JP6234654B1 - Paper barrier material - Google Patents
Paper barrier material Download PDFInfo
- Publication number
- JP6234654B1 JP6234654B1 JP2017546258A JP2017546258A JP6234654B1 JP 6234654 B1 JP6234654 B1 JP 6234654B1 JP 2017546258 A JP2017546258 A JP 2017546258A JP 2017546258 A JP2017546258 A JP 2017546258A JP 6234654 B1 JP6234654 B1 JP 6234654B1
- Authority
- JP
- Japan
- Prior art keywords
- paper
- barrier
- water vapor
- barrier material
- barrier layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
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- 230000004888 barrier function Effects 0.000 title claims abstract description 318
- 239000000463 material Substances 0.000 title claims abstract description 108
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 140
- 239000004094 surface-active agent Substances 0.000 claims abstract description 40
- 229920005989 resin Polymers 0.000 claims abstract description 36
- 239000011347 resin Substances 0.000 claims abstract description 36
- 239000005871 repellent Substances 0.000 claims abstract description 31
- 230000002940 repellent Effects 0.000 claims abstract description 29
- 239000000758 substrate Substances 0.000 claims abstract description 22
- 229920003169 water-soluble polymer Polymers 0.000 claims abstract description 20
- 239000005022 packaging material Substances 0.000 claims description 31
- 238000000034 method Methods 0.000 claims description 29
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 21
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 20
- 238000010030 laminating Methods 0.000 claims description 12
- 238000009736 wetting Methods 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 239000003973 paint Substances 0.000 claims description 8
- 229920000704 biodegradable plastic Polymers 0.000 claims description 6
- 229920005672 polyolefin resin Polymers 0.000 claims description 6
- 150000002009 diols Chemical class 0.000 claims description 4
- 238000003475 lamination Methods 0.000 claims description 4
- 238000001125 extrusion Methods 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 238000007740 vapor deposition Methods 0.000 claims description 2
- 239000000155 melt Substances 0.000 claims 1
- 239000000123 paper Substances 0.000 description 133
- 239000010410 layer Substances 0.000 description 132
- 239000007789 gas Substances 0.000 description 93
- 238000000576 coating method Methods 0.000 description 45
- 239000011248 coating agent Substances 0.000 description 43
- 239000010408 film Substances 0.000 description 39
- 239000000049 pigment Substances 0.000 description 29
- 239000007787 solid Substances 0.000 description 27
- 239000002585 base Substances 0.000 description 24
- 239000000047 product Substances 0.000 description 22
- -1 etc. Substances 0.000 description 16
- 239000001023 inorganic pigment Substances 0.000 description 14
- 239000003795 chemical substances by application Substances 0.000 description 13
- 238000002156 mixing Methods 0.000 description 13
- 239000002245 particle Substances 0.000 description 13
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 12
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 11
- 239000001301 oxygen Substances 0.000 description 11
- 229910052760 oxygen Inorganic materials 0.000 description 11
- 239000005995 Aluminium silicate Substances 0.000 description 9
- 235000012211 aluminium silicate Nutrition 0.000 description 9
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 9
- 238000002360 preparation method Methods 0.000 description 9
- 229920001131 Pulp (paper) Polymers 0.000 description 8
- 229920002472 Starch Polymers 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 229920001296 polysiloxane Polymers 0.000 description 7
- 235000019698 starch Nutrition 0.000 description 7
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
- 229910000019 calcium carbonate Inorganic materials 0.000 description 6
- 239000002655 kraft paper Substances 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 229920000573 polyethylene Polymers 0.000 description 6
- 239000008107 starch Substances 0.000 description 6
- 239000004698 Polyethylene Substances 0.000 description 5
- 239000004743 Polypropylene Substances 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 239000004927 clay Substances 0.000 description 5
- 229920001577 copolymer Polymers 0.000 description 5
- 230000006866 deterioration Effects 0.000 description 5
- 239000000839 emulsion Substances 0.000 description 5
- 229920002401 polyacrylamide Polymers 0.000 description 5
- 229920001155 polypropylene Polymers 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 229920002799 BoPET Polymers 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 4
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 4
- 239000011247 coating layer Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- 239000010445 mica Substances 0.000 description 4
- 229910052618 mica group Inorganic materials 0.000 description 4
- 230000035699 permeability Effects 0.000 description 4
- 239000000454 talc Substances 0.000 description 4
- 229910052623 talc Inorganic materials 0.000 description 4
- NECRQCBKTGZNMH-UHFFFAOYSA-N 3,5-dimethylhex-1-yn-3-ol Chemical compound CC(C)CC(C)(O)C#C NECRQCBKTGZNMH-UHFFFAOYSA-N 0.000 description 3
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 3
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 description 3
- ZUQAPLKKNAQJAU-UHFFFAOYSA-N acetylenediol Chemical compound OC#CO ZUQAPLKKNAQJAU-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- 239000002518 antifoaming agent Substances 0.000 description 3
- 239000001768 carboxy methyl cellulose Substances 0.000 description 3
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 3
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 3
- 239000002270 dispersing agent Substances 0.000 description 3
- 238000009820 dry lamination Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 239000000975 dye Substances 0.000 description 3
- 239000003623 enhancer Substances 0.000 description 3
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 3
- 239000011888 foil Substances 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 239000011121 hardwood Substances 0.000 description 3
- 229910052809 inorganic oxide Inorganic materials 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000012188 paraffin wax Substances 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 238000004513 sizing Methods 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 239000011122 softwood Substances 0.000 description 3
- 239000002562 thickening agent Substances 0.000 description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- GAWIXWVDTYZWAW-UHFFFAOYSA-N C[CH]O Chemical group C[CH]O GAWIXWVDTYZWAW-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 2
- 235000010469 Glycine max Nutrition 0.000 description 2
- 244000068988 Glycine max Species 0.000 description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 2
- 229920001328 Polyvinylidene chloride Polymers 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000004826 Synthetic adhesive Substances 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- 229920006243 acrylic copolymer Polymers 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- 239000008119 colloidal silica Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000011258 core-shell material Substances 0.000 description 2
- 239000003431 cross linking reagent Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000004715 ethylene vinyl alcohol Substances 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000000855 fermentation Methods 0.000 description 2
- 230000004151 fermentation Effects 0.000 description 2
- 239000007850 fluorescent dye Substances 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 239000012770 industrial material Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 239000012860 organic pigment Substances 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000001254 oxidized starch Substances 0.000 description 2
- 235000013808 oxidized starch Nutrition 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- 239000005014 poly(hydroxyalkanoate) Substances 0.000 description 2
- 229920002239 polyacrylonitrile Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920000903 polyhydroxyalkanoate Polymers 0.000 description 2
- 239000004626 polylactic acid Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 229920005862 polyol Polymers 0.000 description 2
- 150000003077 polyols Chemical class 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 239000011118 polyvinyl acetate Substances 0.000 description 2
- 229920002689 polyvinyl acetate Polymers 0.000 description 2
- 239000005033 polyvinylidene chloride Substances 0.000 description 2
- ULWHHBHJGPPBCO-UHFFFAOYSA-N propane-1,1-diol Chemical compound CCC(O)O ULWHHBHJGPPBCO-UHFFFAOYSA-N 0.000 description 2
- 235000018102 proteins Nutrition 0.000 description 2
- 108090000623 proteins and genes Proteins 0.000 description 2
- 102000004169 proteins and genes Human genes 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 229910052814 silicon oxide Inorganic materials 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 239000004408 titanium dioxide Substances 0.000 description 2
- 239000001993 wax Substances 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 description 1
- 102100031260 Acyl-coenzyme A thioesterase THEM4 Human genes 0.000 description 1
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 102000011632 Caseins Human genes 0.000 description 1
- 108010076119 Caseins Proteins 0.000 description 1
- 244000180278 Copernicia prunifera Species 0.000 description 1
- 235000010919 Copernicia prunifera Nutrition 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 240000000797 Hibiscus cannabinus Species 0.000 description 1
- 101000638510 Homo sapiens Acyl-coenzyme A thioesterase THEM4 Proteins 0.000 description 1
- 239000004354 Hydroxyethyl cellulose Substances 0.000 description 1
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 229920000881 Modified starch Polymers 0.000 description 1
- 239000004368 Modified starch Substances 0.000 description 1
- 244000082204 Phyllostachys viridis Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- 108010073771 Soybean Proteins Proteins 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 229920002522 Wood fibre Polymers 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 150000005215 alkyl ethers Chemical class 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000002280 amphoteric surfactant Substances 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 239000004203 carnauba wax Substances 0.000 description 1
- 235000013869 carnauba wax Nutrition 0.000 description 1
- 239000005018 casein Substances 0.000 description 1
- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical compound NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 description 1
- 235000021240 caseins Nutrition 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000003093 cationic surfactant Substances 0.000 description 1
- 229920006319 cationized starch Polymers 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- UFRKOOWSQGXVKV-UHFFFAOYSA-N ethene;ethenol Chemical compound C=C.OC=C UFRKOOWSQGXVKV-UHFFFAOYSA-N 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 150000002222 fluorine compounds Chemical class 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- RZXDTJIXPSCHCI-UHFFFAOYSA-N hexa-1,5-diene-2,5-diol Chemical compound OC(=C)CCC(O)=C RZXDTJIXPSCHCI-UHFFFAOYSA-N 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 description 1
- 229920003063 hydroxymethyl cellulose Polymers 0.000 description 1
- 229940031574 hydroxymethyl cellulose Drugs 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 229920000092 linear low density polyethylene Polymers 0.000 description 1
- 239000004707 linear low-density polyethylene Substances 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 235000010981 methylcellulose Nutrition 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920013716 polyethylene resin Polymers 0.000 description 1
- 229920006254 polymer film Polymers 0.000 description 1
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 1
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 1
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 1
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 1
- 239000013055 pulp slurry Substances 0.000 description 1
- 230000001846 repelling effect Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000000661 sodium alginate Substances 0.000 description 1
- 235000010413 sodium alginate Nutrition 0.000 description 1
- 229940005550 sodium alginate Drugs 0.000 description 1
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- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 239000013053 water resistant agent Substances 0.000 description 1
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Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/30—Multi-ply
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/10—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/306—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
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Abstract
本発明は、紙基材上に、水蒸気バリア層、及びガスバリア層をこの順に設けた、優れたガスバリア性と水蒸気バリア性を併せ持つ紙製バリア材料を提供すること目的とする。解決手段として、紙基材上に、水蒸気バリア層、ガスバリア層がこの順で設けられた紙製バリア材料において、前記水蒸気バリア層が水蒸気バリア性樹脂及び撥水剤を含有し、且つ前記ガスバリア層が水溶性高分子及び界面活性剤を含有することを特徴とする紙製バリア材料を提供する。An object of the present invention is to provide a paper barrier material having an excellent gas barrier property and a water vapor barrier property in which a water vapor barrier layer and a gas barrier layer are provided in this order on a paper substrate. As a solution, in a paper barrier material in which a water vapor barrier layer and a gas barrier layer are provided in this order on a paper substrate, the water vapor barrier layer contains a water vapor barrier resin and a water repellent, and the gas barrier layer Contains a water-soluble polymer and a surfactant, and provides a paper barrier material.
