifically, the diameter of the exhaust pores is 0.26 mm from the horizontal axis, and the number of exhaust pores 700 is read from the vertical axis. First, the opening area of one exhaust pore is 0.053 mm ² . When 700 exhaust pores are totaled, the total area is 37.1 mm ² (rounded to the first decimal place). That is, the frame of the intersection position of both axes is a notation of the total area.

  In each table, a trial example in which a numerical value exists in the frame of the crossing position of both indexes is an example actually tried. A frame whose numerical frame is only a thick solid line is a “non-defective product” with no detachment of the lid. A numerical frame with diagonal lines is a “defective product” with the lid off. In addition, the blank part in each table | surface is an area | region which abbreviate | omitted the test from the tendency of good / bad.

<Food example 1>
Food example 1 was “pork soup udon”, and the total weight of noodles, soup and utensils was about 580 g. The same amount of the food example 1 was put into the container body part by the above-mentioned molding, and the lid parts of the eight types of prototype examples shown in Table 1 were covered and fitted. The microwave oven was set at an output of 1500 W and heating conditions of 2 minutes and 15 seconds. The pass / fail results are shown in Table 1.

<Food example 2>
Food example 2 was “curry rice”, and the total weight of rice and roux was about 470 g. The same amount of the food example 2 was put into the container main body portion formed by the above-mentioned molding, and the lid portions of nine kinds of prototype examples shown in Table 2 were covered and fitted. The microwave oven was set under heating conditions of 1500 W for 1 minute and 20 seconds. The pass / fail results are shown in Table 2.

<Food example 3>
Food Example 3 was “Pasta (Carbonara, Mentaiko Spaghetti)”, and the total weight of pasta, sauce and ingredients was about 370 g. The same amount of the food example 3 was put into the container main body portion formed by the above-mentioned molding, and the lid portions of nine kinds of prototype examples shown in Table 3 were covered and fitted. The microwave oven was set under heating conditions of 1500 W for 1 minute and 10 seconds. The pass / fail results are shown in Table 3.

FIG. 6 is a part of a photograph of a state where food examples 1, 2, and 3 are packed in a microwave-heated food container and heated in the microwave oven under the above conditions. The upper row is an example of food example 1 (pork soup udon): exhaust pore diameter of 0.35 mm, the number of exhaust pores of 500, and the total opening area of 48.1 mm ² . The middle row is an example of food example 2 (curry rice): exhaust pore diameter of 0.19 mm, the number of exhaust pores of 600, and the total opening area of 17.0 mm ² . The lower row is an example of food example 3 (pasta / spaghetti): exhaust pore diameter 0.26 mm, the number of exhaust pores 300, and the total opening area of 15.9 mm ² . Each stage, the left side is a photograph before microwave oven heating, and the right side is a photograph after microwave oven heating.

[Consideration of microwave heating test-1]
In the case of the pork soup udon of food example 1, the amount of water vapor generated during microwave heating increased due to the large amount of soup. As can be understood from the tendency of Table 1, if the diameter of the exhaust pores is reduced, it is necessary to increase the number of exhaust pores to increase the total opening area. The reverse is also true. Next, looking at the results of curry and rice for food example 2 (Table 2) and the results of pasta for food example 3 (Table 3), it can be determined that the amount of water is not as high as in food example 1, and is generated during microwave heating. The amount of water vapor is relatively decreased. Therefore, it was found that even a region that is a defective product in the opening area of food example 1 disclosed in Table 1 can be included in a non-defective product. That is, it was convinced that the diameter of the exhaust pores, the number of exhaust pores, and the total open area can be set flexibly according to the type of food to be packaged.

[Production of Microwave Oven Food Container-2]
Based on the above-mentioned “Consideration of Microwave Heating Test-1”, “Preparation-2” assumed application to a smaller amount of food packaging. In addition, based on the trend that was found, the target was narrowed down to a range where the diameter of the exhaust pores was reduced, and conditions were also added to reduce the number of exhaust pores.

