JP6368331B2 - Water repellent heat seal film, water repellent heat seal structure, method for producing water repellent heat seal film, and method for producing water repellent heat seal structure - Google Patents

Water repellent heat seal film, water repellent heat seal structure, method for producing water repellent heat seal film, and method for producing water repellent heat seal structure Download PDF

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JP6368331B2
JP6368331B2 JP2016042041A JP2016042041A JP6368331B2 JP 6368331 B2 JP6368331 B2 JP 6368331B2 JP 2016042041 A JP2016042041 A JP 2016042041A JP 2016042041 A JP2016042041 A JP 2016042041A JP 6368331 B2 JP6368331 B2 JP 6368331B2
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淳 城戸
淳 城戸
浩太 井隼
浩太 井隼
充伸 小林
充伸 小林
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Sakuranomiya Chemical Co Ltd
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Description

本発明は、単層で高い撥水性と高いヒートシール性を兼ね備える撥水性ヒートシール膜、撥水性ヒートシール膜を含む撥水性ヒートシール構造体、撥水性ヒートシール膜の製造方法、および撥水性ヒートシール構造体の製造方法に関する。 The present invention is water-repellent heat-sealing film having both high water repellency and high heat sealable with a single layer, water repellent heat-seal structure comprising a water-repellent heat-sealing film, a method of manufacturing a water-repellent heat-sealing film, and water repellency Heat The present invention relates to a method for manufacturing a seal structure.

食品、飲料品、医薬品、化粧品、化学品などの内容物を包装する包装材料として、撥水性とヒートシール性を兼ね備える材料が開発されている。   Materials having both water repellency and heat sealability have been developed as packaging materials for packaging contents such as foods, beverages, pharmaceuticals, cosmetics, and chemicals.

たとえば、特開2010−184454号公報(特許文献1)は、少なくとも基材層および熱接着層を有する積層体からなる包装材料であって、熱接着層が包装材料の一方の面の最外層として積層されており、熱接着層が他の層と隣接していない最外面に一次粒子平均径3〜100nmの疎水性酸化物微粒子が付着している包装材料を開示する。   For example, Japanese Patent Application Laid-Open No. 2010-184454 (Patent Document 1) is a packaging material made of a laminate having at least a base material layer and a thermal adhesive layer, and the thermal adhesive layer is an outermost layer on one surface of the packaging material. Disclosed is a packaging material in which hydrophobic oxide fine particles having an average primary particle diameter of 3 to 100 nm are adhered to the outermost surface which is laminated and the thermal adhesive layer is not adjacent to other layers.

特開2011−93315号公報(特許文献2)は、熱可塑性樹脂を含有する層の表面の少なくとも一部に一次粒子平均径3〜100nmの疎水性酸化物微粒子が付着している積層体を開示する。   Japanese Patent Laying-Open No. 2011-93315 (Patent Document 2) discloses a laminate in which hydrophobic oxide fine particles having an average primary particle diameter of 3 to 100 nm are attached to at least part of the surface of a layer containing a thermoplastic resin. To do.

特開2011−184082号公報(特許文献3)は、少なくとも基材層と熱封緘層とを有する蓋材において、熱封緘層の外面に付着防止層を有し、付着防止層は、熱可塑性樹脂バインダーと疎水性微粒子との混合組成物からなる内容物付着防止蓋材を開示する。   Japanese Patent Application Laid-Open No. 2011-184082 (Patent Document 3) has a cover material having at least a base material layer and a heat sealing layer, and has an adhesion preventing layer on the outer surface of the heat sealing layer, and the adhesion preventing layer is a thermoplastic resin. Disclosed is a lid for preventing adhesion of contents comprising a mixed composition of a binder and hydrophobic fine particles.

特開2013−39930号公報(特許文献4)は、少なくとも基材層と熱封緘層とを有する蓋材において、熱封緘層の外面に付着防止層を有し、付着防止層は、撥水性付与成分として湿式製法による多孔質シリカ粒子の表面に疎水性を付与した疎水性湿式シリカ粒子が用いられ、かつ疎水性湿式シリカ粒子と熱可塑性樹脂バインダーとの混合物組成物で構成されてなる内容物付着防止蓋材を開示する。   Japanese Unexamined Patent Publication No. 2013-39930 (Patent Document 4) is a lid having at least a base material layer and a heat sealing layer, and has an adhesion preventing layer on the outer surface of the heat sealing layer, and the adhesion preventing layer is provided with water repellency. Adhesion of the contents composed of a mixture of hydrophobic wet silica particles and a thermoplastic resin binder, using hydrophobic wet silica particles with hydrophobicity on the surface of porous silica particles obtained by a wet process. A prevention lid is disclosed.

特開2013−75715号公報(特許文献5)は、シート状基材および熱接着層を含む包装材料であって、シート状基材の少なくとも一方の面に熱接着層が積層されており、熱接着層がシート状基材と接する面の反対側の面に撥水性粒子が付着しており、密度の異なる2種以上の充填粒子が熱接着層中に含まれている包装材料を開示する。   JP 2013-75715 A (Patent Document 5) is a packaging material including a sheet-like base material and a thermal adhesive layer, and the thermal adhesive layer is laminated on at least one surface of the sheet-like base material. Disclosed is a packaging material in which water repellent particles are attached to the surface opposite to the surface where the adhesive layer is in contact with the sheet-like substrate, and two or more kinds of filler particles having different densities are contained in the thermal adhesive layer.

特開2013−180790号公報(特許文献6)は、使用時に少なくともその一部がヒートシールされる包装材料であって、包装材料は、シート状基材およびヒートシール層を含み、かつ、ヒートシール層が最外層として配置された積層体を含み、ヒートシール層の最外面の一部または全部に樹脂ビーズおよび撥水性粒子が付着している包装材料を開示する。   Japanese Unexamined Patent Publication No. 2013-180790 (Patent Document 6) is a packaging material that is at least partially heat-sealed during use, and the packaging material includes a sheet-like base material and a heat-sealing layer, and is heat-sealed. Disclosed is a packaging material including a laminate in which a layer is disposed as an outermost layer, and resin beads and water-repellent particles are attached to part or all of the outermost surface of the heat seal layer.

特開2010−184454号公報JP 2010-184454 A 特開2011−93315号公報JP 2011-93315 A 特開2011−184082号公報JP 2011-184082 A 特開2013−39930号公報JP 2013-39930 A 特開2013−75715号公報JP2013-75715A 特開2013−180790号公報JP 2013-180790 A

特開2011−93315号公報(特許文献2)に開示の積層体、特開2010−184454号公報(特許文献1)、特開2013−75715号公報(特許文献5)および特開2013−180790号公報(特許文献6)に開示の包装材料は、いずれもヒートシール層とヒートシール層の最外面の一部または全部に付着している疎水性または撥水性の粒子との複層構造を有している。また、特開2011−184082号公報(特許文献3)および特開2013−39930号公報(特許文献4)に開示の蓋材は、いずれも熱封緘層とその外面に配置されている付着防止層との複数構造を有している。すなわち、上記のいずれの特許文献においても、ヒートシール性を備える層と撥水性を備える層との複層構造を有する材料が開発されているに過ぎない。   Laminated bodies disclosed in JP 2011-93315 A (Patent Document 2), JP 2010-184454 A (Patent Document 1), JP 2013-75715 A (Patent Document 5), and JP 2013-180790 A. All of the packaging materials disclosed in the publication (Patent Document 6) have a multilayer structure of a heat seal layer and hydrophobic or water repellent particles adhering to a part or all of the outermost surface of the heat seal layer. ing. Moreover, as for the lid | cover material disclosed by Unexamined-Japanese-Patent No. 2011-184082 (patent document 3) and Unexamined-Japanese-Patent No. 2013-39930 (patent document 4), all are the heat sealing layer and the adhesion prevention layer arrange | positioned on the outer surface. And has a plurality of structures. That is, in any of the above patent documents, a material having a multilayer structure of a layer having heat sealing properties and a layer having water repellency has only been developed.

包装材料の構造の簡略化およびコスト低減の観点から、単層で高い撥水性と高いヒートシール性を兼ね備える材料の開発が要望されている。しかしながら、単層において、ヒートシール性と撥水性との両特性は、互いに二律背反するため、単層で高い撥水性と高いヒートシール性を兼ね備える材料は現在まで提供されていない。   From the viewpoint of simplification of the structure of the packaging material and cost reduction, there is a demand for the development of a material that combines a single layer with high water repellency and high heat sealability. However, since both the characteristics of heat sealability and water repellency are contradictory to each other in a single layer, a material having high water repellency and high heat sealability in a single layer has not been provided so far.

本発明は、上記の課題を克服し、単層で高い撥水性と高いヒートシール性を兼ね備える撥水性ヒートシール膜、その原料である撥水性ヒートシール剤、撥水性ヒートシール膜を含む撥水性ヒートシール構造体撥水性ヒートシール膜の製造方法、および撥水性ヒートシール構造体の製造方法を提供することを目的とする。 The present invention overcomes the above problems and is a water repellent heat seal film having a single layer of high water repellency and high heat seal properties, a water repellent heat seal agent as a raw material thereof, and a water repellent heat seal film comprising the water repellent heat seal film. It is an object of the present invention to provide a seal structure, a method for producing a water-repellent heat seal film , and a method for producing a water-repellent heat seal structure .