Description
本発明は食品などの包装材または容器やカップなど用いられる紙製バリア材料に関する。 The present invention relates to a paper barrier material used for packaging materials such as food or containers or cups.
紙製の包装材料にガスバリア性（特に、酸素バリア性）を付与することは、包装される各種製品をガスによる劣化、例えば酸素による酸化などから守るために重要である。 Giving gas barrier properties (particularly oxygen barrier properties) to a paper packaging material is important for protecting various products to be packaged from deterioration due to gas, for example, oxidation due to oxygen.
従来から、紙製の包装材料へのガスバリア性の付与には、紙基材（原紙）上にガスバリア層として、アルミニウム等の金属からなる金属箔や金属蒸着フィルム、ポリビニルアルコールやエチレン−ビニルアルコール共重合体、ポリ塩化ビニリデン、ポリアクリロニトリル等の樹脂フィルム、あるいはこれらの樹脂をコーティングしたフィルム、更に酸化珪素や酸化アルミニウム等の無機酸化物を蒸着したセラミック蒸着フィルム等を紙基材（原紙）に押し出しラミネート、または、貼合する方法が主に用いられてきた。 Conventionally, a gas barrier property is imparted to a paper packaging material by using a metal foil made of a metal such as aluminum, a metal vapor-deposited film, polyvinyl alcohol or ethylene-vinyl alcohol as a gas barrier layer on a paper base material (base paper). Polymer films, resin films such as polyvinylidene chloride, polyacrylonitrile, etc., or films coated with these resins, and ceramic vapor-deposited films deposited with inorganic oxides such as silicon oxide and aluminum oxide, are extruded onto paper substrates (base paper). Laminating or pasting methods have been mainly used.
上記以外のガスバリア性を付与した紙製の包装材料としては、水溶性高分子と無機層状化合物からなるガスバリア層を有する紙製のガスバリア材料（特許文献１、特許文献２）、被覆層上に特定のビニルアルコール系重合体からなるバリア層を設けた紙製のガスバリア材料（特許文献２）などが開示されている。 Paper packaging materials with other gas barrier properties than those mentioned above include paper gas barrier materials having a gas barrier layer composed of a water-soluble polymer and an inorganic layered compound (Patent Document 1, Patent Document 2), and specific on the coating layer A paper-made gas barrier material (Patent Document 2) provided with a barrier layer made of a vinyl alcohol polymer is disclosed.
また、紙製の包装材料に耐水性（特に、水蒸気バリア性）を付与することも、包装される各種製品を水蒸気による劣化から守るために重要である。 Further, imparting water resistance (particularly, water vapor barrier property) to the paper packaging material is also important for protecting various products to be packaged from deterioration due to water vapor.
紙製の包装材料への水蒸気バリア性の付与として、紙基材上に水蒸気バリア性に優れる樹脂フィルム、あるいはこれらの水蒸気バリア性に優れる樹脂をコーティングしたフィルム等を紙基材に押し出しラミネート、または、貼合する方法が主に用いられてきた。 For imparting water vapor barrier properties to paper packaging materials, a resin film excellent in water vapor barrier property on a paper base material, or a film coated with a resin excellent in water vapor barrier properties, etc. is laminated on a paper base material, or The method of pasting has been mainly used.
これらの方法以外の水蒸気バリア性を付与した紙製の包装材料としては、合成樹脂ラテックス、ワックス及び無機微粒子からなる防湿層を有する包装用紙（特許文献３）が開示されている。 As a paper packaging material provided with water vapor barrier properties other than these methods, a packaging paper (Patent Document 3) having a moisture-proof layer made of synthetic resin latex, wax and inorganic fine particles is disclosed.
さらに、紙製の包装材料にガスバリア性と水蒸気バリア性の両方を付与した包装材料としては、紙基材にガスバリア性を有する樹脂と水蒸気バリア性を有する樹脂をラミネートした包装材料が知られている。 Furthermore, as a packaging material in which both a gas barrier property and a water vapor barrier property are imparted to a paper packaging material, a packaging material in which a resin having a gas barrier property and a resin having a water vapor barrier property are laminated on a paper base material is known. .
しかしながら、紙基材（原紙）にガスバリア性を有する樹脂と水蒸気バリア性を有する樹脂をラミネートした包装材料は、ラミネート可能な樹脂の種類などに制限があるため、様々な要求品質に対応できないといった問題があった。 However, the packaging material in which a resin with gas barrier properties and a resin with water vapor barrier properties are laminated on a paper base material (base paper) has a problem that it cannot respond to various required qualities because there are restrictions on the types of resin that can be laminated. was there.
一方、紙基材（原紙）にガスバリア性を有する樹脂、水蒸気バリア性を有する樹脂をコーティングすることによって付与した包装材料は、使用できる樹脂の種類などの制限が少ないため、様々な要求品質への対応は可能になる。しかしながら、ガスバリア性、水蒸気バリア性の両方を付与した包装材料、例えば、特許文献１あるいは特許文献２のガスバリア性を有する包装材料の上に特許文献３の防湿層を設けた場合、良好な水蒸気バリア性は得られるもののガスバリア性が得られなくなる問題があった。また、特許文献３の水蒸気バリア層を有する防湿紙の上に特許文献１あるいは特許文献２のガスバリア層を設ける場合、防湿層の表面張力が低く、はじきによりガスバリア層が均一に形成されないため、十分なガスバリア性を得ることができなかった。 On the other hand, the packaging material provided by coating a paper base material (base paper) with a resin having a gas barrier property and a resin having a water vapor barrier property has few restrictions on the type of resin that can be used, and therefore, various requirements for quality can be achieved. Response is possible. However, when the moisture-proof layer of Patent Document 3 is provided on a packaging material having both gas barrier properties and water vapor barrier properties, for example, a packaging material having gas barrier properties of Patent Document 1 or Patent Document 2, a good water vapor barrier is provided. However, there is a problem that gas barrier properties cannot be obtained. In addition, when the gas barrier layer of Patent Document 1 or Patent Document 2 is provided on the moisture-proof paper having the water vapor barrier layer of Patent Document 3, the surface tension of the moisture-proof layer is low, and the gas barrier layer is not formed uniformly by repelling. Gas barrier properties could not be obtained.
そこで、本発明は、紙基材上に、水蒸気バリア層、及びガスバリア層をこの順に設けた、優れたガスバリア性と水蒸気バリア性を併せ持つ紙製バリア材料を提供すること目的とする。 Accordingly, an object of the present invention is to provide a paper barrier material having both a gas barrier property and a water vapor barrier property in which a water vapor barrier layer and a gas barrier layer are provided in this order on a paper base material.
本発明は、以下の〔１〕〜〔１１〕を提供するものである。
〔１〕 紙基材上に、水蒸気バリア層、ガスバリア層がこの順で設けられた紙製バリア材料において、前記水蒸気バリア層が水蒸気バリア性樹脂及び撥水剤を含有し、且つ前記ガスバリア層が水溶性高分子及び界面活性剤を含有することを特徴とする紙製バリア材料。
〔２〕 前記水溶性高分子が、ポリビニルアルコールであることを特徴とする〔１〕に記載の紙製バリア材料。
〔３〕 前記界面活性剤が、アセチレンジオール系界面活性剤であることを特徴とする〔１〕又は〔２〕に記載の紙製バリア材料。
〔４〕 前記水蒸気バリア層の濡れ張力とガスバリア層を形成させる塗料の表面張力の差が、±２０ｍＮ／ｍであることを特徴とする〔１〕〜〔３〕のいずれか一項に記載の紙製バリア材料。
〔５〕 前記紙製バリア材料の少なくとも片面にポリオレフィン系樹脂を主成分としたラミネート層が設けられていることを特徴とする〔１〕〜〔４〕のいずれか一項に記載の紙製バリア材料。
〔６〕 前記ラミネート層が、押し出しラミネート層あるいはドライラミネート層であることを特徴とする〔５〕に記載の紙製バリア材料。
［７］ 前記紙製バリア材料の少なくとも一方の面にバリアフィルムが貼合されていることを特徴とする［１］〜［４］のいずれか一項に記載の紙製バリア材料。
［８］ 前記バリアフィルムが蒸着フィルムであることを特徴とする［７］に記載の紙製バリア材料。
［９］ ［１］〜［８］に記載の紙製バリア材料を包装用途に使用する紙製バリア包装材料。
［１０］ 紙基材上に、水蒸気バリア層、ガスバリア層がこの順で設けられた紙製バリア材料において、前記水蒸気バリア層が水蒸気バリア性樹脂及び撥水剤を含有し、且つ前記ガスバリア層が水溶性高分子及び界面活性剤を含有する紙製バリア材料の少なくとも片面にポリオレフィン系樹脂を主成分としたラミネート層を設けた紙製バリア材料の製造方法であって、前記ラミネート層が、溶融押し出しラミネート法あるいはドライラミネート法によって設けられることを特徴とする紙製バリア材料の製造方法。
［１１］ 前記ガスバリア層が水系塗料の塗工によって設けられることを特徴とする［１０］に記載の紙製バリア材料の製造方法。The present invention provides the following [1] to [11].
[1] In a paper barrier material in which a water vapor barrier layer and a gas barrier layer are provided in this order on a paper substrate, the water vapor barrier layer contains a water vapor barrier resin and a water repellent, and the gas barrier layer comprises A paper barrier material comprising a water-soluble polymer and a surfactant.
[2] The paper barrier material according to [1], wherein the water-soluble polymer is polyvinyl alcohol.
[3] The paper barrier material according to [1] or [2], wherein the surfactant is an acetylenic diol surfactant.
[4] The difference between the wet tension of the water vapor barrier layer and the surface tension of the paint for forming the gas barrier layer is ± 20 mN / m, according to any one of [1] to [3] Paper barrier material.
[5] The paper barrier according to any one of [1] to [4], wherein a laminate layer mainly composed of a polyolefin resin is provided on at least one surface of the paper barrier material. material.
[6] The paper barrier material according to [5], wherein the laminate layer is an extruded laminate layer or a dry laminate layer.
[7] The paper barrier material according to any one of [1] to [4], wherein a barrier film is bonded to at least one surface of the paper barrier material.
[8] The paper barrier material according to [7], wherein the barrier film is a vapor deposition film.
[9] A paper barrier packaging material that uses the paper barrier material according to [1] to [8] for packaging purposes.
[10] In a paper barrier material in which a water vapor barrier layer and a gas barrier layer are provided in this order on a paper substrate, the water vapor barrier layer contains a water vapor barrier resin and a water repellent, and the gas barrier layer comprises A method for producing a paper barrier material comprising a laminate layer comprising a polyolefin resin as a main component on at least one side of a paper barrier material containing a water-soluble polymer and a surfactant, wherein the laminate layer is melt extruded A method for producing a paper barrier material, characterized by being provided by a laminating method or a dry laminating method.
