JP6471127B2 - Sound insulation cover and method for producing sound insulation cover - Google Patents

Description

The present invention relates to a sound insulation cover for covering a pipe and a method for producing the sound insulation cover so as to cut off a sound generated by a fluid flowing in the pipe of a house or a building.

  As the sound insulation cover, the heat insulation sheet is an inner layer, the sound insulation sheet is an outer layer, and one end portion in the circumferential direction of the outer layer is extended outward in the circumferential direction from one end portion on the same side of the inner layer. The thing by which the adhesive agent was apply | coated to the inner surface of the extension piece is proposed (for example, patent document 1).

JP-A-6-185690

  When attaching the sound insulation cover having the above configuration to the pipe, both end surfaces in the circumferential direction of the inner layer are abutted with each other, and the extending piece at one end portion in the circumferential direction of the outer layer is overlaid on the outer surface of the other circumferential end portion in the outer layer. Thus, the extension piece is bonded and fixed to the outer surface of the other end portion in the circumferential direction of the outer layer.

However, the operation of abutting both end surfaces in the circumferential direction of the inner layer is very difficult for the following reasons, and the operation of attaching the sound insulation cover to the pipe is troublesome. In other words, since the tension to be opened acts on the sound insulation cover that has been rolled into a cylindrical shape to cover the piping, it is difficult to maintain the state in which the circumferential end surfaces of the inner layer are in contact with each other, and there is no gap between the end surfaces. Is likely to occur.
Moreover, even if the extension piece is bonded and fixed to the outer surface of the other end portion in the circumferential direction of the outer layer, there is a possibility that a gap is generated between both end surfaces in the circumferential direction of the inner layer, which may reduce sound insulation. Improvement is desired. Incidentally, it is conceivable that the end surfaces of the inner layers are bonded together to prevent a decrease in sound insulation. However, since the material of the inner layer is made of felt, rock wool, glass wool or the like, the end surfaces cannot be bonded together. Moreover, even if the bonding can be achieved, the tension is applied and the film is immediately peeled off, and the sound insulation performance cannot be prevented from being lowered. In addition, when the outer layer is composed of a PVC sheet or the like, the outer layers can be bonded to each other, but the outer layer is much thinner than the inner layer, so that the adhesive force is weak even when bonded. For this reason, when tension is applied as described above, it will be peeled off immediately, and a decrease in sound insulation cannot be prevented.

In view of the above situation, the present invention intends to provide a sound insulation cover that is easy to mount on a pipe and has excellent sound insulation properties, and a method for producing the sound insulation cover .

In order to solve the above-described problem, the sound insulation cover according to the present invention is such that in the sound insulation cover in which the outer layer is laminated on the outer side of the inner layer, one end in the circumferential direction is overlapped and connected to the outer surface side of the other end in the circumferential direction. And is provided with an adhesive for connecting the one end in the circumferential direction and the other end in the circumferential direction to the overlapping portion of the one end in the circumferential direction or the other end in the circumferential direction. A sound insulation structure for insulating sound leakage from the end face of the inner layer at one end in the circumferential direction is provided, and the sound insulation structure includes an end face of the inner layer at one end in the circumferential direction and an outer surface of the outer layer at the other end in the circumferential direction. A sealing material disposed in a predetermined region extending between the end face of the inner layer and a portion forming a corner, and the sealing material has a triangular, quadrangular or fan-like cross-sectional shape, and a hot melt adhesive Of sealing material, putty material It is characterized by being composed from Chino one.

As described above, both ends of the sound insulation cover can be connected by simply overlapping one end in the circumferential direction of the sound insulation cover on the outer surface side of the other end in the circumferential direction. Can do. Moreover, sound leakage from the end surface exposed to the outside of the inner layer at one end in the circumferential direction can be blocked by a sound insulation structure provided at one end in the circumferential direction.
Further, the sound insulation structure is composed of a sealing material arranged in a predetermined region extending from the end surface of the inner layer at one end portion in the circumferential direction and the outer surface of the outer layer at the other end portion in the circumferential direction to the end surface of the inner layer and a portion forming a corner. Therefore, sound leakage from the end surface of the inner layer can be reliably blocked.

In the sound insulation cover of the present invention, the circumferential dimension of the inner layer and the circumferential dimension of the outer layer are configured to be substantially the same dimension, the inner layer is composed of a sound absorbing layer, and the outer layer is sound-insulating. It is comprised from the layer, The thickness of the said inner layer may be comprised thicker than the thickness of the said outer layer .