すなわち、本発明には、以下の構成が含まれる。
[1]熱可塑性樹脂と、第1粒子としての疎水性粒子と、疎水性粒子に比べて平均粒径が大きい第2粒子とを含み、熱可塑性樹脂100質量部に対して、疎水性粒子は70質量部以上110質量部以下であり、第2粒子は20質量部以上100質量部以下であり、熱可塑性樹脂はポリエステル樹脂あるいはポリエステル樹脂および塩酢ビ樹脂を含み、熱可塑性樹脂100質量部におけるポリエステル樹脂および塩酢ビ樹脂の含有割合は、それぞれ、100質量部および0質量部から40質量部および60質量部までの範囲であり基材の少なくとも一方の主面上に配置するための組成および組成割合が均一または連続的な変化をしている単層の膜であり、表面における水の接触角が150°以上であり、ヒートシール性を有する撥水性ヒートシール膜。さらに、[2]疎水性粒子は、粒子が有機シロキサン類および有機シラン類からなる群から選ばれる少なくとも1種類のケイ素化合物で表面処理されている上記[1]に記載の撥水性ヒートシール膜。
That is, the present invention includes the following configurations.
[1] A thermoplastic resin, a hydrophobic particle as the first particle, and a second particle having a larger average particle diameter than the hydrophobic particle, and the hydrophobic particle is 100 parts by mass with respect to 100 parts by mass of the thermoplastic resin. 70 parts by mass or more and 110 parts by mass or less, the second particles are 20 parts by mass or more and 100 parts by mass or less, and the thermoplastic resin includes a polyester resin or a polyester resin and a vinyl chloride resin, and in 100 parts by mass of the thermoplastic resin. The content ratio of the polyester resin and the vinyl chloride resin is in the range from 100 parts by weight and 0 parts by weight to 40 parts by weight and 60 parts by weight, respectively, and is a composition for disposing on at least one main surface of the substrate. and a film of a single layer composition ratio is uniform or continuous change, and the contact angle of water on the surface 150 ° or more, the water-repellent heat with heat sealability Lumpur membrane. [2] The water-repellent heat seal film according to [1], wherein the hydrophobic particles are surface-treated with at least one silicon compound selected from the group consisting of organic siloxanes and organic silanes.

]基材と、基材の主面上に配置される上記[1]または[2]に記載の撥水性ヒートシール膜と、を含む撥水性ヒートシール構造体。さらに、[]基材は、ポリエチレンテレフタレートフィルムおよびアルミニウムフィルムのいずれかである上記[]に記載の撥水性ヒートシール構造体。さらに、[]ポリスチレンフィルムおよびポリプロピレンフィルムのいずれかにヒートシールさせるための上記[]または[]に記載の撥水性ヒートシール構造体。 [ 3 ] A water-repellent heat seal structure comprising a base material and the water-repellent heat seal film according to the above [1] or [2] disposed on the main surface of the base material. Furthermore, the [ 4 ] base material is the water-repellent heat seal structure according to the above [ 3 ], wherein the base material is any one of a polyethylene terephthalate film and an aluminum film. Furthermore, the water repellent heat seal structure according to the above [ 3 ] or [ 4 ] for heat-sealing either [ 5 ] polystyrene film or polypropylene film.

]上記[1]または[2]に記載の撥水性ヒートシール膜の製造方法であって、基材の記主面上に、熱可塑性樹脂と、第1粒子としての疎水性粒子と、第2粒子と、を含み、熱可塑性樹脂100質量部に対して、疎水性粒子は70質量部以上110質量部以下であり、第2粒子は20質量部以上100質量部以下であり、熱可塑性樹脂はポリエステル樹脂あるいはポリエステル樹脂および塩酢ビ樹脂を含み、熱可塑性樹脂100質量部におけるポリエステル樹脂および塩酢ビ樹脂の含有割合は、それぞれ、100質量部および0質量部から40質量部および60質量部までの範囲である撥水性ヒートシール剤を少なくとも1層塗布する工程と、撥水性ヒートシール剤を膜化させることにより、基材の主面上に配置される撥水性ヒートシール膜を形成する工程と、を含む撥水性ヒートシール膜の製造方法。 [ 6 ] The method for producing a water-repellent heat seal film according to [1] or [2], wherein a thermoplastic resin and hydrophobic particles as the first particles are formed on the main surface of the substrate. Second particle, and 100 parts by mass of the thermoplastic resin, the hydrophobic particles are 70 parts by mass or more and 110 parts by mass or less, and the second particles are 20 parts by mass or more and 100 parts by mass or less, and are thermoplastic. The resin contains a polyester resin or a polyester resin and a vinyl acetate resin, and the content ratios of the polyester resin and the vinyl acetate resin in 100 parts by mass of the thermoplastic resin are from 100 parts by mass and 0 parts by mass to 40 parts by mass and 60 parts by mass, respectively. A step of applying at least one layer of a water-repellent heat sealant in a range up to a portion, and forming a water-repellent heat sealant into a film to form a water-repellent heat Method for producing a water-repellent heat-sealing film and forming a Le film.

]上記[]から[]のいずれか1つに記載の撥水性ヒートシール構造体の製造方法であって、基材の主面上に、熱可塑性樹脂と、第1粒子としての疎水性粒子と、第2粒子と、を含み、熱可塑性樹脂100質量部に対して、疎水性粒子は70質量部以上110質量部以下であり、第2粒子は20質量部以上100質量部以下であり、熱可塑性樹脂はポリエステル樹脂あるいはポリエステル樹脂および塩酢ビ樹脂を含み、熱可塑性樹脂100質量部におけるポリエステル樹脂および塩酢ビ樹脂の含有割合は、それぞれ、100質量部および0質量部から40質量部および60質量部までの範囲である撥水性ヒートシール剤を少なくとも1層塗布する工程と、撥水性ヒートシール剤を膜化させることにより、基材の主面上に配置される撥水性ヒートシール膜を形成することにより撥水性ヒートシール構造体を得る工程と、を含む撥水性ヒートシール構造体の製造方法。 [ 7 ] The method for producing a water-repellent heat seal structure according to any one of [ 3 ] to [ 5 ], wherein a thermoplastic resin and a first particle as a first particle are formed on the main surface of the substrate. Hydrophobic particles and second particles, and the hydrophobic particles are 70 parts by mass or more and 110 parts by mass or less, and the second particles are 20 parts by mass or more and 100 parts by mass or less with respect to 100 parts by mass of the thermoplastic resin. The thermoplastic resin contains a polyester resin or a polyester resin and a vinyl acetate resin, and the content ratio of the polyester resin and the vinyl chloride resin in 100 parts by mass of the thermoplastic resin is from 40 parts by mass to 40 parts by mass, respectively. The step of applying at least one layer of the water-repellent heat sealant in a range of up to 60 parts by weight and the water-repellent heat sealant is formed on the main surface of the substrate by forming a film. Method for producing a water-repellent heat-seal structure comprising the steps of: obtaining a water-repellent heat-seal structure, the by forming a water-repellent heat-sealing film.

本発明によれば、単層で高い撥水性と高いヒートシール性を兼ね備える撥水性ヒートシール膜、撥水性ヒートシール膜を含む撥水性ヒートシール構造体、撥水性ヒートシール膜の製造方法、および撥水性ヒートシール構造体の製造方法を提供できる。 According to the present invention, water-repellent heat-sealing film having both high water repellency and high heat sealable with a single layer, water repellent heat-seal structure comprising a water-repellent heat-sealing film, a method of manufacturing a water-repellent heat-sealing film, and repellent A method for producing an aqueous heat seal structure can be provided.

[実施形態1:撥水性ヒートシール膜]
本実施形態の撥水性ヒートシール膜は、熱可塑性樹脂と、第1粒子としての疎水性粒子と、を含み、熱可塑性樹脂100質量部に対して、疎水性粒子は55質量部以上130質量部以下であり、単層であり、表面における水の接触角が150°以上であり、ヒートシール性を有する。本実施形態の撥水性ヒートシール膜は、単層で高い撥水性と高いヒートシール性を兼ね備える。
[Embodiment 1: Water-repellent heat seal film]
The water-repellent heat seal film of the present embodiment includes a thermoplastic resin and hydrophobic particles as the first particles, and the hydrophobic particles are 55 parts by mass or more and 130 parts by mass with respect to 100 parts by mass of the thermoplastic resin. It is the following, it is a single layer, the contact angle of water on the surface is 150 ° or more, and has heat sealability. The water repellent heat seal film of the present embodiment is a single layer and has both high water repellency and high heat seal properties.

