JP6182449B2 - LED lighting heat dissipation device - Google Patents

LED lighting heat dissipation device Download PDF

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JP6182449B2
JP6182449B2 JP2013258064A JP2013258064A JP6182449B2 JP 6182449 B2 JP6182449 B2 JP 6182449B2 JP 2013258064 A JP2013258064 A JP 2013258064A JP 2013258064 A JP2013258064 A JP 2013258064A JP 6182449 B2 JP6182449 B2 JP 6182449B2
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fin
led lighting
mounting groove
led
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JP2015115273A (en
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広仲 佐々木
広仲 佐々木
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Showa Denko KK
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Showa Denko KK
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Priority to CN201420081634.XU priority patent/CN203810343U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Description

この発明は、植物栽培工場用育成照明装置や、工事現場用サーチライトなどの照明装置に使用されるLED照明において、発光源として用いられるLEDや電源から発生する熱を放熱する放熱装置に関する。   The present invention relates to a heat radiating device that radiates heat generated from an LED used as a light source or a power source in LED lighting used in a lighting device such as a plant cultivation factory and a construction site searchlight.

この明細書および特許請求の範囲において、図2、図6〜図8の上下を上下というものとする。   In this specification and claims, the top and bottom of FIGS. 2 and 6 to 8 are referred to as top and bottom.

LEDを有する発光源を備えたLED照明は、従来の白熱電球などと比べて、発光効率が高く、低消費電力で明るいという優れた特徴があるが、現在の技術では、消費電力の約80%が熱になり、また、LEDを取り巻く樹脂材料が熱によって劣化し、発光効率が低下するとともに、寿命が短くなる。特に、消費電力が100W以上の高消費電力型LED照明おいて、上述した問題が顕著である。   LED lighting equipped with a light emitting source having LEDs has excellent characteristics of high luminous efficiency, low power consumption and brighter than conventional incandescent bulbs, etc., but with current technology, about 80% of power consumption Becomes a heat, and the resin material surrounding the LED is deteriorated by the heat, the luminous efficiency is lowered and the life is shortened. In particular, in the high power consumption type LED lighting having a power consumption of 100 W or more, the above-described problem is remarkable.

一般的な放熱装置として、熱伝導性材料からなり、かつ片面が発熱体が取り付けられる発熱体取付面となされるとともに他面が平坦な伝熱面となされた発熱体取付板と、発熱体取付板の伝熱面に、互いに間隔をおいて並列状に一体に設けられた複数の放熱フィンとを備えたもの(以下、周知放熱装置というものとする)が広く知られている。   As a general heat dissipation device, a heating element mounting plate made of a heat conductive material and having one side as a heating element mounting surface to which the heating element is mounted and the other side as a flat heat transfer surface, and heating element mounting 2. Description of the Related Art A plate having a plurality of heat dissipating fins integrally provided in parallel and spaced apart from each other on a heat transfer surface of a plate (hereinafter referred to as a well-known heat dissipating device) is widely known.

ところで、LED照明は、下方を照らすように設けられることが多く、この場合、上述した周知放熱装置の発熱体取付板が水平な姿勢となり、発熱体取付板の下面にLED照明が取り付けられる。しかしながら、このような状態で使用すると、自然対流によっては放熱フィンの長手方向の中央部には低温の空気が流れにくくなるので、放熱フィンの長手方向の中央部付近の温度が他の部分に比べて高くなる。したがって、放熱フィンの長手方向の中央部付近からの放熱性能が低下し、発熱体取付板の伝熱面に配置されたLED照明全体から発せられる熱を効果的に放熱することができない。   By the way, the LED illumination is often provided so as to illuminate the lower side. In this case, the heating element mounting plate of the well-known heat dissipating device is in a horizontal posture, and the LED lighting is mounted on the lower surface of the heating element mounting plate. However, when used in this state, depending on natural convection, it becomes difficult for low-temperature air to flow in the longitudinal center of the radiating fin, so the temperature near the longitudinal center of the radiating fin is higher than that of other parts. Become higher. Therefore, the heat dissipation performance from the vicinity of the central portion in the longitudinal direction of the heat dissipating fins is deteriorated, and the heat generated from the entire LED illumination arranged on the heat transfer surface of the heating element mounting plate cannot be effectively dissipated.

そこで、熱輸送性能が優れたヒートパイプを利用した放熱装置が考えられている。たとえばヒートパイプを利用したLED照明用放熱装置として、上面に複数のLED照明が取り付けられる水平帯板部および水平帯板部の1つの長辺に全長にわたって下方突出状に一体に形成された鉛直帯板部からなるヒートスプレッダと、ヒートスプレッダの鉛直帯板部の外面と間隔をおいて設けられた鉛直状放熱板と、ヒートスプレッダの鉛直帯板部と鉛直状放熱板とを熱的に接続する放熱体と、ヒートスプレッダの水平帯板部と鉛直帯板部とで挟まれた部分に、両帯板部に熱的に接触した状態で固定され、かつ長手方向が両帯板部の長手方向を向いた第1ヒートパイプとを備えており、放熱体が、ヒートスプレッダの長手方向に間隔をおいて配置されかつ下部がヒートスプレッダの鉛直帯板部と鉛直状放熱板とに挟着された鉛直直線状の第2ヒートパイプと、隣り合う第2ヒートパイプ間に配置されかつ下部がヒートスプレッダの鉛直帯板部と鉛直状放熱板とに挟着された略U字状の第3ヒートパイプと、両端の第2ヒートパイプの外側に配置されかつ下部がヒートスプレッダの鉛直帯板部と鉛直状放熱板とに挟着された略L字状の第4ヒートパイプとからなり、第2〜第4ヒートパイプのコンテナが扁平状となっているものが提案されている(特許文献1参照)。   Therefore, a heat radiating device using a heat pipe having excellent heat transport performance has been considered. For example, as a heat radiating device for LED lighting using a heat pipe, a vertical strip integrally formed in a vertically projecting manner over the entire length of one horizontal side of the horizontal strip plate portion to which a plurality of LED illuminations are attached on the upper surface. A heat spreader comprising a plate portion, a vertical heat radiating plate spaced from the outer surface of the vertical band plate portion of the heat spreader, and a heat radiator that thermally connects the vertical belt plate portion and the vertical heat radiating plate of the heat spreader. The heat spreader is fixed to a portion sandwiched between the horizontal strip portion and the vertical strip portion in a state of being in thermal contact with both strip plate portions, and the longitudinal direction thereof is directed to the longitudinal direction of both strip plate portions. 1 heat pipe, and a radiator is arranged in the longitudinal direction of the heat spreader at an interval, and the lower part is sandwiched between the vertical strip and the heat sink of the heat spreader. A second heat pipe, a substantially U-shaped third heat pipe disposed between the adjacent second heat pipes and sandwiched between the vertical band plate portion of the heat spreader and the vertical heat radiating plate; A container of second to fourth heat pipes, comprising a substantially L-shaped fourth heat pipe disposed on the outside of the two heat pipes and having a lower part sandwiched between the vertical strip plate part of the heat spreader and the vertical heat radiating plate Has been proposed (see Patent Document 1).

特許文献1記載の放熱装置によれば、LED照明から発せられる熱が、第1ヒートパイプに伝わり、ヒートスプレッダの温度が長手方向に均一化される。そして、ヒートスプレッダに伝えられた熱が、鉛直帯板部から第2〜第4ヒートパイプを経て放熱板の全体に伝わり、放熱板から放熱される。   According to the heat radiating device described in Patent Literature 1, heat generated from the LED illumination is transmitted to the first heat pipe, and the temperature of the heat spreader is made uniform in the longitudinal direction. Then, the heat transmitted to the heat spreader is transmitted from the vertical strip to the entire heat sink through the second to fourth heat pipes, and is radiated from the heat sink.

しかしながら、特許文献1記載の放熱装置によれば、ヒートスプレッダと放熱板以外に第1〜第4のヒートパイプを必要とし、かつヒートスプレッダと第1〜第4ヒートパイプを固定するとともに放熱板と第2〜第4ヒートパイプを固定する必要があり、部品点数が多くなるとともに組立作業が面倒になるという問題がある。   However, according to the heat radiating device described in Patent Document 1, the first to fourth heat pipes are required in addition to the heat spreader and the heat radiating plate, and the heat spreader and the first to fourth heat pipes are fixed and the heat radiating plate and the second heat pipe. It is necessary to fix the fourth heat pipe, and there is a problem that the number of parts increases and the assembly work becomes troublesome.

特開2012−4126号公報JP 2012-4126 A

この発明の目的は、上記問題を解決し、十分な放熱性能が得られ、かつ特許文献1記載の放熱装置に比較して部品点数が少なくなるとともに組立作業が簡単であるLED照明用放熱装置を提供することにある。   An object of the present invention is to provide an LED illumination heat dissipation device that solves the above-described problems, has a sufficient heat dissipation performance, and has a reduced number of parts as compared to the heat dissipation device described in Patent Document 1, and is easy to assemble. It is to provide.

本発明は、上記目的を達成するために以下の態様からなる。   In order to achieve the above object, the present invention comprises the following aspects.

