JP6468310B2 - Blank plate for container and method for producing cylindrical carton - Google Patents

Description

  The present invention relates to a blank plate for a container having a window portion for visually recognizing contents such as a liquid material and a viscous material, and a method for producing a cylindrical carton.

  A conventional container for storing contents such as food such as liquid or viscous material is disclosed in Patent Document 1. This container includes a paper base material layer having a window portion opened and an interior material covering the window portion portion, and is formed into a predetermined box shape by bending the paper base material layer.

  The paper base material layer is laminated with polyethylene, paper, polyethylene, polyethylene terephthalate, and polyethylene in order from the outer surface. Polyethylene terephthalate is deposited with a thin film of an inorganic compound to block gas entry. Polyethylene disposed on the inner surface forms a heat-bonding layer, and heat-bonds predetermined positions of the paper container facing each other and heat-bonds the interior material.

  The interior material is formed of a multilayer film in which polyethylene, polyamide, polyethylene terephthalate, and polyethylene films are laminated in order from the outer surface. Each film is bonded by a dry laminating method through a urethane adhesive. The polyethylene disposed on the outer surface forms a heat bonding layer and is heat bonded to the polyethylene of the paper base material layer. Polyethylene terephthalate is deposited with a thin film of an inorganic compound to block gas entry.

  The container having the above configuration is formed by bending a paper base material layer, and a window portion is arranged on the peripheral surface. Thereby, the contents of the container can be visually recognized through the window.

Japanese Patent Laying-Open No. 2005-96777 (pages 4 to 6, FIG. 2)

  However, according to the conventional container described above, the adhesive that bonds the films of the interior material directly contacts the contents at the periphery of the interior material. For this reason, there was a possibility that the contents may be altered by the organic solvent remaining in the adhesive. Further, there is a problem in that the adhesive deteriorates due to the contents and delamination (delamination) occurs.

  An object of this invention is to provide the manufacturing method of the blank board which forms the container which can prevent the quality change and delamination of the contents, and the manufacturing method of a cylindrical carton.

In order to achieve the above object, the present invention is a method for manufacturing a blank plate, which forms a container having a box having a window portion for visually recognizing the contents, with the contents stored in the internal space. There,
Forming a pattern by printing on the outer surface side of the paper base layer made of sheet paper;
Forming a window in the paper base layer;
Bonding the interior material of the multilayer film structure to the inner surface side of the paper base layer through an adhesive layer;
In the region of the window portion, the paper base material layer and the adhesive layer do not exist, and the interior material is exposed from the outer surface side.

  According to this structure, the content can be visually recognized through the window part covered with the interior material.

  At this time, it is possible to realize a container having high puncture resistance of the window portion due to the polyamide layer of the interior material, and high content fragrance retention and taste retention due to the polyester layer. Moreover, the adhesive agent which forms the contact bonding layer between a paper base material layer and an interior material, and the adhesive agent interposed between each interlayer of an interior material are not exposed to the inner surface of a container. For this reason, the content alteration and delamination due to the residual organic solvent of the adhesive are prevented.

  Further, the present invention is characterized in that in the method for manufacturing a blank plate having the above-described configuration, a step of forming a through hole for attaching a ruled line and a pouring member for pouring the contents by punching is provided.

  Further, the present invention is characterized in that in the method for manufacturing a blank plate having the above-described configuration, a step of cutting the roll-shaped double-sided polyethylene-coated paper to form the paper base material layer is provided. According to this configuration, since the paper base layer is formed of double-sided polyethylene-coated paper, bubbling during heat welding is prevented.

The present invention provides a method of manufacturing a blank plate of the above configuration, the interior material by bonding a polyethylene layer on the inner surface of the polyester layer are bonded together poly A bromide layer on the outer surface side of the polyester layer of polyester film It is characterized by having a forming step.

The method of manufacturing a tubular carton of the present invention includes the steps of applying a skive hemming process margin piece provided at one end of the blank plate formed by the manufacturing method of the blank plate having the above configuration, the other end of the blank plate And a step of forming a cylindrical carton by frame sealing the inner side of the side plate provided on the outer surface and the outer surface of the adhesive margin piece.

