JP6233875B2 - Portable high-pressure hose emergency cut-off tool and high-pressure hose replacement method using the same - Google Patents

Portable high-pressure hose emergency cut-off tool and high-pressure hose replacement method using the same Download PDF

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JP6233875B2
JP6233875B2 JP2013124887A JP2013124887A JP6233875B2 JP 6233875 B2 JP6233875 B2 JP 6233875B2 JP 2013124887 A JP2013124887 A JP 2013124887A JP 2013124887 A JP2013124887 A JP 2013124887A JP 6233875 B2 JP6233875 B2 JP 6233875B2
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JP2015001242A (en
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▲隆▼男 久保
▲隆▼男 久保
和彦 緑川
和彦 緑川
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株式会社交通建設
有限会社高萩自工
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Description

本発明は、高圧ホース内部の流路を遮断して、損傷部位から流体の流出を阻止する技術に関する。   The present invention relates to a technique for blocking a flow path inside a high-pressure hose to prevent outflow of fluid from a damaged site.

従来、油、空気、水等の流体をポンプ等によって数十KPa〜数十MPaオーダの高圧とし、これを内部で流通させて用いる高圧ホースがある。高圧ホースの用途としては、各種作業装置の駆動や高圧水の噴射による洗浄等様々である。高圧ホースは、一般に、その配置の自由度や作業性の利便さから、ゴムや樹脂等の素材によって可撓性を有するものが多く、油圧シリンダ、エアブレーキ等の装置に油圧ホースやエアホースとして用いられている。
こうした高圧ホースには、磨耗や接触等により、外表面から内壁面に及ぶ損傷が発生することがある。その場合、高圧ホースが接続されているポンプの駆動を停止した後、高圧ホースの両端に取り付けられている継手やバルブ等から高圧ホースを取り外して、継手やバルブ等に栓をするという方法が用いられることが多い。
2. Description of the Related Art Conventionally, there is a high-pressure hose that uses a fluid such as oil, air, water or the like with a high pressure of the order of several tens of KPa to several tens of MPa using a pump or the like and circulates the fluid inside. Applications of the high-pressure hose include various operations such as driving various working devices and cleaning by jetting high-pressure water. High pressure hoses are generally flexible due to materials such as rubber and resin due to their freedom of placement and convenience of work, and are used as hydraulic hoses and air hoses for devices such as hydraulic cylinders and air brakes. It has been.
Such a high-pressure hose may be damaged from the outer surface to the inner wall surface due to wear or contact. In that case, after stopping the pump connected to the high-pressure hose, remove the high-pressure hose from the joint or valve attached to both ends of the high-pressure hose and plug the joint or valve. It is often done.

ここで、高圧ホースを備える機械のひとつに、客車や貨物車が走行する線路のレールや枕木の点検及びこれらの交換、バラストの突き固め作業等の保守作業に用いられる、マルチプルタイタンパーやバラストレギュレータ等の保守用車輌がある。この保守作業は、線路上に移動可能な保守用車輌を配置して行う必要があるため、客車や貨物車が走行しない夜間等の時間帯に、保守作業を行うための所定の時間(閉鎖時間)が設定される。この閉鎖時間が終わると客車や貨物車の運行が始まる。そのため、保守作業を行うことはできなくなるので、保守作業には迅速さが求められる。そこで、例えば保守作業中に、保守用車輌の油圧ホースが損傷した場合、線路上に保守用車輌を停車した上で上記のように油圧ホースを交換して、継手やバルブ等に栓をすることは、時間がかかるため、大きな問題となる。   Here, multiple tie tampers and ballast regulators used for maintenance work such as inspection and replacement of rails and sleepers on railroad tracks on which passenger cars and freight cars run, ballast tamping work, etc. There are maintenance vehicles. Since this maintenance work needs to be carried out by placing a maintenance vehicle that can move on the railroad track, a predetermined time (the closing time) for carrying out the maintenance work in a time zone such as at night when a passenger car or a freight car does not travel. ) Is set. After this closing time, passenger cars and freight cars begin to operate. Therefore, since maintenance work cannot be performed, the maintenance work is required to be quick. So, for example, if the hydraulic hose of the maintenance vehicle is damaged during maintenance work, stop the maintenance vehicle on the track, replace the hydraulic hose as described above, and plug the joints, valves, etc. Is a big problem because it takes time.

また、長さが4、5mと比較的長い油圧ホースが複数あり、それらの各々の継手が一箇所に10〜20個密接して配設されている場合もある。この場合、複数の油圧ホースの長い胴部分が積層されることが多く、損傷した油圧ホースを手繰り寄せて、その油圧ホースの継手を他の高圧ホースから選別する作業に時間がかかる。よって、上記のように高圧ホースを継手等から取り外して栓をするのではなく、線路上で、応急的に油の流出を迅速に阻止して、当該保守用車輌を速やかに線路から退避させる技術が求められていた。   Moreover, there are a plurality of relatively long hydraulic hoses having a length of 4 and 5 m, and there are cases where 10 to 20 joints are arranged in close contact with each other. In this case, long trunk portions of a plurality of hydraulic hoses are often stacked, and it takes time to pick up damaged hydraulic hoses and sort the joints of the hydraulic hoses from other high-pressure hoses. Therefore, instead of removing the high-pressure hose from the joint or the like and plugging it as described above, it is possible to quickly prevent the oil outflow on the railroad and quickly evacuate the maintenance vehicle from the railroad. Was demanded.

こうした問題に対し、従来、高圧ホースを直接遮断するという技術はなく、敢えて検討すると、例えば、損傷部位に粘着テープを巻きつけて、内部の流体の流出を阻止するという方法が考えられる。しかし高圧ホースは、通常の水道ホース等と異なり、内部の流体の圧力が数十KPa〜数十MPaと比較的大きいため、ポンプが動作すると、粘着テープが直ちに剥離してしまう。
また他にも、高圧ホースに適用できる技術を探してみると、特許文献1に記載の技術がある。これは、ホースの損傷箇所に所定の大きさの切込を入れて損傷箇所を拡大した後、この損傷箇所からホースの内部に基盤材を挿入し、この内部基盤材と、ホースの外部に当接させた基盤材とをボルトとナットで締め付け、損傷箇所を遮断するという技術である。
Conventionally, there is no technique for directly blocking the high-pressure hose with respect to such a problem. For example, a method of wrapping an adhesive tape around a damaged portion to prevent the fluid from flowing out can be considered. However, unlike a normal water hose or the like, the high-pressure hose has a relatively large internal fluid pressure of several tens of KPa to several tens of MPa, so that when the pump is operated, the adhesive tape is immediately peeled off.
In addition, when searching for a technique applicable to a high-pressure hose, there is a technique described in Patent Document 1. This is done by making a cut of a predetermined size in the damaged part of the hose and expanding the damaged part, and then inserting the base material into the hose from this damaged part and hitting this internal base material and the outside of the hose. This is a technique of tightening the contacted base material with bolts and nuts to block the damaged part.

特開2011−033183号公報JP 2011-033183 A

しかし、高圧ホースは、内部の耐圧性を高めるため、その内層と外層は強固に形成されることが多く、加えて、これら両層の間に鋼線等からなる補強層が形成されていることもある。そのため、特許文献1の技術のごとく、損傷部位に外表面から内壁面まで切り込みを入れる作業を行う場合、通常の水道ホース等よりもこうした作業に時間がかかってしまう。さらに、高圧ホースの内外で各々基盤材を対向させて、これらを連結して締め付ける作業も必要となるため、一層時間がかかってしまう。そのため特許文献1の技術は、高圧ホース内部の流路を迅速に遮断するという点においては、現実には有効ではない。
本発明は上記に鑑みてなされたものであって、損傷した高圧ホース内部の流路を迅速に遮断することのできる作業性のよい工具を提供するものである。
However, in order to increase the pressure resistance of the high pressure hose, the inner layer and the outer layer are often formed firmly, and in addition, a reinforcing layer made of steel wire or the like is formed between these two layers. There is also. Therefore, like the technique of patent document 1, when performing the operation | work which cuts into a damaged site | part from an outer surface to an inner wall surface, such work will take time rather than a normal water supply hose etc. Furthermore, since it is also necessary to make the base materials face each other inside and outside the high-pressure hose and to connect and tighten them, it takes more time. Therefore, the technique of Patent Document 1 is not actually effective in that the flow path inside the high-pressure hose is quickly blocked.
This invention is made | formed in view of the above, Comprising: It provides the tool with sufficient workability | operativity which can interrupt | block the flow path inside the damaged high pressure hose rapidly.

