JP6479498B2 - Method of spreading using a spreading apparatus - Google Patents

Method of spreading using a spreading apparatus Download PDF

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JP6479498B2
JP6479498B2 JP2015028352A JP2015028352A JP6479498B2 JP 6479498 B2 JP6479498 B2 JP 6479498B2 JP 2015028352 A JP2015028352 A JP 2015028352A JP 2015028352 A JP2015028352 A JP 2015028352A JP 6479498 B2 JP6479498 B2 JP 6479498B2
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成司 川上
成司 川上
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本発明は、繰り出す原反の傷等(製造に際して発生する傷や色むら等)を含む部分を取り除いて自動的に継いでいく延反装置を用いた延反方法に関する。   The present invention relates to a spreading method using a spreading apparatus that automatically removes a portion including a wound of a raw fabric to be fed (such as a scratch or a color unevenness generated in manufacturing).

延反装置は、延反部が原反を繰り出しながら延反長さだけ移動し、延反部に追従して移動するカッタ部が前記延反部に沿って延反長さの生地を前記原反から切り離す、又は前記延反部が前記原反を延反長さで折り返す延反工程を繰り返して、生地を延反台に積層する又は原反を折り畳む装置である(例えば特許文献1参照)。延反装置は、生地目の方向を揃えながら原反を一方向に繰り出して切断し、重ねる生地の表面と裏面とを対向させる一方向延反構成と、生地目の方向を互い違いにしながら原反を繰り出して切断又はそのまま折りたたみ、重ねる生地又は折り畳んだ原反の表面同士(又は裏面同士)を対向させる往復延反構成とがある。   The extending apparatus moves the extending portion while extending the original fabric, and the cutter unit that moves following the extending portion moves the fabric of the extending length along the extending portion. It is an apparatus that separates from the opposite side, or repeats the extension process in which the extension part folds the original fabric by the extension length, and stacks the fabric on the extension table or folds the original fabric (see, for example, Patent Document 1). . The spreader is a one-way stretch configuration in which the fabric is fed in one direction and cut while aligning the direction of the fabric, and the front and back surfaces of the fabric to be stacked face each other. Is a reciprocating extension configuration in which the front surfaces (or the back surfaces) of the fabric or folded original fabric that face each other are cut or folded as they are, or folded.

特開平06-316358号公報Japanese Patent Laid-Open No. 06-316358

原反は、製造に際して傷等の発生することが避けられない。このため、傷等を有する原反は、傷等のある繰り出し方向位置の側縁にマークが付される。延反作業は、引き出す原反に前記マークが確認された場合、前記傷等を含む部分を繰り出し方向の前後で切断し、前記傷等を含む部分を原反から取り除く。そして、分断された繰り出し方向の前後の原反を継ぎ合わせて、延反作業を再開していた。こうした傷等を取り除く作業は、基本的に作業者によっている。このため、自動化の進む延反装置における作業能率の低下を招くばかりか、延反作業に掛かる作業コストの増加(特に人件費の増加)を招いていた。そこで、延反作業における傷等を取り除く作業を自動化するため、検討した。   It is inevitable that the raw material is scratched during production. For this reason, the raw fabric having a scratch or the like is marked on the side edge of the feed direction position with the scratch or the like. In the extending work, when the mark is confirmed in the original fabric to be pulled out, the portion including the scratch or the like is cut before and after the feeding direction, and the portion including the scratch or the like is removed from the original fabric. Then, the stretch work was resumed by splicing the separated original fabrics in the feeding direction. The work for removing such scratches is basically performed by the worker. For this reason, not only the work efficiency of the spreading apparatus which is being automated is reduced, but also the work cost for the spreading work is increased (in particular, the labor cost is increased). Therefore, in order to automate the work of removing scratches and the like in the work of stretching, studies were made.

検討の結果開発したものが、延反部が原反を延反台に繰り出しながら延反長さだけ移動し、カッタ部が切断して延反長さの生地を前記原反から切り離して前記延反台に積層する延反工程、又は延反部が原反を延反台に繰り出しながら延反長さだけ往復移動し、原反を延反長さで折り返す延反工程を繰り返すむ延反装置を用いた延反方法において、延反部やカッタ部を制御する制御部に、延反部から繰り出される原反に対して、延反長さの範囲で並べた裁断パターンと、各裁断パターンの最後端より繰り出し方向の後にある切断線と、前記切断線より繰り出し方向の前にある継ぎ線とを仮想的に設定し、原反に傷等があった場合、傷等の繰り出し方向の前にある切断線をカッタ部により切断し、前記傷等の繰り出し方向の後に決定した分離線まで原反を繰り出して前記分離線をカッタ部により切断し、傷等を含む部分を取り除いてから原反を繰り出さずに延反部を移動させ、分離された原反前半の後縁に近い継ぎ線に分離された原反後半の前縁を重ね、前記原反前半の前縁から裁断パターン、切断線及び継ぎ線を仮想的に再設定して、前記原反前半の前縁から延反長さに相当するところまで延反部を移動させて前記原反後半を繰り出すことを特徴とする延反方法である。カッタ部は、延反部から独立して繰り出し方向に移動させてもよいが、延反部に設けられ、前記延反部と一体に移動する構成が好ましい。   What has been developed as a result of the study is that the extension part moves by the extension length while feeding the original fabric to the extension table, and the cutter part cuts to cut the extension length of the fabric from the original fabric. A stretching device that repeats the stretching process of laminating the original fabric by the reciprocating length of the extending process while laminating the original fabric to the extending table while the extending section is fed back to the extending table, In the extending method using, the control unit for controlling the extending part and the cutter part, the cutting pattern arranged in the range of the extending length with respect to the raw material fed out from the extending part, and each cutting pattern Virtually set a cutting line after the feeding direction from the end and a joint line before the cutting line in the feeding direction, and if there is a scratch or the like on the original fabric, before the feeding direction of the scratch etc. A cutting line is cut by the cutter part, and the separation line determined after the feeding direction of the scratches, etc. Feed out the original fabric, cut the separation line with the cutter part, remove the part containing scratches, etc., move the extension part without feeding out the original fabric, and connect the line close to the rear edge of the separated first half of the original fabric The leading edge of the latter half of the original fabric is overlapped, the cutting pattern, cutting line and joint line are virtually reset from the leading edge of the first half of the original fabric, and the stretched length from the leading edge of the first half of the original fabric The extending method is characterized in that the extending portion is moved to a position corresponding to the above and the latter half of the original fabric is fed out. The cutter portion may be moved in the feeding direction independently of the extending portion, but it is preferable that the cutter portion is provided in the extending portion and moves integrally with the extending portion.