[11] The method for producing a paper barrier material according to [10], wherein the gas barrier layer is provided by application of a water-based paint.
本発明によれば、紙基材上に、水蒸気バリア層、及びガスバリア層をこの順に設けた、優れたガスバリア性と水蒸気バリア性を併せ持つ紙製バリア材料を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the paper barrier material which has provided the water vapor | steam barrier layer and the gas barrier layer in this order on the paper base material, and has the outstanding gas barrier property and water vapor | steam barrier property can be provided.
本発明は、紙基材（以下、「原紙」ということがある。）上に複数の塗工層が設けられた紙製バリア材料であって、前記複数の塗工層が紙基材上に形成された水蒸気バリア層、前記水蒸気バリア層上に形成された水溶性高分子を含有するガスバリア層をこの順に含んでおり、前記水蒸気バリア層が水蒸気バリア性樹脂及び撥水剤を含有し、且つガスバリア層が水溶性高分子及び界面活性剤を含有することを特徴とする紙製バリア材料に関するものである。 The present invention is a paper barrier material in which a plurality of coating layers are provided on a paper substrate (hereinafter sometimes referred to as “base paper”), and the plurality of coating layers are formed on the paper substrate. A water vapor barrier layer formed, and a gas barrier layer containing a water-soluble polymer formed on the water vapor barrier layer in this order, the water vapor barrier layer containing a water vapor barrier resin and a water repellent, and The present invention relates to a paper barrier material, wherein the gas barrier layer contains a water-soluble polymer and a surfactant.
本発明の紙製バリア材料が優れた水蒸気バリア性およびガスバリア性を併せ持つ理由は次のように推測される。 The reason why the paper barrier material of the present invention has both excellent water vapor barrier properties and gas barrier properties is presumed as follows.
ガスバリア層に用いられるガスバリア性を有する樹脂としては下記に例示するように水溶性高分子が一般的であり、紙基材上にガスバリア層、水蒸気バリア層をこの順に設けた場合、紙基材中の水分や紙基材を経由して浸透する空気中の水分などにより、水溶性高分子を含有するガスバリア層が劣化する。一方、紙基材上に、耐水性の良好な樹脂を含有する水蒸気バリア層、ガスバリア層をこの順に設けた場合、水蒸気バリア層が紙基材中の水分などのガスバリア層への影響（劣化）を防止することができる。このため、本発明の紙製バリア材料は良好な水蒸気バリア性およびガスバリア性を有する。 As the resin having a gas barrier property used in the gas barrier layer, a water-soluble polymer is generally used as exemplified below. When a gas barrier layer and a water vapor barrier layer are provided in this order on a paper substrate, The gas barrier layer containing the water-soluble polymer deteriorates due to the moisture in the air or the moisture in the air that permeates through the paper substrate. On the other hand, when a water vapor barrier layer containing a water-resistant resin and a gas barrier layer are provided in this order on the paper substrate, the water vapor barrier layer affects the gas barrier layer such as moisture in the paper substrate (deterioration). Can be prevented. For this reason, the paper barrier material of the present invention has good water vapor barrier properties and gas barrier properties.
（紙基材）
本発明において紙基材とは、パルプ、填料、各種助剤からなるシートである。パルプとしては、広葉樹漂白クラフトパルプ（ＬＢＫＰ）、針葉樹漂白クラフトパルプ（ＮＢＫＰ）、サルファイトパルプ（ＳＰ）などの化学パルプ、ストーングラインドパルプ（ＳＧＰ）、サーモメカニカルパルプ（ＴＭＰ）、ケミサーモメカニカルパルプ（ＣＴＭＰ）などの機械パルプ、脱墨パルプ（ＤＩＰ）、ケナフ、竹、麻などから得られた非木材繊維など用いることができ、これらを適宜配合して用いることが可能である。これらの中でも、原紙中への異物混入が発生し難い、使用後の紙容器を古紙原料に供してリサイクル使用する際に経時変色が発生し難い、高い白色度を有するため印刷時の面感が良好となり包装材料として使用した場合の使用価値が高くなるなどの理由から化学パルプを用いることが好ましく、広葉樹漂白クラフトパルプ（ＬＢＫＰ）、針葉樹漂白クラフトパルプ（ＮＢＫＰ）を用いることがより好ましい。(Paper substrate)
In the present invention, the paper base is a sheet made of pulp, filler, and various auxiliaries. Pulp includes chemical pulp such as hardwood bleached kraft pulp (LBKP), softwood bleached kraft pulp (NBKP), sulfite pulp (SP), stone grind pulp (SGP), thermomechanical pulp (TMP), chemithermomechanical pulp ( Non-wood fibers obtained from mechanical pulp such as CTMP), deinked pulp (DIP), kenaf, bamboo, hemp and the like can be used, and these can be used by appropriately blending them. Among these, it is difficult for foreign matter to be mixed into the base paper, and it is difficult for color change with time to occur when the used paper container is recycled as raw paper raw material. It is preferable to use chemical pulp for the reason that it is good and the use value becomes high when used as a packaging material, and it is more preferable to use hardwood bleached kraft pulp (LBKP) or softwood bleached kraft pulp (NBKP).
填料としてはホワイトカーボン、タルク、カオリン、クレー、重質炭酸カルシウム、軽質炭酸カルシウム、酸化チタン、ゼオライト、合成樹脂填料等の公知の填料を使用することができる。また、硫酸バンドや各種のアニオン性、カチオン性、ノニオン性あるいは、両性の歩留まり向上剤、濾水性向上剤、紙力増強剤や内添サイズ剤等の抄紙用内添助剤を必要に応じて使用することができる。更に、染料、蛍光増白剤、ｐＨ調整剤、消泡剤、ピッチコントロール剤、スライムコントロール剤等も必要に応じて添加することができる。 As the filler, known fillers such as white carbon, talc, kaolin, clay, heavy calcium carbonate, light calcium carbonate, titanium oxide, zeolite, and synthetic resin filler can be used. In addition, sulfuric acid bands and various anionic, cationic, nonionic or amphoteric yield improvers, drainage improvers, paper strength enhancers and internal additive sizing agents, etc. Can be used. Furthermore, dyes, fluorescent brighteners, pH adjusters, antifoaming agents, pitch control agents, slime control agents and the like can be added as necessary.
紙基材の製造（抄紙）方法は特に限定されるものではなく、公知の長網フォーマー、オントップハイブリッドフォーマー、ギャップフォーマーマシン、円網フォーマーマシンを用いて、酸性抄紙、中性抄紙、アルカリ抄紙方式で抄紙して紙基材を製造することができる。また、紙基材は一般の塗工紙原紙に用いられる坪量が２０ｇ／ｍ２以上５００ｇ／ｍ２以下のものが好ましい。さらに、紙基材の表面を各種薬剤で処理することが可能である。使用される薬剤としては、酸化澱粉、ヒドロキシエチルエーテル化澱粉、酸素変性澱粉、ポリアクリルアミド、ポリビニルアルコール、表面サイズ剤、耐水化剤、保水剤、増粘剤、滑剤などを例示することができ、これらを単独あるいは２種類以上を混合して用いることができる。紙基材の表面処理の方法は特に限定されるものではないが、ロッドメタリング式サイズプレス、ポンド式サイズプレス、ゲートロールコーター、スプレーコーター、ブレードコーター、カーテンコーターなど公知の塗工装置を用いることができる。The production method (paper making) of the paper substrate is not particularly limited. Acid paper making, neutral paper making using a known long net former, on-top hybrid former, gap former machine, and circular former machine. Paper base materials can be produced by paper making using an alkali paper making method. The paper base material preferably has a basis weight of 20 g / m 2 or more and 500 g / m 2 or less used for general coated paper base paper. Furthermore, it is possible to treat the surface of the paper substrate with various chemicals. Examples of the drug used include oxidized starch, hydroxyethyl etherified starch, oxygen-modified starch, polyacrylamide, polyvinyl alcohol, surface sizing agent, water-resistant agent, water retention agent, thickener, lubricant, etc. These can be used alone or in admixture of two or more. The surface treatment method of the paper substrate is not particularly limited, but a known coating device such as a rod metalling type size press, a pound type size press, a gate roll coater, a spray coater, a blade coater, or a curtain coater is used. be able to.
（水蒸気バリア層）
本発明の紙製バリア材料において、水蒸気バリア層に水蒸気バリア性樹脂、及び撥水剤が含有されていることが重要である。(Water vapor barrier layer)
In the paper barrier material of the present invention, it is important that the water vapor barrier layer contains a water vapor barrier resin and a water repellent.
本発明において、水蒸気バリア性樹脂（以下、樹脂ということがある。）としては、スチレン・ブタジエン系、スチレン・アクリル系、エチレン・酢酸ビニル系、ブタジエン・メチルメタクリレート系、酢酸ビニル・ブチルアクリレート系等の各種共重合体、無水マレイン酸共重合体、アクリル酸・メチルメタクリレート系共重合体等の合成接着剤を単独あるいは２種類以上混合して使用することができる。これらの中では、スチレン・アクリル系共重合体が水蒸気バリア性の点から好ましい。なお、水蒸気バリア性に問題がない程度であれば、ポリビニルアルコール、無水マレイン酸共重合体、アクリル酸・メチルメタクリレート系共重合体等の合成接着剤、カゼイン、大豆タンパク、合成タンパクなどのタンパク質類、酸化澱粉、カチオン化澱粉、尿素リン酸エステル化澱粉、ヒドロキシエチルエーテル化澱粉などの澱粉類、カルボキシメチルセルロース、ヒドロキシメチルセルロース、ヒドロキシエチルセルロース等のセルロース誘導体などの水溶性高分子を上記樹脂と併用することも可能である。 In the present invention, the water vapor barrier resin (hereinafter sometimes referred to as resin) includes styrene / butadiene, styrene / acrylic, ethylene / vinyl acetate, butadiene / methyl methacrylate, vinyl acetate / butyl acrylate, and the like. Synthetic adhesives such as various copolymers, maleic anhydride copolymers, acrylic acid / methyl methacrylate copolymers, etc. can be used alone or in admixture of two or more. Of these, styrene / acrylic copolymers are preferred from the viewpoint of water vapor barrier properties. As long as there is no problem with water vapor barrier properties, synthetic adhesives such as polyvinyl alcohol, maleic anhydride copolymer, acrylic acid / methyl methacrylate copolymer, and proteins such as casein, soy protein, and synthetic protein Water-soluble polymers such as starches such as oxidized starch, cationized starch, urea phosphated starch, hydroxyethyl etherified starch, and cellulose derivatives such as carboxymethylcellulose, hydroxymethylcellulose, hydroxyethylcellulose, etc. Is also possible.