1)熱伝導性材料からなり、かつ片面がLED照明が取り付けられる照明取付面となされるとともに他面が伝熱面となされたLED照明取付板と、平板状ベース部およびベース部に上方突出状に一体に設けられた放熱部よりなり、かつ放熱部どうしが互いに間隔をおくようにLED照明取付板の伝熱面に配置された複数の放熱フィンとを備えており、LED照明取付板に複数のフィン取付溝が互いに間隔をおいて形成され、放熱フィンの放熱部に中空状作動液封入回路が形成されるとともに、作動液封入回路内に作動液が封入されることによってヒートパイプ部が設けられ、各放熱フィンが、ヒートパイプ部がフィン取付溝外に位置するとともに、ベース部、および放熱部におけるベース部寄りの部分がフィン取付溝内に嵌め入れられた状態でLED照明取付板に固定されているLED照明用放熱装置。   1) LED lighting mounting plate made of a heat conductive material and having one side as a lighting mounting surface on which LED lighting is mounted and the other side as a heat transfer surface, and a flat base portion and a base portion protruding upward A plurality of heat dissipating fins disposed on the heat transfer surface of the LED illumination mounting plate so that the heat dissipating portions are spaced from each other. The fin mounting grooves are formed at a distance from each other, a hollow hydraulic fluid enclosing circuit is formed in the heat dissipating portion of the heat dissipating fin, and a heat pipe is provided by enclosing the operating fluid in the operating fluid enclosing circuit. Each heat dissipating fin is in a state where the heat pipe portion is located outside the fin mounting groove and the base portion and the portion near the base portion in the heat radiating portion are fitted in the fin mounting groove. LED Lighting is fixed to the ED illumination attachment plate heat radiator.

2)放熱フィンのベース部がフィン取付溝の底面に接触するとともに、放熱部におけるフィン取付溝内に嵌め入れられた部分がフィン取付溝の側面に接触している上記1)記載のLED照明用放熱装置。   2) For LED lighting as described in 1) above, wherein the base portion of the radiating fin is in contact with the bottom surface of the fin mounting groove, and the portion fitted in the fin mounting groove in the radiating portion is in contact with the side surface of the fin mounting groove. Heat dissipation device.

3)LED照明取付板の伝熱面が凹ませられることによって、複数の凹溝が互いに平行になるように形成され、各凹溝がフィン取付溝となっている上記1)または2)記載のLED照明用放熱装置。   3) When the heat transfer surface of the LED lighting mounting plate is recessed, a plurality of recessed grooves are formed in parallel to each other, and each recessed groove is a fin mounting groove as described in 1) or 2) above LED lighting heat dissipation device.

4)LED照明取付板の伝熱面に、互いに対をなす2つの上方突出状凸条からなる複数の凸条対が、全凸条が平行となるように互いに間隔をおいて設けられ、各凸条対の2つの凸条と、LED照明取付板における当該凸条対の2つの凸条間の部分とによって各フィン取付溝が形成されている上記1)または2)記載のLED照明用放熱装置。   4) On the heat transfer surface of the LED lighting mounting plate, a plurality of pairs of upwardly protruding ridges that are paired with each other are provided at intervals so that all the ridges are parallel to each other, The heat radiation for LED lighting as described in 1) or 2) above, wherein each fin mounting groove is formed by the two protruding strips of the protruding strip pair and a portion between the two protruding strips of the protruding strip pair on the LED lighting mounting plate. apparatus.

5)LED照明取付板の伝熱面に、熱伝導性材料によりLED照明取付板とは別個に形成され、かつ平板および平板の両側縁に一体に設けられた互いに平行な1対の凸条よりなる複数の横断面U字状溝形成部材が、全凸条が平行となるように互いに間隔をおいて固定され、各溝形成部材の両凸条および平板によって各フィン取付溝が形成されている上記1)または2)記載のLED照明用放熱装置。   5) On the heat transfer surface of the LED lighting mounting plate, a flat plate and a pair of parallel ridges that are integrally formed on both side edges of the flat plate and are formed separately from the LED lighting mounting plate by a heat conductive material. A plurality of U-shaped groove forming members having a transverse cross section are fixed at intervals so that all the ridges are parallel to each other, and each fin mounting groove is formed by both ridges and flat plates of each groove forming member. The heat radiating device for LED illumination according to 1) or 2) above.

6)放熱フィンの放熱部におけるフィン取付溝内に嵌め入れられた部分と、フィン取付溝の凸条とを合わせた厚みが1.5mm以上である上記4)または5)記載のLED照明用放熱装置。   6) The heat radiation for LED lighting according to the above 4) or 5), wherein the thickness of the portion of the heat radiation portion of the heat radiation fin fitted in the fin mounting groove and the convexity of the fin mounting groove is 1.5 mm or more. apparatus.

7)放熱フィンのベース部が縦長方形であり、放熱部がベース部の2つの長辺に設けられ、放熱フィンが全体としてU字状となり、両放熱部におけるベース部寄りの部分がフィン取付溝内に嵌め入れられている上記1)〜6)のうちのいずれかに記載のLED照明用放熱装置。   7) The base part of the radiating fin is a vertical rectangle, the radiating part is provided on the two long sides of the base part, the radiating fin is U-shaped as a whole, and the part near the base part in both radiating parts is the fin mounting groove The heat dissipating device for LED lighting according to any one of the above 1) to 6), which is fitted inside.

8)LED照明取付板のフィン取付溝の両側面、および放熱フィンの両放熱部におけるフィン取付溝内に嵌め入れられた部分のフィン取付溝外側を向いた面のうちいずれか一方に、前後方向にのびる凸部が一体に設けられ、同他方に前後方向にのびるとともに凸部が嵌る凹部が形成されている上記7)記載のLED照明用放熱装置。   8) Front and rear direction on either side of the fin mounting groove of the LED lighting mounting plate, or the surface facing the outside of the fin mounting groove of the portion of the heat radiating fin that is inserted into the fin mounting groove. The heat radiation device for LED lighting according to 7) above, wherein a convex portion extending in a single direction is provided integrally, and a concave portion is formed on the other side in the front-rear direction and into which the convex portion is fitted.

9)放熱フィンの2つの放熱部に互いに独立したヒートパイプ部が設けられている上記7)または8)記載のLED照明用放熱装置。   9) The heat radiating device for LED lighting according to 7) or 8) above, wherein heat pipe portions independent of each other are provided in the two heat radiating portions of the heat radiating fins.

10)放熱フィンが、2枚の金属板を積層状に接合することによりつくられた基板をU字状に曲げることによって形成されており、放熱部のヒートパイプ部の作動液封入回路が、基板を形成する2枚の金属板のうちの少なくともいずれか一方の金属板が外側に膨出することにより設けられている上記9)記載のLED照明用放熱装置。   10) The radiating fin is formed by bending a substrate made by joining two metal plates in a laminated shape into a U-shape, and the hydraulic fluid enclosing circuit of the heat pipe portion of the radiating portion is 9. The LED illumination heat dissipating device according to 9) above, wherein at least one of the two metal plates forming the bulge bulges outward.

11)放熱フィンの両放熱部間の間隔が7mm以上である上記7)〜10)のうちのいずれかに記載のLED照明用放熱装置。   11) The heat radiating device for LED lighting according to any one of 7) to 10) above, wherein an interval between the heat radiating portions of the heat radiating fin is 7 mm or more.

12)放熱フィンのベース部の長辺の長さが200mm以上であるとともに放熱部がベース部の長辺の全長にわたって設けられており、ベース部から放熱部の先端までの直線距離が50mm以上である上記7)〜11)のうちのいずれかに記載のLED照明用放熱装置。   12) The length of the long side of the base part of the radiating fin is 200 mm or more and the heat radiating part is provided over the entire length of the long side of the base part, and the linear distance from the base part to the tip of the radiating part is 50 mm or more. The LED illumination heat dissipation device according to any one of 7) to 11) above.

13)LED照明取付板における放熱フィンのベース部の長手方向と直交する方向の寸法が200mm以上である上記12)記載のLED照明用放熱装置。   13) The LED illumination heat dissipation device according to 12) above, wherein a dimension of the LED illumination mounting plate in a direction orthogonal to the longitudinal direction of the base portion of the heat dissipation fin is 200 mm or more.

14)上記1)〜13)のうちのいずれかに記載のLED照明用放熱装置と、LED照明用放熱装置のLED照明取付板の照明取付面に取り付けられ、かつ発光源として複数のLEDを有するLED照明とを備えた照明装置。   14) The LED illumination heat dissipating device according to any one of 1) to 13) above, and the LED illumination heat dissipating device attached to the illumination attachment surface of the LED illumination attachment plate, and having a plurality of LEDs as light emitting sources A lighting device comprising LED lighting.

