JP6258109B2 - Automotive electronics - Google Patents
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- JP6258109B2 JP6258109B2 JP2014080402A JP2014080402A JP6258109B2 JP 6258109 B2 JP6258109 B2 JP 6258109B2 JP 2014080402 A JP2014080402 A JP 2014080402A JP 2014080402 A JP2014080402 A JP 2014080402A JP 6258109 B2 JP6258109 B2 JP 6258109B2
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Description
本発明は、車両のインストルメントパネル等の設置母材に設置されて使用されるディスプレイ装置等の車載用電子機器に関するものである。 The present invention relates to an in-vehicle electronic device such as a display device that is used by being installed on an installation base material such as an instrument panel of a vehicle.
ディスプレイ装置やカーオーディオ装置等の車載用電子機器を車両の設置母材(例えばインストルメントパネル)に設置する場合、車載用電子機器の機器本体に金属製のブラケット(取付金具)をねじ止めやカシメ等の固定手段を用いて取り付け、このブラケットを介して設置母材の所定位置に固定するという手法が広く採用されている(例えば、特許文献1参照)。ここで、機器本体とブラケットの取付箇所には車両からの振動や衝撃に耐えるために高い剛性や締結強度が必要であり、しかも、ブラケットを機器本体に対して簡単かつ強固に取り付け可能とすることが要望されている。 When in-vehicle electronic devices such as display devices and car audio devices are installed on a vehicle base material (for example, an instrument panel), a metal bracket (mounting bracket) is screwed or caulked to the main body of the in-vehicle electronic device. A method of attaching using a fixing means such as, and fixing to a predetermined position of the installation base material via the bracket is widely adopted (see, for example, Patent Document 1). Here, the installation location of the equipment body and bracket must have high rigidity and fastening strength to withstand vibration and impact from the vehicle, and the bracket can be easily and firmly attached to the equipment body. Is desired.
このような要望に応える従来技術として、機器本体側の取付面を高剛性の金属板等によって構成し、この取付面に複数のねじ孔を形成すると共に、相手側のブラケットにねじ孔に対応する複数の貫通孔を形成し、複数本のねじ部材をブラケットの外側から貫通孔に挿通してねじ孔に螺合することにより、ブラケットを機器本体の所定位置に強固に取り付けるようにした取付構造が知られている。 As a conventional technology that meets such demands, the mounting surface on the device body side is made of a highly rigid metal plate or the like, and a plurality of screw holes are formed on the mounting surface, and the other bracket is compatible with the screw holes. An attachment structure in which a plurality of through holes are formed and a plurality of screw members are inserted into the through holes from the outside of the bracket and screwed into the screw holes, thereby firmly attaching the bracket to a predetermined position of the device body. Are known.
しかし、ねじ部材を用いてブラケットを機器本体に取り付けるという上記の従来技術では、ブラケットがねじ止めされる機器本体側の取付面を板厚が厚くて重い高剛性の金属板等によって形成する必要があるため、電子機器全体の軽量化や薄型化が妨げられるという問題がある。特に、機器本体の背面側が電磁シールド機能を有する金属カバーによって覆われている車載用電子機器の場合、この金属カバーにブラケットが取り付けられるため、金属カバーとして用いた金属板をねじ部材の締め付け力に耐え得る板厚や形状にする必要があり、このことが電子機器全体の軽量化や薄型化を妨げる大きな要因となっていた。 However, in the above-described conventional technique in which the bracket is attached to the device main body using the screw member, the attachment surface on the device main body side to which the bracket is screwed needs to be formed by a thick and heavy metal plate having a high rigidity. For this reason, there is a problem in that it is difficult to reduce the weight and thickness of the entire electronic device. In particular, in the case of an in-vehicle electronic device in which the back side of the device body is covered with a metal cover having an electromagnetic shielding function, a bracket is attached to the metal cover. It is necessary to make the plate thickness and shape that can withstand, and this has been a major factor that hinders weight reduction and thinning of the entire electronic device.
また、ねじ部材を用いてブラケットを機器本体に取り付ける場合、ねじ部材のスラスト方向(締め付け方向)に対してラジアル方向(取付面の面内方向)の締結力が弱くなるため、ねじ部材の本数を多くしないとブラケットを強固に取り付けることができず、ねじ止め箇所の増加に伴ってブラケットを大きくしなければならないという問題もあった。 In addition, when the bracket is attached to the equipment body using a screw member, the fastening force in the radial direction (in-plane direction of the mounting surface) is weaker than the thrust direction (tightening direction) of the screw member. If the number is not increased, the bracket cannot be firmly attached, and there is a problem that the bracket must be enlarged as the number of screwing points increases.
本発明は、このような従来技術の実情に鑑みてなされたもので、その目的は、少ない本数のねじ部材を用いてブラケットを機器本体に強固に取り付けることができると共に薄型・軽量化にも好適な車載用電子機器を提供することにある。 The present invention has been made in view of the actual situation of the prior art, and the object thereof is to be able to firmly attach the bracket to the apparatus body using a small number of screw members, and is also suitable for reduction in thickness and weight. Is to provide an in-vehicle electronic device.
