JP6163099B2 - How to install the adjustment band and cylindrical bracket - Google Patents

Description

  The present invention relates to an adjustment band used for mounting a cylindrical fitting for repairing a joint portion of a bonded pipe, and a mounting method of the cylindrical fitting using the adjustment band.

  Conventionally, when a fluid leaks at a joint portion of a joint pipe such as a vinyl chloride pipe (hereinafter sometimes referred to as “vinyl chloride pipe”), repair may be performed using a cylindrical fitting 9 as shown in FIG. is there. The tubular metal fitting 9 is externally fitted so as to surround the entire joint portion of the joining pipe 10, and the gap between both ends thereof and the joining pipe 10 is sealed by the packing 91. Thereby, the fluid is retained in the sealed space 92 formed inside the cylindrical metal fitting 9, and leakage of the fluid to the outside can be prevented. Such a cylindrical metal fitting is described, for example, in FIGS.

  By the way, as a form of the joint portion, as shown in FIG. 6, there is one in which a pair of joining pipes 1 a and 1 b having different outer diameters are connected via a socket 8 having a different diameter. However, since this type of joint portion cannot be fitted with a general cylindrical fitting as shown in FIG. 5, it has been necessary to repair it using a cylindrical fitting 99 having a unique shape as shown in FIG. . However, such a cylindrical metal fitting 99 is a custom-made product that is manufactured as a single product, and the packing 98 is also ordered at the same time. Therefore, an increase in cost is inevitable.

JP 2002-276636 A

  The present invention has been made in view of the above circumstances, and an object of the present invention is to provide an adjustment band that enables a general cylindrical metal fitting to be attached to a joint portion having a different diameter, and attachment of a cylindrical metal fitting using the same. It is to provide a method.

  The above object can be achieved by the present invention as described below. That is, the adjustment band according to the present invention has a split portion at least at one place in the circumferential direction, an annular band body that is externally fitted to the joint pipe, a fastener for fastening the split portion, and the joint A gasket that seals between the tube and the band body, and extends in the axial direction at a position radially outward from the outer peripheral surface of the joining tube to the band body so that the end of the cylindrical fitting can be in close contact with the band body The adherend surface is formed. According to such a configuration, a general cylindrical fitting having the same inner diameter at both end portions in the axial direction can be used for a joint portion having a different diameter, which can contribute to repair of the joint portion.

  An engagement portion is provided on one side of the band body in the axial direction so that the divided pieces constituting the band body are engaged with each other to prevent the divided portion from opening, and the other of the band body in the axial direction is provided. What the said fastener is provided in the side is preferable. According to this configuration, the split portion can be tightened by the fastener on the other side in the axial direction while preventing the split portion from being opened on the one side in the axial direction of the band main body by the engaging portion. Moreover, since a fastener can be arrange | positioned outside a cylindrical metal fitting, it is convenient when using a general cylindrical metal fitting.

  The engaging portion preferably has a hook extending from at least one of the divided pieces facing each other at the divided portion. This configuration is convenient because the engaging portion can be configured with a simple structure. Further, it is preferable that the engaging portion is provided on an end face in the axial direction of the band main body. According to such a configuration, the engaging portion is easily accommodated in the cylindrical metal fitting, which is convenient when using a general cylindrical metal fitting.

  It is preferable that one of the band main bodies in the axial direction is provided with a protrusion that protrudes more outward than the contacted surface. According to such a configuration, when an external force in the direction in which the band main body is pulled out from the cylindrical metal fitting is applied, the protruding portion comes into contact with the end of the cylindrical metal fitting from the axial direction, and the band main body is prevented from coming out of the cylindrical metal fitting. Therefore, it is possible to effectively repair the joint portion with the cylindrical metal fitting.

  In addition, the mounting method of the tubular metal fitting of the present invention is such that an adjustment band is externally fitted to a joint pipe having a relatively small outer diameter with respect to a joint part having a different outer diameter connected to a pair of joint pipes having different outer diameters. And attaching the inner peripheral surface of the adjustment band to the outer peripheral surface of the joint pipe having a relatively small outer diameter via a gasket, and removing the cylindrical bracket so as to surround the entire joint portion. The end of one side of the cylindrical metal fitting in the axial direction is closely attached to the outer peripheral surface of the joining pipe having a relatively large outer diameter via packing, and the other side of the cylindrical metal fitting in the axial direction is fitted. And a step of closely contacting the end portion of the adjusting band to the contact surface of the adjustment band having the same diameter as the outer peripheral surface of the joining pipe having a relatively large outer diameter through packing.

