JP6237851B2 - Grain distribution supply device and coarse selection box - Google Patents

Description

  The present invention relates to a grain distribution supply device and a coarse selection box of a rocking sorter.

  The grain distribution and supply device of the oscillating sorter includes a smashed processed material (rice cake, brown rice, etc.) and straw scraps on each of the plurality of oscillating sorting plates constituting the oscillating sorting unit. The mixture of coarse foreign substances such as swarf and cereals, etc.) is distributed almost uniformly, but since the coarsely foreign materials such as swarf and cereals are mixed, Means are provided to remove coarse foreign matter prior to supply.

  The rice hull oscillating sorter of Patent Document 1 is a coarse selection box (12) in which a coarse selection net (11) is detachably inserted in a distribution box (10) of a grain distribution supply device attached to the oscillating sorter. ), And the coarsely sorted net (11) separates the scraped material and coarse foreign matter from the scraped material.

  The swing sorting device of Patent Document 2 is a plate-like body having a mountain-shaped transfer convex shape 46a above the bottom plate 33a of the distribution supply basket 33, in which grains can leak and foreign matters such as broken grains do not leak. ,... Are formed, a foreign material recovery box 47 is provided facing the transfer terminal side away from the distribution case 34 in the foreign material transfer plate 46, and further, the foreign material recovery In the portion of the box 47 facing the terminal side of the foreign substance transfer plate-like body 46, a perforated plate body 48 is provided, which is provided at a lower position near the bottom from the bottom plate 33a and has a hole through which grains can enter and exit, By providing the foreign matter inflow opening 47a near the upper part of the foreign matter collection box 47, the grain distribution supply device of the swing sorting device separates the scraped material and the coarse foreign matter from the rice cake processed product.

  In the rice hull sorter of Patent Document 3, a large number of openings 90a for separating mixed rice (scraped material) and long foreign matters (coarse foreign materials) such as rice hulls are formed in the transfer rod 34. A first separator 90 is provided, and a storage part 98 for storing long foreign matters such as sawdust separated by the first separator 90 is provided on the side of the first separator 90, and further, at the bottom of the storage part 98. Separation performance of mixed rice and long foreign matters is provided by providing a second separator 92 that forms a large number of openings 92a and providing a return passage 94 that returns the mixed rice to the mixed rice elevator 32 from below the second separator 92. Has improved.

However, in the prior art (Patent Documents 1 to 3), the coarse foreign matter separated from the hulled material is accumulated in the swing sorter, and thus needs to be manually removed every certain operation time. However, this operation is dusty and dangerous.
Moreover, if the part which has a separation function is assembled | attached integrally like patent document 3, a rough selection function cannot be easily provided with respect to the rocking | fluctuation sorter which is not provided with the rough selection function.

Japanese Patent No. 4888353 JP 2007-038108 A JP 2010-029792 A

The present invention provides a grain distribution supply device and a coarse selection box which are located between a rice huller and a rocking sorter, and which can separate coarse foreign substances from the processed rice cake and discharge them outside the rocking sorter. Is an issue.
In addition, the grain distribution supply device and the coarse selection box can easily add a coarse selection action with a simple configuration even in an oscillating sorter that does not have a coarse selection function.

It is assumed that the grain distribution supply device attached to the rocking sorter that separates and removes brown rice from the processed rice cake is provided with a distribution box and a coarse selection box.
The distribution box distributes the scumming processed product to a plurality of oscillating sorting plates in the oscillating sorter, and the coarse selection box is integrally attached to the lip receiving the topside processed product at the top of the distribution box. And coarse foreign matters are separated and taken out.
The coarse selection box includes a coarse selection body that receives the hulling processed product.

The coarse sorter is composed of a lattice portion and a sawtooth-like swaying portion provided on the opposite side.
The distribution box includes an induction bottom plate connected to a distribution supply rod communicated with each of the plurality of swing sorting plates.
The coarse sorting body is arranged with its lattice portion positioned above the induction bottom plate in the distribution box and with the upper end of the swing-up portion facing the receiving portion of the coarse selection box.
In addition, the receiving portion has a coarse foreign matter discharge port opened to the outside, and the bottom plate is a sorting bottom plate having a long hole. The sorting bottom plate separates coarse foreign matter and scraped material, and only the scraped material is returned to the uppermost swing sorting plate.