上記の目的を達成するために、本発明は、ベース部材と該ベース部材を覆う金属カバーとを備えた機器本体が、前記金属カバーに取り付けたブラケットを介して車両の設置母材に固定される車載用電子機器において、前記ブラケットに円錐台形状の突出部を形成すると共に、前記金属カバーに前記突出部が挿入される円錐台形状の凹陥部を形成し、前記突出部の底面周縁部を前記凹陥部の傾斜面に当接させた状態で、ねじ部材が前記突出部の底面と前記凹陥部の内底面を貫通して前記ベース部材に締着されている構成とした。 In order to achieve the above object, according to the present invention, an apparatus main body including a base member and a metal cover covering the base member is fixed to an installation base material of a vehicle via a bracket attached to the metal cover. In the in-vehicle electronic device, a frustoconical protrusion is formed on the bracket, a frustoconical recess is formed in the metal cover, and the bottom peripheral edge of the protrusion is The screw member is configured to pass through the bottom surface of the protruding portion and the inner bottom surface of the recessed portion and be fastened to the base member in a state of being in contact with the inclined surface of the recessed portion.
このように構成された車載用電子機器では、ブラケットに円錐台形状の突出部が形成されていると共に、機器本体を覆う金属カバーに円錐台形状の凹陥部が形成されており、これら突出部の底面と凹陥部の内底面を貫通するねじ部材が機器本体側のベース部材に締着されるため、金属カバーはブラケットとベース部材との間に挟持されるだけとなり、金属カバーにねじ部材の締め付け力を受ける高い剛性は不要となる。また、凹陥部と突出部の凹凸嵌合により突出部の底面周縁部を凹陥部の傾斜面に当接することで、ブラケットが金属カバーに対して平面方向に確実に位置規制されるため、ねじ部材の締め付け力が弱くてもブラケットの位置ずれが生じない。よって、ねじ部材を締め付け力の弱い小径のねじで構成することができると共に、このねじ部材が締着されるベース部材も高い剛性が要求されなくなることから、ベース部材を板厚の薄い金属板や合成樹脂で形成することが可能となる。さらに、突出部の底面と凹陥部の内底面との間にクリアランスが確保されるため、ねじ部材の締め付け時に金属カバーの凹陥部がばねワッシャの役割を果たすことになり、別体のばねワッシャを追加することなくねじ部材の緩みを防止できる。これにより、板厚の薄い金属カバーやベース部材を用いて電子機器全体の薄型・軽量化を図ることができると共に、少ない本数のねじ部材を用いてブラケットを機器本体にガタつきなく強固に取り付けることができる。 In the on-vehicle electronic device configured as described above, the frustoconical protrusion is formed on the bracket, and the frustoconical recess is formed on the metal cover that covers the apparatus body. Since the screw member that penetrates the bottom surface and the inner bottom surface of the recessed portion is fastened to the base member on the equipment body side, the metal cover is only sandwiched between the bracket and the base member, and the screw member is tightened to the metal cover. High rigidity to receive force is unnecessary. In addition, since the bracket is reliably positioned in the plane direction with respect to the metal cover by bringing the bottom peripheral edge of the protrusion into contact with the inclined surface of the recess by the concave-convex fitting of the recess and the protrusion, the screw member Even if the tightening force is weak, the bracket will not be displaced. Therefore, the screw member can be constituted by a small-diameter screw having a weak fastening force, and the base member to which the screw member is fastened is not required to have high rigidity. It can be formed of a synthetic resin. Further, since a clearance is secured between the bottom surface of the protrusion and the inner bottom surface of the recessed portion, the recessed portion of the metal cover serves as a spring washer when the screw member is tightened, and a separate spring washer is used. The loosening of the screw member can be prevented without adding. This makes it possible to reduce the thickness and weight of the entire electronic device by using a thin metal cover and base member, and to attach the bracket firmly to the device body using a small number of screw members without rattling. Can do.
上記の構成において、ブラケットの突出部と金属カバーの凹陥部はいずれも金属板を絞り加工することによって形成されたものであり、凹陥部の絞り角度が突出部の絞り角度よりも緩くなるように設定されていると共に、凹陥部の内底面の径が突出部の底面の径よりも小径となるように設定されていると、突出部の底面が凹陥部の内底面に密着することなく確実に凹陥部の傾斜面に当接し、突出部の底面と凹陥部の内底面との間に生じるクリアランス量を意図的に設定することができて好ましい。 In the above configuration, the protruding portion of the bracket and the recessed portion of the metal cover are both formed by drawing a metal plate, so that the drawing angle of the recessed portion is less than the drawing angle of the protruding portion. When set, and the diameter of the inner bottom surface of the recessed portion is set to be smaller than the diameter of the bottom surface of the projecting portion, the bottom surface of the projecting portion can be surely adhered to the inner bottom surface of the recessed portion. It is preferable that the amount of clearance generated between the bottom surface of the protruding portion and the inner bottom surface of the recessed portion can be set intentionally by contacting the inclined surface of the recessed portion.
また、上記の構成において、機器本体の内部に金属カバーに対向する回路基板が収納されている場合、この回路基板がねじ部材によって金属カバーの凹陥部とベース部材との間に挟持されていると、ブラケットと金属カバーおよび回路基板の3部材がねじ部材に共締めされることになるが、凹陥部のばねワッシャ機能によって回路基板にかかる荷重を抑制することができて好ましい。 Further, in the above configuration, when a circuit board facing the metal cover is housed inside the device main body, the circuit board is sandwiched between the recessed portion of the metal cover and the base member by the screw member. The three members of the bracket, the metal cover, and the circuit board are fastened together with the screw member, which is preferable because the load applied to the circuit board can be suppressed by the spring washer function of the recessed portion.