延反部は、原反の繰り出し方向に延反台上を進退自在で、移動しながら原反を繰り出すことにより、前記延反台上に原反を展開する。延反部から原反の繰り出し方法は、従来公知の各種方法が利用できる。原反は、延反部に支持されて前記延反部と一体に移動させてもよいし、延反装置の装置フレームに支持され、移動する延反部により引き出されてもよい。例えばコンベアベルトを用いた延反装置は、延反台の上を伸縮するコンベアベルトの上端ローラを支持した延反部が移動し、前記コンベアベルトを伸長して延反装置に支持されたロールから原反を引き出し、縮退することにより前記引き出した原反を繰り出して延反台に下ろす。カッタ部は、原反の幅方向に進退自在なカッタを有し、延反台に繰り出された原反を切断し、前後に分離する。   The extending portion can be moved back and forth on the extending table in the extending direction of the original, and the original is unfolded on the extending table by moving the original while moving. Various conventionally known methods can be used as a method of feeding the original fabric from the stretched portion. The original fabric may be supported by the extending portion and moved integrally with the extending portion, or may be supported by the apparatus frame of the extending device and pulled out by the moving extending portion. For example, a spreader device using a conveyor belt moves from a roll supported by the spreader device by moving the stretcher portion that supports the upper end roller of the conveyor belt that expands and contracts on the spreader table. By pulling out the original fabric and degenerating, the drawn-out original fabric is drawn out and lowered onto the extension table. The cutter unit has a cutter that can be moved back and forth in the width direction of the original fabric, and cuts the original fabric fed to the spreader table and separates it into the front and rear.

本発明の延反方法は、傷等の繰り出し方向位置により適宜決定される分離線を除いて、延反部から繰り出される原反に対して、延反長さの範囲で並べた裁断パターンと、各裁断パターンの最後端より繰り出し方向の後にある切断線と、前記切断線より繰り出し方向の前にある継ぎ線とを仮想的に設定しておくことにより、傷等を含む部分を取り除くための切断や切断後の原反の継ぎ合わせを自動化する。裁断パターンは、衣服の身頃や各部布片を並べた裁断単位である。切り離した傷等を含む部分は、作業者が適宜回収する。分離線は、作業者が適宜決定する又は制御装置が傷等から一定長さだけ後方に決定する。切断後の原反の継ぎ合わせは、切断線と継ぎ線とを離しておき、分離された原反前半及び原反後半を一部重複させる。こうして継ぎ合わされた原反前半及び原反後半は、前記原反前半の前縁から裁断パターン、切断線及び継ぎ線を仮想的に再設定することにより、次に見つかる傷等について、同様に取り除くことができる。   The extending method of the present invention is a cutting pattern arranged in the range of the extending length, with respect to the original fabric fed out from the extending portion, except for a separation line that is appropriately determined depending on the position in the feeding direction of the scratch and the like, Cutting for removing a part including a flaw etc. by virtually setting a cutting line that is behind the feeding direction from the end of each cutting pattern and a joint line that is before the cutting line in the feeding direction. Automates the joining of raw materials after cutting and cutting. The cutting pattern is a cutting unit in which the garment body and each piece of cloth are arranged. The part including the separated scratches is collected by the operator as appropriate. The separation line is determined appropriately by the operator, or the control device determines a predetermined length rearward from a scratch or the like. In the joining of the original fabric after cutting, the cut line and the joint line are separated, and the separated first half and second half of the original fabric are partially overlapped. The first half and the second half of the original fabric thus joined together are removed in the same manner with respect to scratches and the like found next by virtually resetting the cutting pattern, cutting line and joint line from the leading edge of the first half of the original fabric. Can do.

分離線の決定まで自動化する場合、原反に付されるマークを利用する。延反部は、傷等のある繰り出し方向位置に付されたマークを検知するセンサを設け、制御部は、前記センサによるマークの検知後、傷等の繰り出し方向の前にある切断線をカッタ部により切断し、検知したマークに基づいて決定した分離線まで原反を繰り出して前記分離線をカッタ部により切断する。カッタ部が延反部に設けられている場合、センサがマークを検知した段階は既に切断線がカッタ部を通過しているので、繰り出された原反を少し巻き戻してから、前記カッタ部により切断線を切断する。制御部は、センサがマークを検知して傷等の繰り出し方向位置を認識できるため、認識された前記繰り出し方向位置に所定長さを加えて分離線を自動的に設定する。センサは、接触式センサでもよいが、延反作業を邪魔しない非接触式センサが好ましい。   When automating the determination of the separation line, the mark attached to the original fabric is used. The extending portion is provided with a sensor for detecting a mark attached to a feeding direction position having a scratch or the like, and the control unit is configured to cut a cutting line in front of the feeding direction of the scratch or the like after the mark is detected by the sensor. And the raw material is fed out to the separation line determined based on the detected mark, and the separation line is cut by the cutter unit. When the cutter part is provided on the extending part, the cutting line has already passed through the cutter part when the sensor detects the mark. Cut the cutting line. Since the sensor can detect the mark and recognize the position in the feeding direction of a scratch or the like, the control unit automatically sets a separation line by adding a predetermined length to the recognized feeding direction position. The sensor may be a contact type sensor, but is preferably a non-contact type sensor that does not interfere with the spreading work.

こうして傷等を含む部分を取り除くための切断や、切断後の原反の継ぎ合わせが自動化されたことにより、制御部は、延反部の移動方向及び移動量から、取り除いた傷等を含む部分の長さや分断された原反前半及び原反後半を継ぎ合わせた積層位置を原反毎の履歴として記録することができる。原反は、予め全長が把握されているので、前記履歴を前記全長とともに原反毎に記録することが好ましい。「原反を継ぎ合わせた積層位置」は、分離された原反前半及び原反後半を一部重複させた生地又は折り畳まれた原反がある層を意味する。   In this way, the part that includes the scratches and the like removed from the moving direction and the moving amount of the stretched part by automating the cutting for removing the part including the scratches and the joining of the original fabric after cutting. It is possible to record, as a history for each original fabric, the length of the sheet and the laminated position where the first half and the second half of the original fabric are joined together. Since the total length of the original fabric is known in advance, it is preferable to record the history together with the total length for each original fabric. The “lamination position where the original fabrics are joined” means a layer in which the separated first half and the second half of the original fabric are partially overlapped or a folded original fabric is present.