上記課題を解決するために、本発明に係る携帯型高圧ホース応急遮断工具のある態様を、線路の保守作業に用いられる車輌に備えられ、層内に鋼製の補強層を有し、前記車輌のエンジンの作動に伴うポンプの駆動により高圧の油が内部の流路を流通する高圧ホースを、外部から挟み込んで前記流路を保守現場で応急的に遮断する携帯型高圧ホース応急遮断工具であって、一方の端部に、前記高圧ホースに当接する第一当接面を有する第一挟持部材と、前記第一当接面に対向配置され前記第一当接面との間に配置された前記高圧ホースに当接する第二当接面を備えた第二挟持部材と、外周面にねじ溝が形成され、前記第一挟持部材の第一当接面の反対側の端部に前記第一挟持部材をねじ送り可能に結合された軸部材と、当該軸部材のねじ溝と螺合するねじ溝が内周面に形成されたナット部を有するとともに、前記第二挟持部材が結合されたC字状のフレームとを有し、前記第一当接面及び前記第二当接面には、各々連続する凸曲形状の稜からなる稜線が正対して形成され、前記第一挟持部材及び前記第二挟持部材は、横断面の形状が、前記軸部材の軸を挟む両側からそれぞれ前記稜に向かって互いに対称的に直線状に延び、前記稜を頂点とする三角形状の領域を含むように、前記稜に連続して設けられた一組の平面をそれぞれ備え、前記第一挟持部材には、前記高圧ホースが当接する部位よりも前記フレーム寄りの位置に前記軸部材の軸に平行な貫通孔が形成され、前記第二挟持部材には、一端が前記第二挟持部材の前記稜線上に固定され、前記第二挟持部材の前記稜線から前記第一挟持部材の前記稜線に向かって延び、他端が前記貫通孔に挿通されたガイド棒が備えられ、前記第一挟持部材の前記フレーム側の端部には、前記フレームの前記第一挟持部材側の端部に係合可能に形成された形状を有するガイド部が形成され、前記ガイド棒及び前記ガイド部により、前記第一挟持部材の前記稜線を前記第二挟持部材の前記稜線と正対させた姿勢を保持したまま、前記軸部材を回転して前記第一挟持部材を前記第二挟持部材側へ変位自在に構成し、前記車輌のエンジンが始動して前記高圧ホースの遮断位置に前記高圧が加えられた状態において前記高圧の油の流出を阻止することとした。 In order to solve the above problems, a portable high-pressure hose emergency shut-off tool according to an aspect of the present invention is provided in a vehicle used for track maintenance work, and has a steel reinforcing layer in the layer, and the vehicle This is a portable high-pressure hose emergency shut-off tool that inserts a high-pressure hose in which high-pressure oil circulates in the internal flow path by driving the pump accompanying the operation of the engine and temporarily shuts off the flow path at the maintenance site. The first holding member having a first contact surface that contacts the high-pressure hose at one end and the first contact surface disposed opposite to the first contact surface A second clamping member having a second abutting surface that abuts on the high-pressure hose, a thread groove is formed on the outer peripheral surface, and the first clamping member has an end on the opposite side to the first abutting surface. A shaft member coupled so that the clamping member can be screw-fed, and a thread groove and a screw of the shaft member A threaded groove having a nut portion formed on an inner peripheral surface, and a C-shaped frame to which the second clamping member is coupled, and the first abutting surface and the second abutting surface Each of which is formed with a ridge line made up of continuous convex curved ridges facing each other, and the first clamping member and the second clamping member have a cross-sectional shape from both sides sandwiching the shaft of the shaft member, respectively. Each of the first clamping members includes a pair of planes that are continuously provided on the ridge so as to include a triangular region that extends linearly symmetrically toward the ridge and has the ridge as a vertex. Is formed with a through-hole parallel to the shaft of the shaft member at a position closer to the frame than the portion with which the high-pressure hose abuts, and one end of the second clamping member has the ridgeline of the second clamping member Fixed on the first ridge line of the second clamping member A guide rod extending toward the ridge line of the holding member and having the other end inserted into the through hole is provided, and the end of the first holding member on the frame side is on the first holding member side of the frame A guide portion having a shape formed to be engageable with the end portion of the first clamping member is formed by the guide rod and the guide portion so that the ridge line of the first clamping member faces the ridge line of the second clamping member. The first pinching member is configured to be displaceable to the second pinching member side by rotating the shaft member while maintaining the above posture, and the vehicle engine is started and the high pressure hose is brought into the shut-off position of the high pressure hose. In this state, the high-pressure oil was prevented from flowing out.

この構成によれば、軸部材を回転させると、第一挟持部材がねじ送り動作により第二挟持部材側へ変位する。高圧ホースは、第一当接面と第二当接面により左右から挟まれる。このとき、軸部材の回転トルクから導かれる軸力が、押圧力として高圧ホースに加えられる。そして第一挟持部材と第二挟持部材との間に挟まれた高圧ホースが、凸曲形状の稜線が形成された当接面によって強力に押し潰され、高圧ホース内部の流路が遮断される。加えて、軸部材のねじ溝とナット部のねじ溝との間に摩擦力が生じるので、第一挟持部材が第二挟持部材から離れる方向に容易に変位することがない。   According to this configuration, when the shaft member is rotated, the first clamping member is displaced toward the second clamping member by the screw feeding operation. The high pressure hose is sandwiched from the left and right by the first contact surface and the second contact surface. At this time, the axial force derived from the rotational torque of the shaft member is applied to the high-pressure hose as a pressing force. The high pressure hose sandwiched between the first clamping member and the second clamping member is strongly crushed by the contact surface on which the convex ridgeline is formed, and the flow path inside the high pressure hose is blocked. . In addition, since a frictional force is generated between the screw groove of the shaft member and the screw groove of the nut portion, the first holding member is not easily displaced in the direction away from the second holding member.

また前記2つの挟持部材の当接面に、各々連続する凸曲形状の稜からなる稜線が形成され、当該2つの稜線を正対させてもよい。この構成により、稜線どうしを正対させて高圧ホースを押し潰すので、高圧ホース内部の流路を効率的に遮断できる。
また前記第一挟持部材に前記軸部材の軸に平行な貫通孔を形成し、当該貫通孔に挿通されたガイド棒をさらに備えることとしてもよい。この構成により、第一挟持部材が第二挟持部材側へ変位するときの直進性が向上するので、高圧ホースを遮断する際の操作性をより向上できる。特に2つの挟持部材の当接面に、各々凸曲形状の稜線が形成されている場合、当該2つの稜線を正対させた姿勢を保持して第一挟持部材を変位させるとき、第一挟持部材が、軸部材の軸中心に回動することを防止するので、高圧ホースをより効率よく押し潰すことができる。
Further, a ridge line composed of continuous curved ridges may be formed on the contact surfaces of the two holding members, and the two ridge lines may be directly opposed. With this configuration, the high-pressure hose is crushed with the ridge lines facing each other, so that the flow path inside the high-pressure hose can be efficiently blocked.
Further, a through hole parallel to the axis of the shaft member may be formed in the first clamping member, and a guide rod inserted through the through hole may be further provided. With this configuration, since the straightness when the first clamping member is displaced toward the second clamping member is improved, the operability when the high-pressure hose is shut off can be further improved. In particular, when convexly shaped ridge lines are formed on the contact surfaces of the two clamping members, when the first clamping member is displaced while maintaining the posture in which the two ridge lines are directly opposed, Since the member is prevented from rotating around the axis of the shaft member, the high-pressure hose can be crushed more efficiently.

