TWI435840B - The Stacking System of Honeycomb Fabric Forming Machine - Google Patents

Description

Honeycomb fabric forming machine stacking system

The present invention relates to a stacking system for a honeycomb fabric forming machine, and more particularly to a stacking system of a non-wound honeycomb sheet forming machine.

Referring to Figure 1, there is shown a schematic view of a winding system of a honeycomb fabric forming machine disclosed in U.S. Patent No. 4,450,027. The winding system 1 includes a support column 11, a turntable 12 and an internal transmission 13. The turntable 12 is pivotally connected to the support column 11 . The internal transmission device 13 is located in the support column 11 for driving the turntable 12 to continuously rotate to take up the honeycomb cloth 14. Although the winding system 1 has a fast winding speed, the disadvantage is that it wastes a lot of fabrics, and in addition, it can only form a honeycomb fabric 14 of a shorter width, and the number of folds cannot be too much. If it exceeds 200 fold, the stacking ratio is relatively increased. .

Referring to Figures 2a and 2b, there is shown a schematic diagram of a stacking system for a honeycomb fabric forming machine disclosed in U.S. Patent No. 4,849,039. The stacking system 2 is a non-wound type, and includes a sliding seat 21, a spray head 22, a cutting module 23 and a stacking device 24. The glue head 22 and the cutting module 23 are located on the sliding seat 21 , and the sliding seat 21 is located above the stacking device 24 . The stacking system 2 is actuated as follows. Referring first to Figure 2a, the carriage 21 is moved to the right to grip and stretch the honeycomb cloth 26 from a feed wheel 25. Next, referring to FIG. 2b, when the slider 21 reaches the positioning, it moves downward, and the glue head 22 forms a glue on the lower surface of the honeycomb cloth 26. When the slider 21 is moved downward to the position, one end of the honeycomb cloth 26 is adhered to the honeycomb cloth 27 located on the stacking device 24, and the slider 21 is further moved to the left, so that the honeycomb cloth 26 continues to adhere. The honeycomb cloth 27 on the stacking device 24 is housed. When the carriage 21 is moved to the left position, the honeycomb fabric 26 is cut by the cutting module 23.

The stacking system 2 can stack a plurality of layers of honeycomb fabrics, but the disadvantages are as follows: in the stacking system 2, the glue head 22 and the cutting module 23 are located on the reciprocating slide 21 . Therefore, the slide rail (not shown) for supporting the carriage 21 is bound to be subjected to a large stress. Since the glue head 22 and the cutting module 23 are relatively heavy, the span of the slide rail limits the stroke of the slide 21 so that the width of the formed fabric is limited. In addition, the speed of the stacking system 2 is not fast because the carriage 21 requires a return stroke and causes an empty running stroke, which reduces the productivity.

Referring to Figure 3, there is shown a schematic diagram of a stacking system for a honeycomb fabric forming machine disclosed in U.S. Patent No. 5,897,730. The stacking system 5 is a non-wound type, and includes a sliding seat 51, a spray head 52, a cutting module 53 and a stacking device 54. The glue head 52 is located on the carriage 51, and the carriage 51 is located above the stacking device 54. The two sides of the cutting module 53 have two blades 531. The stacking system 5 is operated in the following manner. First, the slider 51 is moved to the right to clamp and stretch the honeycomb cloth 56 from a feed wheel 55, and the glue head 52 is placed on the stack during the moving process. Adhesive is formed on the surface of the honeycomb fabric 57 on the device 54. Then, after the slider 51 reaches the positioning, the cutting module 53 moves downward to cut the honeycomb cloth 56 by the blades 531, and presses the cut honeycomb cloth 56 to adhere to the pile. Honeycomb cloth 57 on the material device 54

Although the stacking system 5 can stack a plurality of layers of honeycomb fabric, the disadvantages are as follows: in the stacking system 5, the glue head 52 is located on the reciprocating slide 51, and thus is used to support the slider 51. The slide rail 58 is bound to withstand a large amount of stress. Since the glue head 52 is relatively heavy, the span of the slide rail 58 limits the stroke of the carriage 51 such that the width of the formed fabric is limited. Moreover, the distance between the two blades 531 of the cutting module 53 also limits the width of the forming fabric. In addition, feeding from two different rolls, if the cloth has a color batch error, will increase the defect rate. Therefore, it is necessary to provide an innovative and progressive stacking system for honeycomb fabric forming machines to solve the above problems.

