JP6214256B2 - Dust collector - Google Patents

Description

  The present invention relates to a dust collector for separating and removing dust in dust-containing air generated from a processing machine or the like in a factory.

  Conventionally, industrial dust collectors have been used to suck in dust generated from processing machines and purify the air in the factory, and in particular, explosiveness that dust-containing air is generated from laser processing machines, etc. When dust that has ignitability is included, use a so-called wet dust collector that separates and removes dust by bringing the dust-containing air sucked into the dust collector into contact with the cleaning liquid stored in the dust collector. There are many.

  As a conventional wet dust collector, for example, a shower mechanism that sprays liquid on the filler and demister is provided, and dust-containing air introduced from above the introduction cylinder at the center of the device body is reversed in the dust chamber. In the dust collecting chamber on the outer periphery of the introduction cylinder, the dust in the dust-containing air collected by spraying the liquid from the shower mechanism to the filler is deposited in the sedimentation tank at the bottom of the apparatus body (see Patent Document 1) And a large number of spherical bodies provided on a partition member that partitions the inside of the apparatus body up and down, a liquid supply device that supplies liquid to the spherical bodies, and a mist droplet separation device that is provided above the liquid supply device. There are known ones in which a spherical body collects dust in dust-containing air that passes upward through a partition member (see Patent Document 2).

JP 57-165015 A Japanese Utility Model Publication No. 64-56818

  However, in the dust collector described in Patent Document 1 described above, the liquid spraying direction of the shower mechanism is the same as the airflow direction of the dust-containing air. Therefore, when liquid is sprayed during operation, the liquid from the shower mechanism follows the flow of the airflow. There is a problem that the droplets may be scattered outside the apparatus main body.

  In addition, since the demister is clogged with the lapse of operation time only by cleaning with the liquid spray of the shower mechanism, it is necessary to remove the demister from the apparatus main body and perform cleaning. However, the dust collecting apparatus described in Patent Document 1 described above is required. Then, since the demister is not provided with a structure that can be attached to and detached from the apparatus main body, there is a problem that cleaning work is difficult.

  On the other hand, in the dust collector described in Patent Document 2, the liquid supply device is provided above the spherical body, but is not provided above the mist droplet separation device (downstream side in the airflow direction). Therefore, when removing the mist droplet separation device from the device body, the combustible powder accumulated between them due to the frictional heat generated between the device body side member supporting the mist droplet separation device and the mist droplet separation device. There is a problem that the body, explosive powder or surrounding dust may ignite or explode.

  The present invention has been made to solve the above-described problems. The demister can be attached and detached, and dust and the like are prevented from igniting and exploding when the demister is attached and detached. An object of the present invention is to provide a dust collector capable of preventing droplets from being scattered.

  In order to achieve the above-described object, a first dust collecting apparatus of the present invention generates a dust-containing air stream inside by a fan, and has a dust collecting unit including a filtration unit that separates and removes dust in the dust-containing air. The filtration unit includes a filling unit filled with a filling, a demister that is detachably provided on the downstream side in the air flow direction of the filling unit, and is formed of a noncombustible material, the filling unit, and the filling unit A first liquid spray facility provided between the demister and spraying the liquid on the filling portion; and a second liquid spray facility disposed on the downstream side in the air flow direction of the demister and spraying the liquid onto the demister; It is characterized by providing.

  According to the first dust collecting device of the present invention, since the liquid can be sprayed onto the demister by the second liquid spraying equipment, the humidity around the demister can be kept high. Therefore, there is no risk of ignition or explosion due to frictional heat generated when the demister is taken out for inspection or cleaning, and safety can be improved.

  Moreover, since the 1st liquid spray equipment is arrange | positioned in the airflow direction downstream of the filling part, and the 2nd liquid spray equipment is arrange | positioned in the airflow direction downstream of the demister, the 1st liquid spray equipment and 2nd The liquid spray facility is hardly contaminated by dust in the dust-containing air, and the maintenance of the first liquid spray facility and the second liquid spray facility can be simplified.

  The second dust collector of the present invention is configured such that the airflow direction of the dust-containing air is opposite to the liquid spray direction by the first liquid spray facility and the second liquid spray facility. It is characterized by.

  According to the second dust collecting device of the present invention, there is no possibility that the sprayed liquid rides on the flow of dust-containing air and is scattered outside the device main body.

    The third dust collector of the present invention is characterized by comprising a control device that controls to spray the liquid from the second liquid spray facility after the fan is stopped.

According to the third dust collecting device of the present invention, the liquid can be reliably sprayed around the demister after the fan is stopped, and the internal humidity can be kept at a predetermined value or higher. Static electricity generation during maintenance can be suppressed, and ignition and explosion can be prevented.

