JP6417106B2 - Steam system - Google Patents

Description

  The present invention relates to a steam system. More specifically, the present invention relates to a steam system including a steam generator that generates steam using a heat source fluid such as hot water as a heat source, and a steam booster that pressurizes steam generated by the steam generator.

  Conventionally, a steam system including a steam generator that generates steam using a heat source fluid such as hot water as a heat source, and a steam booster that boosts the steam generated by the steam generator has been proposed (for example, Patent Documents). 1). In such a steam system, the low-pressure steam generated by the steam generator is boosted by the steam booster and then supplied to the steam-using device.

JP 2008-138924 A

Here, a predetermined pressure range that is preferable as low-pressure steam to be boosted is set in the steam booster. Therefore, when a steam system is configured including a steam generator and a steam booster, it is required to control the pressure of the steam supplied from the steam generator to the steam booster within a set pressure range. It is done. If the steam pressure increasing device is operated in a state where the pressure of the supplied steam is outside the set pressure range, an excessive load is applied to the steam pressure increasing device, which adversely affects the life of the device.
The control to set the pressure of the steam supplied to the steam booster within the set pressure range is not only during normal operation (steady state) of the steam system but also when the steam system is started or stopped. Sometimes required.

  Accordingly, an object of the present invention is to provide a steam system capable of stably supplying steam to the steam pressure increasing device even at the time of startup.

The present invention provides a steam generator that evaporates boiler water using a heat source fluid as a heat source to generate low-pressure steam, a flow rate adjustment valve that adjusts the flow rate of the heat source fluid supplied to the steam generator, and the steam generator. A steam booster that boosts the generated low-pressure steam, a low-pressure steam supply line that supplies the low-pressure steam generated in the steam generator to the steam booster, and a pressure of the low-pressure steam that flows through the low-pressure steam supply line. A steam system comprising: a low-pressure steam pressure measurement unit for measuring; a boiler temperature measurement unit for measuring the temperature of boiler water ; and a startup control unit for controlling the operation of the steam generator and the steam booster at startup. there are, the starting control unit includes a first start instruction section for activating the steam generator, the pressure of the low pressure steam as measured by the low pressure steam pressure measurement unit first group A first pressure determination unit equal to or larger than the pressure, whether or not the low-pressure steam or pressure of the low pressure steam that is measured by the pressure measuring section is higher the second reference pressure than from the first reference pressure A second pressure determination unit for determining, a boiler temperature determination unit for determining whether the temperature of the boiler water measured by the boiler temperature measurement unit is equal to or higher than the first reference temperature, and the first activation instruction unit After the steam generator is activated, the first pressure determination unit determines that the pressure of the low-pressure steam is equal to or higher than the first reference pressure, and the second pressure determination unit determines the pressure of the low-pressure steam. When it is determined that the pressure is not equal to or higher than the second reference pressure, a second start instruction unit that starts operation of the steam pressure increasing device, and the steam generation device is started by the first start instruction unit, and then the first pressure determination The low pressure steam If the pressure is determined not to be the first reference pressure or to control the flow rate adjusting valve so that the pressure of the low pressure steam is the first reference pressure, in the control of the flow rate adjusting valve, the boiler When the temperature determining unit determines that the temperature of the boiler water is equal to or higher than the first reference temperature, and the first pressure determining unit determines that the pressure of the low-pressure steam is equal to or higher than the first reference pressure. to a warm-up control unit for controlling said flow control valve to stop the supply of source fluid, after the flow control valve to stop the supply of the heat source fluid is controlled by the warm-up control unit, wherein The present invention relates to a steam system including a third activation instruction unit that starts operation of the steam pressure booster .

Moreover, the starting control unit, when the pressure of the low pressure steam by the second pressure determining unit is judged to be the second reference pressure or more, not the pressure of the low pressure steam is the second reference pressure than It is preferable to reduce the pressure of the low-pressure steam until it is determined that

  In addition, the steam system 1 includes a steam discharge line through which the discharged steam discharged from the steam booster flows, a discharge steam pressure measuring unit that measures the pressure of the discharged steam flowing through the steam discharge line, and the steam booster And a valve control unit that controls the flow rate adjusting valve based on the pressure of the discharge steam measured by the discharge steam pressure measurement unit when the load factor of the gas reaches the first reference load factor. preferable.

  The steam system 1 includes a heat source fluid supply line that supplies a heat source fluid to the steam generator, a heat source fluid discharge line through which the heat source fluid discharged from the steam generator flows, the heat source fluid supply line, and the heat source A bypass line that connects a fluid discharge line to bypass the heat source fluid flowing through the heat source fluid supply line to the heat source fluid discharge line, and the flow rate adjusting valve includes the heat source fluid supply line and the steam generator It is preferable that the bypass line is connected to be configured by a three-way valve capable of adjusting the flow rate of the heat source fluid flowing to the steam generator side and the flow rate of the heat source fluid flowing to the bypass line side.

  According to the steam system of the present invention, steam can be stably supplied to the steam booster even at the time of startup.

It is a figure which shows the structure of the steam system which concerns on one Embodiment of this invention. It is a functional block diagram which shows the structure of a control apparatus. It is a flowchart which shows the flow of control at the time of starting of the steam system of this invention. It is a flowchart which shows the flow of control of the warming-up operation by the starting time control part.