上記1)〜13)のLED照明用放熱装置によれば、熱伝導性材料からなり、かつ片面がLED照明が取り付けられる照明取付面となされるとともに他面が伝熱面となされたLED照明取付板と、平板状ベース部およびベース部に上方突出状に一体に設けられた放熱部よりなり、かつ放熱部どうしが互いに間隔をおくようにLED照明取付板の伝熱面に配置された複数の放熱フィンとを備えており、LED照明取付板に複数のフィン取付溝が互いに間隔をおいて形成され、放熱フィンの放熱部に中空状作動液封入回路が形成されるとともに、作動液封入回路内に作動液が封入されることによってヒートパイプ部が設けられ、各放熱フィンが、ヒートパイプ部がフィン取付溝外に位置するとともに、ベース部、および放熱部におけるベース部寄りの部分がフィン取付溝内に嵌め入れられた状態でLED照明取付板に固定されているので、以下に述べるようにLED照明取付板の伝熱面に取り付けられたLED照明の全体を効率良く冷却することが可能になる。   According to the heat radiating device for LED lighting of 1) to 13) above, the LED lighting mounting made of a heat conductive material and having one side as a lighting mounting surface to which the LED lighting is mounted and the other surface as a heat transfer surface A plate, a flat base portion, and a plurality of heat dissipating portions integrally provided on the base portion so as to protrude upward, and a plurality of heat dissipating portions disposed on the heat transfer surface of the LED lighting mounting plate so as to be spaced apart from each other A plurality of fin mounting grooves are formed at intervals in the LED lighting mounting plate, and a hollow hydraulic fluid encapsulating circuit is formed in the heat radiating portion of the radiating fin. The heat pipe is provided by enclosing the hydraulic fluid, and each heat dissipating fin is located outside the fin mounting groove, and the base part and the part near the base part in the heat dissipating part. Is fixed to the LED lighting mounting plate in a state of being fitted in the fin mounting groove, so that the entire LED lighting mounted on the heat transfer surface of the LED lighting mounting plate can be efficiently cooled as described below. Is possible.

すなわち、LED照明から発せられた熱は、LED照明取付板に伝わり、フィン取付溝の底面および側面を経て放熱フィンにおけるフィン取付溝内に嵌め入れられた部分に伝わり、さらに放熱部のヒートパイプ部における作動液封入回路内の下部に溜まっている作動液に伝って作動液が蒸発して気相となる。その結果、作動液封入回路内の下部の圧力が上昇し、気相作動液が作動液封入回路内の全体に行き渡る。気相作動液が作動液封入回路内の全体に行き渡る間に、気相作動液の有する熱が放熱部に伝わるとともに、放熱部から外部に放熱され、熱を奪われた気相作動液が凝縮する。その結果、放熱フィンの放熱部の全体が均一な温度となり、放熱部の全体から均一に放熱される。一方、再凝縮した液相作動液は重力により下方に流れるので、ヒートパイプ部において、気相作動液の流れと液相作動液の流れとが発生し、作動液の循環が起きる。したがって、LED照明取付板の全体から伝わった熱が均等に放熱され、LED照明取付板の照明取付面に配置されたLED照明の全体が効率良く冷却される。   That is, the heat generated from the LED illumination is transmitted to the LED illumination mounting plate, is transmitted to the portion fitted in the fin mounting groove in the radiating fin through the bottom surface and the side surface of the fin mounting groove, and further the heat pipe portion of the heat radiating portion. The hydraulic fluid evaporates through the hydraulic fluid accumulated in the lower part of the hydraulic fluid sealing circuit in the gas and becomes a gas phase. As a result, the pressure in the lower part in the hydraulic fluid sealing circuit increases, and the gas phase hydraulic fluid spreads throughout the hydraulic fluid sealing circuit. While the vapor phase hydraulic fluid reaches the entire inside of the hydraulic fluid enclosing circuit, the heat of the vapor phase hydraulic fluid is transferred to the heat radiating section, and the heat radiated from the heat radiating section is condensed outside the vapor phase hydraulic fluid. To do. As a result, the entire heat dissipating part of the heat dissipating fins has a uniform temperature, and heat is uniformly dissipated from the entire heat dissipating part. On the other hand, since the recondensed liquid phase hydraulic fluid flows downward due to gravity, a flow of the gas phase hydraulic fluid and a flow of the liquid phase hydraulic fluid are generated in the heat pipe portion, and the circulation of the hydraulic fluid occurs. Therefore, the heat transmitted from the entire LED lighting mounting plate is evenly dissipated, and the entire LED lighting arranged on the lighting mounting surface of the LED lighting mounting plate is efficiently cooled.

しかも、放熱フィンの放熱部に設けられたヒートパイプ部が、放熱部に設けられた中空状作動液封入回路内に作動液が封入されることにより形成されているので、特許文献1記載の放熱装置に比べて部品点数が少なくなるとともに、製造作業が容易になる。   And since the heat pipe part provided in the heat radiating part of the heat radiating fin is formed by sealing the working liquid in the hollow working liquid sealing circuit provided in the heat radiating part, the heat radiation described in Patent Document 1 is provided. Compared to the device, the number of parts is reduced, and the manufacturing work is facilitated.

さらに、各放熱フィンのベース部、および放熱部におけるベース部寄りの部分がフィン取付溝内に圧入されるようになっていると、各放熱フィンをLED照明取付板に固定するためのねじ、リベットなどの固定具の数を低減することができ、放熱フィンの固定作業が容易になる。   Furthermore, when the base portion of each radiating fin and the portion near the base portion in the radiating portion are press-fitted into the fin mounting groove, screws and rivets for fixing each radiating fin to the LED lighting mounting plate The number of fixtures such as can be reduced, and the fixing work of the radiation fins is facilitated.

上記2)のLED照明用放熱装置によれば、LED照明取付板から放熱フィンへの伝熱性が優れたものになる。   According to the LED illumination heat dissipating device of 2), the heat transfer from the LED illumination mounting plate to the heat dissipating fins is excellent.

上記3)〜5)のLED照明放熱装置によれば、LED照明取付板の伝熱面に、フィン取付溝を比較的簡単に形成することができる。   According to the LED illumination heat radiating device of the above 3) to 5), the fin attachment groove can be formed relatively easily on the heat transfer surface of the LED illumination attachment plate.

上記6)のLED照明放熱装置によれば、LED照明取付板から放熱フィンの放熱部のヒートパイプ部への伝熱性能が向上し、LED照明取付板の照明取付面に取り付けられたLED照明を効果的に冷却することが可能になる。   According to the LED illumination heat radiating device of the above 6), the heat transfer performance from the LED illumination mounting plate to the heat pipe portion of the heat radiation portion of the radiation fin is improved, and the LED illumination attached to the illumination mounting surface of the LED illumination mounting plate It becomes possible to cool effectively.

上記7)のLED照明放熱装置によれば、LED照明取付板から放熱フィンの放熱部のヒートパイプ部への伝熱性能が向上し、LED照明取付板の照明取付面に取り付けられたLED照明を効果的に冷却することが可能になる。   According to the LED illumination heat radiating device of the above 7), the heat transfer performance from the LED illumination mounting plate to the heat pipe portion of the heat radiating portion of the radiation fin is improved, and the LED illumination attached to the illumination mounting surface of the LED illumination mounting plate It becomes possible to cool effectively.

上記8)のLED照明放熱装置によれば、放熱フィンをLED照明取付板に固定するまでの間に、放熱フィンがLED照明取付板に対する位置ずれを抑制することができる。しかも、凸部および凹部が、各放熱フィンのLED照明取付板への固定に利用されるので、各放熱フィンをLED照明取付板に固定するためのねじ、リベットなどの固定具の数を低減することができ、放熱フィンの固定作業が容易になる。   According to the LED illumination heat radiating device of the above 8), the displacement of the radiating fin with respect to the LED illumination mounting plate can be suppressed until the radiating fin is fixed to the LED illumination mounting plate. In addition, since the convex portions and the concave portions are used for fixing the heat radiating fins to the LED lighting mounting plate, the number of fixing tools such as screws and rivets for fixing the heat radiating fins to the LED lighting mounting plate is reduced. This makes it easy to fix the radiating fins.

上記9)および10)のLED照明用放熱装置によれば、放熱部にヒートパイプ部が設けられた放熱フィンを比較的簡単につくることができる。   According to the LED illumination heat dissipating devices of 9) and 10) above, the heat dissipating fin in which the heat pipe portion is provided in the heat dissipating portion can be made relatively easily.

上記11)〜13)のLED照明用放熱装置のような寸法を有する場合、周知放熱装置のような構造であると、LED照明取付板のLED照明取付面に取り付けられたLED照明から発せられる熱を効果的に放熱することは困難であるが、この場合であっても、上記1)のLED照明用放熱装置のように構成されていると、LED照明取付板のLED照明取付面に取り付けられたLED照明の全体を効率良く冷却することができる。   When having the dimensions of the LED illumination heat dissipation device of the above 11) to 13), the heat generated from the LED illumination attached to the LED illumination attachment surface of the LED illumination attachment plate when having a structure like a well-known heat dissipation device It is difficult to dissipate heat effectively, but even in this case, it is attached to the LED lighting mounting surface of the LED lighting mounting plate when configured as the LED lighting heat dissipation device of 1) above. In addition, the entire LED illumination can be efficiently cooled.

上記14)の照明装置によれば、LED照明取付板の伝熱面に取り付けられたLED照明の全体を効率良く冷却することが可能になる。   According to the illumination device of 14) above, it is possible to efficiently cool the entire LED illumination attached to the heat transfer surface of the LED illumination attachment plate.