  In the fourth dust collector of the present invention, the control device may perform liquid spraying by the second liquid spraying facility when the differential pressure between the upstream side and the downstream side in the airflow direction of the demister exceeds a predetermined value. It is controlled to extend the time.

  According to the fourth dust collecting device of the present invention, by extending the liquid spraying time for the demister, the effect of removing dust adhering to the demister can be enhanced, and the cleaning cycle of the demister can be extended.

  In the fifth dust collector of the present invention, the control device may perform liquid spraying by the second liquid spraying facility when a differential pressure between the upstream side and the downstream side in the airflow direction of the demister exceeds a predetermined value. Control is performed to increase the pressure.

  According to the fifth dust collecting device of the present invention, by increasing the liquid spray pressure on the demister, the effect of removing dust adhering to the demister can be enhanced, and the cleaning cycle of the demister can be extended.

  In the sixth dust collector of the present invention, the liquid is supplied from the same liquid supply source to one of the first liquid spray facility and the second liquid spray facility through the switching facility. It is comprised so that it may be carried out.

  According to the sixth dust collector of the present invention, the configuration of equipment such as piping can be minimized by using the same liquid supply source. Further, by providing the switching equipment, the liquid can be supplied to the second liquid spray equipment only when the water supply to the first liquid spray equipment is stopped, so that the liquid can be used efficiently and the economy can be improved. .

  The seventh dust collector of the present invention has a demister storage section for storing the demister, and the demister storage section is detachably supported by a support section provided in the apparatus body, and the demister storage section and the demister storage section One of the members of the support portion is made of non-ferrous metal, and the other member is made of iron or steel.

  According to the seventh dust collector of the present invention, when the demister storage part is attached and detached, galling between the demister storage part and the support part can be prevented, and the attachment and detachment work of the demister storage part can be performed smoothly. It can be carried out. In addition, since any one member of the demister storage portion and the support portion is made of a non-ferrous metal, the carbon content can be reduced (or zero), and thus occurs when the demister storage portion is attached or detached. Friction heat can surely prevent the risk of ignition or explosion of combustible powder, explosive powder, or surrounding dust accumulated between the demister housing and support section, and improve safety. be able to.

    In the eighth dust collector of the present invention, the non-ferrous metal member is made of aluminum.

  According to the eighth dust collector of the present invention, it is possible to further improve the economic efficiency by using aluminum which is excellent in market distribution and relatively inexpensive. In addition, when the demister storage portion is made of aluminum, since the aluminum is lightweight, the demister storage portion can be easily attached and detached.

  According to the present invention, there is no risk of ignition or explosion due to frictional heat generated when attaching or detaching the demister storage for inspection or cleaning, and various excellent features such as improved safety can be achieved. An effect can be obtained.

It is a front view which shows the dust collector which concerns on embodiment of this invention. It is a top view which shows the dust collector which concerns on embodiment of this invention. It is a figure which shows the control method of the dust collector which concerns on embodiment of this invention. It is a time chart figure which shows the control method of the dust collector concerning the embodiment of the present invention.

  Hereinafter, a dust collector 10 according to an embodiment of the present invention will be described with reference to FIGS.

The dust collecting apparatus 10 according to this embodiment includes a base 11 provided on the lower, intake write unit 12 that is mounted on a base 11, a first dust collecting portion 13 of the wet, the second dust collecting dry The unit 14, the suction unit 15, the exhaust unit 16, and a sewage tank 17 provided inside the base 11 are configured.

  As shown well in FIG. 2, the suction portion 12 is disposed on the front left side of the base 11 in a plan view, and the first dust collecting portion 13 is on the right side of the suction portion 12 and The second dust collecting part 14 is arranged on the left side of the base 11 on the left side of the first dust collecting part 13 and behind the suction part 12 and the suction part 15 is arranged on the second front side. The exhaust part 16 is arranged on the right side of the suction part 15 and behind the dust collection part 14 and on the left rear side of the base 11. That is, the suction part 12, the first dust collecting part 13, the second dust collecting part 14, the suction part 15, and the exhaust part 16 are arranged on the base 11 so that the flow of dust-containing air meanders in a plan view. Has been.

  Under the base 11, casters 18 that support the base 11 so as to be movable are provided at four corners, respectively, and adjusters 19 (fixing means) that fix the base 11 by extending downward and abutting against the floor surface. ) Is provided close to each caster 18.

The suction part 12 is formed by bending a cylindrical duct at a right angle at two locations, and is arranged above the front left corner of the base 11 and from the lower end of the vertical duct part 20 to the right. a horizontal duct section 21 which is formed by bending at a right angle towards, and a connecting duct 22 which communicates with the dirty water tank 17 from the right end of the horizontal duct portion 21 is bent at right angles downwardly, the.