本発明の延反装置は、延反作業における傷等を取り除く作業のうち、、傷等を含む部分を取り除くための切断や切断後の原反の継ぎ合わせを自動化して、傷等を取り除く作業に掛かる労力及び時間を低減できる。また、延反部にカッタ部を設けると、別途カッタ部を移動させることなく、延反部の移動だけで前記自動化が達成できるため、傷等を取り除く作業に掛かる時間の短縮できる。そして、繋ぎ合わされた原反は、一部が重複しているため、普通に延反された生地又は折り畳まれた原反と同様に裁断工程に回されても、不足なく裁断パターンを裁断でき、裁断工程における労力及び時間も低減できる。   The spreader of the present invention is a work for removing scratches and the like by automating cutting for removing a part including scratches and joining of the original fabric after cutting among the work for removing scratches and the like in the work of spreading. It is possible to reduce the labor and time required for. Further, when the cutter portion is provided in the extension portion, the automation can be achieved only by moving the extension portion without separately moving the cutter portion, and therefore the time required for removing the scratches can be shortened. And since the joined original fabrics are partially duplicated, even if they are sent to the cutting process in the same way as the ordinary stretched fabric or folded original fabric, the cutting pattern can be cut without shortage, The labor and time in the cutting process can also be reduced.

傷等のある繰り出し方向位置に付されたマークを検知するセンサを延反部に設けると、分離線の決定まで自動化できるので、傷等を取り除く作業に掛かる労力及び時間をより低減できる。また、制御部が取り除いた傷等を含む部分の長さや分断された原反前半及び原反後半を継ぎ合わせた積層位置を原反毎の履歴として記録すれば、延反を終えて積層された生地又は折り畳まれた原反に対し、後工程(裁断パターンに従った裁断工程等)に有用な情報が容易に入手又できる。センサでマークを検知して分離線を決定する場合、分離された原反の前縁(=分離線)が正確になるので、前記履歴の精度を高めることができる。   If a sensor for detecting a mark attached to a feed direction position with a scratch or the like is provided in the extending portion, it is possible to automate the determination of the separation line, and therefore the labor and time required to remove the scratch or the like can be further reduced. In addition, if the length of the part including the scratches removed by the control unit and the lamination position where the divided first half of the original fabric and the latter half of the original fabric are recorded as a history for each original fabric, the extension is finished and laminated. Information useful for post-processes (such as a cutting process according to a cutting pattern) can be easily obtained or obtained for the fabric or the folded original fabric. When the separation line is determined by detecting the mark with the sensor, the leading edge (= separation line) of the separated original fabric becomes accurate, so that the accuracy of the history can be increased.

本発明の延反方法が適用される延反装置の一例を表す側面図である。It is a side view showing an example of the extending apparatus to which the extending method of this invention is applied. 本例の延反装置の主要部の構成を表す側面図である。It is a side view showing the structure of the principal part of the spreading apparatus of this example. 本例の延反装置の主要部の構成を表す平面図である。It is a top view showing the structure of the principal part of the spreading apparatus of this example. 原反に仮想的に割り当てられる裁断パターン、切断線及び継ぎ線を表す平面図である。It is a top view showing the cutting pattern, cutting line, and joint line which are virtually allocated to the original fabric. 本例の延反装置による延反工程で、原反を引き出した状態を表す側面図である。It is a side view showing the state which pulled out the original fabric in the extending process by the extending apparatus of this example. 本例の延反装置による延反工程で、原反を引き出した状態を表す平面図である。It is a top view showing the state which pulled out the original fabric in the extending process by the extending apparatus of this example. 本例の延反装置による延反工程で、延反部から原反を繰り出している状態を表す側面図である。It is a side view showing the state which has extended the original fabric from the extending part at the extending process by the extending apparatus of this example. 本例の延反装置による延反工程で、延反部から原反を繰り出している状態を表す平面図である。It is a top view showing the state which has unwound the original fabric from the extending part in the extending process by the extending apparatus of this example. 本例の延反装置による延反工程で、原反を切断して生地を延反台に積層した状態を表す側面図である。It is a side view showing the state which cut | disconnected the original fabric and laminated | stacked the cloth | dough on the spread table in the extending process by the extending apparatus of this example. 本例の延反装置による延反工程で、原反を切断して生地を延反台に積層した状態を表す平面図である。It is a top view showing the state which cut | disconnected the original fabric and laminated | stacked the cloth | dough on the spread table in the extending process by the extending apparatus of this example. 本例の延反装置による延反工程で、原反を引き出した際、傷等があった場合を表す平面図である。It is a top view showing the case where there existed a crack etc. when the original fabric was pulled out in the extending process by the extending apparatus of this example. 本例の延反装置による延反工程で、延反部から原反を繰り出している途中で非接触式センサがマークを検知した状態を表す側面図である。It is a side view showing the state which the non-contact type sensor detected the mark in the middle of extending | stretching the original fabric from the extending part by the extending process by the extending apparatus of this example. 本例の延反装置による延反工程で、延反部から原反を繰り出している途中で非接触式センサがマークを検知した状態を表す平面図である。It is a top view showing the state which the non-contact type sensor detected the mark in the middle of extending | stretching the original fabric from the extending part by the extending process by the extending apparatus of this example. 本例の延反装置による延反工程で、傷等の前にある切断線で原反を切断した状態を表す側面図である。It is a side view showing the state which cut the original fabric with the cutting line in front of a crack etc. in the extending process by the extending apparatus of this example. 本例の延反装置による延反工程で、傷等の前にある切断線で原反を切断した状態を表す平面図である。It is a top view showing the state which cut | disconnected the original fabric with the cutting line in front of a crack etc. in the extending process by the extending apparatus of this example. 本例の延反装置による延反工程で、制御部が決定した分離線で原反を切断した状態を表す側面図である。It is a side view showing the state which cut | disconnected the original fabric with the separation line determined by the control part in the extending process by the extending apparatus of this example. 本例の延反装置による延反工程で、制御部が決定した分離線で原反を切断した状態を表す平面図である。It is a top view showing the state which cut | disconnected the original fabric with the separation line determined by the control part in the extending process by the extending apparatus of this example. 本例の延反装置による延反工程で、原反を原反前半及び原反後半に分離し、傷等を含む部分を取り除いた状態を表す側面図である。It is a side view showing the state which isolate | separated the original fabric into the first half of the original fabric and the latter half of the original fabric, and removed the part containing a flaw etc. in the extending process by the extending apparatus of this example. 本例の延反装置による延反工程で、原反を原反前半及び原反後半に分離し、傷等を含む部分を取り除いた状態を表す平面図である。It is a top view showing the state which isolate | separated the original fabric into the first half of the original fabric, and the latter half of the original fabric, and removed the part containing a flaw etc. in the extending process by the extending apparatus of this example. 本例の延反装置による延反工程で、原反前半の後縁に原反後半の前縁を重ねる状態を表す側面図である。It is a side view showing the state in which the front edge of the latter half of the original fabric is overlapped with the rear edge of the former half of the original fabric in the extending process by the spreading apparatus of this example. 本例の延反装置による延反工程で、原反前半の後縁に原反後半の前縁を重ねる状態を表す平面図である。It is a top view showing the state which piles up the front edge of the latter half of original fabric on the trailing edge of the first half of original fabric in the extending process by the extending apparatus of this example. 本例の延反装置による延反工程で、延反部から原反後半を繰り出し、原反から切断した状態を表す側面図である。It is a side view showing the state which extended | stretched the latter half of the original fabric from the extension part, and cut | disconnected from the original fabric in the extending process by the extending apparatus of this example. 本例の延反装置による延反工程で、延反部から原反後半を繰り出し、原反から切断した状態を表す平面図である。It is a top view showing the state which extended | stretched the latter half of the original fabric from the extension part, and cut | disconnected from the original fabric in the extending process by the extending apparatus of this example.