(熱可塑性樹脂)
熱可塑性樹脂は、基材としてPET(ポリエチレンテレフタレート)フィルムまたはAl(アルミニウム)フィルム上に形成された撥水性ヒートシール膜が、PS(ポリスチレン)樹脂またはPP(ポリプロピレン)樹脂とヒートシール性を有するものであれば特に制限はなく、ポリエステル樹脂、塩酢ビ(塩化ビニル−酢酸ビニル共重合体)樹脂、塩素化ポリプロピレン樹脂、アクリル樹脂、ポリウレタン樹脂などが好適に挙げられる。また、基材またはヒートシール対象物に応じて、これらの樹脂を単独にまたは併用して使用できる。特に、ポリエステル樹脂、塩酢ビ樹脂、塩素化ポリプロピレン樹脂、およびポリウレタン樹脂は、単独で用いてもヒートシール性が高く、好適である。
(Thermoplastic resin)
Thermoplastic resin is a water repellent heat seal film formed on a PET (polyethylene terephthalate) film or Al (aluminum) film as a base material, and has a heat seal property with PS (polystyrene) resin or PP (polypropylene) resin. If it is, there will be no restriction | limiting in particular, A polyester resin, vinyl chloride vinyl chloride (vinyl chloride-vinyl acetate copolymer) resin, a chlorinated polypropylene resin, an acrylic resin, a polyurethane resin etc. are mentioned suitably. In addition, these resins can be used alone or in combination depending on the substrate or the heat sealing object. In particular, a polyester resin, a vinyl chloride resin, a chlorinated polypropylene resin, and a polyurethane resin are preferable because they have high heat sealability even when used alone.

(第1粒子)
第1粒子は、疎水性粒子である。ここで、疎水性粒子とは、表面に露出している官能基が疎水基または表面に露出している官能基が疎水基でキャップされている粒子をいう。このような疎水性粒子は、アルキル基などの疎水基が表面に露出している疎水性粒子の他、水酸基などの親水基が表面に露出している親水性粒子の表面を疎水化処理することにより得られる。第1粒子は、疎水性粒子であれば材質に特に限定はなく、粒子自体が疎水性粒子であってもよく、表面が疎水化処理されている親水性粒子であってもよい。
(First particle)
The first particles are hydrophobic particles. Here, the hydrophobic particle means a particle in which a functional group exposed on the surface is a hydrophobic group or a functional group exposed on the surface is capped with a hydrophobic group. Such hydrophobic particles are obtained by hydrophobizing the surface of hydrophilic particles in which hydrophilic groups such as hydroxyl groups are exposed on the surface in addition to hydrophobic particles in which hydrophobic groups such as alkyl groups are exposed on the surface. Is obtained. The first particle is not particularly limited as long as it is a hydrophobic particle, and the particle itself may be a hydrophobic particle, or may be a hydrophilic particle whose surface has been subjected to a hydrophobic treatment.

第1粒子である疎水性粒子は、疎水性を高める観点から、粒子が有機シロキサン類および有機シラン類からなる群から選ばれる少なくとも1種類のケイ素化合物で表面処理されていることが好ましい。ここで、有機シロキサン類とは、側鎖がアルキル基、フェニル基などの炭化水素基で置換されたシロキサン結合(Si−O−Si結合)を有するケイ素化合物をいい、たとえば、ジメチルポリシロキサン、オクタメチルシクロテトラシロキサンなどが好適に挙げられる。また、有機シラン類とは、シランのSiに結合している少なくとも一部のHがアルキル基、フェニル基などの炭化水素基、ハロゲン基などで置換されたケイ素化合物である有機シラン、およびかかる有機シランがNH基またはS基などのヘテロ基で連結されたケイ素化合物をいい、たとえば、トリメチルシラン、オクチルシランなどのアルキルシラン、ヘキサメチルジシラザンなどが好適に挙げられる。疎水化表面処理方法は、粒子をドライブレンドにより行なう。ここで、ドライブレンドとは、気体雰囲気中たとえば窒素雰囲気中で、表面処理剤であるケイ素化合物と被表面処理材である粒子とを混合することをいう。第1粒子が疎水性粒子であることは、メタノール濡れ性試験により評価する。ここで、メタノール濡れ性試験とは、濃度比の異なるメタノール水溶液に一定量の第1粒子を添加し十分に振とうさせ、第1粒子の沈降度合いからメタノールに対する濡れ性を評価する試験をいい、第1粒子を沈降させるのに必要なメタノール濃度が高いものほど疎水性が高い。   The hydrophobic particles as the first particles are preferably surface-treated with at least one silicon compound selected from the group consisting of organic siloxanes and organic silanes from the viewpoint of increasing hydrophobicity. Here, the organosiloxane refers to a silicon compound having a siloxane bond (Si—O—Si bond) whose side chain is substituted with a hydrocarbon group such as an alkyl group or a phenyl group, such as dimethylpolysiloxane, octa Preferable examples include methylcyclotetrasiloxane. Organic silanes are organic silanes which are silicon compounds in which at least a part of H bonded to Si of the silane is substituted with a hydrocarbon group such as an alkyl group, a phenyl group or the like, a halogen group, and the like. A silicon compound in which a silane is linked by a hetero group such as an NH group or an S group, for example, alkylsilanes such as trimethylsilane and octylsilane, and hexamethyldisilazane are preferable. In the hydrophobized surface treatment method, particles are dry blended. Here, dry blending refers to mixing a silicon compound that is a surface treatment agent and particles that are a surface treatment material in a gas atmosphere such as a nitrogen atmosphere. Whether the first particles are hydrophobic particles is evaluated by a methanol wettability test. Here, the methanol wettability test refers to a test for evaluating the wettability with respect to methanol from the degree of sedimentation of the first particles by adding a certain amount of first particles to methanol aqueous solutions having different concentration ratios and sufficiently shaking them. The higher the concentration of methanol required to settle the first particles, the higher the hydrophobicity.

第1粒子である疎水性粒子の平均1次粒径は、特に制限はないが、撥水性ヒートシール膜のヒートシール性および撥水性を高くする観点から、1nm以上50nm以下が好ましく、5nm以上30nm以下がより好ましい。ここで、第1粒子の平均1次粒径は、透過型電子顕微鏡による観察により測定する。   The average primary particle size of the hydrophobic particles as the first particles is not particularly limited, but is preferably 1 nm or more and 50 nm or less, preferably 5 nm or more and 30 nm from the viewpoint of increasing the heat sealability and water repellency of the water repellent heat seal film. The following is more preferable. Here, the average primary particle size of the first particles is measured by observation with a transmission electron microscope.

第1粒子である疎水性粒子の含有割合は、撥水性ヒートシール膜の撥水性およびヒートシール性を高くする観点から、熱可塑性樹脂100質量部に対して、55質量部以上130質量部以下であり、60質量部以上120質量部以下が好ましく、70質量部以上110質量部以下がより好ましく、80質量部以上100質量部以下がさらに好ましい。第1粒子である疎水性粒子の含有割合は、疎水性粒子が無機物である場合は、燃焼残さ(灰分)中の無機酸化物の含有量から算出できる。   The content ratio of the hydrophobic particles as the first particles is 55 parts by mass or more and 130 parts by mass or less with respect to 100 parts by mass of the thermoplastic resin from the viewpoint of increasing the water repellency and heat sealability of the water-repellent heat seal film. Yes, 60 parts by mass or more and 120 parts by mass or less are preferable, 70 parts by mass or more and 110 parts by mass or less are more preferable, and 80 parts by mass or more and 100 parts by mass or less are more preferable. The content ratio of the hydrophobic particles that are the first particles can be calculated from the content of the inorganic oxide in the combustion residue (ash) when the hydrophobic particles are inorganic.

(第2粒子)
本実施形態の撥水性ヒートシール膜は、表面に凹凸を形成し、撥水性を高める観点から、第1粒子である疎水性粒子に比べて平均粒径が大きい第2粒子をさらに含むことが好ましい。第2粒子の平均粒径は、第1粒子である疎水性粒子の平均粒径より大きければ特に制限はないが、表面に適正な深さのある凹凸を形成することにより撥水性を高める観点から、1μm以上50μm以下が好ましく、3μm以上30μm以下がより好ましい。ここで、第2粒子の平均粒径は、コールターカウンターにより測定する。
第2粒子は、その種類に特に制限はなく、無孔質シリカ、多孔質シリカ、シリコンなどの無機物であっても、アクリル樹脂、ポリウレタン樹脂などの有機物であってもよい。また、第2粒子は、親水性粒子であっても、疎水性粒子であってもよい。
(Second particle)
The water-repellent heat seal film of the present embodiment preferably further includes second particles having a larger average particle diameter than the hydrophobic particles that are the first particles, from the viewpoint of forming irregularities on the surface and improving the water repellency. . The average particle size of the second particles is not particularly limited as long as it is larger than the average particle size of the hydrophobic particles that are the first particles, but from the viewpoint of improving water repellency by forming irregularities with an appropriate depth on the surface. 1 μm or more and 50 μm or less is preferable, and 3 μm or more and 30 μm or less is more preferable. Here, the average particle diameter of the second particles is measured by a Coulter counter.
The type of the second particles is not particularly limited, and may be an inorganic material such as nonporous silica, porous silica, or silicon, or an organic material such as an acrylic resin or a polyurethane resin. Further, the second particles may be hydrophilic particles or hydrophobic particles.