The sorting bottom plate of the receiving portion in the coarse selection box may be extended to the outside of the coarse selection box and formed into a foreign matter discharge chute that protrudes outward from a coarse foreign matter discharge port provided in the coarse selection box.
Crude sorting member comprises a case made of a side plate and the left and right front plate on the upstream side relative to the flow of the huller treated, continuously formed a swing-up portion grating portion in this case.
The lattice portion is composed of a plurality of lattice bars elongated in the front-rear direction, and includes a first lattice portion and a second lattice portion connected from the upstream side to the downstream side, and the second lattice portion is the first lattice portion. In some cases, it is inclined so as to be lowered from the rear end to the front end of the rocking portion.

The lattice bar of the lattice portion may be a gate shape composed of support portions at both ends and a bridge portion, and the cross section of the bridge portion may be a triangle extending downward from the upper end.
Furthermore, the coarse selection box equipped with the coarse sorter has an independent configuration that can be easily attached to the distribution box of the grain distribution supply device, and can be applied to other swing sorters that do not have the coarse selection function. It may be.
The invention according to claim 1 is a grain distribution supply device attached to a rocking sorter that separates and takes out brown rice from a rice hull processed material, and distributes the rice hull processed material to a plurality of rocking sorting plates in the rocking sorter And a coarse selection box that is integrally attached to the mouth of the distribution box and the top portion of the distribution box that receives the hulling processed material, and separates and removes the scraped material and coarse foreign matter. The distribution box includes a guide bottom plate connected to a distribution basket communicating with each of the plurality of swing selection plates, and the coarse selection body has a downstream end facing the receiving portion of the coarse selection box. The grain distribution and supply device is characterized in that the receiving portion has a sorting bottom plate that separates coarse foreign matter and scraped material and returns the scraped material to the uppermost swing sorting plate. is there
The invention according to claim 2 is characterized in that the receiving portion has a coarse foreign matter discharge port opened to the outside, and the coarse foreign matter discharge port is provided with an openable / closable shutter. It is a grain distribution supply apparatus of Claim 1.
The invention according to claim 3 is provided with a plurality of swing sorting plates and a distribution box having a guide bottom plate connected to a distribution basket communicated with each of the plurality of swing sorting plates. A coarse selection box that is integrally attached to the distribution box of a rocking sorter that separates and removes brown rice from the processed rice cake processed at a position that does not overlap with the distribution box. A front portion that is opened, a coarse sorting body that is disposed in the front portion and receives the processed material, and is disposed facing the downstream end of the coarse sorting body, and separates the coarse foreign matter from the scraped material. And a receiving portion having a sorting bottom plate for leaking a fallen object, and when attached to the distribution box, the front portion is positioned above the distribution box, and the sorting bottom plate is in plan view. A roughing box characterized in that it is configured to be positioned above the swing sorting plate which does not overlap with the distribution box Te.
The invention according to claim 4 is characterized in that the receiving portion has a coarse foreign matter discharge port opened to the outside, and the coarse foreign matter discharge port includes an openable and closable shutter. 3 is a rough selection box described in 3.

Because automatically discharged by roughing separate body attached to the upper opening edge of the distributor box roughing box to separate the coarse material from the hulling treated out of the rocking sorter, coarse foreign matter entering the rocking sorter Inconvenience that accumulates can be solved.
Even an oscillating sorter that does not have a coarse selection function can easily add a coarse sorting action with a simple configuration.

Large amount of hulling treated at a time is supplied to the distribution box from rice huller, ground lost item that migrated mixed coarse foreign matter can not be completely recovered by the grating portion of the crude sorting member is separated by screening the bottom plate of the receiving portion, the swing Since it is returned to the sorting plate, the yield of brown rice and brown rice is improved.
Even if a large amount of scraped material enters the receiving portion, the shutter can be closed, so that it is possible to perform sorting of rice cake and to prevent loss due to brown rice and rice cake discharge.

The perspective view showing the whole hulling rocking sorter. The perspective view which showed the part of the grain distribution supply apparatus. The front view which showed the outline of the grain distribution supply apparatus in the cross section. The perspective view which decomposed | disassembled and showed the grain distribution supply apparatus. The perspective view of a rough sorting body . The figure for demonstrating the cross section of a lattice crosspiece.