この発明のLED照明用放熱装置の全体構成を示す斜視図である。It is a perspective view which shows the whole structure of the thermal radiation apparatus for LED illumination of this invention. この発明のLED照明用放熱装置の一部分を拡大して示す放熱フィンの長手方向一端側から見た図である。It is the figure seen from the longitudinal direction one end side of the radiation fin which expands and shows a part of the thermal radiation apparatus for LED lighting of this invention. 図1および図2のLED照明用放熱装置に用いられる放熱フィンを示す斜視図である。It is a perspective view which shows the thermal radiation fin used for the thermal radiation apparatus for LED illumination of FIG. 1 and FIG. 図2および図3の放熱フィンをつくる金属基板を示す正面図である。It is a front view which shows the metal substrate which makes the radiation fin of FIG. 2 and FIG. 図1のLED照明用放熱装置を備えた照明装置の使用態様を示す斜視図である。It is a perspective view which shows the usage condition of the illuminating device provided with the thermal radiation apparatus for LED illumination of FIG. 図1のLED照明用放熱装置のLED照明取付板に形成されたフィン取付溝の変形例を示す図2の一部に相当する図である。It is a figure equivalent to a part of FIG. 2 which shows the modification of the fin attachment groove | channel formed in the LED illumination attachment plate of the thermal radiation apparatus for LED illumination of FIG. 図1のLED照明用放熱装置のLED照明取付板に形成されたフィン取付溝の他の変形例を示す図2の一部に相当する分解図である。It is an exploded view equivalent to a part of FIG. 2 which shows the other modification of the fin attachment groove formed in the LED illumination attachment plate of the heat radiating device for LED illumination of FIG. 図1のLED照明用放熱装置のLED照明取付板に形成されたフィン取付溝のさらに他の変形例を示す図2の一部に相当する分解図である。It is an exploded view equivalent to a part of FIG. 2 which shows the other modification of the fin attachment groove formed in the LED illumination attachment plate of the heat radiating device for LED illumination of FIG.

以下、この発明の実施形態を、図面を参照して説明する。   Embodiments of the present invention will be described below with reference to the drawings.

以下の説明において、「アルミニウム」という用語には、純アルミニウムの他にアルミニウム合金を含むものとする。   In the following description, the term “aluminum” includes aluminum alloys in addition to pure aluminum.

また、以下の説明において、図2の左右を左右というものとし、放熱フィンの長さ方向(図2の紙面表裏方向)を前後方向というものとする。   In the following description, the left and right in FIG. 2 are referred to as the left and right, and the length direction of the heat dissipating fins (the front and back direction in FIG. 2) is referred to as the front-rear direction.

なお、全図面を通じて同一部分および同一物には同一符号を付す。   In the drawings, the same parts and the same parts are denoted by the same reference numerals.

図1はこの発明のLED照明用放熱装置の全体構成を示し、図2および図3はその要部の構成を示す。また、図4は図1および図2のLED照明用放熱装置に用いられる放熱フィンをつくる金属基板を示す。さらに、図5はこの発明のLED照明用放熱装置を備えた照明装置の使用態様を示す。   FIG. 1 shows the overall configuration of the LED illumination heat dissipation device of the present invention, and FIGS. 2 and 3 show the configuration of the main part thereof. FIG. 4 shows a metal substrate on which heat dissipating fins used in the LED illumination heat dissipating device of FIG. 1 and FIG. 2 are formed. Furthermore, FIG. 5 shows the usage aspect of the illuminating device provided with the heat radiating device for LED illumination of this invention.

図1および図2おいて、LED照明用放熱装置(1)は、たとえばアルミニウム、銅(銅合金を含む。以下、同じ)などの熱伝導性材料からなり、かつ片面(ここでは下面)がLED照明が取り付けられる照明取付面(3)となされるとともに他面(ここでは上面)が伝熱面(4)となされたLED照明取付板(2)と、たとえばアルミニウム、銅(銅合金を含む)などの熱伝導性材料からなり、かつLED照明取付板(2)の伝熱面(4)に配置された複数の放熱フィン(5)とを備えている。   1 and 2, the LED illumination heat dissipation device (1) is made of, for example, a heat conductive material such as aluminum or copper (including a copper alloy; hereinafter the same), and one side (here, the lower side) is an LED. LED lighting mounting plate (2) whose lighting mounting surface (3) to which lighting is mounted and whose other surface (here, the upper surface) is a heat transfer surface (4); for example, aluminum, copper (including copper alloy) And a plurality of heat dissipating fins (5) disposed on the heat transfer surface (4) of the LED illumination mounting plate (2).

LED照明取付板(2)は左右方向に長い方形であり、照明取付面(3)に、たとえば回路基板(6a)、回路基板(6a)に配置されかつ青色LEDが実装された複数の青色LEDパッケージ(6b)、同じく回路基板(6a)に配置されかつ赤色LEDが実装された複数の赤色LEDパッケージ(6c)、および各LEDパッケージ(6b)(6c)用の2つのスイッチング電源(図示略)を有するLED照明(6)が取り付けられ、LED照明用放熱装置(1)と、LED照明(6)とによって、植物栽培工場用育成照明装置として用いられる照明装置(16)が構成されている。   The LED lighting mounting plate (2) has a rectangular shape that is long in the left-right direction, and is mounted on the lighting mounting surface (3), for example, the circuit board (6a), a plurality of blue LEDs mounted on the circuit board (6a) and mounted with blue LEDs. Package (6b), a plurality of red LED packages (6c) that are also mounted on the circuit board (6a) and mounted with red LEDs, and two switching power supplies for each LED package (6b) (6c) (not shown) The LED illumination (6) having the above is attached, and the LED illumination heat dissipating device (1) and the LED illumination (6) constitute an illumination device (16) used as a cultivation illumination device for plant cultivation factories.

また、LED照明取付板(2)の伝熱面(4)に、前後方向にのびる複数のフィン取付溝(10)が左右方向に間隔をおいて形成されている。フィン取付溝(10)は、LED照明取付板(2)の伝熱面(4)が凹ませられることにより形成された凹溝からなり、前後両端はLED照明取付板(2)の前後両側面に開口している。たとえばLED照明取付板(2)がアルミニウム製の場合、フィン取付溝(10)を含んで全体に押出成形される。   In addition, a plurality of fin mounting grooves (10) extending in the front-rear direction are formed at intervals in the left-right direction on the heat transfer surface (4) of the LED illumination mounting plate (2). The fin mounting groove (10) is a concave groove formed by recessing the heat transfer surface (4) of the LED lighting mounting plate (2), and the front and rear ends are both front and rear side surfaces of the LED lighting mounting plate (2). Is open. For example, when the LED illumination mounting plate (2) is made of aluminum, it is extruded entirely including the fin mounting groove (10).

図2および図3に示すように、放熱フィン(5)は、前後方向に長い方形の水平平板状ベース部(7)、およびベース部(7)の2つの長辺である左右両側縁部に上方突出状に一体に設けられ、かつベース部(7)から伝えられる熱を放熱する前後方向に長い方形の鉛直平板状放熱部(8)からなる。放熱部(8)はベース部(7)の全長にわたって設けられており、放熱フィン(5)は全体として横断面U字状となっている。   As shown in FIG. 2 and FIG. 3, the radiating fin (5) has a rectangular horizontal flat base portion (7) which is long in the front-rear direction, and right and left side edges which are two long sides of the base portion (7). It consists of a vertically flat plate-like heat dissipating part (8) which is integrally provided in an upward projecting shape and which is long in the front-rear direction for dissipating heat transmitted from the base part (7). The heat radiating portion (8) is provided over the entire length of the base portion (7), and the heat radiating fin (5) has a U-shaped cross section as a whole.

放熱フィン(5)の各放熱部(8)には、ほぼ全体にわたるヒートパイプ部(11)が設けられている。各放熱部(8)のヒートパイプ部(11)は、放熱部(8)の両面側に膨出した1つの中空無端状作動液封入回路(12)内に作動液が封入されたものである。作動液封入回路(12)は、放熱部(8)のほぼ全体にわたって形成された前後方向に長い長方形の格子状である。なお、図1においては、ヒートパイプ部(11)および作動液封入回路(12)の図示は省略されている。放熱フィン(5)は、アルミニウム、銅などからなる2枚の金属板を積層状に接合することによりつくられた基板(13)をU字状に曲げることによって形成されており、ヒートパイプ部(11)の作動液封入回路(12)は、基板(13)を形成する2枚の金属板のうちの少なくともいずれか一方、ここでは両方の金属板を外側に膨出させることにより設けられている。   Each heat radiating portion (8) of the heat radiating fin (5) is provided with a heat pipe portion (11) extending almost entirely. The heat pipe part (11) of each heat radiating part (8) is one in which the working fluid is sealed in one hollow endless working liquid sealing circuit (12) bulging on both sides of the heat radiating part (8). . The hydraulic fluid enclosing circuit (12) has a rectangular lattice shape formed in substantially the entire heat dissipating part (8) and extending in the front-rear direction. In addition, in FIG. 1, illustration of a heat pipe part (11) and a hydraulic fluid enclosure circuit (12) is abbreviate | omitted. The heat dissipating fin (5) is formed by bending a substrate (13) made by joining two metal plates made of aluminum, copper, etc. into a U-shape. The hydraulic fluid sealing circuit (12) of 11) is provided by bulging at least one of the two metal plates forming the substrate (13), here both metal plates. .