また前記第一挟持部材の前記フレーム側の端部の形状を、前記フレームの前記第一挟持部材側の端部に係合可能に形成されたガイド部を形成してもよい。この構成により、第一挟持部材が第二挟持部材側へ変位するときの直進性が向上するので、高圧ホースを遮断する際の操作性をより向上できる。特に2つの挟持部材の当接面に、各々凸曲形状の稜線が形成されている場合、当該2つの稜線を正対させた姿勢を保持して第一挟持部材を変位させるとき、第一挟持部材が、軸部材の軸中心に回動することを防止するので、高圧ホースをより効率よく押し潰すことができる。   Moreover, you may form the guide part formed so that the shape of the edge part by the side of the said 1st clamping member on the said 1st clamping member side of the said frame could be engaged. With this configuration, since the straightness when the first clamping member is displaced toward the second clamping member is improved, the operability when the high-pressure hose is shut off can be further improved. In particular, when convexly shaped ridge lines are formed on the contact surfaces of the two clamping members, when the first clamping member is displaced while maintaining the posture in which the two ridge lines are directly opposed, Since the member is prevented from rotating around the axis of the shaft member, the high-pressure hose can be crushed more efficiently.

また本発明に係る高圧ホースの交換方法のある態様を、線路の保守作業に用いられる移動可能な車輌に備えられ、層内に鋼製の補強層を有し、前記車輌のエンジンの作動に伴うポンプの駆動により高圧の油が内部の流路を流通する高圧ホースが損傷した場合に当該高圧ホースを交換する方法であって、前記エンジンを停止する停止ステップと、前記エンジンが停止した状態で、前記ある態様の携帯型高圧ホース応急遮断工具を用いて、前記損傷した高圧ホースを、前記第一挟持部材の前記稜線を前記第二挟持部材の前記稜線と正対させた姿勢を保持したまま、前記軸部材を回転して前記第一挟持部材を前記第二挟持部材側へ変位し、前記第一挟持部材と前記第二挟持部材との間に挟み込んで内部の流路を遮断する応急遮断ステップと、前記車輌のエンジンを始動させて前記ポンプを駆動する再始動ステップと、前記駆動により前記高圧ホースの遮断位置に再度、前記高圧が加えられた状態において前記高圧の油の流出の阻止する高圧下遮断ステップと、前記高圧ホースに前記携帯型高圧ホース応急遮断工具が挟み込まれ前記内部の流路を遮断した状態のまま、前記応急遮断ステップを行った場所から前記車輌を移動して退避させる移動ステップと、前記移動ステップの後、前記損傷した高圧ホースを交換する交換ステップと、を有することとした。 A certain aspect of the method for replacing a high-pressure hose according to the present invention is provided in a movable vehicle used for track maintenance work, and has a steel reinforcing layer in the layer, which is accompanied by operation of the engine of the vehicle. When a high-pressure hose in which high-pressure oil circulates in an internal flow path is damaged by driving a pump, the high-pressure hose is replaced, and in the stop step of stopping the engine, the engine is stopped, Using the portable high-pressure hose emergency shut-off tool according to the aspect, the damaged high-pressure hose is maintained in a posture in which the ridge line of the first clamping member is directly opposed to the ridge line of the second clamping member, An emergency blocking step of rotating the shaft member to displace the first clamping member toward the second clamping member and sandwiching the first clamping member between the first clamping member and the second clamping member to block the internal flow path. And the car A restart step for starting the engine and driving the pump; and a high-pressure shut-off step for preventing outflow of the high-pressure oil when the high pressure is applied again to the shut-off position of the high-pressure hose by the driving. The portable high pressure hose emergency shut-off tool is sandwiched in the high-pressure hose and the vehicle is moved away from the place where the emergency shut-off step is performed while the internal flow path is shut off; And replacing the damaged high-pressure hose after the moving step.

この構成により、高圧ホースが損傷した場所で、高圧ホースを交換する時間が無くても、内部の流路を応急的に遮断し、その状態のまま車輌を別の場所に移動する。よって高圧ホースが損傷した場所で高圧ホースを交換する時間が無い場合であっても、高圧ホース内部から流体の過剰な流出を阻止することができる。   With this configuration, even if there is no time to replace the high-pressure hose at the place where the high-pressure hose is damaged, the internal flow path is interrupted immediately, and the vehicle is moved to another place in that state. Therefore, even if there is no time to replace the high-pressure hose at the place where the high-pressure hose is damaged, excessive outflow of fluid from the inside of the high-pressure hose can be prevented.

従って、本発明のある態様によれば、軸部材を回転させるだけで、高圧ホースの内部の流路が遮断されるので、高圧ホースを継手から取り外す時間や、切り込みを入れる作業等の時間がかからない。よって、損傷した高圧ホース内部の流路を迅速に遮断できる。
また、一旦第一挟持部材をねじ送りして高圧ホースを押し潰せば、第一挟持部材の位置を容易に変位させないので、内部の流路を遮断した状態で、高圧ホース内部の流体に圧力が加えられても、流路の遮断状態を強固に保持できる。
Therefore, according to an aspect of the present invention, the flow path inside the high-pressure hose is blocked only by rotating the shaft member, so that it does not take time to remove the high-pressure hose from the joint or to make a cut. . Therefore, the damaged flow path inside the high-pressure hose can be quickly shut off.
In addition, once the first clamping member is screwed and the high pressure hose is crushed, the position of the first clamping member is not easily displaced. Even if added, the blocking state of the flow path can be firmly maintained.

本実施形態に係る携帯型高圧ホース応急遮断工具を説明する正面図である。It is a front view explaining the portable high-pressure hose emergency shut-off tool concerning this embodiment. 本実施形態に係る携帯型高圧ホース応急遮断工具を説明する平面図である。It is a top view explaining the portable high-pressure hose emergency cutoff tool concerning this embodiment. 第一挟持部材が変位した状態を説明する図である。It is a figure explaining the state which the 1st clamping member displaced. 第一挟持部材が変位した状態を説明する図である。It is a figure explaining the state which the 1st clamping member displaced. 本実施形態に係る携帯型高圧ホース応急遮断工具の使用方法を説明する概略斜視図である。It is a schematic perspective view explaining the usage method of the portable high-pressure hose emergency cutoff tool which concerns on this embodiment. 本発明の他の実施形態に係る携帯型高圧ホース応急遮断工具を説明する概略斜視図である。It is a schematic perspective view explaining the portable high-pressure hose emergency cutoff tool which concerns on other embodiment of this invention.

本発明の実施形態に係る携帯型高圧ホース応急遮断工具は、線路の保守用車輌において用いられる油圧ホースを挟んで、内部の流路を遮断するために用いられる。流路を流通する流体である油に加えられる圧力は、15〜35MPaとされる。以下、その構成を、図面を参照して説明する。なお、図中に示された携帯型高圧ホース応急遮断工具を構成する各部材や装置の形状、大きさ又は比率は適宜簡略化及び誇張して示されている。   The portable high-pressure hose emergency cut-off tool according to the embodiment of the present invention is used to cut off an internal flow path with a hydraulic hose used in a track maintenance vehicle interposed therebetween. The pressure applied to the oil that is the fluid flowing through the flow path is 15 to 35 MPa. The configuration will be described below with reference to the drawings. In addition, the shape, size, or ratio of each member or device constituting the portable high-pressure hose emergency shut-off tool shown in the drawing is appropriately simplified and exaggerated.

(構成)
本発明の実施形態に係る携帯型高圧ホース応急遮断工具1は、図1に示すように、高圧ホース9を同軸線上で両側から挟みこむ、第一挟持部材2及び第二挟持部材3を有する。また携帯型高圧ホース応急遮断工具1は、第二挟持部材3に固設されたガイド棒10を有する。また携帯型高圧ホース応急遮断工具1は、第一挟持部材2に固着された円筒軸受4と、円筒軸受4に連結された軸部材5と、軸部材5と螺合するナット部6とを有する。また携帯型高圧ホース応急遮断工具1は、ナット部6と第二挟持部材3を支持するフレーム7を有する。また携帯型高圧ホース応急遮断工具1は、軸部材5を回転させるハンドル部8を有する。これらの部材はいずれもステンレス製である。
(Constitution)
As shown in FIG. 1, the portable high-pressure hose emergency cutoff tool 1 according to the embodiment of the present invention includes a first clamping member 2 and a second clamping member 3 that sandwich a high-pressure hose 9 from both sides on a coaxial line. The portable high-pressure hose emergency cutoff tool 1 has a guide bar 10 fixed to the second holding member 3. The portable high-pressure hose emergency shut-off tool 1 has a cylindrical bearing 4 fixed to the first clamping member 2, a shaft member 5 connected to the cylindrical bearing 4, and a nut portion 6 screwed with the shaft member 5. . The portable high-pressure hose emergency cutoff tool 1 has a frame 7 that supports the nut portion 6 and the second clamping member 3. The portable high-pressure hose emergency cutoff tool 1 has a handle portion 8 that rotates the shaft member 5. These members are all made of stainless steel.