Figure 1 shows a hulling swing sorting device 2 shown as an example of a device provided with a grain dispensing device 1 of the present application invention.
The hulling and swinging sorting apparatus 2 is an apparatus in which the hulling machine 3, the wind sorting machine 4 and the shaking sorter 5 are integrated, and each is linked along the flow of processing the harvest (mainly rice and wheat). ing.
For connection, in addition to the grain supply / distribution device 1, a hopper 6, a dust discharge duct 7, a hulling processed material groining machine 8, a hanging tank 9, a hulling processed product supply port 10, a refined cerealing machine 11, and the like are provided. .

  Then, taking rice refining as an example, the threshing processed product (including rice before smashing, straw scraps, cereal slicing, etc.) put into hopper 6 is processed by rice smashing machine 3 to rice husks and straw. It becomes a mixture after scouring in which scraps or cereals are mixed, and this mixture is applied to the wind separator 4 to remove light weight. The lightweight object is guided out of the apparatus from the dust exhaust duct 7 of the wind separator 4 and discharged. In addition, the above-mentioned mixture after the wind selection from which the light-weight material has been removed (the scoured processed product) is a mixture of crushed material mixed with relatively small foreign materials in addition to brown rice and rice bran, and coarse foreign materials such as straw scraps and cereals. It has become a thing.

The hulled processed product is sent to the suspension tank 9 by the cerealing machine 8 and is put into the distribution box 12 of the grain distribution supply device 1 from the supply port 10 (the hulled processed product supply port). The suspension tank 9 is located at the upper part of the supply side of each swing sorting plate 13 stacked in multiple stages of the swing sorter 5. The distribution box 12 passes the supplied hulling processed material through the distribution supply rod 14 (see FIG. 3) and equally feeds it to each swing sorting plate 13 of the swing sorting machine 5.
The coarsely crushed material is separated from coarse foreign matters by the distribution box 12 and separated by the swing sorting plate 13 into small foreign matters such as brown rice and straw and pebbles. The brown rice separated by the swing sorter 5 is sent to the refined grain mill 11 and packed in a bag.

As shown in FIG. 2, the grain distribution supply device 1 roughly includes a distribution box 12, a coarse selection box 15, and a coarse selection body 16.
The distribution box 12 is attached above the uppermost swing sorting plate 13 in the swing sorter 5, and the coarse selection box 15 is integrally attached to the lip 17 for receiving the hulling processed material on the upper portion of the distribution box 12 ( FIG. 3). Further, a coarse sorting body 16 is attached to the coarse selection box 15. Since distribution box 12 is swung together with the rocking sorting plate 13 (a direction in FIG. 3), roughing box 15 and the coarse sorting member 16 is also swung together.
The coarse sorting body 16 is provided in the coarse selection box 15 to receive the scoured processed material and separate it into a scraped product and coarse foreign matter and take it out.

The distribution box 12 is for uniformly distributing the hulled processed material to the plurality of swing sorting plates 13 of the swing sorting unit, and is a box shape (FIG. 4) having an open top as a whole, and corresponds to the bottom plate inside. And a guide plate 18 (FIG. 3). One end side (front) of the guide plate 18 is connected to the distribution supply rod 14. On the other end side (rear side) of the guide plate 18, a sorting bottom plate 19 that forms the bottom of a receiving portion 29 of the coarse selection box 15 described later is provided. This sorting bottom plate 19 has a long hole, and the width dimension of the long hole is 2 to 5 mm in this embodiment, which can pass the grains, but cannot pass foreign matters larger than the grains.
Further, a leveling plate 20 is disposed near one end of the guide plate 18 so as to cross the inside of the distribution box 12. The equalizing plate 20 is pivotally supported at the upper edge, and the lower edge is close to the upper surface of the guide plate 18 and can swing only forward.