  A suction port 23 is opened at the upper end of the vertical duct portion 20, and a fire damper 24 is attached below the suction port 23. The fire damper 24 normally maintains the posture of opening the flow path in the vertical duct section 20, but when the internal temperature rises due to dust explosion or fire, the sensor detects the temperature and the flow is Operates to close the road.

  A check valve 25 is attached to the horizontal duct portion 21, and the check valve 25 allows only a one-way air flow from the suction port 23 toward the sewage tank 17. As a result, even if dust explodes on the downstream side of the check valve 25 in the airflow direction, it is possible to prevent the blast and fire from propagating to the suction port 23 and to protect surrounding workers from the blast and fire. can do.

  Further, ground wires are connected to the upper and lower flange portions 26 of the vertical duct portion 20 and the left and right flange portions 27 of the horizontal duct portion 21 to be grounded. Thereby, in the suction part 12, since dust-containing air is not charged or static electricity is not generated, it is possible to prevent internal ignition and explosion.

The first dust collecting unit 13 includes an apparatus main body 30 made of iron and having a rectangular cylindrical shape placed on the base 11, and the bottom of the apparatus main body 30 is opened to communicate with the sewage tank 17. A first filtration unit 31 is provided inside the apparatus main body 30, and the first filtration unit 31 includes a filling unit 32, a prefilter 35 provided above the filling unit 32 (downstream in the airflow direction), A first liquid spraying facility 34 having a first spray nozzle 33 provided between the filling unit 32 and the prefilter 35, and a second spray nozzle 1 provided above the prefilter 35 (downstream in the airflow direction). It is configured to include a second liquid spraying equipment 2, which has a.

  The filling portion 32 is configured by spreading stone rollers 36 in a rectangular box made of stainless steel. Preferably, 3 min. Is used as the stone roller 36, and the thickness for spreading the stone roller 36 is about several tens of mm. The reason for using 3 min. For the stone roller 36 is that if the size of the stone roller 36 is too small, the pressure loss when the dust-containing air passes through the filling portion 32 sprayed with water on the stone roller 36 becomes excessive. In addition, the thickness of the stones 36 is set to about several tens of mm. The thicker the thickness, the more the spark when dust-containing air passes through the filling part 32 can be removed. This is to prevent excessive pressure loss when the dust-containing air passes.

  The pre-filter 35 includes a demister 39 made of a non-combustible material and a box-shaped demister storage 3 that stores a plurality of demisters 39, and is arranged in two upper and lower stages. Each of the upper and lower pre-filters 35 is provided with a differential pressure gauge 4 in order to detect a differential pressure between the upstream side and the downstream side of the demister 39 in the airflow direction. The demister 39 is formed by braiding a thin metal wire having a diameter of 0.12 to 0.25 mm and then laminating it into a mat shape, and since the material is made of metal, it does not ignite.

  The demister storage part 3 is supported by a support part 5 having an L-shaped cross section that is fixed to the inner surface of the apparatus main body 30, and can be attached to and detached from the apparatus main body 30 by sliding on the support part 5 in the front-rear direction. Is provided. The demister storage part 3 is made of aluminum with a low carbon content (or no carbon content). This is because, when the material contains a lot of carbon (carbon), local heat rise occurs due to friction, and it is easy to catch fire. In addition, aluminum has good market distribution and low cost. This is because the light weight and the light weight are taken into consideration. Further, the support portion 5 is made of iron, which is because it is easy to weld the iron device main body 30 and the like.

  The combination of the material of the demister storage part 3 and the support part 5 is not limited to the above-mentioned aluminum and iron, either member of the demister storage part 3 or the support part 5 is made of non-ferrous metal and the other member is Another combination may be used as long as it is made of iron or steel. For example, as another example of a non-ferrous metal, beryllium copper used in an explosion-proof tool that can be used in an explosion-proof atmosphere can also be used. In addition, suppose that a nonferrous metal means metals other than steel which has iron and iron as a main component here.

  The first spray nozzle 33 of the first liquid spraying facility 34 and the second spray nozzle 1 of the second liquid spraying facility 2 have the first dust collecting portion 13 having a quadrangular shape in plan view. A pyramid-shaped spray nozzle 33 capable of fully dispersing water up to four corners and capable of wide-angle water spraying is used. Thereby, it becomes possible to shorten the height direction distance with the filling part 32 and the pre filter 35, and the height of the 1st dust collection part 13 can be made low.

  The first liquid spray facility 34 and the second liquid spray facility 2 are provided with a water supply facility 7 that can supply water from a tap water supply source 6 that is the same liquid supply source. The water supply facility 7 includes a main pipe 8 connected to the tap water supply source 6. The main pipe 8 includes, in order from the upstream side in the water supply direction, a water supply filter 100, a two-way solenoid valve 101, a regulator 102, and A flow meter 103 is provided. A three-way solenoid valve 104 that is a switching facility is provided at the downstream end of the main pipe 8 in the water supply direction, and a first branch pipe 105 is connected between the three-way solenoid valve 104 and the first liquid spraying facility 34. The second branch pipe 106 is connected between the three-way solenoid valve 104 and the second liquid spray facility 2.

