JP6465395B2 - Steel pipe joint structure and steel pipe pile embedding method using the same - Google Patents

Steel pipe joint structure and steel pipe pile embedding method using the same Download PDF

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JP6465395B2
JP6465395B2 JP2015016815A JP2015016815A JP6465395B2 JP 6465395 B2 JP6465395 B2 JP 6465395B2 JP 2015016815 A JP2015016815 A JP 2015016815A JP 2015016815 A JP2015016815 A JP 2015016815A JP 6465395 B2 JP6465395 B2 JP 6465395B2
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山本 彰
山本  彰
悠紀 粕谷
悠紀 粕谷
雄宣 稲川
雄宣 稲川
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Description

本発明は、主として杭径が小さな鋼管杭を地盤に埋め込む際に適用される鋼管の継手構造及びそれを用いた鋼管杭の埋込み方法に関する。   The present invention relates to a steel pipe joint structure mainly applied when embedding a steel pipe pile having a small pile diameter in the ground, and a steel pipe pile embedding method using the same.

構造物を支持するための杭基礎は、支持機構の観点からは、良質な支持層に下端を貫入させることで支持力を確保する支持杭と、良質な支持層がない場合に周辺地盤との摩擦によって支持力を確保する摩擦杭とに大別されるが、施工方法の観点からは、打込み杭、埋込み杭、場所打ち杭等に分類されるとともに、杭径の観点からは、φ300mm以下の埋込み杭や打込み杭を用いたマイクロパイル工法と呼ばれる杭工法が知られている。   From the standpoint of the support mechanism, the pile foundation for supporting the structure consists of a support pile that secures the support force by penetrating the lower end into a good quality support layer, and the surrounding ground when there is no good quality support layer. Friction piles that secure supporting force by friction are broadly classified, but from the viewpoint of construction method, they are classified as driven piles, embedded piles, cast-in-place piles, etc., and from the viewpoint of pile diameter, φ300 mm or less A pile method called a micropile method using embedded piles or driven piles is known.

マイクロパイル工法は、比較的小規模な施工機械で実施が可能であるため、狭隘な場所、空頭制限がある場所、山間部、傾斜地その他十分な施工スペースを確保できない場合に有効な手段として実績がある。   Since the micropile method can be implemented with relatively small construction machines, it has proven itself as an effective method when it is not possible to secure sufficient construction space in confined areas, places with limited heads, mountains, slopes, etc. is there.

マイクロパイル工法において鋼管杭を埋込み杭として用いる場合には、まず、地盤に掘削孔を先行形成し、次いで、該掘削孔内に鋼管杭を建て込むとともに、該鋼管杭の下方及び周囲にグラウト材を充填する。   In the case of using a steel pipe pile as an embedded pile in the micropile construction method, first, a drilling hole is first formed in the ground, and then a steel pipe pile is built in the drilling hole, and a grout material is provided below and around the steel pipe pile. Fill.

このようにすると、充填されたグラウト材は、鋼管杭の周囲で固化して該鋼管杭と周辺地盤との間で水平力や鋼管杭の周面に沿った摩擦力を伝達するとともに、鋼管杭の下方で固化して該鋼管杭の軸力を分散された状態で地盤に伝達し、鋼管杭の先端支持力を高める役割を果たす。   In this case, the filled grout material is solidified around the steel pipe pile and transmits a horizontal force and a frictional force along the peripheral surface of the steel pipe pile between the steel pipe pile and the surrounding ground. It solidifies below, transmits the axial force of the steel pipe pile to the ground in a dispersed state, and plays a role of increasing the tip support force of the steel pipe pile.

特開平10−252060号公報JP-A-10-252060 特許第 3747594号公報Japanese Patent No. 3747594

ここで、掘削孔を形成する際、その底面近傍に切削屑が残留することがあるが、この切削屑が偏在した状態でグラウト材が固化すると、固化体の強度が不足し、鋼管杭の下端で十分な大きさの先端支持力を期待することが難しくなる。   Here, when the excavation hole is formed, cutting scraps may remain near the bottom surface. However, if the grout material solidifies in a state where the cutting scraps are unevenly distributed, the strength of the solidified body becomes insufficient, and the lower end of the steel pipe pile Therefore, it is difficult to expect a sufficiently large tip support force.

本出願人は、掘削孔を形成した後、該掘削孔に建て込んだ鋼管杭を押し下げつつ回転させることにより、該鋼管杭の下端にて掘削孔の底面下方を攪乱するとともに、その攪乱土を、掘削孔の底面に残留していた切削屑及びグラウト材とともに攪拌混合して該底面の下方に地盤改良領域を形成し、しかる後、鋼管杭の下端が地盤改良領域の天端近傍高さとなるように該鋼管杭を退避させる工法をあらたに開発した。   After forming the excavation hole, the present applicant disturbs the bottom of the excavation hole at the lower end of the steel pipe pile by pushing down and rotating the steel pipe pile built in the excavation hole and Then, the ground improvement region is formed below the bottom by stirring and mixing together with the cutting waste and grout material remaining on the bottom surface of the excavation hole, and then the lower end of the steel pipe pile becomes the height near the top of the ground improvement region. Thus, a new method for retreating the steel pipe pile was developed.

このようにすると、地盤改良領域では、掘削孔の形成時に発生した切削屑が、攪乱土やグラウト材とともに均等に攪拌混合された状態となるため、該地盤改良領域は、強度に優れた良質な地盤改良体として固結することとなり、かくして鋼管杭の先端支持力が大幅に改善される。   In this way, in the ground improvement region, the cutting waste generated at the time of forming the excavation hole is in a state of being agitated and mixed together with the disturbing soil and the grout material, so that the ground improvement region has a good quality with excellent strength. It will be consolidated as a ground improvement body, thus greatly improving the tip bearing capacity of the steel pipe pile.

しかしながら、マイクロパイル工法では、狭隘な場所や空頭制限がある場所での施工が前提となるために、鋼管杭を溶接ではなくネジ継手で接合するところ、かかる接合形態では、上述のように鋼管杭を上下させたり両方向に回転させたりすると、接合箇所が緩んで該接合箇所での圧縮強度や引張強度あるいは曲げ強度が損なわれる懸念があるという問題を生じていた。   However, since the micropile construction method is premised on construction in a narrow space or where there is a space limitation, steel pipe piles are joined by screw joints instead of welding. When the plate is moved up and down or rotated in both directions, there has been a problem that the joint portion is loosened and the compressive strength, tensile strength or bending strength at the joint portion may be impaired.

ちなみに、接合対象である2本の杭体の一方に雄ネジ部を、他方に雌ネジ部をそれぞれ設けて互いに螺合した上、逆回転防止用のピンを雌ネジ部のネジ孔に螺合してその先端を雄ネジ部の周面に設けられた係止穴や係止溝に嵌め込むことにより、接合箇所における緩みを防止する構成が特許文献1,2に開示されているが、接合にあたっては、現場における締付け力のばらつきに起因して締付け完了状態における2本の杭体の相対回転位置にもばらつきが生じるため、雌ネジ部のネジ孔と雄ネジ部の係止穴あるいは係止溝との間に遊びを設ける必要があるが、その場合、遊びの分だけ逆回転し、結果として接合箇所における2本の杭体の緩みを十分に防止できないおそれがある。   By the way, one side of the two piles to be joined is provided with a male thread part and the other with a female thread part, and they are screwed together, and a reverse rotation prevention pin is screwed into the screw hole of the female thread part. Patent Documents 1 and 2 disclose a configuration in which the tip is fitted into a locking hole or a locking groove provided on the peripheral surface of the male screw portion to prevent loosening at the joint location. At the time, due to variations in the tightening force at the site, the relative rotational positions of the two piles in the tightening completed state also vary, so the screw hole of the female screw portion and the locking hole or locking of the male screw portion Although it is necessary to provide play between the groove, in that case, there is a possibility that the two pieces of the pile piles are not sufficiently prevented from loosening as a result of reverse rotation by the amount of play.

本発明は、上述した事情を考慮してなされたもので、2本の杭体をネジ継手によって現場接合するにあたり、締付け力にばらつきが生じたとしても、2本の杭体の逆回転を確実に防止可能な鋼管の継手構造及びそれを用いた鋼管杭の埋込み方法を提供することを目的とする。   The present invention has been made in consideration of the above-described circumstances. When two pile bodies are joined in place by screw joints, even if the tightening force varies, the two pile bodies can be reliably rotated in reverse. It is an object of the present invention to provide a steel pipe joint structure that can be prevented and a method for embedding a steel pipe pile using the same.

