JP6165454B2 - Rotating electric machine - Google Patents

Rotating electric machine Download PDF

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Publication number
JP6165454B2
JP6165454B2 JP2013022800A JP2013022800A JP6165454B2 JP 6165454 B2 JP6165454 B2 JP 6165454B2 JP 2013022800 A JP2013022800 A JP 2013022800A JP 2013022800 A JP2013022800 A JP 2013022800A JP 6165454 B2 JP6165454 B2 JP 6165454B2
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copper plate
lead wire
electrical machine
rotating electrical
coil
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JP2014155312A (en
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中山 健一
健一 中山
小島 和夫
和夫 小島
清水 尚也
尚也 清水
知紘 福田
知紘 福田
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Hitachi Astemo Ltd
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Hitachi Automotive Systems Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/64Electric machine technologies in electromobility

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  • Insulation, Fastening Of Motor, Generator Windings (AREA)

Description

本発明は、回転電機に関する。   The present invention relates to a rotating electrical machine.

固定子からの口出しコイルと端子を接続するためコイルを溶融させて接続する方法が知られている(例えば、特許文献1参照)。   In order to connect the lead coil and the terminal from the stator, a method of melting and connecting the coil is known (for example, see Patent Document 1).

溶接で接続せずに直接コイルを這い回す方法では、這い回す口出しコイルが長くなり、後工程で干渉が起こるため、このように最終工程で溶接によって取り付ける方法が取られている。   In the method in which the coil is directly wound around without being connected by welding, the lead coil to be wound around becomes long and interference occurs in the subsequent process. Thus, the method of attaching by welding in the final process is employed.

特開2011−259654号公報JP 2011-259654 A

回転電機の運転時などに、振動や冷熱などにより口出しコイルとコイルの溶接部に応力が発生し、変形や破損が生じる可能性がある。   During operation of the rotating electrical machine, stress may be generated in the lead coil and the welded portion of the coil due to vibration, cold heat, etc., and deformation or breakage may occur.

そこで、本発明は、溶接部に発生する応力を低減できる接続端子およびその接続端子を備えた回転電機を提供する。   Therefore, the present invention provides a connection terminal capable of reducing stress generated in a welded part and a rotating electrical machine including the connection terminal.

上記課題を解決するために、例えば特許請求の範囲に記載の構成を採用する。本願は上記課題を解決する手段を複数含んでいるが、その一例を挙げるならば、固定子コイルからの這い回しコイルを保持する樹脂部材を有する回転電機において、前記樹脂部材が、前記這い回しコイルと溶接部を介して接続されるリード線を保持する固定部材を備えることを特徴とする。   In order to solve the above problems, for example, the configuration described in the claims is adopted. The present application includes a plurality of means for solving the above-described problems. For example, in the rotating electrical machine having a resin member that holds a scooping coil from a stator coil, the resin member is the scooping coil. And a fixing member that holds the lead wire connected through the welded portion.

本発明によれば、溶接部に発生する応力を低減できる回転電機を提供できる。   ADVANTAGE OF THE INVENTION According to this invention, the rotary electric machine which can reduce the stress which generate | occur | produces in a welding part can be provided.

上記した以外の課題、構成及び効果は、以下の実施例の説明により明らかにされる。   Problems, configurations, and effects other than those described above will become apparent from the description of the following examples.

回転電機の全体構成を示す模式図である。It is a schematic diagram which shows the whole structure of a rotary electric machine. 回転電機の固定子を示す斜視図である(実施例1)。(Example 1) which is a perspective view which shows the stator of a rotary electric machine. 回転電機の固定子を示す斜視図である(実施例2)。(Example 2) which is a perspective view which shows the stator of a rotary electric machine.