The apparatus main body 30 is provided with a horizontally-long rectangular filling portion inspection port 40 in front of the filling portion 32, and a rectangular prefilter inspection door 41 in front of the prefilter 35. In the center of the filling portion for inspection port 40, is mounted horizontally elongated bar 107 by fasteners 108 at both ends of the bar 107, the filling portion for inspection opening 40 can be opened and closed in front of the filling portion 32 and main body 30 Is detachably provided.

  The pre-filter inspection door 41 is provided with a horizontally long bar 109 on the top and bottom, and each bar 109 is provided with a fastener 110 at one end (left end in FIG. 1) and the other end (right end in FIG. 1). ) Is provided with a hinge 111. The pre-filter inspection door 41 can be opened and closed in front of the pre-filter 35 by rotating in the horizontal direction with the hinge 111 as a fulcrum. The prefilter inspection door 41 is provided with a horizontally long rectangular nozzle inspection port 112 in front of the first spray nozzle 33 between the upper and lower bars 109. The nozzle inspection port 112 is provided so that the front of the first spray nozzle 33 can be opened and closed by a surrounding fastener 113 and is detachable from the prefilter inspection door 41.

The apparatus main body 30 is provided with a plurality of (for example, four) temperature sensors 42 between the filling portion 32 and the first spray nozzle 33, and between the filling portion inspection port 40 and the prefilter inspection door 41. And the fire-extinguishing port 43 is attached to the upper front, respectively. A plug that normally closes the fire opening 43 is detachably attached to the fire opening 43. By providing this fire-extinguishing port 43, even if a fire occurs inside the first dust collecting unit 13 due to an explosion, without opening the filling unit inspection port 40 and the pre-filter inspection door 41, A fire extinguishing work can be quickly performed by injecting a fire extinguishing agent from the fire extinguishing port 43.

  A first diffusion unit 44 is provided above the device main body 30 of the first dust collection unit 13. The first diffusing portion 44 is made of metal and has a first radiating duct 45 having a rectangular cylindrical shape with a diameter smaller than that of the apparatus main body 30 extending upward from the apparatus main body 30 and an upper end opening of the first diffusing duct 45. And a first diffusion lid 46 that can be opened and closed.

  Packing (not shown) is affixed to the outer periphery of the lower surface side of the first diffusion lid 46, and hinges 47 are attached to both ends of one side (right side in the drawing) of the first diffusion lid 46, respectively. It has been. Thereby, during the operation of the dust collector 10, the first diffusing lid 46 is sucked downward due to the negative pressure in the first dust collecting unit 13, and the first diffusing duct is passed through the packing. The top opening of 45 is closed. Further, when an explosion occurs inside the first dust collecting unit 13, the upper end opening of the first diffusion duct 45 is opened by rotating outwardly with the hinge 47 as a fulcrum by the explosion pressure at that time. It is configured. When the pressure of the 1st dust collection part 13 rises to about 10 kPa normally assuming the dust explosion, the 1st diffusion part 44 will open the upper end opening of the 1st diffusion duct 45. It is designed to open and suppress the increase in the internal pressure of the first dust collecting unit 13.

  Also, the hinge 47 is formed with a vertically long hole 48, and when the internal pressure suddenly rises when an explosion occurs inside the first dust collecting portion 13, the first diffusion lid 46 is provided. The hinge 47 is configured to rotate about the upper end portion of the long hole 48 as a fulcrum after being instantly lifted upward by the length of the long hole 48. Thereby, since the internal pressure of the raised 1st dust collecting part 13 can be instantaneously dissipated and reduced, damage to the 1st dust collecting part 13 can be suppressed to the minimum.

  A control panel 49, which is a control facility, is attached to the right side surface of the apparatus main body 30 with the front side facing the right side. The control panel 49 has a dustproof structure, and is electrically connected to the differential pressure gauge 4, the two-way solenoid valve 101, the regulator 102, the three-way solenoid valve 104, the suction power source 80, and the like. On the front surface of the control panel 49, various switches such as an operation or operation stop switch, a backwash operation switch, and an emergency stop switch, and various indicators such as a temperature indicator and a humidity indicator are provided. In addition, a ground terminal (not shown) is provided inside the control panel 49, and a ground wire (not shown) for supplying power to the device and a ground wire for each device are connected to the ground terminal. Has been.