各放熱フィン(5)は、ヒートパイプ部(11)がフィン取付溝(10)外に位置するとともに、ベース部(7)および両放熱部(8)におけるベース部(7)寄りの部分がフィン取付溝(10)内に嵌め入れられた状態で、ベース部(7)を貫通したねじ、リベットなどの固定具(9)を利用してLED照明取付板(2)に固定されている。したがって、全ての放熱フィン(5)は、放熱部(8)どうしが左右方向に互いに間隔をおくように配置された状態で、LED照明取付板(2)に配置されている。放熱フィン(5)のベース部(7)はフィン取付溝(10)の底面(10a)に接触し、放熱部(8)にフィン取付溝(10)内に嵌め入れられた部分はフィン取付溝(10)の両側面(10b)に接触している。なお、各放熱フィン(5)のベース部(7)および両放熱部(8)におけるベース部(7)寄りの部分がフィン取付溝(10)内に圧入されていることが好ましい。   Each radiating fin (5) has a heat pipe part (11) located outside the fin mounting groove (10), and the base part (7) and the part near the base part (7) in both radiating parts (8) are fins. In a state of being fitted into the mounting groove (10), the LED lighting mounting plate (2) is fixed by using a fixing tool (9) such as a screw or a rivet penetrating the base portion (7). Therefore, all the heat radiating fins (5) are arranged on the LED illumination mounting plate (2) in a state where the heat radiating portions (8) are arranged so as to be spaced from each other in the left-right direction. The base (7) of the radiating fin (5) is in contact with the bottom surface (10a) of the fin mounting groove (10), and the portion fitted into the radiating section (8) in the fin mounting groove (10) is the fin mounting groove. It is in contact with both side surfaces (10b) of (10). In addition, it is preferable that the base part (7) of each radiating fin (5) and the part near the base part (7) in both the radiating parts (8) are press-fitted into the fin mounting groove (10).

ここで、LED照明取付板(2)の左右方向(放熱フィン(5)のベース部(7)の長手方向と直交する方向)の長さL1が200mm以上、放熱フィン(5)のベース部(7)および放熱部(8)の長辺の前後方向の長さL2が200mm以上、ベース部(7)から放熱部(8)の先端までの直線距離L3が50mm以上、各放熱フィン(5)の両放熱部(8)間の間隔Sは7mm以上であることが好ましい。なお、各放熱フィン(5)の両放熱部(8)間の間隔Sの上限は20mm程度である。また、隣り合う放熱フィン(5)の近接する放熱部(8)間の間隔は、上記間隔Sと同等以上であることが好ましい。   Here, the length L1 of the LED illumination mounting plate (2) in the left-right direction (the direction perpendicular to the longitudinal direction of the base portion (7) of the radiating fin (5)) is 200 mm or more, and the base portion of the radiating fin (5) ( 7) and the length L2 of the long side of the heat radiation part (8) in the front-rear direction is 200 mm or more, the linear distance L3 from the base part (7) to the tip of the heat radiation part (8) is 50 mm or more, and each heat radiation fin (5) It is preferable that the space | interval S between both the thermal radiation parts (8) is 7 mm or more. In addition, the upper limit of the space | interval S between both the thermal radiation parts (8) of each thermal radiation fin (5) is about 20 mm. Moreover, it is preferable that the space | interval between the adjacent thermal radiation parts (8) of the adjacent radiation fin (5) is equal to or more than the said space | interval S. FIG.

U字状に曲げられる前の基板(13)は、図4に示すように、ベース部(7)を形成する縦長方形の第1部分(14)と、第1部分(14)の両長辺部に一体に設けられ、かつ放熱部(8)を形成する2つの縦長方形の第2部分(15)とよりなり、2つの第2部分(15)に互いに独立したヒートパイプ部(11)が設けられている。第2部分(15)のヒートパイプ部(11)は、基板(13)を形成する2枚の金属板のうちの少なくともいずれか一方、ここでは両方の金属板を外側に膨出させることにより設けられた1つの中空無端状作動液封入回路(12)内に作動液が封入されたものである。そして、基板(13)の両第2部分(15)を第1部分(14)に対して曲げることによって放熱フィン(5)が形成されている。   As shown in FIG. 4, the substrate 13 before being bent into a U-shape has a first part (14) that forms a base part (7), and both long sides of the first part (14). It consists of two vertical rectangular second parts (15) that are provided integrally with each other and form a heat radiating part (8). The two second parts (15) have independent heat pipe parts (11). Is provided. The heat pipe part (11) of the second part (15) is provided by bulging at least one of the two metal plates forming the substrate (13), here both metal plates. The hydraulic fluid is sealed in one hollow endless hydraulic fluid sealing circuit (12). And the radiation fin (5) is formed by bending both the 2nd parts (15) of a board | substrate (13) with respect to the 1st part (14).

U字状に曲げられる前の基板(13)は、たとえば2枚のアルミニウム板の合わせ面のうちの少なくともいずれか一方の面に圧着防止剤を所要パターンに印刷し、この状態で2枚のアルミニウム板を圧着して合わせ板をつくり、合わせ板の非圧着部に流体圧を導入する、所謂ロールボンド法によって合わせ板の両面側に膨出した2つの作動液封入回路(12)を形成し、ついで作動液封入回路(12)内に作動液を封入することによって製造される。合わせ板の非圧着部は、2つの作動液封入回路(22)に対応する形状の2つの作動液封入回路用非圧着部と、両作動液封入回路用非圧着部から合わせ板の周縁に至る1つの流体圧導入用非圧着部とからなる。流体圧導入用非圧着部から流体圧を導入すると、作動液封入回路用非圧着部が合わせ板の両面側に膨出した作動液封入回路(12)となり、流体圧導入用非圧着部は、合わせ板の両面側に膨出し、かつ一端が一方の作動液封入回路(12)に連なるとともに他端が合わせ板の周縁に開口した作動液注入部となる。そして、作動液注入部を通して作動液を作動液封入回路(12)内に注入した後、作動液注入部を封止することにより基板(13)がつくられる。封止された作動液注入部を図4に鎖線Aで示す。   For example, the substrate 13 before being bent into a U-shape is printed with an anti-bonding agent on a required pattern on at least one of the mating surfaces of two aluminum plates. Two hydraulic fluid enclosing circuits (12) swelled on both sides of the laminated plate by a so-called roll bond method, in which a laminated plate is made by crimping the plate and fluid pressure is introduced into the non-crimped portion of the laminated plate, Then, the hydraulic fluid is manufactured by enclosing the hydraulic fluid in the hydraulic fluid sealing circuit (12). The non-crimped portion of the laminated plate extends from the two non-crimped portions for the hydraulic fluid-filled circuit having a shape corresponding to the two hydraulic fluid-filled circuits (22) and the non-crimped portion for both hydraulic fluid-filled circuits to the periphery of the laminated plate. It consists of one non-crimp part for fluid pressure introduction. When fluid pressure is introduced from the non-crimping part for introducing fluid pressure, the non-crimping part for hydraulic fluid enclosing circuit becomes a hydraulic fluid enclosing circuit (12) that bulges on both sides of the laminated plate. It becomes a hydraulic fluid injecting portion that bulges on both sides of the laminated plate and that has one end connected to one hydraulic fluid enclosing circuit (12) and the other end opened to the periphery of the laminated plate. Then, after injecting the operating fluid into the operating fluid sealing circuit (12) through the operating fluid injection section, the substrate (13) is produced by sealing the operating fluid injection section. The sealed hydraulic fluid injection part is indicated by a chain line A in FIG.

なお、基板(13)は、作動液封入回路(12)および作動液注入部を形成するための外方膨出部を有する2枚のアルミニウム板を、たとえばろう付することにより形成されていてもよい。   The substrate (13) may be formed by brazing, for example, two aluminum plates having an outward bulging portion for forming the hydraulic fluid sealing circuit (12) and the hydraulic fluid injection portion. Good.