Hereinafter, a preferred embodiment of the steam system of the present invention will be described with reference to the drawings.
As shown in FIG. 1, the steam system 1 of the present embodiment includes a steam generator 10 that generates steam, a steam booster 20 that boosts the steam generated in the steam generator 10, and the steam generator 10. A low-pressure steam supply line 30 connecting the steam booster 20, a low-pressure steam pressure sensor 31 as a low-pressure steam pressure measuring unit for measuring the pressure of the steam (low-pressure steam pressure) flowing through the low-pressure steam supply line 30, steam A steam discharge line 40 through which the discharged steam discharged from the pressure booster 20 flows, a discharge steam pressure sensor 41 as a discharge steam pressure measuring unit that measures the pressure of the discharged steam flowing through the steam discharge line 40, and the steam system 1 And a control device 5 for controlling the operation.

  As shown in FIG. 1, the steam generator 10 generates steam by heating water (boiler water) using a relatively low-temperature heat source fluid such as exhaust heat of jacket cooling water of the gas engine 200. The steam generator 10 includes a tank unit 11, a tube 12 and a spray nozzle 13 disposed inside the tank unit 11, a hot water supply line 14 as a heat source fluid supply line, and a hot water discharge line as a heat source fluid discharge line. 15, a spray water supply line 16, a makeup water line 17, a bypass line 18, a three-way valve 19 as a flow rate adjustment valve, a boiler water temperature sensor 111 as a boiler temperature measurement unit, and a water level sensor 112. Prepare. “Line” is a general term for lines capable of flowing fluid such as flow paths, paths, and pipelines.

The tank part 11 constitutes a main body part in the steam generator 10. The inside of the tank unit 11 is maintained at a negative pressure or a low pressure (for example, about −0.05 MPaG to 0.1 MPaG), and steam is generated inside the tank unit 11. A base end portion of a low-pressure steam supply line 30 described later is connected to the upper portion of the tank portion 11.
The tank unit 11 is provided with a safety valve 32. When the pressure inside the tank unit 11 exceeds a predetermined pressure (set pressure), the safety valve 32 releases the steam to the outside and reduces the pressure inside the tank unit 11 (steam generating device 10).

  The tube 12 extends in the horizontal direction inside the tank portion 11. More specifically, a plurality of tubes 12 are arranged in the tank portion 11 with a predetermined interval in the horizontal direction, and a plurality of tubes 12 are also arranged in the height direction with a predetermined interval. Inside the tube 12, hot water as a heat source fluid flows.

The spray nozzle 13 is disposed above the tube 12 inside the tank unit 11. The spray nozzle 13 sprays boiler water toward the tube 12.
The hot water supply line 14 supplies hot water as a heat source to the tube 12. The upstream side of the hot water supply line 14 is connected to a gas engine 200 that supplies hot water serving as a heat source. The downstream side of the hot water supply line 14 is connected to one end of the tube 12.

The hot water discharge line 15 flows through the inside of the tube 12 and discharges the hot water used as a heat source to the outside. The upstream side of the hot water discharge line 15 is connected to the other end of the tube 12. The downstream side of the hot water discharge line 15 is connected to the gas engine 200 or the like.
The spray water supply line 16 connects the lower part of the tank unit 11 and the spray nozzle 13, and supplies boiler water stored in the lower part of the tank unit 11 to the spray nozzle 13 as spray water. A spray water pump 161 is disposed in the spray water supply line 16.
The spray water pump 161 pumps water stored in the tank unit 11 to the spray nozzle 13.

The makeup water line 17 connects the tank unit 11 and a storage tank or the like (not shown) that stores water. The makeup water line 17 supplies makeup water to the tank unit 11. A makeup water pump 171 is disposed in the makeup water line 17.
The makeup water pump 171 pressurizes water supplied from a storage tank or the like and supplies it to the inside of the tank unit 11.

The bypass line 18 connects the hot water supply line 14 and the hot water discharge line 15.
The three-way valve 19 is disposed in the vicinity of the connection portion between the hot water supply line 14 and the tube 12, and connects the hot water supply line 14, the tube 12 (steam generator 10), and the bypass line 18. The three-way valve 19 adjusts the amount of warm water flowing from the warm water supply line 14 to the tube 12 side and the flow rate of warm water flowing to the bypass line side. That is, when the flow path from the warm water supply line 14 to the bypass line 18 is closed by the three-way valve 19 (fully opened state), the warm water flowing through the warm water supply line 14 flows toward the tube 12 side. If the opening degree of the three-way valve 19 is adjusted so as to open the flow path to the bypass line 18 from this state, a part of the hot water flowing through the hot water supply line 14 flows to the bypass line 18 side. When the flow path from the warm water supply line 14 to the tube 12 is closed by the three-way valve 19 (fully closed state), the warm water flowing through the warm water supply line 14 flows toward the bypass line 18 side. Thus, the flow rate of the hot water flowing to the tube 12 side can be adjusted by adjusting the opening degree of the three-way valve 19.