以下、図面を用いて実施例を説明する。
なお、以下の説明において、「軸方向」は回転電機の回転軸に沿った方向を指す。周方向は回転電機の回転方向に沿った方向を指す。「径方向」は回転電機の回転軸を中心としたときの動径方向(半径方向)を指す。「内周側」は径方向内側(内径側)を指し、「外周側」はその逆方向、すなわち径方向外側(外径側)を指す。
[実施例1]
本実施例に係る回転電機は、自動車の走行に使用するのが好適な回転電機である。ここで、回転電機を使用するいわゆる電気自動車には、エンジンと回転電機の両方を備えるハイブリッドタイプの電気自動車(HEV)と、エンジンを用いないで回転電機のみで走行する純粋な電気自動車(EV)とがあるが、以下に説明する回転電機は両方のタイプに利用できるので、ここでは代表してハイブリッドタイプの自動車に用いられる回転電機に基づいて説明する。
Embodiments will be described below with reference to the drawings.
In the following description, “axial direction” refers to a direction along the rotation axis of the rotating electrical machine. The circumferential direction refers to the direction along the rotational direction of the rotating electrical machine. The “radial direction” refers to a radial direction (radial direction) when the rotational axis of the rotating electrical machine is the center. “Inner circumference side” refers to the radially inner side (inner diameter side), and “outer circumference side” refers to the opposite direction, that is, the radially outer side (outer diameter side).
[Example 1]
The rotating electrical machine according to the present embodiment is a rotating electrical machine that is suitable for use in driving an automobile. Here, a so-called electric vehicle using a rotating electric machine includes a hybrid type electric vehicle (HEV) having both an engine and a rotating electric machine, and a pure electric vehicle (EV) that runs only by the rotating electric machine without using an engine. However, since the rotating electrical machine described below can be used for both types, the description will be made based on the rotating electrical machine used for a hybrid type vehicle as a representative.

図1は、本発明の実施例に係る回転電機100の全体構成を示す模式図である。図1では、回転電機100の一部分を断面とすることで、回転電機100の内部を示している。   FIG. 1 is a schematic diagram illustrating an overall configuration of a rotating electrical machine 100 according to an embodiment of the present invention. In FIG. 1, the inside of the rotating electrical machine 100 is shown by making a part of the rotating electrical machine 100 into a cross section.

回転電機100は、図1に示すように、ケース10の内部に配設されるものであり、ハウジング112と、ハウジング112に固定される固定子鉄心132を有する固定子130と、この固定子内に回転自在に配設される回転子150と、を備えている。ケース10は、エンジンのケースや変速機のケースによって構成される。   As shown in FIG. 1, the rotating electrical machine 100 is disposed inside the case 10, and includes a housing 112, a stator 130 having a stator core 132 fixed to the housing 112, and the inside of the stator. And a rotor 150 disposed rotatably. The case 10 includes an engine case and a transmission case.

この回転電機100は、永久磁石内蔵型の三相同期モータである。回転電機100は、固定子鉄心132に巻回される固定子コイル138に三相交流電流が供給されることで、回転子150を回転させる電動機として作動する。また、回転電機100は、エンジンによって駆動されると、発電機として作動して三相交流の発電電力を出力する。つまり、回転電機100は、電気エネルギーに基づいて回転トルクを発生する電動機としての機能と、機械エネルギーに基づいて発電を行う発電機としての機能の両方を有しており、自動車の走行状態によって上記機能を選択的に利用することができる。   The rotating electrical machine 100 is a three-phase synchronous motor with a built-in permanent magnet. The rotating electrical machine 100 operates as an electric motor that rotates the rotor 150 when a three-phase alternating current is supplied to the stator coil 138 wound around the stator core 132. Further, when the rotating electrical machine 100 is driven by an engine, it operates as a generator and outputs three-phase AC generated power. That is, the rotating electrical machine 100 has both a function as an electric motor that generates rotational torque based on electric energy and a function as a generator that generates electric power based on mechanical energy. Functions can be used selectively.

ハウジング112に固定された固定子130は、ハウジング112に設けられたフランジ115がボルト12によりケース10に締結されることで、ケース10内に固定保持されている。   The stator 130 fixed to the housing 112 is fixedly held in the case 10 by fastening a flange 115 provided on the housing 112 to the case 10 with a bolt 12.

回転子150は、ケース10の軸受け14A、14Bにより支承されるシャフト118に固定されており、固定子鉄心132の内側において回転可能に保持されている。   The rotor 150 is fixed to the shaft 118 supported by the bearings 14 </ b> A and 14 </ b> B of the case 10, and is rotatably held inside the stator core 132.