As shown in FIGS. 2 and 4, the rough selection box 15 is schematically shown in FIGS. 2 and 4. The rough selection body 16 is mounted in the box main body 21, the upper cover 22 with a transparent window 22 a, the front cover 23, and the rear cover 24. (FIG. 4).
The box body 21 has a box shape in which the front part of the upper part and the bottom part are opened, and is fitted into the distribution box 12 from above, and the extension plate 25 (FIG. 2) of the side part is screwed to the side surface of the distribution box 12. It can be attached more easily. Inside the box main body 21, a partition plate 27 is provided across the box main body 21 as an inclined portion 26 whose upper portion is slightly inclined from the horizontal to the front after standing up vertically (FIG. 3). . A vertical portion of the partition plate 27 is disposed at a distance from the rear wall 28 of the box body 21, and a coarse foreign material receiving portion 29 is formed between the partition plate 27 and the rear wall 28.

  When the coarse selection box 15 is attached to the distribution box 12, the bottom portion of the receiving portion 29 of the box body 21 becomes the selection bottom plate 19. The rear wall 28 of the box main body 21 is formed with a discharge port 30 communicating with the upper surface of the sorting bottom plate 19, and in this embodiment, a discharge chute 31 for discharging outside the apparatus is attached. Reference numeral 32 denotes a shutter for adjusting the opening degree of the discharge port 30.

In the coarse sorting body 16 (FIG. 5), the front plate 33, the rear inclined plate 34, and the left and right side plates 35, 36 form a case 37. In this embodiment, the first grid portion 38, The 2nd grating | lattice part 39 and the rocking | lifting part 40 are formed continuously.
The first lattice portion 38 is a lattice-shaped portion configured by a plurality of lattice bars 41 arranged in the front-rear direction and spaced from each other, and between the lattice bars 41 becomes a grain dropping port 42 penetrating downward. ing.

The second grid part 39 is a grid-like part composed of a plurality of grid bars 43 arranged in the front-rear direction and spaced apart from each other, from the rear end of the first grid part 38 to the front end of the swing-up part 40. It is comprised by the inclined surface 44 which descended. A space between the lattice bars 43 is a grain drop hole 45 penetrating downward.
The swaying portion 40 is a structural part in which a large number of swaying projections 46 are juxtaposed in the left and right direction on the upper surface of the inclined plate 34 and further in the front-rear direction.
Since the crude sorting member 16 is swung together with the rocking of the rocking sorter 5, the upper coarse foreign matter arriving at the second grating 39 is raised swing upward from below the resting raised portion 40 swing To the receiving portion 29 (FIG. 3).

In this embodiment, a connecting plate 47 is laid between the left and right side plates 35 and 36 between the first lattice portion 38 and the second lattice portion 39. The lattice bar 41 is attached with the front end portion fixed to the front plate 33 and the rear end portion fixed to the connecting plate 47.
The grid bars 43 of the second grid part 39 are attached with the front end fixed to the connecting plate 47 and the rear end fixed to the front end edge of the inclined plate 34. The 1st grating | lattice part 38, the 2nd grating | lattice part 39, and the rocking | lifting part 40 are continuously formed regarding delivery of a coarse foreign material.

  In this embodiment, the lattice bars 41 of the first lattice part 38 and the lattice bars 43 of the second lattice part 39 described above have a transverse cross section of the center part in the front-rear direction (bridge part 48a) extending downward as shown in FIG. Each of the front end portion and the rear end portion is a triangular support portion 48 that is expanded downward. That is, each of these lattice bars 41 and 43 has a gate shape supported by the front end portion and the rear end portion. The distance between the lattice bars 41 and between the lattice bars 43 is preferably 10 to 15 mm.

As shown in FIG. 4, the coarse sorting body 16 has the lattice portions (first lattice portion 38, second lattice portion 39 ) as the front, and the swaying portion 40 is the inclined portion 26 at the top of the partition plate 27 of the box body 21. Are attached to the coarse selection box 15 by attaching the holding members 49 (FIG. 4) on both sides and screwing them to the side wall of the box body 21. When the coarse selection box 15 is attached to the distribution box 12, the coarse selection body 16 positions the lattice portions (the first lattice portion 38 and the second lattice portion 39) above the induction bottom plate 18 in the distribution box 12. (FIG. 3), the upper edge of the swaying portion 40 is disposed above the receiving portion 29. Roughing product body 16, in this embodiment, is made of synthetic resin, it is lightweight.

