JP6284657B2 - Water-soluble flameproofing agent composition for wood and flameproofing method - Google Patents

Water-soluble flameproofing agent composition for wood and flameproofing method Download PDF

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JP6284657B2
JP6284657B2 JP2016565182A JP2016565182A JP6284657B2 JP 6284657 B2 JP6284657 B2 JP 6284657B2 JP 2016565182 A JP2016565182 A JP 2016565182A JP 2016565182 A JP2016565182 A JP 2016565182A JP 6284657 B2 JP6284657 B2 JP 6284657B2
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ヨン ユ、ス
ヨン ユ、ス
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00Treating of wood not provided for in groups B27K1/00, B27K3/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/02Processes; Apparatus
    • B27K3/08Impregnating by pressure, e.g. vacuum impregnation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/02Processes; Apparatus
    • B27K3/0228Spraying apparatus, e.g. tunnels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/16Inorganic impregnating agents
    • B27K3/166Compounds of phosphorus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/34Organic impregnating agents
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K21/00Fireproofing materials
    • C09K21/02Inorganic materials
    • C09K21/04Inorganic materials containing phosphorus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K2240/00Purpose of the treatment
    • B27K2240/30Fireproofing

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)
  • Fireproofing Substances (AREA)

Description

本発明は、木材用水溶性防炎剤組成物と防炎処理方法に関するもので、より詳細には一般木材及び水性塗料が処理された木材表面にスプレーまたは刷毛で塗布する方法だけで木材内部への浸透が容易で火炎伝播を抑制でき、また炭化面積、残炎時間や残じん時間に優れ、水性塗料の色の白華/剥落/汚れ、有害性がなく、常温常圧で防炎処理し、他の助剤を使用しなくても長時間防炎効果を提供できる木材用水溶性防炎剤組成物と防炎処理方法に関するものである。   The present invention relates to a water-soluble flameproofing agent composition for wood and a flameproofing treatment method. More specifically, the present invention relates to a general wood and a water-based paint applied to the treated wood surface only by a spray or a brush. Easy to penetrate, can suppress flame propagation, has excellent carbonization area, afterflame time and afterglow time, has no white color / peeling / dirt of water-based paint color, and is flameproof at normal temperature and pressure, The present invention relates to a water-soluble flameproofing agent composition for wood and a flameproofing treatment method that can provide a flameproofing effect for a long time without using other auxiliary agents.

私たちの生活で使用する木材類や繊維及びプラスチック類を防炎処理するということは、技術的にも経済性からみてもほぼ不可能であり、また、現実的にその必要性も非常に低いため、防火の側面から見て必ず必要だと認められる対象物のみを防炎処理するように規定しているのが通常の場合である。   It is almost impossible from the technical and economic point of view to flameproof the woods, fibers and plastics used in our lives, and the necessity is actually very low. For this reason, it is a normal case that only an object that is recognized as necessary from the fire prevention side is prescribed to be flameproofed.

欧州、米国、日本の場合をみると、防炎処理を必要とする対象物として、建築内装材のほか、車両、航空機等の各種輸送体の内装材、各種電気/電子製品の可燃性部品、及びカーテン、車両内装用不織布等にわたり広く規定しており、韓国の場合は、高層ビルや劇場、ホテル、病院、自動車等の特殊な場所の内装材である合板、繊維板、カーペット、カーテン等を防炎処理対象として消防法で規定している。   Looking at the cases in Europe, the United States, and Japan, in addition to building interior materials, the interior materials of various transport vehicles such as vehicles and aircraft, combustible parts of various electrical and electronic products, In South Korea, plywood, fiberboard, carpets, curtains, etc., which are interior materials for special places such as high-rise buildings, theatres, hotels, hospitals, automobiles, etc. It is regulated by the Fire Service Act as a flameproof treatment target.

前述した防炎処理対象物を材料別にみると;木材類や繊維類、プラスチック類等、大きく三種類に分けることができ、防炎処理方法は処理対象の種類によっても異なるが、処理対象物の材料によって大きく異なる。   Looking at the above flameproofing objects by material; it can be roughly divided into three types, such as woods, fibers, plastics, etc. Varies greatly depending on the material.

この中で木材は、建築、家具、什器等の製造に広く使用されている天然材料であり、材質の特性上、火災や微生物または各種昆虫による劣化に非常に脆弱だという欠点があるが、水性塗料を木材表面に塗布すると、木材を保護して美観を保ち、各種微生物、昆虫の被害がなく、各種風害から保護できる利点を発揮する。   Among these, wood is a natural material widely used in the manufacture of architecture, furniture, furniture, etc., and due to the characteristics of the material, it has the disadvantage that it is very vulnerable to degradation by fire, microorganisms or various insects, but it is water-based. When the paint is applied to the wood surface, it protects the wood and maintains its aesthetic appearance. It is advantageous in that it can be protected from various wind damages without being damaged by various microorganisms and insects.

このように水性塗料が塗布された木材表面には、スプレー方式で防炎剤を塗布、処理することは、前述した理由から(技術的にも経済性からみてもほぼ不可能であり、また、現実的にその必要性も非常に少ないため)ほとんど行われていない。   For the reason described above, it is almost impossible to apply and treat the flame retardant by spray method on the wood surface to which the water-based paint is applied in this way (from the technical and economic viewpoints, It is rarely done (because the necessity is very few in reality).

一方、木材の防炎処理方法としては、物理的な加工方法、化学的加工方法があるが、防炎効果の面や経済的な理由から、化学的処理方法が主に利用されている。化学的処理方法とは、防炎対象物を防炎効果に優れた化学薬品で処理することをいい、このような化学薬品を防炎剤組成物と呼ぶ。   On the other hand, there are a physical processing method and a chemical processing method as a flameproofing method for wood, but the chemical processing method is mainly used for the reason of the flameproofing effect and economical reasons. The chemical treatment method refers to treating a flameproof object with a chemical having an excellent flameproofing effect, and such chemical is called a flameproofing agent composition.

また、木材関連防炎剤組成物は、ハロゲン系難燃剤、リン系難燃剤及び無機難燃剤を表面にコーティングして使用することが主流をなしているのが実情で、既存の難燃組成物は木材の表面に難燃塗膜を形成して難燃性を付与しており、難燃塗膜形成時に被塗布体で難燃組成物の吸収が非常に少なく、作業時間及び塗膜の乾燥速度が非常に遅いため、作業効率低下の問題点がある。   In addition, wood-related flame retardant compositions are mainly used with halogen-based flame retardants, phosphorus-based flame retardants and inorganic flame retardants coated on the surface, and existing flame retardant compositions. Provides flame retardancy by forming a flame retardant coating on the surface of wood, and the flame retardant composition absorbs very little by the coated body when the flame retardant coating is formed. Since the speed is very slow, there is a problem of reduced work efficiency.

しかし、木材構造物の場合、前述したとおり、火災や生物劣化によりその寿命を終える場合が大部分であることを勘案すると、木材に防炎とともに、防腐、防虫等の処理を一緒に行うことで、木材で作られた各種構造物の寿命と性能を画期的に向上させることができる。   However, in the case of timber structures, as mentioned above, considering that most of their life ends due to fire or biological degradation, it is possible to carry out treatments such as antiseptic and insectproofing together with flameproofing on wood. The life and performance of various structures made of wood can be dramatically improved.

一般的な木材建築物の場合、13〜15%の含水率を維持しているが、気候や自然環境に応じた含水率の変化が生じ、雨天時や霧が頻繁に発生する地域では、相対的に木材の含水率が高いことが分かる。   In the case of general timber buildings, the moisture content of 13 to 15% is maintained, but the moisture content changes depending on the climate and natural environment, and in rainy weather or in areas where fog frequently occurs, It can be seen that the moisture content of wood is high.

これは、木材の含水率が高いとき、水性防炎剤が木材表面の付着能力及び木材内部への浸透が低下する重要な要因となる。つまり、防炎性能の低下をもたらす重要な要因となる。   This is an important factor when the water content of wood is high and the water-based flameproofing agent decreases the adhesion ability of the wood surface and the penetration into the wood. That is, it becomes an important factor that brings about a decrease in flameproof performance.