The boiler water temperature sensor 111 measures the temperature of boiler water stored in the tank unit 11.
The water level sensor 112 measures the level of boiler water stored in the tank unit 11.

According to the steam generator 10 described above, in a state where the flow path from the hot water supply line 14 to the bypass line 18 is closed by the three-way valve 19, first, hot water (for example, about 90 ° C.) serving as a heat source from the gas engine 200 or the like. Is supplied to the tube 12 through the hot water supply line 14. The hot water supplied to the tube 12 is introduced into the tube 12 disposed inside the tank unit 11.
On the other hand, spray water is sprayed from the spray nozzle 13 toward the tube 12 inside the tank portion 11. Further, the inside of the tank unit 11 is maintained at a negative pressure or a low pressure (for example, about −0.05 MPaG to 0.1 MPaG). As a result, the hot water flowing through the tube 12 is deprived of heat by the spray water, drops to about 85 ° C., and is discharged through the hot water discharge line 15.

  In addition, a thin liquid film is formed on the surface of the tube 12 through which warm water flows by spraying water at about 80 ° C. from the spray nozzle 13. As described above, in a state where the inside of the tank unit 11 is maintained at a negative pressure, a thin liquid film is formed on the surface of the tube 12, so that it is sprayed by the hot water flowing through the inside of the tube 12 and the spray nozzle 13. Even when the temperature difference with water is relatively small (for example, about 10 ° C.), steam can be efficiently generated.

The steam generated inside the tank unit 11 is led out through the low-pressure steam supply line 30.
The water that has not become steam inside the tank unit 11 is stored in the lower part of the tank unit 11. The water stored in the lower part of the tank unit 11 is pumped up to the spray nozzle 13 by the spray water pump 161 through the spray water supply line 16 and sprayed on the tube 12 again.
When the water stored in the tank unit 11 is reduced, the supply water is supplied from the supply water line 17 to the tank unit 11.

  Further, the amount of steam generated inside the tank unit 11 can be adjusted by adjusting the flow rate of the hot water supplied to the tube 12 by adjusting the opening of the three-way valve 19.

  The steam booster 20 sucks and compresses the low-pressure steam (for example, −0.05 MPaG to 0.1 MPaG) generated in the steam generator 10 to boost the pressure. The steam booster 20 includes a compression unit 21 that compresses low-pressure steam, and a load factor control unit 22 that controls the operation of the compression unit 21.

The compression unit 21 is configured by, for example, a screw-type steam compressor, and boosts low-pressure steam to about 0.4 MpaG to 0.8 MPaG.
The load factor control unit 22 controls the operation (load factor) of the compression unit 21 based on the pressure of the steam flowing through the low-pressure steam supply line 30 (pressure of the low-pressure steam introduced into the compression unit 21). More specifically, the load factor control unit 22 sets the steam booster 20 so that the pressure of the low-pressure steam introduced into the compression unit 21 becomes a set target pressure (for example, 0.04 MPa to 0.05 MPa). Control the load factor.

  That is, when the steam pressure in the low-pressure steam supply line 30 is higher than the target pressure, the load factor control unit 22 drives the steam booster 20 with the load factor set to the maximum (load factor 100%). As a result, an upper limit amount of steam is sucked into the steam pressure increasing device 20, and the steam pressure in the low pressure steam supply line 30 tends to decrease. Even when the steam booster 20 is operated at a load factor of 100%, the steam booster 20 operates at a load factor of 100% if the steam pressure in the low-pressure steam supply line 30 exceeds the target pressure. Continue.

On the other hand, when the steam pressure in the low-pressure steam supply line 30 falls below the target pressure, the load factor control unit 22 reduces the load factor of the steam booster 20. Thereby, the amount of steam sucked into the steam booster 20 decreases, and the steam pressure of the low-pressure steam supply line 30 increases.
In this way, by controlling the steam pressure of the low-pressure steam supply line 30 to be the target pressure, the steam generator 10 can generate steam efficiently and stably.

The low pressure steam supply line 30 supplies the low pressure steam generated in the steam generator 10 to the steam booster 20.
The low pressure steam pressure sensor 31 measures the steam pressure (pressure of the low pressure steam) inside the low pressure steam supply line 30.

The base end side of the steam discharge line 40 is connected to the steam booster 20. The steam discharge line 40 circulates the discharge steam discharged after being boosted in the steam booster 20. The front end side of the steam discharge line 40 is connected to the steam using device 210.
The discharge vapor pressure sensor 41 measures the vapor pressure (discharge vapor pressure) inside the vapor discharge line 40.

The control device 5 controls the operations of the steam generator 10 and the steam booster 20. FIG. 2 is a functional block diagram showing the configuration of the control device 5.
In the present embodiment, the control device 5 includes a start-up control unit 50 that controls the operation of the steam generator 10 and the steam booster 20 when the steam system 1 is started up, and the start-up control unit 50 determines whether the steam system 1 is predetermined. And a valve control unit 62 that controls the operation of the steam generator 10 in a state where the state has been reached.

  As shown in FIG. 2, the startup control unit 50 includes a first startup instruction unit 51, a first pressure determination unit 52, a warm-up control unit 53, a second pressure determination unit 54, and a second startup instruction unit. 55, a boiler temperature determination unit 56, a third activation instruction unit 57, and a startup valve control unit 58.

