JP6342427B2 - 指向性冷却を用いたロストワックス鋳造法を使用した部品製造方法 - Google Patents
指向性冷却を用いたロストワックス鋳造法を使用した部品製造方法 Download PDFInfo
- Publication number
- JP6342427B2 JP6342427B2 JP2015553146A JP2015553146A JP6342427B2 JP 6342427 B2 JP6342427 B2 JP 6342427B2 JP 2015553146 A JP2015553146 A JP 2015553146A JP 2015553146 A JP2015553146 A JP 2015553146A JP 6342427 B2 JP6342427 B2 JP 6342427B2
- Authority
- JP
- Japan
- Prior art keywords
- core
- span
- shell
- mold
- wax
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 22
- 238000001816 cooling Methods 0.000 title claims description 16
- 238000004519 manufacturing process Methods 0.000 title claims description 15
- 238000005495 investment casting Methods 0.000 title claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 41
- 239000002184 metal Substances 0.000 claims description 41
- 238000007711 solidification Methods 0.000 claims description 40
- 230000008023 solidification Effects 0.000 claims description 40
- 239000000919 ceramic Substances 0.000 claims description 17
- 239000013078 crystal Substances 0.000 claims description 16
- 239000002966 varnish Substances 0.000 claims description 12
- 238000010899 nucleation Methods 0.000 claims description 6
- 230000006911 nucleation Effects 0.000 claims description 6
- 238000004873 anchoring Methods 0.000 claims description 3
- 229910000990 Ni alloy Inorganic materials 0.000 claims description 2
- 230000004927 fusion Effects 0.000 claims 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims 1
- 239000010931 gold Substances 0.000 claims 1
- 229910052737 gold Inorganic materials 0.000 claims 1
- 230000014759 maintenance of location Effects 0.000 claims 1
- 239000002245 particle Substances 0.000 description 12
- 238000010438 heat treatment Methods 0.000 description 7
- 238000005266 casting Methods 0.000 description 6
- 230000007547 defect Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 239000011214 refractory ceramic Substances 0.000 description 3
- 239000011800 void material Substances 0.000 description 3
- 206010053567 Coagulopathies Diseases 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 230000035602 clotting Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 239000012809 cooling fluid Substances 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 229910001092 metal group alloy Inorganic materials 0.000 description 2
- 230000003071 parasitic effect Effects 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 239000007790 solid phase Substances 0.000 description 2
- 239000000020 Nitrocellulose Substances 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000007943 implant Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 231100000897 loss of orientation Toxicity 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000002923 metal particle Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229920001220 nitrocellulos Polymers 0.000 description 1
- ORQBXQOJMQIAOY-UHFFFAOYSA-N nobelium Chemical compound [No] ORQBXQOJMQIAOY-UHFFFAOYSA-N 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000010583 slow cooling Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 229910000601 superalloy Inorganic materials 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000009974 thixotropic effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/04—Influencing the temperature of the metal, e.g. by heating or cooling the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C21/00—Flasks; Accessories therefor