第2粒子の含有割合は、特に制限はないが、撥水性ヒートシール膜の撥水性およびヒートシール性を高くする観点から、熱可塑性樹脂100質量部に対して、20質量部以上100質量部以下が好ましく、30質量部以上90質量部以下がより好ましく、40質量部以上80質量部以下がさらに好ましい。第2粒子の含有割合は、第2粒子が無機物である場合は、燃焼残さ(灰分)中の無機酸化物の含有量から算出できる。   The content ratio of the second particles is not particularly limited, but from the viewpoint of increasing the water repellency and heat sealability of the water repellent heat seal film, it is 20 parts by mass or more and 100 parts by mass or less with respect to 100 parts by mass of the thermoplastic resin. It is preferably 30 parts by mass or more and 90 parts by mass or less, and more preferably 40 parts by mass or more and 80 parts by mass or less. The content ratio of the second particles can be calculated from the content of the inorganic oxide in the combustion residue (ash) when the second particles are inorganic.

(単層)
本実施形態の撥水性ヒートシール膜は、上記の組成を有することにより、単層で、高い撥水性と高いヒートシール性を兼ね備える。ここで、単層とは、層内において組成および組成割合に不連続な変化のない単一層をいう。すなわち、撥水性ヒートシール膜が、撥水性ヒートシール剤が複数回分けて塗布された複数層であっても、それらの層の組成および組成割合が均一または連続的な変化をしている場合は、全体として単層である。
(Single layer)
The water repellent heat seal film of the present embodiment has a single layer and has both high water repellency and high heat seal properties by having the above composition. Here, the single layer refers to a single layer having no discontinuous change in composition and composition ratio within the layer. That is, even when the water-repellent heat seal film is a multiple layer in which the water-repellent heat sealant is applied multiple times, the composition and composition ratio of those layers are changing uniformly or continuously. As a whole, it is a single layer.

(撥水性)
本実施形態の撥水性ヒートシール膜の撥水性とは、膜の表面が水をはじくことをいい、表面における水滴の挙動および水の接触角で評価する。具体的には、撥水性を有するとは、水滴が撥水性ヒートシール膜の表面上にその一部も残さずまたはその一部を残すが転がること、および、表面における水の接触角が150°以上であることをいう。ここで、表面における水滴の挙動は目視により観察し、膜の表面における水の接触角は、撥水性ヒートシール膜の表面に滴下した蒸留水の表面との接触角を接触角計により測定する。本実施形態の撥水性ヒートシール膜は、水滴が撥水性ヒートシール膜の表面上にその一部も残さず転がり、表面における水の接触角が150°以上であることから、撥水性が高い。
(Water repellency)
The water repellency of the water repellent heat seal film of the present embodiment means that the film surface repels water, and is evaluated by the behavior of water droplets on the surface and the contact angle of water. Specifically, having water repellency means that water droplets do not remain or leave part of the surface of the water-repellent heat seal film but roll, and the contact angle of water on the surface is 150 °. That's it. Here, the behavior of water droplets on the surface is observed visually, and the contact angle of water on the surface of the membrane is measured by a contact angle meter with respect to the surface of distilled water dropped on the surface of the water-repellent heat seal membrane. The water-repellent heat seal film of this embodiment has high water repellency because water droplets roll on the surface of the water-repellent heat seal film without leaving any part thereof, and the contact angle of water on the surface is 150 ° or more.

(ヒートシール性)
本実施形態の撥水性ヒートシール膜のヒートシール性は、所定の基材上に形成した撥水性ヒートシール膜を所定のヒートシール対象物とヒートシールさせたときのシール強度で評価する。具体的には、基材としてのPET(ポリエチレンテレフタレート)フィルムまたはAl(アルミニウム)フィルム上に形成した撥水性ヒートシール膜を、PS(ポリスチレン)フィルムまたはPP(ポリプロピレン)フィルムにヒートシールした15mm幅のサンプルを、剥離角90°で剥離速度200mm/分で剥離するときのシール強度(単位:gf/15mm)で評価する。本実施形態の撥水性ヒートシール膜がヒートシール性を有するとは、上記の基材がPETフィルムでヒートシール対象物がPSフィルム、基材がPETフィルムでヒートシール対象物がPPフィルム、基材がAlフィルムでヒートシール対象物がPSフィルム、および基材がAlフィルムでヒートシール対象物がPPフィルムの4種類の内少なくとも1種類のサンプルのシール強度が、150gf/15mm以上であり、200gf/15mm以上が好ましく、300gf/15mm以上がより好ましく、350gf/15mm以上がさらに好ましい。
(Heat sealability)
The heat-sealability of the water-repellent heat seal film of this embodiment is evaluated by the seal strength when the water-repellent heat seal film formed on a predetermined substrate is heat-sealed with a predetermined heat-sealing object. Specifically, a water-repellent heat seal film formed on a PET (polyethylene terephthalate) film or an Al (aluminum) film as a substrate is heat-sealed to a PS (polystyrene) film or a PP (polypropylene) film, and has a width of 15 mm. The sample is evaluated by seal strength (unit: gf / 15 mm) when peeling at a peeling angle of 90 ° and a peeling speed of 200 mm / min. The water-repellent heat seal film of this embodiment has heat seal properties when the above substrate is a PET film, the heat seal object is a PS film, the substrate is a PET film, and the heat seal object is a PP film. The sealing strength of at least one of the four types of the Al film, the heat sealing object is a PS film, the base material is an Al film, and the heat sealing object is a PP film is 150 gf / 15 mm or more, and 200 gf / 15 mm or more is preferable, 300 gf / 15 mm or more is more preferable, and 350 gf / 15 mm or more is more preferable.

[実施形態2:撥水性ヒートシール剤]
本実施形態の撥水性ヒートシール剤は、実施形態1の撥水性ヒートシール膜の原料となる撥水性ヒートシール剤である。本実施形態の撥水性ヒートシール剤は、膜化させることにより、単層で高い撥水性と高いヒートシール性を兼ね備える撥水性ヒートシール膜が得られる。本実施形態の撥水性ヒートシール剤は、具体的には、以下の構成を有する。
[Embodiment 2: Water repellent heat sealant]
The water repellent heat sealant of the present embodiment is a water repellent heat sealant that is a raw material for the water repellent heat seal film of the first embodiment. By forming the water repellent heat sealant of this embodiment into a film, a water repellent heat seal film having both high water repellency and high heat sealability can be obtained in a single layer. Specifically, the water-repellent heat sealant of the present embodiment has the following configuration.

本実施形態の撥水性ヒートシール剤は、実施形態1の撥水性ヒートシール膜と同様の観点から、熱可塑性樹脂と、第1粒子としての疎水性粒子と、を含み、熱可塑性樹脂の100質量部に対して、疎水性粒子は55質量部以上130質量部以下であり、単層の膜としたときに、表面における水の接触角が150°以上であり、ヒートシール性を有する。   From the same viewpoint as the water-repellent heat seal film of Embodiment 1, the water-repellent heat seal agent of the present embodiment includes a thermoplastic resin and hydrophobic particles as first particles, and 100 mass of the thermoplastic resin. The hydrophobic particles are 55 parts by mass or more and 130 parts by mass or less with respect to the part, and when a single-layer film is formed, the contact angle of water on the surface is 150 ° or more and has heat sealability.

本実施形態の撥水性ヒートシール剤は、実施形態1の撥水性ヒートシール膜と同様の観点から、第1粒子である疎水性粒子に比べて平均粒径が大きい第2粒子をさらに含むことが好ましい。また、第1粒子である疎水性粒子は、粒子が有機シロキサン類および有機シラン類からなる群から選ばれる少なくとも1種類のケイ素化合物で表面処理されていることが好ましい。   From the same viewpoint as the water-repellent heat seal film of Embodiment 1, the water-repellent heat seal agent of this embodiment may further include second particles having a larger average particle diameter than the hydrophobic particles that are the first particles. preferable. Further, the hydrophobic particles as the first particles are preferably surface-treated with at least one silicon compound selected from the group consisting of organic siloxanes and organic silanes.

