JP6152802B2 - Radiation-resistant halogen-free resin composition and electric wire / cable using the same - Google Patents

Radiation-resistant halogen-free resin composition and electric wire / cable using the same Download PDF

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JP6152802B2
JP6152802B2 JP2014009800A JP2014009800A JP6152802B2 JP 6152802 B2 JP6152802 B2 JP 6152802B2 JP 2014009800 A JP2014009800 A JP 2014009800A JP 2014009800 A JP2014009800 A JP 2014009800A JP 6152802 B2 JP6152802 B2 JP 6152802B2
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resin composition
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free resin
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孔亮 中村
孔亮 中村
修一 田所
修一 田所
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Hitachi Metals Ltd
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    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
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    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
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Description

本発明は、放射線環境下、特に原子力発電所で使用できる耐放射線性ハロゲンフリー樹脂組成物及びこれを用いた電線・ケーブルに関するものである。   The present invention relates to a radiation-resistant halogen-free resin composition that can be used in a radiation environment, particularly in a nuclear power plant, and an electric wire / cable using the same.

原子力発電所や高速増殖炉、核燃料再処理施設、粒子加速器施設などにおいては、使用環境にγ線をはじめとする放射線が存在する。このことから、各施設・設備への電源供給、信号伝送等に用いる電線・ケーブルには放射線による劣化に耐えることが必要とされる。   In nuclear power plants, fast breeder reactors, nuclear fuel reprocessing facilities, particle accelerator facilities, etc., radiation such as γ rays exists in the usage environment. For this reason, electric wires and cables used for power supply and signal transmission to each facility / equipment are required to withstand deterioration due to radiation.

特に原子力発電所で使用される電線・ケーブル類は、定常運転時に発生する熱、放射線に加え、冷却材喪失事故(以下LOCAと言う)発生時に想定される熱、放射線及び熱水又は過熱蒸気に曝された場合においても、規定された電気絶縁性を一定期間保持できなければならない。更に、万一の火災を想定し、垂直トレイに布設されたケーブル火災を模擬した高度な難燃性が要求されている。   In particular, electric wires and cables used in nuclear power plants are used for heat, radiation and hot water or superheated steam that are expected in the event of a loss of coolant accident (hereinafter referred to as LOCA), in addition to heat and radiation generated during steady operation. Even when exposed, it must be possible to maintain the specified electrical insulation for a certain period of time. Furthermore, in the unlikely event of a fire, a high level of flame retardancy simulating a cable fire laid on a vertical tray is required.

一方、電線・ケーブルには、火災時の安全性や環境配慮の観点から、塩素等のハロゲン元素を含まず、燃焼時に有害ガスを発生させないハロゲンフリーの電線・ケーブルが望まれるようになっている。この要望に対し、近年、ビル内設備用ケーブルとして被覆材料に「エコマテリアル」を使用したJISC3605、JISC3401に規定されているごとき電線・ケーブルが普及してきている。   On the other hand, halogen-free wires and cables that do not contain halogen elements such as chlorine and do not generate harmful gases during combustion are desired from the viewpoint of safety and environmental considerations in the event of fire. . In response to this demand, in recent years, electric wires and cables such as those defined in JISC3605 and JISC3401 that use “eco-material” as a covering material for building equipment cables have become widespread.

エコマテリアルとは、エチレン−エチルアクリレート(EEA)やエチレン酢酸ビニル共重合体(EVA)、エチレン-αオレフィン共重合体等、軟質のエチレン系ポリマに水酸化マグネシウムや水酸化アルミニウムなどの金属水酸化物系難燃剤を混和してなるハロゲンフリー難燃性樹脂組成物の総称である。   Eco-materials include ethylene-ethyl acrylate (EEA), ethylene-vinyl acetate copolymer (EVA), ethylene-α olefin copolymer, etc., soft ethylene polymer, metal hydroxide such as magnesium hydroxide and aluminum hydroxide. It is a general term for halogen-free flame retardant resin compositions formed by mixing physical flame retardants.

しかしながら、エコマテリアルを使用した電線・ケーブルに使用する樹脂組成物は、放射線照射により、酸化劣化に起因する主鎖切断や架橋が進行し、伸び、引張強さなどの機械特性が著しく低下する。また、酸化劣化により被覆材に亀裂が入り、電気絶縁性を保持できなくなる。   However, resin compositions used for electric wires and cables using ecomaterials undergo main chain scission and cross-linking due to oxidative degradation due to irradiation, and mechanical properties such as elongation and tensile strength are significantly reduced. In addition, the coating material is cracked due to oxidative deterioration, and electrical insulation cannot be maintained.

例えば、特許文献1には、エチレン・プロピレンゴム等の樹脂成分に対し、特定質量比の金属水和物及びメラミン・シアヌレート化合物を含有し、金属水和物の50質量%以上がシランカップリング剤で処理され、特定の物性値、難燃性を有する絶縁樹脂組成物が開示されている。   For example, Patent Document 1 contains a metal hydrate and a melamine / cyanurate compound in a specific mass ratio with respect to a resin component such as ethylene / propylene rubber, and 50% by mass or more of the metal hydrate is a silane coupling agent. An insulating resin composition having a specific physical property value and flame retardancy is disclosed.

また、特許文献2には、ヨウ素価1〜10のエチレン・プロピレン・ジエンゴム及びプロセス油(ナフテン系や芳香族系)が配合されてなる耐放射線性組成物が開示されている。   Patent Document 2 discloses a radiation-resistant composition comprising an ethylene / propylene / diene rubber having an iodine value of 1 to 10 and a process oil (naphthene or aromatic).

また、特許文献3には、ポリオレフィン系樹脂に対してサリチレート系、ベンゾトリアゾール系及びトリアジン系の紫外線吸収剤を添加してなる耐放射線性樹脂組成物の記載がある。   Patent Document 3 describes a radiation-resistant resin composition obtained by adding a salicylate-based, benzotriazole-based, and triazine-based ultraviolet absorber to a polyolefin-based resin.

特開2002−42552号公報JP 2002-42552 A 特開平4−268350号公報JP-A-4-268350 特開2009−84571号公報JP 2009-84571 A

しかしながら、特許文献1には、耐放射線性に関する記載はなく、当該樹脂組成物を放射線環境下で使用した場合、特にLOCA発生時に電気絶縁性を維持することは難しい。   However, Patent Document 1 does not describe radiation resistance, and when the resin composition is used in a radiation environment, it is difficult to maintain electrical insulation particularly when LOCA occurs.

また、特許文献2に記載の発明の耐放射線性は0.8〜1MGy級にすぎず、近年ではさらに高レベルの耐放射線性を要求される。   In addition, the radiation resistance of the invention described in Patent Document 2 is only 0.8 to 1 MGy class, and in recent years, a higher level of radiation resistance is required.

特許文献3に記載の発明の耐放射線性は2.5MGy級の耐放射線性を有しているものの、LOCA発生時における熱水及び過熱蒸気曝露は想定されておらず、事故時に電気絶縁性を保持できない可能性がある。   Although the radiation resistance of the invention described in Patent Document 3 has 2.5 MGy class radiation resistance, exposure to hot water and superheated steam at the time of occurrence of LOCA is not assumed, and electrical insulation should be provided in the event of an accident. May not be retained.