The invention provides a stacking system of a honeycomb fabric forming machine, which comprises a first sliding rail, a first moving chuck, a first fixing chuck, a cutting module, a rotating module and a pressing module. And a stack of equipment. The first moving collet is slidable on the first slide rail for clamping and stretching the honeycomb cloth. The first fixed collet does not slide to hold the honeycomb cloth. The cutting module is used to cut the honeycomb cloth. The rotating module is connected to the first sliding rail for rotating the first fixing chuck and the first sliding rail. The binder module is located below the first sliding rail, and the honeycomb fabric is pressed between the first moving collet and the first fixing collet. The stacking device is located below the binder module for receiving the honeycomb fabric pressed from the binder module.

The advantages of the stacking system of the present invention are as follows: first, a plurality of layers of honeycomb fabrics can be stacked (more than 200 fold); second, the span of the first rail and the second rail can exceed 4.5 The ruler makes the width of the forming fabric reach 4.5 meters. Thirdly, the processing speed is fast. If the other group of chucks are alternately pulled, it will not cause an empty running stroke, which can greatly increase the production capacity.

Referring to Figure 4, there is shown a side elevational view of a preferred embodiment of a stacking system for a honeycomb fabric forming machine of the present invention. Referring to Figure 5, there is shown a perspective view of a rotary module of a stacking system of a preferred embodiment of the honeycomb fabric forming machine of the present invention. The stacking system 3 is a non-winding type, and includes a first sliding rail 31, a first moving collet 32, a first fixing collet 33, a cutting module 34, a rotating module 35, and a pressing device. Material module 36 and a stacking device 37.

The first slide rail 31 is preferably a linear slide rail. The first moving collet 32 is slidable on the first sliding rail 31 for clamping and stretching the honeycomb cloth 38. The first fixing collet 33 is not slid to clamp the honeycomb cloth 38. The cutting module 34 is located in front of the first fixing chuck 33 for cutting the honeycomb cloth 38. The rotating module 35 is connected to the first sliding rail 31 for rotating the first fixing clamp 33 and the first sliding rail 31.

The die assembly 36 is located below the first slide rail 31 and is movable up and down to press the honeycomb cloth 38 between the first moving chuck 32 and the first fixed chuck 33. The stacking device 37 is located below the binder module 36 for receiving the honeycomb fabric 38 pressed from the binder module 36. The stacking device 37 includes a finished product table 371, a lifting platform 372 and a plurality of side side bars 373. The lifting platform 372 is located in the finished product table 371 for receiving the cut honeycomb fabric 381, and the lifting platform 372 can be raised or lowered. The side bars 373 extend upward from the sides of the lifting platform 372 for restraining the stacked honeycomb cloth 381 to prevent the stacked honeycomb cloth 381 from moving to the side.

Preferably, the stacking system 3 further includes a second sliding rail 39, a second moving collet 40 and a second fixing collet 41. The second slide rail 39 is preferably a linear slide rail. The position of the second slide rail 39 is relative to the first slide rail 31. The second moving collet 40 is slidable on the second sliding rail 39 for clamping and stretching the honeycomb cloth 38. The position of the second fixing collet 41 is relative to the first fixing collet 33, and the second fixing collet 41 is not slid for clamping the honeycomb cloth 38.

The rotating module 35 includes a first rotating head 351, a first supporting member 352, a second rotating head 353, a second supporting member 354, a first connecting rod 355 and a second connecting rod 356. The first support member 352 supports the first rotary head 351, and the second support member 354 supports the second rotary head 353. The two ends of the first connecting rod 355 (FIG. 5) are respectively connected to the first rotating head 351 and the second rotating head 353, and the two ends of the second connecting rod 356 (FIG. 5) are respectively connected to the first rotation. The head 351 and the second rotating head 353.

In the embodiment, the first sliding rail 31 is fixed on the first connecting rod 355, and the first fixing clamp 33 is also fixed on the first connecting rod 355. The second sliding rail 39 is fixed on the second connecting rod 356 , and the second fixing clamp 41 is also fixed on the second connecting rod 356 . However, it is understandable. In the present invention, if the first connecting rod 355 and the second connecting rod 356 are omitted, the two ends of the first sliding rail 31 are respectively connected to the first rotating head 351 and the second rotating head 353. The two ends of the two slide rails 39 are respectively connected to the first rotating head 351 and the second rotating head 353. The first fixing clamp 33 can be fixed to the first sliding rail 31 or the first rotating head 351. The second fixing clamp 41 is fixed to the second sliding rail 39 or the first rotating head 351. on.