本実施形態の撥水性ヒートシール剤は、主成分である熱可塑性樹脂、第1粒子、および第2粒子の種類および含有割合について、実施形態1の撥水性ヒートシール膜と同じである。すなわち、本実施形態の撥水性ヒートシール剤が膜化することにより、本実施形態の撥水性ヒートシール剤の主成分である熱可塑性樹脂、第1粒子、および第2粒子の種類および含有割合と同じ種類および含有割合の主成分である熱可塑性樹脂、第1粒子、および第2粒子を有する実施形態1の撥水性ヒートシール膜が得られる。本実施形態の撥水性ヒートシール剤の主成分である熱可塑性樹脂、第1粒子、および第2粒子の種類および含有割合については、実施形態1の撥水性ヒートシール膜と同じであるため、ここでは繰り返さない。   The water-repellent heat sealant of the present embodiment is the same as the water-repellent heat seal film of Embodiment 1 with respect to the types and content ratios of the thermoplastic resin, the first particles, and the second particles as the main components. That is, by forming the water-repellent heat sealant of this embodiment into a film, the types and content ratios of the thermoplastic resin, the first particles, and the second particles, which are the main components of the water-repellent heat sealant of the present embodiment, The water repellent heat seal film of Embodiment 1 having the thermoplastic resin, the first particles, and the second particles, which are main components of the same type and content ratio, is obtained. Since the types and content ratios of the thermoplastic resin, the first particles, and the second particles, which are the main components of the water-repellent heat sealant of the present embodiment, are the same as those of the water-repellent heat seal film of the first embodiment, I won't repeat it.

本実施形態の撥水性ヒートシール剤は、主成分である可塑性樹脂、第1粒子、および第2粒子の種類および含有割合が実施形態1の撥水性ヒートシール膜と同じであれば、特に制限はなく、副成分として、主成分を希釈する溶剤が含まれていてもよい。副成分の種類および主成分と副成分との組成割合により、撥水性ヒートシール剤の具体例として、ホットメルトタイプ、シーラントタイプ、およびラッカータイプの各タイプの撥水性ヒートシール剤が好適に挙げられる。   The water-repellent heat sealing agent of the present embodiment is not particularly limited as long as the types and content ratios of the plastic resin, the first particles, and the second particles as the main components are the same as those of the water-repellent heat sealing film of the first embodiment. Instead, a solvent for diluting the main component may be included as a subcomponent. Depending on the type of the subcomponent and the composition ratio of the main component and the subcomponent, specific examples of the water-repellent heat sealant include hot-melt type, sealant type, and lacquer type water-repellent heat sealants. .

[実施形態3:撥水性ヒートシール構造体]
本実施形態の撥水性ヒートシール構造体は、基材と、基材の少なくとも一方の主面側に配置される実施形態1の撥水性ヒートシール膜と、を含む。本実施形態の撥水性ヒートシール構造体は、それに含まれる撥水性ヒートシール膜が単層で高い撥水性と高いヒートシール性を兼ね備えるため、好適な包装材料となる。ここで、基材は、包装材料としての目的および用途に適しておれば特に制限はなく、たとえば、PETフィルム、Alフィルムなどが好適に挙げられる。
[Embodiment 3: Water-repellent heat seal structure]
The water-repellent heat seal structure of this embodiment includes a base material and the water-repellent heat seal film of Embodiment 1 disposed on at least one main surface side of the base material. The water-repellent heat seal structure of this embodiment is a suitable packaging material because the water-repellent heat seal film contained therein has a single layer and has both high water repellency and high heat sealability. Here, the substrate is not particularly limited as long as it is suitable for the purpose and application as a packaging material, and examples thereof include a PET film and an Al film.

[実施形態4:撥水性ヒートシール膜の製造方法]
本実施形態の撥水性ヒートシール膜の製造方法は、実施形態1の撥水性ヒートシール膜の製造方法であって、基材の少なくとも一方の主面側に、熱可塑性樹脂と、第1粒子としての疎水性粒子と、を含み、熱可塑性樹脂の100質量部に対して、疎水性粒子は55質量部以上130質量部以下である撥水性ヒートシール剤を少なくとも1層塗布する工程と、撥水性ヒートシール剤を膜化させることにより、基材の少なくとも一方の主面側に配置される撥水性ヒートシール膜を形成する工程と、を含む。本実施形態の撥水性ヒートシール膜の製造方法により、単層で高い撥水性と高いヒートシール性を兼ね備える撥水性ヒートシール膜が得られる。
[Embodiment 4: Manufacturing Method of Water Repellent Heat Seal Film]
The method for producing a water-repellent heat seal film according to this embodiment is a method for producing the water-repellent heat seal film according to Embodiment 1, and includes a thermoplastic resin and first particles on at least one main surface side of the substrate. A step of applying at least one layer of a water-repellent heat-sealing agent in which the hydrophobic particles are 55 parts by mass or more and 130 parts by mass or less with respect to 100 parts by mass of the thermoplastic resin; Forming a water-repellent heat seal film disposed on at least one main surface side of the substrate by forming the heat sealant into a film. By the method for producing a water-repellent heat seal film of the present embodiment, a water-repellent heat seal film having a single layer having both high water repellency and high heat sealability can be obtained.

(撥水性ヒートシール剤の塗布工程)
撥水性ヒートシール剤の塗布工程とは、基材の少なくとも一方の主面側に、熱可塑性樹脂と、第1粒子としての疎水性粒子と、を含み、熱可塑性樹脂100質量部に対して、疎水性粒子は55質量部以上130質量部以下である撥水性ヒートシール剤を少なくとも1層塗布する工程である。基材は、その少なくとも一方の主面側に撥水性ヒートシール剤を塗布できるものであれば特に制限はなく、たとえば、PETフィルム、Alフィルムなどが好適に挙げられる。また、撥水性ヒートシール剤の塗布方法は、特に制限はなく、刷毛塗布、バーコーター塗布、スプレーコート、グラビアコートなどが好適に挙げられる。
(Water repellent heat sealant application process)
The application step of the water repellent heat sealant includes a thermoplastic resin and hydrophobic particles as the first particles on at least one main surface side of the substrate, and 100 parts by mass of the thermoplastic resin, The hydrophobic particles are a step of applying at least one layer of a water-repellent heat sealant that is 55 parts by mass or more and 130 parts by mass or less. The substrate is not particularly limited as long as the water-repellent heat sealant can be applied to at least one main surface thereof, and examples thereof include a PET film and an Al film. The method for applying the water repellent heat sealant is not particularly limited, and examples thereof include brush coating, bar coater coating, spray coating, and gravure coating.

(撥水性ヒートシール膜の形成工程)
撥水性ヒートシール膜の形成方法とは、撥水性ヒートシール剤を膜化させることにより、基材の少なくとも一方の主面側に配置される撥水性ヒートシール膜を形成する工程である。撥水性ヒートシール剤を膜化方法は、特に制限はなく、乾燥などが好適に挙げられる。
(Water repellent heat seal film forming process)
The method for forming a water-repellent heat seal film is a step of forming a water-repellent heat seal film disposed on at least one main surface side of a substrate by forming a water-repellent heat seal agent into a film. The method for forming the water repellent heat sealant into a film is not particularly limited, and examples thereof include drying.

(実施例A)
1.撥水性ヒートシール構造体の作製
基材として厚さ16μmのPET(ポリエチレンテレフタレート)フィルムおよび厚さ32μmのAl(アルミニウム)フィルムを用い、それぞれの基材の一主面上に、主成分として表1の例A−1〜例A−10に示す熱可塑性樹脂、第1粒子を表1の組成割合で含み、副成分として熱可塑性樹脂100質量部に対して、溶剤であるメチルエチルケトンおよび酢酸エチルを1002〜1562質量部含む撥水性ヒートシール剤をバーコーターにより1回塗布した後、80℃で3秒間加熱して乾燥させることにより、膜化させることにより、基材の一主面上に膜厚が目付量で3g/m2の単層の撥水性ヒートシール膜が形成された撥水性ヒートシール構造体を得た。ここで、ポリエステル樹脂としてはユニチカ株式会社製UE3500を用い、塩酢ビ樹脂としては日信化学工業株式会社製ソルバインM5Rを用いた。第1粒子としてはエボニック社製アエロジルRY200(ジメチルポリシロキサンで表面処理したヒュームドシリカ)を用いた。実施例Aにおいては、第1粒子である疎水性粒子の含有割合および平均粒径と、撥水性およびヒートシール性との関係を調べた。
(Example A)
1. Production of water-repellent heat seal structure A PET (polyethylene terephthalate) film having a thickness of 16 μm and an Al (aluminum) film having a thickness of 32 μm were used as the base material. Examples A-1 to A-10 include the thermoplastic resin and the first particles in the composition ratios shown in Table 1, and 1002 parts by mass of methyl ethyl ketone and ethyl acetate as solvents with respect to 100 parts by mass of the thermoplastic resin. After coating the water-repellent heat sealant containing ˜1562 parts by mass with a bar coater once, the film thickness is formed on one main surface of the substrate by heating and drying at 80 ° C. for 3 seconds to form a film. A water repellent heat seal structure in which a single layer water repellent heat seal film having a basis weight of 3 g / m 2 was formed was obtained. Here, UE3500 manufactured by Unitika Ltd. was used as the polyester resin, and Solvine M5R manufactured by Nissin Chemical Industry Co., Ltd. was used as the vinyl acetate resin. As the first particles, Aerosil RY200 (fumed silica surface-treated with dimethylpolysiloxane) manufactured by Evonik was used. In Example A, the relationship between the content and average particle size of the hydrophobic particles as the first particles, and the water repellency and heat sealability was examined.