本発明の水蒸気バリア層に含有される撥水剤としては、アルカン化合物を主体としたパラフィン系撥水剤、カルナバやラノインなどの動植物由来の天然油脂系撥水剤、シリコーンまたはシリコーン化合物を含有したシリコーン含有系撥水剤、フッ素化合物を含有したフッ素含有系撥水剤など例示することができ、これらの中では水蒸気バリア性能発現の観点から、パラフィン系撥水剤を使用することが好ましい。また、これらの撥水剤を単独あるいは２種類以上混合して使用することができる。 The water repellent contained in the water vapor barrier layer of the present invention contains a paraffinic water repellent mainly composed of alkane compounds, natural oil and fat water repellent derived from animals and plants such as carnauba and lanoin, silicone or a silicone compound. Examples thereof include a silicone-containing water repellent and a fluorine-containing water repellent containing a fluorine compound, and among these, a paraffin-based water repellent is preferably used from the viewpoint of expression of water vapor barrier performance. These water repellents can be used alone or in combination of two or more.
本発明において、撥水剤の配合量は特に限定されるものではないが、水蒸気バリア性樹脂と撥水剤の配合比率（乾燥重量）は、水蒸気バリア性樹脂１００重量部（乾燥重量）に対して、撥水剤（乾燥重量）１重量部以上１０００重量部以下であることが好ましい。撥水剤の配合量が１重量部以上１００重量部未満であると、ガスバリア層が均一に形成されやすくなり、優れたガスバリア性を発現することができる。また、撥水剤の配合量が１００重量部以上１０００重量部以下であると、撥水効果がより一層高まるため、優れた水蒸気バリア性を発現することができる。一方で、撥水剤の配合量が１重量部未満であると十分な水蒸気バリア性が得られない可能性がある。更に、１０００重量部を超えた場合には、水蒸気バリア層上に設けるガスバリア層が均一に形成できないため、十分なガスバリア性が発現されない可能性がある。 In the present invention, the blending amount of the water repellent is not particularly limited, but the blending ratio (dry weight) of the water vapor barrier resin and the water repellent is 100 parts by weight (dry weight) of the water vapor barrier resin. The water repellent (dry weight) is preferably 1 part by weight or more and 1000 parts by weight or less. When the blending amount of the water repellent is 1 part by weight or more and less than 100 parts by weight, the gas barrier layer is easily formed uniformly, and excellent gas barrier properties can be exhibited. Moreover, since the water-repellent effect is further enhanced when the blending amount of the water-repellent agent is 100 parts by weight or more and 1000 parts by weight or less, an excellent water vapor barrier property can be exhibited. On the other hand, if the blending amount of the water repellent is less than 1 part by weight, sufficient water vapor barrier property may not be obtained. Furthermore, when the amount exceeds 1000 parts by weight, the gas barrier layer provided on the water vapor barrier layer cannot be formed uniformly, so that sufficient gas barrier properties may not be exhibited.
本発明において、水蒸気バリア層に顔料を含有させることは、水蒸気バリア層とガスバリア層の密着性の点から好ましい。顔料としてはカオリン、クレー、エンジニアードカオリン、デラミネーテッドクレー、重質炭酸カルシウム、軽質炭酸カルシウム、マイカ、タルク、二酸化チタン、硫酸バリウム、硫酸カルシウム、酸化亜鉛、珪酸、珪酸塩、コロイダルシリカ、サチンホワイトなどの無機顔料および密実型、中空型、またはコアーシェル型などの有機顔料などを単独または２種類以上混合して使用することができる。これらの顔料の中でも、水蒸気バリア性向上、ガス（酸素）バリア層の浸透抑制の両方の観点から、形状が扁平なカオリン、マイカ、タルクなどの無機顔料が好ましく、平均粒子径５μｍ以上且つアスペクト比１０以上の無機顔料を単独または２種類以上混合して使用することが好ましい。 In the present invention, it is preferable that the water vapor barrier layer contains a pigment from the viewpoint of adhesion between the water vapor barrier layer and the gas barrier layer. As pigments, kaolin, clay, engineered kaolin, delaminated clay, heavy calcium carbonate, light calcium carbonate, mica, talc, titanium dioxide, barium sulfate, calcium sulfate, zinc oxide, silicic acid, silicate, colloidal silica, satin An inorganic pigment such as white and an organic pigment such as a solid type, a hollow type, or a core-shell type can be used alone or in admixture of two or more. Among these pigments, inorganic pigments such as kaolin, mica, and talc having a flat shape are preferable from the viewpoints of improving water vapor barrier properties and suppressing penetration of the gas (oxygen) barrier layer, and have an average particle diameter of 5 μm or more and an aspect ratio. It is preferable to use 10 or more inorganic pigments alone or in admixture of two or more.
また、更なる水蒸気バリア性、及びガスバリア層との密着性の向上のために、上記の平均粒子径５μｍ以上且つアスペクト比１０以上の顔料を含有する水蒸気バリア層に、平均粒子径５μｍ以下の顔料を含有させることが好ましい。重層的に存在する平均粒子径５μｍ以上且つアスペクト比１０以上の顔料の間に平均粒子径５μｍ以下の顔料が入り込む構造となって、扁平な顔料の面に沿って移動を余儀なくされる水蒸気は、この小さな顔料粒子により移動が阻止されることとなる。つまり、水蒸気バリア層に扁平性と平均粒子径の異なる顔料を含有させた場合、水蒸気バリア層中で、隣接する扁平で大きな粒子径の顔料の間に形成される空隙に小さな粒子径の顔料が充填された状態となり、水蒸気は顔料を迂回して通過するため、小さな粒子径の顔料を混入していない水蒸気バリア層と比較して、高い水蒸気バリア性を発揮する。 Further, in order to further improve the water vapor barrier property and the adhesion to the gas barrier layer, the above-mentioned water vapor barrier layer containing a pigment having an average particle diameter of 5 μm or more and an aspect ratio of 10 or more has a pigment having an average particle diameter of 5 μm or less. It is preferable to contain. Water vapor that has a structure in which a pigment having an average particle diameter of 5 μm or less enters between pigments having an average particle diameter of 5 μm or more and an aspect ratio of 10 or more that exists in a multi-layered manner, is forced to move along the surface of a flat pigment, The movement is blocked by the small pigment particles. That is, when a pigment having a different flatness and average particle size is contained in the water vapor barrier layer, a pigment having a small particle size is formed in a space formed between adjacent flat and large pigment particles in the water vapor barrier layer. Since the water vapor is filled and the water vapor bypasses the pigment, it exhibits a high water vapor barrier property as compared with a water vapor barrier layer in which a pigment having a small particle diameter is not mixed.
水蒸気バリア層に顔料を含有させる場合、樹脂と顔料の配合量は、顔料（乾燥重量）１００重量部に対して、樹脂（乾燥重量）５重量部以上２００重量部以下の範囲で使用されることが好ましく、より好ましくは樹脂１０重量部以上１５０重量部以下である。また、水蒸気バリア層には、樹脂、顔料の他、水溶性ポリマー、分散剤、増粘剤、保水剤、消泡剤、耐水化剤、染料、蛍光染料、架橋剤等の通常使用される各種助剤を使用することができる。 When the water vapor barrier layer contains a pigment, the blending amount of the resin and the pigment should be in the range of 5 parts by weight or more and 200 parts by weight or less of the resin (dry weight) with respect to 100 parts by weight of the pigment (dry weight). More preferably, the amount is 10 to 150 parts by weight of the resin. In addition to the resin and pigment, the water vapor barrier layer includes various commonly used water-soluble polymers, dispersants, thickeners, water retention agents, antifoaming agents, water resistance agents, dyes, fluorescent dyes, crosslinking agents, etc. Auxiliaries can be used.
本発明において、水蒸気バリア層の塗工量は、乾燥重量で３ｇ／ｍ２以上５０ｇ／ｍ２以下とすることが好ましく、５ｇ／ｍ２以上４０ｇ／ｍ２以下であることがさらに好ましく、７ｇ／ｍ２以上３０ｇ／ｍ２以下であることが特に好ましい。塗工量が３ｇ／ｍ２より少ないと原紙を塗工液が完全に被覆することが困難となり、十分な水蒸気バリア性が得られないことや、ガスバリア層が紙基材に浸透するため、均一なガスバリア性が得られない問題がある。一方、５０ｇ／ｍ２より多いと、塗工時の乾燥負荷が大きくなり、操業面、コスト面の両方の観点より好ましくない。また、本発明において、水蒸気バリア性、ガスバリア層との密着性から、水蒸気バリア層の濡れ張力としては１０ｍＮ／ｍ以上６０ｍＮ／ｍ以下であることが好ましく、１５ｍＮ／ｍ以上５０ｍＮ／ｍ以下であることがより好ましいい。In the present invention, the coating amount of the water vapor barrier layer is preferably 3 g / m 2 or more and 50 g / m 2 or less, more preferably 5 g / m 2 or more and 40 g / m 2 or less in terms of dry weight, 7 g / M 2 or more and 30 g / m 2 or less is particularly preferable. If the coating amount is less than 3 g / m 2, it becomes difficult to completely coat the base paper with the coating liquid, and sufficient water vapor barrier properties cannot be obtained, and the gas barrier layer penetrates into the paper substrate, so that it is uniform. There is a problem that a gas barrier property cannot be obtained. On the other hand, when it is more than 50 g / m 2 , the drying load at the time of coating increases, which is not preferable from the viewpoints of both operation and cost. In the present invention, from the viewpoint of water vapor barrier properties and adhesion to the gas barrier layer, the wet tension of the water vapor barrier layer is preferably 10 mN / m or more and 60 mN / m or less, and 15 mN / m or more and 50 mN / m or less. It is more preferable.
（ガスバリア層）
本発明において、ガスバリア層に使用される水溶性高分子としては、完全ケン化ポリビニルアルコール、部分ケン化ポリビニルアルコール、エチレン共重合ポリビニルアルコール、ポリビニルピロリドン、デンプン、メチルセルロース、カルボキシメチルセルロース、アルギン酸ナトリウムなどを例示することができる。これらの中では、ガスバリア性の点から、ポリビニルアルコール、カルボキシメチルセルロースが好ましく、ポリビニルアルコールが更に好ましい。(Gas barrier layer)
Examples of the water-soluble polymer used in the gas barrier layer in the present invention include fully saponified polyvinyl alcohol, partially saponified polyvinyl alcohol, ethylene copolymerized polyvinyl alcohol, polyvinyl pyrrolidone, starch, methylcellulose, carboxymethylcellulose, and sodium alginate. can do. Among these, from the viewpoint of gas barrier properties, polyvinyl alcohol and carboxymethyl cellulose are preferable, and polyvinyl alcohol is more preferable.