- B22C21/12—Accessories
- B22C21/14—Accessories for reinforcing or securing moulding materials or cores, e.g. gaggers, chaplets, pins, bars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C7/00—Patterns; Manufacture thereof so far as not provided for in other classes
- B22C7/02—Lost patterns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/02—Sand moulds or like moulds for shaped castings
- B22C9/04—Use of lost patterns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/12—Treating moulds or cores, e.g. drying, hardening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/22—Moulds for peculiarly-shaped castings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/04—Influencing the temperature of the metal, e.g. by heating or cooling the mould
- B22D27/045—Directionally solidified castings
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR1350424 | 2013-01-17 | ||
| FR1350424A FR3000910B1 (fr) | 2013-01-17 | 2013-01-17 | Procede de fabrication d'une piece par fonderie a la cire perdue et refroidissement dirige |
| PCT/FR2014/050061 WO2014111648A1 (fr) | 2013-01-17 | 2014-01-13 | Procédé de fabrication d'une pièce par fonderie a la cire perdue et refroidissement dirigé |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2016503729A JP2016503729A (ja) | 2016-02-08 |
| JP2016503729A5 JP2016503729A5 (enExample) | 2017-03-02 |
| JP6342427B2 true JP6342427B2 (ja) | 2018-06-13 |
Family
ID=48289291
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2015553146A Active JP6342427B2 (ja) | 2013-01-17 | 2014-01-13 | 指向性冷却を用いたロストワックス鋳造法を使用した部品製造方法 |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US10717128B2 (enExample) |
| EP (1) | EP2945762B1 (enExample) |
| JP (1) | JP6342427B2 (enExample) |
| CN (1) | CN104918731B (enExample) |
| BR (1) | BR112015016771B1 (enExample) |
| CA (1) | CA2897680C (enExample) |
| FR (1) | FR3000910B1 (enExample) |
| RU (1) | RU2652526C2 (enExample) |
| WO (1) | WO2014111648A1 (enExample) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR3034332A1 (fr) * | 2015-04-01 | 2016-10-07 | Saint Jean Ind | Procede de moulage en carapace sable pour la realisation d'une piece dans le domaine de l'automobile et de l'aeronautique |
| FR3067700B1 (fr) | 2017-06-18 | 2021-02-12 | Sogeclair Sa | Structure metallique a peau renforcee et procede de fabrication de piece metallique raidie |
| FR3070285B1 (fr) * | 2017-08-25 | 2021-01-22 | Safran Aircraft Engines | Noyau pour la fafrication d'une aube de turbomachine |
| CN109570444A (zh) * | 2018-09-30 | 2019-04-05 | 鹰普航空零部件(无锡)有限公司 | 一种复杂型腔不锈钢铸件的成形方法 |
| CN109622883B (zh) * | 2019-01-08 | 2021-07-23 | 中国航发动力股份有限公司 | 一种陶瓷型芯自由端蜡帽制造方法 |
| FR3100143B1 (fr) * | 2019-08-30 | 2021-11-12 | Safran | Procédé amélioré de fabrication d’un noyau céramique pour la fabrication d’aubes de turbomachine |
| CN115069978B (zh) * | 2021-03-16 | 2024-05-28 | 中国航发商用航空发动机有限责任公司 | 燃烧室挡溅盘铸造系统及铸造方法 |
| CN113976824B (zh) * | 2021-10-20 | 2023-09-15 | 中国航发沈阳黎明航空发动机有限责任公司 | 一种防止联体单晶导向叶片型芯自由端产生杂晶的方法 |
| CN115121768B (zh) * | 2022-04-26 | 2024-04-05 | 湘潭大学 | 型壳结构及其制备方法和热裂倾向性判定方法 |
| CN119456935B (zh) * | 2024-10-18 | 2025-10-28 | 中国航发北京航空材料研究院 | 一种消除大尺寸定向空心叶片晶界裂纹的方法 |
