JP6251473B2 - 安定化されたドライプリフォーム及び方法 - Google Patents
安定化されたドライプリフォーム及び方法 Download PDFInfo
- Publication number
- JP6251473B2 JP6251473B2 JP2012260480A JP2012260480A JP6251473B2 JP 6251473 B2 JP6251473 B2 JP 6251473B2 JP 2012260480 A JP2012260480 A JP 2012260480A JP 2012260480 A JP2012260480 A JP 2012260480A JP 6251473 B2 JP6251473 B2 JP 6251473B2
- Authority
- JP
- Japan
- Prior art keywords
- preform
- resin
- layer
- fibrous material
- die set
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B11/00—Making preforms
- B29B11/14—Making preforms characterised by structure or composition
- B29B11/16—Making preforms characterised by structure or composition comprising fillers or reinforcement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/90—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/90—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
- B29C48/908—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article characterised by calibrator surface, e.g. structure or holes for lubrication, cooling or venting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/91—Heating, e.g. for cross linking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/003—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts characterised by the matrix material, e.g. material composition or physical properties
- B29C70/0035—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts characterised by the matrix material, e.g. material composition or physical properties comprising two or more matrix materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/06—Fibrous reinforcements only
- B29C70/08—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
- B29C70/52—Pultrusion, i.e. forming and compressing by continuously pulling through a die
- B29C70/525—Component parts, details or accessories; Auxiliary operations
- B29C70/528—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
- B29C2035/0811—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using induction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/10—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation for articles of indefinite length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/90—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
- B29C48/906—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article using roller calibration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
- B29C70/52—Pultrusion, i.e. forming and compressing by continuously pulling through a die
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2101/00—Use of unspecified macromolecular compounds as moulding material
- B29K2101/12—Thermoplastic materials
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Mathematical Physics (AREA)
- Moulding By Coating Moulds (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Reinforced Plastic Materials (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US13/307,654 US9381675B2 (en) | 2011-11-30 | 2011-11-30 | Stabilized dry preform and method |
| US13/307,654 | 2011-11-30 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2013111982A JP2013111982A (ja) | 2013-06-10 |
| JP2013111982A5 JP2013111982A5 (enExample) | 2015-12-17 |
| JP6251473B2 true JP6251473B2 (ja) | 2017-12-20 |
Family
ID=47257516
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2012260480A Active JP6251473B2 (ja) | 2011-11-30 | 2012-11-29 | 安定化されたドライプリフォーム及び方法 |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US9381675B2 (enExample) |
| EP (1) | EP2599604B1 (enExample) |
| JP (1) | JP6251473B2 (enExample) |
| CN (1) | CN103128981B (enExample) |
| ES (1) | ES2836484T3 (enExample) |
| PT (1) | PT2599604T (enExample) |
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| US20140003923A1 (en) | 2012-07-02 | 2014-01-02 | Peter Finnigan | Functionally graded composite fan containment case |
| US9889613B2 (en) | 2012-11-01 | 2018-02-13 | Israel Aerospace Industries Ltd. | Manufacture of integrated structures formed of composite materials |