従って、本発明の目的は、LOCA発生時における熱水又は過熱蒸気に晒されても電気絶縁性を保持できる高度な耐放射線性を有するハロゲンフリー樹脂組成物及びこれを用いた電線・ケーブルを提供することである。   Accordingly, an object of the present invention is to provide a halogen-free resin composition having high radiation resistance capable of maintaining electrical insulation even when exposed to hot water or superheated steam when LOCA occurs, and an electric wire / cable using the same. It is to be.

上記目的を達成するため、本発明によれば、以下の耐放射線性ハロゲンフリー樹脂組成物及びこれを用いた電線・ケーブルが提供される。   In order to achieve the above object, according to the present invention, the following radiation-resistant halogen-free resin composition and an electric wire / cable using the same are provided.

[1]エチレン系ポリマを主成分とするベースポリマ100質量部に対し、芳香族アミン系酸化防止剤3〜10質量部、芳香族系プロセスオイル5〜20質量部、メラミン・シアヌレート化合物10〜30質量部、及び金属水和物100〜200質量部を含み、前記エチレン系ポリマは、エチレン−プロピレン−ジエン共重合体及びエチレン−αオレフィン共重合体、又はエチレン−酢酸ビニル共重合体及びエチレン−αオレフィン共重合体のいずれかと、極性官能基で変性されたエチレン系ポリマとを含むことを特徴とする耐放射線性ハロゲンフリー樹脂組成物。
[2]前記極性官能基は、エポキシ基、カルボキシル基、又は無水マレイン酸基であることを特徴とする前記[1]に記載の耐放射線性ハロゲンフリー樹脂組成物。
[3]前記極性官能基で変性されるエチレン系ポリマは、エチレン−αオレフィン共重合体であることを特徴とする前記[1]又は前記[2]に記載の耐放射線性ハロゲンフリー樹脂組成物。
[4]前記[1]〜[3]のいずれか1つに記載の耐放射線性ハロゲンフリー樹脂組成物を被覆材料として使用したことを特徴とする電線。
[5]前記[1]〜[3]のいずれか1つに記載の耐放射線性ハロゲンフリー樹脂組成物を被覆材料として使用したことを特徴とするケーブル。
[1] 3 to 10 parts by weight of an aromatic amine-based antioxidant, 5 to 20 parts by weight of an aromatic process oil, and 10 to 30 melamine / cyanurate compounds with respect to 100 parts by weight of a base polymer mainly composed of an ethylene polymer. The ethylene-based polymer contains ethylene-propylene-diene copolymer and ethylene-α-olefin copolymer, or ethylene-vinyl acetate copolymer and ethylene-. A radiation-resistant halogen-free resin composition comprising any one of α-olefin copolymers and an ethylene polymer modified with a polar functional group.
[2] The radiation-resistant halogen-free resin composition according to [1], wherein the polar functional group is an epoxy group, a carboxyl group, or a maleic anhydride group.
[3] The radiation-resistant halogen-free resin composition according to [1] or [2], wherein the ethylene polymer modified with the polar functional group is an ethylene-α-olefin copolymer. .
[4] An electric wire characterized by using the radiation-resistant halogen-free resin composition according to any one of [1] to [3] as a coating material.
[5] A cable using the radiation-resistant halogen-free resin composition according to any one of [1] to [3] as a coating material.

本発明によれば、LOCA発生時における熱水又は過熱蒸気に晒されても電気絶縁性を保持できる高度な耐放射線性を有するハロゲンフリー樹脂組成物及びこれを用いた電線・ケーブルが提供される。   ADVANTAGE OF THE INVENTION According to this invention, the halogen-free resin composition which has high radiation resistance which can hold | maintain an electrical insulation even if it exposes to the hot water or superheated steam at the time of LOCA generation, and an electric wire and a cable using the same are provided. .

本発明の実施形態に係る電線の横断面図である。It is a cross-sectional view of the electric wire which concerns on embodiment of this invention. 本発明の実施形態に係るケーブルの横断面図である。It is a cross-sectional view of a cable according to an embodiment of the present invention. 耐放射線性試験(高圧蒸気曝露試験)における条件(温度と圧力の時間変化)を示す図である。It is a figure which shows the conditions (temporal change of temperature and pressure) in a radiation resistance test (high pressure steam exposure test).

〔耐放射線性ハロゲンフリー樹脂組成物〕
本発明の実施形態に係る耐放射線性ハロゲンフリー樹脂組成物は、エチレン系ポリマを主成分とするベースポリマ100質量部に対し、芳香族アミン系酸化防止剤3〜10質量部、芳香族系プロセスオイル5〜20質量部、メラミン・シアヌレート化合物10〜30質量部、及び金属水和物100〜200質量部を含み、前記エチレン系ポリマは、エチレン−プロピレン−ジエン共重合体及びエチレン−αオレフィン共重合体、又はエチレン−酢酸ビニル共重合体及びエチレン−αオレフィン共重合体のいずれかと、極性官能基で変性されたエチレン系ポリマとを含む。
[Radiation-resistant halogen-free resin composition]
The radiation-resistant halogen-free resin composition according to the embodiment of the present invention includes 3 to 10 parts by weight of an aromatic amine antioxidant, 100 parts by weight of an aromatic process, and 100 parts by weight of an aromatic process. 5 to 20 parts by weight of oil, 10 to 30 parts by weight of a melamine / cyanurate compound, and 100 to 200 parts by weight of metal hydrate, and the ethylene polymer comprises an ethylene-propylene-diene copolymer and an ethylene-α-olefin copolymer. Either a polymer or an ethylene-vinyl acetate copolymer and an ethylene-α olefin copolymer, and an ethylene polymer modified with a polar functional group are included.

(エチレン系ポリマを主成分とするベースポリマ)
本発明の実施形態に用いるベースポリマは、エチレン系ポリマを主成分とする。エチレン系ポリマとしては、エチレン−プロピレン−ジエン共重合体及びエチレン−αオレフィン共重合体、又はエチレン−酢酸ビニル共重合体及びエチレン−αオレフィン共重合体のいずれかを含む。ベースポリマ中のエチレン系ポリマの含量は、60質量%以上であることが好ましく、より好ましくは80質量%以上であり、さらに好ましくは90質量%以上であり、最も好ましくは100質量%である。本発明の効果を奏する限りにおいて、他の種類のポリマを含んでいても良い。
(Base polymer based on ethylene polymer)
The base polymer used in the embodiment of the present invention is mainly composed of an ethylene-based polymer. The ethylene polymer includes any one of an ethylene-propylene-diene copolymer and an ethylene-α olefin copolymer, or an ethylene-vinyl acetate copolymer and an ethylene-α olefin copolymer. The content of the ethylene-based polymer in the base polymer is preferably 60% by mass or more, more preferably 80% by mass or more, still more preferably 90% by mass or more, and most preferably 100% by mass. As long as the effects of the present invention are exhibited, other types of polymers may be included.