  The second dust collecting unit 14 includes a metal cylindrical device main body 50 placed on the base 11, and the bottom of the device main body 50 is opened to communicate with the sewage tank 17. A conductive portion subjected to a conductive treatment is formed in a portion of the apparatus main body 30 that comes into contact with the dust-containing air, and a ground wire (not shown) is connected to the conductive portion and is grounded.

  A second filtration unit 51 is provided inside the apparatus main body 30. The second filtration unit 51 includes a dry filter (filter material) 52 that has been subjected to antistatic treatment. The filter 52 is formed by collecting three pleated filter units formed in a cylindrical shape by folding the filter cloth into a cartridge shape. As an example of the antistatic treatment, a conductive material is attached or painted on a part of the surface of the filter 52, and the conductive portion of the filter 52 and the conductive portion of the apparatus main body 50 are connected by a ground wire or the like to charge the filter 52. The electricity is finally released to the ground via the apparatus main body 50.

A fire extinguishing port 54 is attached to the front center portion of the apparatus main body 50, and a plug that normally closes the fire extinguishing port 54 is detachably attached to the fire extinguishing port 54. Thereby, even if a fire occurs inside the second dust collecting unit 14 due to an explosion, the fire extinguishing work can be quickly performed by injecting the fire extinguishing agent from the fire extinguishing port 54 .

  A flat cylindrical box-shaped roof 55 is provided above the apparatus main body 50. The roof 55 is detachably attached to the upper end of the apparatus main body 50 with a fixing bolt 56. By removing the fixing bolt 56, the inside of the apparatus main body 50 can be inspected and the filter 52 can be replaced. Yes. The inside of the roof 55 is a clean room, and a temperature / humidity sensor 57 is installed in the roof 55. The temperature / humidity sensor 57 detects the temperature / humidity inside the roof 55. When the detected temperature value exceeds a predetermined value or when the detected humidity value falls below a predetermined value, an alarm output, emergency stop, etc. An abnormal signal is output. In addition, since the static paper describes that static electricity is suppressed when the relative humidity is 55% or more in the lecture paper of the electrostatic society, in this embodiment, the predetermined value of humidity is set to 60% relative humidity. .

  Above the roof 55, a compressed air injection facility 58 is provided. The compressed air injection equipment 58 includes a tank 59 for storing compressed air, and three electromagnetic valves 61 connected to the tank 59 via a pipe 60, and each electromagnetic valve 61 has the three pleats. Each is installed above the filter unit.

  A second diffusing portion 62 is provided on the left side of the device main body 50 of the second dust collecting portion 14 so as to project outside the sewage tank 17 in a plan view. The second diffusing portion 62 is made of metal and has a rectangular cylindrical second radiating duct 63 extending upward from the left side of the apparatus main body 50 and a second diffusing duct 63 capable of opening and closing an upper end opening. And two diffusion lids 64. In addition, since the 2nd radiation | emission lid | cover 64 has the structure similar to the above-mentioned 1st radiation | emission part 44, detailed description here is abbreviate | omitted.

  The apparatus main body 30 of the first dust collecting unit 13 and the apparatus main body 50 of the second dust collecting unit 14 are connected by a duct facility 70. The duct facility 70 is formed by bending a cylindrical duct at a right angle at two locations, and is connected to the upper part of the rear side surface of the apparatus main body 30 of the first dust collecting unit 13, and the upstream side A vertical duct portion 72 formed by bending downward at a right angle from the end portion 71, and an upper portion of the outer peripheral surface of the device main body 50 of the second dust collecting portion 14 bent at a right angle from the lower end of the vertical duct portion 72 to the left. And a horizontal duct portion 73 connected in an eccentric state.

  The suction part 15 includes a suction power source 80 mounted on the base 11, an upstream suction duct part 81 connecting the second dust collecting part 14 and the suction power source 80, a suction power source 80 and the exhaust part 16. And a downstream suction duct portion 82 for connecting the two.

  The suction power source 80 includes a fan surrounded by the casing 83 and a motor 84 for driving the fan. In this embodiment, commonly used fans and motors are used. However, using an explosion-proof fan and motor further improves safety and reduces the risk of dust explosion. Can be reduced.

  The upstream suction duct portion 81 is formed by a cylindrical duct, and is connected to the rear left side of the outer peripheral surface of the roof 55 of the second dust collecting portion 14, and is perpendicular to the horizontal duct portion 85 downward. And a vertical duct portion 86 that is bent at the same time.

  The exhaust unit 16 includes a muffler 87 connected to the lower side surface of the downstream suction duct 82 of the suction unit 15 and a fire damper (not shown) connected above the muffler 87 in the vertical direction. An exhaust port 89 is provided at the upper end opening.