図5に示すように、照明装置(16)には、照明装置(16)の全体を覆うカバー(17)が取り付けられており、カバー(17)に設けられた吊り下げ部材(18)を用いて、たとえば植物栽培工場における栽培棚の上方に設けられた取付桟に吊り下げられて使用される。カバー(17)の下壁には、LED照明(6)のLEDパッケージ(6b)(6c)から発せられる光を下方に照射するための照射口(図示略)が形成され、同じく上壁には全放熱フィン(5)を外部に露出するための開口(17a)が形成されている。また、カバー(16)の全側壁のうち放熱フィン(5)の長手方向側の両側壁にはそれぞれ通気口(17b)が形成されており、一方の通気口(17b)を通ってカバー(17)内に流入した空気が、各放熱フィン(5)の両放熱部(8)間および隣り合う放熱フィン(5)の近接した放熱部(8)間を流れた後、他方の通気口(17b)を通ってカバー(17)外に流出するようになっている。   As shown in FIG. 5, a cover (17) that covers the entire illumination device (16) is attached to the illumination device (16), and a suspension member (18) provided on the cover (17) is used. For example, it is used suspended from a mounting bar provided above a cultivation shelf in a plant cultivation factory. On the lower wall of the cover (17), there is formed an irradiation port (not shown) for irradiating light emitted from the LED packages (6b) and (6c) of the LED lighting (6) downward. An opening (17a) for exposing all the heat radiating fins (5) to the outside is formed. In addition, vent holes (17b) are formed in both side walls on the longitudinal direction side of the radiating fin (5) among all side walls of the cover (16), and the cover (17) passes through one vent hole (17b). ) The air that has flowed into the heat sink flows between both heat dissipating parts (8) of each heat dissipating fin (5) and between adjacent heat dissipating parts (8) of adjacent heat dissipating fins (5), and then the other vent (17b ) Through the cover (17).

なお、照明装置(16)のLED照明装置用放熱装置(1)の照明取付面(3)に取り付けられたLED照明(6)の基板(6a)に配置された各LEDパッケージ(6b)(6c)には、0〜700mAの電流が流されるようになっており、たとえば500mAの電流が流される場合、基板(6a)の単位面積あたりのLED投入電力は6000W/m2程度となる。   In addition, each LED package (6b) (6c) arranged on the board (6a) of the LED lighting (6) attached to the lighting mounting surface (3) of the heat radiating device (1) for the LED lighting device of the lighting device (16). ), A current of 0 to 700 mA is supplied. For example, when a current of 500 mA is supplied, the LED input power per unit area of the substrate (6a) is about 6000 W / m 2.

上述したLED照明用放熱装置(1)において、照明装置(16)のLED照明(6)から発せられた熱は、LED照明取付板(2)の照明取付面(3)に伝わり、LED照明取付板(2)の伝熱面(4)に形成されたフィン取付溝(10)の底面(10a)を経て放熱フィン(5)のベース部(7)に伝わるとともに、フィン取付溝(10)の両側面(10b)を経て放熱フィン(5)の両放熱部(8)に伝わる。放熱フィン(5)に伝わった熱は、放熱部(8)のヒートパイプ部(11)における作動液封入回路(12)内の下部に溜まっている作動液に伝って作動液が蒸発して気相となる。その結果、作動液封入回路(12)内の下部の圧力が上昇し、気相作動液が作動液封入回路(12)内の全体に行き渡る。気相作動液が作動液封入回路(12)内の全体に行き渡る間に、気相作動液の有する熱が放熱部(8)に伝わるとともに、放熱部(8)からカバー(17)内を流れる空気に放熱され、熱を奪われた気相作動液が凝縮する。その結果、放熱フィン(5)の放熱部(8)の全体が均一な温度となり、放熱部(8)の全体から均一に放熱される。   In the LED lighting heat dissipation device (1) described above, the heat generated from the LED lighting (6) of the lighting device (16) is transferred to the lighting mounting surface (3) of the LED lighting mounting plate (2), and the LED lighting mounting. The heat is transmitted to the base (7) of the heat dissipating fin (5) through the bottom surface (10a) of the fin mounting groove (10) formed on the heat transfer surface (4) of the plate (2) and the fin mounting groove (10). It is transmitted to both heat radiation portions (8) of the heat radiation fin (5) through both side surfaces (10b). The heat transferred to the heat radiating fin (5) is transferred to the hydraulic fluid stored in the lower part of the hydraulic fluid sealing circuit (12) in the heat pipe section (11) of the heat radiating section (8), and the hydraulic fluid evaporates. Become a phase. As a result, the pressure in the lower part of the hydraulic fluid sealing circuit (12) increases, and the vapor phase hydraulic fluid spreads throughout the hydraulic fluid sealing circuit (12). While the vapor phase hydraulic fluid reaches the entire inside of the hydraulic fluid sealing circuit (12), the heat of the vapor phase hydraulic fluid is transferred to the heat radiating section (8) and flows from the heat radiating section (8) to the inside of the cover (17). The gas phase hydraulic fluid that has been radiated to the air and deprived of heat condenses. As a result, the entire heat dissipating part (8) of the heat dissipating fin (5) has a uniform temperature, and heat is uniformly dissipated from the entire heat dissipating part (8).

一方、再凝縮した液相作動液は重力により下方に流れるので、ヒートパイプ部(11)において、気相作動液の流れと液相作動液の流れとが発生し、作動液の循環が起きる。したがって、LED照明取付板(2)の全体から伝わった熱が均等に放熱され、LED照明取付板(2)の照明取付面(4)に配置されたLED照明(6)の全体が効率良く冷却される。   On the other hand, since the re-condensed liquid-phase working fluid flows downward due to gravity, a gas-phase working fluid flow and a liquid-phase working fluid flow are generated in the heat pipe portion (11), and the working fluid is circulated. Therefore, the heat transmitted from the entire LED lighting mounting plate (2) is evenly dissipated, and the entire LED lighting (6) disposed on the lighting mounting surface (4) of the LED lighting mounting plate (2) is efficiently cooled. Is done.

上述したLED照明用放熱装置(1)において、図2および図3に示す放熱フィン(5)の放熱部(8)に設けられているヒートパイプ部(11)の作動液封入回路(12)は、基板(13)の両方の金属板を外側に膨出させることにより形成されているが、これに代えて、基板(13)を構成する一方の金属板のみを外側に膨出させることにより形成されていてもよい。   In the LED lighting heat dissipation device (1) described above, the hydraulic fluid sealing circuit (12) of the heat pipe portion (11) provided in the heat dissipation portion (8) of the heat dissipation fin (5) shown in FIGS. It is formed by expanding both metal plates of the substrate (13) outward, but instead, it is formed by expanding only one metal plate constituting the substrate (13). May be.

図6〜図8はLED照明用放熱装置のLED照明取付板に形成されたフィン取付溝の変形例を示す。   6 to 8 show modifications of the fin mounting groove formed on the LED lighting mounting plate of the LED lighting heat dissipation device.

図6において、LED照明取付板(2)の伝熱面(4)に、LED照明取付板(2)に上方突出状に一体に形成されて互いに対をなす2つの凸条(21)からなる複数の凸条対が、全凸条(21)が平行となるように互いに間隔をおいて設けられ、各凸条対の2つの凸条(21)と、LED照明取付板(2)における当該凸条対の2つの凸条(21)間の部分とによって各フィン取付溝(20)が形成されている。LED照明取付板(2)の伝熱面(4)における各凸条対の両凸条(21)間の部分がフィン取付溝(20)の底面(20a)になり、各凸条対の両凸条(21)の互いに他の凸条(21)側を向いた面がフィン取付溝(20)の側面(20b)になっている。   In FIG. 6, the LED illumination mounting plate (2) has two ridges (21) which are formed integrally with the LED illumination mounting plate (2) so as to protrude upward on the heat transfer surface (4). A plurality of pairs of ridges are spaced from each other so that all the ridges (21) are parallel to each other, the two ridges (21) of each pair of ridges, and the LED lighting mounting plate (2) Each fin mounting groove (20) is formed by the portion between the two ridges (21) of the ridge pair. The portion between the two ridges (21) of each ridge pair on the heat transfer surface (4) of the LED lighting mounting plate (2) becomes the bottom surface (20a) of the fin mounting groove (20), and both ridge pairs The surfaces of the ridges (21) facing the other ridges (21) are the side surfaces (20b) of the fin mounting groove (20).

各放熱フィン(5)は、ヒートパイプ部(11)がフィン取付溝(20)外に位置するように、ベース部(7)および両放熱部(8)におけるベース部(7)寄りの部分がフィン取付溝(20)内に嵌め入れられており、放熱フィン(5)のベース部(7)はフィン取付溝(20)の底面(20a)に接触し、放熱部(8)におけるフィン取付溝(20)内に嵌め入れられた部分はフィン取付溝(20)の両側面(20b)に接触している。   Each radiating fin (5) has a base part (7) and the part near the base part (7) in both radiating parts (8) so that the heat pipe part (11) is located outside the fin mounting groove (20). It is fitted in the fin mounting groove (20), and the base part (7) of the heat dissipating fin (5) contacts the bottom surface (20a) of the fin mounting groove (20), and the fin mounting groove in the heat dissipating part (8) The portion fitted in (20) is in contact with both side surfaces (20b) of the fin mounting groove (20).

放熱フィン(5)の放熱部(8)におけるフィン取付溝(20)内に嵌め入れられた部分と、フィン取付溝(20)の凸条(21)とを合わせた厚みtは1.5mm以上であることが好ましい。これは、コンピュータシミュレーション計算の結果から得られたものである。   The thickness t of the heat radiating fin (5) in the heat radiating section (8) fitted into the fin mounting groove (20) and the protrusion (21) of the fin mounting groove (20) is 1.5 mm or more. It is preferable that This is obtained from the result of computer simulation calculation.