The upper cover 22, the front cover 23, and the rear cover 24 cover the periphery and the upper surface of the coarse selection box 15 attached to the distribution box 12, so that the crumpled material that has fallen vigorously from the supply port 10 jumps at the coarse selection body 16. To prevent it from splashing around. The rear cover 24 has a box-shaped portion without a bottom that covers the coarse foreign matter discharge port 30 and the discharge chute 31 formed at the rear of the coarse selection box 15 from above and from the side.
The outlet of the discharge chute 31 communicates with a coarse foreign substance discharge duct 50 (FIG. 1) inside the box-shaped portion of the rear cover 24. It can be observed selection status on the coarse screened material 16 through the transparent window 22a of the upper cover 22.

It is the above structure and the effect | action of the grain distribution supply apparatus 1 is as follows.
The hulled processed product from the suspension tank 9 falls to the coarse sorting body 16 of the coarse selection box 15 through the supply port 10. The dropping position is a lattice portion (first lattice portion 38, second lattice portion 39), and most of the scraped material (brown rice, rice bran) and coarse foreign matter (straw scraps, broken rice straw) are separated here. The scraped material falls on the guide plate 18 of the distribution box 12 and is moved forward by the swinging of the distribution box 12, and the scraped material is evenly distributed left and right by the leveling plate 20 in the middle. Then, in this state, it is dropped into the distribution supply basket 14. In other words, the scraped material is evenly distributed to each of the distribution supply rods 14.

The scraped material that has passed through the distribution supply basket 14 is sorted into brown rice, rice bran, or a mixed grain of brown rice and rice bran by the swing sorting plate 13 at each stage. Then, the brown rice is sent as a refined product to the refined cereal machine 11 and packed in a bag. The rice cake and the strip-like rice cake with a branch-branch are returned to the rice huller 3 and subjected to the rice hulling action again, and the mixed grains of the brown rice and rice cake are returned to the suspension tank 9 via the rice hull processing machine cerealing machine 8. Sorted again.
Coarse foreign matter remaining on the grating portion of the crude sorting member 16 is a first grating unit 38 moves in response to the swinging of the crude sorting member 16, and then moving the second grating portion 39 rearward. Since the 2nd grating | lattice part 39 inclines back backward, a coarse foreign material moves rapidly and the said classification | fractionation effect | action in a grating | lattice part is not inhibited.

  Further, as in the embodiment, when the lattice bars 41 and 43 of the lattice part are formed in a gate shape and the space between the adjacent lattice bars is widened to the side, the passage of the scraped material including the strip-shaped branch rafts is allowed to pass. In this respect, the separation action in the lattice portion is not hindered. Furthermore, the passage of the scraped material is also smoothed by forming the bridge portion 48a between the support portions 48 into a triangular shape that widens downward.

Coarse foreign matter that has reached the lower end of the second lattice portion 39 is moved upward by the action of the lifting projection 46 accompanying the swinging of the swinging portion 40, falls from the upper end edge to the receiving portion 29, and is collected here.
Since the bottom of the receiving portion 29 is a sorting bottom plate 19 provided with a long hole, the scraped material that has moved to the receiving portion 29 in contact with coarse foreign matter passes through the sorting bottom plate 19 and is guided to the swinging sorting plate 13 below. Is done.
The coarse foreign matter in the receiving portion 29 gradually moves from the discharge port 30 to the discharge chute 31 as the distribution box 12 swings, and is discharged from the discharge duct 50 to the outside of the machine.

In this way, the coarse foreign matter mixed in the hulled material from the suspension tank 9 is separated at the stage of the coarse selection box 15 and does not reach the inside of the distribution box 12 (on the guide plate 18). Moreover, it does not accumulate at the location of the distribution supply rod 14 and inhibit the leveling action. In addition, since the separated coarse foreign matter is automatically discharged from the receiving portion 29 to the outside of the machine, it accumulates in the receiving portion 29 when the hull sorting operation is temporarily interrupted or finished. There is no need to pick up coarse particles by hand. However, it is possible to easily remove the coarse sorting body 16 from the coarse selection box 15 and clean the receiving portion 29.
Note that a large amount of scraped material may enter the receiving portion 29, for example, when the pallet sorting operation is temporarily suspended. However, when the pallet sorting operation is resumed, the scraped material leaks from the long hole of the sorting bottom plate 19. In the receiving portion 29, only coarse foreign matters can be collected.
In the above case, the shutter 32 provided at the discharge port 30 is closed by temporarily closing the discharge port when brown rice or rice cake is discharged over the swaying portion 40. Loss is prevented.