  According to this method, it is possible to attach a general cylindrical metal fitting having the same inner diameter at both ends in the axial direction to a joint portion having a different diameter, which can contribute to repair of the joint portion.

Half sectional view showing an example of a joint part equipped with an adjustment band according to the present invention Half sectional view of the joint part of Fig. 1 when viewed from the axial direction (A) Front view, (B) Side view and (C) Bottom view of the split piece The side view which shows the state which has not attached the cylindrical metal fitting in the joint part of FIG. Half-sectional view showing a general cylindrical bracket mounted on the joint Half-sectional view showing a specially shaped cylindrical bracket mounted on a joint with a different diameter

  Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings.

  In FIGS. 1 and 2, the joint portion of the joint pipes 1 a and 1 b is repaired by the leakage repair device including the cylindrical metal fitting 2 and the adjustment band 3, so that the fluid leaking from the joint portion does not leak to the outside. ing. This joint part is a joint part of a different diameter in which a pair of joining pipes 1a and 1b having different outer diameters is connected, a joining pipe 1a having a relatively small outer diameter, and a joining pipe having a relatively large outer diameter. 1b is connected through a socket 8 having a different diameter. The joining pipes 1a and 1b are PVC pipes provided for water pipes, respectively, but may be fluid pipes formed of other resins or metals.

  The cylindrical metal fitting 2 is comprised as a cylindrical case body, for example, is formed with ductile cast iron. The cylindrical fitting 2 has a split structure in which divided portions 21 are set at a plurality of circumferential locations (three locations in the present embodiment), and each of the divided portions 21 is a fastener including a T-head bolt and a nut. 22 is tightened. The central part of the cylindrical metal fitting 2 in the axial direction bulges gently, and the inner diameters of both end parts in the axial direction are set to the same diameter. The structure of such a cylindrical metal fitting is generally known, and the cylindrical metal fitting in which the adjustment band and the mounting method of the present invention are used is not limited to this.

  A packing 23 is attached to each of the divided pieces 2 a to 2 c constituting the cylindrical metal fitting 2, and each of the divided portions 21 is sealed by the packing 23 that is in close contact with each other as the fastener 22 is tightened. Yes. The packing 23 is also disposed at both ends in the axial direction of the cylindrical metal fitting 2, and the end 24 on one side (right side in FIG. 1) in the axial direction is in close contact with the outer peripheral surface of the joining pipe 1 b via the packing 23. Then, the other end (left side in FIG. 1) end 25 in the axial direction of the cylindrical metal fitting 2 is in close contact with the contact surface 31 of the adjustment band 3 through the packing 23. A sealed space 26 is formed inside the cylindrical metal fitting 2 that is mounted with a circumferential gap left on the outer periphery of the joint portion.

  The adjustment band 3 has an annular band body 4 that has a split portion 41 at least one place in the circumferential direction and is externally fitted to the joint pipe 1a, a fastener 5 for tightening the split portion 41, a joint pipe A gasket 6 for sealing between the la and the band body 4 is provided. The band body 4 is formed of, for example, ductile cast iron. The band body 4 of the present embodiment has a split structure in which split portions 41 are set at two locations in the circumferential direction, and two split pieces 4a and 4b combined with each other constitute an annular body as a whole ( (See FIG. 4).

  The split piece 4a is a semicircular member as shown in FIG. 3, and a bolt hole 42 through which the T-head bolt 5a of the fastener 5 is inserted is provided at both ends thereof. The shape of the divided piece 4b not shown in FIG. 3 is also the same as that of the divided piece 4a, and the band body 4 is composed of a plurality of divided pieces having the same shape. As shown in FIG. 4, the fastener 5 includes a T-head bolt 5a and a nut 5b, and the divided pieces 4a and 4b are firmly connected by operating these to fasten the divided portion 41. The gasket 6 is mounted in a groove 43 formed on the inner peripheral side of the band body 4, and the gaskets 6 of the divided pieces 4 a and 4 b are in close contact with each other at the divided portion 41.