The first startup instruction unit 51 activates the steam generator 10 when the operation switch of the steam system 1 in a stopped state is to ON. Here, it activates the steam generator 10 refers to a controllable state by the control unit 5 the steam generator 10.

  The first pressure determination unit 52 is configured such that the pressure of the low-pressure steam measured by the low-pressure steam pressure sensor 31 when the steam generation device 10 is activated by the first activation instruction unit 51 is the first reference pressure P1 (for example, 20 kPa). It is determined whether it is above. The first reference pressure P <b> 1 is set to a value equal to or higher than the minimum pressure that can be sucked by the steam pressure increasing device 20.

The warm-up control unit 53 causes the steam generator 10 to perform a warm-up operation when the first pressure determination unit 52 determines that the pressure of the low-pressure steam is not equal to or higher than the first reference pressure P1. More specifically, the warm-up control unit 53, if the pressure of the low pressure steam is determined not to be the first reference pressure P1 or more, controlling the three-way valve 19 so that the pressure of the low-pressure steam is the first reference pressure P1 Thus, the amount of steam generated by the steam generator 10 is adjusted. In addition, during the control of the three-way valve 19, the warm-up control unit 53 determines that the boiler water temperature is equal to or higher than a first reference temperature T1 (for example, 100 ° C.) by a boiler temperature determination unit 56 described later, and When the one-pressure determining unit 52 determines that the pressure of the low-pressure steam is equal to or higher than the first reference pressure P1, the three-way valve 19 is controlled so as to stop the supply of hot water.

That is, when the temperature of boiler water is low, the generation of steam by the steam generator 10 becomes unstable, and the pressure of the steam supplied to the steam booster 20 also becomes unstable. Therefore, the warm-up control unit 53, if the pressure of the low pressure steam is determined not to be the first reference pressure P1 or more, the warm-up is operated such that the pressure of the low-pressure steam is the first reference pressure P1, the temperature of the boiler water Becomes the first reference temperature T1 or higher and the warm-up operation is terminated after the pressure of the low-pressure steam becomes the first reference pressure P1 or higher . As a result, at the start of operation of the steam generator 10 in which steam generation becomes unstable, warm-up is performed so that the pressure of the low-pressure steam is not increased excessively until the boiler water is warmed and stable steam can be generated. Driven.

More specifically, when the first pressure determination unit 52 determines that the pressure of the low-pressure steam is not equal to or higher than the first reference pressure P1, the warm-up control unit 53 first operates the spray water pump 161, and the spray nozzle The boiler water 13 is sprayed toward the tube 12. The warm-up control unit 53 adjusts the opening degree of the three-way valve 19 based on the pressure of the low-pressure steam measured by the low-pressure steam pressure sensor 31. That is, when the pressure of the low-pressure steam becomes higher than the first reference pressure P1, the opening degree of the three-way valve 19 is adjusted so that the flow rate of the hot water flowing from the hot water supply line 14 to the tube 12 side is reduced. As a result, the amount of steam generated by the steam generator 10 can be reduced. Further, when the pressure of the low-pressure steam decreases while the flow rate of the hot water flowing to the tube 12 side is restricted, the opening degree of the three-way valve 19 is adjusted so that the flow rate of the hot water flowing to the tube 12 side increases.
The opening degree of the three-way valve 19 can be adjusted by PID control or PI control.

  When the steam generator 10 is activated by the first activation instruction unit 51, the second pressure determination unit 54 is a second reference in which the pressure of the low-pressure steam measured by the low-pressure steam pressure sensor 31 is higher than the first reference pressure P1. It is determined whether or not the pressure is P2 (for example, 50 kPa) or higher. As the second reference pressure P2, a pressure corresponding to the amount of steam generated when the steam generator 10 is normally operated is set.

The second activation instructing unit 55 determines that the pressure of the low-pressure steam is equal to or higher than the first reference pressure P1 by the first pressure determining unit 52, and the pressure of the low-pressure steam is the second reference pressure by the second pressure determining unit 54. When it is determined that it is not P2 or more, the operation of the steam booster 20 is started. That is, when the steam generator 10 is activated, the pressure of the low-pressure steam is in the range from the first reference pressure P1 to the second reference pressure P2, which is a pressure suitable for operating the steam booster 20. It can be determined that steam is stably generated by the steam generator 10. Therefore, in such a case, the steam system 1 can be started quickly and stably by starting the operation of the steam pressure increasing device 20 by the second start instruction unit 55 and starting the pressure increase of the low pressure steam.
When the second pressure determination unit 54 determines that the pressure of the low-pressure steam is equal to or higher than the second reference pressure P2, the startup control unit 50 determines that the low-pressure steam until the low-pressure steam pressure becomes the second reference pressure. Control is performed to reduce the pressure. For example, the startup control unit 50 lowers the pressure of the steam inside the steam generation device 10 (tank portion 11) by opening a concentration blow valve (not shown) provided in the steam generation device 10, The pressure of the low-pressure steam measured by the low-pressure steam pressure sensor 31 is reduced.