また、上記の構成において、突出部と凹陥部の対を1組とする2組の位置規制部が設けられており、これら位置規制部に備えられる一対の凹陥部のうち、いずれか一方の凹陥部の開口端が楕円形に設定されていると、一方組の位置規制部では突出部の底面周縁部が凹陥部の傾斜面全周に当接し、他方組の位置規制部では突出部の底面周縁部が凹陥部の短軸方向に沿う傾斜面に当接するため、ブラケットは一方組の位置規制部を基準として他方組の位置規制部で回転方向に位置規制されることになり、2本のねじ部材を用いてブラケットを機器本体の所定位置にガタつきなく強固に取り付けることができる。 Further, in the above configuration, two sets of position restricting portions each including a pair of protruding portion and recessed portion are provided, and one of the pair of recessed portions provided in the position restricting portion is provided. If the opening end of the part is set to be elliptical, the peripheral edge of the bottom surface of the projecting part is in contact with the entire circumference of the inclined surface of the recessed part in the position restricting part in one set, and the bottom surface of the projecting part in the other part of the position restricting part Since the peripheral edge abuts on the inclined surface along the minor axis direction of the recessed portion, the bracket is position-regulated in the rotational direction by the position-regulating portion of the other set with reference to the position-regulating portion of one set. Using the screw member, the bracket can be firmly attached to a predetermined position of the device main body without rattling.
本発明の車載用電子機器によれば、板厚の薄い金属カバーを用いて電子機器全体の薄型・軽量化を図ることができると共に、少ない本数のねじ部材を用いてブラケットを機器本体にガタつきなく強固に取り付けることができる。 According to the in-vehicle electronic device of the present invention, it is possible to reduce the thickness and weight of the entire electronic device by using a thin metal cover, and to loosen the bracket to the device body using a small number of screw members. And can be attached firmly.
発明の実施の形態について図面を参照して説明すると、本発明の実施形態例に係る車載用電子機器1は、車両のインストルメントパネル等の設置母材(図示せず)に設置して使用されるディスプレイ装置であり、図1〜図6に示すように、この車載用電子機器1は、矩形状の開口部2aを有する枠状本体2と、枠状本体2の裏面に取り付けられたベース部材であるシャーシベース3と、シャーシベース3の前面に保持されて表示部4aを開口部2aから露出させたLCD等からなる表示ユニット4と、表示ユニット4の表示部4aを覆うように枠状本体1の前面に貼着された透明板5と、シャーシベース3の裏面に保持された回路基板6と、回路基板6を覆うようにシャーシベース3の裏面に取り付けられた金属カバー7と、金属カバー7の裏面に取り付けられたブラケット8等を備えている。ブラケット8を除く各部材は機器本体を構成するものであり、この機器本体がブラケット8を介して前述した設置母材に固定されるようになっている。 An embodiment of the invention will be described with reference to the drawings. An in-vehicle electronic device 1 according to an embodiment of the present invention is used by being installed on an installation base material (not shown) such as an instrument panel of a vehicle. 1 to 6, the in-vehicle electronic device 1 includes a frame-shaped main body 2 having a rectangular opening 2 a and a base member attached to the back surface of the frame-shaped main body 2. A chassis base 3, a display unit 4 comprising an LCD or the like held on the front surface of the chassis base 3 and having the display unit 4a exposed from the opening 2a, and a frame-shaped main body so as to cover the display unit 4a of the display unit 4 1, a transparent plate 5 attached to the front surface of the circuit board 1, a circuit board 6 held on the back surface of the chassis base 3, a metal cover 7 attached to the back surface of the chassis base 3 so as to cover the circuit board 6, and a metal cover 7 And a bracket 8 or the like attached to the surface. Each member excluding the bracket 8 constitutes an apparatus main body, and the apparatus main body is fixed to the above-described installation base material via the bracket 8.
シャーシベース3は比較的板厚の薄い(例えば板厚0.8mm)金属板をプレス加工したものからなり、このシャーシベース3には剛性を高めるために多数のリブ状突起3aが形成されている。図4に示すように、シャーシベース3の裏面には円錐台形状の3つの支持突部3bとそれより小径の支持突部3cが形成されており、これら各支持突部3b,3cの中央部にはねじ孔3dが刻設されている。回路基板6には4つの貫通孔6aが形成されており、この回路基板6を各支持突部3b,3c上に搭載した状態で、図示せぬねじ部材を1つの貫通孔6aに挿入して小径の支持突部3cのねじ孔3dに締着することにより、当該箇所で回路基板6はシャーシベース3に直接ねじ止めされるようになっている。なお、回路基板6は残り3つの支持突部3bに別のねじ部材を用いてねじ止めされるが、この点については後ほど詳細に説明する。 The chassis base 3 is formed by pressing a metal plate having a relatively thin plate thickness (for example, a plate thickness of 0.8 mm). The chassis base 3 is formed with a large number of rib-like protrusions 3a in order to increase rigidity. . As shown in FIG. 4, on the back surface of the chassis base 3, there are formed three frustoconical support protrusions 3b and a support protrusion 3c having a smaller diameter than the support protrusions 3b, and the central portions of the support protrusions 3b and 3c. A screw hole 3d is engraved in. The circuit board 6 has four through holes 6a. With the circuit board 6 mounted on the support protrusions 3b and 3c, a screw member (not shown) is inserted into one through hole 6a. The circuit board 6 is directly screwed to the chassis base 3 at this location by being fastened to the screw hole 3d of the small-diameter support protrusion 3c. The circuit board 6 is screwed to the remaining three support protrusions 3b using another screw member, which will be described in detail later.
