JP6496900B2 - 光学部材の貼り合せ方法 - Google Patents
光学部材の貼り合せ方法 Download PDFInfo
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- JP6496900B2 JP6496900B2 JP2015008284A JP2015008284A JP6496900B2 JP 6496900 B2 JP6496900 B2 JP 6496900B2 JP 2015008284 A JP2015008284 A JP 2015008284A JP 2015008284 A JP2015008284 A JP 2015008284A JP 6496900 B2 JP6496900 B2 JP 6496900B2
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- KYIKRXIYLAGAKQ-UHFFFAOYSA-N abcn Chemical compound C1CCCCC1(C#N)N=NC1(C#N)CCCCC1 KYIKRXIYLAGAKQ-UHFFFAOYSA-N 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
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- 230000000996 additive effect Effects 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
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- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
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- PESYEWKSBIWTAK-UHFFFAOYSA-N cyclopenta-1,3-diene;titanium(2+) Chemical class [Ti+2].C=1C=C[CH-]C=1.C=1C=C[CH-]C=1 PESYEWKSBIWTAK-UHFFFAOYSA-N 0.000 description 1
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- YYLGKUPAFFKGRQ-UHFFFAOYSA-N dimethyldiethoxysilane Chemical compound CCO[Si](C)(C)OCC YYLGKUPAFFKGRQ-UHFFFAOYSA-N 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
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- UHESRSKEBRADOO-UHFFFAOYSA-N ethyl carbamate;prop-2-enoic acid Chemical compound OC(=O)C=C.CCOC(N)=O UHESRSKEBRADOO-UHFFFAOYSA-N 0.000 description 1
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- ANSXAPJVJOKRDJ-UHFFFAOYSA-N furo[3,4-f][2]benzofuran-1,3,5,7-tetrone Chemical compound C1=C2C(=O)OC(=O)C2=CC2=C1C(=O)OC2=O ANSXAPJVJOKRDJ-UHFFFAOYSA-N 0.000 description 1
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- 230000001771 impaired effect Effects 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
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- FBAFATDZDUQKNH-UHFFFAOYSA-M iron chloride Chemical compound [Cl-].[Fe] FBAFATDZDUQKNH-UHFFFAOYSA-M 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
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- HLXDKGBELJJMHR-UHFFFAOYSA-N methyl-tri(propan-2-yloxy)silane Chemical compound CC(C)O[Si](C)(OC(C)C)OC(C)C HLXDKGBELJJMHR-UHFFFAOYSA-N 0.000 description 1
- BFXIKLCIZHOAAZ-UHFFFAOYSA-N methyltrimethoxysilane Chemical compound CO[Si](C)(OC)OC BFXIKLCIZHOAAZ-UHFFFAOYSA-N 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
