JP6225685B2 - Resin composition and optical film - Google Patents
Resin composition and optical film Download PDFInfo
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- JP6225685B2 JP6225685B2 JP2013256538A JP2013256538A JP6225685B2 JP 6225685 B2 JP6225685 B2 JP 6225685B2 JP 2013256538 A JP2013256538 A JP 2013256538A JP 2013256538 A JP2013256538 A JP 2013256538A JP 6225685 B2 JP6225685 B2 JP 6225685B2
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- 239000012788 optical film Substances 0.000 title claims description 38
- 239000011342 resin composition Substances 0.000 title claims description 37
- 229920000642 polymer Polymers 0.000 claims description 63
- 229920002678 cellulose Polymers 0.000 claims description 46
- 239000010408 film Substances 0.000 claims description 45
- 239000001913 cellulose Substances 0.000 claims description 43
- -1 cyclic olefin Chemical class 0.000 claims description 31
- 125000001424 substituent group Chemical group 0.000 claims description 23
- 238000002834 transmittance Methods 0.000 claims description 17
- 238000006467 substitution reaction Methods 0.000 claims description 15
- 125000004432 carbon atom Chemical group C* 0.000 claims description 14
- 125000002252 acyl group Chemical group 0.000 claims description 11
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 10
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 claims description 10
- 229910052757 nitrogen Inorganic materials 0.000 claims description 9
- 125000004430 oxygen atom Chemical group O* 0.000 claims description 9
- 229910052717 sulfur Inorganic materials 0.000 claims description 9
- 125000004434 sulfur atom Chemical group 0.000 claims description 9
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 8
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 7
- 125000005647 linker group Chemical group 0.000 claims description 7
- 125000004433 nitrogen atom Chemical group N* 0.000 claims description 7
- 229910052710 silicon Inorganic materials 0.000 claims description 7
- 125000004429 atom Chemical group 0.000 claims description 5
- 125000004665 trialkylsilyl group Chemical group 0.000 claims description 5
- 125000001118 alkylidene group Chemical group 0.000 claims description 3
- 125000005843 halogen group Chemical group 0.000 claims description 3
- 125000000623 heterocyclic group Chemical group 0.000 claims description 3
- 125000002950 monocyclic group Chemical group 0.000 claims description 3
- 125000003367 polycyclic group Chemical group 0.000 claims description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 2
- 229910052799 carbon Inorganic materials 0.000 claims description 2
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 3
- 235000010980 cellulose Nutrition 0.000 description 45
- 238000000034 method Methods 0.000 description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 19
- 238000010521 absorption reaction Methods 0.000 description 14
- 239000000243 solution Substances 0.000 description 14
- 150000002430 hydrocarbons Chemical group 0.000 description 13
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 12
- 239000003963 antioxidant agent Substances 0.000 description 12
- 230000003287 optical effect Effects 0.000 description 12
- 238000006243 chemical reaction Methods 0.000 description 10
- NNLVGZFZQQXQNW-ADJNRHBOSA-N [(2r,3r,4s,5r,6s)-4,5-diacetyloxy-3-[(2s,3r,4s,5r,6r)-3,4,5-triacetyloxy-6-(acetyloxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6s)-4,5,6-triacetyloxy-2-(acetyloxymethyl)oxan-3-yl]oxyoxan-2-yl]methyl acetate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](OC(C)=O)[C@H]1OC(C)=O)O[C@H]1[C@@H]([C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](COC(C)=O)O1)OC(C)=O)COC(=O)C)[C@@H]1[C@@H](COC(C)=O)O[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@H]1OC(C)=O NNLVGZFZQQXQNW-ADJNRHBOSA-N 0.000 description 8
- 230000003078 antioxidant effect Effects 0.000 description 8
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- 239000004372 Polyvinyl alcohol Substances 0.000 description 6
- 238000001125 extrusion Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 229920002451 polyvinyl alcohol Polymers 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 6
- 229920002284 Cellulose triacetate Polymers 0.000 description 5
- 230000009477 glass transition Effects 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 4
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 4
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 4
- 125000004122 cyclic group Chemical group 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 238000005227 gel permeation chromatography Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000003475 lamination Methods 0.000 description 4
- 238000005160 1H NMR spectroscopy Methods 0.000 description 3
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- 208000004605 Persistent Truncus Arteriosus Diseases 0.000 description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 208000037258 Truncus arteriosus Diseases 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- 229920005672 polyolefin resin Polymers 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- 125000003545 alkoxy group Chemical group 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 125000004093 cyano group Chemical group *C#N 0.000 description 2
- 125000001995 cyclobutyl group Chemical group [H]C1([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 2
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000005984 hydrogenation reaction Methods 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- KWGKDLIKAYFUFQ-UHFFFAOYSA-M lithium chloride Chemical compound [Li+].[Cl-] KWGKDLIKAYFUFQ-UHFFFAOYSA-M 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000000691 measurement method Methods 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 125000001624 naphthyl group Chemical group 0.000 description 2
- 239000012299 nitrogen atmosphere Substances 0.000 description 2
- 239000012454 non-polar solvent Substances 0.000 description 2
- 125000002801 octanoyl group Chemical group C(CCCCCCC)(=O)* 0.000 description 2
- 125000000962 organic group Chemical group 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 239000002798 polar solvent Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000000807 solvent casting Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 125000003396 thiol group Chemical group [H]S* 0.000 description 2
- 125000002088 tosyl group Chemical group [H]C1=C([H])C(=C([H])C([H])=C1C([H])([H])[H])S(*)(=O)=O 0.000 description 2
- 125000003774 valeryl group Chemical group O=C([*])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- ZXDDPOHVAMWLBH-UHFFFAOYSA-N 2,4-Dihydroxybenzophenone Chemical compound OC1=CC(O)=CC=C1C(=O)C1=CC=CC=C1 ZXDDPOHVAMWLBH-UHFFFAOYSA-N 0.000 description 1
- ROHFBIREHKPELA-UHFFFAOYSA-N 2-[(3,5-ditert-butyl-4-hydroxyphenyl)methyl]prop-2-enoic acid;methane Chemical compound C.CC(C)(C)C1=CC(CC(=C)C(O)=O)=CC(C(C)(C)C)=C1O.CC(C)(C)C1=CC(CC(=C)C(O)=O)=CC(C(C)(C)C)=C1O.CC(C)(C)C1=CC(CC(=C)C(O)=O)=CC(C(C)(C)C)=C1O.CC(C)(C)C1=CC(CC(=C)C(O)=O)=CC(C(C)(C)C)=C1O ROHFBIREHKPELA-UHFFFAOYSA-N 0.000 description 1
- MILSYCKGLDDVLM-UHFFFAOYSA-N 2-phenylpropan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)C1=CC=CC=C1 MILSYCKGLDDVLM-UHFFFAOYSA-N 0.000 description 1
- YYROPELSRYBVMQ-UHFFFAOYSA-N 4-toluenesulfonyl chloride Chemical compound CC1=CC=C(S(Cl)(=O)=O)C=C1 YYROPELSRYBVMQ-UHFFFAOYSA-N 0.000 description 1
- 241000251468 Actinopterygii Species 0.000 description 1
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 1
- 239000007983 Tris buffer Substances 0.000 description 1
- 235000010724 Wisteria floribunda Nutrition 0.000 description 1
- 125000002777 acetyl group Chemical group [H]C([H])([H])C(*)=O 0.000 description 1
- 125000003668 acetyloxy group Chemical group [H]C([H])([H])C(=O)O[*] 0.000 description 1
- 125000004423 acyloxy group Chemical group 0.000 description 1
- 125000005073 adamantyl group Chemical group C12(CC3CC(CC(C1)C3)C2)* 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000001476 alcoholic effect Effects 0.000 description 1
- 125000002723 alicyclic group Chemical group 0.000 description 1
- 125000005428 anthryl group Chemical group [H]C1=C([H])C([H])=C2C([H])=C3C(*)=C([H])C([H])=C([H])C3=C([H])C2=C1[H] 0.000 description 1
- 239000003242 anti bacterial agent Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 description 1
- 125000003236 benzoyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C(*)=O 0.000 description 1
- 125000001231 benzoyloxy group Chemical group C(C1=CC=CC=C1)(=O)O* 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 125000006267 biphenyl group Chemical group 0.000 description 1
- FQUNFJULCYSSOP-UHFFFAOYSA-N bisoctrizole Chemical compound N1=C2C=CC=CC2=NN1C1=CC(C(C)(C)CC(C)(C)C)=CC(CC=2C(=C(C=C(C=2)C(C)(C)CC(C)(C)C)N2N=C3C=CC=CC3=N2)O)=C1O FQUNFJULCYSSOP-UHFFFAOYSA-N 0.000 description 1
- 235000010354 butylated hydroxytoluene Nutrition 0.000 description 1
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 1
- 125000005708 carbonyloxy group Chemical group [*:2]OC([*:1])=O 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229910000423 chromium oxide Inorganic materials 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 125000001047 cyclobutenyl group Chemical group C1(=CCC1)* 0.000 description 1
- 125000000582 cycloheptyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 125000000596 cyclohexenyl group Chemical group C1(=CCCCC1)* 0.000 description 1
- 125000002433 cyclopentenyl group Chemical group C1(=CCCC1)* 0.000 description 1
- MAWOHFOSAIXURX-UHFFFAOYSA-N cyclopentylcyclopentane Chemical group C1CCCC1C1CCCC1 MAWOHFOSAIXURX-UHFFFAOYSA-N 0.000 description 1
- 125000001559 cyclopropyl group Chemical group [H]C1([H])C([H])([H])C1([H])* 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000001938 differential scanning calorimetry curve Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 1
- 125000000219 ethylidene group Chemical group [H]C(=[*])C([H])([H])[H] 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 150000008282 halocarbons Chemical group 0.000 description 1
- 239000005457 ice water Substances 0.000 description 1
- 125000001841 imino group Chemical group [H]N=* 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- 125000000325 methylidene group Chemical group [H]C([H])=* 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- REEZZSHJLXOIHL-UHFFFAOYSA-N octanoyl chloride Chemical compound CCCCCCCC(Cl)=O REEZZSHJLXOIHL-UHFFFAOYSA-N 0.000 description 1
- DXGLGDHPHMLXJC-UHFFFAOYSA-N oxybenzone Chemical compound OC1=CC(OC)=CC=C1C(=O)C1=CC=CC=C1 DXGLGDHPHMLXJC-UHFFFAOYSA-N 0.000 description 1
- 125000005740 oxycarbonyl group Chemical group [*:1]OC([*:2])=O 0.000 description 1
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 125000001501 propionyl group Chemical group O=C([*])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000009993 protective function Effects 0.000 description 1
- 238000001226 reprecipitation Methods 0.000 description 1
- 238000007152 ring opening metathesis polymerisation reaction Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- HCWPEHRPASEFRL-UHFFFAOYSA-M sodium;2-(4-hydroxyphenyl)acetate Chemical compound [Na+].OC1=CC=C(CC([O-])=O)C=C1 HCWPEHRPASEFRL-UHFFFAOYSA-M 0.000 description 1
- 125000000020 sulfo group Chemical group O=S(=O)([*])O[H] 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- VOITXYVAKOUIBA-UHFFFAOYSA-N triethylaluminium Chemical compound CC[Al](CC)CC VOITXYVAKOUIBA-UHFFFAOYSA-N 0.000 description 1
- 125000000025 triisopropylsilyl group Chemical group C(C)(C)[Si](C(C)C)(C(C)C)* 0.000 description 1
- 125000000026 trimethylsilyl group Chemical group [H]C([H])([H])[Si]([*])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- WGKLOLBTFWFKOD-UHFFFAOYSA-N tris(2-nonylphenyl) phosphite Chemical compound CCCCCCCCCC1=CC=CC=C1OP(OC=1C(=CC=CC=1)CCCCCCCCC)OC1=CC=CC=C1CCCCCCCCC WGKLOLBTFWFKOD-UHFFFAOYSA-N 0.000 description 1
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Polarising Elements (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Description
本発明は、樹脂組成物及び光学フィルムに関する。 The present invention relates to a resin composition and an optical film.