上記目的を達成するため、本発明に係る鋼管の継手構造は請求項1に記載したように、材軸方向に沿って互いに接合される2本の杭体のうち、一方の杭体に設けられた雄ネジ部を他方の杭体に設けられた雌ネジ部に螺合するとともに、前記雌ネジ部の肉厚方向に沿って該雌ネジ部に貫通形成されたネジ孔に係止ピンを挿通して該係止ピンの先端を前記雄ネジ部の周面に円環状又は螺旋状に形成されてなる周回溝に挿入することにより、該周回溝に対する前記係止ピンの係止作用によって前記2本の杭体の相対回転が防止されるようになっている鋼管の継手構造において、
前記周回溝の対向溝壁面のうち、前記雄ネジ部の先端側に位置する溝壁面を、壁面頂部が壁面底部よりも前記雄ネジ部の先端側に後退するように傾斜させるとともに、該溝壁面に前記係止ピンの先端を当接させたものである。
In order to achieve the above object, a steel pipe joint structure according to the present invention is provided in one of the two pile bodies joined together along the material axis direction as described in claim 1. The male screw portion is screwed into the female screw portion provided on the other pile body, and the locking pin is inserted into the screw hole formed through the female screw portion along the thickness direction of the female screw portion. Then, the tip of the locking pin is inserted into a circular groove formed in an annular shape or a spiral shape on the peripheral surface of the male screw portion, whereby the locking pin engages with the circular groove by the locking action of the locking pin. In the steel pipe joint structure in which relative rotation of the pile body is prevented ,
Of the opposing groove wall surfaces of the circumferential groove, the groove wall surface located on the front end side of the male screw portion is inclined so that the top surface of the wall surface is retracted toward the front end side of the male screw portion from the bottom surface of the wall surface, and the wall surface of the groove And the tip of the locking pin is brought into contact.

また、本発明に係る鋼管の継手構造は、前記係止ピンを、前記ネジ孔に螺合される軸部と該軸部の先端に設けられた円錐台部とで構成するとともに、該円錐台部の周面がその母線に沿って前記溝壁面に当接するように構成したものである。   In the steel pipe joint structure according to the present invention, the locking pin includes a shaft portion screwed into the screw hole and a truncated cone portion provided at a tip of the shaft portion. The peripheral surface of the portion is configured to contact the groove wall surface along the generatrix.

また、本発明に係る鋼管の継手構造は、前記雄ネジ部のネジ溝を前記周回溝としたものである。   In the steel pipe joint structure according to the present invention, the thread groove of the male thread portion is the circumferential groove.

また、本発明に係る鋼管の継手構造は、前記杭体の外径を300mm以下としたものである。   Moreover, the joint structure of the steel pipe which concerns on this invention makes the outer diameter of the said pile body 300 mm or less.

また、本発明に係る鋼管杭の埋込み方法は請求項5に記載したように、地盤に形成された掘削孔内に鋼管杭を建て込むと同時に又は相前後して該掘削孔内にグラウト材を投入し、
前記鋼管杭を押し下げつつ回転させることで該鋼管杭の下端にて前記掘削孔の底面下方を攪乱するとともに、その攪乱土を、攪乱開始前から前記掘削孔の底面に残留していた切削屑及び前記グラウト材とともに攪拌混合することにより、該底面の下方に地盤改良領域を形成し、
前記鋼管杭の下端が前記地盤改良領域の天端近傍高さとなるように該鋼管杭を退避させ、
前記鋼管杭の周囲に充填されたグラウト材を固化させるとともに、前記地盤改良領域に含まれるグラウト材を固化させることで該地盤改良領域を固結させる鋼管杭の埋込み方法であって、前記鋼管杭を構成する複数の杭体のうち、隣り合う2本の杭体を請求項1乃至請求項4のいずれか一記載の鋼管の継手構造を用いて相互に接合するものである。
Further, according to the method for embedding a steel pipe pile according to the present invention, as described in claim 5, the grout material is put into the excavation hole at the same time as or after the steel pipe pile is built in the excavation hole formed in the ground. Throw in,
The steel pipe pile is rotated while being pushed down to disturb the bottom bottom of the excavation hole at the lower end of the steel pipe pile, and the disturbed soil is removed from the bottom of the excavation hole before the start of the disturbance. By stirring and mixing with the grout material, a ground improvement region is formed below the bottom surface,
The steel pipe pile is retracted so that the lower end of the steel pipe pile is at a height near the top of the ground improvement region,
A steel pipe pile embedding method for solidifying the ground improvement region by solidifying a grout material filled around the steel pipe pile and solidifying the grout material contained in the ground improvement region, the steel pipe pile The two adjacent pile bodies are joined mutually using the joint structure of the steel pipe as described in any one of Claim 1 thru | or 4.

[第1の発明]
第1の発明に係る鋼管の継手構造においては、2本の杭体の一方に設けられた雄ネジ部を他方に設けられた雌ネジ部に螺合することでそれらを相互接合し、その状態で雌ネジ部のネジ孔に係止ピンを挿通するとともに、該係止ピンの先端を雄ネジ部の周面に形成されてなる周回溝に挿入するが、該周回溝の対向溝壁面のうち、雄ネジ部の先端側に位置する溝壁面(以下、これを特に係止用溝壁面と呼ぶ)は、壁面頂部が壁面底部よりも雄ネジ部の先端側に後退するように傾斜させてあり、該溝壁面に係止ピンの先端を当接させてある。
[First invention]
In the joint structure of the steel pipe according to the first invention, the male screw portion provided on one of the two pile bodies is screwed to the female screw portion provided on the other, and they are joined to each other. Then, the locking pin is inserted into the screw hole of the female screw portion, and the tip of the locking pin is inserted into the circumferential groove formed on the peripheral surface of the male screw portion. The groove wall surface located on the front end side of the male screw portion (hereinafter, this is particularly referred to as a groove wall surface for locking) is inclined so that the top of the wall surface is retracted to the front end side of the male screw portion from the bottom of the wall surface. The tip of the locking pin is brought into contact with the groove wall surface.

このようにすると、雌ネジ部に設けられたネジ孔と雄ネジ部に設けられた周回溝との相対位置関係にバラツキが生じたとしても、そのバラツキが一定の範囲内であれば、係止ピンをネジ孔に沿って適宜進退させることにより、係止ピンの先端を係止用溝壁面に必ず当接させることができる。   In this way, even if there is a variation in the relative positional relationship between the screw hole provided in the female screw portion and the circumferential groove provided in the male screw portion, if the variation is within a certain range, By appropriately moving the pin back and forth along the screw hole, the tip of the locking pin can be brought into contact with the locking groove wall surface.

そのため、2本の杭体をネジ継手で接合する際、現場における締付け力のばらつきに起因して、締付け完了後、2本の杭体が、回転方向に沿って、ひいては材軸方向に沿って相対位置がばらつく場合であっても、2本の杭体の逆回転を未然に防止することが可能となる。   Therefore, when joining two pile bodies with threaded joints, the two pile bodies are aligned along the rotational direction and eventually along the axis of the material after tightening is completed due to variations in tightening force at the site. Even when the relative positions vary, it is possible to prevent the two piles from rotating backward.

係止用溝壁面は上述したように、壁面頂部が壁面底部よりも雄ネジ部の先端側に後退するように傾斜させる必要があるが、それに対向する壁面をどのように構成するかは任意であって、例えば直立状の壁面であってもかまわない。   As described above, the wall surface of the locking groove needs to be inclined so that the top surface of the wall surface recedes toward the front end side of the male screw portion rather than the bottom surface of the wall surface. For example, it may be an upright wall surface.

係止ピンは、ネジ孔に螺合される軸部のみで構成し、該軸部の先端周縁を係止用溝壁面に当接させるようにしてもかまわないが、これに代えて、係止ピンを、ネジ孔に螺合される軸部と該軸部の先端に設けられた円錐台部とで構成するとともに、該円錐台部の周面がその母線に沿って溝壁面に当接するように構成したならば、点接触であるために係止強度が不十分となるおそれがある前者の構成に比べ、線接触ゆえに係止強度を十分に高めることが可能となる。   The locking pin may be composed only of a shaft portion screwed into the screw hole, and the peripheral edge of the shaft portion may be brought into contact with the locking groove wall surface. The pin is composed of a shaft portion screwed into the screw hole and a truncated cone portion provided at the tip of the shaft portion, and the peripheral surface of the truncated cone portion is in contact with the groove wall surface along the generatrix. If it is configured as described above, it is possible to sufficiently increase the locking strength due to the line contact compared to the former configuration in which the locking strength may be insufficient due to the point contact.