固定子コイル138は、図1に示すように、全体で3系統(U、V、W)のコイルが固定子鉄心132に密着して装着されている。そして、固定子コイル138を構成する3系統のコイルは、スロット420によって相互に適正な間隔をもって配列される。   As shown in FIG. 1, the stator coil 138 has a total of three systems (U, V, W) of coils mounted in close contact with the stator core 132. The three coils constituting the stator coil 138 are arranged at appropriate intervals by the slot 420.

固定子コイル138における一方のコイルエンドには、U、V、W三相それぞれの固定子コイル138の入出力用の導体である交流端子41、42、43と、中性点結線用導体(図示せず)と、が引き出されている。なお、回転電機100の組み立てにおける作業性向上のために、三相交流電力を受けるための交流端子41、42、43は、コイルエンドから固定子鉄心132の軸方向外方に突出するように配置されている。そして、固定子130は、この交流端子41、42、43を介して電力変換装置(図示せず)に接続されることで、交流電力が供給されるようになっている。   At one coil end of the stator coil 138, there are AC terminals 41, 42, 43, which are input / output conductors of the U, V, and W three-phase stator coils 138, and a neutral point connection conductor (see FIG. (Not shown). In order to improve workability in the assembly of the rotating electrical machine 100, the AC terminals 41, 42, 43 for receiving the three-phase AC power are arranged so as to protrude outward in the axial direction of the stator core 132 from the coil end. Has been. The stator 130 is connected to a power converter (not shown) through the AC terminals 41, 42, and 43, so that AC power is supplied.

三相交流電流が固定子コイル138に供給されることにより固定子130に回転磁界が発生すると、この回転磁界が回転子150の永久磁石154に作用して磁石トルクが発生する。つまり、回転子150には、この磁石トルクに加えて、上述のリラクタンストルクが発生するので、回転子150には上述の磁石トルクとリラクタンストルクとの両方のトルクが回転トルクとして作用し、大きな回転トルクを得ることができる。   When a rotating magnetic field is generated in the stator 130 by supplying the three-phase alternating current to the stator coil 138, the rotating magnetic field acts on the permanent magnet 154 of the rotor 150 to generate magnet torque. That is, since the reluctance torque described above is generated on the rotor 150 in addition to this magnet torque, both the above-described magnet torque and reluctance torque act on the rotor 150 as the rotational torque, resulting in a large rotation. Torque can be obtained.

次に、本発明の特徴である補強部について、図2、図3を参照して説明する。図2は、本発明の第1の実施例に係る回転電機100の固定子130の一部の斜視図である。   Next, the reinforcement part which is the characteristic of this invention is demonstrated with reference to FIG. 2, FIG. FIG. 2 is a perspective view of a part of the stator 130 of the rotating electrical machine 100 according to the first embodiment of the present invention.

U、V、W三相それぞれの固定子コイル138の入出力用の導体である交流端子41、42、43と、中性点結線用導体(図示せず)と、が引き出されている側のコイルエンドの軸方向上部に、樹脂部材500が設けられている。樹脂部材500には、固定子コイル138に電気的につながる配線521がモールドされている。樹脂部材500の径方向外側には、リード線560を保持する固定部材510が設けられている。   AC terminals 41, 42, and 43, which are input / output conductors of the U, V, and W three-phase stator coils 138, and a neutral point connection conductor (not shown) are drawn out. A resin member 500 is provided on the upper part in the axial direction of the coil end. The resin member 500 is molded with a wiring 521 that is electrically connected to the stator coil 138. A fixing member 510 that holds the lead wire 560 is provided on the radially outer side of the resin member 500.

固定部材510の内部には、銅板540が樹脂モールドされている。銅板540は、固定部材510の径方向内側で軸方向に突出する第1の銅板突出部540Aと、固定部材510の径方向外側で軸方向に突出する第2の銅板突出部540Bとを有している。固定部材510は、配線521を通すための第1の貫通孔を銅板突出部540A付近に、リード線560を軸方向に通すための第2の貫通孔を銅板突出部540B付近に有している。   A copper plate 540 is resin-molded inside the fixing member 510. The copper plate 540 includes a first copper plate protruding portion 540A that protrudes in the axial direction on the radially inner side of the fixing member 510, and a second copper plate protruding portion 540B that protrudes in the axial direction on the radially outer side of the fixing member 510. ing. The fixing member 510 has a first through hole for passing the wiring 521 near the copper plate protruding portion 540A, and a second through hole for passing the lead wire 560 in the axial direction near the copper plate protruding portion 540B. .