偏光板としては、ポリビニルアルコール(PVA)フィルムを染色・延伸した偏光フィルムが使用されることがある。このような偏光板には、トリアセチルセルロース(TAC)等のセルロース類の保護膜を積層することが行われている(特開2002−131536号公報参照)。また、TACを保護膜として使用した場合の欠点である吸湿性の高さやそれに起因する耐候性の低下を補うと共に光学補償を行うため、環状オレフィン系樹脂から形成した位相差フィルムを保護膜上に積層することも考えられている。 As the polarizing plate, a polarizing film obtained by dyeing and stretching a polyvinyl alcohol (PVA) film may be used. On such a polarizing plate, a protective film of celluloses such as triacetyl cellulose (TAC) is laminated (see JP 2002-131536 A). Moreover, in order to compensate for the high hygroscopicity, which is a drawback when TAC is used as a protective film, and to reduce the weather resistance resulting therefrom, and to perform optical compensation, a retardation film formed from a cyclic olefin resin is formed on the protective film. Lamination is also considered.
近年、TACの偏光フィルムの保護機能を維持したまま視野角拡大等の光学補償機能を持たせるため、N−TAC(コニカミノルタオプト社)、V−TAC(富士フィルム社)等の変性TACを用いた変性TACフィルムが開発されている。しかし、これらの変性TACフィルムは、位相差発現性が十分でなく、また耐湿性が低いため高温高湿下等の環境変化による光学歪みの発生を防ぐには十分でない。 In recent years, modified TACs such as N-TAC (Konica Minolta Opto) and V-TAC (Fuji Film) have been used to provide optical compensation functions such as viewing angle expansion while maintaining the protective function of TAC polarizing films. A modified TAC film has been developed. However, these modified TAC films have insufficient retardation and low moisture resistance, and are not sufficient to prevent the occurrence of optical distortion due to environmental changes such as high temperature and high humidity.
一方、環状オレフィン系樹脂は、主鎖構造の剛直性に起因してガラス転移温度が高く、この環状オレフィン系樹脂から形成される位相差フィルム等の光学補償フィルムは、位相差発現性及び低吸水性に優れている。そのため、環状オレフィン系樹脂とセルロース類とを相溶させた樹脂を用いて光学補償フィルムを形成することで、位相差を十分に発現できるものと考えられる。このような光学補償フィルムは、変性TACフィルムと位相差フィルムとを積層する必要がないため、張り合わせ精度不足により視野角の低下、熱ムラ等の発生を抑え、低コスト化が可能となる。 On the other hand, the cyclic olefin resin has a high glass transition temperature due to the rigidity of the main chain structure, and an optical compensation film such as a retardation film formed from the cyclic olefin resin has a retardation development property and low water absorption. Excellent in properties. Therefore, it is considered that the retardation can be sufficiently expressed by forming an optical compensation film using a resin in which a cyclic olefin-based resin and celluloses are mixed. Such an optical compensation film does not need to be laminated with a modified TAC film and a retardation film. Therefore, it is possible to reduce costs by reducing the viewing angle and heat unevenness due to insufficient lamination accuracy.
しかし、一般に高分子同士をブレンドして相溶化させることは困難であることが知られている。高分子同士の相溶化が不十分であると、このような樹脂から形成されるフィルムは白濁が生じて光透過率が低くなるため光学フィルムとしての使用が困難となる。 However, it is generally known that it is difficult to blend polymers together to make them compatible. If the compatibilization between the polymers is insufficient, the film formed from such a resin is clouded and has low light transmittance, making it difficult to use as an optical film.
本発明は、以上のような事情に基づいてなされたものであり、環状オレフィン由来の構造を主鎖に含む重合体と変性セルロースとが好適に相溶化され、光学補償フィルム等の光学フィルムに好適に使用できる樹脂組成物を提供することを目的とする。 The present invention has been made based on the above circumstances, and a polymer containing a structure derived from a cyclic olefin in the main chain and a modified cellulose are preferably compatibilized and suitable for an optical film such as an optical compensation film. It aims at providing the resin composition which can be used for.
本発明者は、上記課題を解決するために鋭意検討を行った結果、特定の構造単位を有する変性セルロースを用いることで、この変性セルロースが環状オレフィン由来の構造を主鎖に含む重合体と好適に相溶することを見出し本発明に至った。 As a result of intensive studies in order to solve the above problems, the present inventor uses a modified cellulose having a specific structural unit, so that the modified cellulose is suitable for a polymer containing a structure derived from a cyclic olefin in the main chain. The present invention was found out to be compatible with the present invention.
上記課題を解決するためになされた発明は、
主鎖中に環状オレフィンに由来する第1構造単位を有する重合体(以下「(A)重合体」ともいう)、及び下記式(1)で表される第2構造単位を有する変性セルロース(以下「(B)変性セルロース」ともいう)を含有する樹脂組成物である。
(式(1)中、R1〜R3は、それぞれ独立して、水素原子又は1価の置換基である。但し、上記置換基は、酸素原子、硫黄原子、窒素原子若しくはケイ素原子を含んでいてもよい2〜20のアシル基、及びスルホニル基を含む1価の基からなる群から選択される少なくとも1種である。上記第2構造単位における上記置換基による総置換度は、0.5〜3である。)
The invention made to solve the above problems is
A polymer having a first structural unit derived from a cyclic olefin in the main chain (hereinafter also referred to as “(A) polymer”), and a modified cellulose having a second structural unit represented by the following formula (1) (hereinafter referred to as “(A) polymer”) It is a resin composition containing “(B) modified cellulose”.
(In Formula (1), R < 1 > -R < 3 > is respectively independently a hydrogen atom or a monovalent substituent. However, the said substituent contains an oxygen atom, a sulfur atom, a nitrogen atom, or a silicon atom. And at least one selected from the group consisting of a monovalent group containing 2 to 20 acyl groups and a sulfonyl group, and the total degree of substitution by the substituents in the second structural unit is 0. 5-3.)
本発明は、当該樹脂組成物から形成される光学フィルムを含む。 The present invention includes an optical film formed from the resin composition.
本発明の樹脂組成物は、特定の構造単位を有する変性セルロースが、主鎖中に環状オレフィンに由来する構造単位を有する重合体と好適に相溶化される。本発明の光学フィルムは、高分子同士が好適に相溶した樹脂組成物を用いて形成されていることから、フィルムの白濁を抑制し光透過率が高い。また、当該樹脂組成物は、上記重合体と特定の変性セルロースとを含有することで、十分な位相差を発現し、また吸水性を低くできるため高温高湿下等の環境変化による光学歪みの発生を抑制できる。加えて、当該光学フィルムは、高分子同士を相溶させているため、各々の高分子を個別にフィルム化してそれらを積層する場合に比べて、張り合わせ精度不足により視野角の低下、熱ムラ等の発生を抑え、低コスト化が可能となる。 In the resin composition of the present invention, the modified cellulose having a specific structural unit is suitably compatibilized with a polymer having a structural unit derived from a cyclic olefin in the main chain. Since the optical film of the present invention is formed using a resin composition in which polymers are suitably compatible with each other, the white turbidity of the film is suppressed and the light transmittance is high. In addition, the resin composition contains the polymer and the specific modified cellulose, so that a sufficient phase difference is developed and water absorption can be lowered, so that optical distortion due to environmental changes such as high temperature and high humidity can be reduced. Generation can be suppressed. In addition, since the optical film is a polymer that is compatible with each other, the viewing angle is reduced due to insufficient lamination accuracy, heat unevenness, etc., compared to the case where each polymer is individually filmed and laminated. It is possible to reduce the cost and reduce the cost.