  According to the present invention, since the adhesive forming the adhesive layer and the adhesive between the layers of the interior material are not exposed on the inner surface of the container, it is possible to prevent the contents from being altered or delaminated by the residual organic solvent of the adhesive. .

The perspective view which shows the paper container of 1st Embodiment of this invention. The top view which shows the blank board which comprises the paper container of 1st Embodiment of this invention. Sectional drawing containing the window part of the paper container of 1st Embodiment of this invention. The perspective view which shows the paper container of 2nd Embodiment of this invention.

  Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a perspective view showing the paper container of the first embodiment. The paper container 1 is formed by bending a blank plate 10 (see FIG. 2) into a gobel top box shape. The paper container 1 is filled with contents such as liquid substances and viscous substances such as food (alcohol, dressing, seasoning, dressing, juice, etc.) and sanitary goods (shampoo, rinse, etc.).

  The paper container 1 has a pouring member 2 serving as a spout on the inclined roof portion 3. A trunk portion 4 is provided below the inclined roof portion 3 so as to be connected. The body 4 is formed by side plates 4a, 4b, 4c, and 4d (see FIG. 2 for 4c and 4d) arranged on four sides. Window portions 8 are formed on the ridge lines at the left and right ends of one side plate 4a. Thereby, the contents of the paper container 1 can be visually recognized through the window portion 8.

  FIG. 2 shows a plan view of the blank plate 10 in which the box body excluding the pouring member 2 is developed in the paper container 1. The blank plate 10 in which the box body excluding the pouring member 2 is developed in the paper container 1 is provided with a crease D at a predetermined position, and the rectangular side plates 4a to 4d are connected in one direction. A window portion 8 is provided on the fold line D at the left and right ends of the side plate 4a. Inclined roof portion forming plates 3a to 3d that form the inclined roof portion 3 are connected to the upper ends of the side plates 4a to 4d, respectively. The inclined roof portion forming plate 3c is provided with a through hole 7 for attaching the extraction member 10 (see FIG. 1).

  Bottom plates 5a to 5d that form the bottom surface of the paper container 1 are connected to the lower ends of the side plates 4a to 4d, respectively. In addition, paste margin pieces 6 are provided on the sides of the inclined roof portion forming plate 3d, the side plate 4d, and the bottom plate 5d. A box-shaped paper container 1 is formed by bending the blank plate 10 at the crease D and heat-welding the adhesive margin piece 6.

  FIG. 3 shows a cross-sectional view including the window portion 8 of the blank plate 10. The blank board 10 has a paper base layer 20 having an opening in the window 8 and an interior material 30 made of a multilayer film laminated on the entire surface of the paper base layer 20. The window portion 8 is covered with the interior material 30. The paper base layer 20 and the interior material 30 are laminated via an adhesive layer 40 made of a urethane adhesive or an acrylic resin adhesive.

The paper base layer 20 is formed of a double-sided polyethylene-coated paper 21 in which polyethylene (PE) 23 and 24 are directly laminated on both sides of the paper 22. The basis weight of the paper 22 is, for example, 250 g / m ² . The polyethylene 23 disposed on the outer surface of the paper 22 is formed to a thickness of 20 μm, for example. The polyethylene 24 disposed on the inner surface of the paper 22 is formed with a thickness of 15 μm, for example.

  Note that a nitrified cotton urethane-based anchor coating agent 25 is printed on the inner surface side of the double-sided polyethylene-coated paper 21. Although the anchor coating agent 25 may be omitted, the adhesion between the paper base material layer 20 and the adhesive layer 40 can be improved by providing the anchor coating agent 25.

  The interior material 30 is provided with a polyamide layer 31, a polyester layer 33, a polyethylene (PE) layer 35, and a linear low density polyethylene (LLDPE) layer 36 in order from the outer surface. The polyamide layer 31 and the polyester layer 33 are bonded together via an adhesive layer 32. The polyamide layer 31 is made of polyamide such as nylon, and in this embodiment, for example, an oriented nylon (ONY) film having a thickness of 15 μm is used. The polyamide layer 31 can increase the puncture resistance of the window portion 8.