  According to the said structure, a sound-insulating effect can be heightened by absorbing a sound with the inner sound-absorbing layer and sound-insulating with the outer sound-insulating layer.

Moreover, the sound insulation cover of this invention may affix the back | pasting tape so that this sealing material may be covered on the said sealing material .
Further, in the sound insulation cover of the present invention, the sound insulation structure extends to an end surface of the inner layer at one end portion in the circumferential direction and a portion forming an angle with the end surface of the inner layer of the outer surface of the outer layer at the other end portion in the circumferential direction. A main body provided in the region and an end continuous with the main body provided to cover an outer surface of the outer layer at one end in the circumferential direction may be provided.

Further, the present invention produces a sheet-like sound insulating material having an inner layer and an outer layer, and an adhesive is applied to the inner surface of one end portion in the circumferential direction or the outer surface of the other end portion in the circumferential direction of the produced sheet-like sound insulating material. Then, the both ends of the sound insulating material are connected by bending the both ends in the circumferential direction of the sound insulating material so that the inner surface of the one end of the circumferential direction can overlap the outer surface of the other end of the circumferential direction. A hot melt adhesive and a sealing material in a predetermined region extending from the end surface of the inner layer at one end in the circumferential direction of the sound insulating material and the outer surface of the outer layer at the other end in the circumferential direction. Further, a method for producing a sound insulation cover in which a sealing material composed of one of putty materials is applied so that a cross-sectional shape thereof is a triangular shape, a quadrangular shape, or a fan shape may be used.

According to the present invention, a sound insulation structure is provided that is configured such that one end in the circumferential direction can be overlapped and connected to the other end in the circumferential direction, and sound leakage from the end face of the inner layer at the one end in the circumferential direction is provided. Accordingly, it is possible to provide a sound insulation cover that can be easily attached to the piping and has excellent sound insulation properties, and a method for producing the sound insulation cover .

It is a perspective view of the sound insulation cover of the present invention in the state where piping was covered. It is a longitudinal cross-sectional view of the sound insulation cover, and shows the folded state before covering the pipe. (A)-(e) is a longitudinal cross-sectional view of the principal part which shows the other form of the sealing material with which the sound insulation cover is equipped.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings.

  FIG. 1 shows the sound insulation cover 1 in a state where the piping is covered. The sound insulation cover 1 is configured by laminating an inner layer 2 formed on the inner side and an outer layer 3 on the outer side of the inner layer 2. One end 1A in the circumferential direction of the sound insulation cover 1 is configured to have a dimension in the circumferential direction larger than the outer diameter dimension of the pipe 4 (see FIG. 1) so as to be overlapped and connected to the other end 1B in the circumferential direction. Yes. In addition to the horizontal direction and the vertical direction, the pipe 4 is disposed in every direction, such as a direction intersecting the horizontal direction and a direction intersecting the vertical direction.

  The circumferential dimension (width dimension) of the inner layer 2 and the circumferential dimension (width dimension) of the outer layer 3 are configured to be substantially the same dimension, the inner layer 2 is composed of a sound absorbing layer, and the outer layer 3 is a sound insulating layer. It is composed of Therefore, the sound insulation effect can be enhanced by absorbing the sound generated in the pipe by the sound absorbing layer of the inner layer 2 and insulating the sound by the sound insulating layer of the outer layer 3.

  The sound-absorbing layer is composed of cotton wool felt. As specific materials, for example, glass wool, rock wool, PET felt or the like is preferably used, and in some cases, urethane chips can also be used. The sound insulation layer is made of a soft vinyl chloride sheet, and as a specific material, asphalt, olefin synthetic resin, rubber material or the like is preferably used. In addition, the thickness of the inner layer 2 is configured to be thicker than the thickness of the outer layer 3.