第一挟持部材2は、全体が角柱形状とされ、その側面の長手方向が、軸部材の軸線方向に直交配置される。またその断面が、図2に示すように、高圧ホース9側に縮径する略五角形状とされ、その終端は滑らかな凸曲形状の稜が形成された第一当接面2aとなる。第一当接面2aは、図1に示すように、この凸曲形状の稜が第一挟持部材2の上端から下端に亘って連続形成され、第一挟持部材2の高圧ホース9側の端部の稜線を形成している。第一挟持部材2は、このように構成された上で、高圧ホース9の外側面9aに当接する。   The first sandwiching member 2 has a prismatic shape as a whole, and the longitudinal direction of the side surface thereof is arranged orthogonal to the axial direction of the shaft member. Moreover, as shown in FIG. 2, the cross section is made into the substantially pentagon shape diameter-reduced to the high-pressure hose 9 side, and the termination | terminus is the 1st contact surface 2a in which the smooth convex-shaped edge was formed. As shown in FIG. 1, the first abutting surface 2 a is formed by continuously forming the convex ridge from the upper end to the lower end of the first clamping member 2, and the end of the first clamping member 2 on the high pressure hose 9 side. The ridgeline of the part is formed. The 1st clamping member 2 contact | abuts on the outer surface 9a of the high pressure hose 9 after being comprised in this way.

また第一挟持部材2は、軸部材5の軸に平行に形成された貫通孔2bを有し、貫通孔2bには、ガイド部材10が挿設されている。ガイド棒10は、その一端部が、ナット部6側へ水平に突出するように、第二挟持部材3に固設され、第一挟持部材2の軸方向の変位をガイドする。この構成により、後述するように、上記した2つの稜線を正対させた姿勢を保持して第一挟持部材2を第二挟持部材3側へ変位させるとき、第一挟持部材が、軸部材の軸中心に回動することを防止する。   The first clamping member 2 has a through hole 2b formed parallel to the axis of the shaft member 5, and a guide member 10 is inserted into the through hole 2b. The guide rod 10 is fixed to the second holding member 3 so that one end thereof protrudes horizontally toward the nut portion 6, and guides the axial displacement of the first holding member 2. With this configuration, as will be described later, when the first clamping member 2 is displaced toward the second clamping member 3 while maintaining the posture in which the above-described two ridge lines face each other, the first clamping member is Prevents pivoting about the axis.

また第一挟持部材2のフレーム7側の下端にはガイド部2cが、フレーム7に係合可能に形成されている。ガイド部2cはフレーム7の第一挟持部材2側の端部を上方から挟むように、フレーム7に係合している。この構成により、後述するように、上記した2つの稜線を正対させた姿勢を保持して第一挟持部材2を第二挟持部材3側へ変位させるとき、第一挟持部材が、軸部材の軸中心に回動することを防止する。   A guide portion 2 c is formed at the lower end of the first clamping member 2 on the frame 7 side so as to be engageable with the frame 7. The guide portion 2c is engaged with the frame 7 so as to sandwich the end portion of the frame 7 on the first clamping member 2 side from above. With this configuration, as will be described later, when the first clamping member 2 is displaced toward the second clamping member 3 while maintaining the posture in which the above-described two ridge lines face each other, the first clamping member is Prevents pivoting about the axis.

第二挟持部材3は、第一挟持部材2と同様、全体が角柱形状とされ、その側面の長手方向が、軸部材の軸線方向に直交配置される。またその断面が、図2に示すように、高圧ホース9側に縮径する略五角形状とされ、その終端は滑らかな凸曲形状の稜が形成された第二当接面3aとなる。第二当接面3aは、図1に示すように、この凸曲形状の稜が第二挟持部材3の上端から下端に亘って連続形成され、第二挟持部材3の高圧ホース9側の端部の稜線を形成している。第二挟持部材3は、このように構成された上で、高圧ホース9の外側面9aに当接する。   Similar to the first clamping member 2, the second clamping member 3 has a prismatic shape as a whole, and the longitudinal direction of the side surface thereof is arranged orthogonal to the axial direction of the shaft member. Moreover, as shown in FIG. 2, the cross section is made into the substantially pentagon shape which diameter-reduces to the high-pressure hose 9 side, The termination | terminus is the 2nd contact surface 3a in which the smooth convex-shaped ridge was formed. As shown in FIG. 1, the second abutting surface 3 a is formed such that the convex ridge is continuously formed from the upper end to the lower end of the second clamping member 3, and the end of the second clamping member 3 on the high pressure hose 9 side. The ridgeline of the part is formed. The 2nd clamping member 3 contact | abuts on the outer surface 9a of the high pressure hose 9 after being comprised in this way.

図1に示すように、第二当接面3aは第一当接面2aに対向配置され、高圧ホース9は第一当接面2aと第二当接面3aとの間に配置されている。また第一挟持第一部材2の稜線と、第二挟持部材3の稜線とは正対するように配置されている。よって、後述するように、第一挟持第一部材2が第二挟持部材3側へ変位すると、第一挟持部材2及び第二挟持部材3は、各々上記のように構成された稜線どうしを正対させて高圧ホース9を押し潰すので、第一当接面2a及び第二当接面3aはいずれも高圧ホース9を剪断することがない。そして高圧ホース9に大きな押圧力を加えて、高圧ホース9内部の流路を遮断できる。   As shown in FIG. 1, the second contact surface 3a is disposed opposite to the first contact surface 2a, and the high-pressure hose 9 is disposed between the first contact surface 2a and the second contact surface 3a. . Moreover, the ridgeline of the 1st clamping 1st member 2 and the ridgeline of the 2nd clamping member 3 are arrange | positioned so as to oppose. Therefore, as will be described later, when the first clamping first member 2 is displaced toward the second clamping member 3, the first clamping member 2 and the second clamping member 3 each correct the ridge lines configured as described above. Since the high-pressure hose 9 is crushed against the first contact surface 2a and the second contact surface 3a, neither the high-pressure hose 9 is sheared. Then, a large pressing force can be applied to the high pressure hose 9 to block the flow path inside the high pressure hose 9.

円筒軸受4は、第一挟持部材2の第一当接面2aの反対側の端部に固着され、図中の双方向回転矢印で示すような軸部材5の回転運動を、図中の双方向直線矢印で示すような第一挟持部材2の直進運動に変換する。
軸部材5の外周面には、ねじ溝5aが形成されている。このねじ溝5aと螺合するねじ溝6aが、ナット部6の内周面に形成されている。これにより、第一挟持部材2は、軸部材5によって、ねじ送り可能に結合されている。また軸部材5の、円筒軸受4と反対側の端部5cは断面六角形状とされる。また、端部5cには挿通孔5bが形成され、この挿通孔5bの中に略円柱状のハンドル部8が挿設されている。ハンドル部8を回転させることで、軸部材5を回転させることができる。
The cylindrical bearing 4 is fixed to the opposite end portion of the first abutting surface 2a of the first clamping member 2, and the rotational movement of the shaft member 5 as shown by the bidirectional rotation arrow in the figure is performed in both directions in the figure. The first pinching member 2 is converted into a straight movement as indicated by a directional arrow.
A thread groove 5 a is formed on the outer peripheral surface of the shaft member 5. A thread groove 6 a that engages with the thread groove 5 a is formed on the inner peripheral surface of the nut portion 6. Thereby, the 1st clamping member 2 is couple | bonded by the shaft member 5 so that screw feeding is possible. Further, the end 5c of the shaft member 5 opposite to the cylindrical bearing 4 has a hexagonal cross section. Further, an insertion hole 5b is formed in the end portion 5c, and a substantially cylindrical handle portion 8 is inserted into the insertion hole 5b. The shaft member 5 can be rotated by rotating the handle portion 8.