すなわち、放熱フィン(5)の放熱部(8)におけるフィン取付溝(20)内に嵌め入れられた部分と、フィン取付溝(20)の凸条(21)とを合わせた厚みtが1.5mmおよび5mmであるLED照明用放熱装置と、フィン取付溝が形成されておらず、放熱フィン(5)のベース部(7)が平板状のLED照明取付板の伝熱面に固定されたLED照明用放熱装置について、LED照明取付板(2)の照明取付面(3)における放熱フィン(5)のベース部(7)の真下に発熱源を配置するとともに、入熱量を50Wに設定してコンピュータシミュレーション計算を行い、一定時間入熱して発熱源の温度が一定になった時点での発熱源の温度を求めた。なお、雰囲気温度は25℃に設定した。その結果を表1に示す。

Figure 0006182449
That is, the total thickness t of the portion of the heat dissipating fin (5) fitted in the fin mounting groove (20) in the heat dissipating portion (8) and the protrusion (21) of the fin mounting groove (20) is 1. LED lighting heat dissipation device of 5 mm and 5 mm and LED in which the fin mounting groove is not formed and the base portion (7) of the heat radiation fin (5) is fixed to the heat transfer surface of the flat LED lighting mounting plate Regarding the heat dissipation device for lighting, a heat source is arranged directly under the base part (7) of the heat radiating fin (5) on the lighting mounting surface (3) of the LED lighting mounting plate (2), and the heat input is set to 50W. Computer simulation calculation was performed, and the temperature of the heat source at the time when the temperature of the heat source became constant after heat input for a certain time was obtained. The ambient temperature was set to 25 ° C. The results are shown in Table 1.
Figure 0006182449

表1から明らかなように、LED照明取付板(2)にフィン取付溝(20)が形成されており、かつ前記厚みが1.5mm以上である場合に、照明取付面(3)に取り付けられた発熱源が効率良く冷却されることが分かる。   As is apparent from Table 1, when the fin mounting groove (20) is formed in the LED lighting mounting plate (2) and the thickness is 1.5 mm or more, it is mounted on the lighting mounting surface (3). It can be seen that the heat source is efficiently cooled.

図7において、フィン取付溝(20)の構成する各凸条対の両凸条(21)におけるフィン取付溝(20)内側を向いた面、および放熱フィン(5)の両放熱部(8)のフィン取付溝(25)内に嵌め入れられた部分のフィン取付溝(20)外側を向いた面のうちいずれか一方に前後方向にのびる凸部(25)が一体に設けられているとともに、同他方に前後方向にのびるとともに凸部(25)が嵌る凹部(26)が形成されている。ここでは、放熱フィン(5)の両放熱部(8)に凸部(25)が設けられ、各凸条対の両凸条(21)に凹部(26)が形成されている。ここで、凸部(25)および凹部(26)が、各放熱フィン(5)のLED照明取付板(2)への固定に利用されるので、各放熱フィン(5)をLED照明取付板(2)に固定するためのねじ、リベットなどの固定具の数を低減することができ、放熱フィンの固定作業が容易になる。   In FIG. 7, the surface facing the inside of the fin mounting groove (20) in the two ridges (21) of each pair of ridges constituting the fin mounting groove (20), and both heat radiation portions (8) of the heat radiation fin (5) A convex portion (25) extending in the front-rear direction is integrally provided on either one of the surfaces facing the outside of the fin mounting groove (20) of the portion fitted in the fin mounting groove (25), On the other side, a recess (26) is formed which extends in the front-rear direction and fits the projection (25). Here, convex portions (25) are provided on both heat radiating portions (8) of the radiating fin (5), and concave portions (26) are formed on both convex ridges (21) of each convex strip pair. Here, since the convex portion (25) and the concave portion (26) are used for fixing the heat radiation fins (5) to the LED lighting mounting plate (2), each heat radiation fin (5) is connected to the LED lighting mounting plate ( The number of fixing tools such as screws and rivets for fixing to 2) can be reduced, and fixing work of the radiation fins becomes easy.

その他の構成は、図6に示す場合と同じであり、放熱フィン(5)の放熱部(8)におけるフィン取付溝(20)内に嵌め入れられた部分と、フィン取付溝(20)の凸条(21)とを合わせた厚みtは1.5mm以上であることが好ましい。   The other configuration is the same as that shown in FIG. 6, the portion fitted in the fin mounting groove (20) in the heat radiating portion (8) of the heat radiating fin (5), and the protrusion of the fin mounting groove (20). The thickness t combined with the strip (21) is preferably 1.5 mm or more.

図6および図7において、図示は省略したが、放熱フィン(5)は、ベース部(7)を貫通したねじ、リベットなどの固定具を利用してLED照明取付板(2)に固定されている。   Although not shown in FIGS. 6 and 7, the radiating fin (5) is fixed to the LED illumination mounting plate (2) using a fixing tool such as a screw or a rivet that penetrates the base portion (7). Yes.

図8において、LED照明取付板(2)の伝熱面(4)に、たとえばアルミニウム、銅などの熱伝導性材料によりLED照明取付板(2)とは別個に形成され、かつ平板(33)および平板(33)の両側縁に一体に立ち上がり状に設けられた互いに平行な1対の凸条(32)よりなる横断面U字状溝形成部材(31)が固定され、溝形成部材(31)の両凸条(32)および連結部(33)とによってフィン取付溝(30)が形成されている。   In FIG. 8, the LED lighting mounting plate (2) is formed on the heat transfer surface (4) separately from the LED lighting mounting plate (2) with a heat conductive material such as aluminum or copper, and is flat (33). And a U-shaped groove forming member (31) having a U-shaped cross section composed of a pair of parallel protrusions (32) provided in a rising shape integrally on both side edges of the flat plate (33). The fin mounting groove (30) is formed by the two protruding ridges (32) and the connecting portion (33).

溝形成部材(31)の平板(33)の上面における両凸条(32)間の部分がフィン取付溝(30)の底面(30a)になり、両凸条(32)の互いに他の凸条(32)側を向いた内面がフィン取付溝(30)の側面(30b)になっている。各放熱フィン(5)は、ヒートパイプ部(11)がフィン取付溝(30)外に位置するとともに、ベース部(7)および両放熱部(8)におけるベース部(7)寄りの部分がフィン取付溝(30)内に嵌め入れられており、放熱フィン(5)のベース部(7)はフィン取付溝(30)の底面(30a)に接触し、放熱部(8)におけるフィン取付溝(30)内に嵌め入れられた部分はフィン取付溝(30)の両側面(30b)に接触している。   The portion between the two ridges (32) on the upper surface of the flat plate (33) of the groove forming member (31) is the bottom surface (30a) of the fin mounting groove (30), and the two ridges (32) are mutually connected to the other ridges. The inner surface facing the (32) side is the side surface (30b) of the fin mounting groove (30). Each radiating fin (5) has a heat pipe part (11) located outside the fin mounting groove (30), and the base part (7) and the part near the base part (7) in both radiating parts (8) are fins. It is fitted in the mounting groove (30), the base part (7) of the radiating fin (5) contacts the bottom surface (30a) of the fin mounting groove (30), and the fin mounting groove ( 30) The part fitted in the inner surface is in contact with both side surfaces (30b) of the fin mounting groove (30).

図示は省略したが、溝形成部材(31)および放熱フィン(5)は、連結部(33)およびベース部(7)を貫通したねじ、リベットなどの固定具を利用してLED照明取付板(2)に固定されている。   Although not shown in the drawings, the groove forming member (31) and the heat radiating fin (5) are connected to the LED lighting mounting plate (screws, rivets, etc.) through the connecting portion (33) and the base portion (7) using a fixture. It is fixed to 2).

放熱フィン(5)の放熱部(8)におけるフィン取付溝(30)内に嵌め入れられた部分と、溝形成部材(31)の凸条(32)とを合わせた厚みtは1.5mm以上であることが好ましい。   The thickness t of the heat radiating fin (5) in the heat radiating portion (8) fitted into the fin mounting groove (30) and the protrusion (32) of the groove forming member (31) is 1.5 mm or more. It is preferable that

なお、この発明のLED照明用放熱装置(1)とLED照明とによって工事現場用サーチライトとして用いられる照明装置が構成されることもあるが、この場合、LED照明からは、白色や、電球色の光が照射される。   In addition, although the illuminating device used as a construction site searchlight may be constituted by the LED illumination heat dissipation device (1) and the LED illumination of the present invention, in this case, the LED illumination is white or light bulb color. Of light.

この発明によるLED照明用放熱装置は、高消費電力型のLED照明において、LEDから発せられる熱を効率良く放熱するのに用いられる。   The LED illumination heat dissipation device according to the present invention is used to efficiently dissipate heat generated from the LED in the high power consumption type LED illumination.