以下、本発明の樹脂組成物及び光学フィルムを説明する。 Hereinafter, the resin composition and the optical film of the present invention will be described.
<樹脂組成物>
本発明の樹脂組成物は、(A)重合体及び(B)変性セルロースを含有する。当該樹脂組成物は、本発明の効果を損なわない範囲で、酸化防止剤、紫外線吸収剤、その他の任意成分を含有してもよい。
<Resin composition>
The resin composition of the present invention contains (A) a polymer and (B) a modified cellulose. The said resin composition may contain antioxidant, a ultraviolet absorber, and other arbitrary components in the range which does not impair the effect of this invention.
[(A)重合体]
(A)重合体は、環状オレフィン重合体である。環状オレフィン重合体は、一般に透明性等の光学特性、寸法安定性及び耐熱性に優れるものであり、光学用途の他、様々な分野で利用されている。(A)重合体は、環状オレフィンの中でも、主鎖中に環状オレフィンに由来する構造単位(以下「構造単位(a)」ともいう)を含むものである。すなわち、(A)重合体は、環状オレフィンに由来する構造単位(a)からなる重合体、及び環状オレフィンに由来する構造単位(a)と他の単量体に由来する構造単位とを含む共重合体の双方を含む。また、(A)重合体は、単量体の付加重合体、開環メタセシス重合体、これらの水素添加体を含む。上記構造単位(a)としては、例えば下記式(2)で表わされる構造単位が挙げられる。
[(A) Polymer]
(A) A polymer is a cyclic olefin polymer. Cyclic olefin polymers are generally excellent in optical properties such as transparency, dimensional stability and heat resistance, and are used in various fields in addition to optical applications. (A) A polymer contains the structural unit (henceforth "structural unit (a)") derived from a cyclic olefin in a principal chain among cyclic olefins. That is, the (A) polymer comprises a polymer comprising a structural unit (a) derived from a cyclic olefin, and a structural unit (a) derived from a cyclic olefin and a structural unit derived from another monomer. Includes both polymers. The polymer (A) includes monomer addition polymers, ring-opening metathesis polymers, and hydrogenated products thereof. As said structural unit (a), the structural unit represented, for example by following formula (2) is mentioned.
上記式(2)中、R4〜R7は、それぞれ独立して、下記(i)〜(vi)である。但し、R4〜R7は、下記(vii)又は(viii)であってもよい。p及びmは、それぞれ独立して、0〜3の整数である。 In the above formula (2), R 4 to R 7 are each independently the following (i) to (vi). However, R 4 to R 7 may be the following (vii) or (viii). p and m are each independently an integer of 0 to 3.
(i)水素原子
(ii)ハロゲン原子
(iii)トリアルキルシリル基
(iv)酸素原子、硫黄原子、窒素原子若しくはケイ素原子を含む連結基を有する置換又は非置換の1〜30の炭化水素基
(v)置換又は非置換の1〜30の炭化水素基(但し、(iv)を除く)
(vi)極性基を含む基(但し、(iv)及び(v)を除く)
(vii)R4とR5とが相互に、又はR6とR7とが相互に結合して形成されたアルキリデン基を表す。(但し、相互結合に関与しないR4及びR5、又はR6及びR7は、それぞれ独立して上記(i)〜(vi)のいずれかの原子又は基である)
(viii)R4〜R7のうちの少なくとも2つが相互に結合し、これらが結合する炭素と共に単環若しくは多環の炭化水素環又は複素環を形成する。(但し、R4〜R7のうちの相互結合に関与しないR4〜R7は、それぞれ独立して、上記(i)〜(v)のいずれかの原子又は基である)
(I) a hydrogen atom (ii) a halogen atom (iii) a trialkylsilyl group (iv) a substituted or unsubstituted 1-30 hydrocarbon group having a linking group containing an oxygen atom, a sulfur atom, a nitrogen atom or a silicon atom ( v) A substituted or unsubstituted 1-30 hydrocarbon group (excluding (iv))
(Vi) a group containing a polar group (excluding (iv) and (v))
(Vii) An alkylidene group formed by combining R 4 and R 5 with each other or R 6 and R 7 with each other. (However, R 4 and R 5 , or R 6 and R 7 , which are not involved in the mutual bond, are each independently any atom or group of (i) to (vi) above)
(Viii) At least two of R 4 to R 7 are bonded to each other to form a monocyclic or polycyclic hydrocarbon ring or heterocyclic ring together with the carbon to which they are bonded. (However, R 4 to R 7 , which are not involved in the mutual bond among R 4 to R 7 , are each independently any atom or group of (i) to (v) above).
上記(iii)トリアルキルシリル基としては、例えば炭素数1〜12のトリアルキルシリル基等が挙げられ、炭素数1〜6のトリアルキルシリル基が好ましい。このようなトリアルキルシリル基としては、例えばトリメチルシリル基、トリエチルシリル基、トリイソプロピルシリル基等が挙げられる。 As said (iii) trialkylsilyl group, a C1-C12 trialkylsilyl group etc. are mentioned, for example, A C1-C6 trialkylsilyl group is preferable. Examples of such a trialkylsilyl group include a trimethylsilyl group, a triethylsilyl group, a triisopropylsilyl group, and the like.
上記(iv)における酸素原子、硫黄原子、窒素原子又はケイ素原子を含む連結基としては、例えばカルボニル基(−CO−)、オキシカルボニル基(−OCO−)、カルボニルオキシ基(−COO−)、スルホニル基(−SO2−)、エーテル結合(−O−)、チオエーテル結合(−S−)、イミノ基(−NH−)、アミド結合(−NHCO−、−CONH−)、シロキサン結合(−OSi(R)2−(式中、Rはメチル、エチル等のアルキル基))等が挙げられる。なお、上記(iv)の炭素数1〜30の炭化水素基は、連結基を複数含んでいてもよい。 Examples of the linking group containing an oxygen atom, sulfur atom, nitrogen atom or silicon atom in (iv) above include a carbonyl group (—CO—), an oxycarbonyl group (—OCO—), a carbonyloxy group (—COO—), Sulfonyl group (—SO 2 —), ether bond (—O—), thioether bond (—S—), imino group (—NH—), amide bond (—NHCO—, —CONH—), siloxane bond (—OSi) (R) 2- (wherein R is an alkyl group such as methyl or ethyl)). In addition, the hydrocarbon group having 1 to 30 carbon atoms in (iv) may include a plurality of linking groups.
上記(iv)及び(v)の非置換の炭素数1〜30の炭化水素基としては、例えば
メチル基、エチル基、n−プロピル基、n−ブチル基、i−ブチル基、t−ブチル基、n−ペンチル基等の1価の鎖状炭化水素基;
シクロブチル基、シクロペンチル基、シクロヘキシル基、ジシクロペンチル基、トリシクロデシル基、テトラシクロドデシル基、アダマンチル基等の1価の脂環式炭化水素基;
フェニル基、ナフチル基、アントリル基、ビフェニル基等の1価の芳香族炭化水素基などが挙げられる。
Examples of the unsubstituted hydrocarbon group having 1 to 30 carbon atoms in (iv) and (v) include, for example, a methyl group, an ethyl group, an n-propyl group, an n-butyl group, an i-butyl group, and a t-butyl group. Monovalent chain hydrocarbon groups such as n-pentyl group;
Monovalent alicyclic hydrocarbon groups such as a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a dicyclopentyl group, a tricyclodecyl group, a tetracyclododecyl group, an adamantyl group;
And monovalent aromatic hydrocarbon groups such as a phenyl group, a naphthyl group, an anthryl group, and a biphenyl group.
上記(iv)及び(v)の置換の炭素数1〜30の炭化水素基としては、例えば上記(iv)及び(v)の非置換の炭素数1〜30の炭化水素基として例示した基の水素原子の少なくとも1つが置換基により置換された炭化水素基が挙げられる。この置換基としては、例えばハロゲン原子、ヒドロキシ基、カルボキシ基、シアノ基、ニトロ基、ハロゲン化炭化水素基、アルキル基、アルコキシル基、アミノ基、チオール基、有機スルホニル基等が挙げられる。 Examples of the substituted hydrocarbon group having 1 to 30 carbon atoms in (iv) and (v) include those exemplified as the unsubstituted hydrocarbon group having 1 to 30 carbon atoms in (iv) and (v) above. A hydrocarbon group in which at least one of the hydrogen atoms is substituted with a substituent is exemplified. Examples of the substituent include a halogen atom, hydroxy group, carboxy group, cyano group, nitro group, halogenated hydrocarbon group, alkyl group, alkoxyl group, amino group, thiol group, and organic sulfonyl group.
(vi)極性基としては、例えばヒドロキシ基;メトキシ基、エトキシ基等の炭素数1〜10のアルコキシ基;アセトキシ基、プロピオニルオキシ基、ベンゾイルオキシ基等のアシロキシ基;シアノ基;アミノ基;アシル基;スルホ基;カルボキシル基などが挙げられる。 (Vi) Examples of the polar group include a hydroxy group; an alkoxy group having 1 to 10 carbon atoms such as a methoxy group and an ethoxy group; an acyloxy group such as an acetoxy group, a propionyloxy group and a benzoyloxy group; a cyano group; an amino group; Group; sulfo group; carboxyl group and the like.