金属カバー7は板厚の薄い(例えば板厚0.6mm)金属板からなり、この金属カバー7は回路基板6から放射される不要な電磁波や外部の電磁波の漏洩/侵入を遮断する電磁シールド機能を有している。金属カバー7は、回路基板6の外形よりも一回り大きな箱形形状の被覆部7aと、被覆部7aの相対向する下辺から直角に折れ曲がる取付板部7bとを有しており、これら取付板部7bの四隅はねじ部材9を用いてシャーシベース3の裏面に固定されている(図2参照)。被覆部7aには、回路基板6に向かって円錐台形状に突出する3つの凹陥部10,11,12と、これら凹陥部10,11,12と逆方向に突出する2つの台座部13が絞り加工により形成されており、以下の説明では便宜上、3つの凹陥部10,11,12を第1乃至第3の凹陥部と呼ぶこととする。 The metal cover 7 is made of a thin metal plate (for example, a plate thickness of 0.6 mm), and the metal cover 7 is an electromagnetic shield function for blocking leakage / intrusion of unnecessary electromagnetic waves radiated from the circuit board 6 and external electromagnetic waves. have. The metal cover 7 includes a box-shaped covering portion 7a that is slightly larger than the outer shape of the circuit board 6, and a mounting plate portion 7b that bends at right angles from opposite lower sides of the covering portion 7a. The four corners of the portion 7b are fixed to the back surface of the chassis base 3 using screw members 9 (see FIG. 2). The covering portion 7a includes three recessed portions 10, 11, 12 protruding in a truncated cone shape toward the circuit board 6, and two pedestal portions 13 protruding in the opposite direction to the recessed portions 10, 11, 12 In the following description, for the sake of convenience, the three recessed portions 10, 11, and 12 will be referred to as first to third recessed portions.
これら第1乃至第3の凹陥部10,11,12の内底面には貫通孔10a,11a,12aが形成されており、ねじ部材14を第3の凹陥部12の貫通孔12aと回路基板6の貫通孔6aに挿入して対応する支持突部3bのねじ孔3dに締着することにより、当該箇所で回路基板6と金属カバー7はシャーシベース3に共締めされるようになっている。これに対し第1の凹陥部10と第2の凹陥部11はブラケット8の位置規制部として機能するものであり、これら第1および第2の凹陥部10,11の傾斜面の絞り角度は同じであるが、第1の凹陥部10の内底面および開口端が円形であるのに対し、第2の凹陥部11の内底面および開口端が楕円形に設定されている。すなわち、図5に示すように、第1および第2の凹陥部10,11の貫通孔10a,11aを結ぶ直線をPとすると、第2の凹陥部11の内底面および開口端は、直線Pに沿う方向を長軸とし、それに直交する直線Qに沿う方向を短軸とする楕円形になっている。 Through holes 10 a, 11 a, 12 a are formed on the inner bottom surfaces of the first to third recessed portions 10, 11, 12, and the screw member 14 is connected to the through hole 12 a of the third recessed portion 12 and the circuit board 6. Then, the circuit board 6 and the metal cover 7 are fastened together with the chassis base 3 at the corresponding locations by being inserted into the through holes 6a and fastened to the screw holes 3d of the corresponding support protrusions 3b. On the other hand, the first recessed portion 10 and the second recessed portion 11 function as a position restricting portion of the bracket 8, and the aperture angles of the inclined surfaces of the first and second recessed portions 10 and 11 are the same. However, the inner bottom surface and the opening end of the first recessed portion 10 are circular, whereas the inner bottom surface and the opening end of the second recessed portion 11 are set to be elliptical. That is, as shown in FIG. 5, if the straight line connecting the through holes 10a, 11a of the first and second recessed portions 10, 11 is P, the inner bottom surface and the open end of the second recessed portion 11 are straight lines P. The major axis is the direction along the axis and the minor axis is the direction along the straight line Q orthogonal thereto.
ブラケット8は金属カバー7よりも剛性の高い比較的厚い(例えば板厚1.0mm)金属板からなり、このブラケット8には、金属カバー7の被覆部7aに対向する連結板部8aと、連結板部8aからクランク状に突出する一対の取付脚片8bとが形成されている。連結板部8aには一対の円錐台形状の突出部15が絞り加工により形成されており、これら突出部15の底面には貫通孔15aが形成されている。両突出部15の絞り角度は同じであるが、図6に示すように、第1および第2の凹陥部10,11の絞り角度が両突出部15の絞り角度よりも緩くなるように、つまり、第1および第2の凹陥部10,11の内底面に対する傾斜面の立上り角度が、両突出部15の底面に対する傾斜面の立上り角度よりも小さくなるように設定されている。このように第1および第2の凹陥部10,11と突出部15との絞り角度を異ならせることにより、突出部15の底面周縁部が対応する凹陥部10,11の傾斜面に当接するようになっている。また、第1および第2の凹陥部10,11の平坦な内底面の径(第2の凹陥部11においては直線Qに沿う短軸方向の径)が、両突出部15の平坦な底面の径よりも小径となるように設定されており、突出部15の底面周縁部にはアール加工(曲面加工)が施されている。なお、前記シャーシベース3の支持突部3bの円形の平坦面の径は、第1および第2の凹陥部10,11の内底面の径よりも大径となるように設定されている。 The bracket 8 is made of a relatively thick metal plate having a rigidity higher than that of the metal cover 7 (for example, a plate thickness of 1.0 mm). The bracket 8 includes a connecting plate portion 8a facing the covering portion 7a of the metal cover 7, and a connecting portion. A pair of mounting leg pieces 8b projecting in a crank shape from the plate portion 8a is formed. A pair of frustoconical protrusions 15 are formed on the connecting plate part 8 a by drawing, and through holes 15 a are formed on the bottom surfaces of the protrusions 15. Although the aperture angles of both protrusions 15 are the same, as shown in FIG. 6, the aperture angles of the first and second recessed portions 10 and 11 are made looser than the aperture angles of both protrusions 15, that is, The rising angle of the inclined surface with respect to the inner bottom surfaces of the first and second recessed portions 10 and 11 is set to be smaller than the rising angle of the inclined surfaces with respect to the bottom surfaces of both protrusions 15. Thus, by making the aperture angles of the first and second recessed portions 10 and 11 and the protruding portion 15 different, the peripheral edge of the bottom surface of the protruding portion 15 comes into contact with the inclined surface of the corresponding recessed portions 10 and 11. It has become. Further, the diameters of the flat inner bottom surfaces of the first and second recessed portions 10 and 11 (the diameter in the minor axis direction along the straight line Q in the second recessed portion 11) are The diameter is set to be smaller than the diameter, and a rounded surface process (curved surface process) is performed on the peripheral edge of the bottom surface of the protrusion 15. The diameter of the circular flat surface of the support protrusion 3b of the chassis base 3 is set to be larger than the diameter of the inner bottom surfaces of the first and second recessed portions 10 and 11.