雄ネジ部の周回溝は、任意に構成することが可能であって、雄ネジ部のネジ溝とは別に構成するようにしてもかまわないが、雄ネジ部のネジ溝を本発明の周回溝として利用するようにすれば、ネジ溝とは異なる周回溝を雄ネジ部に別途加工形成する手間を省くことができる。   The circumferential groove of the male thread portion can be arbitrarily configured and may be configured separately from the thread groove of the male thread portion. However, the thread groove of the male thread portion is the circumferential groove of the present invention. As a result, it is possible to save the trouble of separately forming a circumferential groove different from the thread groove in the male thread portion.

雄ネジ部のネジ溝を本発明の周回溝として利用する場合、そのネジ溝を三角ネジや台形ネジのネジ溝としたり、のこ歯ネジのネジ溝とする構成が可能であるが、前者においては、係止用溝壁面とそれに対向する壁面とがいずれも傾斜面であって横断面では対称配置された構成となり、後者においては、係止用溝壁面が傾斜面でそれに対向する壁面が直立面となる。   When the thread groove of the male thread is used as the circular groove of the present invention, the thread groove can be a thread groove of a triangular screw or a trapezoidal screw or a thread groove of a sawtooth screw. The locking groove wall surface and the opposite wall surface are both inclined surfaces and are symmetrically arranged in the cross section. In the latter case, the locking groove wall surface is inclined and the opposite wall surface is upright. It becomes a surface.

鋼管杭を構成する杭体は、マイクロパイル工法で採用される概ね300mm以下の外径のものを主たる対象とするが、鋼管杭に引抜き力が作用したとき、雄ネジ部側の溝壁とそれに当接する雌ネジ部側の溝壁が直立していなくてもそれらの噛合による引抜き強度を十分に確保することができるのであれば、外径が300mmを上回る杭体であってもかまわない。   Pile bodies that make up steel pipe piles are mainly targeted for those with an outer diameter of approximately 300 mm or less, which are adopted in the micropile method, but when a pulling force is applied to a steel pipe pile, A pile body having an outer diameter exceeding 300 mm may be used as long as the pulling strength by engagement can be sufficiently ensured even if the groove wall on the female screw portion side to be in contact is not upright.

[第2の発明]
第2の発明に係る鋼管杭の埋込み方法においては、まず、鋼管杭を建て込むための掘削孔を地盤に形成する。掘削孔を形成するにあたっては、例えば二重管削孔、アースオーガといった公知の施工方法を適宜採用すればよい。
[Second invention]
In the steel pipe pile embedding method according to the second aspect of the invention, first, an excavation hole for building the steel pipe pile is formed in the ground. In forming the excavation hole, a known construction method such as a double pipe drilling hole or an earth auger may be employed as appropriate.

掘削孔が形成された段階では、該掘削孔の底面に切削屑が残留するが、この状態のまま、掘削孔内に鋼管杭を建て込むとともに、該掘削孔内にグラウト材を投入する。投入のタイミングは、鋼管杭の建込みと同時でもよいし、建込み前又は建込み後でもよい。グラウト材は例えば、セメント、石灰等の水硬性材料で構成することができる。   At the stage where the excavation hole is formed, cutting scraps remain on the bottom surface of the excavation hole. In this state, a steel pipe pile is built in the excavation hole and a grout material is introduced into the excavation hole. The timing of input may be simultaneous with the construction of the steel pipe pile, or may be before or after the construction. The grout material can be composed of a hydraulic material such as cement or lime.

鋼管杭を建て込むにあたっては、第1の発明に係る鋼管の継手構造を用いて複数の杭体を順次それらの材軸方向に沿って接合しながら行う。   In constructing steel pipe piles, a plurality of pile bodies are sequentially joined along their material axis directions using the steel pipe joint structure according to the first invention.

なお、従来であれば、2本の杭体をネジ継手で接合する際、現場における締付け力のばらつきに起因して、締付け完了後、2本の杭体が、回転方向に沿って、ひいては材軸方向に沿って相対位置がばらつくため、係止ピンを用いたとしても、ばらつきを考慮した遊びの分だけ、逆回転の発生が余儀なくされ、接合箇所での強度低下も懸念されていたが、第1の発明に係る鋼管の継手構造によれば、2本の杭体の相対位置が材軸方向に沿ってばらついたとしても、遊びを設けることなく、係止ピンをセットすることができるので、現場における締付け時の施工精度が大幅に緩和される。   In addition, conventionally, when two pile bodies are joined by screw joints, the two pile bodies are rotated along the direction of rotation after the completion of the tightening due to variations in the tightening force at the site. Since the relative position varies along the axial direction, even if a locking pin is used, the occurrence of reverse rotation is inevitably caused by the amount of play considering variation, and there is a concern about the strength reduction at the joint, According to the steel pipe joint structure according to the first invention, even if the relative position of the two pile bodies varies along the material axis direction, the locking pin can be set without providing play. The construction accuracy during tightening at the site is greatly eased.

次に、鋼管杭を押し下げつつ回転させることで、該鋼管杭の下端にて掘削孔の底面下方を攪乱するとともに、その攪乱土を、攪乱開始前から掘削孔の底面に残留していた切削屑及びグラウト材とともに攪拌混合することにより、該底面の下方に地盤改良領域を形成する。鋼管杭の押下げ及び回転は、例えばボーリングマシンを用いて行えばよい。   Next, by rotating the steel pipe pile while pushing it down, the bottom of the drilling hole is disturbed at the lower end of the steel pipe pile, and the disturbed soil remains on the bottom surface of the drilling hole before the start of the disturbance. And a ground improvement area | region is formed under this bottom face by stirring and mixing with grout material. The steel pipe pile may be pushed down and rotated using, for example, a boring machine.

掘削孔の底面をどのようにして鋼管杭の下端で攪乱するかは任意であるが、鋼管杭を、例えば杭本体と該杭本体の材軸回りの回転によって少なくともその横断面に相当する範囲を攪乱できるように杭本体の先端に設けられた攪乱手段とで構成することができる。   It is arbitrary how the bottom surface of the excavation hole is disturbed at the lower end of the steel pipe pile, but the steel pipe pile has a range corresponding to at least the cross section thereof by rotating around the pile main body and the material axis of the pile main body, for example. It can be composed of a disturbance means provided at the tip of the pile body so that it can be disturbed.

地盤改良領域が形成されたならば、鋼管杭の下端が地盤改良領域の天端近傍高さとなるように該鋼管杭を退避させる。     If the ground improvement area | region is formed, this steel pipe pile will be evacuated so that the lower end of a steel pipe pile may become the top edge vicinity height of a ground improvement area | region.

次に、鋼管杭の周囲に充填されたグラウト材を固化させるとともに、地盤改良領域に含まれるグラウト材を固化させることで該地盤改良領域を固結させる。   Next, the grout material filled around the steel pipe pile is solidified, and the ground improvement region is consolidated by solidifying the grout material included in the ground improvement region.

このようにすると、掘削孔の形成時に発生し該掘削孔の底面に残留していた切削屑は、攪乱土やグラウト材とともに均等に攪拌混合されて地盤改良領域となるので、該グラウト材が固化したとき、地盤改良領域は、切削屑が偏在しない状態で固結する。   In this way, the cutting waste generated at the time of forming the excavation hole and remaining on the bottom surface of the excavation hole is uniformly mixed with the disturbed soil and the grout material to become a ground improvement region, so that the grout material is solidified. When this is done, the ground improvement region is consolidated in a state where the cutting waste is not unevenly distributed.

そのため、地盤改良領域は、強度に優れた良質な地盤改良体として固結することとなり、かくして切削屑が例えば下方に偏在する形でグラウト材が固化するといった事態を回避することが可能となり、鋼管杭の先端支持力を大幅に高めることが可能となる。   Therefore, the ground improvement region is consolidated as a high-quality ground improvement body excellent in strength, and thus it is possible to avoid a situation where the grout material solidifies in a form in which cutting waste is unevenly distributed, for example, It becomes possible to greatly enhance the tip support force of the pile.

また、鋼管杭の押下げ及び回転並びに退避操作を行うことにより、隣り合う2本の杭体の接合箇所で逆方向の相対回転が生じるような荷重の発生があり得るが、このような荷重が生じたとしても、第1の発明によってそれらの逆回転が確実に防止される。   Moreover, by pushing down and rotating the steel pipe pile and performing a retreat operation, there may be a load that causes a relative rotation in the opposite direction at the joint portion of the two adjacent pile bodies. Even if it occurs, the reverse rotation is reliably prevented by the first invention.