  The sewage tank 17 includes a partition plate 90 that partitions the interior into two regions, a first region and a second region, an upper limit water level sensor 91 that detects an upper limit water level inside, and a lower limit water level sensor that detects an inner lower limit water level. 92, a sewage tank inspection door 93 attached to the front face so as to be openable and closable, a drainage port (not shown) provided on the right side, and a drainage pump 95 provided in the sewage tank 17. The drain pump 95 is controlled to start operation when the upper limit water level sensor 91 detects the upper limit water level, and to stop the operation where the lower limit water level sensor 92 detects the lower limit water level.

The partition plate 90 is suspended from the upper surface of the sewage tank 17 and is always in contact with the water surface of the sewage tank 17 and is formed so that the first area and the second area communicate with each other. Further, the height of the lower end of the partition plate 90 is set to be lower than the height of the lower limit water level of the sewage tank 19 set by the lower limit water level sensor 92.

  As well shown in FIG. 2, the partition plate 90 is bent in a plan view so as to partition the first region and the second region. The first region is a region where the first dust collecting unit 13 is mainly placed in a plan view, a portion where the connection duct portion 22 of the suction unit 12 communicates with the sewage tank 17, and a first collecting unit. The bottom part of the apparatus main body 50 of the dust part 13 includes a part communicating with the sewage tank 17. The second region is a region where the second dust collecting unit 14 is mainly placed in a plan view, and the bottom of the apparatus main body 50 of the second dust collecting unit 14 communicates with the sewage tank 17. Contains parts.

  Next, the operation of the dust collector 10 according to the embodiment of the present invention having the above-described configuration will be described.

  For example, dust-containing air containing dust such as explosive powder and combustible powder (non-oxidized fume) sucked into the suction portion 12 from the laser welding machine in the factory through the suction port 23 of the dust collector 10, It is sucked into the sewage tank 17 through the connection duct portion 22 via the fire damper 24 and the check valve 25.

  Since the dust-containing air sucked into the sewage tank 17 falls into the water substantially perpendicular to the water surface of the sewage tank 17, the dust in the dust-containing air is extinguished by inertial collision with water, and the extinguished dust Settles in the sewage tank 17.

  On the other hand, the dust-containing air including dust remaining without being separated and removed in the sewage tank 17 moves horizontally along the water surface of the sewage tank 17, and then enters the inside of the apparatus main body 30 from the bottom of the first dust collection unit 13. And is guided to the filling part 32.

  Thereby, in the filling part 32, the surface of the stone roller 36 is wetted by water droplets sprayed from the first spray nozzle 33, and the air between the dust-containing air rising in the filling part 32 and the wet water on the surface of the stone roller 36 is removed. Liquid contact is performed, and a cooling action and a fire extinguishing action are performed on the dust in the dust-containing air.

  At this time, water droplets sprayed from the first spray nozzle 33 come into contact with the rising airflow of the dust-containing air, and evaporation from the waterdrop surface is continuously performed to generate water vapor. Thereby, since the relative humidity in the 1st dust collection part 13 is maintained at 60% or more, generation | occurrence | production of the static electricity in the 1st dust collection part 13 is suppressed.

  The dust-containing air that has passed through the filling portion 32 and has risen to the downstream side of the first spray nozzle 33 then passes through the two upper and lower demisters 39 of the prefilter 35. At this time, the dust-containing air contains particulate water droplets due to spraying of water droplets by the spray nozzle 33, but these water droplets are removed when passing through the upper and lower two-stage demisters 39.

  Thus, the dust-containing air that has been cooled and extinguished in the first dust collection unit 13 and from which water droplets have been removed is transferred from the upper part of the first dust collection unit 13 to the second dust collection unit 14 via the duct facility 70. Led.

  Since the horizontal duct portion 73 of the duct facility 70 is connected in an eccentric state to the upper part of the outer peripheral surface of the apparatus main body 50 of the second dust collection portion 14, it flows into the second dust collection portion 14 from the duct facility 70. The dust-containing air descends while turning outside the filter 52, and then rises while turning inside the filter 52 from the lower end of the filter 52. The dust in the dust-containing air is thus reliably filtered while passing through the filter 52 while swirling, and falls directly into the sewage tank 17 through the bottom opening of the apparatus body 50, or , Adheres to the filter 52. The dust adhering to the filter 52 is separated and removed from the filter 52 by supplying compressed air from above the filter 52 through the electromagnetic valve 61 which is turned on by timer control, differential pressure control, etc. It falls into the sewage tank 17 through 50 bottom openings.

The clean air that has been separated and removed in the second dust collecting section 14 in this way is purified from the upstream suction duct section 81 of the suction section 15 from the fan, the downstream suction duct section 82, and the exhaust section 16. Are exhausted from the exhaust port 89 to the outside of the dust collector 10 via a muffler 87 and a fire damper (not shown).
Next, a method for controlling the first dust collection unit 13 of the dust collector 10 according to the embodiment of the present invention will be described with reference to FIGS. 3 and 4.