  For the lid part in “Preparation-2”, the same heat-resistant biaxially-oriented polystyrene (heat-resistant OPS) resin sheet material as in “Preparation-1” was used. This was processed into a disk-shaped lid by vacuum forming. The maximum diameter of the lid portion was about 111 mm, and the maximum diameter of the lid surface portion was about 75 mm. The thickness of the material of the lid part was 0.25 mm. A polypropylene sheet was used for the container body. This was processed into a bowl-shaped (basket-shaped or cup-shaped) container body portion having a circular cross section by vacuum forming. The diameter (inner diameter) of the opening of the container main body was about 100 mm, the depth was 90 mm, and the inner volume of the container main body (capacity for accommodating food) was about 400 mL.

[Formation of exhaust hole group-2]
In forming the exhaust hole group, the same irradiation device as described above was used, and the exhaust hole was formed in the central part of the lid part obtained by the above molding. At this time, two types were prepared in which the diameters (bore diameters) of the individual exhaust pores were “0.19 and 0.26 mm”. In addition, the number of exhaust pores to be drilled according to the diameter of the exhaust pores was 10 types, “5, 10, 20, 25, 40, 70, 100, 150, 200, 300”. In this way, a lid portion of a prototype example composed of a total of 20 types of combinations was produced.

[Microwave heating test of food-2]
Next, the inventor chooses three kinds of foods with different water contents sold in a smaller volume than the above “Test-1” as representatives (the following food examples 4 to 6), and accommodates them in the container main body, The lid part (each prototype) was appropriately fitted (see the photograph in FIG. 7). And it used for the heating test using the high output type microwave oven similar to the above. Also in “Test-2”, when the microwave oven was heated, the case where the lid did not come off the container body even when subjected to the pressure of the internally generated water vapor caused by food was considered “good”, and the lid was removed. Examples (including unnatural lift) were judged as “defective products”. The results of the presence or absence of the lid part of “Test-2” are “Table 4”, “Table 5”, and “Table 6”. The notation in each table is the same as in Table 1 above. However, the third decimal place was rounded off.

<Food example 4>
Food Example 4 was “Tantan Soup”, and the total weight of the soup and the ingredients was about 290 g. The same amount of the food example 4 was put into the container main body portion formed by “Preparation-2”, and the lid portions of the 10 types of trial examples shown in Table 4 were covered and fitted. The microwave oven was set under heating conditions of 1500 W for 1 minute and 10 seconds. The results of pass / fail are shown in Table 4.

<Food example 5>
Food example 5 was “fried tofu”, and the total weight of tofu and sauce was about 200 g. Similarly, the same amount of food example 5 was put into the container main body, and the lids of the 10 types of prototypes shown in Table 5 were put on and fitted together. The microwave oven was set to an output of 1500 W and heating conditions for 40 seconds. The results of pass / fail are shown in Table 5.

<Food Example 6>
Food Example 6 was “Yakitori”, and the total weight of chicken and sauce was about 140 g. Similarly, the same amount of food example 6 was put into the container main body part, and the lid parts of 15 types of prototype examples shown in Table 6 were put on and fitted. The microwave oven was set to an output of 1500 W and heating conditions for 25 seconds. The results of pass / fail are shown in Table 6. For food example 6, a similar experiment was attempted by preparing a lid portion that does not form any exhaust pores. As a result, when 18 seconds passed from the start of heating, the lid part was disengaged.

FIG. 7 is a part of a photograph of a state where food examples 4, 5, and 6 are packed in a microwave heated food container and heated in the microwave oven under the above conditions. The upper row is an example of food example 4 (carrier soup): exhaust pore diameter 0.26 mm, number of exhaust pores 150, and a total area of 7.96 mm ² . The middle row is an example of food example 5 (fried tofu): exhaust pore diameter of 0.19 mm, the number of exhaust pores of 100, and the total opening area of 2.83 mm ² . The lower row is an example of food example 6 (yakitori): exhaust pore diameter of 0.19 mm, the number of exhaust pores of 40, and the total opening area of 1.13 mm ² . In each stage, the left side is before heating the microwave oven, and the right side is after heating the microwave oven.