上記(vii)における相互結合で形成されるアルキリデン基としては、例えばメチリデン基、エチリデン基、プロピリデン基等が挙げられる。 Examples of the alkylidene group formed by the mutual bond in (vii) above include a methylidene group, an ethylidene group, and a propylidene group.
上記(viii)における相互結合で形成される単環若しくは多環の炭化水素環又は複素環としては、例えばシクロプロパン環、シクロブタン環、シクロペンタン環、シクロヘキサン環、シクロへプタン環、シクロブテン環、シクロペンテン環、シクロヘキセン環、ベンゼン環、ナフタレン環等が挙げられる。 Examples of the monocyclic or polycyclic hydrocarbon ring or heterocyclic ring formed by the mutual bond in (viii) above include, for example, cyclopropane ring, cyclobutane ring, cyclopentane ring, cyclohexane ring, cycloheptane ring, cyclobutene ring, cyclopentene Ring, cyclohexene ring, benzene ring, naphthalene ring and the like.
(A)重合体は、変性セルロースとの相溶性の観点から、R4〜R7として(iv)及び(vi)のうちの少なくとも一方の基を含むことが好ましい。 The polymer (A) preferably contains at least one group of (iv) and (vi) as R 4 to R 7 from the viewpoint of compatibility with the modified cellulose.
上記構造単位(a)としては、例えば下記式(3−1)〜式(3−15)で表される構造単位が挙げられる。 Examples of the structural unit (a) include structural units represented by the following formulas (3-1) to (3-15).
(A)重合体は、上記式(3−1)〜式(3−15)で表される構造単位(a)を1種類含んでいてもよいし、複数種含んでいてもよい。 (A) The polymer may contain one type of structural units (a) represented by the above formulas (3-1) to (3-15), or may contain a plurality of types.
(A)重合体における構造単位(a)の含有割合としては、(A)重合体中の全構造単位に対して、50モル%以上100%以下が好ましく、75モル%以上100%以下がより好ましい。 (A) As a content rate of the structural unit (a) in a polymer, 50 mol% or more and 100% or less are preferable with respect to all the structural units in (A) polymer, and 75 mol% or more and 100% or less are more. preferable.
(A)重合体の固有粘度[η]は、通常0.2dL/g〜5.0dL/gであり、好ましくは0.3dL/g〜4.0dL/g、より好ましくは0.35dL/g〜1.5dL/gである。なお、固有粘度[η]は、30℃のクロロベンゼン溶液(濃度0.5g/100mL)中で測定した値である。 (A) The intrinsic viscosity [η] of the polymer is usually 0.2 dL / g to 5.0 dL / g, preferably 0.3 dL / g to 4.0 dL / g, more preferably 0.35 dL / g. -1.5 dL / g. The intrinsic viscosity [η] is a value measured in a 30 ° C. chlorobenzene solution (concentration 0.5 g / 100 mL).
(A)重合体の数平均分子量(Mn)は、通常8,000〜1,000,000、好ましくは10,000〜500,000、さらに好ましくは20,000〜100,000である。(A)重合体の重量平均分子量(Mw)は、通常10,000〜3,000,000、好ましくは20,000〜1,000,000、より好ましくは30,000〜500,000である。(A)重合体の数平均分子量(Mn)又は重量平均分子量(Mw)が小さすぎると、得られる成形品やフィルムの強度が低くなるおそれがある。一方、(A)重合体の数平均分子量(Mn)又は重量平均分子量(Mw)が大きすぎると、溶液粘度又は溶融粘度が高くなりすぎて本発明の樹脂組成物の生産性や加工性が悪化するおそれがある。 (A) The number average molecular weight (Mn) of a polymer is 8,000-1,000,000 normally, Preferably it is 10,000-500,000, More preferably, it is 20,000-100,000. (A) The weight average molecular weight (Mw) of a polymer is 10,000-3,000,000 normally, Preferably it is 20,000-1,000,000, More preferably, it is 30,000-500,000. (A) When the number average molecular weight (Mn) or weight average molecular weight (Mw) of a polymer is too small, there exists a possibility that the intensity | strength of the molded article and film obtained may become low. On the other hand, if the number average molecular weight (Mn) or the weight average molecular weight (Mw) of the polymer (A) is too large, the solution viscosity or melt viscosity becomes too high and the productivity and workability of the resin composition of the present invention deteriorate. There is a risk.
なお、(A)重合体の数平均分子量(Mn)及び重量平均分子量(Mw)は、ゲルパーミエーションクロマトグラフィー(GPC)で測定されるポリスチレン換算値である。 In addition, the number average molecular weight (Mn) and the weight average molecular weight (Mw) of (A) polymer are polystyrene conversion values measured by gel permeation chromatography (GPC).
(A)重合体の分子量分布(Mw/Mn)は、通常1.5〜10、好ましくは2〜8、より好ましくは2.2〜5である。 (A) The molecular weight distribution (Mw / Mn) of the polymer is usually from 1.5 to 10, preferably from 2 to 8, more preferably from 2.2 to 5.
(A)重合体のガラス転移温度(Tg)は、通常110℃〜250℃、好ましくは115℃〜220℃、より好ましくは120℃〜200℃である。(A)重合体のTgが低すぎると、熱変形温度が低くなるため、耐熱性に問題が生じるおそれがあり、また当該樹脂組成物から得られるフィルム等の成形品の温度による光学特性の変化が大きくなるおそれがある。一方、(A)重合体のTgが高すぎると、加工温度を高くする必要があるため、加工時に樹脂組成物が熱劣化することがある。 (A) The glass transition temperature (Tg) of the polymer is usually 110 ° C to 250 ° C, preferably 115 ° C to 220 ° C, more preferably 120 ° C to 200 ° C. (A) If the Tg of the polymer is too low, the heat distortion temperature becomes low, which may cause a problem in heat resistance, and changes in optical properties due to the temperature of a molded article such as a film obtained from the resin composition. May increase. On the other hand, if the Tg of the polymer (A) is too high, it is necessary to increase the processing temperature, and the resin composition may be thermally deteriorated during processing.
当該樹脂組成物における(A)重合体の含有量は、通常25質量%以上99.9質量%以下、好ましくは25質量%以上90質量%以下、より好ましくは40質量%以上60質量%以下である。(A)重合体の含有量が25質量%未満であると、環状オレフィン重合体の特性、例えば透明性、耐熱性を十分に得ることができないおそれがあると共に(B)変性セルロースの特性により吸水性が大きくなるおそれがある。(A)重合体の含有量が99.9質量%を超えると、(B)変性セルロースの有利な特性を十分に発現できないおそれがある。 The content of the polymer (A) in the resin composition is usually 25% by mass or more and 99.9% by mass or less, preferably 25% by mass or more and 90% by mass or less, more preferably 40% by mass or more and 60% by mass or less. is there. When the content of the polymer (A) is less than 25% by mass, the properties of the cyclic olefin polymer, such as transparency and heat resistance, may not be sufficiently obtained, and the water absorption due to the properties of (B) the modified cellulose. There is a risk of increasing the performance. If the content of (A) polymer exceeds 99.9% by mass, the advantageous properties of (B) modified cellulose may not be sufficiently exhibited.
[(B)変性セルロース]
(B)変性セルロースは、下記式(1)で表される構造単位(以下「構造単位(b)」ともいう)を有する。この(B)変性セルロースは、本発明の効果を損なわない範囲で、その他の構造を含有していてもよい。
[(B) Modified cellulose]
(B) The modified cellulose has a structural unit represented by the following formula (1) (hereinafter also referred to as “structural unit (b)”). This (B) modified cellulose may contain other structures as long as the effects of the present invention are not impaired.
上記式(1)中、R1〜R3は、それぞれ独立して水素原子又は1価の置換基である。但し、上記置換基(以下「置換基(b1)」ともいう)は、酸素原子、硫黄原子、窒素原子又はケイ素原子を含んでいてもよい炭素数2〜20のアシル基、及び炭素数2〜20の有機スルホニル基からなる群より選択される少なくとも1種である。構造単位(b)における置換基(b1)による総置換度は、0.5〜3である。この総置換度としては、1以上が好ましく、2以上がより好ましく、2.5以上がさらに好ましく、3が特に好ましい。 In the above formula (1), R 1 to R 3 are each independently a hydrogen atom or a monovalent substituent. However, the substituent (hereinafter also referred to as “substituent (b1)”) is an acyl group having 2 to 20 carbon atoms which may contain an oxygen atom, a sulfur atom, a nitrogen atom or a silicon atom, and 2 to 2 carbon atoms. It is at least one selected from the group consisting of 20 organic sulfonyl groups. The total degree of substitution by the substituent (b1) in the structural unit (b) is 0.5-3. The total degree of substitution is preferably 1 or more, more preferably 2 or more, further preferably 2.5 or more, and particularly preferably 3.