本発明の実施形態において使用されるエチレン系ポリマとしては、高密度ポリエチレン(HDPE)、中密度ポリエチレン(MDPE)、低密度ポリエチレン(LDPE)、直鎖状低密度ポリエチレン(LLDPE)、直鎖状超低密度ポリエチレン、高密度ポリエチレン(HDPE)、エチレン−メチルメタクリレート共重合体(EMMA)、エチレン−エチルアクリレート共重合体(EEA)、エチレン−ブチルアクリレート(EBA)、エチレン−酢酸ビニル共重合体(EVA)、エチレン−グリシジルメタクリレート共重合体、エチレン−ブテン−1共重合体、エチレン−ブテン−ヘキセン三元共重合体、エチレン−プロピレン−ジエン三元共重合体(EPDM)、エチレン−オクテン共重合体(EOR)、エチレン共重合ポリプロピレン、エチレン−プロピレン共重合体(EPM)、ポリ−4メチル−ペンテン−1、マレイン酸グラフト低密度ポリエチレン、水素添加スチレン−ブタジエン共重合体(H−SBR)、マレイン酸グラフト直鎖状低密度ポリエチレン、マレイン酸グラフト直鎖状超低密度ポリエチレン、エチレン−αオレフィン共重合体(特にエチレンと炭素数が4〜20のαオレフィンとの共重合体が好ましい)、エチレン−スチレン共重合体、マレイン酸グラフトエチレン−スチレン共重合体、マレイン酸グラフトエチレン−メチルアクリレート共重合体、マレイン酸グラフトエチレン−酢酸ビニル共重合体、エチレン−無水マレイン酸共重合体、エチレン−エチルアクリレート−無水マレイン酸三元共重合体、ブテン−1を主成分とするエチレン−プロピレン−ブテン−1三元共重合体などが挙げられる。これらは単独又は2種以上をブレンドして用いることができる。   Examples of the ethylene polymer used in the embodiment of the present invention include high-density polyethylene (HDPE), medium-density polyethylene (MDPE), low-density polyethylene (LDPE), linear low-density polyethylene (LLDPE), and linear ultra-high density polyethylene (LDPE). Low density polyethylene, high density polyethylene (HDPE), ethylene-methyl methacrylate copolymer (EMMA), ethylene-ethyl acrylate copolymer (EEA), ethylene-butyl acrylate (EBA), ethylene-vinyl acetate copolymer (EVA) ), Ethylene-glycidyl methacrylate copolymer, ethylene-butene-1 copolymer, ethylene-butene-hexene terpolymer, ethylene-propylene-diene terpolymer (EPDM), ethylene-octene copolymer (EOR), ethylene copolymer polypropylene , Ethylene-propylene copolymer (EPM), poly-4 methyl-pentene-1, maleic acid grafted low density polyethylene, hydrogenated styrene-butadiene copolymer (H-SBR), maleic acid grafted linear low density Polyethylene, maleic acid grafted linear ultra-low density polyethylene, ethylene-α olefin copolymer (especially a copolymer of ethylene and α-olefin having 4 to 20 carbon atoms is preferred), ethylene-styrene copolymer, malee Acid grafted ethylene-styrene copolymer, maleic acid grafted ethylene-methyl acrylate copolymer, maleic acid grafted ethylene-vinyl acetate copolymer, ethylene-maleic anhydride copolymer, ethylene-ethyl acrylate-maleic anhydride ternary Copolymer, ethylene-propylene containing butene-1 as the main component Emissions - like butene-1 terpolymer. These may be used alone or in combination of two or more.

本発明の実施形態に係る耐放射線性ハロゲンフリー樹脂組成物は、上記エチレン系ポリマの内、エチレン−プロピレン−ジエン共重合体(EPDM)、エチレン−αオレフィン共重合体、エチレン−酢酸ビニル共重合体(EVA)から選ばれる1種以上を含む。これにより、メラミン・シアヌレート化合物、金属水和物を大量に添加しても、これらのエチレン系ポリマが添加剤を受容し、機械特性を低下させない。   The radiation-resistant halogen-free resin composition according to an embodiment of the present invention includes an ethylene-propylene-diene copolymer (EPDM), an ethylene-α-olefin copolymer, an ethylene-vinyl acetate copolymer among the ethylene polymers. 1 type or more chosen from coalescence (EVA) is included. As a result, even if a large amount of melamine / cyanurate compound or metal hydrate is added, these ethylene polymers accept the additive and do not deteriorate the mechanical properties.

特に、上記樹脂組成物を電線・ケーブルの絶縁体材料に使用する場合には、電気絶縁性を保持できるため耐放射線性も良好であるエチレン−プロピレン−ジエン共重合体(EPDM)、エチレン−αオレフィン共重合体を含むことが好ましく、ケーブルのシース材料に使用する場合には、難燃性を有したエチレン−酢酸ビニル共重合体(EVA)を含むことが好ましい。   In particular, when the resin composition is used as an insulator material for electric wires and cables, an ethylene-propylene-diene copolymer (EPDM), ethylene-α, which has good radiation resistance because it can retain electrical insulation. An olefin copolymer is preferably included, and when used as a cable sheath material, an ethylene-vinyl acetate copolymer (EVA) having flame retardancy is preferably included.

ベースポリマを構成するエチレン系ポリマ中のエチレン−プロピレン−ジエン共重合体(EPDM)、エチレン−αオレフィン共重合体、エチレン−酢酸ビニル共重合体(EVA)から選ばれる1種以上の含量は、70〜97質量%であることが好ましく、より好ましくは75〜96質量%であり、さらに好ましくは80〜95質量%であり、最も好ましくは85〜95質量%である。   The content of one or more selected from ethylene-propylene-diene copolymer (EPDM), ethylene-α olefin copolymer, ethylene-vinyl acetate copolymer (EVA) in the ethylene polymer constituting the base polymer is: It is preferable that it is 70-97 mass%, More preferably, it is 75-96 mass%, More preferably, it is 80-95 mass%, Most preferably, it is 85-95 mass%.

また、本発明の実施形態に係る耐放射線性ハロゲンフリー樹脂組成物は、極性官能基で変性されたエチレン系ポリマを含む。変性されるエチレン系ポリマとしては、上述のものを使用できるが、エチレン−αオレフィン共重合体が好適である。これにより、機械特性に優れ、劣化後にLOCA発生時に発生する熱水又は過熱水蒸気に曝露されても電気絶縁性を保持させる耐放射線性を有することができる。これは、ポリマ中の極性官能基が添加剤粒子表面のヒドロキシル基と静電気的に吸着し、ポリマと粒子表面の密着性を向上させ、水分の侵入を抑制し、電気絶縁性を保持させているものと考えられる。   Moreover, the radiation-resistant halogen-free resin composition according to the embodiment of the present invention includes an ethylene polymer modified with a polar functional group. As the ethylene polymer to be modified, those described above can be used, but an ethylene-α olefin copolymer is preferred. Thereby, it is excellent in mechanical characteristics and can have radiation resistance that maintains electrical insulation even when exposed to hot water or superheated steam generated when LOCA occurs after deterioration. This is because the polar functional group in the polymer is electrostatically adsorbed with the hydroxyl group on the surface of the additive particle, improving the adhesion between the polymer and the particle surface, suppressing the ingress of moisture, and maintaining the electrical insulation. It is considered a thing.