ハンドル部8の両端は中央部よりもやや拡径形成され、挿通孔5bの直径よりも大きくされている。これにより、ハンドル部8が、軸部材5の軸線と直交する方向に変位自在とされるので、挿通孔5bから露出する部分の長さを、手前側(図1中下側)と奥側(図1中上側)とで自在に調節できる。
フレーム7は略C字状に形成され、一方の端部7bには第二挟持部材3が固着され、他方の端部7cにはナット部6が固着されている。これにより、第一挟持部材2は、軸部材5が回転することで、第二挟持部材3とナット部6との間を、図中の双方向直線矢印で示すように、変位自在に構成されている。また軸部材5は、図中の双方向回転矢印で示すように、正逆自在に回転し、その回転方向によって、第一挟持部材2の変位は、第二挟持部材3側へもナット部6側へも切替えられる。
Both ends of the handle portion 8 are formed with a slightly larger diameter than the central portion, and are larger than the diameter of the insertion hole 5b. As a result, the handle portion 8 can be displaced in a direction perpendicular to the axis of the shaft member 5, so that the length of the portion exposed from the insertion hole 5 b is set to the front side (lower side in FIG. 1) and the rear side ( It can be freely adjusted with the upper side in FIG.
The frame 7 is formed in a substantially C shape, and the second holding member 3 is fixed to one end 7b, and the nut portion 6 is fixed to the other end 7c. As a result, the first clamping member 2 is configured to be displaceable between the second clamping member 3 and the nut portion 6 as indicated by a two-way linear arrow in the figure as the shaft member 5 rotates. ing. Further, the shaft member 5 rotates in a forward and reverse direction as indicated by a bi-directional rotation arrow in the figure, and the displacement of the first clamping member 2 is also moved to the second clamping member 3 side by the rotation direction. It is also switched to the side.

高圧ホース9は、内層9dと外層9bとの間に、鋼線による補強層9cが配設されている。
本実施形態に係る携帯型高圧ホース応急遮断工具1は、上記した構成により、ハンドル部8を用いて軸部材5を回転させると、第一挟持部材2がねじ送り動作により第二挟持部材3側へ変位する。第一当接面2aと第二当接面3aが高圧ホース9の外表面9aに当接し、高圧ホース9は、図1、2に示すように、第一挟持部材2及び第二挟持部材3に左右から挟まれる。さらに続けて軸部材5を回転させると、軸部材5の回転トルクから導かれる軸力が、押圧力として高圧ホース9に加えられる。そして、図3、4に示すように、第一挟持部材2と第二挟持部材3との間でこれらと同軸線上に挟まれた高圧ホース9が、凸曲形状の稜線が形成された第一当接面2aと第二当接面3aによって強力に押し潰され、高圧ホース9内部の流路が遮断される。このとき、軸部材5のねじ溝5aとナット部6のねじ溝6aとの間に摩擦力が生じるので、第一挟持部材2が第二挟持部材3から離れる方向に、容易に変位することがない。
In the high-pressure hose 9, a reinforcing layer 9c made of steel wire is disposed between the inner layer 9d and the outer layer 9b.
In the portable high-pressure hose emergency shut-off tool 1 according to the present embodiment, when the shaft member 5 is rotated using the handle portion 8 with the above-described configuration, the first clamping member 2 is moved to the second clamping member 3 side by a screw feeding operation. Displace to The first abutment surface 2a and the second abutment surface 3a abut against the outer surface 9a of the high pressure hose 9, and the high pressure hose 9 includes the first clamping member 2 and the second clamping member 3 as shown in FIGS. Between the left and right. When the shaft member 5 is further rotated, the axial force derived from the rotational torque of the shaft member 5 is applied to the high pressure hose 9 as a pressing force. As shown in FIGS. 3 and 4, the high-pressure hose 9 sandwiched between the first sandwiching member 2 and the second sandwiching member 3 on the same coaxial line as the first sandwiching member 2 and the first sandwiching member 3 is formed with a convex ridgeline. The contact surface 2a and the second contact surface 3a are strongly crushed and the flow path inside the high-pressure hose 9 is blocked. At this time, since a frictional force is generated between the screw groove 5a of the shaft member 5 and the screw groove 6a of the nut portion 6, the first holding member 2 can be easily displaced in a direction away from the second holding member 3. Absent.

(高圧ホースの交換方法)
次に、本実施形態に係る携帯型高圧ホース応急遮断工具1を2つ用いて行う高圧ホースの交換方法を説明する。ここで高圧ホース9は、保守用車輌であるバラストレギュレータの作業装置であるスタビライザーを駆動させる油圧ホースとする。スタビライザーは、バラストの初期沈下を行う作業装置である。この油圧ホースは、作動流体である油に圧力を加えるポンプ(不図示)に取り付けられ、このポンプはバラストレギュレータのエンジンの駆動に連動して動作するものとする。また、高圧ホース9に生じた損傷は、高圧ホース9の外表面9aから内壁面9eまで貫通する裂傷であるが、高圧ホース9は切断には至っていないものとする。
(How to replace the high pressure hose)
Next, a method for replacing the high-pressure hose performed using two portable high-pressure hose emergency shut-off tools 1 according to the present embodiment will be described. Here, the high pressure hose 9 is a hydraulic hose that drives a stabilizer that is a working device of a ballast regulator that is a maintenance vehicle. The stabilizer is a working device that performs the initial settlement of the ballast. This hydraulic hose is attached to a pump (not shown) that applies pressure to oil as a working fluid, and this pump operates in conjunction with the driving of the ballast regulator engine. Moreover, although the damage which generate | occur | produced in the high pressure hose 9 is a laceration which penetrates from the outer surface 9a of the high pressure hose 9 to the inner wall surface 9e, the high pressure hose 9 shall not be cut | disconnected.

まず、保守作業を行う作業者は、高圧ホース9に配設された作動油タンクレベルセンサ(不図示)の表示等により、高圧ホース9の損傷を検知したら、一旦保守作業を中止する。そして線路上でバラストレギュレータのエンジンを停止し、当該高圧ホース9内部に圧油を供給するポンプの動作を停止する。ポンプからは約17MPaの圧力が加えられた圧油が供給されるものとする。
次に、作業者は、本実施形態に係る携帯型高圧ホース応急遮断工具1をひとつ用意し、図1に示すように、第一挟持部材2と第二挟持部材3との間に、高圧ホース9の損傷部位よりポンプ側の任意の位置を配置する。このとき高圧ホース9の中心位置が、軸部材5の軸線上となるように配置する。
First, when an operator who performs maintenance work detects damage to the high-pressure hose 9 based on a display of a hydraulic oil tank level sensor (not shown) disposed in the high-pressure hose 9, the maintenance work is temporarily stopped. And the engine of a ballast regulator is stopped on a track | line, and the operation | movement of the pump which supplies pressure oil inside the said high pressure hose 9 is stopped. Pressure oil to which a pressure of about 17 MPa is applied is supplied from the pump.
Next, the operator prepares one portable high-pressure hose emergency cut-off tool 1 according to the present embodiment, and, as shown in FIG. 1, between the first clamping member 2 and the second clamping member 3, the high-pressure hose. Arrange an arbitrary position on the pump side from the 9 damage site. At this time, the high pressure hose 9 is arranged so that the center position is on the axis of the shaft member 5.

次に、ハンドル部8を用いて軸部材5を回転させ、第一挟持部材2を第二挟持部材3側へ変位させる。第一挟持部材2の第一当接面2aが高圧ホース9の外表面9aに当接した後、さらに第一挟持部材2を送り込む。そして、高圧ホース9を,凸曲形状の稜線が形成された第一当接面2aと、同様に凸曲形状の稜線が形成された第二当接面3aとの間で押し潰す。これにより、図4に示すように、高圧ホース9の内壁面9eを密着させ、高圧ホース9内部の流路を遮断する(応急遮断ステップ)。   Next, the shaft member 5 is rotated using the handle portion 8 to displace the first clamping member 2 to the second clamping member 3 side. After the first contact surface 2a of the first clamping member 2 contacts the outer surface 9a of the high-pressure hose 9, the first clamping member 2 is further fed. Then, the high-pressure hose 9 is crushed between the first contact surface 2a on which the convex ridgeline is formed and the second contact surface 3a on which the convex ridgeline is similarly formed. As a result, as shown in FIG. 4, the inner wall surface 9e of the high-pressure hose 9 is brought into close contact, and the flow path inside the high-pressure hose 9 is blocked (emergency blocking step).