  When the operation switch of the control device 49 is operated to operate the dust collector 10 as described above, the control device 49 turns on the energization of the motor 84 of the suction power source 80 and at the same time, the two-way solenoid valve 101. And the three-way solenoid valve 104 is switched so as to allow water to flow from the main pipe 8 to the first branch pipe 105. Thereby, as described above, water is sprayed from the first spray nozzle 33 to the stone rollers 36 of the filling portion 32, and between the dust-containing air rising in the filling portion 32 and the wet water on the surface of the stone rollers 36. In this way, the gas-liquid contact is performed, and the cooling action and the fire extinguishing action are performed on the dust in the dusty air.

  Thereafter, when the operation stop switch of the control device 49 is operated to stop the operation of the dust collector 10, the control device 49 turns off the energization of the motor 84 of the suction power source 80. Even after the fan 84 is deenergized, the fan rotates by inertia for a certain period of time T1, so that the controller 49 turns off the energization of the motor 84 for a certain period of time T1, two. While opening the one-way solenoid valve 101, the three-way solenoid valve 104 is held in a switched state so as to allow water to flow from the main pipe 8 to the first branch pipe 105. As a result, while the fan is rotating even after the motor 84 is stopped, water is sprayed from the first spray nozzle 33 of the first liquid spraying equipment 34 to the stone roller 36 of the filling portion 32, and the filling portion. Gas-liquid contact is performed between the dust-containing air rising in the interior 32 and the wet water on the surface of the stone roller 36, and cooling and extinguishing actions are performed on the dust in the dust-containing air.

  After the predetermined time T1 has elapsed (after the fan has stopped rotating), the control device 49 switches the three-way solenoid valve 104 so as to allow water to flow from the main pipe 8 to the second branch pipe 106, and the two-way solenoid valve. 101 is further kept open for a predetermined time T2. Thus, after the fan is stopped, the predetermined time T2, water is sprayed from the second spray nozzle 1 of the second liquid spraying facility 2 to the prefilter 35 to clean the prefilter 35, and the second The relative humidity in one dust collecting portion 13 can be increased.

  A lamp that is turned on while water is being sprayed from the second spray nozzle 1 of the second liquid spraying facility 2 may be attached to the control device 49, or the water spraying operation by the second spray nozzle 1 A lock mechanism that restricts the opening of the prefilter inspection door 41 (for example, an electromagnetic lock using an electromagnet) may be attached until the operation is completed. Thereby, the periphery of the prefilter 35 including the support portion 5 can be reliably sprayed with water, and the relative humidity in the first dust collecting portion 13 can be maintained at a predetermined value or higher. It can suppress the generation of static electricity during maintenance and prevent the occurrence of fire and explosion.

  As described above, according to the dust collector 10 according to the embodiment of the present invention, when the prefilter 35 is opened and the prefilter 35 is taken out for the inspection or cleaning of the prefilter 35, the demister is stored. The frictional heat generated between the part 3 and the support part 5 can reliably prevent the risk of ignition or explosion of combustible powder, explosive powder or surrounding dust deposited between them, Safety can be improved.

  Further, every time the fan stops, water is sprayed from the second spray nozzle 1 to the prefilter 35 to wash the prefilter 35, so that the difference between the upstream side and the downstream side in the airflow direction of the prefilter 35 is removed. The rate of pressure increase can be kept low, and the maintenance cycle can be extended and the number of maintenance operations can be reduced.

  Further, while the fan is rotating, water is sprayed from the first spray nozzle 33 to the stone roller 36 of the filling portion 32, so that the dust in the dust-containing air rising in the filling portion 32 is cooled. Action and fire fighting are performed reliably.

  Furthermore, the control device 49 monitors the detected value of the differential pressure between the upstream side and the downstream side in the air flow direction of the pre-filter 35 by the differential pressure gauge 4, and when this detected value reaches a predetermined value, As shown by the broken line 4 (predetermined time T3), the two-way solenoid valve 101 is controlled so that the time for spraying water by the second spray nozzle 1 of the second liquid spraying facility 1 becomes longer, The regulator 102 may be controlled so that the spray pressure of water from the second spray nozzle 1 of the second liquid spraying facility 1 becomes high.

  Moreover, according to the dust collector 10 which concerns on embodiment of this invention as mentioned above, since the material of the demister storage part 3 and the support part 5 is the combination of a nonferrous metal and iron or steel, it is 1st. When attaching / detaching the prefilter 35 to / from the dust collecting portion 13, galling between the demister storage portion 3 and the support portion 5 can be prevented, and the attachment / detachment work of the prefilter 35 can be performed smoothly. it can. Furthermore, since one of the members of the demister storage part 3 and the support part 5 is made of non-ferrous metal, the carbon content can be reduced (or zero). Friction heat generated from time to time can reliably prevent the risk of ignition or explosion of combustible powder, explosive powder, or surrounding dust deposited between the demister housing 3 and the support 5. Can be improved.