本発明において、ガスバリア層に顔料を含有させることはガスバリア性の点から好ましい。ガスバリア層に使用される顔料としては、カオリン、クレー、エンジニアードカオリン、デラミネーテッドクレー、重質炭酸カルシウム、軽質炭酸カルシウム、マイカ、タルク、二酸化チタン、硫酸バリウム、硫酸カルシウム、酸化亜鉛、珪酸、珪酸塩、コロイダルシリカ、サチンホワイト、マイカなどの無機顔料および密実型、中空型、またはコアーシェル型などの有機顔料などを単独または２種類以上混合して使用することができる。これらの中では、ガスバリア性の点から無機顔料を使用することが好ましく、アスペクト比が１０以上の無機顔料を使用することが更に好ましく、アスペクト比が３０以上の無機顔料を使用することが更に好ましい。ガスバリア層に顔料を含有させた場合、酸素などのガスは顔料を迂回して通過する。このため、顔料を含有していない水溶性高分子からなるガスバリア層と比較して、良好な水蒸気バリア性および高湿度雰囲気下における優れたガスバリア性を有する。 In the present invention, the pigment is preferably contained in the gas barrier layer from the viewpoint of gas barrier properties. As pigments used in the gas barrier layer, kaolin, clay, engineered kaolin, delaminated clay, heavy calcium carbonate, light calcium carbonate, mica, talc, titanium dioxide, barium sulfate, calcium sulfate, zinc oxide, silicic acid, Inorganic pigments such as silicate, colloidal silica, satin white and mica, and organic pigments such as solid type, hollow type and core-shell type can be used singly or in combination. Among these, it is preferable to use an inorganic pigment from the viewpoint of gas barrier properties, it is more preferable to use an inorganic pigment having an aspect ratio of 10 or more, and it is more preferable to use an inorganic pigment having an aspect ratio of 30 or more. . When a pigment is contained in the gas barrier layer, a gas such as oxygen passes around the pigment. For this reason, compared with the gas barrier layer which consists of a water-soluble polymer which does not contain a pigment, it has a favorable water vapor barrier property and an excellent gas barrier property in a high humidity atmosphere.
本発明において、ガスバリア層に含有する顔料と水溶性高分子の配合比率（乾燥重量）は顔料／水溶性高分子が１／１００（重量部）以上１０００／１００（重量部）以下であることが好ましい。顔料の比率が上記範囲外であると充分なガスバリア性が発現しない。なお、本発明において、顔料を水溶性高分子中に配合する際に、顔料がスラリー化したものを添加し混合することが好ましい。 In the present invention, the mixing ratio (dry weight) of the pigment and water-soluble polymer contained in the gas barrier layer is 1/100 (parts by weight) to 1000/100 (parts by weight) of pigment / water-soluble polymer. preferable. If the ratio of the pigment is out of the above range, sufficient gas barrier properties are not exhibited. In the present invention, when the pigment is mixed in the water-soluble polymer, it is preferable to add and mix the slurry of the pigment.
本発明において、ガスバリア層中に界面活性剤を含有していることが重要である。界面活性剤のイオン性は制限されるものではなく、陰イオン性界面活性剤、陽イオン性界面活性剤、両性界面活性剤、非イオン性界面活性剤のいずれの種類でも単独もしくは２種類以上を組み合わせて使用することができる。具体的な種類としては、シリコンーン系界面活性剤、フッ素系界面活性剤、アルコール系界面活性剤、アセチレン基を有するアセチレン系界面活性剤、アセチレン基と２つの水酸基を有するアセチレンジオール系界面活性剤、アルキル基とスルホン酸を有するアルキルスルホン酸系界面活性剤、エステル系界面活性剤、アミド系界面活性剤、アミン系界面活性剤、アルキルエーテル系界面活性剤、フェニルエーテル系界面活性剤、硫酸エステル系界面活性剤、フェノール系界面活性剤などを例示することができる。これらの中では塗料のレベリング性が特に向上する、アセチレンジオール系界面活性剤を使用することが好ましい。なお、塗料のレベリング性が向上すると、ガスバリア層の均一性が向上するため、ガスバリア性が向上する。 In the present invention, it is important that the gas barrier layer contains a surfactant. The ionicity of the surfactant is not limited, and any type of anionic surfactant, cationic surfactant, amphoteric surfactant and nonionic surfactant can be used alone or in combination of two or more. Can be used in combination. Specific types include silicon surfactants, fluorine surfactants, alcohol surfactants, acetylene surfactants having an acetylene group, acetylene diol surfactants having an acetylene group and two hydroxyl groups, Alkyl sulfonic acid surfactants having an alkyl group and a sulfonic acid, ester surfactants, amide surfactants, amine surfactants, alkyl ether surfactants, phenyl ether surfactants, sulfate esters Surfactants, phenolic surfactants and the like can be exemplified. Among these, it is preferable to use an acetylenic diol surfactant that particularly improves the leveling property of the paint. In addition, when the leveling property of a coating material improves, since the uniformity of a gas barrier layer will improve, gas barrier property will improve.
本発明において、ガスバリア層には、水溶性高分子、顔料の他、分散剤、増粘剤、保水剤、消泡剤、耐水化剤、染料、蛍光染料、架橋剤等の通常使用される各種助剤を使用することができる。 In the present invention, in the gas barrier layer, in addition to water-soluble polymers and pigments, various commonly used agents such as dispersants, thickeners, water retention agents, antifoaming agents, water resistance agents, dyes, fluorescent dyes, crosslinking agents, etc. Auxiliaries can be used.
本発明において、ガスバリア層の塗工量は、乾燥重量で０．２ｇ／ｍ２以上２０ｇ／ｍ２以下とすることが好ましい。塗工量が０．２ｇ／ｍ２未満であると均一なガスバリア層を形成することができないため、十分なガスバリア性が得られない問題がある。一方、２０ｇ／ｍ２より多いと、塗工時の乾燥負荷が大きくなり、操業面、コスト面の両方の観点より好ましくない。In the present invention, the coating amount of the gas barrier layer is preferably in a 0.2 g / m 2 or more 20 g / m 2 or less by dry weight. If the coating amount is less than 0.2 g / m 2 , a uniform gas barrier layer cannot be formed, and there is a problem that sufficient gas barrier properties cannot be obtained. On the other hand, when it is more than 20 g / m 2 , the drying load at the time of coating increases, which is not preferable from the viewpoint of both operation and cost.
また、本発明において、ガスバリア層を形成させるための、水溶性高分子及び界面活性剤を含有する塗料は、水系であることが包装材料としてのグリーンケミストリーへのニーズや生産時の作業環境における安全性の確保といった点から好ましい。なお、水系とは塗料の構成成分として有機溶剤を使用しないことである。また、水蒸気バリア層との密着性の観点から、ガスバリア層を形成させる塗料の表面張力を、１０ｍＮ／ｍ以上６０ｍＮ／ｍ以下に調整することが好ましく、１５ｍＮ／ｍ以上５０ｍＮ／ｍ以下に調整することがさらに好ましい。
なお、水蒸気バリア層表面の濡れ張力に対して塗料の表面張力を±２０ｍＮ／ｍとすることが、水蒸気バリア層とガスバリア層との密着性の観点から好ましい。In the present invention, the paint containing the water-soluble polymer and the surfactant for forming the gas barrier layer is water-based and needs for green chemistry as a packaging material and safety in the working environment during production. It is preferable from the viewpoint of securing the property. The aqueous system means that no organic solvent is used as a constituent component of the paint. Further, from the viewpoint of adhesion to the water vapor barrier layer, the surface tension of the coating material for forming the gas barrier layer is preferably adjusted to 10 mN / m or more and 60 mN / m or less, and is adjusted to 15 mN / m or more and 50 mN / m or less. More preferably.
In addition, it is preferable from the viewpoint of adhesion between the water vapor barrier layer and the gas barrier layer that the surface tension of the paint is ± 20 mN / m with respect to the wet tension on the surface of the water vapor barrier layer.
（水蒸気バリア層、ガスバリア層の形成）
本発明において、水蒸気バリア層、ガスバリア層の塗工方法については特に限定されるものではなく、公知の塗工装置を用いることができる。例えば、ブレードコーター、バーコーター、ロールコーター、エアナイフコーター、リバースロールコーター、カーテンコーター、スプレーコーター、サイズプレスコーター、ゲートロールコーターなどが挙げられる。また、塗工層を乾燥させる手法としては、例えば、蒸気加熱ヒーター、ガスヒーター、赤外線ヒーター、電気ヒーター、熱風加熱ヒーター、マイクロウェーブ、シリンダードライヤー等の通常の方法が用いられる。(Formation of water vapor barrier layer and gas barrier layer)
In the present invention, the method for coating the water vapor barrier layer and the gas barrier layer is not particularly limited, and a known coating apparatus can be used. Examples include a blade coater, a bar coater, a roll coater, an air knife coater, a reverse roll coater, a curtain coater, a spray coater, a size press coater, and a gate roll coater. In addition, as a method for drying the coating layer, for example, a normal method such as a steam heater, a gas heater, an infrared heater, an electric heater, a hot air heater, a microwave, a cylinder dryer, or the like is used.
（ラミネート層）
本発明において、紙基材上に水蒸気バリア層、ガスバリア層を設けた紙製バリア材料の少なくとも一方の面に、ポリエチレン、ポリプロピレン、ポリ酢酸ビニル重合体、生物由来フィルム、生分解性フィルムなどのラミネート層を設けることができる。本発明において生物由来フィルムとは、発酵法で得られるプロパンジオールと化石資源由来のテレフタル酸のポリエステル（ＰＴＴ）、大豆ポリオール、ポリウレタンなどの生分解性を有しないバイオプラスチックが挙げられ、生分解性フィルムは、生分解性を有するポリ乳酸（ＰＬＡ）、澱粉樹脂、ポリヒドロキシアルカノエートなどのバイオプラスチックが挙げられる。包装材料として使用する際は、ポリエチレン、ポリプロピレンなどのポリオレフィン系樹脂を主体とすることが、包装材料としての内容物の保護やヒートシールの容易さといった点から好ましい。また、目的に応じてこれらのラミネート層を１層または複数層を設けることができる。(Laminate layer)
In the present invention, a laminate of polyethylene, polypropylene, polyvinyl acetate polymer, bio-derived film, biodegradable film, etc. on at least one surface of a paper barrier material provided with a water vapor barrier layer and a gas barrier layer on a paper substrate. A layer can be provided. In the present invention, the bio-derived film includes bioplastics having no biodegradability such as propanediol obtained by fermentation and polyester (PTT) of terephthalic acid derived from fossil resources, soybean polyol, polyurethane, and the like. Examples of the film include bioplastics such as biodegradable polylactic acid (PLA), starch resin, and polyhydroxyalkanoate. When used as a packaging material, it is preferable that the main component is a polyolefin-based resin such as polyethylene or polypropylene from the viewpoint of protection of contents as the packaging material and ease of heat sealing. Further, one or more of these laminate layers can be provided depending on the purpose.