The boiler temperature determination unit 56 determines whether or not the boiler water temperature measured by the boiler water temperature sensor 111 is equal to or higher than a first reference temperature (for example, 100 ° C.).
The third activation instructing unit 57 starts the operation of the steam booster 20 after the three-way valve 19 is controlled by the warm-up control unit 53 to stop the supply of hot water . Thereby, the operation of the steam booster 20 can be started in a state where the pressure of the low-pressure steam is increased by the warm-up operation of the steam generator 10 and the temperature of the boiler water is sufficiently increased. Therefore, the steam system 1 can be started stably.

The valve control unit 62 controls the operation of the steam system 1 after being activated by the activation-time control unit 50.
The valve control unit 62 controls the three-way valve 19 based on the discharge steam pressure measured by the discharge steam pressure sensor 41. More specifically, the valve control unit 62 increases the degree of opening of the three-way valve 19 when, for example, the pressure of the discharge steam measured by the discharge steam pressure sensor 41 is lower than a predetermined reference pressure. When the opening value is calculated and exceeds the reference pressure, the opening value is calculated so that the opening of the three-way valve 19 becomes small.
Here, increasing the opening degree of the three-way valve 19 means adjusting the opening degree of the three-way valve 19 so that the amount of hot water flowing to the tube 12 side increases. Further, reducing the opening degree of the three-way valve 19 means adjusting the opening degree of the three-way valve 19 so that the amount of hot water flowing to the tube 12 side is reduced.

  According to the valve control unit 62 described above, for example, when the steam consumption by the steam using device 210 decreases and the pressure of the discharge steam measured by the discharge steam pressure sensor 41 rises and exceeds the reference pressure, the bypass line 18 The three-way valve 19 is controlled so that a part of the hot water flows. As a result, the amount of hot water supplied to the tube 12 decreases, the amount of steam generated in the steam generator 10 decreases, and the pressure of the low-pressure steam measured by the low-pressure steam pressure sensor 31 also decreases. Then, since the load factor control unit 61 decreases the load factor of the steam booster 20 in order to keep the pressure of the low-pressure steam measured by the low-pressure steam pressure sensor 31 at the target pressure, the load factor controller 61 is discharged from the steam booster 20. The amount of discharged steam is reduced. Therefore, an increase in the pressure of the discharge steam measured by the discharge steam pressure sensor 41 can be suppressed.

  Thus, by adjusting the opening of the three-way valve 19 according to the pressure of the discharged steam and controlling the amount of hot water supplied to the tube 12 (steam generating device 10), the amount of discharged steam is adjusted, The pressure of the discharge steam measured by the discharge steam pressure sensor 41 can be stabilized.

  When the pressure of the discharged steam continues and the three-way valve 19 is controlled by the valve control unit 52 so as to close the tube 12 side, the hot water flowing through the hot water supply line 14 is completely bypassed by the bypass line 18 side. Then, the supply of hot water to the tube 12 (steam generator 10) is stopped. Then, the control device 5 stops the operation of the steam generation device 10. In this case, since the generation of steam in the steam generator 10 is also stopped, the pressure of the low-pressure steam measured by the low-pressure steam pressure sensor 31 is greatly reduced. When the pressure of the low-pressure steam measured by the low-pressure steam pressure sensor 31 falls below a predetermined minimum pressure (for example, 0.02 MPa) lower than the target pressure, the control device 5 stops the operation of the steam booster 20. .

  Next, a specific control flow of the steam system 1 of the present embodiment will be described with reference to FIG. FIG. 2 is a flowchart showing a control flow when the steam system 1 of the present embodiment is started.

When the power of the steam system 1 is turned on and the operation switches of the steam generator 10 and the steam booster 20 are turned on, the first activation instruction unit 51 activates the steam generator 10 in step ST1. At this time, the steam booster 20 is in a standby state.

  In step ST2, the control device 5 determines whether the operation stop time of the steam system 1 has exceeded a predetermined time T2 (for example, 15 seconds). If this determination is YES, the process proceeds to step ST3. If the determination is NO, the process returns to step ST2 after waiting for a predetermined time to elapse.

  In step ST3, the control device 5 determines whether a predetermined time T3 (for example, 60 seconds) has elapsed from the start of operation of the gas engine 200. If this determination is YES, the process proceeds to step ST4. If the determination is NO, the process of step ST3 is repeated.

  In step ST4, the control device 5 determines whether or not the pressure of the discharge steam measured by the discharge steam pressure sensor 41 exceeds a predetermined pressure P3 (for example, 600 kPa). If this determination is YES, the process moves to step ST5. If the determination is NO, the process of step ST4 is repeated.

  In step ST5, the second pressure determination unit 54 determines whether the pressure of the low-pressure steam measured by the low-pressure steam pressure sensor 31 is less than the second reference pressure P2 (for example, 50 kPa). If this determination is NO, the process moves to step ST6. If the determination is yes, the process moves to step ST7.

  In step ST <b> 6, the startup control unit 50 performs control to lower the pressure of the low-pressure steam measured by the low-pressure steam pressure sensor 31. For example, the startup control unit 50 lowers the pressure of the steam inside the steam generation device 10 (tank portion 11) by opening a concentration blow valve (not shown) provided in the steam generation device 10, The pressure of the low-pressure steam measured by the low-pressure steam pressure sensor 31 is reduced. Then, the process returns to step ST5.