Preferably, the stacking system 3 further includes a glue applying module 42 for forming an adhesive on a surface of the honeycomb cloth 38.

Referring to Figures 6 through 11, there is shown a schematic diagram of the operation of the stacking system of the honeycomb fabric forming machine of the present invention. First, referring to FIG. 6, the honeycomb cloth 38 from the roll or stocking system is fed through the rubberizing module 42 and passes through the first fixing chuck 33 to be located in the first moving chuck 32. At this time, the first moving collet 32 is activated to clamp the honeycomb cloth 38.

Next, referring to FIG. 7, the first moving collet 32 is moved to the right to the rightmost position to stretch the honeycomb cloth 38. Next, referring to FIG. 8, the first fixing chuck 33 is activated to clamp the other end of the honeycomb cloth 38. Next, referring to FIG. 9, the cutting module 34 is activated to cut the honeycomb cloth 38. At this time, the two ends of the cut honeycomb fabric 38 are respectively clipped by the first moving chuck 32 and the first fixing chuck 33. live.

Next, referring to FIG. 10, the rotation module 35 is activated to simultaneously rotate the first rotation head 351 and the second rotation head 353 with a rotation angle of 180 degrees. At this time, the first moving collet 32, the first fixing collet 33 and the cut honeycomb fabric 38 are turned to the lower side, and the second moving collet 40 and the second fixing collet 41 are turned to the upper side. And the second moving collet 40 moves to a position close to the second fixing collet 41.

Next, referring to FIG. 11, the first moving collet 32 and the first fixing collet 33 are opened, and the pressing module 36 is started to move downward, and the following pressing is located at the first moving collet 32 and the first fixing The honeycomb cloth 38 between the chucks 33 is attached to the lifting table 372 and adhered to the previously cut honeycomb fabric 381. The second moving collet 40 located above is activated to clamp the honeycomb cloth 38, and then after the second moving collet 40 is moved to the right to the rightmost position, the second fixing collet 41 is activated. The other end of the honeycomb cloth 38 is lived. Next, the cutting module 34 is activated to cut the honeycomb cloth 38. Thereafter, the rotation module 35 is further rotated by 180 degrees, and the above steps are repeated. Preferably, the die assembly 36 can be moved laterally to prevent the rotation module 35 from colliding with the chuck when rotated.

The advantages of the stacking system 3 are as follows: first, a plurality of layers of honeycomb fabrics can be stacked (if the space permits, the number of folds can be infinite); second, the span of the first rails 31 and the second rails 39 It can exceed 4.5 meters, so that the width of the forming fabric can reach more than 4.5 meters. Third, the processing speed is fast, because there are two sets of chucks alternately pulling the cloth, which will not cause an empty running stroke, which can greatly increase the production capacity.

The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the scope of the present invention. The scope of the invention should be as set forth in the appended claims.

1. . . Conventional winding system

2. . . Conventional stacking system

3. . . Stacking system of the invention

5. . . Conventional stacking system

11. . . Support column

12. . . Turntable

13. . . Internal transmission

14. . . Honeycomb cloth

twenty one. . . Slide

twenty two. . . Spray head

twenty three. . . Cutting module

twenty four. . . Stacking device

25. . . Feed wheel

26. . . Honeycomb cloth

27. . . Honeycomb cloth

31. . . First rail

32. . . First moving chuck

33. . . First fixed chuck

34. . . Cutting module

35. . . Rotary module

36. . . Pressing module

37. . . Stacking device

38. . . Honeycomb cloth

39. . . Second slide

40. . . Second moving chuck

41. . . Second fixed chuck

42. . . Gluing module

51. . . Slide

52. . . Spray head

53. . . Cutting module

54. . . Stacking device

55. . . Feed wheel

56. . . Honeycomb cloth

57. . . Honeycomb cloth

58. . . Slide rail

351. . . First rotating head

352. . . First support element

353. . . Second rotating head

354. . . Second support element

355. . . First connecting rod

356. . . Second connecting rod

371. . . Finished material table

372. . . Lifts

373. . . Side bar

381. . . Honeycomb cloth

531. . . blade

Figure 1 shows a schematic view of a winding system of a honeycomb fabric forming machine disclosed in U.S. Patent No. 4,450,027;

Figure 2a and Figure 2b show a schematic view of a stacking system of a honeycomb fabric forming machine disclosed in U.S. Patent No. 4,849,039;

Figure 3 shows a schematic view of a stacking system of a honeycomb fabric forming machine disclosed in U.S. Patent No. 5,897,730;

Figure 4 is a side elevational view showing a preferred embodiment of the stacking system of the honeycomb fabric forming machine of the present invention;

Figure 5 is a perspective view showing the rotary module of the stacking system of the preferred embodiment of the honeycomb fabric forming machine of the present invention;

6 to 11 are views showing the operation of the stacking system of the honeycomb fabric forming machine of the present invention.