| CN119407107A (zh) * | 2024-10-30 | 2025-02-11 | 中国航发北京航空材料研究院 | 一种单晶高温合金涡轮叶片型壳及制备方法 |
Family Cites Families (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2756475A (en) * | 1953-02-24 | 1956-07-31 | Gen Motors Corp | Investment mold and core assembly |
| US3659645A (en) * | 1965-08-09 | 1972-05-02 | Trw Inc | Means for supporting core in open ended shell mold |
| US3722577A (en) * | 1971-04-20 | 1973-03-27 | Mellen E | Expansible shell mold with refractory slip cover and the method of making same |
| DE2301105C2 (de) * | 1973-01-10 | 1984-07-05 | Sherwood Refractories Inc., Cleveland, Ohio | Präzisionsgußform und Verfahren zu deren Herstellung |
| SU606676A1 (ru) * | 1976-12-13 | 1978-05-15 | Пермский Моторостроительный Завод Имени Я.М.Свердлова | Литейна форма по выплавл емым модел м |
| FR2724857B1 (fr) | 1980-12-30 | 1997-01-03 | Snecma | Procede de fabrication d'aubes cristallines |
| US4714101A (en) * | 1981-04-02 | 1987-12-22 | United Technologies Corporation | Method and apparatus for epitaxial solidification |
| US4532974A (en) | 1981-07-03 | 1985-08-06 | Rolls-Royce Limited | Component casting |
| JPH05138296A (ja) * | 1991-11-22 | 1993-06-01 | Toshiba Corp | 中空鋳物製造用鋳型 |
| US6364001B1 (en) * | 2000-08-15 | 2002-04-02 | Pcc Airfoils, Inc. | Method of casting an article |
| US20050211408A1 (en) * | 2004-03-25 | 2005-09-29 | Bullied Steven J | Single crystal investment cast components and methods of making same |
| FR2889088B1 (fr) * | 2005-07-29 | 2008-08-22 | Snecma | Noyau pour aubes de turbomachine |
| US7231955B1 (en) * | 2006-01-30 | 2007-06-19 | United Technologies Corporation | Investment casting mold design and method for investment casting using the same |
| CN100584973C (zh) * | 2007-12-17 | 2010-01-27 | 北京航空航天大学 | 采用籽晶法与螺旋选晶法组合制备Co基单晶高温合金的方法 |
| CN101537485B (zh) * | 2009-03-17 | 2013-01-23 | 江苏大学 | 用于制造单晶铸件的薄壳上浮方法及其装置 |
| CN102019354B (zh) * | 2010-12-27 | 2012-11-07 | 沈阳黎明航空发动机(集团)有限责任公司 | 带冠超薄细长叶片的定向凝固方法 |
| CN102169518A (zh) | 2011-03-24 | 2011-08-31 | 西北工业大学 | 精铸涡轮叶片模具型腔精确定型方法 |
-
2013
- 2013-01-17 FR FR1350424A patent/FR3000910B1/fr active Active
-
2014
- 2014-01-13 CA CA2897680A patent/CA2897680C/fr active Active
- 2014-01-13 WO PCT/FR2014/050061 patent/WO2014111648A1/fr not_active Ceased
- 2014-01-13 BR BR112015016771A patent/BR112015016771B1/pt active IP Right Grant
- 2014-01-13 CN CN201480004729.4A patent/CN104918731B/zh active Active
- 2014-01-13 JP JP2015553146A patent/JP6342427B2/ja active Active
- 2014-01-13 US US14/760,559 patent/US10717128B2/en active Active
- 2014-01-13 EP EP14703143.9A patent/EP2945762B1/fr active Active
- 2014-01-13 RU RU2015128268A patent/RU2652526C2/ru active
Also Published As
| Publication number | Publication date |
|---|---|
| EP2945762A1 (fr) | 2015-11-25 |
| JP2016503729A (ja) | 2016-02-08 |
| RU2015128268A (ru) | 2017-02-21 |
| US20150352634A1 (en) | 2015-12-10 |
| BR112015016771B1 (pt) | 2020-01-28 |
| CN104918731A (zh) | 2015-09-16 |
| CA2897680C (fr) | 2021-03-23 |
| FR3000910A1 (fr) | 2014-07-18 |
| RU2652526C2 (ru) | 2018-04-26 |
| CA2897680A1 (fr) | 2014-07-24 |
| BR112015016771A2 (pt) | 2017-07-11 |
| EP2945762B1 (fr) | 2021-03-03 |
| WO2014111648A1 (fr) | 2014-07-24 |
| CN104918731B (zh) | 2019-12-27 |
| FR3000910B1 (fr) | 2015-05-01 |
| US10717128B2 (en) | 2020-07-21 |
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