ここで、総置換度とは、R1〜R3の水素原子が上記アシル基及び上記有機スルホニル基により置換されている割合をいう。例えば、総置換度が0.5とは、2つの構造単位(b)の合計6つのR1〜R3の水素原子のうち、1つだけが上記アシル基又は上記有機スルホニル基により置換されていることを意味する。また、総置換度が3とは、1つの構造単位(b)の合計3つのR1〜R3の全てが上記アシル基及び/又は上記有機スルホニル基であることを意味する。 Here, the total degree of substitution refers to a ratio in which the hydrogen atoms of R 1 to R 3 are substituted with the acyl group and the organic sulfonyl group. For example, a total degree of substitution of 0.5 means that only one of the six hydrogen atoms of R 1 to R 3 in the two structural units (b) is substituted with the acyl group or the organic sulfonyl group. Means that A total degree of substitution of 3 means that all three R 1 to R 3 of one structural unit (b) are the acyl group and / or the organic sulfonyl group.
置換基(b1)としての炭素数2〜20のアシル基としては、例えばアセチル基、プロピオニル基、ブチロイル基、ペンタノイル基(バレリル基)等の直鎖状アシル基;イソプロピオニル基、イソブチロイル基、イソバレリル基、ビバロイル基等の分岐状アシル基;シクロペンタノイル基、シクロヘキサノイル基、シクロヘプタノイル基等の環状アルカノイル基;ベンゾイル基、フェニルアセチル基、フェニルプロパノイル基、ナフタノイル基等の芳香族アシル基などが挙げられる。上記炭素数2〜20のアシル基が酸素原子、硫黄原子、窒素原子又はケイ素原子を含む場合、これらの原子は炭素−炭素結合間に連結基として存在してもよく、また官能基の一部として存在してもよい。 Examples of the acyl group having 2 to 20 carbon atoms as the substituent (b1) include linear acyl groups such as acetyl group, propionyl group, butyroyl group, pentanoyl group (valeryl group); isopropionyl group, isobutyroyl group, isovaleryl Groups, branched acyl groups such as bivaloyl groups; cyclic alkanoyl groups such as cyclopentanoyl groups, cyclohexanoyl groups and cycloheptanoyl groups; aromatic acyls such as benzoyl groups, phenylacetyl groups, phenylpropanoyl groups and naphthanoyl groups Group and the like. When the acyl group having 2 to 20 carbon atoms contains an oxygen atom, a sulfur atom, a nitrogen atom or a silicon atom, these atoms may be present as a linking group between carbon-carbon bonds, and are part of the functional group May exist as
置換基(b1)としての有機スルホニル基とは、スルホニル基に1価の有機基が結合したものである。この1価の有機基としては、例えば置換又は非置換の1価の炭化水素基が挙げられる。この置換又は非置換の1価の炭化水素基としては、例えば上記式(1)のR4〜R7で表される置換又は非置換の炭素数1〜30の炭化水素基として例示したものと同様なものが挙げられる。 The organic sulfonyl group as the substituent (b1) is a sulfonyl group having a monovalent organic group bonded thereto. Examples of the monovalent organic group include a substituted or unsubstituted monovalent hydrocarbon group. Examples of the substituted or unsubstituted monovalent hydrocarbon group include those exemplified as the substituted or unsubstituted hydrocarbon group having 1 to 30 carbon atoms represented by R 4 to R 7 in the above formula (1). The same thing is mentioned.
構造単位(b)の置換基(b1)のうちの少なくとも1つは、下記式(4)で表される1価の基(以下、「置換基(b1−1)」ともいう)を含むことが好ましい。このような置換基(b1−1)を含む(B)変性セルロースは、(A)重合体のカルボニル基等と水素結合を形成可能なため、(A)重合体との相溶性により優れる。なお、下記式(4)で表される水素結合を形成し得る基は、(A)重合体の構造単位(a)が有していてもよい。すなわち、当該樹脂組成物において、(A)重合体及び(B)変性セルロースとしては、これらの間に水素結合を形成可能な組み合わせが好ましい。 At least one of the substituents (b1) of the structural unit (b) includes a monovalent group represented by the following formula (4) (hereinafter also referred to as “substituent (b1-1)”). Is preferred. Since the (B) modified cellulose containing such a substituent (b1-1) can form a hydrogen bond with the carbonyl group or the like of the (A) polymer, it is more excellent in compatibility with the (A) polymer. In addition, the group which can form the hydrogen bond represented by following formula (4) may have the structural unit (a) of (A) polymer. That is, in the resin composition, the (A) polymer and (B) modified cellulose are preferably a combination capable of forming a hydrogen bond between them.
上記式(4)中、Zは、酸素原子、硫黄原子、−O−R8−O−、−S−R8−S―、又は−O−R8−S−である。R8は、炭素数1〜4の2価の連結基である。 In the above formula (4), Z represents an oxygen atom, a sulfur atom, —O—R 8 —O—, —S—R 8 —S—, or —O—R 8 —S—. R 8 is a divalent linking group having 1 to 4 carbon atoms.
置換基(b1−1)としては、ヒドロキシベンゾイル基、(ヒドロキシフェニル)アセチル基等のフェニール性水酸基を含む基、メルカプトベンゾイル基、(メルカプトフェニル)アセチル基等のチオフェノール性チオール基を含む基、アルコール性水酸基を含む基が好ましく、フェニール性水酸基を含む基がより好ましい。 As the substituent (b1-1), a group containing a phenyl hydroxyl group such as a hydroxybenzoyl group or (hydroxyphenyl) acetyl group, a group containing a thiophenolic thiol group such as a mercaptobenzoyl group or (mercaptophenyl) acetyl group, A group containing an alcoholic hydroxyl group is preferred, and a group containing a phenyl hydroxyl group is more preferred.
構造単位(b)の置換基(b1)のうちの少なくとも1つに、置換基(b1−1)を含む場合、この置換基(b1−1)を含む置換基(b1)による置換度は、0.1〜2.0が好ましく、0.2〜1.0がさらに好ましい。置換度が0.1未満であると、当該樹脂組成物の相溶性が低下し光学フィルムの透明性が損なわれる傾向がある。一方、置換度が2.0を超えると、吸水率の悪化や着色の傾向がある。 When the substituent (b1-1) is included in at least one of the substituents (b1) of the structural unit (b), the degree of substitution by the substituent (b1) including the substituent (b1-1) is as follows: 0.1-2.0 are preferable and 0.2-1.0 are more preferable. If the degree of substitution is less than 0.1, the compatibility of the resin composition tends to decrease, and the transparency of the optical film tends to be impaired. On the other hand, when the degree of substitution exceeds 2.0, there is a tendency for water absorption to deteriorate and coloring.
(B)変性セルロースにおける構造単位(b)の含有割合としては、(B)変性セルロース中の全構造単位に対して、50モル%以上100%以下が好ましく、75モル%以上100%以下がより好ましい。 (B) As a content rate of the structural unit (b) in modified cellulose, 50 mol% or more and 100% or less are preferable with respect to all the structural units in (B) modified cellulose, and 75 mol% or more and 100% or less are more. preferable.
当該樹脂組成物を200μm厚のフィルムにしたときの全光線透過率としては、90%以上が好ましい。全光線透過率が90%未満であると、光学フィルム等の透明性が要求される用途への適用が困難となるおそれがある。 The total light transmittance when the resin composition is made into a film having a thickness of 200 μm is preferably 90% or more. If the total light transmittance is less than 90%, it may be difficult to apply to uses such as optical films that require transparency.
当該樹脂組成物における(B)変性セルロースの含有量は、(A)重合体100質量部に対して、通常0.01質量部以上300質量部以下、好ましくは10質量部以上300質量部以下、より好ましくは40質量部以上150質量部以下である。(B)変性セルロースの含有量が上記範囲にあると、位相差発現性、耐候性、耐熱性、耐吸水性(低吸水性)に優れる。(B)変性セルロースの含有量が0.01質量部未満であると、PVAとの親和性が失われ、当該樹脂組成物から形成した光学フィルムをPVA製の偏光フィルムに接着したときの接着性が低くなるおそれがある。一方、(B)変性セルロースの含有量が300質量部を超えると、位相差発現性、耐候性、耐熱性が低下し、また吸水性が高くなるおそれがある。 The content of (B) modified cellulose in the resin composition is usually 0.01 parts by mass or more and 300 parts by mass or less, preferably 10 parts by mass or more and 300 parts by mass or less, with respect to 100 parts by mass of the polymer (A). More preferably, it is 40 to 150 mass parts. (B) When content of a modified cellulose exists in the said range, it will be excellent in retardation development, a weather resistance, heat resistance, and water absorption resistance (low water absorption). (B) When the modified cellulose content is less than 0.01 parts by mass, the affinity with PVA is lost, and the adhesiveness when the optical film formed from the resin composition is adhered to the PVA polarizing film. May be low. On the other hand, if the content of (B) the modified cellulose exceeds 300 parts by mass, the retardation development, weather resistance, and heat resistance may decrease, and the water absorption may increase.
[酸化防止剤]
酸化防止剤は、耐熱劣化性や耐候性の改良するものである。酸化防止剤としては、例えばフェノール系又はヒドロキノン系酸化防止剤、リン系酸化防止剤等が挙げられる。酸化防止剤は、1種を単独で使用しても2種以上を併用してもよい。
[Antioxidant]
Antioxidants improve heat deterioration resistance and weather resistance. Examples of the antioxidant include phenol-based or hydroquinone-based antioxidants and phosphorus-based antioxidants. An antioxidant may be used individually by 1 type, or may use 2 or more types together.