極性官能基としては、エポキシ基、カルボキシル基、無水マレイン酸基が好ましい。特に、無水マレイン酸で変性したエチレン−αオレフィン共重合体を使用することが好適である。   As the polar functional group, an epoxy group, a carboxyl group, and a maleic anhydride group are preferable. In particular, it is preferable to use an ethylene-α olefin copolymer modified with maleic anhydride.

ベースポリマを構成するエチレン系ポリマ中の極性官能基で変性されたエチレン系ポリマの含量は、2〜20質量%であることが好ましく、より好ましくは3〜18質量%であり、さらに好ましくは5〜15質量%であり、最も好ましくは7〜12質量%である。   The content of the ethylene polymer modified with the polar functional group in the ethylene polymer constituting the base polymer is preferably 2 to 20% by mass, more preferably 3 to 18% by mass, and still more preferably 5 It is -15 mass%, Most preferably, it is 7-12 mass%.

ベースポリマの耐熱性を向上させるため、硫黄化合物や有機過酸化物の添加、電子線照射、シラングラフト水架橋などの常法に従い、架橋させることが好ましい。本実施の形態においては、エチレン系ポリマを使用するため、電子線照射、有機過酸化物による架橋が好ましく、架橋度を上げるためには特に有機過酸化物による架橋が好ましい。   In order to improve the heat resistance of the base polymer, it is preferable to perform crosslinking according to a conventional method such as addition of a sulfur compound or an organic peroxide, electron beam irradiation, or silane graft water crosslinking. In the present embodiment, since an ethylene polymer is used, electron beam irradiation and crosslinking with an organic peroxide are preferable, and in order to increase the degree of crosslinking, crosslinking with an organic peroxide is particularly preferable.

(芳香族アミン系酸化防止剤)
本発明の実施形態に係る耐放射線性ハロゲンフリー樹脂組成物は、上記ベースポリマ100質量部に対し、芳香族アミン系酸化防止剤3〜10質量部を含む。
(Aromatic amine antioxidant)
The radiation-resistant halogen-free resin composition according to the embodiment of the present invention includes 3 to 10 parts by mass of an aromatic amine-based antioxidant with respect to 100 parts by mass of the base polymer.

エチレン系ポリマに放射線(主にγ線)を照射すると、通常の加熱劣化と異なり、室温においてもポリマから水素が引き抜かれラジカルが生成し、このラジカルが酸素と結合することによりポリマの酸化劣化が生じる。この結果、ポリマの架橋や分子切断が起こるため、樹脂組成物の機械特性が急激に低下する。この劣化現象への対策として、ポリマに生成したラジカルを速やかに捕捉することと、酸化劣化によってポリマに生じるヒドロペルオキシドを安定なアルコールに変えることで連鎖的な酸化劣化を防ぐことが重要と考え、芳香族アミン系酸化防止剤が劣化に対して有効であることを見出した。   When radiation (mainly γ-rays) is applied to an ethylene-based polymer, hydrogen is extracted from the polymer at room temperature and radicals are generated even at room temperature, and the radicals combine with oxygen to cause oxidative degradation of the polymer. Arise. As a result, cross-linking and molecular cutting of the polymer occur, and the mechanical properties of the resin composition are drastically lowered. As countermeasures against this deterioration phenomenon, it is important to quickly capture radicals generated in the polymer and to prevent chain oxidative deterioration by changing the hydroperoxide generated in the polymer due to oxidative deterioration to a stable alcohol, We have found that aromatic amine antioxidants are effective against deterioration.

芳香族アミン系酸化防止剤としては、ゴム・プラスチック酸化防止剤として市販されている化合物があり、例えばジフェニルアミン系化合物、キノリン系化合物、ナフチルアミン系化合物などのモノアミン化合物や、フェニレンジアミン系化合物、ベンゾイミダゾール系化合物などのジアミン化合物が挙げられる。   Aromatic amine antioxidants include compounds that are commercially available as rubber and plastic antioxidants, such as monoamine compounds such as diphenylamine compounds, quinoline compounds, and naphthylamine compounds, phenylenediamine compounds, and benzimidazoles. And diamine compounds such as a series compound.

ジフェニルアミン系化合物としては、p−(p−トルエン・スルホニルアミド)−ジフェニルアミン(商品名:ノクラックTD他)、4,4’−(α,α−ジメチルベンジル)ジフェニルアミン(商品名:ノクラックCD、ナウガード445他)、4,4’−ジオクチル・ジフェニルアミン誘導体(商品名:ノクラックODA−N、アンテージOD−P、アンテージDDP他)などが挙げられる。   Examples of diphenylamine compounds include p- (p-toluenesulfonylamide) -diphenylamine (trade name: NOCRACK TD, etc.), 4,4 ′-(α, α-dimethylbenzyl) diphenylamine (trade names: NOCRACK CD, NAUGARD 445). Others) 4,4′-dioctyl diphenylamine derivatives (trade names: Nocrack ODA-N, Antage OD-P, Antage DDP, etc.) and the like.

キノリン系化合物としては、2,2,4−トリメチル1,2−ジヒドロキノリン重合物(商品名:ノクラック224;JIS略号TMDQ)などが挙げられる。   Examples of the quinoline compound include 2,2,4-trimethyl 1,2-dihydroquinoline polymer (trade name: NOCRACK 224; JIS abbreviation TMDQ).

ナフチルアミン系化合物としては、フェニル−α−ナフチルアミン(商品名:ノクラックPA他;JIS略号PAN)、N,N’−ジ−2−ナフチル−p−フェニレンジアミン(商品名ノクラックWhite他:JIS略号DNPD)などが挙げられる。   Examples of naphthylamine compounds include phenyl-α-naphthylamine (trade name: Nocrack PA and others; JIS abbreviation PAN), N, N′-di-2-naphthyl-p-phenylenediamine (trade name Nocrack White and others: JIS abbreviation DNPD). Etc.

フェニレンジアミン系化合物としては、N,N’−ジフェニル−p−フェニレンジアミン(商品名:ノクラックDP他;JIS略号DPPD)、N−イソプロピル−N’−フェニル−p−フェニレンジアミン(アンテージ3C、ノクラック810NA他;JIS略号IPPD)、N−フェニル−N’−(3−メタクリロイルオキシ−2−ヒドロキシプロピル)−p−フェニレンジアミン(商品名:ノクラックG−1他)、N−フェニル−N’−(1,3−ジメチルブチル)−p−フェニレンジアミン(アンテージ6C,ノクラック6C他)、N,N’−ジフェニル−p−フェニレンジアミン(商品名:ノクラックDP他;JIS略号DPPD)の混合物(商品名:ノクラック500、アンテージDP2他)、ジアリール−p−フェニレンジアミン誘導体またはその混合物(商品名:ノクラック630、アンテージST1他)などが挙げられる。   Examples of phenylenediamine compounds include N, N′-diphenyl-p-phenylenediamine (trade name: Nocrack DP and others; JIS abbreviation DPPD), N-isopropyl-N′-phenyl-p-phenylenediamine (Antege 3C, Nocrack 810NA). Others: JIS abbreviation IPPD), N-phenyl-N ′-(3-methacryloyloxy-2-hydroxypropyl) -p-phenylenediamine (trade name: Nocrack G-1 and others), N-phenyl-N ′-(1 , 3-dimethylbutyl) -p-phenylenediamine (ANTAGE 6C, NOCRACK 6C, etc.), N, N′-diphenyl-p-phenylenediamine (trade name: NOCRACK DP, etc .; JIS abbreviation DPPD) (trade name: NOCRACK) 500, Antage DP2 and others), diaryl-p-phenylenediamine derivative A conductor or a mixture thereof (trade name: Nocrack 630, Antage ST1, etc.) can be used.