第1実施形態に係る鋼管の継手構造を示した図であり、(a)は材軸方向に沿った縦断面図、(b)は横断面図、(c)はA−A線に沿う詳細断面図。It is the figure which showed the joint structure of the steel pipe which concerns on 1st Embodiment, (a) is a longitudinal cross-sectional view along a material-axis direction, (b) is a cross-sectional view, (c) is the detail which follows an AA line Sectional drawing. 第1実施形態に係る鋼管の継手構造における組立開始状況を示した図。The figure which showed the assembly start condition in the joint structure of the steel pipe which concerns on 1st Embodiment. 第1実施形態に係る鋼管の継手構造における組立完了状況を示した図。The figure which showed the assembly completion situation in the joint structure of the steel pipe which concerns on 1st Embodiment. 第1実施形態に係る鋼管の継手構造の作用を示した説明図であり、(a)、(c)、(e)は、係止ピン105と係止用溝壁面109との当接状況を、雌ネジ部103bのネジ孔104と雄ネジ部103aのネジ溝106との相対位置関係ごとに示した図、(b)、(d)、(f)はそれぞれ、(a)、(b)、(c)におけるB−B線、C−C線、D−D線方向からの矢視図。It is explanatory drawing which showed the effect | action of the joint structure of the steel pipe which concerns on 1st Embodiment, (a), (c), (e) is the contact state of the locking pin 105 and the groove | channel wall surface 109 for locking. FIGS. 4A and 4B are views showing the relative positional relationship between the screw hole 104 of the female screw portion 103b and the screw groove 106 of the male screw portion 103a, and FIGS. The arrow view from the BB line, CC line, and DD line direction in (c). 変形例に係る詳細図。The detailed figure which concerns on a modification. 別の変形例に係る詳細図。The detail figure which concerns on another modification. 第2実施形態に係る鋼管杭1を示した側面図。The side view which showed the steel pipe pile 1 which concerns on 2nd Embodiment. 切削カッター7を示した図であり、(a)は下方から見上げた図、(b)は斜視図。It is the figure which showed the cutting cutter 7, (a) is the figure looked up from the downward | lower direction, (b) is a perspective view. 第2実施形態に係る鋼管杭の埋込み方法の実施手順を示した施工図。The construction drawing which showed the implementation procedure of the embedding method of the steel pipe pile which concerns on 2nd Embodiment. 引き続き第2実施形態に係る鋼管杭の埋込み方法の実施手順を示した施工図。The construction drawing which showed the implementation procedure of the embedding method of the steel pipe pile concerning a 2nd embodiment continuously. 引き続き第2実施形態に係る鋼管杭の埋込み方法の実施手順を示した施工図。The construction drawing which showed the implementation procedure of the embedding method of the steel pipe pile concerning a 2nd embodiment continuously.

以下、本発明に係る鋼管の継手構造及びそれを用いた鋼管杭の埋込み方法の実施の形態について、添付図面を参照して説明する。   Hereinafter, embodiments of a steel pipe joint structure according to the present invention and a steel pipe pile embedding method using the same will be described with reference to the accompanying drawings.

[第1実施形態]
図1は、本実施形態に係る鋼管の継手構造を示した断面図及び詳細図である。同図でわかるように、本実施形態に係る鋼管の継手構造101は、材軸方向に沿って互いに接合される2本の杭体102a,102bのうち、一方の杭体102aに設けられた雄ネジ部103aを他方の杭体102bに設けられた雌ネジ部103bに螺合するとともに、雌ネジ部103bの肉厚方向に沿って該雌ネジ部に貫通形成されたネジ孔104に係止ピン105を挿通して該係止ピンの先端を雄ネジ部103aの周面に螺旋状に形成されてなる周回溝としてのネジ溝106に挿入してある。
[First embodiment]
FIG. 1 is a cross-sectional view and a detailed view showing a joint structure of a steel pipe according to the present embodiment. As can be seen in the figure, the joint structure 101 of the steel pipe according to the present embodiment is a male provided on one pile body 102a out of the two pile bodies 102a and 102b joined together along the material axis direction. A screw pin 103a is screwed into a female screw portion 103b provided in the other pile body 102b, and a locking pin is inserted into a screw hole 104 formed through the female screw portion along the thickness direction of the female screw portion 103b. The leading end of the locking pin is inserted into a screw groove 106 as a circular groove formed in a spiral shape on the peripheral surface of the male screw portion 103a.

雄ネジ部103aは、現場に搬入する前に予め工場等で、杭体102aを構成する鋼管の端部に溶接しておけばよいし、雌ネジ部103bも同じく、杭体102bを構成する鋼管の端部に溶接しておけばよい。   The male threaded portion 103a may be welded to the end of the steel pipe constituting the pile body 102a in advance at a factory or the like before being brought into the site, and the female threaded part 103b is similarly a steel pipe constituting the pile body 102b. What is necessary is just to weld to the edge part.

係止ピン105は、ネジ孔104に螺合される軸部107と該軸部の先端に設けられた円錐台部108とで構成してある。   The locking pin 105 includes a shaft portion 107 screwed into the screw hole 104 and a truncated cone portion 108 provided at the tip of the shaft portion.

ネジ孔104は、同図(b)でよくわかるように互いに直交する2つの回転角度位置にそれぞれ設けてある。   The screw holes 104 are provided at two rotation angle positions orthogonal to each other, as can be seen in FIG.

雄ネジ部103aは台形ネジとして構成してあり、該雄ネジ部のネジ溝106は同図(c)に示すように、その対向溝壁面のうち、雄ネジ部103aの先端側に位置する溝壁面(同図では上側。以下、係止用溝壁面)109については、壁面頂部が壁面底部よりも雄ネジ部103aの先端側に後退するように傾斜させてある。   The male screw portion 103a is configured as a trapezoidal screw, and the screw groove 106 of the male screw portion is a groove located on the tip side of the male screw portion 103a in the opposing groove wall surface as shown in FIG. A wall surface (upper side in the figure, hereinafter referred to as a locking groove wall surface) 109 is inclined so that the top surface of the wall surface is retracted to the front end side of the male screw portion 103a from the bottom surface of the wall surface.

なお、台形ネジである関係上、雄ネジ部103aの基端側に位置する溝壁面(同図では下側)についても、壁面頂部が壁面底部よりも雄ネジ部103aの基端側に後退するように傾斜させてある。   In addition, because of the trapezoidal screw, the top of the wall surface of the groove wall surface (lower side in the figure) located on the base end side of the male screw portion 103a is retracted to the base end side of the male screw portion 103a rather than the bottom surface of the wall surface. It is inclined like this.

ここで、係止ピン105は、円錐台部108の周面がその母線に沿って係止用溝壁面109に当接するように、すなわち円錐台部108の周面が線接触で係止用溝壁面109に当接するように構成してある。   Here, the locking pin 105 is arranged so that the peripheral surface of the truncated cone part 108 contacts the locking groove wall surface 109 along the generatrix, that is, the peripheral surface of the truncated cone part 108 is in line contact with the locking groove. It is configured to contact the wall surface 109.

本実施形態に係る鋼管の継手構造101を組み立てるには、まず、一方の杭体102aを地盤に埋設しあるいは打ち込むことで安定保持する。杭体102aの雄ネジ部103aは、必要に応じて予め清掃しておく。   In order to assemble the steel pipe joint structure 101 according to the present embodiment, first, one pile body 102a is stably embedded by being embedded or driven into the ground. The male threaded portion 103a of the pile body 102a is previously cleaned as necessary.

次に、図2に示すように他方の杭体102bを吊り上げ、その下端に設けられた雌ネジ部103bの下端開口を雄ネジ部103aの先端に嵌め込んで杭体102bを回転させることにより、杭体102bの雌ネジ部103bを杭体102aの雄ネジ部103aに螺合させる。   Next, as shown in FIG. 2, the other pile body 102b is lifted, and the lower end opening of the female screw portion 103b provided at the lower end is fitted into the tip of the male screw portion 103a to rotate the pile body 102b. The female thread portion 103b of the pile body 102b is screwed into the male thread portion 103a of the pile body 102a.