  As shown in FIGS. 1 and 2, the sound insulation cover 1 is provided with a sound insulation structure 5 for insulating sound leakage from the end surface 2T of the inner layer 2 at the circumferential end 1A. . This is because the end surface 2T of the inner layer 2 is exposed to the outside, and the inner layer 2 is made of a sound absorbing layer, so that sound that has moved inside the sound absorbing layer leaks from the end surface 2T of the inner layer 2 to the outside. Therefore, the sound insulation structure 5 is provided to prevent sound leakage. Specifically, the sound insulation structure 5 includes an inner layer of an end surface 2T (including the end surface of the outer layer 3) of the inner layer 2 at the circumferential end 1A of the sound insulation cover 1 and an outer surface of the outer layer 3 of the other end 1B in the circumferential direction. 2 is composed of a sealing material in which a cross-sectional shape is disposed (applied) in a triangular shape in a predetermined region extending between the end face 2T of the second portion and the outer surface portion 3A forming a corner. By this sealing material, sound leakage from the end surface 2T of the inner layer 2 can be reliably blocked. Here, since the sound insulation structure 5 is provided so as to cover the entire end surface 2T of the inner layer 2 at one end in the circumferential direction of the sound insulation cover 1, the sound insulation performance can be exhibited to the maximum.

  Examples of the sealing material include a hot melt adhesive, a sealing material, and a putty material. As the hot melt adhesive, EVA type, PP type, PA type, synthetic rubber type, polyolefin type, polyester type, modified olefin type and polyurethane type are used. Further, as the sealing material, silicone-based, modified silicone-based, polyurethane-based, telechelic polyacrylate-based, acrylic-based, acrylic urethane-based, butyl rubber-based, oil-based, polysulfide-based materials are used. As the putty material, gypsum, calcium carbonate, acrylic resin, and cement can be used.

  The sound insulation cover 1 first laminates (heat-welds) a cotton wool felt and a soft vinyl chloride sheet to produce a sheet-like sound insulation material. Next, both ends in the circumferential direction of the produced sheet-like sound insulating material are bent. When this bending is performed, both ends in the circumferential direction are bent so that the circumferential one end 1A can be superimposed on the outer surface of the other circumferential end 1B. Of the overlapped portions, both ends are formed by applying a hot melt adhesive on the inner surface of the circumferential one end 1A (or the outer surface of the other circumferential end 1B) and then overlapping the upper ends. Are connected. Subsequently, the end surface 2T of the inner layer 2 in the circumferential end 1A of the sound insulation cover 1 and the end surface 2T of the inner layer 2 of the outer surfaces of the outer layer 3 of the other end 1B in the circumferential direction extend to the outer surface portion 3A forming a corner. A sealing material is applied to a predetermined region so that the cross-sectional shape is triangular. By applying a back-sticking tape (not shown) to the applied sealing material, the sealing material is covered with the back-sticking tape, so that the appearance of the sound insulating cover 1 can be improved and the sealing material can be protected. FIG. 2 shows the sound insulation cover 1 in which the overlapping portions are connected and folded into an elliptical shape (the back-sticking tape is omitted). After the elliptical sound insulation cover 1 is deformed into a cylindrical shape, as shown in FIG.

  As described above, both end portions 1A and 1B of the sound insulation cover 1 can be connected by simply overlapping the circumferential end portion 1A of the sound insulation cover 1 on the outer surface of the other circumferential end portion 1B. The mounting operation can be easily performed. Moreover, sound leakage from the end surface 2T of the inner layer 2 at the circumferential end 1A can be blocked by the sound insulation structure 5 made of a sealing material provided at the circumferential end.

  In addition, this invention is not limited to the said embodiment, A various change is possible in the range which does not deviate from the summary of this invention. For example, you may change the cross-sectional shape of the sound-insulation structure 5 as shown to Fig.3 (a)-(c). In FIG. 3A, the cross-sectional shape is formed in a quadrangle, in FIG. 3B, the cross-sectional shape is formed in a fan shape, and in FIG. 3C, the cross-sectional shape is a triangular shape with a hypotenuse on the inside. Is formed. Moreover, in FIG.3 (d), the sound-insulation structure 5 has the main-body part 5A whose cross-sectional shape is L-shaped, and the horizontal part 5B apply | coated along the outer surface of 1 A of circumferential direction ends from the upper end of this main-body part 5A, It has. Moreover, in FIG.3 (e), the sound insulation structure 5 is the horizontal part 5B apply | coated along the outer surface of 1 A of circumferential direction ends from the upper end of this main body part 5A from the upper end of 5 A of this main body part 5A. And. The substantially L-shaped main body 5A is formed in a curved shape in which the hypotenuse with a triangular cross section is convex inward.

  In the above-described embodiment, the sound insulation cover 1 in a folded state is deformed into a cylindrical shape, and then the pipe 4 is passed through the inside of the sound insulation cover 1. However, when the pipe 4 is a square shape, A sound insulating cover may be formed in a cylindrical shape and changed according to the shape of the pipe 4, and the pipe may be passed through the cylindrical sound insulating cover.