防炎対象物の防炎化方法としては;スプレー法または直接塗装する表面処理法、金属板やその他不燃材を木材表面に、防炎剤組成物や防炎塗料を木材表面に付着させるライニング(lining)法、防炎剤組成物を木材内部まで浸透させる含浸法等の三種類に分けることができる。   Flameproofing methods for flameproofing objects include: spraying or direct coating surface treatment, metal plate or other non-combustible material on the wood surface, flameproofing agent composition or flameproofing coating on the wood surface ( and the impregnation method in which the flameproofing agent composition penetrates into the wood.

含浸法のうち加圧法は、真空と圧力を使用して防炎剤組成物を浸透させる方法で、防炎剤組成物を木の内部まで浸透させることができるため、非常に効果的であるが、この方法はオートクレーブ(autoclave)を必要とするので、小型木材の処理にのみ応用が可能であり、木造建物や大型木材は処理が困難である。   Among the impregnation methods, the pressurization method is a method in which the flameproofing agent composition is infiltrated using vacuum and pressure, and the flameproofing agent composition can penetrate into the inside of the tree, so it is very effective. Since this method requires an autoclave, it can be applied only to the processing of small timber, and wooden buildings and large timber are difficult to process.

また、非加圧法による含浸法は、スプレーによるコーティング法と効果面で別に差がなく、上記の加圧法と同じく小型木材の処理にのみ応用が可能で、木造建物や大型木材の防炎処理は、結局、防炎剤組成物を木材表面にスプレーするか、または塗装する表面処理法が最も実用的かつ経済的である。   In addition, the impregnation method by the non-pressurization method is not different from the spray coating method in terms of effectiveness, and can be applied only to the treatment of small timber, just like the above-mentioned pressurization method. After all, surface treatment methods in which the flame retardant composition is sprayed or painted onto the wood surface are the most practical and economical.

また、従来の一般的な木材防炎処理薬剤として、水溶性無機塩類、すなわちリン酸アンモニウム、リン酸ナトリウム等のリン酸塩や硫酸アンモニウム、硫酸ナトリウム等の硫酸塩、ホウ砂またはホウ酸等が使用されて来た。   In addition, as conventional general wood flameproofing agents, water-soluble inorganic salts, that is, phosphates such as ammonium phosphate and sodium phosphate, sulfates such as ammonium sulfate and sodium sulfate, borax or boric acid are used. Has been.

これらの水溶性無機塩類は、防炎効果は比較的優れているが、これらの薬剤を木造建築物に適用した場合、乾燥後には木材表面にキラキラした結晶性粉末や薄い白色粉体が形成される白粉現象を起こしたり、水性塗料成分中の炭酸カルシウムと長期間反応して硫酸カルシウムやリン酸カルシウム等の不溶不融性の塩に変わり白華現象を起こしたりして、水性塗料の外観を損なわせるだけでなく防炎性も低下させる結果をもたらした。   These water-soluble inorganic salts are relatively excellent in flameproofing effect. However, when these chemicals are applied to wooden buildings, after drying, sparkling crystalline powder and thin white powder are formed on the wood surface. The white powder phenomenon may occur, or it may react with calcium carbonate in the water-based paint component for a long period of time to change to an insoluble and infusible salt such as calcium sulfate or calcium phosphate. As a result, the flameproofness was lowered.

以下、従来技術等について、特許文献を重点としてみると下記のとおりである。   Hereinafter, the prior art and the like are as follows when the patent documents are emphasized.

特許文献1に不織布、絹織物、木材または紙の含浸に使用される難燃剤として、具体的には耐火機能に優れ、油性原料を使用する難燃剤とは異なり、作業環境の有害さが少なく環境公害を誘発せず、難燃剤を不織布等に含浸させることで強度が強くなり、耐寒性、安定性、耐水性及び弾性が発現するようにした水溶性の無機質難燃剤が開示されている。   As a flame retardant used for impregnation of non-woven fabric, silk fabric, wood or paper in Patent Document 1, specifically, it has excellent fire resistance function, and unlike the flame retardant using oily raw material, the environment is less harmful. There has been disclosed a water-soluble inorganic flame retardant which does not induce pollution and has a strength increased by impregnating a non-woven fabric or the like with a flame retardant, and exhibits cold resistance, stability, water resistance and elasticity.

特許文献2にグアニル尿素リン酸塩[(H2N−C(NH)−NH−C(O)−NH2)・H3PO4](GUP)及びホウ酸を含む改善された難燃剤、これらの難燃剤を含有する木材及び複合材木材製品を含む材料及び改善された難燃剤が開示されている。   Patent Document 2 contains an improved flame retardant containing guanylurea phosphate [(H2N-C (NH) -NH-C (O) -NH2) .H3PO4] (GUP) and boric acid, and these flame retardants Materials including improved wood and composite wood products and improved flame retardants are disclosed.

特許文献3には、前記難燃剤組成物がリン酸マグネシウムアンモニウム水溶液85〜99重量%、シラン接着剤0.1〜5.0重量%、ホウ酸0.1〜5.0重量%、ホウ砂0.1〜10.0重量%、及びリン酸アンモニウム0.1〜10.0重量%からなる水溶性難燃剤組成物と難燃処理方法が開示されている。   In Patent Document 3, the flame retardant composition is 85 to 99% by weight of an aqueous magnesium ammonium phosphate solution, 0.1 to 5.0% by weight of a silane adhesive, 0.1 to 5.0% by weight of boric acid, borax. A water-soluble flame retardant composition and a flame retardant treatment method comprising 0.1 to 10.0% by weight and 0.1 to 10.0% by weight of ammonium phosphate are disclosed.

特許文献4には、リン酸グアニジン、ホルマリン、浸透促進剤、木材防腐剤、防食剤、シランカップリング剤、蒸溜水で組成され、防炎、防腐、防虫効果に優れ、丹青の変色、剥落及び汚れの発生が防止され、優れた防腐効果が期待できる木造文化財保存用防炎剤組成物及びその製造方法が開示されている。   Patent Document 4 is composed of guanidine phosphate, formalin, penetration enhancer, wood preservative, anticorrosive, silane coupling agent, and distilled water, and has excellent flameproofing, antiseptic and insecticidal effects, discoloration, peeling and Disclosed is a flameproofing agent composition for preserving wooden cultural properties that can prevent generation of dirt and can be expected to have an excellent antiseptic effect, and a method for producing the same.

特許文献5には、炭化面積残炎時間と残じん時間に優れた防炎液と13種類の丹青色に対して白華、剥落、汚れ、有害性がなく、木造文化財等の木材に塗布して木材で火災が発生しても炎の広がりを最大限抑制できるようにしたシリコーン−リン系木材丹青用防炎剤が開示されている。   In Patent Document 5, there is no white flower, exfoliation, dirt, and harmfulness to the flameproofing liquid with excellent carbonization area afterflame time and afterglow time and 13 kinds of reddish blue, and it is applied to wood such as wooden cultural assets. Thus, there has been disclosed a silicone-phosphorus wood tanning flameproofing agent that can suppress the spread of flame to the maximum even if a fire occurs in wood.

特許文献6には、木材、稲わら、韓紙、衣類等に塗布または噴射して火炎の伝播を抑制することができ、炭化面積、残炎時間、残じん時間に優れ、丹青色等に対して白華、剥落、汚れ等の有害性がなく、多孔質構造の表面及び内・外部で難燃性を向上させると同時に構造物の劣化現象を防止できる室温硬化型有無機質結合剤防炎剤組成物について開示されている。   Patent Document 6 describes that flame propagation can be suppressed by applying or spraying to wood, rice straw, Korean paper, clothing, etc., and it has excellent carbonization area, afterflame time, and residual dust time. Room temperature curable presence / absence organic binder flame retardant that is not harmful to white flower, exfoliation, dirt, etc., improves flame retardance on the surface and inside / outside of the porous structure and at the same time prevents deterioration of the structure A composition is disclosed.

また、特許文献7に主剤のケイ酸ナトリウム(Na2SiO3)の水溶液に木材を入れて減圧処理する工程;ケイ酸ナトリウムの水溶液に木材を入れて加圧処理する工程;主剤処理が終わった後、木材を乾燥させる工程;助剤であるホウ酸(H3BO3)、リン酸水素IIアンモニウム((NH4)2HPO4)、ホウ酸アンモニウム(NH4BO3)のいずれかの水溶液に木材を入れて減圧処理する工程;前記助剤の水溶液に木材を入れて加圧処理する工程;助剤処理が終わった後に乾燥させる工程で、木材に難燃性を付与する木材の難燃処理方法が開示されている。   Further, Patent Document 7 discloses a step of placing wood in an aqueous solution of sodium silicate (Na2SiO3) as a main agent and subjecting it to a pressure treatment; a step of placing wood in an aqueous solution of sodium silicate and performing a pressure treatment; A step in which wood is placed in an aqueous solution of boric acid (H 3 BO 3), ammonium hydrogen phosphate II ((NH 4) 2 HPO 4), or ammonium borate (NH 4 BO 3), which is an auxiliary agent; A method of applying a pressure treatment by putting wood in an aqueous solution of an agent; a method of treating a wood with flame retardancy, which imparts flame retardancy to the wood in a step of drying after the auxiliary treatment is completed is disclosed.