  The band main body 4 is formed with a contact surface 31 that extends in the axial direction at a position radially outward from the outer peripheral surface of the joining pipe 1 a and can be in close contact with the end portion 25 of the cylindrical metal fitting 2. The adherend surface 31 extends in an annular shape as a whole, and its outer diameter is set to be equal to the outer diameter of the bonded tube 1b, and thus has an outer diameter larger than the outer diameter of the bonded tube 1a. The adherend surface 31 is formed on the outer peripheral side of the groove 43, and the distance from the outer peripheral surface of the joining pipe 1 a is larger than the thickness of the band body 4. Since the end portion 25 of the cylindrical metal fitting 2 is in close contact with the contacted surface 31, fluid does not leak out between them.

  In this way, by attaching the adjustment band 3 to the joining pipe 1a having a small outer diameter, the adherend surface 31 having an outer diameter equivalent to the outer diameter of the joining pipe 1b is formed on the outer peripheral side of the joining pipe 1a. In other words, the outer diameter difference between the joining pipes 1 a and 1 b is adjusted by the adjustment band 3. As a result, the cylindrical fitting 2 can be attached to the joint portion having a different diameter, and the end 25 of the cylindrical fitting 2 is sealed while the gap between the adjustment band 3 and the joining pipe 1a is sealed with the gasket 6. Since the space between the adjustment band 3 and the adjustment band 3 can be sealed, the sealed space 26 can be appropriately formed to contribute to repair of the joint portion.

  As shown in FIG. 4, on one side of the band body 4 in the axial direction (right side in FIG. 4), the divided pieces 4a and 4b constituting the band body 4 are engaged with each other to prevent the divided portion 41 from opening. An engaging portion 7 is provided, and a fastener 5 is provided on the other side (left side in FIG. 4) of the band body 4 in the axial direction. Unlike the fastener 5, the engaging portion 7 does not have a function of fastening the dividing portion 41. Since the fastener 5 is not provided at the position of the adherend surface 31 and on one side thereof, the fastener 5 is disposed outside the cylindrical metal fitting 2 (see FIG. 1), which is used when using a general cylindrical metal fitting. convenient.

  However, in such a configuration, when the fastener 5 is tightened, the dividing portion 41 acts so as to open on one side, and accordingly, workability may be impaired. Therefore, in the adjustment band 3, the engaging portion 7 can prevent the dividing portion 41 from opening on one side. In the present embodiment, one fastener 5 is provided in each of the divided portions 41, but the number of fasteners 5 can be changed as appropriate according to the required strength in view of the application, size, and the like.

  The engaging portion 7 has a hook 71 extending from at least one of the split pieces 4a and 4b facing each other at the split portion 41, and in this embodiment, a protrusion for hooking the tip of the hook 71 extending in a U-shape. A portion 72 is also provided. As shown in FIG. 3, since the hook 71 and the protrusion 72 are provided at the end of the split piece 4a, and the shape of the split piece 4b is the same as this, each hook 71 of the split pieces 4a and 4b is connected to the other party. Engage with the protrusion 72. The hook 71 and the protrusion 72 can be provided on the divided pieces 4a and 4b by using, for example, welding or casting.

  The hook 71 is provided on the end surface of the band body 4 in the axial direction, and has a structure with no or little overhanging radially outward as shown in FIG. According to such a configuration, as shown in FIG. 1, the engaging portion 7 can be easily accommodated in the cylindrical fitting 2, which is convenient when using a general cylindrical fitting.

  The shape of the engaging portion 7 is not limited to this, and other shapes can be adopted as long as the dividing portion 41 can be prevented from opening. For example, the protrusion 72 may be replaced with a hook and the hooks may be engaged with each other, or the protrusion 72 may be replaced with a recess and the tip of the hook 71 may be inserted into the recess. The engaging portion 7 is not limited to a structure having a hook as long as a required engaging action can be obtained.

  As shown in FIGS. 1 and 4, a protrusion 32 is provided on one side of the band body 4 in the axial direction so as to protrude from the contacted surface 31 to the outer peripheral side. In the state of FIG. 1, when an external force is applied in a direction in which the band main body 4 comes out of the cylindrical metal fitting 2, the protrusion 32 abuts against the end 25 of the cylindrical metal fitting 2 from the axial direction, and the band main body 4 becomes cylindrical. This prevents the metal fitting 2 from coming out. Thereby, the repair of the joint part by the cylindrical metal fitting 2 can be made effective. The length L of the adherend surface 31 in the axial direction is set to, for example, 40 mm or more, and more preferably set to 50 mm or more.