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- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
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- JFNLZVQOOSMTJK-KNVOCYPGSA-N norbornene Chemical compound C1[C@@H]2CC[C@H]1C=C2 JFNLZVQOOSMTJK-KNVOCYPGSA-N 0.000 description 1
- HLERILKGMXJNBU-UHFFFAOYSA-N norvaline betaine Chemical compound CCCC(C([O-])=O)[N+](C)(C)C HLERILKGMXJNBU-UHFFFAOYSA-N 0.000 description 1
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- 150000002978 peroxides Chemical class 0.000 description 1
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- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- LYXOWKPVTCPORE-UHFFFAOYSA-N phenyl-(4-phenylphenyl)methanone Chemical compound C=1C=C(C=2C=CC=CC=2)C=CC=1C(=O)C1=CC=CC=C1 LYXOWKPVTCPORE-UHFFFAOYSA-N 0.000 description 1
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Description
[1]光学部材(i)と他の光学部材(ii)とを貼り合せる方法であって、
(A)光硬化性液状樹脂組成物を光照射により硬化させて、光学部材(i)上に前記光硬化性液状樹脂組成物の硬化物を作成する工程、及び
(B)前記光学部材(i)上に作成した前記硬化物の上に光学部材(ii)を貼り合せる工程
を含み、前記(A)工程における光照射が、光硬化性液状樹脂組成物を光学部材(i)に塗工するのと同時であるか、前記光硬化性液状樹脂組成物が前記光学部材(i)に接触する直前であるか、又は前記光学部材(i)に前記光硬化性液状樹脂組成物による塗工面が形成された直後に行われる方法。
[2]前記(A)工程において、前記光学部材(i)に前記光硬化性液状樹脂組成物による塗工面が形成された直後に前記光硬化性液状樹脂組成物に光照射し、前記光硬化性液状樹脂組成物を硬化させ、前記光学部材(i)上に硬化物を作製する工程を含む、前記[1]記載の方法。
[3]前記(A)工程において、前記光学部材(i)に前記光硬化性液状樹脂組成物が接触する直前に前記光硬化性液状樹脂組成物に光照射し、前記光硬化性液状樹脂組成物を硬化させ、前記光学部材(i)上に硬化物を作製する工程を含む、前記[1]記載の方法。
[4]前記(A)工程における硬化物の硬化率が40%以上である、前記[1]〜[3]のいずれかに記載の方法。
[5]前記(A)工程における硬化物の硬化率が90%以上である、前記[1]〜[4]のいずれかに記載の方法。
[6]前記(B)工程の後に更に光照射する工程を含む、前記[1]〜[5]のいずれかに記載の方法。
(A)光硬化性液状樹脂組成物を光照射により硬化させて、光学部材(i)上に前記光硬化性液状樹脂組成物の硬化物を作成する工程、及び
(B)前記光学部材(i)上に作成した前記硬化物の上に光学部材(ii)を貼り合せる工程
を含み、前記(A)工程における光照射が、光硬化性液状樹脂組成物を光学部材(i)に塗工するのと同時であるか、前記光硬化性液状樹脂組成物が前記光学部材(i)に接触する直前であるか、又は前記光学部材(i)に前記光硬化性液状樹脂組成物による塗工面が形成された直後に行われる方法である。
本発明の方法では、後述する光硬化性液状樹脂組成物を部材に塗布する塗工機と、光硬化性液状樹脂組成物が硬化する反応を進行させるエネルギー線を照射する光照射装置を用いることができる。塗工の方法としては、ディスペンス方式やコーター方式、印刷方式などがあり、塗工の分野において従来用いられている装置を用いることができる。
光学部材(i)及び(ii)としては、光学部品を構成する部材であれば特に限定されず、保護パネル、タッチセンサーパネル、表示体、3Dシステム(視差バリアガラス、視差バリアフィルム、視差バリアLCD、レンズユニット)などが挙げられる。これらの光学部材(i)及び(ii)は、透明板であってもよく、遮光インクによって形成される遮光部を有していてもよい。遮光インクは、公知の遮光インクであってよく、例えば、水性インク、溶剤型インク、熱硬化型インク、エネルギー線硬化性インクが挙げられる。ここで、遮光部とは、例えば、保護パネルの遮光インク下と表示体又はタッチセンサーパネルとによって、あるいはタッチセンサーパネルの遮光インク下と表示体とによってできるような、光が届かない箇所をいう。
光硬化性液状樹脂組成物としては、ラジカル反応硬化型樹脂組成物、カチオン反応硬化型樹脂組成物、アニオン反応硬化型樹脂組成物、重縮合・重付加反応硬化型樹脂組成物などが例示できる。光硬化性液状樹脂組成物としては、エネルギー線による硬化の速度などの観点から、ラジカル反応硬化型樹脂組成物が好ましい。光硬化性液状樹脂組成物には、硬化の反応機構が異なる樹脂同士を含む、2種類以上の樹脂を混合して用いてもよい。