本発明において、紙基材上に水蒸気バリア層、ガスバリア層を設けた紙製バリア材料の少なくとも一方の面に、ポリエチレン、ポリプロピレン、ポリ酢酸ビニル重合体、生物由来フィルム、生分解性フィルムなどのラミネート層を設けることができる。包装材料として使用する際は、これらの中では、ポリエチレン、ポリプロピレンなどのポリオレフィン系樹脂を主体とすることが、内容物の保護やヒートシールの容易さといった点から好ましい。また、目的に応じてこれらのラミネート層を１層または複数層を設けることができる。本発明において生物由来フィルムとは、発酵法で得られるプロパンジオールと化石資源由来のテレフタル酸のポリエステル（ＰＴＴ）、大豆ポリオール、ポリウレタンなどの生分解性を有しないバイオプラスチックが挙げられ、生分解性フィルムは、生分解性を有するポリ乳酸（ＰＬＡ）、澱粉樹脂、ポリヒドロキシアルカノエートなどのバイオプラスチックが挙げられる。 In the present invention, a laminate of polyethylene, polypropylene, polyvinyl acetate polymer, bio-derived film, biodegradable film, etc. on at least one surface of a paper barrier material provided with a water vapor barrier layer and a gas barrier layer on a paper substrate. A layer can be provided. Among these, when used as a packaging material, it is preferable to mainly use a polyolefin-based resin such as polyethylene or polypropylene from the viewpoint of protecting the contents and facilitating heat sealing. Further, one or more of these laminate layers can be provided depending on the purpose. In the present invention, the bio-derived film includes bioplastics having no biodegradability such as propanediol obtained by fermentation and polyester (PTT) of terephthalic acid derived from fossil resources, soybean polyol, polyurethane, and the like. Examples of the film include bioplastics such as biodegradable polylactic acid (PLA), starch resin, and polyhydroxyalkanoate.
また、ラミネート層の積層方法については特に制限されるものではないが、従来の溶融押し出しラミネート法やフィルムを用いたドライラミネート法、直接溶融コート法など公知の方法を用いることができるが、溶融押し出しラミネート法、あるいはドライラミネート法によりラミネート層を設けることが均一なラミネート層の確保やハンドリングの容易さといった点から好ましい。 Further, the lamination method of the laminate layer is not particularly limited, and a known method such as a conventional melt extrusion lamination method, a dry lamination method using a film, or a direct melt coating method can be used. It is preferable to provide a laminate layer by a laminate method or a dry laminate method from the viewpoint of securing a uniform laminate layer and ease of handling.
（バリアフィルムの貼合）
また、本発明の紙製バリア材料の少なくとも一方の面にバリアフィルムを貼合することもできる。バリアフィルムを貼合することによって、高湿度雰囲気下において優れたガス（酸素）バリア性が発現する。貼合するバリアフィルムは、特に制限されるものではなく、アルミニウム等の金属からなる金属箔、アルミニウム等の各種金属を蒸着させた蒸着フィルム、ポリビニルアルコール、エチレン−ビニルアルコール共重合体、ポリ塩化ビニリデン、ポリアクリロニトリル等の樹脂を主成分としたフィルム、あるいは、これらの樹脂をコーティングしたフィルム、更に酸化珪素や酸化アルミニウム等の無機酸化物を蒸着したセラミック蒸着フィルム等を例示することができる。これらのバリアフィルムの中では、アルミニウム等の各種金属を蒸着させた蒸着フィルム、あるいは無機酸化物を蒸着したセラミック蒸着フィルムが好ましい。また、目的に応じてこれらのフィルムを１層または複数層を貼合することができる。(Binder film bonding)
Moreover, a barrier film can also be bonded to at least one surface of the paper barrier material of the present invention. By bonding the barrier film, an excellent gas (oxygen) barrier property is exhibited in a high humidity atmosphere. The barrier film to be bonded is not particularly limited, and a metal foil made of a metal such as aluminum, a vapor-deposited film on which various metals such as aluminum are vapor-deposited, polyvinyl alcohol, ethylene-vinyl alcohol copolymer, polyvinylidene chloride. Examples thereof include a film mainly composed of a resin such as polyacrylonitrile, a film coated with such a resin, and a ceramic vapor deposited film on which an inorganic oxide such as silicon oxide or aluminum oxide is deposited. Among these barrier films, a vapor-deposited film in which various metals such as aluminum are vapor-deposited, or a ceramic vapor-deposited film in which an inorganic oxide is vapor-deposited is preferable. Moreover, according to the objective, 1 layer or multiple layers of these films can be bonded.
紙製バリア材料とバリアフィルムの貼合方法とについては特に制限されるものではないが、従来の溶融押し出しラミネート法やフィルムを用いたドライラミネート法、直接溶融コート法など公知の方法を用いることができる。
本発明の紙製バリア材料は、包装材、容器、カップ等の包装用途に用いられる紙製バリア包装材料に好適に使用することができる。
本発明の紙製バリア材料は、紙製バリア材料のまま、あるいは各種汎用フィルム、バリアフィルム、アルミ箔等と積層して、食品などの包装材または容器やカップ、または産業用資材などに用いる積層体とすることができる。食品向け包装材として用いる場合は、ヒートシール性を有する樹脂と積層することにより、包装資材としての密閉性を高め、内容物を酸素による酸化や湿気などによる劣化などから守り、保存期間の延長を可能にすることができる。
また、産業用資材として使用する場合においても、酸素や湿気の侵入を抑えることで、腐敗、劣化を防止できるほか、溶剤の臭気が漏れ出るのを防止するフレーバーバリア性などの効果が期待される。The method for bonding the paper barrier material and the barrier film is not particularly limited, but a known method such as a conventional melt extrusion laminating method, a dry laminating method using a film, or a direct melt coating method may be used. it can.
The paper barrier material of the present invention can be suitably used for paper barrier packaging materials used for packaging materials such as packaging materials, containers, and cups.
The paper barrier material of the present invention is a paper barrier material, or laminated with various general-purpose films, barrier films, aluminum foils, etc., and used for packaging materials such as food, containers and cups, or industrial materials. It can be a body. When used as a packaging material for foods, it is laminated with a resin that has heat-sealability to improve the sealing property as a packaging material, protect the contents from oxidation due to oxygen, deterioration due to moisture, etc., and extend the storage period. Can be possible.
In addition, when used as industrial materials, it is possible to prevent rot and deterioration by suppressing the intrusion of oxygen and moisture, and it is expected to have effects such as flavor barrier properties to prevent the odor of solvent from leaking out. .
以下に実施例を挙げて、本発明を具体的に説明するが、もちろんこれらの例に限定される物ではない。なお、特に断らない限り、例中の部および％は、それぞれ重量部、重量％を示す。なお、塗工液及び得られた機能性紙について以下に示す様な評価法に基づいて試験を行った。 EXAMPLES The present invention will be specifically described below with reference to examples, but of course not limited to these examples. In addition, unless otherwise indicated, the part and% in an example show a weight part and weight%, respectively. The coating liquid and the functional paper obtained were tested based on the evaluation method as shown below.
（評価方法）
（１）水蒸気透過度：温度４０±０．５℃、相対湿度９０±２％の条件下で、透湿度測定器（Ｄｒ．Ｌｙｓｓｙ社製、Ｌ８０−４０００）を用いて測定した。なお、ラミネート層を形成させる前の紙製バリア材料を用いて測定した。(Evaluation method)
(1) Water vapor permeability: Measured using a moisture permeability measuring instrument (Dr. Lyssy, L80-4000) under conditions of a temperature of 40 ± 0.5 ° C. and a relative humidity of 90 ± 2%. In addition, it measured using the paper-made barrier materials before forming a laminate layer.
（２）酸素透過度：酸素透過率測定装置（ＭＯＣＯＮ社製、ＯＸ−ＴＲＡＮ２／２１）を使用し、２３℃−０％ＲＨ条件および２３℃−８５％ＲＨ条件にて測定した。なお、ラミネート層を形成させる前の紙製バリア材料を用いて測定した。
（３）表面張力：自動表面張力計（協和界面科学社製、ＤＹ−３００）を使用し、２３℃条件で測定した。
（４）濡れ張力：濡れ張力試験用混合液（株式会社和光純薬製、ぬれ張力試験用混合液）を用いて、ＪＩＳ Ｋ ６７６８に記載のとおり試験を行い、ぬれ張力（ｍＮ／ｍ＝Ｎ／ｍｍ）を測定した。(2) Oxygen permeability: Measured under conditions of 23 ° C.-0% RH and 23 ° C.-85% RH using an oxygen permeability measuring device (manufactured by MOCON, OX-TRAN 2/21). In addition, it measured using the paper-made barrier materials before forming a laminate layer.
(3) Surface tension: An automatic surface tension meter (manufactured by Kyowa Interface Science Co., Ltd., DY-300) was used, and the surface tension was measured at 23 ° C.
(4) Wetting tension: Wet tension (mN / m = N) was tested as described in JIS K 6768 using a wetting tension test mixture (manufactured by Wako Pure Chemical Industries, Ltd., a wetting tension test mixture). / Mm) was measured.
［実施例１］
（紙基材の作製）
カナダ式標準ろ水度（ＣＳＦ）５００ｍｌの広葉樹クラフトパルプ（ＬＢＫＰ）とＣＳＦ５３０ｍｌの針葉樹クラフトパルプ（ＮＢＫＰ）を８０／２０の重量比で配合して、原料パルプとした。原料パルプスラリーに、乾燥紙力増強剤として分子量２５０万のポリアクリルアミド（ＰＡＭ）を対絶乾パルプ重量あたり０．１％、サイズ剤としてアルキルケテンダイマー（ＡＫＤ）を対絶乾パルプ重量あたり０．３５％、湿潤紙力増強剤としてポリアミドエピクロロヒドリン（ＰＡＥＨ）系樹脂を対絶乾パルプ重量あたり０．１５％、さらに歩留剤として分子量１０００万のポリアクリルアミド（ＰＡＭ）を対絶乾パルプ重量あたり０．０８％添加した後、デュオフォーマーＦＭ型抄紙機にて３００ｍ／ｍｉｎの速度で抄紙し、坪量５９ｇ／ｍ２の紙を得た。次いで、得られた紙に固形分濃度２％に調製したポリビニルアルコール（クラレ社製ＰＶＡ１１７）をロッドメタリングサイズプレスで、両面に１．０ｇ／ｍ２塗工、乾燥し、坪量６０ｇ／ｍ２の原紙を得た。得られた原紙をチルドカレンダーを用いて、速度３００ｍｉｎ／ｍ、線圧５０ｋｇｆ／ｃｍ １パスにて平滑処理を行った。[Example 1]
(Preparation of paper substrate)
Canadian standard freeness (CSF) 500 ml of hardwood kraft pulp (LBKP) and CSF 530 ml of softwood kraft pulp (NBKP) were blended at a weight ratio of 80/20 to obtain a raw material pulp. In the raw pulp slurry, polyacrylamide (PAM) having a molecular weight of 2.5 million as a dry paper strength enhancer is 0.1% per dry pulp weight, and alkyl ketene dimer (AKD) as a sizing agent is 0. 35%, Polyamide epichlorohydrin (PAEH) resin as wet paper strength enhancer 0.15% per dry pulp weight, and polyacrylamide (PAM) with molecular weight of 10 million as dry agent After adding 0.08% per weight, paper was made at a speed of 300 m / min with a Duoformer FM paper machine to obtain a paper with a basis weight of 59 g / m 2 . Next, polyvinyl alcohol (PVA117 manufactured by Kuraray Co., Ltd.) prepared to a solid content concentration of 2% on the obtained paper was coated with 1.0 g / m 2 on both sides with a rod metering size press, dried, and a basis weight of 60 g / m. Two base papers were obtained. The obtained base paper was smoothed using a chilled calendar at a speed of 300 min / m and a linear pressure of 50 kgf / cm 1 pass.