高圧ホース9の内壁面9eが密着すると、高圧ホース9から伝達される反力が増加する。作業者はこの反力の増加を感じたら、ハンドル部8の回転を停止する。
次に、作業者はもうひとつの携帯型高圧ホース応急遮断工具1を用いて、上記同様、第一挟持部材2と第二挟持部材3との間に、高圧ホース9の損傷部位より作動油タンク側の任意の位置を配置する。以下、この位置において、携帯型高圧ホース応急遮断工具1により、高圧ホース9内部の流路を遮断する動作は上記と同様である。これにより、高圧ホース9が、損傷部位を挟んだポンプ側と作動油タンク側との2箇所で遮断され、損傷部位から油の流出が停止する。
When the inner wall surface 9e of the high pressure hose 9 is in close contact, the reaction force transmitted from the high pressure hose 9 increases. When the operator feels an increase in the reaction force, the rotation of the handle portion 8 is stopped.
Next, the operator uses another portable high-pressure hose emergency shut-off tool 1 between the first clamping member 2 and the second clamping member 3 from the damaged portion of the high-pressure hose 9 as described above. Arrange any position on the side. Hereinafter, at this position, the operation of blocking the flow path inside the high-pressure hose 9 by the portable high-pressure hose emergency cutoff tool 1 is the same as described above. As a result, the high-pressure hose 9 is blocked at two locations on the pump side and the hydraulic oil tank side across the damaged portion, and oil outflow stops from the damaged portion.

次に、この2つの携帯型高圧ホース応急遮断工具1を高圧ホース9に挟み込んだ状態のまま、バラストレギュレータのエンジンを再び始動する。エンジンの始動に伴い、高圧ホース9に接続されたポンプが動作を開始する。ポンプを動作させると、所定の圧力が、携帯型高圧ホース応急遮断工具1が挟み込んでいる高圧ホース9の高圧側の遮断位置に加わる。高圧ホース9は携帯型高圧ホース応急遮断工具1により強固に遮断されているため、圧油は遮断位置より先に移動できず、損傷位置から流出することはない。尚、この圧油は当該高圧ホース9に連結されているリリーフバルブ(不図示)から他の経路にバイパスされ、ポンプに還流することとなる。   Next, the ballast regulator engine is restarted while the two portable high-pressure hose emergency shut-off tools 1 are sandwiched between the high-pressure hoses 9. As the engine starts, the pump connected to the high-pressure hose 9 starts operating. When the pump is operated, a predetermined pressure is applied to the high-pressure side shut-off position of the high-pressure hose 9 sandwiched by the portable high-pressure hose emergency shut-off tool 1. Since the high-pressure hose 9 is firmly shut off by the portable high-pressure hose emergency shut-off tool 1, the pressure oil cannot move before the shut-off position and does not flow out from the damaged position. The pressure oil is bypassed to another path from a relief valve (not shown) connected to the high-pressure hose 9 and is returned to the pump.

次に、作業者は、バラストレギュレータを線路上から、保守用車両の待避所である基地線へ移動する(移動ステップ)。このとき、バラストレギュレータの高圧ホース9と携帯型高圧ホース応急遮断工具1とは、上記した遮断状態のまま結合している。これは、一旦、第一挟持部材2をねじ送りして高圧ホース9を押し潰せば、ねじ溝間の摩擦力が第一挟持部材2の位置を容易に変位させないからである。よって内部の流路を遮断した状態で、高圧ホース9内部の油に圧力が加えられても、流路の遮断状態を強固に保持できる。これにより、高圧ホース9に携帯型高圧ホース応急遮断工具1が挟み込まれた状態のまま、応急遮断ステップを行った線路上からバラストレギュレータを移動させることができる。   Next, the worker moves the ballast regulator from the track to a base line that is a shelter for the maintenance vehicle (moving step). At this time, the high-pressure hose 9 of the ballast regulator and the portable high-pressure hose emergency shut-off tool 1 are coupled in the above-described shut-off state. This is because once the first clamping member 2 is screwed and the high-pressure hose 9 is crushed, the frictional force between the screw grooves does not easily displace the position of the first clamping member 2. Therefore, even if pressure is applied to the oil inside the high-pressure hose 9 in a state where the internal flow path is blocked, the blocked state of the flow path can be firmly maintained. Thereby, a ballast regulator can be moved from the track | line which performed the emergency cutoff step, with the portable high-pressure hose emergency cutoff tool 1 sandwiched in the high-pressure hose 9.

そして、バラストレギュレータを基地線に退避させれば、バラストレギュレータが停車していた線路上を、他の保守用車輌が通過したり作業したりすることが可能となるので、保守作業の遅延が拡大しない。
また、基地線上に退避したバラストレギュレータにおいては、損傷した高圧ホース9をその両端の継手から取り外し、新しい高圧ホースに交換する(交換ステップ)。上記のようにして、本実施形態に係る高圧ホースの交換方法が構成される。
And if the ballast regulator is retracted to the base line, it becomes possible for other maintenance vehicles to pass through and work on the track where the ballast regulator has stopped, thus increasing the delay in maintenance work. do not do.
Further, in the ballast regulator retracted on the base line, the damaged high-pressure hose 9 is removed from the joints at both ends thereof and replaced with new high-pressure hoses (exchange step). As described above, the high-pressure hose replacement method according to the present embodiment is configured.

本実施形態に係る高圧ホースの交換方法によれば、高圧ホース9が損傷した線路上で、高圧ホース9を交換する時間が無くても、内部の流路を応急的に遮断し、その状態のまま保守用車輌を基地線に移動する。よって迅速な作業が求められる線路の保守作業において、高圧ホース9が損傷した線路上で高圧ホース9を交換する時間が無い場合であっても、高圧ホース9内部から油の過剰な流出を阻止することができる。   According to the method for replacing a high-pressure hose according to the present embodiment, even if there is no time to replace the high-pressure hose 9 on the line where the high-pressure hose 9 is damaged, the internal flow path is interrupted immediately, Move the maintenance vehicle to the base line. Therefore, in the maintenance work of the track that requires quick work, even if there is no time to replace the high-pressure hose 9 on the track where the high-pressure hose 9 is damaged, excessive oil leakage from the inside of the high-pressure hose 9 is prevented. be able to.

本実施形態に係る携帯型高圧ホース応急遮断工具1の遮断能力を実証するために、耐圧試験を行った。
試験には、油圧用の鋼線補強ゴムホース(プラッサー&トイラー社製 定格圧力21MPa、長さ2m)を、内径が9.5mm及び12mmのものを2種類用意した。
これら2種類の内径の高圧ホースの一端を、リリーフバルブを介してポンプに接続し、高圧ホースをその中間位置で切断した後、切断位置からポンプ側150mmの位置で、図5に示すように、本実施形態に係る携帯型高圧ホース応急遮断工具1を用いて遮断した。尚、見やすいように、図中の遮断位置は、実際より切断位置に近接した位置に示している。その後、ポンプから下記の各々の圧力を加えた油を流入させ、遮断した箇所に圧力を加えて遮断状態とし、その後30分間における損傷部位からの油の流出を観察した。
(1)試験1:17.5MPa
(2)試験2:21.0MPa
(3)試験3:32.0MPa
2種類の内径の高圧ホース9に関して、(1)〜(3)いずれの場合も、30分間、油漏れは確認されなかった。これにより、本実施形態に係る携帯型高圧ホース応急遮断工具1の遮断能力を実証できた。
In order to verify the shut-off capability of the portable high-pressure hose emergency shut-off tool 1 according to this embodiment, a pressure resistance test was performed.
In the test, two types of steel wire reinforced rubber hoses for hydraulic use (Plasser & Toyler, rated pressure 21 MPa, length 2 m) with inner diameters of 9.5 mm and 12 mm were prepared.
After connecting one end of these two types of high-pressure hoses with an inner diameter to the pump via a relief valve and cutting the high-pressure hose at its intermediate position, at a position 150 mm from the cutting position on the pump side, as shown in FIG. It cut off using the portable high-pressure hose emergency cut-off tool 1 according to the present embodiment. For easy viewing, the blocking position in the figure is shown at a position closer to the cutting position than the actual position. Thereafter, oils with the following respective pressures were introduced from the pump, pressure was applied to the blocked locations to establish a shut-off state, and oil outflow from the damaged site was observed for 30 minutes thereafter.
(1) Test 1: 17.5 MPa
(2) Test 2: 21.0 MPa
(3) Test 3: 32.0 MPa
With respect to the high-pressure hose 9 having two types of inner diameters, no oil leakage was confirmed for 30 minutes in any of the cases (1) to (3). Thereby, the interruption | blocking capability of the portable high-pressure hose emergency interruption | blocking tool 1 which concerns on this embodiment has been demonstrated.