次に、係止ピン105の軸部107を雌ネジ部103bのネジ孔104に螺合させる形で該係止ピンをネジ孔104に挿通し、その先端を雄ネジ部103aのネジ溝106に挿入するとともに、係止ピン105の先端に設けられた円錐台部108の周面が、その母線に沿って係止用溝壁面109に当接するまで、係止ピン105をネジ孔104にねじ込む。   Next, the locking pin 105 is inserted into the screw hole 104 so that the shaft portion 107 of the locking pin 105 is screwed into the screw hole 104 of the female screw portion 103b, and the tip thereof is inserted into the screw groove 106 of the male screw portion 103a. While being inserted, the locking pin 105 is screwed into the screw hole 104 until the peripheral surface of the truncated cone portion 108 provided at the tip of the locking pin 105 contacts the locking groove wall surface 109 along the generatrix.

このようにすると、係止ピン105は図3に示すように、軸部107が雌ネジ部103bのネジ孔104に螺合された状態で、円錐台部108の周面が係止用溝壁面109に確実に当接された状態となり、杭体102aと杭体102bとが相対回転しようとしても、係止ピン105による係止作用によって両者の相対回転は阻止される。   In this way, as shown in FIG. 3, the locking pin 105 has the peripheral surface of the truncated cone portion 108 with the locking groove wall surface in a state where the shaft portion 107 is screwed into the screw hole 104 of the female screw portion 103 b. Even if the pile body 102a and the pile body 102b try to rotate relative to each other, the relative rotation of the two is prevented by the locking action of the locking pin 105.

図4は、係止ピン105と係止用溝壁面109との当接状況を、雌ネジ部103bのネジ孔104と雄ネジ部103aのネジ溝106との相対位置関係ごとに示したものである。   FIG. 4 shows the contact state between the locking pin 105 and the locking groove wall surface 109 for each relative positional relationship between the screw hole 104 of the female screw portion 103b and the screw groove 106 of the male screw portion 103a. is there.

まず、同図(a)は、図1(c)あるいは図3(b)で既に説明したものを再掲したものであるが、このケースでは、円錐台部10はが図4(b)に示すように、その周面の母線全長にわたって係止用溝壁面109と当接する。   First, FIG. 4 (a) is a reproduction of what has already been described in FIG. 1 (c) or FIG. 3 (b). In this case, the truncated cone portion 10 is shown in FIG. 4 (b). In this way, the locking groove wall surface 109 abuts over the entire length of the busbar on the peripheral surface.

次に、図4(c)、(d)は、雌ネジ部103bのネジ孔104が、雄ネジ部103aのネジ溝106よりも下方にずれたケースを示したものであり、このケースでは、円錐台部108は、(a)のケースと同様、その周面の母線全長にわたって係止用溝壁面109と当接し、かつ円錐台部108の先端面がネジ溝106の底面に当接する。   Next, FIGS. 4C and 4D show a case where the screw hole 104 of the female screw portion 103b is shifted downward from the screw groove 106 of the male screw portion 103a. In this case, Similar to the case (a), the truncated cone portion 108 abuts against the locking groove wall surface 109 over the entire length of the peripheral surface of the peripheral surface, and the distal end surface of the truncated cone portion 108 abuts against the bottom surface of the screw groove 106.

次に、図4(e)、(f)は、雌ネジ部103bのネジ孔104が、雄ネジ部103aのネジ溝106よりも上方にずれたケースを示したものであり、このケースでは、円錐台部108の先端面がネジ溝106の底面から大きく離間するものの、円錐台部108は、その周面の母線のうち、限定された範囲で係止用溝壁面109と当接する。   Next, FIGS. 4E and 4F show a case in which the screw hole 104 of the female screw portion 103b is displaced upward from the screw groove 106 of the male screw portion 103a. In this case, Although the front end surface of the truncated cone part 108 is largely separated from the bottom surface of the screw groove 106, the truncated cone part 108 contacts the locking groove wall surface 109 within a limited range of the generatrix of the peripheral surface.

このように、雌ネジ部103bのネジ孔104と雄ネジ部103aのネジ溝106との間に材軸方向に沿った相対位置のバラツキが多少生じていたとしても、軸部107が雌ネジ部103bのネジ孔104に螺合した状態で、円錐台部108の周面が係止用溝壁面109に確実に当接する。   As described above, even if there is some variation in the relative position along the material axis direction between the screw hole 104 of the female screw portion 103b and the screw groove 106 of the male screw portion 103a, the shaft portion 107 becomes the female screw portion. The circumferential surface of the truncated cone portion 108 is securely in contact with the locking groove wall surface 109 in a state of being screwed into the screw hole 104 of 103b.

以上説明したように、本実施形態に係る鋼管の継手構造101によれば、雌ネジ部103bに設けられたネジ孔104と雄ネジ部103aに設けられたネジ溝106との相対位置関係にバラツキが生じたとしても、そのバラツキが一定の範囲内であれば、係止ピン105をネジ孔104に沿って適宜進退させることにより、係止ピン105の先端に設けられた円錐台部108を係止用溝壁面109に必ず当接させることができる。   As described above, according to the steel pipe joint structure 101 according to the present embodiment, the relative positional relationship between the screw hole 104 provided in the female screw portion 103b and the screw groove 106 provided in the male screw portion 103a varies. If the variation is within a certain range, the locking pin 105 is appropriately advanced and retracted along the screw hole 104 to engage the truncated cone portion 108 provided at the tip of the locking pin 105. It can be brought into contact with the stop groove wall 109 without fail.

そのため、杭体102aと杭体102bとをネジ継手で接合する際、現場における締付け力のばらつきに起因して、締付け完了後、2本の杭体102a,102bが、回転方向に沿って、ひいては材軸方向に沿って相対位置がばらつく場合であっても、それら2本の杭体102a,102bの逆回転を未然に防止することが可能となる。   Therefore, when the pile body 102a and the pile body 102b are joined with a threaded joint, the two pile bodies 102a and 102b are extended along the rotation direction after the completion of tightening due to variations in the tightening force at the site. Even when the relative position varies along the material axis direction, it is possible to prevent the two pile bodies 102a and 102b from rotating in reverse.

本実施形態では、雄ネジ部103a及び雌ネジ部103bを一条ネジとしたが、このような一条ネジに限らず、二条ネジや三条ネジにも適用できることは言うまでもない。   In the present embodiment, the male screw portion 103a and the female screw portion 103b are single-threaded screws, but it goes without saying that the present invention is not limited to such single-threaded screws but can be applied to double-threaded or triple-threaded screws.

また、本実施形態では、雄ネジ部103a及び雌ネジ部103bを右ネジとしたが、これに代えて左ネジ(逆ネジ)としてもかまわない。   Further, in the present embodiment, the male screw portion 103a and the female screw portion 103b are right-hand screws, but may be left-hand screws (reverse screws) instead.

また、本実施形態では、ネジ孔104を互いに直交する回転角度位置に2つ設けた構成としたが、係止作用が発揮される限り、単独設置でもかまわないし、逆に90゜ごとに計4つセットする構成でもかまわない。   In this embodiment, two screw holes 104 are provided at rotational angle positions orthogonal to each other. However, as long as the locking action is exerted, the screw holes 104 may be installed alone, or conversely, a total of 4 every 90 °. A configuration in which one set is also acceptable.

また、本実施形態では、雄ネジ部103a及び雌ネジ部103bを台形ネジで構成したが、これに代えて三角ネジでもよいし、図5に示したようにのこ歯ネジでもかまわない。   Further, in the present embodiment, the male screw portion 103a and the female screw portion 103b are constituted by trapezoidal screws, but instead of this, a triangular screw may be used, or a sawtooth screw as shown in FIG. 5 may be used.

のこ歯ネジの場合、本発明に係る一方の杭体の雄ネジ部を、雄ネジ部103aに代えて、のこ歯ネジの雄ネジ部103a′とするとともに、本発明に係る他方の杭体の雌ネジ部を、雌ネジ部103bに代えて、のこ歯ネジの雌ネジ部103b′とし、のこ歯ネジのネジ溝106′の対向溝壁のうち、斜面形成された側の溝壁を、本発明の係止用溝壁面109とするとともに、該係止用溝壁面に係止ピン105の円錐台部108の周面を当接させるようにする。   In the case of a sawtooth screw, the male threaded portion of one pile according to the present invention is replaced with a male threaded portion 103a 'instead of the male threaded portion 103a and the other pile according to the present invention. Instead of the female screw portion 103b, the female screw portion of the body is a female screw portion 103b 'of the sawtooth screw, and the groove on the side where the inclined surface is formed in the opposing groove wall of the screw groove 106' of the sawtooth screw. The wall is the locking groove wall surface 109 of the present invention, and the peripheral surface of the truncated cone portion 108 of the locking pin 105 is brought into contact with the locking groove wall surface.