  In step ST7, the startup control unit 50 stops the control performed in step ST6. For example, the startup control unit 50 closes the opened concentration blow valve (not shown). Then, the process proceeds to step ST8.

  In step ST8, the control device 5 controls the water level of the boiler water of the steam generating device 10 so as to become a predetermined water level. Specifically, the control device 5 operates the makeup water pump 171 to control the water level of the boiler water so as to become a predetermined water level.

  In step ST9, the first pressure determination unit 52 determines whether the pressure of the low-pressure steam measured by the low-pressure steam pressure sensor 31 is less than the first reference pressure P1 (for example, 20 kPa). If this determination is YES, the process moves to step ST10. If the determination is NO, the process proceeds to step ST11.

  In step ST10, the startup control unit 50 warms up the steam generator 10. Details of the warm-up operation will be described later.

  In step ST11, the control device 5 starts the operation of the steam pressure increasing device 20.

  In step ST12, the control device 5 transmits an operation confirmation signal to the steam booster 20, and determines whether or not an operation response signal from the steam booster 20 has been received. If this determination is YES, the process proceeds to step ST13. If the determination is NO, the process of step ST12 is repeated.

  In step ST <b> 13, the control device 5 determines whether or not an operation status signal is transmitted from the load factor control unit 22 to the compression unit 21 in the steam pressure increasing device 20. If this determination is YES, the process proceeds to step ST14. If the determination is NO, the process of step ST13 is repeated.

  In step ST14, the control device 5 determines whether or not the load factor of the steam booster 20 is equal to or higher than the first reference load factor. If this determination is YES, the process moves to step ST15. If the determination is NO, the process of step ST14 is repeated.

  In step ST <b> 15, the control device 5 starts the operation of the spray water pump 161 and starts spraying boiler water from the spray nozzle 13 onto the tube 12.

  In step ST16, the load factor control unit 61 controls the load factor of the steam booster 20 so that the pressure of the low-pressure steam generated by the steam generator 10 becomes the set target pressure. Further, the valve control unit 62 controls the opening degree of the three-way valve 19 so that the pressure of the discharged steam discharged from the steam pressure increasing device 20 becomes a pressure within a predetermined range.

  Next, the flow of warm-up operation by the startup control unit 50 will be described with reference to FIG.

  In step ST <b> 71, the startup control unit 50 starts the operation of the spray water pump 161 and starts spraying boiler water from the spray nozzle 13 to the tube 12.

  In step ST72, the warm-up control unit 53 controls the three-way valve 19 so that the pressure of the low-pressure steam measured by the low-pressure steam pressure sensor 31 becomes the first reference pressure P1.

  In step ST <b> 73, the startup control unit 50 determines whether the water level of the steam generator 10 measured by the water level sensor 112 is equal to or higher than a predetermined water level L. If this determination is YES, the process moves to step ST74. If the determination is NO, the process proceeds to step ST75.

  In step ST74, the boiler temperature determination part 56 determines whether the temperature of the boiler water measured by the boiler water temperature sensor 111 is more than 1st reference temperature T1. If this determination is YES, the process moves to step ST78. If the determination is NO, the process returns to step ST73.

  In step ST75, the startup control unit 50 operates the makeup water pump 171.

  In step ST76, the startup control unit 50 determines whether or not the water level of the steam generator 10 measured by the water level sensor 112 is equal to or higher than a predetermined water level. If this determination is YES, the process moves to step ST77. If the determination is NO, the process returns to step ST73.

  In step ST77, the startup control unit 50 stops the operation of the makeup water pump 171 and returns the process to step ST73.

In step ST78, the first pressure determination unit 52 determines whether or not the pressure of the low-pressure steam measured by the low-pressure steam pressure sensor 31 is equal to or higher than the first reference pressure P1. If this determination is YES, the process moves to step ST79. If the determination is NO, the process returns to step ST73.
In step ST79, the startup control unit 50 places the three-way valve 19 in a fully closed state and stops the supply of hot water to the tube 12 side.
In step ST80, the startup control unit 50 determines whether or not the three-way valve 19 is fully closed. If this determination is YES, the warm-up operation control is terminated, and the process proceeds to step ST11 . When determination is NO, the process of step ST80 is repeated.

  According to the steam system 1 of this embodiment demonstrated above, there exist the following effects.