ブラケット8を機器本体に取り付ける手順について説明すると、枠状本体2に取り付けられたシャーシベース3の裏面に図示せぬねじ部材を用いて回路基板6を直接ねじ止めした後、この回路基板6およびシャーシベース3を覆うように金属カバー7をシャーシベース3の裏面に重ねた状態で、3本のねじ部材9(図2における右下のねじ部材9を除く残り3本)を用いて取付板部7bをシャーシベース3の裏面にねじ止めすると共に、別のねじ部材14を第3の凹陥部12の貫通孔12aに挿入して金属カバー7と回路基板6をシャーシベース3に共締めする。 The procedure for attaching the bracket 8 to the apparatus main body will be described. After the circuit board 6 is directly screwed to the back surface of the chassis base 3 attached to the frame-like main body 2 using a screw member (not shown), the circuit board 6 and the chassis are fixed. In a state where the metal cover 7 is overlapped on the back surface of the chassis base 3 so as to cover the base 3, the mounting plate portion 7b is used by using three screw members 9 (the remaining three members excluding the lower right screw member 9 in FIG. 2). Is screwed to the back surface of the chassis base 3, and another screw member 14 is inserted into the through hole 12 a of the third recessed portion 12 to fasten the metal cover 7 and the circuit board 6 together with the chassis base 3.
次に、ブラケット8の両突出部15を金属カバー7の第1および第2の凹陥部10,11内に挿入し、これら突出部15の貫通孔15aに挿入したねじ部材16を、第1および第2の凹陥部10,11の貫通孔10a,11aと回路基板6の貫通孔6aを挿通して対応する支持突部3bのねじ孔3dに締着することにより、回路基板6と金属カバー7を挟んだ状態でブラケット8をシャーシベース3にねじ止めする。ここで、シャーシベース3の支持突部3bの平坦面の径は、第1および第2の凹陥部10,11の内底面の径よりも大径に、つまり、第1および第2の凹陥部10,11の内底面の径とは異なる径に設定されているので、例えば回路基板6に対して図6の上下方向に振動が加えられた場合でも、回路基板6における支持突部3bの平坦面外周縁との接触部に曲げ応力が集中するのを防止できる。 Next, both projecting portions 15 of the bracket 8 are inserted into the first and second recessed portions 10 and 11 of the metal cover 7, and the screw members 16 inserted into the through holes 15 a of these projecting portions 15 are first and The circuit board 6 and the metal cover 7 are inserted by passing through the through holes 10a, 11a of the second recessed parts 10, 11 and the through holes 6a of the circuit board 6 and tightening to the corresponding screw holes 3d of the support protrusions 3b. The bracket 8 is screwed to the chassis base 3 with the pinch interposed therebetween. Here, the diameter of the flat surface of the support protrusion 3b of the chassis base 3 is larger than the diameter of the inner bottom surface of the first and second recessed portions 10, 11, that is, the first and second recessed portions. Since the diameter is set to be different from the diameters of the inner bottom surfaces of 10 and 11, for example, even when vibration is applied to the circuit board 6 in the vertical direction in FIG. It is possible to prevent bending stress from concentrating on the contact portion with the outer peripheral edge.
その際、突出部15の底面周縁部が第1および第2の凹陥部10,11の傾斜面に当接することにより、突出部15の底面と凹陥部10,11の内底面との間にクリアランスが確保されるため、ねじ部材16の締め付け時に金属カバー7の第1および第2の凹陥部10,11がばねワッシャの役割を果たし、別体のばねワッシャを追加することなくねじ部材16の緩みを防止でき、回路基板6に局部的な荷重がかかることも回避できるようになっている。また、第1および第2の凹陥部10,11の内底面の径が両突出部15の底面の径よりも小径となるように設定され、突出部15の底面周縁部にアール加工が施されているため、突出部15の底面が第1および第2の凹陥部10,11の内底面に密着することがなく、突出部15が凹陥部10,11内に入り込む量を意図的に設定してクリアランス量を調整することができる。 At that time, the clearance between the bottom surface of the protrusion 15 and the inner bottom surface of the recesses 10, 11 is caused by the peripheral edge of the bottom surface of the protrusion 15 contacting the inclined surfaces of the first and second recesses 10, 11. Therefore, when the screw member 16 is tightened, the first and second recessed portions 10 and 11 of the metal cover 7 serve as a spring washer, and the screw member 16 is loosened without adding a separate spring washer. It is possible to prevent a local load from being applied to the circuit board 6. Further, the diameter of the inner bottom surfaces of the first and second recessed portions 10 and 11 is set to be smaller than the diameters of the bottom surfaces of both projecting portions 15, and a rounded process is applied to the bottom peripheral edge portions of the projecting portions 15. Therefore, the bottom surface of the projecting portion 15 does not adhere to the inner bottom surfaces of the first and second recessed portions 10 and 11, and the amount of the projecting portion 15 entering the recessed portions 10 and 11 is intentionally set. The amount of clearance can be adjusted.