しかし、前記木材の難燃処理方法は、長期間防炎性能を維持できる利点があるが、減圧の条件を必要とする方法で、これも小型木材処理のみ可能で処理工程が複雑だという欠点がある。   However, the flame retardant treatment method for wood has an advantage that it can maintain the flameproof performance for a long period of time, but it is a method that requires a decompression condition. is there.

つまり、主剤処理と助剤処理の段階に分けて木材を防炎処理することで、木材の細胞内に塩が形成されて防炎性能を向上させる方法で、前記方法は長期間防炎性能を維持できる利点があるが、減圧の条件を必要とする方法であり、これも小型木材の処理でのみ可能で処理工程が複雑だという欠点がある。   In other words, it is a method of improving the flameproofing performance by forming a salt in the wood cells by flameproofing the wood divided into the main agent treatment and the auxiliary agent treatment. Although there is an advantage that it can be maintained, it is a method that requires a decompression condition, which is also possible only in the treatment of small wood, and has the disadvantage that the treatment process is complicated.

その他特許文献8にはアクリル樹脂と顔料溶剤に防炎剤を全体重量の約25%〜30%混入して塗布する防炎剤とアクリル樹脂をブレンドする防炎処理顔料塗布法が開示されており、特許文献9にプルランと防炎剤を含む前処理液で防炎加工方法によって防炎性が付与される防炎性布帛について開示されている。   In addition, Patent Document 8 discloses a flameproofing pigment coating method in which an acrylic resin and a pigment solvent are blended with a flameproofing agent and an acrylic resin that are applied by mixing a flameproofing agent in an amount of about 25% to 30% of the total weight. Patent Document 9 discloses a flameproof fabric to which flameproofing is imparted by a flameproofing method using a pretreatment liquid containing pullulan and a flameproofing agent.

韓国公開特許第2003−0076806号明細書Korean Published Patent No. 2003-0076806 Specification 韓国公開特許第2004−0028724号明細書Korean Published Patent No. 2004-0028724 Specification 韓国公開特許第2008−0113651号明細書Korean Open Patent No. 2008-0113651 Specification 韓国登録特許第0917665号明細書Korean registered patent No.0917665 specification 韓国登録特許第1286967号明細書Korean Registered Patent No. 1286967 Specification 韓国公開特許第2013−0024864号明細書Korean Published Patent No. 2013-0024864 Specification 韓国公開特許第2013−0112102号明細書Korean Published Patent No. 2013-0112102 Specification 日本公開特許平08−001077号明細書Japanese Published Patent No. 08-001077 Specification 日本公開特許平22−106377号明細書Japanese Published Patent No. 22-106377

これまで実施していた木材構造物の防炎、防虫、防腐処理する方法は、防炎性能を有する薬剤をまず含浸させて乾燥した後、防虫、防腐性能を有する成分を有する薬剤を含浸させる方法、または逆に防虫、防腐性能を有する薬剤をまず含浸させてから乾燥後に防炎性能を有する薬剤を含浸させて乾燥する方法で処理されて来た。   The conventional method for flameproofing, insecticidal and antiseptic treatment of wood structures is a method of impregnating a chemical having flameproofing performance first after impregnating the chemical having flameproofing performance and then impregnating the chemical having a component having insecticidal and antiseptic performance. Or, conversely, it has been treated by a method of impregnating a drug having insect repellent and antiseptic performance first and then impregnating and drying a chemical having flame repellent performance after drying.

しかし、これらの方法は少なくとも2回以上の含浸過程と2回以上の乾燥過程を経ることになり、多くの処理時間とコストを費やす等の欠点があり、また防炎薬剤塗布時に木材の表面に白華現象、汚れ現象、光沢現象、剥落現象が発生して外観を損なう問題点がある。   However, these methods have at least two impregnation processes and two or more drying processes, and have disadvantages such as spending a lot of processing time and cost. There is a problem that the appearance is deteriorated due to occurrence of white flower phenomenon, dirt phenomenon, gloss phenomenon, and peeling phenomenon.

そこで、本発明は水性塗料が処理された木材はもちろん一般木材表面に減圧、加圧なしに常温で簡単なスプレー塗布だけで白粉または白華現象を伴わずに防炎性能と防腐、防虫効果を同時に付与できる木材用水溶性防炎剤組成物を提供し、また、前記木材用水溶性防炎剤組成物を使用して防炎処理する方法を提供する。   Therefore, the present invention provides flameproofing performance, antiseptic and insecticidal effects without applying white powder or white flower phenomenon by applying simple spray coating at normal temperature without decompression and pressurization on wood treated with water-based paint as well as general wood surfaces. A water-soluble flameproofing agent composition for wood that can be applied simultaneously is provided, and a method for flameproofing using the water-soluble flameproofing agent composition for wood is provided.

また、発明は、水性塗料が処理された木材表面に塗布して炎が広がることを抑制できるように、炭化面積残炎時間、残じん時間に優れた防炎剤組成物と水性塗料に対して白華、剥落、汚れ、有害性のない優れた木材用水溶性防炎剤組成物を使用して防炎処理する方法を提供する。   The invention also provides a flameproofing agent composition having excellent carbonization area afterflame time and residual dust time and an aqueous paint so that the spread of flame can be suppressed by applying the aqueous paint to the treated wood surface. Provided is a method for flameproofing using an excellent water-soluble flameproofing agent composition for wood that is free from white flower, exfoliation, dirt and harm.

前記課題解決のための本発明は;蒸溜水(base water)300gにリン酸アンモニウム60gを投入して30分間攪拌させ、ここに尿素40gを投入して30分間攪拌させた後、リン酸40gをゆっくりと投入して1時間攪拌した後、シリコン水和物(Silicon hydrate)60gを入れ、50℃以下で1時間攪拌させて製造する。   The present invention for solving the above-mentioned problems is as follows: 60 g of ammonium phosphate is added to 300 g of distilled water (base water) and stirred for 30 minutes, 40 g of urea is added and stirred for 30 minutes, and then 40 g of phosphoric acid is added. After slowly charging and stirring for 1 hour, 60 g of silicon hydrate is added and stirred at 50 ° C. or lower for 1 hour to produce.

また、これを使用して処理対象物で不純物を除去し、温度10℃未満の場合と湿度70%以上のときは防炎処理を避け、スプレー作業時の距離は40cm以上の距離を維持し、スプレーの圧力は80〜120kg/cmが適当であり、1回の処理量は0.35kg/mで、常温で24〜48時間乾燥させた後、再び同一の方法で合計2回にわたって防炎処理して防炎処理方法の利便性を提供する。 In addition, using this, impurities are removed from the object to be treated. When the temperature is less than 10 ° C. and when the humidity is 70% or more, avoid the flameproof treatment, and the distance during the spray operation is maintained at a distance of 40 cm or more. The spray pressure is suitably 80 to 120 kg / cm 2 , and the amount of treatment at one time is 0.35 kg / m 2 , and after 24 to 48 hours of drying at room temperature, the same method is used again for a total of 2 times. Flame treatment is provided to provide the convenience of the flameproof treatment method.

また、減圧処理工程なしに非加圧含浸法で木材の内部まで浸透させて主剤でのみスプレー防炎処理後、他の助剤の処理をせずに常温で24〜48時間自然乾燥させて、大型木造建築物や大型木材にはスプレー塗布で十分な性能を示すと同時に、作業時間を短縮できることを特徴とする処理方法を提供する。   In addition, after infiltrating into the wood by a non-pressure impregnation method without a decompression treatment step, after spray flameproofing treatment only with the main agent, it is naturally dried at room temperature for 24 to 48 hours without any other auxiliary treatment, Provided is a processing method characterized in that large wooden buildings and large timbers exhibit sufficient performance by spray coating and at the same time can reduce work time.