ベンゾイミダゾール系化合物としては、2−メルカプトベンゾイミダゾール(商品名:アンテージMB他;JIS略号MBI)、2−メルカプトメチルベンゾイミダゾール(商品名ノクラックMMB他)、2−メルカプトベンゾイミダゾールの亜鉛塩(商品名:ノクラックMBZ他;JIS略号ZnMBI)、2−メルカプトメチルベンゾイミダゾールの亜鉛塩(商品名:ノクラックMMBZ他)などが挙げられる。   Examples of the benzimidazole compound include 2-mercaptobenzimidazole (trade name: Antage MB, etc .; JIS abbreviation MBI), 2-mercaptomethylbenzimidazole (trade name, Nocrack MMB, etc.), zinc salt of 2-mercaptobenzimidazole (trade name) : Nocrack MBZ, etc .; JIS abbreviation ZnMBI), zinc salt of 2-mercaptomethylbenzimidazole (trade name: Nocrack MMBZ, etc.) and the like.

これらの芳香族アミン系酸化防止剤は、単独で又は2種以上をブレンドして使用することができる。特に、ジフェニルアミン系化合物、キノリン系化合物はラジカルの捕捉に適しており、ベンゾイミダゾール系化合物はラジカルの捕捉に加え、ヒドロペルオキシドの安定化に適している。このため、ジフェニルアミン系化合物、キノリン系化合物とベンゾイミダゾール系化合物との併用が好適である。   These aromatic amine antioxidants can be used alone or in combination of two or more. In particular, diphenylamine compounds and quinoline compounds are suitable for capturing radicals, and benzimidazole compounds are suitable for stabilizing hydroperoxide in addition to capturing radicals. For this reason, the combined use of a diphenylamine compound, a quinoline compound and a benzimidazole compound is preferred.

芳香族アミン系酸化防止剤の添加量は、上記ベースポリマ100質量部に対し、3〜10質量部である。好ましくは、5〜8質量部である。添加量が3質量部未満の場合、放射線環境下での劣化防止効果が小さく、10質量部を超えた場合、組成物を電子線又は有機過酸化物によって架橋させるときに、架橋に必要なラジカルを酸化防止剤が捕捉してしまうため架橋阻害をおこし、機械特性が低下する。   The addition amount of the aromatic amine-based antioxidant is 3 to 10 parts by mass with respect to 100 parts by mass of the base polymer. Preferably, it is 5-8 mass parts. When the addition amount is less than 3 parts by mass, the effect of preventing deterioration under a radiation environment is small, and when it exceeds 10 parts by mass, the radicals necessary for crosslinking are crosslinked when the composition is crosslinked with an electron beam or an organic peroxide. Is trapped by the antioxidant, which causes cross-linking inhibition and mechanical properties are deteriorated.

(芳香族系プロセスオイル)
本発明の実施形態に係る耐放射線性ハロゲンフリー樹脂組成物は、上記ベースポリマ100質量部に対し、芳香族系プロセスオイル5〜20質量部を含む。
(Aromatic process oil)
The radiation-resistant halogen-free resin composition according to the embodiment of the present invention includes 5 to 20 parts by mass of aromatic process oil with respect to 100 parts by mass of the base polymer.

芳香族系プロセスオイルを添加することで更に耐放射線性は向上する。この原因は明確ではないが、芳香族系プロセスオイル中の芳香族化合物に含まれるπ共有電子が放射線から受けるエネルギーを共鳴安定化すると考えられる。   The addition of aromatic process oil further improves radiation resistance. The cause of this is not clear, but it is considered that the π-shared electrons contained in the aromatic compound in the aromatic process oil resonance-stabilizes the energy received from radiation.

芳香族系プロセスオイルの添加量は、上記ベースポリマ100質量部に対し、5〜20質量部である。好ましくは、5〜15質量部である。5質量部未満では耐放射線性が顕著に見られず、20質量部を超える量では引張強度の低下が起きる。   The addition amount of the aromatic process oil is 5 to 20 parts by mass with respect to 100 parts by mass of the base polymer. Preferably, it is 5-15 mass parts. When the amount is less than 5 parts by mass, the radiation resistance is not significantly observed, and when the amount exceeds 20 parts by mass, the tensile strength is lowered.

芳香族系プロセスオイルの構成炭素は、アロマティック環中の炭素、ナフタレン環中の炭素、パラフィン鎖中の炭素に分けられ、アロマティック環中の炭素が多いほど放射線防御効果があり、好ましくは25質量%以上含有されているものである。   The constituent carbon of the aromatic process oil is divided into carbon in the aromatic ring, carbon in the naphthalene ring, and carbon in the paraffin chain. The more carbon in the aromatic ring, the more effective the radiation protection, preferably 25 It is contained by mass% or more.

(メラミン・シアヌレート化合物)
本発明の実施形態に係る耐放射線性ハロゲンフリー樹脂組成物は、上記ベースポリマ100質量部に対し、メラミン・シアヌレート化合物(メラミンとシアヌール酸の付加物)10〜30質量部を含む。
(Melamine / Cyanurate Compound)
The radiation-resistant halogen-free resin composition according to the embodiment of the present invention contains 10 to 30 parts by mass of a melamine / cyanurate compound (addition product of melamine and cyanuric acid) with respect to 100 parts by mass of the base polymer.

メラミン・シアヌレート化合物は難燃剤として広く知られた物質ではあるが、上記芳香族プロセスオイルと併用することで難燃性はもとより耐放射線性を付与できることを見出した。この原因も明確ではないが、メラミン・シアヌレート化合物は波長200〜230nm付近の紫外線を吸収する性質を有している。γ線はさらに短い10pm程度の波長の放射線ではあるが、γ線が組成物中の何らかの原子に衝突し、コンプトン効果によって波長が長くなっていくことと予想すると紫外線領域となった波長の電磁波をメラミン・シアヌレート化合物が吸収し、劣化を抑制できているとも考えられる。また、メラミン・シアヌレート化合物と同じくπ共有電子を有する芳香族系プロセスオイルを併用したことでメラミン・シアヌレートの分散性を改善し、更に芳香族プロセスオイルとメラミン・シアヌレート化合物のπ共有電子がスタックすることにより、放射線から受けるエネルギーを共鳴安定化する作用が強まったものと考えられる。   Melamine / cyanurate compounds are widely known as flame retardants, but they have been found to be able to impart not only flame resistance but also radiation resistance when used in combination with the aromatic process oil. Although the cause of this is not clear, the melamine cyanurate compound has a property of absorbing ultraviolet rays having a wavelength of about 200 to 230 nm. Gamma rays are radiation with a wavelength of about 10 pm, which is even shorter. However, if the gamma rays collide with some atoms in the composition and the wavelength is expected to increase due to the Compton effect, It is considered that the melamine cyanurate compound absorbs and can suppress deterioration. In addition, dispersibility of melamine / cyanurate is improved by using an aromatic process oil having π-shared electrons in the same way as melamine / cyanurate compounds, and π-shared electrons of aromatic process oil and melamine / cyanurate compounds are stacked. This is considered to have strengthened the action of resonance stabilization of the energy received from the radiation.