以下、本発明を実施するための形態について図を参照しながら説明する。本発明の延反方法が適用される延反装置は、例えば図1に見られるように、互い違いに進退する上端ローラ211及び下端ローラ213に掛け回されて延反台1を挟む環状周回軌道を構成し、前記上端ローラ211に至る最上層の外周面に原反8を載せて移送するコンベアベルト21を備えた構成である。本例の延反装置は、延反部2から繰り出された原反8を延反長さLの生地81(後掲図4参照)に切断するカッタを備えたカッタ部3を上端ローラ211の前方(図1中左方)に設けている。   Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings. As shown in FIG. 1, for example, as shown in FIG. 1, the spreading device to which the extending method of the present invention is applied is an annular orbit that is hung around an upper end roller 211 and a lower end roller 213 that are alternately advanced and retracted to sandwich the extension table 1. The conveyor belt 21 is configured to transfer the raw fabric 8 on the outer peripheral surface of the uppermost layer reaching the upper end roller 211. The spreader of this example includes a cutter unit 3 having a cutter for cutting an original fabric 8 fed out from the spreader unit 2 into a fabric 81 having a stretch length L (see FIG. 4 described later). It is provided in the front (left side in FIG. 1).

延反台1は、鋼製の装置フレーム11の上面に形成された平面である。装置フレーム11は、後方端(図1中右方端)に直立フレーム14及び原反ストッカー12を設けている。原反8は、ロール状に巻かれ、回動自在に前記原反ストッカー12に支持される。装置フレーム11は、1基の駆動ローラと3基の従動ローラとに掛け回された駆動ベルト13を延反台1下方に内蔵している。   The spread table 1 is a flat surface formed on the upper surface of the steel device frame 11. The apparatus frame 11 is provided with an upright frame 14 and an original fabric stocker 12 at the rear end (right end in FIG. 1). The original fabric 8 is wound in a roll shape and is supported by the original fabric stocker 12 so as to be rotatable. The apparatus frame 11 incorporates a drive belt 13 wound around one drive roller and three driven rollers below the extension table 1.

上端ローラ211は、延反台1の左右側縁(図1中図面手前側及び奥側)に沿って進退自在な左右一対の上段スライダ212を備えた延反部2に、回動自在に架設させる。延反部2は、駆動ベルト13の上段側に連結される上段スライダ212を介して駆動ベルト13に連結されている。これにより、延反部2は、駆動ベルト21の周回に従って延反台2の上を進退する。また、本例の延反部2は、左右一対の上段スライダ212は、コンベアベルト211を支持する中間ローラ215を架設させている。   The upper end roller 211 is rotatably mounted on the extending portion 2 provided with a pair of left and right upper sliders 212 that can move back and forth along the left and right edges (the front side and the back side in the drawing in FIG. 1) of the extending table 1. Let The extending portion 2 is connected to the drive belt 13 through an upper slider 212 connected to the upper side of the drive belt 13. Thereby, the extension part 2 advances and retreats on the extension table 2 according to the rotation of the drive belt 21. Further, in the extending portion 2 of this example, the pair of left and right upper sliders 212 is provided with an intermediate roller 215 that supports the conveyor belt 211.

下端ローラ213は、装置フレーム11の最下段の左右側縁(図1中図面手前側及び奥側)に沿って進退自在な左右一対の下段スライダ224に、回動自在に架設させる。下段スライダ224は、駆動ベルト13の下段側に連結される。これにより、下端ローラ21は、下段スライダ224を介して駆動ベルト13に連結され、駆動ベルト21の周回に従って延反台2の下を上記上端ローラ211とは互い違いに進退する。   The lower end roller 213 is rotatably mounted on a pair of left and right lower sliders 224 that can advance and retreat along the left and right side edges (the front side and the back side in FIG. 1) of the lowermost stage of the apparatus frame 11. The lower slider 224 is connected to the lower side of the drive belt 13. As a result, the lower end roller 21 is connected to the drive belt 13 via the lower slider 224, and advances and retreats alternately with the upper end roller 211 under the extension table 2 along the circumference of the drive belt 21.

コンベアベルト21は、上端ローラ211と下端ローラ213とを折り返す周回端として、延反台1を上下に挟む環状周回軌道を構成する。本例の延反装置は、直立フレーム14(図1中右端)に、上端ローラ211及び下端ローラ213に合わせた高さで、2基ずつの中間ローラ215,215を設けている。コンベアベルト21は、上端ローラ211と直立フレーム14に設けた上段の中間ローラ215との間の水平部分、下端ローラ213と直立フレーム14に設けた下段の中間ローラ215との間の水平部分、そして前記直立フレーム14に設けた上段及び下段の中間ローラ215の間の垂直部分に区分される。   The conveyor belt 21 constitutes an annular circular track that sandwiches the spread table 1 up and down as a circular end where the upper end roller 211 and the lower end roller 213 are folded back. The spreader of this example is provided with two intermediate rollers 215 and 215 at a height corresponding to the upper end roller 211 and the lower end roller 213 on the upright frame 14 (right end in FIG. 1). The conveyor belt 21 has a horizontal portion between the upper end roller 211 and the upper intermediate roller 215 provided on the upright frame 14, a horizontal portion between the lower end roller 213 and the lower intermediate roller 215 provided on the upright frame 14, and A vertical portion between the upper and lower intermediate rollers 215 provided on the upright frame 14 is divided.

本例の延反装置は、図2及び図3に見られるように、上端ローラ211近傍の中間ローラ215と対になってコンベアベルト21と原反8とを一体に押さえる上段チャック4と、コンベアベルト1の垂直部分の外側のみをチャック用ブロック216と対になって押さえる中間外チャック5と、前記垂直部分の内側のみをチャック用ブロック216と対になって押さえる中間内チャック6とを設けている。本例の上段チャック4、中間外チャック5及び中間内チャック6は、コンベアベルト21の幅方向に延びる押さえ板と、前記押さえ板を昇降させるエアシリンダとから構成され、前記各部宛にそれぞれ1基ずつ設けている。   As shown in FIGS. 2 and 3, the spreader device of this example includes an upper chuck 4 that integrally presses the conveyor belt 21 and the original fabric 8 together with the intermediate roller 215 near the upper end roller 211, and the conveyor An intermediate outer chuck 5 that presses only the outside of the vertical portion of the belt 1 in pairs with the chuck block 216 and an intermediate inner chuck 6 that presses only the inside of the vertical portion in pairs with the chuck block 216 are provided. Yes. The upper chuck 4, the intermediate outer chuck 5, and the intermediate inner chuck 6 in this example are composed of a pressing plate extending in the width direction of the conveyor belt 21 and an air cylinder for raising and lowering the pressing plate, one for each part. It is provided one by one.