(効果)
本実施形態に係る携帯型高圧ホース応急遮断工具1は、凸曲形状の稜線が形成された第一当接面2aと、同様に凸曲形状の稜線が形成された第二当接面3aとの間に高圧ホース9を挟む構成とされる。そして、第一挟持第一部材2が第二挟持部材3側へ変位すると、第一挟持部材2及び第二挟持部材3は、各々の稜線どうしを正対させて高圧ホース9を押し潰す。よって比較的堅牢な高圧ホース9であっても、内部の流路を遮断できる。
また本実施形態に係る携帯型高圧ホース応急遮断工具1は、軸部材5を回転させるためにハンドル部8を回転させるだけでよいので、簡易な構造とすることができるとともに携帯性がよい。また、電気・電子部品を特段必要としないので、雨風等の環境下であっても、故障する確率が低い。
(effect)
The portable high-pressure hose emergency cutoff tool 1 according to the present embodiment includes a first contact surface 2a on which a convex ridge line is formed, and a second contact surface 3a on which a convex ridge line is formed. The high-pressure hose 9 is sandwiched between them. And if the 1st clamping 1st member 2 displaces to the 2nd clamping member 3 side, the 1st clamping member 2 and the 2nd clamping member 3 will mutually oppose each ridgeline, and will crush the high pressure hose 9. FIG. Therefore, even the relatively robust high-pressure hose 9 can block the internal flow path.
Moreover, since the portable high-pressure hose emergency cutoff tool 1 according to the present embodiment only needs to rotate the handle portion 8 to rotate the shaft member 5, it can have a simple structure and is portable. In addition, since no special electrical / electronic parts are required, the probability of failure is low even under rainy wind.

また本実施形態に係る携帯型高圧ホース応急遮断工具1は、ハンドル部8が、軸部材5の軸線と直交する方向に変位自在に挿設されるので、挿通孔5bから露出する部分の長さを、手前側(図1中下側)と奥側(図1中上側)とで自在に調節できる。よって、軸部材5を回転させる際、挿通孔5bから露出する部分の長さを、半回転ごとに手前側が長くなるように変位させれば、軸部材5をスムーズに回転させるので、携帯型高圧ホース応急遮断工具1の作業性がより向上する。   In the portable high-pressure hose emergency shut-off tool 1 according to the present embodiment, the handle portion 8 is inserted so as to be displaceable in a direction orthogonal to the axis of the shaft member 5, so the length of the portion exposed from the insertion hole 5 b Can be freely adjusted between the front side (lower side in FIG. 1) and the rear side (upper side in FIG. 1). Therefore, when the shaft member 5 is rotated, if the length of the portion exposed from the insertion hole 5b is displaced so that the front side becomes longer every half rotation, the shaft member 5 is smoothly rotated. The workability of the hose emergency cutoff tool 1 is further improved.

(その他)
尚、第一挟持部材2及び第二挟持部材3の形状は、本実施形態に記載の形状に限られるものではなく、適宜変更されてよい。例えば、図6に示すように、第一挟持部材2を、平面状の第一当接面2a及び、4つの直方体状の固定部2dから構成し、この第一当接面2aと第二挟持部材3の第二当接面3aとの間で、高圧ホース9を挟む構成としてもよい。
(Other)
In addition, the shape of the 1st clamping member 2 and the 2nd clamping member 3 is not restricted to the shape as described in this embodiment, You may change suitably. For example, as shown in FIG. 6, the first clamping member 2 is composed of a planar first abutting surface 2a and four rectangular parallelepiped fixing portions 2d, and the first abutting surface 2a and the second clamping member It is good also as a structure which pinches | interposes the high voltage | pressure hose 9 between the 2nd contact surfaces 3a of the member 3. FIG.

また、本実施形態に係る携帯型高圧ホース応急遮断工具1の素材は、ステンレスに限定されず、鉄等他の金属や強化樹脂製であってもよい。またナット部や第二挟持部材は、フレーム7とは個別に形成された後フレーム7と固着されて構成されてもよいし、最初からフレーム7と一体形成されてもよい。
また、高圧ホースは、ゴム製であっても樹脂製であってもよい。また高圧ホースは、外層と内層との間に補強層が設けられた構造に限定されるものでなく、数十KPa以上の比較的大きな圧力が加えられる流体が流通するものであれば、他の構造であってもよい。
Moreover, the raw material of the portable high-pressure hose emergency cutoff tool 1 according to the present embodiment is not limited to stainless steel, and may be made of other metals such as iron or reinforced resin. The nut portion and the second clamping member may be formed separately from the frame 7 and then fixed to the frame 7 or may be formed integrally with the frame 7 from the beginning.
The high pressure hose may be made of rubber or resin. The high-pressure hose is not limited to a structure in which a reinforcing layer is provided between the outer layer and the inner layer, and any other fluid can be used as long as a fluid to which a relatively large pressure of several tens of KPa or more flows. It may be a structure.

また本発明が適用される高圧ホースは、線路の保守用車輌に用いられる高圧ホースに限定されるものではなく、土木建設作業用の重機や、高圧で水を噴出して被洗浄物を洗浄する高圧洗浄器等、数十KPa以上の比較的大きな圧力が加えられる流体が流通するホースに用いることができる。
また、高圧ホース9は、損傷が発生して、内部の流路を遮断する必要がある状態である限り、切断状態であってもなくてもよい。損傷状態は裂傷でもピンホールでもよい。
Further, the high-pressure hose to which the present invention is applied is not limited to the high-pressure hose used in the track maintenance vehicle, and heavy equipment for civil engineering construction work or water is jetted at high pressure to wash the object to be cleaned. It can be used for a hose in which a fluid to which a relatively large pressure of several tens of KPa or more is circulated, such as a high pressure washer.
Further, the high-pressure hose 9 may or may not be in a cut state as long as damage occurs and the internal flow path needs to be blocked. The damaged state may be a laceration or a pinhole.