2.撥水性または撥ヨーグルト性の評価
得られた撥水性ヒートシール構造体の撥水性ヒートシール膜の主面上に、水道水を1滴滴下したときの水滴またはヨーグルト(雪印メグミルク社製恵)を適量滴下したときのヨーグルト滴の挙動から、撥水性または撥ヨーグルト性を評価した。水滴またはヨーグルト滴が撥水性ヒートシール膜の表面上にその一部も残さずに転がるものを良、水滴またはヨーグルト滴が撥水性ヒートシール膜の表面上にその一部を残すが転がるものを可、水滴またはヨーグルト滴が撥水性ヒートシール膜の表面上にその全部を残し転がらないものを不可と評価した。また、水の接触角は、得られた撥水性ヒートシール構造体の撥水性ヒートシール膜の主面上に、蒸留水を1滴滴下したときの水滴と主面との接触角を、協和界面科学株式会社FACE接触角計CA−X150型を用いて測定した。結果を表1にまとめた。表1の空欄部分は、未評価であることを示した。
2. Evaluation of water repellency or yogurt repellency Appropriate amount of water drops or yogurt (manufactured by Snow Brand Megmilk Co., Ltd.) when one drop of tap water is dropped on the main surface of the water repellant heat seal film of the obtained water repellant heat seal structure. The water repellency or yogurt repellency was evaluated from the behavior of the yogurt droplets when dropped. Water or yogurt drops can be rolled on the surface of the water-repellent heat seal film without leaving any part, and water or yogurt drops can be left on the surface of the water-repellent heat seal film but can be rolled on. In addition, it was evaluated that a water droplet or a yogurt droplet did not roll while leaving all of it on the surface of the water-repellent heat seal film. The contact angle of water is the Kyowa interface between the water droplet and the main surface when one drop of distilled water is dropped on the main surface of the water-repellent heat seal film of the obtained water-repellent heat seal structure. It measured using the scientific FACE contact angle meter CA-X150 type | mold. The results are summarized in Table 1. The blank part of Table 1 showed that it was not evaluated.

3.ヒートシール性の評価
得られた撥水性ヒートシール構造体を、厚さ65μmのPS(ポリスチレン)シートまたは厚さ30μmのPP(ポリプロピレン)シートとヒートシールさせた後、幅15mmの短冊状のサンプルを作製し、そのサンプルを、剥離角90°で剥離速度200mm/分で剥離したときのシール強度(単位:gf/15mm)を測定した。測定されたシール強度が150gf/15mm以上であるものを良、シール強度が150gf/15mm未満のものを不良と評価した。結果を表1にまとめた。表1の空欄部分は、未評価であることを示した。
3. Evaluation of heat sealability The obtained water-repellent heat seal structure was heat-sealed with a PS (polystyrene) sheet having a thickness of 65 μm or a PP (polypropylene) sheet having a thickness of 30 μm, and then a strip-shaped sample having a width of 15 mm was obtained. The seal strength (unit: gf / 15 mm) when the sample was peeled off at a peeling angle of 90 ° and a peeling speed of 200 mm / min was measured. Those having a measured seal strength of 150 gf / 15 mm or more were evaluated as good, and those having a seal strength of less than 150 gf / 15 mm were evaluated as defective. The results are summarized in Table 1. The blank part of Table 1 showed that it was not evaluated.

Figure 0006368331
Figure 0006368331

表1を参照して、例A−1〜例A−8から、撥水性ヒートシール膜は、単層で高い撥水性と高いヒートシール性を兼ね備える観点から、第1粒子である疎水性粒子の含有割合は、熱可塑性樹脂100質量部に対して、55質量部以上130質量部以下が必要であり、60質量部以上120質量部以下が好ましく、80質量部以上100質量部以下がさらに好ましかった。また、例A−4〜A−7から、また、撥水性ヒートシール膜は、第1粒子である疎水性粒子の含有割合は、熱可塑性樹脂100質量部に対して、80質量部以上130質量部以下の範囲において、単層で高い撥ヨーグルト性と高いヒートシール性を兼ね備えていた。例A−4、例A−9および例A−10から、撥水性ヒートシール膜は、第1粒子である疎水性粒子の平均粒径が7nm以上30nm以下の範囲であっても、単層で高い撥水性と高いヒートシール性を兼ね備えていた。   With reference to Table 1, from Example A-1 to Example A-8, the water-repellent heat seal film is a single layer of hydrophobic particles that are the first particles from the viewpoint of having both high water repellency and high heat sealability. The content is required to be 55 parts by mass or more and 130 parts by mass or less, preferably 60 parts by mass or more and 120 parts by mass or less, and more preferably 80 parts by mass or more and 100 parts by mass or less with respect to 100 parts by mass of the thermoplastic resin. won. Further, from Examples A-4 to A-7, the water-repellent heat seal film has a content ratio of the hydrophobic particles as the first particles of 80 parts by mass or more and 130 parts by mass with respect to 100 parts by mass of the thermoplastic resin. In a range of less than or equal to the part, the single layer had both high yogurt repellency and high heat sealability. From Example A-4, Example A-9 and Example A-10, the water-repellent heat seal film is a single layer even if the average particle diameter of the hydrophobic particles as the first particles is in the range of 7 nm to 30 nm. It had high water repellency and high heat sealability.

(実施例B)
主成分として表2の例B−1〜例B−10に示す熱可塑性樹脂、第1粒子および第2粒子を表2の組成割合で含み、副成分として熱可塑性樹脂100質量部に対して、溶剤であるメチルエチルケトンおよび酢酸エチルを967〜1527質量部含む撥水性ヒートシール剤を用いたこと以外は、実施例Aと同様にして、撥水性ヒートシール構造体を得た。得られた撥水性ヒートシール構造体について、実施例Aと同様にして、撥水性または撥ヨーグルト性の評価、ならびにヒートシール性の評価を行なった。ここで、第2粒子について、無孔質シリカ粒子としてはAGCエスアイテック株式会社製サンスフェアNP−200またはNP−30を用い、多孔質シリカ粒子としてはAGCエスアイテック株式会社製サンスフェアH−201を用い、シリコン粒子としては信越化学工業株式会社製KMP−602を用い、アクリル樹脂粒子としてはアイカ工業株式会社製ガンツパールGM2001を用い、ウレタン樹脂粒子としては根上工業株式会社製アートパールC400を用いた。実施例Bにおいては、第2粒子の含有割合、平均粒径、種類および疎水性もしくは親水性と、撥水性およびヒートシール性との関係を調べた。結果を表2にまとめた。表2の空欄部分は、未評価であることを示した。
(Example B)
It contains the thermoplastic resin shown in Example B-1 to Example B-10 of Table 2 as the main component, the first particles and the second particles in the composition ratio of Table 2, and as a subcomponent, 100 parts by mass of the thermoplastic resin, A water repellent heat seal structure was obtained in the same manner as in Example A except that a water repellent heat sealant containing 967 to 1527 parts by mass of methyl ethyl ketone and ethyl acetate as solvents was used. The obtained water-repellent heat seal structure was evaluated in the same manner as in Example A for water repellency or yogurt repellency and heat sealability. Here, regarding the second particles, Sunsphere NP-200 or NP-30 manufactured by AGC S-Tech Co., Ltd. is used as the nonporous silica particles, and Sunsphere H-201 manufactured by AGC S-Tech Co., Ltd. is used as the porous silica particles. , KMP-602 manufactured by Shin-Etsu Chemical Co., Ltd. is used as silicon particles, Gantz Pearl GM2001 manufactured by Aika Industry Co., Ltd. is used as acrylic resin particles, and Art Pearl C400 manufactured by Negami Kogyo Co., Ltd. is used as urethane resin particles. It was. In Example B, the relationship between the content ratio, average particle diameter, type and hydrophobicity or hydrophilicity of the second particles, and the water repellency and heat sealability was examined. The results are summarized in Table 2. The blank part of Table 2 showed that it was not evaluated.

Figure 0006368331
Figure 0006368331

表2を参照して、例B−1〜例B−5から、撥水性ヒートシール膜は、第2粒子の含有割合が熱可塑性樹脂100質量部に対して20質量部以上100質量部以下の範囲であっても、単層で高い撥水性と高いヒートシール性を兼ね備えていた。また、例B−3および例B−6から、第2粒子の平均粒径が3μm以上20μm以下の範囲であっても、単層で高い撥水性と高いヒートシール性を兼ね備えていた。また、例B−3および例B−7〜例B−10から、撥水性ヒートシール膜は、第2粒子の材質、疎水性および親水性の如何を問わず、単層で高い撥水性と高いヒートシール性を兼ね備えていた。   Referring to Table 2, from Example B-1 to Example B-5, the water repellent heat seal film has a content ratio of the second particles of 20 parts by mass or more and 100 parts by mass or less with respect to 100 parts by mass of the thermoplastic resin. Even within the range, the single layer had high water repellency and high heat sealability. Further, from Example B-3 and Example B-6, even when the average particle size of the second particles was in the range of 3 μm or more and 20 μm or less, the single layer had both high water repellency and high heat sealability. Further, from Example B-3 and Example B-7 to Example B-10, the water-repellent heat seal film has a single layer with high water repellency and high regardless of the material of the second particles, hydrophobicity or hydrophilicity. It had heat sealability.