メラミン・シアヌレート化合物の添加量は、上記ベースポリマ100質量部に対し、10〜30質量部である。好ましくは、15〜25質量部である。10質量部未満では耐放射線性が発現せず、30質量部を超える量を添加すると分散性が悪化し引張特性が悪化する。よって、放射線環境下での劣化が生じやすい。   The addition amount of the melamine cyanurate compound is 10 to 30 parts by mass with respect to 100 parts by mass of the base polymer. Preferably, it is 15-25 mass parts. When the amount is less than 10 parts by mass, radiation resistance is not exhibited. When an amount exceeding 30 parts by mass is added, dispersibility is deteriorated and tensile properties are deteriorated. Therefore, deterioration in a radiation environment is likely to occur.

(金属水和物)
本発明の実施形態に係る耐放射線性ハロゲンフリー樹脂組成物は、上記ベースポリマ100質量部に対し、金属水和物100〜200質量部を含む。
(Metal hydrate)
The radiation-resistant halogen-free resin composition according to the embodiment of the present invention includes 100 to 200 parts by mass of a metal hydrate with respect to 100 parts by mass of the base polymer.

金属水和物としては、水酸化マグネシウム、水酸化アルミニウム、ハイドロタルサイトなどが挙げられる。このうち難燃効果が大きいのは水酸化マグネシウム、水酸化アルミニウムである。これらの粒子の分散性や粒子表面とポリマとの密着性を考慮し、脂肪酸、脂肪酸金属塩、シラン系カップリング剤、チタネート系カップリング剤、アクリル樹脂、フェノール樹脂、シリコーン樹脂、シリコーンエラストマー、カチオン性又はノニオン性を有する水溶性樹脂などで表面処理することも可能である。特にシランカップリング剤で表面処理することが好適である。   Examples of the metal hydrate include magnesium hydroxide, aluminum hydroxide, hydrotalcite and the like. Of these, magnesium hydroxide and aluminum hydroxide have the greatest flame retardant effect. Considering the dispersibility of these particles and the adhesion between the particle surface and the polymer, fatty acids, fatty acid metal salts, silane coupling agents, titanate coupling agents, acrylic resins, phenol resins, silicone resins, silicone elastomers, cations It is also possible to carry out a surface treatment with a water-soluble resin having a property or nonionic property. In particular, surface treatment with a silane coupling agent is preferred.

金属水和物の添加量は、上記ベースポリマ100質量部に対し、100〜200質量部である。好ましくは、120〜160質量部である。金属水和物の添加量が100質量部未満では垂直トレイ難燃性試験に合格できる高度な難燃性を得ることができず、200質量部を超える量を添加すると機械特性が著しく低下する。   The addition amount of the metal hydrate is 100 to 200 parts by mass with respect to 100 parts by mass of the base polymer. Preferably, it is 120-160 mass parts. If the addition amount of the metal hydrate is less than 100 parts by mass, high flame retardancy that can pass the vertical tray flame retardant test cannot be obtained. If the addition amount exceeds 200 parts by mass, the mechanical properties are remarkably deteriorated.

(その他の添加剤)
本発明の実施形態に係る樹脂組成物には、上記の添加剤以外にも必要に応じて、難燃助剤、酸化防止剤、滑剤、界面活性剤、軟化剤、可塑剤、無機充填剤、相溶化剤、安定剤、金属キレート剤(銅害防止剤)、架橋剤、紫外線吸収剤、光安定剤(ヒンダードアミン系化合物)、着色剤などの添加剤を加えることができる。特に難燃助剤を添加することは好適である。難燃助剤としては、赤リンやリン酸エステル系化合物などのリン系難燃剤、シリコーン系難燃剤、窒素系難燃剤、ホウ酸化合物、スズ酸化合物などが挙げられる。
(Other additives)
In addition to the above additives, the resin composition according to the embodiment of the present invention, if necessary, flame retardant aids, antioxidants, lubricants, surfactants, softeners, plasticizers, inorganic fillers, Additives such as compatibilizers, stabilizers, metal chelating agents (copper damage inhibitors), crosslinking agents, ultraviolet absorbers, light stabilizers (hindered amine compounds), and colorants can be added. It is particularly preferred to add a flame retardant aid. Examples of the flame retardant aid include phosphorus flame retardants such as red phosphorus and phosphate ester compounds, silicone flame retardants, nitrogen flame retardants, boric acid compounds and stannic acid compounds.

〔電線〕
本発明の実施形態に係る電線は、本発明の実施形態に係る上記耐放射線性ハロゲンフリー樹脂組成物を被覆材料(絶縁体)として使用したことを特徴とする。
〔Electrical wire〕
The electric wire according to the embodiment of the present invention is characterized in that the radiation-resistant halogen-free resin composition according to the embodiment of the present invention is used as a coating material (insulator).

図1は、本発明の実施形態に係る電線の横断面図である。
図1に示すように、本実施の形態に係る電線10は、汎用の材料、例えば、純銅や錫めっき銅等からなる導体1と、導体1の外周に被覆された絶縁体2とを備える。導体1は、図1のように複数本であっても、1本であってもよい。
FIG. 1 is a cross-sectional view of an electric wire according to an embodiment of the present invention.
As shown in FIG. 1, the electric wire 10 according to the present embodiment includes a conductor 1 made of a general-purpose material, for example, pure copper, tin-plated copper, or the like, and an insulator 2 coated on the outer periphery of the conductor 1. The conductor 1 may be plural or one as shown in FIG.

絶縁体2は、本発明の実施の形態に係る上記の耐放射線性ハロゲンフリー樹脂組成物から構成されている。   The insulator 2 is composed of the radiation-resistant halogen-free resin composition according to the embodiment of the present invention.

本実施の形態においては、絶縁体を、単層で構成してもよく、また、多層構造とすることもできる。さらに、必要に応じて、セパレータ、編組等を施してもよい。   In this embodiment mode, the insulator may be a single layer or a multilayer structure. Furthermore, you may give a separator, a braiding, etc. as needed.

〔ケーブル〕
本発明の実施形態に係るケーブルは、本発明の実施形態に係る上記耐放射線性ハロゲンフリー樹脂組成物を被覆材料(絶縁体及び/又はシース)として使用したことを特徴とする。
〔cable〕
The cable according to the embodiment of the present invention is characterized by using the radiation-resistant halogen-free resin composition according to the embodiment of the present invention as a coating material (insulator and / or sheath).