Further, the coarse selection box 15 provided with the coarse selection body 16 is configured independently of the suspension tank 9 and the distribution box 12 and can be easily attached to the distribution box 12, and thus has a rough selection function. If there is no rocking sorter 5, simply attaching the coarse selection box 15 having the coarse sorting body 16 to the distribution box 12 for receiving the scouring material, it is possible to easily change to the rocking sorter having the coarse selection function. Can be modified.

  As mentioned above, although the Example was described about the processing of the rice after a harvest, it can process similarly in the case of wheat. In the description, the hulling and swinging sorting device 2 is composed of the hulling machine 3, the wind selector 4 and the swinging sorter 5, but the hulling machine 3, the wind selector 4 and the swing sorting unit 5 are also used. It is synonymous.

DESCRIPTION OF SYMBOLS 1 Grain distribution supply apparatus 2 Hulling rocking sorting apparatus 3 Hulling machine 4 Wind sorting machine 5 Swing sorting machine 6 Hopper 7 Dust removal duct 8 Hulling processed material mashing machine 9 Hanging tank 10 Hulling processed product supply port 11 Fine grain mashing Machine 12 Distributing box 13 Oscillating sorting plate 14 Distributing supply bowl 15 Rough sorting box 16 Rough sorting body 17 Mouth edge 18 Guide plate 19 Sorting bottom plate 20 Uniform plate 21 Box body 22 Upper cover 22a Transparent window 23 Front cover 24 Rear cover 25 Extension plate 26 Inclined portion 27 Partition plate 28 Rear wall of box body 29 Receiving portion 30 Discharge port 31 Discharge chute 32 Shutter 33 Front plate 34 Inclined plate 35 Side plate (left)
36 Side plate (right)
37 Case 38 First lattice portion 39 Second lattice portion 40 Lifting portion 41 Lattice beam (first lattice portion)
42 Grain drop opening (first grid part)
43 Lattice beam (second lattice part)
44 Inclined surface 45 Grain drop opening (second lattice part)
46 Raising projection 47 Connecting plate 48 Supporting portion 48a Bridge portion 49 Holding member 50 Discharge duct

Claims (4)

A grain distribution supply device attached to a rocking sorter that separates and removes brown rice from the processed rice cake,
Coarse selection is performed by separating the scraped material and coarse foreign material separately from the distribution box that distributes the scraped material to a plurality of swing sorting plates in the swing sorter and the lip receiving the scraped material at the top of the distribution box. Have a box,
The coarse selection box includes a coarse selection body that receives a pallet processing product,
The distribution box includes an induction bottom plate connected to a distribution basket communicated with each of the plurality of swing sorting plates,
The coarse sorting body is arranged with the downstream end facing the receiving portion of the coarse selection box,
The grain distribution supply device according to claim 1, wherein the receiving portion has a sorting bottom plate that separates coarse foreign matter and scraped material and returns the scraped material to the uppermost swing sorting plate. The receiving part has a coarse foreign matter discharge port opened to the outside,
The grain distribution supply device according to claim 1, wherein the coarse foreign matter discharge port is provided with a shutter that can be opened and closed. A plurality of oscillating sorting plates and a distribution box having a guide bottom plate connected to each of the plurality of oscillating sorting plates and connected to the distributing bowl, wherein the oscillating sorting plates do not overlap the distribution box in plan view. A coarse selection box that is attached integrally to the distribution box of the swinging sorter that separates and takes out brown rice from the processed rice hulled material,
The coarse selection box is
An open front part at the bottom,
A coarse sorter that is disposed in the front portion and receives the hulled material;
A receiving portion having a sorting bottom plate that is arranged facing the downstream end of the coarse sorting body, separates coarse foreign matter and scraped material, and leaks the scraped material,
With
When attached to the distribution box, the front portion is positioned above the distribution box, and the sorting bottom plate is positioned above the swing sorting plate that does not overlap the distribution box in plan view. Coarse selection box characterized by being. The receiving part has a coarse foreign matter discharge port opened to the outside,
The coarse selection box according to claim 3, wherein the coarse foreign matter outlet has a shutter that can be opened and closed.

Images