(実施例C)
主成分として表3の例C−1〜例C−4に示す熱可塑性樹脂、第1粒子および第2粒子を表3の組成割合で含み、副成分として熱可塑性樹脂100質量部に対して、溶剤であるメチルエチルケトンおよび酢酸エチルを1178質量部含む撥水性ヒートシール剤を用いたこと以外は、実施例Aと同様にして、撥水性ヒートシール構造体を得た。得られた撥水性ヒートシール構造体について、実施例Aと同様にして、撥水性または撥ヨーグルト性の評価、ならびにヒートシール性の評価を行なった。ここで、第1粒子である疎水性粒子について、ジメチルポリシロキサンで表面処理されたものとしてはエボニック社製アエロジルRY200を用い、ヘキサメチルジシラザンで表面処理されたものとしてはエボニック社製アエロジルRX200を用い、オクチルシランで表面処理されたものとしてはエボニック社製アエロジルR805を用いた。実施例Cにおいては、第1粒子である親水性のシリカに対する有機シロキサン類および有機シラン類からなる群から選ばれる少なくとも1種類のケイ素化合物による疎水性表面処理の有無と、撥水性およびヒートシール性との関係を調べた。結果を表3にまとめた。表3の空欄部分は、未評価であることを示した。
(Example C)
As a main component, the thermoplastic resin shown in Examples C-1 to C-4 of Table 3 and the first particles and the second particles are contained in the composition ratio of Table 3, and as a subcomponent, 100 parts by mass of the thermoplastic resin, A water-repellent heat seal structure was obtained in the same manner as in Example A except that a water-repellent heat sealant containing 1178 parts by mass of methyl ethyl ketone and ethyl acetate as solvents was used. The obtained water-repellent heat seal structure was evaluated in the same manner as in Example A for water repellency or yogurt repellency and heat sealability. Here, for the hydrophobic particles as the first particles, Evonik's Aerosil RY200 is used as the surface treated with dimethylpolysiloxane, and Evonik's Aerosil RX200 is used as the surface treated with hexamethyldisilazane. Aerosil R805 manufactured by Evonik Co., Ltd. was used as the one used and surface-treated with octylsilane. In Example C, the presence or absence of a hydrophobic surface treatment with at least one silicon compound selected from the group consisting of organic siloxanes and organic silanes with respect to the hydrophilic silica as the first particles, water repellency and heat sealability I investigated the relationship with. The results are summarized in Table 3. The blank part of Table 3 showed that it was not evaluated.

Figure 0006368331
Figure 0006368331

表3を参照して、例C−1〜例C−4から、撥水性ヒートシール膜は、第1粒子として有機シロキサン類および有機シラン類からなる群から選ばれる少なくとも1種類のケイ素化合物で表面が疎水性処理された疎水性粒子を用いることにより、単層で高い撥水性と高いヒートシール性を兼ね備えていた。例C−1および例C−2から、撥水性ヒートシール膜は、第1粒子としてジメチルシロキサンまたはトリメチルシランで疎水性表面処理された疎水性粒子を用いることにより、単層で高い撥ヨーグルト性と高いヒートシール性を兼ね備えていた。   Referring to Table 3, from Example C-1 to Example C-4, the water-repellent heat seal film is a surface of at least one silicon compound selected from the group consisting of organic siloxanes and organic silanes as the first particles. By using hydrophobic treated hydrophobic particles, a single layer had both high water repellency and high heat sealability. From Example C-1 and Example C-2, the water-repellent heat seal film has a single-layer high yogurt repellency by using hydrophobic particles that have been subjected to a hydrophobic surface treatment with dimethylsiloxane or trimethylsilane as the first particles. It had high heat sealability.

(実施例D)
主成分として表4の例D−1〜例D−9に示す熱可塑性樹脂、第1粒子および第2粒子を表4の組成割合で含み、副成分として熱可塑性樹脂100質量部に対して、溶剤であるメチルエチルケトンおよび酢酸エチルを1178質量部含む撥水性ヒートシール剤を用いたこと以外は、実施例Aと同様にして、撥水性ヒートシール構造体を得た。得られた撥水性ヒートシール構造体について、実施例Aと同様にして、撥水性または撥ヨーグルト性の評価、ならびにヒートシール性の評価を行なった。ここで、熱可塑性樹脂について、ポリエステル樹脂としてはユニチカ株式会社製UE3500を用い、塩酢ビ樹脂としては日信化学工業株式会社製ソルバインM5Rを用い、塩素化ポリプロピレン樹脂としては東洋紡株式会社製ハードレン13LLPを用い、アクリル樹脂としてはエボニック社製DEGALAN P24を用い、ポリウレタン樹脂としてはサカタインクス社製XGL2200を用いた。実施例Dにおいては、熱可塑性樹脂の種類および組成割合と、撥水性およびヒートシール性との関係を調べた。結果を表4にまとめた。表4の空欄部分は、未評価であることを示した。
(Example D)
It contains the thermoplastic resin shown in Example D-1 to Example D-9 of Table 4 as the main component, the first particles and the second particles in the composition ratio of Table 4, and as a subcomponent, 100 parts by mass of the thermoplastic resin, A water-repellent heat seal structure was obtained in the same manner as in Example A except that a water-repellent heat sealant containing 1178 parts by mass of methyl ethyl ketone and ethyl acetate as solvents was used. The obtained water-repellent heat seal structure was evaluated in the same manner as in Example A for water repellency or yogurt repellency and heat sealability. Here, regarding the thermoplastic resin, UE3500 manufactured by Unitika Co., Ltd. is used as the polyester resin, Solvine M5R manufactured by Nissin Chemical Industry Co., Ltd. is used as the vinyl chloride resin, and Harden 13LLP manufactured by Toyobo Co., Ltd. is used as the chlorinated polypropylene resin. DEGALAN P24 manufactured by Evonik was used as the acrylic resin, and XGL2200 manufactured by Sakata Inx was used as the polyurethane resin. In Example D, the relationship between the type and composition ratio of the thermoplastic resin and the water repellency and heat sealability was examined. The results are summarized in Table 4. The blank part of Table 4 showed that it was not evaluated.

Figure 0006368331
Figure 0006368331

表4を参照して、例D−1〜例D−9から、撥水性ヒートシール膜は、熱可塑性樹脂として、ポリエステル樹脂、塩酢ビ樹脂、塩素化ポリプロピレン樹脂、アクリル樹脂、およびポリウレタン樹脂を、単独または併用して用いることにより、単層で高い撥水性と高いヒートシール性を兼ね備えていた。また、撥水性ヒートシール膜は、特に、熱可塑性樹脂として、ポリエステル樹脂、塩酢ビ樹脂、塩素化ポリプロピレン樹脂、およびポリウレタン樹脂を、それぞれ単独で用いても、単層で高い撥水性と高いヒートシール性を兼ね備えていた。また、撥水性ヒートシール膜は、熱可塑性樹脂として、ポリエステル樹脂、塩酢ビ樹脂、塩素化ポリプロピレン樹脂、およびアクリル樹脂を、単独または併用して用いることにより、単層で高い撥ヨーグルト性と高いヒートシール性を兼ね備えていた。   Referring to Table 4, from Example D-1 to Example D-9, the water-repellent heat seal film is made of polyester resin, vinyl chloride resin, chlorinated polypropylene resin, acrylic resin, and polyurethane resin as the thermoplastic resin. When used alone or in combination, the single layer has both high water repellency and high heat sealability. In addition, the water-repellent heat-sealing film has a high water repellency and a high heat in a single layer even when a polyester resin, a vinyl chloride resin, a chlorinated polypropylene resin, and a polyurethane resin are used as thermoplastic resins, respectively. It also had a sealing property. In addition, the water-repellent heat seal film has a high yogurt repellency with a single layer by using a polyester resin, a vinyl chloride resin, a chlorinated polypropylene resin, and an acrylic resin alone or in combination as a thermoplastic resin. It had heat sealability.

(実施例E)
主成分として表5の例E−1〜例E−3に示す熱可塑性樹脂、第1粒子および第2粒子を表5の組成割合で含み、副成分として熱可塑性樹脂100質量部に対して、溶剤であるメチルエチルケトンおよび酢酸エチルを1178質量部含む撥水性ヒートシール剤を用いたこと、および、膜厚を目付量で1g/m2、3g/m2または5g/m2としたこと以外は、実施例Aと同様にして、撥水性ヒートシール構造体を得た。得られた撥水性ヒートシール構造体について、実施例Aと同様にして、撥水性または撥ヨーグルト性の評価、ならびにヒートシール性の評価を行なった。実施例Eにおいては、撥水性ヒートシール膜の膜厚と撥水性およびヒートシール性との関係を調べた。結果を表5にまとめた。表5の空欄部分は、未評価であることを示した。
(Example E)
As a main component, it contains the thermoplastic resin, the first particles and the second particles shown in Example E-1 to Example E-3 of Table 5 in the composition ratio of Table 5, and as a subcomponent, 100 parts by mass of the thermoplastic resin, Except for using a water-repellent heat sealant containing 1178 parts by mass of methyl ethyl ketone and ethyl acetate as solvents, and having a film thickness of 1 g / m 2 , 3 g / m 2 or 5 g / m 2 , In the same manner as in Example A, a water-repellent heat seal structure was obtained. The obtained water-repellent heat seal structure was evaluated in the same manner as in Example A for water repellency or yogurt repellency and heat sealability. In Example E, the relationship between the film thickness of the water-repellent heat seal film and the water repellency and heat sealability was examined. The results are summarized in Table 5. The blank part of Table 5 showed that it was not evaluated.