フェノール系又はヒドロキノン系酸化防止剤としては、例えば2,6−ジ−t−ブチル−4−メチルフェノール、2,2’−ジオキシ−3,3’−ジ−t−ブチル−5,5’−ジメチルジフェニルメタン、テトラキス[メチレン−3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート]メタン、ステアリル−β−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート、1,3,5−トリメチル−2,4,6−トリス(3,5−ジ−t−ブチル−4−ヒドロキシベンジル)ベンゼン等が挙げられる。 Examples of the phenol-based or hydroquinone-based antioxidant include 2,6-di-tert-butyl-4-methylphenol, 2,2′-dioxy-3,3′-di-tert-butyl-5,5′-. Dimethyldiphenylmethane, tetrakis [methylene-3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate] methane, stearyl-β- (3,5-di-t-butyl-4-hydroxyphenyl) propionate 1,3,5-trimethyl-2,4,6-tris (3,5-di-t-butyl-4-hydroxybenzyl) benzene and the like.
リン系酸化防止剤としては、例えばトリス(4−メトキシ−3,5−ジフェニル)ホスファイト、トリス(ノニルフェニル)ホスファイト、トリス(2,4−ジ−t−ブチルフェニル)ホスファイト等が挙げられる。 Examples of phosphorus antioxidants include tris (4-methoxy-3,5-diphenyl) phosphite, tris (nonylphenyl) phosphite, tris (2,4-di-t-butylphenyl) phosphite, and the like. It is done.
[紫外線吸収剤]
紫外線吸収剤は、耐光性を改良するものである。紫外線吸収剤としては、例えば2,4−ジヒドロキシベンゾフェノン、2−ヒドロキシ−4−メトキシベンゾフェノン、2,2’−メチレンビス[4−(1,1,3,3−テトラメチルブチル)−6−[(2H−ベンゾトリアゾール−2−イル)フェノール]]等が挙げられる。
[Ultraviolet absorber]
The ultraviolet absorber improves light resistance. Examples of the ultraviolet absorber include 2,4-dihydroxybenzophenone, 2-hydroxy-4-methoxybenzophenone, 2,2′-methylenebis [4- (1,1,3,3-tetramethylbutyl) -6-[( 2H-benzotriazol-2-yl) phenol]] and the like.
[その他の任意成分]
当該樹脂組成物は、(A)重合体、(B)変性セルロース、酸化防止剤及び紫外線吸収剤以外のその他の任意成分を含んでいてもよい。その他の任意成分としては、例えば加工性を向上させる滑剤の他、公知の添加剤、例えば難燃剤、抗菌剤、着色剤、離型剤、発泡剤が挙げられる。これらのその他の任意成分は、1種を単独使用しても2種以上を併用してもよい。
[Other optional ingredients]
The said resin composition may contain other arbitrary components other than (A) polymer, (B) modified cellulose, antioxidant, and a ultraviolet absorber. Examples of the other optional components include known additives such as a flame retardant, an antibacterial agent, a colorant, a release agent, and a foaming agent in addition to a lubricant that improves processability. These other optional components may be used alone or in combination of two or more.
[樹脂組成物の調製方法]
当該樹脂組成物は、例えば
(i)(A)重合体、(B)変性セルロース、必要に応じて酸化防止剤、紫外線吸収剤、その他の任意成分を、二軸押出機、ロール混練機等を用いて混合する方法、
(ii)(A)重合体、(B)変性セルロース、必要に応じて酸化防止剤、その他の任意成分を、適当な溶媒に溶解した溶液に混合する方法
により製造することができる。
[Method for Preparing Resin Composition]
The resin composition includes, for example, (i) (A) a polymer, (B) a modified cellulose, an antioxidant, an ultraviolet absorber, and other optional components as necessary. Using and mixing methods,
(Ii) (A) A polymer, (B) a modified cellulose, and if necessary, an antioxidant and other optional components can be produced by mixing them in a solution dissolved in an appropriate solvent.
<光学フィルム>
本発明に係る光学フィルムは、当該樹脂組成物から形成されるものである。この光学フィルムとしては、例えば位相差フィルム、偏光フィルム、光拡散フィルムが挙げられる。
<Optical film>
The optical film according to the present invention is formed from the resin composition. Examples of the optical film include a retardation film, a polarizing film, and a light diffusion film.
[光学フィルムの厚み]
光学フィルムの厚みとしては、用途等に応じて適宜選択されるが、通常500μm以下、好ましくは10μm〜300μm、より好ましくは50μm〜188μmである。光学フィルムの厚みが小さすぎると、フィルム強度を十分に確保できないおそれがある。一方。光学フィルムの厚みが500μmを超えると、シートの透明性を確保できなくなるおそれがある。
[Thickness of optical film]
The thickness of the optical film is appropriately selected depending on the application and the like, but is usually 500 μm or less, preferably 10 μm to 300 μm, more preferably 50 μm to 188 μm. If the thickness of the optical film is too small, the film strength may not be sufficiently secured. on the other hand. If the thickness of the optical film exceeds 500 μm, the transparency of the sheet may not be ensured.
[光学フィルムの全光線透過率]
光学フィルムの全光線透過率としては、90%以上が好ましい。ここで、全光線透過率は、厚み200μmの光学フィルムの厚みにおける透明度試験法(JIS−K7105:1981)の値である。当該光学フィルムの厚みの全光線透過率が90%以上であることで、当該高分子シートの透明性を確保することができる。そのため、当該光学フィルムは、位相差フィルム、偏光フィルム等として好適に使用することができる。なお、光学フィルムの厚みの全光線透過率が90%未満であると、透明性の低下が顕著となるために好ましくない。
[Total light transmittance of optical film]
The total light transmittance of the optical film is preferably 90% or more. Here, the total light transmittance is a value of a transparency test method (JIS-K7105: 1981) in the thickness of an optical film having a thickness of 200 μm. When the total light transmittance of the thickness of the optical film is 90% or more, the transparency of the polymer sheet can be ensured. Therefore, the said optical film can be used conveniently as a phase difference film, a polarizing film, etc. In addition, it is not preferable that the total light transmittance of the thickness of the optical film is less than 90% because a decrease in transparency becomes remarkable.
[光学フィルムの製造方法]
当該光学フィルムは、当該樹脂組成物を、公知の成形方法、例えば射出成形法、圧縮成形法、押出成形法等を用いてフィルム状に成形することによって製造できる。これらの中でも、押出成形法が好ましく、後述する溶融押出成形法がより好ましい。また、(A)重合体、(B)変性セルロース、必要に応じて任意成分を適当な溶媒に溶解又は分散した後、溶剤キャスト法によってフィルムを形成して製造することもできる。このとき用いられる溶媒は、溶剤キャスト法に通常用いられ、(A)重合体、(B)変性セルロース等を十分に溶解できるものであれば特に制限されないが、例えば極性溶媒、非極性溶媒を用いることができる。ここで、極性溶媒とは、20℃での誘電率が4以上80未満のもの、非極性溶媒とは1以上4未満のものである。
[Method for producing optical film]
The optical film can be produced by molding the resin composition into a film using a known molding method, for example, an injection molding method, a compression molding method, an extrusion molding method, or the like. Among these, the extrusion method is preferable, and the melt extrusion method described later is more preferable. Alternatively, (A) a polymer, (B) a modified cellulose, and if necessary, an optional component may be dissolved or dispersed in an appropriate solvent, and then a film may be formed by a solvent casting method. The solvent used at this time is usually used in the solvent casting method and is not particularly limited as long as it can sufficiently dissolve (A) the polymer, (B) the modified cellulose, and the like. For example, a polar solvent or a nonpolar solvent is used. be able to. Here, the polar solvent has a dielectric constant at 20 ° C. of 4 or more and less than 80, and the nonpolar solvent has a dielectric constant of 1 or more and less than 4.
(溶融押出成形法)
溶融押出成形法では、当該樹脂組成物を押出機に供給して溶融し、この溶融樹脂組成物をダイから押し出して冷却ロールに圧着してフィルム化することで光学フィルムが得られる。
(Melt extrusion method)
In the melt extrusion molding method, the resin composition is supplied to an extruder and melted, and the molten resin composition is extruded from a die and pressed onto a cooling roll to form an optical film.
当該樹脂組成物を溶融する方法としては、押出機による方法が好ましく、この溶融した樹脂組成物をギアポンプにより定量供給し、これを金属フィルター等でろ過して不純物を除去した後、ダイにてフィルム形状に賦型しつつ押し出す方法が好ましい。 As a method of melting the resin composition, a method using an extruder is preferable. After the molten resin composition is supplied in a fixed amount by a gear pump, and filtered through a metal filter or the like to remove impurities, a film is formed by a die. A method of extruding while shaping into a shape is preferable.
押出機としては、例えば単軸押出機、二軸押出機、遊星式押出機、ニーダー押出機等が挙げられ、単軸押出機が好ましい。 Examples of the extruder include a single screw extruder, a twin screw extruder, a planetary extruder, a kneader extruder, and the like, and a single screw extruder is preferable.
ダイとしては、ダイ内部の樹脂流動を均一にすることが必要であり、フィルムの厚みの均一性を保つには、ダイ出口近傍でのダイ内部の圧力分布が幅方向で一定であることが必要である。このような条件を満たすダイとしては、例えばマニホールドダイ、フィッシュテールダイ、コートハンガーダイ等が挙げられ、これらの中でも、コートハンガーダイが好ましい。 As a die, it is necessary to make the resin flow inside the die uniform, and in order to keep the film thickness uniform, the pressure distribution inside the die near the die outlet needs to be constant in the width direction. It is. Examples of the die satisfying such conditions include a manifold die, a fish tail die, a coat hanger die, and the like, and among these, a coat hanger die is preferable.