  Moreover, in the said embodiment, although the cylindrical sound insulation cover 1 was produced previously by overlapping and connecting one end part of the circumferential direction to the other end part of the circumferential direction, a sheet-like sound insulation cover was wound around piping, One end portion in the direction may be overlapped and connected to the other end portion in the circumferential direction. In this case, a release paper that covers the adhesive provided in the overlapping portion (one circumferential end or the other circumferential end) is prepared in advance.

  Moreover, in the said embodiment, although the sound insulation cover 1 was comprised so that the piping 4 could be passed through the sound insulation cover 1, you may comprise in the sound insulation cover which lets a joint pass. In addition, since the piping is not only a straight pipe but also a curved pipe, the sound insulation cover may be configured according to the pipe shape.

  Moreover, in the said embodiment, although the sound insulation cover 1 was comprised from 2 layers of the inner layer 2 and the outer layer 3, the sound insulation cover 1 is made into 3 by making the inner layer 2 into 2 layers or more, or making the outer layer 3 into 2 layers or more. You may comprise from the layer or more. In this case, the inner layer 2 is composed of a sound absorbing layer, and the outer layer 3 is composed of a sound insulating layer. Then, by covering at least the end surface of the sound absorbing layer (inner layer) with the sound insulating structure 5, it is possible to reliably prevent the sound that has moved inside the sound absorbing layer from leaking from the end surface of the inner layer 2 to the outside.

DESCRIPTION OF SYMBOLS 1 ... Sound insulation cover, 1A ... One end part of circumferential direction, 1B ... Other end part of circumferential direction, 2 ... Inner layer, 2T ... End surface, 3 ... Outer layer, 3A ... Outer surface part, 4 ... Piping, 5 ... Sound insulation structure, 5A ... Main body Part, 5B ... horizontal part

Claims (5)

In the sound insulation cover where the outer layer is laminated outside the inner layer,
The circumferential one end is configured to be overlapped and connected to the outer surface side of the other circumferential end,
Provided with an adhesive for connecting the circumferential one end and the circumferential other end to the overlapping portion of the circumferential one end or the circumferential other end,
The one circumferential end is provided with a sound insulation structure for insulating sound leakage from the end face of the inner layer at the one circumferential end,
From the sealing material in which the sound insulation structure is arranged in a predetermined region extending from the end surface of the inner layer at one end portion in the circumferential direction and the outer surface of the outer layer at the other end portion in the circumferential direction to form a corner with the end surface of the inner layer. Configured,
The sound insulating cover , wherein the sealing material has a triangular shape, a quadrangular shape, or a fan shape in cross section, and is composed of one of a hot melt adhesive, a sealing material, and a putty material . The circumferential dimension of the inner layer and the circumferential dimension of the outer layer are configured to be substantially the same dimension, the inner layer is configured of a sound absorbing layer, and the outer layer is configured of a sound insulating layer, and the thickness of the inner layer The sound insulation cover according to claim 1, wherein the sound insulation cover is thicker than a thickness of the outer layer . The sound insulation cover according to claim 1 or 2, wherein a back adhesive tape is attached on the sealing material so as to cover the sealing material . The sound insulation structure is provided in a region extending from an end surface of the inner layer at one end in the circumferential direction and an outer surface of the outer layer at the other end in the circumferential direction to a portion that forms an angle with the end surface of the inner layer; and The sound insulation cover according to any one of claims 1 to 3, further comprising an end portion that is provided so as to cover an outer surface of the outer layer at one end portion in the circumferential direction and is continuous with the main body portion. . After producing a sheet-like sound insulation material having an inner layer and an outer layer, and applying an adhesive to the inner surface of one end portion in the circumferential direction or the outer surface of the other end portion in the circumferential direction of the produced sheet-like sound insulation material, one end portion in the circumferential direction The both ends of the sound insulating material are connected by bending both ends of the sound insulating material so that the inner surface of the sound insulating material can overlap the outer surface of the other end in the circumferential direction, and the circumferential direction of the connected sound insulating material Of a hot melt adhesive, a sealing material, and a putty material in a predetermined region extending from the end surface of the inner layer at one end and the outer surface of the outer layer at the other end in the circumferential direction to the end surface of the inner layer and a portion that forms a corner. A method for producing a sound insulation cover, wherein a single sealing material is applied so that a cross-sectional shape is a triangle, a quadrangle, or a fan .

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