第1の貫通孔を通して配線521の一端を、第2の貫通孔を通してリード線560の一端をそれぞれ引き出す。そして、配線521の一端と第1の銅板突出部540Aの先端とを溶接し、溶接部520Aを形成する。また、リード線560の一端と第2の銅板突出部540Bの先端とを溶接し、溶接部520Bを形成する。   One end of the wiring 521 is pulled out through the first through hole, and one end of the lead wire 560 is pulled out through the second through hole. Then, one end of the wiring 521 and the tip of the first copper plate protruding portion 540A are welded to form a welded portion 520A. Further, one end of the lead wire 560 and the tip of the second copper plate protrusion 540B are welded to form a welded portion 520B.

なお、リード線560は丸線だけでなく平角線でもよい。   The lead wire 560 may be not only a round wire but also a flat wire.

配線521(すなわち固定子からの這い回しコイル)を、固定部材510にモールドされた銅板540を介してリード線560と接続することにより、配線521とリード線560と固定部材510により保持することができ、振動や冷熱により溶接部520A、520Bに発生する応力を低減することができる。   By connecting the wiring 521 (that is, the winding coil from the stator) to the lead wire 560 through the copper plate 540 molded on the fixing member 510, the wiring 521, the lead wire 560, and the fixing member 510 can be held. It is possible to reduce the stress generated in the welded portions 520A and 520B due to vibration and cold heat.

なお、銅板540は省略可能である。この場合、リード線560と固定子からの這い回しコイルと固定部材510により保持し、リード線560と固定子からの這い回しコイルとを直接接続すればよい。
[実施例2]
本発明の別の実施例を説明する。特に説明しない部分は実施例1と同様である。
The copper plate 540 can be omitted. In this case, the lead wire 560 and the winding coil from the stator are held by the fixing member 510, and the lead wire 560 and the winding coil from the stator may be directly connected.
[Example 2]
Another embodiment of the present invention will be described. Parts not specifically described are the same as those in the first embodiment.

本実施例では、実施例1で説明した固定部材510の径方向外側の端部から銅板540を引き出して第2の銅板突出部540Bとする。径方向に引き出された第2の銅板突出部540Bは、途中で軸方向に屈曲し、この軸方向に屈曲した部分でリード線560とをリング530で加締めた後、リード線560の一端と第2の銅板突出部540Bの先端とを溶接し、溶接部520Bを形成する。   In the present embodiment, the copper plate 540 is pulled out from the radially outer end of the fixing member 510 described in the first embodiment to form a second copper plate protrusion 540B. The second copper plate protrusion 540B drawn in the radial direction bends in the axial direction in the middle, and after crimping the lead wire 560 with the ring 530 at the portion bent in the axial direction, The tip of the second copper plate protrusion 540B is welded to form a weld 520B.

なお、この第2の銅板突出部540Bの軸方向への屈曲は、リード線560との溶接部520Bを軸方向に設け、溶接作業を容易にするために行っている。   The second copper plate protrusion 540B is bent in the axial direction in order to provide a welding portion 520B with the lead wire 560 in the axial direction to facilitate the welding operation.

リング530を介して接続することにより、振動や冷熱により溶接部に発生する応力を低減することができる。   By connecting via the ring 530, the stress which generate | occur | produces in a welding part by a vibration or cold heat can be reduced.

本実施例では、リング530は板厚0.5〜1.5mm程度の銅板の板材であるが、ろう材を貼り付けしたクラッド材でもよい。   In this embodiment, the ring 530 is a copper plate having a thickness of about 0.5 to 1.5 mm, but may be a clad material with a brazing material attached thereto.