  A method of attaching the cylindrical metal fitting 2 to the joint portion having a different diameter using the adjustment band 3 will be described. First, as shown in FIG. 4, the adjustment band 3 is externally attached to the joint portion of different diameters to which the joint pipes 1a and 1b are connected, and the inner peripheral surface of the adjustment band 3 is joined. The tube 1a is brought into close contact with the outer peripheral surface of the tube 1a through a gasket 6. At this time, by engaging the split pieces 4a and 4b with the engaging portion 7, it is possible to prevent the split portion 41 from opening on one side when the fastener 5 is tightened. Moreover, in the state which fastened the fastener 5, the outer diameter of the to-be-adhered surface 31 is set equivalent to the outer diameter of the joining pipe | tube 1b.

  Next, as shown in FIGS. 1 and 2, the tubular fitting 2 is externally attached so as to surround the entire joint portion. At this time, the end 24 of the cylindrical metal fitting 2 is brought into close contact with the outer peripheral surface of the joining pipe 1b via the packing 23, and the end 25 of the cylindrical fitting 2 is equal in diameter to the outer peripheral surface of the joining pipe 1b. It adheres to the to-be-adhered surface 31 which has these via the packing 23. As a result, a sealed space 26 is formed inside the cylindrical metal fitting 2 so that leakage of fluid leaking from the joint portion to the outside can be prevented, and the joint portion is repaired.

  In this embodiment, although the band main body 4 showed the example which has the division part 41 in two places of the circumferential direction, it is not restricted to this, The structure which has a division part in one place or three places or more may be sufficient. As a band main body having a divided portion at one place in the circumferential direction, for example, a structure in which the two divided pieces constituting the band main body are connected by a hinge at one place in the circumferential direction can be considered.

  The joining pipe is not limited to a water pipe, and may be a fluid pipe used for fluids such as various liquids and gases other than water.

  The present invention is not limited to the embodiment described above, and various improvements and modifications can be made without departing from the spirit of the present invention.

1b Joining pipe 1a Joining pipe 2 Cylindrical metal fitting 3 Adjustment band 4 Band main body 4a Dividing piece 4b Dividing piece 5 Fastening tool 6 Gasket 7 Engaging part 8 Reducing socket 31 Contact surface 32 Protruding part 41 Dividing part 71 Hook 72 Protruding part

Claims (6)

An annular band body having a split portion in at least one circumferential direction and fitted to the joint pipe;
A fastener for fastening the divided portion;
A gasket for sealing between the joint pipe and the band body;
An adjustment band in which an adherend surface is formed on the band main body so as to extend in the axial direction at a position radially outside the outer peripheral surface of the joining pipe and to which an end portion of the cylindrical metal fitting can be in close contact. On one side in the axial direction of the band main body, an engagement portion is provided that prevents the divided portions from being opened by engaging the divided pieces constituting the band main body with each other,
The adjustment band according to claim 1, wherein the fastener is provided on the other side in the axial direction of the band main body.   The adjustment band according to claim 2, wherein the engaging portion has a hook extending from at least one of the divided pieces opposed to each other at the divided portion.   The adjustment band according to claim 2 or 3, wherein the engagement portion is provided on an end face in an axial direction of the band main body.   The adjustment band according to any one of claims 1 to 4, wherein a projecting portion that protrudes to an outer peripheral side of the adherend surface is provided on one side of the band main body in the axial direction. An adjustment band is externally attached to a joint pipe having a relatively small outer diameter with respect to a joint part having a different diameter, to which a pair of joint pipes having different outer diameters is connected. A step of closely attaching the outer diameter of the joining pipe having a relatively small outer diameter via a gasket;
A cylindrical metal fitting is externally fitted so as to surround the entire joint, and one end in the axial direction of the cylindrical metal fitting is attached to the outer peripheral surface of a joining pipe having a relatively large outer diameter via packing. And seal the other end in the axial direction of the cylindrical bracket to the contact surface of the adjustment band having the same diameter as the outer peripheral surface of the joint pipe having a relatively large outer diameter. A method of attaching a cylindrical metal fitting, comprising the step of closely contacting with each other.

Images