冷却ロールは、内部に加熱手段及び冷却手段を有するものが好ましく、表面の材質が、酸化アルミニウム、タングステンカーバイド及び酸化クロムから選ばれるセラミックスであるものが用いられる。これらのうち、表面硬度と強度の観点から、酸化アルミニウムが特に好ましい。 The cooling roll preferably has a heating means and a cooling means inside, and a material whose surface material is ceramic selected from aluminum oxide, tungsten carbide and chromium oxide is used. Of these, aluminum oxide is particularly preferable from the viewpoint of surface hardness and strength.
当該光学フィルムの製造方法においては、溶融押出により得られた光学フィルムを、さらに延伸してもよい。その場合の延伸加工方法としては、具体的には、公知の一軸延伸法又は二軸延伸法、例えばテンター法による横一軸延伸法、ロール間圧縮延伸法、円周の異なる二組のロールを利用する縦一軸延伸法、横一軸と縦一軸を組み合わせた二軸延伸法、インフレーション法による延伸法等が挙げられる。延伸して得た光学フィルムの厚さは、通常200μm以下、好ましくは10μm〜150μmである。 In the method for producing the optical film, the optical film obtained by melt extrusion may be further stretched. Specifically, as a stretching method in that case, a known uniaxial stretching method or biaxial stretching method, for example, a horizontal uniaxial stretching method by a tenter method, an inter-roll compression stretching method, and two sets of rolls having different circumferences are used. Examples thereof include a longitudinal uniaxial stretching method, a biaxial stretching method in which a lateral uniaxial and a longitudinal uniaxial are combined, and a stretching method by an inflation method. The thickness of the optical film obtained by stretching is usually 200 μm or less, preferably 10 μm to 150 μm.
[光学フィルムの用途]
当該光学フィルムは、好適には位相差フィルムとして使用される。このような位相差フィルムは、偏光子と接着することで偏光板として使用することができる。具体的には、PVA系フィルム等からなる偏光子の少なくとも片面に、PVA樹脂を主体とした水溶液からなる水系接着剤、極性基含有粘接着剤、光硬化性接着剤等を使用して当該光学フィルムを貼り合わせ、必要に応じてこれを加熱又は露光し、圧着して、偏光子と光学フィルムとを接着(積層)させることにより偏光板とすることができる。
[Use of optical film]
The optical film is preferably used as a retardation film. Such a retardation film can be used as a polarizing plate by adhering to a polarizer. Specifically, on at least one surface of a polarizer composed of a PVA film or the like, an aqueous adhesive composed of an aqueous solution mainly composed of PVA resin, a polar group-containing adhesive, a photocurable adhesive, or the like is used. A polarizing plate can be obtained by laminating an optical film, heating or exposing it as necessary, pressure bonding, and bonding (laminating) the polarizer and the optical film.
以下、本発明を実施例により説明するが、本発明は、この実施例により何ら限定されるものではない。 EXAMPLES Hereinafter, although an Example demonstrates this invention, this invention is not limited at all by this Example.
<測定・評価方法>
(1)固有粘度[η]
固有粘度[η]は、濃度0.5g/100mLのクロロベンゼン溶液中で、30℃の条件で測定した。
<Measurement and evaluation method>
(1) Intrinsic viscosity [η]
Intrinsic viscosity [η] was measured at 30 ° C. in a chlorobenzene solution having a concentration of 0.5 g / 100 mL.
(2)分子量
分子量は、東ソー社の「HLC−8220ゲルパーミエーションクロマトグラフィー」(GPC、カラム(東ソー社の「TSKgelG7000HxL」、「TSKgelGMHxL」、「TSKgelGMHxL」及び「TSKgelG2000xL」))を用い、テトラヒドロフラン(THF)溶媒で、ポリスチレン換算の数平均分子量(Mn)及び重量平均分子量(Mw)として測定した。また、数平均分子量(Mn)及び重量平均分子量(Mw)から分子量分布(Mw/Mn)を算出した。
(2) Molecular weight The molecular weight was measured using “HLC-8220 gel permeation chromatography” (GPC, columns (“TSKgel G7000HxL”, “TSKgelGMHxL”, “TSKgelGMHxL” and “TSKgelGMHxL” and “TSKgelG2000xL”)) manufactured by Tosoh Corporation. THF) solvent was measured as polystyrene-equivalent number average molecular weight (Mn) and weight average molecular weight (Mw). The molecular weight distribution (Mw / Mn) was calculated from the number average molecular weight (Mn) and the weight average molecular weight (Mw).
(3)ガラス転移温度(Tg)
ガラス転移温度は、セイコーインスツルメンツ社の「DSC6200」を用いて、昇温速度を毎分20℃とし、窒素気流下で測定した。Tgは、微分示差走査熱量の最大ピーク温度(A点)及び最大ピーク温度より−20℃の温度(B点)を示差走査熱量曲線上にプロットし、B点を起点とするベースライン上の接線とA点を起点とする接線との交点として求めた。
(3) Glass transition temperature (Tg)
The glass transition temperature was measured under a nitrogen stream using a “DSC6200” manufactured by Seiko Instruments Inc. with a heating rate of 20 ° C. per minute. Tg is the tangent on the baseline starting from point B, with the differential peak scanning calorie maximum peak temperature (point A) and the temperature at −20 ° C. from the maximum peak temperature (point B) plotted on the differential scanning calorimetry curve. And the intersection of the tangent starting from point A.
(4)透明性(全光線透過率の測定)
透明性は、透明性評価用試験片の全光線透過率をJIS−K7105(測定法A):1981に準じて、HAZEメーター(スガ試験機社の「HGM−2DP」)を用いて測定した。
(4) Transparency (measurement of total light transmittance)
The transparency was measured using a HAZE meter (“HGM-2DP” manufactured by Suga Test Instruments Co., Ltd.) in accordance with JIS-K7105 (Measurement Method A): 1981 for the total light transmittance of the test piece for transparency evaluation.
(5)吸水率
吸水率は、23℃の水中にフィルムを24時間浸漬し、浸漬前後の質量変化より求めた。
(5) Water absorption rate The water absorption rate was determined by immersing the film in water at 23 ° C. for 24 hours and calculating the mass change before and after immersion.
[製造例1]
8−メチル−8−メトキシカルボニルテトラシクロ[4.4.0.12,5.17,10]−3−ドデセン100質量部、分子量調節剤として1−へキセン4質量部、及び溶媒としてトルエン200質量部を、窒素置換した反応容器に仕込み、80℃に加熱した。これにトリエチルアルミニウムのトルエン溶液(濃度0.6mol/L)0.12質量部、メタノール変性WCl6のトルエン溶液(濃度0.025mol/L)0.37質量部を加え、80℃で1時間反応させることにより重合体を得た。
[Production Example 1]
8-methyl-8-methoxycarbonyltetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene (100 parts by mass), 1-hexene (4 parts by mass) as a molecular weight regulator, and toluene (200 parts by mass) as a solvent were charged into a nitrogen-substituted reaction vessel and heated to 80 ° C. To this, 0.12 parts by mass of a toluene solution of triethylaluminum (concentration 0.6 mol / L) and 0.37 parts by mass of a toluene solution of methanol-modified WCl 6 (concentration 0.025 mol / L) were added and reacted at 80 ° C. for 1 hour. To obtain a polymer.
得られた重合体の溶液をオートクレーブに入れ、さらに溶媒としてトルエン200質量部及び水素添加触媒としてRuHCl(CO)[P(C6H5)3]30.06質量部を添加した後、窒素置換を3回行った。次いで、水素ガスを反応容器へ投入し、圧力を8.0MPaに調整した。その後、165℃まで加熱した後、圧力を10MPaに保持したまま、165℃で3時間の反応を行い、水素添加体を得た。この水素添加体をメタノールで再沈殿させて回収した後、乾燥して(A)重合体を得た。 The obtained polymer solution was put into an autoclave, and further 200 parts by mass of toluene as a solvent and 0.06 parts by mass of RuHCl (CO) [P (C 6 H 5 ) 3 ] 3 as a hydrogenation catalyst were added, and then nitrogen was added. The substitution was performed 3 times. Next, hydrogen gas was charged into the reaction vessel, and the pressure was adjusted to 8.0 MPa. Then, after heating to 165 degreeC, reaction was performed at 165 degreeC for 3 hours, keeping the pressure at 10 MPa, and the hydrogenated body was obtained. The hydrogenated product was recovered by reprecipitation with methanol and then dried to obtain a polymer (A).
この(A)重合体は、固有粘度[η]=0.78dL/g、重量平均分子量(Mw)=11.5×104、分子量分布(Mw/Mn)=3.3、ガラス転移温度(Tg)=167℃であった。また、1H−NMR測定により(A)重合体の水素添加率を求めたところ、主鎖中のオレフィン性不飽和結合は99.9%以上水素添加されていた。 This (A) polymer has an intrinsic viscosity [η] = 0.78 dL / g, weight average molecular weight (Mw) = 11.5 × 10 4 , molecular weight distribution (Mw / Mn) = 3.3, glass transition temperature ( Tg) = 167 ° C. Moreover, when the hydrogenation rate of (A) polymer was calculated | required by < 1 > H-NMR measurement, the olefinic unsaturated bond in a principal chain was hydrogenated 99.9% or more.
[製造例2]
乾燥したセルロース20質量部をN,N−ジメチルアセトアミド440質量部に懸濁させ、160℃で1時間撹拌を行った。その後、窒素雰囲気下で懸濁液から約38質量部のN,N−ジメチルアセトアミドを減圧して取り除いた後、100℃まで冷却し塩化リチウムを40質量部加え、さらに室温まで撹拌しながら冷却することで3時間かけてセルロースを溶解させた。
[Production Example 2]
20 parts by mass of the dried cellulose was suspended in 440 parts by mass of N, N-dimethylacetamide and stirred at 160 ° C. for 1 hour. Thereafter, about 38 parts by mass of N, N-dimethylacetamide was removed from the suspension under reduced pressure in a nitrogen atmosphere, then cooled to 100 ° C., 40 parts by mass of lithium chloride was added, and further cooled to room temperature while stirring. Thus, cellulose was dissolved over 3 hours.