また、実施例1と同様に銅板540は省略可能であり、固定子からの這い回しコイルを、リング530を介してリード線560と直接接続してもよい。   Further, the copper plate 540 can be omitted as in the first embodiment, and the scooping coil from the stator may be directly connected to the lead wire 560 through the ring 530.

溶接しやすいように固定子の軸方向と平行にリード線560が配置されている。溶接するときに電極が配置しやすく作業性が向上する。   Lead wires 560 are arranged in parallel with the axial direction of the stator so as to facilitate welding. When welding, the electrodes are easy to arrange and workability is improved.

溶接は溶融接合であり、主にTIG溶接やレーザ溶接などである。   Welding is fusion bonding, mainly TIG welding or laser welding.

以上説明した各実施例では、溶接部520A、520Bの高さは、溶接部520A毎、溶接部520B毎に、それぞれ3つともほぼ同じ高さであるため、同一の溶接装置で溶接することができる。また、各実施例では、固定部材510において固定子130の軸方向にリード線560が突出するように配置している。このように、溶接部520A、520Bが軸方向を向くように配線521やリード線を配置することで、溶接するときに電極を配置しやすく、作業性を向上させることができる。   In each of the embodiments described above, the heights of the welded portions 520A and 520B are approximately the same height for each of the welded portions 520A and the welded portions 520B, so that welding can be performed with the same welding apparatus. it can. In each embodiment, the fixing member 510 is arranged so that the lead wire 560 protrudes in the axial direction of the stator 130. Thus, by arranging the wiring 521 and the lead wires so that the welded portions 520A and 520B face the axial direction, it is easy to arrange the electrodes when welding, and workability can be improved.

なお、配線521やリード線560を周方向や径方向に突出させる、すなわち溶接部520A、520Bが周方向や径方向を向くように構成してもよい。この構成において銅板540を用いる場合は、配線521やリード線560の突出方向に合わせ、第1の銅板突出部540Aや第2の銅板突出部540Bの突出方向や屈曲方向を周方向や径方向に変更する。   Note that the wiring 521 and the lead wire 560 may be protruded in the circumferential direction and the radial direction, that is, the welded portions 520A and 520B may be directed in the circumferential direction and the radial direction. When using the copper plate 540 in this configuration, the protruding direction and the bending direction of the first copper plate protruding portion 540A and the second copper plate protruding portion 540B are set in the circumferential direction and the radial direction in accordance with the protruding direction of the wiring 521 and the lead wire 560. change.

各実施例では、固定部材510を樹脂部材500と一体成形しているが、固定部材510と樹脂部材500とを別々に成形し、嵌合部などを介して接続する構成にしてもよい。また、各実施例では、固定部材510は樹脂部材500と同じ絶縁材料で構成されているが、異なる絶縁材料で構成してもよい。さらに、銅板540は導電部材であればよく、銅製の板状部材に限るものではない。   In each embodiment, the fixing member 510 and the resin member 500 are integrally formed. However, the fixing member 510 and the resin member 500 may be formed separately and connected via a fitting portion or the like. Moreover, in each Example, although the fixing member 510 is comprised with the same insulating material as the resin member 500, you may comprise with a different insulating material. Furthermore, the copper plate 540 should just be an electroconductive member, and is not restricted to a copper plate-shaped member.

リード線560は固定子130を回転させるときなどに、治具等に干渉するおそれがあり、さらにリード線560が曲がってしまうおそれがある。このため、下流工程でリード線560と銅板540を接続することで、作業性を向上させることができる。また、リード線560を、複数の直線部および屈曲部から構成された折り曲げ構造の導体で構成することにより、用途に応じたさまざまな形に変更することができ、多機種に適用することが可能となる。   When the stator 130 is rotated, the lead wire 560 may interfere with a jig or the like, and the lead wire 560 may be bent. For this reason, workability | operativity can be improved by connecting the lead wire 560 and the copper plate 540 in a downstream process. In addition, by configuring the lead wire 560 with a conductor having a bent structure composed of a plurality of straight portions and bent portions, the lead wire 560 can be changed into various shapes depending on the application, and can be applied to various models. It becomes.