また、本実施形態では、円環状又は螺旋状に形成されてなる本発明の周回溝を、雄ネジ部103aのネジ溝106で構成したが、これに代えて、雄ネジ部103aに設けられた環状溝で構成してもよい。   In the present embodiment, the circular groove of the present invention formed in an annular shape or a spiral shape is configured by the screw groove 106 of the male screw portion 103a. Instead, the circular groove is provided in the male screw portion 103a. You may comprise an annular groove.

図6は、上記変形例に係る鋼管の継手構造を示したものであって、同図(a)に示すように、一方の杭体112aに設けられた雄ネジ部113aの先端近傍に、その周面に円環状に形成されてなる環状溝116を設ける一方、他方の杭体112bに設けられた雌ネジ部113bに、その肉厚方向に沿ってネジ孔104を貫通形成するとともに、環状溝116の対向溝壁のうち、雄ネジ部113aの先端側に位置する溝壁面を、壁面頂部が壁面底部よりも該雄ネジ部の先端側に後退するように傾斜させ、杭体112a及び杭体112bを接合した状態において、同図(b)に示すように、ネジ孔104に係止ピン105を螺合してその先端を環状溝116に挿入するとともに、該係止ピンの円錐台部108の周面を、上述の溝壁面、すなわち係止用溝壁面109に当接させてある。   FIG. 6 shows a joint structure of a steel pipe according to the above modification, and as shown in FIG. 6 (a), in the vicinity of the distal end of the male screw portion 113a provided on one pile body 112a, While the annular groove 116 formed in an annular shape is provided on the peripheral surface, the screw hole 104 is formed through the female screw portion 113b provided in the other pile body 112b along the thickness direction, and the annular groove 116 of the opposing groove walls of 116, the groove wall surface located on the front end side of the male screw portion 113a is inclined so that the top surface of the wall surface recedes toward the front end side of the male screw portion rather than the bottom surface of the wall surface. In the state where 112b is joined, as shown in FIG. 4B, the locking pin 105 is screwed into the screw hole 104 and the tip thereof is inserted into the annular groove 116, and the truncated cone part 108 of the locking pin is inserted. The circumferential surface of the groove is the above-mentioned groove wall surface, that is, a locking groove wall 109 are brought into contact with.

かかる変形例においても、上述した実施形態と同様の作用効果を奏するが、ここではその説明を省略する。   Even in this modified example, the same effects as those of the above-described embodiment are obtained, but the description thereof is omitted here.

[第2実施形態]
次に、第2実施形態について説明する。なお、第1実施形態と実質的に同一の部品等については同一の符号を付してその説明を省略する。
[Second Embodiment]
Next, a second embodiment will be described. Note that components that are substantially the same as those of the first embodiment are denoted by the same reference numerals, and description thereof is omitted.

図7は、本実施形態に係る鋼管杭を示した側面図である。同図に示すように、本実施形態に係る鋼管杭1は、地盤2に形成された掘削孔3内に建て込まれるとともに該掘削孔の孔壁5との間に充填されたグラウト材9を介して掘削孔3に埋め込まれるようになっており、埋込み完了後は、底面4の下方に地盤改良体8が形成されてなる鋼管杭の埋込み構造が構築される。   FIG. 7 is a side view showing a steel pipe pile according to the present embodiment. As shown in the figure, the steel pipe pile 1 according to the present embodiment is built in the excavation hole 3 formed in the ground 2 and the grout material 9 filled between the excavation hole wall 5 is provided. The steel pipe pile embedding structure in which the ground improvement body 8 is formed below the bottom surface 4 is constructed after the completion of the embedding.

鋼管杭1は、杭本体6と該杭本体の先端に設けられた攪乱手段としての切削カッター7とで構成してあり、該切削カッターは、杭本体6を材軸回りに回転させることにより、該杭本体の横断面に相当する範囲を攪乱できるようになっている。   The steel pipe pile 1 is composed of a pile main body 6 and a cutting cutter 7 as a disturbance means provided at the tip of the pile main body, and the cutting cutter rotates the pile main body 6 around the material axis, The range corresponding to the cross section of the pile body can be disturbed.

杭本体6は、例えばマイクロパイル工法で採用される概ね300mm以下の円筒鋼管で構成することができる。   The pile main body 6 can be comprised by the cylindrical steel pipe below about 300 mm employ | adopted, for example with a micropile construction method.

ここで、杭本体6は、複数の杭体をそれらの材軸方向に沿ってネジ継手で相互接合してなるものであって、各杭体は、それらの下端に雌ネジ部103bをそれぞれ設けてあるとともに、それらの上端に雄ネジ部103aをそれぞれ設けてあり、任意位置で隣り合う2本の杭体は、第1実施形態で説明した杭体102aと杭体102bであって、他方の杭体102bに設けられた雌ネジ部103bを一方の杭体102aに設けられた雄ネジ部103aに螺合するすることで、該2本の杭体を相互接合できるようになっている。なお、雄ネジ部103a及び雌ネジ部103bの構成については、ここではその説明を省略する。   Here, the pile body 6 is formed by mutually joining a plurality of pile bodies with threaded joints along their material axis directions, and each pile body is provided with a female thread portion 103b at the lower end thereof. And two threaded bodies adjacent to each other at any position are the pile body 102a and the pile body 102b described in the first embodiment, and By screwing the female thread portion 103b provided in the pile body 102b to the male thread portion 103a provided in one pile body 102a, the two pile bodies can be joined to each other. In addition, about the structure of the external thread part 103a and the internal thread part 103b, the description is abbreviate | omitted here.

切削カッター7は図8でよくわかるように、中心角がそれぞれほぼ直角をなす一対の扇状平板11,11を、それらが杭本体6の材軸回りに回転対称となる位置で該杭本体の先端側開口を塞ぐ形となるように配置して構成してあるとともに、扇状平板11,11の周縁のうち、半径方向に沿った縁部の一方には切削歯12をそれぞれ立設してある。   As can be clearly seen in FIG. 8, the cutting cutter 7 has a pair of fan-like flat plates 11, 11 whose central angles are substantially perpendicular to each other, at the position where they are rotationally symmetric around the material axis of the pile body 6. The cutting teeth 12 are erected on one of the edges along the radial direction among the peripheral edges of the fan-shaped flat plates 11 and 11 and arranged so as to close the side openings.

一方、杭本体6の先端側開口のうち、扇状平板11,11に挟まれた2つの開口は、杭本体6の内部空間を圧送されてきたグラウト材が吐出される吐出口13,13として機能する。   On the other hand, two openings sandwiched between the fan-shaped flat plates 11, 11 among the openings on the front end side of the pile body 6 function as discharge ports 13, 13 from which the grout material that has been pumped through the internal space of the pile body 6 is discharged. To do.

本実施形態に係る鋼管杭の埋込み方法を用いて鋼管杭1を地盤2に埋め込むには、まず図9(a)に示すように、外ケーシング41で孔壁5を保護しつつ、内ケーシング42を回転させる、いわゆる二重管削孔によって鋼管杭1を建て込むための掘削孔3を地盤2に形成する。掘削孔3は、その底面4が地盤2の支持層に到達するように形成するのが望ましい。   In order to embed the steel pipe pile 1 in the ground 2 using the steel pipe pile embedding method according to the present embodiment, first, as shown in FIG. 9 (a), while protecting the hole wall 5 with the outer casing 41, the inner casing 42 The excavation hole 3 for constructing the steel pipe pile 1 is formed in the ground 2 by so-called double pipe drilling. It is desirable to form the excavation hole 3 so that the bottom surface 4 reaches the support layer of the ground 2.

掘削孔3が形成されたならば、図9(b)に示すように、内ケーシング42を撤去する一方、外ケーシング41はそのまま残置して孔壁5を引き続き保護する。   If the excavation hole 3 is formed, as shown in FIG. 9 (b), the inner casing 42 is removed, while the outer casing 41 is left as it is, and the hole wall 5 is continuously protected.

ここで、掘削孔3が形成された段階では、同図に示すように該掘削孔の底面4に切削屑43が残留するが、これを排出するための特段の措置は不要である。   Here, at the stage where the excavation hole 3 is formed, as shown in the figure, the cutting waste 43 remains on the bottom surface 4 of the excavation hole, but no special measures are required to discharge it.