(1):LED照明用放熱装置
(2):LED照明取付板
(3):照明取付面
(4):伝熱面
(5):放熱フィン
(6):LED照明
(7):ベース部
(8):放熱部
(10)(20)(30):フィン取付溝
(10a)(20a)(30a):底面
(10b)(20b)(30b):側面
(11):ヒートパイプ部
(12):作動液封入回路
(16):照明装置
(21):凸条
(31):溝形成部材
(32):凸条
(33):平板
(1): Radiator for LED lighting
(2): LED lighting mounting plate
(3): Lighting mounting surface
(4): Heat transfer surface
(5): Radiating fin
(6): LED lighting
(7): Base part
(8): Heat radiation part
(10) (20) (30): Fin mounting groove
(10a) (20a) (30a): Bottom
(10b) (20b) (30b): Side view
(11): Heat pipe section
(12): Hydraulic fluid sealing circuit
(16): Lighting device
(21): Projection
(31): Groove forming member
(32): Projection
(33): Flat plate

Claims (14)

熱伝導性材料からなり、かつ片面がLED照明が取り付けられる照明取付面となされるとともに他面が伝熱面となされたLED照明取付板と、平板状ベース部およびベース部に上方突出状に一体に設けられた放熱部よりなり、かつ放熱部どうしが互いに間隔をおくようにLED照明取付板の伝熱面に配置された複数の放熱フィンとを備えており、LED照明取付板に複数のフィン取付溝が互いに間隔をおいて形成され、放熱フィンの放熱部に中空状作動液封入回路が形成されるとともに、作動液封入回路内に作動液が封入されることによってヒートパイプ部が設けられ、各放熱フィンが、ヒートパイプ部がフィン取付溝外に位置するとともに、ベース部、および放熱部におけるベース部寄りの部分がフィン取付溝内に嵌め入れられた状態でLED照明取付板に固定されているLED照明用放熱装置。 An LED illumination mounting plate made of a heat conductive material and having one surface as an illumination mounting surface to which LED lighting is mounted and the other surface as a heat transfer surface, and a flat base portion and a base portion integrally projecting upward And a plurality of heat radiation fins disposed on the heat transfer surface of the LED illumination mounting plate so that the heat radiation portions are spaced from each other. Mounting grooves are formed at a distance from each other, a hollow hydraulic fluid enclosing circuit is formed in the heat dissipating portion of the radiating fin, and a heat pipe is provided by enclosing the operating fluid in the operating fluid enclosing circuit, Each heat dissipating fin is located in a state where the heat pipe portion is located outside the fin mounting groove and the base portion and the portion near the base portion in the heat dissipating portion are fitted in the fin mounting groove. D Lighting Mounting LED lighting heat dissipation device is secured to the plate. 放熱フィンのベース部がフィン取付溝の底面に接触するとともに、放熱部におけるフィン取付溝内に嵌め入れられた部分がフィン取付溝の側面に接触している請求項1記載のLED照明用放熱装置。 2. A heat dissipation device for LED lighting according to claim 1, wherein the base portion of the heat dissipating fin is in contact with the bottom surface of the fin mounting groove, and the portion fitted in the fin mounting groove in the heat dissipating portion is in contact with the side surface of the fin mounting groove. . LED照明取付板の伝熱面が凹ませられることによって、複数の凹溝が互いに平行になるように形成され、各凹溝がフィン取付溝となっている請求項1または2記載のLED照明用放熱装置。 The LED illumination mounting plate according to claim 1 or 2, wherein the heat transfer surface of the LED illumination mounting plate is recessed so that a plurality of recessed grooves are formed in parallel to each other, and each recessed groove is a fin mounting groove. Heat dissipation device. LED照明取付板の伝熱面に、互いに対をなす2つの上方突出状凸条からなる複数の凸条対が、全凸条が平行となるように互いに間隔をおいて設けられ、各凸条対の2つの凸条と、LED照明取付板における当該凸条対の2つの凸条間の部分とによって各フィン取付溝が形成されている請求項1または2記載のLED照明用放熱装置。 On the heat transfer surface of the LED lighting mounting plate, a plurality of pairs of upwardly protruding ridges that are paired with each other are provided at intervals so that all the ridges are parallel to each other. The heat dissipation device for LED lighting according to claim 1 or 2, wherein each fin mounting groove is formed by two pairs of ridges and a portion between the two ridges of the pair of ridges on the LED lighting mounting plate. LED照明取付板の伝熱面に、熱伝導性材料によりLED照明取付板とは別個に形成され、かつ平板および平板の両側縁に一体に設けられた互いに平行な1対の凸条よりなる複数の横断面U字状溝形成部材が、全凸条が平行となるように互いに間隔をおいて固定され、各溝形成部材の両凸条および平板によって各フィン取付溝が形成されている請求項1または2記載のLED照明用放熱装置。 A plurality of parallel projections formed on the heat transfer surface of the LED lighting mounting plate separately from the LED lighting mounting plate by a thermally conductive material and provided integrally on both side edges of the flat plate and the flat plate. A U-shaped groove forming member having a U-shaped cross section is fixed at a distance from each other so that all protrusions are parallel to each other, and each fin mounting groove is formed by both protrusions and a flat plate of each groove forming member. The heat dissipation device for LED illumination according to 1 or 2. 放熱フィンの放熱部におけるフィン取付溝内に嵌め入れられた部分と、フィン取付溝の凸条とを合わせた厚みが1.5mm以上である請求項4または5記載のLED照明用放熱装置。 The LED illumination heat dissipation device according to claim 4 or 5, wherein a thickness of a portion of the heat dissipating portion of the heat dissipating fin fitted into the fin mounting groove and a protrusion of the fin mounting groove is 1.5 mm or more. 放熱フィンのベース部が縦長方形であり、放熱部がベース部の2つの長辺に設けられ、放熱フィンが全体としてU字状となり、両放熱部におけるベース部寄りの部分がフィン取付溝内に嵌め入れられている請求項1〜6のうちのいずれかに記載のLED照明用放熱装置。 The base part of the radiating fin is a vertical rectangle, the radiating part is provided on the two long sides of the base part, the radiating fin is U-shaped as a whole, and the part near the base part in both radiating parts is in the fin mounting groove The heat dissipating device for LED lighting according to any one of claims 1 to 6, which is fitted. LED照明取付板のフィン取付溝の両側面、および放熱フィンの両放熱部におけるフィン取付溝内に嵌め入れられた部分のフィン取付溝外側を向いた面のうちいずれか一方に、前後方向にのびる凸部が一体に設けられ、同他方に前後方向にのびるとともに凸部が嵌る凹部が形成されている請求項7記載のLED照明用放熱装置。 Extends in the front-rear direction on either side of the fin mounting groove of the LED lighting mounting plate, or on the surface facing the outside of the fin mounting groove in the fin mounting groove of both heat radiation portions of the heat radiation fin The heat radiation device for LED lighting according to claim 7, wherein a convex portion is provided integrally, and a concave portion is formed on the other side so as to extend in the front-rear direction and fit the convex portion. 放熱フィンの2つの放熱部に互いに独立したヒートパイプ部が設けられている請求項7または8記載のLED照明用放熱装置。 The LED heat dissipating device according to claim 7 or 8, wherein the heat dissipating portions of the heat dissipating fins are provided with heat pipe portions independent of each other. 放熱フィンが、2枚の金属板を積層状に接合することによりつくられた基板をU字状に曲げることによって形成されており、放熱部のヒートパイプ部の作動液封入回路が、基板を形成する2枚の金属板のうちの少なくともいずれか一方の金属板が外側に膨出することにより設けられている請求項9記載のLED照明用放熱装置。 The heat dissipating fin is formed by bending a substrate made by joining two metal plates in a laminated shape into a U shape, and the hydraulic fluid enclosing circuit of the heat pipe part of the heat dissipating part forms the substrate The heat radiating device for LED lighting according to claim 9, wherein at least one of the two metal plates is provided by bulging outward. 放熱フィンの両放熱部間の間隔が7mm以上である請求項7〜10のうちのいずれかに記載のLED照明用放熱装置。 The space | interval between both the thermal radiation parts of a thermal radiation fin is 7 mm or more, The thermal radiation apparatus for LED lighting in any one of Claims 7-10. 放熱フィンのベース部の長辺の長さが200mm以上であるとともに放熱部がベース部の長辺の全長にわたって設けられており、ベース部から放熱部の先端までの直線距離が50mm以上である請求項7〜11のうちのいずれかに記載のLED照明用放熱装置。 The length of the long side of the base part of the heat radiating fin is 200 mm or more, the heat radiating part is provided over the entire length of the long side of the base part, and the linear distance from the base part to the tip of the heat radiating part is 50 mm or more. Item 12. A heat dissipation device for LED illumination according to any one of Items 7 to 11. LED照明取付板における放熱フィンのベース部の長手方向と直交する方向の寸法が200mm以上である請求項12記載のLED照明用放熱装置。 The heat dissipation device for LED lighting according to claim 12, wherein a dimension in a direction orthogonal to the longitudinal direction of the base portion of the heat radiation fin in the LED lighting mounting plate is 200 mm or more. 請求項1〜13のうちのいずれかに記載のLED照明用放熱装置と、LED照明用放熱装置のLED照明取付板の照明取付面に取り付けられ、かつ発光源として複数のLEDを有するLED照明とを備えた照明装置。 The LED illumination heat dissipating device according to claim 1, and the LED illumination attached to the illumination attachment surface of the LED illumination attachment plate of the LED illumination heat dissipating device and having a plurality of LEDs as a light source. A lighting device comprising:
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