これを請求項に記載した発明を基に説明すると、下記のとおりである。   This will be described below based on the invention described in the claims.

請求項1に記載した発明によれば;蒸溜水(base water)300gにリン酸アンモニウム60gを投入して30分間攪拌させ、ここに尿素40gを投入して30分間攪拌させた後、リン酸40gをゆっくりと投入して1時間攪拌した後、シリコン水和物(Silicon hydrate)60gを入れ、50℃以下で1時間攪拌させて製造することを特徴とする。   According to the first aspect of the present invention; 60 g of ammonium phosphate is added to 300 g of distilled water (base water) and stirred for 30 minutes, and 40 g of urea is added thereto and stirred for 30 minutes, and then 40 g of phosphoric acid is added. Is slowly added and stirred for 1 hour, and then 60 g of silicon hydrate is added, and the mixture is stirred for 1 hour at 50 ° C. or less to produce.

請求項2に記載した発明によれば;請求項1に記載された木材用水溶性防炎剤組成物を使用して処理対象物(水性塗料が塗布された木材)に防炎処理するにあたり、気温10℃未満の場合と湿度70%以上のときを避け、処理対象物と40cm以上の距離を維持した状態でスプレー圧力80〜120kg/cm、処理量0.35kg/mで1次スプレー塗布する段階;前記1次スプレー塗布の完了後、常温で24〜48時間乾燥させる段階;前記乾燥させた処理対象物に1次スプレーと同一条件と方法で2次スプレー塗布する段階を含むことを特徴とする。 According to the invention described in claim 2, when the water-soluble flameproofing agent composition for wood described in claim 1 is used to perform a flameproofing treatment on an object to be treated (wood coated with a water-based paint), Avoid spraying at temperatures below 10 ° C and humidity of 70% or higher, and maintain a distance of 40 cm or more from the object to be processed, with a spray pressure of 80 to 120 kg / cm 2 and a throughput of 0.35 kg / m 2 for primary spray application. A step of drying at a normal temperature for 24 to 48 hours after the completion of the primary spray coating; and a step of performing a secondary spray coating on the dried processing object under the same conditions and method as the primary spray. And

請求項3に記載した発明によれば;組成物中、Si含量0.1〜1.5wt%、N含量0.5〜3.5wt%、P含量0.8〜2.5wt%を含有する防炎剤組成物を組成することを特徴とする。   According to the invention described in claim 3, the composition contains an Si content of 0.1 to 1.5 wt%, an N content of 0.5 to 3.5 wt%, and a P content of 0.8 to 2.5 wt%. It is characterized by comprising a flameproofing agent composition.

請求項4に記載した発明によれば;木材の防炎処理工程で、減圧処理工程のない非加圧含浸法で木材の内部まで浸透させる防炎処理方法を特徴とする。   According to a fourth aspect of the present invention, the present invention is characterized by a flameproof treatment method in which a wood flameproofing step is performed so as to penetrate into the wood by a non-pressure impregnation method without a decompression treatment step.

請求項5に記載した発明によれば;木材の防炎処理方法で、一般木材及び水性塗料が塗られた木材にスプレー及び刷毛で塗布して乾燥過程を経た後、防炎性能及び白華、汚れ、光沢、水性塗料の剥落がない防炎処理方法を特徴とする。   According to the invention described in claim 5, in the flame-proofing method for wood, after applying a spray and a brush to wood coated with general wood and water-based paint and passing through a drying process, flameproof performance and white flower, It is characterized by a flameproof treatment method that does not cause dirt, gloss, or waterborne paint peeling.

請求項6に記載した発明によれば;請求項1において、前記請求項1に記載した防炎剤組成物をスプレー及び刷毛で防炎処理した後、他の助剤の処理をせずに常温で24〜48時間自然乾燥させることを特徴とする。   According to the invention described in claim 6, in claim 1, after the flameproofing agent composition described in claim 1 is flameproofed with a spray and a brush, the room temperature is obtained without any other auxiliary treatment. It is characterized by being naturally dried for 24 to 48 hours.

請求項7に記載した発明によれば;大型木造建築物や大型木材は圧力法での処理が困難なため、スプレー塗布で十分な防炎性能を示すと同時に、作業時間を短縮できることを特徴とする。   According to the invention described in claim 7, since large wooden buildings and large timbers are difficult to be processed by the pressure method, spray coating provides sufficient flameproofing performance and at the same time shortens the working time. To do.

本発明は、シリコーン化合物のアルキル[alkyl]またはアルコキシ[alkoxy]基がリン系化合物によってヒドロキシ官能性シリコーン[hydroxy functional silicone]への形成反応があり、官能性シリコーン[functional silicone]とリン系化合物の静電気的な結合を形成して表面張力がより低いシリコーンとの結合で表面処理性及び分散性を向上させて、スプレー塗布だけで木材内部に浸透して優れた防炎性を付与できる。   In the present invention, an alkyl [alkyl] or alkoxy [alkoxy] group of a silicone compound has a forming reaction to a hydroxy functional silicone by a phosphorus compound, and the functional silicone and the phosphorus compound By forming an electrostatic bond and bonding with silicone having a lower surface tension, surface treatment properties and dispersibility can be improved, and it is possible to impart excellent flameproofness by penetrating into the wood only by spray coating.

また、本発明は、シリコーンの低い表面エネルギーのため火源によって加熱時に表面で転移が起き、より高温で熱分解してSiO2保護層を形成し、リンはchar(炭化層、以下charとする)を形成してシリコーンが形成されたcharを保護することにより、互いの相乗効果で火源からの熱の伝達と追加の燃焼を防止し、木材の熱分解を遅らせて優れた防炎性能が期待できる。   Further, in the present invention, due to the low surface energy of silicone, transition occurs on the surface when heated by a fire source, pyrolyzing at a higher temperature to form a SiO2 protective layer, and phosphorus is char (carbonized layer, hereinafter referred to as char) By protecting the char where the silicone is formed, the heat transfer from the fire source and additional combustion are prevented by synergistic effects with each other, and the thermal decomposition of the wood is delayed, and excellent flameproof performance is expected it can.

また、本発明は水性塗料が処理された木材表面に簡単なスプレー塗布だけで防炎剤組成物を処理することができ、特に処理時の浸透が容易で水性塗料の色相変化がなく、白華、汚れ、光沢が発生しない利点と防炎、防腐、防虫効果が同時に期待できるため、作業時間を短縮し、人材やコスト等を大きく削減することができ、かなりの経済的利益が期待できる。   In addition, the present invention can treat a flameproofing agent composition by simple spray coating on a wood surface treated with a water-based paint, in particular, it can be easily penetrated during the treatment, and there is no change in the hue of the water-based paint. Since it can be expected to have the advantage of not producing dirt and luster and the effect of flameproofing, antiseptic and insecticidal, it can shorten working time, greatly reduce human resources and costs, and can expect considerable economic benefits.

また、本発明は、スプレー法で防炎処理後、他の助剤の処理をせずに常温で24〜48時間、自然乾燥させる簡単で迅速な方法の提供で(水性塗料が塗布された表面上にスプレー法で防炎剤を処理する場合がほとんどない既存作業に比べて)作業時間短縮及び経済的な効果を同時に付与できる利益と効果等が期待できる。   In addition, the present invention provides a simple and quick method of natural drying for 24 to 48 hours at room temperature without any other auxiliary treatment after the flameproof treatment by the spray method (surface coated with water-based paint). In comparison with the existing work where the flameproofing agent is hardly treated by the spray method on the top, it is possible to expect benefits and effects that can simultaneously reduce the work time and provide an economic effect.

また、本発明は、水性塗料が処理されていない一般木材に適用した場合でも、前記水性塗料が塗布された木材の場合と同一の効果が期待できる。   Further, the present invention can be expected to have the same effect as the case of wood to which the water-based paint is applied even when applied to general wood that has not been treated with the water-based paint.