  The polyester layer 33 is formed of polyester such as polyethylene terephthalate (PET), and in this embodiment, a polyethylene terephthalate film having a thickness of, for example, 12 μm is used. The polyester layer 33 can enhance the fragrance retention and taste retention of the contents. Further, a barrier layer (not shown) made of a transparent vapor deposition film of silica is formed on one surface of the polyester layer 33. The barrier layer prevents oxygen and water vapor from entering the paper container 1. The polyester layer 33 is coated with a urethane anchor coating agent 34 on the inner surface side.

  The linear low density polyethylene layer 36 is formed of a linear low density polyethylene. In this embodiment, for example, a linear low density polyethylene film having a thickness of 40 μm is used. When the blank plate 10 is bent to form the paper container 1, the linear low density polyethylene layer 36 is thermally welded to the opposing linear low density polyethylene layer 36 or the polyethylene 23 of the paper base material layer 20.

  The polyethylene layer 35 is made of polyethylene, and the film of the polyester layer 33 and the film of the linear low density polyethylene layer 36 are bonded by an EC (Extrusion Coating) method or the like. In this embodiment, the polyethylene layer 35 is formed to a thickness of 20 μm, for example. The linear low density polyethylene is a kind of polyethylene, and the polyethylene layer 35 and the linear low density polyethylene layer 36 constitute a polyethylene layer.

  Below, the manufacturing method of the paper container 1 is demonstrated. The paper base material layer 20 is printed on a sheet of paper with an anchor coating agent 25 printed on one side of a roll-like double-sided polyethylene-coated paper 21 that has been corona treated on both sides. Next, a design such as a product name is formed on the other surface of the double-sided polyethylene-coated paper 21 by UV offset printing. Next, the window part 8 is formed by punching and the paper base material layer 20 is obtained. By using the sheet, it is possible to easily cope with a large variety of small-quantity production, and it is possible to form a die for punching the window portion 8 at a low cost.

  The interior material 30 is formed by laminating a stretched nylon film subjected to double-side corona treatment and a polyethylene terephthalate film having a barrier layer through an adhesive layer 32 by dry lamination. As a result, a film having the polyamide layer 31 and the polyester layer 33 is formed, and the anchor coating agent 34 is printed on one surface of the polyester layer 33.

  Next, the film having the polyamide layer 31 and the polyester layer 33 and the linear low density polyethylene film are bonded together via the polyethylene layer 35 by the EC method. Thereby, the interior material 30 is obtained.

  Next, the paper base material layer 20 and the interior material 30 are bonded together via the adhesive layer 40 by dry lamination. Next, the ruled line D and the through-hole 7 are formed in the blank board 10 by punching, and the skive hemming process of the paste margin piece 6 of the blank board 10 is performed.

  Next, the inside of the side plate 4a of the blank plate 10 and the outer surface of the adhesive margin piece 6 are frame sealed to form a cylindrical carton. The cylindrical carton is installed in a paper container filling and sealing device equipped with a carton assembly device or the like. A cylindrical carton is assembled by a paper container filling and sealing device, the pouring member 2 is attached to the through-hole 7, and the contents are filled and sealed. Thereby, the paper container 1 shown in FIG. 1 is obtained.

  The paper container 1 having the above configuration was evaluated in comparison with Comparative Examples 1 and 2 below. In Comparative Example 1, single-sided polyethylene-coated paper in which polyethylene was laminated on one side (outer surface) of paper 22 instead of double-sided coated paper 21 was used. The other parts are the same as in this embodiment. When the paper container of Comparative Example 1 was thermally welded with the linear low-density polyethylene layer 36, the water in the paper 22 was removed and bubbling was generated in which the paper 22 layer was lifted. On the other hand, the occurrence of bubbling was not observed in the paper container 1 of the present embodiment.