また、本例の延反装置は、傷等Xの繰り出し方向位置を表すマーク85(後掲図11等参照)を検知する非接触センサ71を延反部2に設けている。非接触センサ71は、例えば光学式センサを用いる。非接触センサ71がマーク85を検知すると制御部7に検知信号が送られ、前記制御部7が駆動部72を制御する。駆動部72は、延反部2を進退させる駆動ベルト13の駆動手段、延反部2に沿って往復させるカッタ部3の駆動手段や上段チャック4、中間外チャック5及び中間内チャック6を駆動手段等、制御部7の制御対象の総称である。図示の便宜上、各図では、延反部2を代表として駆動部72と信号線で繋いでいる。   Further, the extending device of this example is provided with a non-contact sensor 71 in the extending portion 2 for detecting a mark 85 (see FIG. 11 and the like) that indicates the position in the feed-out direction of the scratch X or the like. As the non-contact sensor 71, for example, an optical sensor is used. When the non-contact sensor 71 detects the mark 85, a detection signal is sent to the control unit 7, and the control unit 7 controls the drive unit 72. The driving unit 72 drives the driving means of the driving belt 13 that advances and retracts the extending portion 2, the driving means of the cutter unit 3 that reciprocates along the extending portion 2, the upper stage chuck 4, the intermediate outer chuck 5, and the intermediate inner chuck 6. This is a generic term for the control target of the control unit 7 such as means. For convenience of illustration, in each drawing, the extending portion 2 is represented as a representative and is connected to the drive unit 72 by a signal line.

制御部7は、プログラムに従って自動に又は作業者の操作により前記駆動部72を制御する装置で、例えばパソコンが用いられる。本例は、図4に見られるように、延反長さLの範囲で繰り出し方向(図4中左右方向)に並ぶ3つの裁断パターン9と、各裁断パターン9の最後端より繰り出し方向の後にある切断線91と、前記切断線91より繰り出し方向の前かつ各裁断パターン9の最後端より前にある継ぎ線92とを仮想的に設定し、制御部7に登録している。   The control unit 7 is a device that controls the driving unit 72 automatically according to a program or by an operator's operation. For example, a personal computer is used. In this example, as shown in FIG. 4, three cutting patterns 9 arranged in the feeding direction (left and right direction in FIG. 4) in the range of the extension length L, and after the feeding direction from the last end of each cutting pattern 9. A certain cutting line 91 and a joint line 92 that is in front of the cutting line 91 in the feeding direction and in front of the last end of each cutting pattern 9 are virtually set and registered in the control unit 7.

本例の延反装置は、こうして仮想的に設定された裁断パターン9、切断線91、継ぎ線92のほか、制御部7が自動的に算出する分離線93を利用し、通常の一方向延反では、延反長さLだけ繰り出した原反8をカッタ部3で切断した生地81を延反台11に積層しながら、非接触センサ71が傷等Xの存在を示すマーク85を検知した場合、前記傷等を含む部分86の分離と原反前半82及び原反後半83を継ぐ。   The extending apparatus of this example uses the separation line 93 automatically calculated by the control unit 7 in addition to the cutting pattern 9, the cutting line 91, and the joint line 92 that are virtually set in this way. On the other hand, the non-contact sensor 71 detects a mark 85 indicating the presence of a flaw or the like X while laminating the fabric 81 cut by the cutter unit 3 from the original fabric 8 drawn out by the stretch length L on the stretch table 11. In this case, the separation of the portion 86 including the scratches and the first half 82 and the second half 83 of the original fabric are succeeded.

先に、基本的な一方向延反(図3〜図5)を説明する。説明の便宜上、各図中、上段チャック4、中間外チャック5及び中間内チャック6の作動は黒塗短矢印、非作動(は白抜短矢印で図示している。また、上端ローラ211及び下端ローラ213の移動は黒塗長太矢印、上端ローラ211及び下端ローラ213の移動によるコンベアベルト21の伸び縮みを黒塗長細矢印で、それぞれ図示している。また、裁断パターン9、切断線91及び継ぎ線92は仮想的なもので、説明の便宜上、図示しているが、実際に原反8に描かれているわけではない。   First, basic one-way extension (FIGS. 3 to 5) will be described. For convenience of explanation, the operations of the upper stage chuck 4, the intermediate outer chuck 5 and the intermediate inner chuck 6 are indicated by black short arrows and non-active (indicated by white short arrows). The movement of the roller 213 is indicated by a black long arrow, and the expansion and contraction of the conveyor belt 21 due to the movement of the upper end roller 211 and the lower end roller 213 is indicated by a black long arrow, respectively, and a cutting pattern 9 and a cutting line 91 are illustrated. The connecting line 92 is hypothetical and is shown for convenience of explanation, but is not actually drawn on the original fabric 8.

まず、基本状態(図2及び図3参照)から、図5及び図6に見られるように、制御部7が上段チャック4を作動、中間外チャック5及び中間内チャック6を非作動にし、駆動ベルト13を周回させて上端ローラ211を前進(図5中左方への移動)、下端ローラ213を後退(図5中右方への移動)させる。これにより、延反台1の上方にあるコンベアベルト21が伸び、上段チャック4が押さえた原反8を引き出す。下端ローラ213は、上端ローラ211に等しい移動量で後方に移動、コンベアベルト21を縮ませる。   First, from the basic state (see FIGS. 2 and 3), as shown in FIGS. 5 and 6, the control unit 7 operates the upper chuck 4 and deactivates the intermediate outer chuck 5 and the intermediate inner chuck 6 to drive. The belt 13 is rotated to move the upper end roller 211 forward (moving leftward in FIG. 5) and the lower end roller 213 backward (moving rightward in FIG. 5). As a result, the conveyor belt 21 above the spreader table 1 extends, and the original fabric 8 held by the upper chuck 4 is pulled out. The lower end roller 213 moves rearward by the same movement amount as the upper end roller 211, and the conveyor belt 21 is contracted.