図2は、本発明の実施形態に係るケーブルの横断面図である。
図2に示すように、本実施の形態に係るケーブル100は、導体1に絶縁体2を被覆した電線3本を紙等の介在4と共に撚り合わせた三芯撚り線と、三芯撚り線の外周に施された押さえ巻テープ5と、その外周に押出被覆されたシース3とを備える。電線は単芯でもよく、三芯以外の多芯撚り線であってもよい。
FIG. 2 is a cross-sectional view of the cable according to the embodiment of the present invention.
As shown in FIG. 2, the cable 100 according to the present embodiment includes a three-core stranded wire obtained by twisting together three electric wires in which a conductor 1 is coated with an insulator 2 together with an interposition 4 such as paper, and a three-core stranded wire. A press-wound tape 5 is provided on the outer periphery, and a sheath 3 is extrusion-coated on the outer periphery. The electric wire may be a single core or a multi-core stranded wire other than a three-core wire.

絶縁体2及びシース3は、本発明の実施の形態に係る上記の耐放射線性ハロゲンフリー樹脂組成物から構成されている。絶縁体2、シース3のどちらかだけが上記の耐放射線性ハロゲンフリー樹脂組成物から構成されていてもよいが、両方であることが好ましい。   The insulator 2 and the sheath 3 are composed of the radiation-resistant halogen-free resin composition according to the embodiment of the present invention. Only either the insulator 2 or the sheath 3 may be composed of the above radiation-resistant halogen-free resin composition, but both are preferable.

本実施の形態においては、シースを、単層で構成してもよく、また、多層構造とすることもできる。さらに、必要に応じて、セパレータ、編組等を施してもよい。   In the present embodiment, the sheath may be composed of a single layer or a multilayer structure. Furthermore, you may give a separator, a braiding, etc. as needed.

〔本発明の実施の形態の効果〕
以上の通り、本発明の実施の形態によれば、LOCA発生時における熱水又は過熱蒸気に晒されても電気絶縁性を保持できる高度な耐放射線性を有するハロゲンフリー樹脂組成物を得ることが出来る。本発明の実施の形態に係る耐放射線性ハロゲンフリー樹脂組成物は、燃焼時に有害なガスを発生させず、放射線環境下で使用されても機械特性の低下が少ないものである。また、当該樹脂組成物を絶縁体及び/又はシースに使用することにより、垂直トレイ燃焼試験に合格する高い難燃性を有し、燃焼時に有害なガスを発生せず、高い耐放射線性を有し、LOCA発生時にも規定された電気絶縁性を一定時間、保持できる電線・ケーブルを得ることができる。
[Effect of the embodiment of the present invention]
As described above, according to the embodiment of the present invention, it is possible to obtain a halogen-free resin composition having high radiation resistance that can maintain electrical insulation even when exposed to hot water or superheated steam at the time of occurrence of LOCA. I can do it. The radiation-resistant halogen-free resin composition according to the embodiment of the present invention does not generate harmful gas at the time of combustion, and is less deteriorated in mechanical properties even when used in a radiation environment. In addition, by using the resin composition as an insulator and / or sheath, it has high flame resistance that passes the vertical tray combustion test, does not generate harmful gas during combustion, and has high radiation resistance. In addition, it is possible to obtain an electric wire / cable that can maintain the prescribed electrical insulation for a certain time even when LOCA occurs.

以下に、本発明を実施例に基づいて更に詳しく説明するが、本発明はこれらに限定されるものではない。   Hereinafter, the present invention will be described in more detail based on examples, but the present invention is not limited thereto.

図1の構造の電線10を下記の通りの方法で作製した。   The electric wire 10 having the structure shown in FIG. 1 was produced by the following method.

表1の実施例1〜10及び表2の比較例1〜11に示した配合割合で各種成分を配合し、有機過酸化物以外の配合剤を25L加圧ニーダによって開始温度40℃、終了温度180℃で混練後、混練物をペレットにした。その後、ブレンダーで有機過酸化物を混練物に含浸させて、絶縁体として使用する樹脂組成物を得た。   Various components are blended in the blending ratios shown in Examples 1 to 10 in Table 1 and Comparative Examples 1 to 11 in Table 2, and a compounding agent other than organic peroxide is started at 40 ° C. and finished by a 25 L pressure kneader. After kneading at 180 ° C., the kneaded product was pelletized. Then, the kneaded material was impregnated with an organic peroxide with a blender to obtain a resin composition used as an insulator.

得られた樹脂組成物を導体断面積3.5SQの銅導体上に厚さ0.8mm、設定温度130℃で押出後、約200℃の飽和蒸気で架橋し、図1に示す電線とした。   The obtained resin composition was extruded on a copper conductor having a conductor cross-sectional area of 3.5 SQ at a thickness of 0.8 mm and a set temperature of 130 ° C., and then crosslinked with saturated steam at about 200 ° C. to obtain the electric wire shown in FIG.

作製した電線の評価は、以下に示す方法により判定した。評価結果を表1及び表2に示す。   Evaluation of the produced electric wire was determined by the method shown below. The evaluation results are shown in Tables 1 and 2.

(1)初期引張試験(機械特性試験)
作製した電線について、IEC60811−1に準拠して引張試験を実施した。引張強さ(Tb)は、9MPa未満のものを不合格とし、9MPa以上を合格とした。破断伸び(Eb)は、200%未満のものを不合格とし、200%以上のものを合格とした。
(1) Initial tensile test (mechanical property test)
About the produced electric wire, the tension test was implemented based on IEC60881-1. Tensile strength (Tb) was determined to be less than 9 MPa, and 9 MPa or higher. The elongation at break (Eb) was determined to be less than 200%, and 200% or more.

(2)燃焼試験
作製した電線について、IEEE Std.383(2003)に準拠した垂直トレイ燃焼試験を行い、炭化長が150cm以下のものを合格とした。
(2) Combustion test About the produced electric wire, the vertical tray combustion test based on IEEE Std.383 (2003) was done, and the carbonization length was set to 150 cm or less as the pass.

(3)耐放射線性試験
作製した電線にアレニウス則に従い60年分の促進熱劣化を与えた後、γ線を照射し、図3に示すプロファイルで蒸気曝露させた。図3は、耐放射線性試験(高圧蒸気曝露試験)における条件(温度と圧力の時間変化)を示す図である。蒸気曝露期間中は、交流600Vで課電を行い短絡してはならない。その後、電線自己径の40倍に相当するマンドレルに巻き付け、交流3200V/mm、5分間の浸水耐電圧試験を実施し、破壊しないものを合格とした。γ線照射線量率は室温5kGy/hで2MGyの照射を行った。
(3) Radiation resistance test The prepared electric wire was subjected to accelerated thermal degradation for 60 years in accordance with the Arrhenius rule, and then irradiated with γ-rays and exposed to vapor with the profile shown in FIG. FIG. 3 is a diagram showing conditions (temperature and pressure changes with time) in a radiation resistance test (high-pressure steam exposure test). During the vapor exposure period, the power must be applied at 600V AC and must not be short-circuited. After that, it was wound around a mandrel corresponding to 40 times the self-diameter of the electric wire, an AC 3200 V / mm, 5 minute immersion withstand voltage test was conducted, and a test piece that did not break was accepted. Irradiation with 2MGy was performed at a γ-ray irradiation dose rate of 5 kGy / h at room temperature.