  In Comparative Example 2, a polyester layer 33 made of polyethylene terephthalate was disposed on the outer surface of a polyamide layer 31 made of stretched nylon. The other parts are the same as in this embodiment. Since polyamide such as stretched nylon has low acid resistance, delamination occurred at the interface between the polyester layer 33 and the polyamide layer 31 when the paper container of Comparative Example 2 was filled with a strongly acidic content. On the other hand, in the paper container 1 of the present embodiment, since the polyester layer 33 is disposed on the inner surface of the polyamide layer 31, no delamination was observed.

  According to this embodiment, the interior material 30 is laminated through the adhesive layer 40 on the entire surface of the paper base material layer 20 that opens the window portion 8. Thereby, since the adhesive which forms the adhesive layers 32 and 40 and the anchor coating agent 34 is not exposed on the inner surface of the paper container 1, the contents can be prevented from being altered or delaminated by the residual organic solvent of the adhesive.

  Moreover, since the paper base material layer 20 is formed of the double-sided polyethylene-coated paper 21, bubbling during heat welding can be prevented. In addition, since the interior material 30 is formed of a multilayer film in which at least a polyamide layer 31, a polyester layer 33, and a polyethylene layer (35, 36) are laminated in order from the outer surface side, delamination when filled with strongly acidic contents is achieved. Can be prevented.

  Moreover, since the barrier layer formed by vapor-depositing silica is provided on the polyester layer 33 forming the interior material 30, it is possible to easily prevent oxygen and water vapor from entering the paper container 1. The barrier layer may be formed of a transparent vapor deposition film of alumina, or may be formed of a vapor deposition film in which silica and alumina are laminated. Further, a barrier layer may be formed on one surface of the polyamide layer 31.

  Next, FIG. 4 is a perspective view showing the paper container of the second embodiment. For convenience of explanation, the same parts as those in the first embodiment shown in FIGS. 1 to 3 are given the same reference numerals. In the present embodiment, the window portion 8 of the paper container 1 is provided at a substantially central lower portion of one side plate 4 b that forms the body portion 4. Other parts including the configuration of the blank plate 10 are the same as those in the first embodiment.

  According to this embodiment, the contents of the paper container 1 can be visually recognized through the window portion 8 as in the first embodiment. At this time, since the interior material 30 is laminated on the entire surface of the paper base material layer 20, it is possible to prevent the contents from being altered or delaminated. Further, bubbling at the time of heat welding of the paper base material layer 20 can be prevented, and delamination can be prevented when the strongly acidic contents are filled.

  In addition, since the window portion 8 is not disposed on the ridge line of the paper container 1 as in the first embodiment, the strength of the paper container 1 is improved. Thereby, the deformation | transformation of the paper container 1 by the pressure reduction at the time of filling and cooling a high temperature content can be prevented.

  In the first and second embodiments, the polyamide layer 31 and the polyester layer 33 may be formed by a co-extruded film including a layer made of a polyamide resin and a layer made of a polyester resin. The coextruded film is coextruded and then stretched to improve the strength.

  More preferably, the polyamide layer 31 of the coextruded film is formed by adding a resin obtained by copolymerizing an unsaturated carboxylic acid or a derivative thereof to a polyamide resin, and the polyester layer 33 is formed by a sulfone group-containing polyester resin. Thereby, the adhesive strength between the polyamide layer 31 and the polyester layer 33 can be increased, and the adhesive layer 32 can be omitted. Further, the total thickness of the polyamide layer 31 and the polyester layer 33 can be formed thin (for example, about 15 μm).

  At this time, it is preferable that a fatty acid polyamide resin such as nylon is a main component as the polyamide resin. As a resin obtained by copolymerizing an unsaturated carboxylic acid or a derivative thereof, for example, a modified polyolefin resin obtained by copolymerizing maleic acid or the like with a polyolefin such as polyethylene or polypropylene can be used. As the sulfone group-containing polyester resin, one obtained by replacing part of the acid component of polyethylene terephthalate with 5-sodium sulfoisophthalic acid can be used.