光開始剤の量は、光硬化性液状樹脂組成物100質量部に対して、0.01〜20質量部であるのが好ましく、0.1〜15質量部であるのがより好ましく、0.5〜10質量部であるのが更に好ましい。
貼り合せた後、光硬化性樹脂が完全には硬化していない場合、更に光照射を行うことにより、樹脂を完全に硬化させて、光学部材を貼り合せた光学部品を得ることができる。
本発明の方法は、具体的には、保護パネルとタッチセンサーパネルとの貼り合せ、保護パネルと表示体との貼り合せ、タッチセンサーパネルと表示体との貼り合せ、保護パネル付タッチセンサーパネルと表示体との貼り合せ、保護パネルとタッチセンサー付表示体との貼り合せ、3Dシステムと表示体との貼り合せ、保護パネルと3Dシステム付表示体との貼り合せ、タッチセンサーパネルと3Dシステム付表示体との貼り合せ、保護パネル付タッチセンサーパネルと3Dシステム付表示体との貼り合せ、及び保護パネルとタッチセンサー付3Dシステム付表示体との貼り合せなどの、光学部品構成部材の貼り合せに用いられる。本発明の方法で得られる光学部品は先に挙げられた光学部品構成部材同士の貼り合せ体である。また、本発明の方法で得られる光学部品を含む光学表示装置の例として、液晶ディスプレイ、有機ELディスプレイが挙げられる。
表1に示す組成(質量部)を有する光硬化性液状樹脂組成物を調製した。各アクリレート化合物を容量約200mlのナンコー容器に入れ、室温(25℃)にてスリーワンモータ(新東科学社製)で混ぜ、そこにI−184、ルシリンTPO、DINCH、KE−311を加え、オーブンで約60℃に加温して溶解させ、その後常温に戻した後、室温(25℃)にてスリーワンモータ(新東科学社製)で混ぜ、光硬化性液状樹脂組成物を得た。
FA512AS(日立化成(株)製;単官能アクリレートモノマー)
LA(共栄社化学社製;ラジカル反応硬化型樹脂)
4−HBA(日本化成(株)製;アクリレートモノマー)
I−184(BASF社製;エネルギー開裂型開始剤)
TPO(BASF社製;エネルギー開裂型開始剤)
DINCH(BASF社製;可塑剤)
KE−311(荒川化学工業(株)製;粘着付与剤)
試験方法
(実施例1)
(実施例1−1)10cm×10cmのガラス板に、スリットコーターを用いて前記光硬化性液状樹脂組成物を8cm×8cmの面積に塗工した。ガラス板上に光硬化性液状樹脂組成物による塗工面が形成されてから1秒以内に、塗工面が形成された部位に、光硬化性液状樹脂組成物の硬化率が40%となるように光量を調節して、ライン照射タイプのLED(CCS社製、HLUV)を用いて波長365nmの紫外線を照射させ、光硬化性液状樹脂組成物を硬化させた。硬化率は、FT−IRにより硬化前の液状樹脂組成物及び硬化物の、アクリル基のピークの吸光度を測定し、その大きさの差により算出した。光硬化性液状樹脂組成物を塗工したガラス板に同じ大きさのガラス板を貼り合せた後再度光照射を行い、未反応の光硬化性液状樹脂組成物を完全に硬化させて、貼り合せ体を得た。
実施例1−2の方法と同様にして貼り合せ体を製造したが、紫外線の照射位置を、光硬化性液状樹脂組成物が塗工される部位に変更し、光硬化性液状樹脂組成物がガラス板に塗工される直前に光照射を受けるように調整して、塗工を行った。
実施例1−1の方法と同様にして貼り合せ体を製造したが、光硬化性液状樹脂組成物をガラス板に塗布し、半硬化樹脂層を形成した後、硬化率が80%となるように更に光照射を行い、その後もう一方のガラス板と貼り合せた。
光硬化性液状樹脂組成物の硬化率が95%となるようにした以外は、実施例1−1と同様にして、貼り合せ体を製造した。
光硬化性液状樹脂組成物の硬化率が95%となるようにした以外は、実施例2と同様にして、貼り合せ体を製造した。
追照射後の光硬化性液状樹脂組成物の硬化率が95%となるようにした以外は、実施例3と同様にして、貼り合せ体を製造した。
実施例1と同様にして光硬化性液状樹脂組成物をガラス板に塗工したが、光照射を行わずに、もう一方のガラス板と貼り合せた。その後、光照射を行い、光硬化性液状樹脂組成物を完全に硬化させて、貼り合せ体を得た。
実施例1−2と同じ条件で貼り合せ体を製造したが、最初の光照射を、光硬化性液状樹脂組成物の塗工後別の生産ラインに移した後に行って、貼り合せ体を得た。
実施例2と同じ条件で貼り合せ体を製造したが、最初の光照射を、光硬化性液状樹脂組成物の塗工後別の生産ラインに移した後に行って、貼り合せ体を得た。
液垂れについては、光学部材(ii)を貼り合せた後の樹脂外周部を目視で確認し、液垂れがない場合を○(良好)とし、液垂れが観察された場合を×(不良)とした。気泡についても同様に、目視で気泡が確認できない場合を○(良好)とし、気泡が確認された場合を×(不良)とした。結果を表2に示す。
2:光学部材
3:完全硬化後の光硬化性液状樹脂組成物
4:光硬化性液状樹脂組成物が塗工される部分
5:半硬化した光硬化性液状樹脂組成物
Claims (3)
- 光学部材(i)と他の光学部材(ii)とを貼り合せる方法であって、
(A)光硬化性液状樹脂組成物を光照射により硬化させて、光学部材(i)上に前記光硬化性液状樹脂組成物の硬化物を作成する工程、及び
(B)前記光学部材(i)上に作成した前記硬化物の上に光学部材(ii)を貼り合せる工程
を含み、前記(A)工程における光照射が、前記光硬化性液状樹脂組成物が前記光学部材(i)に接触する直前に行われ、前記(A)工程における硬化物の硬化率が40%以上である、方法。 - 前記(A)工程における硬化物の硬化率が90%以上である、請求項1記載の方法。
- 前記(B)工程の後に更に光照射する工程を含む、請求項1又は2記載の方法。
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