(4)総合判定
上記(1)〜(3)のすべての試験で合格のものを合格とし、1つでも不合格があったものを不合格とした。
(4) Comprehensive judgment In all the tests of (1) to (3), a pass was accepted, and even one failure was rejected.

Figure 0006152802
Figure 0006152802

Figure 0006152802
Figure 0006152802

表1に示されるように、実施例1〜10の耐放射線性ハロゲンフリー樹脂組成物を絶縁体に使用した電線は全ての特性を満足し、機械特性、難燃性、耐放射線性に優れていることが分かる。   As shown in Table 1, the electric wire using the radiation-resistant halogen-free resin composition of Examples 1 to 10 as an insulator satisfies all the characteristics and is excellent in mechanical characteristics, flame retardancy, and radiation resistance. I understand that.

一方、比較例1、2は、エチレン−プロピレン−ジエン共重合体及びエチレン−αオレフィン共重合体、又はエチレン−酢酸ビニル共重合体及びエチレン−αオレフィン共重合体のいずれの組み合わせも使用しておらず、初期の破断伸びが小さく不合格であった。また、耐放射線性が不十分であった。 On the other hand, Comparative Examples 1 and 2 use any combination of ethylene-propylene-diene copolymer and ethylene-α olefin copolymer, or ethylene-vinyl acetate copolymer and ethylene-α olefin copolymer. Orazu, the elongation at break of the first period was unacceptable small. Moreover, the radiation resistance was insufficient.

比較例3は、極性官能基で変性されたエチレン系ポリマが添加されていないため、劣化後の破断伸びは十分であるが冷却材喪失事故を想定した蒸気曝露試験後の耐電圧試験に合格することができなかった。   In Comparative Example 3, since no ethylene polymer modified with a polar functional group was added, the elongation at break after deterioration was sufficient, but passed the withstand voltage test after the vapor exposure test assuming a coolant loss accident. I couldn't.

比較例4は、芳香族系プロセスオイルの添加量が少なく、耐放射線性が不十分であった。逆に比較例5は、芳香族系プロセスオイルの添加量が多く、初期の引張強さが十分ではない。   In Comparative Example 4, the amount of aromatic process oil added was small, and the radiation resistance was insufficient. Conversely, in Comparative Example 5, the amount of aromatic process oil added is large, and the initial tensile strength is not sufficient.

比較例6、8はそれぞれ、メラミン・シアヌレート化合物、金属水和物の添加量が不十分で、垂直トレイ燃焼試験に合格できなかった。また、比較例6に関しては、芳香族系プロセスオイルの量、及び芳香族アミン系酸化防止剤の量ともに十分であるが、耐放射線性に劣る結果となった。   In Comparative Examples 6 and 8, the addition amount of the melamine / cyanurate compound and the metal hydrate was insufficient, and the vertical tray combustion test could not be passed. In Comparative Example 6, both the amount of the aromatic process oil and the amount of the aromatic amine antioxidant were sufficient, but the radiation resistance was inferior.

比較例7は、メラミン・シアヌレート化合物の添加量が多く、初期の破断伸びが不十分であった。   In Comparative Example 7, the amount of the melamine / cyanurate compound added was large, and the initial elongation at break was insufficient.

比較例9は、金属水和物の添加量が多く、初期の破断伸びが不十分であり、また劣化後の耐電圧試験も不合格となった。   In Comparative Example 9, the amount of metal hydrate added was large, the initial elongation at break was insufficient, and the withstand voltage test after deterioration also failed.

比較例10は、芳香族アミン系酸化防止剤の添加量が少なく、耐放射線性が不十分であり、逆に比較例11は、芳香族アミン系酸化防止剤の添加量が多すぎるため、架橋阻害を起こし、初期の引張強さが不十分となる結果であった。   In Comparative Example 10, the addition amount of the aromatic amine-based antioxidant is small, and the radiation resistance is insufficient. On the contrary, in Comparative Example 11, the addition amount of the aromatic amine-based antioxidant is too large, This was a result of causing inhibition and insufficient initial tensile strength.

1:導体、2:絶縁体、3:シース、4:介在、5:押さえ巻テープ
10:電線、100:ケーブル
1: conductor, 2: insulator, 3: sheath, 4: interposition, 5: presser winding tape 10: electric wire, 100: cable

Claims (5)

エチレン系ポリマを主成分とするベースポリマ100質量部に対し、芳香族アミン系酸化防止剤3〜10質量部、芳香族系プロセスオイル5〜20質量部、メラミン・シアヌレート化合物10〜30質量部、及び金属水和物100〜200質量部を含み、
前記エチレン系ポリマは、エチレン−プロピレン−ジエン共重合体及びエチレン−αオレフィン共重合体、又はエチレン−酢酸ビニル共重合体及びエチレン−αオレフィン共重合体のいずれかと、極性官能基で変性されたエチレン系ポリマとを含むことを特徴とする耐放射線性ハロゲンフリー樹脂組成物。
3 to 10 parts by weight of an aromatic amine antioxidant, 5 to 20 parts by weight of an aromatic process oil, 10 to 30 parts by weight of a melamine / cyanurate compound, with respect to 100 parts by weight of a base polymer mainly composed of an ethylene polymer. And 100 to 200 parts by mass of metal hydrate,
The ethylene polymer was modified with a polar functional group, either an ethylene-propylene-diene copolymer and an ethylene-α olefin copolymer, or an ethylene-vinyl acetate copolymer and an ethylene-α olefin copolymer . A radiation-resistant halogen-free resin composition comprising an ethylene polymer.
前記極性官能基は、エポキシ基、カルボキシル基、又は無水マレイン酸基であることを特徴とする請求項1に記載の耐放射線性ハロゲンフリー樹脂組成物。   The radiation-resistant halogen-free resin composition according to claim 1, wherein the polar functional group is an epoxy group, a carboxyl group, or a maleic anhydride group. 前記極性官能基で変性されるエチレン系ポリマは、エチレン−αオレフィン共重合体であることを特徴とする請求項1又は請求項2に記載の耐放射線性ハロゲンフリー樹脂組成物。   The radiation-resistant halogen-free resin composition according to claim 1 or 2, wherein the ethylene polymer modified with the polar functional group is an ethylene-α olefin copolymer. 請求項1〜3のいずれか1項に記載の耐放射線性ハロゲンフリー樹脂組成物を被覆材料として使用したことを特徴とする電線。   An electric wire characterized by using the radiation-resistant halogen-free resin composition according to any one of claims 1 to 3 as a coating material. 請求項1〜3のいずれか1項に記載の耐放射線性ハロゲンフリー樹脂組成物を被覆材料として使用したことを特徴とするケーブル。   A cable comprising the radiation-resistant halogen-free resin composition according to claim 1 as a coating material.
JP2014009800A 2014-01-22 2014-01-22 Radiation-resistant halogen-free resin composition and electric wire / cable using the same Active JP6152802B2 (en)

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