(1) When the steam generator 10 is started, the temperature of boiler water used to generate steam may be low. When the temperature of the boiler water is low, the generation of steam by the steam generator 10 becomes unstable, and the pressure of the steam supplied to the steam booster 20 also becomes unstable. Therefore, the steam system 1 includes the start-up control unit 50, and the start-up control unit 50 includes the low-pressure steam pressure measured by the low- pressure steam pressure sensor 31 as to whether or not the first reference pressure P1 or more. A first pressure determination unit 52 that determines whether the boiler water temperature measured by the boiler water temperature sensor 111 is equal to or higher than a first reference temperature T1, and a first pressure. if the determination unit 52 the pressure of the low-pressure steam is determined not to be the first reference pressure P1 or more, and controls the three-way valve 19 so that the pressure of the low-pressure steam is the first reference pressure P1, in the control of the three-way valve 19 The boiler temperature determination unit 56 determines that the temperature of the boiler water is equal to or higher than the first reference temperature T1, and the first pressure determination unit 52 determines that the pressure of the low-pressure steam is equal to or higher than the first reference pressure P1. In case hot water A warm-up control unit for controlling the three-way valve 19 to stop the supply, and configured to include. As a result, at the start of operation of the steam generator 10 in which steam generation becomes unstable, warm-up is performed so that the pressure of the low-pressure steam is not increased excessively until the boiler water is warmed and stable steam can be generated. Driven. Therefore, after that, when the operation of the steam booster 20 is started, the load factor of the steam booster 20 can be gradually increased, so that the steam system 1 can be stably started.

(2) a second pressure determination unit 54 that determines whether the low-pressure steam pressure measured by the low- pressure steam pressure sensor 31 is equal to or higher than the second reference pressure P2;
When the first pressure determination unit 52 determines that the low-pressure steam pressure is equal to or higher than the first reference pressure P1, and the second pressure determination unit 54 determines that the low-pressure steam pressure is not equal to or higher than the second reference pressure P2. And a second activation instruction unit 55 for starting the operation of the steam pressure increasing device 20. Thereby, when the steam generator 10 is started, the pressure of the low-pressure steam is within a range from the first reference pressure P1 to the second reference pressure P2, which is a pressure suitable for starting the operation of the steam booster 20. In some cases, it can be determined that steam is stably generated by the steam generator 10, so that the operation of the steam booster 20 can be started quickly. Therefore, the steam system 1 can be started stably.

(3) The startup control unit 50 includes a third startup instruction unit 57 that starts the operation of the steam booster 20 after the warm-up control unit 53 controls the three-way valve 19 to stop the supply of hot water. Consists of. Thereby, the operation of the steam booster 20 can be started in a state in which the pressure of the low-pressure steam is increased and the temperature of the boiler water is sufficiently increased by the warm-up operation of the steam generator 10. Therefore, the steam system 1 can be started stably.

(4) The control device 5 is configured to include a load factor control unit 61 and a valve control unit 62 that control the operation of the steam system 1 after being activated by the activation-time control unit 50. Then, the load factor controller 61 controls the load factor of the steam booster 20 so that the pressure of the low-pressure steam generated by the steam generator 10 becomes the set target pressure, and the valve controller 62 causes the steam booster to The three-way valve 19 was controlled based on the pressure of the discharged steam discharged from the device 20. Thereby, after the operation of the steam booster 20 becomes stable, the amount of steam generated by the steam generator 10 can be adjusted by controlling the three-way valve 19 based on the pressure of the discharged steam.
That is, when the pressure of the discharge steam discharged from the steam booster 20 is high, the flow rate of the hot water supplied to the steam generator 10 can be reduced by reducing the opening degree of the three-way valve 19, and the steam generator The amount of steam generated at 10 can be reduced. Therefore, by reducing the pressure of the low-pressure steam generated by the steam generator 10, the load factor of the steam booster 20 can be reduced, and the pressure of the discharged steam can be reduced.
Further, when the pressure of the discharge steam discharged from the steam pressure increasing device 20 is lowered in a state where the flow rate of the hot water supplied to the steam generating device 10 is reduced, the opening degree of the three-way valve 19 is increased. The flow rate of the hot water supplied to the steam generator 10 can be increased, and the amount of steam generated by the steam generator 10 can be increased. Therefore, by increasing the pressure of the low-pressure steam generated by the steam generator 10, the load factor of the steam booster 20 can be increased and the pressure of the discharged steam can be increased. As a result, the steam can be supplied more stably in the steam system 1 that controls the steam booster 20 so that the pressure of the steam supplied to the steam booster 20 becomes the target pressure.

  (5) The steam system 1 is configured to include the hot water supply line 14, the hot water discharge line 15, and the bypass line 18, and the flow rate adjusting valve is configured by the three-way valve 19 connected to these three lines. Thereby, since the flow rate of the hot water supplied to the steam generator 10 can be easily adjusted by controlling the opening degree of the three-way valve 19, stable steam supply by the steam system 1 can be realized with a simple configuration. .

As mentioned above, although preferable one Embodiment of the steam system 1 of this invention was described, this invention is not restrict | limited to embodiment mentioned above and can change suitably.
For example, in this embodiment, hot water is used as the heat source fluid, but the present invention is not limited to this. That is, other fluids such as exhaust gas and air may be used as the heat source fluid.

  Moreover, in this embodiment, after the steam system 1 is started by the starting time control unit 50, the load factor control unit 61 sets the pressure of the low-pressure steam generated by the steam generator 10 to the set target pressure. Although the load factor of the steam booster 20 is controlled and the valve controller 62 controls the three-way valve 19 based on the pressure of the discharged steam discharged from the steam booster 20, this is not restrictive. That is, after the steam system 1 is activated, the load factor control unit controls the load factor of the steam booster so that the pressure of the discharge pressure discharged from the steam booster becomes the set target pressure. The three-way valve may be controlled based on the pressure of the low-pressure steam.