  Further, a coextruded film including a layer made of a polyester resin, a layer made of a polyamide resin, and a layer made of a polyester resin may be used. Thereby, the polyamide layer 31 and the polyester layer 33 are formed, and a layer made of a polyester resin is further formed on the outer surface of the polyamide layer 31. According to this configuration, it is possible to further improve the fragrance retention and taste retention of the paper container 1. Moreover, you may form the barrier layer by the vapor deposition of a silica or an alumina on the surface of one of the said coextruded films.

  Moreover, in 1st, 2nd embodiment, you may print on the window part 8 of the interior material 30 by UV cut ink. Thereby, ultraviolet rays can be cut and the deterioration of the content by ultraviolet rays can be prevented.

  According to this invention, it can utilize for the paper container which accommodates contents, such as a liquid substance and a viscous thing.

DESCRIPTION OF SYMBOLS 1 Paper container 2 Outgoing member 3 Inclined roof part 3a-3d Inclined roof part formation board 4 Trunk part 4a-4d Side board 5a-5d Bottom board 6 Glue piece 7 Through-hole 8 Window part 10 Blank board 20 Paper base material layer 21 Double-sided polyethylene coated paper 22 Paper 23, 24 Polyethylene 25, 34 Anchor coating agent 30 Interior material 31 Polyamide layer 32, 40 Adhesive layer 33 Polyester layer 35 Polyethylene layer 36 Linear low density polyethylene layer

Claims (4)

A blank plate manufacturing method for forming a container having a gobeltop-type box having a window portion for visually recognizing the contents in a space on the inner side through a frame sealing process. There,
Forming a pattern by printing on the outer surface side of the paper base layer made of sheet paper;
Forming a window in the paper base layer;
Bonding a polyamide layer to the outer surface side of a polyester layer comprising a polyester film and bonding a polyethylene layer to the inner surface side of the polyester layer to form an interior material having a multilayer film structure;
A step of bonding said interior material with an adhesive layer made of urethane adhesive or an acrylic adhesive on the entire surface of the inner surface of the paper substrate layer,
Forming a through hole for attaching a ruled line and a pouring member for pouring out the contents by punching; and
And in the region of the window portion, the paper base material layer and the adhesive layer do not exist, and the interior material is exposed from the outer surface side. A blank plate manufacturing method for forming a container having a gobeltop-type box having a window portion for visually recognizing the contents in a space on the inner side through a frame sealing process. There,
In the blank plate, four rectangular side plates forming the body portion of the container are connected in one direction through folds, and an inclined roof portion of the container is formed at the upper end of the four side plates 4. Two inclined roof portion forming plates are connected to each other through folds, and the four inclined roof portion forming plates are connected to one direction through folds, and the bottom surfaces of the containers are formed at the lower ends of the four side plates. Four bottom plates are connected via folds, and the four bottom plates are connected in one direction via folds, and one side of the four side plates and one side of the four inclined roof forming plates And an adhesive margin piece connected to one side of the four bottom plates through a fold line,
Forming a pattern by printing on the outer surface side of the paper base layer made of sheet paper;
Forming a window in the paper base layer;
Bonding a polyamide layer to the outer surface side of a polyester layer comprising a polyester film and bonding a polyethylene layer to the inner surface side of the polyester layer to form an interior material having a multilayer film structure;
Bonding the interior material to the entire inner surface of the paper base layer via an adhesive layer;
Forming a through hole for attaching a ruled line and a pouring member for pouring out the contents by punching; and
And in the region of the window portion, the paper base material layer and the adhesive layer do not exist, and the interior material is exposed from the outer surface side. The method for producing a blank plate according to claim 1 or 2 , further comprising a step of cutting the roll-shaped double-sided polyethylene-coated paper to form the paper base material layer. A step of applying a skive hemming treatment to a paste margin piece provided at one end of the blank plate formed by the blank plate manufacturing method according to any one of claims 1 to 3 , and a step provided at the other end of the blank plate A method for producing a cylindrical carton, comprising the step of frame sealing the inner side of the side plate and the outer surface of the adhesive margin piece to form a cylindrical carton.

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