本発明による防炎処理方法の工程を概略的に示したフローチャートThe flowchart which showed roughly the process of the flame-proof processing method by this invention 本発明による炭化層(Char)形成を示す写真Photograph showing carbonization (Char) formation according to the present invention 木材試験片にシリコーン−リン酸塩系防炎剤を塗布し、炭化試験後に木材試験片に形成されたcharの結晶構造を確認するためにXRDを分析した結果の写真Photo of the result of XRD analysis to confirm the crystal structure of char formed on a wood specimen after carbonization test by applying a silicone-phosphate flame retardant to the wood specimen. 木材用水溶性防炎剤組成物の表面エネルギーを示す写真Photograph showing surface energy of water-soluble flame retardant composition for wood 木材用防炎剤組成物の表面エネルギーを示す写真Photo showing surface energy of flame retardant composition for wood 一般木材及び水性塗装が塗られている木材の処理前/後を示す写真Photograph showing before / after processing of general wood and wood coated with water-based paint 本発明の一使用例を示した写真Photograph showing one use example of the present invention

本発明は、シリコン水和物(Silicon hydrate)と防炎効果があるシリコーン化合物と防炎性リン系化合物の多様な官能基を利用した反応物として防炎処理剤を組成し、水性塗料が処理された木材表面への適用時、スプレー塗布だけでも木材内部への浸透が容易な木材用水溶性防炎剤組成物と、前記木材用水溶性防炎剤組成物を使用してスプレー方式で塗布する防炎処理方法で、大型木造建築物や木材等を簡単に処理することができ、また作業の手間及び作業時間ができる防炎処理方法を提供することを特徴とする。   The present invention comprises a flameproofing agent as a reaction product utilizing various functional groups of silicon hydrate, a silicone compound having a flameproofing effect and a flameproofing phosphorus compound, and a water-based paint is treated. When applied to a wood surface, a water-soluble flame retardant composition for wood that can be easily penetrated into the interior of the wood just by spray coating, and a spray-proof coating using the water-soluble flame retardant composition for wood described above. The present invention is characterized by providing a flameproof treatment method that can easily handle large wooden buildings, wood, and the like with a flame treatment method, and that can save work time and work time.

前記木材用水性防炎剤を利用して防炎処理する工程は次のとおりである。   The process of flameproofing using the wood-based water flameproofing agent is as follows.

処理対象物で不純物を除去し、温度10℃未満の場合と湿度70%以上のときは防炎処理を避け、防炎剤組成物のスプレー塗布時40cm以上の距離を維持し、スプレーの圧力は80〜120kg/cmが適当であり、1回の処理量は0.35kg/mで、常温で24〜48時間乾燥させた後、再び同一の方法で合計2回にわたって防炎処理する。 Impurities are removed from the object to be treated, and when the temperature is less than 10 ° C. and when the humidity is 70% or more, avoid the flameproof treatment, maintain a distance of 40 cm or more when spraying the flameproofing agent composition, and the spray pressure is 80-120 kg / cm < 2 > is suitable, and the amount of treatment at one time is 0.35 kg / m < 2 >. After drying at room temperature for 24 to 48 hours, flameproofing treatment is again performed twice in total by the same method.

また、防炎液組成物中、Si含量が0.1〜1.5wt%、N含量が0.5〜3.5wt%、P含量が0.8〜2.5wt%を含有する防炎剤組成物を組成することにより、官能性シリコーン[functional silicone]とリン系化合物の静電気的な結合の形成で白色の化合物であるヒドロキシシリコーンのリン系防炎剤組成物及びcellulose、hemicelluloseとligninと架橋性能向上による、より堅固な炭化塗膜を形成する防炎剤組成物を提供する。   Further, the flameproofing agent containing a Si content of 0.1 to 1.5 wt%, an N content of 0.5 to 3.5 wt%, and a P content of 0.8 to 2.5 wt% in the flameproofing liquid composition By forming an electrostatic bond between a functional silicone and a phosphorus compound, a white silicone compound phosphorus flame retardant composition and cellulose, hemicellolose and lignin are crosslinked by forming a composition. Provided is a flameproofing agent composition that forms a firmer carbonized film by improving performance.

前記シリコーン−リン系防炎液の構造に基づいたシリコーン−リン系防炎液は、有機リン酸塩系防炎剤組成物の性能と無機系のシリコーン防炎剤組成物の性質を同時に示し、有機リン酸塩系防炎メカニズムは、有機リン酸塩系防炎剤組成物が熱分解によって1次的にリン酸を形成し、このようなリン酸は縮合反応を介してpyrophosphateと水を形成させる。   The silicone-phosphorus flame retardant based on the structure of the silicone-phosphorus flame retardant simultaneously exhibits the performance of the organic phosphate flame retardant composition and the properties of the inorganic silicone flame retardant composition, The organic phosphate flame retardant mechanism is that the organic phosphate flame retardant composition primarily forms phosphoric acid by thermal decomposition, and such phosphoric acid forms pyrophosphate and water through a condensation reaction. Let

リンを含んでいる防炎剤組成物は、主に凝縮相で反応が起きて基質の熱分解からリン酸は凝縮相で水を抽出し、charを形成する。   In the flameproofing agent composition containing phosphorus, the reaction mainly occurs in the condensed phase, and phosphoric acid extracts water in the condensed phase from the thermal decomposition of the substrate to form char.

(化1)
Char形成例

Figure 0006284657
(Chemical formula 1)
Char formation example
Figure 0006284657

前記反応で生成された水は、発火を助ける酸化gas phaseを希釈する効果を与え、またこの時に生成されるリン酸及びpyrophosphateの場合、末端アルコール基の脱水反応を促進させる触媒作用ができる。   The water produced by the reaction has an effect of diluting the oxidized gas phase that assists ignition, and in the case of phosphoric acid and pyrophosphate produced at this time, it can catalyze the dehydration reaction of the terminal alcohol group.

木材の主要な主成分であるcellulose、hemicellulose及びligninに含有される末端アルコール基の脱水反応を促進させ、再び水を生成すると同時に、炭素−炭素二重結合を生成させる。この二重結合は、高温で炭化層(char)を架橋形成させて被着体の表面を火炎から分離及び保護することで、発火に関係する新しいラジカル生成抑制、可塑性物質の揮発抑制、酸素拡散抑制及び火炎からの放熱及び防炎層形成効果を与えることができる(図1参照)。   It promotes the dehydration reaction of the terminal alcohol groups contained in cellulose, hemicellolose and lignin, which are the main main components of wood, to generate water again, and at the same time generate a carbon-carbon double bond. This double bond forms a char layer by cross-linking at high temperature to separate and protect the surface of the adherend from the flame, thereby suppressing new radical generation related to ignition, volatilization of plastics, oxygen diffusion Suppression, heat dissipation from flame, and formation of a flameproof layer can be provided (see FIG. 1).

図2は、木材試験片にシリコーン−リン酸塩系防炎剤を塗布して炭化試験した後、木材試験片に形成されたcharの結晶構造を確認するためにXRDを分析した結果を示したもので、合成されたシリコーン−リン酸塩系防炎剤は2θが25で非結晶構造の形態を示すピークを示した。   FIG. 2 shows the result of XRD analysis to confirm the crystal structure of char formed on a wood specimen after applying a silicone-phosphate flame retardant to the wood specimen and performing a carbonization test. However, the synthesized silicone-phosphate flame retardant showed a peak indicating a form of an amorphous structure with 2θ of 25.

木材試験片にシリコーン−リン酸塩系防炎剤を塗布し、炭化試験後の木材試験片に形成されたcharの成分を確認するために、XRFを分析した結果を表1に示した。表1に示したとおり、Pの比率が65.41%と最も高くあらわれ、Siは29.30%、Kは5.01%、Sは0.28%含有されたことが分かった。発泡生成されたcharの成分をXRF分析した結果、SiとPの存在を確認した。   Table 1 shows the results of analyzing XRF in order to apply a silicone-phosphate flame retardant to the wood specimen and confirm the components of char formed on the wood specimen after the carbonization test. As shown in Table 1, the P ratio was the highest at 65.41%, and it was found that Si was 29.30%, K was 5.01%, and S was 0.28%. As a result of XRF analysis of the char component generated by foaming, the presence of Si and P was confirmed.

(表1)

Figure 0006284657
(Table 1)
Figure 0006284657

上記のとおり、シリコーン化合物は木材セルロースのヒドロキシ基の結合でみられるように、リン酸塩のchar形成によって防炎効果を最大化することができ、水性塗料を処理して木材を保護し、美観を保ち、各種微生物、昆虫の被害がなく、各種風害から保護できるという利点がある。   As mentioned above, silicone compounds can maximize the flameproofing effect by phosphate char formation, as seen in the hydroxy group bond of wood cellulose, treat the water-based paint to protect the wood, aesthetics It has the advantage that it can be protected from various wind damages without being damaged by various microorganisms and insects.