次に、図10(a)に示すように、掘削孔3内に鋼管杭1を建て込むとともに、後述する地盤改良領域を形成するために必要でかつ十分な量のグラウト材51をケーシング41が残置された状態で掘削孔3に一次投入する。   Next, as shown in FIG. 10 (a), the steel pipe pile 1 is built in the excavation hole 3, and the casing 41 is provided with a sufficient amount of grout material 51 necessary to form a ground improvement region to be described later. In the state of being left behind, it is first introduced into the excavation hole 3.

グラウト材51は、鋼管杭1の建込みと同時に投入してもよいし、建込み前又は建込み後に投入してもよいが、鋼管杭1の建込み後に行う場合には、杭本体6の内部空間を利用してグラウト材51を圧送するとともに、該グラウト材を杭本体6の下端に形成された吐出口13,13から吐出するようにすればよい。   The grouting material 51 may be input simultaneously with the construction of the steel pipe pile 1 or may be introduced before or after the construction. The grout material 51 may be pumped using the internal space, and the grout material may be discharged from the discharge ports 13 and 13 formed at the lower end of the pile body 6.

鋼管杭1を建て込むにあたっては、第1実施形態に係る鋼管の継手構造を用いて複数の杭体を順次それらの材軸方向に沿って接合しながら行うが、第1実施形態に係る鋼管の継手構造によれば、隣り合う2本の杭体102aと杭体102bの相対位置が材軸方向に沿ってばらついたとしても、遊びを設けることなく、係止ピン105を雌ネジ部103bに貫通配置するとともにその先端を雄ネジ部103aの係止用溝壁面109に当接させることができるので、現場における締付け時の施工精度が大幅に緩和される。   In constructing the steel pipe pile 1, a plurality of pile bodies are sequentially joined along their material axis directions using the steel pipe joint structure according to the first embodiment, but the steel pipe pile according to the first embodiment According to the joint structure, even if the relative positions of the two adjacent pile bodies 102a and the pile bodies 102b vary along the material axis direction, the locking pin 105 penetrates the female screw portion 103b without providing play. Since it can arrange | position and the front-end | tip can be made to contact | abut to the locking groove wall surface 109 of the external thread part 103a, the construction precision at the time of the clamping | tightening in a field is eased significantly.

次に、図10(b)に示すように、鋼管杭1を例えばボーリングマシンを用いることで押し下げつつ回転させ、該鋼管杭の先端に設けた切削カッター7で掘削孔3の底面4下方を攪乱するとともに、その攪乱土を、掘削孔3の底面4に残留していた切削屑43及びグラウト材51とともに攪拌混合し、これら攪乱土、切削屑43及びグラウト材51からなる地盤改良領域52を掘削孔3の底面4下方に形成する。   Next, as shown in FIG. 10 (b), the steel pipe pile 1 is rotated while being pushed down by using, for example, a boring machine, and the cutting cutter 7 provided at the tip of the steel pipe pile is disturbed below the bottom surface 4 of the excavation hole 3. At the same time, the disturbed soil is agitated and mixed with the cutting waste 43 and the grout material 51 remaining on the bottom surface 4 of the excavation hole 3, and the ground improvement region 52 composed of the disturbed soil, the cutting waste 43 and the grout material 51 is excavated. It is formed below the bottom surface 4 of the hole 3.

なお、攪拌混合の際、杭本体6の下端又は切削カッター7に振動を付与するようにすれば、攪乱土、切削屑43及びグラウト材51の攪拌混合を均質にかつ効率よく行うことができる。   If vibration is applied to the lower end of the pile main body 6 or the cutting cutter 7 during the stirring and mixing, the stirring and mixing of the disturbing soil, the cutting waste 43 and the grout material 51 can be performed uniformly and efficiently.

地盤改良領域52が形成されたならば、図11(a)に示すように、鋼管杭1の下端が地盤改良領域52の天端近傍高さとなるように該鋼管杭を退避させる。鋼管杭1の退避は、地盤改良領域52が固結する前に行う。   When the ground improvement region 52 is formed, the steel pipe pile is retracted so that the lower end of the steel pipe pile 1 becomes a height near the top end of the ground improvement region 52 as shown in FIG. Retraction of the steel pipe pile 1 is performed before the ground improvement region 52 is consolidated.

次に、図11(b)に示すように、外ケーシング41を引き抜きつつ、鋼管杭1の埋込みに必要な残りの量のグラウト材61を掘削孔3に二次投入する。   Next, as shown in FIG. 11 (b), the remaining amount of grout material 61 necessary for embedding the steel pipe pile 1 is secondarily introduced into the excavation hole 3 while the outer casing 41 is pulled out.

グラウト材61は、地盤改良領域52に含まれる攪乱土や切削屑43がグラウト材61に混入しないよう、該地盤改良領域が概ね固結した後で掘削孔3に投入するのが望ましいが、上述した混入のおそれがないのであれば、地盤改良領域52が固結する前にグラウト材61を投入してもかまわない。   The grout material 61 is preferably introduced into the excavation hole 3 after the ground improvement region is substantially solidified so that disturbed soil and cutting waste 43 contained in the ground improvement region 52 are not mixed into the grout material 61. If there is no risk of contamination, the grout material 61 may be introduced before the ground improvement region 52 is consolidated.

次に、鋼管杭1の周囲に充填されたグラウト材61を固化させるとともに、地盤改良領域52に含まれるグラウト材51が未だ固化していない場合には、これを固化させることで該地盤改良領域を地盤改良体8として固結させる。   Next, the grout material 61 filled around the steel pipe pile 1 is solidified, and when the grout material 51 included in the ground improvement region 52 is not yet solidified, the ground improvement region is solidified. Is consolidated as a ground improvement body 8.

以上説明したように、本実施形態に係る鋼管杭1及びその埋込み方法によれば、掘削孔3の形成時に発生し該掘削孔の底面4に残留していた切削屑43は、攪乱土やグラウト材51とともに均等に攪拌混合されて地盤改良領域52となるので、グラウト材51が固化したとき、地盤改良領域52は、切削屑43が偏在しない状態で固結する。   As described above, according to the steel pipe pile 1 and the embedding method thereof according to the present embodiment, the cutting waste 43 generated at the time of forming the excavation hole 3 and remaining on the bottom surface 4 of the excavation hole is disturbed soil or grout. Since the ground improvement region 52 is agitated and mixed with the material 51 evenly, when the grout material 51 is solidified, the ground improvement region 52 is consolidated in a state where the cutting waste 43 is not unevenly distributed.

そのため、地盤改良領域52は、強度に優れた良質な地盤改良体8として固結することとなり、かくして切削屑43が例えば下方に偏在する形でグラウト材が固化するといった事態を回避することが可能となり、鋼管杭1の先端支持力を大幅に高めることができるとともに、その結果、鋼管杭の本数を削減し、鋼管杭の径を小さくし、あるいは鋼管杭の杭長を短くすることが可能となる。   Therefore, the ground improvement region 52 is consolidated as a high-quality ground improvement body 8 having excellent strength, and thus it is possible to avoid a situation in which the grout material is solidified in such a manner that the cutting waste 43 is unevenly distributed downward, for example. As a result, the tip bearing capacity of the steel pipe pile 1 can be greatly increased, and as a result, the number of steel pipe piles can be reduced, the diameter of the steel pipe pile can be reduced, or the pile length of the steel pipe pile can be reduced. Become.

また、本実施形態に係る鋼管杭の埋込み方法によれば、地盤改良領域52を形成するために必要でかつ十分な量のグラウト材51を外ケーシング41が残置された状態で一次投入するとともに、地盤改良領域52を形成した後、外ケーシング41を引き抜きつつ、鋼管杭1の埋込みに必要な残りの量のグラウト材61を二次投入するように構成したので、攪乱土や切削屑43が鋼管杭1の周囲に充填されるグラウト材61に混入するおそれがなくなる。   In addition, according to the method for embedding a steel pipe pile according to the present embodiment, the grout material 51 necessary and sufficient for forming the ground improvement region 52 is primarily charged in a state where the outer casing 41 remains, Since the ground improvement region 52 is formed and the outer casing 41 is pulled out, the remaining amount of the grout material 61 necessary for embedding the steel pipe pile 1 is secondarily introduced. There is no possibility of mixing into the grout material 61 filled around the pile 1.

そのため、鋼管杭1の周囲で形成される固化体を、攪乱土や切削屑43が含まれないグラウト材61のみで構成することが可能となり、鋼管杭1の荷重伝達機能に対する信頼性が向上する。   Therefore, it becomes possible to comprise the solidified body formed around the steel pipe pile 1 only by the grout material 61 that does not include the disturbing soil and the cutting waste 43, and the reliability of the load transfer function of the steel pipe pile 1 is improved. .