| US20140119904A1 (en) | 2012-11-01 | 2014-05-01 | United Technologies Corporation | In-situ pressure enhanced processing of composite articles |
| EP2805802B1 (en) * | 2013-05-21 | 2017-02-01 | Airbus Operations GmbH | System and method for producing preforms |
| US9352518B2 (en) * | 2013-06-21 | 2016-05-31 | The Boeing Company | Staggered bevel for continuous compression molding tooling dies |
| US9415577B1 (en) | 2013-10-03 | 2016-08-16 | The Boeing Company | Automated fabrication of composite fillers |
| US9855702B1 (en) * | 2013-10-03 | 2018-01-02 | The Boeing Company | Method and apparatus for making composite fillers |
| GB2519566A (en) * | 2013-10-25 | 2015-04-29 | Vestas Wind Sys As | Wind turbine blades |
| FR3014733B1 (fr) * | 2013-12-13 | 2016-09-30 | European Aeronautic Defence & Space Co Eads France | Procede de fabrication d'une piece en materiau composite thermoplastique |
| DE102013226753A1 (de) * | 2013-12-19 | 2015-06-25 | Airbus Operations Gmbh | Vorrichtung und Verfahren zur kontinuierlichen Fertigung von Strukturbauteilen aus faserverstärkten Verbundmaterialien sowie Formwerkzeugset |
| EP3804970B1 (en) | 2014-02-06 | 2023-07-05 | Airbus Operations GmbH | Pultrusion methods and arrangements for manufacturing a fibre-reinforced composite product |
| US9566739B2 (en) | 2014-02-18 | 2017-02-14 | The Boeing Company | Composite filler |
| RU2697451C2 (ru) * | 2014-04-16 | 2019-08-14 | Хексел Риинфорсментс Сас | Способ изготовления композитного изделия |
| CN106459451B (zh) * | 2014-06-09 | 2020-03-20 | 陶氏环球技术有限责任公司 | 用于制备可固化、多层纤维增强预浸材料的方法 |
| US10124546B2 (en) | 2015-03-04 | 2018-11-13 | Ebert Composites Corporation | 3D thermoplastic composite pultrusion system and method |
| US10449737B2 (en) | 2015-03-04 | 2019-10-22 | Ebert Composites Corporation | 3D thermoplastic composite pultrusion system and method |
| US9616623B2 (en) * | 2015-03-04 | 2017-04-11 | Ebert Composites Corporation | 3D thermoplastic composite pultrusion system and method |
| US9963978B2 (en) | 2015-06-09 | 2018-05-08 | Ebert Composites Corporation | 3D thermoplastic composite pultrusion system and method |
| NL1041463B1 (en) | 2015-09-08 | 2017-03-22 | Hunter Douglas Ind Bv | Linear Ceiling Panel. |
| CN105109063A (zh) * | 2015-09-18 | 2015-12-02 | 常州市新创复合材料有限公司 | 高性能纤维多轴向织物预成型体的制备系统及其制备方法 |
| US10213994B2 (en) * | 2015-09-23 | 2019-02-26 | General Electric Company | Methods for manufacturing spar caps for wind turbine rotor blades using thermoplastic-based composite plates |
| CN107116812B (zh) * | 2016-02-25 | 2023-01-17 | 科思创德国股份有限公司 | 纤维浸渍系统、拉挤设备及拉挤复合材料的制造方法 |
| FR3051708B1 (fr) | 2016-05-25 | 2019-01-25 | Airbus Helicopters | Procede et pale thermoplastique |
| US10889050B2 (en) * | 2016-07-08 | 2021-01-12 | Hunter Douglas Industries B.V. | Method of manufacture of a linear panel |
| US20190329485A1 (en) * | 2016-07-08 | 2019-10-31 | Hunter Douglas Industries B.V. | Method of manufacture of a linear panel |
| US11065830B2 (en) * | 2017-04-26 | 2021-07-20 | The Boeing Company | Pultrusion systems that apply lengthwise curvature to composite parts |
| US20180345604A1 (en) * | 2017-06-02 | 2018-12-06 | Arris Composites Llc | Aligned fiber reinforced molding |
| WO2019060440A2 (en) * | 2017-09-19 | 2019-03-28 | Riley Reese | FIBER REINFORCED METALLIC, CERAMIC AND METALLIC / FIBER COMPOSITE COMPOSITE MATERIALS AND METHODS RELATING THERETO |
| JP6836489B2 (ja) * | 2017-09-27 | 2021-03-03 | 本田技研工業株式会社 | 繊維強化樹脂成形品及びその製造方法と、それを得るための金型装置 |
| US11305859B2 (en) * | 2018-03-28 | 2022-04-19 | The Boeing Company | Method for forming a composite structure |
| GB201805954D0 (en) | 2018-04-11 | 2018-05-23 | Rolls Royce Plc | A method |
| US11046027B2 (en) * | 2018-08-02 | 2021-06-29 | The Boeing Company | Expandable tooling systems and methods |
| CN109228397B (zh) * | 2018-08-03 | 2024-02-23 | 中国人民解放军92578部队 | 一种复合材料推进器模压模具及其产品 |