シリコーン化合物との結合でリンが有する防炎性以外に、表面張力がより低いシリコーンとの結合で表面をスプレー(及び刷毛)で簡単に処理できる処理性及び分散性を向上させることができ、これにより防炎剤組成物は水性塗料が処理された木材の水性塗料層に浸透し、木材の表面から奥深くまで吸収され、火源と接触時に防炎効果を示す。(図4、図5)   In addition to the flameproofing property of phosphorus when bonded to silicone compounds, the bondability with silicone with lower surface tension can improve the processability and dispersibility of the surface that can be easily treated with spray (and brush). Thus, the flameproofing agent composition penetrates into the water-based paint layer of wood treated with the water-based paint, and is absorbed from the surface of the wood to the depth, and exhibits a flameproof effect when in contact with a fire source. (Figs. 4 and 5)

以下、本発明の具体的な実施例を試験結果の値等を介して詳細に説明する。   Hereinafter, specific embodiments of the present invention will be described in detail through test result values and the like.

[実施例1]
攪拌機、温度計、コンデンサー、装着された500mlの3口丸底フラスコに蒸溜水(base water)300gを基準に;リン酸アンモニウム60gを投入して30分間攪拌させ、
ここに尿素40gを投入して30分間攪拌させた後、
リン酸40gをゆっくりと投入して1時間攪拌した後、シリコン水和物(Silicon hydrate)60gを入れ、50℃以下で1時間攪拌させて防炎剤組成物を製造した。
[Example 1]
Based on 300 g of distilled water (base water) in a 500 ml three-necked round bottom flask equipped with a stirrer, thermometer, condenser, and 60 g of ammonium phosphate, and stirred for 30 minutes.
After 40 g of urea was added and stirred for 30 minutes,
After slowly adding 40 g of phosphoric acid and stirring for 1 hour, 60 g of silicon hydrate was added and stirred at 50 ° C. or lower for 1 hour to produce a flameproofing agent composition.

また、前記で組成した防炎剤組成物は、気温が10℃未満の場合と湿度70%以上のときは防炎処理を避け、常温でスプレー方式により防炎処理を行った。   In addition, the flameproofing agent composition as described above was subjected to a flameproofing treatment by a spray method at room temperature, avoiding the flameproofing treatment when the temperature was less than 10 ° C. and when the humidity was 70% or more.

これをより具体的に説明する。
まず、防炎処理のための処理対象物(水性塗料が塗布された木材)は、不純物を除去し、気温10℃未満の場合と湿度70%以上のときは防炎処理を避け、スプレー圧力80〜120kg/cmで処理対象物に塗布する。
This will be described more specifically.
First, an object to be treated for flameproofing treatment (wood coated with water-based paint) removes impurities, avoids flameproofing treatment when the temperature is less than 10 ° C. and humidity is 70% or more, and spray pressure 80 applied to the processing object with ~120kg / cm 2.

この時、処理対象物との距離は40cm以上の距離を維持し、処理量は0.35kg/mにして1次スプレー塗布する。 At this time, the distance from the object to be processed is maintained at a distance of 40 cm or more, the amount of treatment is 0.35 kg / m 2 , and primary spray coating is performed.

前記1次スプレー塗布が完了したら、常温で24〜48時間乾燥させて十分に硬化させた後、前記1次スプレーと同一条件と方法で2次スプレー塗布し、合計2回にわたって防炎処理する。   When the primary spray application is completed, the film is dried at room temperature for 24 to 48 hours and sufficiently cured, and then subjected to secondary spray application under the same conditions and method as the primary spray, and subjected to a flameproof treatment twice in total.

前記防炎処理した木材試験片の含水率が15%のときの試験結果は、以下の通りである。   The test results when the moisture content of the fireproofed wood test piece is 15% are as follows.

[有害物質含有有無及び基本物性試験]
1)VOCs含量
防炎剤組成物10mLをヘッドスペースバイアルに入れ、90℃で30分間加熱して発生したヘッドスペース内の空気をGC/MSに注入して測定した。測定した定量物質と未知物質のトルエン等、濃度を合わせてVOCs含量で算定した。
− 機器名:Headspace sampler(Perkin−elmer,USA)、
Tarac GC/DSQMS(ThermoFinnigan,USA)
[Hazardous substances and basic physical property tests]
1) Content of VOCs 10 mL of a flame retardant composition was placed in a head space vial, heated at 90 ° C. for 30 minutes, and air generated in the head space was injected into the GC / MS for measurement. The concentrations of the measured quantitative substance and the unknown substance such as toluene were combined and calculated by the VOC content.
-Device name: Headspace sampler (Perkin-elmer, USA),
Tarac GC / DSQMS (ThermoFinnigan, USA)

2)ホルムアルデヒド放散量
防炎剤組成物を試験片(70mm×150mm、8枚)両面に塗布して蒸溜水300mlを入れたデシケーターに設置し、23℃で24時間維持して蒸溜水に含まれているホルムアルデヒドを発色させて、UV吸光光度計(UV−1650PC,SHIMADZU)で測定した。
2) Formaldehyde emission amount Flame retardant composition was applied to both sides of test piece (70mm x 150mm, 8 sheets) and placed in a desiccator containing 300ml of distilled water, maintained at 23 ° C for 24 hours and contained in distilled water The formed formaldehyde was developed and measured with a UV absorptiometer (UV-1650PC, SHIMADZU).

3)重金属含量(Pb、Cd、Hg、Cr6+)
防炎剤組成物にアセトンを添加し、遠心分離して固形分を分離し、前記固形分は塩酸を添加して30℃で15分間攪拌した溶液を、液状試料は硝酸を添加してすべて乾燥させた後、蒸溜水でそれぞれ50mlに満たしてから、各溶液をICP、AAS、UV吸光光度計を使用して分析した。
3) Heavy metal content (Pb, Cd, Hg, Cr6 +)
Acetone is added to the flameproofing agent composition, and the solid content is separated by centrifugation. The solid sample is dried by adding hydrochloric acid and stirring at 30 ° C. for 15 minutes, and the liquid sample is all dried by adding nitric acid. Then, each solution was filled to 50 ml with distilled water, and each solution was analyzed using ICP, AAS, and UV absorptiometer.

4)水素イオン濃度(pH)
防炎剤組成物をpH meterで測定した。
4) Hydrogen ion concentration (pH)
The flame retardant composition was measured with a pH meter.

5)比重
比重瓶に防炎剤組成物を満たし、前後重量差を利用して測定した。
5) The specific gravity specific gravity bottle was filled with the flameproofing agent composition, and the measurement was performed using the difference in weight between the front and back.

この試験結果の値は、以下の表2のとおりである。
(表2)
有害物質含有有無及び基本物性試験の結果

Figure 0006284657
The values of this test result are as shown in Table 2 below.
(Table 2)
Presence / absence of hazardous substances and basic physical property test results
Figure 0006284657

[耐候性試験]
1)促進耐候性試験条件
防炎剤組成物が塗布された試験片を7日以上乾燥した後、促進耐候性試験機に設置して以下の条件で試験した。
−機器名:促進耐候性試験機UV2000(ATLAS,USA)、
色差計I−7(McBath,UK)
−試験サイクル:UV50℃、4h→凝縮40℃、4h
−サイクル繰り返し:25回、合計200時間
−放射照度:0.63W/m2
−ランプ種類:UV−A340nm
[Weather resistance test]
1) Accelerated weather resistance test conditions After the test piece coated with the flameproofing agent composition was dried for 7 days or more, it was placed in an accelerated weather resistance tester and tested under the following conditions.
-Equipment name: accelerated weathering tester UV2000 (ATLAS, USA),
Color difference meter I-7 (McBath, UK)
Test cycle: UV 50 ° C., 4 h → condensation 40 ° C., 4 h
-Cycle repetition: 25 times, total 200 hours-Irradiance: 0.63 W / m2
-Lamp type: UV-A 340 nm

2)測定項目
−外観:促進耐候性試験前後を比較し、白華、剥落、汚れ、光沢現象を試験者の肉眼で判断して異常有無を確認した。
−比較色差:防炎剤組成物を塗布した試験片と防炎剤組成物を塗布していない空試験片を、色差計を利用して試験前後の色度を測定して色差値を求めてから、防炎剤組成物を塗布した試験片の色差値と防炎剤組成物を塗布していない空試験片の色差値の差は、各試験片は3.0未満、水性塗料色相別平均は1.5未満とした。
2) Measurement item-appearance: A comparison between before and after the accelerated weathering test was conducted, and whiteness, peeling, dirt, and gloss phenomenon were judged with the naked eye of the tester to confirm the presence or absence of abnormality.
-Comparison color difference: The color difference value is obtained by measuring the chromaticity before and after the test using a color difference meter on the test piece coated with the flame retardant composition and the blank test piece not coated with the flame retardant composition. The difference between the color difference value of the test piece coated with the flameproofing agent composition and the color difference value of the blank test piece not coated with the flameproofing agent composition is less than 3.0 for each test piece, and the average for each aqueous paint color Was less than 1.5.