なお、本発明は上記した実施例に限定されるものではなく、様々な変形例が含まれる。例えば、上記した実施例は本発明を分かりやすく説明するために詳細に説明したものであり、必ずしも説明した全ての構成を備えるものに限定されるものではない。また、ある実施例の構成の一部を他の実施例の構成に置き換えることが可能であり、また、ある実施例の構成に他の実施例の構成を加えることも可能である。また、各実施例の構成の一部について、他の構成の追加・削除・置換をすることが可能である。   In addition, this invention is not limited to an above-described Example, Various modifications are included. For example, the above-described embodiments have been described in detail for easy understanding of the present invention, and are not necessarily limited to those having all the configurations described. Further, a part of the configuration of one embodiment can be replaced with the configuration of another embodiment, and the configuration of another embodiment can be added to the configuration of one embodiment. Further, it is possible to add, delete, and replace other configurations for a part of the configuration of each embodiment.

10 ケース
14A 軸受け
14B 軸受け
41 交流端子
42 交流端子
43 交流端子
100 回転電機
112 ハウジング
115 フランジ
130 固定子
132 固定子鉄心
138 固定子コイル
150 回転子
152 回転子鉄心
200 コア溶接部
500 樹脂部材
510 固定部材
520A 溶接部
520B 溶接部
530 リング
540 銅板
540A 第1の銅板突出部
540B 第2の銅板突出部
560 リード線
DESCRIPTION OF SYMBOLS 10 Case 14A Bearing 14B Bearing 41 AC terminal 42 AC terminal 43 AC terminal 100 Rotating electrical machine 112 Housing 115 Flange 130 Stator 132 Stator core 138 Stator coil 150 Rotor 152 Rotor core 200 Core welding part 500 Resin member 510 Fixed member 520A welded portion 520B welded portion 530 ring 540 copper plate 540A first copper plate protruding portion 540B second copper plate protruding portion 560 lead wire

Claims (2)

固定子コイルからの這い回しコイルを保持する樹脂部材を有する回転電機において、
前記樹脂部材が、前記這い回しコイルと溶接部を介して接続されるリード線を保持する固定部材を備え、
前記リード線は、複数の直線部および屈曲部から構成された折り曲げ構造の導体で構成され、
前記固定部材が、第1の銅板突出部と第2の銅板突出部との2箇所で当該固定部材から突出する銅板を備え、
前記第2の銅板突出部は前記回転電機の軸方向に屈曲した部分を有し、
前記這い回しコイルの一端は、前記第1の銅板突出部の先端に溶接されており、
前記リード線の一端は、前記第2の銅板突出部の当該軸方向に屈曲した部分に、当該リード線の一端を加締めるリングを介して、溶接されており、
前記リード線の一端と前記第2の銅板突出部の溶接部は、前記回転電機の軸方向を向いており、
前記這い回しコイルの一端と前記第1の銅板突出部の溶接部は、前記リード線の一端と前記第2の銅板突出部の溶接部と同一方向を向いている回転電機。
In the rotating electrical machine having a resin member that holds the scooping coil from the stator coil,
The resin member includes a fixing member that holds a lead wire connected to the scooping coil and a welded portion,
The lead wire is composed of a conductor having a bent structure composed of a plurality of straight portions and bent portions,
The fixing member includes a copper plate that protrudes from the fixing member at two locations, a first copper plate protrusion and a second copper plate protrusion,
The second copper plate protrusion has a portion bent in the axial direction of the rotating electrical machine,
One end of the scooping coil is welded to the tip of the first copper plate protrusion,
One end of the lead wire is welded to a portion bent in the axial direction of the second copper plate protrusion through a ring that crimps one end of the lead wire,
One end of the lead wire and the welded portion of the second copper plate protrusion are directed in the axial direction of the rotating electrical machine ,
A rotating electrical machine in which one end of the scooping coil and the welded portion of the first copper plate protrusion are oriented in the same direction as one end of the lead wire and the welded portion of the second copper plate protrusion .
請求項1に記載の回転電機において、
前記這い回しコイルと前記リード線とを加締めるリングを有する回転電機。
In the rotating electrical machine according to claim 1,
A rotating electrical machine having a ring for caulking the scooping coil and the lead wire.
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