そして、原反8を引き出した状態で、図7及び図8に見られるように、制御部7が上段チャック4及び中間内チャック6を非作動、中間外チャック5を作動にし、駆動ベルト13を周回させて上端ローラ211を後退、下端ローラ213を前進させる。これにより、延反台1の上方にあるコンベアベルト21が内側に巻き取られながら縮み、後退する上端ローラ211の先から原反8が延反台1に繰り出されていく。このとき、延反部2が、繰り出される原反8に対して相対的後退する。   7 and 8, with the raw fabric 8 pulled out, the control unit 7 deactivates the upper chuck 4 and the intermediate inner chuck 6 and activates the intermediate outer chuck 5, and the drive belt 13 is moved. The upper end roller 211 is retreated, and the lower end roller 213 is advanced. Accordingly, the conveyor belt 21 above the spreader table 1 is retracted while being wound inward, and the original fabric 8 is fed out to the spreader table 1 from the tip of the retreating upper end roller 211. At this time, the extending portion 2 is moved backward relative to the unwinding raw fabric 8.

原反8が延反長さLだけ繰り出されると、前記延反長さLの後縁にカッタ部3が有するカッタの軌道が一致するまで延反部2が後退している。こうして、延反台8に繰り出された原反8は、図9及び図10に見られるように、上段チャック4を作動させてコンベアベルト21に残る部分がずれないようにしてから、延反部2に沿って移動するカッタ部3により幅方向に切断され、延反長さLの生地81を切り離す。生地81を切り離した原反8は、延反台1の上方にあるコンベアベルト21に載せられた最初の状態(図2及び図3参照)となる。以後、ここまでの工程(図5〜図10)を繰り返すと、生地81が積層される。   When the original fabric 8 is drawn out by the stretch length L, the stretch portion 2 is retracted until the cutter trajectory of the cutter portion 3 coincides with the trailing edge of the stretch length L. Thus, as shown in FIG. 9 and FIG. 10, the original fabric 8 fed to the spread table 8 is operated after the upper chuck 4 is operated so that the portion remaining on the conveyor belt 21 does not shift, and then the spread portion 2 is cut in the width direction by the cutter unit 3 moving along the line 2, and the cloth 81 having the extension length L is cut off. The original fabric 8 from which the dough 81 has been separated is in an initial state (see FIGS. 2 and 3) placed on the conveyor belt 21 above the spreader 1. Thereafter, when the steps up to here (FIGS. 5 to 10) are repeated, the fabric 81 is laminated.

次に、原反8に傷等Xがあった場合に前記傷等を含む部分86を取り除き、前後に分断された原反前半83及び原反後半84を重ねて継ぎ合わせる手順を説明する。本状態(図2及び図3参照)から、図11に見られるように、制御部7が上段チャック4を作動、中間外チャック5及び中間内チャック6を非作動にし、駆動ベルト13を周回させて上端ローラ211を前進(図11中左方への移動)、下端ローラ213を後退(図11中右方への移動)させて原反8を引き出すところまでは、上述した一方向延反と変わりがない。例示の傷等Xは、並べた2つ目の裁断パターンの左前半部分にある。   Next, a description will be given of a procedure for removing the portion 86 including the scratches and the like when the original fabric 8 has a scratch or the like X, and joining the original fabric first half 83 and the original fabric latter half 84 which are divided forward and backward. From this state (see FIGS. 2 and 3), as shown in FIG. 11, the control unit 7 operates the upper chuck 4, deactivates the intermediate outer chuck 5 and the intermediate inner chuck 6, and rotates the drive belt 13. Until the upper end roller 211 is moved forward (moving leftward in FIG. 11) and the lower end roller 213 is moved backward (moving rightward in FIG. 11) to pull out the original fabric 8, There is no change. The illustrated scratch etc. X is in the left front half part of the second cutting pattern arranged.

ここで、図12及び図13に見られるように、制御部7が上段チャック4及び中間内チャック6を非作動、中間外チャック5を作動にし、駆動ベルト13を周回させて上端ローラ211を後退、下端ローラ213を前進させると、延反台1の上方にあるコンベアベルト21が内側に巻き取られながら縮み、後退する上端ローラ211の先から原反8が延反台1に繰り出されていくため、原反8に対して相対的に延反部2が後退し、やがて非接触式センサ71がマーク85を検知する。この非接触式センサ71によるマーク85の検知を契機として、傷等を含む部分86の除去と、原反前半83及び原反後半84の継ぎ合わせとが始まる。   Here, as shown in FIGS. 12 and 13, the control unit 7 deactivates the upper chuck 4 and the intermediate inner chuck 6, activates the intermediate outer chuck 5, rotates the drive belt 13, and retracts the upper end roller 211. When the lower end roller 213 is moved forward, the conveyor belt 21 above the extension table 1 is retracted while being wound inward, and the original fabric 8 is fed out from the tip of the upper end roller 211 moving backward to the extension table 1. Therefore, the extending portion 2 moves backward relative to the original fabric 8, and the non-contact sensor 71 eventually detects the mark 85. With the detection of the mark 85 by the non-contact sensor 71, the removal of the portion 86 including scratches and the joining of the original fabric first half 83 and the original fabric second half 84 are started.

まず、原反8を傷等Xの繰り出し方向の前にある切断線91で切断するため、制御部7が上端ローラ211を後退、下端ローラ213を前進させて原反8を僅かに繰り出し、図14及び図15に見られるように、前記切断線91にカッタ部3が有するカッタの軌道を一致させてから前記カッタ部3により原反8を切断する。これにより、1個目の裁断パターン9のみを含む原反前半82が延反台11に載せられる。原反8を傷等Xの繰り出し方向の前にある切断線91で切断するため、傷等Xの位置によって、制御部7が上端ローラ211を前進、下端ローラ213を後退させて原反8を僅かに巻き戻す場合もある。   First, in order to cut the raw fabric 8 along a cutting line 91 in front of the feeding direction of the scratches X, the control unit 7 moves the upper end roller 211 backward and moves the lower end roller 213 forward to slightly feed the original fabric 8. As shown in FIGS. 14 and 15, after the cutter trajectory of the cutter unit 3 is aligned with the cutting line 91, the original fabric 8 is cut by the cutter unit 3. As a result, the original fabric first half 82 including only the first cutting pattern 9 is placed on the spread table 11. In order to cut the raw fabric 8 along the cutting line 91 in front of the feeding direction of the scratches X, the control unit 7 advances the upper end roller 211 and moves the lower end roller 213 backward depending on the position of the scratches X, etc. There are also cases where it is slightly rewound.