Figure 0006368331
Figure 0006368331

表5を参照して、例E−1〜例E−3から、撥水性ヒートシール膜は、膜厚が目付量で1g/m2以上5g/m2以下の範囲で、単層で高い撥水性と高いヒートシール性を兼ね備えていた。また、撥水性ヒートシール膜は、膜厚が目付量で3g/m2以上5g/m2以下の範囲で、単層で高い撥ヨーグルト性と高いヒートシール性を兼ね備えていた。 Referring to Table 5, from Example E-1 to Example E-3, the water-repellent heat seal film has a single layer and high water repellency, with a film thickness ranging from 1 g / m 2 to 5 g / m 2. It was both water-based and highly heat-sealable. Further, water-repellent heat-sealing film, the film thickness is at 3 g / m 2 or more 5 g / m 2 or less in the range in basis weight, was combines high water yogurt and high heat sealability a single layer.

今回開示された実施の形態および実施例はすべての点で例示であって制限的なものではないと考えられるべきである。本発明の範囲は上記した説明ではなくて特許請求の範囲によって示され、特許請求の範囲と均等の意味および範囲内でのすべての変更が含まれることが意図される。   It should be understood that the embodiments and examples disclosed herein are illustrative and non-restrictive in every respect. The scope of the present invention is defined by the terms of the claims, rather than the description above, and is intended to include any modifications within the scope and meaning equivalent to the terms of the claims.

Claims (7)

熱可塑性樹脂と、第1粒子としての疎水性粒子と、前記疎水性粒子に比べて平均粒径が大きい第2粒子と、を含み、
前記熱可塑性樹脂100質量部に対して、前記疎水性粒子は70質量部以上110質量部以下であり、前記第2粒子は20質量部以上100質量部以下であり、
前記熱可塑性樹脂はポリエステル樹脂あるいは前記ポリエステル樹脂および塩酢ビ樹脂を含み、
前記熱可塑性樹脂100質量部における前記ポリエステル樹脂および前記塩酢ビ樹脂の含有割合は、それぞれ、100質量部および0質量部から40質量部および60質量部までの範囲であり、
基材の少なくとも一方の主面上に配置するための組成および組成割合が均一または連続的な変化をしている単層の膜であり、
表面における水の接触角が150°以上であり、ヒートシール性を有する撥水性ヒートシール膜。
A thermoplastic resin, hydrophobic particles as first particles, and second particles having an average particle size larger than that of the hydrophobic particles,
The hydrophobic particles are 70 parts by mass or more and 110 parts by mass or less, and the second particles are 20 parts by mass or more and 100 parts by mass or less with respect to 100 parts by mass of the thermoplastic resin.
The thermoplastic resin includes a polyester resin or the polyester resin and vinyl chloride acetate resin,
The content ratios of the polyester resin and the vinyl acetate resin in 100 parts by mass of the thermoplastic resin are ranges from 100 parts by mass and 0 parts by mass to 40 parts by mass and 60 parts by mass, respectively.
It is a single-layer film in which the composition and the composition ratio for disposing on at least one main surface of the substrate are changing uniformly or continuously,
A water repellent heat seal film having a water contact angle of 150 ° or more on the surface and having heat seal properties.
前記疎水性粒子は、粒子が有機シロキサン類および有機シラン類からなる群から選ばれる少なくとも1種類のケイ素化合物で表面処理されている請求項1に記載の撥水性ヒートシール膜。   The water repellent heat seal film according to claim 1, wherein the hydrophobic particles are surface-treated with at least one silicon compound selected from the group consisting of organic siloxanes and organic silanes. 前記基材と、前記基材の前記主面上に配置される請求項1または請求項2に記載の撥水性ヒートシール膜と、を含む撥水性ヒートシール構造体。   A water-repellent heat seal structure comprising the base material and the water-repellent heat seal film according to claim 1 or 2 disposed on the main surface of the base material. 前記基材は、ポリエチレンテレフタレートフィルムおよびアルミニウムフィルムのいずれかである請求項に記載の撥水性ヒートシール構造体。 The water repellent heat seal structure according to claim 3 , wherein the substrate is one of a polyethylene terephthalate film and an aluminum film. ポリスチレンおよびポリプロピレンのいずれかにヒートシールさせるための請求項または請求項に記載の撥水性ヒートシール構造体。 The water-repellent heat seal structure according to claim 3 or 4 , for heat-sealing to either polystyrene or polypropylene. 請求項1または請求項2に記載の撥水性ヒートシール膜の製造方法であって、
前記基材の前記主面上に、前記熱可塑性樹脂と、前記第1粒子としての前記疎水性粒子と、前記第2粒子と、を含み、前記熱可塑性樹脂100質量部に対して、前記疎水性粒子は70質量部以上110質量部以下であり、前記第2粒子は20質量部以上100質量部以下であり、前記熱可塑性樹脂は前記ポリエステル樹脂あるいは前記ポリエステル樹脂および前記塩酢ビ樹脂を含み、前記熱可塑性樹脂100質量部における前記ポリエステル樹脂および前記塩酢ビ樹脂の含有割合は、それぞれ、100質量部および0質量部から40質量部および60質量部までの範囲である撥水性ヒートシール剤を少なくとも1層塗布する工程と、
前記撥水性ヒートシール剤を膜化させることにより、前記基材の前記主面上に配置される前記撥水性ヒートシール膜を形成する工程と、を含む撥水性ヒートシール膜の製造方法。
It is a manufacturing method of the water-repellent heat seal film according to claim 1 or 2,
On the main surface of the base material, the thermoplastic resin, the hydrophobic particles as the first particles, and the second particles, and with respect to 100 parts by mass of the thermoplastic resin, the hydrophobic The conductive particles are 70 parts by mass or more and 110 parts by mass or less, the second particles are 20 parts by mass or more and 100 parts by mass or less, and the thermoplastic resin contains the polyester resin or the polyester resin and the vinyl acetate resin. The content ratio of the polyester resin and the vinyl acetate resin in 100 parts by mass of the thermoplastic resin ranges from 100 parts by mass and 0 parts by mass to 40 parts by mass and 60 parts by mass, respectively. Applying at least one layer,
Forming the water-repellent heat seal film disposed on the main surface of the base material by forming the water-repellent heat seal agent into a film.
請求項から請求項のいずれか1項に記載の撥水性ヒートシール構造体の製造方法であって、
前記基材の前記主面上に、前記熱可塑性樹脂と、前記第1粒子としての前記疎水性粒子と、前記第2粒子と、を含み、前記熱可塑性樹脂100質量部に対して、前記疎水性粒子は70質量部以上110質量部以下であり、前記第2粒子は20質量部以上100質量部以下であり、前記熱可塑性樹脂は前記ポリエステル樹脂あるいは前記ポリエステル樹脂および前記塩酢ビ樹脂を含み、前記熱可塑性樹脂100質量部における前記ポリエステル樹脂および前記塩酢ビ樹脂の含有割合は、それぞれ、100質量部および0質量部から40質量部および60質量部までの範囲である撥水性ヒートシール剤を少なくとも1層塗布する工程と、
前記撥水性ヒートシール剤を膜化させることにより、前記基材の前記主面上に配置される前記撥水性ヒートシール膜を形成することにより前記撥水性ヒートシール構造体を得る工程と、を含む撥水性ヒートシール構造体の製造方法。
A method for producing a water-repellent heat seal structure according to any one of claims 3 to 5 ,
On the main surface of the base material, the thermoplastic resin, the hydrophobic particles as the first particles, and the second particles, and with respect to 100 parts by mass of the thermoplastic resin, the hydrophobic The conductive particles are 70 parts by mass or more and 110 parts by mass or less, the second particles are 20 parts by mass or more and 100 parts by mass or less, and the thermoplastic resin contains the polyester resin or the polyester resin and the vinyl acetate resin. The content ratio of the polyester resin and the vinyl acetate resin in 100 parts by mass of the thermoplastic resin ranges from 100 parts by mass and 0 parts by mass to 40 parts by mass and 60 parts by mass, respectively. Applying at least one layer,
Forming the water-repellent heat seal structure by forming the water-repellent heat seal film formed on the main surface of the base material by forming the water-repellent heat seal agent into a film. A method for producing a water-repellent heat seal structure.
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