このセルロース溶液にトリエチルアミンの50質量%N,N−ジメチルアセトアミド溶液を86質量部加え、さらに撹拌した後、反応溶液を5℃に保ちながらp−トルエンスルホン酸クロリドの50質量%ジメチルアセトアミド溶液60質量部を30分かけて徐々に加えた。その後、5℃で24時間撹拌した。 After adding 86 parts by mass of a 50% by mass N, N-dimethylacetamide solution of triethylamine to this cellulose solution and further stirring, 60% by mass of a 50% by mass dimethylacetamide solution of p-toluenesulfonic acid chloride while maintaining the reaction solution at 5 ° C. The portion was added gradually over 30 minutes. Then, it stirred at 5 degreeC for 24 hours.
反応溶液にさらに塩化オクタノイルを81質量部加え室温で8時間撹拌した。反応溶液を5,000質量部の氷水に徐々に注ぎ、さらに水・エタノールそれぞれ3,000質量部で反応溶液を洗った後、アセトン1,000質量部に懸濁させ、3,000質量部の水に注ぎ反応物を沈殿させた。沈殿物をろ過した後、エタノールで洗浄し50℃で48時間真空乾燥し、トシルオクタノイルセルロースを得た。得られたトシルオクタノイルセルロースの置換度は1H−NMRよりそれぞれ求め、トシル基が1.3、オクタノイル基が1.7、総置換度は3.0であった。 To the reaction solution, 81 parts by mass of octanoyl chloride was further added and stirred at room temperature for 8 hours. The reaction solution is gradually poured into 5,000 parts by mass of ice water, and further washed with 3,000 parts by mass of water and ethanol, respectively, and then suspended in 1,000 parts by mass of acetone. The reaction was precipitated by pouring into water. The precipitate was filtered, washed with ethanol and vacuum dried at 50 ° C. for 48 hours to obtain tosyloctanoyl cellulose. The degree of substitution of the obtained tosyloctanoyl cellulose was determined from 1 H-NMR, and the tosyl group was 1.3, the octanoyl group was 1.7, and the total degree of substitution was 3.0.
得られたトシルオクタノイルセルロース3.5質量部をN,N−ジメチルホルムアミド330質量部に懸濁させた後、3.5質量部の4−ヒドロキシフェニル酢酸ナトリウムを加え、窒素雰囲気下100℃で3時間加熱した。 After suspending 3.5 parts by mass of the obtained tosyloctanoyl cellulose in 330 parts by mass of N, N-dimethylformamide, 3.5 parts by mass of sodium 4-hydroxyphenylacetate was added, and the reaction was performed at 100 ° C. under a nitrogen atmosphere. Heated for 3 hours.
反応溶液から減圧下でN,N−ジメチルホルムアミドを除去し、残渣を水・メタノールで洗浄した後、50℃で48時間真空乾燥し、(B)変性セルロースを得た。得られた(B)変性セルロースの置換度は1H−NMRよりそれぞれ求め、トシル基が0.8、オクタノイル基が1.7、(4−ヒドロキシフェニル)アセチル基が0.5、総置換度は3.0であった。 N, N-dimethylformamide was removed from the reaction solution under reduced pressure, and the residue was washed with water / methanol and then vacuum dried at 50 ° C. for 48 hours to obtain (B) modified cellulose. The degree of substitution of the obtained (B) modified cellulose was determined from 1 H-NMR, and the tosyl group was 0.8, the octanoyl group was 1.7, the (4-hydroxyphenyl) acetyl group was 0.5, and the total degree of substitution. Was 3.0.
[実施例1]
製造例1より得られた(A)重合体5質量部と製造例2より得られた(B)変性セルロース5質量部とを塩化メチレン200質量部に溶解させた後、ガラスシャーレに注ぎ自然乾燥させた後、室温で48時間、80℃で48時間それぞれ真空乾燥し、透明な200μmの厚さのフィルムを得た。得られたフィルムの全光線透過率を測定したところ92%、吸水率は1.1%であった。
[Example 1]
(A) 5 parts by mass of the polymer obtained in Production Example 1 and (B) 5 parts by mass of the modified cellulose obtained in Production Example 2 were dissolved in 200 parts by mass of methylene chloride, and then poured into a glass petri dish and naturally dried. Then, the film was vacuum-dried at room temperature for 48 hours and at 80 ° C. for 48 hours to obtain a transparent film having a thickness of 200 μm. When the total light transmittance of the obtained film was measured, it was 92% and the water absorption was 1.1%.
[実施例2]
実施例1の(B)変性セルロースをトリアセチルセルロースに変えてフィルムを作成したところ、全光線透過率は85%、吸水率は2.0%であった。
[Example 2]
When a film was prepared by changing the modified cellulose (B) in Example 1 to triacetyl cellulose, the total light transmittance was 85% and the water absorption was 2.0%.
[比較例1]
実施例1の(B)変性セルロースをセルロースに変えてフィルムを作成したところ、不均一なフィルムが得られた。全光線透過率52%、吸水率は30%であった。
[Comparative Example 1]
When a film was prepared by changing the modified cellulose (B) in Example 1 to cellulose, a non-uniform film was obtained. The total light transmittance was 52%, and the water absorption was 30%.
以上の結果から明らかなように、(A)重合体とともに(B)変性セルロースを用いることで、他のセルロース類を用いる場合に比べて、全光線透過率が低く(透明性が高く)、吸水率が低い(耐水性に優れる)光学フィルムが得られた。 As is clear from the above results, the use of (B) modified cellulose together with (A) polymer results in lower total light transmittance (higher transparency) and water absorption than when other celluloses are used. An optical film having a low rate (excellent water resistance) was obtained.
本発明の樹脂組成物は、特定の構造単位を有する変性セルロースが、主鎖中に環状オレフィンに由来する構造単位を有する重合体と好適に相溶化される。本発明の光学フィルムは、高分子同士が好適に相溶した樹脂組成物を用いて形成されていることから、フィルムの白濁を抑制し光透過率が高い。また、当該樹脂組成物は、上記重合体と特定の変性セルロースとを含有することで、十分な位相差を発現し、また吸水性を低くできるため高温高湿下等の環境変化による光学歪みの発生を抑制できる。加えて、当該光学フィルムは、高分子同士を相溶させているため、各々の高分子を個別にフィルム化してそれらを積層する場合に比べて、張り合わせ精度不足により視野角の低下、熱ムラ等の発生を抑え、低コスト化が可能となる。 In the resin composition of the present invention, the modified cellulose having a specific structural unit is suitably compatibilized with a polymer having a structural unit derived from a cyclic olefin in the main chain. Since the optical film of the present invention is formed using a resin composition in which polymers are suitably compatible with each other, the white turbidity of the film is suppressed and the light transmittance is high. In addition, the resin composition contains the polymer and the specific modified cellulose, so that a sufficient phase difference is developed and water absorption can be lowered, so that optical distortion due to environmental changes such as high temperature and high humidity can be reduced. Generation can be suppressed. In addition, since the optical film is a polymer that is compatible with each other, the viewing angle is reduced due to insufficient lamination accuracy, heat unevenness, etc., compared to the case where each polymer is individually filmed and laminated. It is possible to reduce the cost and reduce the cost.
Claims (4)
(i)水素原子
(ii)ハロゲン原子
(iii)トリアルキルシリル基
(iv)酸素原子、硫黄原子、窒素原子若しくはケイ素原子を含む連結基を有する置換又は非置換の1〜30の炭化水素基
(v)置換又は非置換の1〜30の炭化水素基(但し、(iv)を除く)
(vi)極性基(但し、(iv)及び(v)を除く)
(vii)R4とR5とが相互に、又はR6とR7とが相互に結合して形成されたアルキリデン基を表す。(但し、相互結合に関与しないR4及びR5、又はR6及びR7は、それぞれ独立して上記(i)〜(vi)のいずれかの原子又は基である)
(viii)R4〜R7のうちの少なくとも2つが相互に結合し、これらが結合する炭素と共に単環若しくは多環の炭化水素環又は複素環を形成する。(但し、R4〜R7のうちの相互結合に関与しないR4〜R7は、それぞれ独立して、上記(i)〜(vi)のいずれかの原子又は基である) The resin composition according to claim 1, wherein the first structural unit is represented by the following formula (2).
(I) a hydrogen atom (ii) a halogen atom (iii) a trialkylsilyl group (iv) a substituted or unsubstituted 1-30 hydrocarbon group having a linking group containing an oxygen atom, a sulfur atom, a nitrogen atom or a silicon atom ( v) A substituted or unsubstituted 1-30 hydrocarbon group (excluding (iv))
(Vi) Polar group (excluding (iv) and (v))
(Vii) An alkylidene group formed by combining R 4 and R 5 with each other or R 6 and R 7 with each other. (However, R 4 and R 5 , or R 6 and R 7 , which are not involved in the mutual bond, are each independently any atom or group of (i) to (vi) above)
(Viii) At least two of R 4 to R 7 are bonded to each other to form a monocyclic or polycyclic hydrocarbon ring or heterocyclic ring together with the carbon to which they are bonded. (However, R 4 to R 7 , which are not involved in the mutual bond among R 4 to R 7 , are each independently any atom or group of (i) to (vi) above).
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