次に、原反8を傷等Xの繰り出し方向の後に決定した分離線93で切断するため、制御部7が上端ローラ211を後退、下端ローラ213を前進させて原反8を僅かに繰り出し、図16及び図17に見られるように、前記分離線93をカッタ部3により切断する。分離線93は、制御部7において、傷等Xの繰り出し方向位置に、予め設定されたマージンを足した位置に自動的に決定される。これにより、原反8から傷等を含む部分86が分離され、コンベアベルト21に原反後半83が残される。   Next, in order to cut the raw fabric 8 along the separation line 93 determined after the feeding direction of the scratches X, the control unit 7 retracts the upper end roller 211 and advances the lower end roller 213 to slightly advance the original fabric 8, As seen in FIGS. 16 and 17, the separation line 93 is cut by the cutter unit 3. The separation line 93 is automatically determined by the control unit 7 at a position obtained by adding a preset margin to the position in the feed-out direction of the scratches X and the like. As a result, the portion 86 containing scratches or the like is separated from the original fabric 8, and the original fabric latter half 83 is left on the conveyor belt 21.

本例は、図18及び図19に見られるように、原反8から分離された傷等を含む部分86を作業者(図示略)が取り除く。このため、延反装置は、制御部7により、分離線93で原反8を切断した後に延反部2ほかの作動を停止させ、作業者に再スタートさせる。作業者による除去作業は、傷等を含む部分86を確実に取り除き、積層された生地81を乱さない利点がある。傷等を含む部分86を確実に取り除き、積層された生地81を乱さないのであれば、傷等を含む部分86を掴んで取り除く機構を延反装置に設けてもよい。   In this example, as shown in FIGS. 18 and 19, an operator (not shown) removes a portion 86 including a scratch and the like separated from the raw fabric 8. For this reason, after the control part 7 cut | disconnects the original fabric 8 with the separation line 93, the extension apparatus stops operation of the extension part 2 and others, and makes an operator restart. The removal work by the operator has an advantage that the portion 86 including the scratches and the like is surely removed, and the laminated fabric 81 is not disturbed. As long as the portion 86 including a flaw or the like is surely removed and the laminated fabric 81 is not disturbed, a mechanism for grasping and removing the portion 86 including a flaw or the like may be provided in the spreading apparatus.

作業者が延反装置を再スタートさせると、図20及び図21に見られるように、制御部7が上段チャック4を作動、中間内チャック6及び中間外チャック5を非作動にし、駆動ベルト13を周回させて上端ローラ211を前進させて、分断された原反後半83を引き出して前記原反後半83の前縁を原反前半82の後縁に近い継ぎ線92に一致させる。原反前半82の後縁に近い継ぎ線92や原反後半83の前縁(=分離線93)は、制御部7が繰り出し方向位置を把握している。このため、両者を一致させる延反部2の移動は、正確に制御できる。   When the operator restarts the spreading apparatus, as shown in FIGS. 20 and 21, the control unit 7 operates the upper stage chuck 4 and deactivates the intermediate inner chuck 6 and the intermediate outer chuck 5, thereby driving belt 13 , And the upper end roller 211 is advanced to pull out the divided original fabric latter half 83 so that the leading edge of the original fabric latter half 83 coincides with the joint line 92 close to the rear edge of the original fabric first half 82. The control unit 7 grasps the feed-out direction position of the joint line 92 close to the rear edge of the original fabric first half 82 and the front edge (= separation line 93) of the original fabric latter half 83. For this reason, the movement of the extending part 2 which makes both correspond is controllable correctly.

こうして分断された原反後半83の前縁を原反前半82の後縁に近い継ぎ線92に一致させると、制御部7は原反前半82の前縁から裁断パターン9、切断線91及び継ぎ線92を仮想的に再設定してから、上段チャック4及び中間内チャック6を非作動、中間外チャック5を作動にし、駆動ベルト13を周回させて上端ローラ211を後退、下端ローラ213を前進させると、延反台1の上方にあるコンベアベルト21が内側に巻き取られながら縮み、後退する上端ローラ211の先から原反後半83が延反台1に繰り出されていく。   When the leading edge of the original fabric latter half 83 thus divided is aligned with the joint line 92 close to the rear edge of the original fabric first half 82, the control unit 7 starts the cutting pattern 9, the cutting line 91 and the joint from the leading edge of the original fabric first half 82. After the line 92 is virtually reset, the upper chuck 4 and the intermediate inner chuck 6 are deactivated, the intermediate outer chuck 5 is activated, the drive belt 13 is rotated, the upper end roller 211 is retracted, and the lower end roller 213 is advanced. As a result, the conveyor belt 21 above the spreader table 1 is retracted while being wound inward, and the latter half 83 of the original fabric is fed out to the spreader table 1 from the tip of the upper end roller 211 that moves backward.

そして、原反前半82の前縁から延反長さLに相当するところまで延反部2を移動させてから、図22及び図23に見られるように、カッタ部3により原反後半83を切断する。これにより、原反前半82と原反後半83とは重複部分84で重なりながら、全体として生地81に等しい延反長さLで積層される。延反台11に積層される生地81のうち傷等を含む部分86を取り除いた生地81は、重複部分84で重なる原反前半82及び原反後半83から構成され、前記原反前半82及び原反後半83が上層及び下層の生地81に挟まれる。   Then, after the extension portion 2 is moved from the front edge of the original fabric first half 82 to a position corresponding to the extension length L, as shown in FIG. 22 and FIG. Disconnect. As a result, the original fabric first half 82 and the original fabric latter half 83 are stacked with an extension length L equal to the fabric 81 as a whole while overlapping at the overlapping portion 84. The fabric 81 from which the portion 86 including scratches is removed from the fabric 81 laminated on the spreader table 11 is composed of the original fabric first half 82 and the original fabric latter half 83 that overlap at the overlapping portion 84. The second half 83 is sandwiched between the upper and lower fabrics 81.

既述したように、制御部7は、原反8に対して仮想的に設定される切断線91及び継ぎ線92の繰り出し方向位置を把握している。また、制御部7は、マーク85の検知により傷等Xの繰り出し方向位置を把握し、前記傷等Xの繰り出し方向位置から決定される分離線93の繰り出し方向位置も把握している。カッタ部3を一体に移動させる延反部2の移動距離は、制御部7が管理しているから、傷等を含む部分の長さLcは容易に把握される。もちろん、原反前半82及び原反後半83を継ぎ合わせた積層位置も制御部7は把握している。これから、制御部7は、原反8に対して前記傷等を含む部分の長さLcや原反前半82及び原反後半83を継ぎ合わせた積層位置を、原反8毎の履歴として記録できる。   As described above, the control unit 7 grasps the feed-out direction positions of the cutting line 91 and the joint line 92 that are virtually set for the raw fabric 8. Further, the control unit 7 grasps the feed direction position of the scratch etc. X by detecting the mark 85, and also grasps the feed direction position of the separation line 93 determined from the feed direction position of the scratch etc. X. Since the control unit 7 manages the moving distance of the extending portion 2 that moves the cutter unit 3 integrally, the length Lc of the portion including a scratch or the like can be easily grasped. Of course, the control unit 7 also knows the stacking position where the first half 82 and the second half 83 are joined together. From this, the control unit 7 can record the length Lc of the portion including the scratches and the stacking position where the first half 82 and the second half 83 of the original are joined to the original 8 as a history for each original 8. .