  In addition, since the first liquid spray facility 34 is disposed downstream of the filling unit 32 in the air flow direction and the second liquid spray facility 2 is disposed downstream of the prefilter 35 in the air flow direction, the first liquid spray facility 34 The equipment 34 and the second liquid spray equipment 2 are not easily contaminated by dust in the dust-containing air, and the maintenance of the first liquid spray equipment 34 and the second liquid spray equipment 2 can be simplified.

  According to the dust collector 10 according to the above-described embodiment, the airflow direction of dust-containing air (upward) and the direction of spraying water (downward) from the first spray nozzle 33 or the second spray nozzle 1 are opposite. Therefore, there is no possibility that the sprayed water rides on the flow of dust-containing air and is scattered outside the apparatus main body 33.

  In the above-described embodiment of the present invention, a configuration is adopted in which water is supplied from the tap water supply source 6 which is the same liquid supply source to the first liquid spray facility 34 and the second liquid spray facility 2. Therefore, the configuration of the water supply equipment 7 such as piping can be minimized. Further, by providing a switching facility in the water supply facility 7, water supply to the second liquid spray facility 2 only needs to be performed when the water supply to the first liquid spray facility 34 is stopped (when the fan is stopped). It can be used efficiently and is economical.

  Note that the switching facility between the first liquid spraying facility 34 and the second liquid spraying facility 2 is not limited to the above-described three-way solenoid valve 104, other switching facilities operated by automatic control, It is also possible to use a switching valve that is operated (for example, a ball valve or the like).

  Moreover, since the above-mentioned description of embodiment of this invention has demonstrated suitable embodiment in the dust collector which concerns on this invention, although there are some technically preferable restrictions, it may attach. The technical scope of the present invention is not limited to these embodiments unless specifically described to limit the present invention. That is, the above-described components in the embodiment of the present invention can be appropriately replaced with existing components and the like, and various variations including combinations with other existing components are possible. The description of the embodiment of the present invention described above does not limit the contents of the invention described in the claims.

  The technology of the present invention is expected to be used in a dust collector that purifies air in a factory by sucking dust generated from a processing machine or the like in the factory.

DESCRIPTION OF SYMBOLS 1 2nd spray nozzle 2 2nd liquid spray equipment 3 Demister storage part 5 Support part 6 Tap water supply source (liquid supply source)
DESCRIPTION OF SYMBOLS 10 Dust collector 30 Apparatus main body 31 1st filtration part 32 Filling part 33 1st spray nozzle 34 1st liquid spraying equipment 35 Pre filter 36 Stone roller 39 Demister 49 Control panel (control apparatus)
104 Three-way solenoid valve (switching equipment)

Claims (7)

A dust collecting device including a filtration unit that generates a dust-containing air flow inside by a fan and separates and removes dust in the dust-containing air,
The filtration unit is
A filling part to be filled with a filling,
A demister that is detachably provided on the downstream side in the airflow direction of the filling portion, and is formed of a noncombustible material;
A first liquid spraying facility that is provided between the filling unit and the demister and sprays liquid onto the filling unit;
A second liquid spraying facility provided on the downstream side of the demister in the air flow direction and spraying a liquid onto the demister;
Equipped with a,
A demister storage section for storing the demister; the demister storage section is detachably supported by a support section provided in the apparatus main body; and one of the demister storage section and the support section is a non-ferrous metal manufactured by the other member dust collector, characterized in der Rukoto made of iron or steel.   2. The collection according to claim 1, wherein the air flow direction of the dust-containing air and the liquid spray direction by the first liquid spray facility and the second liquid spray facility are opposite to each other. Dust equipment.   The dust collector according to claim 1, further comprising a control device that controls to spray the liquid from the second liquid spray facility after the fan is stopped.   The control device performs control so as to extend a liquid spraying time by the second liquid spraying facility when a differential pressure between the upstream side and the downstream side in the airflow direction of the demister exceeds a predetermined value. The dust collector according to claim 3.   The control device performs control so as to increase the liquid spray pressure by the second liquid spray facility when a differential pressure between the upstream side and the downstream side in the air flow direction of the demister exceeds a predetermined value. The dust collector according to claim 3 or 4.   A liquid is supplied to one of the first liquid spray facility and the second liquid spray facility from the same liquid supply source via a switching facility. The dust collector according to any one of claims 1 to 5. The dust collector according to claim 1 , wherein the non-ferrous metal member is made of aluminum.

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