  In the present embodiment, the low pressure steam pressure sensor 31 is disposed in the low pressure steam supply line 30 and the pressure of the steam flowing through the low pressure steam supply line 30 is measured. However, the present invention is not limited to this. That is, since the pressure of the steam flowing through the low-pressure steam supply line 30 is equal to the pressure of the steam in the steam generator 10 (tank part 11), the low-pressure steam pressure sensor may be arranged in the steam generator (tank part). .

  Moreover, in this embodiment, although the flow regulating valve was comprised by the three-way valve 19, it is not restricted to this. That is, the flow rate adjusting valve may be configured by combining a plurality of valves.

DESCRIPTION OF SYMBOLS 1 Steam system 5 Control apparatus 10 Steam generator 14 Hot water supply line (heat source fluid supply line)
15 Hot water discharge line (heat source fluid discharge line)
18 Bypass line 19 Three-way valve (Flow control valve)
20 Steam Booster 30 Low Pressure Steam Supply Line 31 Low Pressure Steam Pressure Sensor (Low Pressure Steam Pressure Measurement Unit)
DESCRIPTION OF SYMBOLS 50 Start time control part 51 1st start instruction | indication part 52 1st pressure determination part 53 Warm-up control part 54 2nd pressure determination part 55 2nd start instruction part 56 Boiler temperature determination part 57 3rd start instruction part 61 Load factor control part 62 Valve control unit 111 Boiler water temperature sensor (boiler temperature measurement unit)
P1 First reference pressure P2 Second reference pressure T1 First reference temperature

Claims (4)

A steam generator that generates low pressure steam by evaporating boiler water using a heat source fluid as a heat source;
A flow rate adjusting valve for adjusting the flow rate of the heat source fluid supplied to the steam generator;
A steam booster that boosts the low-pressure steam generated in the steam generator;
A low-pressure steam supply line for supplying low-pressure steam generated in the steam generator to the steam booster;
A low-pressure steam pressure measurement unit for measuring the pressure of the low-pressure steam flowing through the low-pressure steam supply line;
A boiler temperature measuring unit for measuring the temperature of boiler water ;
A start-up control unit that controls the operation of the steam generation device and the steam booster at start-up, and a steam system comprising:
The startup control unit
A first activation instruction unit that activates the steam generator;
A first pressure determination unit that determines whether or not a pressure of the low-pressure steam measured by the low-pressure vapor pressure measurement unit is equal to or higher than a first reference pressure;
A second pressure determination unit that determines whether or not the pressure of the low-pressure steam measured by the low-pressure vapor pressure measurement unit is equal to or higher than a second reference pressure higher than the first reference pressure;
A boiler temperature determination unit that determines whether the temperature of the boiler water measured by the boiler temperature measurement unit is equal to or higher than the first reference temperature;
After the steam generation device is activated by the first activation instruction unit, the first pressure determination unit determines that the pressure of the low-pressure steam is equal to or higher than the first reference pressure, and the second pressure determination unit When it is determined that the pressure of the low-pressure steam is not equal to or higher than the second reference pressure, a second activation instruction unit that starts operation of the steam booster;
After the steam generator has been activated by the first activation instruction unit, when the pressure of the low pressure steam by the first pressure determination unit determines that not the first reference pressure or the pressure of the low pressure steam Controlling the flow rate adjustment valve to be the first reference pressure, and during the control of the flow rate adjustment valve, the boiler temperature determination unit determines that the temperature of the boiler water is equal to or higher than the first reference temperature; and A warm-up control unit that controls the flow rate adjustment valve to stop the supply of the heat source fluid when the first pressure determination unit determines that the pressure of the low-pressure steam is equal to or higher than the first reference pressure ; ,
A third activation instructing unit for starting the operation of the steam booster after the flow rate adjusting valve is controlled to stop the supply of the heat source fluid by the warm-up control unit;
With a steam system. The startup control unit, when the pressure of the low pressure steam by the second pressure determining unit is judged to be the second reference pressure or more, determines that the pressure of low-pressure steam is not the second reference pressure than The steam system of claim 1 , wherein the pressure of the low pressure steam is reduced until it is . A steam discharge line through which discharged steam discharged from the steam booster flows;
A discharge vapor pressure measurement unit for measuring the pressure of the discharge vapor flowing through the vapor discharge line;
A valve control unit that controls the flow rate adjusting valve based on the pressure of the discharge steam measured by the discharge steam pressure measurement unit when the load factor of the steam booster reaches a first reference load factor; The steam system according to claim 2 provided. A heat source fluid supply line for supplying a heat source fluid to the steam generator;
A heat source fluid discharge line through which the heat source fluid discharged from the steam generator flows;
A bypass line connecting the heat source fluid supply line and the heat source fluid discharge line, and bypassing the heat source fluid flowing through the heat source fluid supply line to the heat source fluid discharge line,
The flow rate adjusting valve connects the heat source fluid supply line, the steam generator and the bypass line, and can adjust the flow rate of the heat source fluid flowing to the steam generator side and the flow rate of the heat source fluid flowing to the bypass line side. The steam system according to any one of claims 1 to 3 , comprising a three-way valve.

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