この試験結果の値は、以下の表3のとおりである。
(表3)
耐候性試験結果

Figure 0006284657
The values of this test result are as shown in Table 3 below.
(Table 3)
Weather resistance test results
Figure 0006284657

[防炎性試験]
1)防炎性評価の試験条件
− 機器名:防炎試験機(FL−45MC、SUGA test instrument)
− 炎の長さ:65mm
− 加熱時間:2分
[Flameproof test]
1) Test conditions for flameproof evaluation-Device name: Flameproof tester (FL-45MC, SUGA test instrument)
-Flame length: 65mm
-Heating time: 2 minutes

2)測定項目及び基準
−残炎時間:バーナーの炎を取り去ってから炎を上げて燃える状態がやむまでの時間、10秒以内
−残じん時間:バーナーの炎を取り去ってから炎を上げずに燃える態がやむまでの時間、30秒以内
−炭化面積:試験後、試験片(木材)が炭化した部分の面積、50cm
(測定機器:PLANIX EX(TAMAYA technics Inc.,JAPAN))
−炭化長:試験後、試験片(木材)が炭化した部分の長さ、20cm。
2) Measurement items and criteria-Afterflame time: The time from when the flame of the burner is removed until the flame burns off and within 10 seconds-Residual time: After removing the burner flame, the flame is not raised Time until burning stops, within 30 seconds-Carbonized area: Area of the carbonized portion of the test piece (wood) after the test, 50 cm 2 .
(Measuring equipment: PLANIX EX (TAMAYA technologies Inc., JAPAN))
-Carbonization length: The length of the carbonized part of the test piece (wood) after the test, 20 cm.

この試験結果の値は、以下の表4のとおりである。
(表4)
防炎性試験結果

Figure 0006284657
The test result values are shown in Table 4 below.
(Table 4)
Flameproof test results
Figure 0006284657

[残留性試験]
1)残留性評価の試験条件
−耐候性試験:防炎剤組成物が塗布された試験片を促進耐候性試験機に設置し、以下の条件で促進耐候性試験を実施する。
−防炎性試験:促進耐候性試験を行った試験片で防炎性試験を実施する。
−機器名:促進耐候性試験機UV2000(ATLAS,USA)
−試験サイクル:UV50℃、4h→凝縮40℃、4h
−サイクル繰り返し:25回、合計200時間
−放射照度:0.63W/m
−ランプ種類:UV−A340nm
−機器名:難燃性試験機(FL−45MC,SUGA test instrument)
−炎の長さ:65mm
−加熱時間:2分
[Residuality test]
1) Test conditions for evaluation of residual property-weather resistance test: A test piece coated with a flameproofing agent composition is placed in an accelerated weather resistance tester, and an accelerated weather resistance test is performed under the following conditions.
-Flameproof test: A flameproof test is performed on the test piece subjected to the accelerated weathering test.
-Device name: Accelerated weathering tester UV2000 (ATLAS, USA)
Test cycle: UV 50 ° C., 4 h → condensation 40 ° C., 4 h
-Cycle repetition: 25 times, total 200 hours-Irradiance: 0.63 W / m 2
-Lamp type: UV-A 340 nm
-Device name: Flame retardant tester (FL-45MC, SUGA test instrument)
-Flame length: 65mm
-Heating time: 2 minutes

2)測定項目及び基準
−残炎時間:バーナーの炎を取り去ってから炎を上げて燃える状態がやむまでの時間、10秒以内
−残じん時間:バーナーの炎を取り去ってから炎を上げずに燃える態がやむまでの時間、30秒以内
−炭化面積:試験後試験片(木材)が炭化した部分の面積、55cm
(測定機器:PLANIX EX(TAMAYA technics Inc.,JAPAN))
−炭化長:試験後試験片(木材)が炭化した部分の長さ、25cm
2) Measurement items and criteria-Afterflame time: The time from when the flame of the burner is removed until the flame burns off and within 10 seconds-Residual time: After removing the burner flame, the flame is not raised Time until burning stops, within 30 seconds-Carbonized area: Area of the carbonized portion of the test piece (wood) after the test, 55 cm 2
(Measuring equipment: PLANIX EX (TAMAYA technologies Inc., JAPAN))
-Carbonization length: the length of the carbonized part of the test piece (wood) after the test, 25 cm

この試験結果の値は、以下の表5のとおりである。
(表5)
残留性試験結果

Figure 0006284657
The values of this test result are as shown in Table 5 below.
(Table 5)
Persistence test results
Figure 0006284657

[吸湿及び乾燥性試験]
防炎剤組成物が塗布された試験片と塗布していない空試験片をそれぞれ恒温恒湿器に設置し、以下の条件で試験する。
[Hygroscopic and drying test]
A test piece to which the flameproofing agent composition is applied and a blank test piece to which the flameproofing agent composition is not applied are respectively placed in a thermo-hygrostat and tested under the following conditions.

1)恒温恒湿試験条件
−機器名:恒温恒湿器WK−340(WEISS、German)、色差計I−7(McBath、UK)
−試験サイクル:(50±2)℃、(95±3)% R.H.,4h
→(20±2)℃、1h
→(60±2)℃、8h
→(20±2)℃、1h
−サイクル繰り返し:10回、合計140時間
1) Constant temperature and humidity test conditions-device name: constant temperature and humidity chamber WK-340 (WEISS, German), color difference meter I-7 (McBath, UK)
Test cycle: (50 ± 2) ° C., (95 ± 3)% R.D. H. , 4h
→ (20 ± 2) ℃, 1h
→ (60 ± 2) ℃, 8h
→ (20 ± 2) ℃, 1h
-Cycle repetition: 10 times, total 140 hours

2)測定項目
−外観:促進耐候性試験前後を比較し、白華、剥落、汚れ現象を試験者の肉眼で判断して異常有無を確認した。
−比較色差:防炎剤組成物を塗布した試験片と防炎剤組成物を塗布していない空試験片を、色差計を利用して試験前後色度を測定して色差値を求めた。
−防炎剤組成物を塗布した試験片の色差値と防炎剤組成物を塗布していない空試験片の色差値の差は、各試験片は3.0未満、水性塗料色相別平均は1.5未満とした。
2) Measurement item-appearance: Comparison between before and after the accelerated weathering test, and the presence of abnormality was confirmed by judging the whiteness, peeling, and dirt phenomenon with the naked eye of the tester.
-Comparison color difference: The color difference value was calculated | required by measuring the chromaticity before and behind a test piece which apply | coated the flameproofing agent composition, and the blank test piece which has not applied the flameproofing agent composition using a color difference meter.
-The difference between the color difference value of the test piece coated with the flameproofing agent composition and the color difference value of the blank test piece not coated with the flameproofing agent composition is less than 3.0 for each test piece, It was less than 1.5.

この試験結果の値は、以下の表6のとおりである。
(表6)
吸湿及び乾燥性試験結果

Figure 0006284657
The values of the test results are as shown in Table 6 below.
(Table 6)
Moisture absorption and drying test results
Figure 0006284657

[不織布試験]
−試験片の長さ方向に一方の端から25mm、10mmの距離にマーキングした。
−試験片の一方の端に炎を30秒間あてて、炎が25mmマーキング表示を過ぎてから100mmマーキング線に到着するまでの時間を測定し、速度を計算した。
[Nonwoven fabric test]
-Marked at a distance of 25 mm and 10 mm from one end in the length direction of the test piece.
-A flame was applied to one end of the specimen for 30 seconds, the time from when the flame passed the 25 mm marking display to the arrival at the 100 mm marking line was measured, and the velocity was calculated.