（水蒸気バリア層用塗工液の調製）
無機顔料である大粒径エンジニアードカオリン（イメリス社製、製品名：バリサーフＨＸ 粒子径９．０μｍ アスペクト比８０〜１００）に分散剤としてポリアクリル酸ソーダを添加し（対無機顔料０．２部）、セリエミキサーで分散して固形分濃度６０％の大粒径カオリンスラリーを調製した。得られたカオリンスラリー中に水蒸気バリア性樹脂としてスチレン・アクリル系共重合体エマルジョン（サイデン化学社製、製品名：Ｘ−５１１−３７４Ｅ）を無機顔料１００部に対して１００部（固形分）となるように配合し、更にパラフィン系撥水剤（丸芳化学社製、製品名：ＭＹＥ―３５Ｇ、ワックス含有ポリエチレンエマルジョン）を無機顔料１００部に対して、１００部（固形分）となるように配合し、固形分濃度４５％の塗工液Ａを得た。(Preparation of coating solution for water vapor barrier layer)
Polyacrylic acid soda was added as a dispersant to a large particle size engineered kaolin (product name: Varisurf HX, particle diameter 9.0 μm, aspect ratio 80 to 100, manufactured by Imeris Co., Ltd.) which is an inorganic pigment (0.2 part of inorganic pigment) ), And dispersed with a serie mixer to prepare a large particle size kaolin slurry having a solid content of 60%. In the obtained kaolin slurry, 100 parts (solid content) of 100 parts (solid content) of styrene / acrylic copolymer emulsion (product name: X-511-374E, manufactured by Seiden Chemical Co., Ltd.) as a water vapor barrier resin. In addition, paraffinic water repellent (manufactured by Maruyoshi Chemical Co., Ltd., product name: MYE-35G, wax-containing polyethylene emulsion) is added to 100 parts (solid content) with respect to 100 parts of the inorganic pigment. A coating solution A having a solid content concentration of 45% was obtained.
（ガス（酸素）バリア層用塗工液の調製）
水溶性高分子であるポリビニルアルコール（クラレ社製、製品名：ＰＶＡ１１７）を固形分濃度１０％となるよう調製し、得られたポリビニルアルコール溶液中にシリコーン系界面活性剤（サンノプコ社製、製品名：ＳＮウェット１２５）をポリビニルアルコール１００部に対して１部（固形分）となるように配合し、塗工液Ｂを得た。なお、塗工液Ｂの表面張力は４０ｍＮ／ｍであった。(Preparation of coating solution for gas (oxygen) barrier layer)
Polyvinyl alcohol which is a water-soluble polymer (manufactured by Kuraray Co., Ltd., product name: PVA117) was prepared so as to have a solid content concentration of 10%, and a silicone surfactant (manufactured by San Nopco, product name) was added to the obtained polyvinyl alcohol solution. : SN wet 125) was blended so as to be 1 part (solid content) with respect to 100 parts of polyvinyl alcohol to obtain a coating liquid B. The surface tension of the coating liquid B was 40 mN / m.
（紙製バリア材料の作製）
得られた原紙上に塗工液Ａを塗工量（乾燥）１５ｇ／ｍ２となるよう塗工速度３００ｍ／ｍｉｎでブレードコーターを用いて片面塗工、乾燥した後、その上に塗工液Ｂを塗工量（乾燥）５．０ｇ／ｍ２となるよう塗工速度３００ｍ／ｍｉｎでロールコーターを用いて片面塗工し、紙製バリア材料を得た。なお、水蒸気バリア層表面の濡れ張力は４０ｍＮ／ｍであった。(Production of paper barrier material)
On the obtained base paper, the coating liquid A is coated on one side using a blade coater at a coating speed of 300 m / min so that the coating amount (dry) is 15 g / m 2 and dried, and then the coating liquid is coated thereon. B was coated on one side using a roll coater at a coating speed of 300 m / min so that the coating amount (dry) was 5.0 g / m 2 to obtain a paper barrier material. The wetting tension on the surface of the water vapor barrier layer was 40 mN / m.
［実施例２］
ガスバリア層用塗工液において配合する界面活性剤をアセチレンジオール系界面活性剤（日信化学工業社製、製品名：サーフィノールＰＳＡ−３３６）に変更した以外は実施例１と同様にして紙製バリア材料を得た。なお、ガスバリア層用塗工液の表面張力は３０ｍＮ／ｍであった。[Example 2]
Made of paper in the same manner as in Example 1 except that the surfactant blended in the gas barrier layer coating solution was changed to an acetylenic diol surfactant (manufactured by Nissin Chemical Industry Co., Ltd., product name: Surfynol PSA-336). A barrier material was obtained. The surface tension of the gas barrier layer coating solution was 30 mN / m.
［実施例３］
ガスバリア層用塗工液において配合する界面活性剤をアセチレンジオール系界面活性剤（日信化学工業社製、製品名：サーフィノールＰＳＡ−３３６）をポリビニルアルコール１００部に対して１．５部（固形分）となるように配合することに変更した以外は実施例１と同様にして紙製バリア材料を得た。なお、ガスバリア層用塗工液の表面張力は２５ｍＮ／ｍであった。[Example 3]
The surfactant compounded in the coating solution for gas barrier layer is 1.5 parts (solid) of acetylenediol surfactant (manufactured by Nissin Chemical Industry Co., Ltd., product name: Surfynol PSA-336) with respect to 100 parts of polyvinyl alcohol. A paper barrier material was obtained in the same manner as in Example 1 except that the blending was performed so that The surface tension of the gas barrier layer coating solution was 25 mN / m.
［実施例４］
ガスバリア層用塗工液において配合する界面活性剤をアルキルスルホン酸系界面活性剤（日本乳化剤社製、製品名：Ｎｅｗｃｏｌ−２９１−Ｍ）に変更した以外は実施例１と同様にして紙製バリア材料を得た。なお、ガスバリア層用塗工液の表面張力は４５ｍＮ／ｍであった。[Example 4]
A paper barrier was prepared in the same manner as in Example 1 except that the surfactant to be blended in the gas barrier layer coating solution was changed to an alkyl sulfonic acid surfactant (manufactured by Nippon Emulsifier Co., Ltd., product name: Newcol-291-M). Obtained material. The surface tension of the gas barrier layer coating solution was 45 mN / m.
［実施例５］
水蒸気バリア層用塗工液の調製において、撥水剤をパラフィン系撥水剤（星光ＰＭＣ社製、製品名：ＷＲ３９００、パラフィンワックスエマルジョン）に変更した以外は実施例１と同様にして紙製バリア材料を得た。なお、水蒸気バリア層表面の濡れ張力は３５ｍＮ／ｍであった。[Example 5]
A paper barrier was prepared in the same manner as in Example 1 except that the water repellent was changed to a paraffinic water repellent (product name: WR3900, paraffin wax emulsion) in the preparation of the coating solution for the water vapor barrier layer. Obtained material. The wetting tension on the surface of the water vapor barrier layer was 35 mN / m.
［実施例６］
水蒸気バリア層用塗工液の調製において、撥水剤を天然油脂系撥水剤（互応化学工業社製、製品名：ＫＷ―６０６、カルナバワックスエマルジョン）に変更した以外は実施例１と同様にして紙製バリア材料を得た。なお、水蒸気バリア層表面の濡れ張力は５０ｍＮ／ｍであった。[Example 6]
In the preparation of the coating solution for the water vapor barrier layer, the same procedure as in Example 1 was conducted except that the water repellent was changed to a natural oil-based water repellent (product name: KW-606, carnauba wax emulsion). A paper barrier material was obtained. The wetting tension on the surface of the water vapor barrier layer was 50 mN / m.
［実施例７］
実施例１にて得られた紙製バリア材料の両面に共押出しラミネートにより、低密度ポリエチレン（日本ポリエチレン社製、製品名：ＬＣ６０２Ａ）をそれぞれ厚み３０μｍ積層した以外は実施例１と同様にして紙製バリア材料を得た。[Example 7]
A paper was prepared in the same manner as in Example 1 except that low-density polyethylene (manufactured by Nippon Polyethylene Co., Ltd., product name: LC602A) was laminated on both sides of the paper barrier material obtained in Example 1 by coextrusion lamination. A barrier material made was obtained.
［実施例８］
実施例１にて得られた紙製バリア材料のバリア面上にドライラミネートにより直鎖状低密度ポリエチレンフィルム（フタムラ化学社製、製品名：ＬＬ−ＸＭＴＮ、２０μｍ厚）を積層し、非バリア面上（原紙面上）にドライラミネートにより二軸延伸ポリプロピレンフィルム（フタムラ化学社製、製品名：ＦＯＡ、２０μｍ厚）を積層した以外は実施例１と同様にして紙製バリア材料を得た。[Example 8]
On the barrier surface of the paper barrier material obtained in Example 1, a linear low density polyethylene film (manufactured by Phutamura Chemical Co., Ltd., product name: LL-XMTN, 20 μm thickness) is laminated by dry lamination, and the non-barrier surface A paper barrier material was obtained in the same manner as in Example 1 except that a biaxially stretched polypropylene film (product name: FOA, 20 μm thickness) was laminated on the top (on the base paper surface) by dry lamination.
［実施例９］
実施例１にて得られた紙製バリア材料のバリア面上にアルミ蒸着ＰＥＴフィルム（中井工業社製、製品名：ＭＹ−１５）をドライラミネート法にて貼合した以外は実施例１と同様にして紙製バリア材料を得た。[Example 9]
The same as Example 1 except that an aluminum-deposited PET film (manufactured by Nakai Kogyo Co., Ltd., product name: MY-15) was bonded on the barrier surface of the paper barrier material obtained in Example 1 by the dry laminating method. Thus, a paper barrier material was obtained.
［実施例１０］
実施例２にて得られた紙製バリア材料のバリア面上にアルミ蒸着ＰＥＴフィルム（中井工業社製、製品名：ＭＹ−１５）をドライラミネート法にて貼合した以外は実施例１と同様にして紙製バリア材料を得た。[Example 10]
Similar to Example 1 except that an aluminum-deposited PET film (manufactured by Nakai Kogyo Co., Ltd., product name: MY-15) was bonded on the barrier surface of the paper barrier material obtained in Example 2 by the dry laminating method. Thus, a paper barrier material was obtained.