[Consideration of Microwave Heating Test-2]
In the case of food soup of food example 4, the amount of water vapor generated during microwave heating increased due to the amount of water in the food. However, since it has a small capacity and the heating time in the microwave oven can be shortened, it is sufficient to reduce the number of exhaust pores with a small diameter of exhaust pores as compared with food example 1 in Table 1 above. Water vapor exhaust was achieved. Next, when looking at the results of the fried tofu (Table 5) of Food Example 5 and the yakitori (Table 3) of Food Example 3, since the amount of water that originally evaporated was small, the number of exhaust pores could be considerably reduced. did it. However, it has also been found that exhaust pores must be completely eliminated. From here, it was demonstrated that the diameter of exhaust pores, the number of exhaust pores, and the total open area can be set flexibly according to the type of food to be packaged.

[Consideration of physical properties of exhaust pores]
As a result of taking into account the microwave heating test (see Tables 1 to 6) for each of the six types of food examples, a range related to good exhaust pores can be derived as follows. First, from Table 1, although the number of exhaust pores depends on the number thereof, a diameter of 0.59 or 0.50 mm is allowed. Furthermore, 0.35 mm was made the upper limit of a more preferable diameter from the coexistence of the performance of steam exhaust and the suppression of foreign matter mixing. The lower limit of the diameter of the exhaust pore depends on the performance of the irradiation device. However, since the exhaust efficiency of water vapor decreases when the diameter is extremely narrowed, at least 0.15 mm is necessary from a series of experimental results, and it was determined that 0.19 mm, which is the lower limit during the experiment, is preferable.

  Next, regarding the upper limit of the number of exhaust pores, since the maximum number in Table 1 is 990, it was set to 1000 in anticipation of stable performance. Regarding the lower limit of the number of exhaust pores, even 10 disclosed in Table 6 of Food Example 6 were allowed. Therefore, the lower limit is set to 8 and preferably 10 of the actual test is set as the lower limit in consideration of the 5 defectives. This makes it possible to handle a very wide range of foods.

Subsequently, the total opening area of the exhaust hole group (the total opening area of all the exhaust pores on the lid surface portion) can be calculated from the product of the diameter and the number of the exhaust pores. Therefore, the minimum of the total aperture area is 0.15 mm ² . 0.25 mm ² the lower limit of the total open area this was added the test results in Table 6, and the more preferable lower limit is defined as 0.28 mm ^2. With respect to the upper limit of the total open area, 100 mm ² was taken into consideration in Table 1 of Food Example 1 having a considerably large amount of water, 80 mm ^{2 as} the preferred upper limit, and 50 mm ² as the more preferred upper limit.

  As described above, the microwave heated food container according to the present invention has exhaust pores formed under appropriate conditions in the lid portion, and thus achieves excellent steam exhaust. Therefore, it is extremely effective as an alternative to a microwave packaging container having an existing slit structure.

1 Food containers (microwave-heated food containers)
DESCRIPTION OF SYMBOLS 10,10x Lid body part 11,11x Lid surface part 15 Perimeter wall part 16 Lid adhesion | attachment wall part 20,20a, 20b, 20c Exhaust hole group 21 Exhaust pore 30 Concave part 35 Lid surface upper peripheral wall part 100 Container main body part 103 Inner part 104 Body Part 105 Bottom part 106 Opening peripheral wall part 107 Opening step part C Food Vp Water vapor

Claims (2)

A lid fitting container comprising a container main body for storing food for microwave heating, and a lid body that is fitted to the opening of the container main body,
A member that covers or encloses the exhaust hole group, on the cover surface part of the lid body part, an exhaust hole group including a plurality of exhaust holes for exhausting water vapor generated from the food stored in the container body part to the outside It is formed without providing
The exhaust pores are formed by laser beam irradiation ,
The exhaust pore has a diameter of 0.15 to 0.59 mm,
The number of exhaust pores is 8 to 1000,
And the sum total of the opening area of the said exhaust hole in the said exhaust hole group is 0.25 thru | or 100 mm < ² >. The microwave oven food container characterized by the above-mentioned. The microwave oven food container according to claim 1 , wherein the exhaust hole group is configured as a plane figure.

Images