また、本実施形態に係る鋼管杭の埋込み方法によれば、鋼管杭1の杭本体6を、複数の杭体をそれらの材軸方向に沿って順次接合することで組み立てるにあたり、各接合箇所におけるネジ継手を第1実施形態に係る鋼管の継手構造とするようにしたので、雌ネジ部103bに設けられたネジ孔104と雄ネジ部103aに設けられたネジ溝106との相対位置関係にバラツキが生じたとしても、そのバラツキが一定の範囲内であれば、係止ピン105をネジ孔104に沿って適宜進退させることにより、係止ピン105の先端に設けられた円錐台部108を係止用溝壁面109に必ず当接させることができる。   Moreover, according to the embedding method of the steel pipe pile concerning this embodiment, in assembling the pile main body 6 of the steel pipe pile 1 by sequentially joining a plurality of pile bodies along their material axis directions, Since the screw joint has the steel pipe joint structure according to the first embodiment, the relative positional relationship between the screw hole 104 provided in the female screw portion 103b and the screw groove 106 provided in the male screw portion 103a varies. If the variation is within a certain range, the locking pin 105 is appropriately advanced and retracted along the screw hole 104 to engage the truncated cone portion 108 provided at the tip of the locking pin 105. It can be brought into contact with the stop groove wall 109 without fail.

そのため、杭体102aと杭体102bとをネジ継手で接合する際、現場における締付け力のばらつきに起因して、締付け完了後、2本の杭体102a,102bが、回転方向に沿って、ひいては材軸方向に沿って相対位置がばらつく場合であっても、それら2本の杭体102a,102bの逆回転を未然に防止することが可能となる。   Therefore, when the pile body 102a and the pile body 102b are joined with a threaded joint, the two pile bodies 102a and 102b are extended along the rotation direction after the completion of tightening due to variations in the tightening force at the site. Even when the relative position varies along the material axis direction, it is possible to prevent the two pile bodies 102a and 102b from rotating in reverse.

したがって、上述した鋼管杭1の押下げ及び回転並びに退避操作を行う際、各接合箇所で逆方向の相対回転が生じるような荷重が発生したとしても、各杭体が逆回転して接合箇所に緩みが生じるのを確実に防止することができる。   Therefore, when the above-mentioned steel pipe pile 1 is pushed down, rotated, and retracted, even if a load that causes relative rotation in the opposite direction occurs at each joint location, each pile body rotates reversely to the joint location. The loosening can be surely prevented.

1 鋼管杭
2 地盤
3 掘削孔
4 底面
5 孔壁
6 杭本体
7 切削カッター(攪乱手段)
8 地盤改良体
41 外ケーシング(ケーシング)
43 切削屑
51 グラウト材(一次投入されるグラウト材)
52 地盤改良領域
61 グラウト材(二次投入されるグラウト材)
102a,112a 杭体(一方の杭体)
102b,112b 杭体(他方の杭体)
103a,103a′,113a 雄ネジ部
103b,103b′,113b 雌ネジ部
104 ネジ孔
105 係止ピン
106,106′ ネジ溝(周回溝)
107 軸部
108 円錐台部
109 係止用溝壁面
116 ネジ溝(周回溝)
DESCRIPTION OF SYMBOLS 1 Steel pipe pile 2 Ground 3 Excavation hole 4 Bottom face 5 Hole wall 6 Pile main body 7 Cutting cutter (disturbance means)
8 Ground improvement body 41 Outer casing (casing)
43 Cutting waste 51 Grout material (Grout material to be introduced primarily)
52 Ground improvement area 61 Grout material (secondary grout material)
102a, 112a Pile body (one pile body)
102b, 112b Pile body (the other pile body)
103a, 103a ', 113a Male thread part 103b, 103b', 113b Female thread part 104 Screw hole 105 Locking pin 106, 106 'Screw groove (circular groove)
107 Shaft portion 108 Frustum portion 109 Locking groove wall surface 116 Screw groove (circular groove)

Claims (5)

材軸方向に沿って互いに接合される2本の杭体のうち、一方の杭体に設けられた雄ネジ部を他方の杭体に設けられた雌ネジ部に螺合するとともに、前記雌ネジ部の肉厚方向に沿って該雌ネジ部に貫通形成されたネジ孔に係止ピンを挿通して該係止ピンの先端を前記雄ネジ部の周面に円環状又は螺旋状に形成されてなる周回溝に挿入することにより、該周回溝に対する前記係止ピンの係止作用によって前記2本の杭体の相対回転が防止されるようになっている鋼管の継手構造において、
前記周回溝の対向溝壁面のうち、前記雄ネジ部の先端側に位置する溝壁面を、壁面頂部が壁面底部よりも前記雄ネジ部の先端側に後退するように傾斜させるとともに、該溝壁面に前記係止ピンの先端を当接させたことを特徴とする鋼管の継手構造。
Of the two pile bodies joined together along the material axis direction, the male screw portion provided in one pile body is screwed into the female screw portion provided in the other pile body, and the female screw A locking pin is inserted through a screw hole formed through the female screw portion along the thickness direction of the portion, and the tip of the locking pin is formed in an annular shape or a spiral shape on the peripheral surface of the male screw portion. In the steel pipe joint structure in which relative rotation of the two pile bodies is prevented by the locking action of the locking pin with respect to the circular groove,
Of the opposing groove wall surfaces of the circumferential groove, the groove wall surface located on the front end side of the male screw portion is inclined so that the top surface of the wall surface is retracted toward the front end side of the male screw portion from the bottom surface of the wall surface, and the wall surface of the groove A steel pipe joint structure characterized in that a tip of the locking pin is brought into contact with the steel pipe.
前記係止ピンを、前記ネジ孔に螺合される軸部と該軸部の先端に設けられた円錐台部とで構成するとともに、該円錐台部の周面がその母線に沿って前記溝壁面に当接するように構成した請求項1記載の鋼管の継手構造。 The locking pin includes a shaft portion screwed into the screw hole and a truncated cone portion provided at a tip of the shaft portion, and a circumferential surface of the truncated cone portion is formed along the generatrix with the groove. The steel pipe joint structure according to claim 1, wherein the steel pipe joint structure is configured to abut against a wall surface. 前記雄ネジ部のネジ溝を前記周回溝とした請求項1又は請求項2記載の鋼管の継手構造。 The steel pipe joint structure according to claim 1 or 2, wherein the thread groove of the male thread portion is the circumferential groove. 前記杭体の外径を300mm以下とした請求項1乃至請求項3のいずれか一記載の鋼管の継手構造。 The steel pipe joint structure according to any one of claims 1 to 3, wherein an outer diameter of the pile body is 300 mm or less. 地盤に形成された掘削孔内に鋼管杭を建て込むと同時に又は相前後して該掘削孔内にグラウト材を投入し、
前記鋼管杭を押し下げつつ回転させることで該鋼管杭の下端にて前記掘削孔の底面下方を攪乱するとともに、その攪乱土を、攪乱開始前から前記掘削孔の底面に残留していた切削屑及び前記グラウト材とともに攪拌混合することにより、該底面の下方に地盤改良領域を形成し、
前記鋼管杭の下端が前記地盤改良領域の天端近傍高さとなるように該鋼管杭を退避させ、
前記鋼管杭の周囲に充填されたグラウト材を固化させるとともに、前記地盤改良領域に含まれるグラウト材を固化させることで該地盤改良領域を固結させる鋼管杭の埋込み方法であって、前記鋼管杭を構成する複数の杭体のうち、隣り合う2本の杭体を請求項1乃至請求項4のいずれか一記載の鋼管の継手構造を用いて相互に接合することを特徴とする鋼管杭の埋込み方法。
At the same time as or after the steel pipe pile is built in the excavation hole formed in the ground, grout material is thrown into the excavation hole,
The steel pipe pile is rotated while being pushed down to disturb the bottom bottom of the excavation hole at the lower end of the steel pipe pile, and the disturbed soil is removed from the bottom of the excavation hole before the start of the disturbance. By stirring and mixing with the grout material, a ground improvement region is formed below the bottom surface,
The steel pipe pile is retracted so that the lower end of the steel pipe pile is at a height near the top of the ground improvement region,
A steel pipe pile embedding method for solidifying the ground improvement region by solidifying a grout material filled around the steel pipe pile and solidifying the grout material contained in the ground improvement region, the steel pipe pile A pile of steel pipe piles, wherein two adjacent pile bodies are joined to each other using the steel pipe joint structure according to any one of claims 1 to 4. Embedding method.
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