3‧‧‧Stacking system of the invention

31‧‧‧First slide rail

32‧‧‧First mobile chuck

33‧‧‧First fixed chuck

34‧‧‧cutting module

35‧‧‧Rotary Module

36‧‧‧Bending module

37‧‧‧Stacking device

38‧‧‧hive cloth

39‧‧‧Second slide

40‧‧‧Second mobile chuck

41‧‧‧Second fixed chuck

42‧‧‧Gluing module

351‧‧‧First rotating head

352‧‧‧First support element

353‧‧‧Second rotating head

354‧‧‧Second support element

356‧‧‧Second connecting rod

371‧‧‧Finished material table

372‧‧‧lifting platform

373‧‧‧ side ribs

381‧‧‧Hive cloth

Claims (17)

A stacking system for a honeycomb fabric forming machine, comprising: a first sliding rail; a first moving chuck sliding on the first sliding rail for clamping and stretching the honeycomb fabric; a first fixing clip a head that is not slid for holding the honeycomb cloth; a cutting module for cutting the honeycomb cloth; a rotating module connected to the first sliding rail for rotating the first fixing chuck and the a first sliding rail; a pressing module located below the first sliding rail, and a honeycomb fabric located between the first moving collet and the first fixing collet; and a stacking device The underside of the binder module is for receiving the honeycomb fabric pressed from the binder module. The stacking system of claim 1, wherein the first fixing chuck is fixed on the first sliding rail. The stacking system of claim 1, wherein the rotating module comprises a first rotating head, a first supporting element, a second rotating head and a second supporting element, the first supporting element supporting the first rotating head The second support member supports the second rotary head. The stacking system of claim 3, wherein the first fixing collet is fixed to the first rotating head. The stacking system of claim 3, wherein the two ends of the first rail are respectively connected to the first rotating head and the second rotating head. The stacking system of claim 3, wherein the rotating module further comprises a first connecting rod, and the two ends of the first connecting rod are respectively connected to the first rotating head and the second rotating head. The stacking system of claim 6, wherein the first rail is fixed to the first connecting rod, and the first fixing chuck is fixed on the first connecting rod. The stacking system of claim 1 further comprising a glue application module for forming an adhesive on a surface of the honeycomb fabric. The stacking system of claim 1, wherein the first slide rail is a linear slide rail. The stacking system of claim 1, further comprising a second sliding rail, a second moving collet and a second fixing collet, wherein the second sliding rail is positioned relative to the first sliding rail, the second movement The collet is slidable on the second sliding rail for clamping and stretching the honeycomb fabric, and the second fixing collet is positioned relative to the first fixing collet, and the second fixing collet does not slide Used to hold the honeycomb cloth. The stacking system of claim 10, wherein the first fixing collet is fixed on the first sliding rail, and the second fixing collet is fixed on the second sliding rail. The stacking system of claim 10, wherein the rotating module comprises a first rotating head, a first supporting element, a second rotating head and a second supporting element, the first supporting element supporting the first rotating head The second support member supports the second rotary head. The stacking system of claim 12, wherein the first fixing chuck and the second fixing chuck are fixed to the first rotating head. The stacking system of claim 12, wherein the two ends of the first sliding rail are respectively connected to the first rotating head and the second rotating head, and the two ends of the second sliding rail are respectively connected to the first rotating head and the The second rotating head. The stacking system of claim 12, wherein the rotating module further comprises a first connecting rod and a second connecting rod, wherein the two ends of the first connecting rod are respectively connected to the first rotating head and the second rotating head, The two ends of the second connecting rod are respectively connected to the first rotating head and the second rotating head. The stacking system of claim 15, wherein the first sliding rail is fixed on the first connecting rod, the first fixing clamp is fixed on the first connecting rod, and the second sliding rail is fixed The second fixing clamp is fixed on the second connecting rod on the second connecting rod. The stacking system of claim 10, wherein the first slide rail and the second slide rail are linear slide rails.