本例の延反装置は、上段チャック4、中間外チャック5及び中間内チャック6の作動及び非作動の組み合わせを変更することにより、各層毎に切断された折り返し延反や原反を折り畳む折り返し延反もできる。折り返し延反では各層での原反8の繰り出し方向が入れ替わるため、傷等Xの繰り出し方向位置を表すマーク85を検知してからの各部の動きが若干異なるものの、上述までの手順に従って、傷等を含む部分86を取り除き、かつ原反前半82及び原反後半83を継ぎ合わせることができる。また、制御部7は、原反8に対して前記傷等を含む部分の長さLcや原反前半82及び原反後半83を継ぎ合わせた積層位置を、原反8毎の履歴として記録できる。   The folding apparatus of the present example is a folding extension that folds the folded or cut raw material cut for each layer by changing the combination of operation and non-operation of the upper chuck 4, the intermediate outer chuck 5 and the intermediate inner chuck 6. You can do it. In the case of folding back, the feed direction of the original fabric 8 in each layer is changed. Therefore, although the movement of each part after detecting the mark 85 indicating the feed direction position of the scratch X is slightly different, the scratches etc. And the first half 82 and the second half 83 of the original fabric can be joined together. Further, the control unit 7 can record the length Lc of the portion including the scratches and the stacking position where the first half 82 and the second half 83 of the original are joined to the original 8 as a history for each original 8. .

1 延反台
11 装置フレーム
12 原反ストッカー
13 駆動ベルト
14 直立フレーム
2 延反部
21 コンベアベルト
3 カッタ部
4 上段チャック
5 中間外チャック
6 中間内チャック
7 制御部
71 非接触式センサ
72 駆動部
8 原反
81 切断された生地
82 原反前半
83 原反後半
84 重腹部分
85 マーク
86 傷等を含む部分
9 裁断パターン
91 切断線
92 継ぎ線
93 分離線
L 延反長さ
Lc 傷等を含む部分の長さ
X 傷等
1 Stretching table
11 Equipment frame
12 Raw material stocker
13 Drive belt
14 Upright frame 2 Extension part
21 Conveyor belt 3 Cutter unit 4 Upper chuck 5 Intermediate outer chuck 6 Intermediate inner chuck 7 Control unit
71 Non-contact sensor
72 Drive unit 8
81 cut fabric
82 First half of the web
83 Second half of the web
84 Heavy stomach
85 mark
86 Parts including scratches, etc. 9 Cutting pattern
91 Cutting line
92 Connection
93 Separation line L Total length Lc Length of the part containing the scratch X etc.

Claims (4)

延反部が原反を延反台に繰り出しながら延反長さだけ移動し、カッタ部が切断して延反長さの生地を前記原反から切り離して前記延反台に積層する延反工程、又は延反部が原反を延反台に繰り出しながら延反長さだけ往復移動し、原反を延反長さで折り返す延反工程を繰り返すむ延反装置を用いた延反方法において、
延反部やカッタ部を制御する制御部は、延反部から繰り出される原反に対して、延反長さの範囲で並べた裁断パターンと、各裁断パターンの最後端より繰り出し方向の後にある切断線と、前記切断線より繰り出し方向の前にある継ぎ線とを仮想的に設定し、
原反に傷等があった場合、
制御部は、傷等の繰り出し方向の前にある切断線をカッタ部により切断し、前記傷等の繰り出し方向の後に決定した分離線まで原反を繰り出して前記分離線をカッタ部により切断し、傷等を含む部分を取り除いてから原反を繰り出さずに延反部を移動させ、分離された原反前半の後縁に近い継ぎ線に分離された原反後半の前縁を重ね、前記原反前半の前縁から裁断パターン、切断線及び継ぎ線を仮想的に再設定して、前記原反前半の前縁から延反長さに相当するところまで延反部を移動させて前記原反後半を繰り出すことを特徴とする延反方法。
The extending step in which the extending portion moves by the extending length while feeding the original fabric to the extending table, and the cutter portion cuts and separates the extending length of the fabric from the original fabric and stacks it on the extending table. In the extending method using the extending device that repeats the extending process in which the extending portion reciprocates the extending length while feeding the original fabric to the extending table, and the original fabric is folded back by the extending length,
The control unit for controlling the extending portion and the cutter portion is located after the cutting pattern arranged in the range of the extending length with respect to the raw material fed from the extending portion, and after the feeding direction from the end of each cutting pattern. Virtually set the cutting line and the joint line in front of the feeding direction from the cutting line,
If there is a scratch on the original fabric,
The control unit cuts the cutting line in front of the feeding direction of the scratch or the like by the cutter unit, feeds the original fabric to the separation line determined after the feeding direction of the scratch or the like, and cuts the separation line by the cutter unit, After removing the part containing scratches, etc., the extension portion is moved without feeding the original fabric, and the leading edge of the separated latter half of the original fabric is overlapped with the joint line near the rear edge of the separated original fabric, The cutting pattern, cutting line, and joint line are virtually reset from the front edge of the anti-first half, and the extension portion is moved from the front edge of the original fabric half to the length corresponding to the extension length to move the original fabric. A method of extending the second half.
カッタ部は、延反部に設けられ、前記延反部と一体に移動する請求項1記載の延反方法。 The extending method according to claim 1, wherein the cutter unit is provided in the extending part and moves integrally with the extending part. 延反部は、傷等のある繰り出し方向位置に付されたマークを検知するセンサを設け、
制御部は、前記センサによるマークの検知後、傷等の繰り出し方向の前にある切断線をカッタ部により切断し、検知したマークに基づいて決定した分離線まで原反を繰り出して前記分離線をカッタ部により切断する請求項1又は2いずれか記載の延反方法。
The extending portion is provided with a sensor for detecting a mark attached to a feeding direction position with a scratch or the like,
After the detection of the mark by the sensor, the control unit cuts the cutting line in front of the feed-out direction of the scratch or the like by the cutter unit, and feeds the original fabric to the separation line determined based on the detected mark. The method of extending a roll according to claim 1 or 2, wherein cutting is performed by a cutter portion.
制御部は、延反部の移動方向及び移動量から、取り除いた傷等を含む部分の長さや分断された原反前半及び原反後半を継ぎ合わせた積層位置を原反毎の履歴として記録する請求項1〜3いずれか記載の延反方法。 The control unit records the length of the part including the removed scratches and the stacking position where the divided first half of the original fabric and the latter half of the original fabric are joined together as the history of each original fabric from the moving direction and moving amount of the extending portion. The extending method according to any one of claims 1 to 3.
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