<評価基準>
3.0mm以上の厚さの試験片が40mm/min以下の燃焼率を有している時、3.0mm未満の厚さの試験片が75mm/min以下の燃焼率を有している時、HD等級を付与した。
<Evaluation criteria>
When a test piece having a thickness of 3.0 mm or more has a burning rate of 40 mm / min or less, a test piece having a thickness of less than 3.0 mm has a burning rate of 75 mm / min or less, HD grade was given.

この試験結果の値は、以下の表7のとおりである。
(表7)
不織布試験結果

Figure 0006284657
The values of this test result are as shown in Table 7 below.
(Table 7)
Nonwoven test results
Figure 0006284657

以下は、前記実施例1で防腐、防虫、防カビ、及び木材に対する準不燃試験の結果である。
(表8)
防腐性能試験

Figure 0006284657
The following are the results of the quasi-incombustibility test for antiseptic, insecticidal, antifungal, and wood in Example 1.
(Table 8)
Antiseptic performance test
Figure 0006284657

<準不燃試験結果>
(表9−1)
1.試料名:防炎処理木材

Figure 0006284657
<Semi-incombustible test results>
(Table 9-1)
1. Sample name: Flame-proof wood
Figure 0006284657

(表9−2)
2.試験結果

Figure 0006284657
(Table 9-2)
2. Test results
Figure 0006284657

上記の試験結果のとおり、防腐、防カビの効果が一部あると判断され、準不燃試験の場合、試験片自体が可燃性物質であり、準不燃試験での試験片として不足であるが、難燃材料の性能として十分なものと判断される。   As shown in the above test results, it is judged that there are some effects of antiseptic and mildewproofing, and in the case of a quasi-incombustible test, the test piece itself is a flammable substance, which is insufficient as a test piece in the quasi-incombustible test. It is judged that the performance of the flame retardant material is sufficient.

[実施例2]
前記実施例1と同一の防炎剤組成物で同一の防炎処理方法によって試験片を製作し、前記実施例1と同一の試験方法で試験した。
[Example 2]
A test piece was manufactured by the same flameproofing method using the same flameproofing agent composition as in Example 1, and tested by the same test method as in Example 1.

ただし、木材(試験片)の含水率は30%であるときの試験結果は次のとおりである。   However, the test results when the moisture content of the wood (test piece) is 30% are as follows.

(表10)
耐候性試験結果

Figure 0006284657
(Table 10)
Weather resistance test results
Figure 0006284657

(表11)
防炎性試験結果

Figure 0006284657
(Table 11)
Flameproof test results
Figure 0006284657

(表12)
残留性試験結果

Figure 0006284657
(Table 12)
Persistence test results
Figure 0006284657

(表13)
吸湿及び乾燥性試験結果

Figure 0006284657
(Table 13)
Moisture absorption and drying test results
Figure 0006284657

[実施例3]
前記実施例1と同一の防炎剤組成物で同一の防炎処理方法によって試験片を製作し、前記実施例1と同一の試験方法で試験した。
[Example 3]
A test piece was manufactured by the same flameproofing method using the same flameproofing agent composition as in Example 1, and tested by the same test method as in Example 1.

ただし、木材(試験片)の含水率は50%であるときの試験結果は次のとおりである。
(表14)
耐候性試験結果

Figure 0006284657
However, the test results when the moisture content of the wood (test piece) is 50% are as follows.
(Table 14)
Weather resistance test results
Figure 0006284657

(表15)
防炎性試験結果

Figure 0006284657
(Table 15)
Flameproof test results
Figure 0006284657

(表16)
残留性試験結果

Figure 0006284657
(Table 16)
Persistence test results
Figure 0006284657

(表17)
吸湿及び乾燥性試験結果

Figure 0006284657
(Table 17)
Moisture absorption and drying test results
Figure 0006284657

[実施例4]
前記実施例1と同一の防炎剤組成物で同一の防炎処理方法によって試験片を製作し、前記実施例1と同一の試験方法で試験した。
[Example 4]
A test piece was manufactured by the same flameproofing method using the same flameproofing agent composition as in Example 1, and tested by the same test method as in Example 1.

ただし、木材(試験片)の含水率は70%であるときの試験結果は次のとおりである。
(表18)
耐候性試験結果

Figure 0006284657
However, the test results when the moisture content of the wood (test piece) is 70% are as follows.
(Table 18)
Weather resistance test results
Figure 0006284657

(表19)
防炎性試験結果

Figure 0006284657
(Table 19)
Flameproof test results
Figure 0006284657

(表20)
残留性試験結果

Figure 0006284657
(Table 20)
Persistence test results
Figure 0006284657

(表21)
吸湿及び乾燥性試験結果

Figure 0006284657
(Table 21)
Moisture absorption and drying test results
Figure 0006284657

[実験及び実験結果]
上記のとおり製造されたシリコーンとリン系化合物を重合した防炎剤組成物の木造建築物用防炎剤組成物検定基準による結果を以下の表22に示した。
(表22)

Figure 0006284657
[Experiment and experimental results]
Table 22 below shows the results of the flame retardant composition for a wooden building produced by polymerizing silicone and a phosphorus compound produced as described above, based on the test standards for flame retardant composition.
(Table 22)
Figure 0006284657

一般的に木材建築物の場合、含水率は13〜15%の含水率を維持しており、気候や自然環境に応じた含水率の変化が生じ、雨天時や霧が頻繁に発生する地域では相対的に木材の含水率が高いことが分かる。   In general, in the case of timber buildings, the moisture content is maintained at 13 to 15%, and the moisture content changes according to the climate and natural environment. It can be seen that the moisture content of the wood is relatively high.

そこで、本発明は木材の含水率に応じた防炎処理時の防炎性能を比較し、結果は木材の含水率が70%以上のとき、防炎性能が低下することが分かる。

Therefore, the present invention compares the flameproof performance during the flameproofing treatment according to the moisture content of the wood, and the result shows that the flameproof performance is lowered when the moisture content of the wood is 70% or more.

Claims (3)

蒸溜水300gにリン酸アンモニウム60gを投入して30分間攪拌させ、ここに尿素40gを投入して30分間攪拌させた後、リン酸40gをゆっくりと投入して1時間攪拌した後、シリコン水和物60gを入れ、50℃以下で1時間攪拌させて製造する
ことを特徴とする木材用水溶性防炎剤組成物。
60 g of ammonium phosphate was added to 300 g of distilled water and stirred for 30 minutes. After 40 g of urea was added and stirred for 30 minutes, 40 g of phosphoric acid was slowly added and stirred for 1 hour. A water-soluble flame retardant composition for wood, which is produced by adding 60 g of a product and stirring the mixture at 50 ° C. or lower for 1 hour.
請求項1に記載の木材用水溶性防炎剤組成物を使用して、処理対象物(水性塗料が塗布された木材)に防炎処理するにあたり、
気温10℃未満の場合と湿度70%以上のときを避け、処理対象物と40cm以上の距離を維持した状態でスプレー圧力80〜120kg/cm、処理量0.35kg/mで1次スプレー塗布する段階と;前記1次スプレー塗布の完了後、常温で24〜48時間乾燥させる段階と;前記乾燥させた処理対象物に1次スプレーと同一条件と方法で2次スプレー塗布する段階を含む
ことを特徴とする木材用水溶性防炎剤組成物の防炎処理方法。
Using the water-soluble flameproofing agent composition for wood according to claim 1, when subjecting a treatment object (wood coated with a water-based paint) to flameproofing,
Avoid spraying when the temperature is less than 10 ° C or when the humidity is 70% or higher, and maintain a distance of 40 cm or more from the object to be processed, and a primary spray at a spray pressure of 80 to 120 kg / cm 2 and a processing amount of 0.35 kg / m 2 A step of applying, after completion of the primary spray application, a step of drying at room temperature for 24 to 48 hours; and a step of applying a secondary spray to the dried processing object under the same conditions and method as the primary spray. A method for flameproofing a water-soluble flameproofing agent composition for wood.
請求項1に記載の木材用水溶性防炎剤組成物を使用して、スプレー及び刷毛で防炎処理した後、他の助剤の処理をせずに常温で24〜48時間自然乾燥させる
ことを特徴とする木材用水溶性防炎剤組成物の防炎処理方法。
After using the water-soluble flame retardant composition for wood according to claim 1 and performing a flameproof treatment with a spray and a brush, it is naturally dried at room temperature for 24 to 48 hours without any other auxiliary treatment. A method for flameproofing a water-soluble flameproofing agent composition for wood.
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