さらに、一対の突出部15と凹凸嵌合される第1および第2の凹陥部10,11のうち、第1の凹陥部10の開口端が円形であるのに対し、第2の凹陥部11の開口端は楕円形に設定されているため、一方の突出部15は第1の凹陥部10の傾斜面全周に線接触により当接し、他方の突出部15は第2の凹陥部11の短軸方向に沿う傾斜面に対してのみ貫通孔11aの両側二点の点接触により当接することになる。その結果、ブラケット8は第1の凹陥部10側の位置規制部(線接触部)を基準として平面全方向に位置規制されつつ、第2の凹陥部11側の位置規制部(点接触部)で第1の凹陥部10の中心を回転中心とする回転方向に位置規制されることになり、金属カバー7やブラケット8に若干の寸法誤差が発生しても、2本のねじ部材16を用いてブラケット8を機器本体の所定位置にガタつきなく強固に取り付けることができる。 Further, of the first and second recessed portions 10 and 11 that are concavo-convexly engaged with the pair of projecting portions 15, the opening end of the first recessed portion 10 is circular, whereas the second recessed portion 11. Since the opening end of the first protrusion 15 is set in an elliptical shape, the one protrusion 15 abuts the entire circumference of the inclined surface of the first recess 10 by line contact, and the other protrusion 15 corresponds to the second recess 11. Only the inclined surface along the minor axis direction comes into contact with the two points on both sides of the through hole 11a. As a result, the position of the bracket 8 is restricted in all directions on the plane with respect to the position restricting portion (line contact portion) on the first recessed portion 10 side, and the position restricting portion (point contact portion) on the second recessed portion 11 side. Therefore, even if a slight dimensional error occurs in the metal cover 7 or the bracket 8, the two screw members 16 are used. Thus, the bracket 8 can be firmly attached to a predetermined position of the device main body without rattling.
そして、かかるねじ止め作業に前後して別のねじ部材9を用いてブラケット8の周縁部と金属カバー7の取付板部7bをシャーシベース3の裏面に共締めすることにより、ブラケット8は1本のねじ部材9と2本のねじ部材16を用いて機器本体に安定して固定されることになる(図2参照)。なお、このように機器本体にブラケット8を取り付けた車載用電子機器1は、ブラケット8の取付脚片8bをインストルメントパネル等の設置母材にねじ止めして車両の所定位置に固定されるが、その際、金属カバー7の台座部13とブラケット8の連結板部8aが略同一面に設定されることにより、設置母材の平坦面に車載用電子機器1を安定的に押し当てることができるようになっている。 Then, before and after the screwing operation, by using another screw member 9, the peripheral portion of the bracket 8 and the mounting plate portion 7 b of the metal cover 7 are fastened to the back surface of the chassis base 3, so that one bracket 8 is provided. The screw member 9 and the two screw members 16 are used to be stably fixed to the apparatus body (see FIG. 2). The vehicle-mounted electronic device 1 having the bracket 8 attached to the device body in this manner is fixed to a predetermined position of the vehicle by screwing the mounting leg piece 8b of the bracket 8 to an installation base material such as an instrument panel. In this case, the base part 13 of the metal cover 7 and the connecting plate part 8a of the bracket 8 are set on substantially the same surface, so that the in-vehicle electronic device 1 can be stably pressed against the flat surface of the installation base material. It can be done.
以上説明したように、本実施形態例に係る車載用電子機器1では、機器本体の外殻を形成する金属カバー7に円錐台形状の凹陥部10,11が形成されていると共に、機器本体に取り付けられるブラケット8に円錐台形状の突出部15が形成されており、これら突出部15の底面と凹陥部10,11の内底面を貫通するねじ部材16が機器本体側のシャーシベース3に締着されるようになっているため、金属カバー7はブラケット8とシャーシベース3との間に挟持されるだけとなり、金属カバー7にねじ部材16の締め付け力を受ける高い剛性は不要となる。また、凹陥部10,11と突出部15の凹凸嵌合により突出部15の底面周縁部を凹陥部10,11の傾斜面に当接することで、ブラケット8が金属カバー7に対して平面方向(図2における上下左右方向)に確実に位置規制されるため、ねじ部材16の締め付け力が弱くてもブラケット8の位置ずれが生じない。よって、ねじ部材16を締め付け力の弱い小径のねじ(例えばM2.6のねじ)で構成することができると共に、このねじ部材16が締着されるシャーシベース3も高い剛性が要求されなくなることから、シャーシベース3を板厚の薄い金属板や合成樹脂で形成することが可能となる。さらに、突出部15の底面と凹陥部10,11の内底面との間にクリアランスが確保されるため、ねじ部材16の締め付け時に金属カバー7の凹陥部10,11がばねワッシャの役割を果たすことになり、別体のばねワッシャを追加することなくねじ部材16の緩みを防止できる。このように、板厚の薄い金属カバー7やシャーシベース3を用いて電子機器1全体の薄型・軽量化を図ることができると共に、小径で且つ少ない本数のねじ部材16を用いてブラケット8を機器本体にガタつきなく強固に取り付けることができる。 As described above, in the in-vehicle electronic device 1 according to this embodiment, the conical recesses 10 and 11 are formed in the metal cover 7 that forms the outer shell of the device body, and the device body The bracket 8 to be attached is formed with a truncated cone-shaped protruding portion 15, and a screw member 16 penetrating the bottom surface of the protruding portion 15 and the inner bottom surfaces of the recessed portions 10 and 11 is fastened to the chassis base 3 on the apparatus main body side. Therefore, the metal cover 7 is only sandwiched between the bracket 8 and the chassis base 3, and high rigidity for receiving the tightening force of the screw member 16 on the metal cover 7 is not necessary. Further, the bracket 8 is in a planar direction with respect to the metal cover 7 by bringing the bottom peripheral edge portion of the protrusion 15 into contact with the inclined surface of the recesses 10 and 11 by fitting the concave and convex portions 10 and 11 and the protrusion 15 to each other. Since the position is reliably regulated in the vertical and horizontal directions in FIG. 2, the bracket 8 is not displaced even if the tightening force of the screw member 16 is weak. Therefore, the screw member 16 can be constituted by a small diameter screw (for example, M2.6 screw) having a weak tightening force, and the chassis base 3 to which the screw member 16 is fastened is not required to have high rigidity. The chassis base 3 can be formed of a thin metal plate or synthetic resin. Further, since a clearance is secured between the bottom surface of the protruding portion 15 and the inner bottom surfaces of the recessed portions 10 and 11, the recessed portions 10 and 11 of the metal cover 7 serve as a spring washer when the screw member 16 is tightened. Thus, loosening of the screw member 16 can be prevented without adding a separate spring washer. As described above, it is possible to reduce the thickness and weight of the entire electronic device 1 by using the thin metal cover 7 and the chassis base 3, and to attach the bracket 8 to the device by using a small diameter and a small number of screw members 16. Can be firmly attached to the main body without rattling.