| CA3054705A1 (en) * | 2018-09-12 | 2020-03-12 | Hunter Douglas Industries B.V. | Linear panels formed from multi-layer panel material assemblies and related manufacturing methods |
| WO2020077272A1 (en) * | 2018-10-12 | 2020-04-16 | Arris Composites Inc. | Preform charges and fixtures therefor |
| WO2020123145A1 (en) * | 2018-11-30 | 2020-06-18 | Arris Composites Inc. | Compression-molded fiber-composite parts and methods of fabrication |
| US11179902B2 (en) * | 2018-12-19 | 2021-11-23 | The Boeing Company | Bladder mandrel package |
| US12109767B2 (en) | 2018-12-28 | 2024-10-08 | Ihi Aerospace Co., Ltd. | FRP continuous molding apparatus and FRP continuous molding method |
| US11298892B2 (en) | 2019-07-01 | 2022-04-12 | The Boeing Company | Expandable tooling systems and methods |
| US11325282B2 (en) | 2019-07-01 | 2022-05-10 | The Boeing Company | Method of manufacturing a composite workpiece |
| ES1235737Y (es) * | 2019-07-24 | 2020-01-02 | Citd Engineering & Tech Sl | Mamparo de presion |
| US11872776B2 (en) | 2019-12-19 | 2024-01-16 | The Boeing Company | Methods for recovering expanded polymer tooling |
| US12036701B2 (en) * | 2021-01-21 | 2024-07-16 | The Boeing Company | Transverse tensioning system and method for continuous compression molding of a stack of plies |
| FR3120812A1 (fr) * | 2021-03-16 | 2022-09-23 | Saint-Gobain Performance Plastics France | Preforme realisee par tricotage, produit composite incorporant une telle preforme et procedes de fabrication |
| US11787133B2 (en) | 2022-01-25 | 2023-10-17 | The Boeing Company | Conveyor forming composite stringers |
| FR3136190B1 (fr) * | 2022-06-03 | 2025-01-17 | Arkema France | Procédé de production d’un composite thermoplastique mis en forme, composite thermoplastique mis en forme et système de production d’un composite thermoplastique mis en forme. |
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| CN116922821A (zh) * | 2023-07-20 | 2023-10-24 | 江苏恒神股份有限公司 | 一种填充材料成型设备 |
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| US20070023975A1 (en) | 2005-08-01 | 2007-02-01 | Buckley Daniel T | Method for making three-dimensional preforms using anaerobic binders |
| CN101394988B (zh) * | 2006-03-15 | 2010-09-29 | 东丽株式会社 | 预成型体的制造方法及制造装置 |
| US7955548B2 (en) | 2006-04-13 | 2011-06-07 | American Gfm Corporation | Method for making three-dimensional preforms using electroluminescent devices |
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| US8865050B2 (en) | 2010-03-16 | 2014-10-21 | The Boeing Company | Method for curing a composite part layup |
| DE102008011410B4 (de) * | 2008-02-27 | 2010-05-12 | Airbus Deutschland Gmbh | Pultrusionsverfahren zur Herstellung eines profilierten Preforms oder eines profilierten FVK-Bauteils, Pultrusionsanlage sowie Press-Vorrichtung zur Durchführung des Verfahrens |
| US8884201B2 (en) | 2008-09-15 | 2014-11-11 | The Boeing Company | Systems and methods for fabrication of thermoplastic components |
| JP2010120320A (ja) * | 2008-11-21 | 2010-06-03 | Toray Ind Inc | 圧縮賦形装置および圧縮賦形方法、ならびにこれらを用いて製造された繊維強化複合材料 |
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2011
- 2011-11-30 US US13/307,654 patent/US9381675B2/en active Active
-
2012
- 2012-11-20 PT PT121933915T patent/PT2599604T/pt unknown
- 2012-11-20 EP EP12193391.5A patent/EP2599604B1/en active Active
- 2012-11-20 ES ES12193391T patent/ES2836484T3/es active Active
- 2012-11-29 JP JP2012260480A patent/JP6251473B2/ja active Active
- 2012-11-30 CN CN201210505125.0A patent/CN103128981B/zh active Active
Also Published As
| Publication number | Publication date |
|---|---|
| JP2013111982A (ja) | 2013-06-10 |
| CN103128981A (zh) | 2013-06-05 |
| CN103128981B (zh) | 2017-04-19 |
| PT2599604T (pt) | 2020-10-01 |
| EP2599604B1 (en) | 2020-09-16 |
| EP2599604A2 (en) | 2013-06-05 |
| EP2599604A3 (en) | 2014-12-24 |
| ES2836484T3 (es) | 2021-06-25 |
| US9381675B2 (en) | 2016-07-05 |
| US20130134621A1 (en) | 2013-05-30 |
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