［実施例１１］
実施例１にて得られた紙製バリア材料のバリア面上にアルミナ（セラミック）蒸着ＰＥＴフィルム（凸版印刷社製、製品名：ＧＬ−ＡＲＨ−Ｆ）をドライラミネート法にて貼合した以外は実施例１と同様にして紙製バリア材料を得た。[Example 11]
Except for bonding an alumina (ceramic) vapor-deposited PET film (manufactured by Toppan Printing Co., Ltd., product name: GL-ARH-F) on the barrier surface of the paper barrier material obtained in Example 1 by the dry laminating method. A paper barrier material was obtained in the same manner as in Example 1.
［実施例１２］
実施例１にて得られた紙製バリア材料のバリア面上にＥＶＯＨフィルム（クラレ社製、製品名：エバールフィルム ＥＦ−ＸＬ）をドライラミネート法にて貼合した以外は実施例１と同様にして紙製バリア材料を得た。[Example 12]
An EVOH film (manufactured by Kuraray Co., Ltd., product name: Eval film EF-XL) was bonded to the barrier surface of the paper barrier material obtained in Example 1 by the dry laminating method in the same manner as in Example 1. A paper barrier material was obtained.
［実施例１３］
紙基材をカップ原紙（坪量２７０ｇ／ｍ２）に変更した以外は、実施例１と同様にして紙製バリア材料を得た。さらに、得られた紙製バリア材料のバリア面上にアルミ蒸着ＰＥＴフィルム（中井工業社製、製品名：ＭＹ−１５）をドライラミネート法にて貼合した以外は実施例１と同様にして紙製バリア材料を得た。[Example 13]
A paper barrier material was obtained in the same manner as in Example 1 except that the paper base material was changed to cup base paper (basis weight 270 g / m 2 ). Further, the paper was obtained in the same manner as in Example 1 except that an aluminum-deposited PET film (manufactured by Nakai Kogyo Co., Ltd., product name: MY-15) was bonded on the barrier surface of the obtained paper barrier material by the dry laminating method. A barrier material made was obtained.
［実施例１４］
水蒸気バリア層用塗工液の調製においてパラフィン系撥水剤の配合量を無機顔料１００部に対して、１００部（固形分）から５００部（固形分）に変更し、ガスバリア層用塗工液において配合するシリコーン系界面活性剤の配合量をポリビニルアルコール１００部に対して１部（固形分）から５部（固形分）となるよう変更した以外は実施例１と同様にして紙製バリア材料を得た。なお、水蒸気バリア層表面の濡れ張力は２０ｍＮ／ｍ、このガスバリア層用塗工液の表面張力は２０ｍＮ／ｍであった。[Example 14]
In the preparation of the coating solution for the water vapor barrier layer, the blending amount of the paraffinic water repellent is changed from 100 parts (solid content) to 500 parts (solid content) with respect to 100 parts of the inorganic pigment. A paper barrier material in the same manner as in Example 1 except that the amount of the silicone-based surfactant blended in step 1 was changed from 1 part (solid content) to 5 parts (solid content) with respect to 100 parts of polyvinyl alcohol. Got. The wetting tension on the surface of the water vapor barrier layer was 20 mN / m, and the surface tension of this gas barrier layer coating solution was 20 mN / m.
［実施例１５］
水蒸気バリア層用塗工液の調製においてパラフィン系撥水剤の配合量を無機顔料１００部に対して、１００部（固形分）から１０００部（固形分）に変更し、ガスバリア層用塗工液において配合するシリコーン系界面活性剤の配合量をポリビニルアルコール１００部に対して１部（固形分）から８部（固形分）となるよう変更した以外は実施例１と同様にして紙製バリア材料を得た。なお、水蒸気バリア層表面の濡れ張力は１５ｍＮ／ｍ、このガスバリア層用塗工液の表面張力は１５ｍＮ／ｍであった。[Example 15]
In the preparation of the coating solution for the water vapor barrier layer, the blending amount of the paraffinic water repellent is changed from 100 parts (solid content) to 1000 parts (solid content) with respect to 100 parts of the inorganic pigment. A paper barrier material in the same manner as in Example 1 except that the amount of the silicone-based surfactant blended in step 1 was changed from 1 part (solid content) to 8 parts (solid content) with respect to 100 parts of polyvinyl alcohol. Got. The wetting tension on the surface of the water vapor barrier layer was 15 mN / m, and the surface tension of this gas barrier layer coating solution was 15 mN / m.
［実施例１６］
水蒸気バリア層用塗工液の調製においてパラフィン系撥水剤の配合量を無機顔料１００部に対して、１００部（固形分）から５００部（固形分）に変更し、ガスバリア層用塗工液において配合する界面活性剤をアセチレンジオール系界面活性剤（日信化学工業社製、製品名：サーフィノールＰＳＡ−３３６）に変更し、配合量をポリビニルアルコール１００部に対して１部（固形分）から５部（固形分）となるよう変更した以外は実施例２と同様にして紙製バリア材料を得た。なお、水蒸気バリア層表面の濡れ張力は２０ｍＮ／ｍ、このガスバリア層用塗工液の表面張力は２０ｍＮ／ｍであった。[Example 16]
In the preparation of the coating solution for the water vapor barrier layer, the blending amount of the paraffinic water repellent is changed from 100 parts (solid content) to 500 parts (solid content) with respect to 100 parts of the inorganic pigment. The surfactant to be blended in acetylene diol surfactant (manufactured by Nissin Chemical Industry Co., Ltd., product name: Surfynol PSA-336) was changed to 1 part (solid content) with respect to 100 parts of polyvinyl alcohol. A paper barrier material was obtained in the same manner as in Example 2 except that the content was changed to 5 parts (solid content). The wetting tension on the surface of the water vapor barrier layer was 20 mN / m, and the surface tension of this gas barrier layer coating solution was 20 mN / m.
［実施例１７］
水蒸気バリア層用塗工液の調製において撥水剤をパラフィン系撥水剤（星光ＰＭＣ社製、製品名：ＷＲ３９００、パラフィンワックスエマルジョン）に変更し、配合量を無機顔料１００部に対して、１００部（固形分）から５００部（固形分）に変更し、ガスバリア層用塗工液において配合するシリコーン系界面活性剤の配合量をポリビニルアルコール１００部に対して１部（固形分）から５部（固形分）となるよう変更した以外は実施例１と同様にして紙製バリア材料を得た。なお、水蒸気バリア層表面の濡れ張力は２５ｍＮ／ｍ、このガスバリア層用塗工液の表面張力は２０ｍＮ／ｍであった。[Example 17]
In the preparation of the coating solution for the water vapor barrier layer, the water repellent was changed to a paraffinic water repellent (product name: WR3900, paraffin wax emulsion, manufactured by Seiko PMC), and the blending amount was 100 parts per 100 parts of the inorganic pigment. Parts (solid content) is changed to 500 parts (solid content), and the amount of the silicone surfactant blended in the gas barrier layer coating solution is from 1 part (solid content) to 5 parts per 100 parts of polyvinyl alcohol. A paper barrier material was obtained in the same manner as in Example 1 except that (solid content) was changed. The wetting tension on the surface of the water vapor barrier layer was 25 mN / m, and the surface tension of this gas barrier layer coating solution was 20 mN / m.
［比較例１］
紙基材にガスバリア層、水蒸気バリア層をこの順に設けた以外は実施例１と同様にして紙製バリア材料を得た。[Comparative Example 1]
A paper barrier material was obtained in the same manner as in Example 1 except that a gas barrier layer and a water vapor barrier layer were provided in this order on the paper substrate.
［比較例２］
ガスバリア層用塗工液に界面活性剤を配合しなかった以外は実施例１と同様にして紙製バリア材料を得た。[Comparative Example 2]
A paper barrier material was obtained in the same manner as in Example 1 except that the surfactant was not added to the gas barrier layer coating solution.
［比較例３］
水蒸気バリア層を設けなかった以外は実施例１と同様にして紙製バリア材料を得た。[Comparative Example 3]
A paper barrier material was obtained in the same manner as in Example 1 except that the water vapor barrier layer was not provided.
［比較例４］
ガスバリア層を設けなかった以外は実施例１と同様にして紙製バリア材料を得た。[Comparative Example 4]
A paper barrier material was obtained in the same manner as in Example 1 except that the gas barrier layer was not provided.
表１に示されるように、実施例１〜１７の紙製バリア材料は優れた水蒸気バリア性、ガス（酸素）バリア性を有していた。特に、ポリエチレン樹脂を押し出しラミネートした実施例７、フィルムをドライラミネート法にて貼合した実施例８〜１３は優れた水蒸気バリア性を有していた。
As shown in Table 1, the paper barrier materials of Examples 1 to 17 had excellent water vapor barrier properties and gas (oxygen) barrier properties. In particular, Example 7 in which a polyethylene resin was extruded and laminated, and Examples 8 to 13 in which films were bonded by a dry laminating method had excellent water vapor barrier properties.
Claims (16)
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2016062934 | 2016-03-28 | ||
| JP2016062934 | 2016-03-28 | ||
| JP2016216063 | 2016-11-04 | ||
| JP2016216063 | 2016-11-04 | ||
| PCT/JP2017/012500 WO2017170462A1 (en) | 2016-03-28 | 2017-03-28 | Paper-made barrier material |
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| Publication Number | Publication Date |
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| JP6234654B1 true JP6234654B1 (en) | 2017-11-22 |
| JPWO2017170462A1 JPWO2017170462A1 (en) | 2018-04-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| JP2017546258A Active JP6234654B1 (en) | 2016-03-28 | 2017-03-28 | Paper barrier material |
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| US (1) | US20190270289A1 (en) |
| EP (1) | EP3437860B1 (en) |
| JP (1) | JP6234654B1 (en) |
| KR (1) | KR20180126516A (en) |
| CN (1) | CN109070563B (en) |
| AU (1) | AU2017244605A1 (en) |
| WO (1) | WO2017170462A1 (en) |
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- 2017-03-28 CN CN201780020851.4A patent/CN109070563B/en active Active
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| US11280049B2 (en) | 2018-10-26 | 2022-03-22 | Oji Holdings Corporation | Gas barrier laminate and method for producing same |
| US11905662B2 (en) | 2019-03-18 | 2024-02-20 | Nippon Paper Industries Co., Ltd. | Paper barrier material |
Also Published As
| Publication number | Publication date |
|---|---|
| EP3437860A4 (en) | 2019-09-18 |
| CN109070563B (en) | 2022-05-03 |
| WO2017170462A1 (en) | 2017-10-05 |
| EP3437860A1 (en) | 2019-02-06 |
| EP3437860B1 (en) | 2021-06-09 |
| KR20180126516A (en) | 2018-11-27 |
| AU2017244605A1 (en) | 2018-11-15 |
| CN109070563A (en) | 2018-12-21 |
| US20190270289A1 (en) | 2019-09-05 |
| JPWO2017170462A1 (en) | 2018-04-05 |
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