また、ブラケット8の突出部15と金属カバー7の凹陥部10,11はいずれも金属板を絞り加工することによって形成されたものであり、凹陥部10,11の絞り角度が突出部15の絞り角度よりも緩くなるように設定されていると共に、凹陥部10,11の内底面の径が突出部15の底面の径よりも小径となるように設定され、さらに突出部15の底面周縁部にアール加工が施されているため、突出部15の底面が凹陥部10,11の内底面に密着することがなく、突出部15の底面と凹陥部10,11の内底面との間に生じるクリアランス量を意図的に設定することができ、金属カバー7の凹陥部10,11に安定したばねワッシャ機能を付与することができる。なお、突出部15の底面周縁部に施されたアール加工は、主に凹陥部10,11の傾斜面との摺動性を良好とするためのものであるが、かかる摺動性を考慮しない場合はアール加工を省力しても良い。 In addition, the protruding portion 15 of the bracket 8 and the recessed portions 10 and 11 of the metal cover 7 are both formed by drawing a metal plate, and the drawing angle of the recessed portions 10 and 11 is the restriction of the protruding portion 15. It is set so as to be looser than the angle, and the diameter of the inner bottom surface of the recessed portions 10, 11 is set to be smaller than the diameter of the bottom surface of the projecting portion 15, and further on the peripheral edge of the bottom surface of the projecting portion 15 Since the rounding is applied, the bottom surface of the protruding portion 15 does not adhere to the inner bottom surface of the recessed portions 10 and 11, and the clearance generated between the bottom surface of the protruding portion 15 and the inner bottom surface of the recessed portions 10 and 11. The amount can be set intentionally, and a stable spring washer function can be imparted to the recessed portions 10 and 11 of the metal cover 7. The rounding process performed on the peripheral edge of the bottom surface of the projecting portion 15 is mainly for improving the slidability with the inclined surfaces of the recessed portions 10 and 11, but does not consider such slidability. In this case, it is possible to save the R-process.
また、機器本体の内部に金属カバー7によって覆われた回路基板6が収納されており、この回路基板6がねじ部材16によって金属カバー7の凹陥部10,11とシャーシベース3との間に挟持されているため、ブラケット8と金属カバー7および回路基板6の3部材がねじ部材16に共締めされることになるが、凹陥部10,11のばねワッシャ機能によって回路基板6にかかる荷重を抑制することができる。 In addition, a circuit board 6 covered with a metal cover 7 is accommodated inside the apparatus body, and the circuit board 6 is sandwiched between the recessed portions 10 and 11 of the metal cover 7 and the chassis base 3 by a screw member 16. Therefore, the three members of the bracket 8, the metal cover 7 and the circuit board 6 are fastened together with the screw member 16, but the load applied to the circuit board 6 is suppressed by the spring washer function of the recessed portions 10 and 11. can do.
また、突出部15と凹陥部10,11の対を1組とする2組の位置規制部が設けられており、そのうち第1の凹陥部10の開口端が円形であるのに対し、第2の凹陥部11の開口端が楕円形に設定されているため、一方組の位置規制部では突出部15の底面周縁部が第1の凹陥部10の傾斜面全周に当接し、他方組の位置規制部では突出部15の底面周縁部が第2の凹陥部11の短軸方向に沿う傾斜面のみに当接することになる。その結果、ブラケット8は一方組の位置規制部(第1の凹陥部10側)を基準として他方組の位置規制部(第2の凹陥部11側)で第1の凹陥部10の中心を回転中心とする回転方向に位置規制されることになり、2本のねじ部材16を用いてブラケット8を機器本体の所定位置にガタつきなく強固に取り付けることができる。 Moreover, two sets of position restricting portions, each of which includes a pair of the protruding portion 15 and the recessed portions 10 and 11, are provided, of which the opening end of the first recessed portion 10 is circular, whereas the second Since the opening end of the recessed portion 11 is set to be elliptical, the peripheral edge of the bottom surface of the projecting portion 15 abuts the entire circumference of the inclined surface of the first recessed portion 10 in one set of position restricting portions, and the other set In the position restricting portion, the peripheral edge of the bottom surface of the protruding portion 15 contacts only the inclined surface along the minor axis direction of the second recessed portion 11. As a result, the bracket 8 rotates around the center of the first recessed portion 10 with the other pair of position restricting portions (second recessed portion 11 side) on the basis of one set of position restricting portions (first recessed portion 10 side). The position is restricted in the rotational direction around the center, and the bracket 8 can be firmly attached to a predetermined position of the device body using the two screw members 16 without rattling.