1 携帯型高圧ホース応急遮断工具
2 第一挟持部材
2a 第一当接面
2b 貫通孔
2c ガイド部
3 第二挟持部材
3a 第二当接面
4 回転軸受
5 軸部材
5a ねじ溝(軸部材)
5b 挿通孔
6 ナット部
6a ねじ溝(ナット部)
7 フレーム
8 ハンドル部
9 高圧ホース
10 ガイド棒
DESCRIPTION OF SYMBOLS 1 Portable high-pressure hose emergency cutoff tool 2 1st clamping member 2a 1st contact surface 2b Through-hole 2c Guide part 3 2nd clamping member 3a 2nd contact surface 4 Rotating bearing 5 Shaft member 5a Thread groove (shaft member)
5b Insertion hole 6 Nut part 6a Thread groove (nut part)
7 Frame 8 Handle 9 High-pressure hose 10 Guide rod

Claims (3)

線路の保守作業に用いられる車輌に備えられ、層内に鋼製の補強層を有し、前記車輌のエンジンの作動に伴うポンプの駆動により高圧の油が内部の流路を流通する高圧ホースを、外部から挟み込んで前記流路を保守現場で応急的に遮断する携帯型高圧ホース応急遮断工具であって、
一方の端部に、前記高圧ホースに当接する第一当接面を有する第一挟持部材と、
前記第一当接面に対向配置され前記第一当接面との間に配置された前記高圧ホースに当接する第二当接面を備えた第二挟持部材と、
外周面にねじ溝が形成され、前記第一挟持部材の第一当接面の反対側の端部に前記第一挟持部材をねじ送り可能に結合された軸部材と、
当該軸部材のねじ溝と螺合するねじ溝が内周面に形成されたナット部を有するとともに、前記第二挟持部材が結合されたC字状のフレームとを有し、
前記第一当接面及び前記第二当接面には、各々連続する凸曲形状の稜からなる稜線が正対して形成され、
前記第一挟持部材及び前記第二挟持部材は、横断面の形状が、前記軸部材の軸を挟む両側からそれぞれ前記稜に向かって互いに対称的に直線状に延び、前記稜を頂点とする三角形状の領域を含むように、前記稜に連続して設けられた一組の平面をそれぞれ備え、
前記第一挟持部材には、前記高圧ホースが当接する部位よりも前記フレーム寄りの位置に前記軸部材の軸に平行な貫通孔が形成され、
前記第二挟持部材には、一端が前記第二挟持部材の前記稜線上に固定され、前記第二挟持部材の前記稜線から前記第一挟持部材の前記稜線に向かって延び、他端が前記貫通孔に挿通されたガイド棒が備えられ、
前記第一挟持部材の前記フレーム側の端部には、前記フレームの前記第一挟持部材側の端部に係合可能に形成された形状を有するガイド部が形成され、
前記ガイド棒及び前記ガイド部により、前記第一挟持部材の前記稜線を前記第二挟持部材の前記稜線と正対させた姿勢を保持したまま、前記軸部材を回転して前記第一挟持部材を前記第二挟持部材側へ変位自在に構成し、
前記車輌のエンジンが始動して前記高圧ホースの遮断位置に前記高圧が加えられた状態において前記高圧の油の流出を阻止することを特徴とする携帯型高圧ホース応急遮断工具。
A high pressure hose is provided in a vehicle used for track maintenance work, has a steel reinforcing layer in the layer, and high pressure oil flows through an internal flow path by driving a pump accompanying the operation of the engine of the vehicle. , A portable high-pressure hose emergency shut-off tool that sandwiches from outside and shuts off the flow path at the maintenance site,
A first clamping member having a first contact surface that contacts the high-pressure hose at one end;
A second holding member provided with a second contact surface that is disposed opposite to the first contact surface and that is disposed between the first contact surface and the high pressure hose;
A shaft member formed with a thread groove on the outer peripheral surface, and coupled to the end of the first holding member opposite to the first contact surface so that the first holding member can be screwed;
A screw groove to be screwed with the screw groove of the shaft member has a nut portion formed on the inner peripheral surface, and a C-shaped frame to which the second clamping member is coupled,
On the first abutment surface and the second abutment surface, ridge lines each consisting of continuous convex ridges are formed facing each other,
Each of the first clamping member and the second clamping member has a triangular cross-sectional shape extending linearly symmetrically from both sides sandwiching the shaft of the shaft member toward the ridge, and having the ridge as a vertex. Each including a set of planes provided continuously to the ridge so as to include a region of shape,
In the first clamping member, a through-hole parallel to the axis of the shaft member is formed at a position closer to the frame than a portion where the high-pressure hose contacts.
One end of the second clamping member is fixed on the ridge line of the second clamping member, extends from the ridge line of the second clamping member toward the ridge line of the first clamping member, and the other end of the second clamping member. A guide rod inserted through the hole is provided,
A guide portion having a shape formed so as to be engageable with an end portion on the first clamping member side of the frame is formed on the end portion on the frame side of the first clamping member,
The shaft member is rotated to hold the first clamping member while maintaining a posture in which the ridge line of the first clamping member is directly opposed to the ridge line of the second clamping member by the guide rod and the guide portion. It is configured to be displaceable to the second clamping member side,
A portable high-pressure hose emergency shut-off tool that prevents the high-pressure oil from flowing out in a state where the engine of the vehicle is started and the high pressure is applied to the high-pressure hose shut-off position.
前記第二挟持部材は、前記C字状のフレームの開口部の内面との間に隙間を有するように前記C字状のフレームの一方の端面でのみ前記フレームと結合され、
前記C字状のフレームの他方の端部側に位置する前記軸部材と前記第一挟持部材との結合部と、前記第二挟持部材の前記フレームとの結合部とが、同一直線上に揃っていることを特徴とする請求項1に記載の携帯型高圧ホース応急遮断工具。
It said second clamping member is coupled to the frame only at one end face of the C-shaped frame so as to have a gap between the inner surface of the opening portion of the C-shaped frame,
A coupling portion between the shaft member located on the other end side of the C-shaped frame and the first clamping member and a coupling portion between the frame of the second clamping member are aligned on the same straight line. The portable high-pressure hose emergency shut-off tool according to claim 1, wherein
線路の保守作業に用いられる移動可能な車輌に備えられ、層内に鋼製の補強層を有し、前記車輌のエンジンの作動に伴うポンプの駆動により高圧の油が内部の流路を流通する高圧ホースが損傷した場合に当該高圧ホースを交換する方法であって、
前記エンジンを停止する停止ステップと、
前記エンジンが停止した状態で、請求項1又は2に記載の携帯型高圧ホース応急遮断工具を用いて、前記損傷した高圧ホースを、前記第一挟持部材の前記稜線を前記第二挟持部材の前記稜線と正対させた姿勢を保持したまま、前記軸部材を回転して前記第一挟持部材を前記第二挟持部材側へ変位し、前記第一挟持部材と前記第二挟持部材との間に挟み込んで内部の流路を遮断する応急遮断ステップと、
前記車輌のエンジンを始動させて前記ポンプを駆動する再始動ステップと、
前記駆動により前記高圧ホースの遮断位置に再度、前記高圧が加えられた状態において前記高圧の油の流出の阻止する高圧下遮断ステップと、
前記高圧ホースに前記携帯型高圧ホース応急遮断工具が挟み込まれ前記内部の流路を遮断した状態のまま、前記応急遮断ステップを行った場所から前記車輌を移動して退避させる移動ステップと、
前記移動ステップの後、前記損傷した高圧ホースを交換する交換ステップと、
を有することを特徴とする高圧ホースの交換方法。
It is provided in a movable vehicle used for track maintenance work, has a steel reinforcing layer in the layer, and high-pressure oil circulates in the internal flow path by driving the pump accompanying the operation of the engine of the vehicle. A method of replacing a high pressure hose when the high pressure hose is damaged,
A stopping step of stopping the engine;
The portable high-pressure hose emergency cut-off tool according to claim 1 or 2, wherein the engine is stopped, the damaged high-pressure hose is connected to the ridge line of the first clamping member, and the second clamping member is While maintaining the posture of facing the ridgeline, the shaft member is rotated to displace the first clamping member toward the second clamping member, and between the first clamping member and the second clamping member An emergency shut-off step that sandwiches and shuts off the internal flow path;
A restarting step of starting the engine of the vehicle and driving the pump;
A high-pressure shut-off step for preventing outflow of the high-pressure oil in a state where the high pressure is applied again to the shut-off position of the high-pressure hose by the driving;
The portable high-pressure hose emergency shut-off tool is sandwiched in the high-pressure hose, and the moving step of moving the vehicle away from the place where the emergency shut-off step has been performed while the internal flow path is shut off, and
A replacement step of replacing the damaged high pressure hose after the moving step;
A method of replacing a high-pressure hose characterized by comprising:
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KR101654121B1 (en) * 2016-02-17 2016-09-06 씨앤지하이테크 주식회사 Fixing device for tearing pipe off
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CN112161140B (en) * 2020-09-11 2022-02-25 中国五冶集团有限公司 Auxiliary device for mounting support and hanger system for building machinery and electricity

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JP2574032Y2 (en) * 1993-01-19 1998-06-11 大阪瓦斯株式会社 Hydraulic pump integrated squeeze-off tool
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