なお、第1および第2の凹陥部10,11の形状は上記実施形態例に限定されるものではなく、例えば、一方の凹陥部の傾斜面に120度間隔で3つの突起(または3本の突条)を形成したり、凹陥部の傾斜面全体に微小突起を形成したり、凹陥部の傾斜面を多段絞りにする等、種々の変形例を採用することができる。 Note that the shape of the first and second recessed portions 10 and 11 is not limited to the above embodiment example. For example, three protrusions (or three protrusions) are provided at an interval of 120 degrees on the inclined surface of one recessed portion. Various modifications can be employed, such as forming protrusions), forming minute protrusions on the entire inclined surface of the recessed portion, and making the inclined surface of the recessed portion a multistage stop.
また、上記実施形態例では、第1の凹陥部10の開口端を円形にすると共に、第2の凹陥部11の開口端を楕円形にすることにより、ブラケット8を第1の凹陥部10と突出部15の位置規制部で平面全方向に規制し、第2の凹陥部11と突出部15の位置規制部で回転方向に位置規制するようにしているが、他の絞り形状にした凹陥部によってブラケット8をX−Y平面上で位置規制することも可能である。例えば、第1の凹陥部の開口端をX方向が短軸となっている楕円形にすると共に、第2の凹陥部の開口端をY方向が短軸となっている楕円形とすれば、第1の凹陥部側でX方向に規制しつつ第2の凹陥部側でY方向に規制することができる。 Further, in the above-described embodiment, the opening end of the first recessed portion 10 is made circular and the opening end of the second recessed portion 11 is made elliptical, whereby the bracket 8 is replaced with the first recessed portion 10. The position restricting portion of the projecting portion 15 is regulated in all directions in the plane, and the position restricting portion of the second recessed portion 11 and the projecting portion 15 is restricted in the rotational direction. Thus, the position of the bracket 8 can be restricted on the XY plane. For example, if the opening end of the first recess is an ellipse whose minor axis is the X direction, and the opening end of the second recess is an ellipse whose minor axis is the Y direction, It is possible to regulate in the Y direction on the second concave portion side while regulating in the X direction on the first concave portion side.
1 車載用電子機器
2 枠状本体
3 シャーシベース(ベース部材)
3b,3c 支持突部
3d ねじ孔
6 回路基板
6a 貫通孔
7 金属カバー
7a 被覆部
7b 取付板部
8 ブラケット
8a 連結板部
8b 取付脚片
10 第1の凹陥部
11 第2の凹陥部
12 第3の凹陥部
10a,11a,12a 貫通孔
15 突出部
15a 貫通孔
16 ねじ部材
DESCRIPTION OF SYMBOLS 1 Vehicle-mounted electronic device 2 Frame-shaped main body 3 Chassis base (base member)
3b, 3c Support projection 3d Screw hole 6 Circuit board 6a Through hole 7 Metal cover 7a Cover 7b Mounting plate 8 Bracket 8a Connection plate 8b Mounting leg 10 First recess 11 Second recess 12 3rd Recessed portion 10a, 11a, 12a through hole 15 projecting portion 15a through hole 16 screw member
Claims (4)
前記ブラケットに円錐台形状の突出部を形成すると共に、前記金属カバーに前記突出部が挿入される円錐台形状の凹陥部を形成し、前記突出部の底面周縁部を前記凹陥部の傾斜面に当接させた状態で、ねじ部材が前記突出部の底面と前記凹陥部の内底面を貫通して前記ベース部材に締着されていることを特徴とする車載用電子機器。 In an in-vehicle electronic device in which a device body including a base member and a metal cover that covers the base member is fixed to an installation base material of a vehicle via a bracket attached to the metal cover,
A frustoconical protrusion is formed on the bracket, a frustoconical recess is formed on the metal cover, and the bottom peripheral edge of the protrusion is an inclined surface of the recess. The in-vehicle electronic device, wherein the screw member passes through the bottom surface of the projecting portion and the inner bottom surface of the recessed portion and is fastened to the base member in a contact state.
The description of any one of claims 1 to 3 is provided with two sets of position restricting portions each including a pair of the projecting portion and the recessed portion, and the pair of the position restricting portions provided in the position restricting portions. An in-vehicle electronic device, wherein an opening end of any one of the recessed portions is set to be elliptical.
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JPS463286Y1 (en) * | 1966-11-21 | 1971-02-04 | ||
JPS5249293Y2 (en) * | 1972-08-31 | 1977-11-09 | ||
JP2003127792A (en) * | 2001-10-23 | 2003-05-08 | Kenwood Corp | Setting structure of vehicle-mounted electronic equipment |
JP4027677B2 (en) * | 2002-02-06 | 2007-12-26 | 株式会社オートネットワーク技術研究所 | Center display unit mounting structure |
JP2009260024A (en) * | 2008-04-16 | 2009-11-05 | Toyota Industries Corp | Housing of electronic apparatus |
JP2011110986A (en) * | 2009-11-25 | 2011-06-09 | Clarion Co Ltd | On-vehicle display device |
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